• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.
Indoor
Outdoor
Indoor
Total
Indoor
(Cooling/Heating)
Outdoor
(Cooling/Heating)
Unit model
Dimension
Net weight (kg) 10 10 10
Fan motor output
Air flow rate
Unit model
Dimension
Net weight
Compressor
Fan motor output
Air flow rate
TypeFlare connection
Indoor unit
Outdoor unit
Maximum length (per unit)
Maximum length (total)
Maximum chargeless length
Maximum height difference
Name of refrigerantR410ARefrigerant
Weight
Indoor unit
Outdoor unit
Unit model
Running current
Power consumption
Power factor
Operation mode
Running current
Power consumption
Power factor
Starting current
Unit model
HighdB (A
Medium dB (A
Low dB (A
Unit model
Full indoor units operating dB (A
Height (mm
Width
Depth
(Cooling/Heating)
Height
Width
Depth
Motor output
TypeTwin rotary type with DC-inverter variable speed control
ModelDA220A2F-20L
Unit model
Liquid sideØ6.35Ø6.35Ø6.35
Gas sideØ9.52Ø9.52Ø12.7
Unit model
A unit liquid side/gas sideØ6.35/Ø12.7Ø6.35/Ø12.7
B unit liquid side/gas sideØ6.35/Ø9.52Ø6.35/Ø9.52
C unit liquid side/gas sideØ6.35/Ø9.52Ø6.35/Ø9.52
D unit liquid side/gas sideØ6.35/Ø9.52—
Power supply3 wires : includes earthWiring connection
Interconnection4 wires : i ncludes earth
Indoor
Outdoor
Installation plate1
Wireless remote controller1
Label2
Remote controller holder1
Pan head wood screw2 (Ø3.1 x 16L)
Purifying filter1
Deodorizing filter 1
Battery2
Mounting screw6 (Ø4 x 25L)
Installation manual1
Installation manual1
Owner's manual1
Cooling capacity(kW)8.0
Cooling capacity range(kW)1.4 – 9.2
Power supply220/230/240V, 1Ph, 50/60Hz
Electric
characteristics
C.O.P.3.20
Operating
noise
Indoor unit
Outdoor unit
Piping
connection
Accessory
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.
Indoor
Outdoor
Indoor
Total
Indoor
Outdoor
Unit model
Dimension
Net weight (kg) 10 10 10
Fan motor output(W) 19 19 19
Air flow rate(m³/h)470520600
Unit model
Dimension
Net weight(kg) 63
Compressor
Fan motor output( W)60
Air flow rate(m³/h)High : 3000, Medium : 2800
TypeFlare connection
Indoor unit
Outdoor unit
Maximum length (per unit)(m)25
Maximum length (total)(m)70
Maximum chargeless length(m)70
Maximum height difference(m)15
Name of refrigerantR410ARefrigerant
Weight(kg)2.2
Indoor unit
Outdoor unit
Unit model
Running current(A)0.150.150.15
Power consumption(W)303030
Power factor(%)91/87/8391/87/8391/87/83
Running current(A)11.60/11.09/10.63
Power consumption(W)2500
Power factor(%)98
Starting current(A)11.60/11.09/10.63
Unit model
HighdB (A)363942
Medium dB (A) 33 35 39
L ow B (A)282833
Unit model
4 indoor units operating dB (A)48
Motor output(W)2000
TypeTwin rotary type with DC-inverter variable spee d co ntr ol
ModelDA220A2F-20L
Unit model
Liquid sideØ6.35Ø6.35Ø6.35
Gas sideØ9.52Ø9.52Ø12.7
Unit model
A unit liquid side/gas sideØ6.35/Ø12.7
B unit liquid side/gas sideØ6.35/Ø9.52
C unit liquid side/gas sideØ6.35/Ø9.52
D unit liquid side/gas sideØ6.35/Ø9.52
Power supply3 wires : includes earthWiring connection
Interconnection4 wires : includes earth
Indoor(°C)21 – 32Usable temperature range
Outdoor(°C)10 – 43
Installation plate1
Wireless remote controller1
Label2
Remote controller holder1
Pan head wood screw2 (Ø3.1 x 16L)
Purifying filter1
Deodorizing filter1
Battery2
Mounting screw6 (Ø4 x 25L)
Installation manual1
Installation manual1
Owner's manual1
RAS-M10UKCV-E, RAS-M13UKCV-E, RAS-M16UKCV-E
RAS-4M27YACV-E
RAS-M10UKCV-E RAS-M13UKCV-E RAS-M16UKCV-E
RAS-M10UKCV-E RAS-M13UKCV-E RAS-M16UKCV-E
RAS-4M27YACV-E
RAS-M10UKCV-E RAS-M13UKCV-E RAS-M16UKCV-E
RAS-4M27YACV-E
RAS-M10UKCV-E RAS-M13UKCV-E RAS-M16UKCV-E
RAS-4M27YACV-E
– 4 –
1-2. Specifications of Performance When Each Indoor Unit is Combined with other Unit
pply
p
g
p
Outdoor Unit : RAS-4M27YAV-E
<Cooling/220V>
Power
su
(V)
2201 unit10–––2.7–––
eratin
O
status
2 units1010––2.702.70––
3 units101010–2.532.532.53–
4 units101010101.981. 981.981.98
Indoor unitUnit capacity (kW)
ABCD A B C D
13–––3.7–––
16–––4.5–––
1310––3.412.49––
1610––3.942.36––
1313––3.153.15––
1613––3.733.07––
1616––3.603.60––
131010–3.132.282.28–
161010–3.502.102.10–
131310–2.822.822.06–
161310–3.222.651.93–
131313–2.602.602.60–
161610–3.043.041.82–
161313–2.992.462.46–
161613–2.802.802.30–
161616–2.672.672.67–
131010102.481.811.811.81
161010102.861.711.711.71
131310102.312.311.691.69
161310102.652.181.591.59
131313102.142.142.141.57
161313102.472.032.031.48
131313132.002.002.002.00
161610102.502.501.501.50
Cooling
capacity
(kW)
2.7
(1.4 to 3.2)
3.7
(1.4 to 4.4)
4.5
(1.4 to 5.0)
5.4
(2.5 to 6.3)
5.9
(2.7 to 6.6)
6.3
(2.9 to 6.9)
6.3
(2.9 to 6.9)
6.8
(3.0 to 7.2)
7.2
(3.2 to 7.5)
7.6
(3.8 to 8.2)
7.7
(3.9 to 8.3)
7.7
(4.0 to 8.5)
7.7
(4.0 to 8.5)
7.8
(4.1 to 8.6)
7.8
(4.1 to 8.6)
7.9
(4.1 to 8.7)
7.9
(4.1 to 8.7)
7.9
(4.2 to 8.9)
8.0
(4.3 to 9.0)
7.9
(4.0 to 8.7)
7.9
(4.1 to 8.8)
8.0
(4.1 to 9.0)
8.0
(4.1 to 9.0)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
Power
consum
(640 to 1520)
(640 to 2000)
(640 to 2040)
(660 to 2220)
(670 to 2400)
(670 to 2400)
(690 to 2570)
(700 to 2750)
(950 to 2720)
(960 to 2740)
(960 to 2790)
(960 to 2790)
(970 to 2810)
(970 to 2810)
(970 to 2830)
(970 to 2830)
(970 to 2880)
(980 to 2900)
(930 to 2800)
(940 to 2820)
(940 to 2860)
(940 to 2860)
(950 to 2880)
(950 to 2880)
(950 to 2900)
(950 to 2900)
(950 to 2900)
tion
(W)
750
(640 to 950)
1200
1650
1530
1810
2040
2040
2320
2550
2400
2410
2410
2410
2430
2430
2440
2440
2440
2450
2450
2450
2500
2500
2500
2500
2500
2500
2500
Operating
current
(A)
3.87
(3.68 to 4.64)
5.74
(3.68 to 7.20)
7.81
(3.68 to 9.28)
7.10
(3.64 to 9.46)
8.40
(3.75 to 10.30)
9.46
(3.81 to 11.13)
9.46
(3.81 to 11.13)
10.76
(3.92 to 11.92)
11.83
(3.98 to 12.76)
11.13
(4.80 to 12.62)
11.18
(4.85 to 12.71)
11.18
(4.85 to 12.94)
11.18
(4.85 to 12.94)
11.27
(4.90 to 13.03)
11.27
(4.90 to 13.03)
11.32
(4.90 to 13.13)
11.32
(4.90 to 13.13)
11.32
(4.90 to 13.36)
11.36
(4.95 to 13.45)
11.36
(4.70 to 12.99)
11.36
(4.75 to 13.08)
11.60
(4.75 to 13.27)
11.60
(4.75 to 13.27)
11.60
(4.80 to 13.36)
11.60
(4.80 to 13.36)
11.60
(4.80 to 13.45)
11.60
(4.80 to 13.45)
11.60
(4.80 to 13.45)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
Indoor: DB27˚C/WB19˚C
Outdoor: DB35˚C
Air flow: High
12
Pipe length: 5m x 4
4 units operating
10
8
6
Current (A)
4
2
0
0
1020304050607080
Inverter output frequency (rps)
220V
240V
230V
14
• Conditions
Indoor: DB20˚C
12
Outdoor: DB7˚C / WB6˚C
Air flow: High
10
Pipe length: 5m x 4
4 units operating
8
6
Current (A)
4
2
0
101002030405060708090
0
Inverter output frequency (rps)
1-2-2. Capacity Variation Ratio According to Outdoor Temperature
110
100
90
Current limited start
110
• Conditions
Indoor: DB20˚C
100
Air flow: High
Pipe length: 5m x 4
4 units operating
90
220V
240V
230V
80
70
• Conditions
Indoor: DB27˚C/WB19˚C
Indoor air flow : High
60
Cooling capacity ratio (%)
Pipe length: 5m x 4
4 units operating
50
33 34 35 36 37 38 39 40 41 4243 44
32
Outdoor temp. (˚C)
80
70
60
Heating capacity ratio (%)
50
10
-
1-2-3. Capacity Variation Ratio According to Pipe Length
110
105
100
95
• Conditions
90
Indoor: DB27˚C/WB19˚C
Outdoor: DB35˚C
85
Indoor air flow: High
Coolimg capacity ratio (%)
4 units operating
80
0
Standard pipe length 20m
1020304050607080
Total pipe length (m)
110
105
100
95
90
Heating capacity ratio (%)
85
80
0
-9-8-7-6-5-4-3-2-1012345678910
Outdoor temp. (˚C)
Standard pipe length 20m
• Conditions
Indoor: DB20˚C
Outdoor: DB7˚C/WB6˚C
Indoor air flow: High
4 units operating
1020304050607080
Total pipe length (m)
– 20 –
1-3. Electrical Data
Outdoor Unit : RAS-4M27YAV-E
<Cooling>
Combination of
indoor unit operation
Hz
Vol ts-
Ph.
SystemCompressorFan motor FLA
Voltage rangePower supply
Min.Max.MCAICF
MOCP
(Amps)
MSCRLAIndoorOutdoor
1 unit
2 units
3 units
10–––4.484.4820 3.063.060.15 x 1 = 0.150.5
13–––6.706.70204.844.840.15 x 1 = 0.150.5
16–––9.189.18206.826.820.15 x 1 = 0.150.5
10 10––8.298.29205.995.990.15 x 2 = 0.300.5
13 10––9.849.84207.237.230.15 x 2 = 0.300.5
16 10––11.1111.11208.258.250.15 x 2 = 0.300.5
13 13––11.1111.11208.258.250.15 x 2 = 0.300.5
16 13––12.6612.66209.499.490.15 x 2 = 0.300.5
16 16––13.9413.942010.5110.510.15 x 2 = 0.300.5
10 1010–13.0813.08209.709.700.15 x 3 = 0.450.5
13 1010–13.1313.13209.749.740.15 x 3 = 0.450.5
16 1010–13.1313.13209.749.740.15 x 3 = 0.450.5
13 1310–13.1313.13209.749.740.15 x 3 = 0.450.5
16 1310–13.2413.24209.839.830.15 x 3 = 0.450.5
50 or 60 230–1198 264
13 1313–13.2413.24209.839.830.15 x 3 = 0.450.5
16 1610–13.3013.30209.889.880.15 x 3 = 0.450.5
16 1313–13.3013.30209.889.880.15 x 3 = 0.450.5
16 1613–13.3013.30209.889.880.15 x 3 = 0.450.5
16 1616–13.3513.35209.929.920.15 x 3 = 0.450.5
4 units
10 1010 1013.3113.31209.779.770.15 x 4 = 0.600.5
13 1010 1013.3113.31209.779.770.15 x 4 = 0.600.5
16 1010 1013.5913.59209.999.990.15 x 4 = 0.600.5
13 1310 1013.5913.59209.999.990.15 x 4 = 0.600.5
16 1310 1013.5913.59209.999.990.15 x 4 = 0.600.5
13 1313 1013.5913.59209.999.990.15 x 4 = 0.600.5
16 1313 1013.5913.59209.999.990.15 x 4 = 0.600.5
13 1313 1313.5913.59209.999.990.15 x 4 = 0.600.5
16 1610 10
13.5913.59209.999.990.15 x 4 = 0.600.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
MCA : Minimum Circuit Amps.
ICF: Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP: Maximum Overcurrent Protection (Fuse only)
MSC : Maximum Starting Current
FLA: Full Load Amps.
RLA: Rated Load Amps. RLA under conditions on the right.
Indoor temp.(°C)2719
Outdoor temp. (°C)3 5—
DBWB
– 21 –
Outdoor Unit : RAS-4M27YAV-E
<Heating>
Combination of
indoor unit operation
Hz
Vol ts-
Ph.
SystemCompressorFan motor FLA
Voltage rangePower supply
Min.Max.MCAICF
MOCP
(Amps)
MSCRLAIndoorOutdoor
1 unit
2 units
3 units
10–––7.887.88205.785.780. 15 x 1 = 0.150.5
13–––11.2011.20208.448.440.15 x 1 = 0.150.5
16–––13.1513.152010.0010.000.15 x 1 = 0.150.5
10 10––11.4511.45208.528.520.15 x 2 = 0.300.5
13 10––12.6612.66209.499.490.15 x 2 = 0.300.5
16 10––13.5513.552010.2010.200.15 x 2 = 0.300.5
13 13––13.5513.552010.2010.200.15 x 2 = 0.300.5
16 13––14.7814.782011.1811.180.15 x 2 = 0.300.5
16 16––15.6615.662011.8911.890.15 x 2 = 0.300.5
10 1010–12.5112.51209.259.250.15 x 3 = 0.450.5
13 1010–12.8012.80209.489.480.15 x 3 = 0.450.5
16 1010–12.8012.80209.489.480.15 x 3 = 0.450.5
13 1310–12.8012.80209.489.480.15 x 3 = 0.450.5
16 1310–13.0813.08209.709.700.15 x 3 = 0.450.5
50 or 60 230–1198 264
13 1313–13.0813.08209.709.700.15 x 3 = 0.450.5
16 1610–13.3513.35209.929.920.15 x 3 = 0.450.5
16 1313–13.3513.35209.929.920.15 x 3 = 0.450.5
16 1613–13.3513.35209.929.920.15 x 3 = 0.450.5
16 1616–13.6313.632010.1410.140.15 x 3 = 0.450.5
4 units
10 1010 1011.3811.38208.228.220.15 x 4 = 0.600.5
13 1010 1011.3811.38208.228.220.15 x 4 = 0.600.5
16 1010 1012.2012.20208.888.880.15 x 4 = 0.600.5
13 1310 1012.2012.20208.888.880.15 x 4 = 0.600.5
16 1310 1012.2012.20208.888.880.15 x 4 = 0.600.5
13 1313 1012.2012.20208.888.880.15 x 4 = 0.600.5
16 1313 1012.2012.20208.888.880.15 x 4 = 0.600.5
13 1313 1312.2012.20208.888.880.15 x 4 = 0.600.5
16 1610 10
12.2012.20208.888.880.15 x 4 = 0.600.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
MCA : Minimum Circuit Amps.
ICF: Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP: Maximum Overcurrent Protection (Fuse only)
MSC : Maximum Starting Current
FLA: Full Load Amps.
RLA: Rated Load Amps. RLA under conditions on the right.
Indoor temp.(°C)20—
Outdoor temp. (°C) 76
DBWB
– 22 –
Outdoor Unit : RAS-4M27YACV-E
<Cooling>
Combination of
indoor unit operation
Hz
Vol ts-
Ph.
SystemCompressorFan motor FLA
Voltage rangePower supply
Min.Max.MCAICF
MOCP
(Amps)
MSCRLAIndoorOutdoor
1 unit
2 units
3 units
10–––4.484.4820 3.063.060.15 x 1 = 0.150.5
13–––6.706.70204.844.840.15 x 1 = 0.150.5
16–––9.189.18206.826.820.15 x 1 = 0.150.5
10 10––8.298.29205.995.990.15 x 2 = 0.300.5
13 10––9.849.84207.237.230.15 x 2 = 0.300.5
16 10––11.1111.11208.258.250.15 x 2 = 0.300.5
13 13––11.1111.11208.258.250.15 x 2 = 0.300.5
16 13––12.6612.66209.499.490.15 x 2 = 0.300.5
16 16––13.9413.942010.5110.510.15 x 2 = 0.300.5
10 1010–13.0813.08209.709.700.15 x 3 = 0.450.5
13 1010–13.1313.13209.749.740.15 x 3 = 0.450.5
16 1010–13.1313.13209.749.740.15 x 3 = 0.450.5
13 1310–13.1313.13209.749.740.15 x 3 = 0.450.5
16 1310–13.2413.24209.839.830.15 x 3 = 0.450.5
50 or 60 230–1198 264
13 1313–13.2413.24209.839.830.15 x 3 = 0.450.5
16 1610–13.3013.30209.889.880.15 x 3 = 0.450.5
16 1313–13.3013.30209.889.880.15 x 3 = 0.450.5
16 1613–13.3013.30209.889.880.15 x 3 = 0.450.5
16 1616–13.3513.35209.929.920.15 x 3 = 0.450.5
4 units
10 1010 1013.3113.31209.779.770.15 x 4 = 0.600.5
13 1010 1013.3113.31209.779.770.15 x 4 = 0.600.5
16 1010 1013.5913.59209.999.990.15 x 4 = 0.600.5
13 1310 1013.5913.59209.999.990.15 x 4 = 0.600.5
16 1310 1013.5913.59209.999.990.15 x 4 = 0.600.5
13 1313 1013.5913.59209.999.990.15 x 4 = 0.600.5
16 1313 1013.5913.59209.999.990.15 x 4 = 0.600.5
13 1313 1313.5913.59209.999.990.15 x 4 = 0.600.5
16 1610 10
13.5913.59209.999.990.15 x 4 = 0.600.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKCV-E, 13 : RAS-M13UKCV-E, 16 : RAS-M16UKCV-E
MCA : Minimum Circuit Amps.
ICF: Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP: Maximum Overcurrent Protection (Fuse only)
MSC : Maximum Starting Current
FLA: Full Load Amps.
RLA: Rated Load Amps. RLA under conditions on the right.
Indoor temp.(°C)2719
Outdoor temp. (°C)3 5—
DBWB
– 23 –
Outdoor Unit : RAS-3M26YAV-E
<Cooling>
Combination of
indoor unit operation
Hz
Vol ts-
Ph.
SystemCompressorFan motor FLA
Voltage rangePower supply
Min.Max.MCAICF
MOCP
(Amps)
MSCRLAIndoorOutdoor
1 unit
2 units
3 units
10––4.484.4820 3.06 3.060.15 x 1 = 0.150. 5
13––6.706.70204.844.840.15 x 1 = 0.150.5
16––9.189.18206.826.820.15 x 1 = 0.150.5
1010–8.298.29205.995.990.15 x 2 = 0.300.5
1310–9.849.84207.237.230.15 x 2 = 0.300.5
1610–11.1111.11208.258.250.15 x 2 = 0.300. 5
1313–11.1111.11208.258.250.15 x 2 = 0.300. 5
1613–12.6612.66209.499.490.15 x 2 = 0.300.5
1616–13.9413.942010.5110.510.15 x 2 = 0.300.5
10101012.1312.13208.948.940.15 x 3 = 0.450.5
13101012.1312.13208.948.940.15 x 3 = 0.450.5
16101012.1312.13208.948.940.15 x 3 = 0.450.5
13131012.1312.13208.948.940.15 x 3 = 0.450.5
16131012.2412.24209.039.030.15 x 3 = 0.450.5
13131312.2412.24209.039.030.15 x 3 = 0.450.5
16161012.2412.24209.039.030.15 x 3 = 0.450.5
16131312.2412.24209.039.030.15 x 3 = 0.450.5
161613
50 or 60 230–1198 264
12.2412.24209.039.030.15 x 3 = 0.450.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
MCA : Minimum Circuit Amps.
ICF: Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP: Maximum Overcurrent Protection (Fuse only)
MSC : Maximum Starting Current
FLA: Full Load Amps.
RLA: Rated Load Amps. RLA under conditions on the right.
Indoor temp.(°C)2719
Outdoor temp. (°C)35—
DBWB
– 24 –
Outdoor Unit : RAS-3M26YAV-E
<Heating>
Combination of
indoor unit operation
Hz
Vol ts-
Ph.
SystemCompressorFan motor FLA
Voltage rangePower supply
Min.Max.MCAICF
MOCP
(Amps)
MSCRLAIndoorOutdoor
1 unit
2 units
3 units
10––8.158.15206.006.000.15 x 1 = 0.150.5
13––11.2011.20208.448.440.15 x 1 = 0.150.5
16––13.1513.152010.0010.000.15 x 1 = 0.150.5
1010–11.1611.16208.298.290.15 x 2 = 0.300.5
1310–12.2312.23209.149.140.15 x 2 = 0.300.5
1610–13.0013.00209.769.760.15 x 2 = 0.300.5
1313–13.0013.00209.769.760.15 x 2 = 0.300.5
1613–14.0014.002010.5610.560.15 x 2 = 0.300.5
1616–14.7814.782011.1811.180.15 x 2 = 0.300.5
10101012.5112.51209.259.250.15 x 3 = 0.450.5
13101012.8512.85209.529.520.15 x 3 = 0.450.5
16101013.2413.24209.839.830.15 x 3 = 0.450.5
13131013.2413.24209.839.830.15 x 3 = 0.450.5
16131013.2413.24209.839.830.15 x 3 = 0.450.5
13131313.2413.24209.839.830.15 x 3 = 0.450.5
16161013.5813.582010.1010.100.15 x 3 = 0.450.5
16131313.5813.582010.1010.100.15 x 3 = 0.450.5
161613
50 or 60 230–1198264
13.9013.902010.3610.360.15 x 3 = 0.450.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
MCA : Minimum Circuit Amps.
ICF: Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP: Maximum Overcurrent Protection (Fuse only)
MSC : Maximum Starting Current
FLA: Full Load Amps.
RLA: Rated Load Amps. RLA under conditions on the r ight.
Indoor temp.(°C)20—
Outdoor temp. (°C) 76
DBWB
– 25 –
2. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC
(R410A) which does not damage the ozone layer.
The working pressure of the new refrigerant R410A
is 1.6 times higher than conventional refrigerant
(R22). The refrigerating oil is also changed in
accordance with change of refrigerant, so be careful
that water, dust, and existing refrigerant or refrigerating oil are not entered in the refrigerant cycle of the
air conditioner using the new refrigerant during
installation work or servicing time.
The next section describes the precautions for air
conditioner using the new refrigerant. Conforming to
contents of the next section together with the
general cautions included in this manual, perform
the correct and safe work.
2-1. Safety During Installation/Servicing
As R410A’s pressure is about 1.6 times higher than
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materials exclusiv e for R410A, it is necessary to carry out
installation/servicing safely while taking the following
precautions into consideration.
(1) Never use refrigerant other than R410A in an air
conditioner which is designed to operate with
R410A.
If other refrigerant than R410A is mixed, pressure in the refrigeration cycle becomes abnormally high, and it may cause personal injury, etc.
by a rupture.
(2) Confirm the used refrigerant name, and use
tools and materials exclusiv e for the refrigerant
R410A.
The refrigerant name R410A is indicated on the
visible place of the outdoor unit of the air conditioner using R410A as refrigerant. To prevent
mischarging, the diameter of the service port
differs from that of R22.
(3) If a refrigeration gas leakage occurs during
installation/servicing, be sure to ventilate fully.
If the refrigerant gas comes into contact with fire,
a poisonous gas may occur.
(4) When installing or removing an air conditioner,
do not allow air or moisture to remain in the
refrigeration cycle. Otherwise, pressure in the
refrigeration cycle may become abnormally high
so that a rupture or personal injury may be
caused.
(5) After completion of installation work, check to
make sure that there is no refrigeration gas
leakage.
If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.
(6) When an air conditioning system charged with a
large volume of refrigerant is installed in a small
room, it is necessary to exercise care so that,
even when refrigerant leaks , its concentration
does not exceed the marginal level.
If the refrigerant gas leakage occurs and its
concentration exceeds the marginal level, an
oxygen starvation accident may result.
(7) Be sure to carry out installation or removal
according to the installation manual.
Improper installation may cause refrigeration
trouble, water leakage, electric shock, fire, etc.
(8) Unauthorized modifications to the air conditioner
may be dangerous. If a breakdown occurs
please call a qualified air conditioner technician
or electrician.
Improper repair’s may result in water leakage,
electric shock and fire, etc.
2-2. Refrigerant Piping Installation
2-2-1. Piping Materials and Joints Used
For the refrigerant piping installation, copper pipes
and joints are mainly used. Copper pipes and joints
suitable for the refrigerant must be chosen and
installed. Furthermore, it is necessary to use clean
copper pipes and joints whose interior surfaces are
less affected by contaminants.
(1) Copper Pipes
It is necessary to use seamless copper pipes
which are made of either copper or copper alloy
and it is desirable that the amount of residual oil
is less than 40 mg/10 m. Do not use copper
pipes having a collapsed, deformed or discolored portion (especially on the interior surface).
Otherwise, the expansion v alve or capillary tube
may become blocked with contaminants.
As an air conditioner using R410A incurs
pressure higher than when using R22, it is
necessary to choose adequate materials.
Thicknesses of copper pipes used with R410A
are as shown in Table 2-2-1. Never use copper
pipes thinner than 0.8 mm even when it is
available on the market.
– 26 –
Table 2-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
Nominal diameterOuter diameter (mm)
1/4 6.35
3/8 9.52
1/212.70
(2) Joints
For copper pipes, flare joints or socket joints are
used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes
cannot be used for pipings whose outer
diameter exceeds 20 mm. In such a case,
socket joints can be used.
Sizes of flare pipe ends, flare joint ends and
flare nuts are as shown in Tables 2-2-3 to 22-6 below .
R410AR22
0.800.80
0.800.80
0.800.80
b) Socket Joints
Socket joints are such that they are brazed
for connections, and used mainly f or thick
pipings whose diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in
Table 2-2-2.
Table 2-2-2 Minimum thicknesses of socket joints
Nominal diameter
1/4
3/8
1/2
Reference outer diameter of
copper pipe jointed (mm)
2-2-2. Processing of Piping Materials
When performing the refrigerant piping installation,
care should be taken to ensure that water or dust
does not enter the pipe interior, that no other oil
other than lubricating oils used in the installed air
conditioner is used, and that refrigerant does not
leak. When using lubricating oils in the piping
processing, use such lubricating oils whose water
content has been removed. When stored, be sure to
seal the container with an airtight cap or any other
cover.
Minimum joint thickness (mm)
6.35
9.52
12.70
(1) Flare Processing Procedures and Precautions
a) Cutting the Pipe
By means of a pipe cutter, slowly cut the pipe
so that it is not deformed.
b) Removing Burrs and Chips
If the flared section has chips or burrs,
refrigerant leakage may occur. Carefully
remove all b urrs and clean the cut surface
before installation.
0.50
0.60
0.70
– 27 –
c) Insertion of Flare Nut
d) Flare Processing
Make certain that a clamp bar and copper
pipe have been cleaned.
By means of the clamp bar, perform the flare
processing correctly.
Use either a flare tool for R410A or conventional flare tool.
Table 2-2-3 Dimensions related to flare processing for R410A
Flare processing dimensions differ according
to the type of flare tool. When using a conventional flare tool, be sure to secure “dimen-
sion A” by using a gauge f or size adjust-
ment.
ØD
A
Fig. 2-2-1 Flare processing dimensions
Nominal
diameter
1/4
3/8
1/2
Nominal
diameter
1/4
3/8
1/2
Outer
diameter
(mm)
6.35
9.52
12.70
Thickness
(mm)
0.8
0.8
0.8
Flare tool for
R410A clutch type
0 to 0.51.0 to 1.51.5 to 2.0
0 to 0.51.0 to 1.51.5 to 2.0
0 to 0.51.0 to1.52.0 to 2.5
Table 2-2-4 Dimensions related to flare processing for R22
Outer
diameter
(mm)
6.35
9.52
12.70
Thickness
(mm)
0.8
0.8
0.8
Flare tool for
R22 clutch type
0 to 0.50.5 to 1.01.0 to 1.5
0 to 0.50.5 to 1.01.0 to 1.5
0 to 0.50.5 to1.01.5 to 2.0
A (mm)
Conventional flare tool
Clutch typeWing nut type
A (mm)
Conventional flare tool
Clutch typeWing nut type
Nominal
diameter
1/4
3/8
1/2
Table 2-2-5 Flare and flare nut dimensions for R410A
Outer diameter
(mm)
6.35
9.52
12.70
Thickness
(mm)
0.8
0.8
0.8
Dimension (mm)
ABCD
9.1 9.2 6.513
13.213.5 9.720
16.616.012.923
– 28 –
Flare nut
width
(mm)
17
22
26
Table 2-2-6 Flare and flare nut dimensions for R22
Nominal
diameter
1/4
3/8
1/2
Outer diameter
(mm)
6.35
9.52
12.70
Thickness
(mm)
0.8
0.8
0.8
45˚ to 46˚
Dimension (mm)
ABCD
9.0 9.2 6.513
13.013.5 9.720
16.216.012.920
BA
43˚ to 45˚
C
Flare nut
width
(mm)
17
22
24
D
Fig. 2-2-2 Relations between flare nut and flare seal surface
(2) Flare Connecting Procedures and Precautions
a) Make sure that the flare and union portions
do not have any scar or dust, etc.
b) Correctly align the processed flare surface
with the union axis.
c) Tighten the flare with designated torque by
means of a torque wrench. The tightening
torque for R410A is the same as that for
conventional R22. Incidentally, when the
torque is weak, the gas leakage may occur.
Table 2-2-7 Tightening torque of flare for R410A [Reference values]
Nominal
diameter
Outer diameter
(mm)
Note :
When applying oil to the flare surface, be sure to use
oil designated by the manufacturer. If any other oil is
used, the lubricating oils may deteriorate and cause
the compressor to burn out.
Tightening torque
N•m (kgf•cm)
When it is strong, the flare nut may crack and
may be made non-removable. When choosing the tightening torque, comply with values
designated by manufacturers. Tab le 2-2-7
shows reference v alues.
Tightening torque of torque
wrenches available on the market
N•m (kgf•cm)
1/4
3/8
1/2
6.35
9.52
12.70
14 to 18 (140 to 180)
33 to 42 (330 to 420)
50 to 62 (500 to 620)
– 29 –
16 (160), 18 (180)
42 (420)
55 (550)
2-3. Tools
2-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to
prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and
opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as gener ation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
(1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
(2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
(3) Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
(Opposite side 4mm)
(11)Tape measure
(12)Metal saw
Also prepare the following equipments for other installation method and run check.
(1) Clamp meter
(2) Thermometer
(3) Insulation resistance tester
(4) Electroscope
– 30 –
2-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.
Recover the refrigerant, and check no refrigerant
remains in the equipment.
Connect the charge hose to packed valve service
port at the outdoor unit’s gas side.
When the compound gauge’s pointer has indicated
–0.1 Mpa (–76 cmHg), place the handle Low in the
fully closed position, and turn off the vacuum
pump’s power switch.
Connect the charge hose of the vacuum pump
adapter.
Open fully both packed valves at liquid and gas
sides.
Place the handle of the gauge manifold Low in the
fully opened position, and turn on the vacuum
pump’s power switch. Then, evacuating the
refrigerant in the cycle.
Never charge refrigerant exceeding the specified amount.
Q
If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
R
Do not carry out additional charging.
S
Keep the status as it is for 1 to 2 minutes, and ensure
that the compound gauge’s pointer does not return.
Set the refrigerant cylinder to the electronic balance,
connect the connecting hose to the cylinder and the
connecting port of the electronic balance, and charge
liquid refrigerant.
(For refrigerant charging, see the figure below.)
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury.
(INDOOR unit)
Refrigerant cylinder
(With siphon pipe)
Check valve
Open/Close valve
for charging
Electronic balance for refrigerant charging
Fig. 2-4-1 Configuration of refrigerant charging
(Liquid side)
(Gas side)
– 31 –
(OUTDOOR unit)
Opened
Closed
Service port
Be sure to make setting so that liquid can be charged.
Q
When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
R
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
[ Cylinder with siphon ][ Cylinder without siphon ]
Refrigerant
cylinder
Gauge manifold
OUTDOOR unit
Gauge manifold
cylinder
Refrigerant
OUTDOOR unit
Electronic
balance
2-5. Brazing of Pipes
2-5-1. Materials for Brazing
(1) Silver brazing filler
Silver brazing filler is an alloy mainly composed
of silver and copper. It is used to join iron, copper
or copper alloy, and is relatively expen-sive
though it excels in solderability.
(2) Phosphor bronze brazing filler
Phosphor bronze brazing filler is generally used
to join copper or copper alloy.
(3) Low temperature brazing filler
Low temperature brazing filler is generally called
solder, and is an alloy of tin and lead. Since it is
weak in adhesive strength, do not use it for
refrigerant pipes.
Siphon
Electronic
balance
Fig. 2-4-2
R410A refrigerant is HFC mixed refrigerant.
Therefore, if it is charged with gas, the composition of the charged refrigerant changes and
the characteristics of the equipment varies.
Q Phosphor bronze brazing filler tends to react
with sulfur and produce a fragile compound
water solution, which may cause a gas leakage. Therefore, use any other type of brazing
filler at a hot spring resort, etc., and coat the
surface with a paint.
R When performing brazing again at time of
servicing, use the same type of brazing filler.
2-5-2. Flux
(1) Reason why flux is necessary
• By removing the oxide film and any foreign
matter on the metal surface, it assists the flow
of brazing filler.
• In the brazing process, it prevents the metal
surface from being oxidized.
• By reducing the brazing filler’s surface tension,
the brazing filler adheres better to the treated
metal.
– 32 –
(2) Characteristics required for flux
Nitrogen gas
cylinder
Pipe
Flow meter
M
Stop valve
From Nitrogen cylinder
Nitrogen
gas
Rubber plug
• Activated temperature of flux coincides with the
brazing temperature.
• Due to a wide effective temperature range, flux
is hard to carbonize.
• It is easy to remove slag after brazing.
• The corrosive action to the treated metal and
brazing filler is minimum.
• It excels in coating performance and is harm-
less to the human body.
As the flux works in a complicated manner as
described above, it is necessary to select an
adequate type of flux according to the type and
shape of treated metal, type of brazing filler and
brazing method, etc.
(3) Types of flux
• Noncorrosive flux
Generally, it is a compound of borax and boric
acid.
It is effective in case where the brazing temperature is higher than 800°C.
• Activated flux
Most of fluxes generally used for silver brazing
are this type.
It features an increased oxide film removing
capability due to the addition of compounds
such as potassium fluoride, potassium chloride and sodium fluoride to the borax-boric acid
compound.
2-5-3. Brazing
As brazing work requires sophisticated techniques,
experiences based upon a theoretical knowledge, it
must be performed by a person qualified.
In order to prevent the oxide film from occurring in
the pipe interior during brazing, it is effective to
proceed with brazing while letting dry Nitrogen gas
(N2) flow.
Never use gas other than Nitrogen gas.
(1) Brazing method to prevent oxidation
Attach a reducing valve and a flow-meter to
Q
the Nitrogen gas cylinder.
Use a copper pipe to direct the piping mate-
R
rial, and attach a flow-meter to the cylinder.
Apply a seal onto the clearance between the
S
piping material and inserted copper pipe for
Nitrogen in order to prevent backflow of the
Nitrogen gas.
When the Nitrogen gas is flowing, be sure to
T
keep the piping end open.
Adjust the flow rate of Nitrogen gas so that it
U
is lower than 0.05 m³ /Hr or 0.02 MPa (0.2kgf/
cm²) by means of the reducing valve.
After performing the steps above, keep the
V
Nitrogen gas flowing until the pipe cools down
to a certain extent (temperature at which
pipes are touchable with hands).
Remove the flux completely after brazing.
W
(4) Piping materials for brazing and used braz-
ing filler/flux
Piping
material
Copper - Copper
Copper - Iron
Iron - Iron
Do not enter flux into the refrigeration cycle.
Q
When chlorine contained in the flux remains
R
within the pipe, the lubricating oil deteriorates. Therefore, use a flux which does not
contain chlorine.
When adding water to the flux, use water
S
which does not contain chlorine (e.g. distilled
water or ion-exchange water).
(For 10,13 series ; Flare ∅9.52
For 16 series ; Flare ∅12.7)
Hanger
For stud bolt (∅6)
Hanger
150150160160
Installation plate outline
Center line
For stud bolt
(∅8~∅10)
26
Minimum
distance
to ceiling
170 or more
32
9090
4519040
160
5718
Wireless remote control
3-2. Outdoor Unit
RAS-4M27YAV-E/RAS-4M27YACV-E/RAS-3M26YAV-E
Anchor bolt
(4-Ø12 x 17 hole)
400
Knock out
Ø20 x 60hole
92
17.5
365
(For anchor bolt)
17.5
150600
Fan guardHandle
795
410
25
Outdoor air temperature sensor
Ø25 hole
Ø8 hole
40
900
Ø510
280
19
116
87
12
5050
150
86
3-Ø3. 5 hole
4040
2112
120
12
58
Knock out
25
51438
320
164
91
Liquid valve
Gas valve
Service port
5353535353905353
Z
95
4 Units Multi Model Only
D unit
C unit
B unit
A unit
Connecting pipe port (Ø6.35)
Connecting pipe port (Ø9.52)
Connecting pipe port (Ø6.35)
Connecting pipe port (Ø9.52)
Connecting pipe port (Ø6.35)
Connecting pipe port (Ø9.52)
Connecting pipe port (Ø6.35)
Connecting pipe port (Ø12.7)
Table 4-1-1 Simple check points for diagnosing faults
Check items
OPERATION
1
INDICATOR
TERMINAL
2
BLOCK
FUSE
3
6.3A
DC 5V
4
DC 12V
5
DC 35V
6
(DC310 ~ 340V)
Refer to the service data for the detailed failure diagnosis.
Check to see if the OPERATION indicator goes on and off when the main switch
or breaker is turned on. (Check the primary and secondary voltage of transformer.)
Check for power supply voltage between
(Check the primary and secondary voltage of transformer.)
Check for fluctuate voltage between
Check to see if the fuse blows out.
(Check the R04 of the varistor.)
Check the voltage at the No.4 pin on CN13 connector of the infrared receiver.
(Check the transformer and the power supply circuit of the rated voltage.)
Check for voltage at the while lead of louver motor.
(Check the transformer and the power supply circuit of the rated voltage.)
Check the voltage at the No.1 pin on CN10 connector.
(Check the DB01, R05 and C03.)
Diagnosis result
and
– . (DC 15 ~ 60V)
. (Refer to the name plate.)
– 36 –
Color
Identification
BRW : BROWN
RED : RED
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
GRN : GREEN &
&YEL YELLOW
GRN : GREEN
4-2. Outdoor Unit
RAS-4M27YAV-E/RAS-4M27YACV-E/RAS-3M26YAV-E
NOTE
IGBT: Insulated Gate Bipolar
PMV: Pulse Modulating Valve
TD: Discharge Temp. sensor
TGa to TGd : Temp. sensor at A to D unit
For protection of switching power source (F04)
For protection of converter module breakage
For protection of inverter input overcurrent
For protection of switching power source (F300)
For protection of power source
Model name
SC-20-01J-A
SC-20-S03J
SWT-43
ICF-140-60-1
G5N-1A
G4A-1A-PE
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
—
—
LLQ2G761KHUATF
6MBI40SS-060-01
DA220A2F-20L
US622KXTMQO
MP7004
CH-47-Z-K
CH-43-Z-K
Rating
AC2 50V, 20A, 0.15mH
AC 250V, 20A, 0.3mH
Primary side DC 280V
Secondary side :
7.5V x 1, 13V x 1
26.5V x 3, 16V x 1, 15V x 1
DC 140V, 60W
Coil: DC 12V
Contact : 2A, AC250V
Coil: DC 12V
Contact : 20A, AC250V
64kΩ (20°C)
10kΩ (25°C)
10kΩ (25°C)
10kΩ (25°C)
10kΩ (25°C)
10kΩ (25°C)
10kΩ (25°C)
10kΩ (25°C)
20A, AC 250V
20A, AC 250V
3.15A, AC 250V
15A, AC 250V
30A, AC 250V
3.15A, AC 250V
6.3A, AC 250V
DC 400V, 760µF
600V, 40A
3 phases, 4 poles, 2000W
OFF : 125 ± 4°C, ON : 90 ± 5°C
Diode : 600V, 20A
measurement
Gauge attaching port
Vacuum pump
connecting port
Accumulating
tank 1500cc
TS
Packed valve (Gas side)
(Ø12.7)
Temp. measurement
T2
Muffler
Ø25 x 160L
TD
Compressor
DA220A2F-20L
Propeller fan
Outdoor unit
Packed valve
(Liquid side)
(Ø9.52)
TE
TO
Refrigerant amount : 2.4kg (R410A)
NOTE : Gas leak check position
Refrigerant flow (Cooling)
Refrigerant flow (Heating)
NOTE
• The maximum pipe length of this air conditioner is 50 m. The additional charging of refrigerant is unnecesary
because this conditioner is designed with charge-less specification.
• Connection of only one indoor unit is unavailable. Two or more indoor units should be connected.
– 42 –
6-1. Operation Data
p
g
p
p
Outdoor Unit : RAS-4M27YAV-E
<Cooling>
Temp erat ur e
condition
IndoorOutdoor
27 /1935 / –
No. of
o
units
1 unit
2 units
3 units
eratin
Operating combination
ABCD
10–––0.8 to 1.0 9 to 1145 to 47HighMED22
13–––0.7 to 0.9 8 to 1046 to 48HighMED35
16–––0.6 to 0.8 7 to 947 to 49HighMED45
1010––0.8 to 1.010 to 1247 to 49HighMED42
1310––0.8 to 1.010 to 1248 to 50HighMED46
1610––0.8 to 1.010 to 1249 to 51HighMED50
1313––0.8 to 1.010 to 1250 to 52HighMED54
1613––0.7 to 0.9 9 to 1151 to 53HighMED58
1616––0.7 to 0.9 9 to 1152 to 54HighMED62
101010–0.8 to 1.011 to 1351 to 53HighMED60
131010–0.8 to 1.011 to 1351 to 53HighMED60
161010–0.8 to 1.011 to 1351 to 53HighMED60
131310–0.8 to 1.011 to 1351 to 53HighMED60
161310–0.8 to 1.011 to 1351 to 53HighMED60
131313–0.8 to 1.011 to 1351 to 53HighMED60
(Unit)
Standard
ressure
P (MPa)
Heat exchanger
pipe temp.
T1 (°C)T2 (°C)
Indoor
fan
Outdoor
fan
Com
revolution
(rps)
ressor
161610–0.8 to 1.011 to 1351 to 53HighMED60
161313–0.8 to 1.011 to 1351 to 53HighMED60
161613–0.8 to 1.012 to 1451 to 53HighMED60
161616–0.8 to 1.012 to 1451 to 53HighMED60
4 units
101010100.9 to 1.112 to 1451 to 53HighMED61
131010100.9 to 1.112 to 1451 to 53HighMED61
161010100.9 to 1.112 to 1451 to 53HighMED61
131310100.9 to 1.112 to 1451 to 53HighMED61
161310100.9 to 1.112 to 1451 to 53HighMED61
131313100.9 to 1.112 to 1451 to 53HighMED61
161313100.9 to 1.112 to 1451 to 53HighMED62
161610100.9 to 1.112 to 1451 to 53HighMED62
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 4 units (5m/each indoor unit)
– 43 –
Outdoor Unit : RAS-4M27YAV-E
p
g
p
p
<Heating>
Temp erat ur e
condition
IndoorOutdoor
20 / –7 / 6
No. of
o
units
1 unit
2 units
3 units
eratin
Operating combination
ABCD
10–––2.7 to 2.944 to 46 2 to 4HighMED41
13–––3.2 to 3.452 to 54 2 to 4HighMED52
16–––3.6 to 3.953 to 55 2 to 4HighMED56
1010––2.7 to 2.945 to 47 0 to 2HighMED62
1310––2.8 to 3.045 to 47 0 to 2HighMED64
1610––2.9 to 3.146 to 48 0 to 2HighMED66
1313––2.9 to 3.146 to 48 0 to 2HighMED67
1613––3.0 to 3.247 to 49–1 to 1HighMED69
1616––3.1 to 3.348 to 50–1 to 1HighMED71
101010–2.3 to 2.538 to 40–1 to 1HighMED72
131010–2.3 to 2.538 to 40–1 to 1HighMED72
161010–2.3 to 2.538 to 40–1 to 1HighMED72
131310–2.3 to 2.538 to 40–1 to 1HighMED73
161310–2.3 to 2.538 to 40–1 to 1HighMED73
131313–2.3 to 2.538 to 40–1 to 1HighMED73
(Unit)
Standard
ressure
P (MPa)
Heat exchanger
pipe temp.
T1 (°C)T2 (°C)
Indoor
fan
Outdoor
fan
Com
revolution
(rps)
ressor
161610–2.3 to 2.538 to 40–1 to 1HighMED73
161313–2.5 to 2.737 to 39–2 to 0HighMED74
161613–2.5 to 2.737 to 39–2 to 0HighMED74
161616–2.5 to 2.737 to 39–2 to 0HighMED74
4 units
101010102.0 to 2.233 to 35–2 to 0HighMED72
131010102.0 to 2.233 to 35–2 to 0HighMED72
161010102.0 to 2.233 to 35–2 to 0HighMED73
131310102.0 to 2.233 to 35–2 to 0HighMED73
161310102.0 to 2.233 to 35–2 to 0HighMED73
131313102.0 to 2.233 to 35–2 to 0HighMED73
161313102.0 to 2.233 to 35–2 to 0HighMED74
161610102.0 to 2.233 to 35–2 to 0HighMED74
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 4 units (5m/each indoor unit)
– 44 –
Outdoor Unit : RAS-4M27YACV-E
p
g
p
p
<Cooling>
Temp erat ur e
condition
IndoorOutdoor
27 /1935 / –
No. of
o
units
1 unit
2 units
3 units
eratin
Operating combination
ABCD
10–––0.8 to 1.0 9 to 1145 to 47HighMED22
13–––0.7 to 0.9 8 to 1046 to 48HighMED35
16–––0.6 to 0.8 7 to 947 to 49HighMED45
1010––0.8 to 1.010 to 1247 to 49HighMED42
1310––0.8 to 1.010 to 1248 to 50HighMED46
1610––0.8 to 1.010 to 1249 to 51HighMED50
1313––0.8 to 1.010 to 1250 to 51HighMED54
1613––0.7 to 0.9 9 to 1151 to 53HighMED58
1616––0.7 to 0.9 9 to 1152 to 54HighMED62
101010–0.8 to 1.011 to 1351 to 53HighMED60
131010–0.8 to 1.011 to 1351 to 53HighMED60
161010–0.8 to 1.011 to 1351 to 53HighMED60
131310–0.8 to 1.011 to 1351 to 53HighMED60
161310–0.8 to 1.011 to 1351 to 53HighMED60
131313–0.8 to 1.011 to 1351 to 53HighMED60
(Unit)
Standard
ressure
P (MPa)
Heat exchanger
pipe temp.
T1 (°C)T2 (°C)
Indoor
fan
Outdoor
fan
Com
revolution
(rps)
ressor
161610–0.8 to 1.011 to 1351 to 53HighMED60
161313–0.8 to 1.011 to 1351 to 53HighMED60
161613–0.8 to 1.012 to 1451 to 53HighMED60
161616–0.8 to 1.012 to 1451 to 53HighMED60
4 units
101010100.9 to 1.112 to 1451 to 53HighMED61
131010100.9 to 1.112 to 1451 to 53HighMED61
161010100.9 to 1.112 to 1451 to 53HighMED61
131310100.9 to 1.112 to 1451 to 53HighMED61
161310100.9 to 1.112 to 1451 to 53HighMED61
131313100.9 to 1.112 to 1451 to 53HighMED61
161313100.9 to 1.112 to 1451 to 53HighMED62
161610100.9 to 1.112 to 1451 to 53HighMED62
NOTES :
Model of Indoor unit 10 : RAS-M10UKCV-E, 13 : RAS-M13UKCV-E, 16 : RAS-M16UKCV-E
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 4 units (5m/each indoor unit)
– 45 –
Outdoor Unit : RAS-3M26YAV-E
p
g
p
p
<Cooling>
Temp erat ur e
condition
IndoorOutdoor
27 /1935 / –
No. of
o
units
1 unit
2 units
3 units
eratin
Operating combination
(Unit)
ABC
10––0.8 to 1.0 9 to 1145 to 47HighMED22
13––0.7 to 0.9 8 to 1046 to 48HighMED35
16––0.6 to 0.87 to 947 to 49HighMED45
1010–0.8 to 1.010 to 1247 to 49HighMED42
1310–0.8 to 1.010 to 1248 to 50HighMED46
1610–0.8 to 1.010 to 1249 to 51HighMED50
1313–0.8 to 1.010 to 1250 to 51HighMED54
1613–0.7 to 0.9 9 to 1151 to 53HighMED58
1616–0.7 to 0.9 9 to 1152 to 54HighMED62
1010100.8 to 1.011 to 1351 to 53HighMED60
1310100.8 to 1.011 to 1351 to 53HighMED60
1610100.8 to 1.011 to 1351 to 53HighMED60
1313100.8 to 1.011 to 1351 to 53HighMED60
1613100.8 to 1.011 to 1351 to 53HighMED60
Standard
ressure
P (MPa)
Heat exchanger
pipe temp.
T1 (°C)T2 (°C)
Indoor
fan
Outdoor
fan
Com
revolution
(rps)
ressor
1313130.8 to 1.011 to 1351 to 53HighMED60
1616100.8 to 1.011 to 1351 to 53HighMED60
1613130.8 to 1.011 to 1351 to 53HighMED60
1616130.8 to 1.012 to 1451 to 53HighMED60
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 3 units (5m/each indoor unit)
– 46 –
Outdoor Unit : RAS-3M26YAV-E
p
g
p
p
<Heating>
Temp erat ur e
condition
IndoorOutdoor
27 / –7 / 6
No. of
o
units
1 unit
2 units
3 units
eratin
Operating combination
(Unit)
ABC
10––2.6 to 2.844 to 462 to 4HighMED40
13––3.3 to 3.552 to 541 to 3HighMED50
16––3.5 to 3.755 to 571 to 3HighMED53
1010–2.7 to 2.945 to 470 to 2HighMED62
1310–2.8 to 3.045 to 470 to 2HighMED63
1610–2.9 to 3.146 to 480 to 2HighMED65
1313–2.9 to 3.146 to 480 to 2HighMED66
1613–3.1 to 3.347 to 490 to 2HighMED68
1616–3.3 to 3.550 to 520 to 2HighMED70
1010102.3 to 2.538 to 40–1 to 1HighMED72
1310102.3 to 2.538 to 40–1 to 1HighMED72
1610102.3 to 2.538 to 40–1 to 1HighMED72
1313102.3 to 2.538 to 40–1 to 1HighMED73
1613102.3 to 2.538 to 40–1 to 1HighMED73
Standard
ressure
P (MPa)
Heat exchanger
pipe temp.
T1 (°C)T2 (°C)
Indoor
fan
Outdoor
fan
Com
revolution
(rps)
ressor
1313132.3 to 2.538 to 40–1 to 1HighMED73
1616102.3 to 2.538 to 40–1 to 1HighMED73
1613132.5 to 2.737 to 39–2 to 0HighMED74
1616132.5 to 2.737 to 39–2 to 0HighMED74
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 3 units (5m/each indoor unit)
– 47 –
7. CONTROL BLOCK DIAGRAM
7-1. Indoor Unit
Heat Exchanger Sensor
Temperature Sensor
Infrared Rays Signal Receiver
Infrared
Rays
Remote
Control
Initiallizing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Noise Filter
Indoor Unit Control Panel
M.C.U.
Functions
• Louver Control
• 3-minute Delay at Restart for Compressor
• Motor Revolution Control
• Processing
(Temperature Processing)
• Timer
Outdoor unit
ON/OFF Signal
Relay Driver
Louver ON/OFF Signal
Louver Driver
Operation
Display
Timer
Display
Filter Sign
Display
Fan Only
Sign Display
Indoor Fan
Motor
Louver Motor
From Outdoor Unit
REMOTE CONTROLLER
RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E
(Heat pump model)
Infrared
Rays
Remote Controller
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, HEAT
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Relay RY04
Outdoor Unit
RAS-M10UKCV-E, RAS-M13UKCV-E, RAS-M16UKCV-E
(Cooling only model)
Infrared
Rays
Remote Controller
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECONO.
Louver Direction Setting
ECONO.
– 48 –
7-2. Outdoor Unit (Inverter Assembly)
RAS-4M27YAV-E, RAS-4M27YACV-E, RAS-3M26YAV-E
A unit P.M.V.
B unit P.M.V.
C unit P.M.V.
D unit P.M.V.
1
*
4-Way valveRelay circuit
2
*
Outdoor
fan
motor
Driver
circuit of
P.M.V.
Inverter
(DC AC)
Over current
sensor
• Inverter outdoor frequency control
• A/D converter function
• P.M.V. control
• Discharge temp. control
• Error display
• Signal communication to MCU
• PWM synthesis function
Rotor position
detect circuit
Gate drive
circuit
Over current
detect circuit
2
*
M.C.U
Clock frequency
oscillator circuit
16MHz
Signal communication
to MCU
Discharge temp. SensorGas side pipe temp. SensorSuction temp. SensorEvaporator temp. SensorOutdoor air temp. Sensor
NOTE :*1 : 4 unit multi model only *2 : Heat pump model only
– 49 –
8. OPERATION DESCRIPTION
8-1. Outline of Air Conditioner Control
This air conditioner is a capacity-variable type air
conditioner, which uses DC motors for the indoor fan
motors and the outdoor fan motor. And the capacityproportional control compressor which can change
the motor speed in the range from 15 to 90 rps is
mounted. The DC motor drive circuit is mounted to
the indoor unit. The compressor and the inverter to
control fan motor are mounted to the outdoor unit.
The entire air conditioner is mainly controlled by the
indoor unit controller.
The indoor unit controller drives the indoor fan motor
based upon command sent from the remote controller, and transfers the operation command to the
outdoor unit controller.
The outdoor unit controller receives operation
command from the indoor unit side, and controls the
outdoor fan and the pulse modulating valve.
Besides, detecting revolution position of the compressor motor, the outdoor unit controller controls
speed of the compressor motor by controlling output
voltage of the inverter and switching timing of the
supply power (current transfer timing) so that motors
drive according to the operation command.
And then, the outdoor unit controller transfers
reversely the operating status information of the
outdoor unit to control the indoor unit controller.
As the compressor adopts four-pole
brushless DC motor, the frequency of the
supply power from inverter to compressor
is two-times cycles of the actual number of
revolution.
(1) Role of indoor unit controller
The indoor unit controller judges the operation
commands from the remote controller and
assumes the following functions.
• Judgment of suction air temperature of the
indoor heat exchanger by using the indoor
temp. sensor.
• Temperature setting of the indoor heat ex-
changer by using heat exchanger sensor
(Prevent-freezing control)
• Louver motor control
• Indoor fan motor operation control
• LED display control
• Transferring of operation command signal
(Serial signal) to the outdoor unit
• Reception of information of operation status
(Serial signal including outside temp. data) to
the outdoor unit and judgment/display of error
(2) Role of outdoor unit controller
Receiving the operation command signal (Serial
signal) from the indoor controller, the outdoor
unit performs its role.
• Compressor operation
control
• Operation control of
outdoor fan motor
• P.M.V. control
• Detection of inverter input current and current
release operation
• Over-current detection and prevention opera-
tion to transistor module (Compressor stop
function)
• Compressor and outdoor fan stop function
when serial signal is off (when the serial signal
does not reach the board assembly of outdoor
control by trouble of the signal system)
• Transferring of operation information (Serial
signal) from outdoor unit to indoor unit
• Detection of outdoor temperature and opera-
tion revolution control
• Defrost control in heating operation (Temp.
measurement by outdoor heat exchanger and
control for 4-way valve and outdoor fan)
(3) Contents of operation command signal (Serial
signal) from indoor unit controller to outdoor unit
controller
The following three types of signals are sent
from the indoor unit controller.
• Operation mode set on the remote controller
• Compressor revolution command signal
defined by indoor temperature and set temperature
(Correction along with variation of room
temperature and correction of indoor heat
exchanger temperature are added.)
• For these two types of signals ( [Operation
mode] and [Compressor revolution] ), the
outdoor unit controller monitors the input
current to the inverter, and performs the
followed operation within the range that current
does not exceed the allowable value.
signal) from outdoor unit controller to indoor unit
controller
The following signals are sent from the outdoor
unit controller.
• The current operation mode
• The current compressor revolution
• Outdoor temperature
• Existence of protective circuit operation
For transferring of these signals, the indoor unit
controller monitors the contents of signals, and
judges existence of trouble occurrence.
Contents of judgment are described below.
• Whether distinction of the current operation
status meets to the operation command
signal
• Whether protective circuit operates
When no signal is received from the outdoor
unit controller, it is assumed as a trouble.
8-1-1. Capacity Control
The cooling capacity is varied by changing compressor motor speed. The inverter changes compressor
motor speed by changing AC 220–240V power to
DC once, and controls capacity by changing supply
power status to the compressor with transis-tor
module (includes 6 transistors). The outline of the
control is as follows : The revolution position and
revolution speed of the motor are detected by
detecting winding electromotive force of the com
pressor motor under operation, and the revolution
speed is changed so that the motor drives based
upon revolution speed of the operation command by
changing timing (current transfer timing) to ex
change inverter output voltage and supply power
winding.
Detection of the revolution position for controlling is
performed 12 times per 1 revolution of compressor.
The range of supply power frequency to the com
pressor differs according to the operation status
(COOL, DRY).
Table 8-1-1 Compressor revolution range
Operation
mode
COOL
No. of
operating
unit
1 unit
2 units
3 units
4 units
Combination
of indoor units
M10
M13
M16
○*
○*
○*
Compressor
revolution
(rps)
20 to 28
20 to 43
20 to 53
20 to 66
31 to 69
31 to 69
*:In case that any multiple indoor units are combined.
8-1-2. Current Release Control
The outdoor main circuit control section (Inverter
assembly) detects the input current to the outdoor
unit. If the current value with compressor motor
speed instructed from indoor side exceeds the
specified value, the outdoor main circuit control
section controls compressor motor speed by reducing motor speed so that value becomes closest to
the command within the limited value.
Operation
mode
HEAT
No. of
operating
unit
1 unit
2 units
3 units
4 units
Combination
of indoor units
M10
M13
M16
○*
○*
○*
Compressor
revolution
(rps)
15 to 52
15 to 63
15 to 67
15 to 90
17 to 90
22 to 90
8-1-3. Power Factor Improvement Control
Power factor improvement control is performed
mainly aiming to reduce the current on much power
consumption of cooling/heating operation. Controlling starts from the time when input power has
reached at a certain point. To be concrete, IGBT of
the power factor improvement circuit is used, and the
power factor is improved by keeping IGBT on for an
arbitrary period to widen electro-angle of the input
current.
– 51 –
8-1-4. Prevent-Freezing Control
A
A
3
The indoor heat exchanger sensor detects refrigerant vapor temperature in COOL/DRY operation. If
the temperature is below the specified value, compressor motor speed is reduced so that operation is
performed in temperature below the specified value
to prevent-freezing of indoor heat exchanger.
8-1-5. P. M. V. (Pulse Modulating Valve)
Using P.M.V., refrigerant flow of refrigeration cycle is
varied for the optimum temperature. Controlling
each unit separately by four P.M.V. corresponds to
difference of pipe length, fan speed, and unit temperature.
If an error occurs on cycle temperature when power
source of the air conditioner has been turned on,
and if start/stop times of the outdoor unit are 30
times, move the valve once until it hits on the stopper
for positioning of the valve. In this case, ticktack
sound may be heard.
8-1-6. Louver Control
(1) Vertical air flow louvers
Positions of vertical air flow louvers are automatically controlled according to the operation status
(AUTO, COOL, DRY, HEAT). Besides, positions of
vertical air flow louvers can be arbitrarily set by
pressing the [SET] button. The louver position which
has been set by the [SET] button is stored in microcomputer, and the louver is automatically set at the
stored position in the next operation.
(2) Swing
If the [AUTO] button is pressed during running
operation, vertical air flow louvers start swinging.
When the [AUTO] button is pressed again, swinging
stops.
8-1-7. Indoor Fan Control (DC Fan Motor)
The indoor fan is operated by motor speed non-step
variable DC drive system motor. For flow rate, motor
speed is controlled manually in three steps (LOW,
MED, HIGH), and with the unit of 10 rpm from upper
limit to lower limit in AUTO mode as described in
Table 8-1-2. It is not selected by relay, so selecting
sound does not generate.
modemode
Cooling
and Fan
only
DRY
Heating
and Fan
only
Table 8-1-2
FanOperation
Remote
Control
Motor speed
( rpm )
ir flow rateMotor speedAir flow rateMotor speed
/h )
( m
M10
M13M16
( rpm )
( m3/h )
( rpm )
ir flow rate
( m3/h )
HHIGH119056012105901350670
M108051011305301250610
+
MED110051011305301250610
+
MMED100046010504901150550
LOW9604409904601070500
+
L9504309504301050490
+
LLOW910400910400980450
L850370850370920410
-
L9504309504301050490
+
L910400910400980450
L850370850370920410
-
UL720300750310920410
SUL660260700280800340
HHIGH125061012906301370690
M120058012806201360680
+
MED116055011905601270620
+
MMED106050011005101180560
LOW101046010304801110510
+
L105049010504901150550
+
LLOW9404309404301020480
L9304209304201000460
-
NOTE :
• UL : Ultra Low, SUL : Super Ultra Low
– 52 –
8-1-7. Outdoor Fan Control (DC Fan Motor)
Although the outdoor fan motor drives the outdoor fan by non-step variable system of the revolution speed, the
revolution speed is restricted to three steps on the convenience of controlling.
If a strong wind is lashing outside of the room, the operation may be continued as the outdoor fan stops in order
to protect the outdoor fan motor.
If a fan lock occurred due to entering of foreign matter, the air conditioner stops and an alarm is displayed.
• Turning [ON] the breaker flashes the operation lamp.
This is the display of power-ON (or notification of po wer failure).
• When pushing [START/STOP] button of the remote controller, receive sound is issued from the main unit, and
the next operations are performed together with opening the vertical air flow louvers.
8-2-1. Fan Only Operation
(The Remote controller MODE Button
is Set to the FAN ONLY Operation)
• This mode is only for the cooling only model.
• Once the setting is made, the operation mode is
memorized in the microcomputer so that the same
operation can be effected thereafter simply by
pushing [START/STOP] button.
• When the F AN button is set to the AUTO position,
the indoor fan motor operates as shown in Fig. 82-1. When the FAN SPEED button is set to LOW,
MED, or HIGH, the motor operates with a constant
air flow.
• ECONO. mode cannot be set.
– 53 –
˚C
+3
+2.5
+2
+1.5
+1
+0.5
(Room temp.) – (Set temp.)
Set
temp.
0
(Set temp.) 25˚C
NOTE :
1: Calculated from difference in motor speed of M+
*
and L–, and controlled.
Fig. 8-2-1 Auto setting of air flow
M+
*1
*1
*1
L–
8-2-2. Cooling Operation
(The Remote controller MODE Button
is Set to the COOL Position)
• Once the setting is made, the operation mode is
memorized in the microcomputer so that the same
operation can be effected thereafter simply by
pushing [START/STOP] button.
• A cooling operation signal is transmitted to outdoor
unit.
• The indoor fan motor operates as shown in Fig.82-2 when FAN button is set to AUTO.
• The motor operates with a constant air flow when
the FAN button is set to LOW, MED, or HIGH.
• The outdoor unit controls the outdoor fan relay
R01, R02 and R03, and the compressor motor
speed according to the operation command signal
sent from the indoor unit.
˚C
+3
+2.5
+2
+1.5
+1
(Room temp.) – (Set temp.)
+0.5
Set
temp.
0
–0,5
NOTE :
1: Calculated from difference in motor speed of M+
*
and L–, and controlled.
Fig. 8-2-2 Setting of air flow [Air Flow AUTO]
M+
*1
*1
*1
L–
In normal
operation
(1) Cooling capacity control
• The cooling capacity and room temperature
are controlled by changing the compressor
motor speed according to both the difference
between the temperature detected by the room
temperature sensor and the temperature set by
TEMP button and also any change in room
temperature.
• When compressor has been activated or
reactivated, it operates with Max. 33 rps for 2
minutes and with Max. 57 rps from 2 to 4
minutes passed.
• When room temperature is lower than set
temperature and indoor fan motor is operated
at fan speed L– as shown in Fig. 8-2-2 while
the outdoor unit stops.
(2) Prevent-freezing control
If temperature of indoor heat exchanger detected
by the indoor heat exchanger sensor is 5°C or
lower, compressor motor speed is gradually
lowered to pre vent freezing of the indoor heat
exchanger. If temperature is 7°C or higher, return
the operation to the above item (1).
(3) Current release control
The input current of compressor and outdoor fan
motor (Precisely inverter main circuit control
section) which occupy most of air conditioner
input is detected by the outdoor current sensor ,
and compressor motor speed is gradually lowered
so that current value does not exceed 11.5A if
current value exceeds 11.5A. When the current
value lowers to 11.0A, return the operation to the
above item (1).
Comp. motor
14.2
13.7
Current value
Normal control
speed down
Comp. motor
speed keep
Fig. 8-2-3
(4) Outdoor temperature release control
The outdoor temperature release is controlled by
changing the current release points 14.2 and 13.7
in the above item according to temperature
detected by the outdoor temperature sensor.
For example, if the outdoor temperature is 43°C,
the value of current release points becomes 9.6A.
– 54 –
(5) Limit for maximum compressor motor speed
by indoor fan speed
When outdoor temperature sensor detected
32°C or lower, and indoor heat exchanger
sensor detected 17°C or lower, the maximum
compressor motor speed is limited by the indoor
fan speed.
For example, when 1 unit only operates, the
compressor motor speed is limited as described
in the table below.
Table 8-2-1
Air flow
rate
HIGH
M+
MED
L
L–
UL
SUL
M10M13M16
(rps)(rps)(rps)
324854
294246
242838
202030
202030
202020
202020
(6) Louver control
The vertical air flow louvers are automatically set
to horizontal or cool memory position.
When temperature of indoor heat exchanger
becomes 5°C or lower by the prevent-freezing
control and the compressor is turned off, the
vertical air flow louvers close once and then
return to the position of previous time.
(7) Discharge temperature control
The discharge temperature of refrigerant gas
from the compressor is detected by the discharge temperature sensor, and controls operating compressor motor speed.
1) Control 1 (A zone) : Normal operation zone
When TD detect value is 101°C or lower, the
operation is performed with operating motor
speed instructed by the serial signal.
2) Control 2 (B zone) : Slow-up zone of motor
speed
When TD detect value is 101°C or higher,
operating motor speed is slowly up.
3) Control 3 (C zone) : Keep zone
When TD detect value is 108°C or higher,
operating motor speed is not changed if
raising operation speed.
4) Control 4 (D zone) : Slow down zone of motor
speed
When TD detect value is 111°C or higher,
operating motor speed is slowly down.
5) Control 5 (E zone) : Normal down of motor
speed
When TD detect value is 115°C or higher,
operating motor speed is down.
6) Control 6 (F zone) : Operation stop zone
If TD detect value exceeds 120°C during
operation, stop the operation immediately.
Then, restart the operation when TD detect
value becomes 108°C or lower.
TD
(˚C)
120
115
111
108
101
Zone
F
E
D
C
B
A
Operation stop zone
Normal down zone of motor speed
Slow down of motor speed
Keep zone : Motor speed is not changed.
Slow-up zone of motor speed
Normal operation zone
Fig. 8-2-4 Compressor motor speed control
– 55 –
Release of motor speed
(8) ECONO. operation control
–0.5
0
+0.5
+1.0
+1.5
+2.0
+2.5
*1
L–
SUL
(Room temp.) – (Set temp.)
Set
temp.
When the ECONO. button of the remote controller is pushed, quiet and mild operation is performed by
restraining air flow and operating motor speed.
1) Indoor air flow is controlled between SUL and L– (Low air (–)).
2) Setting M10 at 20 rps, M13 at 20 rps and M16 at 20 rps as the maximum operating compressor motor
speed, the minimum capacity operation range is widened every 1 hour and 2 hours have passed after
ECONO. operation had started.
3) Maximum operating compressor motor speed lowers up to 37 rps when the ECONO. instruction is sent
from even a room.
1 unit
2 units3 units4 units
Compressor motor speed
Air volume
M10
M13
M16
3.5
3
2.5
2
1.5
(Room temp.) – (Set temp.)
1
0,5
Time2H1H
20 rps(L– + UL)/2
20 rps20 rpsL–
20 rps
20 rps20 rpsSUL
20 rps
20 rps
20 rps
33 rps37 rps32 rps
20 to 33 rps
20 rps
31 to 37 rps
31 rps
31 to 32 rps
31 rps
Fig. 8-2-5
8-2-3. DRY Operation
(The Remote controller MODE Button
is Set to the DRY Position)
• Once the setting is made, the operation mode is
memorized in the microcomputer so that the same
operation can be effected thereafter simply by
pushing [START/STOP] button.
• Dry operation signal is transmitted to outdoor unit.
• The Cooling operation giving priority to dehumidi-
fying, which restrains the indoor fan speed and
compressor motor speed, is performed.
• The indoor fan motor operates as shown in Fig. 8-
2-6. (Fan speed is AUTO only.)
• The outdoor unit controls the outdoor fan relay
R01, R02 and R03, and the compressor motor
speed according to the operation command signal
sent from the indoor unit.
NOTE :
1 : Middle motor speed between L– and SUL
*
Fig. 8-2-6 Setting of air flow
– 56 –
(1) Dehumidifying-preferential Cooling capacity
33
*
3
*
2
32
44
43
20
19
31
30
A
A – 8
A + 4
A – 8
HIGH
SUL
SUL
FAN
AUTO
Starting
of FAN
Manual
Approximate
revolution speed
of HIGH and SUL
linear by Tc.
Stop
( NOTE : *1)
control
• The cooling capacity and room temperature are
controlled by changing the compressor motor
speed according to both the difference between
the temperature detected by the room temperature
sensor and the temperature set by TEMP button
and also any change in room temperature.
• When the air conditioner operates in Dry mode, the
While multiple indoor units operate, compressor
motor speed is calculated in the outdoor unit to
operate.
• When room temperature is lower than set tempera-
ture, indoor fan motor is operated at fan speed SUL
as shown in Fig. 8-2-6 while the outdoor unit stops.
• ECONO. mode cannot be set.
• Other controls than the above-mentioned controls
are common to those of Cooling operation.
8-2-4. Heating Operation
Transferring of heating operation signal from indoor
unit to outdoor unit starts.
The indoor fan motor operates by the room temperature when selecting “AUTO” of “FA N” as shown in
Fig. 8-2-7, and operates with a set air flow when
selecting “Low” to “High”.
However, to prevent cold draft, revolution speed of
the fan is restricted by indoor heat exchanger when
air flow is AUTO (Fig. 8-2-8) and starting of FAN
Manual.
[Basic control]
[Cold draft preventing control]
The upper limit of fan revolution speed is shown
below.
Fig. 8-2-8 Cold draft preventing control
NOTES :
(1) Stops for 2 minutes after thermostat-OFF.
(2) 24°C when the set temp. is 24°C or more
Set temp. when the set temp. is below 24°C
(3) SUL : Super ultra low
[In starting and in stability]
FAN
AUTO
FAN
Manual
In starting
• Until 12 minutes
passed after
operation start
• When 12 to 25
minutes passed
after operation start
and room temp. is
3°C or lower than
set temp.
• Room temp. ≤
Set temp. –4°C
In stability
• When 12 to 25
minutes passed
after operation start
and room temp. is
higher than (set
temp. –3°C)
• When 25 minutes or
more passed after
operation start
• Room temp. >
Set temp. –3,5°C
Set
temp.
(Room temp.) –
1, *2 : Approximate revolution speed of M+ and L to
*
0
–0.5
–1
–1.5
–2
(Set temp.)
–5.0
–5.5
[FAN AUTO]
linear according to temperature.
Fig. 8-2-7 Setting of air flow
LOW
HIGH
*
*
M+
The outdoor unit controls the outdoor fan based
upon the operation signal sent from the indoor unit,
1
2
and also controls revolution speed of the compressor motor.
The power coupler (IC20) for four-way valve is
turned on, and turned off in defrost operation.
(1) Heating capacity control
Calculate the difference between temperature
detected by room temp. sensor every minute and
the set temp. set on “Temp. indicator” and
variation amount of room temp.
Then, obtain the correction amount of the
command signal, and correct the current frequency command signal.
– 57 –
(2) High-temp. release control
If temperature of the indoor heat exchanger
detected by the indoor heat exchanger sensor is
55°C or higher, compressor motor speed is
gradually lowered to prevent over-temp. rising of
compressed pressure.
If temperature becomes below 48°C, return to
above item (1).
(3) Current release control
The input current of compressor and outdoor fan
motor (Precisely inverter main circuit control
section) which occupy most of air conditioner
input is detected by the outdoor current sensor.
The compressor motor speed is lowered gradually according to the range of TO (outside air
temp.) if the input current exceeds the current
value determined in each zone as shown in Fig.
8-2-9 so that the input current does not exceed
the set value.
In case that the current lowered by approx. 0.3A to
0.5A than each set value, return to above item (1).
TO
10.8A
10.3A
9.8A
Outside air temp. (˚C)
16.0
15.5
11.0
10.5
Fig. 8-2-9
(4) Defrost control
1) Detection of frost
In heating operation, time duration while the
compressor operates is counted, and defrost
operation starts by any condition described
below.
a. The counted time is 28 minutes or more,
and status that temperature of the outdoor
heat exchanger detected by the outdoor
heat exchanger is –20°C or lower continued for 3 minutes or more.
b. The counted time is 28 minutes or more,
and status that temperature of the outdoor
heat exchanger detected by the outdoor
heat exchanger is –8°C or lower and
temperature lowered by 2.5 °C than the
minimum value of the outdoor heat exchanger during 10 to 15-minutes count
time continued for 3 minutes or more.
c. The counted time is 34 minutes or more,
and status that temperature of the outdoor
heat exchanger detected by the outdoor
heat exchanger is –5°C or lower and
temperature lowered by 3.0 °C than the
minimum value of the outdoor heat exchanger during 10 to 15 minutes count
time continued for 3 minutes or more.
d. The counted time is 4 hours or more, and
status that temperature of the outdoor heat
exchanger detected by the outdoor heat
exchanger is 0°C or lower and temperature
lowered by 1.0 °C than the minimum value
of the outdoor heat exchanger during 10 to
15 minutes count time continued for 3
minutes or more.
e. If the following three conditions are satis-
fied, defrost operation (Timer defrost)
starts after heating operation for 48
minutes.
Setting on remote control, HEAT
(mode), HIGH (Fan), 30°C (temp.).
Room temp. is 19°C to 24°C, and
outside air temp. is 5°C or lower.
Defrost operation has been already
performed once.
2) Defrost operation
Operation of the compressor is stopped
once, turn off power coupler for four-way
valve after 10 seconds, and then exchange
the four-way valve.
After 20 seconds, restart operation of the
compressor. Turn off the outdoor fan just
when the compressor stopped.
If temperature of the indoor heat exchanger
lowered than 38°C, stop the indoor fan.
3) Defrost reset
Resetting operation from defrost to heating is
performed when any one of the following
conditions is satisfied.
a. Temperature of the outdoor heat ex-
changer rose to +8°C or higher.
b. A status that temperature of the outdoor
heat exchanger is +5°C or higher continued for 80 seconds.
c. Defrost operation continued for 10 min-
utes.
In resetting defrost operation, the compressor
stops for 50 seconds if defrost has started
under condition a. to d. in item 1), but the
compressor is reset to heating operation
keeping operated if defrost has started under
condition e. in item 1).
– 58 –
(5) Louver control
The vertical air flow louvers are automatically set
to heating position or heat memory position.
When the compressor is turned off by high-temp.
release control, the vertical air flow louvers close
once and then return to the position of previous
time.
8-2-5. Auto Operation
(1) As shown in Fig. 8-2-10, the operation mode
(COOL, DRY, HEAT) is selected according to the
outside temperature when the operation has
started.
The operation in Fan mode continues until an
operation mode is selected.
If the room temperature is 20°C or higher when
“AUTO” operation started within 2 hours after
“HEAT” operation had stopped, select an opera-
tion mode after Fan operation of ultra low fan.
In AUTO operation, the set temperature of each
operation can be corrected by the remote
controller in the range of △Ts = ± 5°C.
Outdoor
temp.
(˚C)
Powerful Cool mode
32
8-3. Temporary Operation
• Temporary Auto operation, existence of Auto
Restart, and Temporary Cooling operation can be
set by the TEMPORARY button of the indoor
controller.
TEMPORARY button
Fig. 8-3-2
TEMPORARY buttonControl
OFF → ONTemporary Auto operation start
After pushing button
for 3 seconds
After pushing buttonTemporary Cooling
for 10 secondsoperation start
Auto Restart control select
Cool mode
22
Fan mode
20
Heat mode
Fig. 8-2-10
(2) After selecting the operation mode (COOL, DRY,
HEAT), select an operation mode again when a
status that the compressor was turned off by the
room temperature or outside air temperature
continues for 15 minutes.
(3) After selecting DRY operation, a status that the
room temperature is the set temp. –2°C continues for 15 minutes, select an operation mode
again.
(4) Powerful Cool mode control
When the outside temperature is above 32°C
and indoor temperature is above 28°C, select
Cool mode control. In Cool mode, the air flow
louver directs downward. When the room temperature gains access to the set temperature, it
becomes cool memory position.
8-3-1. Temporary Auto Operation
• When the TEMPORARY button is pushed, the
Auto operation with set temperature fixed at 24°C
starts. Controlling is same as that of Auto operation by the remote controller.
• When the TEMPORARY button is pushed again,
the operation stops.
• During Temporary Auto operation, operation by the
remote controller is accepted.
• Using the Auto Restart function, the Temporary
Auto operation starts when power failure is reset.
8-3-2. Temporary Cooling Operation
• When the TEMPORARY operation button keeps
pushed for 10 seconds, Cooling operation of which
compressor motor speed and the indoor fan speed
are fixed starts.
Compressor motor speed : 24.5 rps
Indoor fan speed : Low
• When the TEMPORARY operation button is
pushed again, the operation stops.
• Auto Restart function is unavailable.
– 59 –
8-4. Auto Restart Function
This unit is equipped with an Automatic restarting
facility which allows the unit to restart and resume
the set operating conditions in the event of a power
supply shutdown without the use of the hand
control.
The operation will resume without warning three
minutes after the power is restored.
The Auto Restart function is set not to work on
shipment from the factory, and so it is necessary to
set it to function as required.
• When the system is stand-by (not operating)
8-4-1. How to Set the Auto Restart
To set the Auto Restart function, proceed as follows:
Access the TEMPORARY button located in the lower
right hand corner beneath the hinged front panel of
the indoor unit (please refer to section on PARTS
NAME). The power supply to the unit must be on the function will not be set if the power is off.
To enable the Auto Restart function, push the
TEMPORARY button continuously for three seconds.
The unit will acknowledge the setting and beep three
times. The system will now restart automatically.
The above Auto Restart settings can be carried out:
Operation
Push the TEMPORARY button
continuously more than three
seconds.
0
TEMPORARY button
• When the system is operating
Operation
Push the TEMPORARY button
continuously more than three
seconds.
0
Motion
Stand-by
↓
The system starts to operate.The green light goes on.
↓ about three seconds after
The unit beeps three times.The orange light goes on.
↓
3S
The system is operating.
If the system is not required to run at this time, push the TEMPORARY button once more or use the remote controller and the unit will
stop.
Motion
OperatingThe green light goes on.
↓
The system stops to operate.The green light goes off.
↓ about three seconds after
The unit beeps three times.
↓
3S
The system stops.
TEMPORARY button
If the system is not required to stop at this time, use the remote
controller and to restart.
During subsequent operation, the orange light goes on.
• The Auto Restart function will not accept an instruction if timer operation with the remote controller is selected.
(Please refer to the section on setting the timer or setting the louver.)
• During louver swing (AUTO) operation, after restart by the Auto Restart function the louver swing stops.
– 60 –
8-4-2. How to Cancel the Auto Restart
To cancel the Auto Restart function, proceed as follows:
Repeat the setting procedure: the unit will acknowledge the instruction and beep three times.
The system will now be required to manually restart with the remote controller after the main supply is turned off.
Cancellation is carried out:
• When the system is stand-by (not operating)
Operation
Push the TEMPORARY button
continuously more than three
seconds.
0
TEMPORARY button
• When the system is operating
Operation
Push the TEMPORARY button
continuously more than three
seconds.
0
Motion
Stand-by
↓
The system starts to operate.The orange light goes on.
↓ about three seconds after
The unit beeps three times.The green light goes on.
↓
3S
The system is operating.
If the system is not required to run at this time, push the TEMPORARY
button once more or use the remote controller and the unit will stop.
Motion
OperatingThe orange light goes on.
↓
The system stops to operate.The orange light goes off.
↓ about three seconds after
The unit beeps three times.
↓
3S
The system stops.
TEMPORARY button
If the system is not required to stop at this time, use the remote
controller and to restart.
During subsequent operation, the green light is lighting.
8-4-3. In Case of Power Failure during the Timer Operation
(1) If ON-TIMER operation is reserved with setting of Auto Restart operation, it is cancelled with power failure.
(The OPERATION lamp on the main unit goes on and off to inform of power failure.) In that case, try to
reserve ON-TIMER operation once again.
(2) If OFF-TIMER operation is reserved without setting of Auto Restart operation, the reservation is cancelled
with power failure. (The OPERATION lamp on the main unit goes on and off to inform of power failure.) In
that case, try to reserve OFF-TIMER operation. When Auto Restart operation is set, OFF-TIMER reservation is also cancelled with power failure.
– 61 –
8-5. Remote control
8-5-1. Remote control and its functions
RAS-M10UKCV, RAS-M13UKCV, RAS-M16UKCV
11
1 Infrared signal emitter
11
Transmits a signal to the indoor unit.
22
2 START/STOP button
22
Press the button to start operation.
(A receiving beep is heard.)
Press the button again to stop operation.
(A receiving beep is heard.)
If no receiving sound is heard from the indoor unit,
press the button twice.
33
3 Mode select button (MODE)
33
Press this button to select a mode.
Each time you press the button, a mode is
selected in a sequence that goes from A : Auto
changeover control, : Cool,
: Heat,
: Fan only, and back to A.
(A receiving beep is heard.)
44
4 Temperature button (
44
The set temperature is increased up to 30°C.
,.......
9.......
The set temperature is dropped down to 17°C.
(A receiving beep is heard.)
55
5 Fan speed button (FAN)
55
Press this button to select fan speed. When you
select AUTO, the fan speed is automatically
adjusted according to the room temperature.
You can also manually select the desired fan
speed from among five settings.
+
(LOW
MED
, LOW
+
, HIGH
, MED
(A receiving beep is heard.)
66
6 Auto louver button (SWING)
66
Press this button to swing the louver.
(A receiving beep is heard.)
Press the FIX button to stop the louver swinging.
(A receiving beep is heard.)
77
7 Set louver button (FIX)
77
Press this button to adjust the air flow direction.
(A receiving beep is heard.)
88
8 Off timer button (OFF)
88
Press this button to set the OFF timer.
99
9 On timer button (ON)
99
Press this button to set the ON timer.
!!
! Reserve button (SET)
!!
Press this button to reserve time settings.
(A receiving beep is heard.)
""
" Cancel button (CLR)
""
Press this button to cancel ON timer and OFF
timer. (A receiving beep is heard.)
##
# High power button (Hi POWER)
##
Press this button to start the high power
operation.
: Dry,
)
,
)
$$
$Memory button (MEMO)
$$
Press this button to stand by memorizing the
settings.
Press the button again for more than 4 seconds
to memorize the setting indicated on the remote
control and
%%
%Automatic operation button (AUTO)
%%
mark is indicated.
Press this button to operate the air conditioner
automatically.
(A receiving beep is heard.)
&&
&ECO timer button (ECO)
&&
Press this button to start the ECO timer (OFF
timer) operation.
You can select the OFF timer time from among
four settings (1,3,5 or 9 hours).
((
(FILTER button
((
Press this button to turn off the filter cleaning
lamp on the indoor unit.
Press this button after cleaning the air filter.
))
)PRESET button
))
Press this button to operate the air conditioner
according to settings memorized by the MEMO
button.
~~
~TIMER button
~~
Use this button to change the clock, ON timer,
and OFF timer times.
To forward the time, press the “TIMER
To set back the time, press the “TIMER
1
AUTOA
AB
4
4
2
2
5
5
6
6
7
7
9
9
8
8
16
16
START/STOP
FANMODE
SWING
FIX
ON
OFFSETCLR
FILTER
ECO
TIMER
PRESET
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
” button.
” button.
13
17
3
3
14
14
15
15
12
12
13
17
11
11
10
10
18
18
– 62 –
8-5-2. Names and functions of indications on remote control
Display
All indications, except for clock time indication, are indicated by pressing the START/STOP button.
11
1 Transmission mark
11
This transmission mark (,) indicates when the remote control transmits signals to the indoor unit.
22
2 Mode display
22
Indicates the current operation mode.
(AUTO : Automatic control, A : Auto changeover control, : Cool,
: Dry, : Heat,
33
3 Temperature display
33
: Fan only)
Indicates the temperature setting (17°C to 30°C).
When you set the operating mode to
: Fan only, no temperature
setting is indicated.
44
4 Louver operation display
44
1
3
2
AUTOA
8
AB
Indicates the louver positioning and operation.
Five selectable positions
55
5 FAN speed display
55
,,,,
Automatic Swing
Indicates the selected fan speed. AUTO or one of five fan speed levels
+
(LOW
, LOW
, MED
can be indicated.
Indicates AUTO when the operating mode is either AUTO or
66
6 TIMER and clock time display
66
The time set for timer operation or clock time is indicated.
The present time is always indicated except for TIMER operation.
77
7 Hi POWER display
77
, MED
+
, HIGH
: Dry.
9
)
7
• In the illustration, all indications
are indicated for explanation.
During operation, only the
relevant indications will be
indicated on the remote control.
5
Indicates when the Hi POWER operation starts.
Press the Hi POWER button to start and press it again to stop
the operation.
88
(MEMORY) display
8
88
A
AB
Flashes for 4 seconds when the MEMO button is pressed during
operation.
mark is indicated when keeping the button depressed for more
than 4 seconds while the mark is flashing.
Press another button to turn off the mark.
99
9 ECO TIMER display
99
Indicates when the ECO TIMER is in operation.
Each time you press the ECO button, the display changes in the sequence of 1,3,5 or 9h.
4
6
– 63 –
9. INSTALLATION PROCEDURE
9-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be more than polychloroprene sheathed flexible cord (design H07RN-F), or cord
designation 245IEC66. (1.5 mm
2
or more)
CAUTION
• THIS AIR CONDTIONER ADOPTS THE NEW HFC REFRIGERANT (R-410A) WHICH DOES NOT DESTROY OZONE LAYER.
R-410A refrigerant is apt to be affected by impurity such as water , oxidizing membrane, and oils because pressure of R-410A refrigerant
is approx. 1,6 times of refrigerant R-22. Accompanied with adoption of the new refrigerant, refrigerating machine oil has been also changed.
Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating machine oil does not enter into the refrigerating
cycle or new-refrigerant air coditioner.
To prevent mixin of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port of the main unit or installation tools are
different from those for the coventional refrigerant. Accordingly, the exclusive tools are required for the new refrigerant (R-410A) as shown below.
For conecting pipes, use new and clean piping materials with high pressure-tight force, which were made fro R-410A only, so that water or dust
does not enter. Moreover, do not use the existing piping because there are problems about pressure-tight forec and inner impurity in the existing
piping.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm.
The installation fuse (25A D type
(RAS-13UKV-E only)
New Refrigerant Air Conditioner Installation
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY.
) must be used for the power supply line of this air conditioner.
DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF.
FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED BY WRONG WAY, ELECTRIC PARTS
MAY BE DAMAGED.
• CHECK THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M)
FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE
SPECIFIED REFRIGERANT WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS
MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT
RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET
FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF
POISONOUS GAS.
WARNING
• Never modify this unit by removing any of the safety guards or by by-passing any of the safety interlock switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
And, make sure the equipment to be earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your Toshiba dealer immediately.
CAUTION
• Exposure of unit to water or other moisture before installation will result in an electrical short.
Do not store in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where
noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important instructions for proper installation.
– 64 –
9-1-1. Installation/Servicing Tools
Changes in the product and components
In the case of an air condition using R-410A, in order to prevent any other refrigerant from being charged accidentally, the service port diameter
of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
• In order to increase the pressure resisting strength of the refrigerant piping, flare processing diameter and size of opposite side of flare nuts
has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R-410A
New tools for R-410AApplicable to R-22 modelChanges
As pressure is high, it is impossible to measure by means of conventional gauge .
Gauge manifold
Charge hose
Electronic balance for
refrigerant charging
Torque wrench
(nominal diam. 1/2, 5/8)
Flare tool
(clutch type)
Gauge for projection adjustment
Vacuum pump adapter
Gas leakage detector
In order to prevent any other refrigerant from being charged, each port diameter
has been changed.
In order to increase pressure resisting strength, hose materials and port size
have been changed (to 1/2 UNF 20 threads per inch).
When purchasing a charge hose, be sure to confirm the port size.
As pressure is high and gasification speed is fast, it is difficult to read the
indicated value by means of charging cylinder, as air bubbles occur.
The size of opposite sides of flare nuts have been increased. Incidentally,
a common wrench is used for nominal diameters 1/4 and 3/8.
By increasing the clamp bar's receiving hole, strength of spring in the tool has
been improved.
Used when flare is made by using conventional flare tool.
Connected to conventional vacuum pump. It is necessary to use an adapter to
prevent vacuum pump oil from flowing back to the charge hose.
The charge hose connecting part has two ports-one for conventional refrigerant
(7/16 UNF 20 threads per inch) and one for R410A. If the vacuum pump oil
(mineral) mixes with R-410A a sludge may occur and damage the equipment.
Exclusive for HFC refrigerant.
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R-410A) and protector coating in the U.S's ARI specified rose color
(ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to the charge hose's port size.
• With the remote control cover
open, load the batteries supplied
correctly, observing their
polarity.
2 Wireless remote control
Cover
170 mm
or more
Air filter
(Attach to the front panel)
6
Purifying filter
2
Wireless remote
control
Hook
8
Flat head wood screw
4
Remote control holder
Hook
65 mm or more
1
Installation
plate
Shield pipe
170 mm
or more
For the rear left and left piping
Wall
Insert the cushion between
the indoor unit and wall,
and tilt the indoor unit for better
operation.
Do not allow the drain hose to
get slack.
Cut the piping hole
sloped slightly
Make sure to run the drain hose
sloped downward.
The auxiliary piping can be
connected the left, rear left,
rear right, right, bottom right or
bottom left.
3 Batteries
Insulate the refrigerant
pipes separately with insulation,
not together.
6 mm thick heat resisting
polyethylene foam
9-2-1. Accessory and Installation Parts
Part
No.
Part name (Q'ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Name
Owner's manual
Installation manual
This model is not equipped with an extension drain hose.
Option :
For the extension drain hose, use an optionally available
RB-821SW or commercially available one.
Part
No.
Part name (Q'ty)
4
Remote control holder x 1
5
Zeolite filter x 1
6
Purifying filter x 1
Right
Part
No.
Rear right
Rear left
Bottom right
Part name (Q'ty)
7
Mounting screw ∅4 x 25 s x 6
8
Flat head wood screw ∅3.1 x 16 s x 2
9
B Label x 1
B
Left
Bottom left
– 66 –
9-2-2. Installation Place
∅65 mm
100 mm
• A place which provides the spaces around the indoor unit as shown in
the above diagram.
• A place where there is no obstacle near the air inlet and outlet.
• A place which allows easy installation of the piping to the outdoor unit.
•
A place which allows the front panel to be opened.
• The indoor unit shall be installed as top of the indoor unit comes to at
least 2m height.
Also it must be avoided to put anything on the top of the indoor unit.
CAUTION
• Direct sunlight to the indoor unit wireless receiver should be
avoided.
• The microprocessor in the indoor unit should not be too close to
r-f noise sources.
(For details, see the owner's manual.)
Remote controller
• A place where there are no obstacles such as a curtain that may block
the signal from the indoor unit.
• Do not install the remote control in a place exposed to direct sunlight
or close to a heating source, such as a stove.
• Keep the remote control at least 1 m apart from the nearest TV set or
stereo equipment. (This is necessary to prevent image disturbances or
noise interference.)
• The location of the remote control should be determined as shown
below.
Remote
control
(Top view)
Indoor unit
Reception range
* : Axial distance
Fig. 9-2-1
5 m
45°
5 m
45°
Remote control
* 7 m
(Side view)
7 m
Indoor unit
75°
Reception
range
9-2-3. Cutting a Hole and Mounting Installation Plate
Cutting a Hole
When install the refrigerant pipes from the rear.
Mounting the Installation Plate
For installation of the indoor unit, use the paper pattern on the back.
Anchor bolt holes
62
82.5
1
Installation
plate
170
85
Pipe hole
Indoor unit
Hook
Hook
Thread
Weight
Hook
7
Mounting screw
Pipe hole
Fig. 9-2-3
When the installation plate is directly mounted on the wall
1.Securely fit the installation plate onto the wall by screwing it in the
upper and lower parts to hook up the indoor unit.
2.To mount the installation plate on a concrete wall with anchor bolts,
utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not
use the anchor bolt hole. Otherwise the unit may fall down and result
in personal injury and property damage.
Anchor bolt
5 mm dia. hole
Clip anchor
(local parts)
7 Mounting
screw
∅4 x 25 s
Fig. 9-2-4
Projection
15 mm or less
2 m or more from floor
Pipe
hole
The center of the pipe
hole is above the arrow.
Fig. 9-2-2
1.After determining the pipe hole position on the mounting plate (A)
drill the pipe hole (∅65 mm) at a slight downward slant to the outdoor
side.
NOTE
• When drilling a wall that contains a metal lath, wire lath or metal plate,
be sure to use a pipe hole brim ring sold separately.
CAUTION
Failure to firmly install the unit may result in personal injury and
property damage if the unit falls.
• In case of block, brick, concrete or similar type walls, make 5 mm dia.
holes in the wall.
• Insert clip anchors for appropriate 7 mounting screws.
NOTE
• Install the installation plate using 4 to 6 pieces of mounting screw
securing four corners with screws.
9-2-4. Electrical Work
1.The supply voltage must be the same as the rated voltage of the air
conditioner.
2.Prepare the power source for exclusive use with the air conditioner.
NOTE
• Wire type : More than H07RN-F or 245IEC66 (1.0 mm2 or more)
– 67 –
CAUTION
• This appliance can be connected to the mains in either of the
following two ways.
(1) Connection to fixed wiring :
A switch or circuit breake which disconnects all poles and
has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or
switches must used.
(2) Connection with power supply plug :
Attach power supply plug with power cord and plug it into
wall outlet. An approved power supply cord and plug must
be used.
NOTE
• Perform wiring works so as to allow a generous wiring capacity.
9-2-5. Wiring Connection
How to connect the connecting cable
Wiring of the connecting cable can be carried out without
removing the front panel.
1.Remove the air inlet grille.
Open the air inlet grille upward and pull it toward you.
2.Remove the terminal cover and cord clamp.
3.Insert the connecting cable (according to the local cords) into the pipe
hole on the wall.
4.Take out the connecting cable through the cable slot on the rear panel
so that it protrudes about 15 cm from the front.
5.Insert the connecting cable fully into the terminal block and secure it
tightly with screws.
6.Tightening torque :1.2 N·m (0.12 kgf·m)
7.Secure the connecting cable with the cord clamp.
8.Fix the terminal cover, rear plate bushing and air inlet grille on the
indoor unit.
9-2-6 Piping and Drain Hose Installation
Piping and Drain Hose Forming
* Since dewing results in a machine trouble, make sure to insulate both
the connecting pipes. (Use polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left
Bottom right
Right
Die-cutting
Front panel slit
drain hose
Piping preparation
1. Die-cutting Front panel slit
Cut out the slit on the left or right side of the front panel for the left or
right connection and the slit on the bottom left or right side of the front
panel for the bottom left or right connection with a pair of nippers.
2. Changing drain hose
For left connection, left-bottom connection and rear-left connection’s
piping, it is necessary to change the drain hose and drain cap.
How to remove the Drain Cap
Clip drain cap by needle-nose plier, and pull out.
CAUTION
• Be sure to refer to the wiring system diagram labeled inside the
front panel.
• Check local electrical cords and also any specific wiring instruc-
tions or limitations.
Cord clampTeminal block
15
cm
Screw
Screw
Earth wire
Connecting cable
10mm
3
2
1
80 mm
10mm
10mm
50 mm
Earth line
Terminal cover
Screw
NOTE
• Wire type : More than H07RN-F or 245IEC66 (1.0 mm2 or more)
Connecting cable
about
Fig. 9-2-6
How to install the Drain Hose
Firmly insert drain hose connecting part until hitting on a heat insulator.
Heat insulator
Drain hose
Fig. 9-2-7
How to fix the Drains Cap
1)Insert hexagonal wrench (4 mm) in a center head.
4 mm
Fig. 9-2-8
2)Firmly insert drains cap.
No gap
Do not apply lubricating oil (refrigerant
machine oil) when inserting the drain cap.
Application causes deterioration and
drain leakage of the plug.
Insert a hexagon wrench (4 mm)
Fig. 9-2-9
Fig. 9-2-5
CAUTION
Firmly insert the drain hose and drain cap; otherwise, water may leak.
– 68 –
In case of right or left piping
• After scribing slits of the front panel
with a knife or a making-off pin, cut
them with a pair of nippers or an
equivalent tool.
Slit
Fig. 9-2-10
In case of bottom right or bottom left piping
• After scribing slits of the front panel
with a knife or a making-off pin, cut
them with a pair of nippers or an
equivalent tool.
Slit
Fig. 9-2-11
Left-hand connection with piping
Bend the connecting pipe so that it is laid within 43 mm above the wall
surface. If the connecting pipe is laid exceeding 43 mm above the wall
surface, the indoor unit may unstably be set on the wall. When bending
the connecting pipe, make sure to use a spring bender so as not to
crush the pipe.
Bend the connection pipe within a radius of 30 mm (Ø6.35) 40 mm
(Ø9.52).
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
270 mm
170 mm
R30 or less (Ø6.35) R40 or less (Ø9.52) (Use polisin
(polyethylene core or the like for bending pipe.)
43 mm
Liquid side
Gas side
Outward form of indoor unit
9-2-6 Indoor Unit Fixing
1.Pass the pipe through the hole in the wall, and hook the indoor unit on
the installation plate at the upper hooks.
2.Swing the indoor unit to right and left to confirm that it is firmly hooked
up on the installation plate.
3.While pressing the indoor unit onto the wall, hook it at the lower part
on the installation plate. Pull the indoor unit toward you to confirm that
it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1
Installation plate
Press
(unhook)
Fig. 9-2-14
• For detaching the indoor unit from the installation plate pull the indoor
unit toward you while pushing its bottom up at the specified parts.
Push
Push
Fig. 9-2-15
9-2-7 Drainage
1.Run the drain hose sloped downwards.
NOTE
• Hole should be made at a slight downward slant on the outdoor side.
Do not rise the drain hose.
Do not form the drain hose into the
waved shape.
°
0
Use the handle of screwdriver, etc.
8
Fig. 9-2-12
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the
wall.
After passing the connecting pipe through the pipe hole, connect the
connecting pipe to the auxiliary pipes and wrap the facing tape around
them.
CAUTION
• Bind the auxiliary pipes (two) and connecting cable with facing tape
tightly. In case of leftward piping and rear-leftward piping, bind the
auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Fig. 9-2-13
• Carefully arrange pipes so that any pipe does not stick out of the
rear plate of the indoor unit.
• Carefully connect the auxiliary pipes and connecting pipes to each
other and cut off the insulating tape wound on the connecting pipe
to avoid double-taping at the joint, moreover, seal the joint with the
vinyl tape, etc.
• Since dewing results in a machine trouble, make sure to insulate
both the connecting pipes. (Use polyethylene foam as insulating
material.)
• When bending a pipe, carefully do it not to crush it.
Connecting cable
50 mm
or more
Do not put the
drain hose end
into water.
Do not put the
drain hose end
in the drainage
ditch.
Fig. 9-2-16
2.Put water in the drain pan and make sure that the water is drained out
of doors.
3.When connecting extension drain hose, insulate the connecting part
of extension drain hose with shield pipe.
Shield pipe
Inside the roomDrain hose
Extension drain hose
Fig. 9-2-17
CAUTION
Arrange the drain pipe for proper drainage from the unit.
Improper drainage can result in dew-dropping.
This air conditioner has the structure
designed to drain water collected from
dew, which forms on the back of the
indoor unit, to the drain pan.
Therefore, do not store the power cord
and other parts at a height above the
drain guide.
Space for pipes
Fig. 9-2-18
Wall
Drain
guide
– 69 –
9-2-8. Setting of Remote Controller Selector
Switch
When two indoor units are installed in the
separated rooms, there is no need to change
the select switches.
Remote Controller Selector Switch
• When two indoor units are installed in the
same room or adjacent two rooms, if operating
a unit, two units may receive the remote
controller signal simultaneously and operate. In
this case, the operation can be preserved by
setting either one indoor unit and remote
controller to B setting
(Both are set to A setting in factory shipment).
• The remote control signal is not received
when the settings of indoor unit and remote
controller are different.
• There is no relation between A setting/B
setting and A room/B room when connecting
the piping and cables.
(1) Stop the operation of the air conditioner and turn
turn off its main power supply.
(2) Pull the air inlet grille toward you to open it and
remove the air inlet grille.
(3) First open the horizontal louver and then remove
the front panel from the back body by pulling it
toward you.
Position of Remote Control Selector Switch
1. Setting of remote controller switch at the
indoor unit side
How to remove the front cabinet
Fig. 9-2-20
How to mount the front panel
Push the front panel back in and make sure all hook
are locked.
Adhesion of B label (When setting to [B])
Be sure to affix the B label on the front panel same
as the below figure.
Fig. 9-2-19
Fig. 9-2-21
– 70 –
2. Setting of remote controller selector at the
remote controller side
[B] of the remote controller is displayed with
liquid crystal only when it is set to [B].
There is no display of [A].
• Enter the batter.
• Push the [CHK] button by something with thin
edge. ([00] is displayed.)
• If [MODE] button is pushed while pushing [CHK]
button, the small [B] is displayed at the right of the
setting temperature indication section.
To reset [A] setting, push the [MODE] button
*
again while pusing the [CHK] button.
3. Confirm the indoor unit can operate with
the changed setting of the remote controller.
9-2-9. Check and Test Operation
¨1. Check the unit is firmly hooked up on the
installation plate.
¨2. Check the connecting pipes tightened
securely.
Confirm that there is no gas leakage.
¨3. Confirm that all connecting cables are
secured and correct.
¨4. Check the pipes insulation.
¨5. Check the drainage.
¨6. Connection of the grounding wire.
¨7. To switch the TEST RUN (COOL) mode, turn
the switch on.
To switch the TEST RUN (COOL) mode,
press TEMPORARY button for 10 sec.
(The beeper will make a short beep.)
MODE button
The above remote controller is one for cooling
*
only model.
B
PRESET
START/STOP
AUTO
MODE
FAN
SWING
FIX
ON OFF SET CLR
FILTER
ECO
TIMER
Hi-POWER
MEMO
CLOCK CHECKRESET
[CHK] button
B
TEMPORARY button
TEMPORARY button
Fig. 9-2-23
¨8. Operate the unit at cooling operation mode
for fifteen minutes or more .
Measure the temperature of the intake and
discharge air. Ensure the difference between
the intake temperature and the discharge one
is more, than 8°C.
NOTE: Three-minutes protection f eature
A protection feature prevents the air
conditioner from being activated for about 3
minutes when it is restarted immediately
after operation or when the power switch is
turned on.
¨9. Check the remote controller operation.
When finished the check and test operation,
make sure to return to REMOTE CONTROLLER.
(Push the temporary switch with once again.)
¨ 10. Explain to the customer on the correct usage
of air conditioner simplelayman’s terms.
– 71 –
9-3. Outdoor Unit
9-3-1. Accessory and
Installation Parts
1
Owner's manual x 1
CAUTION
1. Install the outdoor unit without anything
blocking the air discharging.
2. When the outdoor unit is installed in a place
exposed always to a strong wind like a coast
or on a high story of a building, secure the
normal fan operation using a duct or a wind
shield.
3. Specially in windy area, install the unit to
prevent the admission of wind.
2
Outdoor unit installation manual x 1
S
P
E
C
IF
IC
A
T
IO
N
S
3
Specifications x 1
9-3-2. Refrigerant Piping
• Piping kit used for the conventional refrigerant
cannot be used.
• Use copper pipe with 0.8 mm or more thickness.
• Flare nut and flare works are also different from
those of the conventional refrigerant. Take out the
flare nut attached to the main unit of the air conditioner, and use it.
9-3-3. Installation Place
• A place which provides the spaces around the
outdoor unit.
• A place where the operation noise and discharged
air do not disturb your neighbors.
• A place which is not exposed to a strong wind.
• A place which does not block a passage.
• When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
• There must be sufficient spaces for carrying the
unit into and out of the site.
• A place where the drain water does not raise any
problem.
Strong
wind
Fig. 9-3-1
4. Installation in the following places may result
in trouble. Do not install the unit in such
places.
• A place full of machine oil.
• A place full of sulfide gas.
• A place where high-frequency waves are
likely to be generated as from audio
equipment, welders, and medical equipment.
9-3-4. Optional Installation Parts
(Local Supply)
Parts name
Refrigerant piping
A
Liquid side: Ø6.35 mm
Gas side: Ø9.52 mm or Ø12.7 mm
B
Pipe insulating material
(polyethylene foam, 6 mm thick)
1. Take away dust and moisture.
(Inside of the connecting pipes)
2. Tight connection (between pipes and unit)
3. Evacuate the air in the connecting pipes using
VACUUM PUMP.
4. Check gas leak. (connected points)
Flaring
1. Cut the pipe with a pipe cutter.
• Flaring size : A (Unit : mm)
+0
A
Outer dia. of copper pipe
6.35
9.52
12.7
In the case of flaring for R410A with the conven-
*
tional flare tool, pull out it approx.
R410AR22
0.5 mm more than that for R22 to
- 0.4
9.1 9.0
13.213.0
16.616.2
A
adjust to the specified flare size.
The copper pipe gauge is useful
for adjusting projection margin size.
Fig. 9-3-4
9-3-7. Installation
NOTE : For installation, at least 3 dimensions should
be kept free from obstacles (walls).
90˚
Obliquity RoughnessWarp
Fig. 9-3-2
2. Insert a flare nut into the pipe, and flare the pipe.
As the flaring sizes of R410A differ from those of
refrigerant R22, the flare tools newly manufactured for R410A are recommended.
However, the conventional tools can be used by
adjusting projection margin of the copper pipe.
B
Fig. 9-3-3
• Projection margin in flaring : B (Unit : mm)
Rigid (Clutch type)
Outer dia. of
copper pipe
6.35
9.52
12.7
R410A tool used
R410AR22
0 to 0.5 (Same as left)
0 to 0.5 (Same as left)
0 to 0.5 (Same as left)
Conventional tool used
R410AR22
1.0 to 1.50.5 to 1.0
1.0 to 1.50.5 to 1.0
1.0 to 1.50.5 to 1.0
Imperial (Wing nut type)
Outer dia. of copper pipe
6.35
9.52
12.7
R410AR22
1.5 to 2.01.0 to 1.5
1.5 to 2.01.0 to 1.5
2.0 to 2.51.5 to 2.0
100mm or more
from wall
600mm or more
As shown in the figure, hang power cord
and connecting cable downward, and
take out it along piping connection port.
600mm or more
more from wall
100mm or
600mm or more
from wall
Fig. 9-3-5
Fixing bolt arrangement of outdoor unit
600
Suction side
365
Fig. 9-3-6
• Secure the outdoor unit with the fixing bolts
and nuts if the unit is likely to be exposed to a
strong wind.
• Use Ø8 mm or Ø10 mm anchor bolts and nuts.
Diffuser
– 73 –
1. Piping connections to the outdoor unit should be
arranged in the sequence A, B, C, D starting from
the bottom.
(For each piping connection, the gas pipe is on
the bottom and the liquid pipe is on the top.)
2. When multiple indoor units are to be connected
to the outdoor unit, make the ends of the pipes
and wires from each indoor unit to ensure that
they will be connected to the outdoor unit correctly.
(Problems caused by indoor units being connected to the outdoor unit incorrectly are very
common in multiple-unit installations.)
3. The length and height difference of the connecting pipes between the indoor and outdoor units
must be within the ranges indicated below.
• Total piping length :
4 units (A + B + C + D) Multi,
Non. Additional refrigerant ..........70 m
3 units (A + B + C) Multi,
Non. Additional refrigerant ..........50 m
• Minimum piping length :
A or B or C or D = 2 m or more
• Maximum indoor piping length :
C
A
A or B or C or D = 25 m or less
• Maximum piping height difference :
A or B or C or D = 15 m or less
• Maximum piping/height
difference between 2 units
= 15 m or less
Fig. 9-3-7
Outdoor
unit
15 m or less
B
4. Connect 2 or more indoor units for heat pump.
5. If the outdoor units is to be mounted on a wall,
make sure that the platform supporting it is
sufficiently strong. The platform should be
designed and manufactured to maintain its
strength over a long period of time, and sufficient
consideration should be given to ensuring that the
outdoor unit will not fall.
6. When the outdoor unit is to be mounted high on a
wall, take particular care to ensure that parts do
not fall installer is protected.
7. When doing installation work on level ground, it is
usual to wiring and piping connections to the
indoor units. And/then make to the outdoor unit.
However if outdoor work is difficult it is possible
instead to make changes to the procedure.
For example by making adjustments to the wiring
and piping length on the inside (rather than the
outside).
How to remove the side panel
1. Remove 3 screws
of the side panel.
2. Pull the side
panel downward.
Fig. 9-3-8
Side panel
Tightening connection
Align the centers of the connecting pipes and tighten
the flare nut as far as possible with your fingers.
Then tighten the nut with a spanner and torque
wrench as shown in the figure.
CAUTION
• Do not apply excess torque. Otherwise, the
nut may crack depending on the conditions.
(Unit : N·m)
Outer dia. of copper pipe
Ø6.35 mm
Ø9.52 mm
Ø12.7 mm
• Tightening torque of flare pipe connections
Pressure of R410A becomes higher than that of R22.
(Approx. 1.6 times) Therefore, using a torque
wrench, tighten firmly the flare
pipe connecting sections
which connect the indoor
and outdoor units up to the
specified tightening torque.
Incorrect connections may
D
cause not only a gas
leakage, but also a trouble
of the refrigeration cycle.
14 to 18 (1.4 to 1.8 kgf•m)
33 to 42 (3.3 to 4.2 kgf•m)
50 to 62 (5.0 to 6.2 kgf•m)
Flare at
indoor
unit side
Flare at
outdoor
unit side
Fig. 9-3-9
Flare nut
Internally
threaded side
Use a torque wrench to tighten.
Ø6.35
Ø9.52
Ø6.35
Ø9.52
Ø6.35
Ø9.52
Ø6.35
Ø12.7
4M27 only
D UNIT
C UNIT
B UNIT
A UNIT
Indoor unit
—
45
52
– 74 –
9-3-8. Evacuating
After the piping has been connected to all indoor
unit(s), you can perform the air purge together at
once.
AIR PURGE
Evacuate the air in the connecting pipes and in
the indoor unit using vacuum pump.
Do not use the refrigerant in the outdoor unit.
For details, see the manual of vacuum pump.
Use a vacuum pump
Be sure to use a vacuum pump with counter-flow
prevention function so that inside oil of the pump
does not flow backward into pipes of the air conditioner when the pump stops.
(If inside oil of the vacuum pump enters into the air
conditioner which adopts R410A, a trouble of the
refrigeration cycle may be caused.)
1. Connect the charge hose from the manifold valve
to the service port of the gas side packed valve.
2. Connect the charge hose to the port of vacuum
pump.
3. Open fully the low pressure side handle of the
gauge manifold valve.
4. Operate the vacuum pump to start for evacuating.
Perform evacuating for about 35 minutes if the
piping length is total 70 meters. (25 minutes for
total 50 meters) (assuming a pump capacity of
27 liters per minute.)
Then confirm that the compound pressure gauge
reading is –101 kPa ( –76 cmHg).
5. Close the low pressure side valve handle of
gauge manifold.
6. Open fully the valve stem of the packed valves
(both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure gauge
–101kPa (–76cmHg)
Handle Lo
Charge hose
(For R410A only)
Packed valve
at liquid side
Fig. 9-3-12
Pressure gauge
Manifold valve
Handle Hi
(Keep full closed)
Charge hose
(For R410A only)
Vacuum pump adapter
for counter-flow prevention
(For R410A only)
Vacuum
pump
Service port
(Valve core (Setting pin))
Packed valve at gas side
Packed valve handling precautions
• Open the valve stem all the way out ; do not try to
open it beyond the stopper.
• Securely tighten the valve stem cap in torque is as
follows :
Gas side (Ø12,7 mm)
Gas side (Ø9,52 mm)
Liquid side (Ø6,35 mm)
Service port
50 to 62 N•m (5.0 to 6.2 kgf•m)
33 to 42 N•m (3.3 to 4.2 kgf•m)
14 to 18 N•m (1.4 to 1.8 kgf•m)
14 to 18 N•m (1.4 to 1.8 kgf•m)
Hexagonal wrench is required.
Fig. 9-3-13
9-3-9. Electrical Work
For the air conditioner that has no power cord,
connect a power cord to it as mentioned below.
Model
Power supply
Maximum
running
current
Installation
fuse rating
Power cord
3 Units Multi4 Units Multi
3M26YAV-E4M27YAV-E4M27YACV-E
220 – 240 V
Single phase 50/60 Hz
14.6 A14.6 A14.2 A
25 A
H07 RN-F or 245 IEC 66
(2.5 mm2 or more)
How to wire
1. Connect the connecting cable to the terminal as
identified with their respective matched numbers
on the terminal block of indoor and outdoor unit.
H07 RN-F or 245 IEC 66 (1.0 mm2 or more)
2. When connecting the connecting cable to the
outdoor unit terminal, prevent water coming in the
outdoor unit.
3. Insulate the unused cords (conductors) stripped
the sheath of connecting cable with PVC tape.
Process them so that they do not touch any
electrical or metal parts.
4. For inter-unit wiring, do not use a cut wire jointed
to another on the way.
Use wires long enough to cover the entire length.
– 75 –
3 units (A + B + C) Multi
9-3-10. Check and Test Operation
Terminal block (Connecting cable)
Screw
Connecting cable
Connecting cable
(A unit)
(B unit)
Connecting cable
(C unit)
Fig. 9-3-14
4 units (A + B + C + D) Multi
Terminal block
(Connecting cable)
Screw
Connecting cable
Connecting cable
(A unit)
(B unit)
Connecting cable
(C unit)
Fig. 9-3-15
Power cord
Connecting cable
(D unit)
Power cord
For R410A, use the leak detector exclusively
manufactured for HFC refrigerant (R410A,
R134a, etc.).
The conventional leak detector for HCFC refriger-
*
ant (R22, etc.) cannot be used because its sensitivity for HFC refrigerant lowers to approx. 1/40.
• Pressure of R410A becomes approx. 1.6 times of
that of R22. If installation work is incompletely
finished, a gas leakage may occur in the cases
such as pressure
rise during operation. Therefore, be sure to test
the piping connections for leaking.
Flare nut connections
(Indoor unit)
• Service port cap
connection
• Valve stem cap
connection
Flare nut connections
(Outdoor unit)
CAUTION
• Wrong wiring connection may cause some
electrical parts burn out.
• Be sure to use the cord clamps specified
positions with attached to the product.
• Do not damage or scratch the conductive core
and inner insulator of power and inter-connecting cables when peeling them.
• Be sure to comply with local cords on running
the wire from outdoor unit to indoor unit (size of
wire and wiring method etc.)
• Use the power cord and Inter-connecting cable
with specified thickness, specified type, and
protective devices specified.
Stripping length power cord and connecting cable
10
40
Connecting
cable
30
10
LN
10
40
Earth lineEarth line
Power cord
123
10
30
Fig. 9-3-16
Fig. 9-3-17
• Check the flare nut connections, valve stem cap
connections and service port cap connections for
gas leak with a leak detector or soap water.
CAUTION
• Use a circuit breaker of a type that is not
tripped by shock waves.
• If incorrect/incomplete wiring is carried out, it
will cause an electrical fire or smoke.
• Prepare the power supply for exclusive use
with the air conditioner.
• This product can be connected to the mains.
Connection to fixed wiring :
A switch or circuit breaker which disconnects
all poles and has a contact separation of at
least 3 mm must be incorporate in the fixed
wiring.
An approved short circuit breaker or switches
must be used.
(A breaker having a sensitivity of approxi-
*
mately 0.1 second or less and a capacity of
approximately 30 mA is usually used.)
– 76 –
9-3-11. Miswiring (Mispiping) Check
Red
Yellow
Check mode
Normal operation
Short Open
Short
MISWIRING (MISPIPING)
CHECK CONNECTOR
(Color:RED)
D800 D801 D802 D803 D804
LED
Make sure that the wiring and piping for each room
have the same alphabetical codes (A, B, C, D).
Connect and secure the power cord.
Use the power cord/cables with thickness, type and
protective devices specified in this manual.
Insulate the unused cords (conductors) with PVC
tape.
1. Turn on the power breaker.
2. Open side panel of the outdoor unit.
3. Set the all indoor units to COOL mode.
• It is unnecessary to set the temperature.
• Miswiring check can not be executed when
outdoor air temperature is 5°C or less.
4. Start the check.
• Disconnect the miswiring check connector
(color : Red) from P.C. board of inverter.
5. During check (Check time 3 to 20 minutes).
• When an error describes in the table below
occurred check operation stops and error code
is displayed on LED.
6. After check, the result of check is displayed on
LED.
• The Comp. stop when miswiring (mispiping)
error occurred.
• Confirm the contents of table below.
• Turn off the power breaker.
• Correct miswiring/mispiping.
• Execute the check operation again.
• Automatically return to the normal operation
when it is normal.
7. Return to normal operation.
• To return to the normal operation during check
operation or after miswiring (mispiping) error is
determined, connect the miswiring check
connector.
Miswiring (mispiping) check by LED Indication
• For this outdoor unit, the self-miswiring (mispiping) check is possible by using five LEDs (1 Yellow + 4 Red).
* LEDs (D800 to D804) locate on the sub-control board underneath of the inverter.
LEDD800 D801 D802 D803 D804
During
check
Result of
judgement
lllll
◎◎lll
◎l◎ll
◎ll◎l
1
◎lll◎
*
◎
◎l
◎ll
1
◎lll
*
◎
◎
1
◎
*
◎l
1
◎l
*
1
◎ll
*
◎
◎
◎
◎l
◎¤¤¤¤
lll
¤
¤
¤¤
l
¤
ll
¤
¤¤
¤
¤¤¤
¤¤
l
¤
¤¤¤
ll
l
¤
¤
ll
l
¤
¤
l
l
¤
¤¤
l
l
¤
¤¤
Description
Normal operation (no error)
Checking A unit
Checking B unit
Checking C unit
Checking D unit
Crush/Clog of Pipe A
Crush/Clog of Pipe B
Crush/Clog of Pipe C
Crush/Clog of Pipe D
Miswiring/Mispiping or Crush/Clog of Pipe A, B
Miswiring/Mispiping or Crush/Clog of Pipe A, C
Miswiring/Mispiping or Crush/Clog of Pipe A, D
Miswiring/Mispiping or Crush/Clog of Pipe B, C
Miswiring/Mispiping or Crush/Clog of Pipe B, D
Miswiring/Mispiping or Crush/Clog of Pipe C, D
A, B, C Miswiring/Mispiping
A, B, D Miswiring/Mispiping
A, C, D Miswiring/Mispiping
B, C, D Miswiring/Mispiping
A, B, C, D Miswiring/Mispiping packed valve
keeps closed
– 77 –
Fig. 9-3-18
LED : Light Emitting Diode
: LED ON
¤
: LED OFF
l
: LED FLASH
◎
1 : 4 units Multi model only
*
Useful Functions
• For this outdoor unit, the self-diagnosis is possible by using five LEDs (1 Yellow + 4 Red).
LEDs (D800 to D804) are provided on P.C. board of the inverter.
*
2
*
2
*
1
*
LED indication
D800 D801 D802 D803 D804
lllll
l
¤¤
ll
¤
ll
l
¤¤¤
lll
¤
¤¤¤¤
¤
¤¤
llll
l
¤¤¤
lll
¤¤
¤
l
¤¤
lll
¤
lll
ll
¤
l
¤¤
¤¤
¤¤
ll
ll
¤
l
lll
¤¤
ll
¤
ll
l
l
¤¤
l
¤¤
ll
¤
¤
l
¤
l
¤
l
l
l
l
¤
¤
¤
¤
¤
l
l
l
Indoor
alarm code
None
14
16
17
18
18
19
1A
1B
1C
1C
1C
1C
1C
1C
1C
1C
1C
1D
1E
1F
Contents
Normal running
IGBT short circuit, Compressor motor rare short
Trouble on position detecting circuit
Trouble on current detecting circuit
Outdoor heat exchanger temp. sensor (TE) fault
Suction temp. sensor (TS) fault
Discharge temp. sensor (TD) fault
Trouble on outdoor fan motor
Outdoor temp. sensor (TO) fault
Trouble on compressor system
Temp. sensor (TGa) fault at A room gas side
Temp. sensor (TGb) fault at B room gas side
Temp. sensor (TGc) fault at C room gas side
Temp. sensor (TGd) fault at D room gas side
Gas leakage, TS sensor out of place, PMV,
sensor fault
TE sensor out of place, indoor heat exchanger
sensor (TC) out of place, PMV, sensor fault
Miswiring at indoor or outdoor, Gas leakage,
TS, TC sensor out of place, PMV, sensor fault
Communication trouble between MCU
Compressor lock
Trouble on discharge temp, Gas leakage
Compressor break down
Self-Diagnosis by LED Indication
1. If a trouble occurs, LED goes on
according to the contents of trouble
as shown in the left table.
2. When two or more troubles occur,
LEDs go on cyclically (alternately).
The pulse modulating circuits are mounted to both indoor and outdoor units. Therefore, diagnose troubles
according to the trouble diagnosis procedure as described below. (Refer to the check points in servicing written
on the wiring diagrams attached to the indoor/outdoor units.)
Table 10-1
No.
1
2
3
4
5
6
7
8
9
First Confirmation
Primary Judgment
Judgment by Flashing LED of Indoor Unit
Self-Diagnosis by Remote Controller (Check Code)
Judgment of Trouble by Every Symptom
Trouble Diagnosis by Outdoor LED
How to Diagnose Trouble in Outdoor Unit
How to Check Simply the Main Parts
How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
Troubleshooting Procedure
NOTE :
A large-capacity electrolytic capacitor is used in the
outdoor unit controller (inverter). Therefore, if the
power supply is turned off, charge (charging voltage
DC280V) remains and discharging takes a lot of
time. After turning off the power source , if touching
the charging section before discharging, an electrical
shock may be caused. Discharge the electrolytic
capacitor completely by using soldering iron, etc.
Page
80
80
81
82
85
91
92
93
99
< Discharging method >
(1) Remove the in verter cover (plating) by opening
four mounting claws.
(2) As shown below, connect the discharge
resistance (approx. 100Ω/40W) or plug of the
soldering iron to voltage between + – terminals of
the C13 (“CAUTION HIGH VOLTAGE 320V” is
indicated.) electrolytic capacitor (760µF/400V) on
P.C. board, and then perform discharging.
Discharging position
(Discharging period
10 seconds or more)
Fig. 11-1
Plug of
soldering iron
Inverter cover
P. C . board
(Soldered surface)
– 79 –
10-1. First Confirmation
10-1-1. Confirmation of Power Supply
Confirm that the power breaker operates (ON) normally.
10-1-2. Confirmation of Power Voltage
Confirm that power voltage is AC 220–240V ± 10%.
If power voltage is not in this range, the unit may not
operate normally.
Table 10-1-1
10-1-3. Operation Which is not a Trouble
(Program Operation)
For controlling the air conditioner, the program
operations are built in the microcomputer as described in the following table. If a claim is made for
running operation, check whether or not it meets to
the contents in the following tab le. When it does, we
inform you that it is not trouble of equipment, but it is
indispensable for controlling and maintaining of air
conditioner.
No.
1
2
3
4
5
Operation of air conditioner
When power breaker is turned “ON”, the
operation lamp (Green) of the indoor unit
flashes.
Compressor may not operate even if the
room temperature is within range of
compressor-ON.
In DRY and ECONO. mode, FAN (air flow)
display does not change even though FAN
(air flow select) button is operated.
Increasing of compressor motor speed
stops approx. 30 seconds after operation
started, and then compressor motor speed
increases again approx. 30 seconds after.
The set value of the remote control should
be below the room temperature.
Description
The OPERATION lamp of the indoor unit flashes when
power source is turned on. If “START/STOP” button is
operated once, flashing stops. (Flashes also in power
failure)
The compressor does not operate while compressor
restart delay timer (3-minutes timer) operates.
The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.
The air flow indication is fixed to [AUTO].
For smooth operation of the compressor, the compressor
motor speed is restricted to Max. 33 rps for 2 minutes and
Max. 57 rps for 2 minutes to 4 minutes, respectively after
the operation has started.
If the set value is above the room temperature, Cooling
operation is not performed. And check whether battery of
the remote control is consumed or not.
10-2. Primary Judgment
To diagnose the troubles, use the f ollowing methods.
(1) Judgment by flashing LED of indoor unit
(2) Self-diagnosis by service check remote controller
(3) Judgment of troub le by every symptom
Firstly use the method (1) for diagnosis. Then, use the method (2) or (3) to diagnose the details of troubles.
For any troub le occurred at the outdoor unit side, detailed diagnosis is possible by 5-serial LED on the inverter
P.C . board.
– 80 –
10-3. Judgment by Flashing LED of Indoor Unit
While the indoor unit monitors the operation status of the air conditioner, if the protective circuit operates, the
contents of self-diagnosis are displayed with block on the indoor unit indication section.
Table 10-3-1
LampsSelf-diagnosis
AOPERATION lamp is blinking. (1Hz)
BOPERATION lamp is blinking. (5Hz)
COPERATION lamp is blinking. (5Hz)
DOPERATION lamp is blinking. (5Hz)
EOPERATION lamp is blinking. (5Hz)
FOPERA TION and TIMER lamps are blinking.
(5Hz)
GOPERATION, TIMER and FAN ONLY lamps
are blinking.
HOPERATION, TIMER and FAN ONLY lamps
are blinking.
Power failure (when the power supply is turning on)
Thermo sensor (TA) short or break
Heat exchanger sensor (TC) short or break
Indoor fan motor lock or failure
Indoor P.C. board failure
Wrong wiring of connecting cable
• Gas shortage or other refrigerant cycle trouble
• Heat exchanger sensor open, break or short
• Overload relay or thermostat trouble of compressor
Cycle failure
NOTES:
(1) The contents of items B and C and a part of item E are displayed when air conditioner operates.
(2)
When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
(3) The check codes can be confirmed on the remote controller for servicing.
(4)When connecting the changing kit, first-push priority control is executed. The secondary operation lamp
continues flashing. For details, refer to the section 10. Changing Kit.
– 81 –
10-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to H in Table
11-3-1, exchanger the self-diagnosis by the
remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the operation condition and indicate the information of the
self-diagnosis on the display of the remote control
with the check codes. If a fault is detected, all
lamps on the indoor unit will blink at 5Hz and it will
beep for 10 seconds (Pi, Pi, Pi....). The timer lamp
usually blinks (5Hz) during the self-diagnosis.
10-4-1. How to use remote control in service mode
SETCLR
CLOCK CHECKRESET
AUTOA
AB
(1) Press [CHECK] button with a tip of pencil to set
the remote control to the service mode.
• “00” is indicated on the display of the remote
control.
• The timer lamp on the indoor unit blinks
continuously. (5 times per 1 sec.)
START/STOP
FANMODE
SWING
ON
ECO
TIMER
FIX
OFFSETCLR
FILTER
PRESET
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will
beep once (Pi) and the display of the remote
control will change as follows:
; 00 ; 01 ; 02 ··· 1d ; 1E ; 22
• Check the unit with all 35 check codes (00 to
22). as shown in Table 10-4-1.
• Press [TIMER 9] button to change the check
code backwards.
If there is a fault, the indoor unit will beep for 10
seconds (Pi, Pi, Pi...).
Note the check code on the display of the remote
control.
• 2-digits alphanumeric will be indicated on the
display.
• All lamps on the indoor unit will blink. (5 times
per 1 sec.)
(3) Press [CLR] button. After service finish for clear
service code in memory.
• “7F” is indicated on the display of the remote
control.
• Alphanumeric characters are used for the check
code.
is 5.is 6.
is A.is B.
is C.is D.
(4) Press [START/STOP] button to release the service
mode.
• The display of the remote control returns to as it
was before service mode was engaged.
– 82 –
10-4-2. Operation Control by Rated Frequency in Service Mode
In the service mode, pushing “ON” or “OFF” operates the air conditioner by rated frequency of COOL mode for
30 minutes.
10-4-3. Caution at Servicing
(1) After servicing, push the START/STOP button to return to the normal mode.
(2) After servicing by the check code, turn off breaker of the power supply, and turn on breaker of the power
supply again so that memory in the microcomputer returns the initial status. However, the check codes are
not deleted even if the power supply is turned off because they are stored in the fixed memory.
Table 10-4-1
Block distinction
Check
code
Block
Indoor P.C.
board etc.
Not
displayed
Connecting
cable and
serial signal
Check
code
Operation of diagnosis function
Cause of operation
Short-circuit or disconnection of the room temperature sensor (TA sensor).
Coming-off,
disconnection,
short-circuit, or migration
of heat exchanger sensor
(TC sensor)
Lock of indoor fan or
trouble on the indoor fan
circuit
Trouble on other indoor
P.C. boards
Return serial signal is not
sent to indoor side from
operation started.
(1) Defective wir ing of
connecting cable
(2) Operation of
compressor thermo.
Gas shortage
Gas leak
Air
conditioner
status
Operation
continues.
Operation
continues.
All off
Operation
continues.
Operation
continues.
Condition
Displayed when
error is detected.
Displayed when
error is detected.
Displayed when
error is detected.
Displayed when
error is detected.
Flashes when
trouble is detected
on Return serial
signal, and normal
status when signal
is reset.
Judgment and action
1. Check the room temp. sensor.
2. When the room temp. sensor is
normal, check P.C. board.
1. Check heat exchanger sensor.
2. When heat exchanger sensor is
normal, check P.C. board.
1. Check P.C. board.
2. When P.C. board is normal, check
the motor.
Replace P.C. board.
1. When the outdoor unit never
operate:
(1) Check connecting cable, and
correct if defective wiring.
(2) Check 25A ( or 30A) fuse (F01)
of outdoor main P.C. board.
(3) Check 3.15A fuse (F04) of
outdoor main P.C. board.
2. To display [Other] block during
operation, check compressor
thermo. operation and supply gas
(check gas leak also).
3. Unit operates normally during
check.
If Return serial signal does not
stop between indoor terminal
board 2 and 3, replace inverter P.C.
board.
If signal stops between indoor
terminal board 2 and 3, replace
indoor P.C. board.
Operation command
signal is not sent to
outdoor side.
Operation
continues.
– 83 –
Flashes when
trouble is detected
on Operation
command signal,
and normal status
when signal is
reset.
If Operation command signal does not
stop between indoor terminal board 2
and 3, replace inverter P.C. board.
If signal stops between indoor
terminal board 2 and 3, replace indoor
P.C. board.
Compressor does not
rotate. (Current protective
circuit does not operate
when a specified time
passed after compressor
had been activated.)
Discharge temp. exceeded 120°C.
Break down of
compressor
Operation
continues.
All off
All off
All off
All off
All off
——
Displayed when
error is detected.
Displayed when
error is detected.
Displayed when
error is detected.
Displayed when
error is detected.
Displayed when
error is detected.
1. Check outdoor temp. sensor (TO).
2. Check P.C. board.
Check 5-serial LED.
When 20 seconds passed after start-up,
position-detect circuit error occurred. :
Replace compressor.
Check 5-serial LED.
1. Miswiring of connecting wire of A/B/
C/D rooms in indoor/outdoor units
2. Check gas leakage.
3. Check disconnection of sensor.
4. Electronic control valve error
1. Trouble on compressor
2. Trouble on wiring of compressor
(Missed phase)
1. Check dischage temp. sensor (TD).
2. Degassing
3. Trouble on P.M.V.
1. Check power voltage.
(220–240 V ±10%)
2. Overload operation of refrigeration
cycle
Check installation condition
(Short-circuit of outdoor diffuser).
– 84 –
10-5. Judgement of Trouble by Every Symptom
10-5-1. Indoor unit (Including remote controller)
(1) Power is not turned on (Does not operate entirely)
supply once, and 5
second later, turn it
NO
Is fuse (F01)
of indoor control
board blown?
NO
Turn off power
on again.
Is OPERATION
lamp blinking?
YES
Is it possible to
turn on power
supply by
pressing
[START/STOP]
button on
remote control?
YES
YES
(R04, C01,
DB01, C03, R01
IC01 and T01)
are defective.
Parts
NO
Does
transmission
mark on
remote control
flash normally,
and is its signal
transmitted
properly?
YES
NO
Does
fan motor
connector
between 1
and 2
short-circuit?
Operation
Check item
Conceivable principle
cause
Measure
Item by symptoms
Remote control is
defective.
Refer to (5)
“Troubleshooting for
Remote Control.”
Unit operates
normally.
YES
Is voltage
(DC 12V or 5V)
NO
indicated on
rear of indoor
control board
normal?
Is DC
310 – 340V
suppalied to
primary side of
transfer s witch?
YES
Are DC 15V,
DC 12V and
DC 7V
supplied to
secondary
side of
transfer
switch?
YESYES
NO
NONO
Refer to
<Primary check>
or this problem
is one step short
of power P.C.
board block.
Turn off breaker
once and turn it
on again after
removing motor.
YES
Are DC 15V,
DC 12V or
DC 7V
supplied to
secondary
side of
transfer
switch?
NO
Microcomputer
is defective.
Transfer switch,
IC (IC01) for
power supply or
fan motor is
defective.
Replace main
P.C. board.
Replace motor.
• Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of
damage of the motor.
– 85 –
(2) Power is not turned on though Indoor P.C. board is replaced
<Confirmation procedure>
Turn on power supply.
Does operation lamp flash?
YESYES
NONO
Is wired correctly to white and black
lead wires of terminal board?
Correct wiring.
To item of
“Power is not turned on”.
– 86 –
(3) Only indoor fan motor does not operate.
<Preliminary check>
1 Is it possible to detect the power supply voltage (200 – 240V) between 1 and 2 on the terminal block?2 Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for
Operation
approximately 5 minutes after it is turned on, to prevent a cold air
from blowing in.)
Turn off power
supply once, and
turn it on again.
Check item
Conceivable principle
cause
Measure
Item by symptoms
Does
compressor
continue to
operate?
NO
Start to operate
indoor unit in
cooling operation
at airflow
level “LOW”.
Does indoor
fan operate?
YES
Change airflow
level to “High”.
Is it possible to
change airflow
level to “High”?
YES
YES
NO
NO
Is it possible to detect
DC 1V or more between
and 3dof motor
5
e
connector (CN10).
Is it possible to detect DC
310 – 340V between
and 3d of motor
1
e
connector (CN10).
(Motor connection condition)
Is it possible to detect DC 15V
between 4
motor connector (CN10).
Start to operate the
indoor unit. At this time, is it
possible to detect DC 1V or
more between 5e and 3d
of motor connector (CN10)?
Is it possible to rotate cross-
flow fan by hand properly?
YES
YES
and 3d of
e
YES
NO
NO
NO
NO
NO
Turn off indoor unit
and remove connector
from motor. Then press
START/STOP button
on remote control to
stop blinking lamp on
indoor unit.
Is it possible to detect
DC 15V between 4
and 3d of motor
connector (CN10).
Turn off indoor unit
and remove connector
from motor.
Then start to operate
indoor unit with
remote control.
e
NO
Replace indoor
fan motor.
Replace main
P.C. board.
Fan motor
operates normally.
Turn off indoor unit and rotate
cross-flow fan by hand when the
unit is on standby. At this time,
is it possible to detect DC 1V or
more between 5e and 3
of motor connector (CN10).
YES
d
NO
– 87 –
Start to operate the indoor
unit in except heating
operation. At this time, is it
possible to detect DC 1V
or more between 5e and
3d of motor connector
(CN10)? (Check this
condition within 15 seconds
after starting unit.)
YES
NO
Replace bearing.
(4) Indoor fan motor starts rotating by turning on power supply alone
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to the inside of the motor.
If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning
on power supply.
<Confirmation procedure>
(1) Rem
ove the front panel.(Remove 4 screws.)
(2) Remove cover of the fan motor lead wires.
(3) Check DC voltage with CN10 connector while the fan rotating.
NOTE :
• Do not disconnect the connector while the fan rotates.
• Use a thin tester rod.
P.C. board
Indoor fan starts rotating when power supply breaker is turned “ON”.
CN10
(Check output voltage (DC) of the fan motor on P.C. board.)
Measure the voltage of the motor connector
CN10 pin 2 (GND : Black) and pin 3 (V line : Yellow)
under condition that the indoor fan rotates.
Above DC 0.4V
P.C. board is defective.
Below DC 0.4V
Motor is defective.
Yellow
Black
DC
6 (Blue)
5 (Yellow)
4 (Blue)
3 (Yellow)
2 —
1 (Red)
– 88 –
(5) How to examine whether remote controller is good or bad
• Does setting (A/B) of the remote controller selection match with that indoor unit?
Operation
Check Items
Considerable main cause
Measures
Item by symptom
Is there direct
sunlight on the
receptor of the
air conditioner?
YES
fluorescent light
NO
Is there any
thyristor
near by?
YES
NO
Press the START/STOP button.
Does the transmission
indicator of remote
controller light?
YES
Is operation
NO
possible when the
transmitter is moved
nearer to the infrared
signal receiver of the
air conditioner?
YES
Battery life
There is no beep from
the indoor unit.
The operation lamp of
the air conditioner main
unit does not light.
NO
Short-circuit ACL switch with
a coin or others at rear side
of remote controller.
Push the START/
STOP button
Avoid direct
sunlight.
NO
Keep the air
conditioner away
from thyristor
fluorescent light.
Is Temporary Cool
operation possible when
keeping the temporary
switch of the air conditioner
main unit pushed for
10 seconds or more?
YES
Can any signal tone
be heard in a transistor
radio when transmitting
within 5cm distance
from the radio?
YES
Replace
P.C. board.
NO
Replace the
battery.
indicator light?
NO
receiving sound
and operation?
Normal
Does the
transmission
YES
Is there any
YES
NO
Remote controller
is failure.
– 89 –
10-5-2.Wiring Failure (Interconnecting and Serial Signal Wire)
(1) Outdoor unit does not operate
1) Is the voltage between
and of the indoor terminal block varied?
Confirm that transmission from indoor to outdoor is correctly performed based upon the following diagram.
NOTE:
• Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
• Be sure to prepare a diode for judgment.
Terminal block at indoor side
Red
White
3
2
Terminal block
1
S5277G
Tester
S5277G or equivalent (G or J type)
(Diode with rated voltage of 400V
or more is acceptable.)
Fig. 11-5-1
Normal time: Voltage swings between DC15 and 60V.
Abnormal time : Voltage does not vary.
(2) Outdoor unit stops in a little while after operation started
<Check procedure> Select phenomena described belo w .
(1) The outdoor unit stops 10 to 20 minutes after operation started, and 10 minutes or more are required to
restart the unit.
Gas circulation amount is down.
Measure gas pressure.
Thermo. operation of compressor
Gas shortage
Gas leak
Pipe clogging
(2) If the unit stops once, it does not operate until the power will be turned on again.
To item of Compressor does not operate.
(3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E)
Gas leak
P.M.V. is def ectiv e.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off of TG, TC sensors
– 90 –
10-6. Trouble Diagnosis by Outdoor LED
For the outdoor unit, the self-diagnosis is possible by
LED (Yel) and four LEDs (Red).
• LED (Yel) (D800) and LEDs (Red) (D801 to D804)
are provided on the sub-control board under
surface of the inverter, and as shown below, they
are checked from the wiring port when removing
the wiring cover.
1. If a trouble occurs, LED (Red or Yel) goes on
according to the trouble as described in the table
below.
During normal operation
IGBT short circuit, compressor motor rare short
Position-detect circuit error
Current-detect circuit error
Compressor system error
Discharge temp. sensor (TD) error
Outdoor fan error
Outside temp. sensor (TO) error
Compressor lock
Discharge temp. sensor error, gas leakage
Compressor break down
Suction temp. sensor (TS) error
Evaporator temp. sensor (TE) error
A room gas side temp. sensor (TGa) error
B room gas side temp. sensor (TGb) error
C room gas side temp. sensor (TGc) error
D room gas side temp. sensor (TGd) error
Gas leakage, P.M.V. sensor error
Indoor heat exchanger sensor (TC) disconnection,
P.M.V. sensor error
Indoor/outdoor miswiring, gas leakage, TC sensor
disconnection, P.M.V. sensor error
Communication error between MCU
1 : Back-up operation is performed without block display of the indoor unit.
*
2 : Operated normally when the air conditioners in other rooms are driven.
*
3 : 4 units Multi model only
*
4 : Heat pump model only
*
– 91 –
10-7. How to Diagnose Trouble in Outdoor Unit
10-7-1. Summarized Inner Diagnosis of Inverter Assembly
Diagnosis/Process flowchartItem
Preparation
Remove
connector of
compressor.
Check 30A fuse
(Part No.F01).
OK
Check
terminal voltage
of electrolytic
capacitor.
OK
NG
Replace fuse.
Check
electrolytic
capacitor, diode
block, etc.
NG
Check
electrolytic
capacitor, diode
block, etc.
Check
Contents
Tu r n “OFF” the power
breaker, and remove 3P
connector which connects
inverter and compressor.
• Check whether 30A fuse on
the control board assembly
is blown or not. (F01)
Summary
If fuse was blown, be sure to
check the electrolytic
capacitor and diode block.
(DB01)
• Connect discharge resis-
tance (approx. 100Ω40W)
or soldering iron (plug)
between +, – terminals of
the electrolytic capacitor
(760µF) of C13 (with
printed CAUTION HIGH
VOLTAGE) on P.C. board.
Discharging position
(Discharging period
10 seconds or more)
Plug of
soldering
iron
Does outdoor
fan rotate?
YES
CN300 of outdoor fan
NG
tester, check resistance
Replace
outdoor
fan motor.
NO
Does LED on control
board flash or go on?
NO
Remove connector
motor, and using a
value between every
phases at motor side.
OK
YES
CBA
Operation
Measurement
Check
Stop
Check
Measurement
Turn on power breaker, and
operate the air conditioner in
COOL mode by short-circuit
of the timer.
Measure terminal voltage of
the electrolytic capacity.
760µF:400WV x 4
After operation, turn off the
power breaker after 2 minutes
20 seconds passed, and
discharge the electrolytic
capacity by soldering iron.
Check voltage between motor
phases.
• Is not winding between
Q – R, R – S, or Q – S
opened or short-circuited?
• Is not frame grounded with
Q, R, or S?
OK if 760µF → DC280V
Remove CN300 while
pushing the part indicated by
an arrow.
→ Resistance between
phases should be approx.
25 to 55Ω.
→ Should be 10MΩ or more.
– 92 –
Diagnosis/Process flowchartItem
Contents
Summary
NG
Replace
outdoor
fan
motor.
Check
compressor
winding
resistance.
OK
Check
winding of
compressor.
OK
Check
fan motor
position
detect
signal.
OK
Replace control
board assembly.
NG
CBA
NG
Replace
compressor.
Check
Operation
Check
Check winding resistance
between phases of compressor, and resistance between
outdoor frames by using a
tester.
• Is not grounded.
• Is not shor t-circuited
between windings.
• Winding is not opened.
Remove connector CN300 of
the outdoor fan motor, turn
on the power breaker, and
perform the operation.
(Stops though activation is
prompted.)
Check operation within 2
minutes 20 seconds after
activation stopped.
<Output check of fan motor
position detect signal>
While connecting connector
5P (CN301) for position
detection, using a tester,
measure voltage between
– . Between – : 5V
→ OK if 10MΩ or more
→ OK if 0.2Ω (under 20°C)
(Check by a digital tester.)
a) One or two of three volt-
ages should be 5V, and
others should be 0V. (When
all are 0V or 5V, it is not
accepted.)
b) When rotating the fan
slowly with hands, the
voltage between pins
should move from 0V to 5V.
(Check it with an analog
tester.)
Replace
control board.
Replace
compressor.
10-8. How to Check Simply the Main
Parts
10-8-1. How to Check the P.C. Board
(Indoor Unit)
(1) Operating precautions
1) When removing the front panel or the P.C .
board, be sure to shut off the power supply
breaker.
2) When removing the P.C. board, hold the edge
of the P. C. board and do not apply force to the
parts.
3) When connecting or disconnecting the
connectors on the P.C. board, hold the whole
housing. Do not pull at the lead wire.
(2) Inspection procedures
1) When a P.C. board is judged to be defective,
check for disconnection, burning, or discoloration of the copper foil pattern or this P.C.
board.
2) The P.C. board consists of the following 2
parts
a. Main P.C. board part :
DC power supply circuit (5V, 12V, 35V),
Indoor fan motor control circuit, CPU and
peripheral circuits, buzzer, and Driving
circuit of top/bottom louvers
b. Indication unit of infrared ray receiving
Infrared ray receiving circuit, LED :
To check defect of the P.C. board, follow the
procedure described below.
– 93 –
(3) Check procedures
Table 10-8-1
No.
Shut off the power supply and
1
remove the P.C. board assembly
from the electronic parts base.
Remove the connecting cable from
the terminal block.
Remove the connector for the
2Voltage check
motor, and turn the power on.
If the OPERATION lamp flashes
(0.5 sec. : ON, 0.5 sec. : OFF) when
the power turning on, the checking
points described as 1-3 of right
column are not necessary to
perform.
Start the operation with the system
3
which the time of the restart delay
timer is shortened.
Procedure
Check point (Symptom)
1.Is the fuse blown?
1.Between TP1 and TP2
(220–240V AC)
2.Between + and - of C02
(310 to 340V DC)
3.
Between 35V and GND
4.
Between 12V and GND
5.
Between 5 V and GND
1.All indicators light for 3 sec.
2. Indicators do not indicate normally
after approximate 3 sec.
Causes
1.*Application of shock voltage.
Overload by short-circuit of the
*
parts.
1.*AC power cord is defective.
Poor contact of the terminal plate.
*
Miss wiring of the power relay.
*
2.
Capacitor (C01, C15) is defective.
*
Line filter (L01) is defective.
*
Resistor (R01) is defective.
*
Diode (DB01) is defective.
*
3.IC01, IC02, T01 are defective.
4.IC01, IC02, T01, F03 are defective.
5.IC01, IC02, T01, F02, Q29, IC03 are
defective.
Defective indicator, or poor
housing assembly. (CN13)
Make the operation status by pressing
41.The temperature of the indoor heat
once the START/STOP button.
1.The time of the restart delay timer
is shortened.
2.Cool operation
3.Air volume [AUTO]
4. Make the setting temperature lower
enough than room temperature.
5.Continuous operation.
Turn the power on after connecting
51.The voltage of DC 35V is not
the motor connector.
Start the operation with the following
condition.
1.Operation [Cooling]
2.Airflow [High fan]
3.Continuous operation
1.Compressor does not operate.
2. OPERATION lamp flashes.
measured between the red and
black of the motor terminals.
2. Motor does not rotate.
(The key operation is accepted.)
3. The motor rotates, but it vibrates too
much.
exchanger is abnormally low.
2.Poor contact of the heat exchanger
sensor. (The connector is
disconnected.) (CN01)
3.Heat exchanger sensor, main P.C.
board are defective.
4.Main P.C. board is defective.
1.Indoor fan motor is defective.
(Protecting operation on the P.C.
board.)
2. Poor contact of the motor
connector.
3.P.C. board is defective.
– 94 –
10-8-2. P.C. Board Layout
<T op View>
<Bottom View>
– 95 –
<Sensor characteristic table>
100
90
80
70
60
50
40
30
Resistance value (k )
20
10
0
0102030 4050
Temperature (˚C)
TD
TA, TC, TO, TGa, TGb, TGc, TGd
TD : Discharge temp. sensor
TA : Room temp. sensor
TC : Heat exchanger temp. sensor
TO : Outdoor temp. sensor
TGa : Gas side temp. sensor
TGb : Gas side temp. sensor
TGc : Gas side temp. sensor
TGd : Gas side temp. sensor
– 96 –
10-8-3. Indoor Unit (Other Parts)
No.
1
Room temp. (TA) sensor
Part name
Heat exchanger (TC)
sensor
2
Remote controller
3
Louver motor
MP-24GA
4
Indoor fan motor
10-8-4. Outdoor Unit
Checking procedure
Disconnect the connector and measure the resistance value with tester.
(Normal temp.)
Temperature
Sensor
TA, TC (kΩ)
10°C20°C25°C30°C40°C
20.7 12.6 10.0 7.9 4.5
To item of How to judge whether remote control is good or bad of the
Judgment of trouble by symptom.
Measure the resistance value of each winding coil by using the tester.
(Under normal temp. 25°C)
PositionResistance value
1
White
Yellow
Yellow
Yellow
Yellow
2
3
4
5
1 to 4
1 to 6
2 to 3
2 to 5
130 ± 10 Ω
Since judgment of DC motor is difficult on the single motor, refer to 10-5-1. (3).
No.
1
Compressor
Part name
(Model : DA220A2F-20L)
2
Outdoor fan motor
(Model : ICF-140-60-1)
3
Compressor thermo.
Bimetal type (Model :
US622KXTMQO)
4
Outdoor temperature
sensor (TO), pipe temperature sensor (TGa,
TGb, TGc, TGd), discharge temperature
sensor (TD), suction
temperature sensor (TS),
evaporator temper ature
sensor (TE),
Checking procedure
Measure the resistance value of each winding by using the tester.
Red
WhiteBlack
PositionResistance value
Red - White 0.2 ± 0.01 Ω
White - Black0.2 ± 0.01 Ω
Black - Red0.2 ± 0.01 Ω
Under 20°C
Measure the resistance value of winding by using the tester.
Red
1 Yellow
4 Pink
5 Gray
Position Resistance value
Yellow- Pink 5 to 20 kΩ
For details, refor to Section 10-9.
Check conduction by using the tester.
Disconnect the connector, and measure resistance value with the tester.
(Normal temperature)
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
– 99 –
11. HOW TO REPLACE THE MAIN PARTS
6 2-Screws
2 4-Screws
2
22
11-1. Indoor Unit
No.Part nameProceduresRemarks
1Front panel
2Electrical part
How to remove the front panel
1) Stop operation of the air conditioner and
turn off its main power supply.
2) Pull the air inlet grille toward you to open it
and remove the air inlet grille.
Then remove the 4 screws fixing the front
panel.
3) First open the horizontal louver, and then
remove the front panel from the back body
by pulling it toward you.
How to mount the front panel
Push the front panel back in and make
sure all hooks are locked.
How to remove the electrical part.
1) Remove the front panel with procedure 1.
2) Remove the screw holding the electrical
part cover.
3) Remove the drain guide.
4) Disconnect the 2 connectors (3P) for the
fan motor and the connector (5P) for the
louver motor from the P.C. board assembly.
5) Pull out the TC sensor from the sensor
holder.
6) Remove the screw for the ground
connection, remove the 2 screws for the
electrical part box and remove the screw
from the LED unit. Then remove the LED
unit and the electrical part box from the
main unit.
How to mount the electrical part.
1) To put back the electrical part box, lock it
to the upper hook of the back body.
2) Tighten the 2 screws on the electrical part
box.
3) Connect the 3 connectors and arrange the
wiring same as original condition and then
tighten the screw from the LED unit to the
back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Assemble the drain guide (the TC sensor
wire should be covered by the drain guide).
7)
Tighten the screw on the electrical part cover.
3 Drain guide
6 Screws
3
2 Screws
5 TC Sensor
3-Connectors
4
3Horizontal
louver
1) Remove the front panel and the electrical
part following procedure 2.
2) Remove the center shaft of the horizontal
louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the
back body.
– 100 –
3 Left shaft
2 Center shaft
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