Toshiba RAV-103TUH-PE, RAV-163TUH-PE, RAV-133THU-PE, RAV-133TUH-PE SERVICE MANUAL

FILE No. A90-9611
SERVICE MANUAL
AIR CONDITIONER
SPLIT TYPE
2 WAY CASSETTE TYPE, HEATPUMP
RAV-103TUH-PE RAV-133TUH-PE/RAV-132AH-PE RAV-163TUH-PE/RAV-162AH-PE
Printed in UK Dec 1996
s
CONTENTS
1. SPECIFICATION .....................................................................................................................................................3
2. CONSTRUCTION VIEWS .......................................................................................................................................6
3. WIRING DIAGRAM ..................................................................................................................................................8
4. SPECIFICATIONS OF ELECTRICAL PARTS............................................................................................................ 10
5. INTERFACE PCB .................................................................................................................................................... 12
6. REFRIGERANT PIPING DIAGRAM........................................................................................................................... 13
7. PERFORMANCE CHARACTER ........................................................................................................................... 15
8. EXPLODED VIEWS AND PARTS LISTS ............................................................................................................... 17
SUMMARY
The units referred to within this manual conform with the protection requirements of Directives 89/336/EEC Electromagnetic Compatibility and 73/23/EEC Low Voltage.
Operating conditions of units are as follows:
OUTDOOR TEMPERATURE -2 TO 43°C (COOL)
-10 TO 21°C (HEAT)
ROOM TEMPERATURE 18 TO 32°C (COOL)
15 TO 29°C (HEAT)
ROOM HUMIDITY LESS THAN 80% (COOL)
Note 1 : Cooling Capacity is based on the following temperature conditions:
Indoor air inlet temperature 27°C DB, 19°C WB. Outdoor air inlet temperature 35°C DB.
Note 2: Heating Capacity is based on the following temperature conditions:
Indoor air inlet temperature 20°C DB. Outdoor air inlet temperature 7°C DB, 6°C WB.
Note 3: For details on the Remote Controller and Control Circuits
refer to Service Manual A90-9503.
-2-
1.SPECIFICATION
ITEM
Power source
Power consumption Power factor Running current Starting current Operating noise (SPL) (High, Med, Low) Refrigerant
Name of refrigerant Larger side size
Interconnection pipe
Coupler style Smaller side size Coupler style
Condensate drain pipe diameter Appearance colour
Height
Dimensions
Width
Depth Net weight Heat exchanger type Indoor fan type Air volume Fan motor output CEILING PANEL Model Appearance colour
Height Dimensions Width
Depth Net weight
Air filter
MODEL
Phase V
Hz kW
% A A dB(A)
mm
mm
mm
mm mm mm kg
m3/h W
mm mm mm kg
RAV-103TUH-PE
1
220-240
50
0.07 93
0.33
0.6
40/36/34
R-22
Ø12.7 (1/2)
Flare
Ø6.4 (1/4)
Flare
Ø25.5(OD)
Grey (zinc galvanized steel
+ Thermal insulator)
190 910 480
23
Finned tube
Transverse flow fan
550
7 x 2
RBC-U133PG(W)-PE
Silky white (Munsell 2.9Y8.9/0.8)
25
1050
550
4.5
Washable
Specifications are subject to change without notice.
-3-
ITEM
Cooling capacity
Power source
MODEL
kW kW
Phase V
Hz
RAV-133TUH-PE
3.6
4.2Heating capacity
1
220-240
50
HEATINGCOOLING Power consumption Power factor Running current 10.3 10.7 Starting current
Operating noise (SPL)
Refrigerant
Indoor unit (High, Med, Low) Outdoor unit
Name of refrigerant Charge volume Add. volume (20-30m)
kW % A A dB(A)
dB(A)
kg g/m
Refrigerant control
Larger side size
mm Coupler style Smaller side size
mm Coupler style
Interconnection pipe
Standard length Maximum length
(of one way) *1 m
m
2.1 89 89
60
40/36/34
50
R-22
1.2 35
Capillary tube & Expansion valve
Ø12.7 (1/2)
Flare
Ø 6.4 (1/4)
Flare
7.5 30
2.2
Maximum height difference If indoor unit higher m 15 If outdoor unit higher m 30
Condensate drain pipe diameter mm
Ø 25.5 (OD)
INDOOR UNIT Model RAV-133TUH-PE Appearance colour Grey (zinc galvanized steel + thermal insulator)
Height mm 190
Dimensions
Width
mm
910
Depth mm 480 Net weight kg 23 Heat exchanger type
Finned tube
Indoor fan type Transverse flow fan Air volume m3/h 700
Fan motor output Air filter
W 7 x 2
Washable
OUTDOOR UNIT Model RAV-132AH-PE Appearance colour Bronze white (Munsell 6Y7.5/1)
Dimensions
Height mm
Width
mm
Depth mm
740 880
310 Net weight kg 61 Heat exchanger type
Outdoor fan type
Finned tube
Propeller fan Air flow volume m3/h 2,700 Fan motor output
Compressor
Protective device CEILING PANEL Model
Model Output
W
kW
High pressure switch, Fuse, Crankcase heater, Overload relay, Bimetal thermostat
39
PH230X3-4LS
1.5
RBC-U133PG(W)-PE
Appearance colour Silky white (Munsell 2.9Y8.9/0.8)
Dimensions
Net weight Air filter
Height mm Width mm Depth mm
kg
25
1050
550
4.5
Washable
Specifications are subject to change without notice.
* Note 1 : These mean actual length.
-4-
ITEM MODEL
Cooling capacity Heating capacity
Power source
Power consumption kW Power factor % Running current A Starting current
Operating noise (SPL)
Refrigerant
Refrigerant control
Interconnection pipe
Condensate drain pipe diameter ø 25.5(OD) INDOOR UNIT Model Appearance colour
Dimensions
Net weight kg Heat exchanger type Indoor fan type
Air volume Fan motor output
Air filter OUTDOOR UNIT Model Appearance colour
Dimensions
Net weight Heat exchanger type
Outdoor fan type Air flow volume Fan motor output
Compressor
Protective device
CEILING PANEL Model Appearance colour
Dimensions
Net weight Air filter
Indoor unit (high/med/low) Outdoor unit
Name of refrigerant Charge volume
Add. volume (20-30m) g/m
Larger side size Coupler style
Smaller side size Coupler style Standard length m 7.5 Maximum length
(of one way) *1 m Maximum height difference
If indoor unit higher If outdoor unit higher
Height Width Depth mm 480
Height mm Width Depth mm
Model Output
Height Width Depth
kW kW Phase V
Hz
COOLING
2.3 90
11.1
A
dB (A)
dB (A)
kg
mm ø 12.7 (1/2)
mm ø 6.4 (1/4)
m mm
Grey (zinc galvanized steel + thermal insulator) mm 190 mm 910
m3/h W
mm
kg
m3/h W
kW
High pressure switch, Fuse, Crankcase heater, Overload relay, Bimetal thermostat
mm mm mm kg
RAV-163TUH-PE
4.5
5.0 1
220-240
50
60
41/37/35
50
R-22
1.6 35
Capillary tube & Expansion valve
Flare
Flare
30
15m 30
RAV-163TUH-PE
23
Finned tube
Transverse flow fan
750
7 x 2
Washable
RAV-162AH-PE
Bronze white (Munsell 6Y7.5/1)
740
880 310
61
Finned tube
Propeller fan
2,700
39
PH250X3-4LS
1.5
RBC-U133PG(W)-PE
Silky white (Munsell 2.9Y8.9/0.8)
25
1050
550
4.5
Washable
HEATING
2.2 90
10.6
Specifications are subject to change without notice.
* Note 1 : These mean actual length.
-5-
2.1 Indoor unit
Space required for service and installation
RAV-103TUH-PE RAV-133TUH-PE RAV-163TUH-PE
2. CONSTRUCTION VIEWS
73
20
40
110
66
90
Wiring connection
Refrigerant piping joint
( Gas ∅ 12.7)
Refrigerant piping joint
( Liquid ∅ 6.4)
186
267
170
Drain pipe joint
(outer ∅ 25.5)
Hanger bolt
(4- M10)
840
190
156
140
131
96
Panel outer dimension 1050
25
A
840
Ceiling opening 1010
Hang bolt pitch 930
40
60
40
20
1050
410
Hang bolt pitch 480
Ceiling opening 510
Panel outer dimension 550
View A
200
600
Minimum
70
480
130
290
70
190
Long hole
2-4.5 x 9L
-6-
120
83.5
550
12.5
Remote controller
600
Minimum
600
Minimum
(Unit: mm)
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