TOSHIBA Bi-CM OS Integrated Circ uit Silicon Monolithic
TB6539N,TB6539F
3-Phase Full-Wave Sine-Wave PWM Brushless Motor Control
Features
· Sine-wave PWM control
· Built-in triangular-wave generator
(carrier cycle = f
· Built-in lead angle control function (0 to 58° in 32 steps)
· Built-in dead time function
· Supports bootstrap circuit
· Overcurrent protection signal input pin
· Built-in regulator (V
· Operating supply voltage range: V
V
/252 (Hz))
osc
refout
= 5 V (typ.), 30 mA (max))
= 10 to 18 V
CC
= 4.5 to 18 V
M
TB6539N
TB6539F
TB6539N/F
Weight
SDIP24-P-300-1.78 : 1.62 g (typ.)
SSOP30-P-375-1.00 : 0.63 g (typ.)
1
2002-06-12
TB6539N/F
g
M
V
U
V
Y
W
Z
OS
2002-06-12
4/5
Comparator
5/6
8/9
6/7
Setting
Comparator
9/10
time
dead
Comparator
7/8
10/12
Switching
120°/180°
120/180
and
gate
Charger
16/20
block
on/off
protection
120°-
matrix
turn-on
※ The pin numbers shown above are for the TB6539N/TB6539F
HUHVHW
V
U
Phase
6-bit triangular
wave generator
Phase
Data
W
Phase
select
PWM
Comparator
2
Output
generator
waveform
LA
23/29
X
14/17
in
4 bits
Counter
5-bit AD
Phase
matching
e
volta
Internal
reference
generator
System clock
15/19
out
X
21/26
HU
Position detector
20/25
HV
19/23
HW
22/27
e
V
Regulator
1/1
V
CC
Rotating
direction
FG
Power-on
3/4
13/16
24/30
refout
V
P-GND
S-GND
ST/SP
CW/CCW
ERR
GB
&
reset
Protection
reset
2/3
18/22
RES
17/21
11/14
12/15
dc
I
FG
REV
CW/CCW
Block Diagram
Pin Description
TB6539N/F
Pin No.
TB6539N TB6539F
21 26 HU
20 25 HV
19 13 HW
17 21 CW/CCW
18 22 RES Reset-signal-input pin
22 27 Ve
23 29 LA
16 20 OS
2 3 Idc
14 17 Xin Inputs clock signal
15 19 X
24 30 V
11 14 FG FG signal output pin Outputs 3PPR of positional signal
12 15 REV
5 6 U Outputs turn-on signal
6 7 V Outputs turn-on signal
7 8 W Outputs turn-on signal
8 9 X Outputs turn-on signal
9 10 Y Outputs turn-on signal
10 12 Z Outputs turn-on signal
1 1 VCC Power supply voltage pin VCC = 10~18 V
4 5 VM
3 4 P-GND Ground for power supply Ground pin
13 16 S-GND Ground for signals Ground pin
Symbol Description Remarks
Positional signal
input pin U
Positional signal
input pin V
Positional signal
input pin W
Rotation direction
signal input pin
Inputs voltage instruction
signal
Lead angle setting signal
input pin
Inputs output logic select
signal
Inputs overcurrentprotection-signal
Outputs clock signal
out
Outputs reference voltage
refout
signal
Reverse rotation detection
signal
Apply power supply for
output circuit.
When positional signal is HHH or LLL, gate block
protection operates.
With built-in pull-up resistor
L: Forward
H: Reverse
L: Reset (Output is non-active)
Operation/Halt operation
Also used for gate block protection
With built-in pull-down resistor
Sets 0 to 58° in 32 steps
L: Active low
H: Active high
Inputs DC link current.
Reference voltage: 0.5 V
With built-in filter (
With built-in feedback resistor
5 V (typ.), 30 mA (max)
Detects reverse rotation.
Select active high or active low using the output logic select pin.
VM = 4.5~18 V
~
-
1 ms)
3
2002-06-12
Input/Output Equivalent Circuits
Pin Description Symbol Input/Output Signal Input/Output Internal Circuit
TB6539N/F
Positional signal input pin U
Positional signal input pin V
Positional signal input pin W
Forward/reverse switching
input pin
L: Forward (CW)
H: Reverse (CCW)
Reset input
L: Stops operation (reset).
H: Operates.
Voltage instruction signal
input pin
Turn on the lower transistor
at 0.2 V or less.
(X, Y, Z pins: ON duty of
8%)
Lead angle setting signal
input pin
0 V: 0°
5 V: 58°
(5-bit AD)
HU
HV
HW
CW/CCW
RES
V
e
LA
Digital
With Schmitt trigger
Hysteresis 300 mV (typ.)
L : 0.8 V (max)
H: V
Digital
With Schmitt trigger
Hysteresis 300 mV (typ.)
L : 0.8 V (max)
H: V
Digital
With Schmitt trigger
Hysteresis 300 mV (typ.)
L : 0.8 V (max)
H: V
Analog
Input range 0 to 5.0 V
Input voltage of V
clipped to V
Analog
Input range 0 to 5.0 V
Input voltage of V
clipped to V
- 1 V (min)
refout
- 1 V (min)
refout
- 1 V (min)
refout
refout
refout
refout
.
refout
.
or higher is
or higher is
V
V
refout
refout
200 k9
2 kW
V
V
refout
refout
100 k9
2 kW
V
refout
2 kW
100 k9
VCC
100 W
200 k9
VCC
100 W
200 k9
4
2002-06-12
Pin Description Symbol Input/Output Signal Input/Output Internal Circuit
V
refout
Output logic select signal
input pin
L: Active low
H: Active high
Overcurrent protection
signal input pin
Clock signal input pin Xin
Clock signal output pin X
OS
I
dc
out
Digital
L : 0.8 V (max)
refout
- 1 V (min)
H: V
Analog
Gate block protected at 0.5 V or higher
(released at carrier cycle)
Operating range
2 to 8 MHz (crystal oscillation)
refout
VCC
200 kW
5 pF
V
V
refout
X
in
500 kW
TB6539N/F
V
100 k9
2 kW
Comparator
0.5 V
refout
X
out
V
VCC
CC
Reference voltage signal
output pin
Reverse-rotation-detection
signal output pin
Vrefout 5 ± 0.5 V (max 30 mA)
Digital
REV
Open collector output: 20 mA (max)
5
VCC
2002-06-12
Pin Description Symbol Input/Output Signal Input/Output Internal Circuit
Digital
FG signal output pin FG
Turn-on signal output pin U
Turn-on signal output pin V
Turn-on signal output pin W
Turn-on signal output pin X
Turn-on signal output pin Y
Turn-on signal output pin Z
U
V
W
X
Y
Z
Open collector output: 20 mA (max)
Analog
Push-pull output: 20 mA (max)
L : 1.3 V (max)
- 1.3 V (min)
H: V
M
TB6539N/F
VCC
V
M
6
2002-06-12
TB6539N/F
Maximum Ratings
(Ta ==== 25°C)
Characteristics Symbol Rating Unit
Supply voltage
Input voltage
Turn-on signal output current I
Power dissipation
N T y p e 1.75 (Note 3)
F Type
Operating temperature T
Storage temperature T
Note 1: V
Note 2: V
pin: Ve, LA, REV, FG
in (1)
pin: HU, HV, HW, CW/CCW, RES, OS, I
in (2)
VCC 18
V
18
M
V
-0.3~VCC (Note 1)
in (1)
-0.3~5.5 (Note 2)
V
in (2)
20 mA
OUT
PD
1.50 (Note 4)
-30~115 (Note 5)°C
opr
-50~150 °C
stg
dc
Note 3: When mounted on PCB (universal 125 ´ 180 ´ 1.6 mm)
Note 4: When mounted on PCB (universal 50 ´ 50 ´ 1.6 mm)
Note 5: Operating temperature range is determined by the PD - Ta characteristic.
Recommended Operating Conditions
(Ta ==== 25°C)
V
V
W
Characteristics Symbol MinTyp.MaxUnit
Supply voltage
VCC 10 15 18
V
4.5 5 18
M
Crystal oscillation frequency Xin 2 4 8 MHz
2.0
TB6539N P
(W)
D
1.5
①
1.0
②
0.5
Power dissipation P
0
0
50 100 150 200
Ambient temperature Ta (°C)
– Ta
D
(1) When mounted on PCB
Universal
125 ´ 180 ´ 1.6 mm
(2) IC only
R
= 100°C/W
th (j-a)
2.0
1.5
(W)
D
1.0
0.5
Power dissipation P
0
0
V
TB6539F P
①
②
50 100 150 200
– Ta
D
(1) When mounted on PCB
Universal
50 ´ 50 ´ 1.6 mm
(2) IC only
R
= 110°C/W
th (j-a)
Ambient temperature Ta (°C)
7
2002-06-12
TB6539N/F
Electrical Characteristics
Characteristics Symbol
Supply current
Input current
Input voltage Vin
Input hysteresis
voltage
Output voltage
Output leakage
current
Output off-time by
upper/lower transistor
ICC V
I
M
I
V
in (1)
Iin
-1 Vin = 0 V HU, HV, HW -40 -25 ¾
(2)
Iin
-2 Vin = 0 V CW/CCW, OS -80 -50 ¾
(2)
-3
I
in (2)
High
Low
V
¾HU, HV, HW, CW/CCW, RES ¾ 0.3 ¾ V
H
V
OUT (H)-1
V
OUT (L)-1
V
I
REV
V
refout
V
FG
I
V
L (H)
I
L (L)
T
¾
OFF
(Ta ==== 25°C, VCC ==== 15 V)
Test
Circuit
= OPEN ¾ 20 30
refout
¾
VM = 5 V ¾ 8 12
= 5 V Ve, LA ¾ 25 40
in
¾
Vin = 5 V RES ¾ 50 80
¾HU, HV, HW , CW /CCW, RES , OS
I
= 20 mA U, V, W, X, Y, Z
I
OUT
= 5 V
V
M
I
OUT
= 5 V
V
¾
M
OUT
OUT
I
OUT
= 15 V, V
M
¾
VM = 15 V, V
V
= 5 V/15 V, I
M
OS = High/Low, X
= -20 mA U, V, W, X, Y, Z
= -20 mA REV ¾ 1.0 1.3
= 30 mA V
= -20 mA FG ¾ 1.0 1.3
OUT
OUT
Test Condition Min Typ. MaxUnit
mA
mA
V
refout
- 1
¾ ¾ 0.8
V
- 1.3
¾ 1.0 1.3
4.5 5.0 5.5
refout
= 0 V U, V, W, X, Y, Z ¾ 0 10
= 15 V U, V, W, X, Y, Z ¾ 0 10
=± 20 mA
OUT
= 4.19 MHz (Note 1)
in
3.0 3.8 ¾ ms
M
¾ V
VM
- 1.0
refout
¾
mA
V
V
Overcurrent detection Vdc ¾ Idc 0.45 0.5 0.55V
T
Lead angle correction
VCC monitor
L
LA (0)
T
L
LA (2.5)
T
L
LA (5)
V
Output start operation point 7.5 8.5 9.5
CC (H)
V
No output operation point 6.5 7.5 8.5
CC (L)
V
¾ 1.0 ¾
HYS
= 0 V or Open, Hall IN = 100 Hz ¾ 0 ¾
A
= 2.5 V, Hall IN = 100 Hz 27.5 32 34.5
A
= 5 V, Hall IN = 100 Hz 53.5 59 62.5
A
°
V
Note 1:
OS = High
Turn-on signal (U, V, W)
Turn-on signal (X, Y, Z)
1.5 V1.5 V
T
OFF
T
OFF
1.5 V
1.5 V
OS = Low
Turn-on signal (U, V, W)
Turn-on signal (X, Y, Z)
VM - 1.5 V
T
OFF
V
- 1.5 VVM - 1.5 V
M
8
V
T
M
OFF
- 1.5 V
2002-06-12
Functional Description
1. Basic operation
The motor is driven by the square-wave turn-on signal based on a positional signal. When the positional
signal reaches number of rotations f = 5 Hz or higher, the rotor position is assumed according to the
positional signal and a modulation wave is generated. The modulation wave and the triangular wave are
compared then the sine-wave PWM signal is generated and the motor is driven.
From start to 5 Hz: When driven by square wave (120° turn-on) f = f
5 Hz~: When driven by sine-wave PWM (180° turn-on) When f
2. Function to stabilize bootstrap voltage
(1) When voltage instruction is input at V
Turns on the lower transistor at regular (carrier) cycle. (On duty is approx. 8%)
(2) When voltage instruction is input at V
During sine-wave drive, outputs drive signal as it is.
During square-wave drive, forcibly turns on the lower transistor at regular (carrier) cycle.
(On duty is approx. 8%)
<
0.2 V:
e
> 0.2 V:
e
/(212 ´ 32 ´ 6)
osc
= 4 MHz, approx. 5 Hz
osc
TB6539N/F
Note: At startup, to charge the upper transistor gate power supply, turn the lower transistor on for a fixed
time with V
e
<
0.2 V.
3. Dead time function: upper/lower transistor output off-time
When driving the motor by sine-wave PWM, to prevent a short circuit caused by simultaneously turning
on upper and lower external power devices, digitally generates dead time in the IC.
Dead time: T
f
= reference clock (crystal oscillation)
osc
= 16/f
d
(s) When f
osc
= 4 MHz, approx. Td = 4 ms.
osc
4. Correcting lead angle
The lead angle can be corrected in the turn-on signal range from 0 to 58° in relation to the induced
voltage.
Analog input from LA pin (0 to 5 V divided by 32)
0 V = 0°
5 V = 58° (when more than 5 V is input, 58°)
5. Setting carrier frequency
Sets triangular wave cycle (carrier cycle) necessary for generating PWM signal.
(The triangular wave is used for forcibly turning on the lower transistor when driving the motor by
square wave.)
Carrier cycle = f
/252 (Hz) f
osc
= reference clock (crystal oscillation)
osc
6. Switching the output of turn-on signal
Switches the output of turn-on signal between high and low.
Pin OS:
High = active high
Low = active low
7. Outputting reverse rotation detection signal
Detects motor rotation direction every electrical angle of 360°. (The output is high immediately after
reset)
REV terminal increases with a 180° turn-on mode at the time of High-Z.
CW/CCW Pin Actual Motor Rotati ng Di rectionREV Pin
Low (CW)
High (CCW)
CW (forward) High-Z
CCW (reverse) Low
CW (forward) Low
CCW (reverse) High-Z
9
2002-06-12
8. Protecting input pin
1. Overcurrent protection (Pin Idc)
When the DC-link-current exceeds the internal reference voltage, performs gate block protection.
Overcurrent protection is released for each carrier frequency.
Reference voltage = 0.5 V (typ.)
2. Gate block protection (Pin RES)
When the input signal level is Low, turns off the output; when High, restarts the output.
Detects abnormality externally and inputs the signal to the pin RES.
RES Pin OS Pin
Low
(When RES = Low, bootstrap capacitor charging stops.)
3. Internal protection
· Positional signal abnormality protection
When the positional signal is HHH or LLL, turns off the output; otherwise, restarts the output.
· Low power supply voltage protection (V
When power supply is on/off, prevents damage caused by short-circuiting power device by
keeping the turn-on signal output at high impedance outside the operating voltage range.
Power supply
voltage
Output Turn-on Signal
(U, V, W, X, Y, Z)
Low High
High Low
monitor)
CC
8.5 V (typ.) 7.5 V (typ.)
V
CC
GND
TB6539N/F
Turn-on signal
Output at high impedance
V
M
Output at high impedance Output
10
2002-06-12
TB6539N/F
X
Operation Flow
Positional signal
(Hall IC)
Voltage
instruction
Oscillator
System clock
generator
Position
detector
Phase matching
(Note)
92%
Counter
(Phase U)
Phase U
Phase V
Phase
Sine-wave pattern
W
(modulation signal)
Triangular wave
(carrier frequency)
Driven by square wave
U
V
Y
Comparator
W
Z
Output ON duty (U, V, W)
0.2 V (typ.)
Voltage instruction Ve
4.6 V
Note: Output ON time is decreased by the dead time.
(carrier frequency ´ 92% - T
´ 2)
d
100%
Driven by sine wave
Modulation ratio (modulation signal)
0.2 V (typ.)
0
Voltage instruction Ve
5 V (V
refout
)
11
2002-06-12
TB6539N/F
V
The modulation waveform is generated using Hall signals. Then, the modulation waveform is compared
with the triangular wave and a sine-wave PWM signal is generated.
The time (electrical angle: 60°) from the rising (or falling) edges of the three Hall signals to the next
rising (or rising) edges are counted. The counted time is used as the data for the next 60° phase of the
modulation waveform.
There are 32 items of data for the 60° phase of the modulation waveform. The time width of one data
item is 1/32 of the time width of the 60° phase of the previous modulation waveform. The modulation
waveform moves forward by the width.
HU
HV
HW
S
U
S
V
Sw
(6) (1)(3)
(5) (2)
(6)’(1)’(2)’(3)’
*HU, HV, HW: Hall signals
In the above diagram, the modulation waveform (1)’ data moves forward by the 1/32 time width of the
time (1) from HU: to HW: ¯. Similarly, data (2)’ moves forward by the 1/32 time width of the time (2) from
HW: ¯ to HV: .
If the next edge does not occur after the 32 data items end, the next 32 data items move forward by the
same time width until the next edge occurs.
*t
*t
32
31
30
6
5
4
3
2
1
S
* t = t(1) ´ 1/32
(1)’
32 data items
The phases are matched between every rising edge of the HU signal and the modulation waveform. The
modulation waveform is reset in sync with the rising edge of the HU signal at every electrical angle of 360°.
Thus, when the Hall signal rising edge is mispositioned or at acceleration/deceleration, the modulation
waveform is non-consecutive at every reset.
12
2002-06-12
Timing Charts
X
X
H
Hall signal
(input)
u
H
v
H
w
TB6539N/F
FG signal
(output)
Turn-on signal
when driven
by square wave
(output)
Modulation
waveform when
driven by sine wave
(inside of IC)
FG
U
V
W
Y
Z
S
S
S
Hall signal
(input)
Hu
H
H
u
v
w
Forward
v
w
FG signal
(output)
Turn-on signal
when driven
by square wave
(output)
Modulation
waveform when
driven by sine wave
(inside of IC)
FG
U
V
W
Y
Z
S
S
S
u
v
w
Reverse
13
2002-06-12
TB6539N/F
Operating Waveform When Driven by Square Wave
Hall signal
H
U
H
V
H
W
Output waveform
U
X
V
Y
W
(CW/CCW ==== Low, OS ==== High)
Z
Enlarged
waveform
W
Z
T
ONU
T
d
T
ONL
T
d
To stabilize the bootstrap voltage, the lower outputs (X, Y, and Z) are always turned on at the carrier cycle
even during off time. At that time, the upper outputs (U, V, and W) are assigned dead time and turned off
at the timing when the lower outputs are turned on. (T
Carrier cycle = f
T
= carrier cycle ´ 8% (s) (Uniformity)
ONL
/252 (Hz) Dead time: Td = 16/f
osc
varies with input Ve)
d
(s) (In more than Ve = 4.6 V)
osc
When the motor is driven by a square wave, acceleration/deceleration is determined by voltage V
motor accelerates/decelerates according to the On duty of T
(see the diagram of output On duty on
ONU
. The
e
page 11).
Note: At startup, the motor is driven by a square wave when the Hall signals are 5 Hz or lower (fosc = 4 MHz) and
the motor is rotating in the reverse direction as the TB6551F controls it (REV = High).
14
2002-06-12
TB6539N/F
Operating Waveform When Driven by Sine-Wave PWM
Generation inside of IC
Phase U
Phase V
Phase W
Output waveform
U
X
V
Y
Modulation signal
(CW/CCW ==== Low, OS ==== High)
Triangular wave (carrier frequency)
Inter-line voltage
When the motor is driven by a sine wave, the motor is accelerated/decelerated according to the On duty of
T
ONU
duty on page 11).
W
Z
V
UV
(U-V)
V
VW
(V-W)
V
WU
(W-U)
when the amplitude of the modulation symbol changes by voltage Ve (see the diagram of output On
Triangular wave frequency = carrier frequency = f
/252 (Hz)
osc
Note: At startup, the motor is driven by a sine wave when the Hall signals are 5 Hz or higher (f
motor is rotating in the same direction as the TB6551F controls it (REV = Low).
15
= 4 MHz) and the
osc
2002-06-12
r
g
pump)
(charge
Pre-drive
M
5 V
V
U
V
Y
W
Z
OS
(Note 1)
(Note 1)
Triangular wave
4/5
generator 6-bit
5/6
8/9
6/7
Setting
Comparator
Comparator
V
U
Phase
Phase
data
Selecting
Output
waveform
7/8
9/10
dead time
Comparator
Phase
generator
10/12
16/20
※ The pin numbers shown above are for the TB6539N/TB6539F
&
gate
block
Switching
120°/180°
Charger
120/180
W
PWM
Comparator
on/off
protection
120°-
turn-on
HUHVHW
matrix
generator
5-bit AD
15/19
4 bit
Counter
Phase
matching
e
volta
Internal
reference
Position detector
Regulator
1/1
21/26
20/25
19/23
22/27
out
HV
HU
X
HW
3/4
e
V
CC
V
13/16
P-GND
(Note 2)
Rotating
direction
FG
Power-on
24/30
refout
V
S-GND
ST/SP
CW/CCW
ERR
GB
BRK (CHG)
&
reset
Protection
reset
2/3
18/22
17/21
11/14
12/15
dc
I
RES
FG
REV
CW/CCW
LA
23/29
refout
V
System clock
14/17
in
X
15 V
MCU
Example of Application Circuit
Note 1: For preventing the IC from misoperation caused by noise for example connect to ground as required.
Note 2: Connect P-GND to signal ground on an application circuit.
Package Dimensions
TB6539N/F
Weight: 1.62 g (typ.)
17
2002-06-12
Package Dimensions
TB6539N/F
Weight: 0.63 g (typ.)
18
2002-06-12
TB6539N/F
A
RESTRICTIONS ON PRODUCT USE
· TOSHIBA is continually working to improve the quality and reliability of its products. Nevertheless, semiconductor
devices in general can malfunction or fail due to their inherent electrical sensitivity and vulnerability to physical
stress. It is the responsibility of the buyer, when utilizing TOSHIBA products, to comply with the standards of
safety in making a safe design for the entire system, and to avoid situations in which a malfunction or failure of
such TOSHIBA products could cause loss of human life, bodily injury or damage to property.
In developing your designs, please ensure that TOSHIBA products are used within specified operating ranges as
set forth in the most recent TOSHIBA products specifications. Also, please keep in mind the precautions and
conditions set forth in the “Handling Guide for Semiconductor Devices,” or “TOSHIBA Semiconductor Reliability
Handbook” etc..
· The TOSHIBA products listed in this document are intended for usage in general electronics applications
(computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances,
etc.). These TOSHIBA products are neither intended nor warranted for usage in equipment that requires
extraordinarily high quality and/or reliability or a malfunction or failure of which may cause loss of human life or
bodily injury (“Unintended Usage”). Unintended Usage include atomic energy control instruments, airplane or
spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments,
medical instruments, all types of safety devices, etc.. Unintended Usage of TOSHIBA products listed in this
document shall be made at the customer’s own risk.
· The products described in this document are subject to the foreign exchange and foreign trade laws.
· The information contained herein is presented only as a guide for the applications of our products. No
responsibility is assumed by TOSHIBA CORPORATION for any infringements of intellectual property or other
rights of the third parties which may result from its use. No license is granted by implication or otherwise under
any intellectual property or other rights of TOSHIBA CORPORATION or others.
000707EB
· The information contained herein is subject to change without notice.
19
2002-06-12
This datasheet has been download from:
www.datasheetcatalog.com
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1 point = 1 manual.
You can buy points or you can get point for every manual you upload.