Trane BAYAIR30AVENTA Installer's Manual

INSTALLER'S GUIDE
WARNING
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RAIN CAP
4" SDR-26 PIPE
2-1/2" SDR-26 PIPE
WYE- CONCENTRIC FITTING
WARNING
!
WARNING
!
WARNING
!
ALL phases of this installation must comply with
NATIONAL, STATE AND LOCAL CODES.
Model:
BAYAIR30AVENTA
Concentric Vent Kit for Condensing Furnaces and Boilers
For use with *UH, *DH, M95, *UY, *DY, *UX, *DX, *UC, *DC model Furnaces and TGCW130A90M0A and TGXWW130A90M0A boilers
* may be A or T or C
IMPORTANT — This Document is customer proper ty and is to remain with this unit. Please return to service information pack upon completion of work.
NOTE: Canada requires that all Category IV heating appliances use venting material that meets ULC S636. This kit does not meet these requirements and cannot be used.
Library Product Section Product Model Literature Type Sequence Date File No. Supersedes
18-CH34D1-7
Service Literature
Unitary
Unitary Accessories
Vents
Installer's Guide
02/12
18-CH34D1-7
18-CH34D1-56
0
INSTALLATION OR REPAIRS MADE BY UNQUALIFIED PERSONS CAN RESULT IN HAZARDS TO YOU AND OTH­ERS. INSTALLATION MUST CONFORM WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH CODES OF THE COUNTRY HAVING JURISDICTION. THE INFORMATION CONTAINED IN THESE INSTRUCTIONS IS INTENDED FOR USE BY A QUALIFIED SERVICE TECHNICIAN FAMILIAR WITH SAFETY PROCEDURES AND EQUIPPED WITH THE PROPER TOOLS AND TEST INSTRUMENTS. FAILURE TO CAREFUL­LLY READ AND FOLLOW ALL INSTRUCTIONS IN THESE INSTRUCTIONS CAN RESULT IN FURNACE OR BOILER MALFUNCTION, PROPERTY DAMAGE, PERSONAL INJURY AND/ OR DEATH.
NOTE: Codes and local utility requirements governing the installation of gas fired equipment, wiring, plumbing, and flue connections must be adhered to. In the absence of local codes, the installation must conform with the Nation Fuel Gas Code ANSI Z223.1 "latest edition", or CAN/ CGA B149 Installation Codes. The latest code may be obtained from the American Gas Association Laboratories 400 N. Capitol St. NW, Washington D.C. 20001, 1-800-699-9277 or www.aga. com
NOTE: Read the Installer's Guide before starting the instal­lation. Refer to the Furnace or boiler Installer's Guide for equivalent vent lengths. The BAYAIR30AVENTA is 5 equiva­lent feet.
INTRODUCTION
This Installer's Guide covers installation of the concentric vent kit on all gas fired direct vent condensing furnaces.
NOTE: If these instructions differ from those packaged with the furnace or boiler, follow these instructions.
DESCRIPTION AND USAGE
Kit Contents:
1 — Rain cap 1 — 4" Diameter SDR-26 Pipe, 23.75" Long 1 — 21/2" Diameter SDR-26 Pipe, 33.12" 1 — Wye concentric Fitting
Only one vent kit per each furnace or boiler is allowed. Vent kit is for 2, 2-1/2 or 3 in. diameter pipe systems, (See Figures 3, 4, 5, and 6 for the different applications.) Both the combustion air and vent pipes must attach to the vent kit. The vent kit must terminate outside of the structure and should be installed vertically as shown in Figures 3 and 4, or horizontal as shown in Figures 5 and 6.
NOTE: The roof vent location is preferred since it is less susceptible to damage, has reduced chances to intake con­taminants, and vent vapors are less visible.
THIS VENT KIT IS ONLY TO BE USED FOR VENTING CAT­EGORY IV FURNACES AND CONDENSING BOILERS. DO NOT USE TO VENT CATEGORY I, II OR III VENT FURNACES OR BOILERS. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN FIRE, PERSONAL INJURY OR DEATH.
INSTALLING AND SERVICING HEATING EQUIPMENT CAN BE HAZARDOUS DUE TO GAS AND ELECTRICAL COMPO­NENTS. ONLY TRAINED PERSONNEL SHOULD INSTALL OR SERVICE HEATING EQUIPMENT. FAILURE TO FOLLOW THIS WARNING CAN RESULT IN PRODUCT DAMAGE, PERSONAL INJURY AND/OR DEATH.
1
© 2012 Trane All Rights reserved
CONCENTRIC VENT KIT
DISCONNECT POWER SUPPLY BEFORE BEGINNING IN­STALLATION TO PREVENT PERSONAL INJURY OR DEATH FROM ELECTRICAL SHOCK AND EQUIPMENT DAMAGE.
Field supplied pipe and fittings are required to complete the installation.
The combustion air and vent pipe and fittings must conform to American National Standards Institute (ANSI) and American Society for Testing and Materials (ASTM) standards D1785 (schedule-40 PVC), D2665 (PVC-DWV), D2441 (SDR-21 and SDR-26 PVC), D2661 (ABS-DWV), or F628 (schedule-40 ABS). Pipe cement and primer must conform to ASTM standards D2564 (PVC) or D2235 (ABS). In Canada, construct all combustion air and vent pipes for this unit of CSA or ULC certified schedule-40 PVC/ABS-DWV pipe and pipe cement.
INSTALLER'S GUIDE
MAINTAIN 12 IN. MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF.
VENT
COMBUSTION AIR
REMOVE RIBS FROM CAP
4.5" DIA
35.2" (typ.)
3" DIA PVC VENT/EXHAUST
3" DIA PVC INTAKE/ COMBUSTION AIR
MAY BE LENGTHENED TO 60" MAXIMUM WITH FIELD REPLACEMENT PIPING. DO NOT EXTEND MAIN BODY PIPES WITH PIPE COUPLINGS.
MAIN BODY PIPES
21.125" (typ)
WARNING
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CAUTION
!
WARNING
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WARNING
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2 3
CONCENTRIC VENT KIT ASSEMBLED
INSTALLATION - ROOF TERMINATION (SEE FIG. 3)
1. Determine best location for termination kit.
2. Cut one hole (5 in. diameter) for vent kit.
6. Remove ribs from rain cap. Install the rain cap and the
CONCENTRIC VENT
ROOF TOP APPLICATION
small diameter pipe assembly in the Wye fitting and pipe assembly. Ensure that the small diameter pipe is cemented and bottomed into the Wye fitting.
NOTE: Ensure termination height is above the roof surface or anticipated snow level (1 ft. in USA or 1 1/2 ft. in Canada) as shown in Figure 4.
NOTE: If assembly is too short to meet the height require­ment, the two pipes supplied in the kit may be replaced by using same diameter, field supplied SDR-26 PVC (ASTM D2241) pipe. Do not extend the 4" pipe (24" as shipped) to more than 60 in. (See Figure 2).
DO NOT USE FIELD SUPPLIED COUPLINGS TO EXTEND MAIN BODY PIPES (4" AND 2-1/2" PIPES). AIRFLOW RE­STRICTION WILL OCCUR AND THE FURNACE OR BOILER PRESSURE SWITCH MAY CAUSE INTERMITTENT OPERA­TION.
3. Partially assemble the vent kit. Clean the pipe ends and adjoining sockets with PVC primer (ASTM F-656) and cement using PVC cement (ASTM D-256).
a. Cement the Wye concentric fitting to larger diameter kit pipe. (See Figure 1)
b. Cement the rain cap to smaller diameter kit pipe. (See Figure 1)
NOTE: Instead of cementing the smaller pipe to the rain cap, RTV silicon sealant may be used to permit future field disas­sembly for cleaning
4. Install Wye fitting and pipe assembly from the inside through structure's hole. Install field supplied roof boot/ flashing.
NOTE: Do not allow insulation or other materials to accumu­late inside pipe assembly when installing through hole.
5. Secure assembly to roof structure as shown in Figure 4 using field supplied metal strapping or equivalent support material.
FAILURE TO REMOVE RIBS FROM RAIN CAP FOR VERTI­CAL VENT KIT INSTALLATIONS MAY CAUSE ICE OR SNOW TO FORM ON THE RAIN CAP, LEADING TO AN INOPERABLE FURNACE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
NOTE: Kit supplied stainless steel screw will be used to se­cure the rain cap to the pipe.
DRILL A PILOT HOLE IN THE VENT PIPE FOR THE SCREW SIZE BEING USED. FAILURE TO DRILL ADEQUATE HOLES MAY CAUSE CRACKING OF THE PVC COMPONENTS, AL­LOWING FLUE GASES TO BE RECIRCULATED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
7. Cement the furnace or boiler combustion air and vent pipes to the concentric vent termination assembly. See Figure 4 for proper pipe attachment.
8. CHECKOUT: Operate the furnace or boiler to make sure ALL
pipe joints are fastened and sealed to prevent the escape of combustion products into the building.
NOTE: Two or more installations require a minimum separa­tion distance of approximately one inch between vent kits.
DO NOT OPERATE THE FURNACE OR BOILER WITHOUT THE RAIN CAP IN PLACE AS RECIRCULATION OF COMBUS­TION PRODUCTS MAY OCCUR. WATER MAY ALSO COLLECT INSIDE THE LARGER COMBUSTION AIR PIPE AND FLOW TO THE BURNER ENCLOSURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PRODUCT DAMAGE OR IM­PROPER OPERATION, PERSONAL INJURY OR DEATH
Pub. No. 18-CH34D1-7Page 2
INSTALLER'S GUIDE
REMOVE RIBS FROM CAP
COMBUSTION AIR
ROOF BOOT (FIELD SUPPLIED)
COMBUSTION AIR
VENT
ELBOW (FIELD SUPPLIED)
MAINTAIN 12 IN. MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF
SUPPORT (FIELD SUPPLIED)
VENT
4
CONCENTRIC VENT
ROOF INSTALLATION
INSTALLATION -SIDE WALL VENT (SEE FIGURE 5)
1. Determine the best location for the vent kit.
NOTE: Consider the following when determining the vent kit location: A. Vent kit positioned where the vent vapors will not damage planting/ shrubs or air conditioning equipment or building structure. B. Vent kit positioned so it will not be affected by wind eddy that may allow recirculation of combustion products, or air­borne leaves, or light snow. C. Vent kit positioned where it will not get damaged or be subjected to foreign objects, such as stones, balls, etc. D. Vent kit positioned where the vent vapors will not be ob­jectionable.
5
CONCENTRIC VENT
SIDE WALL
NOTE: To prevent the possiblility of condenate freeze-up, do not install vent kits one above the other.
NOTE: FLUE GAS DEGRADATION The moisture content of the flue gas may have a detrimental effect on some building materials. This can be avoided by using the roof or chimney venting option. When wall venting is used on any surface that can be affected by this moisture, it is recommended that a corrosion resistance shield (24 inches square) be used behind the Vent Terminal. This shield can be made of wood, plastic, sheet metal, etc. Also, silicone caulk all cracks, seams, and joints within 3 feet of the Vent Terminal.
2. Cut 1 hole (5 in. diameter) for Vent kit.
3. Partially assemble the vent kit. Clean the pipe ends and adjoining sockets with PVC primer (ASTM F-656) and cement using PVC cement (ASTM D-256).
a. Cement the Wye concentric fitting to larger diameter kit pipe. (See Figure 1)
b. Cement the rain cap to smaller diameter kit pipe. (See Figure 1)
4. Install Wye concentric fitting and pipe assembly through structure's hole.
NOTE: Kit supplied stainless steel screw will be used to secure the rain cap to the pipe.
7. Cement furnace or boiler combustion air and vent pipes to
8. CHECKOUT: Operate the furnace or boiler to make sure ALL
NOTE: Two or more installations require a minimum separa­tion distance of approximately one inch between vent kits.
concentric vent assembly. See Figure 6 for proper pipe at­tachment.
pipe joints have fastened and sealed to prevent the escape of combustion products into the building.
6
CONCENTRIC VENT
SIDE WALL INSTALLATION
Pub. No. 18-CH34D1-7 Page 3
INSTALLER'S GUIDE
WARNING
!
CAUTION
!
NOTE: Do not allow insulation or other materials to accumu­late inside pipe assembly when installing through hole.
DO NOT USE FIELD SUPPLIED COUPLINGS TO EXTEND MAIN BODY PIPES (4" AND 2-1/2" PIPES). AIRFLOW RE­STRICTION WILL OCCUR AND THE FURNACE OR BOILER PRESSURE SWITCH MAY CAUSE INTERMITTENT OPERA­TION.
5. Install rain cap and small diameter pipe assembly in Wye concentric fitting and large pipe assembly. Ensure small diameter pipe is bottomed and cemented in Wye concentric fitting.
DRILL A PILOT HOLE IN THE VENT PIPE FOR THE SCREW SIZE BEING USED. FAILURE TO DRILL ADEQUATE HOLES MAY CAUSE CRACKING OF THE PVC COMPONENTS, AL­LOWING FLUE GASES TO BE RECIRCULATED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
6. Secure assembly to structure as shown in Figure 6 using field supplied metal strapping or equivalent support material.
NOTE: Ensure termination location clearance dimensions as shown in Figure 5. Do not locate the vent cap directly to the wall surface. A distance of 1" ± 1/2" is required to prevent water accumulating between the vent fins.
NOTE: If assembly needs to be extended to allow side wall thickness requirement, the two pipes supplied in the kit may be replaced by using same diameter, field supplied SDR-26 PVC (D2241) pipe. Do not extend the 4" pipe (24" as shipped) to more than 60 in. (See Figure 2). The 4" pipe may be short­ened to 14" minimum.
IMPORTANT:
The Commonwealth of Massachusetts requires compliance with regulation 248 CMR 4.00 and 5.00 for installation of through – the – wall vented gas appliances as follows:
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. This appliance requires a special venting system. If BAYAIR30AVENTA or BAYVENT200B are used, a copy of the installation instructions for the kit shall remain with the appliance or equipment at the completion of installation. The venting system installation instructions can be obtained from the manufacturer by writing to the following address: Residential Systems 6200 Troup Highway Tyler, TX 75707 Attention: Manager of Field Operations Excellence
Trane 6200 Troup Highway Tyler, TX 75707
For more information contact your local dealer (distributor)
Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to change specifications and design without notice.
Pub. No. 18-CH34D1-7Page 4
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