Toyota AD1010S User Manual

.*V.
t-
>••
•V
.'
-sr'
^
'mi-.
apparel
equipment
, • •
3".-
*
'-,£id:T-';-
y r ^
PARTS
CATALOGUE
r?r
liW
'•~5f^:--
$ ^
UNDER
AD1010S
BED
TRIMMING
MACHI^
AISIN
- ••'.•v.'
: -.-V-•
.-j\
-
T.'-"
•^-.. :
vTir
- .
-4
. ^ ^ <_.
'-.-c,
HOWTQJUSE-THIS
^•-
Caa;-
^i'.^
^i'f-
^ ? f ^ . T
- V •-
V"!.This
-r
'
?.
t'
•'*'
—...
,
3.
\J2'-'^'-1••.••'•'
parts
The order placed with an abbreviated part number is not acceptabie. .
Be
suretoplace
for
ex.
, for ex.
.*The symbol means the special part for the series model. Since the part marked with this symbbl^dif-
-^>.
cat^t6gue
- •' •=' ... '
(correct)
(wrong)
an
has
order
s ••
y>r-
been
made
tiponbasisofthe
with
the
full
REF.
AQ208A
.
Thread
208 Thread take—up lever ass'y ••
~ fers according to the thickness of cloth, refer to the' column of the
-The
parts
are
subjecttochange
without prior notice.
NO.
with
take—up
PARTS
CATALOGUE
dateofOCTOBER
parts
name.
lever
ass'y
1988\.
-
' ; '
'•
subclass
special parts.. "
• •:r..4£r3..: ^
.-•
'A'Z-"''----
. "
♦■?V-
*'•
>
•'
......
y*
...-u-:
m;
.y.-
'v^s"'
'M
'•-^#:.
.A
.1 •
%-•':'••
"ST.
.'
A
•^••.'-'V"'*,'- */X-V*4r ..' ! •• " - • ' ' ' '--Z '
' •/.
''•••-••..'•••'-
1v'
i'
J^r-r
'•
- •A>
_^,y-v
.S-?'©'''•
rr--.. ^
••
...—'--f
• ;•.,•
-r-J^
,•-
*
A.^rx.-.-
"^v.
•ifc;-
«•_ J . -
CONTENTS
1.
Machine
2.
Top
3.
Presser Bar, Knee
4.
Vertical Shaft, Lower Shaft, Oil Lubrication 10
5.
Feed
6.
Automatic
Body
Shaft,
Needle
Mechanism
Reverse
Component
Bar,
Take—up
Lifter
Feed
Parts
Lever
page
2
6
8
12
14
7.
Thread
8.
Wiper
9.
Accessories
Trimmer
16
18
20
10. Sub Class Special Parts 22
11. Automatic
(Electro
12. Automatic
(Pneumatic
13. Matsushita AC Servo Motor 28
Presser
Magnetic
Presser
Air
Type)
Foot Lifter 24
Type)
Foot Lifter 26
14. Numerical Index Of Parts 30
1.
^ ^
i #
SC030
SC034
109
SC390
108
SC031
Machine Body Component Parts
SW224A
SW224A
SC390
1....115
I
SC390
SC016
SC031
'
4-119
129
SCOOl
SCOOl
SR202
';:^SC390
j'ir107
SC446-^^I
SC130
SC129
82.
131
132 133
134 135
136
SN042
SC031
84
137
138
139 140
8C019
ref.no.
AQIOIB AQ102B AQ103 AQ104A AQ105A AQ106 AQ107 AQ108A AQ109D AQllO AQlll AQ112D AQ113C AQ114D AQ115 AQ116
AQ117B
AQ118A
AQ119A AQ120C
AQ121A AQ122A
AQ123A
AQ124C AQ125 AQ126 AQ127B
AQ128D
AQ129E
AQ130
AQ131 AQ132 AQ133 AQ134 AQ135 AQ136
AQ137
AQ138 AQ139 AQ140
AQ141 AQ142 AQ143 AQ144 AQ145
SCOOIB
SC016
SC019A
SC030
SC031
SC034 SC129
SC130 SC390
SC392
SC446 SN042
SW224A
SR202
SR220
1.
^
n A
nn
PARTS
2111602-431-B 2111602-432-B
2111702-442
2111701-211-A
2110901-305-A
2111601-215 2111602-427 2111602-424-A
2111602-245-D 2111602-428
2111602-429
2111702-403-D
2111702-412-C
2111602-426-D 2111702-422 2111702-423 2111602-360-B
2111602-311-A
2111602-319-A 2111601-241-C
2111601-254-A
2111601-229-A
2111601-264-A
2111601-273-C
2111601-232
2111701-231 2121602-315-B
2110602-313-D
2111102-301-E
2111102-355 2111701-277 2111721-277 2111741-277 2111761-277
2111701-272 2111761-272 2111711-276 2111731-276 2111751-276 2111771-276 2113439-411 2113449-411 2113459-411
2113469-411
2111701-278
9013400-027-B 9013200-016
9016700-029-A
9820408-479
9820412-479
9870408-479 9016200-042
9016200-045
9625404-776
9625506-776
9016600-001 9172200-119
9030100-247-A
9080200-002
9070200-001
NO.
W
BESI
V
y y
i-y
=1-
f-yy
xi;^) Xi;^)j.-
9 y
fyy^
-ify^^xif^a.-
•fyy^
7 -y V -V 7 -y y
yiry h-ty V X if y*ryh-t
XX')
i-y
yyy
X b
UP
y~fil
h
K#;t
y^yif
3
yxyj
y if X
a.-
MyifX if
xi/f)SL-
X7^)
—V
Jt-
h
h 7 -y -
yyj
y
if
(82,84,
<88>
h<82>
p<84>
h<85)
K88>
h
<S2>
h
<84>
h
<85>
h
<88>
9—<S2)
a.—
-y h
XX
yfE
')
yx"
Machine
#
Bobbin
winder
Bobbin
winder
Pressur
Top
Oil gauge window
if
Packing for top
Bobbin winder hinge pin
Cam
Cam
Bobbin winder spring
Cam spring*
Bobbin winder ass'y
Bobbin
Bobbin winder plate
Bobbin
Rubber
Bobbin thread tension ass'y
Thread
Nut
Thread
Rubber plug Rubber Rubber plug
Cable
Packing
Face
Thread
Thread
Supplementary tension ass'y
y
if
Tension
Switch board assy<S2> Switch board ass'y Switch board ass'y(S5>
Switch board ass'y (S8)
S5>
Switch box<S2,S4,S5>
Switch box(S8) Switch plate Switch plate (84) Switch plate (85) Switch plate (88) Model plate(82) Modelplate(84) Model Model plate(88)
Spacer for switch
Screw Screw (11/64)
Tapping
Screw Screw Screw(M4P=0.7)
Screw with washer
Screw with washer
:r­j.—
Screw Screw
Screw(M4P=0.7)
Nut Washer
Snap
Needle
ring
cover
guide
winder
winder
ring
guide pin
take—up cover
plug
retainer
for face
plate
guide
guide right
spring
plate(85)
(M4P=0.7)
screw
(M4P=0.7) (M4P=0.7)
(M4P=0.7) (M5P=0.8)
ring
E
bearing
PARTS
(S2>
Body
lever
cover
cover
shaft
wheel
(S4>
board
(M3P=0.5)
(M3P=0.5)
Component
NAME
Parts
QTY
1 1 1
1
1 1 1 1
1 1 1 1 1 1 1 1 1 1
1 1 7
1 1 1 1
1
1
1 1 1 1 1
1
1 1 1 1 1 1 1
1 1 1 *
5
2 2
4 2
11
1
5 S2 5
4 1 1
5
2
2
2
fit #
*
*
*
*
82
84 85
85 88
I
1.
:$:
1$
§l
m
Machine
Body
Component
Parts
SC771
SR124
^ j
V^SW316
171
SC503
168
I
SC735O
169
SC198
SC318
SC971^.-f5^^3^
158
SC926
SC040
SC029
zn
157 147 155
148
160
xf c
161 .
149
SN013
/
^
i52^\®*
177
179
SC380
S2.
175-^^
SC735
SC086
&
e
S4
172
173
t^l65
%^^174
SR12'^
1 .
Machine
Body
Component
Parts
ref.no.
AQ146 AQ147 AQ148A AQ149A
AQ150
AQ151 AQ152 AQ153B AQ154
AQ155E AQ156A AQ157B
AQ158A
AQ159A
AQ160A
AQ161 AQ162 AQ163B
AQ164
AQ165 AQ166A AQ167A
AQ168
AQ169B AQ170A
AQ171B
AQ172C
AQ173A
AQ174C
AQ175B
AQ176
AQ177
AQ178A AQ179
SC040
SC086 SC198 SC318 SC380 SC554 SC735 SC771B SC827 SC926A SC971
SN013
SW316 SR036
SR124
SO029
pp §
PARTS 0252077-125 2111101-254 2111601-234-A
2210101-151-A
2111102-398
2111122-356 2111602-350
2111112-356-B
2111102-358
2110202-354-E
2210101-152-A
2111601-152-B
2111704-575-A 2111404-327-A
2111744-576-A
0252037-126
2111703-112 2111403-120-B 1110301-522
2111404-328 2111601-153-A
2111604-571-A 2111604-574 2111604-570-B
2111604-579-A 2111604-573-B
0252012-191-C
2112451-153-A
0252012-193-C
0252022-192-B
0252047-114
2111601-267
0252017-143-A
0252297-142
9016200-010
9820408-467 9820616-467
9015600-018 9501508-276 9530801-479 9540816-279 9013400-021-B 9013600-003 9026900-030-A 9721512-776
9420201-119
9030200-016 9080100-030
9080100-024
9060100-029
NO.
PARTS
release
unit
NAME
pin
pp §
'J '/
jti6:fv^<S2,S4>
3-
Kr-y->^<S5,S8>
^ v KffilA
Ktf>
Cable
Rubber Plug
Bed
leg
Guide
Thread
Thread
Thread
clip
plug
for bed hole
A
pipe
tension
tension
tension release pin
"f
Screw (9/64)
Thread
take-up
^7
KMIB(S2,S4>
^7
KWIB<S5,S8)
-t>'-«l--(ffi)<S5.S8) ^ 7 V 3 > 7 <85,88)
-y
K85,88>
>^^<85,88)
^7
KJWC<85,88) Bed leg C 1
h^-:^|5l##<85,88)
h^-x^^;®<85,88)
7
h'<-;^{^)<85.88>
^/<-<85,88)
.-Nlf>#^^<85,88)
84) Bobbin
^ 7
H^C<82,84)
U/<-<82,84)
3-
K7'7
i/jt.
<82,84)
3-
K7'7
vjl<85,88)
Bed leg B Bed leg B
Sensor
ass'y
Cusion
rubber
Sensor
bracket
Cable
tie
Needle
plate
Slide
plate
Slide
plate
Spring
for bobbin
Magnet
base
Magnet
base
Magnet
base
Lever
Bobbin
presser presser
Bed leg C 1
Lever
holder
Lever
Plug
for
Plug
for bed hole
bed
spring
ass'y
spring
presser
block stiffener
ass'y
hole
7-7'3P<85,88) Plug cap 3P 1 7'3^^3P<85, 88) 7 7
v-\'-#:fv<85,88)
-fy-y^T.
•fe
7 h X
^"1
j: - <85,88)
-t7
JL
- <85,88) Screw
X i ­X i -
7.^^)
3.-
h Screw
7 h
T.T'U 7
7 7"'J >^^<85,88)
h 7
7''J
0 U
3.—
JL-<85,88)
Screw (15/64)
h <85,88) Screw
•>-*'-<85,88)
Plug
3P
Screw
with
Screw
(M4P=0,7)
Screw
(M6P=1.0)
Screw(11/64)
(1/8)
Screw
(1/8)
Screw (3/32) Screw (11/64)
(M8P=
(M5P=0.8)
Nut
Spring
washer
Grip
ring
Snap
ring
C
Rubber
packing
washer
1.25)
QTY
1
1
1
1
1 1 1
1
1 1 1
1 1
1
1
1
1
1
1
1
1 1 1 1
1 1
1
1
1
1
1
2
1 2 2
2
2 1 1
1
2 1
1
82
84
85 88
*
*
82
84
85
88
85 88 85 88 85
88
*
85 88
85 88
1
85 88
85 88
85 88
85 88 82
84
82
84
82
84
82
84
82
84 85 88 85 88 85 88 85 88
85 88
85
88
85
88
85 88
85
88
85
88
1
2.
Top
Shaft,
Take—up
Needle,
Lever
Bar,
SC387
-<a
SC394 203
SC776
SC716
SC394
202
SC384^-.
;
JSC38^^''''
SW006
SC394
\ 201
sons
^AJL
SC304
4^
SC018
212
SC018
SC085
230
SN042
cf
SO021
SC415
SC121
SC124
2.
±m'i
Top
Shaft,
Take—up
Needle,
Lever
Bar,
ref.no.
AQ201A
AQ202B
AQ203F
AQ204
AQ205A
AQ206B
AQ207B AQ208A
AQ209
AQ210D
AQ211B
AQ212F AQ213
AQ214
AQ215
AQ216B AQ217
AQ218A AQ219
AQ220B AQ221A
AQ222 AQ223A AQ224B
AQ225A
AQ226B AQ227
AQ228
AQ229
AQ230A
AQ161
AQ232
SC018B SC085 SC121 SC123 SC124 SC304
SC384
SC387
SC394
SC415 SC536 SC716 SC735
SC776
SN042 SW006 SO021 S0113
pp §
PARTS
2110904-260-A
2110604-140-B
2110904-113-F
2110914-220 2121602-131-A 2210102-215-B 2110202-122-B 2111702-021-A 2111602-115 2110202-113-D
2111402-111-B
2110202-114-F
2110222-116 2121002-116
2110402-193 2111106-391-B
2110904-129
2110904-125-A
2110904-124
2110904-123-B 2110604-118-A
2110904-127 2111704-111-A
2110604-152-B
2111704-151-A 2111707-650-B 2111707-643 2111707-641
2111707-644
2111707-642-A
0252037-126
2111102-225 9015600-030-B
9820406-467 9016200-020
9016200-039
9016200-027
9015600-004 9501602-276 9501604-256 9625606-776
9255306-419 9531507-276 9541604-256 9540816-279 9013400-026 9172200-119 9030100-006-A 9060100-021
9060200-013
NO.
pp §
Top
•7
—(H)
Top
Top
7" y V >
^ V y ^
(ffi)
(&)
Top
Take—up
Needle Needle
Thread
Plastic Needle
Needle
Needle Thread
Needle
$t#ii
Needle Retainer
Oil
Felt
Oil
Oil
Top
"fyif7 yi/\ —
±M
X
i;
3.—
Washer
Top
Hand
Hand
Magnet
Cover plate Sensor
Cable Sensor Cable
Oil cut for thread take—up
-t-y
h 7. if
7if'Ja.-
X i -
X ^ 'J JL­Xif'J^-
•ty
hXif
V
•t
y h 7 if 'J
Xif'JjL-
7^yh-ty
X 'J i ­X 'J JL­Xif^)cL­Xif^);L-
X ^ 'J A - Screw
•f y h
7 -y V + -
0 'J
^ ^ JU
j.—
h X ^ U i -
Screw Screw Screw Screw Screw
Screw (5/16) Screw Screw
Screw
Screw
Screw
Screw Screw
Nut
Washer
Rubber
Oil
shaft
rear
shaft
collar
shaft
center
shaft
front
lever
bar bar
take-up
plug bar
bar
bar
guide
bar #11
plate
adjusting
adjusting
adjusting
shaft
plug
shaft
wheel
wheel
holder
board
retainer
board
tie
(MOP=1.0)
(M4P=0.7) (M4P=0.7) (M4P=0.7) (M3P=0.5)
(1/4) (1/4)
(M6P=1.0)
(M3P=0.5)
(15/64)
(1/4) (1/8)
(9/32)
packing
seal
PARTS
NAME
bushing
ass'y
ass'y
bushing
bushing
ass'y
crank
crank
washer
side
block
lever
ass'y
bushing
bushing
thread
upper
lower
guide
for oil wick 1
rubber
valve
spring
valve
screw
ass'y
ass'y
holder
QTY
1 1
1
1 1 1
1
1 1 1 1 1 1 1 1
1 1
1
1
1 1 1 1 1 1
1 1 1
1
1 1
1 1
1
1
4
3 2
1
1 1
2
1 1 1
*
*
* *
*
*
3.
Presser Release,
302
SN015
Bar,
Knee
Tension
Lifter
SR202
SC260
SR202
SC237
SC022
SC006
SC018
SC663
SC318
SW072
SC390
£
SW105
SW219
SC902'^
SR202
SC260
SN055
SR203
SN040
SR202
305
332 335
SC367-§'^^^ \
SN041
—0
S
C932
—C367
SN041
333
SR216*^,
soon
SC914
,SC914
3.
Presser
Release,
Bar,
Knee
Tension
Lifter
ref.no.
AQ301D AQ302 AQ303 AQ304
AQ305
AQ306D AQ307A
AQ308A AQ309B AQ310B
AQ311D
AQ312A AQ313B
AQ314 AQ315C AQ316
AQ317A
AQ318 AQ319A AQ320A
AQ321A
AQ322A AQ323
AQ324Q AQ325H AQ326E
AQ327E
AQ328C
AQ329
AQ330E AQ331C
AQ332
AQ333 AQ334A AQ335
SC006 SC018B SC022 SC237A SC260A
SC318 SC367
SC390 SC394
SC663 SC732
SC902 SC914
SC932A
SN015
SN040
SN041 SN055 SW072
SW105
SW219
SR202 SR203
SR216 soon SOllO
nn ^
PARTS
NO.
2111103-253-D 2111703-255 2111103-269 2111103-252 2111103-258
2111103-410-D
2111103-412-A 2111103-256-A 2111103-251-B 2111603-351-B 2111103-355-D 2111103-414-A 2110203-271-B
2111113-274
2110203-272-C
2110903-213
2110203-211-A 2111103-223
2111103-231-A
2111702-316-A 2120403-215-A 2111402-184-A 2111703-220
2111101-300-Q
2111101-311-H
2110601-312-E
2110203-340-E
2110203-341-C 2111103-366 2110203-342-E
2110213-303-C
2111103-364 2111103-344 2111103-363-A 2111103-367 9013200-006 9015600-030-B
9013200-021 9015500-081-A 9018500-030-A
9015600-018
9501208-256 9625404-776
9625606-776
9540926-241
9016400-023 9580902-118 9592002-159 9024000-002-A
9430121-107 9172500-104 9410125-107
9027200-012
9030100-072 9030100-105
9120300-418
9080200-002 9080200-003 9080200-016 9060100-011
9060200-010
ua #
n -y K
'j
Knee
Knee
lifter
lifter
Packing
'J
i-
U
i-n
7 K
7 w >
a—if— K
t -i V ^
BMrnm
X i -
-fe y h X i - Screw
X JL - Screw (11/64)
hX^"J
fe*^'7
hX^'•;JL-
-fe 7 h X '1 A —
-fe y h X i - Screw (3/16)
V'i'"7h-fe7 V ^ V
h-fe7
X 'J i -
X ^ 'J JL - Screw
i-
hX^'la hX^'Jj-
h h
Screw
Knee
lifter
Knee
lifter
Tansion
Retainer
Knee Knee
Presser Presser
Tension
Presser Presser
Presser
Presser
Presser
Oil
Presser
Thread
Presser
Finger
Presser
Oil Oil Oil
Knee
Knee
Knee
Knee
Knee
Knee
Knee
Knee
Knee
lifter lifter
cut
pan pan pan
lifter
lifter
lifter
lifter
lifter
lifter
lifter
lifter
lifter
release
bar
bar
release regulating regulating
regulating
spring
bar
for
bar
guide
bar
guard
foot
ass'y
gasket
Screw (9/64) 1
(M6P=1.0)
Pivot screw (3/16)
Pivot screw (3/16)
Screw (11/64)
(M4P=0.7)
Screw
(M6P=1.0)
Screw (9/64) 1
(M8P=1.25)
Screw (9/64) 1
Screw (15/64) Screw (15/64) 1
"1"
-y h
h
i-
y h
i-y
h
i/
A 7 -y V
*7 -y V -V—
7 7 -
7. h
y-i"')
7^^
7'
U 7 E
•> —)\y
yVE X 1- 7 7" 0 > ^ E X h 7
0 'J
4-"{
Nut Nut Nut Nut
Washer
Washer
Washer
Snap
Snap
Snap
Rubber
Oil
seal
ring
ring
ring
packing
E
E
E
PARTS
rod
link
shaft
link
connecting
ass'y
plate plate
shaft
lifter
lever
lifter
lever
spring
screw nut
bar
presser
guide
bracket
front
bushing
ass'y
bracket
bracket
plunger
arm
pad
shaft
spring
controller
shaft
shaft
bushing
NAME
bar
ass'y
push
crank
rod
QTY
1 1 1 1
1 1 1 1 1 1
1
1 1
1 1 1
1 1
1 1 1 1
1
1 1 1 1
1 1 1 1 1
1
1
1 1 1
1
1
1
1
1
1
1 1
1
4
1 1
1 1
m #
*
4.
m
Vertical
Oil
Lubrication
Shaft,
Lower
Shaft
SW219
SC522
SC394/410
412
SC384
422 \
423 ,}
SC131
10
Loading...
+ 25 hidden pages