Toshiba TR PMIU, TR PMIU Series, TR PMIU0300L, TR PMIU0300A, TR PMIU0500L User Manual

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TR series Expandable

Multifunction touch panel monitor unit

User’s manual

2011. 07. 01

TOSHIBA Industrial Product Sales Corp.

Safety precautions

This section contains important information to operate this product safely, and avoid bodily injury and property

damage. Please read before use this product well, and understand content.

Hazard classifications

DANGER

DANGERDANGER

DANGER !

! !

If the content is not observed, as a result of a breakdown and malfunction of TR series, there is a possibility of serious injury or death, and large scale damage for property.

WARNING

WARNINGWARNING

WARNING !

! !

If the content is not observed, as a result of a breakdown and malfunction of TR series, there is a possibility of injury and damage for property.

・ Serious injury means loss of sight, injury, burns (high temperature, low temperature), electrical shock,

fracture, or intoxication which leaves aftereffects or requires hospitalization or need to go to the hospital

for a long time.

・ Injury means hurt, burn, or electrical shock which does not require hospitalization or going to the hospital

for a long time. Property damage means extended breakdown of assets and materials.

Meanings of markings

PROHIBITED

Indicates "You must not do it". The concrete forbiddance is indicated with a pictograph or wording.

COMPULSION

Indicates “You must do it”. The concrete content is indicated inside or near the circle with a pictograph or wording

CAUTION

Indicates a caution. The concrete content is indicated inside or near the triangle.

・ The description of prohibited, compulsion, and caution marks are subject to change, depending on the labels

on the case of unit.

PROHIBITED

Do not

Do notDo not

Do not DDDDismantle

ismantleismantle

ismantle,

, ,

, MMMModify

odifyodify

odify !

! !

Do not dismantle or modify any part of hardware, software, and the firmware. There is no part that the user should dismantle.

PROHIBITED

Do not

Do not Do not

Do not use in

use in use in

use in GGGGas

asas

as or

or or

or DDDDust !

ust !ust !

ust !

Do not use or storage TR series in corrosive/explosive/ flammable gas or vapors, water or oil splash/mist, dust, dewy place, etc. TR series is not protected for them. A clean, a little moist air is the best.

COMPULSION

Read

ReadRead

Read,,,, observe

observe observe

observe, keep

, keep, keep

, keep manuals

manuals manuals

manuals !!!!

Read, understand, and observe the content of the manual and the safety labels before use TR series. Keep the manual while being using TR series.

COMPULSION

Be sure to do

Be sure to do Be sure to do

Be sure to do EEEEarth

artharth

arth !!!!

Earth TR series surely. Earth wire must use fat wire as much as possible and wire shortest distance. This not only prevents the accident but also there is an effect of controlling the breakdown.

COMPULSION

Compose

ComposeCompose

Compose SSSSafety

afety afety

afety system

systemsystem

system !

! !

Compose safety system (such as emergency stop circuit, interlock circuit etc.) outside of TR series by enough reliable method. If the TR series breaks down, there is a possibility that it becomes impossible to stop the system.

COMPULSION

Use

Use Use

Use SSSSuitable

uitable uitable

uitable ppppower supply !

ower supply !ower supply !

ower supply !

Do not connect a power supply different from the specification. Power source of TR series are DC24V only. DC power supply of a different voltage and the AC power supply causes the damage that cannot be recovered.

COMPULSION

Use

Use Use

Use CCCCorrect

orrect orrect

orrect bbbbattery !

attery !attery !

attery !

For the model equipped with the battery, use correct battery. Dispose of a used battery by the proper procedure. Do not charge this battery. It causes the explosion and fire.

DANGER

DANGERDANGER

DANGER !

! !

PROHIBITED

Do not

Do not Do not

Do not add

add add

add SSSShock,

hock, hock,

hock, VVVVibration !

ibration !ibration !

ibration !

Do not beat, vibrate the unit. Do not install it in the place where the vibration and shock are applied. Do not apply physical stress to unit. This product is a precise electronic equipment.

COMPULSION

Be Be

Be careful

carefulcareful

careful to

to to

to CCCCooling !

ooling !ooling !

ooling !

Unit generates heat, so note heat radiation. Do not close the heat radiation hole of the unit case. Do not set it up with the case tilted. These obstruct cooling the inside of the case by air. Put the surrounding temperature within the range of specification.

COMPULSION

Note

Note Note

Note LLLLife times of parts !

ife times of parts !ife times of parts !

ife times of parts !

Some of parts used for the TR series have life times (relays, battery etc). Please confirm the life times that has been described this manual, and use them within their life times.

COMPULSION

Be Be

Be careful

carefulcareful

careful to

to to

to IIIInstallation

nstallationnstallation

nstallation !

! !

The specialist of electrical work must do the installation construction. Do not apply any stress to unit. Do not put or insert garbage, dust, wire etc. into unit. Install surely in the place where the weight of unit can be endured.

COMPULSION

Use

Use Use

Use SSSSafety

afetyafety

afety equipments !

equipments ! equipments !

equipments !

When you work, use necessary safety equipment (such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing) in accordance with established safety practices.

COMPULSION

Be Be

Be careful

carefulcareful

careful to

to to

SSSStatic electricity

tatic electricitytatic electricity

tatic electricity

! !

Sensitive electric devices (LSI, IC, etc) are destroyed by electrostatic discharge easily. Do not touch connector electrode of TR series. Use electrostatic hazard shoes, ESD wristband.

WARNING

WARNINGWARNING

WARNING !

! !

General precautions

Purpose that TR series can be used

All TR series are a general-purpose industrial products. It is a system component and is used in conjunction

with other items of industrial equipment such as PLCs, Adjustable Speed Drives (such as inverter), etc. TR

series are designed and produced carefully enough, but it is necessary to note it when using it for the following

usages.

・ TR series is not designed to be used for the systems which can endanger human life (equipment used to

medical treatments, such as life-support system, surgical equipment, etc). Do not use TR series for those

usages.

・ If you intend to use TR series for a special application which involves human life or has great influence on

the public function (the system that needs very advanced reliability or safety-critical system such as

control/safety system of nuclear power plant or nuclear facility, the operation control system of mass

transportation system, the equipment/ system related to aerospace, the equipment/system used in very

severe environment), please consult us.

These system needs special consideration (fail safe design, fool proof design, redundant design, etc.) for the

design, operation, and the maintenance.

For the safety design of your system/machine

Safety is the most important for all systems/machine. Even if it is used on the assumed worst condition, it is

necessary to prevent the system/machine from endangering the person. To protect the user, the third party,

and the property, please note following items at the system design.

・ Protect user and third party from a hazardous locations and the part (movable part, sharp part, where

voltage or heat is applied, etc.) as much as possible with cover and safety devices.

・ When carelessly resetting systems/machine after emergency stops, movable part might begin to move

suddenly. When network communications is used, there is a possibility that data and the command become

improper because of a noise and an incorrect operation, or the communication is not done for some

reasons. Measures not to become a hazardous situation are necessary even if these occur. It is necessary

to design interlock that all the movable parts are locked until safety is confirmed, and control shifts to a

local mode when communication device is not possible to communicate, etc.

・ Never use TR units to perform emergency stop mechanism. Compose the safety system of not relying on

TR series. Even if TR series or a part of the system/device break down, system/machine should be able to

be stopped safely.

・ Even if the system/machine has the improvement and modification, do not let the above-mentioned

function be lost.

Disposal

Never dispose of electrical components (including TR series) via incineration. It generates a poisonous gas, and

there is danger to which the fire and the explosion. And, this deteriorations the law in many cases, pollutes the

global environment.

When you dispose TR series, handle TR series as industrial waste. Contact environmental agency for details on

disposal of electrical components and packaging in your area.

Exemption matters

We do not assume the responsibility of the following damage at all.

・ Damage caused because natural disasters such as fires, earthquakes, and other accidents.

・ Damage due to fault and misuse of user or third party, use on abnormal condition.

・ Damage because of use or being not able use of TR (such as loss at business profit and chance),

interruption of business, change and disappearance etc. of memory content.

・ Damage caused by having combined with other equipment such as malfunction etc.

・ Damage caused by not having observed content of this manual.

・ Damage caused by combination with project that customer made, sample program described in this manual,

or program that modifies it.

About this manual

This manual is described about TR SPUX series logic controller and TR PGMS01 programming software. Please

read well before using. When you use sample program described in this manual, confirm safety enough. We do

not take responsibility for the result that executed a sample program listed in this manual at all.

Content of this manual can use only for purpose of obtaining method of technology necessary for using of TR

series. This manual is protected by the copyright, and the reproduction, reprint, etc. of the content without

permission are prohibited. The content might be changed without a previous notice for the improvement.

TR series product and this manual is designed for the person that has the skills and knowledge relating to the

construction, installation, operation, and maintenance of the electrical equipment and has received safety

training on the hazards involved (Refer to the latest edition for additional safety requirements).

T O C

Chapter 1. Introduction

Chapter 1. IntroductionChapter 1. Introduction

Chapter 1. Introduction ····················································································································1

Chapter 2.

Chapter 2. Chapter 2.

Chapter 2. Hardware

HardwareHardware

Hardware··························································································································5

2.1

2.12.1

2.1 Series lineup

Series lineupSeries lineup

Series lineup ························································································································································ 6

2.2

2.22.2

2.2 TR PMIU series touch panel monitor unit specification

TR PMIU series touch panel monitor unit specificationTR PMIU series touch panel monitor unit specification

TR PMIU series touch panel monitor unit specification·································································· 7

2.2.1

2.2.12.2.1

2.2.1 TR PMIU0300L ······························································································································································· 7

2.2.2

2.2.22.2.2

2.2.2 TR PMIU0300A······························································································································································· 8

2.2.3

2.2.32.2.3

2.2.3 TR PMIU0500L ······························································································································································· 9

2.2.4

2.2.42.2.4

2.2.4 TR PMIU0500A·····························································································································································10

2.2.5

2.2.52.2.5

2.2.5 Wiring for PMIU unit····················································································································································11

2.3

2.32.3

2.3 Expansion I/O unit specification

Expansion I/O unit specificationExpansion I/O unit specification

Expansion I/O unit specification··············································································································12

2.3.1

2.3.12.3.1

2.3.1 TR PDIO0808P/N························································································································································12

2.3.2

2.3.22.3.2

2.3.2 TR PDIX1600·································································································································································15

2.3.3

2.3.32.3.3

2.3.3 TR PROX0012·······························································································································································17

2.4

2.42.4

2.4 Unpacking and Installation of unit

Unpacking and Installation of unitUnpacking and Installation of unit

Unpacking and Installation of unit············································································································19

2.4.1

2.4.12.4.1

2.4.1 Unpacking and accessory·········································································································································19

2.4.2

2.4.22.4.2

2.4.2 Attention of installation location···························································································································19

2.4.3

2.4.32.4.3

2.4.3 Installation of PMIU unit ···········································································································································20

2.4.4

2.4.42.4.4

2.4.4 Installation of Expansion I/O unit ·························································································································22

2.5

2.52.5

2.5 PMIU unit operation mode

PMIU unit operation modePMIU unit operation mode

PMIU unit operation mode···························································································································23

2.5.1

2.5.12.5.1

2.5.1 Kind of operation mode·············································································································································23

2.2.

2.5.2

5.25.2

5.2 When any error is detected·····································································································································24

2.6

2.62.6

2.6 Operation and maintenance

Operation and maintenanceOperation and maintenance

Operation and maintenance························································································································25

2.6.1

2.6.12.6.1

2.6.1 Maintenance items······················································································································································25

2.6.2

2.6.22.6.2

2.6.2 Trouble shooting··························································································································································26

2.7

2.72.7

2.7 RTC

RTCRTC

RTC········································································································································································28

Chapter 3. TR PGMS

Chapter 3. TR PGMSChapter 3. TR PGMS

Chapter 3. TR PGMS······················································································································ 29

3.1

3.13.1

3.1 User interface of TR PGMS01

User interface of TR PGMS01User interface of TR PGMS01

User interface of TR PGMS01··················································································································30

3.1.1

3.1.13.1.1

3.1.1 Overview of window····················································································································································30

3.1.2

3.1.23.1.2

3.1.2 Menu bar ·········································································································································································32

3.1.3

3.1.33.1.3

3.1.3 Tool bar ···········································································································································································38

3.2

3.23.2

3.2 Operation of TR PGMS

Operation of TR PGMSOperation of TR PGMS

Operation of TR PGMS·································································································································41

3.2.1

3.2.13.2.1

3.2.1 Creating of new project ············································································································································41

3.2.2

3.2.23.2.2

3.2.2 Project Configuration·················································································································································42

3.2.3

3.2.33.2.3

3.2.3 Print project···································································································································································45

3.2.4

3.2.43.2.4

3.2.4 Download/Upload/Online ·········································································································································46

3.2.5

3.2.53.2.5

3.2.5 Application Memory Status ·····································································································································50

3.2.6

3.2.63.2.6

3.2.6 Convert Application····················································································································································50

3.2.7

3.2.73.2.7

3.2.7 Preference (Color settings)·····································································································································51

3.2.8

3.2.83.2.8

3.2.8 Preference (Project global settings)····················································································································51

3.2.9

3.2.93.2.9

3.2.9 Device Information······················································································································································51

3.3

3.33.3

3.3 Ladder logic

Ladder logicLadder logic

Ladder logic························································································································································52

3.3.1

3.3.13.3.1

3.3.1 Overview ·········································································································································································52

3.3.2

3.3.23.3.2

3.3.2 Kinds of Ladder block ················································································································································53

3.3.3

3.3.33.3.3

3.3.3 Ladder edit area···························································································································································54

3.3.4

3.3.43.3.4

3.3.4 Input ladder circuit······················································································································································55

3.3.5

3.3.53.3.5

3.3.5 Execution order of instruction································································································································56

3.3.6

3.3.63.3.6

3.3.6 Index modification························································································································································57

3.4

3.43.4

3.4 Data Monitor

Data MonitorData Monitor

Data Monitor······················································································································································58

3.5

3.53.5

3.5 System Parameter

System ParameterSystem Parameter

System Parameter ··········································································································································59

3.6

3.63.6

3.6 Multi Language

Multi LanguageMulti Language

Multi Language··················································································································································60

3.7.1

3.7.13.7.1

3.7.1 Overview ·········································································································································································60

3.7.2

3.7.23.7.2

3.7.2 Setting··············································································································································································61

3.7.3

3.7.33.7.3

3.7.3 Import/Export Text data ··········································································································································64

Chapter 4. Communication

Chapter 4. CommunicationChapter 4. Communication

Chapter 4. Communication··········································································································· 66

4.1

4.14.1

4.1 Overview

OverviewOverview

Overview······························································································································································67

4.2

4.24.2

4.2 COM port settings

COM port settingsCOM port settings

COM port settings ··········································································································································68

4.2.1

4.2.14.2.1

4.2.1 Node information window ·········································································································································68

4.2.2

4.2.24.2.2

4.2.2 Setting procedure(Add/Edit node)·······················································································································69

4.3

4.34.3

4.3 Communication protocol

Communication protocolCommunication protocol

Communication protocol······························································································································70

4.3.1

4.3.14.3.1

4.3.1 None··················································································································································································70

4.3.2

4.3.24.3.2

4.3.2 Serial printer··································································································································································70

4.3.3

4.3.34.3.3

4.3.3 Modbus RTU (Unit as Master)································································································································70

4.4.

4.3.4

3.43.4

3.4 Modbus RTU (Unit as Slave)···································································································································71

4.3.5

4.3.54.3.5

4.3.5 TOSHIBA Inverter/T series ····································································································································71

4.4

4.44.4

4.4 Monitoring of communication

Monitoring of communicationMonitoring of communication

Monitoring of communication·····················································································································72

4.3.1

4.3.14.3.1

4.3.1 POWER LED ··································································································································································72

4.3.2

4.3.24.3.2

4.3.2 System tags···································································································································································72

Chapter 5. Tag

Chapter 5. TagChapter 5. Tag

Chapter 5. Tag··································································································································· 73

5.1

5.15.1

5.1 About Tag

About TagAbout Tag

About Tag····························································································································································74

5.1.1

5.1.15.1.1

5.1.1 Relation between Coli/Bit and Register·············································································································74

5.1.2

5.1.25.1.2

5.1.2 Register length······························································································································································75

5.2

5.25.2

5.2 Tag database

Tag databaseTag database

Tag database ·····················································································································································76

5.2.1

5.2.15.2.1

5.2.1 Overview ·········································································································································································76

5.2.2

5.2.25.2.2

5.2.2 Add Tag window···························································································································································77

5.2.3

5.2.35.2.3

5.2.3 Import/Export tag························································································································································79

5.3

5.35.3

5.3 Various tags

Various tagsVarious tags

Various tags·······················································································································································80

5.3.1

5.3.15.3.1

5.3.1 System tags···································································································································································80

5.3.2

5.3.25.3.2

5.3.2 Other tags in PMIU unit············································································································································83

5.3.3

5.3.35.3.3

5.3.3 Modbus Tags ·································································································································································84

5.3.4

5.3.45.3.4

5.3.4 Toshiba Inverter Tags················································································································································85

5.3.5

5.3.55.3.5

5.3.5 The tags of Toshiba T series, Toshiba (Link port) series PLCs·······························································87

Chapter 6. Task

Chapter 6. TaskChapter 6. Task

Chapter 6. Task ································································································································ 88

6.1

6.16.1

6.1 Task and Task list

Task and Task listTask and Task list

Task and Task list···········································································································································89

6.1.1

6.1.16.1.1

6.1.1 Overview ·········································································································································································89

6.1.2

6.1.26.1.2

6.1.2 Task list···········································································································································································90

6.1.3

6.1.36.1.3

6.1.3 Power-On/Global Task list ·····································································································································92

6.1.4

6.1.46.1.4

6.1.4 Screen Task list···························································································································································93

6.1.5

6.1.56.1.5

6.1.5 Key Task list··································································································································································94

6.2

6.26.2

6.2 Various tasks

Various tasksVarious tasks

Various tasks·····················································································································································95

6.2.1

6.2.16.2.1

6.2.1 Bit tag operation task ················································································································································95

6.2.2

6.2.26.2.2

6.2.2 Register tag operation task·····································································································································96

6.2.3

6.2.36.2.3

6.2.3 Screen task································································································································································· 100

6.2.4

6.2.46.2.4

6.2.4 Extra task ···································································································································································· 102

Chapter 7. Expansion I/O unit

Chapter 7. Expansion I/O unitChapter 7. Expansion I/O unit

Chapter 7. Expansion I/O unit··································································································109

7.1

7.17.1

7.1 Allocation of Expansion I/O units

Allocation of Expansion I/O unitsAllocation of Expansion I/O units

Allocation of Expansion I/O units········································································································· 110

7.2

7.27.2

7.2 Tag numbering rule of Expansion I/O units

Tag numbering rule of Expansion I/O unitsTag numbering rule of Expansion I/O units

Tag numbering rule of Expansion I/O units ····················································································· 112

7.3

7.37.3

7.3 Usage of Digital I/O unit

Usage of Digital I/O unitUsage of Digital I/O unit

Usage of Digital I/O unit··························································································································· 113

Chapter 8. Screen

Chapter 8. ScreenChapter 8. Screen

Chapter 8. Screen··························································································································114

8.1

8.18.1

8.1 AAAAbout screen

bout screenbout screen

bout screen ·················································································································································· 115

8.1.1

8.1.18.1.1

8.1.1 Overview ······································································································································································ 115

8.1.2

8.1.28.1.2

8.1.2 Screen structure······················································································································································· 116

8.8.

8.1.3

1.31.3

1.3 Type and properties of screen···························································································································· 117

8.2

8.28.2

8.2 Screen object

Screen objectScreen object

Screen object················································································································································· 121

8.2.1.

8.2.1.8.2.1.

8.2.1. Common properties ················································································································································· 121

8.2.2.

8.2.2.8.2.2.

8.2.2. Drawing tools······························································································································································ 122

8.2.3.

8.2.3.8.2.3.

8.2.3. Quick buttons····························································································································································· 124

8.2.4.

8.2.4.8.2.4.

8.2.4. Show Data··································································································································································· 129

8.2.5.

8.2.5.8.2.5.

8.2.5. Edit Data······································································································································································ 131

8.2.6.

8.2.6.8.2.6.

8.2.6. Advanced Objects···················································································································································· 132

8.2.7.

8.2.7.8.2.7.

8.2.7. Clock objects······························································································································································ 143

8.2.8.

8.2.8.8.2.8.

8.2.8. Alarm Buttons···························································································································································· 144

8.3

8.38.3

8.3 Draw screen

Draw screenDraw screen

Draw screen···················································································································································· 145

8.3.1

8.3.18.3.1

8.3.1 About screen number ············································································································································· 146

8.3.2

8.3.28.3.2

8.3.2 State simulation························································································································································ 147

8.3.3

8.3.38.3.3

8.3.3 Bookmark····································································································································································· 148

Chapter 9. Special function f

Chapter 9. Special function fChapter 9. Special function f

Chapter 9. Special function for TR PMIU

or TR PMIUor TR PMIU

or TR PMIU ············································································149

9.1

9.19.1

9.1 USB Host function

USB Host functionUSB Host function

USB Host function······································································································································· 150

9.1.1

9.1.19.1.1

9.1.1 Overview ······································································································································································ 150

9.1.

9.1.9.1.

9.1.2222 USB Upload (From PMIU unit to USB memory)··························································································· 151

9.1.3

9.1.39.1.3

9.1.3 USB Data Log Upload task (From USB memory to PMIU unit)····························································· 152

9.1.4

9.1.49.1.4

9.1.4 USB Download (From USB memory to PMIU unit)····················································································· 152

9.2

9.29.2

9.2 Function key and Function key LED

Function key and Function key LEDFunction key and Function key LED

Function key and Function key LED ··································································································· 153

9.3

9.39.3

9.3 Brightness control

Brightness controlBrightness control

Brightness control········································································································································ 153

9.4

9.49.4

9.4 Alarm function

Alarm functionAlarm function

Alarm function················································································································································ 154

9.4.1

9.4.19.4.1

9.4.1 Overview ······································································································································································ 154

9.4.2

9.4.29.4.2

9.4.2 Setting··········································································································································································· 155

9.5

9.59.5

9.5 Data logger

Data loggerData logger

Data logger ······················································································································································ 161

9.5.1

9.5.19.5.1

9.5.1 Overview ······································································································································································ 161

9.5.2

9.5.29.5.2

9.5.2 Setting··········································································································································································· 162

9.5.3

9.5.39.5.3

9.5.3 Uploaded data···························································································································································· 165

Appendix

AppendixAppendix

Appendix ············································································································································166

Append. A

Append. AAppend. A

Append. A Battery replace

Battery replaceBattery replace

Battery replace································································································································· 167

Append. B

Append. BAppend. B

Append. B Erase mode

Erase modeErase mode

Erase mode········································································································································· 168

Append. C

Append. CAppend. C

Append. C Serial communication cable

Serial communication cableSerial communication cable

Serial communication cable········································································································ 169

Append. D

Append. DAppend. D

Append. D System work flo

System work floSystem work flo

System work flowwww ···························································································································· 170

Chapter

Chapter Chapter

Chapter 1111....

Introduction

IntroductionIntroduction

Introduction

What is TR PMIU series?

Thank you for purchasing TR PMIU series. TR PMIU series is graphical color touch panel unit that ladder logic

function is built into. All models have serial communication port, and some models has Expansion slot for IO unit.

Moreover, they have data logger and alarm function. The display, the operation, and the control of a small-scale

machine can be handled with this one. This will replace many switches, timers, and relays used of your

machine/system.

Requirement

Following things are necessary for developing TR series.

Personal computer (PC)

TR PGMS01 programming software requires IBM PC/AT Compatible system that has PentiumⓇ

800MHz or equivalent CPU, 256MB of RAM, 800MB of HDD free space, Windows OS (WindowsⓇ 2000

SP4, WindowsⓇ XP Professional SP2 or Home edition SP2) , Display (800x600 High-color 16bit),

Keyboard and mouse, one USB or RS232C Serial port (We recommend USB port).

TR PGMS01 software

You must install this software before start development. All settings of the TR series are done from this.

DC 24V Power supply

Power source of all TR series. The power of most digital Expansion I/O unit is supplied from PMIU unit,

but the Expansion I/O units that has relay output or analog I/O requires specially power supply for relay

coil/AD converter. Protect the power supply with the circuit breaker for safety.

USB cable (type A male/type B male) or Serial cable

USB connection is recommended. Serial communication (RS233C) is more low-speed than USB, and the

function is limited. If you want to connect by serial communication, refer Append. C.

Device necessary for debugging or check of operation

Expansion I/O unit, Tools, wiring material, device connected with TR unit, etc. Developing as much as

possible in a near environment facilitates developing, and decreases the trouble. The device actually

used is recommended to be prepared as much as possible.

About TR PGMS01

TR PGMS01 is setting and programming software for the all TR series. This can use all TR series including TR

PMIU series touch panel monitor and Expansion I/O unit for it.

Installation and uninstallation of TR PGMS is similar to general Windows software. To start setup, click

“setup.exe” in program folder, then set up wizard is started. When the installation is completed, reboot your PC.

To remove TR PGMS from your computer, open the control panel of Windows, and select "Add or remove

programs", "Change or remove programs".

We recommend this software to be used in an English environment. Some functions (function related to display

and language) might not be able to be used normally under 2bytes character (language chiefly used in east Asia,

Middle East, etc) environment.

Important term of operation

About detail of each term, refer later chapter.

Tag Tag is all registers or devices addressed in all TR series unit or other devices communicating with

PMIU unit. There are much kind of tags corresponding to data type (Bit, numerical data, retentive

area, system setting, etc). All the tags of a current project are registered in Tag Database. You can

refer/add/edit/remove tag from here. Refer 5.1.

Task Task is defined operation and is executed specific timing. All the tasks of a current project is

registered in Task list corresponding to execution timing. Refer 6.1.

Download/Upload/Online

The transfer of project data from your PC to PMIU unit is called “Download”, the transfer from PMIU

unit to your PC is called “Upload”. You can monitor edit tags of PMIU unit in RUN mode, it is called

“ONLINE” mode. Refer 3.2.4.

PMIU unit/Expansion I/O unit

PMIU unit mean TR PMIU0300L/A or TR PMIU0500L/A. The color of case is black. You can connect

Expansion I/O unit to PMIU unit up to 3 (in PMIU0300A) or 5 (in PMIU0500A) units. Expansion I/O

unit cannot use alone, you must use it with PMIU unit. The color of case is red.

Node The device which it is connected to the COM port, and communicates. For example, if 3 inverters

and 1 touch panel is connected, there is 4 nodes. The table of all nodes is called node list. Refer 4.1.

Project Minimum unit of files edited with TR PGMS. All data necessary to operate PMIU unit and Expansion

I/O unit (such as unit settings, communication setting, node list, firmware, ladder program, screen

data, etc) are contained.

Key All TR PMIU unit has 6 Function keys with red LED (Function key LED) in right side of the screen.

You can assign various usage for these keys and LEDs. Refer 9.2.

Object All things that is put on screen. Some objects can display the data, or can control tags. Such as line,

rectangle, display data, trend graph, etc…

How to development

The development order is roughly as follows.

Step 1. Prepare the environment for development. Create New project in PGMS. Step 2. Set COM port of unit, and define communication node. Step 3. Define and register tag. Step 4. Define tasks, create ladder block. To define task, it is necessary to define tag beforehand. Step 5. Set unit function. Step 6. Design screen. Step 7. Download project to PMIU unit, check operation and debug project.

The order of each step might change places and go back. Advance development by the method it is easy for you.

But, note the following relations. An extra going back happens when it makes a mistake in these orders.

・ Tag is necessary to define Task.

・ Registration of Node is necessary to add tags of the communication device.

Therefore, when you add the task that uses tag of communication device, the order "Add Node ", "Register Tag

", and "Define Task" should not be replaced.

Chapter 2.

Chapter 2.Chapter 2.

Chapter 2.

Hardware

HardwareHardware

Hardware

2222....1

1 S

Series lineup

eries lineuperies lineup

eries lineup

PMIU unit

Model Screen Expansion slots RTC Serial port USB port

TRPMIU0300L

- No 1 1

TRPMIU0300A

3.5in 3 Yes 1 2

TRPMIU0500L

- No 1 1

TRPMIU0500A

5.7in 5 Yes 1 2

Expansion I/O unit

Model Type Ch

TRPDIO0808P Transistor Input & PNP type Transistor Output 8/8 TRPDIO0808N Transistor Input & NPN type Transistor Output 8/8 TRPDIX1600 Transistor Input 16 TRPDOX0016P

PNP type Transistor Output 16

TRPDOX0016N

NPN type Transistor Output 16

TRPROX0012 Relay Output 12

2222....2

2 TR

TR TR

TR PMIU series

PMIU series PMIU series

PMIU series touch

touchtouch

touch panel mon

panel mon panel mon

panel monitor unit

itor unititor unit

itor unit specification

specificationspecification

specification

2222....2222....1

1 TR PMIU0300L

General Specification

Power supply DC24V +/-15% External dimension (mm) 128.0 x 102.0 x 44.5

Power rating 5Watt Installation Panel mounting

Total 8MB Front Bezel protection IP65 (If mounted correctly)

Application Max 6MB Operating Temperature 0 - 50℃

Ladder 170kSteps (1MB) Operating Humidity 0 – 90%RH (Non condensing)

Data register 4096 Words ESD immunity IEC61000-4-2 Retentive

1400 Words Fast/Burst IEC61000-4-4

Internal Register 256 Words Radiated RF IEC61000-4-3

Input Register 400 Words (Max) Conducting noise IEC61000-4-6

Output Register 400 Words (Max) Emission EN61000-6-4

Timer Register 256 Words

Timer Coil 256 points

Counter Register 256 Words

Sweep vibration test

10 – 57Hz, +/- 0.075mm 5 min/octave 10 sweeps each X/ Y/ Z axis

Counter Coil 256 points Configuration

1600 Words (Max)

System Register 256 Words

Shock test

57 – 150Hz 1G 168 Sec/octave 10 sweeps each X/ Y/ Z axis

Memory

System Coil 100 points

Com1 RS232C/485/422

Com2 -

Com

port

USB 1(Device)

Expansion slot -

Type TFT Color LCD

Resolution 320 x 240 pixel

Monitor

Touch screen Analog resistive

This is detachable terminal block.

Connecting of power supply connector is shown right.

2222....2222....2

2 TR PMIU0300A

General Specification

Power supply DC24V +/-15% External dimension (mm) 128.0 x 102.0 x 44.5

Power rating 5Watt Installation Panel mounting

Total 8MB Front Bezel protection IP65 (If mounted correctly)

Application Max 6MB Operating Temperature 0 - 50℃

Ladder 170kSteps (1MB) Operating Humidity 0 – 90%RH (Non condensing)

Data register 4096 Words ESD immunity IEC61000-4-2 Retentive

1400 Words Fast/Burst IEC61000-4-4

Internal Register 256 Words Radiated RF IEC61000-4-3

Input Register 400 Words (Max) Conducting noise IEC61000-4-6

Output Register 400 Words (Max) Emission EN61000-6-4

Timer Register 256 Words

Timer Coil 256 points

Counter Register 256 Words

Sweep vibration test

10 – 57Hz, +/- 0.075mm 5 min/octave 10 sweeps each X/ Y/ Z axis

Counter Coil 256 points Configuration

1600 Words (Max)

System Register 256 Words

Shock test

57 – 150Hz 1G 168 Sec/octave 10 sweeps each X/ Y/ Z axis

Memory

System Coil 100 points

Com1 RS232C/485/422

Com2 -

Com

port

USB 2 (Device & Host)

Expansion slot 3

Type TFT Color LCD

Resolution 320 x 240 pixel

Monitor

Touch screen Analog resistive

2222....2222....3

3 TR PMIU0500L

General Specification

Power supply DC24V +/-15% External dimension (mm) 195.0 x 142.0 x 50.0

Power rating 5Watt Installation Panel mounting

Total 8MB Front Bezel protection IP65 (If mounted correctly)

Application Max 6MB Operating Temperature 0 - 50℃

Ladder 170kSteps (1MB) Operating Humidity 0 – 90%RH (Non condensing)

Data register 4096 Words ESD immunity IEC61000-4-2 Retentive

1400 Words Fast/Burst IEC61000-4-4

Internal Register 256 Words Radiated RF IEC61000-4-3

Input Register 400 Words (Max) Conducting noise IEC61000-4-6

Output Register 400 Words (Max) Emission EN61000-6-4

Timer Register 256 Words

Timer Coil 256 points

Counter Register 256 Words

Sweep vibration test

10 – 57Hz, +/- 0.075mm 5 min/octave 10 sweeps each X/ Y/ Z axis

Counter Coil 256 points Configuration

1600 Words (Max)

System Register 256 Words

Shock test

57 – 150Hz 1G 168 Sec/octave 10 sweeps each X/ Y/ Z axis

Memory

System Coil 100 points

Com1 RS232C/485/422

Com2 RS232C

Com

port

USB 1 (Device)

Expansion slot -

Type TFT Color LCD

Resolution 320 x 240 pixel

Monitor

Touch screen Analog resistive

2222....2222....4

4 TR PMIU0500A

General Specification

Power supply DC24V +/-15% External dimension (mm) 195.0 x 142.0 x 50.0

Power rating 5Watt Installation Panel mounting

Total 8MB Front Bezel protection IP65 (If mounted correctly)

Application Max 6MB Operating Temperature 0 - 50℃

Ladder 170kSteps (1MB) Operating Humidity 0 – 90%RH (Non condensing)

Data register 4096 Words ESD immunity IEC61000-4-2 Retentive

1400 Words Fast/Burst IEC61000-4-4

Internal Register 256 Words Radiated RF IEC61000-4-3

Input Register 400 Words (Max) Conducting noise IEC61000-4-6

Output Register 400 Words (Max) Emission EN61000-6-4

Timer Register 256 Words

Timer Coil 256 points

Counter Register 256 Words

Sweep vibration test

10 – 57Hz, +/- 0.075mm 5 min/octave 10 sweeps each X/ Y/ Z axis

Counter Coil 256 points Configuration

1600 Words (Max)

System Register 256 Words

Shock test

57 – 150Hz 1G 168 Sec/octave 10 sweeps each X/ Y/ Z axis

Memory

System Coil 100 points

Com1 RS232C/485/422

Com2 RS232C

Com

port

USB 1 (Device)

Expansion slot 5

Type TFT Color LCD

Resolution 320 x 240 pixel

Monitor

Touch screen Analog resistive

2222....2222....5

5 Wiring for PMIU unit

This section is common to all PMIU unit.

Power supply cable connector

This is detachable terminal block.

Connecting of power supply connector is shown right.

Insert and pull out connector straight. When force is

diagonally applied, connector is damaged.

COM1 port DB9pin female connector. If you use RS485 of this port as 2 wire connection, short 4pin & 5pin

and connect to A line (or +, positive), short 6pin & 7pin and connect to B line (or -, negative) .

All models has this port.

COM2 port DB9pin female connector. This port supports only RS232C communication.

TR PMIU0300L/A has not this port.

USB SLAVE port USB Standard B type female connector. This is used to connect PMIU unit to your PC

for programming and monitoring. All models have this port.

USB HOST port USB Standard A type female connector. This is used for USB Host function and USB

logged data upload. TR PMIU0300L/0500L has not this port. Refer

9.1, 9.5.

P24V

Earth

Insert

2222....3

3 Expansion I/O unit

Expansion I/O unitExpansion I/O unit

Expansion I/O unit specification

specificationspecification

specification

2222....3333....1

1 TR PDIO0808P/N

Specifications

Common to TR PDIO0808P and N

Unit type

Digital Input x 8

Digital Output x 8

Type Bidirectional Transistor

Rated Voltage DC 24V

Rated Current 5 mA (Max)

Impedance 4.9 kOhm

Minimum ON DC 15.0V

Maximum OFF DC 5.0V

Turn ON/OFF time 10 mSec

Input

Isolation from internal circuit

Photo coupler

Type

Transistor

PNP type (DIO0808P) NPN type (DIO0808N)

Rated Voltage DC 24V

Output

Rated Current 500 mA (Max)

Rated power consumption DC3.9V 0.3W (Max)

Supply of power From PMIU unit

Operating Temperature 0 – 50℃

Operating Humidity

0 – 90%RH (Non condensing)

External dimension (mm) 30.0 x 79.0 x 36.0

Approximately weight 85 gm

Input

Wiring for TR PDIO0808 P

Output

Wiring for TR PDIO0808 N

Input

Output

2222....3333....2

2 TR PDIX1600

Specifications

Unit type Digital Input x 16

Type Bidirectional Transistor

Rated Voltage DC 24V

Rated Current 5 mA (Max)

Impedance 4.9 kOhm

Minimum ON DC 15.0V

Maximum OFF DC 5.0V

Turn ON/OFF time 10 mSec

Input

Isolation from internal circuit

Photo coupler

Rated power consumption DC3.9V 0.3W (Max)

Supply of power From PMIU unit

Operating Temperature 0 – 50℃

Operating Humidity

0 – 90%RH (Non condensing)

External dimension (mm) 30.0 x 79.0 x 36.0

Approximately weight 85 gm

Input

Wiring for TR PDIX1600

2222....3333....3

3 TR PROX0012

Specifications

Unit type Digital Output x 12

Type Mechanical relay

Common 3 points per common

Rated Voltage DC 24V/AC 230V

Rated Current 2 A/point (Max)

Turn ON/OFF time 10/5 mSec

Output

Isolation from internal circuit

Photo coupler

Rated power consumption DC3.9V 0.3W (Max)

Supply of power From PMIU unit

Operating Temperature 0 – 50℃

Operating Humidity

0 – 90%RH (Non condensing)

External dimension (mm) 30.0 x 79.0 x 36.0

Approximately weight 85 gm

Output

Wiring for TRSDOX0016N

Power supply

connector

Silica gel

bag

Mounting clamp x4

2222....4

4 Unpacking and

Unpacking and Unpacking and

Unpacking and Installation

InstallationInstallation

Installation of unit

of unit of unit

of unit

2222....4444....1

1 Unpacking and accessory

When you open package, check the type and the number of the

contents. Unit is wrapped by vinyl bag, and Mounting clamps (4pcs),

Power supply connector (1pcs), a silica gel bag (this is a desiccant and

is protecting unit from moisture while transporting it) are attached in

box (Power supply connector is not attached to some Expansion I/O

unit). If the type or the number is different from your order, or if

damage/trouble is found, please report to us immediately except the

case that is clear that it is an accident under transportation.

When unit is breaks down, it is necessary to send back unit to us. We

recommend package to be kept.

2222....4444....2

2 Attention of installation location

Before installation of units, consider the following matters.

Location that unit must not be installed

・ There is corrosive/explosive/flammable gas, vapors or dust, oil/water mist.

・ Where water, oil, or chemical are sprayed to, or dropped on unit.

Only when the PMIU unit is appropriately set in the panel that endures water, front side of the unit

endures a weak spray of water. However, a strong jet flow cannot be endured. Note that the back of unit

has no protection.

・ Place where fast temperatures fluctuate or high humidity exists.

・ Place where vibration, shock, or stress might be applied to unit. (Note that connected wires not be pulled.)

・ Place with strong electromagnetic noise (near adjustable speed drive, servo drive, motor driven by them,

switching power supply, contactor, high frequency heating furnace, electric furnace, etc).

Note for installation

・ When front seat (it is a thin plastic sheet put on the front surface of touch panel) is damaged, dust, water

etc. are infiltrated into inside of unit case. Do not touch, press or throw touch panel with hard and sharp‐

pointed things (such as pen point, screwdriver, etc), high temperature things, things with pointed corner. Do

not touch the chemical that might be deteriorated or dissolve the plastic.

・ There is no protection in the back of unit (part that becomes the other side of the panel at the mount), the

heat radiation hole is open in this part. Never wet or dirty, protect from dust, vapor, etc.

・ It is necessary to radiate heat of unit. Note ventilation around the unit. Moreover, it is necessary to avoid

that the device that generates heat or blows up hot wind is right under the unit. When you install unit in

cubicle, note that cubicle doesn't become a high temperature because of sunlight etc.

・ Enough space is necessary to handle wiring. Consider height of terminal block and the space of wiring. Give

wires appropriate slack. Do not apply any stress to the PMIU unit, Expansion I/O unit, connector, terminal

block and cable.

・ If you try to set up unit in the place with strong electromagnetic noise, give measures carefully. Earth wire

must use fat wire as much as possible and wire shortest distance. Independent earth, cubicle earth, shield

(earthed metal plate that blocks off noise), shielded twist pare cable, insulation transformer, insertion of

ferrite core are effective to prevent noise. For some cases, isolation from the ground may lead to the stable

operation.

・ Unit cannot be used in outdoor. When exposed to strong sunlight for a long term, plastics used in exterior

might be deteriorated by UV rays of sunlight, or rain water might be infiltrated in the unit. When using TR

series in outdoor, install unit in cubicle.

2222....4444....3

3 Installation of PMIU unit

Step 1. Cut-out panel

The size of the panel is shown below. These do not contain the size necessary for handling the wire.

Panel cut-out Depth of unit (Without front bezel thickness)

Item

Vertical Horizontal

Without

Expansion I/O unit

Include

Expansion I/O unit

Maximum

Panel

thickness

TR PMIU 0300L/A

94 mm 120 mm 50 mm 85 mm

TR PMIU 0500L/A

132 mm 185 mm 55 mm 90 mm

6.5 mm

TR PMIU0

00L/A

TR PMIU0

00L/A

Step 2. Check gasket and clamp mount hole

If the gasket protrudes beyond the ditch, push it into the ditch. Check clamp mount hole.

There is 4 places clamp mount hole in …

TR PMIU0300L/A : right & left surface

TR PMIU0500L/A : upper & bottom surface

Step 3. Insert unit to panel cut-out

Before unit inserts, remove the power supply

connector, communications cable, and USB

cable (Remove of Expansion I/O unit is not

necessary).

After unit inserts, it is necessary support the

unit by someone or to be fixed temporary. Do

not drop the PMIU unit!

Step 4. Set mounting clamp

Insert and hang mounting clamp on the clamp mount hall. Tighten the screw of mounting clamp.

At first, screw must tighten loosely. Afterwards, tighten 4 screws evenly. Note that tightening of screw not

even, and tightening of screw too much cause damages unit case

(appropriate tightening torque is 0.6 - 0.7Nm). Wire when you

confirm the unit was firmly fixed.

Panel

Screw

Hang to

here.

This part

…

TR PMIU0

00L/A

Clamp mount hole

2 places are in 1 side.

Clamp mount hole

2 places are in 1 side.

TR PMIU0

00L/A

Clamp mount

hole

2 places are in 1 side.

Clamp mount

hole

2 places are in 1 side.

Lock

2222....4444....4

4 Installation of Expansion I/O unit

Installation method is common to all expansion I/O units. Installation slot position of the expansion I/O unit is

free. You can install expansion I/O unit in an arbitrary slot.

Before installing expansion I/O unit, turn off power supply of the unit. To prevent accident, attach slot cover to

the connector of the extended slot not used.

Step 1. Slide lock

All Expansion I/O units have 2 locks and 2 positioning

pins. At first, slide locks to outside.

Step 2. Install Expansion I/O unit to TR PMIU unit

Remove slot cover of PMIU unit, then the expansion connector appears. Check connector position of

expansion I/O unit, fit unit to position with the connector and positioning pin, push into expansion I/O unit,

then slide lock to inside.

Do not push expansion I/O unit forcibly, note that the connector is correctly connected.

Lock

1111

. Remove

Slot cover

3333. Insert Expansion unit

2222. Check Connector

4444. Lock

2222....5

5 PMIU

PMIU PMIU

PMIU unit

unitunit

unit operation mode

operation mode operation mode

operation mode

2222....5555....1

1 Kind of operation mode

You can change the mode of the PMIU unit by the operation from TR PGMS (Online mode only).

RUN

All input is detected, self diagnosis, task, ladder logic and communication services are executed, all output is

controlled according to project. If error is detected at self diagnosis, change to HALT mode.

Note that if any Expansion I/O unit is not allocated in project, PMIU unit not detects Expansion I/O unit

even if Expansion I/O unit is attached.

HALT

Execution of program (task and ladder) is stopped, all output is turned OFF. If any error is detected, PMIU

unit switches to this mode. When any error is detected, or project is downloaded, PMIU unit is switched to

this mode.

In this mode, operation information is displayed in screen.

HOLD

Execution of program (task and ladder) is suspended, all the outputs are held in the state when switched to

this mode. Refresh of input and output is executed, so you can edit ON/OFF state of output. This mode is

provided mainly for checking the external I/O signals.

In this mode, operation information is displayed in screen.

2222....5555....2

2 When any error is detected

PMIU unit has self diagnosis function and checking itself every scanning. If any error is detected and cannot

recover the error by retries, PMIU unit switches to HALT mode. You can refer history and detail of error by

Event history, and current status can referred by system tags.

There is a kind of error shown below.

Unit Error

Watchdog timer error of micro processor built in PMIU unit. System coil M0016 (CPU error) and M0027

(Watchdog timer error) changes to ON.

I/O mismatch

The allocation (installed slot number) or the type of Expansion I/O unit is different from project. System coil

M0017 (I/O error) and M0029 (I/O mismatch error) changes to ON.

When this error is detected in power ON, PMIU unit becomes HALT mode. To switch the unit to RUN mode

forcibly, press F1 key twice, or connect USB cable to unit, switch ONLINE mode and select “RUN” from

“PLC Control” from “Mode” menu of menu bar. Then the PMIU unit becomes to Forced RUN mode. In this

mode, ladder and application of project is executed even if I/O unit is different from project or not attached,

but I/O scan and refresh is not done. POWER LED is blinking.

I/O bcc error

Parity error is detected at Expansion I/O unit or data bus of Expansion port. System coil M0017 (I/O error)

and M0031 (I/O communication error) changes to ON.

Program Error

Scan time is exceeds 200mSec (in default. You can extend it to 350mSec by using WDT reset instruction in

ladder block). System coil M0018 (Program error) and M0031 (Ladder scan time over) changes to ON.

Clock calendar error

The data of built-in RTC is invalid. System coil M0021 (Clock/calendar illegal value warning) changes to ON.

Retentive data loss

The data of retentive memory area is invalid. If this error is detected, data validity of retentive area is not

guaranteed. System coil M0022 (Clock/calendar illegal value warning) changes to ON.

When the power of PMIU unit is ON, this item is checked at only once.

2222....6

6 Operation and maintenance

Operation and maintenanceOperation and maintenance

Operation and maintenance

All units require periodically check and maintenance. When you check, be careful about the following matters.

Note for Electrostatic discharge

Static electricity is accumulated in human body. It causes electrostatic discharge and destroys sensitive

electric devices (LSI, IC, etc) easily. To discharge static electricity, before touching unit, touch the metal

connected with earth. Use electrostatic hazard shoes, ESD wristband. Do not touch any electrode or metal

part of unit. Especially, be careful when you connect/disconnect programming cable.

Do not install/remove Expansion I/O unit while unit power is ON

When you install/remove Expansion I/O unit, turn OFF power supply of the PMIU unit.

Do not insert finger, wire, tool tip etc. into unit case

Unit case has heat radiation hole, connector hole etc. The invasion of these may cause malfunction of unit,

fire or electrical shock.

2222....6666....1

1 Maintenance items

LED status

When PMIU unit is operating normally, POWER LED is lit.

Screen

Screen of PMIU unit should be clean. If there is dirt, wipe with clean closes.

Installation state

PMIU unit should be fixed to panel surely, and Expansion I/O units should be attached to PMIU unit surely.

There must not be loosening in the installation.

Connected wires and wire terminals

All connectors and terminal blocks should be installed surely, all wire should be appropriate slack. Wire

covering, connector or terminal block must not be discoloration or damage, wire terminal must not be dirt or

discoloration.

The discoloration of the metal might have been caused because of an abnormal current/voltage or

overheating. The dirt/scorching of connector, wiring terminal and of surroundings might cause the

short-circuit accident. Note that wire covering that passes a long term becomes hard and is damaged easily.

Project (software) backup

We recommend periodically backup of project for an unexpected memory loss (it may be caused by strong

EMC noise, lightning accident, etc). You can Online or Upload project freely while unit power is ON and unit

mode is RUN mode.

2222....6666....2

2 Trouble shooting

If PMIU unit causes malfunction, or any unit emits smoke or odor, shut OFF all power of your system/machine

immediately and safely.

When you check the system/machine, give measures carefully so that harmful operation should not happen.

Make sure enough safety when you turn ON the power when investigate the failure cause.

If the problem is found in the TR unit, check the following points;

1. Supply of power

2. PMIU unit

3. Input and output of Expansion I/O unit

4. Remove all Expansion I/O units and check PMIU unit alone. If PMIU unit operates normally, connect each

Expansion I/O unit one by one. There is possibility that breakdown of some unit causes overall

malfunction.

5. Check operation of unit in the place where a trouble happened. If the unit operates normally, some

environmental factor may causes trouble. If unit causes malfunction synchronously with other

device/machine/equipment, they might cause trouble.

Supply of power

・ POWER LED

POWER LED is lit or blinking when power is supplied to the unit regardless of unit mode. If not lit, power

is not supplied to PMIU unit.

・ Wiring of power supply

Check connection of wire and terminal block. Screws of terminal block should be tighten surely, and

terminal block should be inserted to connector of unit surely.

The core wire which came loose may short-circuit with the next terminal.

・ Input voltage

Check polarity and voltage (DC24V +/- 15%) at power supply connector of unit. Do not connect AC to

the unit. Electromagnetic noise, voltage fluctuations, surge of voltage must not superimpose to power line.

If the capacity of the power supply is extremely small, when the input/output circuit operates, or supply

voltage is dropped by inrush current of unit, unit might not be able to be booted.

・ Cable

If POWER LED become lit when remove cable (communication cable or programming cable), the there is

short-circuit in the external connections of the port. Check USB or serial cable, or USB/COM port of

your PC.

PMIU unit

・ LED status

PMIU unit has POWER LED in top left of case. If it is blinking, there may be some error. There are 2 cases,

communication error and RUN-force mode.

・ Operation mode

Connect PC to PMIU unit and check operation mode of PMIU. If PMIU mode is RUN-F mode, unit

operates normally even if Expansion I/O unit attached to PMIU unit is different from project, and the I/O

status of Expansion I/O unit is not updated.

Input

・ Input signal status

Check signals at the terminal of Expansion I/O unit. If the screw of signal terminal is loosen, the signal

may repeat unstable chattering. And, the core wire which came loose may short-circuit with the next

terminal.

If input signal is OK, unit may be faulty. Replace the unit with new one.

・ Usage of input device/register

Connect PC and monitor the input register/device in RUN mode. If the monitored device is changed

corresponding to the external signal, the cause might be in the project.

Check usage of the device/register in project. Note that unit is operation normally in RUN-F mode even

if Expansion I/O unit is mismatch.

Output

・ Output status of unit

Output changes according to the execution of the program. If no, check IO allocation and usage of the

device/register in project. Note that unit is operation normally in RUN-F mode even if Expansion I/O unit

is mismatch.

The core wire which came loose may short-circuit with the next terminal.

・ External device connected to output

If I/O of unit is operates normally, check input specification of external devices connected to the unit.

Environmental factors

Troubles may caused by severe electromagnetic noise, difference of grounding potentials between unit and

external circuit, mechanical shock/vibration, high/low temperature, dewfall, oil mist, water drop, dust, etc.

Only when appropriately set up in the panel that endures water, front side of unit endures a weak spray of water.

However, a strong jet flow cannot be endured. The material of the front seat cannot endures some kind of oil,

chemicals etc. Note that back of unit has no protection.

Moreover these factors shorten the life of the unit. Avoid these factors or give measures at installation.

Noise might enter to unit via wires. Isolation of I/O signal, or earth line may lead to the stable operation in some

cases. Check the unit in the different location (There is no factor which gives harmful influence to the unit).

If the unit operates normally, there is a possibility the installation environment has some problem.

Timing of the trouble may become an important factor for a specific cause. If trouble occurs synchronously with

the operation of external device/machine/equipment etc, they might cause the trouble.

If the improper operation occurs when specific time/time zone, check installation environment of unit. There is

a possibility of becoming dewfall or severe high/low temperature in control panel because of the ambient

temperature, sunlight, the heat generated by equipment of control panel or close to the control panel, etc.

Check that no garbage or water drop or oil mist has been entered into the unit. Consider climatic conditions.

2222....7

7 RTC

RTCRTC

RTC

TR PMIU0300A/0500A has battery back upped built-in RTC. Current date and time is stored in system register

from SW0010 to SW0016. Refer below table. It can change by only using of set RTC instruction or Set RTC

task.

Address

Item Description

SW 0010

Day

Valid data range is from “01” to “31”.

SW 0011

Month

Valid data range is from “01” to “12”.

SW 0012

Year

Valid data range is from “00” to “99”. “00” means A.D.2000.

SW 0013

Hour

Valid data range is from “00” to “23”.

SW 0014

Minute

Valid data range is from “00” to “59”.

SW 0015

Second

Valid data range is from “00” to “59”.

SW 0016

Day of

week

Valid data range is from “1” to “7”. “1”is Sunday, “2” is Monday, “3” is Tuesday … 7 is Saturday

Chapter

Chapter Chapter

Chapter 3333....

TR PGMS

TR PGMSTR PGMS

TR PGMS

3333....1

1 User interface of TR PGMS01

User interface of TR PGMS01User interface of TR PGMS01

User interface of TR PGMS01

In this chapter, item of screen and menu bar of TR PGMS software is explained. The items of menu bar, toolbar

changes according to the situation.

3333....1111....1

1 Overview of window

When you launch TR PGMS, the application window opens with standard toolbars and working platform.

Menu bar The area containing pull-down menu options.

Tool bar This contains shortcuts of commands. There are 3 kinds (Project, Layout, and Global).

Project information

Elements that composes the current project is displayed by the tree view form. If each folder ( ) is click,

you can access the item. Current access folder is displayed while having opened ( ).

Folder displayed like contains some items. The content can be progressed by clicking ( ).

Property section (This is not displayed in above example)

A detailed attribute of current object or instruction is displayed.

Menu bar

Project tool bar

Project

information

Workspace

area

Property

section

Global

tool bar

Layout

tool b

If you want to display/hide toolbar arbitrary, right-click on the menu

bar, then menu shown left is displayed. Check item to display

corresponding toolbar.

When some list(Node list, Tag list, etc.) is displayed, you can change uppermost column as spread-seat

software.

When you bring cursor to botder of item of uppermost column, shape of cursor is changes like spread-sheet soft.

Then you can change the width of item by dragging a cursor

in this state.

Right click to change displayed item of column. Drag to change width of item column.

Each item can be Display/hide.

Right click

n column

Drag on

border

3333....1111....2

2 Menu bar

The order of the item changes by the situation.

Project

New Create new project.

Open Open existing project.

Close Close current project.

Save Save current project by overwriting.

Save as… Save current project by another name.

Properties Open Project configuration window. Refer 3.2.2.

Import Text Objects

Import text data associated with the object (on/off text, labels etc.).

Refer 3.7.3.

Export Text Objects

Export data from projects and put it into a user specified file. Refer 3.7.3.

Transfer Download/Upload project. Refer 3.2.4.

Print Print information of current project. Refer 3.2.3.

Compile Compile current project. If there is error, message is displayed.

RUN Start simulation. You can check the operation of PMIU unit

without the unit. Note that some function cannot simulate such

as trend, ladder, etc.

Exit Quite from TR PGMS.

Draw

Graphical Objects , Buttons, Input Objects, Display Object

Corresponding object is put on screen.

Alphanumeric Grid Display grid to screen. This can be used as a standard

when arranging object.

Touch Grid Display grid that shows touch position resolution of the

touch panel. Touch panel cannot detect the touch

position in detail more than this grid.

Snap To Grid Snap object to Alphanumeric Grid. It is useful when you

arrange some objects.

Configure Grid Change interval between grid and grid. 40 pixel or less.

Edit

Undo Cancel operation done just before.

Redo Repeat operation done just before.

Cut Cut current selected object to clipboard.

Copy Copy current selected object to clipboard.

Paste Paste object of clipboard to screen.

Select All object of current screen is selected.

Make Group Make 2 or more objects to single group object.

Break Group Break group object to 2 or more objects.

Bookmarks Set bookmark to current screen. Refer 8.3.3.

Tools

Application Memory Status

Details of the memory capacity are displayed. Refer 3.2.5.

Display Logged data

Uploaded logged data is displayed by using spread-sheet software.

This function is available when logged data is uploaded. Refer 3.2.4.

Display Historical Alarm Data

Display the data of Historical Alarm. Refer 3.2.4.

Convert Application

Current project is converted for another model. Refer 3.2.6.

Preferences

Colors Set color of Online ladder monitor and ladder editing

mode. Refer 3.2.7

Online communication

Set communication method between PMIU unit and PC.

Others Set display of ladder editing mode and ladder editing

mode. Refer 3.2.8.

View

Data Monitor Window

Display the value of register. If this item is chose in

Online, the real time value is displayed. Refer 3.4.

Device information

Display information of the unit connected to your PC by

USB. Refer 3.2.9.

Icons The display of the item is switched to the icon display.

Lists The display of the item is switched to the simple list.

Details The display of the item is switched to the detail list.

Arrange by Icon or item of list is arranged by

Number/Name/Destination/Type/Task/Description.

Zoom To Zoom workspace area.

Errors and Warnings

Show ladder block syntax error and project compile error

of current opened project.

Refresh Refresh display of workspace area.

Screen Information

Show/hide information of current screen in bottom of

workspace area.

Screen/Object Properties

Show/Hide of Property section in bottom of workspace

area.

Projects Information

Show/Hide Project information in left side of workspace

area.

Screen

New Base Screen Create new Base Screen.

New Popup Screen Create new Popup Screen.

New Template Screen Create new Template Screen

Open Screen Open existing screen.

Open Template Screen Open existing Template screen.

Apply Template Screen Apply Template Screen to current screen.

Close Close Current screen.

Delete Delete Current screen.

Duplicate The same screen as Current screen is made.

First Screen Open first screen in project

(Screen number is lowest in current project)

Next Screen Open next screen.

Previous Screen Open previous screen.

Last screen Open the screen in project

(Screen number is largest in current project)

Mode

Edit Switch to project edit mode. In this mode, TR PGMS switches

to OFFLINE mode and you can edit uploaded project, but it is

necessary to save edited project and download again. You can

switch this option by F7 key.

Online/Offline Change mode when you connect PMIU unit to PC. Refer 3.2.4.

PLC Control Switch mode of PMIU unit. Refer 2.5.

Layout

Pattern Set painting out pattern of object.

Line Color Set color of profile line

Fill Color Set fill color of object.

Text Color Set color of text

Pattern Color Set color of painting out pattern

Bring To Front Bring overlapped object to front side (forward of other objects).

Bring To Back Bring overlapped object to rear side (behind of other objects).

Align To Left/Right/Top/Bottom

2 or more selected objects are placed to line based on a

left/right/top/bottom edge.

Align Middle

Horizontal/Vertical Align object to a horizontal/vertical center of screen.

Horizontal ｗｒｔ Shape Arrange horizontal center point of 2 or more objects.

Vertical ｗｒｔ Shape Arrange vertical center point of 2 or more objects.

Place Equal Horizontal/Vertical

Arrange 2 or more objects vertically/horizontally equal intervals.

Make Equal Height/Width/Size

Arrange 2 or more objects in the same height/width/size.

Define

Data Logger Open Data Logger setting screen. Refer 9.5.

Global Keys Open Global Key Task setting screen. Refer 6.1.4.

Nodes Open Node list. Refer 4.1.

Tag Database Open Tag Database screen. Refer 5.2.

System Parameters

Set interrupt timer and Retentive memory area. Refer 3.5.

Window

Cascade All opened window is piled up to the vertical direction.

Tile Horizontally All opened window is horizontally arranged.

Tile Vertically All opened window is vertically arranged.

Close All All opened window are closed.

Help

Contents/Index/Search Start Help.

About Display version information of TR PGMS.

List of block that is opening now When you click, block is opened.

Click to open the list of available block.

3333....1111....3

3 Tool bar

Item and activities change by the situation.

Project toolbar

Create new project.

Open existing project.

Save current project.

Close current project.

Upload project from PMIU unit to your PC. Refer 3.2.4.

Download project from your PC to PMIU unit. Refer 3.2.4.

Display/hide Property section.

Zoom up workspace area.

Zoom down workspace area.

Set zoom of workspace area.

Toggle Online/Offline mode. Refer 3.2.4.

Start simulation. You can check the operation of PMIU unit without the unit.

Note that some function cannot simulate such as trend, ladder, etc.

Open Data monitor window. Refer 3.4.

Compile current project.

Start help.

Cut selected instruction.

Copy selected instruction.

Paste instruction of clipboard.

This function is not available.

/ Redo/Undo operation.

Switch display of screen list to large icon with preview.

Switch display of screen list to small icon.

Switch display of screen list to simple list.

Switch display of screen list to detail list.

Show/hide system tags in Tag Database.

Layout toolbar

The button that gray out is not used

Create new Base Screen.

Create new Template Screen.

Create new Popup Screen.

Delete Current screen.

Open existing screen.

Switch screen edit mode from other mode.

Open Node list screen. Refer 4.1.

Open Tag Database screen. Refer 5.2.

Open Alarm Database screen. Refer 5.2.

Apply bookmark to current screen. Refer 8.3.3.

Clear bookmark of current screen. Refer 8.3.3.

Clear all bookmark. Refer 8.3.3.

Jump to Next bookmark screen. Refer 8.3.3.

Jump to Previous bookmark screen. Refer 8.3.3.

Move to Previous screen/block.

Move to Next screen/block

Jump to First screen/block

Jump to Last screen/block

/ Bring overlapped object to front/back side (upper/lower side of other objects).

/ / / Line up 2 or more selected objects based on a left/right/top/bottom edge.

/ Align object to a horizontal/vertical center of screen.

/ Arrange horizontal/vertical center point of 2 or more objects.

/ Arrange 2 or more objects vertically/horizontally equal intervals.

/ / Make 2 or more objects in the same height/width/size.

Make 2 or more objects to single group object.

Break group object to 2 or more objects.

Cancel previous instruction.

Arrange horizontal blanch.

Arrange vertical blanch.

Arrange NO contact.

Arrange NC contact.

Arrange Coil instruction.

Arrange ON timer instruction.

Arrange Counter instruction.

Arrange END instruction.

Search instruction from ladder block.

Global toolbar/Font toolbar

Change object display of current screen to ON state.

Change object display of current screen to OFF state.

Change object display of current screen to previous state.

Change object display of current screen to next state.

Change object display of current screen to specify state.

Switch the language of the displayed screen.

Change font of selected object.

Change size of selected object.

Change font of selected object to Bold-face.

Change font of selected object to italic style.

Add under bar to font of selected object.

Change border line color of selected object. If clicked, color palette is displayed.

Change background color of selected object. If clicked, color palette is displayed.

Change text color of selected object. If clicked, color palette is displayed.

Change background pattern of selected object. If clicked, palette is displayed.

Change background pattern color of selected object. If clicked, color palette is displayed.

3333....2

2 Operation of TR PGMS

Operation of TR PGMSOperation of TR PGMS

Operation of TR PGMS

3333....2222....1

1 Creating of new project

To create new project, select “Project” of project tool bar

and click “Create New Project”, or click of Project menu bar. Then “Select product” window shown right is

displayed.

Select type and model of PMIU unit, then “Project

Configuration” is displayed.

1111. Choice unit type

2222. Choice unit model

Setting items

(4 or 5 tabs)

Click OK

New Project is

made

Model information

3333....2222....2

2 Project Configuration

You can change these settings later.

Project Information

Project Title Title of this project.

Save in Directory Set folder pass to save this project.

Description This is memo space. You can use this space to comment, note, etc. of project.

Author You can input author name of this project. Up to 45 characters.

Password You can set password of this project. If you set password, this project cannot open

without inputting password. Up to 8 characters.

COM port

(This section is common to COM 1 and COM 2 port. Refer 4.1)

Protocol Select communication protocol.

Model Select model to communicate.

Communication Settings Select option. You can change these settings later.

Add Node Add node in default node name. The number of nodes that you clicked are added.

Alarm

For detail setting, refer 9.4.

Alarm type

16 consecutive words Alarm register is defined consecutive 16 words. You must prepare 16 register tags

(2bytes) where the address is consecutive.

16 random words Alarm register is defined random 16 words. Address of register may be not

consecutive.

Auto Acknowledge

Acknowledge All All alarms are acknowledged at same acknowledge bit.

Selectable Acknowledge bit of each alarm bit is defined.

Memory Full operation

Maximum capacity of alarm memory is 600 alarms. If alarm memory is full, alarm operates as follows.

Erase previous Alarms and starts logging from beginning (Old alarm is overwritten.)

Stop logging (Alarm logging is stopped)

Alarm type

Auto Acknowledge

Memory Full

operation

Settings

Screen Saver Enable If you check and set time, enabled. If it doesn't touch the screen during waiting

time, the backlight of LCD is turned off. Backlight lights again when touching

screen.

Erase Data Logger Memory If checked, Data logger memory of unit is cleared before download project.

Download Tag names If checked, Tag name of project is download to unit. If it is not checked, All the

displays of the online ladder monitor become the default tag names.

3333....2222....3

3 Print project

When you print documents of project, Select “Project” of menu bar, and click “Print”. Select data for print

(HMI data or Ladder data). If you click “Preview”, print preview is displayed.

HMI data

Ladder data

Select block

for print

Select item

for print

Select screen for

3333....2222....4

4 Download/Upload/Online

“Download” is operation that transfers project edited on your PC to PMIU unit. “Upload” is operation that

transfers project and data of PMIU unit to your PC. “Online” is operation that monitors ladder circuit and data

in PMIU unit from your PC.

Note that during Download operation, all functions (task, ladder, operation of expansion I/O unit, data logger and

alarm) of the PMIU unit stop.

Upload

Download

Open Data monitor window.

Toggle Online/Offline

If you transfer edited data and project at the same time, edit data of tags in data monitor (refer 3.4), then

download project with “Data” option in download option. Refer following chapter.

When you connect PC and PMIU unit by USB for the first time, Windows might requests device driver. The

driver file exists in “USB driver” folder in PGMS installation folder. Select driver file according to OS installed

to your PC.

If unit not reply in these operation (the message “Unit not responding” is displayed), open device manager of

windows, delete the unit (unit is existing in “USB controller” as the name “HMI USB device” if unit is installed),

disconnect USB cable. Reboot your PC and install unit again.

If you use serial communication, Serial communication cable is required. Refer Append. A. Note that RS232C

straight cable on the market cannot be used as it is, and you cannot use "Online" by serial communication.

Download

Upload

Download

Step 1. Connect PMIU unit to your PC with USB cable or Serial cable. If you use serial port, serial cable

should be connected between COM1 port of PMIU unit and RS232C port of your PC.

Step 2. Click of project toolbar, or click “Project” of menu bar, Select “Transfer”, click “Download”.

Then following window is displayed. Set options.

Mode Select USB or serial. If you select serial, Select COM port and set communication

settings of your PC.

Download options Check the item that you transfer to PMIU unit.

Firmware When you use new unit for the first time, or edit communication, alarm or data

logger settings

Application When you edit unit settings excluding ladder

Ladder When you edit Ladder logic block

Data You can download edited data by Data monitor. Refer 3.4.

Device settings

Automatically put unit in halt mode before download

The mode of PMIU unit is changed to HALT mode before downloading project automatically.

Automatically put unit in run mode before download

The mode of PMIU unit is changed to RUN mode after downloading project automatically.

If check is removed, unit become HALT mode after downloading even if RUN/HALT switch is

RUN position.

Initialize keep memory area after download

Back up memory area of PMIU unit is initialized after downloading (data of there is cleared).

Initialize all device register except keep memory area after download

All registers and devices of PMIU unit is cleared except back up memory area.

Step 3. Check option and Click “Download”, then downloading is starts. When project is existing in PMIU unit,

or the data of data logger is existing, confirmation window of overwriting project is displayed.

Upload

Step 1. Connect PMIU unit to your PC with USB cable or Serial cable. If you use serial port, serial cable

should be connected between COM1 port of PMIU unit and RS232C port of your PC.

Step 2. Click of project toolbar, or click “Project” of menu bar, Select “Transfer”, click “Upload”.

Then following window is displayed. Set options.

Mode Select USB or serial. If you select serial, Select COM port and set communication

settings of your PC.

Upload options Check the item that you transfer to your PC.

Application Upload project data except ladder logic block.

Application + Ladder Upload project data and ladder logic block.

Logged Data Upload logged data of Data Logger (if checked, unit reboots after

uploading).

Historical Alarm Data Upload alarm data of Historical Alarm.

Step 3. Check option and Click “Upload”, then upload is starts.

When finished, uploaded project is opened by PGMS, and saved as “UPLD.pzm”.

When you check “Logged Data” or “Historical Alarm Data”, uploaded data is stored as “Logg.csv” or

“HistAlarm.csv” in PGMS installation folder. In this case, note that the unit reboots after uploading

project.

Online

(This can only USB connection.)

Step 1. Connect PMIU unit to your PC with USB cable. Step 2. Click of project toolbar, or click “Mode” of menu bar, select “Online”, select “With Upload” or

“Without Upload”.

When you select “With Upload”, PGMS closes current project, and uploads the project that exists in

the PMIU unit automatically. You can switch to this mode by pressing F8 key of your PC.

When you select “Without upload”, PGMS not uploads project. Online monitoring is done by current

opened project.

Step 3. Switch to Online mode automatically, and the window of ladder logic block 1 is opened. Step 4. When you monitor another ladder block, click “Block” of menu bar, Click “Open” and select block

you open. When you monitor data of tags, click to open Data monitor window (Refer 3.4).

Step 5. When you edit project, press F7 key of your PC, or click “Mode” of menu bar, select “edit”.

TR PGMS switches to OFFLINE mode, and you can edit current project. When you finish editing,

download project again. When you switch offline, click again, or click “Mode” of menu bar, select

“Offline”. Then you can disconnect USB cable.

3333....2222....5

5 Application Memory Status

Number of items that compose current project, current used/free memory capacity, are shown. This shows the

status when the project was saved last. To know latest status, save project and open this window.

3333....2222....6

6 Convert Application

Convert current project to other model. Available conversion is as follows.

TRPMIU0300L/A/E to TRPMIU0300L/A/E

TRPMIU0500L/A/E to TRPMIU0500L/A/E

Conversions other than showing here cannot be done.

3333....2222....7

7 Preference (Color settings)

Color settings

Contact ON Color of contact that has been turned ON.

Contact OFF Color of contact that has been turned OFF.

Function block Color of function block such as transfer

instruction, etc

Operand value Color of operand character.

Editor

Block background

Background of function block such as transfer instruction, etc.

Active Rung Color of current selected rung.

Left Margin Rung 1 Color of line number (odd number)

Left Margin Rung 2 Color of line number (even number)

Set all default All settings are change to default setting.

3333....2222....8

8 Preference (Project global settings)

Ladder instruction tag name length

Length of Tag name displayed in ladder editing screen.

Settings

Show default tag name definition screen

Whenever new tag is input, “Define tag name” window is

displayed.

Show overlapping Message Screen

This function is not available.

3333....2222....9

9 Device Information

If PMIU unit is connected to PC by USB, you can check the

Boot block version/Hardware version/Firmware version of

the PMIU unit, and Expansion I/O unit which is connected

to the PMIU unit (ONLINE mode is not needed).

“Upgrade Firmware” button and check box options in the

bottom of window are used for change Firmware.

The latest version firmware is installed in an all shipped unit.

Do not operate these functions without our instruction.

3333....3

3 L

Ladder logic

adder logicadder logic

adder logic

3333....3333....1

1 Overview

PMIU unit can execute ladder logic.

Ladder circuit is described in the Ladder

logic block (ladder block).

There are 4 kinds of ladder block. All

ladder blocks exist in one of these 4

folders. When you click “Logic Blocks”

folder, list of the screen that exists in

current project is displayed in the

workspace area.

There are 6 folders in “Logic Blocks” folder.

Each folder has corresponding ladder block. Program

capacity of each ladder logic block has no limitation.

Total capacity for ladder blocks is 48KB, 8192 steps. You

can refer current ladder capacity in Application Memory

Status (refer 3.2.5).

Maximum number of block is 256, block number need not

be consecutive.

You can compile project while editing, for checking syntax error of ladder. Click button of Global tool bar or press F9 key of your PC, then project is compiled. If there is an error, error message is displayed under

workspace area.

When you right click on each folder, following menus are displayed.

New Logic Block Create new ladder logic block in clicked folder.

Ladder logic

block

List of blocks

3333....3333....2

2 Kinds of Ladder block

Power Up Logic block

This block is executed only once when unit power is turned ON, and it is not executed afterwards.

Main logic block

This block is started after Power Up logic block and executed every scanning while PMIU unit is RUN or RUN-F

mode. You can refer Ladder scan time at SW 0048 (Ladder scan time).

Operation image of Power-Up and Main logic blocks is shown as follow.

Timer Interrupt

When interrupt timer is turned ON, other operation (execution of Main logic block, tasks etc) is suspended and

this block is executed. If execution of this block is completed, execution of Main logic block is resumed. Priority

is highest in all tasks/logic blocks. Interrupt interval can set by System parameter. Refer 3.5.

Subroutine

This block is executed only when Subroutine call instruction is executed. While executing the subroutine block,

processing of main block is stopped. If execution of this block is completed, execution of Main logic block is

resumed. About detail, refer “Subroutine call” instruction of Ladder reference manual.

I/O interrupt #1, #2

This function is not available.

3333....3333....3

3 Ladder edit area

To edit/refer existing ladder block, open “Logic Blocks” folder and click the block, then edit window is opened.

You can edit 2 or more ladder blocks at same time. Click to display current block as window, click to

minimize current window, click to close current window, and you can also use “Window” menu of menu bar.

On ladder edit area, the row in the vertical direction that the number is putted is called "Rung", each row when

2 or more rows are occupied with same rung number is called "Line", right and left squares are called "Column".

1 Rung/Line is composed of 11 columns, and 1 Rung can contain up to 50 lines. Rung and Line can be added/

inserted/deleted from the right-clicking menu.

Please note that any instructions except the NO/NC contact cannot be arranged in the left edge of

column/line (including Rising/Falling edge contact), and any contact cannot be arranged in the right edge of

column. It is necessary to arrange Coil instruction on a right edge of the line.

Ladder edit

area

1 Rung

(2 Line)

1 Rung

(1 Line)

Rung

number

Column

Rung

Line

Selected

instruction

Select block

Instruction menu bar

Instruction

properties

1111. Select Menu

2222. Select instruction

3333. Click to arrange

3333....3333....4

4 Input ladder circuit

To arrange instruction, select instruction from

menu, and click place in ladder edit area where

you arrange instruction. If there is no enough

space, you cannot arrange the instruction.

Delete existing instruction to make space

enough to arrange the instruction.

When you select ladder instruction, Instruction

properties is displayed the right side of ladder

editing area. You can set detail of instruction.

When you right click in ladder editing area, following menu is displayed.

Duplicate Block The same block as a current block is created.

Delete Block Delete current block.

Close Block Close window of current block.

Copy All Instructions Copy all the instruction in each Rung/Line.

Paste Paste object of clipboard.

Select All Objects Select all instructions of current block.

Show Rung Comment Comment of current rung is displayed.

Insert Rung Insert rung right above of current rung.

Delete Rung Delete current rung.

Insert Line Insert line right above of current line.

Delete Line Delete current line.

Find \ Replace Find (search) and replace operand or instruction

by instruction type or operand address.

When you input the circuit that steps over the

line (self-holding circuit etc.), note that

vertical brunch cannot be stepped over by a

Rung. It is necessary to install 1 circuit on 1

Rung.

Replace

Instruction

Find

Instruction

3333....3333....5

5 Execution order of instruction

Ladder instruction is executed from left column to right column, top rung to bottom rung, block 1 to final block.

And, there is execution rule shown below. These rules are common to all kind of block.

When there is no vertical branch, circuit is executed from the top to the bottom, left to right.

When there is OR connection, OR logic is executed earlier than other instruction.

When there is vertical branch, instructions are executed in the order from the upper line to the lower line.

3333....3333....6

6 Index modification

You can change the tag address of some instruction according to the value of Index register. This called “Index

modification”. If you use index modification, select instruction and set options in the properties of the

instruction (shown in right side of ladder editing area).

If “Tag Index Type” exists in the instruction property, you can use

index modification for the tag address. Click “Tag Index Type” of

operand, and select Index tag to use.

There is 3 index tags (I0000, J0000, K0000), you cannot add or delete.

“None” means that index modification is not used. Allowable range of

index register is from -32768 to 32767.So, you can move the address in

this range.

Refer above image. Index modification is used to destination address of MOV instruction, and used Index

Value of I 0000 = “0” The data “2501” is stored in D 0007 (Original destination address).

Value of I 0000 = “4” “2501” is stored in D 0011 (Destination address moves to 4 address backward).

Value of I 0000 = “-5” “2501” is stored in D 0011 (Destination address moves to 5 address forward).

You can use this to double word register. In this case, when original address is D0201xD0200 and value of index

D0199xD0198. Note that the address moves by every one word (register length is not considered).

Note that tag address range is not checked. Do not exceed the range of the Tag address by the index

modification.

3333....4

4 Data Monitor

Data MonitorData Monitor

Data Monitor

This is utility for refer/edit data of tags.

The data is displayed at every the block.

In default, only timer (From T0000 to

T0009) is displayed. To refer/edit other

data, add the block where data exists.

When PMIU unit is ONLINE mode, you

can refer and edit data on memory of

PMIU unit.

When Offline mode, you can edit the data

of tags. Edited data is downloaded by

checking “Data” at download options

(Refer 3.2.4).

Block settings of data monitor is recorded in the project. If you add/edit block and save project, when the data

monitor is opened, the edited/added block is automatically displayed. Important tags for your project are

recommended to be registered as block for debugging.

To edit data, double click the tag you edit. When you right click on data monitor, following menus are displayed.

New Block Create new block.

Delete Block Delete current block

Edit Block Edit existing block. Below window is displayed.

Import Data Import data from CSV file.

Export Data Export data to CSV file.

Select tag type

Set tag number

Set Block length

Set display

data type

Set display data size

(bit length)

Set display color

of current block

Data monitor

Data Window

3333....5

5 System Parameter

System ParameterSystem Parameter

System Parameter

Set interrupt timer and back up memory area.

Timer interrupt interval

If checked, Timer interrupt is enabled. Set time is a unit of the millisecond. Refer 3.3.2.

Retentive memory area

Checked and set area is set as backup area. Even if the power of PMIU unit is down, data is not lost.

Enter a necessary number of words from the head address of each register tag (If you want to back up 100

D register, check “Enable/Disable D00000” and enter spinbox to 100, so from D 0000 to D0099 is set as

backup area).

Note that the number of tag that can be backed up is up to 1000 words in total.

Set interrupt interval.

Total retentive memory area is 1000 word or less.

Enable/Disable Interrupt timer.

Set retentive memory area.

Setting

area

Language

3333....6

6 Multi Language

Multi LanguageMulti Language

Multi Language

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1 Overview

You can prepare the display of text, message etc.

depending on plural languages, and can change it

which is displayed in the screen of PMIU unit

according to the value of system register tag SW

0001 (Language).

When your machine/system is shipped to foreign

country, or if the machine/system is used in plural

countries, displayed text should be changed

according to the language used in the country. Even if

in such case, it is not necessary to prepare for a

different project for all languages, and you can change

displayed language by writing the value corresponding

to each language to SW0001.

Language is set in “Language” folder in Project

information.

Available language is up to 9, and available item is depending on the language setting of Windows installed your

PC. To add new language to WINDOWS, open “Control Panel” of windows, open “Regional and Language”,

select “Language” tab, click “Details” of “text services and input languages”. Then select “Settings” tab, add

new language by clicking “Add” button.

When you use this function, it is necessary to set displays of all objects and message of alarms for each

language.

In such case, develop project in one language, and add necessary languages. Then, export text data, edit

exported CSV file, and import the file again. You can edit each texts/messages in spread-sheet software or

text editor that is installed in your PC.

3333....7777....2

2 Setting

Language of project

Available language (installed to Windows) is displayed in “Installed language (left list)”. Right list shows the

language that is available in project. To add new language to project, select language from “Installed language”,

click “Add” to add language to “Selected Language”.

The number left side in “Selected language list” is corresponding value for SW0001. When you set this value to

SW0001, PMIU unit switches to corresponding language. If not corresponding value is set, unit displays language

1 (default language).

When the language is unnecessary, select language from “Selected language” and click “Delete”.

When you finished adding language, click “OK” to save these settings. If not, settings are lost.

2222. Click

“Add”

Click to

Delete

4444. Click “OK”

1111. Select

Language

Language list

of project

3333. Available language

in project

Corresponding value

for SW0001

Language of screen object

The object available for Multi language has “Language” item in properties.

You must prepare for a text/message every language that you prepared

for.

Select language, and set necessary for each language. To each object,

refer 8.2.

Multi language can be applied to the following properties of screen objects.

Available screen object Available items

Multilingual text Text

Go To Screen Go To Next Screen Go To Previous Screen Go To Popup Screen Set Bit Reset Bit Toggle Bit Write Value to Tag Add Value to Tag Subtract Value from Tag Add Tag B to Tag A Subtract Tag B from Tag A Advanced Bit Button

Button

Word Button

ON/OFF text

Bit Lamp ON/OFF text, Label

Lamp

Word Lamp ON/OFF text for 1–32 states, Label

Multiple Bar graph Label, Bar label, Axis label

Trend/Historical Trend Label

Analog Meter Label

Keypad

Label, Key text of each key (Max 24 keys depending on keypad style)

ASCII Keypad Label

Select Language

and set other items

Language of Alarm

Each alarm has the item “Language” in Alarm Description. Select language, and set alarm message for each

language. When 2 or more language is exists, Alarm Text is prepared as much as number of language. When the

value of SW 0001 is changed, the alarm message corresponding to language is displayed. The example when

"Japanese" and "English (US)" are set is shown below.

You can export/import all alarm messages as CSV file by using “Import”/”Export” button.

Select

Language

Alarm text for Japanese Alarm text for English (US)

3333....7777....3

3 Import/Export Text data

You can export all text data to the CSV file , and import all text data of object from CSV file, except alarm

message of alarm object. Exported CSV file can be edited by using spread-sheet software, text editor, etc.

Note that the data that can import/export is only alphabet and numeric character (2 byte character is not

supported).

Import text data

Select ”Import” from “Project” of menu bar, and select file. Click “Import”.

Export text data

Select ”Export” from “Project” of menu bar, then following window is displayed. Set each option and click

“Export”.

Select File

Click to import

Display

Error log

Select character

format

Select export

range

Set name and pass

of exported file

Click to export

File format

File format of exported file is as shown below. “Text data” is repeated when two or more properties are in the

same object. 3 languages (Japanese, English, and German) are set in the following examples.

Screen name The screen which the object including the text is used in.

Shape Type Kind of the object including the text.

Object ID ID of the object including the text. If this is same in 2 or more text, these texts are used in

same object.

Property The item where the text is used for in the object.

When you import text data, you must prepare the CSV file of the same format. We recommend that export text

data at first, then edit the file and import again.

Screen Name

Shape Type

Object ID

Property

These are in same object.

Same object ID

Text data in

Japanese

Text data in English

Text data in

German

Chapter

Chapter Chapter

Chapter 4444....

Communication

CommunicationCommunication

Communication

4444....1

1 Overvi

OverviOvervi

Overview

ewew

PMIU unit has 2 serial communication port.

COM1 port can use as RS232C or RS485-4

wires port (you can also use as 2 wires

mode by shorting some wires. refer 2.2.5).

COM2 port is only for RS485 2-wires.

Communication settings can refer/edit by

Node list window.

When you right click in list, following menu is displayed.

Add Add new node. Node information window is displayed.

Edit Edit exist node. Node information window is displayed.

Delete Node(s) Delete selected node. When 2 or more node is selected, they

are deleted except the node that tag is defined.

Delete All Nodes Delete all node except the node that tag is defined.

Find Search node from node list. Search result is displayed like

in list.

You cannot delete the node to which tag is defined. Delete tag before deleting the node.

Note that one port can only one communication mode. For example, if you set COM 1 port as TOSHIBA inverter,

the device except TOSHIBA inverter cannot be connected with the COM1 port.

Communication settings of other communicating device should be same, and address number is not same.

If not, Communication is not done. You must set other communicating devices before connect devices.

Node list

Network

configuration

4444....2

2 COM port settings

COM port settingsCOM port settings

COM port settings

4444....2222....1

1 Node information window

When you add node or edit setting, following window is displayed. Grayout option is not used.

Node information

Name Name of current node. This should be unique in the port.

Inter frame Delay An interval between data frame and data frame.

Retry Count The number of times of the communication retries.

Address Address number of current node. This should be unique in the port.

Response Time Out Time for which it waits until response comes back after transmitting query.

Select protocol

Port Select port that you apply settings.

Protocol Select communication protocol.

Model Details of protocol.

Communication settings Baud rate/Parity/Data bits/ Stop bits can set by here.

Power On PLC Communication Time

This is not available.

Node

information

Select

Protocol

4444....2222....2

2 Setting procedure(Add/Edit node)

Example of Modbus RTU Master is shown below. Options may vary according to selected protocol.

Right click on Node list and select “Add” to register new node, or right click on existing node and select “Edit”

to edit existing node.

Step 1. Select com port that you edit. Step 2. Select protocol and model. Step 3. Set options for node. Node address (number) and Node name should be unique in the port (you

cannot use existing node name or node number).

Step 4. Set communication options. These should be same to the other communicating devices connected to

the port.

Step 5. Click “Add” to add new node, or click ”Apply” to edit settings of existing node. Note that if you click

“Close”, the window is closed without saving of setting.

1111. Select COM port 2222. Select “Modbus Master”

3333. Set options

4444. Set options

4444....3

3 Communication protocol

Communication protocolCommunication protocol

Communication protocol

4444....3333....1

1 None

In this mode, COM port is used for download or upload project. Even if the port is set to other protocol, when

the port is not communicating the protocol, you can use the port in this mode.

4444....3333....2

2 Serial printer

This is not available.

4444....3333....3

3 Modbus RTU (Unit as Master)

PMIU unit communicates other devices by Modbus RTU protocol as master device.

In this mode, PMIU unit can refer/write value of tags in slave devices, so PMIU unit can control other slave

devices. About the Modbus tags, Refer 5.3.3.

If you control other TR series devices such as other PMIU unit, TR PMIU series touch panel monitor unit, select

this option.

4444....3333....4

4 Modbus RTU (Unit as Slave)

PMIU unit communicates other devices by Modbus RTU protocol as slave device.

In this mode, PMIU unit is controlled by master device by editing the data of tag, and cannot edit the tag of

other communicating device. Slave unit can only refer the data written by master device.

4444....3333....5

5 TOSHIBA Inverter/T series

This is specialized mode for TOSHIBA inverter series or Programmable controller series.

PMIU unit operates as master of the inverter/controller. By writing/refer data to specific tag, unit can control

inverter/controller, or refer the data of inverter/controller. About these tags, refer 5.3.4, 5.3.5.

4444....4

4 Monitoring of communication

Monitoring of communicationMonitoring of communication

Monitoring of communication

You can check communication status by POWER LED (refer 2.6) and system tag. These system tags can be

used in ladder block.

4444....3333....1

1 POWER LED

When COM port is set to the communicating and communicating error is detected or not communicating,

POWER LED is blinking.

4444....3333....2

2 System tags

You can monitor communication status in ladder block by using system tag.

System Registers

Tag No. Tag name R/W

Description

_14 COM 1 status R

0 = Communication error 1 = Communication is normal.

0003

_15 COM 2 status R

0 = Communication error 1 = Communication is normal.

SW 0018

Communication recover scan time for COM 1

Shows time in sec recover the communication with failed node. Default value is 60 Sec.

SW 0019

Communication recover scan time for COM 2

Shows time in sec recover the communication with failed node. Default value is 60 Sec.

SW 0064 -

SW 0065

Node status register for COM 1

Shows the status of the node, whether node is COM 1 present or not. Total 2 word Register are mapped for 32 nodes.

SW 0080 -

SW 0081

Node status register for COM 2

Shows the status of the node, whether node is COM 2 present or not. Total 2 word Register are mapped for 32 nodes.

Note : “R” means read only, “R/W” means writable tag. Do not use (refer or write) Factory reserved area.

System Bit/Coil

Tag No.

Tag name R/W

Description

S 0021

COM 1 failed node reconnect

R/W

Failed node is detected and reconnected. Default is ON (1).

S 0022 COM 2 failed node reconnect R/W

Failed node is detected and reconnected. Default is ON (1).

Note : “R” means read only, “R/W” means writable tag. Do not use (refer or write) Factory reserved area.

Chapter 5.

Chapter 5.Chapter 5.

Chapter 5.

Tag

TagTag

Tag

5555....1

1 About T

About TAbout T

About Tag

agag

In TR series, all registers and bits/coils are defined and managed as "Tag", and registered “Tag Database”.

5555....1111....1

1 Relation between Coli/Bit and Register

In tag number, aWbbbb means register, abbbb means bit/coil (a is an alphabet corresponding to type of the tag,

b is tag number). Register tag is usually used to store data such as numerical value, ASCII code etc. Bit/coil tag

is usually used for store ON/OFF data such as the state of I/O, flag, etc.

In single word (2byte) register, the image of the relation between the register and the bit is shown as an

example of the internal register below.

One word register can considered as one numerical value register tag or aggregate of 16bits bit/coil tags.

The relation between the tag number of the register and the tag number of the bit in the register is as follows.

(Register number) × 16 + (Bit order in decimal number) = (

Bit/Coil tag number

Bit/Coil tag numberBit/Coil tag number

Bit/Coil tag number

)

For example,

BW 025 Bit 3 : 25×16 + 3 = 403, So device No. is B 0403

XW 001 Bit C : 1×16 + 12 (hexadecimal “C” becomes decimal “12”) = 28, So device No. is X 0028

The first device address of the register (device of bit0) becomes the multiple of 16.

You can also define any bit of numerical value register tag such as D register. Tag number of these tags and bit

position have been delimited in under bar ( _ ).

For example,

D 0158 Bit F : device No. is D 0158____15

Note that this bit addressed register cannot use in ladder block.

5555....1111....2

2 Register length

Usually length is 1 word, you can set register length in “Add Tag” windows.

Half word

Contain 8bits (1byte). The value up to 255 can be stored. One register tag includes 2 tags (There is 1 tag in

high-order, and 1 tag in low-order).

Single word

Contain 16bits (2 byte). The value up to 65,535 can be stored (in unsigned integer).

This is the most basic register tag.

Double word

Contain 32bits (4byte). The value up to 4,294,967,295 can be stored (in unsigned integer). 1 double word

low-order 16bits : tag number), and you can edit each tag independently. Only double word instruction and

operation with carry can handle the data of these tags as double word.

Tag List

Toshiba TR PMIU, TR PMIU Series, TR PMIU0300L, TR PMIU0300A, TR PMIU0500L User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual