Trane BAYHTR1405BRK, BAYHTR1410BRK, BAYHTR3410000, BAYHTR1415BRK, BAYHTR3415000 Installer's Manual

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18-HB13D7-2
INSTALLER'S
Library Product Section
GUIDE
ALL phases of this installation must comply with
NATIONAL, STATE AND LOCAL CODES
Models:
BAYHTR1405+++ BAYHTR1405BRK BAYHTR1408+++ BAYHTR1408BRK BAYHTR1410+++ BAYHTR1410BRK +++ = 000, PDC
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of work.
BAYHTR3410000 BAYHTR1415BRK BAYHTR3415000 BAYHTR1419BRK BAYHTR1425BRK
Product Model Literature Type Sequence Date File No. Supercedes
Electric, Steam, Hot Water Coils
Supplementary Electric Heaters
for Air Handler Installations
Service Literature
Unitary Accessories
Installer's Guide
February 2008
18-HB13D7-2 18-HB13D7-1
Unitary
39D
WARNING:
A. GENERAL
This accessory electric heater is designed to pro­vide power directly to the air handler from the accessory heaters power supply eliminating the need for additional circuits. The power and control wiring use a single polorized plug to connect the heater and the air handler. Single source power entry is provided for single phase heaters with two circuits using accessory BAYSPEK140B. See the Heater Data table on page 2 for the number of circuits required.
1. Check the air handler heater label to comfirm that the selected Heater is approved for use with this air handler, in the installed configuration.
2. Check the components received for damage. Report any defects or shortages to the transpor­tation company immediately.
3. Be sure the power supply agrees with the listing shown on heater nameplate.
B. INSTALLATION
1. Remove the blower access panel from the front of the air handler.
2. Disconnect the female polarized plug from the wire bundle at left side of air handler near the knockouts. Discard the male polarized plug and power wire leads.
3.
(TWG & TGB models only) Remove the cover
from the heater compartment of the air handler and discard.
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
4. Remove the cover from the heater field wiring
and control compartment box. For heaters up
to 15 Kw, an adapter plate is provided which is used with air handlers that are 21.5” wide or wider. When required, attach the adapter plate to the back of the heater on the side opposite the knockouts using 2 screws.
5. Remove the appropriate knockouts in the heater field wiring compartment. See Figure 1 on page 3. Remove the appropriate knockouts in the air han­dler for making electrical connections to the heater. The holes in the air handler must align with the holes in the heater field wiring compartment.
6. Insert the heater assembly into the heater cavity of the air handler so that the field wiring holes in the air handler and the heater will align. Secure the heater compartment to the air handler with the four screws removed from the hardware envelope.
IMPORTANT: Conduit must attach directly to
the heater control box.
NOTE: Air handlers approved to use the 1425 heater
have a plate covering either the upper or lower 1.2” of the heater cavity. This plate is removed ONLY when the 1425 heater is used. Otherwise it must be left in place for a blower barrier seal.
7. Make all wiring connections per applicable field wiring diagrams in these instructions. All in­structions must conform to national, state and local electrical codes.
© 2008 Trane
02/08
INSTALLER'S GUIDE
8. Connect the female polarized plug (disconnected in item 2 from the wire bundle next to the knockouts) to the male polarized plug on the bottom of the heater control box
9. Refer to the heater minimum airflow chart on the air handler rating nameplate for the appropri­ate minimum blower speed tap to be used with
removal of the blower access panel. Remove the metal cover from the circuit breaker opening in the air handler access panel and discard, cut out the fiberglass insulation only in the areas where the disconnect will extend through the opening.
11. Replace all panels removed during the heater installation.
the approved heater installed.
10. For heaters with self contained disconnect, an opening in the blower access panel is provided so that the disconnect may be operated without
BAYHTR -- HEATER DATA
240 VOLT 208 VOLT
Heater
Model No.
Number
of
Circuits
Phase
Capacity
KW BTUH KW BTUH
Heater
Amps per
Circuit
Capacity
BAYHTR1405 +++ 1 1 4.80 16400 20 3.60 12300 17.3
Heater
Amps per
Circuit
BAYHTR1408 +++ 1 1 7.68 26200 32 5.76 19700 27.7
BAYHTR1410 +++ 1 1 9.60 32800 40 7.20 24600 34.6
BAYHTR3410 000 1 3 9.60 32800 34.6 7.20 24600 30
BAYHTR1415 BRK 2 1 15.36 52400 40/24 11.53 39300 34.6/20.8
BAYHTR3415 000 1 3 15.36 52400 38.2 11.53 39300 33.1
BAYHTR1419 BRK 2 1 19.20 65500 32/48 14.42 49200 27.7/41.6
BAYHTR1425 BRK 3 1 24.96 85200 44/40/20 18.73 63900 38.1/34.6/17.3
+++ = 000, BRK, PDC 000 = pigtails, BRK = contains Circuit Breakers, PDC = contains Pull Disconnect
Page 2
18-HB13D7-2
INSTALLER'S GUIDE
11
1
11
NOTE 2
NOTE 1
SIDE ENTRANCE
FOR HEATER ELECTRICAL CONNECTIONS
NOTE 1
NOTE 2
RESISTANCE HEATER CONTROL BOX
POLARIZED PLUG
TOP ENTRANCE
FOR HEATER ELECTRICAL CONNECTIONS
CABINET
ADAPTER PLATE
NOTES
1. HEATER LINE VOLTAGE KNOCKOUT LOCATIONS FOR 1" OR 1-1/2" CONDUIT. CONDUIT MUST BE ATTACHED DIRECTLY TO THE HEATER CONTROL BOX. WIRE AND CONDUIT SIZE MUST COMPLY WITH N.E.C.
2. HEATER LINE VOLTAGE KNOCKOUT LOCATIONS FOR 3/4" OR 1-1/4" CONDUIT. CONDUIT MUST BE ATTACHED DIRECTLY TO THE HEATER CONTROL BOX. WIRE AND CONDUIT SIZE MUST COMPLY WITH N.E.C.
3. BLOWER CIRCUIT POWER SUPPLY LEADS & LOW VOLTAGE HEATER CONTROL LEADS FROM AIR HANDLER CONTROL BOX ARE CONNECTED TO THE HEATER VIA A POLARIZED PLUG
LEADS FROM AIR HANDLER CONTROL BOX (SEE NOTE 3)
BLOWER ACCESS PANEL
18-HB13D7-2
Page 3
INSTALLER'S GUIDE
AIR HANDLER MINIMUM HEATING AIRFLOW CFM - HEATER MATRIX
MINIMUM HEATING AIRFLOW CFM - HEATER MATRIX
1410 000
3410 000
9.60kw
1130/1350 1130/1350 1130/1350 1130/1350 --
BRK PDC
1415 BRK
15.36kw
PS/AS PS/AS
3415 000
15.36kw
PS PS
PS PS
PS PS
PS PS
1419 BRK
19.20kw
1200/1500 1500/1800
1425 BRK
24.96kw
PS
AS
L / H --
L / H L / H
L / H L / H
L / H L / H
--
--
AS
1408 000
BRK PDC
7.68kw
L / L L / L L / L L / L L / H L / H
L / L L / L L / L L / L L / H
PS/AS
600/900 900/1100 1100/1400 1100/1400 1100/1400 1100/1400
MODEL
NUMBER
NUMBER OF HEATER RACKS1223345
TWG018A
2TGB3F18 / 2TGB3F25 / TWG025A
2TGB3F30 / TWG030A
2TGB3F36 / TWG036/037A
2TBG3F42 / TWG042A
TWG048A
2TGB3F48 / TWG060A
TEC / TWE018C
TEC / TWE024C
TEC / TWE030C
TEC / TWE036C
TEC / TWEO42C
TWE048C
TEC3F48
TWE060C/D
TEC3F60
4TEP/TWE018P
4TEP/TWE024P
4TEP/TWE030P
4TEP/TWE036P
4TEP/TWEO42P
4TEP/TWE048P
TWE060P
4TEP/TWE063P
TEE3D/TEE3F/TWE031E
TEE3D/TEE3F/TWE037E
TEE3D/TEE3F/TWE040E
TEE3D/TEE3F/TWE049E
TEE3D/TEE3F/TWE065E
TWE062E*
TEE3C31*
TEE3C37*
TEE3C40*
TEE3C49*
TEE3C65*
COOLING / HEATPUMP AIRFLOW AS = Heater application is affected based on whether the outdoor unit is a heat pump or cooling unit. PS = Minimum speed tap varies based on air handler installation position. SEE AIR HANDLER NAMEPLATE OR PRODUCT DATA FOR AS/PS NOTES 000 = pigtails, BRK = contains circuit breakers, PDC = contains pull disconnect * These unts require BAYHTR*******C series heaters
1405 000
BRK PDC
4.80kw
L / L L / M L / H--------
L / L L / M L / M L / H L / H -- --
L / L L / L L / L L / M L / M -- --
L / L L / L L / L L / M L / M -- --
L / L L / L L / L L / H L / H -- --
L / L L / L L / L L / H L / H L / M --
L / L L / L L / L L / L L / L L / M L / H
L / L L / M L / M--------
L / L L / L L / L L / M L / M -- --
L / L L / L L / L L / M L / M -- --
L / L L / L L / L L / L L /L
L / L L / L L / L L / H L /H
L / L L / L L / L L / L L / L L / H L / H
L / L L / L L / L L / L L / L L / H
L / L L / M L / M--------
L / L L / L L / L L / M L / M -- --
L / L L / L L / L L / M L / M -- --
L / L L / L L / L L / H L / H L / H --
L / L L / L L / L
L / L L / L L / L
L / L L / L L / L
L / L L / L L / L
700/1000 700/1000 700/1000 700/1125 700/1125 1000/1350 --
600/700 600/900 600/900 1000/1300 1000/1300 1000/1350 --
600/1100 600/1100 600/1100 1100/1400 1100/1400 1100/1400 1100/1400
700/1400 700/1400 700/1400 1400/1600 1400/1600 1400/1600 1400/1600
900/1500 900/1500 900/1500 1200/1800 1200/1800 1200/1800 1200/1800
900/1500 900/1500 900/1500 1200/1800 1200/1800 1200/1800 1200/1800
1000/1130
600/900 900/1100 1100/1450 1100/1450 1100/1450 1100/1450 --
PS/AS
800/1100 800/1100 800/1400 1100/1700 1100/1700 1400/1700 1400/1700
900/1200 900/1200 1200/1500
Trane
6200 Troup Highway Tyler,Tx 75707-9010
Page 4
Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to change design and specification without notice.
Technical Literature - Printed in U.S.A.
18-HB13D7-2
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