Trane CAB-PRC001-EN User Manual

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Force–Flo™ Cabinet Heater

Air Terminal Devices Horizontal and Vertical Sizes 02-12

December 2000

CAB-PRC001-EN

It isn’t just a fan and a coil…

The Trane Company has redesigned the traditional cabinet heater to lead the indus-

try in:

• indoor air quality (IAQ) features

• easy installation and maintenance

• high quality and durability

• advanced controls

Factory installed and tested controls

Easy to remove fan assembly

16-gauge steel construction

Smaller unit footprint

Easy filter access without front panel removal

Quiet operation

Two, three or four-row coils

Cleanable closedcell insulation (non-fiberglass)

Fresh air damper for ventilation

Factory assembled, installed and tested piping package

©American Standard Inc. 2000 CAB-PRC001-EN

Introduction 2

Features and Benefits 4

Selection Procedure 5

Model Number Description 5

General Data 7

Performance Data 18

Hot Water Coils 19 Steam Coils 22

Controls 24

Electrical Data 30

Dimensions and Weights 34

Mechanical Specifications 50

Options 52

CAB-PRC001-EN 3

Features and Benefits

The Force–Flo™ cabinet heater meets the standards of today’s market, as well as the anticipated needs of tomorrow’s market. The tradition that company founder Reuben Trane began in 1913 continues with the latest generation of cabinet heaters from Trane.

The Force–Flo cabinet heater is the leader in these key areas:

• Indoor Air Quality (IAQ)

• Controls

• Flexibility

• Quality

• Serviceability

Today’s HVAC market is concerned with issues such as indoor air quality (IAQ) and CFCs that demand a change in HVAC products. In addition, renovation has overtaken new construction in the cabinet heater market—demanding a design that caters to renovation issues. Trane is concerned with these issues, too. That’s why we designed the Force– Flo cabinet heater as an integral part of the company’s system solutions with standard IAQ-related features that fully comply with ASHRAE 62.

IAQ Design

• Closed-cell insulation is standard on all units to help prevent fiberglass in the airstream.

• Easy filter access encourages frequent changing.

• Force–flo cabinet heaters have a blowthru design.

Controls

• All controls are factory-mounted and tested to minimize field setup.

• Controls are wired with a 24 VAC transformer to keep only a single source power connection requirement to the unit.

• All wall-mounted zone sensors require only low voltage control wiring from the device to the unit control box. (No line voltage.)

• The Tracer the latest in control technology with the ZN.010, ZN.510, and ZN.520 controllers.

• The random start-up feature helps reduce electrical demand peaks by randomly staggering multiple units at start-up.

• Occupied/unoccupied operation allows the controller to utilize unoccupied temperature setpoints for energy savings.

• Warm-up energy feature is standard with Trane controls.

• Continuous fan or fan cycling is available with ZN.010 or ZN.510.

• Monitor unit operation using Tracer Summit building management system with ZN.510 or ZN.520.

• To customize unit control, Tracer Summit or Rover field modification of ZN.510 and ZN.520 default settings. For ZN.010, use Rover to field modify default settings.

• Maximize cabinet heater system efficiency with modulating valves on units with ZN.520.

Flexibility

• Two, three, and four-row hot water coils allow greater design flexibility. Steam distributing or electric heat coils are also available.

• Fan motors are available for either high static (0.4-inch external static pressure) or free discharge applications.

• Piping is factory assembled, mounted and tested. Units are also available without piping.

• Factory piping options include intercon-

controls family introduces

™

software will allow

necting piping, control valves, and end valves. Deluxe piping also has unions and a strainer.

• Control options range from a simple fan speed switch to a DDC controller that can tie into a Tracer Summit automation system.

• The extended end pocket option adds 8inches (20 cm) to the piping end of cabinet style units.

• Slope-top vertical cabinet units are an excellent application for school and dormitories to prevent items from being placed on top of the units.

• Vertical wall hung units are used in vestibules, bathrooms, stairwells, or other applications when the unit cannot be installed on the floor

• Inverted unit models allow heating to circulate from the bottom of the unit.

Quality

• Coils and piping packages are air and leak-tested before mounting on the unit.

• Coil piping connections are also air and leak-tested after mounting on the unit.

• All control end devices and moving components (fans and motors) are computer-tested after units are complete.

Serviceability

• Filters are easily removable and changed without removing the front panel on vertical cabinet units.

• Motors are easy to disconnect from the fan board, allowing easy service.

• The manual output test function is an invaluable troubleshooting tool. By simply pressing the test button on the

ZN.510, ZN.520, or ZN.010;

Tracer service personnel can manually exercise outputs in a pre-defined sequence.

building

CAB-PRC001-EN4

Selection

Model Number

Procedure

Description

Force–Flo Cabinet Heater Model Number Description

Following is a complete description of the cabinet heater model number. Each digit in the model number has a corresponding code that identifies specific unit options.

FF B B 020 1 C M0 A 0 G 1 0 A A 2 M 000 0 0 1 0 0 0 A A 000 000 0 0 0 0 0 0 0

1 5 10 15 20 25 30 35 40 44

Digits 1, 2 — Unit Type

FF = Force–Flo

Digit 3 — Cabinet Type

A = Vertical Concealed B = Vertical Cabinet C = Horizontal Concealed D = Horizontal Cabinet E = Horizontal Recessed H = Vertical Recessed J = Vertical Cabinet Slope Top M = Inverted Vertical Cabinet N = Inverted Vertical Recessed

Digit 4 — Development Sequence “B”

Digits 5, 6, 7 — Unit Size

020 040 080 030 060 100

120

Digit 8 — Unit Voltage

1 = 115/60/1 6 = 230/60/3 2 = 208/60/1 7 = 480/60/3 3 = 277/60/1 8 = 110-120/50/1 4 = 230/60/1 9 = 220-240/50/1 5 = 208/60/3 A = 220-240/50/3

B = 380-415/50/3

Digit 9 — Piping System/Placement

A = No piping, RH B = No piping, LH E = No piping, RH,Extended End Pocket F = No piping, LH, Extended End Pocket J = With piping package, RH K = With piping package, LH L = With piping package, RH, Extended

End Pocket

M= With piping package, LH, Extended

End Pocket

Digits 10, 11 — Design Sequence “M0”

Digit 12 — Inlets

A = Front Toe Space B = Front Bar Grille C = Front Stamped Louver D = Bottom Stamped Louver E = Bottom Toe Space F = Back Duct Collar G = Back Open Return H = Back Stamped Louver J = Top Duct Collar

Digit 13 — Fresh Air Damper

0 = None A = Manual, Bottom Opening B = Manual, Back Opening C = Manual, Top Opening K = No Damper, Bottom Opening L = No Damper, Back Opening M= No Damper, Top Opening

Digit 14 — Outlets

A = Front Duct Collar B = Front Bar Grille C = Front Stamped Louver D = Front Quad Grille E = Bottom Duct Collar F = Bottom Stamped Louver G = Top Quad Grille H = Top Bar Grille J = Top Duct Collar

Digit 15 — Color

0 = No Paint (Concealed Units Only) 1 = Deluxe Beige 4 = Driftwood Grey 2 = Soft Dove 5 = Stone Grey 3 = Cameo White 6 = Rose Mauve

Digit 16 —

0 = None B = Keylock Access Door C = Keylock Panel and Access Door D = Leveling Feet F=

G = Keylock Panel and Access Door with

Digit 17 — Motor

A = Free Discharge B = High Static

Digit 18 — Coil

A = 2 Row Hot Water B = 3 Row Hot Water C = 4 Row Hot Water N = Electric Heat, Single Stage U = Electric Heat, Two Stage V = Electric Heat, Low kw, One Stage W = Steam Distributing

Digit 19 — Coil Series

1 = 108 fpf (steam only) 2 = 144 fpf (hot water only)

Tamperproof Locks/Leveling

Feet

Keylock Access Door with Leveling

Feet

Leveling Feet

Digit 20 — Coil Air Vent

A = Automatic Air Vent M= Manual Air Vent

Digits 21, 22, 23 — Electric Heat kW (208V Derate)

000 = No Electric Heat 010 = 1.0 kW (0.75 kW) 020 = 2.0 kW (1.5 kW) 030 = 3.0 kW (2.3 kW) 045 = 4.5 kW (3.3 kW) 060 = 6.0 kW (4.5 kW) 075 = 7.5 kW (5.7 kW) 090 = 9.0 kW (6.6 kW) 100 = 10.0 kW 105 = 10.5 kW (7.9 kW) 110 = 11.0 kW (9.0 kW) 120 = 12.0 kW 135 = 13.5 kW (10.2 kW) 150 = 15.0 kW 180 = 18.0 kW (13.5 kW) 200 = 20.0 kW (15.0 kW)

Digit 24 —Not Used

Digit 25 — Disconnect Switch

0 = None D = Disconnect Switch

Digit 26 — Filter

0 = None 1 = 1” Throwaway Filter 2 = 1” Throwaway Pleated Media Filter 3 = 1” Throwaway + (1) Extra 4=

1” Throwaway Pleated Media + (1)

5 = 1” Throwaway + (2) Extras 6 = 1” Throwaway Pleated Media +

7 = 1” Throwaway + (3) Extras 8 = 1” Throwaway Pleated Media +

Extra

(2) Extras

(3) Extras

CAB-PRC001-EN 5

Selection

Model Number

Procedure

Digit 27 — Main Control Valve

0 = None A = 2-Way, 2-Position, NO (25 psig) B = 3-Way, 2-Position, NO (30 psig) C = 2-Way, 2-Position, NC (25 psig) D = 3-Way, 2-Position, NC (15 psig) E = 2-Way, 2-Position, NO (50 psig) F = 3-Way, 2-Position, NO (50 psig) G = 2-Way, 2-Position, NC (50 psig) H = 3-Way, 2-Position, NC (50 psig) J = 2-Way, Modulating, 0.7 Cv (50 psig)* K = 3-Way, Modulating, 0.7 Cv (50 psig)* L = 2-Way, Modulating, 1.5 Cv (50 psig)* M= 3-Way, Modulating, 1.5 Cv (50 psig)* N = 2-Way, Modulating, 2.5 Cv (50 psig)* P = 3-Way, Modulating, 2.5 Cv (50 psig)* Q = 2-Way, Modulating, 4.0 Cv (50 psig)* R = 3-Way, Modulating, 4.0 Cv (50 psig)* X = Field-supplied, NO Y = Field-supplied, NC Z = Field-Supplied 3-Wire Modulating

Digit 28 — Not Used

0 = None

Digit 29 — Piping Packages

0 = None A = Basic Ball Valve Supply and Return B = Basic Ball Valve Supply/Manual

Circuit Setter

C = Basic Ball Valve Supply and Return

with Auto Circuit Setter D = Deluxe Ball Valve Supply and Return E = Deluxe Ball Valve Supply/Manual

Circuit Setter F = Deluxe Ball Valve Supply and Return

with Auto Circuit Setter

Digit 30 — Control Type

A = Fan Speed Switch E = Tracer ZN.010 F = Tracer ZN.510 G = Tracer ZN.520

Description

Digit 32 —Not Used

0 = None

Digits 33, 34 —Future Control Functions

0 = None

Digit 35 — Control Function #3

0 = None

Digit 36 — Control Function #4

0 = None

Digit 37 — Control Function #5

0 = None 2 = Fan Status Sensor

Digit 38 — Control Function 6

0 = None 2 = Filter Status Sensor

Digit 39 — Falsebacks

0 = None A=5/8” Standard Recessed Panel

B = 2” Projection Panel C = 2.5” Projection Panel D= 3” Projection Panel L = 2”Falseback E = 3.5” Projection Panel M= 3” Falseback F = 4” Projection Panel N = 4” Falseback G = 4.5” Projection Panel P = 5” Falseback H= 5” Projection Panel Q =6” Falseback J = 5.5” Projection Panel R = 7” Falseback K = 6” Projection Panel T = 8” Falseback

Digit 40 — Main Autoflow GPM

A = 0.5 G = 3.0 N = 7.0 B = 0.75 H = 3.5 P = 8.0 C = 1.0 J = 4.0 Q = 9.0 D = 1.5 K = 4.5 R = 10.0 E = 2.0 L = 5.0 T = 11.0 F = 2.5 M = 6.0 U = 12.0

Projection Panels and

(Vertical Recessed Units Only)

Digit 31 — Control Option

D = Unit Mounted Fan Speed Switch K = Wall Mounted Fan Speed Switch V = Unit Mounted Fan Speed Switch w/ Setpoint Dial W = Wall Mounted Fan Speed Switch w/ Setpoint Dial X = Unit Mounted Fan Speed Switch w/ Wall Mounted Setpoint Dial Y = Unit Mounted Fan Speed Switch & Wall Mounted Setpoint Dial W/ Comm. Z = Unit Mounted Fan Speed Switch, On/Cancel, Setpoint Dial W/ Comm. 1 = Wall Mounted On/Cancel W/ Comm. 2 = Wall Mounted Fan Speed Switch, Setpoint Dial, On/Cancel W/ Comm.

Note: Please contact your local Trane sales representative for buildable digit combinations.

Digit 41 — Not Used

Digit 42 — Subbases

0 = None A = 2” Subbase D = 5” Subbase B = 3” Subbase E = 6” Subbase C = 4” Subbase F = 7” Subbase

Digit 43 — Recessed Flange

0 = None A = Recessed Flange

Digit 44 — Wall Boxes

0 = None A = Anodized Wall Box

CAB-PRC001-EN6

Unit

Model A Vertical Concealed

Model B Vertical Cabinet

General Data

Inlet

Front Toe Space

Configurations

Outlet

Top Duct Collar

Fresh Air Bottom or Back

Outlet

Top Quad Grille, Top Bar Grille

Inlet

Front Toe Space, Front Bar Grille

Outlet

Front Stamped Louver

Inlet

Front Toe Space, Front Bar Grille

CAB-PRC001-EN 7

Fresh Air Bottom or Back

Unit

Model C Horizontal Concealed

General Data

Outlet

Front Duct Collar

Configurations

Inlet

Back Duct Collar

Fresh Air

N/A

Outlet

Front Duct Collar

Outlet

Front Duct Collar

Fresh Air Top or Back

Inlet

Bottom Toe Space

Inlet

Open Return

No Filter

Fresh Air

N/A

CAB-PRC001-EN

Unit

General Data

Configurations

Model D Horizontal Cabinet

Fresh Air Top or Back

Fresh Air

N/A

Inlet

Outlet

Front Quad Grille, Front Bar Grille

Outlet

Front Duct Collar

Fresh Air

N/A

Outlet

Front Quad Grille, Front Bar Grille

Outlet

Bottom Stamped Louver

CAB-PRC001-EN 9

Inlet

Bottom Stamped Louver

Fresh Air Top or Back

Inlet

Bottom Stamped Louver

Inlet

Back Stamped Louver

Fresh Air Top or Back

Inlet

Bottom Stamped Louver

Outlet

Front Duct Collar

Fresh Air

N/A

Outlet

Front Quad Grille, Front Bar Grille

Fresh Air

N/A

Outlet

Front Duct Collar

Fresh Air

N/A

Outlet

Bottom Stamped Louver

Back Stamped Louver

Inlet

Back Duct Collar

Inlet

Back Duct Collar

Inlet

Back Duct Collar or Stamped Louver

Unit

Model E Horizontal Recessed

General Data

Outlet

Inlet

Back Duct Collar

Front Duct Collar

Configurations

Outlet

Front Duct Collar

Fresh Air Top or Back

Inlet

Bottom Stamped Louver

Fresh Air

N/A

Inlet

Back Duct Collar

Fresh Air Top or Back

Outlet

Bottom Stamped Louver

Model F Vertical Wall Hung Cabinet

Outlet

Top Quad Grille or Bar Grille

Inlet

Bottom & Front Stamped Louver

Outlet

Bottom Stamped Louver

Fresh Air

Back

Outlet

Front Stamped Louver

Inlet

Bottom & Front Stamped Louver

Inlet

Bottom Stamped Louver

Fresh Air

Back

CAB-PRC001-EN

Unit

Model H Vertical Recessed

General Data

Inlet

Front Stamped Louver

Outlet

Front Stamped Louver

Configurations

Outlet

Top Duct Collar

Fresh Air Bottom or Back

Model J Vertical Cabinet Slope Top

Inlet

Front Stamped Louver

Inlet

Front Toe Space, Front Bar Grille

Fresh Air Bottom or Back

Outlet

Top Quad Grille, Top Bar Grille

Fresh Air

Bottom or Back

CAB-PRC001-EN 11

General Data

Model M Inverted Vertical Cabinet

Inlet

Front Stamped Louver

Outlet

Front Stamped Louver

Inlet

Top Duct Collar

Outlet

Top Duct Collar

Model N Inverted Vertical Recessed

Inlet

Front Stamped Louver

Outlet

Front Stamped Louver

CAB-PRC001-EN

General Data

Table GD-1. Force–Flo Cabinet Heater General Data

Unit Size 0 2 0 3 0 4 0 6 0 8 1 0 1 2

Coil Data

Face Area — Ft LxDxH — In. (cm)

2-Row 15x1.7x8 15x1.7x8 20x1.7x8 29.5x1.7x8 38x1.7x8 57x1.7x8 57x1.7x8

3-Row 15x2.6x8 15x2.6x8 20x2.6x8 29.5x2.6x8 38x2.6x8 57x2.6x8 57x2.6x8

4-Row 15x3.5x8 15x3.5x8 20x3.5x8 29.5x3.5x8 38x3.5x8 57x3.5x8 57x3.5x8

Volume — Gal. (Liters)

1-Row (Heat) .06 (.23) .06 (.23) .08 (.30) .11 (.42) .14 (.53) .21 (.79) .21 (.79) 2-Row .12 (.45) .12 (.45) .15 (.57) .22 (.83) .28 (1.06) .42 (1.59) .42 (1.59) 3-Row .18 (.68) .18 (.68) .23 (.87) .33 (1.25) .42 (1.59) .62 (2.35) .62 (2.35) 4-Row .24 (.91) .24 (.91) .30 (1.14) .44 (1.67) .56 (2.12) .83 (3.14) .83 (3.14)

Fins/Ft (cm)

2-Row 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 3-Row 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 4-Row 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7) 144 (4.7)

Fan/Motor Data

Fan Quantity 1 1 1 2 2 3 3 Size — Dia” x Width” (cm) 6.31x4 6.31x6.5 6.31x7.5 6.31x6.5 6.31x7.5 (1) 6.31x7.5 6.31x7.5

Motor Quantity 1 1 1 1 1 2 2

Filter Data 1” (cm) TA and Pl. Media

Quantity 1 1 1 1 1 1 1 Size — In. (cm) 8

1” Fresh Air Filter (only on cabinet styles D, E, and H with bottom return and fresh air opening)

Quantity 1 1 1 1 1 1 1 Size — In. (cm) 5 (14 x 49) (14 x 49) (14 x 61) (14 x 85) (14 x 107) (14 x 156) (14 x 156)

(cm2) 0.8 (743) 0.8 (743) 1.1 (1020) 1.6 (1490) 2.1 (1950) 3.2 (2970) 3.2 (2970)

(38x4x20) (38x4x20) (51x4x20) (75x4x20) (97x4x20) (145x4x20) (145x4x20)

(38x7x20) (38x7x20) (51x7x20) (75x7x20) (97x7x20) (145x7x20) (145x7x20)

(38x9x20) (38x9x20) (51x9x20) (75x9x20) (97x9x20) (145x9x20) (145x9x20)

(16x10) (16x17) (16x19) (16x17) (16x19) (16x19) (16x19)

/8 x 191/8 87/8 x 191/8 87/8 x 241/8 87/8 x 335/8 87/8 x 421/8 87/8 x 611/8 87/8 x 611/8

(23x49) (23x49) (23x61) (23x85) (23x107) (23x155) (23x155)

/2 x 191/8 51/2 x 191/8 51/2 x 241/8 51/2 x 335/8 51/2 x 421/8 51/2 x 611/8 51/2 x 611/8

(2) 6.31x6.5 (16x6.5)

Table GD-2. Cabinet Heater Air Flow

Unit Size Coil 0.05 0.1 0.2 0.3 0.4

02 3R144 230 330 300 270 240

03 3R144 310 400 360 330 290

04 3R144 370 550 510 470 430

06 3R144 610 890 830 770 710

08 3R144 730 1000 930 870 800

10 3R144 1000 1400 1310 1210 1120

12 3R144 1080 1520 1420 1330 1220

Note: This is data is based on horizontal concealed model only, with duct inlet, duct outlet and no filter, dry coil, all voltages except 208 V.

CAB-PRC001-EN 13

2R144 240 330 300 280 250

4R144 200 300 270 250 220 2R144 320 410 390 350 320

4R144 280 370 340 300 270 2R144 390 450 410 380 340

4R144 340 510 480 440 400 2R144 610 760 700 650 590

4R144 560 820 760 710 660 2R144 800 1020 960 890 820

4R144 680 940 870 810 750 2R144 980 1260 1180 1090 1010

4R144 930 1300 1220 1130 1040 2R144 1110 1430 1330 1240 1140

4R144 1000 1430 1340 1240 1150

FD Motor High Static Motor

ESP

General Data

Electric Heat

All Force-Flo™ cabinet heaters, except inverted models M and N, are available with electric heating coils as a standard option.

Coil Construction

Electric heat coils are open wire type with a nickel chromium element design.

Power Supply

Units have single-point power since the electric heating elements operate on line voltage. Electric heat is available as 208/60/1, 230/60/1, 277/60/1, 208/60/3, or 480/60/3. Electric heat coils operate on the same voltage as the unit, except for units with 480/60/3 electric heat. In this case, the unit operates at 277/60/1, thus requiring a 4-wire supply. All fans and motors are single phase. In addition, all control options are 24-volt, utilizing a factoryinstalled transformer.

Power Supply Location

All electric heat cabinet heaters have a terminal block for main power on the unit’s right-hand side.

Control Type

Single-stage electric heat units are controlled by any of the Tracer control options. Two-stage electric heat is controlled by the Tracer ZN.520 only. Both

control options use PWM (pulse-width modulation) outputs to calculate the electric heat output based on the capacity request and the electric heat cycles per hour. For example, if the electric heat cycles per hour is configured for six cycles (as Trane recommends) the controller bases the output on or off time on six 10-minute periods. If the capacity request is 40%, the controller controls the electric heat output on for approximately four minutes each period.

Safety Features

• All Force-Flo units with standard electric heat are UL listed.

• Units require only a single-point electrical connection.

• All electric heating coils are interlocked with the fan motor switch. Therefore, electric heat operation is only possible when the fan is running.

• Each unit has a transformer, eliminating the need for field installation of a stepdown transformer.

• A unit mounted magnetic contactor(s) is (are) supplied on all unit voltages.

• A high temperature cutout with automatic reset de-energizes the electric heat in the event of an overheat condition.

CAB-PRC001-EN

General Data

Piping Packages

Factory-Installed Piping Packages

Force–Flo cabinet heaters have standard piping packages available as a factory built and installed option. Factory built assures all piping packages are fully tested under water for leaks and are built within strict tolerances. Factory-installed means that supply and return pipes are the only field connections required. The installer doesn’t have to sweat connect piping packages onto coil connections in a tight end pocket. Field connections are brought to a point near the exterior of the unit for easy access.

Piping Package Components

Force–Flo piping packages consist of a variety of components for each application. The following section provides a detailed description of the piping components. Following this section are additional illustrations and specifications.

Piping System/Placement

Factory piping packages are available with right or left hand connections. A simple coil connection (a unit without a piping package) is also available in either a right or left hand configuration for those applications requiring field piping.

Interconnecting Piping

Interconnecting piping refers to the copper piping which is attached to the coil connections and all other components such as control valves, end valves, etc. Piping is extends near the unit exterior to one inlet and one outlet connection.

Deluxe or Basic Piping Package

The basic piping package includes only the main components of the piping package: interconnecting piping, control valves, and end valves.

The deluxe piping package also includes a strainer on the entering water pipe and unions at the coil connections along with the basic components. The strainer body is cast brass construction, with a stainless steel mesh strainer that is easily removed for cleaning. The unions are forged brass construction and close with a minimum amount of effort.

/2” nominal OD copper and

End Valves

Each piping package includes a ball valve for the entering water pipe and one of the following end valves on the leaving water pipe: ball valve, manual circuit setter, or an auto circuit setter. These valves serve as the field connection points on all Force–Flo piping packages.

• Ball Valves

Ball valves, also known as stop or end valves, allow the unit to be cut off for service purposes. These valves have a two-inch handle that rotates 90 degrees to a fully open position. The valve body is cast brass, and the ball is polished brass with a Teflon seat. Ball valves are available as end valves on both the entering and leaving water pipes.

Manual Circuit Setter

In lieu of a ball valve on the leaving water pipe, a manual circuit setter, also known as a manual flow control valve, acts as both a flow setting device and a stop valve. This valve allows water flow through the cabinet heater to be set quickly and accurately.

The manual circuit setter includes Schrader ports in the valve body. These ports are used to measure the pressure drop across the valve. This pressure drop can be compared to factory supplied curves that relate the pressure drop to a specific flow rate. This valve also has a memory stop so the correct setting can be found quickly.

Auto Circuit Setter

An auto circuit setter is an automatic flow control device available on the leaving water pipe. The auto circuit setter includes a cartridge within the valve body that is sized to allow a specific flow rate through the coil. This valve sets flow through the coil without any action required by a system piping balancer. The auto circuit setter is available on the leaving water pipe with a ball valve.

The auto circuit setter also includes two P/T’s plugs in the valve body to allow measurement of the pressure drop temperature through the valve.

Control Valves

Piping packages are available with or without control valves. All control valve options are factory mounted and wired to the Force–Flo unit controls.

• Two-Way/Two-Position Valves

These valves will either fully open or close in response to a 24VAC signal from the Trane controller. Control valves are direct-acting valves. The control valve is factory mounted in the leaving water pipe downstream of the coil. Some means of relieving pump head pressure should be accounted for when two-way valves are selected. Normally open or normally closed valves are available.

• Three-Way/Two-Position Valves

These valves will either allow full water flow through the coil or divert the flow through a bypass line. The valves respond to a 24VAC signal from the Trane controller. Control valves are direct acting valves. All three-way valve packages include a balance fitting in the bypass line to allow flow balancing in the bypass position. Three-way valves are factory mounted in the leaving water pipe downstream of the coil. Normally open or normally closed valves are available.

• Two-Way Modulating Valves

These valves modulate the water flow through the coil in response to a signal from the Trane controller. Modulating valves are three-wire floating point equal percentage valves, and are factory mounted in the leaving water pipe downstream of the coil.

• Three-Way Modulating Valves

These valves modulate the water flow through the coil in response to a signal from the Trane controller. Three-way valves allow water that is directed through the coil to mix with water that is directed through the bypass line. This mixture exits through the leaving water pipe. Modulating valves are three-wire floating point equal percentage valves, and are factory mounted in the leaving water pipe downstream of the coil.

CAB-PRC001-EN 15

Piping Package Options

General Data

Piping Packages

Manual

Automatic Circuit Setter (C)

CAB-PRC001-EN

General Data

Selecting the Correct Modulating Valve Size

Modulating valves are available in any of four port sizes. These four port sizes relate to a Cv of 0.7, 1.5, 2.5 or 4.0, which is the coefficient of flow. The coefficient of flow is defined as the volume of water flow through a control valve in the fully open position with a 1 psig (6.895 kPa) differential across the valve. It is calculated using the following formula: Cv = Q/Square root ∆P where: Cv = flow coefficient Q = flow rate (GPM) ∆P = pressure drop across the valve or coil (psig).

For good control, the valve Cv should be approximately equal to the Cv of the water coil.

Modulating Valve Selection Example

Assume a size 06 cabinet heater is selected to operate at the following conditions: Vertical cabinet cabinet heater Entering water temperature = 180 F (82 C) Leaving water temperature = 150 F ( C) EAT = 70 F (21 C) The coil is selected as a four-row coil. Select the best modulating valve size for this unit.

1 Find the ∆P across the water coil. Refer to the ARI performance table to determine the ∆P across the water coil or use the Trane Official Product Selection System, TOPSS™, selection program. The water pressure drop is found to be 5.7’ (17.0 kPa) of water at a flow rate of 3.59 gpm. This converts to a pressure drop of 2.47 psig (1.0 feet of water = 0.4328 psig.)

2 Calculate the Cv of the water coil. Cv = GPM/Square root ∆P. Cv = 3.59/Square root 2.47 Cv = 2.29 Therefore, select the valve with the Cv of

2.5 since it is closest to the Cv of the water coil. The following tables illustrate possible valve selections at ARI conditions for horizontal concealed units with a high static motor and vertical cabinet units with a free discharge motor. For other applications, use TOPSS to determine the flowrate and make calculations using the formulas above.

Table GD-3. Modulating Valve Selections for Horizontal Concealed Units, High Static Motor,

∆∆

70 F (21 C) EAT, 180 F (82 C) EWT, 30 F (-1 C)

Unit Coil Coil Valve Size Coil GPM (L/s) WPD (kPa) Cv Cv

2-Row 1.19 (0.08) 6.0 (17.8) 0.74 0.7

02 3-Row 1.52 (.10) 13.8 (41.2) 0.62 0.7

4-Row 1.59 (.10) 3.8 (11.5) 1.24 1.5 2-Row 1.53 (.10) 10.3 (30.8) 0.72 0.7

03 3-Row 1.82 (.11) 4.3 (12.8) 1.33 1.5

4-Row 1.98 (.12) 6.2 (18.6) 1.21 1.5 2-Row 1.73 (.11) 3.3 (9.8) 1.45 1.5

04 3-Row 2.57 (.16) 9.1 (27.0) 1.29 1.5

4-Row 2.81 (.18) 13.4 (39.9) 1.17 1.5 2-Row 2.87 (.18) 9.9 (29.5) 1.39 1.5

06 3-Row 3.96 (.25) 5.9 (17.7) 2.48 2.5

4-Row 4.37 (.28) 8.2 (24.6) 2.32 2.5 2-Row 3.71 (.23) 4.7 (14.2) 2.60 2.5

08 3-Row 4.74 (.30) 9.1 (27.1) 2.39 2.5

4-Row 5.22 (.33) 12.7 (37.8) 2.23 2.5 2-Row 4.71 (.30) 8.1 (24.1) 2.52 2.5

10 3-Row 6.50 (.41) 18.1 (54.0) 2.32 2.5

4-Row 7.13 (.45) 25.3 (75.6) 2.15 2.5 2-Row 5.48 (.35) 11.4 (34.0) 2.47 2.5

12 3-Row 7.19 (.45) 14.5 (43.2) 2.87 2.5

4-Row 7.83 (.51) 10.5 (31.4) 3.67 4.0

Table GD-4. Modulating Valve Selections for Vertical Cabinet Units, Free Discharge Motor, 70 F (21 C) EAT, 180 F (82 C) EWT, 30 F (-1 C)

Unit Coil Coil Valve Size Coil GPM (L/s) WPD (kPa) Cv Cv

2-Row 1.06 (.07) 4.8 (14.4) 0.74 0.7

02 3-Row 1.31 (.08) 10.5 (31.4) 0.61 0.7

4-Row 1.34 (.08) 2.8 (8.4) 1.22 1.5 2-Row 1.40 (.09) 8.8 (26.3) 0.72 0.7

03 3-Row 1.70 (.11) 3.8 (11.3) 1.33 1.5

4-Row 1.81 (.11) 5.3 (15.7) 1.20 1.5 2-Row 1.71 (.11) 3.2 (9.5) 1.45 1.5

04 3-Row 2.12 (.13) 6.4 (19.0) 1.27 1.5

4-Row 2.28 (.14) 9.1 (27.3) 1.15 1.5 2-Row 2.70 (.17) 8.9 (26.5) 1.38 1.5

06 3-Row 3.31 (.21) 4.2 (12.6) 2.46 2.5

4-Row 3.59 (.23) 5.7 (17.0) 2.29 2.5 2-Row 3.39 (.21) 4.0 (11.9) 2.58 2.5

08 3-Row 4.11 (.26) 6.9 (20.7) 2.38 2.5

4-Row 4.45 (.28) 9.4 (28.1) 2.21 2.5 2-Row 4.32 (.27) 6.8 (20.4) 2.52 2.5

10 3-Row 5.55 (.35) 13.4 (40.2) 2.30 2.5

4-Row 6.00 (.38) 18.3 (54.8) 2.13 2.5 2-Row 4.99 (.32) 9.6 (28.6) 2.45 2.5

12 3-Row 6.10 (.38) 10.5 (31.4) 2.86 2.5

4-Row 6.48 (.42) 7.3 (21.8) 3.65 4.0

∆

∆∆

∆

∆∆

CAB-PRC001-EN 17

Performance

Hot Water

Data

Coils

Force–Flo cabinet heater performance data is grouped based on performance. Unit performance is impacted by the unit model and the airflow inlet and outlet configuration. Below is a table that summarizes the performance groups.

Table PD-1. Force Flo™ Performance Groupings

Group Unit Inlet Outlet Description Model Style Style Group 1 Horizontal Concealed (C) Back Duct Collar Front Duct Collar

Horizontal Cabinet (D) Back Duct Collar Front Duct Collar

Horizontal Recessed (E) Back Duct Collar Front Duct Collar

Group 2 Vertical Concealed (A) Front Toe Space Top Duct Collar

Vertical Cabinet (B) Front Toe Space Top Quad Grille

Horizontal Concealed (C) Bottom Toe Space Front Duct Collar Horizontal Cabinet (D) Back Duct Collar Bottom Stamped Louver

Horizontal Recessed (E) Bottom Stamped Louver Front Duct Collar

Open Return Front Duct Collar

Front Bar Grille Front Quad Grille

Top Bar Grille Front Stamped Louver

Front Bar Grille Top Quad Grille

Top Bar Grille Front Stamped Louver

Bottom Stamped Louver Front Quad Grille

Front Bar Grille Front Duct Collar Bottom Stamped Louver

Back Stamped Louver Front Quad Grille

Front Bar Grille Front Duct Collar Bottom Stamped Louver

Bottom Stamped Louver

Back Duct Collar Bottom Stamped Louver

Wall Hung Cabinet (F) Front Stamped Louver Top Quad Grille

Vertical Recessed (H) Front Stamped Louver Front Stamped Louver

Inverted Vertical Cabinet (M) Front Stamped Louver Front Stamped Louver

Top Duct Collar Bottom Duct Collar

Inverted Vertical Recessed (N) Front Stamped Louver Front Stamped Louver

Group 3 Vertical Slope Top (J) Front Toe Space Top Quad Grille

Front Bar Grille Top Quad Grille

Note: For performance conditions other than ARI, use TOPSS™ (Trane Official Product Selection System) for Force Flo cabinet heaters.

Top Bar Grille Front Stamped Louver

Top Duct Collar

Bottom Duct Collar

Front Stamped Louver

Top Bar Grille

CAB-PRC001-EN18

Performance

Hot Water

Data

Coils

Heating performance is based on 70 F (21 C) entering air temperature, 180 F (82 C) entering hot water temperature with a 30 F (-1 C) ∆T. All performance measured on high speed tap, zero ESP, and a throwaway filter.

Table PD-2. Free Discharge Motor, Group 1

Unit CFM TMBH GPM WPD 115V 230V 277V Size Coil (L/s) (TkW) Q/ITD (L/s) (kPa) Watt Watt Watt

2 2 H 240 (113) 15.9 (4.7) 0.14 1.06 (0.07) 4.8 (14.4) 60 95 65

3 H 230 ( 108) 19.6 (5.7) 0.18 1.31(0.08) 10.5 (31.4) 6 0 95 65 4 H 210 (99) 20.1 (6.0) 0.18 1.34 (0.08) 2.8 (8.4) 6 0 95 65

3 2 H 318 (150) 21.0 (6.2) 0.19 1.40 (0.09) 8.8 (26.3) 70 80 83

3 H 314 (148) 25.6 (7.5) 0.23 1.70 (0.11) 3.8 (11.3) 85 89 101 4 H 284 (134) 27.1 (7.9) 0.25 1.81 (0.11) 5.3 (15.7) 85 89 101

4 2 H 388 (183) 25.6 (7.5) 0.23 1.71 (0.11) 3.2 (9.5) 9 5 96 10 4

3 H 374 (177) 31.8 (9.3) 0.29 2.12 (0.13) 6.4 (19.0) 1 00 10 7 106 4 H 350 (165) 34.2 (10.0) 0.31 2.28 (0.14) 9.1 (27.3) 100 107 106

6 2 H 611 (289) 40.6 (11.9) 0.37 2.70 (0.17) 8.9 (26.5) 1 10 15 4 165

3 H 608 (287) 49.7 (14.6) 0.45 3.31 (0.21) 4.2 (12.6) 125 130 124 4 H 565 (267) 53.8 (15.8) 0.49 3.59 (0.23) 5.7 (17.0) 125 130 124

8 2 H 790 (373) 50.9 (14.9) 0.46 3.39 (0.21) 4.0 (11.9) 1 35 15 0 159

3 H 731 (345) 61.6 (18.1) 0.56 4.11 (0.26) 6.9 (20.7) 120 123 133 4 H 688 (325) 66.8 (19.6) 0.61 4.45 (0.28) 9.4 (28.1) 120 123 133

1 0 2H 980 (463) 64.8 (19.0) 0.59 4.32 (0.27) 6.8 (20.4) 2 05 25 0 269

3 H 992 (468) 83.3 (24.4) 0.76 5.55 (0.35) 13.4 (40.2) 22 5 237 23 0 4 H 930 (439) 90.1 (26.4) 0.82 6.00 (0.38) 18.3 (54.8) 22 5 237 23 0

1 2 2H 1110 (524) 75.0 (22.0) 0.68 4.99 (0.32) 9.6 (28.6) 230 246 263

3 H 1082 (511) 91.5 (26.8) 0.83 6.10 (0.38) 10.5 (31.4) 220 230 239 4 H 1010 (477) 99.3 (28.5) 0.90 6.48 (0.42) 7.3 (21.8) 2 20 23 0 239

Heating

Table PD-3. Free Discharge Motor, Group 2

Unit CFM TMBH GPM WPD 115V 230V 277V Size Coil (L/s) (TkW) Q/ITD (L/s) (kPa) Watt Watt Watt

2 2 H 211 (100) 14.5 (4.3) 0.13 0.97 (0.06) 4.1 (12.3) 60 95 65

3 H 201 (95) 17.7 (5.2) 0.16 1.18 (0.07) 8.8 (26.2) 6 0 95 65 4 H 188 (89) 18.3 (5.4) 0.17 1.22 (0.08) 2.4 (7.1) 6 0 95 65

3 2 H 280 (132) 19.2 (5.6) 0.17 1.28 (0.08) 7.5 (22.4) 70 80 83

3 H 277 (131) 23.3 (6.8) 0.21 1.55 (0.10) 3.2 (9.5) 8 5 8 9 101 4 H 256 (121) 24.8 (7.3) 0.23 1.65 (0.10) 4.5 (13.4) 85 89 101

4 2 H 349 (165) 23.8 (7.0) 0.22 1.58 (0.10) 2.8 (8.3) 9 5 96 10 4

3 H 338 (159) 29.4 (8.6) 0.27 1.96 (0.12) 5.5 (16.5) 1 00 10 7 106 4 H 320 (151) 31.7 (9.3) 0.29 2.11 (0.13) 7.9 (23.7) 1 00 10 7 106

6 2 H 544 (257) 37.4 (11.0) 0.34 2.49 (0.16) 7.6 (22.8) 1 10 15 4 165

3 H 541 (255) 45.4 (13.3) 0.41 3.03 (0.19) 3.6 (10.6) 125 130 124 4 H 510 (241) 49.4 (14.5) 0.45 3.29 (0.21) 4.8 (14.5) 125 130 124

8 2 H 706 (331) 47.0 (13.8) 0.43 3.13 (0.20) 3.4 (10.2) 1 35 15 0 159

3 H 659 (311) 56.8 (16.7) 0.52 3.79 (0.24) 5.9 (17.8) 120 123 133 4 H 627 (296) 61.8 (18.1) 0.56 4.12 (0.26) 8.1 (24.3) 120 123 133

1 0 2H 879 (415) 60.0 (17.6) 0.55 4.00 (0.25) 5.9 (17.7) 2 05 25 0 269

3 H 886 (420) 76.4 (22.4) 0.69 5.09 (0.32) 11.4 (34.1) 22 5 237 23 0 4 H 840 (397) 82.8 (24.3) 0.75 5.52 (0.35) 15.7 (46.8) 22 5 237 23 0

1 2 2H 996 (470) 69.4 (20.3) 0.63 4.62 (0.29) 8.3 (24.7) 2 30 24 6 263

3 H 976 (461) 84.3 (24.8) 0.77 5.62 (0.35) 9.0 (26.8) 220 230 239

Note:

1. CFM = Cubic feet per minute

2. TMBH = Total capacity (MBH)

3. GPM = Gallons per minute

4. WPD = Water pressure drop (feet of water)

5. Q/ITD = MBH (kW)/(Entering water temperature - Entering air temperature) when DT and GPM (L/s) remain constant. To determine heating capacities at a different entering water

6. Medium and low speed capacities are approximately 80 percent and 60 percent respectively of the high speed capacity.

4 H 921 (435) 91.8 (26.4) 0.83 6.12 (0.39) 10.2 (30.5) 22 0 230 23 9

temperature or entering air temp, compute the new ITD and multiply it by the Q/ITD shown.

Heating

CAB-PRC001-EN 19

Performance

Hot Water

Data

Coils

Table PD-4. Free Discharge Motor, Group 3

Unit CFM TMBH GPM WPD 115V 230V 277V Size Coil (L/s) (TkW) Q/ITD (L/s) (kPa) Watt Watt Watt

2 2 H 198 (93) 13.8 (4.1) 0.13 0.92 (0.06) 3.8 (11.3) 60 95 65

3 H 188 (90) 16.7 (4.9) 0.15 1.11 (0.07) 8.0 (23.8) 6 0 95 65 4 H 177 (84) 17.3 (5.1) 0.16 1.16 (0.07) 2.2 (6.4) 6 0 95 65

3 2 H 262 (124) 18.3 (5.4) 0.17 1.22 (0.08) 6.9 (20.6) 70 80 83

3 H 260 (123) 22.1 (6.5) 0.20 1.47 (0.09) 2.9 (8.7) 8 5 8 9 101 4 H 242 (114) 23.7 (6.9) 0.22 1.58 (0.10) 4.1 (12.3) 85 89 101

4 2 H 330 (156) 22.8 (6.7) 0.21 1.52 (0.10) 2.6 (7.7) 9 5 96 10 4

3 H 320 (151) 28.1 (8.2) 0.26 1.87 (0.12) 5.1 (15.2) 1 00 10 7 106 4 H 304 (144) 30.3 (8.9) 0.28 2.02 (0.13) 7.3 (21.9) 1 00 10 7 106

6 2 H 512 (242) 35.8 (10.5) 0.33 2.38 (0.15) 7.0 (21.0) 11 0 154 16 5

3 H 508 (240) 43.3 (12.7) 0.39 2.88 (0.18) 3.3 (9.7) 12 5 130 12 4 4 H 483 (228) 47.2 (13.8) 0.43 3.14 (0.20) 4.4 (13.3) 12 5 130 124

8 2 H 665 (314) 45.0 (13.2) 0.41 3.00 (0.19) 3.2 (9.4) 13 5 150 15 9

3 H 623 (294) 54.3 (15.9) 0.49 3.62 (0.23) 5.5 (16.3) 12 0 123 133 4 H 596 (282) 59.2 (17.3) 0.54 3.94 (0.25) 7.5 (22.4) 12 0 123 133

1 0 2H 829 (391) 57.5 (16.9) 0.52 3.83 (0.24) 5.5 (16.3) 2 05 25 0 269

3 H 835 (394) 72.9 (21.3) 0.66 4.86 (0.31) 10.5 (31.2) 225 237 230 4 H 796 (376) 79.0 (23.1) 0.72 5.26 (0.33) 14.4 (42.9) 225 237 230

1 2 2H 940 (444) 66.5 (19.5) 0.60 4.43 (0.28) 7.6 (22.8) 2 30 24 6 263

3 H 923 (436) 80.6 (23.6) 0.73 5.37 (0.34) 8.2 (24.6) 22 0 230 239

Note:

1. CFM = Cubic feet per minute

2. TMBH = Total capacity (MBH)

3. GPM = Gallons per minute

4. WPD = Water pressure drop (feet of water)

5. Q/ITD = MBH (kW)/(Entering water temperature - Entering air temperature) when DT and GPM (L/s) remain constant. To determine heating capacities at a different entering water

6. Medium and low speed capacities are approximately 80 percent and 60 percent respectively of the high speed capacity.

4 H 876 (413) 87.9 (25.8) 0.80 5.86 (0.37) 9.4 (28.2) 22 0 230 239

temperature or entering air temp, compute the new ITD and multiply it by the Q/ITD shown.

Heating

CAB-PRC001-EN20

Performance

Hot Water

Data

Coils

Table PD-5. High Static Motor, Group 1

Unit CFM TMBH GPM WPD 115V 230V 277V Size Coil (L/s) (TkW) Q/ITD (L/s) (kPa) Watt Watt Watt

2 2 H 287 (135) 17.9 (5.3) 0.16 1.19 (0.08) 6.0 (17.8) 1 45 14 5 145

3 H 282 (133) 22.9 (6.7) 0.21 1.52 (0.10) 13.8 (41.2) 145 145 145 4 H 260 (123) 23.9 (7.0) 0.22 1.59 (0.10) 3.8 (11.5) 1 45 14 5 145

3 2 H 365 (172) 23.0 (6.7) 0.21 1.53 (0.10) 10.3 (30.8) 140 140 140

3 H 343 (162) 27.3 (8.0) 0.25 1.82 (0.11) 4.3 (12.8) 1 45 14 0 135 4 H 318 (150) 29.7 (8.7) 0.27 1.98 (0.12) 6.2 (18.6) 1 45 14 0 135

4 2 H 396 (187) 26.0 (7.6) 0.24 1.73 (0.11) 3.3 (9.8) 1 70 18 0 170

3 H 484 (228) 38.6 (11.3) 0.35 2.57 (0.16) 9.1 (27.0) 210 210 210 4 H 453 (214) 42.2 (12.4) 0.38 2.81 (0.18) 13.4 (39.9) 21 0 210 21 0

6 2 H 668 (315) 43.1 (12.6) 0.39 2.87 (0.18) 9.9 (29.5) 2 45 24 0 240

3 H 780 (368) 59.5 (17.4) 0.54 3.96 (0.25) 5.9 (17.7) 320 320 320 4 H 725 (342) 65.6 (19.2) 0.60 4.37 (0.28) 8.2 (24.6) 320 320 320

8 2 H 907 (428) 55.7 (16.3) 0.51 3.71 (0.23) 4.7 (14.2) 3 20 32 0 320

3 H 886 (418) 71.2 (20.9) 0.65 4.74 (0.30) 9.1 (27.1) 320 320 320 4 H 835 (394) 78.3 (22.9) 0.71 5.22 (0.33) 12.7 (37.8) 32 0 320 32 0

1 0 2H 1117 (527) 70.8 (20.7) 0.65 4.71 (0.30) 8.1 (24.1) 415 420 410

3 H 1230 (580) 97.6 (28.6) 0.89 6.50 (0.41) 18.1 (54.0) 530 530 530 4 H 1152 (544) 107.1 (31.4) 0.97 7.13 (0.45) 25.3 (75.6) 5 30 53 0 530

1 2 2H 1270 (600) 82.2 (24.1) 0.75 5.48 (0.35) 11.4 (34.0) 49 0 500 49 0

3 H 1350 (637) 108.0 (31.6) 0.98 7.19 (0.45) 14.5 (43.2) 5 30 53 0 530 4 H 1274 (601) 120.0 (35.2) 1.09 7.83 (0.51) 10.5 (31.4) 5 30 53 0 530

Heating

Table PD-6. High Static Motor, Group 2

Unit CFM TMBH GPM WPD 115V 230V 277V Size Coil (L/s) (TkW) Q/ITD (L/s) (kPa) Watt Watt Watt

2 2 H 256 (121) 16.6 (4.9) 0.15 1.11 (0.07) 5.2 (15.5) 1 45 14 5 145

3 H 250 (118) 20.9 (6.1) 0.19 1.39 (0.09) 11.8 (35.3) 145 145 145 4 H 234 (111) 22.0 (6.5) 0.20 1.47 (0.09) 3.3 (9.9) 145 14 5 145

3 2 H 330 (156) 21.5 (6.3) 0.20 1.43 (0.09) 9.2 (27.4) 1 40 14 0 140

3 H 309 (146) 25.3 (7.4) 0.23 1.68 (0.11) 3.7 (11.1) 1 45 14 0 135 4 H 290 (137) 27.6 (8.1) 0.25 1.84 (0.12) 5.4 (16.3) 1 45 14 0 135

4 2 H 367 (173) 24.6 (7.2) 0.22 1.64 (0.10) 3.0 (8.9) 1 70 18 0 170

3 H 440 (208) 36.0 (10.5) 0.33 2.40 (0.15) 8.0 (23.8) 210 210 210 4 H 416 (196) 39.5 (11.6) 0.36 2.63 (0.17) 11.8 (35.3) 21 0 210 21 0

6 2 H 610 (288) 40.5 (11.9) 0.37 2.70 (0.17) 8.8 (26.4) 2 45 24 0 240

3 H 704 (332) 55.3 (16.2) 0.50 3.68 (0.23) 5.2 (15.4) 320 320 320 4 H 662 (312) 61.1 (17.9) 0.56 4.07 (0.26) 7.2 (21.5) 320 320 320

8 2 H 834 (394) 52.7 (15.5) 0.48 3.51 (0.22) 4.3 (12.7) 3 20 32 0 320

3 H 815 (385) 66.9 (19.6) 0.61 4.46 (0.28) 8.1 (24.1) 320 320 320 4 H 775 (366) 73.7 (21.6) 0.67 4.91 (0.31) 11.3 (33.8) 32 0 320 32 0

1 0 2H 1029 (486) 67.0 (19.6) 0.61 4.46 (0.28) 7.3 (21.8) 415 420 410

3 H 1117 (527) 91.0 (26.7) 0.83 6.06 (0.38) 15.9 (47.4) 530 530 530 4 H 1057 (499) 100.0 (29.3) 0.91 6.66 (0.42) 22.3 (66.6) 5 30 53 0 530

1 2 2H 1175 (554) 78.0 (22.8) 0.71 5.19 (0.33) 10.3 (30.8) 49 0 500 49 0

3 H 1242 (586) 101.5 (29.8) 0.92 6.77 (0.43) 12.8 (38.4) 5 30 53 0 530

Note:

1. CFM = Cubic feet per minute

2. TMBH = Total capacity (MBH)

3. GPM = Gallons per minute

4. WPD = Water pressure drop (feet of water)

5. Q/ITD = MBH (kW)/(Entering water temperature - Entering air temperature) when DT and GPM (L/s) remain constant. To determine heating capacities at a different entering water

6. Medium and low speed capacities are approximately 80 percent and 60 percent respectively of the high speed capacity.

7. High static motors need the appropriate length of duct to prevent poor acoustical applications.

4 H 1181 (557) 113.0 (33.1) 1.03 7.53 (0.47) 14.9 (44.6) 5 30 53 0 530

temperature or entering air temp, compute the new ITD and multiply it by the Q/ITD shown.

Heating

CAB-PRC001-EN 21

Performance

Steam

Data

Coils

Heating performance is based on 70 F (21 C) entering air temperature, 2 psig (14 kPa) and 5 psig (103 kPa) entering steam pressure. All performance measured on high speed tap, zero ESP, with a throwaway filter.

Table PD-7. Free Discharge Motor, Group 1

Unit CFM TMBH TMBH 115V 230V 277V

Size Coil (L/s) (TkW) Q/ITD (TkW) Q/ITD Watt Watt Watt

2 Steam 234 (110) 10.1 (2.9) 0.07 10.7 (3.1) 0.07 60 95 65 3 Steam 311 (147) 13.2 (3.9) 0.09 13.9 (4.1) 0.09 70 80 83 4 Steam 383 (181) 17.3 (5.1) 0.12 18.3 (5.4) 0.12 95 96 104 6 Steam 601 (284) 26.3 (7.7) 0.18 27.9 (8.2) 0.18 110 154 165

8 Steam 783 (370) 34.7 (10.2) 0.23 36.7 (10.8) 0.23 135 150 159 10 Steam 974 (460) 44.0 (12.9) 0.30 46.6 (13.7) 0.30 205 250 269 12 Steam 1104 (521) 51.1 (15.0) 0.34 54.2 (15.9) 0.35 230 246 263

Table PD-8. Free Discharge Motor, Group 2

Unit CFM TMBH TMBH 115V 230V 277V Size Coil (L/s) (TkW) Q/ITD (TkW) Q/ITD Watt Watt Watt

2 Steam 207 (98) 9.6 (2.8) 0.07 10.1 (3.0) 0.07 6 0 9 5 6 5

3 Steam 277 (130) 12.5 (3.7) 0.08 13.3 (3.9) 0.08 70 80 83

4 Steam 346 (163) 16.6 (4.9) 0.11 17.6 (5.1) 0.11 95 96 104

6 Steam 538 (254) 25.1 (7.4) 0.17 26.6 (7.8) 0.17 110 154 165

8 Steam 702 (331) 33.1 (9.7) 0.22 35.1 (10.3) 0.22 135 150 159 10 Steam 875 (413) 42.1 (12.3) 0.28 44.6 (13.1) 0.28 205 250 269 12 Steam 993 (469) 48.9 (14.3) 0.33 51.8 (15.2) 0.33 230 246 263

2 psig 5 psig

Table PD-9. Free Discharge Motor, Group 3

Unit CFM TMBH TMBH 115V 230V 277V

size Coil (L/s) (TkW) Q/ITD (TkW) Q/ITD Watt Watt Watt

2 Steam 195 (92) 9.3 (2.7) 0.06 9.9 (2.9) 0.06 6 0 9 5 6 5

3 Steam 259 (122) 12.2 (3.6) 0.08 12.9 (3.8) 0.08 70 80 83

4 Steam 328 (155) 16.2 (4.7) 0.11 17.1 (5.0) 0.11 95 96 104

6 Steam 507 (239) 24.5 (7.2) 0.16 26.0 (7.6) 0.17 110 154 165

8 Steam 662 (312) 32.3 (9.5) 0.22 34.3 (10.0) 0.22 135 150 159 10 Steam 827 (390) 41.1 (12.0) 0.28 43.6 (12.8) 0.28 205 250 269 12 Steam 938 (443) 47.7 (14.0) 0.32 50.6 (14.8) 0.32 230 246 263

Note: Q/ITD = MBH (kW)/(Saturated Steam temperature - Entering air temperature) when DT and GPM remain constant. To determine heating capacities at a different saturated steam or entering air temperature, compute the new ITD and multiply it by the Q/ITD shown.

2 psig 5 psig

CAB-PRC001-EN22

Performance

Steam

Data

Coils

Heating performance is based on 70 F (21 C) entering air temperature, 2 psig (14 kPa) and 5 psig (103 kPa) entering steam pressure. All performance measured on high speed tap, zero ESP, no filter.

Table PD-10. High Static Motor, Group 1

Unit CFM TMBH TMBH 11 5V 230V 277V Size Coil (L/s) (TkW) Q/ITD (TkW) Q/ITD Watt Watt Watt

2 Steam 208 (132) 10.8 (3.2) 0.07 11.5 (3.4) 0.07 145 145 145 3 Steam 358 (169) 13.9 (4.1) 0.09 14.7 (4.3) 0.09 140 140 140 4 Steam 393 (185) 17.5 (5.1) 0.12 18.5 (5.4) 0.12 170 180 170 6 Steam 658 (311) 27.3 (8.0) 0.18 28.9 (8.5) 0.18 245 240 240

8 Steam 901 (425) 36.7 (10.7) 0.25 38.9 (11.4) 0.25 320 320 320 10 Steam 1110 (524) 46.4 (13.6) 0.31 49.2 (14.4) 0.31 415 420 410 12 Steam 1264 (597) 54.0 (15.8) 0.36 57.2 (16.8) 0.36 490 500 490

Table PD-11. High Static Motor, Group 2

Unit CFM TMBH TMBH 11 5V 230V 277V Size Coil (L/s) (TkW) Q/ITD (TkW) Q/ITD Watt Watt Watt

2 Steam 251 (119) 10.4 (3.0) 0.07 11.0 (3.2) 0.07 145 145 145

3 Steam 326 (154) 13.4 (3.9) 0.09 14.2 (4.2) 0.09 140 140 140

4 Steam 364 (172) 16.9 (5.0) 0.11 17.9 (5.3) 0.11 170 180 170

6 Steam 603 (285) 26.3 (7.7) 0.18 27.9 (8.2) 0.18 245 240 240

8 Steam 829 (392) 35.5 (10.4) 0.24 37.6 (11.0) 0.24 320 320 320 10 Steam 1024 (483) 44.9 (13.2) 0.30 47.6 (14.0) 0.30 415 420 410 12 Steam 1171 (553) 52.3 (15.3) 0.35 55.5 (16.3) 0.35 490 500 490

2 psig 5 psig

Table PD-12. Steam Properties

Steam Pressure PSIG (kPa) 2 (14) 5 (34) 10 (69) 15 (103) Sat. Steam Temp. F (C) 219 (104) 227 (108) 239 (115) 250 (121) Latent Heat — BTU/LB. (kJ/kg) 965 (2240) 960 (2230) 952 (2210) 945 (2200)

CAB-PRC001-EN 23

Fan Speed Switch

ZN.010 Control Board

ZN.510 Control Board

Controls

Control Options

Force–Flo cabinet heaters are available with four different control options:

• Manual three-speed fan switch

• Tracer ZN.010

• Tracer ZN.510

• Tracer ZN.520

Manual Fan Mode Switch

Model Number Digit 30 = A and Digit 31 = D or K

The manual fan mode switch is a four-position switch (off, high, medium, low) that allows manual fan mode selection. The unit-mounted option (digit 31 = D) operates on line voltage. The wall-mounted option (digit 31 = K) is low-voltage and has three 24 volt relays using a factory-wired transformer and relays to control the fan motor.

Tracer® Controls

The Tracer family of controllers (ZN.010, ZN.510, and ZN.520) offer the combined advantages of simple and dependable operation with the latest Trane-designed controller. Standard control features include options normally available on more elaborate control systems. All control options are available factory-configured or can be field-configured using Rover to the Trane publication,

Tracer ZN.010 Model Number Digit 30 = E

Tracer ZN.010 is a stand-alone microprocessor controller.

Tracer ZN.510 Model Number Digit 30 = F

ZN.510 can be used as either a stand-alone or communicating microprocessor controller.

Tracer ZN.520 Model Number Digit 30 = G

The ZN.520 controller can be used in a stand-alone application or as part of a Trane Integrated Comfort

In the stand-alone configuration, ZN.520 receives operation commands from the zone sensor. The zone sensor module is capable of transmitting the following information to the controller:

• Timed override on/cancel request

• Zone setpoint

• Current zone temperature

• Fan mode selection (off-auto-high-med-low)

For optimal system performance, Force–Flo units can be linked to an Integrated Comfort™ System (ICS) building automation system controlled by Tracer Summit The controller is connected directly to the Summit control panel via a twisted pair communication wire, requiring no additional interface device (i.e., a command unit). The Trane ICS system can monitor or override ZN.520 control points. This includes such points as temperature and output positions.

™

Service Software

Rover

This windows-based software package option allows field service personnel to easily monitor, save, download, and configure Tracer controllers through a communication link from a portable computer. When connected to the communication link, Rover can view any Tracer controller that is on the same communication link.

™

System (ICS).

™

service software. For more detailed information, refer

CNT-IOP-1 or CNT-IOP-2

CAB-PRC001-EN24

Sequence of

Controls

Sequence of Operation

Fan Speed Switch

Off: Fan is turned off, two-position damper option spring-returns closed.

High, Medium, Low: Fan runs continuously at the selected speed. The twoposition damper option opens to an adjustable mechanical stop-position.

ZN.010 and ZN.510

Off: Fan is off; control valves and fresh air damper option close.

Auto (Fan Cycling): Fan and fresh air damper cycle with control valve option to maintain setpoint temperature. In cooling mode, the fan cycles from off to medium and in heating mode it cycles from off to low (factory default that can be fieldadjusted using Rover service software). When heating is not required, the fan is off and the fresh air damper option closes. The fan can also be field-configured (using Rover) to run at a userdefined speed when the fan speed switch is in the auto position.

Low, Medium, High (Continuous Fan): Fan operates continuously while control valve option cycles to maintain setpoint

Operation

temperature. Fresh air damper option is open.

ZN.520

Off: Fan is off; control valve options and fresh air damper options close.

Fan speed control in the auto

Auto setting allows the modulating (three-wire floating point) control valve option and three-speed fan to work cooperatively to meet precise capacity requirements, while minimizing fan speed (motor/ energy/acoustics) and valve position (pump energy). As the capacity requirement increases at low fan speed, the water valve opens. When the low fan speed capacity switch point is reached, the fan switches to medium speed and the water valve repositions to maintain an equivalent capacity. The reverse sequence takes place with a decrease in required capacity.

Low, Medium, High: The fan will run continuously at the selected speed and the valve option will cycle to meet setpoint.

CAB-PRC001-EN 25

General

Controls

Information

Table C-1. Controller Input/Output Summary

Binary Outputs

3-Speed Fan === 2-Position Hydronic Valve === 2-Position Fresh Air Damper == 1-Stage Electric Heat === 3-Wire Hydronic Valve = 2-Stage Electric Heat = Generic ===

Binary Inputs

Occupancy === Generic Input ===

Analog Inputs

Zone Temperature === Setpoint === Fan Mode: Auto, High, Medium, Low === Entering Water === Discharge Air === Outside Air = Generic =

Note: The generic input and output are for use with a Tracer Summit system only.

ZN.010 ZN.510 ZN.520

Table C-2. Controller Function Summary

Control Functions

Timed Override === Fan Cycling == Warm-Up === Data Sharing (Master/Slave) == Random Start === Staged Capacity (2-Stage Electric Supplementary) =

Other Functions

Manual Test === Maintenance Timer === Setpoint Limits ===

ZN.010 ZN.510 ZN.520

CAB-PRC001-EN26

Zone Sensor

Zone Sensor Options

Zone sensors are available as either unit, wall, or split-mounted options for design flexibility. Cabinet heaters with the unitmounted zone sensor option include a thermistor in the unit’s return air path. Wall-mounted zone sensor options have an internal thermistor. Zone sensors operate on 24 VAC.

ZN.010

Controls

Options

Unit-mounted zone sensor: Digit 30 = E and Digit 31 = V

ZN.510 and ZN.520

Unit-mounted zone sensor: Digit 30 = E and Digit 31 = Z

Wall-mounted zone sensor: Digit 30 = E and Digit 31 = W

Wall-mounted zone sensor: Digit 30 = E and Digit 31 = 2

Split-mounted zone sensor, unit-mounted fan mode and wall-mounted setpoint dial: Digit 30 = E and Digit 31 = X

Split-mounted zone sensor, unit-mounted fan mode and wall-mounted setpoint dial: Digit 30 = E and Digit 31 = Y

CAB-PRC001-EN 27

Controls

Features

Control Features

The following control functions are standard features on units with Tracer ZN.010, ZN.510, or ZN.520.

Occupied/Unoccupied Operation

The occupancy input utilizes a binary switch (i.e. motion sensor, timeclock, etc.) that allows the zone sensor to utilize it’s unoccupied internal setpoints.

Random Start

This feature randomly staggers multiple unit start-up to reduce electrical demand spikes.

Warm-up

The two-position fresh air damper option closes during the occupied mode when the space temperature is three degrees or more below the heating setpoint temperature. The damper remains closed during warm-up until the space temperature is within two degrees of the heating setpoint temperature.

Manual Output Test Function

This feature is an invaluable tool for troubleshooting a unit. By simply pressing the controller’s test button, service personnel can manually exercise outputs in a pre-defined sequence.

Peer to Peer Communication (ZN.510 and ZN.520)

Peer to peer communication allows multiple units in one space to share the same zone sensor and provide simultaneous heating. The ZN.510 or ZN.520 controller can share information between units on the same communication link using a twisted pair wire in the field. Unit

configuration must be modified with Rover service tool.

ZN.520 Additional Features

Fan Status

The ZN.520 controller monitors the fan output status to determine if the fan is operating.

Filter Maintenance Status

The controller has an adjustable timer that indicates through Summit or Rover when filter maintenance is necessary. Filter maintenance status is based on cumulative fan run hours.

Water Valve Override

Using Summit or Rover, the water valve override function drives all water valves in every unit fully open simultaneously. This helps reduce the time required for waterside balancing.

Cascade Control

The controller maintains discharge air temperature using a cascade control algorithm. The discharge air temperature is based on the difference between the space temperature and setpoint. Unit capacity modulates to achieve the discharge air temperature.

Interoperability

The ZN.520 controller can be used with a Tracer Summit system or on other control systems that suport LonTalk and the SCC profile. For more information on specific inputs and outputs, see the

Installation, Owner, and Maintenance Manual, UNT-IOM-6

CAB-PRC001-EN28

End Device

Control Valve

Two-Position Fresh Air Damper Actuator

Controls

End Device Options

All end device options are factoryinstalled and tested.

Two-Position Control Valves Model Number Digits 27 and 28 = A - H

Two-position valve options are available with either Tracer ZN.010, ZN.510, or ZN.520. Valves are spring-return type, sweat connections, and available as normally open or closed. The valves respond to a 24V signal and have sweat connections. The two-way valve option will either fully open or close. The three-way valve option allows either full water flow through the coil or diverts waterflow through the bypass. If the control valve loses power, the valve returns to its de-energized position. All control valve options are factory installed in the leaving water piping downstream of the hydronic coil. The valve actuator is easily removable for service without removing the valve body from piping.

Modulating Control Valves (ZN.520) Model Number Digits 27 and 28 = J - R

/2-inch sweat connect valves are

These three-wire floating point valves, equal percentage type. Modulating valves are available in four Cv sizes: 0.7, 1.5, 2.5, and

4.0. The valve responds to a 24V triac signal from the controller, which determines the valve position by a control algorithm. If the valve loses power, it remains in the position that it was in

/2-inch

Options

when the power loss occurred. All control valves are factory installed in the leaving water piping downstream of the hydronic coil.

Field-Supplied Valves Model Number Digits 27 and 28 = X or Y

When using field-supplied valves, this option allows the controller to be factoryconfigured for the normal position of the field-supplied valve.

Note: The Trane Company does not recommend wild coil applications.

Two-Position Fresh Air Damper Actuator Model Number Digit 13 = D, E, or F (Available with all control options except ZN.520)

This damper actuator uses a 24V signal and is factory-wired and mounted to the damper assembly. It allows zero to 50% fresh air. The damper will drive open to an adjustable mechanical stop-position whenever the fan is running during occupied mode and will spring-return closed when the fan turns off.

CAB-PRC001-EN 29

Electrical Data

Minimum Circuit Ampacity (MCA) and Maximum Fuse Size (MFS) Calculations

Units with Electric Heat

HACR (heating, air conditioning, and refrigeration) type circuit breakers are required in the branch circuit wiring for all units with electric heat. To compute MCA and MFS, see Tables ED-2 through ED-5 on page 31 for motor FLAs and Tables ED-6 through ED-8 on pages 32-33 for electric heat amps.

Calculating electric heat amps:

Single stage, three phase = heat kW * 1000/1.732/volts

Two stage, three phase = total heat kW * 1000/1.732/volts

Note: Use 240V heat voltage for 230V units.

Calculating MCA:

MCA = 1.25 * (heat amps + sum of all motor FLAs)

Calculating MFS:

MFS = (2.25 * largest motor FLA) + second motor FLA, size 10-12 units only + heat amps

Use the closest larger fuse or HACR circuit breaker above the MCA. Standard fuse sizes are: 15, 20, 25, 30, 35, 40, 45, 50, 60 amps.

Electric heat MBH = heater kW * 3.413

Units Without Electric Heat

To compute MCA and MFS, see Tables ED-2 through ED-5 on page 31 for motor FLAs and Tables ED-6 through ED-8 on pages 32-33 for electric heat amps.

Calculating MCA:

MCA = (1.25) x largest motor FLA + second motor FLA, unit sizes 10-12 only

Calculating MFS:

MFS or HACR amps for all units without electric heat.

HACR (heating, air-conditioning and

refrigeration) type circuit breakers are required in the branch circuit wiring for all size 10 and 12 units.

type circuit breaker = 15

Table ED-1. Decimal to Fractional HP (kW) Conversion

Unit Size Decimal Fraction 02 .03

.07

03 .04

.05 .08

04 .05

.06 .10 .13

06 .07

.12 .16 .24

08 .12

.13 .24

10 .05 .07

.06 .12 .10 .16 .13 .24

12 .05 .12

.06 .13 .10 .24 .13 .24

Note: Values for fractional HPs (kWs) are approximate values and not necessarily the actual HP (kW).

CAB-PRC001-EN

Electrical Data

Table ED-2. Free Discharge Motors on Units with Two-Row, Electric, or Steam Coils

FC FLA HP (kW) FLA HP (kW) FLA HP (kW) H M L 02 0.6 .03 (.02) 0.3 .03 (.02) 0.2 .03 (.02) 980 840 655 03 0.7 .04 (.02) 0.4 .04 (.02) 0.3 .04 (.02) 980 780 580 04 0.9 .05 (.04) 0.5 .05 (.04) 0.4 .05 (.04) 1050 780 580 06 1.2 .07 (.05) 0.6 .07 (.05) 0.5 .07 (.05) 1030 780 580 08 1.4 .12 (.09) 0.9 .12 (.09) 0.6 .12 (.09) 1080 800 600 10 0.9 1.2 .05 (.04) .07 (.05) 0.5 0.6 .05 (.04) .07 (.05) 0.4 0.5 .05 (.04) .07 (.05) 1050 780 580

12 0.9 1.4 .05 (.04) .12 (.09) 0.5 0.9 .05 (.04) .12 (.09) 0.4 0.6 .05 (.04) .12 (.09) 1050 780 580

Table ED-3. High Static Motors on Units with Two-Row, Electric, or Steam Coils

FC FLA HP (kW) FLA HP (kW) FLA HP (kW) H M L 02 1.1 .07 (.05) 0.6 .07 (.05) 0.5 .07 (.05) 1480 1110 865 03 1.4 .08 (.06) 0.7 .08 (.06) 0.6 .08 (.06) 1400 1175 860 04 1.6 .10 (.07) 0.8 .10 (.07) 0.7 .10 (.07) 1475 1315 1070 06 2.6 .16 (.12) 1.2 .16 (.12) 1.0 .16 (.12) 1400 1070 855 08 3.4 .24 (.18) 1.4 .24 (.18) 1.1 .24 (.18) 1475 1285 975 10 1.6 2.6 .10 (.07) .16 (.12) 0.8 1.2 .10 (.07) .16 (.12) 0.7 1.0 .10 (.07) .16 (.12) 1475 1315 1070

12 1.6 3.4 .10 (.07) .24 (.18) 0.5 0.9 .10 (.07) .24 (.18) 0.7 1.1 .10 (.12) .24 (.18) 1475 1315 1240

115 Volt 208-230 Volt 277-480 Volt RPM

1030 780 580

108 800 600

115 Volt 208-230 Volt 277- 480 Volt RPM

1400 1070 855

1475 1285 975

Table ED-4. Free Discharge Motors on Units with Three and Four-Row Coils

FC FLA HP (kW) FLA HP (kW) FLA HP (kW) H M L 02 0.6 .03 (.02) 0.3 .03 (.02) 0.2 .03 (.02) 980 840 655 03 0.8 .05 (.04) 0.5 .05 (.04) 0.4 .05 (.04) 1080 800 600 04 1.0 .06 (.04) 0.6 .06 (.04) 0.5 .06 (.04) 1080 800 600 06 1.4 .12 (.09) 0.9 .12 (.09) 0.6 .12 (.09) 1080 800 600 08 1.7 .13 (.10) 1.0 .13 (.10) 0.8 .13 (.10) 1080 800 600 10 1.0 1.4 .06 (.04) .12 (.09) 0.6 0.9 .06 (.04) .12 (.09) 0.5 0.6 .06 (.04) .12 (.09) 1080 800 600

12 1.0 1.7 .06 (.04) .13 (.10) 0.6 1.0 .06 (.04) .13 (.10) 0.5 0.8 .06 (.04) .13 (.10) 1080 800 600

115 Volt 208-230 Volt 277-480 Volt RPM

1080 800 600

Table ED-5. High Static Motors on Units with Three and Four-Row Coils

FC FLA HP (kW) FLA HP (kW) FLA HP (kW) H M L 02 1.1 .07 (.05) 0.6 .07 (.05) 0.5 .07 (.05) 1480 1110 865 03 1.3 .08 (.06) 0.7 .08 (.06) 0.5 .08 (.06) 1500 1355 1110 04 2.1 .13 (.10) 0.9 .13 (.10) 0.7 .13 (.10) 1580 1375 1240 06 3.4 .24 (.18) 1.4 .24 (.18) 1.1 .24 (.18) 1475 1285 975 08 3.4 .24 (.18) 1.4 .24 (.18) 1.1 .24 (.18) 1475 1285 975 10 2.1 3.4 .13 (.10) .24 (.18) 0.9 1.4 .13 (.10) .24 (.18) 0.7 1.1 .13 (.10) .24 (.18) 1580 1375 1240

12 2.1 3.4 .13 (.10) .24 (.18) 0.9 1.4 .13 (.10) .24 (.18) 0.7 1.1 .13 (.10 ) .24 (.18) 1580 1375 1240

Note: Actual rpm will vary with application and configuration.

115 Volt 208-230 Volt 277-480 Volt RPM

1475 1285 975

CAB-PRC001-EN 31

Electrical Data

Table ED-6. Two-Stage Electric Heat (Digit 18 = U)

Unit 1st Stage Total Total Size Volts Hz Ph Wires kW kW Amps/ph

02 277 60 1 2 1.0 3.0 10.9

03 277 60 1 2 2.0 6. 0 21.7

04 277 6 0 1 2 2. 5 7.5 27.1

06 277 60 1 2 4.5 10.5 38.0

08 277 60 1 2 6.0 13.5 48.8

10 277 60 1 2 8.0 18.0 65.0

12 277 60 1 2 9.0 20.0 72.3

Note: When both stages are on, the electric heat will operate only when fan is in high speed. All data based on individual units.

208 1 2 0.75 2.25 10.9 240 1 2 1.0 3.0 12.5

208 3 3 0.75 2.25 6.3 240 3 3 1.0 3.0 7.3 480 3 4 1.0 3.0 3.7 208 1 2 1.5 4.5 21.7 240 1 2 2.0 6.0 25.0

208 3 3 1.5 4.5 12. 6 240 3 3 2.0 6.0 14.5 480 3 4 2.0 6.0 7.3 208 1 2 1.9 5. 7 27.5 240 1 2 2.5 7.5 31.3

208 3 3 1.9 5.7 15. 9 240 3 3 2.5 7.5 18.1 480 3 4 2.5 7.5 9.1 208 1 2 3.4 7.9 38.0 240 1 2 4.5 10.5 43.8

208 3 3 3.4 7.9 21.9 240 3 3 4.5 10.5 25.3 480 3 4 4.5 10.5 12.7 208 1 2 4.5 10.1 48.8 240 1 2 6.0 13.5 56.3

208 3 3 4.5 10.1 28.2 240 3 3 6.0 13.5 32.5 480 3 4 6.0 13.5 16.3 208 1 2 6.0 13.5 65.0 240 1 2 8.0 18.0 75.0

208 3 3 6.0 13.5 37.6 240 3 3 8.0 18.0 43.3 480 3 4 8.0 18.0 21.7 208 1 2 6.8 15.0 72.3 240 1 2 9.0 20.0 83.4

208 3 3 6.8 15.0 41.7 240 3 3 9.0 20.0 48.2 480 3 4 9.0 20.0 24.1

CAB-PRC001-EN

Electrical Data

Table ED-7. Single-Stage, Max kW Electric Heat (Digit 18 = N)

Unit Heater Heater Size Volts Hz Ph Wires kW Amps/ph

208 1 2 2.25 10.9 240 1 2 3.0 12.5

02 277 6 0 1 2 3.0 10.9

208 3 3 2.25 6.3 240 3 3 3.0 7.3 480 3 4 3.0 3.7 208 1 2 4.5 21.7 240 1 2 6.0 25.0

03 277 6 0 1 2 6.0 21.7

208 3 3 4.5 12.6 240 3 3 6.0 14.5 480 3 4 6.0 7.3 208 1 2 5.7 27.5 240 1 2 7.5 31.3

04 277 6 0 1 2 7.5 27.1

208 3 3 5.7 15.9 240 3 3 7.5 18.1 480 3 4 7.5 9.1 208 1 2 7.9 38.0 240 1 2 10.5 43.8

06 277 60 1 2 10.5 38.0

208 3 3 7.9 21.9 240 3 3 10.5 25.3

Note: All data based on individual units. Electric heat will operate only with fan at high speed.

480 3 4 10.5 12.7

Table ED-8. Single Stage, Low kW Electric Heat (Digit 18 = V)

Unit Size Voltage # Wires kW Amps/ph k W Amps/ph kW Amps/ph 02 208/60/1 2 0.75 3.7 1.5 7.3

0 3 208/60/1 2 2.25 10.9

0 4 208/60/1 2 2.25 10.9

0 6 208/60/1 2 2.25 10.9 3.3 15.9

0 8 208/60/1 2 2.25 10.9 3.3 15.9 4.5 21.7

1 0 208/60/1 2 2.25 10.9 3.3 15.9 5.7 27.5

1 2 208/60/1 2 2.25 10.9 3.3 15.9 6.6 31.8

Note: All data based on individual units. Electric heat will operate only with fan at high speed.

240/60/1 2 1.0 4.2 2.0 8.4 277/60/1 2 1.0 3.7 2.0 7.3

240/60/1 2 3.0 12.5 277/60/1 2 3.0 10.9 208/60/3 3 2.25 6.3 240/60/3 3 3.0 7.3 480/60/3 4 3.0 3.7

240/60/1 2 3.0 12.5 4.5 18.8 277/60/1 2 3.0 10.9 4.5 16.3 208/60/3 3 2.25 6.3 3.3 9.2 240/60/3 3 3.0 7.3 4.5 10.9 480/60/3 4 3.0 3.7 4.5 5.5

240/60/1 2 3.0 12.5 4.5 18.8 6.0 25.0 277/60/1 2 3.0 10.9 4.5 16.3 6.0 21.7 208/60/3 3 2.25 6.3 3.3 9.2 4.5 12.5 240/60/3 3 3.0 7.3 4.5 10.9 6.0 14.5 480/60/3 4 3.0 3.7 4.5 5.5 6.0 7.3

240/60/1 2 3.0 12.5 4.5 18.8 7.5 31.3 277/60/1 2 3.0 10.9 4.5 16.3 7.5 27.1 208/60/3 3 2.25 6.3 3.3 9.2 5.7 15.9 240/60/3 3 3.0 7.3 4.5 10.9 7.5 18.1 480/60/3 4 3.0 3.7 4.5 5.5 7.5 9.1

240/60/1 2 3.0 12.5 4.5 18.8 9.0 37.5 277/60/1 2 3.0 10.9 4.5 16.3 9.0 32.5 208/60/3 3 2.25 6.3 3.3 9.2 6.6 18.4 240/60/3 3 3.0 7.3 4.5 10.9 9.0 21.7 480/60/3 4 3.0 3.7 4.5 5.5 9.0 10.9

CAB-PRC001-EN 33

Dimensions and Weights

Table DW-1. Operating Weights — lbs. (kg)

Unit Cabinet Concealed Recessed Size Models Models Models

Table DW-2. Shipping Weights — lbs. (kg)

Unit Cabinet Concealed Recessed Size Models Models Models

0 2 97 (44) 81 (37) 78 (35) 0 3 97 (44) 81 (37) 78 (35) 0 4 125 (57) 109 (49) 88 (40) 0 6 155 (70) 139 (63) 128 (58) 0 8 164 (74) 147 (67) 139 (63) 1 0 218 (99) 200 (91) 253 (115) 1 2 218 (99) 200 (91) 253 (115)

0 2 84 (38) 68 (31) 68 (31) 0 3 84 (38) 68 (31) 68 (31) 0 4 112 (51) 96 (44) 78 (35) 0 6 139 (63) 123 (56) 118 (54) 0 8 148 (67) 131 (59) 129 (59) 1 0 200 (91) 182 (83) 243 (110) 1 2 200 (91) 182 (83) 243 (110)

CAB-PRC001-EN34

Dimensions

Vertical

Vertical Concealed, Model A

and Weights

Concealed

Vertical Concealed Unit Dimensions

Unit Size 02-03 04 06 08 10-12

NOTE:1. Coil connections are always on the side opposite the control box.

2. Coil connections are 5/8” O.D. sweat. See page 45 for locations.

3. All duct collar dimensions are to the outside of the collar.

4. See page 47 for fresh air opening dimensions.

CAB-PRC001-EN 35

Dimensions

Vertical Cabinet, Model B

and Weights

Vertical Cabinet

Vertical Cabinet Unit Dimensions

Unit Size 02-03 04 06 08 10-12

A2’-9 5/16” 3’-2 5/16” 3’-11 13/16”4’-8 5/16” 6’-3 5/16” B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16” C7 5/8” 7 1/8” 8 7/8” 7 1/8” 7 5/8” D1’-6” 2’-0” 2’-6” 3’-6” 5’-0” E1’-7 5/16” 2’-0 5/16” 2’-9 13/16” 3’-6 5/16” 5’-1 5/16” F3’-5 5/16” 3’-10 5/16” 4’-7 3/16” 5’-4 5/16” 6’-11 5/16”

NOTE:1. Coil connections are always on the side opposite the control box.

2. Coil connections are 5/8” O.D. sweat. See page 45 for locations.

3. All duct collar dimensions are to the outside of the collar.

4. See page 47 for fresh air opening dimensions.

CAB-PRC001-EN36

Dimensions

Horizontal

Horizontal Concealed, Model C

and Weights

Concealed

Horizontal Concealed Unit Dimensions

Unit Size 02-03 04 06 08 10-12

A2’-4 1/16” 2’-9 1/16” 3’-6 9/16” 4’-3 1/16” 5’-10 1/16” B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16” C1’-10 13/16” 2’-3 13/16” 3’-1 5/16” 3’-9 13/16” 5’-4 13/16” D1’-7 3/8” 2’-0 3/8” 2’-9 7/8” 3’-6 3/8” 5’-1 3/8” E1’-6 1/8” 1’-11 1/8” 2’-8 5/8” 3’-5 1/8” 5’-0 1/8” F1’-7 5/16” 2’-0 5/16” 2’-9 13/16” 3’-6 5/16” 5’-1 5/16”

NOTE:1. Coil connections are always on the side opposite the control box.

2. Coil connections are 5/8” O.D. sweat. See page 45 for locations.

3. All duct collar dimensions are to the outside of the collar.

4. See page 46 for fresh air opening dimensions.

CAB-PRC001-EN 37

Dimensions

Horizontal

Horizontal Cabinet, Model D

and Weights

Cabinet

Horizontal Cabinet Unit Dimensions

Unit Size 02-03 0 4 06 08 10-12

A2’-9 5/16” 3’-2 5/16” 3’-11 3/16” 4’-8 5/16” 6’-3 5/16” B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16” C7 5/8” 7 1/8” 8 7/8” 7 1/8” 7 5/8” D1’-6” 2’-0” 2’-6” 3’-6” 5’-0” E1’-5 1/4” 1’-10 1/4” 2’-7 3/4” 3’-4 1/4” 4’-11 1/4” F3’-5 5/16” 3’-10 5/16” 4’-7 3/16” 5’-4 5/16” 6’-11 5/16” G8 5/8” 8 1/8” 9 1/8” 8 1/8” 8 5/8” H1’ -4” 1’-10” 2’-4” 3’-4” 4’-10” J1’-7 3/4” 1’-11 3/4” 2’-7 3/4” 3’-3 3/4” 4’-11 3/4”

NOTE:1. Coil connections are always on the side opposite the control box.

2. Coil connections are 5/8” O.D. sweat. See page 45 for locations.

3. All duct collar dimensions are to the outside of the collar.

4. See page 46 for fresh air opening dimensions.

CAB-PRC001-EN38

Dimensions

Horizontal

Horizontal Recessed, Model E

and Weights

Recessed

Horizontal Recessed Unit Dimensions

Unit Size 02-03 04 06 08 10-12

A2’-11 13/16” 3’-4 13/16” 4’-2 5/16” 4’-10 13/16” 6’-5 13/16” B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16” C1’-10 13/16” 2’-3 13/16” 3’-1 5/16” 3’-9 13/16” 5’-4 13/16” D1’-7 3/8” 2’-0 3/8” 2’-9 7/8” 3’-6 3/8” 5’-1 3/8” E1’-6 1/8” 1’-11 1/8” 2’-8 5/8” 3’-5 1/8” 5’-0 1/8” F2’-8 7/16” 3’-1 7/16” 3’-10 15/16”4’-7 7/16” 6’-2 7/16” G2’-10 5/16” 3’-3 5/16” 4’-0 13/16” 4’-9 5/16” 6’-4 5/16” H1’-7 3/4” 1’-11 3/4” 2’-7 3/4” 3’-3 3/4” 4’-11 3/4”

NOTE: 1. Coil connections are always on the side opposite the control box.

2. Coil connections are 5/8” O.D. sweat. See page 45 for locations.

3. All duct collar dimensions are to the outside of the collar.

4. See page 46 for fresh air opening dimensions.

CAB-PRC001-EN 39

Dimensions

Vertical

and Weights

Vertical Wall Hung Cabinet, Model F

Wall Hung

Vertical Wall Hung Cabinet Unit Dimensions

Unit Size 02-03 04 06 08 10-12

A2’-9 5/16” 3’-2 5/16” 3’-11 13/16”4’-8 5/16” 6’-3 5/16” B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16” C7 5/8” 7 1/8” 8 7/8” 7 1/8” 7 5/8” D1’-6” 2’-0” 2’-6” 3’-6” 5’-0”

E1’-7 5/16” 2’-0 5/16” 2’-9 13/16” 3’-6 5/16” 5’-1 5/16” F1’-7 3/4” 1’-11 3/4” 2’-7 3/4” 3’-3 3/4” 4’-11 3/4”

NOTE:1. Coil connections are always on the side opposite the control box.

2. Coil connections are 5/8” O.D. sweat. See page 45 for locations.

3. All duct collar dimensions are to the outside of the collar.

4. See page 47 for fresh air opening dimensions.

CAB-PRC001-EN40

Dimensions

Vertical

Vertical Recessed, Model H

and Weights

Recessed

Vertical Recessed Unit Dimensions

Unit Size 02-03 04 06 08 10-12

A2’-3 7/8” 2’-8 7/8” 3’-6 3/8” 4’-2 7/8” 5’-9 7/8” B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16” C1’-10 13/16” 2’-3 13/16” 3’-1 5/16” 3’-9 13/16” 5’-4 13/16” D1’-5 5/16” 1’-10 5/16” 2’-7 13/16” 3’-4 5/16” 4’-11 5/16” E3’-11” 4’-3” 5’-3” 5’-5 1/2” 7’-5 1/2” F2’-6” 2’-6” 2’-6” 2’-9 1/2” 2’-9 1/2” G2 3/8” 2 3/8” 2 3/8” 4 1/8” 4 1/8” H3’-6” 4’-0” 4’-9” 5’-3” 7’-3” J2’-2 1/2” 2’-2 1/2” 2’-2 1/2” 2’-3 1/2” 2’-3 1/2”

NOTE:1. Coil connections are always on the side opposite the control box.

2. Coil connections are 5/8” O.D. sweat. See page 45 for locations.

3. All duct collar dimensions are to the outside of the collar.

4. See page 47 for fresh air opening dimensions.

CAB-PRC001-EN 41

Dimensions

Vertical

Vertical Slope Top, Model J

and Weights

Slope Top

Vertical Slope Top Unit Dimensions

Unit Size 02-03 04 06 08 10-12

A2’-9 5/16” 3’-2 5/16” 3’-11 13/16”4’-8 5/16” 6’-3 5/16”

B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16” C7 5/8” 7 1/8” 8 7/8” 7 1/8” 7 5/8”

D1’-6” 2’-0” 2’-6” 3’-6” 5’-0”

E1’-7 5/16” 2’-0 5/16” 2’-9 13/16” 3’-6 5/16” 5’-1 5/16” F3’-5 5/16” 3’-10 5/16” 4’-7 13/16” 5’-4 5/16” 6’-11 5/16”

NOTE:1. Coil connections are always on the side opposite the control box.

2. Coil connections are 5/8” O.D. sweat. See page 45 for locations.

3. All duct collar dimensions are to the outside of the collar.

4. See page 47 for fresh air opening dimensions.

CAB-PRC001-EN42

Dimensions

Inverted Vertical

Inverted Vertical Cabinet, Model M

and Weights

Cabinet

Inverted Vertical Cabinet Unit Dimensions

Unit Size 02-03 04 06 08 10-12

A2’-9 5/16” 3’-2 5/16” 3’-11 13/16”4’-8 5/16” 6’-3 5/16” B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16” C7 5/8” 7 1/8” 8 7/8” 7 1/8” 7 5/8” D1’-6” 2’-0” 2’-6” 3’-6” 5’-0” E1’-7” 2’-0” 2’-9 1/2” 3’-6” 5’-1” F1’-7 3/4” 1’-11 3/4” 2’-7 3/4” 3’-3 3/4” 4’-11 3/4” G8 5/8” 8 1/8” 9 7/8” 8 1/8” 8 5/8” H1’-4” 1’-10” 2’-4” 3’-4” 4’-10”

NOTE:1. Coil connections are always on the side opposite the control box.

2. Coil connections are 5/8” O.D. sweat. See page 45 for locations.

3. All duct collar dimensions are to the outside of the collar.

4. See page 47 for fresh air opening dimensions.

CAB-PRC001-EN 43

Dimensions

Inverted Vertical

and Weights

Inverted Vertical Recessed, Model N

Recessed

Inverted Vertical Recessed Unit Dimensions

Unit Size 02-03 04 06 08 10-12

A2’-3 7/8” 2’-8 7/8” 3’-6 3/8” 4’-2 7/8” 5’-9 7/8” B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16” C1’-10 13/16” 2’-3 13/16” 3’-1 5/16” 3’-9 13/16” 5’-4 13/16” D2 3/8” 2 3/8” 2 3/8” 4 1/8” 4 1/8” E3’-11” 4’-3” 5’-3” 5’-5 1/2” 7’-5 1/2” F2’-6” 2’-6” 2’-6” 2’-9 1/2” 2’-9 1/2” G2’-2 1/2” 2’-2 1/2” 2’-2 1/2” 2’-3 1/2” 2’-3 1/2” H3’-6” 4’-0” 4’-9” 5’-3” 7’-3”

NOTE:1. Coil connections are always on the side opposite the control box.

2. Coil connections are

3. All duct collar dimensions are to the outside of the collar.

4. See page 47 for fresh air opening dimensions.

/8” O.D. sweat. See page 45 for locations.

CAB-PRC001-EN44

Dimensions

Coil

Coil Connections, Vertical Units

and Weights

Connections

Coil Connections, Horizontal Units

HR - Hot Water Return HS - Hot Water Supply

Coil Connections, Inverted Units

CAB-PRC001-EN 45

Dimensions

Fresh Air

and Weights

Fresh Air Opening Locations Horizontal Units Models C, D, and E

Opening

Fresh Air Opening Dimensions, Horizontal Units

Unit Size 02-03 04 06 08 10-12

A1’-6” 1’-11” 2’-8 1/2” 3’-5” 5’-0” B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16”

CAB-PRC001-EN46

Dimensions

Fresh Air

Fresh Air Opening Locations Vertical Units Models A, B, F, and J

and Weights

Opening

WALL HUNG

Fresh Air Opening Dimensions, Vertical Units

Unit Size 02-03 04 06 08 10-12

A1’-6” 1’-11” 2’-8 1/2” 3’-5” 5’-0” B1’-9 5/16” 2’-2 5/16” 2’-11 13/16”3’-8 5/16” 5’-3 5/16”

CAB-PRC001-EN 47

Dimensions

Wall Box

Wall Box Dimensions

Unit Size Dimensions Internal Ref. Only A x B Supports

02 - 03 24 3/8 x 4 3/

0 4 24 3/8 x 7 1/ 0 6 33 1/8 x 7 1/ 0 8 37 1/2 x 7 1/

10 -12 58 1/4 x 7 1/

and Weights

Wall Box

CONTINUOUS MORTAR RIBS TOP AND BOTTOM

”

1 1 2 3 4

”

1 3/

CLEARANCE FOR DRAINAGE

”

WOVEN ALUMINUM INSECT SCREEN

CONTINUOUS DRIP LIP TOP AND BOTTOM

ADDITIONAL INTERNAL SUPPORTS EQUALLY SPACED. NOT TO EXCEED 12” O.C.

”

CAB-PRC001-EN48

Projection Panel

Dimensions and Weights

Projection Panel

Projection Panel Dimensions

Unit Size 02 - 03 04 06 08 10 - 12

A3’-11” 4’-3” 5’-3” 5’-5 1/2” 7’-5 1/2” B2’-6” 2’-6” 2’-6” 2’-9 1/2” 2’-9 1/2”

Projection Panel, All Unit Sizes

C2” 2 1/2” 3” 3 1/2” 4” 4 1/2” 5” 5 1/2” 6” D1 1/8“ 1 5/8“ 2 1/8“ 2 5/8“ 3 1/8“ 3 5/8“ 4 1/8“ 4 5/8“ 5 1/8“ E8 5/8“ 8 1/8“ 7 5/8“ 7 1/8“ 6 5/8“ 6 1/8“ 5 5/8“ 5 1/8“ 4 5/8“

UNIT TO WALL — TOP VIEW

FRONT VIEW ISO

REAR VIEW ISO

CAB-PRC001-EN 49

Mechanical Specifications

Force–Flo™ Cabinet Heater Mechanical Specifications

Performance Data

Capacity: Unit capacities are in accordance with Industry Room Fan-Coil Air Conditioner Certification Program under ARI Standard 440-97. Safety: All standard units are UL listed in the United States and Canada. Units comply with NFPA90A requirements.

Construction

All Units

The unit includes a chassis, coil, fan wheel(s), fan casing(s), fan board and motor(s). The fan board assembly is easily removable. The fan board assembly includes a quick-disconnect motor plug. The chassis construction is 18gauge galvanized steel, and continuous throughout the unit. The unit is acoustically and thermally insulated with closedcell insulation. All panels are made rigid by channel forming.

Vertical Cabinet and Slope Top Units

Front panel fabrication is 16-gauge galvanized steel. All other panels are 18gauge galvanized steel. Hinged access door construction is 20-gauge steel and is flush with top panel.

Vertical Wall Hung Unit

Front panel fabrication is 16-gauge galvanized steel. All other panels are 18gauge galvanized steel. Side panels are removable for piping access.

Horizontal Cabinet Units

All panels are 18-gauge galvanized steel, including the bottom panel. The hinged access door is flush with front panel. Bottom panels ship with tamperproof screw fasteners and safety chain.

Concealed/Recessed Units

Exposed panels on recessed units are 18gauge steel construction and ship separate from the unit. Bottom panels on horizontal recessed models ship with tamperproof screw fasteners and safety chain.

Unit Finish

All cabinet parts and exposed recessed panels are cleaned, bonderized, phos-

phatized, and painted with a baked powder finish available in six decorator colors. Standard finish meets ASTM B117 specifications (salt spray test).

Fans

The aluminum fan wheels are centrifugal forward-curved and double-width. Fan wheels and housings are corrosion resistant. Fan housing construction is formed sheet metal.

Motors

All permanent split capacitor motors are run tested in assembled units. All motors have integral thermal overload protection with a maximum ambient operating temperature of 104 F and are permanently lubricated. Motors are capable of starting at 78 percent of rated voltage and operating at 90 percent of rated voltage on all speed settings. Motors can operate up to 10 percent over voltage.

Hot Water Coils

Hot water coils are burst tested at 450 psig (3,103 kPa) (air) and leak tested at 100 psig (690 kPa) (air under water). Maximum main coil working pressure is 300 psig (2,069 kPa). Maximum entering water temperature is 200 F (93 C). Tubes and u-bends are Fins are aluminum and are mechanically bonded to the copper tubes. Coil stubouts are tubing.

Steam Coils

The steam heating coil is a one-row, tubein-tube distributing type coil. Coil construction is aluminum fins mechanically bonded with 1” (25 mm) OD copper tubing. Steam coils are (air) burst tested at 250 psig (1,724 kPa). Maximum steam coil working pressure is 100 psig (689 kPa). Maximum entering steam temperature is 325 F (163 C). Tubes and u-bends

/8” (16 mm) OD copper. Fins are

are aluminum, 9 fpi, and are mechanically bonded to the copper tubes. Coil stubouts are 1” (25 mm) OD copper tubing. Piping is field-supplied.

Piping Packages (Hot Water Coils Only)

All piping packages are burst tested at 450 psig (3,103 kPa) (air) and leak tested at 100 psig (690 kPa) (air under water). The maximum working pressure of the interconnecting piping is 300 psig (2,069 kPa).

/8”(10 mm) OD copper.

/8”(16 mm) OD copper

Piping packages are available in either basic or deluxe configurations. The deluxe package includes unions at the coil connections and a 20 mesh strainer on the supply side with a pressure rating on the strainer of up to 400 psig (2,758 kPa). The basic package does not include either unions or the strainer.

End valve options available on both the basic and deluxe piping packages include ball valves, manual circuit setters, and auto circuit setters.

Ball Valve Supply and Return

A ball-type stop valve is on the piping supply and return. The ball valve is a shutoff valve only with a maximum working pressure of 400 psig (2,758 kPa).

Ball Valve Supply, Manual Circuit Setter Return

A ball valve is provided on the supply with a manual circuit setter on the return. The manual circuit setter is a combination flow-setting device and shutoff valve that includes two Schrader ports. The maximum working pressure of the valve is 300 psig (2,069 kPa).

Ball Valve S & R, Auto Circuit Setter Return

Ball type end valves are mounted on the supply and return, with an additional auto circuit setter mounted on the return. The auto circuit setter is an automatic flow control valve that is sized to allow a specific GPM through the coil. Auto circuit setters also include two P/T plugs and have a maximum working pressure of 400 psig (2,758 kPa).

Two-Way, Two-Position Control Valves

When using two-way valves, use some means such as a pump and chiller bypass to ensure the maximum closed off DP rating of the valve is not exceeded. Twoway, two-position valves are rated for a maximum pressure differential across the valves of 25 psig (172 kPa). The valves are also available with a close-off pressure of 50 psig (345 kPa). The valve actuator is easily removable for service without removing the valve body from piping.

CAB-PRC001-EN50

Mechanical Specifications

Three-Way, Two-Position Control Valves

Normally open three-way, two-position valves are rated for a maximum 25 psig (207 kPa) pressure differential across the valve. Normally closed three-way twoposition valves are rated for a maximum 15 psig (103 kPa) pressure differential across the valve. All 3-way valve piping packages include a bypass line with a balance fitting to set flow through the bypass line. The balance fitting has a maximum working pressure of 150 psig (1,034 kPa). The valves are also available with a maximum close-off pressure of 50 psig (345 kPa). The valve actuator is easily removable for service without removing the valve body from piping.

Modulating Control Valves

Two-way and three-way modulating valves are rated for a maximum 50 psig (345 kPa) pressure differential across the valve. Modulating valves are available in Cv values of 0.7, 1.5, 2.5 and 4.0.

All two-position and modulating control valves have a maximum working pressure of 300 psig (2,069 kPa). The maximum entering water temperature of the valve is 200 F (93 C).

Electric Heat Coil

Electric heating coils are available as the total source of heating on all Force-Flo™ cabinet heaters except inverted models. The electric heat coils are Nichrome elements with an open-wire design. Single stage coils are available on all units and two-stage coils are available on units with a Tracer ZN.520 controller. The electric heat operates at the same voltage as the unit. Therefore, only a single-point power connection is necessary.

All standard electric heat coils are UL listed and interlocked with the fan motor

switch. Therefore, electric heat operation is possible only when the fan is running. A transformer is supplied to eliminate the need for field installation of a step-down transformer. A unit-mounted magnetic contactor is supplied on all voltages. A high temperature cutout with automatic reset is provided as an integral part of the elements to de-energize the electric heat in the event of an overheat condition.

Filters

Filters are concealed from sight and easily removable. Filters are located behind an integral access door on horizontal type units. Filters are either 1” (25 mm) throwaway or 1”(25 mm) pleated media throwaway. Pleated media filters are Farr 30/30.

Fresh Air Damper

A fresh air opening with damper is a factory-installed option. Dampers are constructed of 18-gauge steel. Fresh air is sealed off with gasket material when the damper is set in the closed position. Return and fresh air mixes when the damper is open.

Manual Damper

The manual damper is field-adjustable to allow zero to 100 percent fresh air. The automatic two-position damper is accompanied by a factory-installed and wired two-position (spring-return) actuator.

Auto Two-Position Damper

The auto two-position damper is factory set at 25 percent when open. The damper can be set in the field to allow from zero to 50 percent fresh air.

CAB-PRC001-EN 51

Mechanical

Quad Grille Outlet

Bar Grille Inlet and Outlet

Specifications

Disconnect Switch

A unit mounted disconnect switch is available as a standard option on all units.

Colors

Six decorator colors are available in a baked powder finish. For a color chart, contact your local Trane office for a copy of UNT-S-10.

Extended End Pockets

On vertical or horizontal cabinet units, an 8” (20 cm) extended end pocket is available on the piping end.

Tamperproof Locks

Key-operated locking access doors and/or panels will help prevent nuisance tampering with unit and/or controls. Tamperproof locks are available on vertical cabinet, horizontal cabinet, vertical wall-hung cabinet, vertical recessed, and vertical slope-top units.

Leveling Feet

Refrigerator type screw-in bolts to level the unit are available on vertical units.

Options

Quad Grille Outlet

Quad grilles are square multi-directional grilles that allow four different discharge directions by rotating the grilles 90 degrees. The quad grille is constructed of a black plastic material (NORYL-SE 1-731) with a 15 degree angle on the discharge louvers. Quad grilles are available on all cabinet style units.

Bar Grille Inlet/Outlet

Bar grilles are formed steel grille options available on the discharge of all cabinet units, the return of vertical cabinet and vertical slope tops. The grilles have a black paint finish with 18-gauge steel construction. The louvers are formed at a 15 degree angle. The bar grilles are fixed in one discharge direction.

Sub-bases

Sub-bases elevate vertical cabinet or slope top cabinet units to a specified height; for example, to reach the bottom of a window sill. The sub-base also provides a cavity through which to run piping underneath the unit. Sub-bases are 16-gauge steel construction and have the same black paint finish as the unit’s base. The sub-base is available in heights between 2 - 7” (5 -18 cm) in increments. The sub-base depth and width is identical to the unit’s dimensions.

/2” (1 cm)

Sub-base (shown turned on its side)

CAB-PRC001-EN52

Mechanical Specifications

False Back

Recessing Flange

Wall Box

Options

False Backs

False backs increase the depth of a vertical cabinet unit and provide a cavity through which to run piping behind the unit. False backs are also an excellent application when installing a unit beneath a window sill that extends out past the front of the unit.

False backs are 18-gauge steel construction and have the same paint finish as the unit. The false back is available in depths between 2”- 8” (5 - 20 cm) in 1” (2.54 cm) increments, with height and width identical to the unit’s dimensions.

Recessing Flanges

Recessing flanges have 18-gauge steel construction and are painted the same finish as the unit. Recessing flanges provide an aesthetic architectural border or frame around vertical and horizontal cabinet units.

Aluminum Wall Boxes

Wall boxes have a clear anodized finish and include a single core wire mesh insect screen. The frame is 10-gauge extruded aluminum alloy 6063-T5 construction. Horizontal louvers have 16gauge extruded aluminum alloy 6063-T5 construction.

Wall boxes ship separate for field installation. A field supplied duct or sleeve from the wall box to the unit fresh air opening is required to provide fresh air. Wall boxes are sized to handle up to 100% of nominal airflow.

Projection Panels

Projection panels allow semi-recessing of vertical recessed units.

Panels are 16-gauge steel construction, painted with a baked powder finish. They are available in projection depths ranging from 2”- 6” (5 - 15 cm) in increments. There is a distance of cm) between the projection panel and the front of the unit.

/2”(1 cm)

/8” (2.2

Projection Panel

CAB-PRC001-EN 53

Mechanical Specifications

Ball Valve

Manual Circuit Setter

Options

Piping Components Ball Valve

Part Material Spec ASTM

Lever Steel, zinc plated Seat Teflon VTFE Packing Teflon RTFE Stem Rod Brass B16 G-Nut Hex Brass B16 Ball Brass, B16

chrome plated Retainer Brass B16 Body Cast Brass B584-C84400

Working Pressure

400 psi (2,758 kPa)

Manual Circuit Setter

Material

Body — Forged Brass Alloy Trim — Forged Brass Alloy All Wetted Parts Brass

Temperature

250 F MAX (121 C)

Working Pressure

300 psi (2,069 kPa)

Auto Circuit Setter

Material

Body — Forged Brass Flow Cartridge — Electroless Nickel and Stainless Steel

Temperature

250 F MAX (121 C)

Working Pressure

400 psi (2,758 kPa)

Pressure Drop

0.5 - 9.0 GPM = 2 psi ∆P (14 kPa)

10.0 - 12.0 GPM = 5 psi ∆P (34 kPa)

CAB-PRC001-EN54

Mechanical

Control Valve

Specifications

Options

Control Valve

Material

Body — Forged Brass Stem — Chrome-Plated Brass (Modulating) Nickel Plated (2-Position) Seat — Brass (2-Position) Stainless Steel (Modulating) Paddle — Buna N (2-Position) Plug — High Temperature Thermoplastic (Modulating) Actuator — Stainless Steel Base Plate, Aluminum Cover

Temperature

200 F MAX (93 C)

Working Pressure

300 psi (2,069 kPa)

Pressure Drop (Close-Off

2-Way, Two-Position, N.O. = 25 psig (172 kPa) 2-Way, Two-Position, N.C. = 25 psig (172 kPa) 3-Way, Two-Position, N.O. = 25 psig (207 kPa) 3-Way, Two-Position, N.C. = 15 psig (103 kPa) 2-Way Modulating = 50 psig (345 kPa) 3-Way Modulating = 50 psig (345 kPa) *All valves are available with optional 50 psig (345 kPa).

∆∆

∆P)*

∆∆

Balance Fitting

Material

Packing Washer — 11 Ga. Brass O-Ring — EPDM Rubber Stem — Rod Brass Gland Screw — Hex Brass Valve Body — Cast Brass

Union

Material

Nut — Forged Brass Body — Copper Tail — Copper

Strainer

Material

Body — Cast Bronze (85-5-5-5) Cover — Cast Bronze (85-5-5-5) Screen — Stainless Steel (20 Mesh) Gasket — Teflon

Pressure and Temperature

400 psi (2,758 kPa) at 150 F (66 C)

Strainer

CAB-PRC001-EN 55

The Trane Company A Division of American Standard Inc. www.trane.com

For more information contact your local Trane office or e-mail us at comfort@trane.com

Literature Order Number

File Number

Supersedes

Stocking Location

The Trane Company has a policy of continuous product improvement and reserves the right to change design and specifications without notice.

PL-TD-CABPRC001-EN-1200

La Crosse - Inland Printing

CAB-PRC001-EN

CAB-DS-2 11/98

Trane CAB-PRC001-EN User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Features and Benefits

General Data

Controls

Electrical Data

Dimensions and Weights

Mechanical Specifications