Trane Axiom GWS Series, Axiom GWS150–240, Axiom GWSC036-120 Installation, Operation And Maintenance Manual

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Installation, Operation, and Maintenance
Water Source Heat Pump Axiom™ Rooftop - GWS*
MMooddeell NNuummbbeerrss GWSC036-120 GWS*150–240
SSAAFFEETTYY WWAARRNNIINNGG
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
March 2019
WWSSHHPP--SSVVXX001155CC--EENN
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Introduction
WARNING
CAU
TION
NOTICE
Read this manual thoroughly before operating or servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
The three types of advisories are defined as follows:
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
Indicates a situation that could result in equipment or property-damage only accidents.
Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs and HCFCs such as saturated or unsaturated HFCs and HCFCs.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified according to local rules. For the USA, the Federal Clean Air Act (Section
608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..
WWAARRNNIINNGG
PPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE)) RReeqquuiirreedd!!
FFaaiilluurree ttoo wweeaarr pprrooppeerr PPPPEE ffoorr tthhee jjoobb bbeeiinngg uunnddeerrttaakkeenn ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. TTeecchhnniicciiaannss,, iinn oorrddeerr ttoo pprrootteecctt tthheemmsseellvveess ffrroomm ppootteennttiiaall eelleeccttrriiccaall,, mmeecchhaanniiccaall,, aanndd cchheemmiiccaall hhaazzaarrddss,, MMUUSSTT ffoollllooww pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall aanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss,, aass wweellll aass tthhee iinnssttrruuccttiioonnss bbeellooww::
•• BBeeffoorree iinnssttaalllliinngg//sseerrvviicciinngg tthhiiss uunniitt,, tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE rreeqquuiirreedd ffoorr tthhee wwoorrkk bbeeiinngg uunnddeerrttaakkeenn ((EExxaammpplleess;; ccuutt rreessiissttaanntt gglloovveess//sslleeeevveess,, bbuuttyyll gglloovveess,, ssaaffeettyy ggllaasssseess,, hhaarrdd hhaatt//bbuummpp ccaapp,, ffaallll pprrootteeccttiioonn,, eelleeccttrriiccaall PPPPEE aanndd aarrcc ffllaasshh ccllootthhiinngg)).. AALLWWAAYYSS rreeffeerr ttoo aapppprroopprriiaattee MMaatteerriiaall SSaaffeettyy DDaattaa SShheeeettss ((MMSSDDSS))//SSaaffeettyy DDaattaa SShheeeettss ((SSDDSS)) aanndd OOSSHHAA gguuiiddeelliinneess ffoorr pprrooppeerr PPPPEE..
•• WWhheenn wwoorrkkiinngg wwiitthh oorr aarroouunndd hhaazzaarrddoouuss cchheemmiiccaallss,, AALLWWAAYYSS rreeffeerr ttoo tthhee aapppprroopprriiaattee MMSSDDSS//SSDDSS aanndd OOSSHHAA//GGHHSS ((GGlloobbaall HHaarrmmoonniizzeedd SSyysstteemm ooff CCllaassssiiffiiccaattiioonn aanndd LLaabbeelllliinngg ooff CChheemmiiccaallss)) gguuiiddeelliinneess ffoorr iinnffoorrmmaattiioonn oonn aalllloowwaabbllee ppeerrssoonnaall eexxppoossuurree lleevveellss,, pprrooppeerr rreessppiirraattoorryy pprrootteeccttiioonn aanndd hhaannddlliinngg iinnssttrruuccttiioonnss..
•• IIff tthheerree iiss aa rriisskk ooff eenneerrggiizzeedd eelleeccttrriiccaall ccoonnttaacctt,, aarrcc,, oorr ffllaasshh,, tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE iinn aaccccoorrddaannccee wwiitthh OOSSHHAA,, NNFFPPAA 7700EE,, oorr ootthheerr ccoouunnttrryy--ssppeecciiffiicc rreeqquuiirreemmeennttss ffoorr aarrcc ffllaasshh pprrootteeccttiioonn,, PPRRIIOORR ttoo sseerrvviicciinngg tthhee uunniitt.. NNEEVVEERR PPEERRFFOORRMM AANNYY SSWWIITTCCHHIINNGG,, DDIISSCCOONNNNEECCTTIINNGG,, OORR VVOOLLTTAAGGEE TTEESSTTIINNGG WWIITTHHOOUUTT PPRROOPPEERR EELLEECCTTRRIICCAALL PPPPEE AANNDD AARRCC FFLLAASSHH CCLLOOTTHHIINNGG.. EENNSSUURREE EELLEECCTTRRIICCAALL MMEETTEERRSS AANNDD EEQQUUIIPPMMEENNTT AARREE PPRROOPPEERRLLYY RRAATTEEDD FFOORR IINNTTEENNDDEEDD VVOOLLTTAAGGEE..
©2019 Ingersoll Rand
WSHP-SVX015C-EN
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IInnttrroodduuccttiioonn
WWAARRNNIINNGG
FFoollllooww EEHHSS PPoolliicciieess!!
FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..
•• AAllll IInnggeerrssoollll RRaanndd ppeerrssoonnnneell mmuusstt ffoollllooww IInnggeerrssoollll RRaanndd EEnnvviirroonnmmeennttaall,, HHeeaalltthh aanndd SSaaffeettyy ((EEHHSS)) ppoolliicciieess wwhheenn ppeerrffoorrmmiinngg wwoorrkk ssuucchh aass hhoott wwoorrkk,, eelleeccttrriiccaall,, ffaallll pprrootteeccttiioonn,, lloocckkoouutt//ttaaggoouutt,, rreeffrriiggeerraanntt hhaannddlliinngg,, eettcc.. AAllll ppoolliicciieess ccaann bbee ffoouunndd oonn tthhee BBOOSS ssiittee.. WWhheerree llooccaall rreegguullaattiioonnss aarree mmoorree ssttrriinnggeenntt tthhaann tthheessee ppoolliicciieess,, tthhoossee rreegguullaattiioonnss ssuuppeerrsseeddee tthheessee ppoolliicciieess..
•• NNoonn--IInnggeerrssoollll RRaanndd ppeerrssoonnnneell sshhoouulldd aallwwaayyss ffoollllooww llooccaall rreegguullaattiioonnss..
Copyright
This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Revision History
Updated to include 6 to 10 ton units.
WSHP-SVX015C-EN
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Table of Contents
Model Number Description. . . . . . . . . . . . . . . . . 7
General Information . .. . . . . .. . . . . . . . . . . . . . . . 9
Overview of Manual . . . . . . . . . . . . . . . . . . . . . . 9
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . 10
ReliaTelControl . . . . . . . . . . . . . . . . . . . . . . . 10
Economizer Control Actuator . . . . . . . . . 10
RTCI – ReliaTelTrane Communication Interface
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
RLCI – ReliaTelLonTalk Communication Interface
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
RBCI – ReliaTelBACnet® Communication Interface
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
RTOM – ReliaTelOptions Module
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Trane Air-Fi® Wireless Communication Interface
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
System Input Devices & Functions . . . . . . . . 10
Supply Fan Failure Input
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Drain Pan Condensate Overflow
Switch (Optional) . . . . . . . . . . . . . . . . . . . . 11
Clogged Filter Switch (Optional). . . . . . . 11
Compressor Disable (CPR1/2) . . . . . . . . . 11
Low Pressure Control . . . . . . . . . . . . . . . . 11
High Pressure Control . . . . . . . . . . . . . . . . 11
Power Exhaust Control
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lead/Lag Control (Dual Circuit
Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Evaporator Frost Control . . . . . . . . . . . . . 12
Smoke Detector Sensor
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Zone Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Zone Sensor Module (ZSM)
(BAYSENS107*) . . . . . . . . . . . . . . . . . . . . . 12
Zone Sensor (BAYSENS109*) . . . . . . . . . 12
Programmable Zone Sensor
(BAYSENS119*) . . . . . . . . . . . . . . . . . . . . . 12
Remote Zone Sensor
(BAYSENS073*) . . . . . . . . . . . . . . . . . . . . . 12
Remote Zone Sensor
(BAYSENS074*) . . . . . . . . . . . . . . . . . . . . . 12
Remote Zone Sensor
(BAYSENS016*) . . . . . . . . . . . . . . . . . . . . . 12
Remote Zone Sensor
(BAYSENS075*) . . . . . . . . . . . . . . . . . . . . . 13
Wireless Zone Sensor
(BAYSENS050) . . . . . . . . . . . . . . . . . . . . . . 13
Thermostat (BAYSTAT150) . . . . . . . . . . . 13
Thermostat (BAYSTAT151) . . . . . . . . . . . 13
Thermostat (BAYSTAT155) . . . . . . . . . . . 13
Human Interface - 5 Inch Color
Touchscreen (Optional). . . . . . . . . . . . . . . 13
Unit Dimensions. . . . . . .. . . . . . . . . . . . . . . . . . .. 14
Unit Weights . . . . .. . . . . . .. . . . . . . . . . . .. . . . . . 32
Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Installation . . . . . . .. . . . . .. . . . . . . . . . . . . . . . . . . 34
Foundation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
If a Curb Accessory Kit is Not
Used: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
General Unit Requirements. . . . . . . . . . . . . . . 35
Factory Installed Economizer . . . . . . . . . . . . . 35
Electric Heat Requirements . . . . . . . . . . . . . . . 35
Temperature Limit Switch Usage for
Electric Heat Units . . . . . . . . . . . . . . . . . . . . . . . 35
Condensate Drain Configuration . . . . . . . . . . 35
Drain Pan Removal (Units with Condensate Overflow Switch
Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Filter Installation. . . . . . . . . . . . . . . . . . . . . . . . . 36
Horizontal Discharge Conversion . . . . . . . . . 36
GWSC036H, GWSC048H. . . . . . . . . . . . . . 36
GWSC060H,GWSC072H,
GWSC092H, GWSC120H. . . . . . . . . . . . . . 37
TCO-A Instructions . . . . . . . . . . . . . . . . . . . . . . 37
Electrical Requirements . . . . . . . . . . . . . . . . . . 38
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Main Electrical Power
Requirements . . . . . . . . . . . . . . . . . . . . . . . 38
Low Voltage Wiring (AC & DC)
Requirements . . . . . . . . . . . . . . . . . . . . . . . 38
Field Installed Power Wiring . . . . . . . . . . 38
Main Unit Power. . . . . . . . . . . . . . . . . . . . . . . . . 39
Standard Wiring . . . . . . . . . . . . . . . . . . . . . 39
Optional TBUE Wiring (Through the
Base Electrical Option) . . . . . . . . . . . . . . . 39
Field Installed Control Wiring . . . . . . . . . 40
Control Power Transformer . . . . . . . . . . . 40
Controls Using 24 VAC . . . . . . . . . . . . . . . 40
Controls Using DC Analog Input/ Outputs (Standard Low Voltage
Multiconductor Wire) . . . . . . . . . . . . . . . . 40
Space Temperature Averaging. . . . . . . . . . . . 43
Voltage Imbalance . . . . . . . . . . . . . . . . . . . . . . . 44
Electrical Phasing (Three Phase
Motors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Compressor Crankcase Heaters . . . . . . . . . . . 45
ReliaTelControls . . . . . . . . . . . . . . . . . . . . . . 46
Final Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Factory-Mounted Unit Options . .. . . . . . . . . . 47
Circuit Breaker (FIYUCB) and Unit
Disconnect (FIYUDC). . . . . . . . . . . . . . . . . . . . . 47
Powered/Unpowered Convenience
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Powered Convenience Outlet
Powered Option (FIYCOPO) . . . . . . . . . . . 48
Unpowered Convenience Outlet
Unpowered Option (FIYCOUP) . . . . . . . . 49
Return Air Smoke Detector 3 to 10
Tons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Return Air Smoke Detector 12.5 to 20
Tons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Prerequisite . . . . . . . . . . . . . . . . . . . . . . . . . 50
Smoke Detector Installation. . . . . . . . . . . 50
Airflow & Sampling . . . . . . . . . . . . . . . . . . 52
Air-Fi® Wireless Communication
Interface (WCI) – 3 to 10 Ton Units . . . . . . . . 53
Air-Fi® Wireless Communication Interface (WCI) – 12.5 to 20 Ton
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Pre-Start. . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . 55
Test Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Sequence of Operation. . . . . . . . . . . . . . . . . . . 55
ReliaTelControls . . . . . . . . . . . . . . . . . . . 55
ReliaTelControl Cooling without
an Economizer. . . . . . . . . . . . . . . . . . . . . . . 55
Multi-Speed Indoor Motor . . . . . . . . . . . . 56
Variable Air Volume Applications (Single Zone VAV for 7.5 and 10
ton) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Verifying Proper Air Flow (Units with 5­Tap Direct Drive Indoor Fan) (3 to 5 Ton
Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Verifying Proper Air Flow (Units with
Belt Drive Indoor Fan) . . . . . . . . . . . . . . . . . . . . 57
ReliaTelControl . . . . . . . . . . . . . . . . . . . . . . . 57
Return Air Smoke Detector . . . . . . . . . . . . . . . 57
Start Up . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 58
Economizer Start-Up. . . . . . . . . . . . . . . . . . . . . 58
Compressor Start-Up . . . . . . . . . . . . . . . . . . . . 58
Heating Start-Up . . . . . . . . . . . . . . . . . . . . . . . . 59
Final System Setup . . . . . . . . . . . . . . . . . . . . . . 59
Operating Pressures in Cooling/
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Water Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Maintenance . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . 65
Fan Belt Adjustment . . . . . . . . . . . . . . . . . . . . . 65
Monthly Maintenance. . . . . . . . . . . . . . . . . . . . 66
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Condensate Overflow Switch . . . . . . . . . . . . . 66
Return Air Smoke Detector
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 66
Cooling Season . . . . . . . . . . . . . . . . . . . . . . . . . 66
Heating Season . . . . . . . . . . . . . . . . . . . . . . . . . 67
Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Refrigerant Coils . . . . . . . . . . . . . . . . . . . . . 67
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Final Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Troubleshooting. . . . . .. . . . . . .. . . . . . . . . . . .. . 69
ReliaTelControls . . . . . . . . . . . . . . . . . . . . . . 69
System Status Checkout Procedure . . . . . . . 69
Method 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Failure indication causes . . . . . . . . . . . . . 70
Method 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Resetting Cooling and Heating
Lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Method 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Method 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Zone Temperature Sensor (ZTS) Service
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Clogged Filter Switch . . . . . . . . . . . . . . . . . . . . 71
Fan Failure Switch . . . . . . . . . . . . . . . . . . . . . . . 71
Condensate Overflow Switch . . . . . . . . . . . . . 71
Zone Temperature Sensor (ZTS)
Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Test 1: Zone Temperature
Thermistor (ZTEMP) . . . . . . . . . . . . . . . . . 71
Test 2: Cooling Set Point (CSP) and
Heating Set Point (HSP). . . . . . . . . . . . . . . 71
Test 3: System Mode and Fan
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Test 4: LED Indicator Test, (SYS ON,
HEAT, COOL & SERVICE) . . . . . . . . . . . . . 71
Programmable & Digital Zone Sensor
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Testing Serial Communication
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
ReliaTelRefrigeration Module
(RTRM) Default Chart. . . . . . . . . . . . . . . . . 72
Unit Operation without a Zone
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Unit Economizer Control (ECA)
Troubleshooting . . . . . . . . . . . . . . . . . . . . . 73
Warranty Information . . . . . . .. . . . . . . . . . . . . . 74
Standard Warranty . . . . . . . . . . . . . . . . . . . . . . 74
Extended Warranty . . . . . . . . . . . . . . . . . . . . . . 74
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Model Number Description

Digit 1
G = WSHP
Digit 2 — Unit Type
W = Packaged Heat Pump
Digit 3 — Efficiency
S = Standard Efficiency
Digit 4 — Airflow Configuration
C = Convertible D = Downflow H = Horizontal
Digit 5, 6, 7 — Nominal Gross Cooling Capacity (MBh)
036 = 3 Ton 048 = 4 Ton 060 = 5 Ton 072 = 6 Ton 092 = 7.5 Ton 120 = 10 Ton 150 = 12.5 Ton 180 = 15 Ton 240 = 20 Ton
Digit 8 — Major Design Sequence
Digit 9 — Voltage Selection
3 = 208-230/60/3 4 = 460/60/3 W = 575/60/3
Digit 10 — Unit Controls
R = ReliaTelMicroprocessor
Digit 11— Electric Heat Option
0 = No Electric Heat B = 6 kW C = 9 kW E = 12 kW G = 18 kW J = 23 kW K = 27 kW
1
1
1
1
1
N = 36 kW P = 54 kW R = 72 kW
Digit 12 — Minor Design Sequence
* First Sequence
Digit 13, 14 — Service Sequence
** Factory Assigned
Digit 15 — Fresh Air Selection
A = Manual Outside Air Damper B = Motorized Outside Air Damper 0-50% C = Economizer, Dry Bulb 0-100% without
Barometric Relief D = Economizer, Dry Bulb with Barometric
5
Relief E = Economizer, Reference Enthalpy without Barometric Relief F = Economizer, Reference Enthalpy with
Barometric Relief G = Economizer, Comparative Enthalpy
without Barometric Relief
2 5
5
5
2 5
6
2 3
2 4
H = Economizer, Comparative Enthalpy with Barometric Relief
K = Low Leak Economizer Barometric Relief M = Low Leak Economizer with Reference
Enthalpy with Barometric Relief P = Low Leak Economizer with Comparative
Enthalpy with Barometric Relief
Digit 16— Supply Fan/DriveType/ Motor
0 = Standard 1 = Oversized Motor 3 = High Efficiency Motor 6 = Single Zone Variable Air Volume (SZVAV)
9
7 = Multi-Speed Indoor Fan 8 = Single Zone Variable Air Volume
Oversized Motor
9 = Multi-Speed Oversized Motor A = Single Zone Variable Air Volume Standard
Motor w/ Shaft Ground Ring B = Multi-Speed Standard Motor w/ Shaft Ground Ring C = Single Zone Variable Air Volume
Oversized Motor w/ Shaft Ground Ring D = Multi-Speed Oversized Motor w/ Shaft
Ground Ring
Digit 17 — Hinged Service Access / Filters
0 = Standard Panels/Standard Filters A = Hinged Access /Standard Filters
7
7 8
9 8
9
9
9
9
9
9
9
8
10
10
B = Standard Panels/2" MERV 8 Filters C = Hinged Access/2" MERV 8 Filters D = Standard Panels/MERV 13 Filters E = Hinged Access/MERV 13 Filters
Digit 19 — Through The Base Provisions
0 = No Through The Base Provisions A = Through The Base Electric
11
D = Through The Base Utilities Access
Digit 20 — Disconnect/Circuit Breaker
0 = No Disconnect/No Circuit Breaker 1 = Unit Mounted Non-Fused Disconnect 2 = Unit Mounted Circuit Breaker
12
13
13
Digit 21 — Convenience Outlet Option
0 = Without Convenience Outlet A = Unpowered Convenience Outlet B = Powered Convenience Outlet
14
14
Digit 22 — Communications Options
0 = No Communications Interface 1 = Trane® Communications Interface
15
2 = LonTalk® Communications Interface 6 = BACnet® Communications Interface 7 =Air-Fi® Wireless Communications
16
Digit 23 — Refrigeration System Option
0 = Standard Refrigeration System
Digit 24 — Refrigeration Controls
0 = Without Refrigeration Controls 1 = Frostat
Digit 25 — Smoke Detector
17 18
0 = No Smoke Detector A = Return Air Smoke Detector B = Supply Air Smoke Detector C = Supply and Return Air Smoke Detectors D = Plenum Smoke Detector
Digit 26 — System Monitoring Controls
17
0 = No Monitoring Controls 1 = Clogged Filter Switch 2 = Fan Failure Switch 3 = Discharge Air Sensing 4 = Clogged Filter Switch and Fan Failure 5 = Clogged Switch and Discharge Air Sensing 6 = Fan Failure Switch and Discharge Air
Sensing 7 = Clogged Filter Switch, Fan Failure Switch
and Discharge Air Sensing
A = Condensate Drain Pan Overflow Switch B = Clogged Filter Switch and Condensate
Drain Pan Overflow Switch C = Fan Failure Switch and Condensate Drain Pan Overflow Switch D = Discharge Air Sensing and Condensate Drain Pan Overflow Switch E = Clogged Filter Switch, Fan Failure Switch
and Condensate Drain Pan Overflow Switch F = Clogged Filter Switch, Discharge Air
Sensing Tube and Condensate Drain Pan Overflow Switch G = Fan Failure Switch, Discharge Air Sensing Tube and Condensate Drain Pan Overflow Switch H = Clogged Filter Switch, Fan Failure Switch, Discharge Air Sensing and Condensate Drain Pan Overflow Switch
WSHP-SVX015C-EN
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MMooddeell NNuummbbeerr DDeessccrriippttiioonn
Digit 27 — System Monitoring Controls
0 = No Monitoring Controls A = Demand Control Ventilation (CO
22
)
2
B = Low Leak Economizer with FDD (Fault Detection & Diagnostics) C = FDD (Fault Detection & Diagnostics) with DVC (Demand Control Ventilation)
Digit 28— Unit Hardware Enhancements
0 = No Enhancements 1 = Stainless Steel Drain Pan
Digit 29 — Short Circuit Current Rating
0 = Standard SCCR A = 65kA SCCR Option
19 20
Digit 30–31
0 = Standard
Digit 32
0 = Standard Unit Controls 1 = Human Interface
21
Digit 32–41
0 = Standard
Digit 42 — Heat Exchanger
1 = Copper Water Coil 2 = Cupro—nickel Water Coil 7 = Insulated copper heat ex/partial suction 8 = Insulated CU—NI heat ex/partial suction
Digit 43 — Freeze Protection
A = 20 °F Freezestat (Extended Range) B = 30 °F Freezestat (Standard Range)
Digit 44 — Special
0 = Standard Unit S = Special Unit
45 — Minor Design Sequence
*Factory Assigned
Model Number Notes
Notes:
1. Not available on 12.5 to 20 ton models.
2. Only available on 3 to 10 ton models.
3. 3 to 10 ton models - Manual outside air damper will ship factory supplied within the unit, but must be field installed.
4. Motorized outside air damper is not available on Multi-Speed orSZVAV (Single Zone Variable AirVolume)
5. On the 3 to 10 ton models the economizer with barometric relief is for downflow configured units only. Order economizer without barometric
relief for horizontal configuration. Barometric relief for horizontal configured units must be ordered as field installed accessory.
6. Some field set up required.
7. Multi-stage, direct drive standard on 3 to 5 ton models. Belt drive standard on 6 and 12.5 to 20 ton models. Variable speed direct drive
standard on 7.5 to 10 ton models.
8. Available factory installed on downflow AND horizontal units. Verify with ordering system.
9. Only available on 7.5 to 20 ton models, verify with ordering system.
10. Standard filters are not available with Low Leak Economizers.
11. Through-the-base electrical option or Horizontal-Side Access must be ordered with either unit mounted disconnect or circuit breaker. When
adding heat, you must order Trane Electric Heat.
12. Unit mounted disconnect and circuit breakers are mutually exclusive of each other.
13. Through-the-base electric required when ordering disconnect/circuit breaker options
14. Must be ordered with Through-the-Base Electrical option or Horizontal-Side Access and either Unit Mounted Disconnect or Circuit Breaker.
15. TCI is for use with non-VariTracsystems and VariTracsystems.
16. Must be used with BACnetopen protocol.
17. Requires ReliaTelOptions Module.
18. Option cannot be ordered in conjunction with field installed economizer on downflow units. Must be factory installed. The return air smoke
detector may not fit up or work properly on the Axiomrooftop units when used in conjunction with 3 wheels, economizers, and power exhaust). Do not order the return air smoke detectors when using this type of accessory.
19. 575 VAC option is 25kA.
20. Only available on 15 to 20 ton models.
21. Human Interface is standard with FDD (Fault Detection Diagnostics). Not available on 20 ton model.
22. Demand control ventilation option includes wiring only. The CO
sensor is a field-installed only option.
2
rd
party accessories (such as bolt on heat
8
WSHP-SVX015C-EN
Page 9

General Information

Overview of Manual

NNoottee:: One copy of this document ships inside the
control panel of each unit and is customer property. It must be retained by the unit’s maintenance personnel.
This booklet describes proper installation, operation, and maintenance procedures for air cooled systems.
By carefully reviewing the information within this manual and following the instructions, the risk of improper operation and/or component damage will be minimized.
It is important that periodic maintenance be performed to help assure trouble free operation. A maintenance schedule is provided at the end of this manual.
Should equipment failure occur, contact a qualified service organization with qualified, experienced HVAC technicians to properly diagnose and repair this equipment.

Unit Inspection

As soon as the unit arrives at the job site:
Verify that the nameplate data matches the data on the sales order and bill of lading (including electrical data).
Verify that the power supply complies with the unit nameplate specifications.
Visually inspect the exterior of the unit, including the roof, for signs of shipping damage.
Visually inspect the internal components for shipping damage as soon as possible after delivery and before it is stored. Do not walk on the sheet metal base pans.
If concealed damage is discovered, notify the carrier’s terminal of damage immediately by phone and by mail. Concealed damage must be reported within 15 days.
Request an immediate joint inspection of the damage by the carrier and the consignee. Do not remove damaged material from the receiving location. Take photos of the damage, if possible. The owner must provide reasonable evidence that the damage did not occur after delivery.
Notify the appropriate sales representative before installing or repairing a damaged unit.
WWAARRNNIINNGG
FFiibbeerrggllaassss WWooooll!!
EExxppoossiittiioonn ttoo ggllaassss wwooooll ffiibbeerrss wwiitthhoouutt aallll nneecceessssaarryy PPPPEE eeqquuiippmmeenntt ccoouulldd rreessuulltt iinn ccaanncceerr,, rreessppiirraattoorryy,, sskkiinn oorr eeyyee iirrrriittaattiioonn,, wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissttuurrbbiinngg tthhee iinnssuullaattiioonn iinn tthhiiss pprroodduucctt dduurriinngg iinnssttaallllaattiioonn,, mmaaiinntteennaannccee oorr rreeppaaiirr wwiillll eexxppoossee yyoouu ttoo aaiirrbboorrnnee ppaarrttiicclleess ooff ggllaassss wwooooll ffiibbeerrss aanndd cceerraammiicc ffiibbeerrss kknnoowwnn ttoo tthhee ssttaattee ooff CCaalliiffoorrnniiaa ttoo ccaauussee ccaanncceerr tthhrroouugghh iinnhhaallaattiioonn.. YYoouu MMUUSSTT wweeaarr aallll nneecceessssaarryy PPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE)) iinncclluuddiinngg gglloovveess,, eeyyee pprrootteeccttiioonn,, aa NNIIOOSSHH aapppprroovveedd dduusstt//mmiisstt rreessppiirraattoorr,, lloonngg sslleeeevveess aanndd ppaannttss wwhheenn wwoorrkkiinngg wwiitthh pprroodduuccttss ccoonnttaaiinniinngg ffiibbeerrggllaassss wwooooll..
PPrreeccaauuttiioonnaarryy MMeeaassuurreess::
•• AAvvooiidd bbrreeaatthhiinngg ffiibbeerrggllaassss dduusstt..
•• UUssee aa NNIIOOSSHH aapppprroovveedd dduusstt//mmiisstt rreessppiirraattoorr..
•• AAvvooiidd ccoonnttaacctt wwiitthh tthhee sskkiinn oorr eeyyeess.. WWeeaarr lloonngg--sslleeeevveedd,, lloooossee--ffiittttiinngg ccllootthhiinngg,, gglloovveess,, aanndd eeyyee pprrootteeccttiioonn..
•• WWaasshh ccllootthheess sseeppaarraatteellyy ffrroomm ootthheerr ccllootthhiinngg;; rriinnssee wwaasshheerr tthhoorroouugghhllyy..
•• OOppeerraattiioonnss ssuucchh aass ssaawwiinngg,, bblloowwiinngg,, tteeaarr-­oouutt,, aanndd sspprraayyiinngg mmaayy ggeenneerraattee ffiibbeerr ccoonncceennttrraattiioonnss rreeqquuiirriinngg aaddddiittiioonnaall rreessppiirraattoorryy pprrootteeccttiioonn.. UUssee tthhee aapppprroopprriiaattee NNIIOOSSHH aapppprroovveedd rreessppiirraattoorr..
FFiirrsstt AAiidd MMeeaassuurreess::
•• EEyyee CCoonnttaacctt -- FFlluusshh eeyyeess wwiitthh wwaatteerr ttoo rreemmoovvee dduusstt.. IIff ssyymmppttoommss ppeerrssiisstt,, sseeeekk mmeeddiiccaall aatttteennttiioonn..
•• SSkkiinn CCoonnttaacctt -- WWaasshh aaffffeecctteedd aarreeaass ggeennttllyy wwiitthh ssooaapp aanndd wwaarrmm wwaatteerr aafftteerr hhaannddlliinngg..

Storage

Take precautions to prevent condensate from forming inside the unit’s electrical compartments and motors if:
The unit is stored before it is installed; or,
The unit is set on the roof curb, and temporary heat is provided in the building. Isolate all side panel service entrances and base pan openings (e.g., conduit holes, S/A and R/A openings, and flue openings) from the ambient air until the unit is ready for start-up.
NNoottee:: Do not use the unit’s heater for temporary heat
without first completing the start-up procedure.
WSHP-SVX015C-EN
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GGeenneerraall IInnffoorrmmaattiioonn
The manufacturer will not assume any responsibility for equipment damage resulting from condensate accumulation on the unit’s electrical and/or mechanical components.

Unit Clearances

The Unit Dimensions section illustrates the minimum operating and service clearances for either a single or multiple unit installation. These clearances are the minimum distances necessary to assure adequate serviceability, cataloged unit capacity, and peak operating efficiency.
Providing less than the recommended clearances may result in “short-circuiting” of exhaust and economizer airflows.

Unit Description

Before shipment, each unit is leak tested, dehydrated, charged with refrigerant and compressor oil, and run tested for proper control operation.
The ReliaTelControl Module is a microelectronic control system that is referred to as “Refrigeration Module” (RTRM). The acronym RTRM is used extensively throughout this document when referring to the control system network.
This module through Proportional/Integral control algorithms perform specific unit functions that governs unit operation in response to; zone temperature, supply air temperature, and/or humidity conditions depending on the application. The stages of capacity control for these units are achieved by starting and stopping the compressors.
The RTRM is mounted in the control panel and is factory wired to the respective internal components. The RTRM receives and interprets information from other unit modules, sensors, remote panels, and customer binary contacts to satisfy the applicable request for cooling.
ReliaTel™ Control

Economizer Control Actuator

The ECA monitors the mixed air temperature, return air temperature, minimum position setpoint (local or remote), power exhaust setpoint, CO and ambient dry bulb/enthalpy sensor or comparative humidity (return air humidity against ambient humidity) sensors, if selected, to control dampers to an accuracy of +/- 5% of stroke. The actuator is spring returned to the closed position any time that power is lost to the unit. It is capable of delivering up to 25 inch pounds of torque and is powered by 24 Vac.
setpoint, CO2,
2
RTCI – ReliaTel™ Trane Communication Interface (Optional)
This module is used when the application calls for an ICSbuilding management type control system. It allows the control and monitoring of the system through an ICS panel. The module can be ordered from the factory or ordered as a kit to be field installed. Follow the installation instruction that ships with each kit when field installation is necessary.
RLCI – ReliaTel™ LonTalk Communication Interface (Optional)
This module is used when the application calls for an ICSbuilding management type control system that is LonTalk. It allows the control and monitoring of the system through an ICS panel. The module can be ordered from the factory or ordered as a kit to be field installed. Follow the installation instruction that ships with each kit when field installation is necessary.
RBCI – ReliaTel™ BACnet®® Communication Interface (Optional)
This module is used when the application calls for an open BACnet protocol. It allows the control and monitoring of the system through an ICS panel. The module can be ordered from the factory or as a kit to be field installed. Follow the installation instructions that ships with each kit when field installation is necessary.
RTOM – ReliaTel™ Options Module (Optional)
The RTOM monitors the supply fan proving, clogged filter, supply air temperature, exhaust fan setpoint, supply air tempering, Frostatand smoke detector. Refer to system input devices and functions for operation.
Trane Air-Fi®® Wireless Communication Interface (Optional)
The Trane Air-Fi Wireless Communication Interface (WCI) allows for wireless communication between system controls, unit controls, and wireless sensors for Trane control products that use BACnet protocol. The WCI replaces the need for communications wire in all system applications.

System Input Devices & Functions

The RTRM must have a zone sensor or thermostat input in order to operate the unit. The flexibility of having several mode capabilities depends upon the type of zone sensor or thermostat selected to interface with the RTRM.
10
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The descriptions of the following basic Input Devices used within the RTRM network are to acquaint the operator with their function as they interface with the various modules. Refer to the unit’s electrical schematics for the specific module connections.
NNoottee:: The following controls are available from the
factory for field installation.

Supply Fan Failure Input (Optional)

The Fan Failure Switch can be connected to sense indoor fan operation:
FFS (Fan Failure Switch) If air flow through the unit is not proven by the differential pressure switch connected to the RTOM (factory set point 0.07 “ w.c.) within 40 seconds nominally, the RTRM will shut off all mechanical operations, lock the system out, send a diagnostic to ICS, and the SERVICE output will flash. The system will remain locked out until a reset is initiated either manually or through ICS.

Drain Pan Condensate Overflow Switch (Optional)

This input incorporates the Condensate Overflow Switch (COF) mounted on the drain pan and the ReliaTelOptions Module (RTOM). When the condensate level reaches the trip point for 6 continuous seconds, the RTOM will shut down all unit function until the overflow condition has cleared. The unit will return to normal operation after 6 continuous seconds with the COF in a non-tripped condition. If the condensate level causes the unit to shutdown more than 2 times in a 3 day period, the unit will be locked­out of operation. A manual reset of the diagnostic system through the Zone Sensor or Building Automation System (BAS) will be required. Cycling unit power will also clear the fault."

Clogged Filter Switch (Optional)

The unit mounted clogged filter switch monitors the pressure differential across the return air filters. It is mounted in the filter section and is connected to the RTOM. A diagnostic SERVICE signal is sent to the remote panel if the pressure differential across the filters is at least 0.5" w.c. The contacts will automatically open when the pressure differential across the filters decreases to approximately 0.4" w.c. The clogged filter output is energized when the supply fan is operating and the clogged filter switch has been closed for at least 2 minutes. The system will continue to operate regardless of the status of the filter switch.
Please note that on units equipped with factory installed MERV 13 filters, a clogged filter switch with different pressure settings will be installed. This switch will close when the differential pressure is approximately 0.8' w.c. and open when the differential falls to 0.7" w.c.

Compressor Disable (CPR1/2)

This input incorporates the low pressure control (LPC) of each refrigeration circuit and can be activated by opening a field supplied contact installed on the LTB.
If this circuit is open before the compressor is started, the compressor will not be allowed to operate. Anytime this circuit is opened for 1 continuous second during compressor operation, the compressor for that circuit is immediately turned “Off”. The compressor will not be allowed to restart for a minimum of 3 minutes should the contacts close.
If four consecutive open conditions occur during the first three minutes of operation, the compressor for that circuit will be locked out, a diagnostic communicated to the remote panel (if installed), and a manual reset will be required to restart the compressor.

Low Pressure Control

ReliaTel™ Control
When the LPC is opened for 1 continuous second, the compressor for that circuit is turned off immediately. The compressor will not be allowed to restart for a minimum of 3 minutes.
If four consecutive open conditions occur during the first three minutes of operation, the compressor will be locked out, a diagnostic communicated to ICS™ if applicable, and a manual reset will be required to restart the compressor.

High Pressure Control

ReliaTel™ Control
The high pressure controls are wired in series between the compressor outputs on the RTRM and the compressor contactor coils. If the high pressure control switch opens, the RTRM senses a lack of current while calling for cooling and locks the compressor out.
On dual circuit units, if the high pressure control opens, the compressor on the affected circuit is locked out. A manual reset for the affected circuit is required.

Power Exhaust Control (Optional)

The power exhaust fan is started whenever the position of the economizer dampers meets or exceed the power exhaust setpoint when the indoor fan is on.
The setpoint panel is located in the return air section and is factory set at 25%.

Lead/Lag Control (Dual Circuit Only)

Lead/Lag is a selectable input located on the RTRM. The RTRM is configured from the factory with the Lead/ Lag control disabled. To activate the Lead/Lag function, simply cut the wire connected to J3-8 at the RTRM. When it is activated, each time the designated lead compressor is shut off due to the load being satisfied,
WSHP-SVX015C-EN
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GGeenneerraall IInnffoorrmmaattiioonn
the lead compressor or refrigeration circuit switches. When the RTRM is powered up, i.e. after a power failure, the control will default to the number one circuit compressor.

Evaporator Frost Control

This input incorporates the Frostatcontrol (FOS) mounted in the indoor coil and can be activated by closing a field supplied contact installed in parallel with the FOS.
If this circuit is closed before the compressor is started, the compressor will not be allowed to operate. Anytime this circuit is closed for 1 continuous second during compressor operation, the compressor for that circuit is immediately turned “Off”. The compressor will not be allowed to restart for a minimum of 3 minutes should the FOS open.
Frostatis standard on multi-speed indoor motors and single zone VAV products (SZVAV).

Smoke Detector Sensor (Optional)

This sensor is only applicable on units equipped with a RTOM. It provides high limit “shutdown” of the unit and requires a manual reset. The sensor is used to detect smoke due to fire in the air conditioning or ventilation ducts.
The supply and return air smoke detectors are designed to shut off the unit if smoke is sensed in the supply air stream or return air stream. This function is performed by sampling the airflow entering the unit at the return air opening. Follow the instructions provided below to assure that the airflow through the unit is sufficient for adequate sampling. Failure to follow these instructions will prevent the smoke detectors from performing it's design function.
IImmppoorrttaanntt:: Airflow through the unit is affected by the
amount of dirt and debris accumulated on the indoor coil and filters. To insure that airflow through the unit is adequate for proper sampling by the return air smoke detector, complete adherence to the maintenance procedures, including recommended intervals between filter changes, and coil cleaning is required.
Periodic checks and maintenance procedures must be performed on the smoke detector to insure that it will function properly. For detailed instructions concerning these checks and procedures, refer to the appropriate section(s) of the smoke detector Installation and Maintenance Instructions provided with the literature package for this unit.
In order for the supply air smoke detector or return air smoke detector to properly sense smoke in the supply air stream or return air stream, the air velocity entering the smoke detector unit must be between 500 and 4000 feet per minute. Equipment covered in this manual will develop an airflow velocity that falls within these limits
over the entire airflow range specified in the evaporator fan performance tables.

Zone Sensors

NNoottee:: Zone sensor required for units configured for
Single Zone VAV indoor fan system control to enable Single Zone VAV functionality.

Zone Sensor Module (ZSM) (BAYSENS107*)

This electronic sensor features three system switch settings (Heat, Cool, and Off) and two fan settings (On and Auto). It is a manual changeover control with single setpoint. (Cooling Setpoint Only)

Zone Sensor (BAYSENS109*)

This electronic sensor features four system switch settings (Heat, Cool, Auto, and Off) and two fan settings (On and Auto) with four system status LED’s. It is a manual or auto changeover control with dual setpoint capability. It can be used with a remote zone temperature sensor BAYSENS075*.

Programmable Zone Sensor (BAYSENS119*)

Programmable Night Setback: Auto or manual changeover with seven-day programming. Keyboard selection of Heat, Cool, Fan, Auto, or On. All programmable sensors have System On, Heat, Cool, Service LED/indicators as standard. Night Setback Sensors have one (1) Occupied, one (1) Un-occupied, and one (1) Override program per day.

Remote Zone Sensor (BAYSENS073*)

This electronic sensor features remote zone sensing and timed override with override cancellation. It is used with a Trane Integrated Comfortbuilding management system.

Remote Zone Sensor (BAYSENS074*)

This electronic sensor features single setpoint capability and timed override with override cancellation. It is used with a Trane Integrated Comfortbuilding management system.

Remote Zone Sensor (BAYSENS016*)

This bullet type temperature sensor can be used for; outside air (ambient) sensing, return air temperature sensing, supply air temperature sensing, remote temperature sensing (uncovered). Wiring procedures vary according to the particular application and equipment involved. Refer to the unit’s wiring diagrams for proper connections.
12
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Remote Zone Sensor (BAYSENS075*)

This electronic sensor can be used with BAYSENS106*, 108*, 110*, 109* Remote Panels. When this sensor is wired to a BAYSENS109* Remote Panel, wiring must be 18 AWG Shielded Twisted Pair (Belden 8760 or equivalent). Refer to the specific Remote Panel for wiring details.

Wireless Zone Sensor (BAYSENS050)

This electronic sensor features five system settings (Auto, Off, Cool, Heat, and Emergency Heat) and with On and Auto fan settings. It is a manual or auto changeover control with dual setpoint capability. Other features include a timed override function, lockable system settings, and Fahrenheit or Celsius temperature display. Included with the wireless zone sensor will be a receiver that is to be mounted inside the unit, a mounting bracket, and a wire harness.

Thermostat (BAYSTAT150)

This thermostat is a multi-stage 3 heat/2 cool, auto­changeover digital display thermostat. It is a programmable thermostat, and a 7-day programmable stat with night setback shall be available. In addition, it is wall mounted.

Thermostat (BAYSTAT155)

This thermostat is a multi-stage 3 heat/2 cool, auto changeover digital display thermostat. It is a non­programmable, wall-mounted thermostat, and it can be used for Economizer Operation.

Human Interface - 5 Inch Color Touchscreen (Optional)

The 5 inch Color Touchscreen Human Interface provides an intuitive user interface to the rooftop unit that speeds up unit commissioning, shortens unit troubleshooting times, and enhances preventative maintenance measures. The human interface includes several features including
Data trending capabilities by means of time series graphs
Historical alarm messages
Real-time sensor measurements
On board system setpoints
USB port that enables the downloading of component runtime information as well as trended historical sensor data
Customized reports

Thermostat (BAYSTAT151)

This thermostat is a single-stage 1 heat/1 cool, auto­changeover digital display thermostat. It is a non­programmable, wall-mounted thermostat.
WSHP-SVX015C-EN
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Unit Dimensions

GWSC036-048* Units
GWSC060-120* Units
Figure 1. Typical installation clearances for single & multiple unit applications
14
WSHP-SVX015C-EN
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Figure 2. WSHP rooftop- 3 tons
14 3/4"
17 1/4"
8 7/8"
13 1/4"
3 3/16"
4 3/4"
23 1/4"
4 1/4"
23 9/16"
42 1/4"
18 3/8"
6 3/4"
10"
16"
14"
24"
15 1/2"
9 1/4"
6 1/2"
4"
2 3/4"
3 3/4"
5 1/8"
4 7/8"
23 1/2"
4 1/4"
69 7/8"
8 1/2"
4"
44 1/4"
3 5/8"
18"
20 1/4"
9 5/8"
5 5/8"
5 9/16"
7 5/8"
4 1/4"
40 7/8"
7 3/4"
6 7/8"
NOTE: WATER IN/OUT FITTING CONN.
ARE INSIDE THE UNIT.
BACK VIEW
FRONT VIEW
SIDE VIEW
TOP VIEW
FRONT OF UNIT
UNIT CONTROL WIRE
7/8" DIA. HOLE
RETURN OPENING
AS SHIPPED
SUPPLY OPENING AS SHIPPED.
THROUGH THE BASE 7/8" CONDENSATE DRAIN
BASE HOLE FOR WATER OUT CONN.
BASE HOLE FOR WATER IN CONN.
THROUGH THE BASE ELECTRICAL.
WATER OUT CONN.
WATER IN CONN.
2" ELECTRICAL CONNECTION. (SINGLE POINT POWER WHEN HEAT INSTALLED).
CONDENSATE DRAIN
3/4"-14 NPT
SERVICE GAUGE PORTACCESS 1 3/8" DIA. HOLE
UNIT POWER WIRE 1 1/8" DIA. HOLE
SUPPLY OPENING
IF CONFIGURATION
CONVERTED TO
HORIZONTAL.
RETURN OPENING IF CONFIGURATION CONVERTED TO HORIZONTAL.
3/4"-14 NPT ALTERNATE DRAIN CONNECTION.
BACK OF UNIT
1" NPT
1" NPT
WATER OUT CONN.
1" NPT
WATER IN CONN.
1" NPT
NNoottee:: 2” electrical connection: single point power when heat installed (GWS)
UUnniitt DDiimmeennssiioonnss
WSHP-SVX015C-EN
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1" NPT
1" NPT
14 3/4"
17 1/4"
8 7/8"
13 1/4"
3 3/16"
4 3/4"
23 1/4"
4 1/4"
23 9/16"
42 1/4"
17 1/2"
5 3/8"
13 1/2"
10"
14"
24"
18"
15 1/2"
9 1/4"
6 1/2"
4"
2 3/4"
3 3/4"
5 1/8"
4 7/8"
23 1/2"
4 1/4"
69 7/8"
8 1/2"
4"
44 1/4"
3 5/8"
20 1/4"
9 5/8"
5 5/8"
5 9/16"
7 5/8"
4 1/4"
40 7/8"
6 1/8" 6 3/8"
NOTE: WATER IN/OUT FITTING CONN.
ARE INSIDE THE UNIT.
BACK VIEW
FRONT VIEW
SIDE VIEW
TOP VIEW
FRONT OF UNIT
UNIT CONTROL WIRE
7/8" DIA. HOLE
RETURN OPENING
AS SHIPPED
SUPPLY OPENING AS SHIPPED.
THROUGH THE BASE 7/8" CONDENSATE DRAIN
BASE HOLE FOR WATER OUT CONN.
BASE HOLE FOR WATER IN CONN.
THROUGH THE BASE ELECTRICAL.
WATER OUT CONN.
WATER IN CONN.
2" ELECTRICAL CONNECTION. (SINGLE POINT POWER WHEN HEAT INSTALLED).
CONDENSATE DRAIN
3/4"-14 NPT
SERVICE GAUGE PORTACCESS 1 3/8" DIA. HOLE
UNIT POWER WIRE 1 1/8" DIA. HOLE
SUPPLY OPENING
IF CONFIGURATION
CONVERTED TO
HORIZONTAL.
RETURN OPENING IF CONFIGURATION CONVERTED TO HORIZONTAL.
3/4"-14 NPT ALTERNATE DRAIN CONNECTION.
BACK OF UNIT
WATER OUT CONN.
1" NPT
WATER IN CONN.
1" NPT
UUnniitt DDiimmeennssiioonnss
Figure 3. WSHP rooftop - 4 tons
16
WSHP-SVX015C-EN
Page 17
CLEARANCE 36” (914 MM)
CLEARANCE 48” (1219 MM)
TYPICAL ROOF OPENING
CLEARANCE 36” (914 MM)
CLEARANCE FROM TOP OF UNIT 72”
CLEARANCE HORIZONTAL FLOW - 18” (457 MM) DOWNFLOW 36” (914 MM)
68 3/16” 1732 MM
40”
1016 MM
37”
940 MM
44 1/2”
1130 MM
7
C
L
E
ARANCE 36” (914 MM)
CLEARANCE 36” (914 MM) F
OR DOWNFLOW
CLEARANCE 18” (457
M
M
) FOR HORIZONTAL
CLEARA
NCE 36” (914 MM)
CLEARANCE 48” (1219 MM)
RETURN
SUPPLY
14”
356 MM
37 7/16”
951 MM
25 3/16”
640 MM
1 3/4” 44 MM
65 13/16” 1670 MM
1 3/4” 44 MM
14 9/16”
370 MM
8 3/8”
213 MM
61 13/16”
1568 MM
65 3/16” 1656 MM
16 3/4” 425 MM
2”
51 MM
2”
51 MM
40 7/8”
1038 MM
41 7/16” 1053 MM
ALL FLANGES 1 1/4” (32 MM)
24 3/8”
(619 MM)
14 1/16”
(357 MM)
16 3/16”
(411 MM)
17 1/16”
(433 MM)
14”
(356 MM)
RETUR
N
SUPP
L
Y
Dimensions extends to 16 1/2"/419 MM
when powered exhaust is coupled
with low leak economizer
6 3/16” 157 MM
16 1/2” 419 MM
16 1/4” 159 MM
12 1/2”
318 MM
6 15/16”
176 MM
9 1/8”
232 MM
UUnniitt DDiimmeennssiioonnss
Figure 4. WSHP rooftop - 3 to 4 tons - unit clearance and roof opening
Figure 5. WSHP rooftop - 3 to 4 tons - roof curb
Figure 7. WSHP rooftop - 3 to 4 tons - economizer, manual or motorized fresh air damper; power exhaust
Figure 8. WSHP rooftop 3 to 4 tons - economizer & barometric relief damper hood
Figure 6. WSHP rooftop - 3 to 4 tons - downflow duct connections - field fabricated
NNoottee:: Reference tabular information for duct clearance
to combustible materials in the application consideration chapter.
WSHP-SVX015C-EN
17
Page 18
17 7/8"
16"
22 1/4"
UUnniitt DDiimmeennssiioonnss
Figure 9. WSHP rooftop - 3 to 4 tons - swing diameter for hinged door(s) option
18
WSHP-SVX015C-EN
Page 19
Figure 10. WSHP rooftop - 5 tons
1" NPT
1" NPT
32 1/4"
4 3/4"
16 3/4"
9 3/8"
19 1/4"
32 1/4"
3 7/8"
27 5/8"
4 1/4"
27 5/8"
47 7/8"
10"
12 1/2"
4"
32 1/8"
27 5/8"
4 1/8"
17 1/2"
9 7/8"
17 1/2"
8 1/2"
7 1/2"
4"
2 3/4"
5 7/8"
5"
88 5/8"
3 3/4"
53 1/4"
3 5/8"
33"
40 7/8"
9 5/8"
5 5/8"
18 1/2"
4 1/4"
5 5/8"
7 5/8"
7 7/8"
11 5/8"
NOTE: WATER IN/OUT FITTING CONN.
ARE INSIDE THE UNIT.
BACK VIEW
FRONT VIEW
SIDE VIEW
TOP VIEW
FRONT OF UNIT
UNIT CONTROL WIRE
7/8" DIA. HOLE
RETURN OPENING
AS SHIPPED
SUPPLY OPENING
AS SHIPPED.
THROUGH THE BASE 7/8" CONDENSATE DRAIN
BASE HOLE FOR WATER OUT CONN.
BASE HOLE FOR WATER IN CONN.
THROUGH THE BASE ELECTRICAL.
WATER IN CONN.
WATER OUT CONN.
2" ELECTRICAL CONNECTION. (SINGLE POINT POWER WHEN HEAT INSTALLED).
CONDENSATE DRAIN
3/4"-14 NPT
SERVICE GAUGE PORTACCESS 1 3/8" DIA. HOLE
UNIT POWER WIRE 1 3/8" DIA. HOLE
SUPPLY OPENING
IF CONFIGURATION
CONVERTED TO
HORIZONTAL.
RETURN OPENING IF CONFIGURATION CONVERTED TO HORIZONTAL.
3/4"-14 NPT ALTERNATE DRAIN CONNECTION.
BACK OF UNIT
WATER CONN.
NNoottee:: 2” electrical connection: single point power when heat installed (GWS)
UUnniitt DDiimmeennssiioonnss
WSHP-SVX015C-EN
19
Page 20
32 1/4"
4 3/4"
16 3/4"
9 3/8"
19 1/4"
23 7/8"
3 7/8"
4 1/4"
27 5/8"
47 7/8"
17"
6 1/2"
23"
25 1/2"
4"
32 1/8"
27 5/8"
4 1/8"
17 1/2"
9 7/8"
17 1/2"
8 1/2"
7 1/2"
4"
2 3/4"
5 7/8"
5"
53 1/4"
88 5/8"
3 5/8"
3 3/4"
33"
40 7/8"
9 5/8"
5 5/8"
24 1/2"
4 1/4"
5 1/2"
7 5/8"
7 5/8"
11 1/2"
NOTE: WATER IN/OUT FITTING CONN.
ARE INSIDE THE UNIT.
FILTER SIZE
4
QTY
WEIGHT
BACK VIEW
FRONT VIEW
SIDE VIEW
TOP VIEW
FRONT OF UNIT
UNIT CONTROL WIRE
7/8" DIA. HOLE
RETURN OPENING
AS SHIPPED
SUPPLY OPENING AS SHIPPED.
THROUGH THE BASE 7/8" CONDENSATE DRAIN
BASE HOLE FOR WATER OUT CONN.
BASE HOLE FOR
WATER IN CONN. THROUGH THE
BASE ELECTRICAL.
WATER OUT CONN.
2" ELECTRICAL CONNECTION. (SINGLE POINT POWER WHEN HEAT INSTALLED).
CONDENSATE DRAIN 3/4"-14 NPT
SERVICE GAUGE PORTACCESS 1 3/8" DIA. HOLE
UNIT POWER WIRE 1 3/8" DIA. HOLE
SUPPLY OPENING
IF CONFIGURATION
CONVERTED TO
HORIZONTAL.
RETURN OPENING IF CONFIGURATION CONVERTED TO HORIZONTAL.
3/4"-14 NPT ALTERNATE DRAIN CONNECTION.
BACK OF UNIT
WATER IN CONN.
WATER CONN.
1 1/4" NPT
1 1/4" NPT
16" x 25" x 2"
740.0 lb
UUnniitt DDiimmeennssiioonnss
Figure 11. WSHP rooftop - 6 tons
NNoottee:: 2” electrical connection: single point power when heat installed (GWS)
20
WSHP-SVX015C-EN
Page 21
Figure 12. WSHP rooftop - 7.5 tons standard efficiency
32 1/4"
4 3/4"
16 3/4"
9 3/8"
19 1/4"
23 7/8"
3 7/8"
4 1/4"
27 5/8"
47 7/8"
17"
6 1/2"
23"
25 1/2"
4"
32 1/8"
27 5/8"
4 1/8"
17 1/2"
9 7/8"
17 1/2"
8 1/2"
7 1/2"
4"
2 3/4"
5 7/8"
5"
53 1/4"
88 5/8"
3 5/8"
3 3/4"
33"
40 7/8"
9 5/8"
5 5/8"
24 1/2"
4 1/4"
5 1/2"
7 5/8"
7 5/8"
11 1/2"
NOTE: WATER IN/OUT FITTING CONN.
ARE INSIDE THE UNIT.
FILTER SIZE
4
QTY
WEIGHT
BACK VIEW
FRONT VIEW
SIDE VIEW
TOP VIEW
FRONT OF UNIT
UNIT CONTROL WIRE
7/8" DIA. HOLE
RETURN OPENING
AS SHIPPED
SUPPLY OPENING AS SHIPPED.
THROUGH THE BASE 7/8" CONDENSATE DRAIN
BASE HOLE FOR WATER OUT CONN.
BASE HOLE FOR
WATER IN CONN. THROUGH THE
BASE ELECTRICAL.
WATER OUT CONN.
2" ELECTRICAL CONNECTION. (SINGLE POINT POWER WHEN HEAT INSTALLED).
CONDENSATE DRAIN 3/4"-14 NPT
SERVICE GAUGE PORTACCESS 1 3/8" DIA. HOLE
UNIT POWER WIRE 1 3/8" DIA. HOLE
SUPPLY OPENING
IF CONFIGURATION
CONVERTED TO
HORIZONTAL.
RETURN OPENING IF CONFIGURATION CONVERTED TO HORIZONTAL.
3/4"-14 NPT ALTERNATE DRAIN CONNECTION.
BACK OF UNIT
WATER IN CONN.
WATER CONN.
1 1/4" NPT
1 1/4" NPT
16" x 25" x 2"
740.0 lb
NNoottee:: 2” electrical connections: single point power when electric heat installed.
UUnniitt DDiimmeennssiioonnss
WSHP-SVX015C-EN
21
Page 22
32 5/8"
4 3/4"
16 3/4"
9 3/8"
19 1/4"
32 5/8"
3 7/8"
4 1/4"
27 5/8"
47 7/8"
12 1/2"
20 1/2"
23"
6 1/2"
4"
32 1/8"
27 5/8"
4 1/8"
17 1/2"
9 7/8"
17 1/2"
8 1/2"
7 1/2"
4"
2 3/4"
5 7/8"
5"
53 1/4"
88 5/8"
3 5/8"
3 3/4"
33"
9 5/8"
5 5/8"
24 1/2"
4 1/4"
5 1/2"
7 5/8"
46 7/8"
7 1/2"
11 1/2"
NOTE: WATER IN/OUT FITTING CONN.
ARE INSIDE THE UNIT.
BACK VIEW
FRONT VIEW
SIDE VIEW
TOP VIEW
FRONT OF UNIT
UNIT CONTROL WIRE
7/8" DIA. HOLE
RETURN OPENING
AS SHIPPED
SUPPLY OPENING AS SHIPPED.
THROUGH THE BASE 7/8" CONDENSATE DRAIN
BASE HOLE FOR WATER OUT CONN.
BASE HOLE FOR
WATER IN CONN. THROUGH THE BASE ELECTRICAL.
2" ELECTRICAL CONNECTION. (SINGLE POINT POWER WHEN HEAT INSTALLED).
CONDENSATE DRAIN 3/4"-14 NPT
SERVICE GAUGE PORTACCESS 1 3/8" DIA. HOLE
UNIT POWER WIRE 1 3/8" DIA. HOLE
SUPPLY OPENING
IF CONFIGURATION
CONVERTED TO
HORIZONTAL.
RETURN OPENING IF CONFIGURATION CONVERTED TO
HORIZONTAL.
3/4"-14 NPT ALTERNATE DRAIN CONNECTION.
BACK OF UNIT
WATER OUT CONN.
WATER IN CONN.
WATER CONN.
1 1/4" NPT
1 1/4" NPT
UUnniitt DDiimmeennssiioonnss
Figure 13. WSHP rooftop- 10 tons standard efficiency
NNoottee:: 2” electrical connections: single point power when electric heat installed.
22
WSHP-SVX015C-EN
Page 23
CLEARANCE 36” (914 MM)
CLEARANCE FROM
TOP OF UNIT 72”
TYPICAL ROOF OPENING
CLEARANCE 48” (1219 MM)
CLEARANCE 36” (914 MM)
CLEARANCE HORIZONTAL FLOW - 18” (457 MM) DOWNFLOW - 36” (914 MM)
53 1/4”
1352 MM
46”
1168 MM
46”
1168 MM
88 5/8”
2251 MM
CLEARAN
CE 36” (914 MM)
CLEA
RA
N
C
E
36” (914 MM)
CLEARA
NCE 48” (1219 MM)
CLEARANCE 36” (914 MM) FOR DOWNFLOW
CLEARANCE 18” (457 MM) FOR HORIZONTAL
46 3/8”
1178 MM
1 3/4” 44 MM
46 3/8”
1178 MM
34 3/8” 873 MM
84 1/2”
2146 MM
2”
51 MM
34 3/8”
873 MM
1”
25 MM
49 7/8”
1267 MM
50 3/8”
1280 MM
2”
51 MM
83 7/8”
2130 MM
80 1/2”
2045 MM
18 1/2” 470 MM
1”
25 MM
6 5/8”
168 MM
18 1/4” 470 MM
1”
25 MM
RETURN
SUPPLY
ALL FLANGES 1 1/4" (31 MM)
17 3/4” 451MM
17 3/4” 451MM
33 3/4”
857 MM
33 3/4” 857 MM
RETURN
SUPPLY
6 11/16”
170 MM
16 1/2” 419 MM
BAROMETRIC RELIEF HOOD
ECONOMIZER HOOD
Dimensions extends to 21 5/8"/549 MM
when powered exhaust is coupled
with low leak economizer
7 3/4”
198 MM
12”
304 MM
16 3/4” 425 MM
6 7/8”
175 MM
UUnniitt DDiimmeennssiioonnss
Figure 14. WSHP rooftop- 5 to 10 tons - unit clearance and roof opening
Figure 15. WSHP rooftop- 5 to 10 tons - roof curb
Figure 17. WSHP rooftop- 5 to 10 tons - power exhaust
Figure 18. WSHP rooftop- 5 to 10 tons - economizer, manual or motorized fresh air damper
Figure 16. WSHP rooftop- 5 to 10 tons - downflow duct connections field fabricated
NNoottee:: Reference tabular information for duct clearance
to combustible materials in the Installation chapter.
WSHP-SVX015C-EN
23
Page 24
21 3/8"
17"
34 5/8"
UUnniitt DDiimmeennssiioonnss
Figure 19. WSHP rooftop- 5 to 10 tons - swing diameter for hinged door(s) option
24
WSHP-SVX015C-EN
Page 25
Figure 20. WSHP rooftop models - 12.5 to 15 tons
1 1/2" NPTI
1 1/2" NPTI
1 3/4"
84 3/4"
1 3/4"
22 1/4"
23 1/4"
28 1/2" 31"
10"
23"
69 1/2"
77"
26 7/8"
56"
6 7/8"
12 5/16"
20 13/16"
46 1/2"
3 7/8"
2"
27 5/8"
24 1/8"
26 1/2"
121 3/4"
54"
6 7/8"
56"
33 1/4"
1"
9"
2 3/4"
7 5/8"
26 7/8"
BOTTOM VIEW
(SHOWN FROM TOP)
FRONT VIEW
SIDE VIEW
BACK VIEW
RETURN OPENING
SUPPLY OPENING
DRAIN CONN.
1" NPT
FRONT OF
EVAPORATOR
ACCESS PANEL
COMPRESSOR ACCESS PANEL
UNIT CONTROL WIRE 7/8"DIA.
SINGLE POINT POWER ENTRY
WATER OUT CONN.
WATER IN CONN.
BACK OF UNIT
UUnniitt DDiimmeennssiioonnss
WSHP-SVX015C-EN
25
Page 26
9
1”
25.4 MM CURB FLANGE LONG SIDES
SHORT SIDES
UUnniitt DDiimmeennssiioonnss
Figure 21. WSHP rooftop models - 12.5 to 20 tons
* All dimensions are in inches/millimeters.
Figure 22. WSHP rooftop models - 12.5 to 15 tons
*All dimensions are in inches/millimeters.
Figure 23. WSHP rooftop models - 12.5 to 15 tons
*All dimensions are in inches/millimeters.
26
WSHP-SVX015C-EN
Page 27
Figure 24. WSHP rooftop models - 12.5 to 15 tons
*All dimensions are in inches/millimeters.
UUnniitt DDiimmeennssiioonnss
WSHP-SVX015C-EN
27
Page 28
2" NPT
2" NPT
1 3/4"
84 3/4"
1 3/4"
22 1/4"
23 1/4"
28 1/2"
31"
10"
20 7/8"
69 1/2"
77"
26 7/8"
56"
6 7/8"
46 1/2"
3 7/8"
2"
27 5/8"
24 1/8"
26 1/2"
121 3/4"
64"
6 7/8"
56"
33 1/4"
1"
9"
2 3/4"
7 5/8"
24 1/4"
BOTTOM VIEW
(SHOWN FROM TOP)
FRONT VIEW
SIDE VIEW
BACK VIEW
RETURN OPENING
SUPPLY OPENING
DRAIN CONN.
1" NPT
FRONT OF
EVAPORATOR
ACCESS PANEL
COMPRESSOR ACCESS PANEL
UNIT CONTROL WIRE 7/8"DIA.
SINGLE POINT POWER ENTRY
WATER OUT CONN.
WATER IN CONN.
BACK OF UNIT
20 7/8"
12 1/2"
UUnniitt DDiimmeennssiioonnss
Figure 25. WSHP rooftop models - 20 tons
28
WSHP-SVX015C-EN
Page 29
Figure 26. WSHP rooftop models - 20 tons
9
1”
25.4 MM CURB FLANGE LONG SIDES
SHORT SIDES
*All dimensions are in inches/millimeters.
UUnniitt DDiimmeennssiioonnss
Figure 27. WSHP rooftop models - 20 tons
*Duct flanges mount 7-7/16" down inside the curb on the 1-1½ curb flanges.
Roofcurb is intended for downflow use only.
*All dimensions are in inches/millimeters.
Figure 28. WSHP rooftop models - 20 tons
* All dimensions are in inches/millimeters.
WSHP-SVX015C-EN
29
Page 30
SWING RADIUS (C) OD SECTION ACCESS PANEL
THROUGH THE BASE ELECTRICAL
SWING RADIUS (A)
ID SECTION
ACCESS PANEL
TOP VIEW SHOWING THROUGH THE BASE
ELECTRICAL UTILITY LOCATIONS AND ACCESS PANEL SWING CLEARANCES.
SWING RADIUS (E)
HORIZONTAL FILTER
ACCESS PANEL
SWING RADIUS (D)
ID FAN SECTION
ACCESS PANEL
B
6 7/8"
UUnniitt DDiimmeennssiioonnss
Figure 29. Downflow & horizontal condensate locations
Table 1. Unit dimensions
Downflow Only
Tons
12.5, 15, 20
A B C D F G H J K
26 7/16 28 3/4 19 15/
16
4 1/4 4 1/4 76 5/16 68 11/
16
Figure 30. Through the base utility locations and access panel swing clearances
Conden-
sate
Drain
Condensate Drain Locations
Downflow Horizontal
Size
1 NPT 26 3/4 5 3/8
30
WSHP-SVX015C-EN
Page 31
UUnniitt DDiimmeennssiioonnss
Table 2. Swing clearances
Unit Model # A B C D E
GWSD150-180
GWSD240
GWSH150-180
GWSH240
Note: All dimensions are in inches
42 3/8 48 3/8
29 1/2
42 3/8 N/A
29 1/2 N/A 38 1/2 18 1/2
56
31
38 1/2 18 1/2 N/A
31
N/A N/A
N/A
12
14
WSHP-SVX015C-EN
31
Page 32

Unit Weights

Table 3. Typical unit weights and point loading data
Tons Model #
3 GWSC036H 507 144 122 110 130 32 21
4 GWSC048H 540 165 131 108 136 31 20
5 GWSC060H 682 228 177 114 163 38 22
6 GWSC072H 740 235 196 140 168 40 22
7.5 GWSC092H 796 252 204 163 177 41 23
10 GWSC120H 850 303 170 218 159 40 24
12.5 GWS*150E 2024 647 524 385 468 55 35
15 GWS*180E 2028 648 525 386 469 55 35
20 GWS*240E 2198 717 575 403 502 54 35
(a)
Weights are approximate.
(b)
Corner weights are given for information only. Unit is to be supported continuously by a curb or equivalent frame support.
Net Weight
(a)
Net A B C D
Corner Weights (lbs)
(b)
Center of Gravity (in.)
Length
Width
Figure 31. Center of Gravity 3 to 10 tons
Figure 32. Center of Gravity 12.5 to 20 tons
WWAARRNNIINNGG
HHeeaavvyy OObbjjeecctt!!
FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn uunniitt ddrrooppppiinngg wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy,, aanndd eeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy ddaammaaggee.. EEnnssuurree tthhaatt aallll tthhee lliiffttiinngg eeqquuiippmmeenntt uusseedd iiss pprrooppeerrllyy rraatteedd ffoorr tthhee wweeiigghhtt ooff tthhee uunniitt bbeeiinngg lliifftteedd.. EEaacchh ooff tthhee ccaabblleess ((cchhaaiinnss oorr sslliinnggss)),, hhooookkss,, aanndd sshhaacckklleess uusseedd ttoo lliifftt tthhee uunniitt mmuusstt bbee ccaappaabbllee ooff ssuuppppoorrttiinngg tthhee eennttiirree wweeiigghhtt ooff tthhee uunniitt.. LLiiffttiinngg ccaabblleess ((cchhaaiinnss oorr sslliinnggss)) mmaayy nnoott bbee ooff tthhee ssaammee lleennggtthh.. AAddjjuusstt aass nneecceessssaarryy ffoorr eevveenn uunniitt lliifftt..
WWAARRNNIINNGG
IImmpprrooppeerr UUnniitt LLiifftt!!
FFaaiilluurree ttoo pprrooppeerrllyy lliifftt uunniitt iinn aa LLEEVVEELL ppoossiittiioonn ccoouulldd rreessuulltt iinn uunniitt ddrrooppppiinngg aanndd ppoossssiibbllyy ccrruusshhiinngg ooppeerraattoorr//tteecchhnniicciiaann wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy,, aanndd eeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy ddaammaaggee.. TTeesstt lliifftt uunniitt aapppprrooxxiimmaatteellyy 2244 iinncchheess ((6611 ccmm)) ttoo vveerriiffyy pprrooppeerr cceenntteerr ooff ggrraavviittyy lliifftt ppooiinntt.. TToo aavvooiidd ddrrooppppiinngg ooff uunniitt,, rreeppoossiittiioonn lliiffttiinngg ppooiinntt iiff uunniitt iiss nnoott lleevveell..

Rigging

A Rigging illustration and Center-of-Gravity dimensional data table is shown in the weights section. Refer to the typical unit operating weights table before proceeding.
32
1. Remove the shipping crate from around the unit. Do not remove the crating from the top of the unit.
2. Rig the unit as shown in rigging and center of gravity data. Attach adequate strength lifting slings to all four lifting brackets in the unit base rail. Do not use cables, chains, or slings except as shown.
3. Install a lifting bar, as shown in rigging and center of gravity data, to protect the unit and to facilitate a uniform lift. The minimum distance between the
WSHP-SVX015C-EN
Page 33
TOP CRATING
CENTER OF GRAVITY LENGTH
CENTER OF GRAVITY WIDTH
RIGGING
UUnniitt WWeeiigghhttss
lifting hook and the top of the unit should be 7 feet.
NNOOTTIICCEE
UUnniitt DDaammaaggee!!
UUnniitt ddaammaaggee wwiillll ooccccuurr iiff ffoorrkk lliiffttiinngg iiss aatttteemmpptteedd oonnccee tthhee ppaalllleett hhaass bbeeeenn rreemmoovveedd..
4. Test-lift the unit to ensure it is properly rigged and balanced, make any necessary rigging adjustments.
5. Removal of the base pallet must be completed before unit can be set. Prior to lifting the unit, remove the 6 fork pockets from the base rails and 4 wood screws from the lifting lug corners. The unit will then separate from the pallet when lifted.
6. Lift the unit and position it into place.
7. Downflow units; align the base rail of the unit with the curb rail while lowering the unit onto the curb. Make sure that the gasket on the curb is not damaged while positioning the unit.
Figure 33. Rigging and center of gravity data 3 to 10 tons
Figure 34. Rigging and center of gravity data 12.5 to 20 tons
WSHP-SVX015C-EN
33
Page 34

Installation

Foundation

NNOOTTIICCEE
WWaatteerr DDaammaaggee!!
FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt aanndd pprrooppeerrttyy ddaammaaggee.. NNoonn--ffaaccttoorryy ppeenneettrraattiioonnss tthhrroouugghh tthhee bbaassee ooff tthhiiss uunniitt aarree nnoott aalllloowweedd.. AAnnyy ppeenneettrraattiioonn iinn tthhee bbaassee ooff tthhee uunniitt mmaayy aaffffeecctt tthhee wwaatteerr ttiigghhtt iinntteeggrriittyy ooff tthhee uunniitt aanndd lleeaadd ttoo wwaatteerr lleeaakkss iinnttoo tthhee ccoonnddiittiioonneedd ssppaaccee..
NNootteess::
For units with optional Condensate Overflow Switch (COF), the switch will not work properly if unit is not level or slightly sloped toward switch.
To assure proper condensate flow during operation the unit and the curb must be level.
If the unit is installed at ground level, elevate it above the snow line. Provide concrete footings at each support location with a “full perimeter” support structure or a slab foundation for support. Refer to the Unit Weights section for the unit’s operating and point loading weights when constructing a footing foundation.
If anchoring is required, anchor the unit to the slab using hold down bolts or isolators. Isolators should be installed to minimize the transmission of vibrations into the building.
For rooftop applications, ensure the roof is strong enough to support the combined unit and support structural weight.
WWAARRNNIINNGG
RRiisskk ooff RRooooff CCoollllaappssiinngg!!
FFaaiilluurree ttoo eennssuurree pprrooppeerr ssttrruuccttuurraall rrooooff ssuuppppoorrtt ccoouulldd ccaauussee tthhee rrooooff ttoo ccoollllaappssee,, wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy aanndd pprrooppeerrttyy ddaammaaggee.. CCoonnffiirrmm wwiitthh aa ssttrruuccttuurraall eennggiinneeeerr tthhaatt tthhee rrooooff ssttrruuccttuurree iiss ssttrroonngg eennoouugghh ttoo ssuuppppoorrtt tthhee ccoommbbiinneedd wweeiigghhtt ooff tthhee rrooooffccuurrbb,, tthhee uunniitt,, aanndd aannyy aacccceessssoorriieess..
If anchoring is required, anchor the unit to the roof with hold-down bolts or isolators.
Check with a roofing contractor for proper waterproofing procedures.

Ductwork

Elbows with turning vanes or splitters are recommended to minimize air noise due to turbulence and to reduce static pressure.
When attaching the ductwork to the unit, provide a water- tight flexible connector at the unit to prevent operating sounds from transmitting through the ductwork.
All outdoor ductwork between the unit and the structure should be weather proofed after installation is completed.
NNoottee:: For sound consideration, cut only the holes in the
roof deck for the ductwork penetrations. Do not cut out the entire roof deck within the curb perimeter.

Roof Curb

The roof curbs for these units consists of a "full perimeter" enclosure to support the unit just inside of the unit base rail.
Before installing any roof curb, verify:
It is the correct curb for the unit.
The necessary gaskets and hardware are included.
The purposed installation location provides the required clearance for proper operation.
Ensure that the curb is level and square. The top surface of the curb must be true to assure an adequate curb-to-unit seal.
Step-by-step curb assembly and installation instructions ship with each accessory roof curb kit. Follow the instructions carefully to ensure proper fit-up when the unit is set into place.
NNoottee:: To ensure proper condensate flow during
operation, as well as proper operation of the condensate overflow switch (if equipped), the unit and curb must be level.
If the unit is elevated, a field constructed catwalk around the unit is strongly recommended to provide easy access for unit maintenance and service.
Recommendations for installing the Supply Air and Return Air ductwork joining the roof curb are included in the curb instruction booklet. Curb ductwork must be fabricated and installed by the installing contractor before the unit is set into place.
NNoottee:: For sound consideration, cut only the holes in the
roof deck for the ductwork penetrations. Do not cut out the entire roof deck within the curb perimeter.

If a Curb Accessory Kit is Not Used:

The ductwork can be attached directly to the factory-provided flanges around the unit’s supply
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and return air openings. Be sure to use flexible duct connections at the unit.
For “built-up” curbs supplied by others, gaskets must be installed around the curb perimeter flange and the supply and return air opening flanges.

General Unit Requirements

The checklist listed below is a summary of the steps required to successfully install a commercial unit. This checklist is intended to acquaint the installing personnel with what is required in the installation process. It does not replace the detailed instructions called out in the applicable sections of this manual.
Check the unit for shipping damage and material shortage; file a freight claim and notify appropriate sales representative.
Verify correct model, options and voltage from nameplate.
Verify that the installation location of the unit will provide the required clearance for proper operation.
Assemble and install the roof curb (if applicable). Refer to the latest edition of the curb installers guide that ships with each curb kit.
Fabricate and install ductwork; secure ductwork to curb.
Rig the unit.
Set the unit onto the curb; check for levelness.
Ensure unit-to-curb seal is tight and without buckles or cracks.
Install and connect a condensate drain line to the evaporator drain connection.
NNoottee:: Condensate Overflow Switch (if equipped) will
not work if unit is not level or slightly sloped toward switch.

Factory Installed Economizer

Ensure the standard economizer has been pulled out into the operating position. Refer to the economizer Installation Instructions for proper setup.
NNoottee:: Low leak economizers do not pull out. Refer
to low leak economizers installation instructions for proper setup.
Install all access panels.

Electric Heat Requirements

Verify that the power supply complies with the electric heater specifications on the unit and heater nameplate.
Inspect the heater junction box and control panel; tighten any loose connections.
Check electric heat circuits for continuity.

Temperature Limit Switch Usage for Electric Heat Units

NNoottee:: Applies only to 3 to 10 ton units.
Units are factory shipped in the downflow discharge configuration but can be field converted to a horizontal discharge configuration. Some, but not all units require a different TCO-A limit switch, which is wire tied near the terminal block in the heater compartment if horizontal discharge configuration is used.

Condensate Drain Configuration

An evaporator condensate drain connection is provided on each unit. Refer to the Unit Dimensions section for the appropriate drain location.
A condensate trap must be installed at the unit due to the drain connection being on the “negative pressure” side of the fan. Install the p-trap using the guidelines in
Figure 35, p. 36.
A condensate drain line must be connected to the P­Trap. Pitch the drain lines at least 1/2 inch for every 10 feet of horizontal run to assure proper condensate flow. Do not allow the horizontal run to sag causing a possible double-trap condition which could result in condensate backup due to “air lock”.
TToo ccoonnvveerrtt ddrraaiinn ccoonnddeennssaattee oouutt tthhee ffrroonntt ooff uunniitt -- 33 ttoo 1100 ttoonn uunniittss::
1. Remove evaporator access panel and supply air access panels.
2. Remove the support panel that the condensate drain pan exits through.
3. Slide the condensate drain pan out of the unit and rotate 180°.
4. Slide the condensate drain pan back into the unit, align the drain with the grommeted opening in the rear support panel and push until the coupling is seated in the grommet.
5. Replace the front support panel by aligning the panel with tabs in the raceway. Align the condensate drain pan support in the grommeted hole as the panel is put in place.
6. Replace evaporator access panel and supply air access panels.
TToo ccoonnvveerrtt ddrraaiinn ccoonnddeennssaattee tthhrroouugghh--tthhee--bbaassee ooff uunniitt -- 33 ttoo 1100 ttoonn uunniittss::
1. Remove evaporator access panel and supply air access panels.
2. Remove the support panel that the condensate drain pan exits through.
3. Slide the condensate drain pan out of the unit.
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RTV Sealant
Supply duct cover with RTV installed
IInnssttaallllaattiioonn
4. Place on a level surface in the position it was removed from the unit.
5. Remove the plug knockout in the bottom of the drain pan to convert it to through the base drainage.
6. Plug the original condensate drain opening with a field supplied 3/4” NPT plug.
7. Slide the condensate drain pan back into the unit, align the drain support with the grommeted opening in the rear support panel and push until the support is seated in the grommet.
8. Replace the front support panel by aligning the panel with tabs in the raceway. Align the plugged condensate drain pan coupling in the grommeted hole as the panel is put in place.
9. Replace evaporator access panel and supply air access panels.
A condensate trap must be installed at the unit due to the drain connection being on the “negative pressure” side of the fan. Install the P-Trap using the guidelines in the figure below.
Figure 35. Condensate trap installation
NNoottee:: Do not operate the unit without filters.

Horizontal Discharge Conversion

GWSC036H, GWSC048H

NNoottee:: 3 to 4 ton units supply cover to supply opening
and return cover to return opening.
Supplies Needed by Installer for Conversion: 3 oz. tube of High Temperature RTV sealant. (500°F/260° C: Similar to Dow Corning 736)
IImmppoorrttaanntt:: Failure to use recommended sealant could
result in unit performance loss.
If a unit is to be converted to a horizontal discharge, the following conversion must be performed:
1. Remove RETURN and SUPPLY duct covers.
2. Locate supply cover. Apply ¼ in. (6mm.) continuous bead of 500°F RTV sealant to the flange as shown in the following drawing.
Figure 36. Supply duct cover

Drain Pan Removal (Units with Condensate Overflow Switch Option)

Before drain pan removal, the switch wire must be disconnected from wire tie on panel and/or any tape before drain pan can be removed.
Care must be taken so the wire does not catch on the bottom of indoor coil or any protrusion.
NNoottee:: When reversing the drain pan, on some units, the
condensate overflow switch will need to be moved to the second hole in its bracket to avoid contact with headers or indoor coil.

Filter Installation

Each unit ships with 2 inch filters installed. The quantity of filters is determined by unit size. Access to the filters is obtained by removing the filter access panel.
Refer to the unit Service Facts (shipped with each unit) for filter requirements.
36
3. Position SUPPLY DUCT COVER as shown, rotate 90 degrees to allow entrance into supply opening.
4. Slide SUPPLY DUCT COVER into duct openings until inward edge of duct cover engages with the 2 retaining clips on the duct flanges. Secure the outward edge of each duct cover with 2 screws.
Figure 37. Supply and return openings
5. Slide RETURN DUCT COVER (insulation side up) into supply opening until inward edge of duct cover engages with the 2 retaining clips on the duct flange. Secure out-ward edge of the duct cover with
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Supply Duct Cover
Screw into 4 dimples on top edge
RTV Sealant
Insulation side down
Supply duct cover
Insulation side up
Return duct cover
IInnssttaallllaattiioonn
two screws.
NNoottee:: Certain unit/electric heater combinations require
a limit switch change out for horizontal airflow applications. Refer to the following instructions to determine if this process is required for the unit undergoing installation.
6. After completing installation of the duct covers for horizontal discharge, proceed to TCO-A instructions.

GWSC060H,GWSC072H, GWSC092H, GWSC120H

NNoottee:: 5 tons units supply cover to return opening and
return cover to supply opening.
Supplies needed by installer for conversion: 3 oz. tube of high Temperature RTV sealant. (500°F/260°C: Similar to Dow Corning 736)
IImmppoorrttaanntt:: Failure to use recommended sealant could
result in unit performance loss.
If a unit is to be converted to a Horizontal discharge, the following conversion must be performed:
1. Remove RETURN and SUPPLY duct covers.
2. Place SUPPLY DUCT COVER over downflow return opening. (insulation side down)
3. Using self-drilling screws, (or screws removed from duct cover), screw through dimples to attach Duct Cover to base.
Figure 38. Supply duct cover
Figure 39. Return duct cover
5. Slide RETURN DUCT COVER (insulation side up) into supply opening until inward edge of duct cover engages with the 2 retaining clips on the duct flange. Secure outward edge of the duct cover with two screws.
Figure 40. Supply and return openings
NNoottee:: If unit is equipped with Return Air Smoke
Detector, refer to field conversion instructions for horizontal discharge before installing return air duct.
NNoottee:: Certain unit/electric heater combinations require
a limit switch change out for horizontal airflow applications. Refer to the following instructions to determine if this process is required for the unit undergoing installation.
6. After completing installation of the duct covers for horizontal discharge, proceed to TCO-A instructions.
4. On original RETURN DUCT COVER, apply ¼” (6mm.) continuous bead of 500°F RTV sealant around flange (opposite insulation side), as shown.
WSHP-SVX015C-EN

TCO-A Instructions

NNoottee:: Applies to only 3 to 10 ton units.
If the unit being installed is listed in the following table and is equipped with the corresponding model number of factory installed electric heater package in the table, the limit control TCO-A must be replaced with the extra limit control shipped in the heater compartment. Replace TCO-A following the instructions in steps 1 through 3 below. If the unit being installed does not have a factory installed electric heater package or is equipped with a factory installed electric heater model that does not correspond to any in this table, skip steps
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1 through 3 and go on to next step in the installation process.
Table 4. TCO-A replaced for horizontal duct
configuration
Unit Model
Number
GWSC092H3 BAYHTRU336 Center
GWSC092H4 BAYHTRU436 Center
GWSC120H4 BAYHTRA454
GWSC120HW
GWSC072H3
GWSC072H4
GWSC072HW
Electric Heater Model Number
BAYHTRAW36, W54 Right
BAYHTRW327, 336
BAYHTRU427, 436
BAYHTRWW27,
W36
TCO-A location
Right
Center
Center
Center
1. Remove the heater section access panel and open the electric heater dead front panel.
2. TCO-A is the limit control located in the central or right part of the heater mounting plate and that is located on the bottom of the two heater element assemblies. To replace this device, first remove the two wires connected to the terminals. Next, remove the two screws which secure it to the heater element mounting plate. Once TCO-A has been removed from the heater element mounting plate, discard this device.
Figure 41. TCO-A location
3. Obtain the replacement TCO-A which is secured by a wire tie near the electric heater terminal block in the heater compartment. Attach it to the heater element mounting plate with the two screws that were removed in step 2 above. Connect the two wires that were un-hooked in step 2 to the terminals on the new TCO-A. Refer to the heater package wiring diagram to assure that the wiring is connected properly.
4. Close the electric heater dead front panel and replace heat section access panel.

Electrical Requirements

WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..

Main Electrical Power Requirements

Verify that the power supply complies with the unit nameplate specifications.
Inspect all control panel components; tighten any loose connections.
Connect properly sized and protected power supply wiring to a field-supplied/installed disconnect switch and to the main power terminal block (HTB1) in the unit control panel.
Install proper grounding wires to an earth ground.
NNoottee:: All field-installed wiring must comply with NEC
and applicable local codes.

Low Voltage Wiring (AC & DC) Requirements

Install the zone thermostat, with or without switching subbase.
Connect properly sized control wiring to the proper termination points between the zone thermostat and the unit control panel.

Field Installed Power Wiring

An overall dimensional layout for the standard field installed wiring entrance into the unit is illustrated in the “Unit Dimensions,” p. 14 section. To insure that the unit’s supply power wiring is properly sized and installed, follow the guidelines outlined below.
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NNoottee:: All field-installed wiring must comply with NEC
and applicable local codes.
Verify that the power supply available is compatible with the unit’s nameplate ratings. The available supply power must be within 10% of the rated voltage stamped on the nameplate. Use only copper conductors to connect the power supply to the unit.
NNOOTTIICCEE
UUssee CCooppppeerr CCoonndduuccttoorrss OOnnllyy!!
FFaaiilluurree ttoo uussee ccooppppeerr ccoonndduuccttoorrss ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt ddaammaaggee aass tthhee eeqquuiippmmeenntt wwaass nnoott ddeessiiggnneedd oorr qquuaalliiffiieedd ttoo aacccceepptt ootthheerr ttyyppeess ooff ccoonndduuccttoorrss..
NNoottee:: If the unit is not equipped with an optional
factory installed nonfused disconnect switch or circuit breaker, a field supplied disconnect switch must be installed at or near the unit in accordance with the National Electrical Code (NEC latest edition).

Main Unit Power

WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..
that shipped with the unit for specific termination points.
3. Provide proper grounding for the unit in accordance with local and national codes.

Optional TBUE Wiring (Through the Base Electrical Option)

1. Location of the applicable electrical service is illustrated in the following illustration. Refer to the customer connection diagram that is shipped with the unit for specific termination points. The termination points, depending on the customer option selected would be a factory mounted nonfused disconnect switch (UDC) or circuit breaker (UCB).
2. Provide proper grounding for the unit in accordance with local and national codes.
Figure 42. Through the base electrical option 3 to 10 tons

Standard Wiring

The electrical service must be protected from over current and short circuit conditions in accordance with NEC requirements. Protection devices must be sized according to the electrical data on the nameplate.
1. If the unit is not equipped with an optional factory installed nonfused disconnect switch or circuit breaker, a field supplied disconnect switch must be installed at or near the unit in accordance with the National Electrical Code (NEC latest edition).
2. Location of the applicable electrical service entrance is illustrated in the “Unit Dimensions,” p.
14 section. Complete the unit’s power wiring
connections onto either; the main terminal block HTB1 inside the unit control panel, the factory mounted nonfused disconnect switch (UCD) or circuit breaker (UCB), or the electric heat terminal block. Refer to the customer connection diagram
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Figure 43. Through the base electrical option 12.5 to 20 tons

Field Installed Control Wiring

An overall layout of the various control options available with the required number of conductors for each control device.
NNoottee:: All field wiring must conform to NEC guidelines
as well as state and local codes.

Control Power Transformer

The 24 volt control power transformers are to be used only with the accessories called out in this manual. Transformers rated greater than 50 Vac are equipped with internal circuit breakers. If a circuit breaker trips, turn “Off” all power to the unit before attempting to reset it.
WWAARRNNIINNGG
HHaazzaarrddoouuss VVoollttaaggee!!
FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee ddiissccoonnnneeccttss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaann nnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. VVeerriiffyy tthhaatt nnoo ppoowweerr iiss pprreesseenntt wwiitthh aa vvoollttmmeetteerr..
The transformer is located in the control panel. The circuit breaker is located on the left side of the transformer and can be reset by pressing in on the black reset button.

Controls Using 24 VAC

Before installing any connecting wiring, refer to the Unit Dimensions section for the electrical access locations provided on the unit and the Electromechanical thermostat 24 Vac conductors with ReliaTelfor AC conductor sizing guidelines.
1. Use copper conductors unless otherwise specified.
2. Ensure that the AC control wiring between the controls and the unit’s termination point does not exceed three (3) ohms/conductor for the length of the run.
NNOOTTIICCEE
CCoommppoonneenntt FFaaiilluurree!!
RReessiissttaannccee iinn eexxcceessss ooff 33 oohhmmss ppeerr ccoonndduuccttoorr ccoouulldd rreessuulltt iinn ccoommppoonneenntt ffaaiilluurree dduuee ttoo iinnssuuffffiicciieenntt AACC vvoollttaaggee ssuuppppllyy.. DDoo nnoott eexxcceeeedd tthhrreeee ((33)) oohhmmss ppeerr ccoonndduuccttoorr ffoorr tthhee lleennggtthh ooff tthhee rruunn..
3. Be sure to check all loads and conductors for grounds, shorts, and mis-wiring.
4. Do not run the AC low voltage wiring in the same conduit with the high voltage power wiring.
5. Route low voltage wiring per illustrations.
Table 5. Electromechanical thermostat 24 Vac
000 - 460 feet (000 - 140 m) 18 gauge (0.75 mm2)
461 - 732 feet (141 - 223 m) 16 gauge (1.3 mm2)
733 - 1000 feet (224 - 305 m) 14 gauge (2.0 mm2)

Controls Using DC Analog Input/Outputs (Standard Low Voltage Multiconductor Wire)

Before installing any connecting wiring between the unit and components utilizing a DC analog input\output signal, refer to Unit Dimensions for the electrical access locations provided on the unit.
1. The DC conductors zone sensor module wiring table lists the conductor sizing guidelines that must be followed when interconnecting the DC binary output devices and the system components utilizing a DC analog input\output signal to the unit.
NNoottee:: Resistance in excess of 2.5 ohms per conductor
2. Ensure that the wiring between controls and the unit’s termination point does not exceed two and a half (2.5) ohms/conductor for the length of the run.
conductors with ReliaTel™™
Distance from Unit to
Control
can cause deviations in the accuracy of the controls.
Recommended Wire
Size
40
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3. Do not run the electrical wires transporting DC
RTRM
signals in or around conduit housing high voltage wires.
Table 6. DC conductors zone sensor module wiring
IInnssttaallllaattiioonn
Distance from Unit to
Control
0 - 150 feet (0 - 45.7 m) 22 gauge (0.33 mm2)
151 - 240 feet (46 - 73.1 m) 20 gauge (0.50 mm2)
241 -385 feet (73.5 - 117.3 m) 18 gauge (0.75 mm2)
386 - 610 feet (117.7 - 185.9 m) 16 gauge (1.3 mm2)
611 - 970 feet (186.2 - 295.7 m) 14 gauge (2.0 mm2)
Recommended Wire
Size
Figure 44. Reliatel™™ conventional thermostat field wiring diagram
WSHP-SVX015C-EN
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BAYSENS119*
BAYSENS07
5*
BAYSENS075*
BAYSENS075*
BAYSENS107*
ASYSTAT666*
ASYSTAT669*
BAYSTAT023*
BAYSENS073*
BAYSENS109*
ASYSTAT669*
ASYSTAT669*
BAYSENS109*
BAYSENS074*
BAYSENS077* ASYSTAT669*
IInnssttaallllaattiioonn
Figure 45. Typical field wiring diagrams for optional controls
Figure 46. Control box 3 to 10 tons
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Figure 47. Control box 12.5 to 20 tons
LTB
TEST 1 TEST 2
RTRM
IInnssttaallllaattiioonn

Space Temperature Averaging

Space temperature averaging is accomplished by wiring a number of remote sensors in a series/parallel circuit.
Using the BAYSENS016* or BAYSENS075*, at least four sensors are required to accomplish space temperature averaging. Example #1 illustrates two series circuits with two sensors in each circuit wired in
parallel. The square of any number of remote sensors is required. Example #2 illustrates three sensors squared in a series/parallel circuit. Using BAYSENS075*, two sensors are required to accomplish space temperature averaging. Example #3 illustrates the circuit required for this senor. The temperature vs. resistance table lists the temperature versus resistance coefficient for all sensing.
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Figure 48. Space temperature averaging examples
Table 7. Temperature vs. resistance
Temperature
Degrees F° Degrees C°
-20° -28.9° 170.1 K - Ohms
-15° -26.1° 143.5 K - Ohms
-10° -23.3° 121.4 K - Ohms
-5° -20.6° 103.0 K - Ohms
-17.8° 87.56 K - Ohms
-15.0° 74.65 K - Ohms
10° -12.2° 63.80 K - Ohms
15° -9.4° 54.66 K - Ohms
20° -6.7° 46.94 K - Ohms
25° -3.8° 40.40 K - Ohms
30° -1.1° 34.85 K - Ohms
35° 1.7° 30.18 K - Ohms
40° 4.4° 26.22 K - Ohms
45° 7.2° 22.85 K - Ohms
Nominal Resistance
Table 7. Temperature vs. resistance (continued)
Temperature
Degrees F° Degrees C°
50° 10.0° 19.96 K - Ohms
55° 12.8° 17.47 K - Ohms
60° 15.6° 15.33 K - Ohms
65° 18.3° 13.49 K - Ohms
70° 21.1° 11.89 K - Ohms
75° 23.9° 10.50 K - Ohms
80° 26.7° 9.297 K - Ohms
85° 29.4° 8.247 K - Ohms
90° 32.2° 7.330 K - Ohms
95° 35.0° 6.528 K - Ohms
100° 37.8° 5.824 K - Ohms
Nominal Resistance

Voltage Imbalance

Three phase electrical power to the unit must meet stringent requirements for the unit to operate properly.
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IInnssttaallllaattiioonn
Measure each leg (phase-to-phase) of the power supply. Each reading must fall within the utilization range stamped on the unit nameplate. If any of the readings do not fall within the proper tolerances, notify the power company to correct this situation before operating the unit.
Excessive three phase voltage imbalance between phases will cause motors to overheat and eventually fail. The maximum allowable voltage imbalance is 2%. Measure and record the voltage between phases 1, 2, and 3 and calculate the amount of imbalance as follows:
% Voltage Imbalance =
where Average Voltage (AV);
V1, V2, V3 = Line Voltage Readings
VD = Line Voltage reading that deviates the farthest from the average voltage.
Example: If the voltage readings of the supply power measured 221, 230, and 227, the average volts would be:
VD (reading farthest from average) = 221
The percentage of Imbalance equals:
Turn the field supplied disconnect switch that provides power to the main power terminal block or to the “Line” side of the optional factory mounted disconnect switch to the “Off” position.
Connect the phase sequence indicator leads to the terminal block or to the “Line” side of the optional factory mounted disconnect switch as follows;
Black (phase A) to L1
Red (phase B) to L2
Yellow (phase C) to L3
Close the field supplied main power disconnect switch or circuit protector switch that provides the supply power to the unit.
Observe the ABC and CBA phase indicator lights on the face of the sequencer. The ABC indicator light will glow if the phase is ABC. If the CBA indicator light glows, open the disconnect switch or circuit protection switch and reverse any two power wires.
Restore the main electrical power and recheck the phasing. If the phasing is correct, open the disconnect switch or circuit protection switch and remove the phase sequence indicator.

Compressor Crankcase Heaters

NNOOTTIICCEE
CCoommpprreessssoorr FFaaiilluurree!!
FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonn bbeellooww ccoouulldd rreessuulltt iinn ccoommpprreessssoorr ffaaiilluurree.. UUnniitt mmuusstt bbee ppoowweerreedd aanndd ccrraannkkccaassee hheeaatteerrss eenneerrggiizzeedd aatt lleeaasstt 88 hhoouurrss BBEEFFOORREE ccoommpprreessssoorrss aarree ssttaarrtteedd..
The 2.2% imbalance in this example exceeds the maximum allowable imbalance of 2.0%. This much imbalance between phases can equal as much as a 20% current imbalance with a resulting increase in motor winding temperatures that will decrease motor life. If the voltage imbalance is over 2%, notify the proper agencies to correct the voltage problem before operating this equipment.

Electrical Phasing (Three Phase Motors)

The compressor motor(s) and the supply fan motor are internally connected for the proper rotation when the incoming power supply is phased as A, B, C.
Proper electrical supply phasing can be quickly determined and corrected before starting the unit by using an instrument such as an Associated Research Model 45 Phase Sequence Indicator and following the steps below:
WSHP-SVX015C-EN
Each compressor is equipped with a crankcase heater. The proper operation of the crankcase heater is important to maintain an elevated compressor oil temperature during the “Off” cycle to reduce oil foaming during compressor starts. Oil foaming occurs when refrigerant condenses in the compressor and mixes with the oil. In lower ambient conditions, refrigerant migration to the compressor could increase.
When the compressor starts, the sudden reduction in crankcase pressure causes the liquid refrigerant to boil rapidly causing the oil to foam. This condition could damage compressor bearings due to reduced lubrication and could cause compressor mechanical failures.
Before starting the unit in the “Cooling” mode, set the system switch to the “Off” position and turn the main power disconnect to the “On” position and allow the crankcase heater to operate a minimum of 8 hours.
Before closing the main power disconnect switch, insure that the “System” selection switch is in the “Off” position and the “Fan” selection switch is in the “Auto” position.
45
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IInnssttaallllaattiioonn
Close the main power disconnect switch and the unit mounted disconnect switch, if applicable.
ReliaTel™ Controls
Upon power initialization, the RTRM performs self­diagnostic checks to insure that all internal controls are functional. It also checks the configuration parameters against the components connected to the system. The Liteport LED located on the RTRM module is turned “On” within one second of power-up if internal operation is okay.
Use one of the following “Test” procedure to bypass some time delays and to start the unit at the control panel. Each step of unit operation can be activated individually by temporarily shorting across the “Test” terminals for two to three seconds. The Liteport LED located on the RTRM module will blink when the test mode has been initiated. The unit can be left in any “Test” step for up to one hour before it will automatically terminate, or it can be terminated by opening the main power disconnect switch. Once the test mode has been terminated, the Liteport LED will glow continuously and the unit will revert to the “System” control.

Final Steps

Use the checklist provided below in conjunction with the checklist in General Unit Requirements, to ensure that the unit is properly installed and ready for operation.
Check all electrical connections for tightness and “point of termination” accuracy.
Verify that the indoor blower turn freely without rubbing and are properly tightened on the shafts.
Check the supply fan belts for proper tension and the fan bearings for sufficient lubrication. If the belts require adjustment, or if the bearings need lubricating, refer to the maintenance section of this manual for instructions.
Verify that a condensate trap is installed and the piping is properly sized and pitched.
Verify that the correct size and number of filters are in place.
Inspect the interior of the unit for tools and debris and install all panels in preparation for starting the unit.
46
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Factory-Mounted Unit Options

Wire Ties

Circuit Breaker (FIYUCB) and Unit Disconnect (FIYUDC)

WWAARRNNIINNGG
HHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!
FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggee ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee ddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunn ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabbllee ffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinngg ccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttoo tthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorr aalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooff ccaappaacciittoorrss.. VVeerriiffyy wwiitthh aa CCAATT IIIIII oorr IIVV vvoollttmmeetteerr rraatteedd ppeerr NNFFPPAA 7700EE tthhaatt aallll ccaappaacciittoorrss hhaavvee ddiisscchhaarrggeedd..
FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffee ddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066**--EENN..
WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..
front plate located directly under the circuit breaker panel.
2. If the conduit required for your application is larger, remove the termination plate and connect to the larger hole using field supplied reducing washers.
3. Route the power wires and ground conductor through conduit and into the bottom of the factory installed disconnect switch or circuit breaker. Connect the power conductors to the lugs provided. Connect the ground wire to the unit ground lug.
NNoottee:: Wire size for the length of run should be
determined using the circuit ampacity found on the unit nameplate and the N.E.C.
4. Route low voltage (class II), control wiring through hole in base of unit but not through high voltage conduit. Feed control wiring through bushing provided on side panel and into the flexible conduit provided in the heat section of the unit. Route wires through loose wire ties provided in unit.
5. Tighten the wire ties. Secure the excess wire bundle under the wire ties in the compressor compartment section. Do not leave excess wire in the electrical enclosure. Use the unit wiring diagram to make the low voltage connections.
Figure 49. Main power entrance for units with factory mounted disconnect or circuit breaker
IImmppoorrttaanntt:: All phases of this installation must comply
with national, state, and local codes. In addition to local codes, the installation must comply with National Electric Code ­ANSI/NFPA NO. 70 latest version.
1. Field connections are made by first removing all access panels on the front of the unit. Unscrew the assembly around the outside of the disconnect switch or circuit breaker. This assembly is located between the evaporator and heat section of the unit.
For downflow configurations, the hole in the base section is for both high and low voltage power wiring on down flow units. Horizontal units will route through the front plate located directly under the circuit breaker or disconnect panel. The hole is sized for 1 1/2" conduit. Horizontal units will use the
WSHP-SVX015C-EN
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FFaaccttoorryy--MMoouunntteedd UUnniitt OOppttiioonnss

Powered/Unpowered Convenience Outlet

WWAARRNNIINNGG
HHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!
FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggee ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee ddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunn ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabbllee ffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinngg ccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttoo tthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorr aalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooff ccaappaacciittoorrss.. VVeerriiffyy wwiitthh aa CCAATT IIIIII oorr IIVV vvoollttmmeetteerr rraatteedd ppeerr NNFFPPAA 7700EE tthhaatt aallll ccaappaacciittoorrss hhaavvee ddiisscchhaarrggeedd..
FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffee ddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066**--EENN..
WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..

Powered Convenience Outlet Powered Option (FIYCOPO)

When the powered convenience outlet option is installed, the unit will include a dedicated transformer located in the evaporator section of the unit. Additionally, a service receptacle disconnect switch will be provided on the side wall of the evaporator section. The service receptacle switch is shipped in the OFF position.
The powered outlet comes completely wired from the factory except for 208 volt applications.
1. For 208 volt applications, disconnect and tape the blue 230 volt wire.
2. Then connect the brown 208 volt wire.
Figure 50. Wiring schematic 12.5 through 20 ton options
48
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A - Powered
B - Powered
FFaaccttoorryy--MMoouunntteedd UUnniitt OOppttiioonnss

Unpowered Convenience Outlet Unpowered Option (FIYCOUP)

1. When the unpowered convenience outlet option is installed, remove the receptacle.
2. The field wiring should be routed through the hole in the base for downflow applications or front panel for horizontal applications then through holes provided in the “J” box (bottom for EMT and top for flexible conduit).
3. Connect the three (3) wires to terminals inside outlet box.
Figure 51. Power options
Figure 52. Downflow view

Return Air Smoke Detector 3 to 10 Tons

The factory installed Return Air Smoke Detector is installed in the downflow discharge position. No additional field setup is required.
If a unit is to be converted to Horizontal discharge, the following conversion must be performed:
1. If the unit has an economizer, it must be pulled out
2. Remove the 3 screws from the mounting brackets.
in the operating position.
Refer to downflow view for screw locations.
NNoottee:: Refer to downflow view for screw locations.
3. Lift the tube and bracket from the downflow duct opening. Rotate the tube and bracket assembly 180° degrees ensuring that the holes on the copper sensing tube face away from the unit and face the return air ductwork.
NNoottee:: Refer to horizontal views below.
NNoottee:: Check to insure that the flexible tubing lies
flat on the base pan surface.
4. Slide the top bracket down the copper sensing tube, insert the tab on the left side into the slot on the indoor coil block off and secure the right side of the bracket with one of the 3 screws removed in step 2.
NNoottee:: Refer to horizontal view.
5. Using the remaining 2 screws removed in step 2, secure the bottom bracket.
NNoottee:: Refer to horizontal views below.
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FFaaccttoorryy--MMoouunntteedd UUnniitt OOppttiioonnss
Figure 53. Horizontal view

Return Air Smoke Detector 12.5 to 20 Tons

Prerequisite

NNoottee:: The following field installation instructions apply
to downflow only. Horizontal return air smoke detectors require no field installation.
When a unit is ordered with a downflow economizer and a return air smoke detector as factory installed options, the return air smoke detector cannot be completely installed because the economizer, when it is in the shipping position, is occupying the space where the return air smoke detector is to be installed.
The partial assembly and set-up required for each factory installed economizer must be completed up to the point where the barometric relief hood is to be installed into the unit. Prior to this operation, go to Step 5 of this instruction and perform the operations described there. After this is completed, the economizer installation is to be completed in its entirety as outlined in the installation guide.

Smoke Detector Installation

IImmppoorrttaanntt:: The shipping screw that holds the
barometric relief damper must be removed before proceeding with the smoke detector installation.
After completion of the economizer installation as outlined above, proceed with the installation of the return air smoke detector as follows:
WWAARRNNIINNGG
HHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!
FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggee ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee ddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunn ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt// ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. VVeerriiffyy wwiitthh aa CCAATT IIIIII oorr IIVV vvoollttmmeetteerr rraatteedd ppeerr NNFFPPAA 7700EE tthhaatt aallll ccaappaacciittoorrss hhaavvee ddiisscchhaarrggeedd..
FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffee ddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066**--EENN..
WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..
1. Remove the smoke detector assembly from its shipping position in the indoor fan compartment. This assembly is attached with three screws to the indoor fan board near the top of the unit.
2. Remove and discard the shipping bracket from the smoke detector assembly. This is the angled piece of sheet metal that secured the smoke detector assembly to the interior parts of the unit during shipment.
3. Place the end of the smoke detector 16 inch metal exhaust tube provided into the bottom hole in the back of the smoke detector. Line up the tab in the exhaust tube with one of the slots in the detector and insert the tube until the tube can be rotated. Rotate the tube 45 degrees to lock it in place.
50
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Figure 54. Brackets
SMOKE DETECTOR
COPPER TUBE
(FACTORY INSTALLED)
PLASTIC ELBOW
VINYL TUBES (7-3/4 INCHES LONG)
TWO PIECE HOOD
METAL INTAKE TUBE
METAL EXHAUST TUBE
(16.34 INCHES LONG)
VINYL TUBES (2 INCHES LONG)
TUBES INSTALL FROM BOTTOM, TOP DOES NOT NEED TO BE REMOVED FROM SMOKE DETECTOR
FFaaccttoorryy--MMoouunntteedd UUnniitt OOppttiioonnss
Figure 55. Return air smoke detector for downflow units
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FFaaccttoorryy--MMoouunntteedd UUnniitt OOppttiioonnss
4. Slide one 2” piece of the vinyl tubing provided onto the short smoke detector inlet tube which protrudes out of the back side of the smoke detector. Push this piece of vinyl tubing onto the inlet tube until it contacts the end of the plastic extension on the backside of the smoke detector.
5. Slide the long piece of vinyl tubing provided onto one leg of the plastic barbed elbow provided. Slide the other end of this piece of vinyl tubing with the elbow attached approximately 1” onto the end of the copper sampling tube installed in the unit’s return air opening. Position the leg of elbow without the vinyl tubing such that it points toward the front side of the unit (directly out of the unit toward the filter access panel).
6. Mount the smoke detector assembly into the unit. Align the smoke detector (exhaust tube down) with the holes in the outer panel of the barometric relief hood and position the smoke detector flush on the panel.
NNoottee:: On all units there is a hole with a plastic snap
bushing located on the inner vertical side of the barometric relief hood that the long exhaust tube must pass through. Be sure that the exhaust tube is aligned with this hole before positioning the smoke detector flush on the outer panel of the barometric relief hood.
7. Secure the smoke detector to the hood with two #10-16 x 3/4’ sheet metal screws provided.
NNoottee:: In order to perform the last part of this operation,
it will be necessary to remove the barometric relief filter, open the barometric relief damper, and reach inside through the barometric relief outlet to access and connect the copper exhaust elbow to the smoke detector exhaust tube.
8. Connect the leg of the plastic elbow without the vinyl tubing attached that was installed in Step 5 to the smoke detector inlet tube pushing it onto the piece of vinyl tubing attached to the inlet tube.
9. Refer to “Return Air Smoke Detector 12.5 to 20
Tons,” p. 50 for wire connections of return air
smoke detector to the unit wiring harness.
10. This completes the installation of the return air smoke detector. If the unit’s air filter(s) and/or barometric relief filter were removed to ease installation of the smoke detector, they need to be replaced at this time.
IImmppoorrttaanntt:: The return air smoke detector is designed
to shut off the unit if smoke is sensed in the return air stream. This function is performed by sampling the airflow entering the unit at the return air opening. Follow the instructions provided below to assure that the airflow through the unit is sufficient for adequate sampling. Failure to follow these instructions will prevent the smoke detector from performing its design function.
In order for the return air smoke detector to properly sense smoke in the return air stream, the air velocity entering the unit must be between 500 and 4000 feet per minute.
NNootteess::
Airflow through the unit is affected by the amount of dirt and debris accumulated on the indoor coil and filters. To insure that airflow through the unit is adequate for proper sampling by the return air smoke detector, complete adherence to the maintenance procedures, including recommended intervals between filter changes and coil cleaning, is required.
Periodic checks and maintenance procedures must be performed on the smoke detector to insure that it will function properly. For detailed instructions concerning these checks and procedures, refer to the appropriate section(s) of the smoke detector Installation and Maintenance Instructions provided with the literature package for this unit.
IImmppoorrttaanntt:: Refer to the service literature provided for
testing and other information about the smoke detector or if problems are encountered.

Airflow & Sampling

Refer to the instructions provided below regarding unit airflow to assure that the return air smoke detector will function properly.
52
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Figure 56. Smoke detector wiring scheme
Figure 57. Wireless communication interface ­downflow - 3 to 10 ton units
3. Mount the bracket in the horizontal discharge location. Refer to horizontal view for screw and bracket location.
Figure 58. Wireless communication interface ­horizontal - 3 to 5 ton units
Air-Fi®® Wireless Communication Interface (WCI) – 3 to 10 Ton Units
The factory installed wireless communications interface is installed in the downflow discharge position.
If a unit is to be converted to horizontal discharge, the following conversion must be performed:
1. If the unit has an economizer, it must be pulled out in the operating position.
2. Remove the screw from the mounting bracket. Refer to downflow view for screw and bracket location.
WSHP-SVX015C-EN
NNoottee:: Cable ties must be removed to allow the cable to
extend to the horizontal mounting location.
Air-Fi®® Wireless Communication Interface (WCI) – 12.5 to 20 Ton Units
When installed, the Trane Air-Fi Wireless Communication Interface is located in the evaporator section, near the return air ductwork. The exact mounting location is dependent on the airflow configuration, cabinet size, and fresh air selection.
Refer to BAS-SVX40*-EN for instructions and troubleshooting procedures.
53
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Air-Fi
Air-Fi
FFaaccttoorryy--MMoouunntteedd UUnniitt OOppttiioonnss
Figure 59. WCI mounting location - GWSD150-240
Figure 60. WCI mounting location - GWSH150-240
Figure 61. WCI mounting location - GWSD150-240 ­with low leak economizer
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Pre-Start

Test Modes

There are three methods in which the “Test” mode can be cycled at LTB-Test 1 and LTB-Test 2.
1. Step Test Mode - This method initiates the different components of the unit, one at a time, by temporarily shorting across the two test terminals for two to three seconds.
For the initial start-up of the unit, this method allows the technician to cycle a component “On” and have up to one hour to complete the check.
2. Resistance Test Mode - This method can be used for start-up providing a decade box for variable resistance outputs is available. This method initiates the different components of the unit, one at a time, when a specific resistance value is placed
across the two test terminals. The unit will remain in the specific test mode for approximately one hour even though the resistance is left on the test terminals.
3. Auto Test Mode - This method is not recommended for start-up due to the short timing between individual component steps. This method initiates the different components of the unit, one at a time, when a jumper is installed across the test terminals. The unit will start the first test step and change to the next step every 30 seconds. At the end of the test mode, control of the unit will automatically revert to the applied “System” control method.
For unit test steps, test modes, and step resistance values to cycle the various components, refer to the service test guide for component operation table.
Table 8. Service test guide for component operation
Test Step
1
2
3
(a)
4
(a)
5
(a)
6
(a)
7
Note: The exhaust fan will turn on anytime the economizer damper position is equal to or greater than the exhaust fan setpoint.
(a)
Steps for optional accessories and non-applicable modes in unit will be skipped.
Mode Fan Econ
Minimum
Fan On
Minimum
Ventilation
Economizer
Test Open
Cool Stage 1
Cool Stage 2
Reheat On Minimum On On Off Off 33K
Heat Stage 1
Heat Stage 2
On Selectable Off Off Off Off
On
On
On
On Minimum Off Off On Off 10K
On Minimum Off Off On On 15K
Position Off
Setpoint 0%
Open
Minimum
Position
Minimum
Position
Comp 1 Comp 2
Off Off Off 2.2K
Off Off Off Off 3.3K
On Off Off Off 4.7K
On On Off Off 6.8K
Heat 1 Heat 2 Ohms

Sequence of Operation

ReliaTel™ Controls
Units are offered with the ReliaTelcontrol.
ReliaTelcontrol is a microelectronic control feature, which provides operating functions that are significantly different than conventional electromechanical units. The master module is the ReliaTelrefrigeration module (RTRM).
The RTRM provides compressor anti-short cycle timing functions through minimum “Off” and “On” timing to increase reliability, performance and to maximize unit efficiency.
Upon power initialization, the RTRM performs self­diagnostic checks to insure that all internal controls are functioning. It checks the configuration parameters
WSHP-SVX015C-EN
against the components connected to the system. The LED located on the RTRM module is turned “On” within one second after power-up if all internal operations are okay.
ReliaTel™ Control Cooling without an Economizer
When the system switch is set to the “Cool” position and the zone temperature rises above the cooling setpoint control band, the RTRM energizes the (K9) relay coil located on the RTRM. When the K9 relay contacts close, the compressor contactor (CC1) coil is energized provided the low pressure control (LPC1), high pressure control (HPC1) and discharge line thermostat (TDL 1) are closed. When the CC1 contacts close, compressor (CPR1) start to maintain the zone
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temperature to within ± 2ºF of the sensor setpoint at the sensed location.
If the first stage of cooling cannot satisfy the cooling requirement, the RTRM energizes the (K10) relay coil located on the RTRM. When the (K10) relay contacts close, the compressor contactor (CC2) coil is energized provided the low pressure control (LPC2), high pressure control (HPC2) and discharge line thermostat (TDL 2) are closed. When the CC2 contacts close, compressor (CPR2) starts to maintain the zone temperature to within ± 2ºF of the sensor setpoint at the sensed location.

Multi-Speed Indoor Motor

NNootteess::
Multi-speed indoor fan available only on 7.5 and 10 tons products with ReliaTel controls.
Models configured for the multi-speed indoor motor will be controlled via the 0-10 VDC or PWC indoor fan speed output located on the RTOM. R136 (DA COOL_ FAN SPD) potentiometer on the RTOM sets the maximum motor speed. Note that the potentiometer voltage readings can be verified via 2-position harness connector located adjacent to the RTOM. The unit schematic will illustrate the exact location. Use a DC voltmeter to read the voltage between the two terminals. Provisions have been made in Service TEST Mode to allow for maximum motor speed adjustment. Motor may be adjusted using modes listed below. Reference the RPM table in the Performance Data section for fan speed.
1. TEST Mode Cool 2; 2-Step Cool applications only.
Adjust R136 potentiometer clockwise to increase or counterclockwise to decrease motor speed.
Refer to the Fan Output% list below for supply fan output associated with each unit function:
FFaann OOuuttppuutt %%
Ventilation Only 50%
Economizer Cooling 65%
Cool 1 (C1 Energized) 65%
Cool 2 (C1 + C2) 100% (2-Steps of Cooling)
Heat 100%

Variable Air Volume Applications (Single Zone VAV for 7.5 and 10 ton)

Supply Fan Output Control
Units configured for Single Zone VAV will be controlled via the 0-10 VDC Indoor Fan Speed output located on the RTOM. R136 (DA COOL_FAN SPD) potentiometer on the RTOM sets the maximum motor speed. Note that the potentiometer voltage readings can be verified via 2-position harness connector located adjacent to the RTOM. The unit schematic will illustrate the exact
location. Use a DC voltmeter to read the voltage between the two terminals. Reference the RPM table in the Performance Data section for fan speed.
Use Service TEST Mode to adjust maximum motor speed using modes listed below.
1. TEST Mode Cool 2; 2-Step Cool applications only
Adjust DA COOL_FAN SPD potentiometer clockwise to increase or counterclockwise to decrease motor speed.
The control will scale the 0-10 VDC output from the RTOM linearly to control between the 50%-100% controllable range based on the space cooling demand.
Minimum Supply Fan Output
Refer to the table below for details on minimum supply fan output signals associated with each unit function.
Mode
Ventilation Only
Economizer Cooling
Cool 1 65%
Cool 2 82%
Heat 100%
Minimum Fan Output
50%
65%
Multi-Speed Fan
When economizing alone or with 1st stage cooling the indoor motor will operate at low speed. If economizing and 2nd stage cooling requested, the indoor motor will transition from low to high speed.

Verifying Proper Air Flow (Units with 5-Tap Direct Drive Indoor Fan) (3 to 5 Ton Only)

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FFaaiilluurree ttoo ffoollllooww aallll eelleeccttrriiccaall ssaaffeettyy pprreeccaauuttiioonnss wwhheenn eexxppoosseedd ttoo lliivvee eelleeccttrriiccaall ccoommppoonneennttss ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. WWhheenn iitt iiss nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee eelleeccttrriiccaall ccoommppoonneennttss,, hhaavvee aa qquuaalliiffiieedd lliicceennsseedd eelleeccttrriicciiaann oorr ootthheerr iinnddiivviidduuaall wwhhoo hhaass bbeeeenn pprrooppeerrllyy ttrraaiinneedd iinn hhaannddlliinngg lliivvee eelleeccttrriiccaall ccoommppoonneennttss ppeerrffoorrmm tthheessee ttaasskkss..
Much of the systems performance and reliability is closely associated with, and dependent upon having the proper airflow supplied both to the space that is being conditioned and across the evaporator coil.
The indoor fan motor is factory wired to operate on speed tap 1 in the cooling and heating mode for electric/electric units. For electric, heat pump units, the
56
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motor is factory wired to operate on speed tap 1 during cooling. For 3 & 4 ton electric units operating in heat mode, the minimum setting is Tap 4.
For these units, a separate tap terminal is provided to change speeds automatically between heating and cooling. The motor can be rewired for different speed settings should the application require it. Refer to the wiring diagram that shipped in the unit and the unit fan performance tables in the Service Facts.
The indoor fan motors are specifically designed to operate within the BHP parameters listed in the fan performance tables of the unit service facts.
When verifying direct drive fan performance, the tables must be used somewhat differently than those of belt driven fans. Fan performance diagnostics can be easily recognized when these tables are used correctly.
Before starting the SERVICE TEST, set the minimum position setpoint for the economizer to 0% using the setpoint potentiometer located on the Economizer Control (ECA), if applicable.
RReelliiaaTTeell™™ CCoonnttrrooll::
Using the service test guide for component operation in the Pre-Start section, momentarily jump across the Test 1 & Test 2 terminals on LTB1 one time to start the Minimum Ventilation Test.

Verifying Proper Air Flow (Units with Belt Drive Indoor Fan)

Much of the systems performance and reliability is closely associated with, and dependent upon having the proper airflow supplied both to the space that is being conditioned and across the evaporator coil.
The indoor fan speed is changed by opening or closing the adjustable motor sheave.
Before starting the SERVICE TEST, set the minimum position setpoint for the economizer to 0 percent using the setpoint potentiometer located on the Economizer Control (ECA), if applicable.
ReliaTel™ Control
Using the Service Test Guide in the Service test guide for component operation, momentarily jump across the Test 1 & Test 2 terminals on LTB1 one time to start the Minimum Ventilation Test.
Once the supply fan has started, check for proper rotation. The direction of rotation is indicated by an arrow on the fan housing.
With the fan operating properly, determine the total system airflow (CFM) by;
1. Measuring the actual RPM,
2. Measure the amperage at the supply fan contactor and compare it with the full load amp (FLA) rating stamped on the motor nameplate.
a. Calculate the theoretical BHP
Actual Motor Amps X Motor HP
Motor Nameplate Amps
b. Using the fan performance tables in the unit
Service Facts, plot the actual RPM (step 1) and the BHP (step 2a) to obtain the operating CFM.
3. If the required CFM is too low, (external static pressure is high causing motor HP output to be below table value),
a. Relieve supply and/or return duct static.
b. Change indoor fan speed and repeat steps 1 and
2.
To Increase Fan RPM; Loosen the pulley adjustment set screw and turn sheave clockwise.
To Decrease Fan RPM; Loosen the pulley adjustment set screw and turn sheave counterclockwise.
If the required CFM is too high, (external static pressure is low causing motor HP output to be above table value), change indoor fan speed and repeat steps 1 and 2.
To stop the SERVICE TEST, turn the main power disconnect switch to the “Off” position or proceed to the next component start-up procedure. Remove electro mechanical test mode connections (if applicable).

Return Air Smoke Detector

The return air smoke detector is designed to shut off the unit if smoke is sensed in the return air stream. Sampling the airflow entering the unit at the return air opening performs this function.
In order for the smoke detector to properly sense smoke in the return air stream, the air velocity entering the unit must be between 500 and 4000 feet per minute. Equipment covered in this manual will develop an airflow velocity that falls within these limits over the entire airflow range specified in the evaporator fan performance tables.
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Start Up

Economizer Start-Up

Using the service test guide for component operation table, momentarily jump across the Test 1 & Test 2 terminals on LTB1 one time to start the Minimum Ventilation Test.
1. Set the minimum position setpoint for the economizer to the required percentage of minimum ventilation using the setpoint potentiometer located on the Economizer Control Actuator (ECA).
The economizer will drive to its minimum position setpoint, exhaust fans (if applicable) may start at random, and the supply fan will start when the SERVICE TEST is initiated.
The Exhaust Fan will start anytime the economizer damper position is equal to or greater than the exhaust fan setpoint.
2. Verify that the dampers stroked to the minimum position.
3. Momentarily jump across the Test 1 & Test 2 terminals on LTB one additional time if continuing from previous component start-up or until the desired start-up component Test is started.
4. Verify that the dampers stroked to the full open position.
5. To stop the SERVICE TEST, turn the main power disconnect switch to the “Off” position or proceed to the next component start-up procedure. Remove electro mechanical test mode connections (if applicable).

Compressor Start-Up

1. Attach a set of service gauges onto the suction and discharge gauge ports for each circuit. Refer to the refrigerant circuit illustration in the Service Facts.
Using the Service test guide for component operation table, continue the Service Test start-up procedure for each compressor circuit.
Momentarily jump across the Test 1 & Test 2 terminals on LTB1 one additional time if continuing from previous component start-up or until the desired start-up component Test is started.
SSccrroollll CCoommpprreessssoorrss
a. Once each compressor has started, verify that
the rotation is correct. To check rotation, use a set of refrigeration gauges hooked up to the suction and discharge pressure port. If the compressor is phased correctly the suction pressure should drop and the discharge pressure should rise when the compressor starts and runs. If a scroll compressor is rotating backwards, it will not pump, the suction and discharge pressure will not rise, and a loud
rattling sound can be observed.
b. If the electrical phasing is incorrect, before
condemning a compressor, interchange any two leads (at the compressor terminal block) to check the internal phasing. Refer to the following illustration for the compressor terminal/phase identification. If the compressor runs backward for an extended period not to exceed 5 seconds, the compressor will be damaged the motor winding can overheat and cause the motor winding thermostat to open and the oil can turn dark gray.
c. Check the compressor oil levels. The oil level in
each compressor sight glass should be visible in the compressor sightglass. This only applies to CSHD compressors, SSA and SPA compressors don't have sight glasses.
NNoottee:: SSA and SPA scroll compressors for R-410A
units use Trane OIL00094. The correct oil for Trane CSHD is Trane OIL00079 or OIL00080. Compressor types are listed in the table below. The appropriate oil charge is also listed below
2. After the compressor starts and operates for approximately 30 minutes, observe the operating pressures. Compare the operating pressures to the operating pressure curve.
3. Check system superheat. Follow the instruction listed on the superheat charging curve. Superheat should be within ±5ºF of the superheat chart value.
4. Repeat steps 1 through 4 for each refrigerant circuit.
5. To stop the Service Test, turn the main power disconnect switch to the “Off” position or proceed to the next component start-up procedure.
SSA and SPA scroll compressors for R-410A units use Trane OIL00094. The correct Oil for Trane CSHD is Trane OIL00079 or OIL00080. Compressor types are listed in the following table. The appropriate oil charge is also listed below.
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Figure 62. Compressor terminal box
Table 9. Oil charge
Model Circuit 1 Circuit 2
GWSC036H 25 oz
GWSC048H 25 oz
GWSC060H 25 oz
GWSC072H 60 oz
GWSC092H 54 oz
GWSC120H 85 oz
GWS*150E 56 oz 56 oz
GWS*180E 56 oz 56 oz
GWS*240E 112 oz 112 oz
Table 10. Compressor types
Tonnage
GWSC036H SXA036
GWSC048H SXA044
GWSC060H SXA054
GWSC072H SXA067
GWSC092H ZPS83KCE
GWSC120H ZPS104KCE
GWS*150E SSA067 SSA067
GWS*180E SSA083 SSA083
GWS*240E CSHD125 CSHD125
Circuit 1 Circuit 2

Heating Start-Up

1. Clamp an amp meter around one of 1st stage heater power wires at the heater contactor.
2. Using the Service Test Guide in the service test guide for component operation table, continue the Service Test start-up procedure for each
compressor circuit.
Momentarily jump across the Test 1 & Test 2 terminals on LTB one additional time if continuing from previous component start-up or until the desired start-up component Test is started.
3. Verify that the heater stage is operating properly.
4. Clamp an amp meter around one of 2
nd
stage heater power wires at the heater contactor (if applicable).
5. Using the Service Test Guide in the service test guide for component operation table, continue the Service Test start-up procedure for each compressor circuit. Momentarily jump across the Test 1 & Test 2 terminals on LTB one additional time if continuing from previous component start­up or until the desired start-up component Test is started.
6. Verify that the heater stage is operating properly.
7. To stop the Service Test, turn the main power disconnect switch to the “Off” position or proceed to the next component start-up procedure.

Final System Setup

After completing all of the pre-start and start-up procedures outlined in the previous sections (i.e., operating the unit in each of its Modes through all available stages of cooling & heating), perform these final checks before leaving the unit:
Program the Night Setback (NSB) panel (if applicable) for proper unoccupied operation. Refer to the programming instructions for the specific panel.
Verify that the Remote panel “System” selection switch, “Fan” selection switch, and “Zone Temperature” settings for automatic operation are correct.
Inspect the unit for misplaced tools, hardware, and debris.
Verify that all exterior panels including the control panel doors are secured in place.
Close the main disconnect switch or circuit protector switch that provides the supply power to the unit’s terminal block or the unit mounted disconnect switch.

Operating Pressures in Cooling/ Heating

There are many variables (airflow, air temperatures) in an air conditioning system that will affect operating refrigerant pressures and temperatures. The charts below shows approximate conditions and is based on air flow at the rated SCFM, entering air at 80.6°F(DB),
66.2°F(WB) in cooling, 68°F(DB) in heating. (+)Heating
data with 35°F EWT is based on the use of an anti-
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freeze solution having a freezing point 20°F lower than the minimum expected entering temperature.
Table 11. GWSC036H Operating pressures in cooling/heating
Operating Data
Cooling Heating
Discharge
Pressure
PSIG
Water
Temp Rise
F
Model
GWSC036H
Entering
Water
Temp F
32° 7.2 87-100 271-345 5-7° 19-28°
32° 9.0 89-103 273-348 4-6° 20-29°
45° 7.2 137-157 183-233 14-17° 26-32° 105-121 291-370 7-9° 24-33°
45° 9.0 136-157 175-223 11-14° 27-32° 107-124 293-373 6-7° 24-34°
55° 7.2 138-159 211-268 14-17° 26-31° 118-136 306-390 8-10° 27-38°
55° 9.0 138-158 203-258 11-14° 26-31° 122-140 309-393 7-9° 28-38°
68° 7.2 140-161 250-318 13-17° 25-30° 139-160 325-414 9-12° 32-42°
68° 9.0 140-161 242-308 11-14° 25-31° 144-166 328-418 8-10° 32-43°
75° 7.2 141-162 271-345 13-17° 25-30° 153-176 335-426 10-13° 34-44°
75° 9.0 141-162 264-336 10-13° 25-30° 158-182 337-429 8-10° 34-45°
86° 7.2 143-165 310-395 13-16° 24-29° 180-207 347-442 11-14° 36-47°
86° 9.0 143-165 302-385 10-13° 24-29° 186-214 348-443 9-11° 36-47°
95° 7.2 145-167 346-441 13-16° 23-29°
95° 9.0 145-167 338-431 10-13° 24-29°
Water
Flow GPM
Suction
Pressure
PSIG
Air Temp
Drop DB F
Suction
Pressure
PSIG
Discharge
Pressure
PSIG
Water
Temp
Drop F
Air Temp Rise DB F
Table 12. GWSC048H Operating pressures in cooling/heating
Operating Data
Cooling Heating
Discharge
Pressure
PSIG
Water
Temp Rise
F
Model
GWSC048H
Entering
Water
Temp F
32° 9.6 88-101 268-341 5-7° 18-27°
32° 12.0 90-103 270-343 4-6° 19-28°
45° 9.6 140-161 182-232 13-16° 26-31° 106-122 285-363 7-9° 22-32°
45° 12.0 140-161 175-223 10-13° 26-31° 108-125 288-366 6-7° 23-33°
55° 9.6 141-162 210-267 13-16° 25-30° 119-137 300-381 8-10° 26-36°
55° 12.0 141-162 202-257 10-13° 25-30° 122-141 303-385 7-8° 26-36°
68° 9.6 142-164 251-320 13-16° 24-30° 139-160 319-406 9-12° 30-40°
68° 12.0 142-163 243-309 10-13° 25-30° 144-165 322-409 8-10° 31-41°
75° 9.6 143-164 275-351 12-16° 24-29° 152-175 329-418 10-13° 32-43°
75° 12.0 142-164 267-340 10-13° 24-30° 158-182 331-422 8-10° 33-44°
86° 9.6 144-165 317-403 12-16° 24-29° 178-205 343-436 11-14° 35-46°
86° 12.0 144-165 308-392 10-12° 24-29° 185-212 345-439 9-11° 36-47°
95° 9.6 145-167 354-450 12-15° 23-29°
95° 12.0 145-167 345-439 10-12° 23-29°
Water
Flow GPM
Suction
Pressure
PSIG
Air Temp
Drop DB F
Suction
Pressure
PSIG
Discharge
Pressure
PSIG
Water
Temp
Drop F
Air Temp Rise DB F
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Table 13. GWSC060H Operating pressures in cooling/heating
Operating Data
Cooling Heating
Discharge
Pressure
PSIG
Water
Temp Rise
F
Model
GWSC060H
Entering
Water
Temp F
32° 12.0 87-100 274-348 4-5° 14-22°
32° 15.0 89-102 275-350 3-4° 14-22°
45° 12.0 131-151 181-230 12-15° 25-30° 105-120 293-373 5-7° 18-27°
45° 15.0 131-151 175-223 10-12° 25-30° 108-124 295-376 4-6° 18-28°
55° 12.0 133-153 208-264 12-15° 24-30° 119-137 310-394 7-9° 23-32°
55° 15.0 133-153 201-256 10-12° 24-30° 123-141 312-398 6-7° 23-33°
68° 12.0 135-155 248-316 12-15° 23-29° 140-161 331-422 9-11° 29-39°
68° 15.0 135-155 241-307 9-12° 24-29° 145-167 334-425 7-9° 29-39°
75° 12.0 135-156 273-347 12-15° 23-28° 154-177 342-435 10-12° 32-42°
75° 15.0 135-156 265-337 9-12° 23-29° 160-184 344-438 8-10° 32-42°
86° 12.0 137-158 314-400 11-14° 22-28° 181-208 354-451 11-14° 36-47°
86° 15.0 137-157 306-390 9-11° 22-28° 188-216 356-453 9-11° 36-47°
95° 12.0 139-160 351-446 11-14° 22-27°
95° 15.0 139-159 343-436 9-11° 22-28°
Water
Flow GPM
Suction
Pressure
PSIG
Table 14. GWSC072H Operating pressures in cooling/heating
Operating Data
Cooling Heating
Discharge
Pressure
PSIG
Water
Temp Rise
F
Model
GWSC072H
Entering
Water
Temp F
32° 14.4 85-98 268-341 5-7° 18-28°
32° 18.0 87-100 270-343 4-6° 19-28°
45° 14.4 133-153 186-237 13-16° 24-29° 102-117 284-362 7-9° 22-32°
45° 18.0 133-153 178-227 10-13° 24-29° 104-120 287-365 6-7° 23-32°
55° 14.4 135-155 215-274 13-16° 23-29° 116-133 297-379 8-10° 25-35°
55° 18.0 134-155 207-263 10-13° 23-29° 119-137 300-382 6-8° 26-36°
68° 14.4 136-157 256-326 12-16° 22-28° 137-157 316-402 9-12° 30-40°
68° 18.0 136-156 248-315 10-12° 22-28° 141-162 319-406 7-9° 30-41°
75° 14.4 137-157 279-355 12-15° 21-27° 150-173 326-415 10-12° 32-42°
75° 18.0 136-157 271-345 10-12° 21-27° 155-178 330-419 8-10° 33-43°
86° 14.4 138-159 320-408 12-15° 20-26° 175-202 344-437 11-14° 36-47°
86° 18.0 138-158 312-397 9-12° 20-26° 181-209 348-442 9-11° 37-48°
95° 14.4 140-161 358-456 12-15° 20-25°
95° 18.0 139-160 350-445 9-12° 20-26°
Water
Flow GPM
Suction
Pressure
PSIG
Air Temp
Drop DB F
Air Temp
Drop DB F
Suction
Pressure
PSIG
Suction
Pressure
PSIG
Discharge
Pressure
PSIG
Discharge
Pressure
PSIG
Water
Temp
Drop F
Water
Temp
Drop F
SSttaarrtt UUpp
Air Temp Rise DB F
Air Temp Rise DB F
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Table 15. GWSC092H Operating pressures in cooling/heating
Operating Data
Cooling Heating
Discharge
Pressure
PSIG
Water
Temp Rise
F
Operating Data
Cooling Heating
Discharge
Pressure
PSIG
Water
Temp Rise
F
Model
GWSC092H
Entering
Water
Temp F
32° 18.0 86-99 271-344 5-7° 17-26°
32° 22.5 87-100 272-346 4-5° 18-27°
45° 18.0 124-143 184-234 12-15° 24-29° 104-119 289-368 7-8° 22-31°
45° 22.5 124-143 178-227 10-12° 24-29° 106-122 291-371 5-7° 22-32°
55° 18.0 126-145 213-271 12-15° 24-29° 118-136 305-388 8-10° 25-35°
55° 22.5 126-144 206-263 9-12° 24-29° 121-139 308-392 6-8° 26-36°
68° 18.0 129-149 252-321 12-15° 23-29° 139-160 327-416 9-11° 30-40°
68° 22.5 129-149 245-311 9-12° 23-29° 143-165 330-420 7-9° 30-41°
75° 18.0 131-151 275-351 11-15° 23-28° 152-175 339-431 10-12° 32-43°
75° 22.5 131-151 268-341 9-12° 23-28° 158-181 343-437 8-10° 33-44°
86° 18.0 133-153 316-402 11-14° 22-28° 177-204 359-457 11-14° 36-47°
86° 22.5 133-153 308-392 9-11° 22-28° 184-211 364-463 9-12° 37-49°
95° 18.0 135-155 352-448 11-14° 22-27°
95° 22.5 135-155 344-438 9-11° 22-27°
Water
Flow GPM
Suction
Pressure
PSIG
Table 16. GWSC120H Operating pressures in cooling/heating
Model
GWSC120H
Entering
Water
Temp F
32° 24.0 82-95 270-343 5-6° 17-25°
32° 30.0 84-97 272-346 4-5° 17-26°
45° 24.0 148-170 173-220 11-14° 21-27° 100-115 287-366 6-8° 20-30°
45° 30.0 149-171 167-212 8-11° 21-27° 103-118 290-369 5-7° 21-30°
55° 24.0 144-165 204-259 11-14° 21-27° 115-133 304-387 7-9° 24-33°
55° 30.0 144-166 197-251 9-11° 21-27° 119-136 307-390 6-8° 24-34°
68° 24.0 141-162 247-314 11-14° 21-26° 138-159 327-416 9-11° 28-38°
68° 30.0 142-163 239-305 9-11° 21-26° 143-164 331-421 7-9° 29-39°
75° 24.0 141-162 271-345 11-14° 20-26° 152-175 340-433 9-12° 30-41°
75° 30.0 141-162 264-335 9-11° 20-26° 157-181 345-439 8-10° 31-42°
86° 24.0 142-163 312-397 11-14° 20-26° 177-204 361-460 11-13° 34-45°
86° 30.0 142-163 304-387 8-11° 20-26° 183-211 367-467 9-11° 35-46°
95° 24.0 144-165 347-442 10-13° 20-25°
95° 30.0 144-165 339-432 8-11° 20-26°
Water
Flow GPM
Suction
Pressure
PSIG
Air Temp
Drop DB F
Air Temp
Drop DB F
Suction
Pressure
PSIG
Suction
Pressure
PSIG
Discharge
Pressure
PSIG
Discharge
Pressure
PSIG
Water
Temp
Drop F
Water
Temp
Drop F
Air Temp Rise DB F
Air Temp Rise DB F
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Table 17. GWS*150 Operating pressures in cooling/heating
Operating Data
Cooling Heating
Discharge
Pressure
Water
Temp Rise
PSIG
Model
GWS*150
Entering
Water
Temp F
35° 31.0 85-98 271-344 11-13° 18-27°
35° 38.8 86-100 272-346 9-11° 19-28°
45° 31.0 134-154 192-244 24-31° 23-29° 100-115 284-362 12-16° 21-30°
45° 38.8 134-154 185-236 19-24° 23-29° 102-117 285-363 10-13° 21-31°
55° 31.0 135-156 220-280 24-30° 23-28° 116-134 299-381 14-18° 24-34°
55° 38.8 135-156 213-271 19-24° 23-28° 119-137 301-383 12-15° 24-34°
68° 31.0 138-158 261-333 23-29° 22-28° 140-161 321-408 17-22° 28-38°
68° 38.8 137-158 254-323 18-24° 22-28° 144-166 323-411 14-18° 28-39°
75° 31.0 139-160 286-364 23-29° 22-27° 155-178 334-425 19-24° 30-41°
75° 38.8 139-160 278-354 18-23° 22-27° 159-183 336-428 15-19° 31-41°
86° 31.0 141-162 329-419 22-29° 21-27° 180-207 355-452 21-27° 34-45°
86° 38.8 141-162 321-408 18-23° 21-27° 185-213 359-457 17-22° 34-45°
95° 31.0 143-164 367-467 22-28° 21-26°
95° 38.8 143-164 359-456 18-22° 21-26°
Water
Flow GPM
Suction
Pressure
PSIG
Table 18. GWS*180 Operating pressures in cooling/heating
Operating Data
Cooling Heating
Discharge
Pressure
Water
Temp Rise
PSIG
Model
GWS*180
Entering
Water
Temp F
35° 37.2 80-92 251-319 5-6° 17-26°
35° 46.5 82-94 251-320 4-5° 17-26°
45° 37.2 134-155 187-238 11-14° 22-27° 95-109 259-329 5-7° 18-28°
45° 46.5 134-154 181-231 9-11° 22-27° 97-111 260-331 4-6° 19-28°
55° 37.2 135-156 217-276 11-14° 22-27° 111-128 268-341 6-8° 21-30°
55° 46.5 135-156 210-267 9-11° 22-27° 113-130 270-343 5-6° 21-30°
68° 37.2 137-158 260-330 11-14° 21-27° 135-155 282-359 7-9° 23-33°
68° 46.5 137-157 252-321 9-11° 21-27° 138-159 282-359 5-7° 23-33°
75° 37.2 138-159 285-363 11-14° 21-26° 149-172 288-367 7-9° 25-34°
75° 46.5 138-159 278-354 9-11° 21-27° 153-177 289-368 6-7° 25-34°
86° 37.2 140-161 329-419 11-14° 20-26° 175-201 299-381 8-10° 27-37°
86° 46.5 140-161 321-409 9-11° 20-26° 180-207 300-381 6-8° 26-36°
95° 37.2 141-163 368-469 11-13° 20-26°
95° 46.5 141-163 360-459 8-11° 20-26°
Water
Flow GPM
Suction
Pressure
PSIG
F
F
Air Temp
Drop DB F
Air Temp
Drop DB F
Suction
Pressure
PSIG
Suction
Pressure
PSIG
Discharge
Pressure
PSIG
Discharge
Pressure
PSIG
Water
Temp
Drop F
Water
Temp
Drop F
SSttaarrtt UUpp
Air Temp Rise DB F
Air Temp Rise DB F
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SSttaarrtt UUpp
Table 19. GWS*240 Operating pressures in cooling/heating
Operating Data
Cooling Heating
Discharge
Pressure
PSIG
Water
Temp Rise
Model
GWS*240
Entering
Water
Temp F
35° 67-77 268-341 6-7° 21-31°
35° 68-79 269-343 5-6° 22-31°
45° 49.6 112-129 178-227 12-16° 23-28° 81-93 283-361 7-9° 25-35°
45° 62.0 112-129 172-218 10-12° 23-28° 83-95 285-362 6-7° 26-35°
55° 49.6 112-129 207-264 12-16° 22-28° 96-110 299-380 8-10° 29-39°
55° 62.0 112-129 200-255 10-12° 22-28° 99-114 301-384 6-8° 29-40°
68° 49.6 114-131 250-318 12-15° 22-28° 119-137 321-409 9-12° 34-44°
68° 62.0 114-131 242-308 10-12° 22-28° 123-142 324-412 7-9° 34-45°
75° 49.6 115-132 275-350 12-15° 22-27° 133-153 334-425 10-12° 36-47°
75° 62.0 115-132 267-340 10-12° 22-27° 138-158 337-429 8-10° 37-48°
86° 49.6 117-134 318-405 12-15° 21-27° 158-181 354-451 11-14° 40-52°
86° 62.0 117-134 310-395 9-12° 21-27° 164-188 356-454 9-11° 41-52°
95° 49.6 119-136 357-454 12-15° 21-26°
95° 62.0 118-136 348-443 9-12° 21-26°
Water
Flow GPM
Suction
Pressure
PSIG
F
Air Temp
Drop DB F
Suction
Pressure
PSIG
Discharge
Pressure
PSIG
Water
Temp
Drop F
Air Temp Rise DB F

Water Volume

Table 20. Water Volume
Unit Size
GWSC036H 105 0.061 0.455
GWSC048H 171 0.099 0.740
GWSC060H 251 0.145 1.084
GWSC072H 343 0.199 1.485
GWSC092H 342 0.198 1.482
Water Side
Volume
Cubic In.
Water Side
Volume
Cubic In.
Water Side
Volume
Gallons
Table 20. Water Volume (continued)
Unit Size
GWSC120H 686 0.397 2.971
GWS*150E 508 0.294 2.199
GWS*180E 508 0.294 2.199
GWS*240E 779 0.451 3.372
(*) stands for both downflow and horizontal units.
Water Side
Volume
Cubic In.
Water Side
Volume
Cubic In.
Water Side
Volume Gallons
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Maintenance

Deflection = Belt Span (in.)
64
Deflection = Belt Span (mm)
152
Force Scale
Span Scale
Large O-Ring
Small O-Ring
Belt Span
Make sure all personnel are standing clear of the unit before proceeding. The system components will start when the power is applied.

Fan Belt Adjustment

The supply fan belts must be inspected periodically to assure proper unit operation.
Replacement is necessary if the belts appear frayed or worn. Units with dual belts require a matched set of belts to ensure equal belt length. When installing new belts, do not stretch them over the sheaves; instead, loosen the adjustable motor-mounting base.
Once the new belts are installed, adjust the belt tension using a Browning or Gates tension gauge (or equivalent) illustrated in Figure 63, p. 65.
Figure 63. Typical belt tension gauge
HHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!
FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggee ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee ddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunn ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabbllee ffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinngg ccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttoo tthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorr aalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooff ccaappaacciittoorrss.. VVeerriiffyy wwiitthh aa CCAATT IIIIII oorr IIVV vvoollttmmeetteerr rraatteedd ppeerr NNFFPPAA 7700EE tthhaatt aallll ccaappaacciittoorrss hhaavvee ddiisscchhaarrggeedd..
FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffee ddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066**--EENN..
WWAARRNNIINNGG
1. To determine the appropriate belt deflection:
a. Measure the center-to-center distance, in
inches, between the fan sheave and the motor sheave.
b. Divide the distance measured in Step 1a by 64;
the resulting value represents the amount of belt deflection for the proper belt tension.
2. Set the large O-ring on the belt tension gauge at the deflection value determined in Step 1b.
3. Set the small O-ring at zero on the force scale of the gauge.
4. Place the large end of the gauge on the belt at the center of the belt span. Depress the gauge plunger until the large O-ring is even with the of the second belt or even with a straightedge placed across the sheaves.
5. Remove the tension gauge from the belt. Notice that the small O-ring now indicates a value other than zero on the force scale. This value represents the force (in pounds) required to deflect the belt(s) the proper distance when properly adjusted.
6. Compare the force scale reading in step 5 with the appropriate “force” value in Table 21, p. 66. If the force reading is outside of the listed range for the type of belts used, either readjust the belt tension or contact a qualified service representative.
NNoottee:: The actual belt deflection force must not
exceed the maximum value shown in Table
21, p. 66.
7. Recheck the new belt's tension at least twice during the first 2 to 3 days of operation. Readjust the belt tension as necessary to correct for any stretching that may have occurred. Until the new belts are “run in”, the belt tension will decrease rapidly as they stretch.
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Table 21. Belt tension measurements and deflection forces
Deflection Force (Lbs.)
Belts Cross
Section
A
B
Small P.D Range
3.0 -3.6 3
3.8 - 4.8
5.0 - 7.0 4
3.4 - 4.2 4
4.4 - 5.6
5.8 - 8.8
Super Gripbelts Gripnotch Steel Cable Gripbelts
Min. Max. Min. Max. Min. Max.
3 1/2
5 1/8 7 1/8 6 1/2 9 1/8 5 3/4 7 1/4
6 3/8 8 3/4 7 3/8 10 1/8

Monthly Maintenance

WWAARRNNIINNGG
HHaazzaarrddoouuss VVoollttaaggee!!
FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee ddiissccoonnnneeccttss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaann nnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. VVeerriiffyy tthhaatt nnoo ppoowweerr iiss pprreesseenntt wwiitthh aa vvoollttmmeetteerr..
Before completing the following checks, turn the unit OFF and lock the main power disconnect switch open. Failure to disconnect power before servicing can cause severe personal injury or death.

Filters

Inspect the return air filters. Clean or replace them if necessary. Refer to the unit Service Facts for filter information.

Condensate Overflow Switch

During maintenance, the switch float (black ring) must be checked to ensure free movement up and down.

Return Air Smoke Detector Maintenance

Airflow through the unit is affected by the amount of dirt and debris accumulated on the indoor coil and filters. To insure that airflow through the unit is adequate for proper sampling by the return air smoke detector, complete adherence to the maintenance procedures, including recommended intervals between filter changes, and coil cleaning is required.
Periodic checks and maintenance procedures must be performed on the smoke detector to insure that it will function properly. For detailed instructions concerning these checks and procedures, refer to the appropriate section(s) of the smoke detector Installation and Maintenance Instructions provided with the literature package for this unit.
4 1/2 3 7/8 5 1/2 3 1/4
5
5 1/2
5 1/2 5 3/4
4 1/2 6 1/4 3 3/4 4 3/4
5
6 7/8 4 1/4 5 1/4
8
4 1/2 5 1/2
7

Cooling Season

Check the unit’s drain pans and condensate piping to ensure that there are no blockages.
Inspect the evaporator for dirt, bent fins, etc. If the coil appears dirty, clean it according to the instructions described in “Coil Cleaning” later in this section.
Inspect the F/A-R/A damper hinges and pins to ensure that all moving parts are securely mounted. Keep the blades clean as necessary.
Verify that all damper linkages move freely; lubricate with white grease, if necessary.
Check supply fan motor bearings; repair or replace the motor as necessary.
Check the fan shaft bearings for wear. Replace the bearings as necessary.
Check the supply fan belt. If the belt is frayed or worn, replace it. Refer to the “Fan Belt Adjustment” section for belt replacement and adjustments.
Verify that all wire terminal connections are tight.
Remove any corrosion present on the exterior surfaces of the unit and repaint these areas.
Generally inspect the unit for unusual conditions (e. g., loose access panels, leaking piping connections, etc.)
Make sure that all retaining screws are reinstalled in the unit access panels once these checks are complete.
With the unit running, check and record the: ambient temperature; compressor suction and discharge pressures (each circuit); superheat (each circuit);
Record this data on an “operator’s maintenance log” like the one shown in the sample maintenance log. If the operating pressures indicate a refrigerant shortage, measure the system superheat. For guidelines, refer to the “Compressor Start-Up” section.
4
8 3/4
66
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MMaaiinntteennaannccee
NNoottee:: Do not release refrigerant to the atmosphere! If
adding or removing refrigerant is required, the service technician must comply with all federal, state and local laws.

Heating Season

Inspect the unit’s air filters. If necessary, clean or replace them.
Check supply fan motor bearings; repair or replace the motor as necessary.
Inspect both the main unit control panel and heat section control box for loose electrical components and terminal connections, as well as damaged wire insulation. Make any necessary repairs.
Verify that the electric heat system operates properly.

Coil Cleaning

Regular coil maintenance, including annual cleaning enhances the unit’s operating efficiency by minimizing the following:
Compressor head pressure and amperage draw
Water carryover
Fan brake horsepower
Static pressure losses
At least once each year—or more often if the unit is located in a “dirty” environment—clean the evaporator coils using the instructions outlined below. Be sure to follow these instructions as closely as possible to avoid damaging the coils.
WWAARRNNIINNGG
HHaazzaarrddoouuss CChheemmiiccaallss!!
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Refrigerant Coils

To clean refrigerant coils, use a soft brush and a sprayer.
For evaporator coil cleaners, contact the local Trane Parts Center for appropriate detergents.
1. Remove enough panels from the unit to gain safe access to coils.
2. Straighten any bent coil fins with a fin comb.
3. For accessible areas, remove loose dirt and debris from both sides of the coil.
4. When cleaning evaporator coils, mix the detergent with water according to the manufacturer’s instructions. If desired, heat the solution to 150° F maximum to improve its cleansing capability.
IImmppoorrttaanntt:: DO NOT use any detergents with
microchannel coils. Pressurized water or air ONLY.
5. Pour the cleaning solution into the sprayer. If a high-pressure sprayer is used:
a. The minimum nozzle spray angle is 15 degrees.
b. Do not allow sprayer pressure to exceed 600 psi.
c. Spray the solution perpendicular (at 90 degrees)
to the coil face.
d. For evaporator coils, maintain a minimum
clearance of 6" between the sprayer nozzle and the coil. For microchannel coils, optimum clearance between the sprayer nozzle and the microchannel coil is 1"-3”.
6. Spray the leaving-airflow side of the coil first; then spray the opposite side of the coil. For evaporatorcoils, allow the cleaning solution to stand on the coil for five minutes.
7. Rinse both sides of the coil with cool, clean water.
8. Inspect both sides of the coil; if it still appears to be dirty, repeat Steps 6 and 7.
9. Reinstall all of the components and panels removed in Step 1; then restore power to the unit.
10. For evaporator coils, use a fin comb to straighten any coil fins which were inadvertently bent during the cleaning process.
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Final Process

For future reference, you may find it helpful to record the unit data requested below in the blanks provided.
1) Complete Unit Model Number:
_________________________________________
(2) Unit Serial Number:
_________________________________________
(3) Wiring Diagram Numbers (from unit control panel):
Table 22. Sample maintenance log
Refrigerant Circuit #1 Refrigerant Circuit #2
Dis-
charge Pressure Psig/kpa
Super
heat F/C
Date
Current
Ambient
temp F/C
Compr.
Oil Level
Suction
Pressure
Psig/kPa
— schematic(s)
_________________________________________
_________________________________________
— connection(s)
_________________________________________
_________________________________________
Sub Cool
F/C
Compr.
Oil Level
Suction Pressure Psig/kPa
Dis-
charge Pressure Psig/kpa
Super
heat F/C
Sub Cool
F/C
68
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Troubleshooting

WWAARRNNIINNGG
HHaazzaarrddoouuss SSeerrvviiccee PPrroocceedduurreess!!
FFaaiilluurree ttoo ffoollllooww aallll pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall aanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. TTeecchhnniicciiaannss,, iinn oorrddeerr ttoo pprrootteecctt tthheemmsseellvveess ffrroomm ppootteennttiiaall eelleeccttrriiccaall,, mmeecchhaanniiccaall,, aanndd cchheemmiiccaall hhaazzaarrddss,, MMUUSSTT ffoollllooww pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall aanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss,, aass wweellll aass tthhee ffoolllloowwiinngg iinnssttrruuccttiioonnss:: UUnnlleessss ssppeecciiffiieedd ootthheerrwwiissee,, ddiissccoonnnneecctt aallll eelleeccttrriiccaall ppoowweerr iinncclluuddiinngg rreemmoottee ddiissccoonnnneecctt aanndd ddiisscchhaarrggee aallll eenneerrggyy ssttoorriinngg ddeevviicceess ssuucchh aass ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaann nnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. WWhheenn nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee eelleeccttrriiccaall ccoommppoonneennttss,, hhaavvee aa qquuaalliiffiieedd lliicceennsseedd eelleeccttrriicciiaann oorr ootthheerr iinnddiivviidduuaall wwhhoo hhaass bbeeeenn ttrraaiinneedd iinn hhaannddlliinngg lliivvee eelleeccttrriiccaall ccoommppoonneennttss ppeerrffoorrmm tthheessee ttaasskkss..
ReliaTel™ Controls
The RTRM has the ability to provide the service personnel with some unit diagnostics and system status information.
Before turning the main power disconnect switch “Off”, follow the steps below to check the ReliaTel Refrigeration Module (RTRM). All diagnostics & system status information stored in the RTRM will be lost when the main power is turned “Off”.
To prevent injury or death from electrocution, it is the responsibility of the technician to recognize this hazard and use extreme care when performing service procedures with the electrical power energized.
1. Verify that the Liteport LED on the RTRM is burning continuously. If the LED is lit, go to Step 3.
2. If the LED is not lit, verify that 24 VAC is presence between J1-1 and J1-2. If 24 Vac is present, proceed to Step 3. If 24 Vac is not present, check the unit main power supply, check transformer (TNS1). Proceed to Step 3 if necessary.
3. Utilizing “Method 1” or “Method 2” in the “System Status Checkout Procedure ” section, check the following:
System status
Heating status
Cooling status
If a System failure is indicated, proceed to Step 4. If no failures are indicated, proceed to Step 5.
4. If a System failure is indicated, recheck Steps 1 and
2. If the LED is not lit in Step 1, and 24 VAC is
present in Step 2, the RTRM has failed. Replace the RTRM.
5. If no failures are indicated, use one of the TEST mode procedures described in the “Unit Start-Up” section to start the unit. This procedure will allow you to check all of the RTRM outputs, and all of the external controls (relays, contactors, etc.) that the RTRM outputs energize, for each respective mode. Proceed to Step 6.
6. Step the system through all of the available modes, and verify operation of all outputs, controls, and modes. If a problem in operation is noted in any mode, you may leave the system in that mode for up to one hour while troubleshooting. Refer to the sequence of operations for each mode, to assist in verifying proper operation. Make the necessary repairs and proceed to Steps 7 and 8.
7. If no abnormal operating conditions appear in the test mode, exit the test mode by turning the power “Off” at the main power disconnect switch.
8. Refer to the individual component test procedures if other microelectronic components are suspect.

System Status Checkout Procedure

“System Status” is checked by using one of the following two methods:

Method 1

If the Zone Sensor Module (ZSM) is equipped with a remote panel with LED status indication, you can check the unit within the space. If the ZSM does not have LED’s, use Method 2. BAYSENS110*, and BAYSENS119* all have the remote panel indication feature. The LED descriptions are listed below.
LED 1 (System)
“On” during normal operation.
“Off” if a system failure occurs or the LED fails.
“Flashing” indicates test mode.
LED 2 (Heat)
“On” when the heat cycle is operating.
“Off” when the heat cycle terminates or the LED fails.
“Flashing” indicates a heating failure.
LED 3 (Cool)
“On” when the cooling cycle is operating.
“Off” when the cooling cycle terminates or the LED fails.
“Flashing” indicates a cooling failure.
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LED 4 (Service)
“On” indicates a clogged filter.
“Off” during normal operation.
“Flashing” indicates an evaporator fan failure or Condensate Overflow Switch (COF) failure.

Failure indication causes

System Failure
Check the voltage between terminals 6 and 9 on J6, it should read approximately 32 Vdc. If no voltage is present, a System failure has occurred. Refer to Step 4 in the previous section for the recommended troubleshooting procedure.
Cooling Failure
1. Cooling and heating set point (slide pot) on the zone sensor has failed. Refer to the “Zone Sensor Test Procedure” section.
2. Zone temperature thermistor ZTEMP on ZTS failed. Refer to the “Zone Sensor Test Procedure” section.
3. CC1 or CC2 24 Vac control circuit has opened, check CC1 & CC2 coils, and any of the controls below that apply to the unit (HPC1, HPC2).
4. LPC1 has opened during the 3 minute minimum “on time” during 4 consecutive compressor starts, check LPC1 or LPC2 by testing voltage between the J1-8 & J3-2 terminals on the RTRM and ground. If 24 VAC is present, the LPC’s has not tripped. If no voltage is present, LPC’s has tripped.
Service Failure
1. If the supply fan proving switch has closed, the unit will not operate (when connected to RTOM), check the fan motor, belts, and proving switch.
2. Clogged filter switch has closed, check the filters.
Heat Failure
Measure the voltage between terminals J6-7 & J6-6.
Heat Operating = approximately 32 Vdc
Heat Off = less than 1 VDC, approximately 0.75 Vdc
Heating Failure = voltage alternates between 32 Vdc &
0.75 Vdc
Cool Failure
Measure the voltage between terminals J6-8 & J6-6.
Cool Operating = approximately 32 Vdc
Cool Off = less than 1 Vdc, approximately 0.75 Vdc
Cooling Failure = voltage alternates between 32 Vdc &
0.75 Vdc
Service Failure
Measure the voltage between terminals J6-10 & J6-6.
Clogged Filter = Approximately 32 Vdc.
Normal = Less than 1 Vdc, approximately 0.75 Vdc
Fan Failure = voltage alternates between 32 Vdc & 0.75 Vdc.
NNoottee:: If the Condensate Overflow Switch is closed, the
unit will not operate. Check to make sure the float position is not in a tripped condition and verify an "open" between wires connecting to RTOM J6-1, J6-2.
To use LED’s for quick status information at the unit, purchase a BAYSENS110* ZSM and connect wires with alligator clamps to terminals 6 through 10. Connect each respective terminal wire (6 through 10) from the Zone Sensor to the unit J6 terminals 6 through 10.
NNoottee:: If the system is equipped with a programmable
zone sensor, (BAYSENS119*), the LED indicators will not function while the BAYSENS110* is connected.
Simultaneous Heat and Cool Failure
1. Emergency Stop is activated.

Method 2

The second method for determining system status is done by checking voltage readings at the RTRM (J6). The system indication descriptions and the approximate voltages are listed below.
System Failure
Measure the voltage between terminals J6-9 & J6-6.
Normal Operation = approximately 32 Vdc
System Failure = less than 1 Vdc, approximately 0.75 Vdc
Test Mode = voltage alternates between 32 Vdc & 0.75 Vdc
70

Resetting Cooling and Heating Lockouts

Cooling Failures and Heating Lockouts are reset in an identical manner. Method 1 explains resetting the system from the space; Method 2 explains resetting the system at the unit.
NNoottee:: Before resetting Cooling Failures and Heating
Lockouts check the Failure Status Diagnostics by the methods previously explained. Diagnostics will be lost when the power to the unit is disconnected.

Method 1

To reset the system from the space, turn the “Mode” selection switch at the zone sensor to the “Off” position. After approximately 30 seconds, turn the “Mode” selection switch to the desired mode, i.e. Heat, Cool or Auto.
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Method 2

To reset the system at the unit, cycle the unit power by turning the disconnect switch “Off” and then “On”.
Lockouts can be cleared through the building management system. Refer to the building management system instructions for more information.

Zone Temperature Sensor (ZTS) Service Indicator

The ZSM SERVICE LED is a generic indicator, that will signal the closing of a Normally Open switch at any time, providing the Indoor Motor (IDM) is operating. This indicator is usually used to indicate a clogged filter, or an air side fan failure.
The RTRM will ignore the closing of this Normally Open switch for 2 (±1) minutes. This helps prevent nuisance SERVICE LED indications. The exception is the LED will flash 40 seconds after the fan is turned “On” if the Fan Proving Switch is not made.

Clogged Filter Switch

This LED will remain lit the entire time that the Normally Open switch is closed. The LED will be turned off immediately after resetting the switch (to the Normally Open position), or any time that the IDM is turned “Off”.
If the switch remains closed, and the IDM is turned “On”, the SERVICE LED will be turned “On” again after the 2 (±1) minute ignore delay.
This LED being turned “On”, will have no other affect on unit operation. It is an indicator only.

Fan Failure Switch

When the “Fan Failure” switch is wired to the RTOM, the LED will remain flashing the entire time the fan proving switch is closed, indicating a fan failure, and it will shut the unit operations down.

Condensate Overflow Switch

This input incorporates the condensate overflow switch (COF) mounted on the drain pan and the ReliaTel™ options module (RTOM). When the condensate level reaches the trip point for 6 continuous seconds, the RTOM will shut down all unit function until the overflow condition has cleared. The unit will return to normal operation after 6 continuous seconds with the COF in a non-tripped condition. If the condensate level causes the unit to shut down more than 2 times in a 3 day period, the unit will be locked-out of operation. A manual reset of the diagnostic system through the zone sensor or Building Automation System (BAS) will be required. Cycling unit power will also clear the fault.

Zone Temperature Sensor (ZTS) Tests

NNoottee:: These procedures are not for programmable or
digital models and are conducted with the Zone Sensor Module electrically removed from the system.

Test 1: Zone Temperature Thermistor (ZTEMP)

This component is tested by measuring the resistance between terminals 1 and 2 on the Zone Temperature Sensor. Below are some typical indoor temperatures, and corresponding resistive values.
Zone Temperature
50 F° 10.0 C° 19.9 K-Ohms 889 Ohms
55 F° 12.8 C° 17.47 K-Ohms 812 Ohms
60 F° 15.6 C° 15.3 K-Ohms 695 Ohms
65 F° 18.3 C° 13.49 K-Ohms 597 Ohms
70 F° 21.1 C° 11.9 K-Ohms 500 Ohms
75 F° 23.9 C° 10.50 K-Ohms 403 Ohms
80 F° 26.7 C° 9.3 K-Ohms 305 Ohms
85 F° 29.4 C° 8.25 K-Ohms 208 Ohms
90 F° 32.2 C° 7.3 K-Ohms 110 Ohms
Nominal
ZTEMP
Resistance

Test 2: Cooling Set Point (CSP) and Heating Set Point (HSP)

The resistance of these potentiometers are measured between the following ZSM terminals. Refer to the chart above for approximate resistances at the given setpoints.
Cool SP = Terminals 2 and 3
Range = 100 to 900 Ohms approximate
Heat SP = Terminals 2 and 5
Range = 100 to 900 Ohms approximate

Test 3: System Mode and Fan Selection

The combined resistance of the Mode selection switch and the Fan selection switch can be measured between terminals 2 and 4 on the Zone Sensor. The possible switch combinations are listed on the following page with their corresponding resistance values.

Test 4: LED Indicator Test, (SYS ON, HEAT, COOL & SERVICE)

Method 1
Testing the LED using a meter with diode test function. Test both forward and reverse bias. Forward bias
Nominal CSP or HSP Resistance
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should measure a voltage drop of 1.5 to 2.5 volts, depending on your meter. Reverse bias will show an over Load, or open circuit indication if LED is functional.
Method 2
Testing the LED with an analog Ohmmeter. Connect Ohmmeter across LED in one direction, then reverse the leads for the opposite direction. The LED should have at least 100 times more resistance in reverse direction, as compared with the forward direction. If high resistance in both directions, LED is open. If low in both directions, LED is shorted.
Method 3
To test LED’s with ZSM connected to unit, test voltages at LED terminals on ZSM. A measurement of 32 VDC, across an unlit LED, means the LED has failed.
NNoottee:: Measurements should be made from LED
common (ZSM terminal 6 to respective LED terminal). Refer to the Zone Sensor Module (ZSM) Terminal Identification table at the beginning of this section.

Programmable & Digital Zone Sensor Test

Testing Serial Communication Voltage

comes on and runs continuously, the ZSM is good. If you are not able to turn the fan on, the ZSM is defective.
Table 23. System mode and fan selection chart
Resistance
Valves
(Ohms)
2.32K
4.87K
7.68K
10.77K
13.32K
16.13K
19.48K
27.93K
35.0K
43.45K
Out of Range
(Short)
Out of Range
(Open)
Zone
Sensor
Unit/Fan
Mode
Off/ Auto
Cool/Auto
Auto/Auto
Off/On
Cool/On
Auto/On
Heat/Auto
Heat/On
Emergency
Heat/Auto
Emergency
Heat/On
INVALID/
Short
INVALID/
Open
Local Unit
Mode
Off Auto
Cool Auto
Auto Auto
Off On
Cool On
Auto On
Heat Auto
Heat On
Emergency
Heat
Emergency
Heat
Invalid (CV),
Auto (VAV)
Invalid (CV),
Off (VAV)
Local Fan
Mode
Auto
Invalid
Invalid
On
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1. Verify 24 Vac is present between terminals J6-14 & J6-11.
2. Disconnect wires from J6-11 and J6-12. Measure the voltage between J6-11 and J6-12; it should be about 32 Vdc.
3. Reconnect wires to terminals J6-11 and J6-12. Measure voltage again between J6-11 and J6-12, voltage should flash high and low every 0.5 seconds. The voltage on the low end will measure about 19 Vdc, while the voltage on the high end will measure from approximately 24 to 38 Vdc.
4. Verify all modes of operation, by running the unit through all of the steps in the “Test Modes” section discussed in “Unit Start-Up”.
5. After verifying proper unit operation, exit the test mode. Turn the fan on continuously at the ZSM, by pressing the button with the fan symbol. If the fan
ReliaTel™ Refrigeration Module (RTRM) Default Chart
If the RTCI loses input from the building management system, the RTRM will control in the default mode after approximately 15 minutes. If the RTRM loses the Heating and Cooling setpoint input, the RTRM will control in the default mode instantaneously. The temperature sensing thermistor in the Zone Sensor Module is the only component required for the “Default Mode” to operate.

Unit Operation without a Zone Sensor

This procedure is for temporary operation only. The economizer functions are disabled.
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1. Open and Lock the unit disconnect switch.
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2. Remove the Outside Air Sensor (OAS) from the condenser section of unit.
3. Use two (2) wire nuts, to individually cap the wires.
4. Locate the RTRM (J6). Connect two (2) wires to terminals J6-1 and 2.
5. Connect the sensor (OAS) using two wire nuts to the two (2) field supplied wires that were connected to terminals 1 and 2 on J6.

Unit Economizer Control (ECA) Troubleshooting

Table 24. Verify economizer status by economizer
actuator (ECA) LED indicator:
OFF: No Power or Failure
ON:
Slow Flash:
Fast Flash:
Normal, OK to Economize
Normal, Not OK to Economize
1/2 Second On / 2 Seconds Off:
Error Code:
Communications Failure
Table 24. Verify economizer status by economizer actuator (ECA) LED indicator: (continued)
Pulse Flash:
1 Flash: Actuator Fault
2 Flashes: CO2 Sensor
3 Flashes:
4 Flashes:
5 Flashes:
6 Flashes:
7 Flashes:
8 Flashes:
9 Flashes: RAM Fault
10 Flashes: ROM Fault
11 Flashes: EEPROM Fault
2 Second On / 1/2 Second Off:
Error Code:
RA Humidity Sensor
RA Temp Sensor
OA Quality Sensor
OA Humidity Sensor
OA Temp Sensor
MA Temp Sensor
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Warranty Information

Standard Warranty

The standard water-source heat pump warranty is Trane’s parts-only warranty, running 12 months from startup, not to exceed 18-months from shipment. There is a standard 5-year compressor warranty.

Extended Warranty

The optional extended warranty is a second through fifth year warranty. The time starts at the end of the standard 1 year coverage through the fifth year. These extended warranties apply only to new equipment installed in domestic Trane Commercial Systems Group sales territories and must be ordered prior to start-up.
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NNootteess
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Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient
®
environments. Our people and our family of brands — including Club Car
®
— work together to enhance the quality and comfort of air in homes and buildings; transport and protect
Trane
, Ingersoll Rand®, Thermo King®and
food and perishables; and increase industrial productivity and efficiency. We are a global business committed to a world of sustainable progress and enduring results.
ingersollrand.com
Ingersoll Rand has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.
WSHP-SVX015C-EN 03 Mar 2019
Supersedes WSHP-SVX015B-EN (February 2018) ©2019 Ingersoll Rand
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