006 - 060 – 50/60 HZ006 - 060 – 50/60 Hz"R" and later
072 - 180 – 50/60 Hz072 - 300 – 50/60 Hz"D" and later
March 2007WSHP-SVX01E-EN
Page 2
Preface and Warnings and Cautions
Overview of Manual
Note: One copy of this document
ships inside the control panel
of each unit and is customer
property. It must be retained
by the unit’s maintenance
personnel.
This booklet describes proper
installation, operation, and
maintenance procedures for air
cooled systems. By carefully
reviewing the information within this
manual and following the
instructions, the risk of improper
operation and/or component damage
will be minimized.
Service and maintenance work
should be performed by a qualified
technician” and all electrical service
and maintenance work should be
performed by a qualified licensed
electrician.
Hazard Identification
Warnings and Cautions appear at
appropriate sections throughout this
manual. Read these carefully.
WARNI NG
Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury. It
may also be used to alert against
unsafe practices.
CAUTION
Indicates a situation that may result
in equipment or property-damageonly accidents.
Model Number Description
All products are identified by a
multiple-character model number
that precisely identifies a particular
type of unit. Its use will enable the
owner/operator, installing
contractors, and service engineers to
define the operation, specific
components, and other options for
any specific unit.
When ordering replacement parts or
requesting service, be sure to refer to
the specific model number and serial
number printed on the unit
nameplate.
Inspection
Unpack all components of the kit.
Check carefully for any shipping
damage. If any damage is found it
must be reported immediately and a
claim made against the
transportation company.
Visually inspect the components for
shipping damage as soon as possible
after delivery, before it is stored.
Concealed damage must be reported
within 15 days.
If concealed damage is discovered,
stop unpacking the shipment.
Do not remove damaged material
from the receiving location. Take
photos of the damage, if possible.
The owner must provide reasonable
evidence that the damage did not
occur after delivery.
Notify the carrier’s terminal of
damage immediately by phone and
by mail. Request an immediate joint
inspection of the damage by the
carrier and the consignee.
Note: Do not attempt to repair any
damaged parts until the parts
are inspected by the carrier’s
representative.
Overview
Your unit is designed to comfort
condition all year long with safe,
efficient, trouble-free operation. It is
important that you understand how
to operate and maintain your unit to
keep it operating safely and
efficiently. This manual will acquaint
you with these important procedures.
Familiarize yourself with this manual
and store it in a convenient location
for future reference.
Important!
Equipment is shipped FOB (Free on
Board) at the manufacturer.
Therefore, freight claims for
damages against the carrier must be
initiated by the receiver.
Unit contains HCFC (R-22) Refrigerant
Instructions!
Section 608, Paragraph C of the 1990
Clean Air Act states:
Effective July 1, 1992, it shall be
unlawful for any person, in course of
maintaining, servicing, repairing, or
disposing of an air conditioning
system, to knowingly vent or release
any CFC or HCFC refrigerant. Minimal
releases (air purges or refrigerant
hoses) associated with good faith
attempts to recapture or recycle are
exempt from the ban on venting.
Product contains fiberglass wool.
Disturbing the insulation in this
product during installation,
maintenance or repair will expose
you to airborne particles of glass
wool fibers and ceramic fibers
known to the state of California to
cause cancer through inhalation.
Glass wool fibers may also cause
respiratory, skin or eye irritation.
Jobsite Inspection
Always perform the following checks
before accepting a unit:
Verify that the nameplate data
matches the data on the sales order
and bill of lading (including electrical
data).
Verify that the power supply
complies with the unit nameplate
specifications.
Visually inspect the exterior of the
unit, for signs of shipping damage.
Do not sign the bill of lading
accepting the unit(s) until inspection
has been completed. Check for
damage promptly after the unit(s)
are unloaded. Once the bill of lading
is signed at the jobsite, the unit(s)
are now the property of the SOLD TO
party and future freight claims MAY
NOT be accepted by the freight
company.
Verify that the refrigerant charge has
been retained during shipment by
use of gauges. Schrader taps are
located internal to the cabinet.
After assuring that charge has been
retained, reinstall the schrader caps
to assure that refrigerant leakage
does not occur.
WARNI NG
Microbial Growth!
Wet interior unit insulation can
become an amplification site for
microbial growth (mold), which may
cause odors and serious health
related indoor air quality problems.
If there is evidence of microbial
growth (mold) on the interior
insulation, remove or replace the
insulation prior to operating the
system. Failure to remove microbial
growth could result in serious health
problems.
Jobsite Storage
This unit is intended for indoor use
only. To protect the unit from
damage due to the elements, and to
prevent possible IAQ contaminant
sources from growing, the unit
should be stored indoors. If indoor
storage is not possible, the following
provisions for outdoor storage must
be met:
Place the unit(s) on a dry surface or
raise above the ground to assure
adequate air circulation beneath the
unit.
Cover the unit(s) with a water proof
tarp to protect them from the
elements.
Make provisions for continuous
venting of the covered units to
prevent moisture from standing on
the unit(s) surfaces. Wet interior unit
insulation can become an
amplification site for microbial
growth (mold) which has been
determined to be a cause of odors
and serious health related indoor air
quality problems.
Store units in the normal UP
orientation to maintain oil in the
compressor.
Horizontal units may be stacked no
more than three units high. Do not
stack the vertical unit configurations.
Unit Nameplate
The unit nameplate is located on the
outside of the control box access
panel at the front of the unit. It
includes the unit model number,
serial number, electrical
characteristics, refrigerant charge,
and other pertinent unit data.
Compressor Nameplate
The nameplate for the compressors
are located on the compressor shell.
Unit Description
Before shipment, each unit is leak
tested, dehydrated, charged with
refrigerant and run tested for proper
control operation.
Air-to-Refrigerant Coil
The air-to-refrigerant coil is
aluminum fin, mechanically bonded
to the copper tubing.
Water-to-Refrigerant Coil
The water-to-refrigerant coil is a
copper or cupro-nickel (option) and
steel tube (tube-within-a-tube)
design, leak tested to assure there is
no cross leakage between the water
tube (copper/cupro-nickel) and
refrigerant gas (steel tube).
Controls
The control system offered to control
the unit is a Basic 24 Volt control for
the 1/2 through 5 ton sizes, a Deluxe
24 Volt control option for all unit
sizes, a Tracer™ ZN510, LonTalk™
certified control option for the 1/2
through 5 ton unit sizes, or a Tracer
ZN524, LonTalk certified control
option for all unit sizes.
All power wiring to the equipment is
made at the unit contactor for the 1/2
through 5 ton, and at the high
voltage terminal block for the 6
through 25 ton. All low voltage
wiring is made at the unit’s low
voltage terminal board.
System Input Devices and
Functions
A thermostat, zone sensor or
building automation system is
required to operate the water-source
heat pump. The flexibility of having
several mode capabilities depends
upon the type of sensor and/or
remote panel selected.
WSHP-SVX01E-EN5
Page 6
General Information
Troubleshooting and connection
diagrams for the 24 Volt control
systems may be located in the back
of this manual. All digital control
troubleshooting tips and connection
diagrams are located in WSHP-IOP-2
(ZN510) or WSHP-PRB002-EN
(ZN524).
Basic 24V Controls
Safety devices for equipment
containing the basic 24V control
option include a low pressure switch
or suction line temperature sensor to
prevent compressor operation during
low temperature activity. The switch
or sensor is set to activate at
refrigerant pressures of 20 psig (1/2
to 5 ton units) or 7 psig (6 to 25 ton
units) to fit most applications.
A high pressure switch prevents
compressor operation during high or
excessive discharge pressures
exceeding 395 psig.
The lockout relay communicates the
low or high pressure situation to the
compressor to prevent operation. For
units that contain a condensate
overflow switch option, a condensate
overflow situation will also be
communicated to the compressor
through the lockout relay if an
overflow condition exists. The relay
may be reset at the thermostat, or by
cycling power to the unit.
General alarm is accomplished
through the lockout relay and is used
in driving light emitting diodes
(LEDs). This feature will drive dry
contacts only, and cannot be used to
drive field installed control inputs.
Trane recommends 3 minute or
greater minimum off time for
compressor control.
Deluxe 24V Controls (option)
Units containing the Deluxe 24V
control design will incorporate a
microprocessor-based control board.
The Trane microprocessor board is
factory wired to a terminal strip to
provide all necessary terminals for
field connection. The deluxe board is
equipped with a random start relay,
anti-short cycle timer, brown out
protection, compressor disable,
condensate overflow, unit safety
control, diagnostics and a generic
relay (which may be available for
field use). SeeTa bl e 3 4 for diagnostic
information and Figure 62 and
Figure 63 for thermostat connections.
Trane recommends 3 minute or
greater minimum off time for
compressor control.
Tracer ZN510 or ZN524
Controls (option)
The digital ZN510 and ZN524
controller is designed to support the
1/2 through 25 ton water-source heat
pumps in either a standalone, peerto-peer with a Tracer Loop Controller,
or as a full building automation
(open protocol) system. The 1/2
through 5 ton units that incorporate
direct digital controls will typically
come equipped with the ZN510
control board. The exception to this
would be if the equipment contained
hot gas reheat, waterside
economizer, or boilerless control with
electric heat. The ZN524 digital
control board is designed to interface
and run these mechanical options. All
units over 5 tons would ship with the
Tracer ZN524 control board.
For installation, operation and
diagnostics of the ZN510 and ZN524
WSHP-IOP-2 (ZN510) and/or WSHPPRB002-EN (ZN524).
Waterside Economizer
(option)
Instructions for mechanical
connection of the waterside
economizer to the water-source heat
pump may be found in the
dimensional section of this manual.
The waterside economizer is
designed to begin economizing
mode when water temperatures fall
below the field adjustable
temperature of 25, 35, 45, 55 or 65 F
(for the Deluxe control option), or
below the programmed set-point (for
the ZN524 control option).
When the temperature is less than
the setpoint, fluid will flow into the
economizing coil, while
simultaneously halting mechanical
operation of the compressor.
Mechanical cooling will continue on a
call for a second stage from the
thermostat or system control.
Boilerless Control/Electric
Heat (option)
Systems that do not contain a boiler
may contain a boilerless control with
electric heat. Trane offers both a
factory mounted electric heat option,
and a field mounted duct heater
option.
If the 1/2 through 5 ton GEH and GEV
unit incorporates the factory
mounted option, the unit will ship
from the factory with an internally
mounted nichrome open wire
heating element, designed to start-up
electric heat as the systems primary
heat in the event entering water
temperature falls below 55 F. Once
the entering water temperature rises
above 60 F, the boilerless controller
returns the unit to normal
compressor heating operation, and
locks out the electric heater.
If the unit contains a cooling only
heat pump design, the electric heat
contactor is wired directly to the
thermostat for primary heating, and
the compressor contactor for
cooling.
For units comprised of the field
installed duct heater option, the unit
will ship from the factory with
controls available to interface with
the field provided electric heat
selection.
Note: For geothermal applications,
the boilerless controller has
an adjustable setting of 25,
35, 45, 55 and 60 degrees.
Supplemental or Boilerless
Electric Heat (option)
The 6 through 25 ton models which
contain boilerless control electric
heat or supplemental electric heat
will contain the controls interface
ONLY for field provided electric heat
selection. The heater for this model
shall be external to the equipment by
the contractor for ease of installation.
All power connections for the electric
6WSHP-SVX01E-EN
Page 7
heater will be completely separate
from the unit for field supplied
electric heat.
Note: When the unit has boilerless
control, the electric heat is
not used as supplemental
electric heat, but as a primary
heat.
Hot Gas Reheat (option)
With the reheat option, the return-air
from the space is conditioned by the
air-to-refrigerant coil, then reheated
by the reheat coil to control not only
the space temperature, but to also
reduce the relative humidity of the
space. When operating in the reheat
mode (meaning the sensible
temperature has been met in the
space), the humidistat signals the
reheat relay coil to energize, allowing
the high pressure refrigerant gas to
flow from the compressor through
the reheat valve, into the reversing
valve, or reheat coil for
dehumidification.
A switching relay has been provided
for the reheat application to adjust
the blower motor from normal
operation to low speed when the hot
gas reheat is energized (for 1/2
through 5 ton equipment only).
Note: A high static blower motor is
required to support the hot
gas reheat option for the 1/2
through 5 ton equipment.
Note: Units containing the hot gas
reheat option should not be
used as a make-up air unit.
Note: Water regulating valves
should not be used with the
hot gas reheat option. Trane
places a thermal expansion
valve on all WSHPs as well as
GSHPs to regulate refrigerant
flow vs. water flow to the
unit.
General Information
WSHP-SVX01E-EN7
Page 8
Weights
WARNI NG
Improper Unit Lift!
Test lift unit approximately 24 inches
to verify proper center of gravity lift
point. To avoid dropping of unit,
reposition lifting point if unit is not
level. Failure to properly lift unit
could result in death or serious
injury or possible equipment or
property-only damage.
Weight Distribution for
Hanging the GEH Model
Approximate weight distribution for
proper hanging of the GEH unit is
indicated by the diagram to the right.
Tolerance on the weights determined
are ± 15%.
Total weights for each unit size are
listed above.
Table 1. Unit weights
GEH
60 HZ
006-015 006-012188 lb (85 kg)158 lb (71 kg)
018-030 015-024278 lb (125 kg)248 lb (112 kg)
036-042 030-036318 lb (143 kg)288 lb (130 kg)
048-060 042-060428 lb (193 kg)398 lb (179 kg)
072-701 lb (318 kg)652 lb (296 kg)
090072714 lb (325 kg)666 lb (303 kg)
120090831 lb (377 kg)789 lb (359 kg)
150120907 lb (412 kg)865 lb (393 kg)
180150999 lb (454 kg)957 lb (435 kg)
GEH
50 HZ
GEV
60 HZ
006-015006-012178 lb (80 kg)158 lb (71 kg)
018-030, 040 015-024268 lb (121 kg)248 lb (112 kg)
036, 042030, 036308 lb (139 kg)288 lb (130 kg)
048, 060042-060396 lb (178 kg)248 lb (112 kg)
072-617 lb (280 kg)577 (262 kg)
090072648 (294 kg)608 (276 kg)
120090861 (391 kg)821 (373 kg)
1501201215 lb (547 kg)1170 lb (527 kg)
1801501225 lb (551 kg)1180 lb (531 kg)
2401801615 lb (727 kg)1580 lb (711 kg)
3002401665 lb (749 kg)1640 lb (738 kg)
GEV
50 HZ
Shipping Weight
with pallet
Shipping Weight
w/o pallet
Operating Weight
Figure 1.Weight distribution
1/2 through 5 - ton
Figure 2.Weight distribution
6 through 15 - ton
Table 2. Table 2: Waterside economizer
weight
GEV
60 HZ
072-148 lb (67 kg)006-015006-01254 lb (24.5 kg)072-138 lb (63 kg)
090072168 lb (76 kg)018-030015-02465 lb (29.5 kg)090072144 lb (65 kg)
120090207 lb (94 kg)036-042030-03676 lb (35 kg)120090166 lb (75 kg)
150, 180 120, 150 275 lb (125 kg)048-060042-06097 lb (44 kg)150120213 lb (97 kg)
240180310 lb (141 kg)180150213 lb (97 kg)
300240395 lb (179 kg)
GEV
50 HZ
Economizer
Weight
8WSHP-SVX01E-EN
GEH
60 HZ
GEH
50 HZ
Economizer
Weight
GEH
60 HZ
GEH
50 HZ
Economizer
Weight
Page 9
GEH Clearance
LEFT RETURN
BACK SUPPLY
UNIT FRONT
LEFT RETURN
RIGHT SUPPLY
LEFT RETURN
LEFT SUPPLY
UNIT FRONTUNIT FRONT
3"
(76)
18" (457)
(4-SIDES)
RIGHT RETURN
BACK SUPPLY
UNIT FRONT
RIGHT RETURN
LEFT SUPPLY
RIGHT RETURN
RIGHT SUPPLY
UNIT FRONTUNIT FRONT
3"
(76)
18" (457)
(4-SIDES)
18" (457)
(4-SIDES)
18" (457)
(4-SIDES)
18" (457)
(3-SIDES)
18" (457)
(3-SIDES)
Dimensions
Access to the unit for service
purposes should be provided at
installation. All 1/2 through 5 ton
configurations require an 18" (457
mm) surround clearance from other
mechanical and electrical equipment
(where shown) to enable panel
removal from the unit for service/
maintenance ability. Some local
codes require a greater service
clearance than listed below. Check all
code requirements prior to unit
installations.
Equipment containing a same-side
supply/return combination requires
a 3" (229 mm) limitation on one side.
Access to the TXV may not be
possible with this 3" (229 mm)
clearance. This configuration is
typically applied in a corridor
installation, where space limitations
force the left or right side of the unit
against a wall.
Service clearance dimensions for the
6 through 15 ton horizontal includes
a two side access appropriate for
control and blower motor/wheel
access. Some local codes require a
greater service clearance than listed
below. Check all code requirements
prior to unit installations.
Dimensions
Figure 3.GEH 1/2 through 5 ton clearance
WSHP-SVX01E-EN9
36"
(914)
SERVICE
CLEARANCE
CONTROL BOX
20"
(508)
SERVICE
CLEARANCE
Figure 4.GEH 6 through 15 ton clearance
TOP VIEW
BLOWER ACCESS
PANEL
Page 10
Dimensions
GEV 1/2 through 5 Ton
Clearance Dimensions
Access to the unit for service
purposes should be provided at
installation. All configurations
require an 24" (610 mm) surround
clearance from other mechanical and
electrical equipment (where shown)
to enable panel removal from the
unit for service/maintenance ability.
Some local codes require a greater
service clearance than listed below.
Check all code requirements prior to
unit installations. Units in a free
return application will require more
than a 1" (25.4) clearance to provide
proper air flow to the units air-torefrigerant coil.
GEV 6 through 10 Ton
Clearance Dimensions
Minimum access for service
clearances are provided below. Any
one unit side other than the control
panel or return-air side may be
placed against a wall. The unit may
be serviced through the three
remaining open sides. Some local
codes require a greater service
clearance than listed below. Check all
code requirements prior to unit
installations.
1"
(25.4)
24"
(610)
RIGHT RETURN
TOP/BACK SUPPLY
UNIT FRONT
24"
(610)
(25.4)
1"
Figure 5.GEV 1/2 through 5 ton clearance
ACCESS PANEL FOR
SHEAVES AND BELTS
20"
(508)
SERVICE
CLEARANCE
1"
(25.4)
UNIT FRONT
1"
(25.4)
FRONT RETURN
TOP SUPPLY
24"
(610)
LEFT RETURN
TOP/BACK SUPPLY
(914)
SERVICE
CLEARANCE
36"
24"
(610)
GEV 12 1/2 through 25
Ton Clearance
Figure 6.GEH 6 through 15 ton clearance
Dimensions
The diagram below outlines the
minimum required unit service
clearances. Any one unit side other
than the control panel or return-air
side may be placed against a wall.
The unit may be serviced through the
three remaining open sides. Some
local codes require a greater service
clearance than listed below. Check all
code requirements prior to unit
installations.
CONTROL BOX
NEC REQ.
MIN. 36" (914)
C.B. TO WALL
CLEARANCE
Figure 7.GEV 12 1/2 through 25 ton clearance
10WSHP-SVX01E-EN
18" (457)
FRONT RETURN-AIR
BACK SUPPLY-AIR
UNIT FRONT
16" (406) TO
FILTER FRAME
FOR RETURN-AIR
MIN. SERVICE
CLEARANCE FOR
EITHER LEFT
OR RIGHT SIDE
IS 18" (457). FOR
FAN SHAFT REMOVAL,
A 22" (559) CLEARANCE
MUST BE PROVIDED
ON EITHER THE
LEFT OR RIGHT SIDE.
Figure 26.6 - 10 ton (60Hz) 6 and 7 1/2 ton (50Hz) - front return/back supply
Table 17. Measurements
Unit SizeABC
6 Ton6 5/8"
7.5 Ton6 5/8"
10 Ton6 1/2"
(168)
(168)
(165)
WSHP-SVX01E-EN29
18 3/8"
(467)
18 3/8"
(403)
18 1/2"
(470)
1 1/4"
1 1/4"
1 1/2"
Page 30
Dimensions
Figure 27.6 - 10 ton (60Hz) 6 and 7 1/2 ton (50Hz) - front return/top supply
Table 18. Measurements
Unit SizeABC
6 Ton6 5/8"
7.5 Ton6 5/8"
10 Ton6 1/2"
(168)
(168)
(165)
30WSHP-SVX01E-EN
18 3/8"
(467)
18 3/8"
(403)
18 1/2"
(470)
1 1/4"
1 1/4"
1 1/2"
Page 31
Dimensions
Figure 28.6 - 10 ton (60Hz) 6 and 7 1/2 ton (50Hz) - back return/front supply
Table 19. Measurements
Unit SizeABC
6 Ton6 5/8"
7.5 Ton6 5/8"
10 Ton6 1/2"
(168)
(168)
(165)
WSHP-SVX01E-EN31
18 3/8"
(467)
18 3/8"
(403)
18 1/2"
(470)
1 1/4"
1 1/4"
1 1/2"
Page 32
Dimensions
Figure 29.6 - 10 ton (60Hz) 6 and 7 1/2 ton (50Hz) - back return/top supply
Table 20. Measurements
Unit SizeABC
6 Ton6 5/8"
(168)
7.5 Ton6 5/8"
(168)
10 Ton6 1/2"
(165)
32WSHP-SVX01E-EN
18 3/8"
(467)
18 3/8"
(403)
18 1/2"
(470)
1 1/4"
1 1/4"
1 1/2"
Page 33
Dimensions
Figure 30.12 1/2 15 ton (60Hz) 10 and 12 1/2 ton (50Hz) - front return/back supply
WSHP-SVX01E-EN33
Page 34
Dimensions
Figure 31.12 1/2 15 ton (60Hz) 10 and 12 1/2 ton (50Hz) - back return/front supply
34WSHP-SVX01E-EN
Page 35
Dimensions
Figure 32.12 1/2 15 ton (60Hz) 10 and 12 1/2 ton (50Hz) - front return/top supply
WSHP-SVX01E-EN35
Page 36
Dimensions
Figure 33.12 1/2 15 ton (60Hz) 10 and 12 1/2 ton (50Hz) - back return/top supply
36WSHP-SVX01E-EN
Page 37
Dimensions
Figure 34.20 and 25 ton (60Hz) 15 and 20 ton (50Hz) - front return/back supply
Table 21. Measurements
Unit
60 HZ
20 Ton15 Ton15 5/8"
25 Ton
Std Static
25 Ton
High
Static
WSHP-SVX01E-EN37
Unit
50 HZABCDE
20 Ton
Std Static
20 Ton
High
Static
(397)
14 3/4"
(375)
15 5/8"
(397)
13 1/2"
(341)
15 7/8"
(403)
13 1/2"
(343)
12"
(305)
13 7/8"
(352)
12"
(305)
51 5/8"
(1310)
49 1/8"
(1248)
51 5/8"
(1311)
20 7/8"
(530)
23 1/2"
(597)
23 1/2"
(597)
Page 38
Dimensions
Figure 35.20 and 25 ton (60Hz) 15 and 20 ton (50Hz) - back return/front supply
Table 22. Measurements
Unit
60 HZ
20 Ton15 Ton15 5/8"
25 Ton
Std Static
25 Ton
High Static
38WSHP-SVX01E-EN
Unit
50 HZABCDE
13 1/2"
(341)
15 7/8"
(403)
13 1/2"
(343)
20 Ton
Std Static
20 Ton
High Static
(397)
14 3/4"
(375)
15 5/8"
(397)
12"
(305)
13 7/8"
(352)
12"
(305)
51 5/8"
(1310)
49 1/8"
(1248)
51 5/8"
(1311)
20 7/8"
(530)
23 1/2"
(597)
23 1/2"
(597)
Page 39
Dimensions
Figure 36.20 and 25 ton (60Hz) 15 and 20 ton (50Hz) - front return/top supply
Table 23. Measurements
Unit
60 HZ
20 Ton15 Ton15 5/8"
25 Ton
Std Static
25 Ton
High Static
WSHP-SVX01E-EN39
Unit
50 HZABCD
13 1/2"
(341)
15 7/8"
(403)
13 1/2"
(343)
20 Ton
Std Static
20 Ton
High Static
(397)
14 3/4"
(375)
15 5/8"
(397)
12"
(305)
13 7/8"
(352)
12"
(305)
20 7/8"
(530)
23 1/2"
(597)
23 1/2"
(597)
Page 40
Dimensions
Figure 37.20 and 25 ton (60Hz) 15 and 20 ton (50Hz) - back return/top supply
Table 24. Measurements
Unit
60 HZ
20 Ton15 Ton15 5/8"
25 Ton
Std Static
25 Ton
High Static
40WSHP-SVX01E-EN
Unit
50 HZABCD
13 1/2"
(341)
15 7/8"
(403)
13 1/2"
(343)
20 Ton
Std Static
20 Ton
High Static
(397)
14 3/4"
(375)
15 5/8"
(397)
12"
(305)
13 7/8"
(352)
12"
(305)
20 7/8"
(530)
23 1/2"
(597)
23 1/2"
(597)
Page 41
Dimensions
Figure 38.GEH waterside economizer
Table 25. Measurements
Unit
Unit
60
50 HZA
HZ
006015
018030
036042
048,
060
WSHP-SVX01E-EN41
NPTIBNPTI CDEFGHJKLMN
006-
1/2"
1/2"
012
(12.7)
(12.7)
015-
3/4"
(19)
3/4"
(19)
3/4"
(19)
3/4"
(19)
024
030036
0420601"(25.4)1"(25.4)
16 1/8"
(410)
18 1/2"
(470)
21"
(533)
23 1/8"
(587)
13 5/8"
(346)
15 5/8"
(397)
17 5/8"
(448)
19 5/8"
(498)
1 1/2"
(38)
1 1/2"
(38)
2 1/4"
(57)
2 1/2"
(64)
10 3/4"
(273)
13 3/4"
(349)
16 1/2"
(419)
19 1/2"
(495)
23"
(584)
26"
(660)
30"
(762)
34"
(864)
2 1/4"
(57)
3 1/4"
(83)
3 3/4"
(95)
5 1/4"
(133)
7 1/2"
1/2"
(191)
(12.7)1"(25.4)4"(102)
6 7/8"
1/2"
(175)
(12.7)1"(25.4)4"(102)
6 1/4"
1 1/4"
(159)
(32)
5 7/8"
1 1/4"
(149)
(32)2"(50.8)
2"
(50.8)
4 1/2"
(114)
4 1/2"
(114)
18 1/2"
(470)
18 1/2"
(470)
23 1/2"
(597)
23 1/2"
(597)
Filter Size
(nominal)
14 3/4" x 23 3/4"
375 mm x 518
mm
16 3/4" x 23 3/4"
426 mm x 603
mm
18 3/4" x 25 1/2"
476 mm x 648
mm
20 3/4" x 29 7/8"
528 mm x 759
mm
Page 42
Dimensions
Figure 39.Hanging unit waterside economizer
Table 26. Measurements
Unit
60 HZ
006-015006-01238 3/4"
018-030015-02444 3/4"
036-042030-03648 3/4"
048-060042-06056 3/4"
42WSHP-SVX01E-EN
Unit
50 HZABCDE
(984)
(1137)
(1238)
(1442)
18 3/4"
(476)
21 3/4"
(552)
23 3/4"
(603)
31 3/4"
(806)
21 3/4"
(552)
24 3/4"
(629)
28 3/4"
(730)
32 3/4"
(832)
17"
(432)
21"
(533)
21"
(533)
25"
(635)
Hanging
Weight
0"54 lbs
1"
(25.4)
2"
(50.8)
1"
(25.4)
(24.5 kg)
65 lbs
(29.5 kg)
76 lbs
(35 kg)
97 lbs
(44 kg)
Shipping
Weight
84 lbs
(38.2 kg)
95 lbs
(43.2 kg)
106 lbs
(48 kg)
127 lbs
(58 kg)
Page 43
Dimensions
Figure 40.GEH 072 - 120, right return (60Hz), GEH 072 - 090, right return (50Hz) waterside economizer
Table 27. Measurements
GEH
60 Hz
072-0900721 1/4"
1200901 1/2"
WSHP-SVX01E-EN43
GEH
50 HzABCDE
(32)
(38)
1 3/8"
(35)
1 5/8"
(41)
31"
(787)
30 3/4"
(781)
9 7/8"
(251)
12 1/2"
(318)
3 7/8"
(98)
4 1/2"
(114)
Page 44
Dimensions
Figure 41.GEH 072 - 120, left return (60Hz), GEH 072 - 090, left return (50Hz) waterside economizer
Table 28. Measurements
GEH
60 Hz
072-090 0721 1/4"
1200901 1/2"
44WSHP-SVX01E-EN
GEH
50 HzABCDE
(32)
(38)
1 3/8"
(35)
1 5/8"
(41)
31"
(787)
30 3/4"
(781)
9 7/8"
(251)
12 1/2"
(318)
3 7/8"
(98)
4 1/2"
(114)
Page 45
Dimensions
Figure 42.GEH 150 - 180 right return (60Hz), GEH 120 - 150, right return (50Hz) waterside economizer
WSHP-SVX01E-EN45
Page 46
Dimensions
Figure 43.GEH 150 - 180 left return (60Hz), GEH 120 - 150, left return (50Hz) waterside economizer
46WSHP-SVX01E-EN
Page 47
Dimensions
Figure 44.6 - 10 ton (60Hz), 6 and 7 1/2 ton (50Hz) waterside economizer
Table 29. Measurements
Unit SizeABC
6 & 7 1/2
Ton
10 Ton1 5/8"
WSHP-SVX01E-EN47
1 3/8"
(35)
(41)
1 3/8"
(35)4"(102)
1 5/8"
(41)
4 3/8"
(111)
Page 48
Dimensions
Figure 45.GEV 12 1/2 through 25 ton waterside economizer
Table 30. Measurements
Unit
60 HZ
12 1/2, 15 Ton10, 12 1/2 Ton 1 1/2""
20 Ton15 Ton
25 Ton20 Ton395 lb
48WSHP-SVX01E-EN
Unit
50 HZ
A
NPTIBI.D.CD
(38)
2"
(51)
1 5/8"
(41)
2 1/8"
(54)
15 7/8"
(403)
16 1/4"
(413)
4 3/8"
(111)
4 7/8"
(124)
OPERATING
WEIGHT
275 lb
(125 kg)
310 lb
(141 kg)
(179)
Page 49
Installation
General Installation
Checks
The checklist below is a summary of
the steps required to successfully
install a commercial unit. This
checklist is intended to acquaint the
installing personnel with what is
required in the installation process. It
does not replace the detailed
instructions called out in the
applicable sections of this manual.
1.Remove packaging and inspect
the unit. Check the unit for
shipping damage and material
shortage; file a freight claim and
notify appropriate sales
representation.
Note: The 1/2 through 5 ton units
have been tied to the skid by
(2) shipping bolts. The
removal of these bolts will
require a 3/8" (9.7 mm)
ratchet with a 1/2" (12.7 mm)
socket.
The GEV 6 through 25 ton units
have been anchored to the skid
with (4) angle brackets. Remove
these brackets before lifting unit
into place.
The GEH 6 through 15 ton units
are anchored to the cross brace
of the skid with (4) wood screws.
Remove these screws prior to
lifting the unit into place.
2.Verify the correct model, options
and voltage from the unit
nameplate.
3.Pull out all field attached parts
(i.e. filter rack, duct collar, filter
and mounting screws) from the
unit packaging for field
mounting.
4.Verify the installation location of
the unit will provide the required
clearance for proper operation.
5.Remove refrigeration access
panel and inspect the unit. Be
certain the refrigerant tubing has
clearance from adjacent parts.
6.Fabricate and install duct work
7.Install and connect a condensate
drain line and trap to the drain
connection.
WARNI NG
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
WARNI NG!
Grounding Required!
Follow proper local and state
electrical code on requirements for
grounding. Failure to follow code
could result in death or serious
injury.
Main Electrical
8.Verify the power supply
complies with the unit
nameplate specifications.
9.Inspect all control panel
components; tighten any loose
connections.
10. Connect properly sized and
protected power supply wiring
to a field-supplied/installed
disconnect switch and to the
main power terminal block 1K1
for 1/2 through 5 ton equipment
or 1TB1 for 6 through 25 ton
equipment in the unit control
panel.
11. Install proper grounding wires to
an earth ground.
Note: All field-installed wiring must
comply with NEC and
applicable local codes.
Electric Heat Requirements
12. Verify that the power supply
complies with the electric heater
specifications on the unit and
heater nameplate.
13. Inspect the heater junction box
and control panel; tighten any
loose connections.
14. Check electric heat circuits for
continuity.
Low Voltage Wiring (AC & DC)
Requirements
15. Install the zone thermostat, with
or without switching subbase.
16. Connect properly sized control
wiring to the proper termination
points between the zone
thermostat and the unit control
panel.
Filter Installation
17. Each unit ships with 1" (25.4) or
2" (50.8 mm) filters. The quantity
of filters is determined by unit
size. The horizontal1/2 through 5
ton units requires a field
installation of the 1"/2" filter rack.
All sheet metal bracket, filter and
hardware are in a box located on
the side of the unit within the
unit packaging. All 1/2 through
25 ton verticals and 6 through 15
ton horizontal units ship with the
filter rack and filters factory
installed.
Note: Do not operate the unit
without filters.
WSHP-SVX01E-EN49
Page 50
Supply-Air Ductwork
Install the 1" (25.4 mm) supply-air
duct flange to the vertical and
horizontal equipment with the (8) 5/
16" (7.94 mm) factory supplied Torx®
head screws. The duct collar
assembly for each unit is located:
•Model GEH 1/2 to 5 ton = in a box
on the side of the unit
•Model GEV 1/2 to 10 ton = inside
of the refrigeration section of the
unit
•Model GEH 6 to 15 ton = of the
refrigeration section of the unit
•Model GEV 12 1/2 to 25 ton =
factory ship with a duct collar
installed for units containing a
top supply-air location. For units
with a back or front supply-air
location, the duct collar
assembly must be ordered
separately from the factory, or be
field provided.
When attaching the field ductwork to
the unit, provide a watertight flexible
connector at the unit to prevent
operating sounds from transmitting
through the ductwork. See Figure 46.
Elbows with turning vanes or
splitters are recommended to
minimize air noise due to turbulence
and to reduce static pressure.
Install the 1"/2" (25.4/50.8 mm)
adjustable filter rack to the horizontal
equipment only with the use of (4) 5/
16" (7.94 mm) factory supplied Torx®
head screws. The vertical equipment
factory ships with the filter rack and
filter(s) installed.
When attaching the field ductwork to
the unit, provide a water tight flexible
connector at the unit to prevent
operating sounds from transmitting
through the ductwork. See Figure 47.
Elbows with turning vanes or
splitters are recommended to
minimize air noise due to turbulence
and to reduce static pressure.
50WSHP-SVX01E-EN
Page 51
Installation
Dual Filtration (GEH 1/2
to 5 ton)
Note: The dual-filtration design is
typically used in a free-return
application.
The horizontal, GEH model, allows
the installer flexibility in design
applications such as a dual filtration
option. With the dual filtration
design, the unit will contain a lower
static which translates into a
decrease in filter maintenance. For
installation of a dual filtration
accessory for the GEH model, verify
that an extra set of return-air filter
racks and filter have been ordered
from the factory. This accessory will
be shipped separate from the unit,
and should be located in a separate
box than the unit.
1.Remove the return-air side panel
from the GEH unit. This panel is
held in place by six Torx® head
screws.
Figure 48.Take off side panel
2.Install the top/bottom filter rack
at the new opening. The 1"/2"
(25.4/50.8 mm) adjustable filter
rack is held in place with four
Torx® head screws that once
held the panel.
3.Install the 1"/2" (25.4/50.8 mm)
filter.
Figure 50.Install filter
Unit Top
Unit Side
3 3/4"
Unit Side
Return-Air Duct Panel
Note: The ducted panel design is
typically used in combination
with a field installed ceiling
filter rack design.
The return-air arrangement may be
easily converted from a free returnair system, to a ducted return-air
system with the addition of a returnair side panel on the GEH unit. By
replacing the filter racks with the
return-air panel, a complete seal
from the ductwork to the unit is
possible. The 1 1/2" (38 mm) duct
flange facilitates ease of field hookup to the mechanical system.
1.Install the return-air duct panel to
the return-air opening with the
six Torx® head screws provided
for the filter rack assembly.
For sound sensitive installations, a
vibration pad (field provided) should
be placed beneath the horizontal or
vertical equipment. For the horizontal
unit, the pad should be
approximately twice the size of the
unit foot print. For the vertical unit,
the pad should be 1/2" (12.7 mm)
thick, and equal to the overall unit
foot print.
Hanging the Horizontal
Unit
WARNI NG
Improper Unit Lift!
Test lift unit approximately 24 inches
to verify proper center of gravity lift
point. To avoid dropping of unit,
reposition lifting point if unit is not
level. Failure to properly lift unit
could result in death or serious injury
or possible equipment or propertyonly damage.
To hang the horizontal configuration:
1.Install the hanging isolators
(located in the return-air section
of the unit) into the four hanging
brackets.
2.Secure the equipment to a joist,
concrete, etc. with the use of 3/8"
(9.7 mm) field provided (allthread) rod. Each corner should
contain field provided nuts and
washers to complete the
hanging installation.
3.Slope horizontal units in two
directions. The unit should
contain a dual ¼ to 12-inch pitch
toward the drain connection.
This will insure proper drainage
of the unit. All plumbing to the
unit should conform per national
and local codes and is the
responsibility of the contractor.
Condensate Drain
Connection
Install proper trapping to the
equipment. The unit drain
connection is 3/4" (19 mm) for all
GEH and GEV models.
When designing the condensate trap
for the water-source system, it’s
important to consider the unit’s draw-
thru design requiring negative
pressure trapping.
In a properly trapped system, when
condensate forms during normal
operation, the water level in the trap
rises until there is a constant flow. It
is imperative to maintain water in the
trap and not allow the trap to dry out
during heating season. Keeping trap
primed at all times will enable the
water to flow properly. See Figure 53
for appropriate dimensions required
in a negative pressure system.
3/8" ALL-THREAD
(BY OTHERS)
3/8" WASHER / NUT
(BY OTHERS)
RETURN-AIR
SUPPLY-AIR
Figure 52.Hanging the unit
NEGATIVE PRESSURE TRAPPING
1" (25.4 mm) FOR EVERY 1"
H =
(25.4 mm) OF MAXIMUM
NEGATIVE STATIC PRESSURE
+ 1" (25.4 mm).
J =
HALF OF H.
H + J + PIPE DIAMETER +
L =
INSULATION.
Figure 53.Negative pressure
system
Supply/Return Pipe
Connections
Connect the supply and return hoses
to the water-inlet (from supply) and
water-outlet (to return) of the unit.
For vibration isolation, it is
recommended that flexible steel
braided hoses be installed instead of
hard piping the equipment to the
main loop system. Figure 54 shows
connection of a Hays Measurflo®
balancing hose kit to the water-in and
water-out of a vertical unit.
Note: Figure 54 example
incorporates the Hays
Measurflo® balancing hose
kit and a 2-position isolation
valve into the system design.
An isolation valve is often
used in variable speed
pumping applications. The
isolation valve is designed to
stop water flow to the unit
during non operation times.
This allows the loop water
pumps to run only when a
requirement for pumping is
needed for greater energy
efficiency of the overall
system design.
WATER-OUT
WATER-IN
AUTOMATIC BALANCING
HOSE KIT
RETURN
TO
LOOP
SUPPLY
FROM
CENTRAL
PUMP
Figure 54.Supply/return pipe
connections
Types of Hose
Connections
Whether installing the units in a
central pump (main/auxiliary pump
for the entire zone) design, or as a
distributed pump (1-pump per unit)
design, a shut-off device and flexible
hose is recommended to transition
from the hard piping of the closed or
open loop water system to the unit.
There are multiple hose
combinations which may be used to
fit the design or specification criteria
for the installation.
1.A steel braided hose without a
shut-off device is the least
expensive means of connecting
the heat pump to the supply/
return water loop.
RETURN
SUPPLY
Figure 55.Flexible hoses
52WSHP-SVX01E-EN
Page 53
Installation
2.With the addition of a shut-off
device on the supply and return
of the system, the unit may be
isolated during service or
maintenance situation. This
system may be installed as a
wide open (full water flow to the
equipment) design, or manually
balanced by utilizing the
pressure/temperature ports on
the top of the ball valve/shut-off
device.
Figure 56.Flexible hoses with ball
valves
3.A circuit setter provides a means
of manually balancing the water
flow to the heat pump. This
manual in-line balancing method
is accurate up to ±20%. In order
to determine flow rate, the user
must record both handle
position, and differential
pressure drop. Then, the user
must consult a chart containing
both pieces of information and
make the necessary adjustments
to the circuit setter.
Figure 57.Flexible hoses with ball
valves and circuit setter
4.For self balancing flow control, a
Hays Measurflo® balancing hose
kit provides a constant flow rate
over the pressure differential
range of 2 to 80 psid. As system
pressures change (through the
addition of heat pumps, for
example) each individual flow
control valve will automatically
adjust to the new system
conditions.
Figure 58.Flexible hoses with ball
valves
Additional accessories, such as a
strainer are recommended for use to
eliminate contaminants from
entering the co-axial water-torefrigerant heat exchanger.
Cleaning and Flushing
the Water Loop
After the piping system is complete,
the flexible hose connectors should
be doubled back to complete the
water circuit external to the unit
(avoiding trash settle-out in the
condenser). An extra pipe may be
necessary to connect the hose kits.
1.Wat e r c i r c ul a ti o n system should
be filled with clean water using
the water make up connections.
Note: Air vents should be open
during filling.
2.With the air vents closed, start
the circulating pump and then
crack the air vents to bleed off
the trapped air, assuring
circulation through all
components of the system.
Note: Make up water must be
available to the system to
replace the volume formerly
occupied by the air that is
bled off.
3.With the air vented and the water
circulating, the entire system
should be checked for leaks with
repairs made as required.
4.Operate the supplementary heat
system (boiler) making checks
per manufacturer’s instructions.
During this operation, visual
checks should be made for leaks
that may have occurred due to
increased heat. Repair as
required.
5.Open the system at the lowest
point for the initial blow down
(making sure the make up water
is equal to the water being
dumped). Continue blow down
until the water leaving the drain
runs clear, but not less than 2
hours.
6.Shut down pumps and
supplementary heat system.
Reconnect the hoses placing the
water-to-refrigerant heat
exchanger in the water
circulating system.
Note: Vents should be open when
the pumps and
supplementary heat system
are shut down.
WSHP-SVX01E-EN53
Page 54
Installation
A
Connecting a Water
Regulating Valve
Note: Water regulating valves are
most commonly applied with
vapor-cycle refrigeration
systems that use capillary
tube metering devices to
maintain suitable head or
suction pressure levels for
proper compressor loading.
They are seldom applied
when thermal expansion
valves (TXV’s) are used.
The water regulating valve assembly
is shipped as a separate item.
Connections from the valve
assembly to the unit must be made
by the installing contractor.
Note: IMPORTANT! These valves
are not positive shut-off
devices. Use a slow-closing
solenoid valve in the heat
pump’s leaving water line to
assure positive shut-off in
variable-pumping
applications.
ordered with a water
regulating tap, and the tap is
field installed, it is important
the tap be made on the
copper tube between the
reversing valve and the
water-to-refrigerant heat
exchanger. This is the only
part of the heat pump
refrigerant circuit that serves
as both a discharge line
during the cooling cycle, and
a suction line during the
heating cycle. To avoid
shavings, particles and dirt
from entering the system, it is
recommended that the 1/4"
(6.35 mm) hole be burned in
the copper vs. drilled in the
Installation for Single
Compressor Units
1.Connect the MPT connection on
the valve assembly to the unit
copper.
FIELD SUPPLIED
UNION REQUIRED
TO CONNECT WATER
REGULATING ASSEMBLY
TO WATER-OUT CONNECTION
water out FPT connection. Note:
A field supplied union or elbow
may be required to connect the
water regulating valve assembly
DIRECT
CTING
VALV E
REVERSE
ACTING
VALV E
to the unit. All field supplied
fittings should be brass or
copper.
2.Connect the valve depressor
with a 1/4" (6.35 mm) flare nut to
the 1/4" (6.35 mm) schrader tap
WATER FLOW
TOP VIEW
VALVE ADJUSTMENT
KNOBS
on the unit.
Note: The pressure-sensing lines
from both regulators have
7/8"
(22)
5/8"
(16)
been "tee’d" together.
3.Adjust the regulator head
pressure to meet specified
FRONT VIEWRIGHT VIEW
conditions. See Table 32.
Table 32. Typical water regulating valve
operating pressures
Discharge
Water Temp
Entering
WSHP Unit
45 F160 psig
Pressure
Cooling
Cycle 80F
Return Air
(minimum)
Suction
Pressure
Heating
Cycle 70F
Return-Air
46-54 psig
VALVE DEPRESSOR
W/ 1/4" (6.35) FLARE NUT
Figure 59.WRV assembly
Installation for Multiple
Compressor Units
A water regulating schrader option is
TO THE UNIT 'S
1/4" (6.35) SCHRADER
VALVE TAP
not available factory shipped on the
12 1/2 through 25 ton units. All
preparations for the acceptance of a
water regulating valve assembly
must be made in the field.
Field Installed Power
Wiring
Power wiring to the equipment must
conform to National and Local
Electric Codes (NEC) by a
professional electrician.
WARNI NG
Live Electrical Components!
During installation, testing, servicing
and troubleshooting of this product,
it may be necessary to work with live
electrical components. Have a
qualified licensed electrician or other
individual who has been properly
trained in handling live electrical
components perform these tasks.
Failure to follow all electrical safety
precautions when exposed to live
electrical components could result in
death or serious injury.
Verify that the power supply
available is compatible with the unit’s
nameplate. Use only copper
conductors to connect the power
supply to the unit.
CAUTION
Use Copper Conductors Only!
Unit terminals are not designed to
accept other types of conductors.
Failure to use copper conductors
may result in equipment damage.
Main Unit Power Wiring
WARNI NG!
Grounding Required!
Follow proper local and state
electrical code on requirements for
grounding. Failure to follow code
could result in death or serious
injury.
A field supplied disconnect switch
must be installed at or near the unit
in accordance with the National
Electric Code (NEC latest edition).
Location of the applicable electric
service entrance for HIGH (line
voltage) may be found in the
Dimensions section of this manual.
The high voltage connection is made
at the 1K1 contactor or 1TB1 power
54WSHP-SVX01E-EN
Page 55
Installation
block inside the unit control box. See
Figure 60. Refer to the customer
connection diagram that is shipped
with the unit for specific termination
points.
Provide proper grounding for the unit
in accordance with the local and
national codes.
Control Power
Tr a n s f o r m e r
The 24-volt control power
transformers are to be used only with
the accessories called out in this
manual. Transformers rated greater
than 50 VA are equipped with
internal circuit breakers. If a circuit
breaker trips, turn OFF all power to
the unit before attempting to reset it.
WARNI NG
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
The transformer is located in the
control panel.
Thermostat Location
Location of the thermostat or zone
sensor is an important element of
effective room control.
Areas where the thermostat or zone
sensor should not be located include:
Behind doors or corners; Near hot or
cold air ducts; Near radiant heat (heat
emitted from appliances or the sun);
Near concealed pipes or chimneys;
On outside walls or other non
conditioned surfaces; In air-flows
from adjacent zones or other units.
See Figure 61 for thermostat/sensor
location.
NO
YES
NO
5 Feet
Figure 61.Thermostat/sensor location
NO
Figure 60.Power wiring example
WSHP-SVX01E-EN55
Page 56
Controls Using 24 VAC
Before installing any wire, refer to the
electrical access locations in
Dimension section of this manual.
Ensure that the AC control wiring
between the controls and the unit’s
termination point does not exceed
three (3) ohms/conductor for the
length of the run.
Note: Resistance in excess of 3-
ohms per conductor may
cause component failure due
to insufficient AC voltage
supply.
Check all loads and conductors for
grounds, shorts, and mis-wiring.
Use copper conductors unless
otherwise specified.
Do not run the AC low voltage wiring
in the same conduit with the high
voltage power wiring.
Low voltage connection diagrams for
basic and deluxe 24 volt control
packages mounted on 1/2 through 5
ton equipment sizes are shown in
Figure 62.
Recommended
Wire Size
Installation
Basic Controls Wall Mounted Thermostat
1TB1
24 VAC
1
FAN
2
REVERSING VALVE (COOL)
3
COMPRESSOR & VAR SPD PUMP SOLENOID
4
24 VAC GENERAL ALARM OUTPUT
5
24 VAC COMMON & VAR SPD PUMP SOLENOID
6
7
8
9
10
11
12
13
14
15
16
17
18
Deluxe Controls NSB Thermostat
1TB1
"L" THERMOSTSAT TERMINAL
1
FAN
2
REVERSING VALVE (COOL)
3
COMPRESSOR & VAR SPD PUMP SOLENOID
4
5
24 VAC COMMON & VAR SPD PUMP SOLENOID
6
7
"R" THERMOSTAT TERMINAL
8
24 VAC COMPRESSOR DISABLE INPUT
9
24 VAC COMPRESSOR DISABLE INPUT
10
11
12
13
24 VAC NI GHT SETBACK INPUT
14
24 VAC NI GHT SETBACK INPUT
15
ALARM CONTACT OUTPUT
16
ALARM CONTACT OUTPUT
17
18
Figure 62.Low voltage connection (1/2 through 5 ton equipment)
Deluxe Controls Wall Mounted Thermostat
1TB1
24 VAC
1
FAN
2
REVERSING VALVE (COOL)
3
COMPRESSOR & VAR SPD PUMP SOLENOID
4
5
24 VAC COMMON & VAR SPD PUMP SOLENOID
6
ELECTRIC HEAT (COOL ONLY W/ ELEC HT UNIT)
7
8
24 VAC COMPRESSOR DISABLE INPUT
9
24 VAC COMPRESSOR DISABLE INPUT
10
11
12
13
14
15
ALARM CONTACT OUTPUT
16
ALARM CONTACT OUTPUT
17
18
Deluxe Controls With Reheat
1TB1
24 VAC
1
FAN
2
REVERSING VALVE (COOL)
3
COMPRESSOR
4
5
24 VAC COMMON & VAR SPD PUMP SOLENOID
6
7
8
24 VAC COMPRESSOR DISABLE INPUT
9
24 VAC COMPRESSOR DISABLE INPUT
10
HUMIDISTAT
11
VAR SPD PUMP SOLENOID
12
13
14
15
ALARM CONTACT OUTPUT
16
ALARM CONTACT OUTPUT
17
18
56WSHP-SVX01E-EN
Page 57
Controls Using 24 VAC
There are two factory thermostat
options for the dual circuited (6
through 25 ton) equipment. Low
voltage connection diagrams for
deluxe 24 volt control packages for
these thermostats mounted on 6
through 25 ton equipment sizes are
shown in Figure 63.
For controls using DC analog input/
outputs, see appropriate installation,
operation and diagnostic manuals for
connection. WSHP-IOP-2 (ZN510) and
WSHP-PRB002-EN (ZN524).
Installation
Deluxe Controls with
-all Heat Pump Units w/ Reheat
-all Cooling Only Units
using X13511090 010 (T8511)
1TB2
24 VAC (R)
1
FAN ( G)
2
COMPRESSOR 1 (Y1)
3
COMPRESSOR 2 (Y2)
4
REVERSING VALVE (0) & HUMIDISTAT
5
24 VAC COMMON (C) & WATER ISOLATION VA
6
COMPRESSOR DISABLE
7
COMPRESSOR DISABLE
8
ALARM
9
ALARM
10
ELECTRIC HEAT
11
ELECTRIC HEAT
12
HUMIDISTAT
13
WATER ISOLATION VALVE
14
3RD STAGE HEAT (W3)
15
NOT USED
16
Deluxe Controls with
-all Heat Pump Units without Reheat
using X13511090 010 (T8511)
1TB2
24 VAC (R)
1
FAN ( G)
2
COMPRESSOR 1 (Y1) & WATER ISOLATION VA
3
COMPRESSOR 2 (Y2)
4
REVERSING VALVE (0) & HUMIDISTAT
5
24 VAC COMMON (C) & WATER ISOLATION VA
6
COMPRESSOR DISABLE
7
COMPRESSOR DISABLE
8
ALARM
9
ALARM
10
ELECTRIC HEAT
11
ELECTRIC HEAT
12
HUMIDISTAT
13
NOT USED
14
3RD STAGE HEAT (W3)
15
NOT USED
16
Deluxe Controls with
-all Heat Pump Units w/ Reheat
-all Cooling Only Units
using X13511091010/X13511092010 (T7300)
1TB2
24 VAC (R)
1
FAN (G)
2
COMPRESSOR 1 (Y1)
3
COMPRESSOR 2 (Y2)
4
REVERSING VALVE (0) & HUMIDISTAT
5
24 VAC COMMON (X) & WATER ISOLATION VA
6
COMPRESSOR DISABLE
7
COMPRESSOR DISABLE
8
ALARM
9
ALARM
10
ELECTRIC HEAT
11
ELECTRIC HEAT
12
HUMIDISTAT
13
WATER ISOLATION VALVE
14
3RD STAGE HEAT (W1)
15
NOT USED
16
Deluxe Controls with
-all Heat Pump Units without Reheat
using X13511091010/X13511092010 (T7300)
1TB2
24 VAC (R)
1
FAN (G)
2
COMPRESSOR 1 (Y1) & WATER ISOLATION VA
3
COMPRESSOR 2 (Y2)
4
REVERSING VALVE (0) & HUMIDISTAT
5
24 VAC COMMON (X) & WATER ISOLATION VA
6
COMPRESSOR DISABLE
7
COMPRESSOR DISABLE
8
ALARM
9
ALARM
10
ELECTRIC HEAT
11
ELECTRIC HEAT
12
HUMIDISTAT
13
NOT USED
14
3RD STAGE HEAT (W1)
15
NOT USED
16
Figure 63.Low voltage connection (6 to 25 ton)
Deluxe Board Diagnostics
Table 34. Deluxe controller diagnostic
Three light emitting diodes (LEDs)
are provided for indicating the
Color: Green Color: Red
operating mode of the Deluxe
Controller. The LEDs are intended to
aid in troubleshooting and for unit
maintenance. The LEDs are labeled
on the circuit board with numbers as
referenced in Ta b le 3 4.
OFFOFFOFFControl OFF
ONOFFOFFNormal/Compressor OFF
ONOFFFLASHAnti-short cycle
ONOFFONNormal/Compressor ON
FLASHONOFFBrownout Condition
ONFLASHONSoft Lockout (low pressure)
ONFLASHFLASHSoft Lockout (high pressure)
ONONONManual Locko ut (low pressure)
ONONFLASHManual Lockout (high pressure)
ONFLASHOFFManual Lockout (condensate overflow)
ONONOFFCompressor Disable
LEDs
Controller
ModeLED1LED2LED3
WSHP-SVX01E-EN57
Page 58
Blower Motor Speed-Tap
Retrofit
Note: (for 1/2 Through 5 Ton Units
ONLY)
Motors installed in the unit include 4speed and 3-speed configurations.
All voltages include a 4-speed
configuration, with the exception of
380V, 415V, 460V which contain a 3speed arrangement and 575V which
contains a 2-speed arrangement. To
modify the rpm of the motor, the
following steps may be followed.
WARNI NG
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
Installation
Figure 65.Relay location
3.For units w/o Hot Gas Reheat
Remove undesired speed-tap
wire from 1K4 relay at spade 3.
Wire tie the lead, to eliminate a
short.
For units with Hot Gas
Reheat Remove undesired
speed-tap wire from 1K8 relay at
spade 6. Wire tie the lead, to
eliminate a short.
Figure 67.
5.Install service front panel.
Reconnect power to the unit.
WARNI NG!
Grounding Required!
Follow proper local and state
electrical code on requirements for
grounding. Failure to follow code
could result in death or serious
injury.
1.Remove service access panel at
the unit front.
Figure 64.Service access panel
2.Find the blower motor relay. The
relay is highlighted below. The
relay location is consistent in all
control configurations.
Figure 66.Wiring change
4.For units w/o Hot Gas Reheat
Select desired speed-tap wire.
Connect desired speed tap wire
to 1K4 relay at spade 3.
For units with Hot Gas
Reheat Select desired speed-tap
wire. Connect desired speed tap
wire to 1K8 relay at spade 6.
Figure 68.Service access panel
Table 35. 4-Speed Motor (115, 208, 230,
265)
Lead Colors
Lead Black BlueOrangeRed
Speed HighMedium
High
Table 36. 3-Speed Motor (380, 415, 460)
Lead Colors
Lead Black BlueOrange
SpeedHighMedium Low
Table 37. 2-Speed Motor (575)
Lead Colors
Lead Black Blue
SpeedHighLow
Medium
Low
Low
Note: When using the medium or
low speed tap, the purple
wire must be jumpered to the
high speed tap (blk).
58WSHP-SVX01E-EN
Page 59
Installation
Air Flow Adjustment
Note: (6 through 25 ton units ONLY)
To increase CFM, loosen the turns
open set screw on the sheave, and
turn the sheave clockwise.
To decrease CFM, Loosen the turns
open set screw on the sheave, and
turn the sheave counterclockwise.
To increase belt tension, loosen the
adjustment bolt and pull motor
mounting plate back until the belt is
tight. Tighten the adjustment bolt
after the belt has reached the desired
tension.
SeeFigure 69 for fan motor and
sheave adjustment.
WARNI NG
Rotating Components!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
ADJUSTMENT
BOLT AND PLATE
BELT
Waterside Economizer
Installation
Note: for GEH 1/2 to 5 ton units
WARNI NG
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
WARNI NG!
Grounding Required!
Follow proper local and state
electrical code on requirements for
grounding. Failure to follow code
could result in death or serious
injury.
The following steps were sequenced
to aid in the installation and mating
of a water side economizer to a
water-source heat pump (GEH 1/2 to
5 ton).
1.Remove the control side service
panel of the water-source heat
pump unit.
2.Remove rubber isolation
grommets from the return-air
section. Place them in a
convenient location.
3.Attach ducted panel to the watersource heat pump unit with six
factory provided Torx® head
screws. This panel is shipped
loose with the water-source heat
pump but must be field installed
to the unit.
pump with 10-factory provided
Torx® head screws. The
economizing package fits to the
outside of the of the watersource heat pump. Trane
recommends the mating of the
systems be made via 3-screws
spaced evenly across the top, 3screws spaced evenly across the
bottom (installed immediately
after hanging the unit), and 2screws on each side.
Figure 71.Step 4
5.Install the 18-inch steel braided
hose between the upper most
piping connection of the
economizer, and the water-in of
the heat pump. The hose is
shipped loose with the waterside economizer.
FAN SHEAVE
Figure 69.Fan motor and sheave
adjustment
WSHP-SVX01E-EN59
Figure 72.Step 5
Figure 70.Step 3
4.Attach the water side
economizing unit to the ducted
panel of the water-source heat
Page 60
6.Install the SUPPLY and RETURN
hoses to the (1) 2-position valve’s
threaded connection (2) waterout threaded connection of the
water-source heat pump.
Figure 73.Step 6
7.VERIFY The control board for the
water side economizer is located
at the back of the control box.
The temperature rating of this
board is factory set to 55ºF.
For units with boilerless (electric
heat) control and water side
economizer, the boilerless
control board is factory set to
45ºF.
Installation
Figure 75.Step 8
9.Wire-tie the sensor to the water
SUPPLY side of the piping (ON,
or BEFORE) the 2-position valve.
Figure 78.Step 11
12. Wire the valve to the terminal
strip according to the unit wire
diagram located on the service
control panel.
Figure 74.Step 7
8.Thread the bulb and wire
through the low voltage hole of
the water-source heat pump.
Figure 76.Step 9
10. Bundle excess sensor wire, and
wire tie the bundle neatly.
Figure 77.Step 10
11. Thread the valve’s wire lead
through the low voltage hole of
the heat pump.
Figure 79.Step 12
RED = 1TB1-14
BLK = 1TB1-18
WHT = 1TB1-15
13. Bundle excess valve wire, and
wire tie the bundle neatly.
Figure 80.Step 13
14. Install control side service panel.
60WSHP-SVX01E-EN
Page 61
Installation
15. Install the six hanging isolation
grommets into the hanging
brackets The unit isolators were
located in the return-air section
of the unit. See Step 2. Isolators
for the economizing package are
located with the economizer.
Figure 81.Step 15
16. Insulate the economizing piping
package and the supply/return/
by-pass hoses (3-hoses) via field
provided pipe insulation.
Insulating the piping will stop
condensation from forming on
the pipe and dripping onto the
ceiling tiles.
Note: Trane does not provide
insulation on the
economizing piping package.
This insulation must be field
provided and field installed.
17. Install filter rack (top and bottom)
to the economizing package. The
filter rack is located in the unit’s
packaging along with the filter.
18. Hang Unit. See Figure 52 on
page 52 for hanging of the
packaged unit. Bottom screws
referenced in step 4 must be
installed at this time.
19. Field pipe the drain lines of the
waterside economizer and watersource heat pump together prior
to installing a condensate trap.
See Figure 53 on page 52 for
proper trapping of condensation.
Waterside Economizer
Installation for GEV and
GEH 6 to 25 Ton Models
WARNI NG
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
WARNI NG!
Grounding Required!
Follow proper local and state
electrical code on requirements for
grounding. Failure to follow code
could result in death or serious
injury.
The following steps were sequenced
to aid in the installation and mating
of a waterside economizer to a watersource heat pump (GEV and GEH 6
through 25 ton models).
1.Remove the filter frame from the
unit.
2.Remove the waterside service
panel from the unit.
3.Remove the control box service
panel from the unit.
4.Remove the economizer and
miscellaneous mounting parts
from it’s packaging.
5.GEV ONLY: Mount the
economizer support angle (4475
1637 0100) found in the
economizer packaging in the
same holes of the return air filter
frame removed in step 1. The
support angle screws into the
unit roof.
6.GEV ONLY: Hang the economizer
assembly from the economizer
support angle mounted in step 5.
7.Secure the economizer to the
unit using the four plates (4475
1630 0100) found in the
economizer packaging. Two
plates should be applied to each
economizer side. GEV ONLY:
Secure the bracket on the bottom
of the economizer cabinet to the
unit compressor compartment
center post.
8.Install the field portion of the
water piping and the 3-way valve
together.
9.VERIFY The control board for the
waterside economizer is located
at the back of the control box.
The temperature rating of this
board is factory set to 55ºF.
10. Thread the economizer’s
entering water temperature
sensor (4RT1) through the waterin line of the water-source heat
pump. This sensor is used by the
economizer’s 3-way valve to
determine if water flow should
be directed through the
waterside economizing coil.
11. Tie wrap the thermistor to the
water line (supply side) upstream
of the water pipe to the
economizer. The thermistor must
be situated so that the thermistor
is capable of reading the actual
entering water temperature
regardless of the economizer’s
on or off situation.
12. Insulate the thermistor with
tubing insulation.
13. Tie wrap each end of the tubing
insulation to prevent air
filtration. The tie wraps and
insulation are located in a baggie
and shipped inside of the unit.
14. Thread the factory wire harness
through the low voltage hole of
WSHP-SVX01E-EN61
Page 62
the heat pump to the 3-way
valve’s wire harness.
15. Connect the factory installed
wire harness to the to the wire
harness supplied with the 3-way
valve.
Table 39.
Actuator
Wire # Color
1 BLK=25L-Black
2 WHT=23T-White
3 WHT=73A-White
Factory Harness
Wire # Color
16. Bundle excess valve wire, and
wire tie the bundle neatly.
17. Install control side service panel
to the heat pump.
18. Install the unit filter frame to the
economizing inlet.
19. Insulate the economizing piping
package with field supplied pipe
insulation. Insulating the piping
will help stop condensation from
forming on the pipe.
Note: Trane does not provide
insulation on the
economizing piping package.
This insulation must be field
provided and field installed.
20. Install waterside service panel to
the heat pump.
21. Field pipe the drain lines of the
waterside economizer and watersource heat pump together prior
to installing a condensate trap.
See page 52 for proper trapping
of condensation. The economizer
condensate line must be trapped
prior to the unit’s drain line. This
helps prevent air from being
sucked through the drain line
causing condensate to spit or
build-up in the economizer or
unit drain pans.
Installation
62WSHP-SVX01E-EN
Page 63
Economizer Start-Up
Start-up Sequence
1.Set the thermostat to the highest
position.
2.Set the thermostat system
switch to COOL with the fan
control to AUTO. The
compressor should NOT run.
3.Reduce the thermostat setting
until the compressor, reversing
valve, solenoid valve, and loop
pump are energized. Adjust
water flow utilizing pressure/
temperature plugs and
comparing to tables contained in
specification sheet data. Water
leaving the heat exchanger
should be warmer than the
entering water temperature
(approximately 9-12ºF); blower
operation should be smooth;
compressor and blower amps
should be within data plate
ratings; the suction line should
be cool with no frost observed in
the refrigerant circuit.
4.Check the cooling refrigerant
pressures against values in
Figure 2, p. 79.
Note: If cooling mode is activated,
and the entering water
temperature of the heat
pump falls below 55ºF, the 2position, water side
economizing valve will
become energized (open)
and compressor operation
will halt allowing for free
cooling in the space.
5.Turn the thermostat system
switch to the OFF position. Unit
should stop running and the
reversing valve should deenergize.
6.Leave unit off for approximately
FIVE minutes to allow for
pressure equalization.
7.Turn the thermostat to the
lowest setting.
8.Set the thermostat system
switch to the HEAT position.
9.Adjust the temperature setting
upward until the unit is
energized. Warm air should
blow from the register. A water
temperature decrease of
approximately 5-9 F leaving the
heat exchanger should be noted.
The blower and compressor
operation should be smooth
with no frost observed in the
refrigeration circuit.
10. Check the heating refrigerant
pressures against values in
Figure 2, p. 79. NOTE: For units
with boilerless electric heat
option...In heating mode, if the
entering water temperature of
the heat pump falls below 45ºF,
the electric heater will be
energized, and compressor
operation will halt. Once the
entering water temperature rises
above 50ºF, the boilerless
controls returns the unit to
normal operation.
11. Set the thermostat to maintain
the desired space temperature.
12. Instruct the owner on system
operation.
Table 40. Waterside Economizing
Three-Way Valve
Specifications
Unit Size
60 HZ
GEH
006-015
GEH
018-042
GEH
048-060
GEV/GEH
6 - 7 1/2
Ton
GEV/GEH
10-15
Ton
GEV
20 & 25
Ton
Unit
Size
50 HZ
GEH
006-012
GEH
015-036
GEH
042-060
GEV
6 Ton
GEV/
GEH
7 1/2-12
1/2 Ton
GEV
15 & 20
Ton
Valve
Valve
Conn.
Pressure
Size
Rating
1/2"
600 psi200 psi0ºF to 212ºF
FPT
3/4"
600 psi200 psi0ºF to 212ºF
FPT
1" FPT 600 psi200 psi0ºF to 212ºF
1 1/4
600 psi200 psi0ºF to 212ºF
FPT
1 1/2"
600 psi200 psi0ºF to 212ºF
FPT
2" FPT 600 psi200 psi0ºF to 212ºF
The valve body is constructed from
forged brass with nickel plating, with
the ball and stem constructed of
stainless steel.
For other information pertaining to
the economizing water valve, see the
valve’s data plate.
Valve
Close-off
Pressure
Valve Temp
RangeActuator
-18ºC to 121ºC
-18ºC to 121ºC
-18ºC to 121ºC
-18ºC to 121ºC
-18ºC to 121ºC
-18ºC to 121ºC
Non-spring return type
24 VAC +/- 20%
135 second stroke t ime
at full port
10 C
v
Non-spring return type
24 VAC +/- 20%
135 second stroke t ime
30 C
at full port
v
Non-spring return type
24 VAC +/- 20%
135 second stroke t ime
at full port
23 C
v
Non-spring return type
24 VAC +/- 20%
135 second stroke t ime
at full port
33 C
v
Non-spring return type
24 VAC +/- 20%
135 second stroke t ime
at full port
37 C
v
Non-spring return type
24 VAC +/- 20%
135 second stroke t ime
•Before energizing the unit, the
following system devices must
be checked:
•Is the high voltage power supply
correct and in accordance with
the nameplate ratings?
•Is phasing of the unit correct per
compressor rotation (scroll
compressor only)?
•Is the field wiring and circuit
protection the correct size?
•Is the low voltage control circuit
wiring correct per the unit wiring
diagram?
•Is the piping system clean/
complete and correct? (A
recommendation of all system
flushing of debris from the
water-to-refrigerant heat
exchanger, along with air
purging from the water-torefrigerant heat exchanger be
done in accordance with the
Closed-Loop/Ground Source
Heat Pump Systems Installation
Guide).
•Is vibration isolation provided?
(i.e. unit isolation pad, hosekits)
•Is unit serviceable? (See
clearance specifications on
pages 8 and 9).
•Are the low/high-side pressure
temperature caps secure and in
place?
•Are all the unit access panels
secure and in place?
•Is the thermostat in the OFF
position?
•Is the water flow established and
circulating through all the units?
•Is the duct work correctly sized,
run, taped, insulated and
weather proofed with proper
unit arrangement?
•Is the condensate line properly
sized, run, trapped, pitched and
primed?
•Is the zone sensor correctly
wired and in a good location?
•Does the indoor blower turn
freely without rubbing?
•Has all work been done in
accordance with applicable local
and national codes?
•Has heat transfer fluid been
added in the proper mix to
prevent freezing in closed
system application?
WSHP-SVX01E-EN77
Page 78
Sequence of Operation
Initial Unit Start-up
Note: Start-up with the
conventional thermostat is
included below:
1.Set the thermostat to the highest
position.
2.Set the thermostat system
switch to COOL with the fan
control to AUTO. The
compressor should NOT run.
3.Reduce the thermostat setting
until the compressor, reversing
valve, solenoid valve, and loop
pump are energized. Adjust
water flow utilizing pressure/
temperature plugs and
comparing to tables contained in
specification sheet data.
Water leaving the heat
exchanger should be warmer
than the entering water
temperature (approximately 912ºF); blower operation should
be smooth; compressor and
blower amps should be within
data plate ratings; the suction
line should be cool with no frost
observed in the refrigerant
circuit.
4.Check the cooling refrigerant
pressures against values in
Figure 2, p. 79.
5.Turn the thermostat system
switch to the OFF position. Unit
should stop running and the
reversing valve should deenergize.
6.Leave unit off for approximately
FIVE minutes to allow for
pressure equalization.
7.Turn the thermostat to the
lowest setting.
8.Set the thermostat system
switch to the HEAT position.
9.Adjust the temperature setting
upward until the unit is
energized. Warm air should
blow from the register. A water
temperature decrease of
approximately 5-9ºF leaving the
heat exchanger should be noted.
The blower and compressor
operation should be smooth
with no frost observed in the
refrigeration circuit.
10. Check the heating refrigerant
pressures against values in
Figure 2, p. 79.
11. Set the thermostat to maintain
the desired space temperature.
Serial
Number:_____________________
In order to minimize troubleshooting
and costly system failures, complete
the following checks and data entries
before the system is put into full
operation.
12. Instruct the owner on system
operation.
Table 1. Checklist
MODEHeatCool
Entering fluid
temperature_______F_______F
Leaving fluid
temperature_______F_______F
Temperature
differential_______F_______F
Return-air
temperature DB/WB _______F_______F
Supply-air
temperature DB/WB _______F_______F
Temperature
differential_______F_______F
Water coil heat
exchanger (Water
Pressure IN)_________PSIG
Water coil heat
exchanger (Water
Pressure OUT)_________PSIG_________PSIG
Pressure Differential _________PSIG_________PSIG
COMPRESSOR
Amps
Volts
Discharge line
temperature (after
10 minutes)_______F_______F
_________PSIG
Start-Up Checklist and
Log
Installing Contractor: Use this
checklist to thoroughly check-out the
system and units before and during
start-up. (This form need not be
returned to the factory unless
requested during technical service
support).
Job Name:________________________
Model Number:____________________
Date:______________________________
78WSHP-SVX01E-EN
Page 79
Operation Pressures
Operating Pressures
There are many variables (airflow, air temperatures) in an air conditioning system that will affect operating refrigerant
pressures and temperatures. The charts below shows approximate conditions and is based on air flow at the rated
SCFM, entering air at 80.6 °F(DB), 66.2 °F(WB) in cooling, 68 °F(DB) in heating. (+)Heating data with 35 °F EWT is based
on the use of an anti-freeze solution having a freezing point 20 °F lower than the minimum expected entering
temperature.
Maintenance on the unit is simplified
with the following preventive
suggestions:
Filter maintenance must be
performed to assure proper
operation of the equipment. Filters
should be inspected at least every
three months, and replaced when it
is evident they are dirty. Filter sizing
includes:
Table 6.
Size
60 HZ
GEH
006-015 006-01214 5/8" x 20 1/4"
018-030 015-02416 3/8" x 23 5/8"
036-042 030-03618 5/8" x 25 3/8"
048-060 042-06020 5/8" x 29 3/4"
072-120 072-09020 x 20 (3)
150-180 120-15025 x 25 (3)
GEV
006-015 006-01215 7/8" x 19 7/8"
018-030,
040
036-042 030-03619 7/8" x 24 7/8"
048-060 042-06027 7/8" x 29 7/8"
GEV 072120
150-300 120-24019 5/8" x 24 5/8" (6)
Size
50 HZ
015-024 17 7/8" x 24 7/8"
09020 x 20 (4)
Filter Size
(371 x 514)
(416 x 600)
(473 x 645)
(524 x 755)
(508 x 508)
(635 x 635)
(403 x 504)
(454 x 632)
(504 x 632)
(708 x 759)
(508 x 508)
(498 x 625)‘
WARNI NG
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
Check the contactors and relays
within the control panel at least once
a year. It is good practice to check the
tightness of the various wiring
connections within the control panel.
A strainer (60 mesh or greater) must
be used on an open loop system to
keep debris from entering the unit
heat exchanger and to ensure a clean
system.
For units on well water, it is
important to check the cleanliness of
the water-to-refrigerant heat
exchanger. Should it become
contaminated with dirt and scaling
as a result of bad water, the heat
exchanger will have to be back
flushed and cleaned with a chemical
that will remove the scale. This
service should be performed by an
experienced service person.
WARNI NG
Hazardous Chemicals!
Coil cleaning agents can be either
acidic or highly alkaline. Handle
chemical carefully. Proper handling
should include goggles or face
shield, chemical resistant gloves,
boots, apron or suit as required. For
personal safety, refer to the cleaning
agent manufacturers Materials
Safety Data Sheet and follow all
recommended safe handling
practices. Failure to follow all safety
instructions could result in death or
serious injury.
It should be noted that the water
quality should be checked
periodically. See Ta bl e 7 .
Ta b le 7. Wa t e r Quality Table
Scaling
Calcium and
magnesium (total
hardness)
Corrosion
pH7-9.5
Hydrogen SulfideLess than 1 ppm
SulfatesLess than 25 ppm
ChloridesLess than 125 ppm
Carbon DioxideLess than 75 ppm
Total dissolved solids
(TDS)
Biological Growth
Iron BacteriaLow
Erosion
Suspended SolidsLow
Less than 350 ppm
Less than 1000
ppm
Condensate Trap
For units incorporating a negative
trap design, ensure that the
condensate system is primed with
water at all times. Allowing a
negative, pressure condensate
system to run dry could cause a
break in the condensate seal
allowing the fan to draw water from
the condensate line to spray
moisture into the mechanical
system. By maintaining a primed
condensate trap, a seal will be
created and will help prevent these
complications.
WSHP-SVX01E-EN87
Page 88
Wiring
Figure 1.Basic — 208 V-60 Hz-1Ph
88WSHP-SVX01E-EN
Page 89
Wiring
Figure 2.Deluxe — 380-420 V-50 Hz-3 Ph
WSHP-SVX01E-EN89
Page 90
Wiring
Figure 3.ZN510 — 208 V-60 Hz-1 Ph
90WSHP-SVX01E-EN
Page 91
Wiring
Figure 4.ZN524 — 460 V-60 Hz-3 Ph
WSHP-SVX01E-EN91
Page 92
Troubleshooting
WARNI NG
Hazardous Service
Procedures!
The maintenance and trouble
shooting procedures recommended
in this section of the manual could
result in exposure to electrical,
mechanical or other potential safety
hazards. Always refer to the safety
warnings provided throughout this
manual concerning these
procedures. When possible,
disconnect all electrical power
including remote disconnects before
servicing.
Follow proper lockout/tagout
procedures to ensure the power can
not be inadvertently energized.
When necessary to work with live
electrical components, have a
qualified licensed electrician or other
individual who has been trained in
handling live electrical components
per these tasks. Failure to follow all
of the recommended safety
warnings provided, could result in
death or serious injury.
Deluxe Controls
Troubleshooting units which contain
the deluxe control option may be
made easy by using the three LEDs
(light emitting diodes). These LEDs
are provided for indicating the
operating mode of the controller.
The LEDs are intended to aid in
troubleshooting maintenance. The
LEDs are labeled on the circuit board
with numbers as referenced in
Unit short cyclesXXThermostat or sensor improperly located Relocate
Blower runs, but compressor does notXXDefective compressor overloadReplace (if external)
Insufficient capacityXXDirty filterReplace/clean
High pressure switch openXInadequate GPMIncrease water flow to unit
High head pressureXTrash in heat exchangerBackflush
Low suction pressureXXUnderchargedLocate leak, repair and recharge
XXMain power offCheck fuses
XXDefective control transformerReplace
XXBroken or loose connectionRepair
XXDefective thermostatReplace
XXTransformerReset Transformer
XXDefective compressor contactorReplace
XXSupply Voltage too lowCorrect
XXDefective compressor capacitorReplace
XXDefective windingsReplace
XXLimit switches openCheck cause/Replace or repair
XXBlower RPM too low Correct
XXLoss of conditioned air due to leaks in
ductwork
XIntroduction of excessively hot return-air Correct
XIntroduction of excessively cold return-air Correct
XXLow on refrigerant chargeLocate leak, repair and recharge by
XXRestricted thermal expansion valveReplace
XXDefective reversing valveSee WSHP-IOM-# for touch test chart
XXThermostat improperly locatedRelocate
XXUnit undersizedRecalculate heat gains/losses
XXInadequate water flowIncrease GPM
XXScaling in heat exchanger Clean or replace
XWater too hotDecrease temperature
XWater too coldIncrease temperature
XWater too hotDecrease temperature
XInadequate air flowCheck, clean blower and coil
XDirty filterClean/replace
XXOvercharged with refrigerantDecrease charge
XXDefective pressure switchCheck or replace
XLow water flowIncrease GPM
XXOvercharge of refrigerantDecrease charge
XXNon-condensable in systemEvacuate and recharge by weight
XXWater too hotDecrease temperature
XDirty filterClean / replace
XInadequate air flowCheck, clean blower and coil
XDirty filterClean/replace
XXUndercharged with refrigerantIncrease charge
XXDefective pressure switchReplace
XXHeat transfer fluid too coldRaise water temperature
Repair leaks
weight (not by superheat)
WSHP-SVX01E-EN93
Page 94
Warranty Information
Standard Warranty
The standard water-source heat
pump warranty is The Trane
Company parts-only warranty,
running 12 months from startup, not
to exceed 18-months from shipment.
Extended Warranty
The optional extended warranty is a
second through fifth year warranty.
The time starts at the end of the
standard 1-year coverage through
the fifth year.
These extended warranties apply
only to new equipment installed in
domestic Trane Commercial
Systems Group sales territories and
must be ordered prior to start-up.
Warranty
94WSHP-SVX01E-EN
Page 95
Page 96
Tr a n e
A business of American Standard Companies
www.trane.com
For more information, contact your local Trane
office or e-mail us at comfort@trane.com
Literature Order NumberWSHP-SVX01E-EN
Date03/07
SupersedesWSHP-SVX01D-EN (04/04)
Trane has a policy of continuous product and product data improvement and reserves the right to
change design and specifications without notice.
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