Trane ADD2B080A9362A, ADD2C100A User's Information Manual

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Gas Furnaces m Non-Condensing

Fan Assisted Combustion System
Upflow/ Horizontal

with Whole House Air Cleaner

IMPORTANT: Users MUST read all instructions in the manual.
All manuals MUST be kept for future reference.

SAFETY SECTION

Safety signal words are used to designate a degree or level of

seriousness associated with a particular hazard. The
signal words for safety marldngs are WARNING, and

CAUTION.

a. WARNING indicates a potentially hazardous situation

which, if not avoided, could result in death or serious
injury.

b. CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate
injury. It is also used to alert against unsafe practices
and hazards involving only property damage.

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Contents

Safety Section
General Information

To Start the Furnace

ProperMaintenance

The Problem Solver

RegularDealer Maintenance

Warranty

If the information in this manual is not followed exactly,
a fire or explosion may result causing property
damage, personal injury or loss of life.

-- Do not store or use gasoline or other flammable

vapors and liquids or combustible materials in the
vicinity of this or any other appliance.

-- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch;

do not use any phone in your building.

• Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's
instructions.

• If you cannot reach your gas supplier,
call the fire department.

-- DO NOT RELY ON SMELL ALONE TO DETECT
LEAKS. DUE TO VARIOUS FACTORS, YOU MAY

NOT BE ABLE TO SMELL FUEL GASES.

• U.L. recognized fuel gas and CO detectors are

recommended in all applications, and their
installation should be in accordance with the

manufacturer's recommendations and/or local
laws, rules, regulations, or customs.

-- Installation and service must be performed by a
qualified installer, service agency or the gas

supplier.

DO NOT USE THIS UNIT IF ANY PART HAS BEEN UNDER
WATER. A FLOOD DAMAGED UNIT IS EXTREMELY

DANGEROUS. ATTEMPTS TO USE THE FURNACE CAN
RESULT IN FIRE OR EXPLOSION. A QUALIFIED SERVICE

AGENCY SHOULD BE CONTACTED TO INSPECT THE
FURNACE AND TO REPLACE ALL GAS CONTROLS,

CONTROL SYSTEM PARTS, ELECTRICAL PARTS THAT
HAVE BEEN WET OR THE FURNACE IF DEEMED NECES-

SARY.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN

PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

IN THE EVENT THAT ELECTRICAL, FUEL OR MECHANICAL
FAILURES OCCUR, THE OWNER SHOULD IMMEDIATELY

TURN OFF THE GAS SUPPLY AT THE MANUAL GAS VALVE
LOCATED IN THE BURNER COMPARTMENT AND ELECTRI-

CAL POWER TO THE FURNACE AND CONTACT SERVICER.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN

PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

SHOULD OVERHEATING OCCUR, OR THE GAS SUPPLY
FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO
THE FURNACE BEFORE SHUTTING OFF THE ELECTRICAL

SUPPLY.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN

PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

User's Information

The following warning complies with State of California law, Proposition 65.

THIS PRODUCT CONTAINS FIBERGLASS WOOL INSULATION!

Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation.
Glasswool fibers may also cause respiratory, skin, or eye irritation.

PRECAUTIONARY MEASURES

• Avoid breathing fiberglass dust.

• Use a NIOSH approved dust/mist respirator.

• Avoid contact with the skin or eyes. Wear long-sleeved,
loose-fitting clothing, gloves, and eye protection.

• Wash clothes separately from other clothing: rinse
washer thoroughly.

• Operations such as sawing, blowing, tear-out, and
spraying may generate fiber concentrations requiring

additional respiratory protection. Use the appropriate
NIOSH approved respirator in these situations.

CARBON MONOXIDE POISONING HAZARD
FAILURE TO FOLLOW THE INSTALLATION AND OPERATION
INSTRUCTIONS FOR THE VENTING SYSTEM'S OPERATION
COULD RESULT IN CARBON MONOXIDE POISONING OR
DEATH.

BODILY INJURY CAN RESULT FROM HIGH VOLTAGE
ELECTRICAL COMPONENTS, FAST MOVING FANS, AND

COMBUSTIBLE GAS. DURING INSTALLATION AND
SERVICING, THE ELECTRICAL SUPPLY MUST BE DIS-

CONNECTED AND THE MAIN GAS VALVE MUST BE
TURNED OFF.

FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

FIRST AID MEASURES
Eye Contact - Flush eyes with water to remove dust.

If symptoms persist, seek medical
attention.

Skin Contact - Wash affected areas gently with soap

and warm water after handling.

Do NOT attempt to manually light the furnace.

High Voltage is present within the air cleaner for operation.
Turn the power off and wait at least 15 seconds to allow
voltage to discharge.

If the furnace is shut down during the cold weather months,
provisions must be taken to prevent freeze-up of all water
pipes and water receptacles.

Never operate your unit for either heating or cooling with
filters removed.

TO PREVENT INJURY OR DEATH DUE TO CONTACT
WITH MOVING PARTS, TURN THE POWER TO THE

FURNACE OFF BEFORE CLEANING OR SERVICING THE
WHOLE HOUSE AIR CLEANER.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN

PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

RISK OF ELECTRIC SHOCK:
THESE SERVICING INSTRUCTIONS ARE FOR USE BY

QUALIFIED PERSONNEL ONLY. TO REDUCE THE RISK
OF ELECTRIC SHOCK, DO NOT PERFORM ANY

SERVICING OTHER THAN THAT CONTAINED IN THESE
OPERATING INSTRUCTIONS UNLESS YOU ARE
QUALIFIED TO DO SO.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN

PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

© 2008 Trane 32-5052-02

Do NOT touch igniter. It is extremely hot.

The combustion air for your furnace must be fresh uncon-
taminated air. Paints, varnishes, laundry bleaches, deter-
gents, many household cleaners, water softening salts,
adhesives, and all such products release fumes containing
compounds which could lead to early heat exchanger and
vent system deterioration. Do NOT store these types of
products near your furnace.

General Information

BODILY INJURY CAN RESULT FROM HIGH VOLTAGE
ELECTRICAL COMPONENTS, FAST MOVING FANS, AND

COMBUSTIBLE GAS. DURING INSTALLATION AND
SERVICING, THE ELECTRICAL SUPPLY MUST BE DIS-

CONNECTED AND THE MAIN GAS VALVE MUST BE

TURNED OFF.

FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN CAUSE INJURY OR

PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL
INFORMATION CONSULT A QUALIFIED INSTALLER, SER-

VICE AGENCY OR THE GAS SUPPLIER.

FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

The combustion air for your furnace must be fresh uncon-
taminated air. Paints, varnishes, laundry bleaches, deter-

gents, many household cleaners, water softening salts,

adhesives, and all such products release fumes containing
compounds which could lead to early heat exchanger and
vent system deterioration. Do NOT store these types of

products near your furnace.

IMPORTANT FACTS

This unit is equipped with an integrated high efficiency whole
house electronic air cleaner. Careful consideration must be

taken in the installation process to avoid personal injury or
equipment damage. These instructions do not cover all

variations in systems or provide for every possible contin-
gency. Should further information be desired or particular

problems arise which are not covered suffÉciently by this
manual, contact your local distributor or the manufacturer as

listed on the furnace nameplate.

User's Information

Never stop the heating system by shutting off
the main power.

Furnaces must have air for proper performance. There must
be a free flow of fresh air sufficient for efficient combustion

and safe ventilation of your furnace.

Never store gasoline, combustible materials, or other
flammable liquids or vapors near your furnace.

Carbon monoxide, fire or smoke can cause serious bodily
injury, death, and!or property damage.

A variety of potential sources of carbon monoxide can be found
in a building or dwelling such as gas-fired clothes dryers, gas

cooldng stoves, water heaters, furnaces and fireplaces. The
U.S. Consumer Product Safety Commission recommends

that users of gas-burning appliances install carbon monoxide
detectors as well as fire and smoke detectors, listed by a

nationally recognized agency (e.g. Underwriters Laboratories
or International Approval Services), to help alert dwelling

occupants of the presence of fire, smoke or unsafe levels of
carbon monoxide.

NOTE: The manufacturer of your furnace does not test any
detectors and makes no representations regarding any

brand or type of detector.

Installing and servicing heating equipment can be hazardous
due to gas and electrical components. Only trained and
qualified personnel should install, repair or service heating
equipment.

Untrained personnel can perform basic maintenance func-
tions such as cleaning the whole house air cleaner COLLEC-
TION CELL. All other operations must be performed by
trained service personnel.

Parts and controls of this furnace are unique. Should service
or modification be required, be sure your servicer uses only
factory authorized parts, kits, or accessories for this furnace.

If you experience a problem with the operation of your furnace,
check the "Problem Solver" section of this manual before you
call for a possibly unneeded service call.

The flow of combustion and ventilating air must not be
obstructed from reaching the furnace. Air openings provided

in the casing of the furnace must be kept free of obstructions
which would restrict airflow, thereby affecting efficiency and

safe operation of your furnace.

Also, air openings provided to the area in which the furnace is
installed and the space around the furnace shall not be blocked

or obstructed. Keep this in mind should you choose to remodel
the area which contains your furnace. If additional insulation is

added after the furnace is installed, the area around the
furnace must be inspected to ensure it is free and clear of
insulation. If this furnace is installed in an attic or other

insulated space it must be kept free and clear of all insulating
materials as some insulating materials are combustible.

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