Trane BAYAIR30AVENTA Installer's Manual

INSTALLER'S GUIDE
WARNING
!
RAIN CAP
4" SDR-26 PIPE
2-1/2" SDR-26 PIPE
WYE- CONCENTRIC FITTING
WARNING
!
WARNING
!
WARNING
!
ALL phases of this installation must comply with
NATIONAL, STATE AND LOCAL CODES.
Model:
BAYAIR30AVENTA
Concentric Vent Kit for Condensing Furnaces and Boilers
For use with *UH, *DH, M95, *UY, *DY, *UX, *DX, *UC, *DC model Furnaces and TGCW130A90M0A and TGXWW130A90M0A boilers
* may be A or T or C
IMPORTANT — This Document is customer proper ty and is to remain with this unit. Please return to service information pack upon completion of work.
NOTE: Canada requires that all Category IV heating appliances use venting material that meets ULC S636. This kit does not meet these requirements and cannot be used.
Library Product Section Product Model Literature Type Sequence Date File No. Supersedes
18-CH34D1-7
Service Literature
Unitary
Unitary Accessories
Vents
Installer's Guide
02/12
18-CH34D1-7
18-CH34D1-56
0
INSTALLATION OR REPAIRS MADE BY UNQUALIFIED PERSONS CAN RESULT IN HAZARDS TO YOU AND OTH­ERS. INSTALLATION MUST CONFORM WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH CODES OF THE COUNTRY HAVING JURISDICTION. THE INFORMATION CONTAINED IN THESE INSTRUCTIONS IS INTENDED FOR USE BY A QUALIFIED SERVICE TECHNICIAN FAMILIAR WITH SAFETY PROCEDURES AND EQUIPPED WITH THE PROPER TOOLS AND TEST INSTRUMENTS. FAILURE TO CAREFUL­LLY READ AND FOLLOW ALL INSTRUCTIONS IN THESE INSTRUCTIONS CAN RESULT IN FURNACE OR BOILER MALFUNCTION, PROPERTY DAMAGE, PERSONAL INJURY AND/ OR DEATH.
NOTE: Codes and local utility requirements governing the installation of gas fired equipment, wiring, plumbing, and flue connections must be adhered to. In the absence of local codes, the installation must conform with the Nation Fuel Gas Code ANSI Z223.1 "latest edition", or CAN/ CGA B149 Installation Codes. The latest code may be obtained from the American Gas Association Laboratories 400 N. Capitol St. NW, Washington D.C. 20001, 1-800-699-9277 or www.aga. com
NOTE: Read the Installer's Guide before starting the instal­lation. Refer to the Furnace or boiler Installer's Guide for equivalent vent lengths. The BAYAIR30AVENTA is 5 equiva­lent feet.
INTRODUCTION
This Installer's Guide covers installation of the concentric vent kit on all gas fired direct vent condensing furnaces.
NOTE: If these instructions differ from those packaged with the furnace or boiler, follow these instructions.
DESCRIPTION AND USAGE
Kit Contents:
1 — Rain cap 1 — 4" Diameter SDR-26 Pipe, 23.75" Long 1 — 21/2" Diameter SDR-26 Pipe, 33.12" 1 — Wye concentric Fitting
Only one vent kit per each furnace or boiler is allowed. Vent kit is for 2, 2-1/2 or 3 in. diameter pipe systems, (See Figures 3, 4, 5, and 6 for the different applications.) Both the combustion air and vent pipes must attach to the vent kit. The vent kit must terminate outside of the structure and should be installed vertically as shown in Figures 3 and 4, or horizontal as shown in Figures 5 and 6.
NOTE: The roof vent location is preferred since it is less susceptible to damage, has reduced chances to intake con­taminants, and vent vapors are less visible.
THIS VENT KIT IS ONLY TO BE USED FOR VENTING CAT­EGORY IV FURNACES AND CONDENSING BOILERS. DO NOT USE TO VENT CATEGORY I, II OR III VENT FURNACES OR BOILERS. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN FIRE, PERSONAL INJURY OR DEATH.
INSTALLING AND SERVICING HEATING EQUIPMENT CAN BE HAZARDOUS DUE TO GAS AND ELECTRICAL COMPO­NENTS. ONLY TRAINED PERSONNEL SHOULD INSTALL OR SERVICE HEATING EQUIPMENT. FAILURE TO FOLLOW THIS WARNING CAN RESULT IN PRODUCT DAMAGE, PERSONAL INJURY AND/OR DEATH.
1
© 2012 Trane All Rights reserved
CONCENTRIC VENT KIT
DISCONNECT POWER SUPPLY BEFORE BEGINNING IN­STALLATION TO PREVENT PERSONAL INJURY OR DEATH FROM ELECTRICAL SHOCK AND EQUIPMENT DAMAGE.
Field supplied pipe and fittings are required to complete the installation.
The combustion air and vent pipe and fittings must conform to American National Standards Institute (ANSI) and American Society for Testing and Materials (ASTM) standards D1785 (schedule-40 PVC), D2665 (PVC-DWV), D2441 (SDR-21 and SDR-26 PVC), D2661 (ABS-DWV), or F628 (schedule-40 ABS). Pipe cement and primer must conform to ASTM standards D2564 (PVC) or D2235 (ABS). In Canada, construct all combustion air and vent pipes for this unit of CSA or ULC certified schedule-40 PVC/ABS-DWV pipe and pipe cement.
INSTALLER'S GUIDE
MAINTAIN 12 IN. MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF.
VENT
COMBUSTION AIR
REMOVE RIBS FROM CAP
4.5" DIA
35.2" (typ.)
3" DIA PVC VENT/EXHAUST
3" DIA PVC INTAKE/ COMBUSTION AIR
MAY BE LENGTHENED TO 60" MAXIMUM WITH FIELD REPLACEMENT PIPING. DO NOT EXTEND MAIN BODY PIPES WITH PIPE COUPLINGS.
MAIN BODY PIPES
21.125" (typ)
WARNING
!
CAUTION
!
WARNING
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WARNING
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2 3
CONCENTRIC VENT KIT ASSEMBLED
INSTALLATION - ROOF TERMINATION (SEE FIG. 3)
1. Determine best location for termination kit.
2. Cut one hole (5 in. diameter) for vent kit.
6. Remove ribs from rain cap. Install the rain cap and the
CONCENTRIC VENT
ROOF TOP APPLICATION
small diameter pipe assembly in the Wye fitting and pipe assembly. Ensure that the small diameter pipe is cemented and bottomed into the Wye fitting.
NOTE: Ensure termination height is above the roof surface or anticipated snow level (1 ft. in USA or 1 1/2 ft. in Canada) as shown in Figure 4.
NOTE: If assembly is too short to meet the height require­ment, the two pipes supplied in the kit may be replaced by using same diameter, field supplied SDR-26 PVC (ASTM D2241) pipe. Do not extend the 4" pipe (24" as shipped) to more than 60 in. (See Figure 2).
DO NOT USE FIELD SUPPLIED COUPLINGS TO EXTEND MAIN BODY PIPES (4" AND 2-1/2" PIPES). AIRFLOW RE­STRICTION WILL OCCUR AND THE FURNACE OR BOILER PRESSURE SWITCH MAY CAUSE INTERMITTENT OPERA­TION.
3. Partially assemble the vent kit. Clean the pipe ends and adjoining sockets with PVC primer (ASTM F-656) and cement using PVC cement (ASTM D-256).
a. Cement the Wye concentric fitting to larger diameter kit pipe. (See Figure 1)
b. Cement the rain cap to smaller diameter kit pipe. (See Figure 1)
NOTE: Instead of cementing the smaller pipe to the rain cap, RTV silicon sealant may be used to permit future field disas­sembly for cleaning
4. Install Wye fitting and pipe assembly from the inside through structure's hole. Install field supplied roof boot/ flashing.
NOTE: Do not allow insulation or other materials to accumu­late inside pipe assembly when installing through hole.
5. Secure assembly to roof structure as shown in Figure 4 using field supplied metal strapping or equivalent support material.
FAILURE TO REMOVE RIBS FROM RAIN CAP FOR VERTI­CAL VENT KIT INSTALLATIONS MAY CAUSE ICE OR SNOW TO FORM ON THE RAIN CAP, LEADING TO AN INOPERABLE FURNACE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
NOTE: Kit supplied stainless steel screw will be used to se­cure the rain cap to the pipe.
DRILL A PILOT HOLE IN THE VENT PIPE FOR THE SCREW SIZE BEING USED. FAILURE TO DRILL ADEQUATE HOLES MAY CAUSE CRACKING OF THE PVC COMPONENTS, AL­LOWING FLUE GASES TO BE RECIRCULATED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
7. Cement the furnace or boiler combustion air and vent pipes to the concentric vent termination assembly. See Figure 4 for proper pipe attachment.
8. CHECKOUT: Operate the furnace or boiler to make sure ALL
pipe joints are fastened and sealed to prevent the escape of combustion products into the building.
NOTE: Two or more installations require a minimum separa­tion distance of approximately one inch between vent kits.
DO NOT OPERATE THE FURNACE OR BOILER WITHOUT THE RAIN CAP IN PLACE AS RECIRCULATION OF COMBUS­TION PRODUCTS MAY OCCUR. WATER MAY ALSO COLLECT INSIDE THE LARGER COMBUSTION AIR PIPE AND FLOW TO THE BURNER ENCLOSURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PRODUCT DAMAGE OR IM­PROPER OPERATION, PERSONAL INJURY OR DEATH
Pub. No. 18-CH34D1-7Page 2
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