Tracker Version 12 Building Automation System Hardware Installation
This guide and the information in it are the property of American Standard Inc. and may not be used or reproduced in whole or in part,
without the written permission of American Standard Inc. Since Trane has a policy of continuous product improvement, it reserves the
right to change design and specification without notice.
Use of the software contained in this package is provided under a software license agreement. Unauthorized use of the software or
related materials discussed in this guide can result in civil damages and criminal penalties. The terms of this license are included with
the compact disk. Please read them thoroughly.
Although Trane has tested the hardware and software described in this guide, no guarantee is offered that the hardware and software
are error free.
Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify any person of such revision or change.
Trane may have patents or patent applications covering items in this publication. By providing this document, Trane does not imply
giving license to these patents.
The following are trademarks or registered trademarks of Trane: Tracer, Tracker, Trane, Precedent, Rover, VariTrac, Vari-
®
™
™
Trane, and Voyager.
The following are trademarks or registered trademarks of their respective companies or organizations: LonMark, LonTalk,
®
and Neuron from Echelon Corporation; ReliaTel from Tone Software Corporation.
Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully:
WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe practices.
CAUTION
Indicates a situation that may result in equipment or property-damage-only accidents.
®
The following format and symbol conventions appear at appropriate sections throughout this manual:
IMPORTANT
Alerts installer, servicer, or operator to potential actions that could cause the product or system to
operate improperly but will not likely result in potential for damage.
Note:
A note may be used to make the reader aware of useful information, to clarify a point, or to describe
options or alternatives.
◆This symbol precedes a procedure that consists of only a single step.
The Tracker building automation system (BAS) is an energy management
system for small- to medium-size buildings. The Tracker BAS controls
heating, ventilating, and air conditioning (HVAC) equipment. It consists
of a Tracker controller (Figure 1) and an optional PC workstation.
The Tracker BAS can be operated by using either a Tracker controller or a
PC workstation that is running Tracker PC Workstation software. A
visual interface enables an operator to set up and change HVAC
operating parameters and to collect and display building information.
The Tracker PC Workstation software allows a PC to be connected to the
Tracker controller directly with a prescribed adapter and cable, locally
over a standard Ethernet local area network (LAN) connection, or
remotely with a modem and standard phone line.
The Tracker BAS supports Comm5 communications architecture, which
is the Trane implementation of LonTalk
(Figure 2 on page 2 and Figure 3 on page 3) that includes HVAC and
other comfort-related equipment, such as Trane VariTrac zoning systems;
zoning controls; unit control modules (UCMs), which control and monitor
other HVAC equipment; Tracer LCI-V (LonTalk
interfaces for Voyager rooftop controls); Tracer LCI-R (LonTalk
communication interfaces for ReliaTel rooftop controls); external input/
output (I/O) devices, which help to monitor and control specific areas or
devices; and miscellaneous equipment such as sensors, lights, and fans.
®
protocol. It resides on a network
®
communication
®
Figure 1. Tracker controller
BMTK-SVN01D-EN1
Chapter 1 Overview
Figure 2. Example Tracker building automation system (models 12 and 24) on a network
VariTrac or VariTrane
zone dampers
®
Interconnecting wiring
(Comm5 link): single, twisted
pair, shielded wire for twoway communication.
Utility pulse meter input
Outdoor air
temperature sensor input
Priority shutdown
contact input
Alarm relay output
Voyager constant
volume rooftop
Tracer
LCI-V
Tracer MP503
I/O module
Tracker
controller
VariTrac central
control panel
Universal inputs
Binary outputs
Voyager rooftop
TCI-V
Tracer ZN517
unitary controller
Precedent rooftop
with ReliaTel controls
Tracer
LCI-R
Analog inputs
Binary inputs
Binary outputs
Generic rooftop
Direct, dial-in (modem),
or Ethernet connection
2BMTK-SVN01D-EN
®
Figure 3. Example building automation system (water-source heat pump) on a network
Tracer loop controller
(for water-source
pump)heat
Tracer ZN510, ZN511, or
ZN524 controller
Analog inputs
Binary inputs
Binary outputs
Overview
Interconnecting wiring
(Comm5 link): single, twisted
pair, shielded wire for twoway communication.
Utility pulse meter input
Outdoor air
temperature sensor input
Priority shutdown
contact input
Alarm relay output
Voyager constant
volume rooftop
Tracer
LCI-V
Tracer MP503
I/O module
Tracker
controller
Universal inputs
Binary outputs
Tracer ZN517
unitary controller
Precedent rooftop
with ReliaTel controls
Tracer
LCI-R
Analog inputs
Binary inputs
Binary outputs
Generic rooftop
Direct, dial-in (modem),
or Ethernet connection
BMTK-SVN01D-EN3
Chapter 1 Overview
®
Controller components
The controller consists of a termination module, main module, and
display module (Figure 4).
Figure 4. Tracker controller components
Termination module
Main module
Display module
4BMTK-SVN01D-EN
Controller components
®
Termination module
The termination module (Figure 5) is a housing that provides a
termination board and cable access for power, communications, and
system input connections. Mounting holes enable it to be mounted on a
wall or a recessed conduit box. The termination board accepts connections
for power, communications, and system inputs.
Figure 5. Termination module
Cable access
(three places)
Termination
board
BMTK-SVN01D-EN5
Chapter 1 Overview
®
Main module
The main module (Figure 6) is a housing that contains the main logic
board and the Ethernet board. The main module can be “hot swapped”: it
can be removed and installed without removing power from the
termination module. When the main module is installed onto a powered
termination module, it receives power and begins to operate
automatically.
The main logic board provides an Ethernet LAN port, a PC interface port,
and a modem port. It provides an internal interface to termination
module I/O. It also provides Comm5 communication, 24 VAC power,
alarm, and communication indicators. It communicates and exchanges
data with the devices wired to the termination module. It also
communicates with the display module.
The Ethernet board provides two LED indicators. One shows that an
Ethernet link is detected; the other shows that there is serial traffic
between the Ethernet board and the main logic board.
Figure 6. Main module
Ethernet
board
Main logic board
Modem port
PC interface port
Ethernet LAN port
6BMTK-SVN01D-EN
Controller components
®
Display module
The display module (Figure 7) is a housing that contains a printed circuit
board, liquid crystal display (LCD) touch screen, and an alarm LED. The
printed circuit board supports the LCD touch screen and the alarm LED.
The touch screen provides the operator access to the user interface
program.
The display module can be “hot swapped:” it can be removed and installed
without removing power from the main module. When the display module
is installed onto a powered main module, it receives power and begins to
operate automatically.
Figure 7. Display module
Alarm LED
LCD touch screen
BMTK-SVN01D-EN7
Chapter 1 Overview
Model numbers
Each controller is identified by a model number that provides information
about the controller (Figure 8).
Table 1 shows the specifications for the Tracker controller.
Table 1. Tracker Controller specifications
SpecificationDescription
Power24 Vac nominal (19 Vac to 30 Vac),
50/60 Hz, 1 phase 40 VA minimum,
UL Class 2 transformer required
Operating environment
Storage environmentFrom –40°F to 185°F (–40°C to 85°C)
CabinetNEMA 1 resin enclosure—plenum rated
MountingFlat wall surface with one of the following recessed
DimensionsHeight: 8.75 in.(22.38 cm)
Weight2.5 lb(1.13 kg)
From 32°F to 122°F (0°C to 50°C)
10% to 90% relative humidity, non-condensing
5% to 95% relative humidity, non-condensing
conduit boxes:
2 in. × 4 in.(5.08 cm × 10.15 cm)
4 in. × 4 in. (10.15 cm × 10.15 cm)
Width:10.25 in. (26.04 cm)
Depth:2.75 in.(6.99 cm)
Analog input
• Thermistor
Binary inputs
• Utility pulse meter
• Priority shutdown
Binary output
• Alarm relay
Memory backupAt power loss, the system backs up memory and
ApprovalsSee Appendix B, Declaration of Conformity.
10 k Ω at 77°F (25°C)
From –50°F to 200°F (–46°C to 93°C)
User-supplied dry contacts only. Tracker-supplied
voltage of 12 Vdc nominal (10 Vdc to 14 Vdc) at
12 mA nominal (10 mA to 14 mA).
Tracker-supplied single-pole single-throw (SPST) dry
contact rated at 24 Vac, 0.5 A maximum
stores all data for seven days. After seven days,
trends and alarms are not retained.
BMTK-SVN01D-EN9
Chapter 1 Overview
UCM maximum capacities for Tracker
models 12 and 24
The Tracker model 12 and 24 controllers can control and monitor specific
types and numbers of Trane unit control modules (UCMs) as specified in
this topic. The supported UCMs are as follows:
•HVAC controllers that conform to the LonMark
troller (SCC) profile: the primary controller options are the Voyager
rooftop with a Tracer LCI-V, Precedent rooftop with ReliaTel controls
and a Tracer LCI-R, and Tracer ZN517 unitary controller. Other controllers are limited to the Tracer ZN510, ZN511, and ZN524.
•VariTrac central control panels (CCPs) with a TCI-V.
•Tracer MP503 I/O module.
Table 2 shows the maximum number of each UCM type that can be linked
to each Tracker controller model. Any combination of the specified UCMs
may be used in aggregate if they do not exceed the maximum. (For
example: A fully loaded Tracker 24 controller can control 24 SCC devices,
10 VariTrac CCPs, and 4 Tracer MP503 I/O modules.)
®
Space Comfort Con-
®
Trane VariTrac CCP is the main controller for either a changeover
The
bypass system configuration or a delivered variable air volume (VAV)
system configuration. Any combination of CCP configurations may be
used in aggregate, as long as they do not exceed the maximum.
Note:
•Each VariTrac CCP configured for changeover bypass can
control 1 HVAC device and up to 24 VAV UCMs.
•Each VariTrac CCP configured for delivered VAV can con-
trol 1 HVAC device and up to 32 VAV UCMs.
•See repeater information, “Requirements for repeaters on
Comm5 communication links” on page 37.
Table 2. Tracker controller models 12 and 24 UCM capacities
Tr a ck e r m o d e lUCM type
24SCC*24
Trane VariTrac CCP10
Tracer MP503 I/O module4
To t al maximum UCMs supported38
12SCC*12
Trane VariTrac CCP5
Tracer MP503 I/O module4
To t al maximum UCMs supported21
* SCCS supported by Tracker are limited to Voyager rooftops, Precedent rooftops with
ReliaTel controls, Tracer ZN517, ZN510, ZN511, and ZN524.
Maximum
UCMs
10BMTK-SVN01D-EN
UCM maximum capacities for Tracker model WSHP
®
UCM maximum capacities for Tracker
model WSHP
The Tracker model WSHP controller can control and monitor specific
types and numbers of Trane unit control modules (UCMs) as specified in
this topic. The supported UCMs are as follows:
•Space Comfort Controllers (SCCs): the primary controller options are
the Tracer ZN510, ZN511, and ZN524. Other controllers are limited
to Voyager rooftops with a Tracer LCI-V, Precedent rooftops with ReliaTel controls and a Tracer LCI-R, and Tracer ZN517 unitary controllers
•Tracer loop controller (TLC)
•Tracer MP503 I/O module
Table 3 shows the maximum number of each UCM type that can be linked
to each Tracker controller model. Any combination of the specified UCMs
may be used in aggregate if they do not exceed the maximum. (For
example: As the table shows, a fully loaded Tracker WSHP controller can
control 100 SCC devices, 1 Tracer loop controller (TLC), and 4 Tracer
MP503 I/O modules.)
Note:
See repeater information, “Requirements for repeaters on
Comm5 communication links” on page 37.
Table 3. Tracker controller model WSHP UCM capacities
Tr a ck e r m o d e lUCM type
WSHPSCC*100
TLC**1
Tracer MP503 I/O module4
To t al maximum UCMs supported105
* SCCS supported by Tracker are limited to Tracer ZN510, ZN511,and ZN524; Voyager
rooftops; Precedent rooftops with ReliaTel controls; and Tracer ZN517.
** The TLC is mandatory and must be present to enable SCC compressor operation.
Maximum
UCMs
IMPORTANT
SCC compressor operation will be enabled only when a TLC is communicating with the Tracker panel.
BMTK-SVN01D-EN11
Chapter 1 Overview
®
Before installation
Before beginning to install the Tracker controller, make sure that you
have all the necessary controller components and that they are
undamaged. Also, take steps to protect components until they are needed.
IMPORTANT
Before you install the Tracker hardware, review this guide and other
Tracker support literature and create an installation plan.
Verify the shipment
When the shipment arrives at the job site, carefully unpack the carton.
Even though outgoing orders are thoroughly reviewed before leaving the
factory, compare the items in the shipment with the shipping
authorization paper and verify that all items are present.
Verify that the controller model received is the model that you ordered
and write down the model number for use later.
Note:
Contact your sales office to order additional Tracker literature,
if needed.
Inspect for shipping damage
Inspect the items in the shipment to verify that no shipping damage or
loss occurred. If your inspection reveals damage or material shortage:
•Make the appropriate notation on the carrier delivery receipt.
•Immediately file a claim with the carrier, specifying the extent and
type of damage and/or shortage found.
•Notify the appropriate Trane representative.
Store unused components until needed
CAUTION
Avoid Equipment Damage!
Store all Tracker components off-site until most or all of the building
construction is complete. Failure to do so could result in damage to
components.
The termination module is shipped detached from the main module and
display module assembly. To protect the controller from damage, Trane
recommends storing the main module and display module assembly away
from the construction and/or installation site to prevent it from being
damaged or lost. Verify that the storage site conforms to the specifications
shown in Table 1 on page 9.
12BMTK-SVN01D-EN
®
After installation
After installing the Tracker hardware, use the post-installation checklist
(Table 4) to verify that all installation procedures were completed.
_____ Inspect the controller and accessories to verify that
there has been no shipping damage or loss.
_____ File a damage claim with the carrier, if necessary.
_____ Verify that the controller received is the one that
was ordered.
_____ Write down the controller model number for use
later.
Verify termination module mounting
_____ Verify that the controller is in a safe indoor
environment.
_____ Verify that the location enables appropriate
personnel to access the controller.
_____ Verify that the controller is mounted securely with
recommended fasteners and screws.
_____ Verify that the installation conforms to controller
dimensions, recommended clearances, and
viewing angles.
Verify 24 Vac power wiring
_____ Verify that the power wiring complies with
applicable codes.
_____ Verify the 24 Vac power connection to the
controller termination Block TB1.
_____ Check the power wiring for shorts and improper
grounds.
_____ If using conduit connections, make sure separate
conduits are used for power and communications.
_____ Inspect the controller printed circuit card for
damage.
Verify input and output wiring
_____ Verify that wiring complies with specifications.
_____ Inspect all binary and analog terminations at TB1.
Verify communication wiring
_____ Verify that wiring complies with specifications.
_____ Inspect communication wiring between devices.
_____ Verify that all connections are properly shielded.
Verify wire terminations with a voltmeter
_____ Verify that the tests detailed in Table 18 on page 70
provide acceptable values.
Verify main module installation
_____ Verify that the main module is snapped in tightly
against the termination module.
_____ Verify that there is LED5 (HRT) activity.
Verify display module installation
_____ Verify that the display module is snapped in tightly
against the main module.
_____ Verify that the touch screen illuminates when
touched.
Verify direct and modem communication wiring
_____ Verify that the recommended cable is used for a
direct PC connection.
_____ Verify that the recommended adapter is used for
the direct connection cable.
_____ Verify that the direct connection cable is connected
to the correct Tracker port.
_____ Verify that the phone cable is connected to the
correct Tracker port.
Verify Ethernet communication wiring
_____ Verify that the recommended cable is used for the
connection.
_____ Verify that the Ethernet connection cable is
connected to the correct Tracker port.
BMTK-SVN01D-EN13
Chapter 1 Overview
®
FCC compliance
The Tracker controller generates, uses, and radiates radio frequency
energy and if not installed and used in accordance with the instruction
manual, may cause interference to radio and television reception. The
Tracker controller has been tested and found to comply with the limits for
a Class A computing device in accordance with the specifications in
Subpart J of Part 15 of FCC rules, which are designed to provide
reasonable protection against such interference in a commercial
installation.
There is no guarantee that interference will not occur in a particular
installation. If the Tracker controller does cause interference, consult a
radio or television technician for suggestions to correct the problem. Also,
the booklet How to Identify and Resolve Radio-TV Interference Problems
is available from the U.S. Government Printing Office, Washington DC
20402. Order stock number 004-000-00345-4.
14BMTK-SVN01D-EN
®
Chapter 2
Termination module
mounting
After unpacking and inspecting the shipment, mount the termination
module. The mounting process for the termination module consists of
selecting a location and mounting the module. This chapter provides
information and procedures that enable you to mount the termination
module.
Select a location for the controller
When selecting a location for the Tracker controller:
•Select a location that is in a clean, non-corrosive, indoor environment.
The controller is only intended for indoor installation.
•Consider both security and control wire lengths when making the
selection.
•Select a location that limits controller access to operating and service
personnel.
•Select a location that conforms to the operating environment
described in Table 1 on page 9. The recommended operating environment will extend the life of the electronic components. Verify that the
location does not subject the controller to extreme operating conditions (including excessive vibration).
CAUTION
Avoid Equipment Damage!
Install the Tracker controller out of direct sunlight. Failure to do so may
cause overheating, which could result in equipment damage.
IMPORTANT
Do not install the Tracker controller near high-power radio signals, electrical switching gear, power buses, large motors, or other sources of
electrical noise. The electrical interference may lead to control malfunctions.
Verify location conformance to controller specifications
Verify that the selected location conforms to the applicable controller
specifications listed in Table 1 on page 9.
BMTK-SVN01D-EN15
Chapter 2 Termination module mounting
Verify location conformance to controller dimensions
and clearances
Verify that the selected location provides enough space to accommodate
the controller (Figure 9) and its minimum clearances (Figure 10 on
page 17):
•The top clearance allows for ventilation and conduit entry.
•The bottom clearance allows for PC cable interface clearance.
•The front clearance allows for operation and service access.
Figure 9. Dimensions
®
8.75 in.
(22.38 cm)
Top view
10.25 in.
(26.04 cm)
Front view
2.75 in.
(6.99 cm)
Side view
Bottom view
16BMTK-SVN01D-EN
®
Figure 10. Minimum clearances
Select a location for the controller
12 in.
(30 cm)
12 in.
(30 cm)
12 in.
(30 cm)
54 in.
(1.4 m)
12 in.
(30 cm)
Distance
to floor
36 in.
(91 cm)
Front
Back
BMTK-SVN01D-EN17
Chapter 2 Termination module mounting
Verify location conformance to optimal touch screen
viewing angles
Verify that the height and location enable the user to view the touch
screen at the optimal viewing angles (Figure 11).
Figure 11. Optimal touch screen viewing angles
Top view
40
o
®
Side view
40
o
40
o
25
o
18BMTK-SVN01D-EN
®
Mount the termination module
After selecting a suitable location for the Tracker controller, mount the
termination module. Mounting consists of securing the termination
module to a wall or a 2 in. × 4 in. recessed conduit box (mounted vertically
or horizontally) or a 4 in. × 4 in. recessed conduit box (several European
electrical box sizes are also usable) and installing electrical conduit
(optional). Figure 12 shows the conduit access and mounting holes on the
termination module.
Figure 12. Termination module conduit access and mounting holes
Conduit connector
Holes for mounting on a 2 in. x 4 in.
conduit box horizontally
(left and right)
Mount the termination module
Conduit access
(three places)
Two holes for mounting on a wall
(one on each side)
Holes for mounting on a
4 in. x 4 in. conduit box
(four corners)
Jamb nut
(attaches to
conduit connector)
Termination board
Holes for mounting on a 2 in. x 4 in.
conduit box vertically
(top and bottom)
BMTK-SVN01D-EN19
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