Toyota CAMRY SV21, CAMRY SV25, CAMRY VZV21 User Manual

Page 1
FOREWORD
This wiring diagram manual has been prepared to provide information on the electrical system of the 1990 TOYOTA CAMRY.
Applicable models: SV21, 25 series
VZV21 series
For service specifications and repair procedures of the above models other than those listed in this manual, refer to the following manuals;
1990 Camry Repair Manual Volume 1
Volume 2
TCCS (3S–FE) Diagnosis ManualECT (A140E) Diagnosis ManualECT (A540E) Diagnosis Manual1990 Model New Car Features
All information in this manual is based on the latest product information at the time of publication. However, specifications and procedures are subject to change without notice.
RM151U1 RM151U2
DM011U DM013U DM014U
NCF059U
TOYOTA MO TOR CORPORATION
Page 2
INTRODUCTION
This manual consists of the following 12 sections:
No.
1 INDEX Index of the contents of this manual.
2 INTRODUCTION Brief explanation of each section.
3
4
5 ABBREVIATIONS Defines the abbreviations used in this manual.
6
HOW TO USE THIS MANUAL
TROUBLE– SHOOTING
GLOSSARY OF TERMS AND SYMBOLS
Section Description
Instructions on how to use this manual.
Describes the basic inspection procedures for electrical circuits.
Defines the symbols and functions of major parts.
7 RELAY LOCATIONS
8
9
10 INDEX Index of the system circuits.
11
ELECTRICAL WIRE ROUTING
POWER SOURCE (POWER–LOAD, Reference)
SYSTEM CIRCUITS
Shows position of the Electronic Control Unit, Computer, Relays, Junction Block, etc. This section is closely related to the system circuit.
Describes position of the Parts Connectors, Ground points, etc. This section is closely related to the system circuit.
Describes power distribution from the power supply to various electrical loads.
Electrical circuits of each system are shown from the power supply through ground points. Wiring connections and their positions are shown and classified by code according to the connection method. (Refer to the section, “How to use this manual”).
The “System Outline” and “Service Hints” useful for troubleshooting are also contained in this section.
2
12
GROUND POINTS Shows ground positions of all parts described in this manual.
OVERALL WIRING DIAGRAM
Provides circuit diagrams showing the circuit connections.
Page 3
HOW TO USE THIS MANUAL
This manual provides information on the electrical circuits installed on vehicles by dividing them into each system circuit.
The actual wiring of each system circuit is shown from the point where the power source is received from the battery as far as each ground point. (All circuit diagrams are shown with the switches in the OFF position.)
When troubleshooting any problem, first understand the operation of the circuit where the problem was detected (see System Circuit section), the power source supplying power to that circuit (see Power Source section), and the ground points (see Ground Points section). See the System Outline to understand the circuit operation.
When the circuit operation is understood, begin troubleshooting of the problem circuit to isolate the cause. Use Relay Location and Electrical Wire Routing sections to find each part, junction block and wiring harness connectors, wiring harness and wiring harness connectors, and ground points of each system circuit. Internal wiring for each junction block is also provided for better understanding of connection within a junction block.
Wiring related to each system is indicated in each system circuit by arrows (from
, to ). When o verall connections a re required, see the O verall Wiring Diagram
at the end of this manual.
3
Page 4
HOW TO USE THIS MANUAL
4
Page 5
: System Title
A
: Indicates a Relay Block. No shading is used and only
B
C
G
H
the Relay Block No. is shown to distinguish it from the J/B.
Example: Indicates Relay Block No. 1.
: Indicates the connector to be connected to a part (the
numeral indicates the pin No.)
D
: Connector Color
Connectors not indicated are milky white in color.
E
: ( ) is used to indicate different wiring and connector,
etc. when the vehicle model, engine type, or specification is different.
F
: Indicates related system. : Indicates the wiring harness and wiring harness
connector. The wiring harness with male terminal is shown with arrows ( ).
Outside numerals are pin numbers.
: Represents a part (all parts are shown in sky blue). The
code (e.g. ) is the same as the code used in parts position.
: Junction Block (The number in the circle is the J/B No.
I
and the connector code is shown beside it). Junction Blocks are shaded to clearly separate them from other parts (different junction blocks are shaded differently for further clarification).
Example:
3B indicates that it is inside Junction Block No. 3.
: Indicates the wiring color.
J
Wire colors are indicated by an alphabetical code. B = Black L = Blue R = Red BR = Brown LG = Light Green V = Violet G = Green O = Orange W = White GR = Gray P = Pink Y = Yellow The first letter indicates the basic wire color and the
second letter indicates the color of the stripe. Example: L – Y
(Blue) (Yellow)
K
: Page No. : Indicates a sealed wiring harness.
L
M
: Indicates a ground point. : Indicates the pin number of the connector.
N
The numbering system is different for female and male connectors.
Example: Numbered in order
The numbering system for the overall wiring diagram is the same as above.
O
: When 2 parts both use one connector in common, the
parts connector name used in the wire routing section is shown in square brackets [ ].
from upper left to lower right
Numbered in order from upper right to lower left
5
Page 6
HOW TO USE THIS MANUAL
P
WITH THE IGNITION SW TURNED ON, THE CURRENT FLOWS TO TERMINAL 3 OF THE POWER WINDOW MASTER SW, TERMINAL 2 OF THE POWER WINDOW CONTROL RELAY AND TERMINAL 8 OF THE POWER WINDOW SW THROUGH THE DOOR FUSE.
1. DRIVER’S WINDOW “MANUAL UP” OPERATION BY MASTER SW
HOLDING MANUAL SW (DRIVER’S) ON “UP” POSITION LOCATED IN POWER WINDOW MASTER SW, THE CURRENT FLOWS TO TERMINAL 5 OF THE POWER WINDOW CONTROL RELAY THROUGH TERMINAL 3 OF THE MASTER SW TERMINAL 2 TO OPERATE A POWER WINDOW CONTROL RELAY. THUS THE CURRENT INSIDE THE RELAY FLOWS FROM TERMINAL 2 OF THE RELAY TERMINAL 1 TERMINAL 2 OF THE POWER WINDOW MOTOR TERMINAL 1 TERMINAL 4 OF THE RELAY TERMINAL 3 TO GROUND. THE MOTOR TURNS TO RAISE THE WINDOW. RELEASING THIS SW, THE ROTATION OF MOTOR IS STOPPED AND THE WINDOWS STOP AT DESIRED POINT.
(FOR THE “MANUAL DOWN” OPERATION, CURRENT FLOWS IN THE REVERSE DIRECTION BECAUSE THE TERMINALS WHERE IT FLOWS ARE CHANGED).
2. DRIVER’S WINDOW “AUTO DOWN” OPERATION BY MASTER SW
ONCE THE “AUTO DOWN” BUTTON OF THE MASTER SW IS PUSHED, THE CURRENT FLOWS TERMINAL 9 OF THE POWER WINDOW CONTROL RELA Y THROUGH TERMINAL 3 OF THE MASTER SW TERMINALS 8 AND 9 TO OPERATE THE RELAY. THUS THE CURRENT INSIDE THE POWER WINDOW CONTROL RELAY FLOWS FROM TERMINAL 2 OF THE RELAY TERMINAL 4 TERMINAL 1 OF THE POWER WINDOW MOTOR TERMINAL 2 TERMINAL 1 OF THE RELAY TERMINAL 3 TO GROUND. THE MOTOR CONTINUES TO ROTATE, ENABLING THEWINDOW TO DESCEND.
WHEN THE WINDOW DESCENDS TO THE END POSITION, THE CURRENT IS CUT OFF TO RELEASE THE AUTO DOWN FUNCTION BASED ON THE INCREASING CURRENT BETWEEN TERMINAL 2 OF THE RELAY AND TERMINAL 1 IN RELAY.
3. DRIVER’S WINDOW AUTO DOWN RELEASE OPERATION BY MASTER SW
BY HOLDING THE MANUAL SW (DRIVER’S) IN “UP” POSITION WHILE OPERATING AUTO DOWN. THE CURRENT FROM TERMINAL 3 OF THE MASTER SW PASSING THROUGH TERMINAL 2 FLOWS TO TERMINAL 5 OF THE RELAY AND RELEASES THE AUTO DOWN FUNCTION IN THE POWER WINDOW CONTROL RELAY . RELEASING THE HAND FROM SW, STOPS THE WINDOW AND CONTINUING TO TOUCH THE SW, SWITCHES THE FUNCTION TO MANUAL UP OPERATION.
4. PASSENGER’S WINDOW UP OPERATION (MASTER SW) AND WINDOW LOCK SW OPERATION
HOLDING PASSENGER’S WINDOW SW (MASTER SW) ON “UP”, THE CURRENT FLOWS FROM TERMINAL 3 OF THE MASTER SW THROUGH TERMINAL 6 TO TERMINAL 3 OF THE POWER WINDOW SW (PASSENGER’S) TERMINAL 4 TERMINAL 2 OF THE MOTOR TERMINAL 1 TERMINAL 9 OF THE POWER WINDOW SW TERMINAL 7 TERMINAL 1 OF THE MASTER SW TERMINAL 4 TO GROUND. THE MOTOR RUNS TO RAISE THE WINDOW. RELEASING THIS SW, THE ROTATION OF MOTOR IS STOPPED AND WINDOW STOPS AT THE DESIRED POINT.
SWITCHING THE WINDOW LOCK SW IN “LOCK” POSITION, THE CIRCUIT IS OPENED AND STOPS THE MOTOR ROTATION. (FOR THE DOWN OPERATION, CURRENT FLOWS IN THE REVERSE DIRECTION BECAUSE THE TERMINALS WHERE IT FLOWS ARE CHANGED).
5. PASSENGER’S WINDOW DOWN OPERATION (POWER WINDOW SW)
HOLDING POWER WINDOW SW ON “DOWN”, THE CURRENT FLOWS FROM TERMINAL 8 OF THE POWER WINDOW SW  TERMINAL 9 TERMINAL 1 OF THE MOTOR  TERMINAL 2 TERMINAL 4 OF THE POWER WINDOW SW TERMINAL 3 TERMINAL 6 OF THE MASTER SW TERMINAL 4 TO GROUND. THE MOTOR RUNS TO LOWER THE WINDOW.
(FOR THE UP OPERATION, CURRENT FLOWS IN THE REVERSE DIRECTION BECAUSE THE TERMINALS WHERE IT FLOWS ARE CHANGED).
Q
(A) POWER WINDOW MASTER SW
4–GROUND: ALWAYS CONTINUITY 3–GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
(B) POWER WINDOW CONTROL RELAY
3–GROUND: ALWAYS CONTINUITY 2–GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION 5–GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION AND MASTER SW AT UP POSITION 8–GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION AND MASTER SW AT AUTO DOWN POSITION 9–GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION AND MASTER SW AT DOWN OR AUTO DOWN POSITION
WINDOW LOCK SW OPEN WITH WINDOW LOCK SW AT LOCK POSITION
SYSTEM OUTLINE
SERVICE HINTS
6
R
S
T
U
V
: PARTS LOCATION
CODE SEE PAGE CODE SEE PAGE CODE SEE P AGE
A P4 21 C P5 21 E P6 21 B P2 21 D P3 21
: RELAY BLOCKS
CODE SEE PAGE RELAY BLOCK (RELAY BLOCK LOCATION)
1 16 R/B NO. 1 (INSTRUMENT PANEL LEFT)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
3B 14 J/B NO. 3 AND COWL WIRE (INSTRUMENT PANEL LEFT SIDE)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
D1 26 FRONT DOOR RH WIRE AND COWL WIRE (RIGHT KICK PANEL) H1 26 FRONT DOOR LH WIRE AND COWL WIRE (LEFT KICK PANEL)
: GROUND POINTS
CODE SEE PAGE GROUND POINT LOCATION
C 24 COWL LEFT
Page 7
: Explains the system outline.
P
: Indicates values or explains the function for reference during troubleshooting.
Q
: Indicates the reference page showing the position on the vehicle of the parts in the system circuit.
R
Example: Part A (Power Window Master SW) represents code P4 on page 21 of the manual.
* The letter in the code is from the first letter of the part, and the number indicates its order
in parts starting with that letter. Example: P
: Indicates the reference page showing the position on the vehicle of Relay Block Connectors in the
S
system circuit. Example: Connector 1 is described on page 16 of this manual and is installed on the left side of the
instrument panel.
T
: Indicates the reference page showing the position on the vehicle of J/B and Wire Harness in the system
circuit. Example: Connector 3B connects the Cowl Wire and J/B No. 3. It is described on page 14 of this
manual, and is installed on the instrument panel left side.
U
: Indicates the reference page describing the wiring harness and wiring harness connector (the female
wiring harness is shown first, followed by the male wiring harness). Example: Connector D1 connects the front door RH wire (female) and cowl wire (male). It is described
on page 26 of this manual, and is installed on the right side kick panel.
V
: Indicates the reference page showing the position of the ground points on the vehicle.
4
Part is 4th in order Power Window Master SW
Example: Ground point C is described on page 24 of this manual and is installed on the cowl left side.
7
Page 8
HOW TO USE THIS MANUAL
The Power – Load section, describes which parts each power source (fuses, fusible links, and circuit breakers) transmits current to. In the Power Source circuit diagram, the conditions when battery power is supplied to each system are explained. Since all System Circuit diagrams start from the power source, the power source system must be fully understood.
POWER SOURCE (Power–Load, Reference)
POWER SOURCE
8
Page 9
The ground points circuit diagram shows the connections from all major parts to the respective ground points. When troubleshooting a faulty ground point, checking the system circuits which use a common ground may help you identify the problem ground quickly. The relationship between ground points ( , , and shown below) can also be checked this way.
GROUND POINTS
9
Page 10
TROUBLESHOOTING
VOLTAGE CHECK
(a) Establish conditions in which voltage is present at the
check point.
Example:
– Ignition SW on – Ignition SW and SW 1 on – Ignition SW, SW 1 and Relay on (SW 2 off)
(b) Using a voltmeter, connect the negative lead to a good
ground point or negative battery terminal, and the positive lead to the connector or component terminal. This check can be done with a test light instead of a voltmeter.
CONTINUITY AND RESISTANCE CHECK
(a) Disconnect the battery terminal or wire so there is no
voltage between the check points.
(b) Contact the two leads of an ohmmeter to each of the
check points.
If the circuit has diodes, reverse the two leads and check again.
When contacting the negative lead to the diode positive side and the positive lead to the negative side, there should be continuity.
When contacting the two leads in reverse, there should be no continuity.
(c) Use a volt/ohmmeter with high impedance (10 kΩ/V
minimum) for troubleshooting of the electrical circuit.
10
Page 11
FINDING A SHORT CIRCUIT
(a) Remove the blown fuse and disconnect all loads of the
fuse. (b) Connect a test light in place of the fuse. (c) Establish conditions in which the test light comes on. Example:
– Ignition SW on – Ignition SW and SW 1 on – Ignition SW, SW 1 and Relay on (Connect the
Relay) and SW 2 off (or Disconnect SW 2)
(d) Disconnect and reconnect the connectors while
watching the test light.
The short lies between the connector where the test
light stays lit and the connector where the light goes
out. (e) Find the exact location of the short by lightly shaking
the problem wire along the body.
CAUTION:
Do not open the cover or the case of the ECU and
various computer unless absolutely necessary. (If the
IC terminals are touched, the IC may be destroyed by
static electricity.)
DISCONNECTION OF MALE AND FEMALE CONNECTORS
To pull apart the connectors, pull on the connector itself, not the wire harness.
HINT: Check to see what kind of connector you are disconnecting before pulling apart.
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Page 12
TROUBLESHOOTING
HOW TO REPLACEMENT FOR TERMINAL (with Terminal Retainer Type)
1. DISCONNECT CONNECTOR
2. DISCONNECT TERMINAL FROM CONNECTOR (a) “for A type”
Raise the terminal retainer up to the temporally lock position.
HINT: The needle insertion position varies according
to the connector ’s shape (number of terminals etc.), so check the position before inserting it.
“for B type”
Open the terminal retainer.
(b) Release the locking lug from terminal and pull the
terminal out from rear.
3. INSTALL TERMINAL TO CONNECTOR (a) Insert the terminal.
HINT:
1. Make sure the terminal is positioned correctly.
2. Insert the terminal until the locking lug locks firmly.
3. Insert the terminal with terminal retainer in the
temporally lock position.
(b) Push the terminal retainer in to the full lock position.
12
4. CONNECT CONNECTOR
Page 13
ABBREVIATIONS
ABBREVIATIONS
The following abbreviations are used in this manual. A/C = Air Conditioner
A.B.S = Anti Lock Brake System A/T = Automatic Transmission CB = Circuit Breaker COMB. = Combination DIFF. = Differential ECT = Electronic Controlled Transmission ECU = Electronic Control Unit EFI = Electronic Fuel Injection EGR = Exhaust Gas Recirculation EX. = Except FL = Fusible Link ISC = Idle Speed Control J/B = Junction Block LH = Left-Hand M/T = Manual Transmission O/D = Overdrive R/B = Relay Block RH = Right–Hand SW = Switch TCCS = Toyota Computer Controlled System TEMP. = Temperature VSV = Vacuum Switching Valve W/G = Wagon Type W/ = With W/O = Without 4WD = Four Wheel Drive
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Page 14
GLOSSARY OF TERMS AND SYMBOLS
BATTERY
Stores chemical energy and converts it into electrical energy. Provides DC current for the auto’s various electrical circuits.
CAPACITOR (Condenser)
A small holding unit for temporary storage of electrical voltage.
CIGARETTE LIGHTER
An electric resistance heating element.
CIRCUIT BREAKER
Basically a reusable fuse, a circuit breaker will heat and open if too much current flows through it. Some units automatically reset when cool, others must be manually reset.
DIODE
A semiconductor which allows current flow in only one direction.
HEADLIGHTS
1. SINGLE FILAMENT
2. DOUBLE FILAMENT
Current flow causes a headlight filament to heat up and emit light. A headlight may have either a single (1) filament or a double (2) filament.
HORN
An electric device which sounds a loud audible signal.
IGNITION COIL
Converts low–voltage DC current into high–voltage ignition current for firing the spark plugs.
DIODE, ZENER
A diode which allows current flow in one direction but blocks reverse flow only up to a specific voltage. Above that potential, it passes the excess voltage. This acts as a simple voltage regulator.
DISTRIBUTOR, IIA
Channels high–voltage current from the ignition coil to the individual spark plugs.
FUSE
A thin metal strip which burns through when too much current flows through it, thereby stopping current flow and protecting a circuit from damage.
FUSIBLE LINK
A heavy–gauge wire placed in high amperage circuits which burns through on overloads, thereby protecting the circuit.
FUEL
LIGHT
Current flow through a filament causes the filament to heat up and emit light.
LED (LIGHT EMITTING DIODE)
Upon current flow, these diodes emit light without producing the heat of a comparable light.
METER, ANALOG
Current flow activates a magnetic coil which causes a needle to move, thereby providing a relative display against a background calibration.
METER, DIGITAL
Current flow activates one or many LED’s, LCD’s, or flourescent displays, which provide a relative or digital display.
14
GROUND
The point at which wiring attaches to the Body, thereby providing a return path for an electrical circuit; without a ground, current cannot flow.
MOTOR
A power unit which converts
M
electrical energy into mechanical energy, especially rotary motion.
Page 15
RELAY
1. NORMALLY CLOSED
2. NORMALLY OPEN
RELAY, DOUBLE THROW
A relay which passes current through one set of contacts or the other.
Basically, an electrically operated switch which may be normally closed (1) or open (2).
Current flow through a small coil creates a magnetic field which either opens or closes an attached switch.
SPEAKER
An electromechanical device which creates sound waves from current flow.
SWITCH, MANUAL
1. NORMALLY OPEN
2. NORMALLY CLOSED
Opens and closes circuits, thereby stopping (1) or allowing (2) current flow.
RESISTOR
An electrical component with a fixed resistance, placed in a circuit to reduce voltage to a specific value.
RESISTOR, TAPPED
A resistor which supplies two or more different non–adjustable resistance values.
RESISTOR, VARIABLE or RHEOSTAT
A controllable resistor with a variable rate of resistance. Also called a potentiometer or rheostat.
SENSOR (Thermistor)
A resistor which varies its resistance with temperature.
SENSOR, ANALOG SPEED
Uses magnetic impulses to open and close a switch to create a signal for activation of other components.
SWITCH, DOUBLE THROW
A switch which continuously passes current through one set of contacts or the other.
SWITCH, IGNITION
A key operated switch with several positions which allow various circuits. Particularly the primary ignition circuit, to become operational.
SWITCH, WIPER PARK
Automatically returns wipers to the stop position when the wiper switch is turned off.
TRANSISTOR
A solidstate device typically used as an electronic relay; stops or passes current depending on the applied voltage at “base.”
SHORT PIN
Used to provide an unbroken connection within a junction block.
SOLENOID
An electromagnetic coil which forms a magnetic field when current flows, to move a plunger, etc.
WIRES (1) NOT
CONNECTED
(2) SPLICED
Wires are always drawn as straight lines on wiring diagrams. Crossed wires (1) without a black dot at the junction are not joined; crossed wires (2) with a black dot at the junction are spliced (joined) connections.
15
Page 16
RELAY LOCATIONS
[Engine Compartment]
[Body]
[S/D]
16
Page 17
[Instrument Panel]
[Body]
[WAGON]
17
Page 18
RELAY LOCATIONS
,
,,,
,,
: J/B No. 1 Left Kick Panel
(See Page 17)
18
Page 19
[J/B No. 1 Inner Circuit]
19
Page 20
RELAY LOCATIONS
,
,,,
Engi
ft
(S
16)
,,
: J/B No. 2
2
: R/B No. 2
ne Compartment Le
ee Page
20
Page 21
[J/B No. 2 Inner Circuit]
21
Page 22
RELAY LOCATIONS
,
,,,
,,
: J/B No. 3 Instrument Panel Left
(See Page 17)
[J/B No. 3 Inner Circuit]
22
Page 23
1
: R/B No. 1 Left Kick Panel
(See Page 17)
4
: R/B No. 4 Right Kick Panel
(See Page 17)
23
Page 24
ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
[2VZ–FE]
A 1 A.B.S. Actuator C 4 Cruise Control Vacuum Pump A 2 A.B.S. Actuator C 5 Cruise Control Vacuum SW A 3 A.B.S. Actuator A 4 A.B.S. Check Connector D 1 Diff. Lock Indicator SW A 5 A.B.S. Speed Sensor Front LH D 2 Diff. Lock Solenoid (3S–FE A/T) A 6 A.B.S. Speed Sensor Front RH D 3 Diff. Lock Solenoid (for Diff. Lock, 4WD) A 7 A/C Compressor Sensor D 4 Diff. Lock Solenoid (for Diff. Lock, 4WD) A 8 A/C Condenser Fan Motor D 5 Diff. Lock Speed Sensor Front (A/T) A 9 A/C Dual Pressure SW D 6 Diff. Lock Speed Sensor Rear (A/T) A 10 A/C High Pressure SW (for Radiator Fan) D 7 Distributor (2VZ–FE)
A 11 A/C Idle–Up VSV D 9 Distributor and Ignition Coil (3S–FE) A 12 A/C A/C Magnet Clutch A 13 A/C Water Temp. SW (for Radiator Fan, 3S–FE) E 1 ECT Solenoid or O/D Solenoid
A 14 A/C Water Temp. SW (for A/C Cut, 4WD) E 3 EGR Gas Temp. Sensor (for California) A 15 Air Flow Meter A 16 Alternator F 1 Front Clearance and Side Marker Light LH A 17 Alternator F 2 Front Clearance and Side Marker Light RH A 43 A/C Magnet Clutch Relay (for CANADA) F 3 Front Turn Signal Light LH A 44 A/T Fluid Temp. SW F 4 Front Turn Signal Light RH
B 1 Back–Up Light SW (M/T) F 6 Fusible Link Box B 2 Brake Fluid Level Warning SW
C 1 Check Connector H 2 Headlight RH C 2 Cold Start Injector H 3 Horn C 3 Cruise Control Actuator H 4 Horn
or Short Pin (w/o A/C) D 8 Distributor and Ignition Coil (3S–FE)
or Sensor (for Condenser Fan, 2VZ–FE) E 2 EFI Water Temp. Sensor
F 5 Front Washer Motor
H 1 Headlight LH
24
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[3S–FE]
Position of Parts in Engine Compartment
I 1 ISC Valve R 1 Radiator Fan Motor I 2 Igniter (3S–FE) R 3 Rear Washer Motor I 3 Igniter and Ignition Coil (2VS–FE) I 4 Injector No. 1 S 1 Short Pin (for Fan Check) I 5 Injector No. 2 S 2 Start Injector Time SW I 6 Injector No. 3 S 3 Starter I 7 Injector No. 4 S 4 Starter I 8 Injector No. 5 I 9 Injector No. 6 T 1 Throttle Position Sensor
K 2 Knock Sensor (2VZ–FE) V 3 VSV (for Fuel Pressure Up) N 1 Neutral Start SW and Back–Up Light SW (A/T) W 1 Water Temp. Sender
N 2 Noise Filter (for Ignition System) W 2 Wiper Motor
W 3 Water Temp. Sensor (for Radiator Fan, 2VZ–FE) O 2 O/D Water Temp. SW O 3 Oxygen Sensor Main O 4 Oxygen Sensor Sub (3S–FE) O 5 Oil Pressure SW
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ELECTRICAL WIRING ROUTING
Position of Parts in Body
[SEDAN]
A 29 A.B.S. Computer D 20 Door Courtesy SW Front RH (CANADA) A 30 A.B.S. Computer D 21 Door Courtesy SW Front RH (USA) A 31 A.B.S. Speed Sensor Rear LH D 22 Door Courtesy SW Rear LH A 32 A.B.S. Speed Sensor Rear RH D 23 Door Courtesy SW Rear RH (CANADA) A 33 Auto Antenna Motor and Control Relay D 24 Door Courtesy SW Rear RH (USA) A 34 Automatic Shoulder Belt Computer (USA) D 25 Door Key Cylinder Light and Outside handle SW A 35 Automatic Shoulder Belt Limit SW LH D 26 Door Lock Control SW RH A 36 Automatic Shoulder Belt Limit SW RH D 27 Door Lock Key SW LH A 37 Automatic Shoulder Belt Motor LH D 28 Door Lock Key SW RH A 38 Automatic Shoulder Belt Motor RH D 29 Door Lock Solenoid Front LH A 39 Automatic Shoulder Belt Release Lever D 30 Door Lock Solenoid Front RH
A 40 Automatic Shoulder Belt SW LH D 32 Door Lock Solenoid Rear RH A 41 Automatic Shoulder Belt SW RH A 42 Automatic Shoulder Belt Spool Release SW F 7 Fuel Pump
B 8 Back Door Courtesy SW (W/G) F 9 Fuel Sender B 9 Back Door Lock Solenoid (W/G) F 10 Fuel Sender (All–Trac/4WD)
D 17 Door Courtesy Light LH H 8 High Mount Stop Light D 18 Door Courtesy Light RH D 19 Door Courtesy SW Front LH I 13 Interior Light
Warning Light (USA) D 31 Door Lock Solenoid Rear LH
F 8 Fuel Pump (All–Trac/4WD)
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[STA TION WAGON]
Position of Parts in Body
J 1 Junction Connector (W/G) P 12 Power Window SW Rear LH
P 13 Power Window SW Rear RH L 1 Licence Plate Light LH L 2 Licence Plate Light RH R 11 Rear Combination Light LH L 3 Light Failure Sensor R 12 Rear Combination Light LH L 4 Luggage Compartment Light (S/D) R 13 Rear Combination Light RH L 5 Luggage Compartment Light SW (S/D) R 14 Rear Combination Light RH
R 15 Rear Interior Light (W/G) M 1 Map Light (w/o Moon Roof) R 16 Rear Side Marker Light LH M 2 Moon Roof Control Relay R 17 Rear Side Marker Light RH M 3 Moon Roof Limit SW R 18 Rear Window Defogger (+) M 4 Moon Roof Motor R 19 Rear Window Defogger (–) M 5 Moon Roof SW and/or Map Light R 20 Rear Wiper Motor
R 21 Remote Control Mirror LH N 3 Noise Filter (Defogger) R 22 Remote Control Mirror RH
R 23 Roof Speaker Rear LH (W/G) P 6 Power Window Master SW and R 24 Roof Speaker Rear RH (W/G)
Door Lock Control SW LH P 7 Power Window Motor Front LH S 10 Speaker Rear LH P 8 Power Window Motor Front RH S 11 Speaker Rear RH P 9 Power Window Motor Rear LH P 10 Power Window Motor Rear RH V 1 Vanity Light LH P 11 Power Window SW Front RH V 2 Vanity Light RH
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ELECTRICAL WIRING ROUTING
Position of Parts in Instrument Panel
A 18 A/C Acceleration Cut Amplifier C 17 Cruise Control Computer O 1 O/D Main SW and A/T Indicator
A 19 A/C Amplifier (FWD) D 10 Diode (E lect rical Idle–Up Syste m) A 20 A/C Amplifier (All–Trac/4WD) D 11 Diode (Over Drive System) P 1 Parking Brake SW A 21 A/C Cut Relay (All–Trac/4WD) or D 12 Diode (for Interior Light System, P 2 Power Seat Motor (Front Vertical)
A 22 A/C System Amplifier (for Heater) w/o Door Lock System) P 5 Power Seat SW A 23 A/C System Amplifier (for Heater) D 14 Diode (for Front Wiper System) A 24 A/C Thermistor (3S–FE) D 15 Diode (for Rear Wiper System) R 2 Running Light Control Relay A 25 A/C Thermistor and Diode (2VZ–FE) D 16 Door Lock Control Relay (for CANADA) A 26 A/T Indicator (Instrument Panel) R 4 Radio and Tape Player A 27 Air Mix Control Servo Motor E 4 ECT ECU (FWD) R 5 Radio and Tape Player A 28 Air V ent Mode Control Servo Motor E 5 ECT ECU (All–Trac/4WD) R 6 Rear Window Defogger SW
B 3 Back Door Lock Control SW (W/G) E 7 ECT Pattern Select SW or Diff. Lock Control SW B 4 Blower Control Relay (All–Trac/4WD) B 5 Blower Motor G 1 Glove Box Light R 8 Recirc/Fresh Control Servo Motor B 6 Blower Resistor G 2 Glove Box Light SW (CANADA) R 9 Remote Control Mirror SW B 7 Buckle SW (w/ Power Seat) G 3 Glove Box Light SW (USA) R 10 Rheostat B 10 Buckle SW (w/o Power Seat)
C 6 Center Diff. Lock Indicator Light H 6 Heater Control Assembly S 6 Shift Lock Control Computer C 7 Cigarette Lighter Blower SW (Lever SW Type) S 8 Speaker Front RH
C 8 Circuit Opening Relay H 7 Heater Control Assembly S 9 Stop Light SW and Cruise Control C 9 Clock (Push SW Type) or A/C SW and Stop SW C 10 Clutch Start SW (M/T) Blower SW (Lever SW Type) C 11 Combination Meter T 2 TCCS ECU (Engine ECU) C 12 Combination Meter I 10 Ignition Key Cylinder Light T 3 TCCS ECU (Engine ECU) C 13 Combination Meter I 11 Ignition SW T 4 TCCS ECU (Engine ECU) C 14 Combination SW I 12 Integration Relay C 15 Combination SW U 1 Unlock Warning SW C 16 Cruise Control Clutch SW K 1 Key Interlock Solenoid
(SV) or A/C Condenser Fan C 18 Cruise Control Main SW Light Control Amplifier (VSV) O 6 OX Sensor Sub (2VZ–FE)
Compressor Control Amplifier w/ Door Lock System) P 3 Power Seat Motor (Rear Vertical) (2VZ–FE) D 13 Diode (for Interior Light System, P 4 Power Seat Motor (Slide)
E 6 ECT ECU (All–Trac/4WD) R 7 Rear Wiper and Washer SW (W/G)
H 5 Hazard SW S 5 Seat Belt Warning Relay
(All–T rac/4WD) (Push SW Type) or A/C SW and S 7 Speaker Front LH
28
Page 29
ELECTRICAL WIRING ROUTING
: Location of Connector Joining Wire Harness and Wire Harness
[2VZ–FE]
: Location of Ground Points
[2VZ–FE]
30
Page 30
Connector Joining W ire Harness and Wire Harness
31
Page 31
ELECTRICAL WIRING ROUTING
: Location of Connector Joining Wire Harness and Wire Harness
[3S–FE]
: Location of Ground Points
[3S–FE]
32
Page 32
Connector Joining W ire Harness and Wire Harness
33
Page 33
ELECTRICAL WIRING ROUTING
: Location of Connector Joining Wire Harness and Wire Harness
: Location of Ground Points
34
Page 34
Connector Joining W ire Harness and Wire Harness
35
Page 35
ELECTRICAL WIRING ROUTING
: Location of Connector Joining Wire Harness and Wire Harness
[SEDAN]
: Location of Ground Points
[SEDAN]
36
Page 36
Connector Joining W ire Harness and Wire Harness
37
Page 37
ELECTRICAL WIRING ROUTING
: Location of Connector Joining Wire Harness and Wire Harness
[STA TION WAGON]
: Location of Ground Points
[STA TION WAGON]
38
Page 38
Connector Joining W ire Harness and Wire Harness
39
Page 39
POWER SOURCE (Power–Load, Reference)
A
IGN
20A
WIPER
20A
STOP
15A
ECU–IG
15A
CIG
J/B No. 1 (Left Kick Panel)
Power Load Page No.
Engine Main Relay 44
7.5
7.5A TURN Turn Signal Flasher 92
7.5A GAUGE
15A TAIL
7.5A RADIO
30A DEFOG CB Rear Window Defogger 146 10A MIR–HTR Engine ECU 67 10A ENGINE IC Regulator 50
Charge Warning Light 50 EFI Main Relay (3S–FE), Engine ECU (2VZ–FE) 52, 124 Radiator Fan Relay No. 1, A/C Fan Relay No. 2 158 Washer Motor , Wiper Motor, Wiper Relay 98 Rear Washer Motor , Rear Wiper Relay, Rear Wiper Motor 100 Engine ECU 52, 124 Light Failure Sensor, Stop Lights, Hi Mount Stop Light 94 Cruise Control Computer 120 ECT ECU (3S–FE) 129 Shift Lock Control Computer 140 A.B.S. Computer 142
Check Engine Warning Light 52 Integration Relay 68 Light Failure Sensor, Rear Lights W arning Light 88, 94 Back–Up Lights 96 Power Main Relay 102, 148 Automatic Shoulder Belt Computer, Automatic Shoulder Belt Release
Lever Warning Light, Seat Belt Warning Light Seat Belt Warning Light, Seat Belt Warning Relay 118 A/T Indicator, O/D Of f Indicator Light, ECT ECU (3S–FE), Engine ECU (2VZ–FE) 124 O/D Solenoid, O/D Off Indicator Light 134 Diff. Lock Solenoid, Center Diff. Lock Indicator, ECT ECU (A/T) 136 A.B.S. Warning Light 142 Rear Window Defogger SW, Defogger Relay 146 Antenna Motor and Control Relay 150 Combination Meter 154 Heater Relay, Blower Control Relay, A/C System Amplifier,
Recirc/Fresh Control Servo Motor, Heater Control Assembly Engine ECU 67 Glove Box Light, Combination Meter, Rheostat, ECT Pattern Select SW Light, Rear
Wiper SW Light, Cruise Control Main SW Light, Hazard SW Light, O/D Main SW Light, Rear Window Defogger SW Light, Cigarette Lighter Light, A/T Indicator Light, Radio Light, Diff. Lock Control SW Light, Center Diff. Lock Indicator Light, A/C SW Light, Heater Control SW Light
Front Clearance and Side Marker Lights, Licence Plate Lights, Rear Side Marker Lights, Light Failure Sensor, Taillights
Clock 139 Cruise Control Main SW, Cruise Control Computer 120 ECT ECU (3S–FE) 129 Shift Lock Control Computer 140 A.B.S. Computer 142 Mirror Motor 112 Clock 139 Shift Lock Control Computer 140 Antenna Motor and Control Relay 150 Radio and Tape Player 152 Clock, Cigarette Lighter 139 Antenna Motor and Control Relay 150
114
158
84
88
40
Page 40
J/B No. 2 (Engine Compartment)
20A
DOME
15A
HAZ–HORN
30A
FL AM2
Power Load Page No.
Integration Relay 68, 76 Map Light, Door Key Cylinder Light, Door Courtesy Light, Rear Interior Light, Ignition Key Cylinder
Light, Interior Light, Vanity Light, Door W arning Light, Luggage Compartment Light
20A DOME
7.5A CHARGE IC Regulator 50 15A HEAD LH Headlight LH (USA) 70 15A HEAD RH Headlight RH (USA) 70 15A HEAD–LO (LH) Headlight LH (CANADA) 72 15A HEAD–LO (RH) Headlight RH (CANADA) 72
15A EFI
30A FL RDI F AN Radiator Fan Motor 158
ECT ECU (3S–FE) 129 Clock 139 Antenna Motor 150 Radio and Tape Player 152
Turn Signal Flasher 92 Horns, Horn Relay 111 Fuel Pump, ISC Valve, Engine ECU, Circuit Opening Relay, Check Connector,
OX Sensor (Main) (2VZ–FE) Engine ECU 67 Engine ECU (2VZ–FE) 124
R/B No. 1 (Near the J/B No. 1)
Power Window Master SW, Power Window Motor 102 Power Seat Motor 105
30A POWER CB
AUTOMATIC
30A
SHOULDER BELT CB
10A ECU–B
Door Lock Control Relay, Door Lock Solenoid 106 Back Door Lock Solenoid 110 Moon Roof Control Relay 148
Automatic Shoulder Belt Computer, Automatic Shoulder Belt Motor 114 Seat Belt Warning Relay 118
A.B.S. Computer 142 Noise Filter (for Rear Window Defogger) 146
76
52
R/B No. 2 (Engine Compartment)
15A HEAD–HI (RH) Headlight LH (CANADA) 72 15A HEAD–HI (RH) Headlight RH (CANADA) 72 30A FL CDS FAN Condenser Fan Motor, A/C Condenser Fan Control Amplifier (2VZ–FE) 158
R/B No. 4 (Right Kick Panel)
Heater Control Assembly, A/C SW, A/C Amplifier, Magnet Clutch Relay, A/C Magnet Clutch, A/C
10A A/C
40A HEATER CB Blower Motor 158
Idle–Up VSV (3S–FE), A/C Acceleration Cut Amplifier (3S–FE), A/C Fan Relay No. 3 (3S–FE), A/C Cut Relay (ALL–TRAC/4WD), Engine ECU (3S–FE), A/C Condenser Fan Control Amplifier (2VZ–FE), Compressor Control Amplifier (2VZ–FE)
Fusible Link Box (Near the Battery)
IGN Fuse 44 Noise Filter (2VZ–FE) 46 Igniter, Ignition Coil and Distributor (3S–FE) 46, 59 Injector 52
40A FL MAIN Headlight Relay 44, 68, 70
44, 68, 72,
80A ALT
Taillight Relay FL 0.5G 46
Alternator 50
Fusible Links (Near the Battery)
Automatic Shoulder Belt CB, Power CB 44
FL 0.5G
FL 1.0Y A.B.S. Actuator 142
Starter, Starter Relay, Start Injector Time SW, Cold Start Injector 46 IC Regulator 50
158
84, 88
41
Page 41
POWER SOURCE
40A MAIN
G
W
2B
1
W
FUSIBLE
A
LINK BOX
2
3
W
2B
FL 1. 0Y
2
2B
TO A. B. S ACTUATOR
W–L
80A ALT
30A AM2 456
W
W
W
C21
WW
D210
W–R 2B4
4
2F
FL 0. 5G
W
W–R
BATTERY
1
2F
34
TAILLIGHT
W
12
1
2D
2
1A
1J3
3
W
1A
W
1K2
1A1
R–B
RELAY
15A TAIL
20A STOP
30A DEFOG CB
10A ECU–B
12
1
R
1
4
)
5
2E7
ANADA C
(
W
2
1
324
2
R–B
2H1
51
2
43
2E8
L
3
HEADLIGHT RELAY
1
W
(
)
USA
2
R–B 2E4
30A HEATER CB
21
44
3
B–O
2G
ENGINE MAIN RELAY
7
2A
30A FL RDI FAN
30A FL CDS FAN
56
22
15A EFI
20A DOME
15A HAZ–HORN
4
2E
R–L
DIMMER RELAY
22
R–L
4
C1
15A HEAD–LH
15A
15A HEAD–HI(LH
12
2
12
15A HEAD–HI(RH
15A HEAD–LO(LH
15A HEAD–LO(RH
B
W–B
W
HEAD–RH
13 D1
)
)
)
)
1
1
7. 5A GAUGE
1
2
15A ECU–IG
7. 5A TURN
20A WIPER
10A ENGINE
7. 5A RADIO
15A CIG
7. 5A IGN
30A AUTOMATIC SHOULDER BELT CB
2
30A POWER CB
1
L–W
1
W–L
1
ACC
P–L
1J21K4
W
48
AM1
237
IG1
B–Y
W
W
IGNITION SW
K7
1
B–Y
W
W
B
8
1K
L
W–R
IG2 AM2
B–O
6
1I
W–B
C
B–O
1J41J5 1J6
44
Page 42
18
COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
SERVICE HINTS
TAILLIGHT RELAY
2–4 : CLOSED WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION
CLOSED WITH ENGINE RUNNING
ENGINE MAIN RELAY
CHANGED WITH IGNITION SW AT ON OR ST POSITION
HEADLIGHT RELAY
4–5 : CLOSED WITH LIGHT CONTROL SW AT HEAD POSITION OR DIMMER SW AT FLASH POSITION
CLOSED WITH ENGINE RUNNING
(B)
IGNITION SW
4–3 : CLOSED WITH IGNITION KEY AT ACC OR ON POSITION 8–7, 4–2 : CLOSED WITH IGNITION KEY AT ON OR ST POSITION
DIMMER RELA Y
CHANGED FROM HEAD (LO) TO HEAD (HI) WITH DIMMER SW AT FLASH POSITION OR WITH HEADLIGHT RELAY ON AND DIMMER SW AT HIGH POSITION
: PARTS LOCATION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A F6 24 (2VZ–FE), 25 (3S–FE) B I11 28
: RELAY BLOCKS
CODE SEE PAGE RELAY BLOCKS (RELAY BLOCK LOCATION)
1 23 R/B NO. 1 (LEFT KICK PANEL) 2 20 R/B NO. 2 (ENGINE COMPARTMENT LEFT) 4 23 R/B NO. 4 (RIGHT KICK PANEL)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A 18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1I
1J
18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1K 2A 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2B 20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2D 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2E 20 ENGINE ROOM NO. 4 WIRE AND J/B NO. 2 (ENGINE COMPAR TMENT LEFT) 2F 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2G
20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2H
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
30 (2VZ–FE)
C1
C2
D1
D2
32 (3S–FE) 30 (2VZ–FE) 32 (3S–FE) 30 (2VZ–FE) 32 (3S–FE) 30 (2VZ–FE) 32 (3S–FE)
ENGINE ROOM MAIN WIRE AND ENGINE WIRE (NEAR J/B NO. 2)
ENGINE ROOM MAIN WIRE AND ENGINE WIRE (NEAR WIPER MOTOR)
ENGINE ROOM WIRE AND COWL WIRE (LEFT KICK PANEL)
ENGINE ROOM WIRE AND COWL WIRE (RIGHT KICK PANEL)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
30 (2VZ–FE)
C
32 (3S–FE)
RADIATOR LEFT
4
A
BLACK
2 56
B
2
BLACK
34 78
45
Page 43
STARTING AND IGNITION SYSTEMS
AM1
4
AM2
8
A
W
W–R
1A11A2
W
2F12F4
2B32B4
IGNITION SW
W–R
ACC IG1
ST1
IG2
B–W
1
K112
B–W
2
32
12 D1
D
NEUTRAL START SW (
)
A/T
B–Y
4
1J
B–O
7
B–W
1J71J21J3
1K11I7
)
B–W
M/T
(
B–W
1
12
1I
B–W
(
A/T
) M/T
(
C
CLUTCH START SW (
)
M/T
)
5
B–OB–OB–O
B–O
C1
11
W
FL O. 5G
5
80A ALT
2
B
BATTERY
W–R
4
B
FUSIBLE LINK BOX
30A AM2
(
W/ ALL–TRAC/ 4WD
(
B–R
FWD
)
1
)
E
STARTER
12
43
11
B–O
K114
B–W
) (
1
B–W B–W
M/T
B
B–W
F
M
STARTER RELAY (
)
M/T
W–B
(
A/T
(
M/T
B
)
)
)
)
M/T
A/T
(
( B
B–W
2
GH
COLD START INJECTO R
1
(
B
(
G
START INJECTOR TIME SW
A/T
M/T
)
)
12
STASTJ
46
W–B
1N11
D
Page 44
B–O
B–O
(
3S–FE)B–O
DISTRIBUTOR
I
G2 G– NE
G1
1324
R
Y
B
)
2VZ–FE
(
B–O
1
J
IGNITER
432
L
W–R
SEALED
B
W–G
)
2VZ–FE
(
B–O
1
2
W–B
K
NOISE FILTER
)
3S–FE
(
IGNITION COIL AND DISTRIBUTOR
B–O
21
MM
DISTRIBUTOR
G1 G– NE
NNN
231
R
W
B
W–L
IGNITER
416
W–R
SEALED
B–O
53
O
W
B
BR
114132320
G–G2 NE IGF IGT
G1
TCCS ECU
L
TO A/C AMPLIFIER
TO TACHOMETER
W–B
B
B
B
BR
B
341 58
PPP PQ
G–G1 NE IGF IGT
TCCS ECU
TO A/C AMPLIFIER
TO TACHOMETER
B
B
47
Page 45
STARTING AND IGNITION SYSTEM
COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
SERVICE HINTS
(A) IGNITION SW
4–1 : CLOSED WITH IGNITION SW AT ST POSITION 8–7 : CLOSED WITH IGNITION SW AT ON OR ST POSITION
(C) CLUTCH START SW
2–1 : CLOSED WITH CLUTCH PEDAL FULLY DEPRESSED
STARTER RELAY
(1) 2–(1) 4 : CLOSED WITH CLUTCH START SW ON AND IGNITION SW A T ST POSITION
STARTER
POINTS CLOSED WITH CLUTCH STAR T SW ON AND IGNITION SW AT ST POSITION
(D) NEUTRAL START SW (A/T)
2–3 : CLOSED WITH A/T SHIFT LEVER IN P OR N POSITION
(G) COLD START INJECTOR
2–1 : VOLT WHILE START INJECTOR TIME SW IS CLOSED AND STARTER CRANKING
(H) START INJECTOR TIME SW
POINTS OPEN ABOVE 35°C (95°F) 2–1 : APPROX. 20–40 BELOW 30°C (86°F) 2–1 : APPROX. 40–60 ABOVE 40°C (104°F) 2–GROUND : APPROX. 20–80
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A I11 28 G C2 24 (2VZ–FE), 25 (3S–FE) M D8 25 B F6 24 (2VZ–FE), 25 (3S–FE) H S2 24 (2VZ–FE), 25 (3S–FE) N D9 25 C C10 28 I D7 24 O I2 25 D N1 24 (2VZ–FE), 25 (3S–FE) J I3 24 P T3 28 E S4 24 (2VZ–FE), 25 (3S–FE) K N2 24 Q T4 28 F S3 24 (2VZ–FE), 25 (3S–FE) L T4 28
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A 18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1I 18 1J 18 1K 18 2B 20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2F 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
30 (2VZ–FE)
C1
32 (3S–FE) 30 (2VZ–FE)
D1
32 (3S–FE)
K1 34 ENGINE WIRE AND COWL WIRE (BEHIND GLOVE BOX)
ENGINE ROOM MAIN WIRE AND ENGINE WIRE (NEAR J/B NO. 2)
ENGINE ROOM WIRE AND COWL WIRE (LEFT KICK PANEL)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
30 (2VZ–FE)
B
32 (3S–FE)
D 34 J/B NO. 1 SET BOLT
INTAKE MANIFOLD
48
Page 46
49
Page 47
CHARGING SYSTEM
W
W 6
2B
7. 5A IGN
1G9
B–O
F26
W
W
3
B
CHARGE WARNING LIGHT [COMB. METER]
8
YBO
FL 0. 5G
(
L115
EX. 3S–FE FWD
(
L415
A
5
3S–FE FWD
)
)
7. 5A CHARGE
2G4
Y
10A ENGINE
1L15
B–YB–Y
D110
Y
C11
B–Y
Y
W
32 11
CCC D
IG L S B
W
W
W
ALTERNATOR
50
80A ALT
2
FUSIBLE LINK BOX
BATTERY
Y
IC REGULATOR
Page 48
SERVICE HINTS
ALTERNATOR
(C) 1–GROUND : 13.9–15.1 VOLTS WITH ENGINE RUNNING AT 2000 RPM AND 25°C (77°F)
13.5–14.3 VOL TS WITH ENGINE RUNNING AT 2000 RPM AND 115°C (239°F)
(C) 2–GROUND : 0–4 VOLTS WITH IGNITION SW AT ON POSITION AND ENGINE NOT RUNNING
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A F6 24 (2VZ–FE), 25 (3S–FE) C A17 24 (2VZ–FE), 25 (3S–FE) B C11 28 D A16 24 (2VZ–FE), 25 (3S–FE)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1G 18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1L 18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL) 2B
2G
20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
30 (2VZ–FE)
C1
32 (3S–FE) 30 (2VZ–FE)
D1
32 (3S–FE)
F2 34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL) L1 34 ENGINE WIRE AND INSTRUMENT PANEL WIRE (BEHIND GLOVE BOX)
ENGINE ROOM MAIN WIRE AND ENGINE WIRE (NEAR J/B NO. 2)
ENGINE ROOM WIRE AND COWL WIRE (LEFT KICK PANEL)
ABLACK
2 5
38
BLACKBCD
1
1
23
51
Page 49
ENGINE CONTROL (3S–FE)
SYSTEM OUTLINE
THE TCCS SYSTEM UTILIZES A MICROCOMPUTER AND MAINTAINS OVERALL CONTROL OF THE E/G, T/M, ETC. AN OUTLINE OF ENGINE CONTROL IS GIVEN HERE.
1. INPUT SIGNALS
(1) WATER TEMP. SIGNAL SYSTEM
THE WATER TEMP. SENSOR DETECTS THE E/G COOLANT TEMP. AND HAS A BUILT–IN THERMISTOR WITH A RESISTANCE WHICH VARIES ACCORDING TO THE WATER TEMP. THUS THE WATER TEMP. IS INPUT IN THE FORM OF A CONTROL SIGNAL TO TERMINAL THW OF THE TCCS ECU.
(2) INTAKE AIR TEMP. SIGNAL SYSTEM
THE INTAKE AIR TEMP. SENSOR IS INSTALLED INSIDE THE AIR FLOW METER AND DETECTS THE INTAKE AIR TEMP., WHICH IS INPUT AS A CONTROL SIGNAL TO TERMINAL THA OF THE ECU.
(3) OX SENSOR SIGNAL SYSTEM
THE OXYGEN DENSITY IN THE EXHAUST EMISSIONS IS DETECTED AND INPUT AS A CONTROL SIGNAL TO TERMINAL OX1 OF THE ECU.
(4) RPM SIGNAL SYSTEM
CRANKSHAFT POSITION IS DETECTED BY THE PICK–UP COIL INSTALLED INSIDE THE DISTRIBUTOR. CRANKSHAFT POSITION IS INPUT AS A CONTROL SIGNAL TO TERMINAL G1 OF THE ECU, AND RPM IS INPUT TO TERMINAL NE FROM THE IGNITER.
(5) THROTTLE SIGNAL SYSTEM
THE THROTTLE POSITION SENSOR DETECTS THE THROTTLE VALVE OPENING ANGLE, WHICH IS INPUT AS A CONTROL SIGNAL TO TERMINAL VTA (W/ECT), PSW (W/O ECT) OF THE ECU, OR WHEN THE VALVE IS FULLY CLOSED, TO TERMINAL IDL.
(6) VEHICLE SPEED SIGNAL SYSTEM
THE SPEED SENSOR, INSTALLED INSIDE THE COMBINATION METER, DETECTS THE VEHICLE SPEED AND INPUTS A CONTROL SIGNAL TO TERMINAL SPD OF THE ECU.
(7) A/C SW SIGNAL SYSTEM
THE OPERATING VOLTAGE OF THE A/C MAGNET CLUTCH IS DETECTED AND INPUT IN THE FORM OF A CONTROL SIGNAL TO TERMINAL A/C OF THE ECU.
(8) BATTERY SIGNAL SYSTEM
VOLTAGE IS CONSTANTLY APPLIED TO TERMINAL BATT OF THE ECU. WHEN THE IGNITION SW IS TURNED TO ON, VOLTAGE FOR ECU OPERATION IS APPLIED VIA THE EFI MAIN RELAY TO TERMINALS +B AND +B1 OF THE ECU.
(9) INTAKE AIR VOLUME SIGNAL SYSTEM
INTAKE AIR VOLUME IS DETECTED BY THE POTENTIOMETER INSTALLED INSIDE THE AIR FLOW METER AND IS INPUT AS A CONTROL SIGNAL TO TERMINAL VS OF THE ECU. INSIDE THE AIR FLOW METER THERE IS ALSO A SW FOR FUEL PUMP OPERATION, AND WHEN THE MEASURING PLATE OPENS (AIR INTAKE OCCURS), THIS SW TURNS ON AND CURRENT FLOWS TO THE FUEL PUMP TO OPERATE IT.
(10) STOP LIGHT SW SIGNAL SYSTEM
THE STOP LIGHT SW IS USED TO DETECT WHETHER OR NOT THE VEHICLE IS BRAKING AND THE INFORMATION IS INPUT AS A CONTROL SIGNAL TO TERMINAL STP OF THE ECU.
(11) STA SIGNAL SYSTEM
TO CONFIRM THAT THE E/G IS CRANKING, THE VOLTAGE APPLIED TO THE STARTER MOTOR DURING CRANKING IS DETECTED AND IS INPUT AS A CONTROL SIGNAL TO TERMINAL STA OF THE ECU.
(12) NEUTRAL START SW SIGNAL SYSTEM
THE NEUTRAL START SW DETECTS WHETHER THE SHIFT POSITION IS IN NEUTRAL OR NOT, AND INPUTS A CONTROL SIGNAL TO TERMINAL NSW OF THE ECU.
(13) ELECTRICAL IDLE–UP SYSTEM
THE SIGNAL WHEN SYSTEMS SUCH AS THE REAR WINDOW DEFOGGER, HEADLIGHTS, ETC. WHICH CAUSE A HIGH ELECTRICAL BURDEN ARE ON IS INPUT TO TERMINAL ELS AS A CONTROL SIGNAL.
2. CONTROL SYSTEM
* EFI (ELECTRONIC FUEL INJECTION) SYSTEM
THE EFI SYSTEM MONITORS THE ENGINE CONDITIONS THROUGH THE SIGNALS EACH SENSOR (INPUT SIGNALS [1] TO [12]) INPUTS TO THE ECU. BASED ON THIS DATA AND THE PROGRAM MEMORIZED IN THE ECU, THE MOST APPROPRIATE FUEL INJECTION TIMING IS DECIDED AND CURRENT IS OUTPUT TO TERMINALS #10 AND #20 OF THE ECU, CAUSING THE INJECTORS TO OPERATE (TO INJECT FUEL). IT IS THIS SYSTEM WHICH, THROUGH THE WORK OF THE ECU, FINELY CONTROLS FUEL INJECTION IN RESPONSE TO DRIVING CONDITIONS.
* ESA (ELECTRONIC SPARK ADVANCE) SYSTEM
THE ESA SYSTEM MONITORS THE ENGINE CONDITIONS USING THE SIGNALS (INPUT SIGNALS [1, 3, 4, 6, 7, 9, 11]) INPUT TO THE ECU FROM EACH SENSOR. BASED ON THIS DATA AND THE PROGRAM MEMORIZED IN THE ECU, THE MOST APPROPRIATE IGNITION TIMING IS DECIDED AND CURRENT IS OUTPUT TO TERMINAL IGT OF THE ECU. THIS OUTPUT CONTROLS THE IGNITER TO PRODUCE THE MOST APPROPRIATE IGNITION TIMING FOR THE DRIVING CONDITIONS.
* ISC (IDLE SPEED CONTROL) SYSTEM
THE ISC SYSTEM (ROTARY SOLENOID TYPE) INCREASES THE RPM AND PROVIDES IDLING STABILITY FOR FAST IDLE–UP WHEN THE E/G IS COLD AND WHEN THE IDLE SPEED HAS DROPPED DUE TO ELECTRICAL LOAD, ETC. THE ECU EVALUATES THE SIGNALS FROM EACH SENSOR (INPUT SIGNALS [1, 4, TO 8, 11, 12, 13,]), OUTPUTS CURRENT TO TERMINALS ISC1 AND ISC2, AND CONTROLS THE ISC VALVE.
3. DIAGNOSIS SYSTEM
WITH THE DIAGNOSIS SYSTEM, WHEN THERE IS A MALFUNCTION IN THE ECU SIGNAL SYSTEM, THE MALFUNCTIONING SYSTEM IS RECORDED IN THE MEMORY. THE MALFUNCTIONING SYSTEM CAN THEN BE FOUND BY READING THE DISPLAY (CODE) OF THE CHECK ENGINE WARNING LIGHT.
4. FAIL–SAFE SYSTEM
WHEN A MALFUNCTION OCCURS IN ANY SYSTEM, IF THERE IS A POSSIBILITY OF ENGINE TROUBLE BEING CAUSED BY CONTINUED CONTROL BASED ON THE SIGNALS FROM THAT SYSTEM. THE FAIL–SAFE SYSTEM EITHER CONTROLS THE SYSTEM BY USING DATA (STANDARD VALUES) RECORDED IN THE ECU MEMORY OR ELSE ST OPS THE ENGINE.
52
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SERVICE HINTS
(B) (C) (D) (E) INJECTOR
1–2 : APPROX 13.8
EFI MAIN RELA Y
2–4 : CLOSED WITH IGNITION SW AT ON OR ST POSITION
(H)
CIRCUIT OPENING RELAY
1–2 : CLOSED WITH STARTER RUNNING OR MEASURING PLATE (AIR FLOW METER) OPEN
AIR FLOW METER
(Q)
1–2 : CLOSED WITH STARTER RUNNING MEASURING PLATE OPEN 5–6 : 200–600 (MEASURING PLATE FULLY CLOSED) 20–1200 (MEASURING PLATE FULLY OPEN) 5–4 : 200–400 5–7 : 10–20 K (–20°C, –4°F)
4–7 K (0°C, 32°F) 2–3 K (20°C, 68°F)
0.9–1.3 K (40°C, 104°F)
THROTTLE POSITION SENSOR
(R)
TCCS ECU (ELECTRONIC CONTROLLED UNIT)
RESISTANCE AT COMPUTER
0.4–0.7 K (60°C, 140°F)
(T) 2–4, : 0.2–0.8 KWITH CLEARANCE BETWEEN LEVER AND (S) 3–2 STOP SCREW 0 MM (0 IN) (T) 3–4, : 2.3 KOR LESS WITH CLEARANCE BETWEEN LEVER AND (S) 1–2 STOP SCREW 0.5 MM (0.020 IN) (T) 2–4, (S) 3–2 : 3.3–10 KWITH THROTTLE VALVE FULLY OPEN (T) 1–(T) 4 : 3–7 K
WITH 0.7 MM (0.028 IN)
EFI WATER TEMP. SENSOR
1–2 : 10–20 K (–20°C, –4°F)
4–7 K (0°C, 32°F) 2–3 K (20°C, 68°F)
0.9–1.3 K (40°C, 104°F)
0.4–0.7 K (60°C, 140°F)
0.2–0.4 K (80°C, 176°F)
VOLTAGES AT ECU CONNECTORS
(M) 2–(O) 7:10–14 VOLTS (ALWAYS) (M) 1,8–(O) 7:10–14 VOLTS (IGNITION SW ON) (N) 6–(O) 7:8–14 VOLTS (IGNITION SW ON AND THROTTLE VALVE OPEN) (M) 5–(N) 14 : 4–6 VOLTS (IGNITION SW ON) (M) 4–(N) 14 : 4–5 VOLTS (IGNITION SW ON AND MEASURING PLATE FULLY CLOSED)
(M) 3–(N) 14 : 1–3 VOLTS (IGNITION SW ON AND INTAKE AIR TEMP. 20°C, 68°F) (N) 10–(N) 14 : 0.1–1.0 VOLTS (IGNITION SW ON AND COOLANT TEMP. 80°C, 176°F) (O) 3–(O) 7:6–14 VOLTS (ENGINE CRANKING) (N)9, 18–(O)7: 9–14 VOLTS (IGNITION SW ON) (O) 8–(O) 7:0.7–1.0 VOLTS (IDLING) (N) 7–(O) 7:0.5 OR LESS (IGNITION SW ON AND CHECK CONNECTOR T–E1 SHORT)
(N) 15–(O) 7:8–14 VOLTS (IGNITION SW ON AND A/C SW ON) (N) 8–(O) 7:8–14 VOLTS (NO TROUBLE (”CHECK” ENGINE WARNING LIGHT OFF) AND ENGINE RUNNING) (N)11–(N)14 : 0.1–1.0 VOLTS (IGNITION SW ON AND THROTTLE VALVE FULLY CLOSED)
(N) 11–(O) 7:4–5 VOLTS (IGNITION SW ON AND THROTTLE VALVE FULLY CLOSED) (N) 6–(N) 14 : 8–14 VOLTS (IGNITION SW ON AND THROTTLE VALVE OPEN) (O) 4–(O) 5:9–14 VOLTS (IGNITION SW ON) (O) 9–(O) 10 : 4–5 VOLTS (IGNITION SW ON AND THROTTLE (N) 16–(O) 7 : VALVE FULLY CLOSED)
(DISCONNECT WIRING CONNECTOR)
(N) 6–(N) 14 : Ω (THROTTLE VALVE OPEN) LESS THAN 2.3 K(THROTTLE VALVE FULLY CLOSED) (N) 11–(N) 14 : 3.3–10 K(THROTTLE VALVE FULLY OPEN) 0.2–0.8 K(THROTTLE VALVE FULLY CLOSED) (N) 6–(O) 7: (N) 11–(O) 7:0 Ω (THROTTLE VAL VE FULLY OPEN) (M) 4–(N) 14 : 20–400 (MEASURING PLATE FULLY CLOSED) 20–3000 (MEASURING PLATE FULLY OPEN) (M) 3–(N) 14 : 2–3 K(INTAKE AIR TEMP. 20°C, 68°F) (N) 10–(N) 14 : 0.2–0.4 K(COOLANT TEMP. 80°C, 176°F) (N) 3–(N) 4:140–180
0.02–0.5 VOLTS (IGNITION SW ON AND MEASURING PLATE FULLY OPEN) 2–4 VOLTS (IDLING)
: 10–14 VOLTS (IGNITION SW ON AND CHECK CONNECTOR T–E1 NOT SHORT)
10–14 VOLTS (IGNITION SW ON AND THROTTLE VALVE FULL Y OPEN)
(THROTTLE VALVE FULLY OPEN) 0 (THROTTLE VALVE FULLY CLOSED)
(THROTTLE VALVE FULLY CLOSED)
53
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ENGINE CONTROL (3S–FE)
B–O B–O
A
IGNITION SW
IG2
71
1J41J7
D112
B–O B–O B–O
C15
B–O
2
BC DE
NO. 2
1
Y
B–O
2
NO. 4
1
Y
Y B–O
ST1
B–W
1
1K
1I71I12
F
)
B–Y(M/T
)
)
B–OW
2
NO. 3
1
B–W(A/T
B–W
) M/T
(
1
CLUTCH START SW (
M/T
2
B–O
B–O
B–O
2
NO. 1
1
W
WW
W
B–W(M/T
STARTER RELAY
INJECTOR
Y
)
) M/T
( B–W
11
12
43
11
B–O
W–B
B–W
B–W(M/T
A
7. 5 IGN
1I6
B–O
D113 C14
) A/T
( B–W
K17
B–O
B–W
K114
B–WB
2
) A/T
(
NEUTRAL
START SW
3
G
) M/T
)
(
A/T
(
B–W
)
B–O
2G6
14
B
32
2A72C32G5
)
)
M/T
(
A/T
( B
W–B
B–W
W–B
CK I
15A EFI
2
2G
EFI MAIN RELAY
W–R
23
W–B
146
L–B
L44 L14
L–BL–BL–B
H17
V310
W–B
TO COLD START
INJECTOR
START INJECTOR
TIME SW
)
)
M/T
(
A/T
(
B
B–W
W–R
)
)
A/T
M/T
(
B–W
(
B
H
CIRCUIT OPENING RELAY
G
W–B
L–B
)
)
FWD
(
ALL–TRAC/4WD
(
I
FUEL PUMP
12
M
B(A/T
B–W(M/T
(
ALL–TRAC/4WD
W–B
)
)
W–L
W–RW–R
G
W–B
L–B
W
Y
B–WB–W
)
)
W–B
FWD
(
54
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B–O
B–O
20A STOP
W–L
FROMELECTRICAL
Y–BY–B
Y–L
VS
FROM ECT ECU
L–B
Y–G
Y–R
W–B
BR
7564
E2
THA
2
Y–R
L–R
G–B
G
R
GBR
2
EFI WATER
TEMP. SENSOR
1
W–R
W–RW–R
W–R
8
10 5 4 12 10 6 14 12 7
L46 L16
2
3
W–L
12 146137 9 11 8 16
(
)
FWD
(
ALL–TRAC/4WD
P
SPEED SENSOR
[COMB. METER]
TO CRUISE
CONTROL
COMPUTER
Y–B
K11K14
Y–B
)
G
W–B
L–B
W–R
W
Y
B–W(M/T
B–W
L–R
L–R
VC
FC E
1
Q
AIR FLOWMETER
)
B(A/T
)
1L11 1F2
IDLE–UP DIODE
G–RG–WG–W
J
1
STOP LIGHT
SW
3
K110
PSW
11311
L
)
)
W/ ECT
(
W/O ECT
(
B–R
B–R
BR
312
TSTST
2
1 T
THROTTLE POSITION SENSOR
BRBRBR
L
S
34
7. 5A GAUGE
F13
YY
J/B NO.3
TO ECT ECU
L
(
W/ ECT
BR
(
W/ ECT
(
W/O ECT
9
3B
NM
)
12
)
)
CHECK ENGINE [COMB. METER]
6
R–L G–R
K
TCCS ECU
(
W/O ECT
U
)
CHECK
CONNECTOR
V
EGR GAS TEMP. SENSOR
BRBR
9 L
TTHGE2IDLVTATHWTHAE21VSVCSPD
L–B
Y–G
BR
Y–G
36 4
E1 T
FP +B
81
L–B
W–R
AMPLIFIER
VF
R–W W
R–W
W–R
B(A/T
B–W
)
) FWD
ALL–TRAC/4WD
(
(
R–L
W
BR
)
SEALED
(
W
Y
)
)
TO A/C
G–W
11
R–L
OX2
J15 J311
L–B
ACTWSTPELSL3L2L1ECTBATT+B1+B
OX1
9
B–W(M/T
L414 L114
G–R
W–B W–B V–Y V–Y
E
55
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ENGINE CONTROL (3S–FE)
56
Page 54
: PARTS LOCATION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A I11 28 K C13 28 V C1 25 B I5 25 L C11 28 W D8 25 C I7 25 M T2 28 X D9 25 D I4 25 N T3 28 Y I2 25 E I6 25 O T4 28 Z O3 25 F C10 28 P C13 28 a I1 25 G N1 25 Q A15 25 b O4 25 H C8 28 R E2 25
I F7 26 (S/D), 27 (STATION W/G) S T1 25 (W/ECT) I F8 26 (S/D ALL–TRAC/4WD) T T1 25 (W/O ECT)
J S9 28 U E3 25
: RELAY BLOCKS
CODE SEE PAGE RELAY BLOCKS (RELAY BLOCK LOCATION)
1 23 R/B NO. 1 (LEFT KICK PANEL)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1F 18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1I
1J
18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1K 1L 2A 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2C 20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2E 20 ENGINE ROOM NO. 4 WIRE AND J/B NO. 2 (ENGINE COMPAR TMENT LEFT)
2G 20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
3B 22 INSTRUMENT PANEL WIRE AND J/B NO. 3 (INSTRUMENT PANEL LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
C1 32 ENGINE ROOM MAIN WIRE AND ENGINE WIRE (NEAR J/B NO. 2) D1 32 ENGINE ROOM WIRE AND COWL WIRE (LEFT KICK PANEL) F1 34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL) H1 34 FLOOR NO. 1 WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL) J1
34 ENGINE WIRE AND A/C WIRE (BEHIND GLOVE BOX)
J3 K1 34 ENGINE WIRE AND COWL WIRE (BEHIND GLOVE BOX) L1
34 ENGINE WIRE AND INSTRUMENT PANEL WIRE (BEHIND GLOVE BOX)
L4 V3 36 FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 1 WIRE (ALL–TRAC/4WD, BACK PANEL LEFT)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
B 32 INTAKE MANIFOLD C 32 RADIATOR LEFT
E 34 LEFT KICK PANEL
36 (S/D)
I
38 (STATION W/G)
K 36 (S/D) BACK PANEL CENTER (ALL–TRAC/4WD)
LEFT REAR FENDER
57
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ENGINE CONTROL (3S–FE)
58
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ENGINE CONTROL (2VZ–FE)
SYSTEM OUTLINE
THE TCCS SYSTEM UTILIZES A MICROCOMPUTER AND MAINTAINS OVERALL CONTROL OF THE E/G, T/M, ETC. AN OUTLINE OF ENGINE CONTROL IS GIVEN HERE.
1. INPUT SIGNALS
(1) WATER TEMP. SIGNAL SYSTEM
THE WATE R TEMP. SENSOR DETECTS THE E/G COOLANT TEMP. AND HAS A BUILT–IN THERMISTOR WITH A RESISTANCE WHICH VARIES ACCORDING TO THE WATER TEMP. THUS THE WATER TEMP. IS INPUT IN THE FORM OF A CONTROL SIGNAL TO TERMINAL THW OF THE TCCS ECU.
(2) INTAKE AIR TEMP. SIGNAL SYSTEM
THE INTAKE AIR TEMP. SENSOR IS INSTALLED INSIDE THE AIR FLOW METER AND DETECTS THE INTAKE AIR TEMP., WHICH IS INPUT AS A CONTROL SIGNAL TO TERMINAL THA OF THE ECU.
(3) OXYGEN SENSOR SIGNAL SYSTEM
THE OXYGEN DENSITY IN THE EXHAUST. EMISSIONS IS DETECTED AND INPUT AS A CONTROL SIGNAL TO TERMINAL OX1 OF THE ECU. TO MAINTAIN STABLE DETECTION PERFORMANCE BY THE OXYGEN SENSOR, A HEATER IS USED FOR WARMING THE SENSOR. THE HEATER IS ALSO CONTROLLED BY THE ECU (HT).
(4) RPM SIGNAL SYSTEM
CRANKSHAFT POSITION AND E/G RPM ARE DETECTED BY THE PICK–UP COIL INSTALLED INSIDE THE DISTRIBUTOR. CRANKSHAFT POSITION IS INPUT AS A CONTROL SIGNAL TO TERMINALS G1 AND G2, OF THE ECU, AND RPM IS INPUT TO TERMINAL NE.
(5) THROTTLE SIGNAL SYSTEM
THE THROTTLE POSITION SENSOR DETECTS THE THROTTLE VALVE OPENING ANGLE, WHICH IS INPUT AS A CONTROL SIGNAL TO TERMINAL VTA OF THE ECU, OR WHEN THE VALVE IS FULLY CLOSED, TO TERMINAL IDL.
(6) VEHICLE SPEED SIGNAL SYSTEM
THE SPEED SENSOR, INSTALLED INSIDE THE COMBINATION METER, DETECTS THE VEHICLE SPEED AND INPUTS A CONTROL SIGNAL TO TERMINAL SP1 OF THE ECU.
(7) NEUTRAL START SW SIGNAL SYSTEM (A/T)
THE NEUTRAL START SW DETECTS WHETHER THE SHIFT POSITION IS IN NEUTRAL OR NOT, AND INPUTS A CONTROL SIGNAL TO TERMINAL
NSW OF THE ECU.
(8) A/C SW SIGNAL SYSTEM
THE OPERATING VOLTAGE OF THE A/C MAGNET CLUTCH IS DETECTED AND INPUT IN THE FORM OF A CONTROL SIGNAL TO TERMINAL A/C OF THE ECU.
(9) BATTERY SIGNAL SYSTEM
VOLTAGE IS CONSTANTLY APPLIED TO TERMINAL BATT OF THE ECU. WHEN THE IGNITION SW IS TURNED TO ON, VOLTAGE FOR ECU OPERATION IS APPLIED VIA THE EFI MAIN RELAY TO TERMINALS +B AND +B1 OF THE ECU. ALSO, CURRENT FLOWS VIA THE IGN FUSE TO TERMINAL IGSW OF THE ECU.
(10) INTAKE AIR VOLUME SIGNAL SYSTEM
INTAKE AIR VOLUME IS DETECTED BY THE POTENTIOMETER INSTALLED INSIDE THE AIR FLOW METER AND IS INPUT AS A CONTROL SIGNAL TO TERMINAL VS OF THE ECU. INSIDE THE AIR FLOW METER THERE IS ALSO A SW FOR FUEL PUMP OPERATION, AND WHEN THE MEASURING PLATE OPENS (AIR INTAKE OCCURS), THIS SW TURNS ON AND CURRENT FLOWS TO THE FUEL PUMP TO OPERATE IT.
(11) STA SIGNAL SYSTEM
TO CONFIRM THAT THE E/G IS CRANKING, THE VOLTAGE APPLIED TO THE STARTER MOTOR DURING CRANKING IS DETECTED AND IS INPUT AS A CONTROL SIGNAL TO TERMINAL STA OF THE ECU.
(12) ENGINE KNOCK SIGNAL SYSTEM
ENGINE KNOCKING IS DETECTED BY THE KNOCK SENSOR AND INPUT AS A CONTROL SIGNAL TO TERMINAL KNK OF THE ECU.
2. CONTROL SYSTEM
* EFI (ELECTRONIC FUEL INJECTION) SYSTEM
THE EFI SYSTEM MONITORS THE ENGINE CONDITIONS THROUGH THE SIGNALS EACH SENSOR (INPUT SIGNALS [1] TO [11]) INPUTS TO THE ECU. BASED ON THIS DATA AND THE PROGRAM MEMORIZED IN THE ECU, THE MOST APPROPRIATE FUEL INJECTION TIMING IS DECIDED AND CURRENT IS OUTPUT TO TERMINALS #10, #20 AND #30 OF THE ECU. CAUSING THE INJECTORS TO OPERATE (TO INJECT FUEL). IT IS THIS SYSTE M WHICH, THROUGH THE WORK OF THE ECU, FINELY CONTROLS FUEL INJECTION IN RESPONSE TO DRIVING CONDITIONS.
* ESA (ELECTRONIC SPARK ADVANCE) SYSTEM
THE ESA SYSTEM MONITORS THE ENGINE CONDITIONS USING THE SIGNALS (INPUT SIGNALS [1, 3, 4, 5, 6, 8, 10, 11, 12]) INPUT TO THE ECU FROM EACH SENSOR. BASED ON THIS DATA AND THE PROGRAM MEMORIZED IN THE ECU, THE MOST APPROPRIATE IGNITION TIMING IS DECIDED AND CURRENT IS OUTPUT TO TERMINAL IGT OF THE ECU.
THIS OUTPUT CONTROLS THE IGNITER TO PRODUCE THE MOST APPROPRIATE IGNITION TIMING FOR THE DRIVING CONDITIONS.
* OXYGEN SENSOR HEATER CONTROL SYSTEM
THE OXYGEN SENSOR HEATER CONTROL SYSTEM TURNS THE HEATER TO ON WHEN THE INTAKE AIR VOLUME IS LOW (TEMP. OF EXHAUST EMISSIONS LOW), AND WARMS UP THE OXYGEN SENSOR TO IMPROVE DETECTION PERFORMANCE OF THE SENSOR. THE ECU EVALUATES THE SIGNALS FROM EACH SENSOR (INPUT SIGNALS [1, 4, 9, 10, 11]), CURRENT IS OUTPUT TO TERMINAL HT AND CONTROLS THE HEATER.
* ISC (IDLE SPEED CONTROL) SYSTEM
THE ISC SYSTEM (STEP MOTOR TYPE) INCREASES THE RPM AND PROVIDES IDLING STABILITY FOR FAST IDLE–UP WHEN THE E/G IS COLD AND WHEN THE IDLE SPEED HAS DROPPED DUE TO ELECTRICAL LOAD, ETC. THE ECU EVALUATES THE SIGNALS FROM EACH SENSOR (INPUT SIGNALS [1, 4 TO 8, 11]), OUTPUTS CURRENT TO TERMINALS ISC1 ISC2, ISC3 AND ISC4, AND CONTROLS THE ISC VALVE.
* FUEL PRESSURE–UP SYSTEM
THE FUEL PRESSURE UP SYSTEM CAUSES THE VSV (FOR FUEL PRESSURE UP) TO COME ON FOR HIGH TEMP. STARTS AND IMMEDIATELY AFTER STARTING IN ORDER TO INCREASE THE FUEL PRESSURE, IMPROVE STARTABILITY AT HIGH TEMPERATURES AND PROVIDE STABLE IDLING. THE ECU EVALUA TES THE INPUT SIGNALS FROM EACH SENSOR (1, 2, 4 AND 12), OUTPUTS CURRENT TO TERMINAL FPU AND CONTROLS THE VSV.
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ENGINE CONTROL (2VZ–FE)
3. DIAGNOSIS SYSTEM
WITH THE DIAGNOSIS SYSTEM, WHEN THERE IS A MALFUNCTIONING IN THE ECU SIGNAL SYSTEM, THE MALFUNCTION SYSTEM IS RECORDED IN THE MEMORY. THE MALFUNCTIONING SYSTEM CAN THEN BE FOUND BY READING THE DISPLAY (CODE) OF THE CHECK ENGINE WARNING LIGHT.
4. FAIL–SAFE SYSTEM
WHEN A MALFUNCTION OCCURS IN ANY SYSTEM, IF THERE IS A POSSIBILITY OF ENGINE TROUBLE BEING CAUSED BY CONTINUED CONTROL BASED ON THE SIGNALS FROM THAT SYSTEM, THE FAIL–SAFE SYSTEM EITHER CONTROLS THE SYSTEM BY USING DATA (ST ANDARD VALUES) RECORDED IN THE ECU MEMORY OR ELSE STOPS THE ENGINE.
SERVICE HINTS
(C) (D) (E) (F) (G) (H) INJECTOR
1–2 : APPROX. 13.8
(I)
NEUTRAL START SW (A/T)
2–3 : CLOSED WITH A/T SHIFT LEVER IN P OR N POSITION
EFI MAIN RELA Y
4–2 : CLOSED WITH IGNITION SW AT ON OR ST POSITION
(J)
CIRCUIT OPENING RELAY
2–1 : CLOSED WITH STARTER RUNNING OR MEASURING PLATE (AIR FLOW METER) OPEN
AIR FLOW METER
(T)
2–1: CLOSED WITH STARTER RUNNING OR MEASURING PLATE OPEN 5–6: 200600 (MEASURING PLATE FULLY CLOSED)
201200 (MEASURING PLATE FULLY OPEN) 5–4: 200400 5–7: 1020 K (–20°C, –4°F)
4–7 K (0°C, 32°F)
2–3 K (20°C, 68°F)
0.9–1.3 K (40°C, 104°F)
0.4–0.7 K (60°C, 140°F)
(U) EFI WATER TEMP. SENSOR
2–1 : 10–20 K(–20°C, –4°F)
4–7 K (0
2–3 K (20
0.9–1.3 K (40
0.4–0.7 K (60
0.2–0.4 K (80
(Y) THROTTLE POSITION SENSOR
2–4 : 0.3–6.3 KWITH CLEARANCE BETWEEN LEVER AND STOP SCREW 0 MM (0 IN.) 3–4 : LESS THAN 2.3 KWITH CLERANCE BETWEEN LEVER AND STOP SCREW 0.30 MM (0.0118 IN.)
Ω WITH CLEARANCE BETWEEN LEVER AND STOP SCREW 0.70 MM (0.0276 IN.)
2–4 : 3.510.3 KWITH THROTTLE VALVE FULYY OPEN 1–4 : 4.258.25 K
(Z)
EGR GAS TEMP. SENSOR
1–2 : 69.40–88.50 K(50°C, 122°F)
11.89–14.37 K(100
2.79–3.59 K (150
(c)
OXYGEN SENSOR
1–2 : APPROX. 5.1–6.3
°C, 32°F)
°C, 68°F)
°C, 104°F) °C, 140°F) °C, 176°F)
°C, 212°F)
°C, 302°F)
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TCCS ECU (ELECTRONIC CONTROLLED UNIT)
VOLTAGE AT ECU WIRING CONNECTORS
(P) 2, 4, 12, 13–(R) 24 : 10–14 VOLTS (IGNITION SW ON) (P) 1–(R) 24 : 10–14 VOLTS (Q) 1–(Q) 9:4–6 VOLTS (IGNITION SW ON) (Q) 12–(Q) 9:4–6 VOLTS (IGNITION SW ON AND THROTTLE VALVE OPEN) (Q) 11–(Q) 9:0.1–1.0 VOLTS (IGNITION SW ON AND THROTTLE VALVE FULLY CLOSED)
(P) 11–(R) 24 : 6–14 VOLTS (CRANKING) (R) 11, 12, 25–(R) 13, 26 : 9–14 VOLTS (IGNITION SW ON) (P) 5–(R) 24 : 8–14 VOLTS (NO TROUBLE AND ENGINE RUNNING) (R) 20–(R) 24 : 0.7–1.0 VOLTS (IGNITION SW ON) (R) 4, 5, 6, 7–(R) 24 : 9–14 VOLTS (IGNITION SW ON) (Q) 2–(Q) 9:4–5 VOLTS (IGNITION SW ON AND MEASURING PLATE FULLY CLOSED)
(Q) 3–(Q) 9:1–3 VOLTS (IGNITION SW ON AND INTAKE AIR TEMP. 20°C, 68°F) (Q) 4–(Q) 9:0.1–1.0 VOLTS (IGNITION SW ON AND COOLANT TEMP. 80°C, 176°F) (P) 10–(R) 24 : 8–14 VOLTS (IGNITION SW ON AND A/C SWITCH ON) (R) 22–(R) 24 : 4–6 VOLTS (IGNITION SW ON AND HEATER BLOWER SW ON) (Q) 15–(R) 24 : 10–14 VOLTS (IGNITION SW ON AND CHECK CONNECTOR T–E1 NOT SHORT)
(Q) 22–(R) 24 : 0 VOLTS (IGNITION SW ON AND SHIFT POSITION P OR N RANGE) (Q) 13–(R) 24 : 10–14 VOLTS (STOP LIGHT SW ON)
4–5 VOLTS (IGNITION SW ON AND THRTTLE VALVE FULLY OPEN)
0.02–0.08 VOLTS (IGNITION SW ON AND MEASURING PLATE FULLY OPEN) 2–4 VOLTS (IDLING)
: 0.3–1.0 VOLTS (3000 RPM)
0 VOLTS (IGNITION SW ON AND CHECK CONNECTOR T–E1 SHORT) 10–14 VOLTS (IGNITION SW ON AND SHIFT POSITION EX. P OR N RANGE)
RESISTANCE AT ECU WIRING COECTORS
(DISCONNECT WIRING CONNECTOR)
(Q) 12–(Q) 9: (Q) 11–(Q) 9:3.5–10.3 K (THROTTLE VALVE FULLY OPEN) (Q) 1–(Q) 9:200–400
(Q) 3–(Q) 9:2–3 KΩ (INTAKE AIR TEMP. 20°C, 68°F) (Q) 4–(Q) 9:0.2–0.4 KΩ (COOLANT TEMP. 80°C, 176°F) (R) 2, 15–(R)14 : 140–180 K (R) 1–(R) 14 : 140–180 K (Q) 2–(Q) 9:200–600 K (MEASURING PLATE FULLY CLOSED)
(R) 4, 5, 6, 7–(P) 12 : 10–30
(THROTTLE VALVE FULLY OPEN)
0 OR 2300 (THROTTLE VALVE FULLY CLOSED)
0.3–6.3 K(THROTTLE VALVE FULLY CLOSED)
20–1200 K(MEASURING PLATE FULLY OPEN)
61
Page 59
ENGINE CONTROL (2VZ–FE)
A
7. 5A
IGNITIONSW
IG2
B–OB–OB–OB–O
1J41J7
D112
C15
B–OB–O
ST1
17
B–W
1I71I12
B–W
1
2
1
1K
B–W(A/T
) M/T
(
B
CLUTCH START SW (
)
M/T
B–O
B–Y
)
B–W(M/T
)
)
M/T
(
B–W
B–W
11
12
STARTER RELAY
34
11
W–B
B–O
K112
IGN
1I6
B–O
D113 C14
B
B–O
2G6
14
32
2A72C32G5
)
)
M/T
(
A/T
( B
W–B
B–W
W–B
15A EFI
B–Y
EFI MAIN RELAY
2
2G
TO COLD START
INJECTOR
START INJECTOR
TIME SW
)
)
M/T
(
A/T
(
B
B–W
W–R
W–R
)
)
M/T
(
A/T
(
B
B–W
32
J
CIRCUIT OPENING RELAY
B–O
W–L
B–O
B–Y
W–RW–R
B–O
CDE FGH
1
NO. 5
2
GR
B–O B–O B–O B–O
1
NO. 4
2
GR
B–O
1
NO. 2
2
Y
B–O
1
INJECTION
2
Y
B–O
1
NO. 3
2
W
GR
B–OW
1
NO. 1
2
W
Y
)
A/T
(
NO. 6
B–W
146
B–W
K114
B–WB
I
2
) A/T
(
NEUTRAL
START SW
) M/T
( B–W
3
) A/T
(
)
B–W(M/T
W–B
CI
L–B
W–B
L–B
L14
H17
FUEL PUMP
L–B L–B
12
)
B(A/T
)
B–W(M/T
L–B
M
W–B
G–R
K
W–B
W–B
L–B
W
Y
GR
B–WB–W
62
Page 60
B–O B–O
7. 5A GAUGE
W–L
B–O
B–Y
W–R
W–R
B–Y
W–R
W–R
TCCS ECU
STA NSW A/C OD1 OD2 R N L 2 SP1 VC VS THA THW
11 22 10 21 20 3 16 14 15 9 1 2 3 4
12 13 4 2 1 5 13 7
M–REL IGSW BATT
Y–B
B–G
J33K11L17L15L117 L118 L120 L16
W–L
B–O
G–O
1F2
F13 YY
J/B NO. 3
3B9
CHECK ENGINE [COMB. METER]
CHK 6
R–B
L–W
69 LM
P Q
R
Y–L
14
G–RR–L
L1
GR
O
V–Y
20A STOP
1L11
(
N
1
W/ CRUISE CONTROL
(
O
1
W/O CRUISE CONTROL
STOP LIGHT SW
(
N
3
W/ CRUISE CONTROL
(
O
2
W/O CRUISE CONTROL
G–W G–R
K110 L13
G–W
)
)
)
)
L–R
TO
L–R
L–R
PBKW+B1+B
PATTERNSELECT SW
U
G
2
)
A/T
(
B
B–W
B–W
BR
Y
E2
THA
EFC
2
1
EFI WATER TEMP.
SENSOR
BR
L–R
L–B
W–R
W
Y
GR
Y–B
L–W
) M/T
(
B–W
B–W
G–R
W–B
L–B
W–R
W
Y
GR
TO
A/C AMPLIFIER
TO CRUISE
CONTROL
COMPUTER
R–B
G–O
TOO/DMAINSW
TO BACK UP LIGHT
R
TO A/T INDICATOR
O
Y–L
V–Y
S
2
SPEED SENSOR
[COMB. METER]
3
W–B
L–W L–W
1
T
AIR FLOW METER
Y–R
L–R
4657
VS
VC
W–B
E
63
Page 61
ENGINE CONTROL (2VZ–FE)
B–O
TO TACHO
METER
TO A/C
AMPLIFIER
FROM
ECT SOLENOID
(
TO STARTER
INJECTOR
W DISTRIBUTOR
SEALED
)
B
V
IGNITER
B
B
R–L
L22L24
W
3
4
W–B
L112
V
V–R
)
SEALED
(
G
J310
W–G
10
)
CALIFORNIA
EGR GAS TEMP. SENSOR
(
4321
GR
1
Z
2
BR
OXYGEN SENSOR (
SUB
a
)
L–B
12
B–O
12
43
W–R
TCCS ECU
320 2219181710
IGFIGT ACTS1S2SLSTJ
Q
E2 IDL VTA THG OX2 T VF
12 11 5 6 5 7 4 12 24
9
L
BR
BR
L–R
THROTTLE
Y
POSITION SENSOR
G2 NE G1 G–
4123
L–Y
G–B
L
Y
2 1 15 14
KNK OX1 HT ISC2
8614815
)
R–L
Y–G
158134 3 1 1643
OX2 TE1 VF OX
CHECK
b
CONNECTOR
FP +B E1
BR
W
LG–R
BR
SEALED
(
)
SEALED
(
BR
)
SEALED
(
W
OXYGEN SENSOR (
MAIN
BR
R–GW–R
c
)
24381
B
R
ISC3
L–G
G–Y
d
ISC VALVE
25
ISC1
W–L
BR
R
ISC4
R–Y
)
2
FUEL
( VSV
PRESSURE UP
X
1
B–R
W–B
13 26
9
#10 #20 #30 E1
11 25
Y
W
GR
W–R
W–B
E02E01FPUG–G1NEG2
64
L–B
W–R
W
Y
GR
L–W
L–Y
1
L2
W–B
BR
E
L–B
W–R
W
W–R W–R W–R
(
)
SEALED
B
1
e
KNOCK SENSOR
W–R
d11d12
W–R
W–R
W
Y
GR
BR BR BR
W–B
W–B
B
Page 62
AB J
FCEDHGBLACK GRAY DARK GRAY
I
GRAY
W–R
W–B
W–B
(
SEALED
14 15 16
12
DARK GRAY DARK GRAY
6
20 21
1
2
456
1
)
1234 678 1011
14 15
7
K
DARK GRAY BROWN
12
NO P Q
1 3
512
17 18
1 2
RTU
DARK GRAY BLACK DARK GREEN
9
2019 22
12
23 6
13
24
25 26
SL
12345 91011
12
13
23
M
9
12345678
22
712
123 46
15131211109
14
W–R
W–B
W–B
V
DARK GRAY
12 34
aDARKGRAY
12 34
cWDARKGRAY
12
34
13
6
89
b
DARK GRAY
4
11
12
BLUE
Y
1234
d
123 456
BLACK
GRAY
Z
12
eXGREEN
1
DARK GRAY
65
Page 63
ENGINE CONTROL (2VZ–FE)
: PARTS LOCATION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A I11 28 L C13 28 W D7 24 B C10 28 M C11 28 X V3 24 C I8 24 N S9 28 Y T1 24 D I7 24 O S9 28 Z E3 24 E I5 24 P T2 28 a O6 28 F I6 24 Q T3 28 b C1 24
G I4 24 R T4 28 c O3 24
H I9 24 S C13 28 d I1 24
I N1 24 T A15 24 e K2 24 J C8 28 U E2 24 K F7 26 (S/D), 27 (STATION W/G) V I3 24
: RELAY BLOCKS
CODE SEE PAGE RELAY BLOCKS (RELAY BLOCK LOCATION)
1 23 R/B NO. 1 (LEFT KICK PANEL)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1F 18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1I
1J
18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1K 1L 2A 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2C
20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2G 3B 22 INSTRUMENT PANEL WIRE AND J/B NO. 3 (INSTRUMENT PANEL LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
C1 30 ENGINE ROOM MAIN WIRE AND ENGINE WIRE (NEAR J/B NO. 2) D1 30 ENGINE ROOM WIRE AND COWL WIRE (LEFT KICK PANEL) F1 34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL) H1 34 FLOOR NO. 1 WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
J3 34 ENGINE WIRE AND A/C WIRE (BEHIND GLOVE BOX)
K1 34 ENGINE WIRE AND COWL WIRE (BEHIND GLOVE BOX) L1
34 ENGINE WIRE AND INSTRUMENT PANEL WIRE (BEHIND GLOVE BOX)
L2 d1 30 SENSOR WIRE AND ENGINE WIRE (ABOVE THE ENGINE HEAD COVER)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
B 30 INTAKE MANIFOLD C 30 RADIATOR LEFT
E 34 LEFT KICK PANEL
36 (S/D)
I
38 (STATION W/G)
LEFT REAR FENDER
66
Page 64
ELECTRICAL IDLE–UP SYSTEM
15A TAIL
1N61L32G2 G
13
ADIODE
10A MIR– HTR
2
G–BGB
K14
BB
92
+B +B1 ISC2 ISC1 E1
BBCC D
81189 7
W–R
W–RW–R
TCCS ECU
G–B
AB
ORANGE DARK GRAY
15A EFI
W–L
BATTELS
Y
BR
213
(
12 89
)
BC
FWD
(
FWD
(
ALL–TRAC/4WD
DARK GRAY DARK GRAY
)
DARK GRAY DARK GRAY
12 89
9
18
)
(
ALL–TRAC/4WD
(
ALL–TRAC/4WD
)
9
18
)
DC
7
213
+B ISC2 ISC1
ISC VALVE
E
B
(
)
DE
DARK GRAY YELLOW
FWD
123
7
SERVICE HINTS
(A) DIODE (ELECTRICAL IDLE–UP)
1–GROUND : APPROX 12 VOLTS WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A D10 28 C T3 28 E I1 25 B T2 28 D T4 28
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1L
18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1N
2G 20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
K1 34 ENGINE WIRE AND COWL WIRE (BEHIND GLOVE BOX)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
32 INTAKE MANIFOLD
B
67
Page 65
LIGHT AUTO TURN OFF
2B1 1A3
G
G
R–G
(
CANADA
34
15
2F5
R–Y
1B7
1M5
)
)
USA
R–W
(
)
32
HEADLIGHT RELAY
20A DOME
2F2
L–YL–Y 1B14
W
2D2B1
2
W
1D4
1D2
1
)
1
ATION RELAY
J/B NO.
INTEGR
(
7. 5A GAUGE
7
S
Q
R
R
Q
S
34
TAILLIGHT RELAY
12
1M2
G–R
(
)
CANADA
)
LG
USA
(
E
35 TAIL H–LP
TH
RUNNING
LIGHT RELAY
24
LG R–W
(
)(
CANADA
AA
CANADA
80A ALT
2
FUSIBLE LINK BOX
W
B
BATTERY
G
65
40A MAIN
DOOR COURTESY SW (
FRONT LH
6
1D5
R
1
C
)
0
1
D
[COMB. SW]
OFF
TAIL
LIGHT
CONTROL
SW
HEAD
D
AA14
G
R–G
213
11
BR
1M3
68
Page 66
SYSTEM OUTLINE
WITH THE IGNITION SW TURNED ON, THE CURRENT FLOWS TO TERMINAL 7 OF THE INTEGRATION RELA Y THROUGH GAUGE FUSE. VOLTAGE IS APPLIED AT ALL TIMES TO TERMINAL A 2 OF THE INTEGRATION RELAY THROUGH THE TAILLIGHT RELAY COIL, AND TO
TERMINAL A 3 THROUGH THE HEADLIGHT RELAY COIL.
1. NORMAL LIGHTING OPERATION
<TURN TAILLIGHT ON> WITH LIGHT CONTROL SW TURNED TO TAILLIGHT POSITION, A SIGNAL IS INPUT INTO TERMINAL A 1 OF THE INTEGRATION RELAY.
ACCORDING TO THIS SIGNAL, THE CURRENT FLOWING T O TERMINAL A 2 OF THE RELAY FLOWS FROM TERMINAL A 1 TERMINAL 2 OF THE LIGHT CONTROL SW TERMINAL 11 TO GROUND AND TAILLIGHT RELAY CAUSES TAILLIGHT TO TURN ON.
<TURN HEADLIGHT ON> WITH LIGHT CONTROL SW TURNED TO HEADLIGHT POSITION, A SIGNAL IS INPUT INTO TERMINALS A 1 AND A 4 OF THE
INTEGRATION RELAY. ACCORDING TO THIS SIGNAL, THE CURRENT FLOWING TO TERMINAL A 3 OF THE RELAY FLOWS TO TERMINAL A 4 TERMINAL 13 OF THE LIGHT CONTROL SW TERMINAL 11 TO GROUND IN THE HEADLIGHT CIRCUIT, AND CAUSES T AILLIGHT AND HEADLIGHT RELAY TO TURN THE LIGHT ON. THE TAILLIGHT CIRCUIT IS SAME AS ABOVE.
2. LIGHT AUTO TURN OFF OPERATION
WITH LIGHTS ON AND IGNITION SW TURNED OFF (INPUT SIGNAL GOES TO TERMINAL 7 OF THE RELAY), WHEN DOOR ON DRIVER’S SIDE IS OPENED (INPUT SIGNAL GOES TO TERMINAL 6 OF THE RELAY), THE RELAY OPERATES AND THE CURRENT IS CUT OFF WHICH FLOWS FROM TERMINAL A 2 OF THE RELAY TO TERMINAL A 1 IN TAILLIGHT CIRCUIT AND FROM TERMINAL A 3 TO TERMINAL A 4 IN HEADLIGHT CIRCUIT. AS A RESULT, ALL LIGHTS ARE TURNED OFF AUTOMATICALLY .
SERVICE HINTS
INTEGRA TION RELAY
7–GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION 1–GROUND : ALWAYS APPROX. 12 VOLTS 6–GROUND : CONTINUITY WITH DRIVER’S DOOR OPEN
10–GROUND : ALWAYS CONTINUITY
(A) 3–GROUND : APPROX. 12 VOLTS WITH LIGHT CONTROL SW AT OFF OR TAIL POSITION (A) 2–GROUND : APPROX. 12 VOLTS WITH LIGHT CONTROL SW AT OFF POSITION (A) 4–GROUND : CONTINUITY WITH LIGHT CONTROL SW AT HEAD POSITION (A) 1–GROUND : CONTINUITY WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A I12 28 C D19 26 (S/D), 27 (STATION W/G) E R2 28 (CANADA) B F6 24 (2VZ–FE), 25 (3S–FE) D C14 28
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A
18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1B 1D 18 FLOOR WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1M 18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
2B 20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2D
20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2F
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
D 34 J/B NO. 1 SET BOLT
AB
1234
BLACK
2 56
CD
BLUE
1
2
BLACK
11 13
E
4325
69
Page 67
HEADLIGHTS (USA)
2B1
34
HEADLIGHT RELAY
15
G
6
A
FUSIBLE LINK
BOX 40A MAIN 2
BATTERY
2F52E7
R–Y
1B7
1M 1M56
R–W
)
3
)
J/B NO.1
(
4
INTEGRATION
RELAY
B
W/O INTEGRATION RELAY
(
R–G
R–G
W
R–Y
R–W R–W
1M
8
R–L
2E4
LH RH
12
5
R–L
1B
15A HEAD LH
2A 2A13
R
3
HEADLIGHTS
R–L
R–W
DC
12
15A HEAD RH
R–Y
3
R–L
R–W
E
[COMB. SW]
LIGHT
CONTROL
DIMMER
SW
SW
OFF
TAIL
HEAD
LOW
HIGH
FLASH
D11
R–W
R–G
13 14 12 3
11 9
BR
1M 1M 1F373
R–Y
W–B
R–L
W–B W–B
1G18
R–LR–L
F210
4
F
HIGH BEAM INDICATOR LIGHT[COMB. METER]
2
W–B
3B3
J/B NO. 3
8
F1
70
D
Page 68
SERVICE HINTS
HEADLIGHT RELAY
4–5 : CLOSED WITH LIGHT CONTROL SW AT HEAD POSITION OR DIMMER SW AT FLASH POSITION
LIGHT AUTO TURN OFF OPERATION
PLEASE REFER TO THE LIGHT AUTO TURN OFF SYSTEM (SEE PAGE 69)
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A F6 24 (2VZ–FE), 25 (3S–FE) C H1 24 (2VZ–FE), 25 (3S–FE) E C14 28 B I12 28 D H2 24 (2VZ–FE), 25 (3S–FE) F C12 28
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B 18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1F
1G 1M 18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL)
2A 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2B 20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2E 20 ENGINE ROOM NO. 4 WIRE AND J/B NO. 2 (ENGINE CMPAR TMENT LEFT) 2F 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 3B 22 INSTRUMENT PANEL WIRE AND J/B NO. 3 (INSTRUMENT PANEL LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
30 (2VZ–FE)
D1
32 (3S–FE)
F1
34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL)
F2
FLOOR WIRE AND J/B NO. 1 (LEFT KICK PANEL)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
D 34 J/B NO. 1 SET BOLT
BLACKAB EC D BLACK
34
2
6
123
3
911121314
F
24
71
Page 69
HEADLIGHTS (CANADA)
G
G
W
R–B
1
1
65
40A FL MAIN
FUSIBLE LINK
BOX
2
A
B
2D1
2B2
WW
R–G
80A FL ALT
C
[COMB. SW]
LIGHT
CONTROL
SW
DIMMER
SW
INTEGRATION RELAY
4
1
G
OFF
TAIL
HEAD
LOW
HIGH
FLASH
11 9
3
2
132 1412 1362 1 12
R–W
LG
R–G
(
W/O INTEGRATION
)
RELAY
G
(
W/O INTEGRATION
)
RELAY
R–W
R–B
7. 5A GAUGE
10A ECU–B
2
1N9
R–L
4
1
R
72
BATTERY
BR
D RUNNING LIGHTS
CONTROL RELAY
W–B
1F31M71M3
D
10
W–B
W–B
45
H
Page 70
G
W
W
R–L
R–L
R–B
2
1K
T
AILLIGHT
R
ELAY
1A3
43
12
1M2
TO TAILLIGHT
G–R
HEADLIGHT RELAY
2B1
43
15
2F52E7
R–Y
1B7
1M5
R–G
W
D11
R–W
2
1
324
2
R–B
DIMMER RELAY
15A
2
R–B
2E4
)
LH
(
HEAD–LO
2A12A3
22
2
)
RH
(
15A
HEAD–LO
11
15A HEAD–HI (LH)
22
22
R–B
15A HEAD–HI (RH)
R–G
W–B
3514
1G18
F210
4
78
G
Y
W–B
8
F1
W–B
2
W–B R–L R–L
3
3B
5
1B
E
HIGH BEAM INDICATOR LIGHT[COMB. METER]
NO. 3 J/B
R
R–G
FF
LH
33
W–B
R–W
R–G
2121
RHHEADLIGHT
W–B W–B
TO CLOCK
FROM TERMINAL” L” OF ALTERNATOR
C
73
Page 71
HEADLIGHTS (CANADA)
SYSTEM OUTLINE
CURRENT FROM THE BATTERY IS ALWAYS FLOWING FROM FL ALT TAILLIGHT RELAY (COIL SIDE) → TERMINAL 3 OF RUNNING LIGHT CONTROL RELAY, FL MAIN HEADLIGHT RELAY (COIL SIDE) TERMINAL 5 OF RUNNING LIGHT CONTROL RELAY, AND FL ALT → ECU–B FUSE → TERMINAL 12 OF RUNNING LIGHT CONTROL RELA Y.
WHEN THE IGNITION SW IS TURNED ON, THE CURRENT FLOWING THROUGH THE GAUGE FUSE FLOWS TO TERMINAL 1 OF THE RUNNING LIGHT CONTROL RELAY.
1. DAYTIME RUNNING LIGHT OPERATION
WHEN THE ENGINE IS STARTED, VOLTAGE IS PRODUCED AT TERMINAL L OF THE ALTERNATOR AND WHEN VOLTAGE IS APPLIED TO TERMINAL 8 OF THE RUNNING LIGHT CONTROL RELAY, THE RUNNING LIGHT CONTROL RELAY OPERATES AND CURRENT FLOWS FROM THE TAILLIGHT RELAY (POINT SIDE) → TAIL FUSE → TAIL, LICENSE, SIDE MARKER AND FRONT CLEARANCE LIGHTS GROUND, AND FROM HEADLIGHT RELAY (POINT SIDE) TERMINAL 1 OF DIMMER RELAY TERMINAL 4 HEAD FUSES (LOW SIDE) → HEADLIGHTS → GROUND.
ACCORDINGLY, EVEN IF THE LIGHT CONTROL SW IS IN OFF POSITION, EACH LIGHT MENTIONED HERE LIGHTS UP. THIS SYSTEM OPERATES UNTIL THE IGNITION SW IS TURNED OFF.
2. TAILLIGHT OPERATION
WHEN THE LIGHT CONTROL SW IS TURNED TO THE TAILLIGHT POSITION, CURRENT FLOWING TO THE TAILLIGHT RELAY (COIL SIDE) ALWAYS FLOWS TO TERMINAL 3 OF RUNNING LIGHT CONTROL RELAY TERMINAL 2 TERMINAL 2 OF INTEGRATION RELAY → TERMINAL 1 → TERMINAL 2 OF LIGHT CONTROL SW (COMB. SW) → TERMINAL 11 → GROUND, TURNING THE TAILLIGHT RELAY ON.
THIS CAUSES THE CURRENT FLOWING TO THE TAILLIGHT RELAY (POINT SIDE) TO FLOW FROM THE TAILLIGHT RELAY TAIL FUSE TAIL, LICENSE, SIDE MARKER AND FRONT CLEARANCE LIGHTS GROUND, CAUSING THE TAILLIGHTS TO LIGHT UP.
AT THIS TIME, THE CURRENT FLOWING TO THE ECU–B FUSE FLOWS FROM TERMINAL 12 OF THE RUNNING LIGHT CONTROL RELA Y TO TERMINAL 7, PROVIDING POWER FOR ILLUMINATION OF THE CLOCK.
3. HEADLIGHT OPERATION
WHEN THE LIGHT CONTROL SW IS TURNED TO HEADLIGHT POSITION AND THE DIMMER SW TO LOW SIDE, THE CURRENT FLOWING TO THE HEADLIGHT RELAY (COIL SIDE) FLOWS TO TERMINAL 5 OF THE RUNNING LIGHT CONTROL RELAY → TERMINAL 4 TERMINAL 3 OF INTEGRATION RELAY TERMINAL 4 TERMINAL 13 OF LIGHT CONTROL SW (COMB. SW) TERMINAL 11 GROUND, TURNING THE HEADLIGHT RELAY ON.
THIS CAUSES THE CURRENT FLOWING TO THE HEADLIGHT RELAY (POINT SIDE) TO FLOW FROM THE HEADLIGHT RELAY TERMINAL 1 OF DIMMER RELAY TERMINAL 4 HEAD LH (LO), RH (LO) FUSE HEADLIGHTS (LOW) GROUND, SO THE HEADLIGHTS (LOW) LIGHT UP.
WHEN THE DIMMER SW IS SWITCHED TO THE HIGH SIDE, CURRENT FLOWS FROM TERMINAL 1 OF DIMMER RELAY → TERMINAL 3 TERMINAL 14 OF RUNNING LIGHT CONTROL RELAY TERMINAL 13 TERMINAL 12 OF DIMMER SW TERMINAL 9 GROUND, TURNING THE DIMMER RELAY ON.
THIS CAUSES THE CURRENT FLOWING TO TERMINAL 1 OF THE DIMMER RELAY TO FLOW FROM TERMINAL 2 OF DIMMER RELAY HEAD LH (HI), RH (HI) HEADLIGHTS (HIGH) GROUND, CAUSING THE HEADLIGHTS (HIGH) TO LIGHT UP.
WHEN THE DIMMER SW IS TURNED TO FLASH POSITION, CURRENT FLOWS FROM TERMINAL 5 AND 14 OF THE RUNNING LIGHT CONTROL RELAY TERMINAL 6 TERMINAL 14 OF DIMMER SW (COMB. SW) TERMINAL 9 GROUND, SO THAT THE HEADLIGHT RELAY AND DIMMER RELAY ARE ACTIVATED IN THAT ORDER AND THE HEADLIGHTS CHANGE TO FLASHING MODE.
WHEN THE HEADLIGHTS ARE LIGHTED UP (WITH THE EXCEPTION OF FLASHING MODE), THE TAILLIGHTS ARE LIGHTED UP AS DESCRIBED IN PART 2 EARLIER.
SERVICE HINTS
TAILLIGHT RELAY
2–4 : CLOSED WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION
HEADLIGHT RELAY
DIMMER RELA Y
CHANGED FROM HEAD (LO) TO HEAD (HI) WITH DIMMER SW AT FLASH POSITION OR WITH HEADLIGHT RELAY ON AND DIMMER SW AT HIGH POSITION
CLOSED WITH ENGINE RUNNING
4–5 : CLOSED WITH LIGHT CONTROL SW AT HEAD POSITION OR DIMMER SW AT FLASH POSITION
CLOSED WITH ENGINE RUNNING
74
Page 72
: PARTS LOCATION
18
COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A F6 24 (2VZ–FE), 25 (3S–FE) D R23 28 F H2 24 (2VZ–FE), 25 (3S–FE) B I12 28 E C12 28 C C14 28 F H1 24 (2VZ–FE), 25 (3S–FE)
: RELAY BLOCKS
CODE SEE PAGE RELAY BLOCKS (RELAY BLOCK LOCATION)
1 23 R/B NO. 1 (LEFT KICK PANEL) 2 20 R/B NO. 2 (ENGINE COMPARTMENT LEFT) 4 23 R/B NO. 4 (RIGHT KICK PANEL)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A
18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1B 1F
1G
1M
18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1K
18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1N 2A 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2B 20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2D 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2E 20 ENGINE ROOM NO. 4 WIRE AND J/B NO. 2 (ENGINE COMPAR TMENT LEFT) 2F 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 3B 22 INSTRUMENT PANEL WIRE AND J/B NO. 3 (INSTRUMENT PANEL LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
30 (2VZ–FE)
D1
32 (3S–FE)
F1
34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL)
F2
ENGINE ROOM WIRE AND COWL WIRE (LEFT KICK PANEL)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
30 (2VZ–FE)
C
32 (3S–FE)
D 34 J/B NO. 1 SET BOLT H 34 R/B NO. 4 SET BOLT
RADIATOR LEFT
75
Page 73
INTERIOR LIGHTS (w/ DOOR LOCK)
1C21F4
L–Y
M13
3
P1
R
111
4
W–B
)
W/ MOON ROOF
MAP LIGHT
(
ABC D
R–G
R–G R–G
R–G
1
2
W–B
)
W/O MOON ROOF
MAP LIGHT
(
R–G
LH
R–G
RH
VANITY LIGHT
L–Y
L–Y L–Y
M11
b11
BB
2
)
ON
DOOR
OFF
W/ MOON ROOF
INTERIOR LIGHT
(
1
M12
1C5
(
DELUX
)
)
L–Y
R–B
USA
(
CANADA
(
F25
R
2
)
ON
DOOR
OFF
W/O MOON ROOF
INTERIOR LIGHT
(
1
FE
R–W
1G7
)
7
8
DOOR WARNING LIGHT
[COMB. MERER]
R L–Y
G
F211b12
R
(LE)
P11M16
)
W/ MOON ROOF
( W–B
G
)
W/O MOON ROOF
( W–B
)
LE
(
1
INTEGRATION RELAY (
)
J/B NO. 1
10
H
OUT SIDE HANDLE SW
1
1C
5
W–B W–B
1K
D
2
E2
2
3
R–W R–W B–W B–W
E213
R–B
2
(LE)
4
6
1D51I3
R
)
11
DOOR COURTESY
SW FRONTLH
I
) USA
(
CANADA
(
R–G
G–Y
)
DELUX
(
1L61L5
R–W
1
J
DIODE
2
76
Page 74
RR–G
)
LE
(
2
1
IGNITION KEY
CYLINDER LIGHT
KL
) LE
(
1
2
DOOR KEY
CYLINDER LIGHT
1N12 1D21D41B14 2F2 L–YL–Y
E29O12X15
RR
1
MN
LH
2
R–W
L–YL–Y
DOOR COURTESY LIGHT (LE)
L–Y
L–Y L–Y
L–Y
R
1
RH
2
R–W
L–Y
1
)
STATION W/G
REAR INTERIOR LIGHT
(
2
O
R–W
)
S/D
(
)
STATION W/G
(
1
2
R–W L–Y
)
S/D
(
LAGGAGE
COMPARTMENT
LIGHT
P
20A D0ME
E24E21O15X14
G–R
1L71L81L6
FROMDOOR LOCK
CONTROL RELAY
Q
R–B
J
R–Y
R–Y
N14
R–Y
1
DOOR COURTESY
SW FRONT RH
DIODE
21
R–W
(
)
DELUX
)
)
R–W
W/ A. B. S
(
W/OA.B.S
(
R–W
(LE)
(
V32
S/D ALL–TRAC/4WD
(
S/D FWD
LAGGAGE
COMPARTMENT
UT
)
)
S/D
(
LIGHT SW
V22
R–W
R–W
11
1D
1N7
R–W
REAR RH
R–W R–W
(
)
W/G
R–W
R–W
N17
)
R–W
USA W/O A. B. S.
(
11
DOOR COURTESY SW
R–W
)
R
EX. USA W/O A. B. S.
(
R–W
SR
REAR LH
R–WR–W
W16
R–W
Y16
R–WW–B
21
1
)
STATION W/G
BACK DOOR
COURTESY SW
(
L
)
77
Page 75
INTERIOR LIGHTS (w/ DOOR LOCK)
SERVICE HINTS
INTEGRA TION RELA Y NO. 1 (J/B NO. 1)
(1G) 7–GROUND : APPROX. 12 VOLTS WITH DOOR CLOSED
20A DOME FUSE : ALWAYS 12 VOLTS
(1I) 3–GROUND : APPROX. 12 VOLTS WITH DRIVER’S DOOR (1L) 7–GROUND : APPROX. 12 VOLTS WITH DOOR CLOSED
(H) OUTSIDE HANDLE SW (DRIVER’S DOOR)
1–3 : CLOSED WITH DRIVER’S DOOR OUTSIDE HANL HOLD UP
(I) (Q) (R) (S) DOOR COURTESY SW
1–GROUND : CLOSED WITH DOOR OPEN
(T) BACK DOOR COURTESY SW (W/G)
2–GROUND : CLOSED WITH BACK DOOR OPEN
(U) LUGGAGE COMPARTMENT LIGHT SW
1–GROUND : CLOSED WITH LUGGAGE COMPARTMENT DOOR OPEN
: PARTS LOCATION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A M5 26 (S/D), 27 (STATION W/G) I D17 26 (S/D), 27 (STATION W/G) Q D18 26 (S/D), 27 (STATION W/G) B M1 26 (S/D), 27 (STATION W/G) J D12 28 Q D19 26 (S/D), 27 (STATION W/G) C V1 26 (S/D), 27 (STATION W/G) K I10 28 R D21 26 (S/D), 27 (STATION W/G) D V2 26 (S/D), 27 (STATION W/G) L D23 26 (S/D), 27 (STATION W/G) R D22 26 (S/D), 27 (STATION W/G) E I13 26 (S/D), 27 (STATION W/G) M D15 26 (S/D), 27 (STATION W/G) S D20 26 (S/D), 27 (STATION W/G) F I13 26 (S/D), 27 (STATION W/G) N D16 26 (S/D), 27 (STATION W/G) T B8 27
G C11 28 O R15 27 U L5 26
H D23 26 (S/D), 27 (STATION W/G) P L4 26
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
0 VOLT WITH ANY DOOR OPEN
OUTSIDE HANDLE HOLD UP
0 VOLT WITH ANY DOOR OPEN 0 VOLT 12 VOLTS WITHIN 8.5 SECONDS AFTER DOOR CLOSED
OR AFTER DRIVER’S DOOR OUTSIDE HANDEL HOLD UP
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B 18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1C 18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1D 18 FLOOR WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1F
18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1G
1I
1K
18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1L 1N 2F 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
E2 34 FRONT DOOR LH WIRE AND COWL WIRE (LEFT KICK PANEL) F2 34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL) M1 34 COWL WIRE AND ROOF WIRE (INSTRUMENT PANEL RIGHT) N1 34 FLOOR NO. 2 WIRE AND COWL WIRE (RIGHT KICK PANEL) O1 34 FRONT DOOR RH WIRE AND COWL WIRE (RIGHT KICK PANEL)
36 (S/D)
P1
38 (STATION W/G)
V2 36 FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 1 WIRE (BACK PANEL LEFT) V3 36 FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 1 WIRE (BACK PANEL LEFT) W1 38 BACK DOOR NO. 1 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT) X1 38 LUGGAGE ROOM NO. 3 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT) Y1 38 BACK DOOR NO. 1 WIRE AND BACK DOOR NO. 2 WIRE (BACK DOOR LEFT)
36 (S/D)
b1
38 (STATION W/G)
ROOF NO. 2 WIRE AND ROOF WIRE (W/ MOON ROOF, ROOF RIGHT)
INTERIOR LIGHT WIRE AND ROOF WIRE (W/ MOON ROOF, ROOF RIGHT)
78
Page 76
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
D 34
G
L 38
36 (S/D) 38 (STATION W/G)
J/B NO. 1 SET BOLT
ROOF RIGHT (W/ MOON ROOM) BACK DOOR RIGHT
79
Page 77
INTERIOR LIGHTS (w/o DOOR LOCK)
1C21F4
L–Y
M13
3
P1
R
111
4
ABC D
W–B
P11M16
R–G R–G
)
W/ MOON ROOF
MAP LIGHT
(
R–G
1
2
W–B
)
W/O MOON ROOF
MAP LIGHT
(
R–G
LH
R–G
RH
VANITY LIGHT
10
L–Y
L–Y L–Y
M11
b11
BB
2
)
DOOR
W/ MOON ROOF
INTERIOR LIGHT
(
1
M12
R–W B–W B–W 1C51G7
INTEGRATION RELAY (
)
J/B NO. 1
ON
OFF
)
)
L–Y
R–B
U. S. A.
CANADA
(
(
F25
R
2
)
ON
OFF
DOOR
W/O MOON ROOF
INTERIOR LIGHT
(
1
FE
R–W
(
DELUX
(LE)
3
7
8
DOOR WARNING LIGHT
[COMB. METER]
RLY
G
F211b12
R
)
412
6
(LE)
80
)
W/ MOON ROOF
( W–B
G
)
W/O MOON ROOF
(
W–B
R–W
E213
R–B
H
OUT SIDE HANDLE SW
2
1
1C
5
W–B W–B
1K
D
2
E2
1D51I3
R
11
DOOR COURTESY
SW FRONT LH
I
Page 78
20A D0ME
RR–G
)
LE
(
2
1
IGNITION KEY
CYLINDER LIGHT
JK
G–R
) LE
(
1
2
DOOR KEY
CYLINDER LIGHT
E24E21O15X14
R–B
1N12 1D21D41B14
L–YL–Y
L–Y
E29O12X15 RR
R
LM
1
2
R–W
R–W
DOOR COURTESY LIGHT
LH
1
RH
2
R–W
L–Y
1
)
STATION W/G
REAR INTERIOR LIGHT
(
2
N
R–W
L–Y
L–Y L–YL–YL–Y
)
S/D
(
)
STATION W/G
(
1
2
R–W L–Y
V32 V22
)
S/D
(
LAGGAGE
COMPARTMENT
LIGHT
O
(
S/D ALL–TRAC/4WD
(
)
S/D FWD
2F2
)
1L71L8
5
1L
(
1
P
DIODE
2
R–G
)
USA
G–Y
(
CANADA
DOOR COURTESY SW FRONT RH
(
W/G
SRQ
R–W
)
R–WR–W
W16
R–W
Y16
R–WW–B
)
STATION W/G
(
BACK DOOR
COURTESY
SW
)
S/D
(
LAGGAGE
COMPARTMENT
LIGHT SW
UT
1L6
R–W
11
1D
7
1N
R–W
(
W/O INTEGRATION
)
RELAY
)
R–W R–W
111121
REAR RH
R–W R–W
R–W
) USA
R–W
(
N17
)
R–W
USA
(
(
CANADA
R–W
DOOR COURTESY SW
R–W
)
R–W
REAR LH
L
81
Page 79
INTERIOR LIGHTS (w/o DOOR LOCK)
SERVICE HINTSSERVICE HINTS
INTEGRA TION RELA Y NO. 1 (J/B NO. 1)
(1G) 7–GROUND : APPROX. 12 VOLTS WITH DOOR CLOSED
20A DOME FUSE : ALWAYS 12 VOLTS
(1I) 3–GROUND : APPROX. 12 VOLTS WITH DRIVER’S DOOR (1L) 7–GROUND : APPROX. 12 VOLTS WITH DOOR CLOSED
(H) OUTSIDE HANDLE SW (DRIVER’S DOOR)
1–3 : CLOSED WITH DRIVER’S DOOR OUTSIDE HANL HOLD UP
(I) (Q) (R) (S) DOOR COURTESY SW
1–GROUND : CLOSED WITH DOOR OPEN
(T) BACK DOOR COURTESY SW (W/G)
2–GROUND : CLOSED WITH BACK DOOR OPEN
(U) LUGGAGE COMPARTMENT LIGHT SW
1–GROUND : CLOSED WITH LUGGAGE COMPARTMENT DOOR OPEN
: PARTS LOCATION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A M5 26 (S/D), 27 (STATION W/G) I D19 26 (S/D), 27 (STATION W/G) Q D20 26 (S/D), 27 (STATION W/G) B M1 26 (S/D), 27 (STATION W/G) J I10 28 Q D21 26 (S/D), 27 (STATION W/G) C V1 26 (S/D), 27 (STATION W/G) K D25 26 (S/D), 27 (STATION W/G) R D23 26 (S/D), 27 (STATION W/G) D V2 26 (S/D), 27 (STATION W/G) L D17 26 (S/D), 27 (STATION W/G) R D24 26 (S/D), 27 (STATION W/G) E I13 26 (S/D), 27 (STATION W/G) M D18 26 (S/D), 27 (STATION W/G) S D22 26 (S/D), 27 (STATION W/G) F I13 26 (S/D), 27 (STATION W/G) N R15 27 T B8 27
G C11 28 O L4 26 U L5 26
H D25 26 (S/D), 27 (STATION W/G) P D13 28
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
0 VOLT WITH ANY DOOR OPEN
OUTSIDE HANDLE HOLD UP
0 VOLT WITH ANY DOOR OPEN 0 VOLT 12 VOLTS WITHIN 8.5 SECONDS AFTER DOOR CLOSED
OR AFTER DRIVER’S DOOR OUTSIDE HANDEL HOLD UP
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B 18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1C 18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1D 18 FLOOR WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1F
18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1G
1I
1K
18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1L 1N 2F 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
E2 34 FRONT DOOR LH WIRE AND COWL WIRE (LEFT KICK PANEL) F2 34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL) M1 34 COWL WIRE AND ROOF WIRE (INSTRUMENT PANEL RIGHT) N1 34 FLOOR NO. 2 WIRE AND COWL WIRE (RIGHT KICK PANEL) O1 34 FRONT DOOR RH WIRE AND COWL WIRE (RIGHT KICK PANEL)
36 (S/D)
P1
38 (STATION W/G)
V2 36 FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 1 WIRE (BACK PANEL LEFT) V3 36 FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 1 WIRE (BACK PANEL LEFT) W1 38 BACK DOOR NO. 1 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT) X1 38 LUGGAGE ROOM NO. 3 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT) Y1 38 BACK DOOR NO. 1 WIRE AND BACK DOOR NO. 2 WIRE (BACK DOOR LEFT)
36 (S/D)
b1
38 (STATION W/G)
ROOF NO. 2 WIRE AND ROOF WIRE (W/ MOON ROOF, ROOF RIGHT)
INTERIOR LIGHT WIRE AND ROOF WIRE (W/ MOON ROOF, ROOF LIGHT)
82
Page 80
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
D 34
G
L 38
36 (S/D) 38 (STATION W/G)
J/B NO. 1 SET BOLT
ROOF RIGHT (W/ MOON ROOM) BACK DOOR RIGHT
83
Page 81
ILLUMINATION
TAILLIGHT RELAY
34
15A TAIL
12
1A31M2
LG
2D1
2B2
WW
A
52
80A FL ALT
FUSIBLE LINK BOX
2
B
INTEGRATION RELAY (
)
J/B NO. 1
G
)
3A14 3B63A13 3D8
G
W/O INTEGRATION RELAY
D
(
2 23
GLOVEBOX
LIGHT
1 11
1
G
G
G–W
E
1
1F6
F11
GG
G
6
1N
J/B NO 3
.
G
G
GH
)
ANALOG
COMB. METER
(
B
GG
G
ECT PATTERN
SELECT SW
B
BATTERY
C
[COMB. SW]
LIGHT
CONTROL
SW
OFF
TAIL
HEAD
GLOVE BOX
LIGHT SW
W–B
2
W–B
3A13A2
J/B NO. 3
8
F1
W–B
1
23
W–B
RHEOSTATF
B
3B43D11
3A12
2
11
BR
1M3
3
1F
D
84
Page 82
G G
J/B NO.3
3C93C23B73D23A53C83D13A63D9
G )
W/G
IJ K MNOL
(
1
4
REAR WIPER SW
B–W
3C11 3C33B53D43A11 3C10 3C43A43D12
G
2
6
CRUISE CONTROL
MAIN SW
B
G
2
1
HAZARD SW
B
G
2
4
O/DMAINSW
B
REAR WINDOW
G
1
4
DEFOGGER SW
B
J/B NO.3
G
3
1
CIGARETTE
LIGHTER
B
GB–R
)
6
9
INSTRUMENT PANEL
A/T INDICATOR
(
G
PQ10
RADIO
5
W–G
G
RS
2
3
DIFF. LOCK
CONTROLSW
B
G
1
2
CENTER DIFF. LOCK
INDICATORLIGHT
B
85
Page 83
ILLUMINATION
AB C
BLACK BLACK
12
G
(
)
LEVER SW TYPE A/C
(
)
)
G
T
16
U
4
T
5
U
3
HEATER CONTROL
SW
G
PUSH SW TYPE A/C
LEVER SW TYPE A/C
(
(
V
1
A/C SW
4
USA
2 5
)(
DDE
GRAY
12
GH
12
12
46
CANADA
12
)
12
KMJBLUE
12
13
2
11
F
1
23
I
1
4
L
BLUE
2 4
N
1 3
B–W
B–W
OPQ
I15
9
B–R
3D10
(
RR
W/ ECT
J/B NO. 3
2
3
6
)(
2
3
T
5
16
W/O ECT
)
BLUE BLUE
10
S
12
U
34
5
V
12
46
86
Page 84
SERVICE HINTS
TAILLIGHT RELAY
2–4 : CLOSED WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION (LIGHT AUTO TURN OFF SYSTEM OFF)
CLOSED WITH ENGINE RUNNING
(B) INTEGRATION RELAY
PLEASE REFFER TO LIGHT AUTO TURN OFF SYSTEM (SEE PAGE 69)
RHEOSTAT
(F) 1–2, : APPROX. 12 VOLTS WITH RHEOSTAT FULLY TURNED COUNTERCLOCKWISE AND 0 VOLTS WITH FULLY
TURNED CLOCK WISE
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A F6 24 (2VZ–FE), 25 (3S–FE) H E5 28 P R5 28 B I12 28 I R7 28 Q R4 28 C C14 28 J C18 28 R R7 28 D G1 28 K H5 28 S C6 28 E G2 28 (CANADA) L O1 28 T H6 28 E G3 28 (USA) M R6 28 U H7 28 F R10 28 N C7 28 V H6 28 G C11 28 O A26 28
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A 18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1F 18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1M
18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1N 2B 20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2D 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 3A 3B
22 INSTRUMENT PANEL WIRE AND J/B NO. 3 (INSTRUMENT PANEL LEFT)
3C 3D
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
F1 34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL)
I1 34 COWL WIRE AND INSTRUMENT PANEL WIRE (INSTRUMENT PANEL CENTER)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
D 34 J/B NO. 1 SET BOLT
87
Page 85
TAILLIGHTS
34
(
W/ LIGHT FAILURE SENSOR
(
W/O LIGHT FAILURE SENSOR
)
)
1A31M2
W
2D1
2B2
W
)
A
5
G
80A FL ALT
FUSIBLE LINK BOX
2
BATTERY
W/O INTEGRATION RELAY
(
D
[COMB. SW]
LIGHT
(
3 TAIL
T
2
LG
OFF
TAIL
CONTROL
SW
HEAD
TAILLIGHT RELAY
G–R
)
CANADA
B
RUNNING LIGHTS RELAY
)
W/ INTEGRATION
RELAY
(
C
INTEGRATION RELAY (
)
J/B NO. 1
11
12
)
LG
USA
(
2
1
GG
2
7. 5A E
GAUG
2
1F
1D6
)
G
USA
(
)
E
Y
W/O INTEGRATION RELAY
(
G
LIGHT FAILURE
2310
SENSOR
94
LG
W–B
LG
3
YY
F1
9
3B
R–L
6
10
REAR LIGHT
WARNINGLIGHT
[COMB. METER]
Y–G
F
H116
Y–G
LG
G
LG LG
)
)
G
S/D
S/D
(
(
LG
G
LG
V36 V21
U14
G
J/B NO. 3
G
GG
G
(
S/D ALL–TRAC/4WD
(
)
S/D FWD
(
ALL–TRAC/4WD
LG
LG–R(FW–D
G
15 TAIL
1D14
G
G
G
(
STATION W/G
(
STATION W/G
)
)
13
1B
1
V1
)
)
G
G
G
)
LG–R
88
BR
1M3
(
GI JLK
5
H
1
LH RH
4
H
4
W–B
W–B
D
I
3
W–B
U1
W–B W–B
115
4
W–B
(
)
S/D
)
S/D
(
STATION W/G
TAILLIGHTS [REAR COMB.
LIGHTS]
(
)
S/D
(
STATION W/G
W–B
)
4
)
W–B
1
KJIG
4
L
4
W–BW–B
W–B
Page 86
G
G
G
G
W15
(
)
U16
S/D
(
STATION W/G
GGG
2
MNOPQR
LH LH LHRH RH RH
(
W–B
S/D
W–B
W–B
LICENCE PLATE LIGHTS
1
W–B
)
W–B
(
STATION W/G
)
G
2
1
W–B
)
G
)
G
G
V11Y15
G
G
2
REAR SIDE MARKER LIGHTS
1
W–B
W–B
G
STATION W/G
(
(
V35
S/D ALL–TRAC/4WD
(
S/D FWD
)
V25
G
G
2
1
W–B
W–B
G
)
G
G
1
2
W–B
FRONT CLEARANCE AND SIDE MARKER LIGHTS
G
1
2
W–B
LKC
89
Page 87
TAILLIGHTS
SYSTEM OUTLINE
WHEN THE LIGHT CONTROL SW IS TURNED TO TAIL OR HEAD POSITION, THE CURRENT FLOWS TO TERMINAL 10 OF THE LIGHT FAILURE SENSOR THROUGH THE TAIL FUSE.
WHEN THE IGNITION SW IS TURNED ON, THE CURRENT FLOWS FROM THE GAUGE FUSE TO TERMINAL 2 OF THE LIGHT FAILURE SENSOR AND THROUGH THE REAR LIGHT WARNING LIGHT TO TERMINAL 3 OF THE LIGHT FAILURE SENSOR.
T AIL LIGHT DISCONNECTION WARNING
WITH THE IGNITION SW ON AND THE LIGHT CONTROL SW TURNED TO TAIL OR HEAD POSITION, IF THE TAILLIGHT CIRCUIT IS OPEN, THE LIGHT FAILURE SENSOR DETECTS THE FAILURE BY THE CHANGE IN CURRENT FLOWING FROM TERMINAL 10 OF THE LIGHT FAILURE SENSOR TO TERMINAL 4, AND THE WARNING CIRCUIT OF THE LIGHT FAILURE SENSOR IS ACTIVATED.
AS A RESULT, THE CURRENT FLOWS FROM TERMINAL 3 OF THE LIGHT FAILURE SENSOR TERMINAL 9 GROUND AND TURNS THE REAR LIGHT WARNING LIGHT ON, WHICH REMAINS ON UNTIL THE LIGHT CONTROL SW IS TURNED OFF.
SERVICE HINTS
TAILLIGHT RELAY
2–4 : CLOSED WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION (INTEGRATION RELAY ON)
CLOSED WITH ENGINE RUNNING
(C) INTEGRATION RELAY
PLEASE REFER TO LIGHT AUTO TURN OFF SYSTEM (SEE PAGE 69)
(E) LIGHT FAILURE SENSOR
(DISCONNECT THE FAILURE SENSOR AND INSPECT THE CONNECTOR) 10–GROUND : APPROX. 12 VOLTS WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION 3–GROUND : APPROX. 12 VOLTS WITH ENGINE RUNNING 2–GROUND : APPROX. 12 VOLTS WITH IGNITION SW ON 9–GROUND : CONTINUITY 4–GROUND : CONTINUITY
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A F6 24 (2VZ–FE), 25 (3S–FE) G R11 26 M L1 26 (S/D), 27 (STATION W/G) B R2 28 (CANADA) H R11 27 N L2 26 (S/D), 27 (STATION W/G) C I12 28 I R12 26 O R16 26 (S/D), 27 (STATION W/G) D C14 28 J R13 26 P R17 26 (S/D), 27 (STATION W/G) E L3 26 (S/D), 27 (STA TION W/G) K R14 26 Q F1 24 (2VZ–FE), 25 (3S–FE) F C13 28 L R14 27 R F2 24 (2VZ–FE), 25 (3S–FE)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A
18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1B 1D 18 FLOOR WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1F 18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1M 18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL) 2B 20 ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 2D 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 3B 22 INSTRUMENT PANEL WIRE AND J/B NO. 3 (INSTRUMENT PANEL LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
F1 34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL) H1 34 FLOOR NO. 1 WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL) U1 36 FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 2 WIRE (LUGGAGE COMPARTMENT DOOR) V1 38 LUGGAGE ROOM NO. 1 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT) V2
36 FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 1 WIRE (BACK PANEL LEFT)
V3 W1 38 BACK DOOR NO. 1 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT) Y1 38 BACK DOOR NO. 1 WIRE AND BACK DOOR NO. 2 WIRE (BACK DOOR LEFT)
90
Page 88
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
30 (2VZ–FE)
C
32 (3S–FE)
D 34 J/B NO. 1 SET BOLT
36 (S/D)
I
38 (STATION W/G) 36 (S/D)
K
38 (STATION W/G)
L 38 DECK RIGHT
RADIATOR LEFT
LEFT REAR FENDER
BACK PANEL CENTER
91
Page 89
TURN SIGNAL AND HAZARD W ARNING LIGHTS
7. 5A TURN
1G12 LL
F24
A HAZARD SW
HAZARD TURN
TURNSIGNAL FLASHER
3
1
W–B
1L14
OFF
ON
79 5 6 518
(
I1
USA)4
(
CANADA)15
2
1
REAR LH[REAR
1
1
3 3
4
COMB. LIGHT]
4
I1
G–R G–R
6
G–W
1K
1M10 1G11 1G19 1M1
1D11B91B10 1D15
G–B G–B
(
)
C
S/D
(
D
STATION W/G
(
)
C
S/D
(
D
STATION W/G
W–B
10 8
)(
G–L
G–W
EX. USA S/D STD
(
F217
)
G–W
G–W
CANADA
1G14
1M
)
)
)
G–B
USA S/D STD
)(
G–B
USA
(
4
F218 F22
G–B
G–B
3
FRONT LH
2
W–B
7
F2
W
G–Y
G–Y
G–Y
G–Y
FE
3
FRONT RH
2
W–B
W
(
USA
G–W
(
CANADA
G–Y
G–B
G–W
G–B
G–Y
G–Y
G–Y G–Y
G–Y
V34V2
)
)
TURNSIGNAL SW
B
[COMB. SW]
(
STATION W/G
5
V1
6
)
)
S/D FWD
(
S/D ALL–TRAC/4WD
(
1G
16
G–Y
REAR RH[REAR
G–Y
G
3
H
3
G
4
COMB. LIGHT]
H
4
W–B
4
1B
RH
LH
G–Y
G–B
)
(
)
S/D
(
STATION W/G
(
)
S/D
(
STATION W/G
15A HAZ–HORN
2F3
W
G–B
31
)
)
G–W
LH RH
G–Y
2
W–B
3B3
J/B NO. 3
INDICATOR LIGHTS [COMB. METER]
W–B
I
F18
W–B
1F3
92
D
ICAK
D
Page 90
18
COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
SERVICE HINTS
TURN SIGNAL FLASHER
2–GROUND : APPROX. 12 VOLTS WITH IGNITION SW ON OR HAZARD SW ON 1–GROUND : CHANGES FROM 12 TO 0 VOLT WITH IGNITION SW ON AND TURN SIGNAL SW LEFT OR RIGHT,
OR WITH HAZARD SW ON
3–GROUND : ALWAYS CONTINUITY
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A H5 28 D R11 27 G R14 26 B C14 28 E F3 24 (2VZ–FE), 25 (3S–FE) H R14 27 C R11 26 F F4 24 (2VZ–FE), 25 (3S–FE) I C12 28
: RELAY BLOCKS
CODE SEE PAGE RELAY BLOCKS (RELAY BLOCK LOCATION)
1 23 R/B NO. 1 (LEFT KICK PANEL)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B 18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1D 18 FLOOR WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1F
1G
1M
18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1K 1L
18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
2F 20 ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT) 3B 22 INSTRUMENT PANEL WIRE AND J/B NO. 3 (INSTRUMENT PANEL LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
F1 34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL) F2 34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL)
I1 34 COWL WIRE AND INSTRUMENT PANEL WIRE (INSTRUMENT PANEL CENTER) V1 38 LUGGAGE ROOM NO. 1 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT) V2 36 V3 36
FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 1 WIRE (BACK PANEL LEFT)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
30 (2VS–FE)
A
32 (3S–FE) 30 (2VS–FE)
C
32 (3S–FE)
D 34 J/B NO. 1 SET BOLT
36 (S/D)
I
38 (STATION W/G) 36 (S/D) BACK PANEL CENTER
K
38 (STATION W/G) DECK RIGHT
A GCFEGRAY
I
123
RIGHT FENDER
RADIATOR LEFT
LEFT REAR FENDER
B
1
8
55678910 34
HDBLACK
3
4
23
93
Page 91
STOP LIGHTS
(
W/ LIGHT FAILURE SENSOR
(
W/O LIGHT FAILURE SENSOR
)
)
20A STOP
1L11 1D6
G–RG–WG–W
(
A
1
W/ CRUISE CONTROL
(
1
B
W/O CRUISE CONTROL
STOP LIGHT SW
(
3
A
W/ CRUISE CONTROL
(
B2
W/O CRUISE CONTROL
1L10
1D8
723
G–W
G–W
)
)
)
)
D
LIGHT FAILURE SENSOR
HOLD CIRCUIT
1 9
G–R
G–W G–W
7. 5A GAUGE
2
1F
YY
YY
G–W
3
F1
J/B NO. 3
3B9
6
10
REAR LIGHT
WARNING LIGHT
[COMB. METER]
C
H114
Y–G Y–G R–L
W–B
)
G–R
G–W
(
S/D ALL– TRAC/4WD
(
S/D FWD
V31
)
)
G–R
EF HJI
2
G
2
LH RH
G
4
W–B
KILI
G–R
G–W
(
V14U12V23
STATION W/G
G–R
G–R
(
222
S/D
(
STATION W/G
STOP LIGHTS [REAR COMB.
LIGHT]
(
S/D
(
STATION W/G
W–B
G–R
)
G–R
)
)
)
)
)
G–W
S/D
S/D
(
(
G–R
HFE
444
W–B
U13
W–B
G–RG–R
G–W
G–R
2
I
4
J
4
W–B
W–B
4
W1
(
STATION W/G
G–R
)
(
Y14
STATION W/G
G–R
2
HIGH MOUNT STOP LIGHT
1
)
W–B
STATION W/G
(
W–B
G–W
(
S/D)W–B
)
K
W–B
W–B
94
Page 92
SYSTEM OUTLINE
CURRENT IS APPLIED AT ALL TIMES THROUGH A STOP FUSE TO TERMINAL 1 OF THE STOP LIGHT SW. WHEN THE IGNITION SW IS TURNED ON, CURRENT FLOWS FROM THE GAUGE FUSE TO TERMINAL 2 OF THE LIGHT FAILURE
SENSOR AND THROUGH THE REAR LIGHT WARNING LIGHT TO TERMINAL 3 OF THE LIGHT FAILURE SENSOR.
STOP LIGHT DISCONNECTION WARNING
WHEN THE IGNITION SW IS TURNED ON AND THE BRAKE PEDAL IS PRESSED (STOP LIGHT SW ON), IF THE STOP LIGHT CIRCUIT IS OPEN, THE CURRENT FLOWING FROM TERMINAL 7 OF THE LIGHT FAILURE SENSOR TO TERMINAL 1 CHANGES, SO THE LIGHT FAILURE SENSOR DETECTS THE DISCONNECTION AND THE WARNING CIRCUIT OF THE LIGHT FAILURE SENSOR IS ACTIVATED.
AS A RESULT, THE CURRENT FLOWS FROM TERMINAL 3 OF THE LIGHT FAILURE SENSOR TERMINAL 9 GROUND AND TURNS THE REAR LIGHT WARNING LIGHT ON. BY PRESSING THE BRAKE PEDAL, THE CURRENT FLOWING TO TERMINAL 2 OF THE LIGHT FAILURE SENSOR KEEPS THE WARNING CIRCUIT ON HOLD AND THE WARNING LIGHT ON UNTIL THE IGNITION SW TURNED OFF.
SERVICE HINTS
STOP LIGHT SW
(A) 1–(A) 3 : CLOSED WITH BRAKE PEDAL DEPRESSED (W/ CRUISE CONTROL) (B) 1–(B) 2 : CLOSED WITH BRAKE PEDAL DEPRESSED (W/O CRUISE CONTROL)
(D) LIGHT FAILURE SENSOR
1, 7–GROUND : APPROX. 12 VOLTS WITH ST OP LIGHT SW ON 2, 3–GROUND : APPROX. 12 VOLTS WITH IGNITION SW ON 9–GROUND : ALWAYS CONTINUITY
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A S9 28 E R11 26 I R14 26 B S9 28 F R12 26 J R14 27 C C13 28 G R11 27 K H8 26 (S/D), 27 (STATION W/G) D L3 26 (S/D), 27 (STATION W/G) H R13 26
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1D 18 FLOOR WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1F 18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1L 18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL) 3B 22 INSTRUMENT PANEL WIRE AND J/B NO. 3 (INSTRUMENT PANEL LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
F1 34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL) H1 34 FLOOR NO. 1 WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL) U1 36 FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 2 WIRE (LUGGAGE COMPARTMENT DOOR) V1 38 LUGGAGE ROOM NO. 1 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT) V2 36 V3 36
W1 38 BACK DOOR NO. 1 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT)
Y1 38 BACK DOOR NO. 1 WIRE AND BACK DOOR NO. 2 WIRE (BACK DOOR LEFT)
FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 1 WIRE (BACK PANEL LEFT)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
36 (S/D)
I
38 (STATION W/G) 36 (S/D) BACK PANEL CENTER
K
38 (STATION W/G) DECK RIGHT
L 38 BACK DOOR RIGHT
LEFT REAR FENDER
AB C
1 3
2 4
1 2
KFH GJ
2
4
12
BROWN
610
DIE
12 3
79
2 4
95
Page 93
BACK–UP LIGHTS
7. 5A GAUGE
1I11
R–LR–BR–L
D14
C13
6
A
(
)
A/T
(
)
2
B
M/T
BACK–UP LIGHT SW
(
)
5
A/T
A
(
)
1
M/T
B
L15
R–B R–B
H112
R–B
R–B
(
STATION W/G
) S/D
(
R–B 3311
CDEF
BACK–UP LIGHT [REAR COMB.
LIGHT]
4444
W–B
U13
)
R–B
W–B W–B
1
W1
R–L
Y11U11
R–L
R–L
BACK–UP LIGHT
W–B
[REAR COMB.
LIGHT]
RH
RHLH
LH
96
W–B
I
W–B
L
Page 94
SERVICE HINTS
BACK–UP LIGHT SW
(A) 5–6. (B) 1–2 : CLOSED WITH SHIFT LEVER IN R POSITION
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A N1 24 (2VZ–FE), 25 (3S–FE) C R12 26 (S/D), 27 (STATION W/G) E R12 26 (S/D), 27 (STATION W/G) B B1 24 (2VZ–FE), 25 (3S–FE) D R13 26 (S/D), 27 (STATION W/G) F R13 26 (S/D), 27 (STATION W/G)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1I 18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
30 (2VS–FE)
C1
32 (3S–FE) 30 (2VS–FE)
D1
32 (3S–FE)
H1 34 FLOOR NO. 1 WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL) L1 34 ENGINE WIRE AND INSTRUMENT PANEL WIRE (BEHIND GLOVE BOX) U1 36 FLOOR NO. 1 WIRE AND LUGGAGE ROOM NO. 2 WIRE (LUGGAGE COMPARTMENT DOOR)
W1 38 BACK DOOR NO. 1 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT)
Y1 38 BACK DOOR NO. 1 WIRE AND BACK DOOR NO. 2 WIRE (BACK DOOR LEFT)
ENGINE ROOM MAIN WIRE AND ENGINE WIRE (NEAR J/B NO. 2)
ENGINE ROOM WIRE AND COWL WIRE (LEFT KICK PANEL)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
I 36 LEFT REAR FENDER
L 38 BACK DOOR RIGHT
(
)(
A/T
56
M/T
)
GRAY
2
1
DCFEABGRAY
1
34
4
97
Page 95
FRONT WIPER AND WASHER
20A WIPER
A
WIPER AND WASHER [COMB. SW]
OFF
INT
LOW/MIST
SW(W/ WIPER RELAY
HIGH
WASHER
)
WIPER RELAY
L–R
2
B
FRONT
M
WASHER MOTOR
1
L–W
1B1I1
DIODE
L–W
(
W/O REAR WIPER
8
16
W–B
LG
21
C
DIODE (
FOR FRONT
WIPER
2
L–W
)
W/ REAR WIPER
(
)
)
3
1B
1I9
L
L
L
4
L–Y
7
L–B
13
L–O
L
18
W–B
1I13
L–O
D26D25D23D24
L–O
1243
+2 +1 B +S
L–B
L–B
M
L
L
L–Y
L–Y
98
D
WIPER MOTOR
D
Page 96
SYSTEM OUTLINE
WITH THE IGNITION SW TURNED ON, THE CURRENT FLOWS TO TERMINAL 18 OF THE WIPER AND WASHER SW, TERMINAL 2 OF THE WASHER MOTOR AND TERMINAL 4 OF THE WIPER MOTOR THROUGH THE WIPER FUSE.
1. LOW SPEED POSITION
WITH WIPER SW TURNED TO LOW POSITION, THE CURRENT FLOWS FROM TERMINAL 18 OF THE WIPER AND WASHER SW TERMINAL 7 TERMINAL 2 OF THE WIPER MOTOR WIPER MOTOR TO GROUND AND CAUSES TO THE WIPER MOTOR TO RUN AT LOW SPEED.
2. HIGH SPEED POSITION
WITH WIPER SW TURNED TO HIGH POSITION, THE CURRENT FLOWS FROM TERMINAL 18 OF THE WIPER AND WASHER SW TERMINAL 13 TERMINAL 1 OF THE WIPER MOTOR WIPER MOTOR TO GROUND AND CAUSES TO THE WIPER MOTOR TO RUN AT HIGH SPEED.
3. INT POSITION (W/ INT SW)
WITH WIPER SW TURNED TO INT POSITION, THE RELAY OPERATES AND THE CURRENT WHICH IS CONNECTED BY RELAY FUNCTION FLOWS FROM TERMINAL 18 OF THE WIPER AND WASHER SW → TERMINAL 16 → TO GROUND. THIS FLOW OF CURRENT OPERATES THE INTERMITTENT CIRCUIT AND THE CURRENT FLOWS FROM TERMINAL 18 OF THE WIPER AND WASHER SW TERMINAL 7 → TERMINAL 2 OF THE WIPER MOTOR → TO GROUND AND THE WIPER FUNCTIONS.
THE INTERMITTENT OPERATION IS CONTROLLED BY A CONDENSER’S CHARGED AND DISCHARGED FUNCTION INSTALLED IN RELAY AND THE INTERMITTENT TIME IS CONTROLLED BY A TIME CONTROL SW TO CHANGE THE CHARGING TIME OF THE CONDENSER.
4. WASHER CONTINUOUS OPERATION (W/ INT CONTROL)
WITH WASHER SW TURNED TO ON, THE CURRENT FLOWS FROM TERMINAL 2 OF THE WASHER MOTOR TERMINAL 1 TERMINAL 8 OF THE WIPER AND WASHER SW → TERMINAL 16 → TO GROUND AND CAUSES TO THE WASHER MOTOR TO RUN AND WINDOW WASHER TO JET. THIS CAUSES THE CURRENT TO FLOW TO WASHER CONTINUOUS OPERATION CIRCUIT (W/ INT SW) IN TERMINAL 18 OF THE WIPER AND WASHER SW TERMINAL 7 TERMINAL 2 OF THE WIPER MOTOR TO GROUND AND THE WIPER FUNCTION.
SERVICE HINTS
(A) WIPER AND WASHER SW
16–GROUND : ALWAYS CONTINUITY
18–GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
7–GROUND : APPROX. 12 VOLTS WITH WIPER AND WASHER SW AT LOW POSITION 4–GROUND : APPROX. 12 VOLTS WITH IGNITION SW ON UNLESS WIPER MOTOR AT STOP POSITION
13–GROUND : APPROX. 12 VOLTS WITH WIPER AND WASHER SW AT HIGH POSITION
(D) WIPER MOTOR
3–4 : CLOSED UNLESS WIPER MOTOR A T STOP POSITION
APPROX. 12 VOLTS EVERY 4 SECONDS INTERMITTENTLY WITH WIPER SW AT INT POSITION
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A C15 28 C D14 28 B F5 24 (2VZ–FE), 25 (3S–FE) D W2 24 (2VZ–FE), 25 (3S–FE)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B 18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1I 18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
30 (2VZ–FE)
D2
32 (3S–FE)
ENGINE ROOM MAIN WIRE AND COWL WIRE (RIGHT KICK PANEL)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
D 34 J/B NO. 1 SET BOLT
ABBLACK
478
13 16
18
21
12
DGRAYCBLACKGRAY
12 34
99
Page 97
REAR WIPER AND WASHER
20A WIPER
1B31I9
L–RL–B
L
2
REARWASHER
M
MOTOR
1
A
REARWIPER AND WASHER SW
B
WASHER2
INT
OFF
WASHER1
57 8
L–BL–B
A
GRAY
12
B
578
LG–B
CGRAY
LG–BLG–B
G113
LLL
W31
Y31 Y34Y36F28
D DD
REAR WIPER RELAY
1
1B6
1G13
DIODE (
FORREARWIPER
L–R
2
C
)
1
LG
H11H17
W34
LG–B
LG–B
L–B L–B
W36
L–BL–B
321
64
21
W–B
W–B
D
123
3C16
J/B NO. 3
W–BW–B
100
IC
23 5
L+B
S
M
REAR WIPER MOTOR
F18
1F3
D
Page 98
SYSTEM OUTLINE
WHEN THE IGNITION SW IS TURNED ON, CURRENT FLOWS THROUGH THE WIPER FUSE TO TERMINAL 1 OF THE REAR WIPER RELA Y, TERMINAL +B OF THE REAR WIPER MOTOR AND TERMINAL 2 OF THE REAR WASHER MOTOR.
1. REAR WIPER OPERATION
WHEN THE IGNITION SW IS ON AND THE REAR WIPER AND WASHER SW IS TURNED TO THE INT POSITION, THE CURRENT FLOWING TO TERMINAL 1 OF THE REAR WIPER RELAY FLOWS TO TERMINAL 4 OF RELAY TERMINAL 7 OF REAR WIPER AND WASHER SW TERMINAL 8 GROUND, CAUSING THE RELAY INTERMITTENT CIRCUIT TO OPERATE SO THAT THE CURRENT FLOWING TO TERMINAL 1 OF THE RELAY FLOWS TO TERMINAL 3 TERMINAL L OF REAR WIPER MOTOR GROUND. THIS CAUSES THE WIPER MOTOR T O OPERATE THE WIPER.
2. WASHER OPERATION (WIPER OFF)
WHEN THE WASHER SW IS PUSHED WITH THE IGNITION SW ON AND THE WIPER OFF, THE CURRENT FLOWING TO TERMINAL 2 OF THE REAR WASHER MOTOR FLOWS TO TERMINAL 1 OF THE MOTOR TERMINAL 5 OF REAR WIPER AND WASHER SW TERMINAL 8 GROUND, AND THE WASHER SPRAYS ONLY WHILE THE SW IS PUSHED. THIS CURRENT FLOW CAUSES THE CURRENT FLOWING TO TERMINAL 1 OF REAR WIPER RELAY TO FLOW TO TERMINAL 6 TERMINAL 5 OF WIPER AND WASHER SW TERMINAL 8 GROUND, CAUSING THE CONTINUOUS OPERATION CIRCUIT OF THE RELAY TO OPERATE. ACCORDINGLY, THE CURRENT FLOWING TO TERMINAL 1 OF THE RELAY FLOWS TO TERMINAL 3 OF RELAY TERMINAL L OF WIPER MOTOR GROUND, CAUSING THE WIPER TO OPERA TE CONTINUOUSLY. THE WIPER CONTINUES TO OPERATE FOR APPROX. 3 SECS. AFTER THE WASHER SW IS TURNED OFF.
3. WASHER OPERATION (WIPER ON)
WHEN THE WIPER AND WASHER SW IS PUSHED MORE STRONGLY DURING WIPER OPERATION, THE CURRENT FLOWING TO TERMINAL 2 OF THE WASHER MOTOR FLOWS TO TERMINAL 1 TERMINAL 5 OF WIPER AND WASHER SW TERMINAL 8 GROUND, SO THE WASHER SPRAYS ONLY WHILE THE SW IS PRESSED. THIS CURRENT FLOW CAUSES THE CURRENT FLOWING TO TERMINAL 1 OF RELAY TO FLOW TO TERMINAL 6 TERMINAL 5 OF WIPER AND WASHER SW TERMINAL 8 GROUND, CAUSING THE CONTINUOUS OPERATION SWITCH OF THE RELAY TO OPERATE. THE CURRENT FLOWING TO TERMINAL 1 OF RELAY THEN FLOWS TO TERMINAL 3 OF RELAY TERMINAL L OF WIPER MOTOR GROUND, CAUSING THE WIPER TO OPERATE CONTINUOUSLY. THE WIPER CONTINUES TO OPERATE FOR APPROX. 3 SECS. AFTER THE WASHER SW IS TURNED OFF.
SERVICE HINTS
(A) REAR WASHER MOTOR
2–GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION 1–GROUND : CONTINUITY WITH WASHER SW TURNED ON
REAR WIPER RELAY
1–GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION 5–GROUND : ALWAYS CONTINUITY 1–3 : POINTS CHANGES EVERY 12 SECONDS INTERMITTENTLY WITH IGNTION SW ON AND WIPER SW AT INT POSITION
: PARTS LOCA TION
CODE SEE PAGE CODE SEE P AGE CODE SEE PAGE
A R3 24 (2VZ–FE), 25 (3S–FE) C D15 28 B R7 28 D R20 27
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODE SEE PAGE JUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B 18 ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL) 1F 1G
3C 22 INSTRUMENT PANEL WIRE AND J/B NO. 3 (INSTRUMENT PANEL LEFT)
18 COWL SUB WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1I 18 COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE SEE PAGE JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
F1
34 INSTRUMENT PANEL WIRE AND COWL SUB WIRE (LEFT KICK PANEL)
F2
G1 34 FLOOR NO. 1 WIRE AND COWL WIRE (LEFT KICK PANEL)
H1 34 FLOOR NO. 1 WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
W3 38 BACK DOOR NO. 1 WIRE AND FLOOR NO. 1 WIRE (BACK PANEL LEFT)
Y3 38 BACK DOOR NO. 1 WIRE AND BACK DOOR NO. 2 WIRE (BACK DOOR LEFT)
: GROUND POINTS
CODE SEE PAGE GROUND POINTS LOCATION
D 34 J/B NO. 1 SET BOLT
101
Page 99
POWER WINDOWS
W–B
A
POWER WINDOW MASTER SW
+ –
7. 5A GAUGE
1I11
R–L
11
12
34
11
30A POWER CB
1
1
W–L
POWER MAIN RELAY
LL
E110
7
UP
L
L
8
FRONT LH FRONT RH
DOWN
UP
L
DOWN
+ –
LOCK
NORMAL
1
W–B
W–B
1L9
5
1K
D
2 6 13 12
W–B
R
W–B E22
W–B
R
BD
21
M
FRONT LH
G
L
O24O22O23
L
52 3
UP
POWER WINDOW
SW
14
G
POWER WINDOW MOTORS
G
G–W
E15E16
G–W G–L
FRONT RH
21
FRONT RH
5
R–LR–LR–L
C
DOWN
R
M
L
102
Page 100
SERVICE HINTS
(A) POWER WINDOW MASTER SW
7, 8–GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
2–GROUND : ALWAYS CONTINUITY
6–GROUND : APPROX. 12 VOLTS WITH IGNITION SW ON AND MASTER SW
(DRIVER’S WINDOW) UP
13–GROUND : APPROX. 12 VOLTS WITH IGNITION SW ON AND MASTER SW
(DRIVER’S WINDOW) DOWN OR DOWN HOLD
WINDOW LOCK SW
OPEN WITH WINDOW LOCK SW AT LOCK POSITION
A
621
7 8 9 10 11 12 14513
CGE
HBDF
1 2
12 345
L
REAR LH REAR RH
UP
10 14119
E13E14E28E23
DOWN
R–Y
UP
G–B
R–B
12345
DOEN
L
G–Y G–Y
L
LL
G15
S15S11
L L
POWER WINDOW
SW
G13G14
G–Y
G–B
35 1
UP
REAR LH REAR RH
42 42
G
2 21 1
REAR LH REAR RH
R–Y
L
N11N111
R–Y
S14T15
R–B
E G
DOWN
F
M
R
POWER WINDOW MOTORS
L
POWER WINDOW
SW
G–B
LLL
G–B
T11T14
G–B
35 1
UP
G
R–B
N15
R–BR–B
DOWN
H
M
R
103
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