Toyota AD1100T User Manual
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CATALOGUE
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AD1100T
UNDER
AISIN
BED
SERIES
TRIMMING
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MACHINES
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HOW
TO
USE
THIS
PARTS
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CATALOGUE
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1. The order placed
with
the
.
full
for ex. (correct)
REF.
with
an.abbreviated part
No.
with
parts
AW208A
number
is not acceptable. Be'sure to place ah order
name.
Thread take—up lever ass'y
• , for ex. (wrong) 208 Thread take—up lever ass'y
'^r'^The
symbol
means
the
special
part
for
the series
model,
differs according to the thickness of cloth, refer to the column of the
3,
The parts
r \ K .
are
subjecttochange
without prior notice. •'
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CONTENTS
page
1 . Machine Body Component Parts 2
2.
Top Shaft,
3.
Presser
4.
Vertical Shaft, Lower Shaft, Oil Lubrication 10
5.
Feed
6.
Automatic
Needle
Bar,
Tension
Mechanism
Reverse
Bar, Take—up Lever 6
Release,
Feed
Knee
Lifter 8
12
14
7.
Thread
8.
Wiper
9.
Accessories
10.
Sub
11.
Automatic
(Electro
12.
Automatic
(Pneumatic
13.
Matsushita
Trimmer
Class
Special
Presser
Magnetic
Presser
Air
Type)
AC
Servo
Parts 22
Foot
Lifter
Type)
Foot
Lifter
Motor
16
18
20
24
26
28
14.
NUMERICAL
INDEX
OF
PARTS
30
1.
H1 #
Machine
Body
Component
Parts
SC030
SC034
SC139
SR202
SC031
llOX
SR202
SC971
113
!
<g>^SW224A
SR220h-'
SC390
115 :
SC390
116^
SW224A
SC016
j
SC031
•
SCOOl
SCOOl
SC446
SC^I
^ '
.
135
SC031
137
138
139
140
SC019
SC130
134
SC129
SN042
0
<
T20,T60
Dec.
1990
ref.no.
AW102C
AW103
AW104A
AW105A
AW106
AW107A
AW
108
AW109F
AWllO
AWlll
AW112F
AW113C
AW114D
AW115
AW116
AW117A
AW118A
AW119A
AW120C
AW121A
AW122A
AW123A
AW124C
AW125A
AW126
AW127B
AW128D
AW129A
AW130
AW131
AW132
AW133
AW134
AW135A
AW136B
AW137
AW138
AW139A
AW140
AW141
AW142
AW145
AW193
AW194
SCOOIB
SC071
SC019A
SC030
SC031
SC034
SC129
SC130
SC139
SC390
SC392
SC446
SC971
SN042
SW224A
SR202
SR220
A
pp §
PARTS
2111602-432-C
2111702-442
2111701-211-A
2110901-305-A
2111601-215
2111602-427-A
2111602-424-A
2111602-245-F
2111602-428
2111602-429
2111702-403-F
2111702-412-C
2111602-426-D
2111702-422
2111702-423
2114002-360-A
2111602-311-A
2111602-319-A
2111601-241-C
2111601-254-A
2111601-229-A
2111601-264-A
2111601-273-C
2111601-232-A
2111701-231
2121602-315-B
2110602-313-D
2114002-301-A
2114002-368
2111701-277
2111741-277
2114001-277
2111761-277
2111701-272-A
2111761-272-B
2114001-276
2114021-276
2114031-276-A
2114041-276
2114109-411
2114119-411
2111701-278
2111702-443
2111702-444
9013400-027-B
9870406-479
9016700-029-A
9820408-479
9820412-479
9870408-479
9016200-042
9016200-045
9016200-076
9625404-776
9625506-776
9016600-001
9721512-776
9172200-119
9030100-247-A
9080200-002
9070200-001
NO.
Machine
n
PP %
Bobbin
winder
Pressur
Y y
"fij
Y V
"fii
-y
+ > ^
mw-
*1*
y h
Pin
5a:-7 9
3-
Y'Wl
mm.
T > '> 3 > > Y
mi^&miTso)
yi/X
<T20.T50.T60>
y i; X
<T80>
KT20>
h<T50> Switch plate(T50)
h<T60>
h
<T80>
- h
juyu-
<AD1102>
). (aD1103>
S1S;^^--t-<T20)
^g^l^ys'-
X U JL -
X
i5"J
-
-yt:>
i^X
7^7
V 4" X 0 a —
•/7•V4'X7'JJL—
7'7•V4'
7 y -> + Screw with
7 y -> + V
X JL -
yY
V 4r -y h X a -
X U JL -
VY
Y y Y
7 7 y h 7 y •>-V—
X h y•/U >
--
X 0
-y h X
-y h '"K Y
J.-
'j
JL-
^) > Y
a-
Top
cover
Oil
gauge
Packing
Bobbin
winder
Cam
guide
Cam
Bobbin
winder
Cam
spring
Bobbin winder ass'y 1
Bobbin
winder
Bobbin
winder
Bobbin
winder
Rubber
ring
Bobbin
thread
Thread
guide pin 1
Nut
Thread
take—up
Rubber
plug
Rubber
plug
Rubber
plug
Cable
retainer
Packing
Face
plate
Thread
guide
Thread
guide
Supplementary
Tension
Switch board ass'y
Switch board ass'y
Switch board ass'y {T60) 1
Switch board ass'y
Switch box<T20.T50.T60> 1
Switch box(T80) 1
Switch plate<T20) 1
Switch plate (T60) 1
Switch plate (T80) 1
Model
plate
Modelplate (ADl 103)
Spacer for switch board (T20)
Bobbin
winder
Adjusting
Screw{M4P=0.7)
Screw
(11/64)
Tapping
Screw
(M4P=0.7)
Screw
(M4P=0.7)
Screw(M4P=0.7)
Screw with
Screw
(M4P=0.7)
Screw
(M4P=0.7)
Screw
(M5P=0.8)
Screw(M4P=0.7)
Screw(M5P=0.8)
Nut
Washer
Snap
ring
Needle
bearing
Body
PARTS
cover
Component
NAME
QTY
ring
window
for top
cover
hinge pin
spring
shaft
plate
wheel
tension
ass'y
cover
for face 1
right
tension
ass'y
spring
(T20>
(T50>
<T80>
<AD1102)
lever
plate
screw
washer(M3P=0.5,1
washer(M3P=0.5,1=23)
E
= 10)
Parts
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
11
1
1
4
1
1
1
5
2
2
2
m #
*
*
*
T20.T60
T50.T80
1.
^ i
Machine
Body
Component
Parts
SC771
>1
SR124
177 SC544
SC446
SC926
SC040 „
165 , a 162
""A
SC735U
164
175
SC198
80029
163
147
148 155 157
166<«0
167
149
SN013
' ^
^52^
154
I
181
182
SC086
£
SC380
156
158
T20.T60
178
SC735 SR124
Dec.
1990
1 . ^
ref.no.
AW146
AW147
AW148A
AW149A
AW
150
AW151
AW152
AW153B
AW
154
AW155H
AW156E
AW157A
AW158
AW159A
AW160
AW161A
AW162
AW163
AW164A
AW165A
AW166A
AW167
AW168
AW169B
AW170
AW171A
AW172A
AW173A
AW
174
AW175
AW176A
AW177B
AW178C
AW179C
AW180B
AW181
AW182
AW183A
AW
184
AW
185
SC040
SC086
SC198
SC318
SC380
SC446
SC544
SC735
SC771B
SC827
SC926A
SC971
SN013
SW316
SR036
SR124
SO029
A
pp
PARTS
0252077-125
2111101-254
2111601-234-A
2210101-151-A
2111102-398
2111122-356
2111602-350
2111112-356-B
2111102-358
2110202-351-H
2110202-354-E
2110202-390-A
2110102-352
2110902-355-A
2110202-366
2114002-370-A
2114001-152
2114011-152
2111704-575-A
2111404-327-A
2111744-576-A
0252037-126
2114003-112
2111403-120-B
1110301-522
2114004-328-A
2114011-153-A
2111604-571-A
2111604-574
2111604-570-B
2111604-579-A
2111604-573-B
0252012-191-C
0252012-193-C
0252022-192-B
0252047-114
2111601-267
0252017-143-A
0252297-142
2114001-195-A
9016200-010
9820408-467
9820616-467
9015600-018
9501508-276
9016600-001
9530801-479
9540816-279
9013400-021-B
9013600-003
9026900-030-A
9721512-776
9420201-119
9030200-016
9080100-030
9080100-024
9060100-029
NO.
a Ay
un
*r —
f)\A'7
0 V
-f
jhi6:fv^<T20.T60>
n-
Kr-y•>jl<T50.T80)
Machine
Cable
clip
Rubber plug(T20,T60)
Plug for bed hole(T50, T80)
PARTS
Body
NAME
Component
^ KB^A Bed leg A
^
0
j.-
T > a ^
m=F^-y')
mf-f-
y h
^-y
K8^B<T20.T60>
^•y
KWB<T50.T80> Bed leg B<T50.T80) 1
-y
h
Guide pipe
Thread
tension
release
Thread
tension
unit
Thread
tension release pin
Screw (9/64)
Thread
tension
pipe
Thread
Thread
Thread
Tension
Tension
Thumb
take-up
tension
tension
spring
spring
nut
spring
shaft
disc
ratchet
Bed leg B<T20.T60)
pin
(T50,T80> Sensor ass'y(T50,T80)
ir
yy3>7M'-<T50.T80>
'A
h<T50,T80>
m'omm
^•yKS^c
Cushion
Sensor
bracket(T50,T80)
Cable
tie
Needle
plate
Slide
plate
Slide
plate
Spring
for bobbin
Bed leg C
rubber(T50,T80)
ass'y
spring
presser
Magnet base block(T50.T80)
Magnet base stiffener(T50.T80)
•7^7^yh^-X
Uy<-
tf
> # X ^
.•Kt*>#;l^<T20.T60)
l^yN'-Jftf%J-^<T20.T60> Lever
U^<-<T20.T60>
a-h"/y
3-
K^-y
yy
i/3P<T50.T80>
(^)
Magnet
base ass'y<T50.T80)
Lever (T50,T80)
Bobbinpresser(T50..T80)
Bobbin presser(T20,T60)
holder(T20,T60)
Lever <T20,T60) 1
V jl<T20.T60> Plug for bed hole(T20.T60)
V j.<T50.T80> Plug for bed hole(T50. T80)
'A
7'3P<T50,T80>
Plug cap 3P<T50.T80)
Plug 3P<T50.T80)
Guage
plate
7-yi/-v-ftt V <T50,T80) Screw with washer {T50, T80)
7^7-7
-f X 0j.—
yyvt
X^"J
jl-<T50.T80>
-tr-yPXi^'Jjl-<T50.T80>
•t
y h X ju -
X 0 -
Xi"j
a-<T50.T80)
X JL -
X
^"1
JL -
X JL -
y f
-y
:?•
y h
X T' 0 y r 7 y•>-V
'A-f')
X h y
0 •; y
h <T50.T80)
y ^^<T50.T80>
yj
y
- (T50.T80>
Screw
(M4P=0.7)
Screw
(M6P=
1.0)
<T50.T80)
Screw(11/64) (T50.T80)
Screw
(15/64)
Screw(M4P=0.7)
Screw(1/8) <T50.T80)
Screw
(1/8)
Screw
(3/32)
Screw (11/64)
Screw
(M8P=1.25)
Screw
(M5P=0.8)
Nut
<T50.T80)
Spring washer(T50,T80)
Grip ring(T50,T80)
Snap
ring
C
Rubber
paking
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Parts
m #
*
*
*
*
1
1
1
1
2
2
1
1
1
2
1
1
1
2.
Top
Shaft,
Take—up
Needle
Lever
Bar,
SC018
SC394
SC387
-<5>
SC394 203
SC776
\
SC716
204
SC394
220
219
^
or
SO021
SC384
:
Ng
j
SC384
SW006
218
I
SC394
®
^
sons
SC304
1.^
SC415
SC018
SC085
—•
SC735
SC123
.
230
229
SC124
SN042
SC121
2.
5^1^
A
Top
Shaft,
Take—up
Needle
Lever
Dec.
Bar,
1990
ref.no.
AW201A
AW202B
AW203F
AW204
AW205
AW206B
AW207B
AW208A
AW209
AW210F
AW211C
AW212F
AW213
AW214
AW215
AW216C
AW217
AW218A
AW219
AW220B
AW221A
AW222
AW223A
AW224B
AW225
AW226B
AW227
AW228
AW229
AW230A
AW167
AW232
SC018B
SC085
SC121
SC123
SC124
SC304
SC384
SC387
SC394
SC415
SC536
SC716
SC735
SC776
SN042
SW006A
SO021
SGI
13
nn §
PARTS
2110904-260-A
2110604-140-B
2110904-113-F
2110914-220
2111702-131
2210102-215-B
2110202-122-B
2111702-021-A
2111602-115
2110202-113-F
2111402-111-C
2110202-114-F
2110222-116
2121002-116
2110402-193
2111106-391-C
2110904-129
2110904-125-A
2110904-124
2110904-123-B
2110604-118-A
2110904-127
2111704-111-A
2110604-152-B
2114004-151
2111707-650-B
2111707-643
2111707-641
2111707-644
2111707-642-A
0252037-126
2111102-225
9015600-030-B
9820406-467
9016200-020
9016200-039
9016200-027
9015600-004
9501602-276
9501604-256
9625606-776
9255306-419
9531507-276
9541604-256
9540816-279
9013400-026
9172200-119
9030100-006-A
9060100-021
9060200-013
NO.
ri
pn
At
<I
±.mry
iM'yyyy
IM"/
-> > (Hi)
it#
it#^
(Hi)
it#r
y
y y•>>
It#
mn
mn
itttll
lt#v±?ltlfti
h
5
i}ix
'jJL—
/ NX 5 J}i
y
t'+^l'X-(Hi)
-t>-t-2£#(Hi)
-fe y h X U JL—
X JL -
X "j a -
X
^"1
a -
X 0 JL-
•fe -y h ^ ') A —
•fe y t X
X JL -
V X -y h -fe -y t X 0 JL—
X JL -
X
X
X JL -
X
7 y iy -V—
0 0 > X
:tyf^ly
^"1
y t
JL-
j.
j.
iy —
-
-
^"1
a -
^ly
—
PARTS
Top
shaft
rear
Top
shaft
collar
Top
shaft
center
Top
shaft
front
Take-up
Needle
Needle
Thread
lever
bar
crank
bar
side
take-up
Plastic plug
Needle
bar
bushing
Needle
bar
Needle
bar
bushing
Thread
guide
Needle
bar
thread
Needle#
Retainer
Oil
Felt
Oil
Oil
Top
Washer
Top
Hand
Hand
Magnet
Cover
Sensor
Cable
Sensor
Cable
Oil
11
plate
adjusting
adjusting
adjusting
shaft
plug
shaft
wheel
wheel
holder
plate
board
retainer
board
tie
cut
for
rubber
valve
valve
screw
thread
Screw(M6P=1.0)
Screw(M4P=0.7)
Screw(M4P=0.7)
Screw
(M4P=0.7)
Screw
(M3P=0.5)
Screw
(5/16)
Screw(1/4)
Screw(1/4)
Screw
(M6P=
Screw
(M3P=0.5)
Screw
(15/64)
Screw(1/4)
Screw
(1/8)
Screw
(9/32)
Nut
Washer
Rubber
packing
Oil
seal
NAME
bushing
ass'y
bushing
bushing
crank
washer
block
lever
upper
lower
guide
for oil wick
spring
ass'y
ass'y
holder
take-up
1.0)
ass'y
ass'y
ass'y
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
*
*
*
*
*
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
3.
313
314
310
Presser
Release,
302
SN015
cr»9i
o
SW072^
SC390
SW219 SC394
SR202
SC260
Bar,
Knee
Tension
Lifter
SR202
SC268
SR202
SC237
315
316
317
318
U-
SC547
SC006
SC018
311
SW105
SN055
SN040
SR202
SC732
soon
—
305
SR216
SC367-§
SN041
SC932
—0Ai\
SN041
332 335
333
SC914
328
SC914
Dec.
1990
3.
am##
ref.no.
AW301D
AW302
AW303
AW304
AW305
AW306D
AW307A
AW308A
AW309B
AW310C
AW311D
AW312A
AW313A
AW314A
AW315C
AW316
AW317A
AW318
AW319A
AW320A
AW321A
AW322A
AW323
AW324
AW325J
AW326
AW328C
AW329
AW330E
AW331
AW332
AW333
AW334A
AW335
SC006
SC018B
SC547
SC237A
SC260A
SC268A
SC318
SC326
SC367
SC390
SC394
SC663
SC732
SC902
SC914
SC932A
SN015
SN040
SN041
SN055
SW072
SW105
SW219
SR202
SR203
SR216
soon
SOllO
m #
PARTS
NO.
2111103-253-D
2111703-255
2111103-269
2111103-252
2111103-258
2111103-410-D
2111103-412-A
2111103-256-A
2111103-251-B
2111603-351-C
2111103-355-D
2111103-414-A
2111603-271-A
2111603-274-A
2110203-272-C
2110903-213
2110203-211-A
2111103-223
2111103-231-A
2111702-316-A
2120403-215-A
2111402-184-A
2114002-184
2111703-220
2111101-311-J
2114001-312
2110203-341-C
2111103-366
2110203-342-E
2114003-303
2111103-364
2111103-344
2111103-363-A
2111103-367
9013200-006
9015600-030-B
9531108-947
9015500-081-A
9018500-030-A
9018500-037-A
9015600-018
9015600-026
9501208-256
9625404-776
9625606-776
9540926-241
9016400-023
9580902-118
9592002-159
9024000-002-A
9430121-107
9172500-104
9410125-107
9027200-012
9030100-072
9030100-105
9120300-418
9080200-002
9080200-003
9080200-016
9060100-011
9060200-010
-y K
Knee
Knee
lifter
lifter
rod
link
PARTS
shaft
Presser
Release,
NAME
Bar,
Knee
Tension
Packing
Knee
lifter
link
Knee
lifter
connecting
Tansion
Retainer
Knee
lifter
release
plate
Knee lifter plate
Presser
Presser
y ^
a-
Tension release
Presser
Presser
SL-U
y K
Presser
Presser
nm
Presser
Oil cut for
Presser
Thread
Presser
7 -f
7 ^
yif-if-
>if-if-
K<AD1102>
K<AD1103>
Finger guard {ADl102) 1
Finger guard (ADl 103)
Presser
^'f)\/J^
>
Oil
Oil pan
Knee
Knee
mm
m.mm)
Knee
Knee
Knee
Knee
Knee
i^^±lf7'
X U -
-b7
X - Screw
\d&:y
t:^'7
t: 7 h X 'J i -
•by
-t
7 h X a -
•by
y -y h -fc 7 h X uJL—
y ^ 7 |>-ty V JL—
X i - Screw (9/64) 1
X y •; - Screw
y
yyir
hx^^'jjL
hx^";
hx^
'j
h X
h 7, ^ 'J jL —
j.
Knee
Screw (9/64)
—
a-
a-
Screw
Pivot screw (3/16) 1
Pivot
Pivot screw (3/16) 1
-
Screw (11/64)
Screw
Screw (3/16)
Screw(M4P=0.7)
Screw (M6P=
Screw
bar
lifter
bar
lifter
regulating
regulating
regulating
spring
bar
presser
bar
guide
guide
front
bar
bushing
foot
ass'y
pan
gasket
lifter
bracket
lifter
plunger 1
lifter
arm
lifter
pad
lifter
shaft
lifter
controller
lifter
shaft
lifter
shaft
(M6P=1.0)
(11/64)
screw
(3/16)
1.0)
(M8P=
1.25)
(9/64)
ass'y
shaft
lever
lever
spring
screw
nut
bar
bar
bracket
spring
bushing
push
crank
rod
Screw (15/64)
Screw (15/64)
t-y
h
i-
7 h
7 h
7 h
-> A 7 7 -> -v -
7 7 V 7 7 V + —
X h 7 y 0 y E
X h -y y'j> y E
X h 7 y 0 y y E
0 0 y y
JU-y
— JU
Nut
Nut
Nut
Nut
Washer
Washer
Washer
Snap
Snap
Snap
Rubber
Oil
seal
ring
E
ring
E 1
ring
E 1
packing
Lifter
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
#
*
A.
Vertical
Oil
Lubrication
Shaft,
Lower
Shaft,
SC085
SC682-A
SC394/
SC384
410
412
—
—
SC384
422 \
4ii4 I < ^ \
SW219
SC143-\
SC308'
428
J
I
SC131
427
SC144
10
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