Trane Tracer CH530, CG-SVU02E-GB User Manual

Tracer CH530™
Control System for Scroll Chillers
CGAN/CXAN 209-214
CGCL 200-600
CGWH/CCUH 115-250
CGWN/CCUN 205-215
RAUL 190-800

User Guide

CG-SVU02E-GB

General information

CG-SVU02E-GB2

Foreword

These instructions are given as a
guide to good practice in the
installation, start-up, operation, and
maintenance by the user, of Trane
CH530 chiller control system on
scroll chillers. They do not contain
full service procedures necessary
for the continued successful
operation of this equipment. The
services of a qualified technician
should be employed through the
medium of a maintenance contract
with a reputable service company.
Read this manual thoroughly before
unit start-up.

Warnings and cautions

Warnings and Cautions appear at
appropriate sections throughout
this manual. Your personal safety
and the proper operation of this
machine require that you follow
them carefully. The constructor
assumes no liability for installations
or servicing performed by
unqualified personnel.

WARNING! : Indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

CAUTION! : Indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be
used to alert against unsafe
practices or for equipment or
property-damage-only accidents.

Safety recommendations

To avoid death, injury, equipment or
property damage, the following
recommendations should be
observed during maintenance and
service visits:

1. Disconnect the main power
supply before any servicing on
the unit.

2. Service work should be carried
out only by qualified and
experienced personnel.

Reception

On arrival, inspect the unit before
signing the delivery note.

Reception in France only:

In case of visible damage: The
consignee (or the site
representative) must specify any
damage on the delivery note,
legibly sign and date the delivery
note, and the truck driver must
countersign it. The consignee (or the
site representative) must notify
Trane Epinal Operations - Claims
team and send a copy of the
delivery note. The customer (or the
site representative) should send a
registered letter to the last carrier
within 3 days of delivery.

Reception in all countries except
France:

In case of concealed damage: The
consignee (or the site
representative) must send a
registered letter to the last carrier
within 7 days of delivery, claiming
for the described damage. A copy of
this letter must be sent to Trane
Epinal Operations - Claims team.

Note: for deliveries in France, even
concealed damage must be looked
for at delivery

and immediately

treated as visible damage.

General information

3CG-SVU02E-GB

Warranty

Warranty is based on the general
terms and conditions of the
manufacturer. The warranty is void
if the equipment is repaired or
modified without the written
approval of the manufacturer, if the
operating limits are exceeded or if
the control system or the electrical
wiring is modified. Damage due to
misuse, lack of maintenance or
failure to comply with the
manufacturer's instructions or
recommendations is not covered by
the warranty obligation. If the user
does not conform to the rules of
this manual, it may entail
cancellation of warranty and
liabilities by the manufacturer.

Maintenance contract

It is strongly recommended that you
sign a maintenance contract with
your local Service Agency. This
contract provides regular
maintenance of your installation by
a specialist in our equipment.
Regular maintenance ensures that
any malfunction is detected and
corrected in good time and
minimizes the possibility that
serious damage will occur. Finally,
regular maintenance ensures the
maximum operating life of your
equipment. We would remind you
that failure to respect these
installation and maintenance
instructions may result in
immediate cancellation of the
warranty.

Training

To assist you in obtaining the best
use of it and maintaining it in
perfect operating condition over a
long period of time, the
manufacturer has at your disposal a
refrigeration and air conditioning
service school. The principal aim of
this is to give operators and
technicians a better knowledge of
the equipment they are using, or
that is under their charge. Emphasis
is particularly given to the
importance of periodic checks on
the unit operating parameters as
well as on preventive maintenance,
which reduces the cost of owning
the unit by avoiding serious and
costly breakdown.

Contents

CG-SVU02E-GB4

General Information 2

Overview 5

DynaView Interface 6

Display Screens 8

Diagnostics 29

TechView Interface 40

Software Download 41

Overview

5CG-SVU02E-GB

The Trane CH530 control system
that runs the chiller consists of
several elements:

• The main processor collects
data, status, and diagnostic
information and communicates
commands to the

LLID (for Low

Level Intelligent Device)

bus. The
main processor has an integral
display (DynaView).

•

LLID bus

. The main processor
communicates to each input and
output device (e.g. temperature
and pressure sensors, low
voltage binary inputs, analog
input/output) all connected to a
four-wire bus, rather than the
conventional control architecture
of signal wires for each device.

• The

communication interface

to
a building automation system
(BAS).

•A

service tool

to provide all
service/maintenance capabilities.
Main processor and service tool
(TechView) software is
downloadable from

www.Trane.com

. The process is
discussed later in this section
under TechView Interface.
DynaView provides bus
management. It has the task of
restarting the link, or filling in for
what it sees as "missing" devices
when normal communications
has been degraded. Use of
TechView may be required.

The CH530 uses the IPC3 protocol
based on RS485 signal technology
and communicating at 19.2 Kbaud
to allow 3 rounds of data per
second on a 64-device network.
Most diagnostics are handled by the
DynaView. If a temperature or
pressure is reported out of range by
a LLID, the DynaView processes this
information and calls out the
diagnostic. The individual LLIDs are
not responsible for any diagnostic
functions.

Note:

It is imperative that the CH530
Service Tool (TechView) be used to
facilitate the replacement of any
LLID or reconfigure any chiller
component

.

Controls Interface

DynaView (picture on cover)

Each chiller is equipped with the
DynaView interface. DynaView has
the capability to display additional
information to the advanced
operator including the ability to
adjust settings. Multiple screens are
available and text is presented in
multiple languages as factory­ordered or can be easily
downloaded online.

Te c h V i e w

TechView can be connected to the
DynaView module and provides
further data, adjustment
capabilities, diagnostics
information, downloadable
software, and downloadable
languages.

DynaView Interface

CG-SVU02E-GB6

Power Up

On power-up, Dynaview will
progress through 3 screens.

The first screen (Figure 1) will
display for 3-10 seconds. This
screen will give the status of the
Application software, the Boot
Software P/N, selftest results and
the application part number. The
contrast is adjustable from this
screen. The message "Selftest
passed" may be replaced with "Err2:
RAM Error" or 3Err3: CRC Failure"

Figure 1

Figure 2

Note that the Application and Boot
software numbers will vary
according to the unit type.

If no application is found, the screen
(Figure 2) will display instead of
Figure 1.

DynaView Interface

7CG-SVU02E-GB

The second screen (Figure 3) will
display for 15-25 seconds. If a valid
configuration is present, "Tracer
CH530" will also be displayed. If the
MP configuration is found to be
invalid, "MP: Invalid Configuration"
is displayed indefinitely. Contact
your local Trane service technician.

Figure 3

Figure 4

7

7

The third screen is the first screen
of the application.

DynaView Interface

CG-SVU02E-GB8

The display on DynaView is a
1/4 VGA display with a resistive
touch screen and an LED backlight.
The display area is approximately
4 inches wide by 3 inches high
(102mm x 60mm).

CAUTION!

Equipment Damage! Putting
excessive pressure on the touch
screen could cause damage. It takes
less than 7 kg of force to break the
screen.

In this touch screen application, key
functions are determined
completely by software and change
depending upon the subject matter
currently being displayed. The basic
touch screen functions are outlined
below.

Radio Buttons

Radio buttons show 1 menu choice
among 2 or more alternatives, all
visible. The possible selections are
each associated with a button. The
selected button is darkened,
presented in reverse video to
indicate it is the selected choice. The
full range of possible choices as
well as the current choice is always
in view.

Spin Value Buttons

Spin values are used to allow a
variable setpoint to be changed,
such as leaving water setpoint. The
value increases or decreases by
touching the (+) or (-) arrows.

Action Buttons

Action buttons appear temporarily
and provide the user with a choice
such as Enter or Cancel.

File Folder Tabs

File folder tabs are used to select a
screen of data. The tabs are in 1 row
across the top of the display. The
user selects a screen of information
by touching the appropriate tab.

Display Screens

The main body of the screen is used
for description text, data, setpoints,
or keys (touch sensitive areas). The
Chiller Mode is displayed here.
A double arrow pointing to the right
indicates more information is
available about the specific item on
that same line. Pressing it will bring
you to a sub-screen that will present
the information or allow changes to
settings.

Figure 5 - Basic Screen Format

Main Reports Settings

Auto Stop Alarms

1 2 3

4

5

6

7

8

9

DynaView Interface

9CG-SVU02E-GB

The bottom of the screen (7) is
present in all screens and contains
the following functions. The contrast
(8,9) may require re-adjustment at
ambient temperatures significantly
different from those present at last
adjustment. The other functions are
critical to machine operation. The
AUTO and STOP keys are used to
enable or disable the chiller. The key
selected is in black (reverse video).
The chiller will stop when the STOP
key is touched and after completing
the Run Unload mode.

Touching the AUTO key will enable
the chiller if no diagnostic is
present. (A separate action must be
taken to clear active diagnostics.)
The AUTO and STOP keys take
precedence over the Enter and
Cancel keys. (While a setting is
being changed, AUTO and STOP
keys are recognized even if Enter or
Cancel has not been pressed.) The
ALARMS button appears only when
an alarm is present, and blinks (by
alternating between normal and
reverse video) to draw attention to a
diagnostic condition. Pressing the
ALARMS button takes you to the
corresponding tab for additional
information.

Keypad/Display Lockout
Feature

Note:

The DynaView display and
Touch Screen Lock screen is shown
above. This screen is used if the
Display and touch screen and lock
feature is enabled. Thirty minutes
after the last keystroke, this screen
is displayed and the Display and
Touch Screen is locked out until the
sequence "159 <ENTER>" is
pressed.

Until the proper password
is entered, there will be no access
to the DynaView screens including
all reports, setpoints, and
Auto/Stop/Alarms/Interlocks. The
password "159" can not be changed
from either DynaView or TechView.

For setting changes, use the
password "314 <ENTER>".

Figure 6 - Keypad

1

DynaView Interface

CG-SVU02E-GB10

Main Screens

The Main screen shall be the default
screen. After an idle time of
30 minutes the CH530 shall display
the Main screen with the first data
fields. The remaining items (listed in
the following table) will be viewed
by selecting the up/down arrow
icons.

Figure 7 - Main screen

Main

Main

Reports

Reports

Settings

Settings

Auto

Auto

Stop

Stop

Chiller Mode:
Circuit 1 Mode:
Circuit 2 Mode:
Evap Ent / Lvg Water Temp:
Cond Ent / Lvg Water Temp:
Active Chilled Water Setpoint:

Running

Running - Limit

Auto

12 / 7 C

30 / 35 C

7 C

DynaView Interface

11CG-SVU02E-GB

Table 1 - Main Screen Data Fields Table

Description Units Resolution Dependencies

1. Chiller Mode (>> submodes) enumeration

2. Circuit Mode (>> submodes) enumeration If one circuit chiller

3. Circuit 1 Mode (>> submodes) enumeration If two circuit chiller

4. Circuit 2 Mode (>> submodes) enumeration If two circuit chiller

5. Evap Ent/Lvg Air Temp F / C 0.1

6. Evap Ent/Lvg Water Temp F / C 0.1

7. Cond Ent/Lvg Water Temp F / C 0.1 If option installed

8. Active Chilled Water Setpoint (>>source) F / C 0.1

9. Active Air Temp Setpoint (>>source) F / C 0.1

10. Active Hot Water Setpoint (>>source) F / C 0.1 If option installed

11. External Capacity Control % 1

12. Average Line Current % RLA 1 If option installed

13. Active Demand Limit Setpoint (>>source) % 1

14. Active Ice Termination Setpoint (>>source) F / C 0.1 If option installed

15. Outdoor Air Temperature F / C 0.1 If option installed

16. Software Type enumeration Scroll

17. Software Version X.XX

Figure 8 - Active Chilled Water Subscreen

:

Active Chilled Water Subscreen

The active chilled water setpoint is
the setpoint which the unit is
currently controlling. It is the result
of arbitration between the front
panel, BAS, external, and auxiliary
setpoints (auxiliary not shown in
the following figure), which in cases
may be subjected to a form of
chilled water reset.

DynaView Interface

CG-SVU02E-GB12

The chilled water reset status area
in the most right column will
display one of the following
messages

• Return

• Constant Return

• Outdoor

• Disabled

The left column text "Front Panel",
"BAS", "External", "Auxiliary",
"Chilled Water Reset", and "Active
Chilled Water Setpoint" will always
be present regardless of installation
or enabling those optional items. In
the second column, "-----" will be
shown if that option is Not Installed.
Otherwise the current setpoint from
that source will be shown.

Setpoints that are adjustable from
the DynaView (Front Panel chilled
water setpoint, Auxiliary chilled
water setpoint) will provide
navigation to their respective
setpoint change screen via a
double-arrow to the right of the
setpoint source text. The setpoint
change screen will look identical to
the one provided in the Chiller
Setpoints screen. The "Back" button
on the setpoint change screen
provides navigation back to the
setpoint arbitration screen.

The "Back" button on the setpoint
arbitration screen provides
navigation back to the chiller screen.

Other Active Setpoints

The Active Hot Water Setpoint will
behave the same way as the Active
Chilled Water Setpoint, with the
exception that Hot Water does not
have an Auxiliary source. Front
Panel Hot Water Setpoint will
provide navigation to its setpoint
change screen.

The Active Demand Limit Setpoint
will behave the same way as the
Active Chilled Water Setpoint,
except that its units are % and there
is an Ice Building source in place of
the Auxiliary source. Front Panel
Demand Limit Setpoint will provide
navigation to its setpoint change
screen.

The Active Ice Termination Setpoint
will behave the same way as the
Active Chilled Water Setpoint, with
the exception that Ice Termination
does not have an external or
auxiliary source.

DynaView Interface

13CG-SVU02E-GB

Table 2 - Main screen menu, Chiller Operating Modes - Top Level

Chiller Level Mode

Top Level Mode Description

MP Resetting The main processor is going through reset.

MP Resetting Sub Modes Description

No Chiller Sub-Modes

Chiller Level Mode

Top Level Mode Description

Stopped The chiller is not running either circuit, and cannot run without

intervention.

Stopped Sub Modes Description

Local Stop The chiller is stopped by the DynaView Stop button

command- cannot be remotely overridden.

Immediate Stop The chiller is stopped by the DynaView Immediate Stop

(by pressing the Stop then Immediate Stop buttons in
succession) - previous shutdown was manually commanded
to shutdown immediately.

No Circuits Available The entire chiller is stopped by circuit diagnostics or lockouts

that may automatically clear.

Diagnostic Shutdown - Manual Reset The chiller is stopped by a diagnostic that requires manual

intervention to reset.

DynaView Interface

CG-SVU02E-GB14

Chiller Level Mode

Top Level Mode Description

Run Inhibit The chiller is currently being inhibited from starting (and

running), but may be allowed to start if the inhibiting or
diagnostic condition is cleared.

Run Inhibit Sub Modes Description

Ice Building Is Complete The chiller is inhibited from running as the Ice Building

process has been normally terminated on the evaporator
entering temperature. The chiller will not start unless the ice
building command (hardwired input or Building Automation
System command) is removed or cycled.

Start Inhibited by BAS Chiller is stopped by Tracer or other BAS system.

Start Inhibited by External Source The chiller is inhibited from starting or running by the "external

stop" hardwired input.

Start Inhibited by Local Schedule The chiller is inhibited from starting or running by the Local

Schedule.

Diagnostic Shutdown - Auto Reset The entire chiller is stopped by a diagnostic that may

automatically clear.

Waiting for BAS Communications The chiller is inhibited because of lack of communication with

the BAS. This is only valid 15 minutes after power up.

Start Inhibited by Low Ambient Temp The chiller is inhibited based on the outdoor air temperature.

Chiller Level Mode

Top Level Mode Description

Auto The chiller is not currently running but can be expected to

start at any moment given that the proper conditions and
interlocks are satisfied.

Auto Sub Modes Description

Waiting For Evaporator Water Flow The chiller will wait a user adjustable time in this mode for

evaporator water flow to be established per the flow switch
hardwired input.

Waiting For A Need To Cool The chiller will wait indefinitely in this mode, for an evaporator

leaving water temperature higher than the Chilled Water
Setpoint plus some control dead-band.

Waiting For A Need To Heat For water cooled (CGWN), the chiller will wait indefinitely in

this mode, for a condenser leaving water temperature lower
than the Hot Water Setpoint plus some control dead-band. For
a reversible (CXAN) the chiller will wait indefinitely in this
mode, for an evaporator leaving water temperature lower than
the Hot Water Setpoint plus some control dead-band.

Power Up Delay Inhibit: MIN:SEC On Power up, the chiller will wait for the Power Up Delay

Timer to expire.

DynaView Interface

15CG-SVU02E-GB

Chiller Level Mode

Top Level Mode Description

Waiting to Start The chiller is going through the necessary steps to allow the

lead circuit to start.

Waiting to Start Sub Modes Description

Waiting For Condenser Water Flow The chiller will wait a user adjustable time in this mode for

condenser water flow to be established per the flow switch
hardwired input.

Chiller Level Mode

Top Level Mode Description

Running At least one circuit on the chiller is currently running.

Running Sub Modes Description

Maximum Capacity The chiller is operating at its maximum capacity.

Capacity Control Softloading The control is limiting the chiller loading due to capacity based

softloading setpoints.

Unit is Building Ice The chiller is Building Ice, and will terminate on the Ice

Termination Setpoint based on the Entering Evap Water
Temperature sensor.

Chiller Level Mode

Top Level Mode Description

Running - Limit At least one circuit on the chiller is currently running, but the

operation of the chiller as a whole is being actively limited by
the controls. The sub modes that apply to the Running top
modes may also be displayed along with the following limit
specific modes.

Running - Limit Sub Modes Description

Demand Limit The number of compressors allowed to operate is being

limited to less than the available number of compressors by
either the BAS system, the front panel demand limit setpoint
or the external demand limit input.

DynaView Interface

CG-SVU02E-GB16

Chiller Level Mode

Top Level Mode Description

Shutting Down The chiller is still running but shutdown is imminent. The

chiller is going through a compressor run-unload.

Shutting Down Sub Modes Description

The Evaporator pump is executing the pump off delay timer.

The Condenser pump is executing the pump off delay timer.

Chiller Level Mode

Top Level Mode Description

Misc. These sub modes may be displayed in most of the top level

chiller modes

Misc. Sub Modes Description

Cond Fans Inhibited By Low Pressure The condenser fans are being inhibited from running because

the ambient temperature was below 10°C and the suction
pressure status is not good at startup for each circuit.

Hot Water Control For water cooled (CGWN) the chiller is controlling to the

leaving condenser water temperature. For a reversible (CXAN)
the reversing valve is in the heating position. This sub-mode is
mutually exclusive with the Chilled Water Control mode.

Chilled Water Control For water cooled (CGWN) the chiller is controlling to the

leaving evaporator water temperature. For a reversible (CXAN)
the reversing valve is in the cooling position. This sub-mode is
mutually exclusive with the Hot Water Control mode

Air Temperature Control For units that cool air instead of water, the unit is controlling

to the leaving evaporator air temperature.

External Capacity Control The unit capacity is controlled by external inputs (an external

system is responsible for generating staging commands)

Manual Evaporator Pump Override The evaporator water pump relay is on due to a manual

command.

Diagnostic Evap Pump Override The evaporator water pump relay is on due to a diagnostic.

Diagnostic Condenser Fan Override The condenser fan relays are on due to a diagnostic.

Manual Condenser Pump Override The condenser water pump relay is on due to a manual

command.

Manual Compressor Control Signal Chiller capacity control is being controlled by DynaView or

TechView.

Supplemental Heater On The supplemental electric heater is on.

Anti-Freeze Heater On The anti-freeze heater is on.

Local Schedule Active - Event X The Local Schedule is active, and has selected Event X's

values to control the chiller.

Evaporator Water Pump Off Delay:
MIN:SEC

Condenser Water Pump Off Delay:
MIN:SEC

DynaView Interface

17CG-SVU02E-GB

Table 2 - Circuit Level Operating Modes:

Circuit Level Mode

Top Level Mode Description

Stopped The circuit is not running, and cannot run without

intervention.

Stopped Sub Modes Description

Diagnostic Shutdown - Manual Reset The circuit has been shutdown on a latching diagnostic.

Front Panel Circuit Lockout The circuit is manually locked out by the circuit lockout setting

- the nonvolatile lockout setting is accessible through either
the DynaView or TechView.

Circuit Level Mode

Top Level Mode Description

Run Inhibit The given circuit is currently being inhibited from starting (and

running), but may be allowed to start if the inhibiting or
diagnostic condition is cleared.

Run Inhibit Sub Modes Description

Diagnostic Shutdown - Auto Reset The circuit has been shutdown on a diagnostic that may clear

automatically.

Condenser Pressure Limit The circuit is being inhibited from starting due to high

condenser pressure.

No Compressors Available Based on the configured compressor staging sequence, the

circuit cannot run because necessary compressors are being
prevented from running.

Circuit Level Mode

Top Level Mode Description

Auto The circuit is not currently running but can be expected to

start at any moment given that the proper conditions are
satisfied.

Auto Sub Modes Description

Calibrating EXV This submode is displayed when the EXV is performing a

calibration. A calibration is only performed when the chiller
is not running and never more frequently than once every
24 hours or when the chiller is powered on.

Circuit Level Mode

Top Level Mode Description

Waiting to Start The chiller is going through the necessary steps to allow the

lead circuit to start.

Waiting to Start Sub Modes Description

Waiting For EXV Preposition The circuit will wait for the time it takes the EXV to get to its

commanded pre-position prior to starting the compressor.
This is typically a relatively short delay and no countdown
timer is necessary (less than 15 seconds).

Circuit Level Mode

Top Level Mode Description

Running The compressor on the given circuit is currently running.

Running Sub Modes Description

No Circuit Sub-Modes

DynaView Interface

CG-SVU02E-GB18

Circuit Level Mode

Top Level Mode Description

Running - Limit The compressor on the given circuit is currently running in a

limit mode.

Running - Limit Sub Modes Description

Hot Start Limit Additional stages on a given circuit are being held off based

on leaving evaporator temperature.

Condenser Pressure Limit The circuit is being inhibited from loading due to high

condenser pressure.

Low Evaporator Pressure Limit The circuit is being inhibited from loading due to low

evaporator pressure.

Circuit Level Mode

Top Level Mode Description

Preparing Shutdown The circuit is preparing to de-energize the compressor.

Preparing Shutdown Sub Modes Description

Operational Pumpdown The operational pumpdown is enabled and the circuit is

shutting down.

Circuit Level Mode

Top Level Mode Description

Shutting Down The chiller is going through the necessary steps after de-

energizing the compressor.

Shutting Down Sub Modes Description

No Circuit Sub-Modes

Circuit Level Mode

Top Level Mode Description

Misc. These sub modes may be displayed in most of the top level

circuit modes

Misc. Sub Modes Description

Defrosting The circuit is in a defrost operational mode.

Next Defrost Allowed In: MIN:SEC The circuit recently defrosted, but is not being allowed to

defrost again until the timer elapses, even if other criteria for
defrost have been met.

Service Pumpdown The circuit is currently performing a service pumpdown.

Compressor X Running A specific compressor is running where X is A or B.

Restart Time Inhibit Cprsr X: MIN:SEC If there is accumulated Restart Inhibit Time, it must expire

before the compressor is allowed to start. X is denoted as
compressor A or B.

Circuit is currently performing Hot Gas Bypass, and the circuit
will shut down if the timer expires before Hot Gas Bypass is
stopped.

Hot Gas Bypass Time
Remaining: MIN:SEC

DynaView Interface

19CG-SVU02E-GB

Reports Screen

The Reports tab will allow a user to
select from a list of possible reports
headings.

Each report will generate a list of
status items as defined in the
following tables.

Figure 9 - Reports screen

Table 3- Reports Screen

Report Menu

Description

1. Evaporator

2. Condenser

3. Compressor

4. ASHRAE Chiller Log

5. Historic Diagnostics

Report name: System Evaporator

Description Resolution Units

1. Evap Entering Water Temp + or - XXX.X Temperature

2. Evap Leaving Water Temp + or - XXX.X Temperature

3. Evap Entering Air Temp + or - XXX.X Temperature

4. Evap Leaving Air Temp + or - XXX.X Temperature

5. Evap Pump 1 Command On, Off Enumeration

6. Evap Pump 2 Command On, Off Enumeration

7. Evap Water Flow Switch Status Flow, No Flow

Main Reports Settings

Auto Stop Alarms

Evaporator
Condenser
Compressor
ASHRAE Chiller Log
Historic Diagnostics

DynaView Interface

CG-SVU02E-GB20

Report name: Circuit Evaporator

Description Resolution Units

1. Evap Sat Rfgt Temp + or - XXX.X Temperature

2. Suction Pressure XXX.X Pressure

3. Suction Temperature + or - XXX.X Temperature

4. Suction Superheat + or – XXX.X Delta Temperature

5. Active Superheat Setpoint + or – XXX.X Delta Temperature

6. Evap Approach Temp + or – XXX.X Delta Temperature

7. EXV Position St atus Percent

Report name: System Condenser

Description Resolution Units

1. Cond Entering Water Temp + or - XXX.X Temperature

2. Cond Leaving Water Temp + or - XXX.X Temperature

3. Cond Pump 1 Command On, Off Enumeration

4. Cond Pump 2 Command On, Off Enumeration

5. Cond Water Flow Switch Status (Flow, No Flow) Enumeration

6. Outdoor Air Temperature + or - XXX.X Temperature

Report name: Circuit Condenser

Description Resolution Units

1. Cond Sat Rfgt Temp + or - XXX.X Temperature

2. Discharge Pressure XXX.X Pressure

3. Cond Approach Temp + or - XXX.X Temperature

Report name: System Compressor

Description Resolution Units

1. Chiller Running Time: XXXX:XX hr:min

Report name: Circuit Compressor

Description Resolution Units

1. Compressor A Starts: XXXX Integer

2. Compressor A Running Time: XXXX:XX hr:min

3. Compressor B Starts: XXXX Integer

4. Compressor B Running Time: XXXX:XX hr:min

5. Compressor C Starts: XXXX Integer

6. Compressor C Running Time: XXXX:XX hr:min

7. Hot Gas Bypass Total Time XXXX:XX hr:min

DynaView Interface

21CG-SVU02E-GB

Report name: System ASHRAE Chiller Log

Description Resolution Units

1. Current Time/Date XX:XX mmm dd, yyyy Date / Time

2. Chiller Mode: Enum

3. Active Chilled Water Setpoint: XXX.X Temperature

4. Active Air Temperature Setpoint: XXX.X Temperature

5. External Capacity Control XXX Percent

6. Evap Entering Water Temp: XXX.X Temperature

7. Evap Leaving Water Temp: XXX.X Temperature

8. Evap Entering Air Temp: XXX.X Temperature

9. Evap Leaving Air Temp: XXX.X Temperature

10. Evap Water Flow Switch Status: Enum

11. Active Hot Water Setpoint: XXX.X Temperature

12. Cond Entering Water Temp: XXX.X Temperature

13. Cond Leaving Water Temp: XXX.X Temperature

14. Cond Water Flow Switch Status: Enum

15. Outdoor Air Temperature XXX.X Temperature

16. Active Demand Limit Setpoint XXX Percent

17. Average Line Current % RLA 1

Report name: Circuit ASHRAE Chiller Log

Description Resolution Units

1. Circuit Mode Enum

2. Evap Sat Rfgt Temp XXX.X Temperature

3. Suction Pressure XXX.X Pressure

4. Evap Approach Temp: XXX.X Temperature

5. Cond Sat Rfgt Temp XXX.X Temperature

6. Discharge Pressure XXX.X Pressure

7. Cond Approach Temp: XXX.X Temperature

8. Compressor A Starts: XXXX Integer

9. Compressor A Running Time: XX:XX Hours: Minute

10. Compressor B Starts: XXXX Integer

11. Compressor B Running Time: XX:XX Hours: Minute

12. Compressor C Starts XXXX Integer

13. Compressor C Running Time: XX:XX Hours:Minute

DynaView Interface

CG-SVU02E-GB22

Settings Screen

The Settings screen provides a user
the ability to adjust settings justified
to support daily tasks. The layout
provides a list of sub-menus,
organized by typical subsystem.
This organization allows each
subscreen to be shorter in length
which should improve the users
navigation.

Figure 10 - Settings screen

Settings Menu

Description

1. Unit

2. Feature Settings

3. Control Settings

4. Manual Control Settings

5. Display Settings

Main Reports Settings

Auto Stop Alarms

Unit
Feature Settings
Control Settings
Manual Control Settings
Display Settings

DynaView Interface

23CG-SVU02E-GB

Unit

Description Units

1. Cool/Heat Command (Cool, Heat), Cool Enum

2. Front Panel Chilled Water Setpt (2) + or - XXX.X Temperature

3. Front Panel Air Temp Setpt + or - XXX.X Temperature

4. Auxiliary Chilled Water Setpt + or - XXX.X Temperature

5. Auxiliary Air Temp Setpt + or - XXX.X Temperature

6. Front Panel Hot Water Setpt + or - XXX.X Temperature

7. Auxiliary Hot Water Setpt + or - XXX.X Temperature

8. Front Panel Demand Limit Setpt XX Percent

9. Front Panel Ice Build Cmd On/Auto Enum

10. Front Panel Ice Termn Setpt + or - XXX.X Temperature

11. Setpoint Source Enum

Feature Settings

Description Units

1. Power-Up Start Delay 10 seconds Seconds
(MM:SS)

2. Cooling Low Ambient Lockout (Enable, Disable), Enable Enum

3. Cool Low Ambient Lockout Stpt XXX.X Temperature

4. Heat Low Ambient Lockout Stpt XXX.X Temperature

5. Water Pump Off Delay 1 minute Minutes
(HH:MM)

6. Ice Building (Enable, Disable), Disable Enum

7. Superheat Optimize Enable (Enable, Disable), Enable Enum

8. Hot Gas Bypass (Enable,Disable) Enum

9. Hot Gas Bypass Max Time 30 seconds Seconds
(MM:SS)

10. Operational Pumpdown (Enable, Disable), Disable Enum

11. Supplemental Heat Enum

12. Local Time of Day Schedule Subscreen (see below)

13. External/BAS Subscreen (see below)

14. Chilled Water Reset Subscreen (see below)

15. Air Temperature Reset Subscreen (see below)

16. Evap Freeze Protection - Pumps Subscreen (see below)

17. Cond Freeze Protection - Pumps Subscreen (see below)

Resolution or (Enumerations),
Default

(BAS/Ext/FP, Ext/ Front Panel, Front
Panel), BAS/Ext/FP

Resolution or (Enumerations),
Default

(Heat Only, Freeze Avoid, Heat &
Freeze, Disable), Disable

DynaView Interface

CG-SVU02E-GB24

External/BAS Feature Settings (subscreen of Feature Settings)

Description Units

1. Ext Chilled/Hot Water Setpoint (Enable, Disable), Disable Enum

2. Ext Demand Limit Setpoint (Enable, Disable), Disable Enum

3. Maximum Capacity Debounce Time 30 seconds Seconds
(MM:SS)

4. Limit Annunc Debounce Time 30 seconds Seconds
(MM:SS)

5. LCI-C Diag Encoding (Text, Code) Text Enum

6. LCI-C Diag Language Enum

Chilled Water Reset Feature Settings (subscreen of Feature Settings)

Description Units

1. Chilled Water Reset Enum

2. Return Reset Ratio XXX Percent

3. Return Start Reset XXX.X Temperature

4. Return Maximum Reset XXX.X Temperature

5. Outdoor Reset Ratio XXX Percent

6. Outdoor Start Reset XXX.X Temperature

7. Outdoor Maximum Reset XXX.X Temperature

Air Temperature Reset Feature Settings (subscreen of Feature Settings)

Description Units

8. Air Temperature Reset Enum

9. Return Reset Ratio XXX Percent

10. Return Start Reset XXX.X Temperature

11. Return Maximum Reset XXX.X Temperature

12. Outdoor Reset Ratio XXX Percent

13. Outdoor Start Reset XXX.X Temperature

14. Outdoor Maximum Reset XXX.X Temperature

Evap Freeze Protection - Pumps Feature Settings (subscreen of Feature Settings)

Description Units

1. Evaporator Freeze Avoidance: (Enable, Disable), Enable Enum

2. Evap Freeze Avoid Time Const: (Fixed, Adaptive), Adaptive Enum

3. Evap Freeze Avoid Time Const: XX.X Minutes

4. Evap Freeze Avoidance Margin: XXX.X Temperature

Resolution or (Enumerations),
Default

(English, Selection 2, Selection 3)
English (0)

Resolution or (Enumerations),
Default

Resolution or (Enumerations),
Default

Resolution or (Enumerations),
Default

(Const Return, Outdoor, Return,
Disable), Disable

(Const Return, Outdoor, Return,
Disable), Disable

Cond Freeze Protection - Pumps Feature Settings (subscreen of Feature Settings)

Description Units

1. Condenser Freeze Avoidance: (Enable, Disable), Enable Enum

2. Cond Freeze Avoid Time Const: (Fixed, Adaptive), Adaptive Enum

3. Cond Freeze Avoid Time Const: XX.X Minutes

4. Cond Freeze Avoidance Margin: XXX.X Temperature

Control Settings

Description Units

1. Cooling Design Delta Temp XXX.X Delta Temperature

2. Heating Design Delta Temp XXX.X Delta Temperature

3. Differential to Start XXX.X Delta Temperature

4. Differential to Stop XXX.X Delta Temperature

5. Staging Deadband Adjustment XXX.X Delta Temperature

6. Capacity Control Softload Time 10 seconds Seconds (MM:SS)

7. Circuit Staging Option Enum

8. Compressor Staging Option (Fixed, Bal Starts/Hrs) Enum

9. Compressor Start Delay Time 5 seconds Seconds (MM:SS)

10. Leaving Water Temp Cutout XX.X Temperature

11. Low Refrigerant Temp Cutout XX.X Temperature

12. Evap Flow Overdue Wait Time 30 seconds Seconds (MM:SS)

13. Cond Flow Overdue Wait Time 30 seconds Seconds (MM:SS)

14. Condenser Limit Setpoint 85% Percent

15. Cond Head Temp Setpoint XXX.X Temperature

16. Cond Head Temp Control Deadband XXX.X Delta Temperature

17. Cond Head Temp Inv Prop Range XXX.X Delt a Temperature

18. Cond Low Water Temp Setpoint XXX.X Temperature

19. Defrost Subscreen (see below)

Defrost Control Settings (subscreen of Control Settings)

Description Units

1. Defrost High Ambient Setpoint XXX.X Temperature

2. Defrost Demand Setpt Minimum XXX.X Delta Temperature

3. Defrost Demand Setpt Maximum XXX.X Delta Temperature

4. Defrost Termination Setpt XXXX Pressure

5. Defrost Termination Setpt XXX.X Percent

6. Defrost Drying Time 1 second Seconds

7. Min Time Between Defrosts 30 seconds Seconds (MM:SS)

8. Maximum Defrost Time 10 seconds Seconds (MM:SS)

DynaView Interface

25CG-SVU02E-GB

Resolution or (Enumerations),
Default

Resolution or (Enumerations),
Default

(Bal Starts/Hrs, Circuit 1 Lead,
Circuit 2 Lead), Bal Starts/Hrs -

Not shown if Hot Gas Bypass is
installed

Resolution or (Enumerations),
Default

System Manual Control Settings

Description Resolution or (Enumerations), Default Units Monitor Value

1. Evap Water Pump (Auto, On), Auto

6

Enum 1) Evap Flow status

2) Override Time Remaining

2. Cond Water Pump (Auto, On), Auto

6

Enum 1) Cond Flow status

2) Override Time Remaining

3. Clear Restart Inhibit Timer (Clear Timer) 1) Restart Inhibit Time (composite value)

4. Capacity Control (Auto, Manual) Auto Enum

5. Binding Special Special None

Circuit Manual Control Settings

Description Resolution or (Enumerations), Default Units Monitor Value

1. Cprsr A Pumpdown Enum Suction pressure

2. Cprsr B Pumpdown Enum Suction pressure

3. Cprsr C Pumpdown Enum Suction pressure

4. Cprsr A Lockout (Not Locked Out, Locked Out), Not Locked Out Enum

5. Cprsr B Lockout (Not Locked Out, Locked Out), Not Locked Out Enum

6. Cprsr C Lockout (Not Locked Out, Locked Out), Not Locked Out Enum

7. Defrost Request (Auto, Manual), Auto Enum

8. Front Panel Ckt Lockout (Not Locked Out, Locked Out), Not Locked Out Enum

DynaView Interface

CG-SVU02E-GB26

Status: (Avail, Not Avail, Pumpdown)
Override Subscreen command buttons:
(Abort, Pumpdown) -

button is either grayed

out or not shown if not available

Status: (Avail, Not Avail, Pumpdown)
Override Subscreen command buttons:
(Abort, Pumpdown) -

button is either grayed

out or not shown if not available

Status: (Avail, Not Avail, Pumpdown)
Override Subscreen command buttons:
(Abort, Pumpdown) -

button is either grayed

out or not shown if not available

DynaView Interface

27CG-SVU02E-GB

Auto, Stop/Panic Stop

The AUTO and STOP keys are radio
buttons within the persistent key
display area. The selected key will
be black.

The chiller will stop when the STOP
key is touched, entering the Run
Unload mode. An informational
screen will be displayed for
5 seconds indicating that a second
depression of an "Immediate Stop"
key during this time period will
result in an immediate/panic stop.
Pressing the "Immediate Stop" key
while the panic stop screen is
displayed, will cause the unit to
stop immediately, skipping the run
unload period.

Touching the Auto key will arm the
chiller for active cooling if no
diagnostic is present. As in UPC2, a
separate action must be taken to
clear active diagnostics.

The AUTO and STOP keys take
precedence over the ENTER and
CANCEL keys. While a setting is
being changed, AUTO and STOP
keys are recognized even if ENTER
or CANCEL has not been pressed.

When an active diagnostic is
present, an ALARMS key will be
added to the persistent display area.
This key is used to alert the
operator that a diagnostic exists, or
to provide navigation to a
diagnostic display screen.

Figure 11

Auto Stop Alarms

Diagnostics Screen

The diagnostic screen is accessible
by depressing the Alarms
enunciator A scrollable list of the
last (up to 10) active diagnostics will
be presented.

Performing a Reset All Active
Diagnostics will reset all active
diagnostics regardless of type,
machine or refrigerant circuit.
Compressor diagnostics, which hold
off only one compressor, will be
treated as circuit diagnostics,
consistent with the circuit to which
they belong.

The scrollable list will be sorted by
time of occurrence. If a diagnostic
of severity = warning is present, the
"Alarms" key will be present but not
flashing. If a diagnostic of severity =
shutdown (normal or immediate) is
present, the "Alarm" key will display
that is flashing. If no diagnostics
exist, the "Alarm" key will not be
present.

The "Operating Mode At Last
Diagnostic" text above the most
recent diagnostic will display a sub­screen listing the operating mode
and submodes at the time of the
last diagnostic.

DynaView Interface

CG-SVU02E-GB28

Figure 12 - Diagnostics screen

Rfgt Setpoint Diagnostic

Auto Stop Alarms

Reset Diags

Operating Mode At Last Diagnostic:
[01] 10:56 PM Nov 26, 2001
Low Chilled Water Temp: Unit Off
[02] 10:55 PM Nov 26, 2001
Low Evaporator Temp: Unit Off

Diagnostics

29CG-SVU02E-GB

The following diagnostic table
contains all the diagnostics
possible. Not all data is available
unless tech view is connected.

Code: Three digit hexadecimal code
used on all past products to
uniquely identify diagnostics.

Diagnostic Name: Name of
Diagnostic and its source. Note that
this is the exact text used in the
User Interface and/or Service Tool
displays.

Severity: Defines the severity of the
above effect. Immediate means
immediate shutdown of the effected
portion, Normal means normal or
friendly shutdown of the effected
portion, Special Mode means a
special mode of operation (limp
along) is invoked, but without
shutdown, and Info means an
Informational Note or Warning is
generated.

Persistence: Defines whether or not
the diagnostic and its effects are to
be manually reset (Latched), or can
be either manually or automatically
reset (Nonlatched).

Criteria: Quantitatively defines the
criteria used in generating the
diagnostic and, if nonlatching, the
criteria for auto reset. If more
explanation is necessary a hot link
to the Functional Specification is
used.

Reset Level: Defines the lowest level
of manual diagnostic reset
command which can clear the
diagnostic. The manual diagnostic
reset levels in order of priority are:
Local and Remote. A diagnostic that
has a reset level of Local, can only
be reset by a local diagnostic reset
command, but not by the lower
priority remote Reset command
whereas a diagnostic listed as
Remote reset can be reset by either.

Diagnostics

CG-SVU02E-GB30

Diagnostic Name Effects Severity Persistence

Active Modes

[Inactive Modes]

Criteria

Reset
Level

MP: Reset Has
Occurred

Chiller Warning NonLatch All The main processor has successfully come out of a reset and

built its application. A reset may have been due to a power
up, installing new software or configuration. This diagnostic is
immediately and automatically cleared and thus can only be
seen in the historic diagnostic list.

NA

Low Pressure Cutout Circuit Immediate Latch Starting and

Running [Stop,

See criteria]

The suction refrigerant pressure (gauge) fell below the given
threshold for the refrigerant installed:

• 0.7 bar for R22 and R407c

• 0.3 bar for R134a

• 1.0 bar for R410a

Local

High Motor
Temp/Overload

Cprsr Immediate Latch All • The High Motor Temperature or the Compressor Overload

switch remained open for more than 35 minutes.

• Five compressor fault diagnostics have occurred within the
last 210 minutes.

Local

Compressor Fault Cprsr Immediate NonLatch All The High Motor Temperature or the Compressor Overload

switch input is open.

Local

BAS Failed to
Establish
Communication

Chiller Special NonLatch At power-up The BAS was setup as "installed" and the BAS did not

communicate with the MP within 15 minutes after power-up.

Remote

BAS Communication
Lost

Chiller Special NonLatch All The BAS was setup as "installed" at the MP and the Comm

3 LLID lost communications with the BAS for 15 continuous
minutes after it had been established. The chiller follows the
value of the Tracer Default Run Command which can be
previously written by Tracer and stored nonvolatilely by the
MP (either use local or shutdown).

Remote

External Chilled/Hot
Water Setpoint

Chiller Warning NonLatch All a. Function Not "Enabled": no diagnostics.

b. "Enabled ": Out-Of-Range Low or Hi or bad LLID, set

diagnostic, default CWS/HWS to next level of priority (e.g.
Front Panel SetPoint). This Warning diagnostic will
automatically reset if the input returns to the normal range.

Remote

External Demand
Limit Setpoint

Chiller Warning NonLatch All a. Function Not "Enabled": no diagnostics.

b. "Enabled ": Out-Of-Range Low or Hi or bad LLID, set

diagnostic, default DLS to next level of priority (e.g. Front
Panel SetPoint). This Warning diagnostic will automatically
reset if the input returns to the normal range.

Remote

Circuit Pumpdown
Terminated

Circuit Warning Latch Operational/Service

Pumpdown [All

Except Operational

and Service
Pumpdown]

Going below the low pressure setting + 0.2 bar shall
terminate Service Pumpdown. This indicates that the suction
pressure of circuit 1 or 2 did not go below the low pressure
setting + 0.2 bar within 1 minute from the start of Service
Pumpdown.

Remote

Chilled Water Flow
(Entering Water
Temp)

Chiller Immediate Latch Any Ckt(s)

Energized [No Ckt(s)

Energized]

The entering evaporator water temperature fell below the
leaving evaporator water temperature by more than 1.7°C for
37°C sec while at least 1 compressor was running.

Remote

Table 4 - Main Processor Diagnostics

Diagnostics

31CG-SVU02E-GB

Evaporator Entering
Water Temp Sensor

Chiller Normal Latch All Bad Sensor or LLID Remote

Evaporator Leaving
Water Temp Sensor

Chiller Normal Latch All Bad Sensor or LLID Remote

Evaporator Entering
Air Temp Sensor

Chiller Normal Latch All Bad Sensor or LLID. Remote

Evaporator Leaving
Air Temp Sensor

Chiller Normal Latch All Bad Sensor or LLID Remote

Condenser Entering
Water Temp Sensor

Chiller Warning Latch All Bad Sensor or LLID Remote

Condenser Leaving
Water Temp Sensor

Chiller Warning Latch All Bad Sensor or LLID Remote

Discharge Pressure
Transducer

Circuit Normal Latch All Bad Sensor or LLID Remote

Suction Pressure
Transducer

Circuit Immediate Latch All Bad Sensor or LLID Remote

Suction Temperature
Sensor

Circuit Immediate Latch All Bad Sensor or LLID Remote

Low Evap Leaving
Water Temp: Unit Off

Chiller or

Circuit

Warning

and Special

Action

NonLatch Unit in Stop Mode,

or in Auto Mode

and No Ckt(s)

Energized [Any Ckt

Energized]

a) The leaving chilled water temperature fell below the leaving

water temp cutout setting for 16.6°C- seconds while the
Chiller is in the Stop mode, or in Auto mode with no
compressors running. Energize Evap Water pump Relay
until diagnostic auto resets, then return to normal evap
pump control. Automatic reset occurs when the temp rises

1.1°C above the cutout setting for 30 minutes. When this
diagnostic is active AND Leaving Water Temperature sensor
diagnostic (loss of comm or out of range) the Evap Water
pump relay shall be de-energized.

b) If evaporator protection temperature sensors are installed,

the effect is on the appropriate circuit. Else, the effect is on
the chiller.

Remote

Low Evap Leaving
Water Temp: Unit On

Chiller or

Circuit

Immediate

and Special

Action

NonLatch Any Ckt[s]

Energized [No Ckt(s)

Energizd]

a) The chilled water temperature fell below the cutout

setpoint for 16.6°C-seconds while a compressor was
running. Automatic reset occurs when the temperature
rises 1.1°C above the cutout setting for 2 minutes. This
diagnostic shall not de-energize the Evaporator Water Pump
Output. If this diagnostic is active the Low Evap Leaving
Water Temp: Unit Off diagnostic shall be suppressed.

b) If evaporator protection temperature sensors are installed,

the effect is on the appropriate circuit. Else, the effect is on
the chiller.

Remote

Low Refrigerant
Temperature

Circuit Immediate Latch All except [Service

Pumpdown]

The Evaporator Saturated Refrigerant Temperature dropped
below the Low Refrigerant Temperature Cutout Setpoint for

16.6°C-seconds.

Local

Diagnostics

CG-SVU02E-GB32

High Evaporator
Water Temperature

Chiller Immediate NonLatch All The evaporator leaving water temperature is above 46°C. This

diagnostic shall clear once the evaporator leaving water temperature
falls below 43.3°C. This diagnostic protects the rupture disk. The
evaporator water pump shall not run when this diagnostic is active.

Local

High Pressure
Cutout

Circuit Immediate Latch All The high pressure cutout switch was open for more than one

second.

Local

Emergency Stop Chiller Immediate Latch All Emergency Stop input is open. Local

Outdoor Air Temp
Sensor

Chiller Warning and

Special Action

Latch All Bad Sensor or LLID. If configured as an air-cooled this diagnostic

shall use a minimum low refrigerant temperature ignore time of
30 seconds.

Remote

MP: Non-Volatile
Memory
Reformatted

None Warning Latch All MP has determined there was an error in a sector of the Non-Volatile

memory and it was reformatted. Check settings.

Remote

Check Clock Platform Warning Latch All The real time clock had detected loss of its oscillator at some time in

the past. Check / replace battery? This diagnostic can be effectively
cleared only by writing a new value to the chillers time clock using
the TechView or DynaViews set chiller time functions.

Remote

MP: Could not Store
Starts and Hours

Platform Warning Latch All MP has determined there was an error with the previous power

down store. Starts and Hours may have been lost for the last
24 hours.

Remote

MP: Non-Volatile
Block Test Error

Platform Warning Latch All MP has determined there was an error with a block in the Non-

Volatile memory. Check settings.

Starts/Hours
Modified

Cprsr Warning NonLatch All A counter for compressor starts or hours has been modified by

TechView. This diagnostic is immediately and automatically cleared
and thus can only be seen in the historic diagnostic list.

NA

Diagnostics

33CG-SVU02E-GB

Evaporator Water
Flow Lost Pump 1
(or Pump 2)

Chiller Warning and

Special Action

NonLatch Evap pump

commanded on

After flow had been proven the chilled water flow
input was open for more than 4 continuous seconds.
The evaporator pump control will switch control to
the redundant pump. If redundant pump is not
available, diagnostic will clear when flow is
established.

Remote

Evaporator Water
Flow Overdue
Pump 1 (or Pump 2)

Chiller Warning and

Special Action

NonLatch Estab. Evap. Water

Flow on going from

STOP to AUTO.

Evaporator water flow was not proven within a user
adjustable time of the evaporator water pump relay
being energized. Diagnostic is reset with return of
evaporator water flow.

Remote

Fault Detected:
Evaporator Water
Pump 1 (or Pump 2)

Chiller Warning and

Special Action

NonLatch All Detection of a pump fault will cause pump control to

switch to the redundant pump.

Remote

Condenser Water
Flow Lost Pump 1
(or Pump 2)

Chiller Warning and

Special Action

NonLatch Start and All

Run Modes

After flow had been proven the condenser water
flow input was open for more than 4 continuous
seconds. This diagnostic is automatically cleared
once all circuits are de-energized.

Remote

Condenser Water
Flow Overdue
Pump 1 (or Pump 2)

Chiller Warning and

Special Action

NonLatch Estab Cond

Water Flow

Condenser water flow was not proven within a user
adjustable time of the condenser water pump relay
being energized.

Remote

Fault Detected:
Condenser Water
Pump 1 (or Pump 2)

Chiller Warning and

Special Action

NonLatch All Detection of a pump fault will cause pump control to

switch to the redundant pump.

Remote

Fan Fault Circuit Warning NonLatch All The fan fault input was open for more than

5 seconds.

Local

Fan Inverter Fault Circuit Warning NonLatch All The fan fault input is ignored for the first 5 seconds

of start up to allow AFD's to power up.

Local

High Condensing
Pressure Pump Add

Chiller Warning Latch Running When running in parallel pump control, with one

pump on, a high condensing pressure will force add
the second pump. It will latch on to prevent pump
cycling.

Remote

Low Suction
Superheat

Circuit Immediate Latch

Ckt Energized

[Ckt Not Energized]

Measured suction superheat stays below 2.22 °C for
one continuous minute, with a 1 minute ignore time
from the start of the circuit.
Suction Superheat = suction temp – sat. suction
temp.

Suction Temperature
Too High

Circuit Immediate Latch

Ckt Energized

[Ckt Not Energized]

The suction temperature measurement is larger than
the entering temperature by more than a threshold
value for 5 continuous minutes. The threshold value
is 4°C (7.2°F) for cooling-only units. There is an ignore
time of 2 minutes following circuit startup. The trip
criteria is not evaluated (and time above the
threshold is not counted) until the ignore
time passes.

Diagnostics

CG-SVU02E-GB34

Diagnostic Name Effects Severity Persistence Active Modes

[Inactive

Modes]

Criteria Reset

Level

Excessive Loss of
Comm

Chiller Immediate Latch All Loss of comm with 20% or more of the llids configured for the

system has been detected. This diagnostic will suppress the callout
of all subsequent comm loss diagnostics. Check power supply(s)
and power disconnects - troubleshoot LLIDS buss using TechView

Remote

Comm Loss:
External Auto/Stop

Chiller Normal Latch All Continual loss of communication between the MP and the

Functional ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Emergency Stop

Chiller Normal Latch All Continual loss of communication between the MP and the

Functional ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Ext Ice Building
Ctrl Input

Chiller Warning Latch All Continual loss of communication between the MP and the

Functional ID has occurred for a 35-40 second period. Chiller shall
revert to normal (non-ice building) mode regardless of last state.

Remote

Comm Loss:
Outdoor Air
Temperature

Chiller Warning Latch All Continual loss of communication between the MP and the

Functional ID has occurred for a 35-40 second period. If configured
as an air-cooled this diagnostic shall turn on all fans and use a
minimum LPC ignore time of 30 seconds.

Remote

Comm Loss:
Evap Leaving Water
Temp

Chiller Normal Latch All Continual loss of communication between the MP and the

Functional ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Evap Entering Water
Temp

Chiller Normal Latch All Continual loss of communication between the MP and the

Functional ID has occurred for a 35-40 second period.

Remote

Comm Loss: Evap
Leaving
Air Temp

Chiller Normal Latch All Continual loss of communication between the MP and the

Functional ID has occurred for a 35-40 second period.

Remote

Comm Loss: Evap
Entering Air Temp

Chiller Normal Latch All Continual loss of communication between the MP and the

Functional ID has occurred for a 35-40 second period.

Remote

Table 5 - Communication Diagnostics

Notes:

1. The following communication
loss diagnostics will not occur
unless that input or output is
required to be present by the
particular configuration and
installed options for the chiller.

2. Communication diagnostics
(with the exception of "Excessive
Loss of Comm" are named by
the Functional Name of the input
or output that is no longer being
heard from by the Main
Processor.

Many LLIDs, such as the Quad Relay
LLID, have more than one functional
output associated with it. A comm
loss with such a multiple function
board will generate multiple
diagnostics. Refer to the Chiller's
wiring diagrams to relate the
occurrence of multiple
communication diagnostics back to
the physical llid boards that they
have been assigned to (bound).

Diagnostics

35CG-SVU02E-GB

Comm Loss:
Condenser Leaving
Water Temp

Chiller Warning Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Condenser Entering
Water Temp

Chiller Warning Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Discharge Pressure
Transducer

Circuit Normal Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Suction Pressure
Transducer

Circuit Immediate Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Ext Chilled/Hot
Wtr Setpoint

Chiller Warning and

Special

Action

Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period. Chiller shall discontinue
use of the External Chilled/Hot Water Setpoint source and revert to
the next higher priority for setpoint arbitration

Remote

Comm Loss:
External Demand Limit
Setpoint

Chiller Warning and

Special

Action

Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period. Chiller shall discontinue
use of the External Demand Limit Setpoint source and revert to the
next higher priority for setpoint arbitration

Remote

Comm Loss:
Auxiliary Setpoint
Command

Chiller Warning and

Special

Action

Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period. Chiller shall discontinue
use of the Auxiliary Setpoint and revert to the Chilled Water Setpoint
based on setpoint arbitration

Remote

Comm Loss:
High Pressure Cutout
Switch

Chiller Immediate Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Evaporator Water Flow
Switch

Chiller Immediate Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Condenser Water Flow
Switch

Chiller Immediate Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Local BAS Interface

Chiller Warning and

Special

Action

NonLatch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period. Use the last values sent
from BAS

Remote

Comm Loss:
Solenoid Valve

Circuit Normal Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Motor Temp/Overload

Cprsr Immediate Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Compressor Run
Command

Cprsr Immediate Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Diagnostics

CG-SVU02E-GB36

Comm Loss:
Condenser Fan Control
Relays

Circuit Immediate Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Fan Fault

Chiller Warning Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss: Fan Inverter
Speed Command

Circuit Warning NonLatch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss: Fan
Inverter Fault

Circuit Warning Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Op Status Programmable
Relays

Chiller Warning Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Anti-Freeze Heater Relay

Chiller Warning and

Special

Action

Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Supplemental Electric
Heat Relay

Chiller Warning Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss:
Evaporator Water Pump 1
(or Pump 2) Relay

Chiller Warning and

Special

Action

Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period. For multi-pump systems,
control switches to redundant pump. Failure of both pump systems
results in a normal shutdown.

Remote

Comm Loss:
Condenser Water Pump 1
(or Pump 2) Relay

Chiller Warning and

Special

Action

Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period. For multi-pump systems,
control switches to redundant pump. Failure of both pump systems
results in a normal shutdown.

Remote

Comm Loss:
Evaporator Pump 1 (or
Pump 2) Fault Input

Chiller Warning and

Special

Action

Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period. For multi-pump systems,
control switches to redundant pump. Failure of both pump systems
results in a normal shutdown.

Remote

Comm Loss:
Condenser Pump 1 (or
Pump 2) Fault Input

Chiller Warning and

Special

Action

Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period. For multi-pump systems,
control switches to redundant pump. Failure of both pump systems
results in a normal shutdown.

Remote

Comm Loss: Heat/Cool
Switch

Chiller Normal Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss: Condenser
Speed Signal

Chiller Normal Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss: Suction
Temperature

Circuit Immediate Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Diagnostics

37CG-SVU02E-GB

Comm Loss: Ext Capacity
Control Input 1

Chiller Normal Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss: Ext Capacity
Control Input 2

Chiller Normal Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss: Ext Capacity
Control Input 3

Chiller Normal Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss: Ext Capacity
Control Input 4

Chiller Normal Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Comm Loss: Hot Gas
Bypass Relay

Chiller Normal Latch All Continual loss of communication between the MP and the Functional

ID has occurred for a 35-40 second period.

Remote

Table 6 - Main Processor - Boot Messages and Diagnostics

DynaView Display Message Description

Troubleshooting

Boot Software Part Numbers:
LS Flash

--> 6200-0318-XX
MS Flash

--> 6200-0319-XX

The "boot code" is the portion of the code that is resident in all MPs regardless of what application code (if any) is loaded. Its
main function is to run power up tests and provide a means for downloading application code via the MP's serial connection.
The Part numbers for the code are displayed in the lower left-hand corner of the DynaView during the early portion of the
power up sequence and during special programming and converter modes. See below.

Err2: RAM Pattern 1 Failure There were RAM errors detected in RAM Test Pattern #1. Recycle power, if the error persists, replace MP.

Err2: RAM Pattern 2 Failure There were RAM errors detected in RAM Test Pattern #2. Recycle power, if the error persists, replace MP.

Err2:
RAM Addr Test #1 Failure

There were RAM errors detected in RAM Address Test #1. Recycle power, if error persists, replace MP.

Err2:
RAM Addr Test #2 Failure

There were RAM errors detected in RAM Address Test #2. Recycle power, if the error persists, replace MP.

No Application Present
Please Load Application...

No Main Processor Application is present - There are no RAM Test Errors. Connect a TechView Service Tool to the MP's serial
port, provide chiller model number (configuration information) and download the configuration if prompted by TechView.
Then proceed to download the most recent application or specific version as recommended by Technical Service.

MP: Invalid Configuration MP has an invalid configuration based on the current software installed

MP Application Memory
CRC Error

App software inside the MP failed its own checksum test. Possible causes: application software in the MP is not complete ­software download to the MP was not completed successfully - or MP hardware problem. Note: User should attempt to
reprogram the MP if this diagnostic occurs.

App Present. Running
Selftest.Selftest Passed

An application has been detected in the Main Processor's nonvolatile memory and the boot code is proceeding to run a
check on its entirety. 8 seconds later, the boot code had completed and passed the (CRC) test. Temporary display of this
screen is part of the normal power up sequence.

App Present. Running
SelftestErr3: CRC Failure

An application has been detected in Main Processor's nonvolatile memory and the boot code is proceeding to run a check on
its entirety. A few seconds later, the boot code had completed but failed the (CRC) test.
Connect a TechView Service Tool to the MP's serial port, provide chiller model number (configuration information) and
download the configuration if prompted by TechView. Then proceed to download the most recent application or specific
version as recommended by Technical Service. Note that this error display may also occur during the programming process,
if the MP never had a valid application any time prior to the download. If the problem persists, replace the MP.

Diagnostics

CG-SVU02E-GB38

A Valid Configuration is
Present

A valid configuration is present in the MP's nonvolatile memory. The configuration is a set of variables and settings that
define the physical makeup of this particular chiller. These include: number/airflow and type of fans, number/and size of
compressors, special features, characteristics, and control options. Temporary display of this screen is part of the normal
power up sequence.

Err4: UnHandled
InterruptRestart Timer:
[3 sec countdown timer]

An unhandled interrupt has occurred while running the application code. This event will normally cause a safe shutdown of
the entire chiller. Once the countdown timer reaches 0, the processor will reset, clear diagnostics, and attempt to restart the
application and allow a normal restart of chiller as appropriate. This condition might occur due to a severe electro-magnetic
transient such as a near lightening strike. Such events should be rare or isolated and if no damage results to the CH530
control system, the Chiller will experience a shutdown and restart. If this occurs more persistently it may be due to an
MP hardware problem. Try replacing the MP. If replacement of the MP proves ineffective, the problem may be a result of
extremely high radiated or conducted EMI. Contact Technical Service.If this screen occurs immediately after a software
download, attempt to reload both the configuration and the application. Failing this, contact Technical Service.

Err5: Operating System
ErrorRestart Timer:
[3 sec countdown timer]

An Operating System error has occurred while running the application code. This event will normally cause a safe shutdown
of the entire chiller. Once the countdown timer reaches 0, the processor will reset, clear diagnostics, and attempt to restart
the application and allow a normal restart of chiller as appropriate.See Err 4.

Err6: Watch Dog Timer
ErrorRestart Timer:
[3 sec countdown timer]

A Watch Dog Timer Error has occurred while running the application code. This event will normally cause a safe shutdown of
the entire chiller. Once the countdown timer reaches 0, the processor will reset, clear diagnostics, and attempt to restart the
application allowing a normal restart of chiller as appropriate.

Err7: Unknown ErrorRestart
Timer:
[3 sec countdown timer]

An unknown Error has occurred while running the application code. This event will normally cause a safe shutdown of the
entire chiller. Once the countdown timer reaches 0, the processor will reset, clear diagnostics, and attempt to restart the
application allowing a normal restart of chiller as appropriate

Err8: Held in Boot by User
Key Press
[3 sec countdown timer]

A touch was detected during boot indicating the user wanted to stay in boot mode. This mode can be used to recover from a
fatal software error in the application code. Cycle power on the MP to clear this error if it was unintentional.

Converter Mode A command was received from the Service Tool (Tech View) to stop the running application and run in the "converter mode".

In this mode the MP acts as a simple gateway and allows the TechView service computer to talk to all the LLIDS on the
IPC3 bus.

Programming Mode A command was received by the MP from the Tech View Service Tool and the MP is in the process of first erasing and then

writing the program code to its internal Flash (nonvolatile) Memory. Note that if the MP never had a prior application already
in memory, the error code "Err3"will be displayed instead of this, during the programming download process.

Design Note: In general, all failures/comm loss due to CH530 components should have a latching diagnostic and effect. All customer inputs failures (out of range, etc) are
generally nonlatching.

Diagnostics

39CG-SVU02E-GB

Programmable Relays
(Alarms and Status)

CH530 provides a flexible alarm or
chiller status indication to a remote
location through a hard wired
interface to a dry contact closure.

Four relays are available for this
function, and they are provided
(generally with a Quad Relay Output
LLID) as part of the Alarm Relay
Output Option.

The events/states that can be
assigned to the programmable
relays are listed in the following
table and through a TechView
configuration.

Event/state Description

Alarm - Latching This output is true whenever there is any active diagnostic that requires a manual reset to clear, that affects the chiller, the

circuit, or any of the compressors on a circuit. This classification does not include informational diagnostics.

Alarm - Auto reset This output is true whenever there is any active diagnostic that could automatically clear that affects the chiller, the circuit or any

of the compressors on a circuit. This classification does not include informational diagnostics. If all of the auto resetting
diagnostics were to clear, this output would return to a false condition.

Alarm This output is true whenever there is any diagnostic affecting any component, whether latching or automatically clearing. This

classification does not include informational diagnostics.

Warning This output is true whenever there is any informational diagnostic affecting any component, whether latching or automatically

clearing.

Chiller Limit Mode This output is true whenever the chiller has been running in one of the Unloading types of limit modes (Condenser, Evaporator,

Current Limit or Phase Imbalance Limit) continuously for the last 20 minutes. A given limit or overlapping of different limits must
be in effect continuously for 20 minutes prior to the output becoming true. It will become false, if no Unload limits are present
for 1 minute. The filter prevents short duration or transient repetitive limits from indicating. The chiller is considered to be in a
limit mode for the purposes of front panel display and annunciation, on if it is fully inhibiting loading by virtue of being in either
the "hold" or "forced unload" regions of the limit control, excluding the "limited loading region". In previous designs, the "limit load"
region of the limit control was included in the criteria for the limit mode call out on the front panel and annunciation outputs.

Compressor Running The output is true whenever any compressors are started or running on the chiller and false when no compressors are either

starting or running on the chiller. This status may or may not reflect the true status of the compressor in Service Pumpdown if
such a mode exists for a particular chiller.

Maximum Capacity The output is true whenever the chiller has reached maximum capacity continuously for the Max Capacity Relay debounce time.

The output is false when the chiller does not have all its available compressors running continuously for the debounce time.

Default setting Event/Status

Output relay 1 Compressor running

Output relay 2 Latching alarm

Output relay 3 Chiller limit mode

Output relay 4 Warnings

Table 7 - Chiller events/status descriptions

Table 8 - Default settings

TechView Interface

CG-SVU02E-GB40

TechView is the PC (laptop) based
tool used for servicing Tracer CH530.
Technicians that make any chiller
control modification or service any
diagnostic with Tracer CH530 must
use a laptop running the software
application "TechView." TechView is
a Trane application developed to
minimize chiller downtime and aid
the technicians' understanding of
chiller operation and service
requirements.

CAUTION:

Performing any Tracer
CH530 service functions should be
done only by a properly trained
service technician. Please contact
your local Trane service agency for
assistance with any service
requirements.

TechView software is
available via Trane.com.
(http://www.trane.com/commercial/s
oftware/tracerch530/) This download
site provides a user the TechView
installation software and CH530
main processor software that must
be loaded onto your PC in order to
service a CH530 main processor.
The TechView service tool is used to
load software into the Tracer CH530
main processor.

Minimum PC requirements to install
and operate TechView are:

• Pentium II or higher processor

• 128Mb RAM

• 1024 x 768 resolution of display

• CD-ROM

• 56K modem

• 9-pin RS-232 serial connection

• Operating system ­Windows 2000

• Microsoft Office (MS Word,
MS Access, MS Excel)

• Parallel Port (25-pin) or USB Port

Note:

TechView was designed for
the proceeding listed laptop
configuration. Any variation will
have unknown results. Therefore,
support for TechView is limited to
only those operating systems that
meet the specific configuration
listed here. Only computers with a
Pentium II class processor or better
are supported; Intel Celeron, AMD,
or Cyrix processors are not
supported.

TechView is also used to perform
any CH530 service or maintenance
function.

Servicing a CH530 main processor
includes:

• Updating main processor

software

• Monitoring chiller operation

• Viewing and resetting chiller

diagnostics

• Low Level Intelligent Device

(LLID) replacement and binding

• Main processor replacement and

configuration modifications

• Setpoint modifications

• Service overrides

TechView Interface

41CG-SVU02E-GB

Software Download

Instructions for First Time TechView
Users

This information can also be found at
http://www.trane.com/commercial/s
oftware/tracerch530/.

1. Create a folder called "CH530" on
your C:\ drive. You will select and
use this folder in subsequent
steps so that downloaded files
are easy to locate.

2. Download the Java Runtime
installation utility file onto your
PC in the CH530 folder (please
note that this does not install
Java Runtime, it only downloads
the installation utility).

• Click on the latest version of
Java Runtime shown in the
TechView Download table.

• Select "Save this program to
disk" while downloading the files
(do not select "Run this program
from its current location").

3. Download the TechView
installation utility file onto your
PC in the CH530 folder (please
note that this does not install
TechView, it only downloads the
installation utility).

• Click on the latest version of
TechView shown in the TechView
Download table.

• Select "Save this program to
disk" while downloading the files
(do not select "Run this program
from its current location").

4. Remember where you
downloaded the files (the
"CH530" folder). You will need to
locate them to finish the
installation process.

5. Proceed to "Main Processor
Software Download" page and
read the instructions to
download the latest version of
main processor installation files.

Note: you will first select the chiller
type to obtain the available file
versions.

TechView Interface

CG-SVU02E-GB42

6. Select the product family. A table
with the download link will
appear for that product family.

7. Download the main processor
software onto your PC in the
CH530 folder (please note that
this does not install the main
processor, it only downloads the
installation utility).

• To do this, click on the latest
version of the main processor.

• Select "Save this program to
disk" while downloading the files
(do not select "Run this program
from its current location").

8. Remember where you
downloaded the files (the
"CH530" folder). You will need to
locate them to finish the
installation process.

9. To complete the installation
process, locate the installation
utilities you downloaded into the
CH530 folder. If necessary, use
your PC's file manager to locate
the downloaded files.

10.Install the applications in the
following order by double­clicking on the install program
and following the installation
prompts:

• Java Runtime Environment
(JRE_VXXX.exe)

Note: During the Java Runtime
Environment installation, you may
be prompted to "select the default
Java Runtime for the system
browsers...". Do not select any
system browsers at this step. There
should be no default browsers
selected for proper operation.

• TechView (6200-0347-VXXX.exe)

• The main processor
(6200-XXXX-XX-XX.exe).

- The main processor program will
self extract to the proper folder
within the TechView program
directory, provided the TechView
program is properly installed on
the C:\ drive.

11. Connect your PC to the CH530
main processor using a standard
9-pin male/9-pin female RS-232
cable.

12.Run the TechView software by
selecting the TechView icon
placed on your desktop during
the installation process. The
"Help...About" menu can be
viewed to confirm proper
installation of latest versions.

43CG-SVU02E-GB

Notes

Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the
leader in creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio
of advanced controls and HVAC systems, comprehensive building services and parts. For more information visit
www.Trane.com

Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.

© 2016 Trane All rights reserved
CG-SVU02E-GB January 2016
Supersedes CG-SVU02D-E4_0107

We are committed to using environmentally
conscious print practices that reduce waste.