Toyotomi RCA-2800 User Manual

Page 1
PORTABLE KEROSENE
HEATER
OPERATION AND
MAINTENANCE INSTRUCTIONS
Model RCA-2800
(Type C)
Page 2
4. To avoid possible bu heater while it is bur fuel spillage and flam
5. Do not operate heate furniture. The operat could cause them to
6. To avoid unstable bur drafts. Do not operat where it may be touc
7. Do not operate heate abnormal flame beha lf the room tempera producing smoke.
8. Before going out, or a lowest position (see extinguished.
9.
This appliance can be
with reduced physica knowledge if they ha the appliance in a saf
10. Children shall not p
11. Cleaning and use
supervision.
RISK OF INDO
Use heater only in wel consult a physician befo
”In a house of typical construction due to he adequate supply of a infiltration. However, if th feet (5.7m3) of air spac (considering the maxim should be kept open or (25.4 mm) to guard aga heater in a bathroom or
BEFORE OPERATING YOUR HEATER, PLEASE review these safety tips:
SAFETY TIPS
RISK OF EXPLOSION
1. Never use any fuel other than clean kerosene (paraffin). Never use gasoline (petrol). Use of gasoline (petrol) can lead to uncontrollable flames resulting in destructive fire. Even kerosene (paraffin) contaminated with small amounts of gasoline (petrol), or similarly volatile materials, can be hazardous. Never use a can for kerosene (paraffin) that has previously been used for gasoline (petrol), paint thinner, methylated spirit, or solvents.
2. Never refill heater fuel tank when heater is operating or still hot. To do so may cause a “flash back“ of flame to the fuel container, resulting in injury to yourself and your property.
3. Never use heater in areas where flammable vapors or gases may be present. Especially avoid use of heater where gasoline (petrol), naphtha, acetone or other volatile solvents are in the air, or whose containers are open. Such vapors could be ignited by the heater, resulting in fire and/or explosion.
4. Never fill heater fuel tank in living space. Fill heater tank outdoors. Never overfill your heater. Always replace heater tank cap securely after refueling. Spillage of kerosene (paraffin) produces strong odor which is hard to remove. Spillage on carpet can be ignited if match or some other ignition source contacts it.
5. Never store or transport kerosene (paraffin) in other than a metal or plastic container that is (1) acceptable for kerosene (paraffin), (2) non-red in color, and (3) clearly marked, “KEROSENE (PARAFFIN)”. Never store kerosene (paraffin) in the living space. Picking up a gasoline (petrol) can by mistake when fueling is a major cause of heater fires. Store the kerosene (paraffin) out of reach of children in a safe container, marked “KEROSENE” (“PARAFFIN”).
WARNING
RIGHT WRONG
KEROSENE (PARAFFIN)
GASOLINE
(PETROL)
RlSK OF BURNS OR FIRE
1. Observe the heater carefully for 15-20 minutes after start-up. Problems of improper adjustment of wick height or improperly seated heat chamber should become evident during this warm up period. NOTE: Carefully follow the instructions for lighting and adjusting the flame.
2. Due to high surface temperatures, keep away from children, furniture and clothing.
WARNING
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3. Do not use heater to heat or boil water or as a cooking appliance. Do not place cooking utensils, tea kettles or any other object on top of heater while in operation.
4. To avoid possible burns or fire, do not move, refuel or attempt to service your heater while it is burning or still hot. If the heater is dropped while it is burning, fuel spillage and flames outside the heater may occur.
5. Do not operate heater less than one (1) meter from walls, draperies, clothing, or furniture. The operation of any heating appliance too close to such materials could cause them to ignite, possibly resulting in a serious fire.
6. To avoid unstable burning, do not operate your heater in areas exposed to strong drafts. Do not operate heater in high-traffic areas such as doorways or hallways where it may be touched, jarred or tipped accidentally.
7. Do not operate heater in direct sunlight to avoid overheating, which may cause abnormal flame behavior. Do not allow room temperature to go above 25˚-30˚C. lf the room temperature exceeds 25˚-30˚C the flame may increase, thereby producing smoke.
8. Before going out, or at bedtime, turn the heater off, making sure the wick is in its lowest position (see Extinguishing the Flame on page 8) and flame is completely extinguished.
This appliance can be used by children aged from 8 years and above and persons
9. with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
10. Children shall not play with the appliance.
11. Cleaning and user maintenance shall not be made by children without
supervision.
WARNING
RISK OF INDOOR AIR POLLUTlON
Use heater only in well-ventilated areas. People with breathing problems should consult a physician before using the heater.
”In a house of typical construction, that is, one that is not of unusually tight construction due to heavy insulation and tight seals against air infiltration, an adequate supply of air for combustion and ventilation is provided through infiltration. However, if the heater is used in a small room where less than 200 cubic feet (5.7m3) of air space is provided for each 1000 Btu per hour of heater rating (considering the maximum burner adjustment), the door(s) to adjacent room(s) should be kept open or a window to the outside should be opened at least 1 inch (25.4 mm) to guard against potential buildup of indoor air pollution. Do not use the heater in a bathroom or any other small room with the door closed.”
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ASSE
INSPECTION
NOTE: Please save the
1. REMOVE PACKING M
Open the grille by ra styrofoam packing assembly. Lift the he
2. REPLACE THE HEAT
Remove the cardboa the front of the heate Close the grille.
3. INSTALL THE BATTE
Locate the battery h
¡Insert the battery
minus (–) markings
4. CHECK THE HEAT C
If the chamber is rais
NOTE: If the heat cham
FUELING
WARNING: Use only cl
Never use g
The RCA-2800 is designed for use with high-quality kerosene (paraffin). Use of low-quality kerosene (paraffin) will cause wick performance to drop, leading to “Iow flame” and “odor problem” conditions. The kerosene (paraffin) commonly known as “industrial kerosene (paraffin)” is not suitable for your heater. Purchase only kerosene (paraffin) in non-red cans reserved exclusively for kerosene (paraffin) and marked accordingly with the word “KEROSENE (PARAFFIN)”. Always store your kerosene (paraffin) in a separate area from where you store gasoline (petrol) for your power equipment, to avoid accidental use of gasoline (petrol) in your heater.
What to Buy...
ALWAYS: Crystal clear, high quality KEROSENE (PARAFFIN). ALWAYS: Kerosene (paraffin) free of contaminants, water or cloudiness. NEVER: Gasoline (petrol), alcohol, white gas, camp stove fuel or additives. NEVER: Yellow or sour-smelling fuel.
How to Use lt...
ALWAYS: Fill heater away from living quarters when heater is cool; use siphon. ALWAYS: Check wick frequently for tar build-up. (Rapid, heavy build-up may
indicate poor quality or deteriorated fuel.)
ALWAYS: Watch fuel gauge to avoid over-filling heater.
How to Store lt...
ALWAYS: ln a clean container, clearly marked KEROSENE (PARAFFIN). ALWAYS: Store away from direct sunlight, heat sources or extreme temperature
NEVER: ln a glass container, or one that has been used for other fuels. NEVER: For longer than 6 months. (Begin each heating season with fresh
NEVER: Accidental introduction of water into fuel containers.
changes.
kerosene (paraffin); discard at the end of the season.)
FUEL GUIDE
Why lt is lmportant...
Pure, clean kerosene (paraffin) is essential for safe and efficient heater operation. Poor quality or contaminated kerosene (paraffin) can cause:
Use of a highly volatile flammable fuel such as gasoline (petrol) can produce uncontrollable flames, creating a severe fire hazard.
Low flame
Excess tar deposits on the wick
Reduced wick life
Odor, smoke
Difficulty in igniting or extinguishing flame
CAUTlON
Flames observed emerging from the heater body are a clear indication that fuel is dangerously contaminated with gasoline (petrol) or other highly flammable material. If this occurs,
a. Never attempt to move the heater. b. Call the Fire Department. c. Use only a class “B” fire extinguisher. d. Never throw water directly on a burning heater.
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ASSEMBLY AND OPERATION
INSPECTION AND ASSEMBLY
NOTE: Please save the shipping carton packing materials for future storage of your heater.
1. REMOVE PACKING MATERIALS Open the grille by raising the lower right hand corner of grille and pulling straight out. Remove the styrofoam packing wedge from under the top plate of cabinet to release the heat chamber assembly. Lift the heat chamber, in its protective packing, out of the cabinet.
2. REPLACE THE HEAT CHAMBER Remove the cardboard packing, and replace the heat chamber assembly. Point the wire handle to the front of the heater. Close the grille.
3. INSTALL THE BATTERIES Locate the battery holder on the back of your heater.
¡Insert the battery 2 “D” size batteries according to the plus (+) and
minus (–) markings.
4. CHECK THE HEAT CHAMBER If the chamber is raised, put it down and inlay it.
NOTE: If the heat chamber is raised, it can cause smoke and soot.
FUELING
WARNING: Use only clean kerosene (paraffin).
Never use gasoline (petrol) or other flammable liquids.
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CHECK BEFO
1. LEVEL THE HEATER
The heater should b
NOTE: If your heate
Do not prop
2. ENGAGE THE AUTO
The automatic extin wick adjuster knob c
NOTE: When it is dif
counterclockw
LIGHTING
NOTE: When you first
garage or an a remove all of t done inside, so THE FIRST TIM
NOTE: If you have fuel
fuel for a long t saturated.
1. Turn the wick adjust
As the wick rises wi some resistance and the wick has reache fully engages. The wick adjuster k the flame.
2. AUTOMATIC LIGHTI
Gently push the igni the wick.
NOTE: If you have diff
very slightly to the wick.
3. LIGHTING WITH MA
You should not have become necessary, o the wire handle and t burned parts of the m
NOTE: To restore the
replace worn replace it.
4. Be sure that heat c handle left and right that the heat chamb
1. Open the fuel tank lid on the top of heater cabinet and lift out the
removable fuel tank. Turn the removable tank upside down and remove the fuel tank cap.
2. Insert the straight tube of the manual siphon into the kerosene (paraffin)
container. Insert the siphon’s flexible hose into the removable fuel tank opening.
3. Turn the air vent knob on the top of the siphon clockwise to close the
vent. Start the flow of kerosene (paraffin) by squeezing the bulb of the siphon vigorously six or seven times. Once flow begins, it is no longer necessary to squeeze the bulb.
4. Watch the fuel gauge on the removable tank to avoid overfilling.
When it shows half, stop flow by turning the air vent knob counterclockwise.
NOTE: Be careful to avoid overfilling the tank, especially with very cold
5. Remove the siphon carefully, allowing excess kerosene (paraffin) to drain from the tube back into the
6. After making sure fuel tank cap is tightly fastened, invert tank and replace into heater body.
kerosene (paraffin). Overflow might occur due to expansion when the fuel warms up.
container. replace fuel tank cap and tighten it securely. Be sure to wipe away any spilled kerosene (paraffin) from tank and other heater parts.
Fuel Gauge
Stop here
Manual shutoff button
Grille
Body
Heat chamber
Front panel
Removable fuel tank
Top plate
Tank lid
Fuel indicator
Drip tray
Igniter button
Wick adjuster knob
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CHECK BEFORE LIGHTING
1. LEVEL THE HEATER The heater should be operated on a firm, level floor.
NOTE: If your heater is not level, change locations.
Do not prop it with books or other objects.
2. ENGAGE THE AUTOMATIC EXTINGUISHER The automatic extinguisher is engaged automatically by turning the wick adjuster knob clockwise.
NOTE: When it is difficult to engage the automatic extinguisher, turn the wick adjuster knob
counterclockwise once until it stops. And then turn the wick adjuster knob clockwise.
LIGHTING
NOTE: When you first use your new heater, ignite it out of the living area of your house, either in a
garage or an area outside protected from strong drafts. Burn it for about 15 minutes to remove all of the protective oil present on the burner parts. If this 15 minutes “burn-in” is done inside, some objectionable odor will be observed. This procedure is necessary ONLY THE FIRST TIME you ignite your heater.
NOTE: If you have fueled your heater for the first time, or if you are refueling it after it has been out of
fuel for a long time, you will need to wait about thirty (30) minutes for the wick to become fully saturated.
1. Turn the wick adjuster knob clockwise until it stops. As the wick rises within the heater, the wick adjuster knob turns with some resistance and makes a sound like the winding of a clock. Once the wick has reached its proper height, the automatic extinguisher is fully engages. The wick adjuster knob can now move freely left or right to adjust the flame.
2. AUTOMATIC LIGHTING Gently push the igniter button, the igniter coil should glow and touch the wick.
NOTE: If you have difficulty igniting wick, push back the igniter button
very slightly to remove the igniter coil from direct contact with the wick.
3. LIGHTING WITH MATCH You should not have to light the heater with a match, but should it become necessary, open the grille, lift the heat chamber up by holding the wire handle and touch the match to the top of the wick. Do not allow burned parts of the match to fall or remain on the wick.
NOTE: To restore the automatic igniter system to proper operation,
replace worn out batteries, or if the igniter coil defective, replace it.
4. Be sure that heat chamber is properly seated by moving the wire
handle left and right. If the movement is cough and jerky, it indicates that the heat chamber has not seated properly.
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Pull the wick adjus completely from its s
The wick height adju and 3, can be seen Pull the control dial from 1 to 2, or fro the maximum wick replace the wick adj
When suitable flame position 3, it is REPLACING THE AUTOMATIC EXTING
NOTE: Never use po adequate flame leng
EXTINGUISH
1. Turn the wick adju
requires about a qu extinguished and th
NOTE: DO NOT use th
heater. Automa heater is jarred turn off the hea
2. Make sure the flame
3. Do not try to reli
extinguishing it off a
MANUAL SH
When quick shutoff is n
NOTE: For routine turn
the Automatic E may cause un adjuster knob s
NOTE: An improperly seated heat chamber can cause high flame,
smoke, and potential damage to the heater itself. Do not leave the heater until you have determined that the flame is burning normally, will be described in the following section.
ADJUSTING THE FLAME
1. After lighting wait for the heat chamber to reach operating temperature. This will take several minutes, then the flame will be visible.
2. CHECK THE FLAME HEIGHT After five minutes, the entire heat chamber should be glowing red.
BAD GOOD BAD
GOOD
If necessary, raise or lower the wick by turning the wick adjuster knob to produce the proper flame condition.
NOTE: Do not operate your heater wick set TOO LOW or TOO HIGH. Doing so will decrease
3. ADJUSTMENT OF MAXIMUM WICK HEIGHT After using the heater over a long period of time, you may observe that the flame length in heat chamber does not reach its normal level in several minutes after lighting. When this condition is observed, it means that the wick height needs adjusting the unique wick life extender.
To adjust the wick height using the wick life extender mechanism, first release the automatic extinguisher by pushing the manual shutoff button.
Too high
Produces smoke
and soot
combustion efficiency and increase production of unwanted emissions. When operating heater, be sure wick is high enough to keep the primary heat chamber heated to a uniform red glow from its top to bottom.
Maximum
Correct
Minimum
Correct
Too low
Produces odor
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Pull the wick adjuster knob out completely. (It can be removed completely from its shaft.)
The wick height adjuster knob, with three small holes marked 1, 2, and 3, can be seen. The stem pin is engaged in one of the holes. Pull the control dial toward you and change the location of the pin from 1 to 2, or from 2 to 3. Each step from pin 1 to 2 will raise the maximum wick height by 2 mm per step. After this adjustment, replace the wick adjuster knob.
When suitable flame length can no longer be achieved even on pin position 3, it is time to clean and replace the wick. AFTER REPLACING THE WICK, CHECK THE OPERATION OF THE AUTOMATIC EXTINGUISHER BEFORE LIGHTING YOUR HEATER.
NOTE: Never use positions 2 or 3 until position 1 no linger gives adequate flame length.
EXTINGUISHING THE FLAME
1. Turn the wick adjuster knob counterclockwise until it stops. This requires about a quarter turn. At this point, the flame is completely extinguished and the heater is off.
Wick height adjuster knob
Wick height adjuster knob
Stem pin
NOTE: DO NOT use the automatic extinguisher to routinely turn off this
heater. Automatic extinguishing should occur only when the heater is jarred or tipped. Using the automatic extinguisher to turn off the heater will cause odor, smoke and soot.
2. Make sure the flame is out completely.
3. Do not try to relight the heater for at least three (3) minutes extinguishing it off as this may cause smoke and odor.
MANUAL SHUTOFF
When quick shutoff is necessary, push the manual shutoff button.
NOTE: For routine turn-off, DO NOT use the Manual Shutoff or activate
the Automatic Extinguisher by jarring the heater. These methods may cause unwanted odor, soot and smoke. Only the wick adjuster knob should be used for normal shutoff.
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7. Remove the screw o
remove the bracket knob.
8. Turn the stem clock
wick sleeve with wic
9. Turn the wick sleeve
sleeve with wick up. Remove it from the p
10. Squeeze the wick t
the wick from the w
11. Install the wick to
allowed direction e
12. Install the wick s
tube. And then tur the handle arm.
13. Install the wick
bracket. The wic No.1. Then tighte stem.
14. Put the wick adjus
ASSEMBLY AND OPERATION
REPLACING THE WICK
WARNING: Before disassembling your heater, allow it to cool completely.
1. To release the automatic extinguisher, push the manual shutoff
button.
2. After the heat chamber has cooled completely, open the grille and
remove the heat chamber.
3. Grasp the wick adjuster knob and pull it straight off the wick adjuster
shutoff.
4. Remove the batteries from the battery holder.
5. Lift out the removable fuel tank and set it aside.
Remove the three (3) screws at the side and rear of the cabinet by using the screwdriver, and lift the cabinet off, bringing it slightly forward.
6. Remove the four (4) wing nuts around the wick adjuster assembly.
Lift the assembly off the heater.
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7. Remove the screw on the stem holding the bracket and
remove the bracket, spring and wick height adjuster knob.
8. Turn the stem clockwise until it stops and remove the
wick sleeve with wick.
9. Turn the wick sleeve counterclockwise and lift the wick
sleeve with wick up. Remove it from the primary air tube.
10. Squeeze the wick to loosen the three pins and remove
the wick from the wick sleeve.
11. Install the wick to the wick sleeve according to the
allowed direction engraved on the wick sleeve.
12. Install the wick sleeve with wick to the primary air
tube. And then turn the wick sleeve clockwise to set the handle arm.
13. Install the wick height adjuster knob, spring and
bracket. The wick position should be adjusted at No.1. Then tighten the screw which is holding the stem.
14. Put the wick adjuster back into position.
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REPLACING
WARNING: Before rep
1. FIRST CHECK THE
When the igniter co replace the batterie may be defective.
2. CHANGE THE IGNIT
Remove the batterie Release the automa as described in Item Note that the ignite flashlight bulb fits in To remove the ignit while holding the sid Install the new ignite Replace the heat ch
At the end of each h period of time, the follo
1. DRAIN FUEL SUB TA
After you have burn (paraffin) will remain odor to avoid conta date. To do this, d throng 4 under “ acceptance fitting fr Tilt the drip tray tow (paraffin) with a siph Replace the fuel acc Replace the cabinet
2. REMOVE BATTERIE
3. STORE HEATER
The original shipping you do not have ori large plastic bag and
NOTE: The space between the wick adjuster and the primary air tube
should be even all around.
NOTE: Make certain the top of the wick adjuster and the top of primary
air tube are the same height. If they are uneven, the flames tend to be uneven, too.
15. Tighten the four (4) wing nuts around the wick adjuster.
16. Operate the wick adjuster knob to be sure the wick moves
smoothly up and down.
AFTER REPLACING THE WICK, CHECK THE OPERATION OF THE AUTOMATIC EXTINGUISHER.
Wick height on position 1 of wick life extender should be 10 mm, when wick adjuster knob is fully clockwise. Be sure to check.
NOTE: Remember always start new wick on position 1 of wick life
extender.
NOTE: If wick does not move smoothly and easily, or wick height is
more or less 10 mm, do not use heater, disassemble and repeat items 11 through 16.
NOTE: If any ragged edges appear on the top of the wick, trim them
with a scissors carefully. DO NOT cut the body of the wick.
Remove the wick adjuster knob from the wick adjuster shaft once more.
Space
Top of wick adjuster
Wick adjuster Primary
*Wick height Wick
Top of primary air tube
Wick
air tube
17. Replace the cabinet and secure it into position with three (3)
screws. Replace the wick adjuster knob on the wick adjuster shaft. Install the heat chamber. Grasp the wire handle, them turn the heat chamber left and right to insure that it is properly seated. Once again check the proper operation of the automatic extinguisher.
NOTE: Before lighting a new wick for the first time, turn the wick to its
lowest position. Allow the wick to saturate with kerosene for thirty (30) minutes.
18. Put the batteries into the battery holder.
11
10 mm
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REPLACING THE IGNITER COIL
WARNING: Before replacing the igniter coil, allow the heater to cool completely.
1. FIRST CHECK THE BATTERIES
When the igniter coil no longer glows sufficiently to light the wick, replace the batteries. If proper glow is not restored, the igniter coil may be defective.
2. CHANGE THE IGNITER COIL
Remove the batteries from the battery holder. Release the automatic extinguisher, and remove the heat chamber as described in Items 1 and 2 of the preceding section. Note that the igniter coil fits into a bayonet socket the same way a flashlight bulb fits into its holder. To remove the igniter coil, push it in and twist in either direction while holding the sides of the socket with your other hand. Install the new igniter coil by pressing it into the socket and turning. Replace the heat chamber, and reinstall the batteries.
STORAGE
At the end of each heating season, or when you do not plan to use your heater for an extended period of time, the following procedures are recommended:
1. DRAIN FUEL SUB TANK
After you have burned your heater dry, a small amount of kerosene (paraffin) will remain in the fuel sub tank. It should be removed in odor to avoid contamination when the heater is refueled at a later date. To do this, disassemble the heater as described in items, I throng 4 under “REPLACING THE WICK”. Remove the fuel acceptance fitting from the hole in the fuel sub tank. Tilt the drip tray toward the hole, and remove the remaining kerosene (paraffin) with a siphon or a small syringe. Replace the fuel acceptance fitting. Replace the cabinet and the heat chamber.
Tilt
2. REMOVE BATTERIES FROM BATTERY HOLDER
3. STORE HEATER
The original shipping carton is the best place to store your heater. If you do not have original packing materials, cover the heater with a large plastic bag and store in a dry place.
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Disposa and oth
This sym treated point fo dispose
environm handling of this produc detailed information abo waste disposal service o
SPECIFICATIONS
Model RCA-2800 (Type B)
Heat rating 10,000 BTU/h (2,530 kcal/h)
Fuel tank capacity 3.6R
Burning time / tank* 17 Hours
Size (W
D H) 428 295 453 mm
Weight 7.6 kg
Wick adjuster Wick life extender mechanism
Igniter Automatic, powered by two (2) “D” size batteries
* Depending on wick setting, condition and fuel quality.
COMPONENT PARTS
REF #
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
PART NAME Tank lid Top plate Grille Heat chamber assembly Glass cylinder Removable fuel tank Fuel tank cap Wick adjuster assembly Igniter unit Igniter coil Pendulum assembly Wick adjuster knob Glass fiber wick Wick sleeve Rubber packing Fuel sub tank Fuel acceptance fitting Drip tray Battery holder Manual fuel siphon
2
4
5
3
14 15
13
9
20
11
12
10
16
1
6
7
8
17
19
18
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Disposal of old Electrical & Electronic Equipment (Applicable in the European Union and other European countries with separate collection systems).
This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the
handling of this product. The recycling of materials will help to conserve natural resources. For more detailed information about recycling of this product, please contact your local city of. ce, your household waste disposal service or the shop where you purchased the product.
environment and human health, which could otherwise be caused by inappropriate waste
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PO
MAINTE
Rev. 07/14
TOYOTOMI CO., LTD.
5-17, Momozono-cho
Mizuho-ku, Nagoya, Japan
www.toyotomi.jp
Printed in Japan
8414000903
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