Toshiba RAS-M13UKCV-E, RAS-3M26YAV-E, RAS-M13UKV-E, RAS-M16UKV-E, RAS-M10UKV-E DATA BOOK

...
SERVICE MANUAL
AIR-CONDITIONER
RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E
FILE NO.SVM-03017
SUPPLEMENT
SPLIT TYPE
RAS-4M27YAV-E
RAS-4M27YACV-E
RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E
RAS-3M26YAV-E
R410A
June, 2003
CONTENTS
1. SPECIFICATIONS....................................................................................... 3
2. REFRIGERANT R410A ............................................................................ 26
3. CONSTRUCTION VIEWS ......................................................................... 34
4. WIRING DIAGRAM ................................................................................... 36
5. SPECIFICATIONS OF ELECTRICAL PARTS .......................................... 38
6. REFRIGERANT CYCLE DIAGRAM ......................................................... 40
7. CONTROL BLOCK DIAGRAM ................................................................. 48
8. OPERATION DESCRIPTION .................................................................... 50
9. INSTALLATION PROCEDURE ................................................................. 64
10. HOW TO DIAGNOSE THE TROUBLE ....................................................... 79
11. HOW TO REPLACE THE MAIN PARTS................................................... 100
12. EXPLODED VIEWS AND PARTS LIST .................................................. 110
– 2 –
1. SPECIFICATIONS
(kW)
(kW)
(kW)
(kW)
(A)
(W)
(%)
(A)
(W)
(%)
(A)
)
)
)
)
)
(mm)
(mm)
(W)
(
)
(mm)
(mm)
(mm)
(kg)
(W)
(W)
(
)
(m)
(m)
(m)
(m)
(kg)
(°C)
(°C)
1-1. Specifications
RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E/RAS-4M27YAV-E, RAS-3M26YAV-E
Unit model Cooling capacity
Cooling capacity range Heating capacity Heating capacity range Power supply 220/230/240V, 1Ph, 50/60Hz Electric
characteristics
C.O.P. (Cooling/He ating) 3.20/4.00 3.33/3.53 Operating
noise
Indoor unit
Outdoor unit
Piping connection
Accessory
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.
Indoor Outdoor
Indoor
Total
Indoor
(Cooling/Heating)
Outdoor
(Cooling/Heating)
Unit model Dimension
Net weight (kg) 10 10 10 Fan motor output Air flow rate Unit model Dimension
Net weight Compressor
Fan motor output Air flow rate Type Flare connection Indoor unit
Outdoor unit
Maximum length (per unit) Maximum length (total) Maximum chargeless length Maximum height difference Name of refrigerant R410ARefrigerant Weight
Indoor unit
Outdoor unit
Unit model Running current Power consumption Power factor Operation mode Running current Power consumption Power factor Starting current
Unit model High dB (A Medium dB (A Low dB (A Unit model Full indoor units operating dB (A
Height (mm Width Depth
(Cooling/Heating)
Height Width Depth
Motor output Type Twin rotary type with DC-inverter variable speed control Model DA220A2F-20L
Unit model Liquid side Ø6.35 Ø6.35 Ø6.35 Gas side Ø9.52 Ø9.52 Ø12.7 Unit model A unit liquid side/gas side Ø6.35/Ø12.7 Ø6.35/Ø12.7 B unit liquid side/gas side Ø6.35/Ø9.52 Ø6.35/Ø9.52 C unit liquid side/gas side Ø6.35/Ø9.52 Ø6.35/Ø9.52 D unit liquid side/gas side Ø6.35/Ø9.52
Power supply 3 wires : includes earthWiring connection Interconnection 4 wires : i ncludes earth Indoor Outdoor Installation plate 1 Wireless remote controller 1 Label 2 Remote controller holder 1 Pan head wood screw 2 (Ø3.1 x 16L) Purifying filter 1 Deodorizing filter 1 Battery 2 Mounting screw 6 (Ø4 x 25L) Installation manual 1 Installation manual 1 Owner's manual 1
11.60/11.09/10.63 10.44/9.98/9.57 10.44/9.98/9.57 1 1.83/11.31/10.84
m³/h
m³/h
RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E
RAS-4M27YAV-E RAS-3M26YAV-E
8.0 7.5
1.4 – 9.2 1.4 – 8.9
9.0 9.0
0.8 – 11.0 0.8 – 10.8
RAS-M10UKV-E RAS-M13UKV-E RAS-M16UKV-E
0.15 0.15 0.15 30 30 30
91/87/83 91/87/83 91/87/83
Cooling Heating Cooling Heating
2500 2250 2250 2550
98 98 98 98
11.60/11.09/10.63 11.83/11.31/10.84
RAS-M10UKV-E RAS-M13UKV-E RAS-M16UKV-E
36/39 39/40 42/42 33/35 35/35 39/39 28/29 28/29 33/33
RAS-4M27YAV-E RAS-3M26YAV-E
48/48 48/48
RAS-M10UKV-E RAS-M13UKV-E RAS-M16UKV-E
275 275 275 790 790 790 208 208 208
19 19 19
470/520 520/560 600/600
RAS-4M27YAV-E RAS-3M26YAV-E
795 795 900 900 320 320 65 64
2000
60
High : 3000, Medium : 2800
RAS-M10UKV-E RAS-M13UKV-E RAS-M16UKV-E
RAS-4M27YAV-E RAS-3M26YAV-E
25 25 70 50 70 50 15 15
2.4
21 – 32/0 – 28Usable temperature range
10 – 43/–10– 21
– 3 –
RAS-M10UKCV-E, RAS-M13UKCV-E, RAS-M16UKCV-E/RAS-4M27YACV-E
Unit model
Cooling capacity (kW) 8.0 Cooling capacity range (kW) 1.4 – 9.2 Power supply 220/230/240V, 1Ph, 50/60Hz Electric
characteristics
C.O.P. 3.20 Operating
noise
Indoor unit
Outdoor unit
Piping connection
Accessory
For performance when each indoor unit is combined with other unit, refer to the separate table.
The specifications may be subject to change without notice for purpose of improvement.
Indoor Outdoor
Indoor
Total
Indoor
Outdoor
Unit model Dimension
Net weight (kg) 10 10 10 Fan motor output (W) 19 19 19 Air flow rate (m³/h) 470 520 600 Unit model Dimension
Net weight (kg) 63 Compressor
Fan motor output ( W) 60 Air flow rate (m³/h) High : 3000, Medium : 2800 Type Flare connection Indoor unit
Outdoor unit
Maximum length (per unit) (m) 25 Maximum length (total) (m) 70 Maximum chargeless length (m) 70 Maximum height difference (m) 15 Name of refrigerant R410ARefrigerant Weight (kg) 2.2
Indoor unit
Outdoor unit
Unit model Running current (A) 0.15 0.15 0.15 Power consumption (W) 30 30 30 Power factor (%) 91/87/83 91/87/83 91/87/83 Running current (A) 11.60/11.09/10.63 Power consumption (W) 2500 Power factor (%) 98 Starting current (A) 11.60/11.09/10.63
Unit model High dB (A) 36 39 42 Medium dB (A) 33 35 39 L ow B (A)282833 Unit model 4 indoor units operating dB (A) 48
Height (mm) 275 275 275 Width (mm) 790 790 790 Depth (mm) 208 208 208
Height (mm) 795 Width (mm) 900 Depth (mm) 320
Motor output (W) 2000 Type Twin rotary type with DC-inverter variable spee d co ntr ol Model DA220A2F-20L
Unit model Liquid side Ø6.35 Ø6.35 Ø6.35 Gas side Ø9.52 Ø9.52 Ø12.7 Unit model A unit liquid side/gas side Ø6.35/Ø12.7 B unit liquid side/gas side Ø6.35/Ø9.52 C unit liquid side/gas side Ø6.35/Ø9.52 D unit liquid side/gas side Ø6.35/Ø9.52
Power supply 3 wires : includes earthWiring connection Interconnection 4 wires : includes earth Indoor (°C) 21 – 32Usable temperature range Outdoor (°C) 10 – 43 Installation plate 1 Wireless remote controller 1 Label 2 Remote controller holder 1 Pan head wood screw 2 (Ø3.1 x 16L) Purifying filter 1 Deodorizing filter 1 Battery 2 Mounting screw 6 (Ø4 x 25L) Installation manual 1 Installation manual 1 Owner's manual 1
RAS-M10UKCV-E, RAS-M13UKCV-E, RAS-M16UKCV-E
RAS-4M27YACV-E
RAS-M10UKCV-E RAS-M13UKCV-E RAS-M16UKCV-E
RAS-M10UKCV-E RAS-M13UKCV-E RAS-M16UKCV-E
RAS-4M27YACV-E
RAS-M10UKCV-E RAS-M13UKCV-E RAS-M16UKCV-E
RAS-4M27YACV-E
RAS-M10UKCV-E RAS-M13UKCV-E RAS-M16UKCV-E
RAS-4M27YACV-E
4
1-2. Specifications of Performance When Each Indoor Unit is Combined with other Unit
pply
p
g
p
Outdoor Unit : RAS-4M27YAV-E
<Cooling/220V>
Power
su
(V)
220 1 unit 10 –––2.7 –––
eratin
O
status
2 units 10 10 ––2.70 2.70 ––
3 units 10 10 10 2.53 2.53 2.53
4 units 10 10 10 10 1.98 1. 98 1.98 1.98
Indoor unit Unit capacity (kW)
ABCD A B C D
13 –––3.7 –––
16 –––4.5 –––
13 10 ––3.41 2.49 ––
16 10 ––3.94 2.36 ––
13 13 ––3.15 3.15 ––
16 13 ––3.73 3.07 ––
16 16 ––3.60 3.60 ––
13 10 10 3.13 2.28 2.28
16 10 10 3.50 2.10 2.10
13 13 10 2.82 2.82 2.06
16 13 10 3.22 2.65 1.93
13 13 13 2.60 2.60 2.60
16 16 10 3.04 3.04 1.82
16 13 13 2.99 2.46 2.46
16 16 13 2.80 2.80 2.30
16 16 16 2.67 2.67 2.67
13 10 10 10 2.48 1.81 1.81 1.81
16 10 10 10 2.86 1.71 1.71 1.71
13 13 10 10 2.31 2.31 1.69 1.69
16 13 10 10 2.65 2.18 1.59 1.59
13 13 13 10 2.14 2.14 2.14 1.57
16 13 13 10 2.47 2.03 2.03 1.48
13 13 13 13 2.00 2.00 2.00 2.00
16 16 10 10 2.50 2.50 1.50 1.50
Cooling
capacity
(kW)
2.7
(1.4 to 3.2)
3.7
(1.4 to 4.4)
4.5
(1.4 to 5.0)
5.4
(2.5 to 6.3)
5.9
(2.7 to 6.6)
6.3
(2.9 to 6.9)
6.3
(2.9 to 6.9)
6.8
(3.0 to 7.2)
7.2
(3.2 to 7.5)
7.6
(3.8 to 8.2)
7.7
(3.9 to 8.3)
7.7
(4.0 to 8.5)
7.7
(4.0 to 8.5)
7.8
(4.1 to 8.6)
7.8
(4.1 to 8.6)
7.9
(4.1 to 8.7)
7.9
(4.1 to 8.7)
7.9
(4.2 to 8.9)
8.0
(4.3 to 9.0)
7.9
(4.0 to 8.7)
7.9
(4.1 to 8.8)
8.0
(4.1 to 9.0)
8.0
(4.1 to 9.0)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
Power
consum
(640 to 1520)
(640 to 2000)
(640 to 2040)
(660 to 2220)
(670 to 2400)
(670 to 2400)
(690 to 2570)
(700 to 2750)
(950 to 2720)
(960 to 2740)
(960 to 2790)
(960 to 2790)
(970 to 2810)
(970 to 2810)
(970 to 2830)
(970 to 2830)
(970 to 2880)
(980 to 2900)
(930 to 2800)
(940 to 2820)
(940 to 2860)
(940 to 2860)
(950 to 2880)
(950 to 2880)
(950 to 2900)
(950 to 2900)
(950 to 2900)
tion
(W)
750
(640 to 950)
1200
1650
1530
1810
2040
2040
2320
2550
2400
2410
2410
2410
2430
2430
2440
2440
2440
2450
2450
2450
2500
2500
2500
2500
2500
2500
2500
Operating
current
(A)
3.87
(3.68 to 4.64)
5.74
(3.68 to 7.20)
7.81
(3.68 to 9.28)
7.10
(3.64 to 9.46)
8.40
(3.75 to 10.30)
9.46
(3.81 to 11.13)
9.46
(3.81 to 11.13)
10.76
(3.92 to 11.92)
11.83
(3.98 to 12.76)
11.13
(4.80 to 12.62)
11.18
(4.85 to 12.71)
11.18
(4.85 to 12.94)
11.18
(4.85 to 12.94)
11.27
(4.90 to 13.03)
11.27
(4.90 to 13.03)
11.32
(4.90 to 13.13)
11.32
(4.90 to 13.13)
11.32
(4.90 to 13.36)
11.36
(4.95 to 13.45)
11.36
(4.70 to 12.99)
11.36
(4.75 to 13.08)
11.60
(4.75 to 13.27)
11.60
(4.75 to 13.27)
11.60
(4.80 to 13.36)
11.60
(4.80 to 13.36)
11.60
(4.80 to 13.45)
11.60
(4.80 to 13.45)
11.60
(4.80 to 13.45)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
5
Outdoor Unit : RAS-4M27YAV-E
y
p
g
p
<Cooling/230V>
O
suppl
(V)
230 1 unit 10 –––2.7 –––
eratin
status
2 units 10 10 ––2.70 2.70 ––
3 units 10 10 10 2.53 2.53 2.53
4 units 10 10 10 10 1.98 1. 98 1.98 1.98
Indoor unit Unit capacity (kW)Power
ABCD A B C D
13 –––3.7 –––
16 –––4.5 –––
13 10 ––3.41 2.49 ––
16 10 ––3.94 2.36 ––
13 13 ––3.15 3.15 ––
16 13 ––3.73 3.07 ––
16 16 ––3.60 3.60 ––
13 10 10 3.13 2.28 2.28
16 10 10 3.50 2.10 2.10
13 13 10 2.82 2.82 2.06
16 13 10 3.22 2.65 1.93
13 13 13 2.60 2.60 2.60
16 16 10 3.04 3.04 1.82
16 13 13 2.99 2.46 2.46
16 16 13 2.80 2.80 2.30
16 16 16 2.67 2.67 2.67
13 10 10 10 2.48 1.81 1.81 1.81
16 10 10 10 2.86 1.71 1.71 1.71
13 13 10 10 2.31 2.31 1.69 1.69
16 13 10 10 2.65 2.18 1.59 1.59
13 13 13 10 2.14 2.14 2.14 1.57
16 13 13 10 2.47 2.03 2.03 1.48
13 13 13 13 2.00 2.00 2.00 2.00
16 16 10 10 2.50 2.50 1.50 1.50
Cooling
capacity
(kW)
2.7
(1.4 to 3.2)
3.7
(1.4 to 4.4)
4.5
(1.4 to 5.0)
5.4
(2.5 to 6.3)
5.9
(2.7 to 6.6)
6.3
(2.9 to 6.9)
6.3
(2.9 to 6.9)
6.8
(3.0 to 7.2)
7.2
(3.2 to 7.5)
7.6
(3.8 to 8.2)
7.7
(3.9 to 8.3)
7.7
(4.0 to 8.5)
7.7
(4.0 to 8.5)
7.8
(4.1 to 8.6)
7.8
(4.1 to 8.6)
7.9
(4.1 to 8.7)
7.9
(4.1 to 8.7)
7.9
(4.2 to 8.9)
8.0
(4.3 to 9.0)
7.9
(4.0 to 8.7)
7.9
(4.1 to 8.8)
8.0
(4.1 to 9.0)
8.0
(4.1 to 9.0)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
Power
consum
(640 to 1520)
(640 to 2000)
(640 to 2040)
(660 to 2220)
(670 to 2400)
(670 to 2400)
(690 to 2570)
(700 to 2750)
(950 to 2720)
(960 to 2740)
(960 to 2790)
(960 to 2790)
(970 to 2810)
(970 to 2810)
(970 to 2830)
(970 to 2830)
(970 to 2880)
(980 to 2900)
(930 to 2800)
(940 to 2820)
(940 to 2860)
(940 to 2860)
(950 to 2880)
(950 to 2880)
(950 to 2900)
(950 to 2900)
(950 to 2900)
tion
(W)
750
(640 to 950)
1200
1650
1530
1810
2040
2040
2320
2550
2400
2410
2410
2410
2430
2430
2440
2440
2440
2450
2450
2450
2500
2500
2500
2500
2500
2500
2500
Operating
current
(A)
3.71
(3.52 to 4.44)
5.49
(3.52 to 6.88)
7.47
(3.52 to 8.87)
6.79
(3.48 to 9.05)
8.03
(3.59 to 9.85)
9.05
(3.64 to 10.65)
9.05
(3.64 to 10.65)
10.29
(3.75 to 11.40)
11.31
(3.80 to 12.20)
10.65
(4.59 to 12.07)
10.69
(4.64 to 12.16)
10.69
(4.64 to 12.38)
10.69
(4.64 to 12.38)
10.78
(4.69 to 12.47)
10.78
(4.69 to 12.47)
10.83
(4.69 to 12.56)
10.83
(4.69 to 12.56)
10.83
(4.69 to 12.78)
10.87
(4.73 to 12.87)
10.87
(4.49 to 12.42)
10.87
(4.54 to 12.51)
11.09
(4.54 to 12.69)
11.09
(4.54 to 12.69)
11.09
(4.59 to 12.78)
11.09
(4.59 to 12.78)
11.09
(4.59 to 12.87)
11.09
(4.59 to 12.87)
11.09
(4.59 to 12.87)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
6
Outdoor Unit : RAS-4M27YAV-E
y
p
g
p
<Cooling/240V>
O
suppl
(V)
240 1 unit 10 –––2.7 –––
eratin
status
2 units 10 10 ––2.70 2.70 ––
3 units 10 10 10 2.53 2.53 2.53
4 units 10 10 10 10 1.98 1. 98 1.98 1.98
Indoor unit Unit capacity (kW)Power
ABCD A B C D
13 –––3.7 –––
16 –––4.5 –––
13 10 ––3.41 2.49 ––
16 10 ––3.94 2.36 ––
13 13 ––3.15 3.15 ––
16 13 ––3.73 3.07 ––
16 16 ––3.60 3.60 ––
13 10 10 3.13 2.28 2.28
16 10 10 3.50 2.10 2.10
13 13 10 2.82 2.82 2.06
16 13 10 3.22 2.65 1.93
13 13 13 2.60 2.60 2.60
16 16 10 3.04 3.04 1.82
16 13 13 2.99 2.46 2.46
16 16 13 2.80 2.80 2.30
16 16 16 2.67 2.67 2.67
13 10 10 10 2.48 1.81 1.81 1.81
16 10 10 10 2.86 1.71 1.71 1.71
13 13 10 10 2.31 2.31 1.69 1.69
16 13 10 10 2.65 2.18 1.59 1.59
13 13 13 10 2.14 2.14 2.14 1.57
16 13 13 10 2.47 2.03 2.03 1.48
13 13 13 13 2.00 2.00 2.00 2.00
16 16 10 10 2.50 2.50 1.50 1.50
Cooling
capacity
(kW)
2.7
(1.4 to 3.2)
3.7
(1.4 to 4.4)
4.5
(1.4 to 5.0)
5.4
(2.5 to 6.3)
5.9
(2.7 to 6.6)
6.3
(2.9 to 6.9)
6.3
(2.9 to 6.9)
6.8
(3.0 to 7.2)
7.2
(3.2 to 7.5)
7.6
(3.8 to 8.2)
7.7
(3.9 to 8.3)
7.7
(4.0 to 8.5)
7.7
(4.0 to 8.5)
7.8
(4.1 to 8.6)
7.8
(4.1 to 8.6)
7.9
(4.1 to 8.7)
7.9
(4.1 to 8.7)
7.9
(4.2 to 8.9)
8.0
(4.3 to 9.0)
7.9
(4.0 to 8.7)
7.9
(4.1 to 8.8)
8.0
(4.1 to 9.0)
8.0
(4.1 to 9.0)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
Power
consum
(640 to 1520)
(640 to 2000)
(640 to 2040)
(660 to 2220)
(670 to 2400)
(670 to 2400)
(690 to 2570)
(700 to 2750)
(950 to 2720)
(960 to 2740)
(960 to 2790)
(960 to 2790)
(970 to 2810)
(970 to 2810)
(970 to 2830)
(970 to 2830)
(970 to 2880)
(980 to 2900)
(930 to 2800)
(940 to 2820)
(940 to 2860)
(940 to 2860)
(950 to 2880)
(950 to 2880)
(950 to 2900)
(950 to 2900)
(950 to 2900)
tion
(W)
750
(640 to 950)
1200
1650
1530
1810
2040
2040
2320
2550
2400
2410
2410
2410
2430
2430
2440
2440
2440
2450
2450
2450
2500
2500
2500
2500
2500
2500
2500
Operating
current
(A)
3.55
(3.38 to 4.26)
5.26
(3.38 to 6.60)
7.16
(3.38 to 8.50)
6.51
(3.33 to 8.67)
7.70
(3.44 to 9.44)
8.67
(3.49 to 10.20)
8.67
(3.49 to 10.20)
9.86
(3.59 to 10.93)
10.84
(3.65 to 11.69)
10.20
(4.40 to 11.56)
10.25
(4.44 to 11.65)
10.25
(4.44 to 11.86)
10.25
(4.44 to 11.86)
10.33
(4.49 to 11.95)
10.33
(4.49 to 11.95)
10.37
(4.49 to 12.03)
10.37
(4.49 to 12.03)
10.37
(4.49 to 12.24)
10.42
(4.54 to 12.33)
10.42
(4.31 to 11.90)
10.42
(4.35 to 11.99)
10.63
(4.35 to 12.16)
10.63
(4.35 to 12.16)
10.63
(4.40 to 12.24)
10.63
(4.40 to 12.24)
10.63
(4.40 to 12.33)
10.63
(4.40 to 12.33)
10.63
(4.40 to 12.33)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
7
Outdoor Unit : RAS-4M27YAV-E
y
p
g
p
<Heating/220V>
O
suppl
(V)
220 1 unit 10 –––4.0 –––
eratin
status
2 units 10 10 ––3.60 3.60 ––
3 units 10 10 10 2.87 2.87 2.87
4 units 10 10 10 10 2.23 2.23 2.23 2.23
Indoor unit Unit capacity (kW)Power
ABCD A B C D
13 –––5.0 –––
16 –––5.5 –––
13 10 ––4.22 3.38 ––
16 10 ––4.57 3.33 ––
13 13 ––3.95 3.95 ––
16 13 ––4.35 3.95 ––
16 16 ––4.30 4.30 ––
13 10 10 3.35 2.68 2.68
16 10 10 3.54 2.58 2.58
13 13 10 3.11 3.11 2.49
16 13 10 3.34 3.03 2.43
13 13 13 2.93 2.93 2.93
16 16 10 3.26 3.26 2.37
16 13 13 3.16 2.87 2.87
16 16 13 3.06 3.06 2.78
16 16 16 3.00 3.00 3.00
13 10 10 10 2.62 2.09 2.09 2.09
16 10 10 10 2.83 2.06 2.06 2.06
13 13 10 10 2.50 2.50 2.00 2.00
16 13 10 10 2.68 2.43 1.95 1.95
13 13 13 10 2.37 2.37 2.37 1.89
16 13 13 10 2.54 2.31 2.31 1.85
13 13 13 13 2.25 2.25 2.25 2.25
16 16 10 10 2.61 2.61 1.89 1.89
Heating
capacity
(kW)
4.0
(0.8 to 5.2)
5.0
(0.8 to 6.5)
5.5
(0.8 to 6.9)
7.2
(1.5 to 10.0)
7.6
(1.5 to 10.1)
7.9
(1.5 to 10.1)
7.9
(1.5 to 10.1)
8.3
(1.5 to 10.2)
8.6
(1.5 to 10.2)
8.6
(2.0 to 10.4)
8.7
(2.0 to 10.5)
8.7
(2.0 to 10.5)
8.7
(2.0 to 10.5)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.9
(2.0 to 10.7)
8.9
(2.0 to 10.7)
8.9
(2.0 to 10.7)
9.0
(2.0 to 10.8)
8.9
(2.2 to 10.8)
8.9
(2.2 to 10.9)
9.0
(2.2 to 10.9)
9.0
(2.2 to 10.9)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
Power
consum
(300 to 1980)
(310 to 2750)
(310 to 3000)
(320 to 3200)
(320 to 3210)
(320 to 3230)
(320 to 3230)
(320 to 3240)
(320 to 3250)
(380 to 2750)
(380 to 2760)
(380 to 2760)
(380 to 2760)
(380 to 2780)
(380 to 2780)
(380 to 2790)
(380 to 2790)
(380 to 2790)
(380 to 2800)
(450 to 2810)
(460 to 2830)
(460 to 2830)
(470 to 2830)
(480 to 2850)
(480 to 2850)
(490 to 2850)
(490 to 2850)
(500 to 2850)
(W)
1450
2050
2400
2100
2320
2480
2480
2700
2860
2300
2350
2350
2350
2400
2400
2450
2450
2450
2500
2100
2100
2250
2250
2250
2250
2250
2250
2250
tion
Operating
current
(A)
6.73
(1.87 to 9.18)
9.51
(1.93 to 12.76)
11.13
(1.93 to 13.91)
9.74
(1.94 to 14.84)
10.76
(1.94 to 14.89)
11.50
(1.94 to 14.98)
11.50
(1.94 to 14.98)
12.52
(1.94 to 15.03)
13.27
(1.94 to 15.07)
10.67
(2.16 to 12.76)
10.90
(2.16 to 12.80)
10.90
(2.16 to 12.80)
10.90
(2.16 to 12.80)
11.13
(2.16 to 12.89)
11.13
(2.16 to 12.89)
11.36
(2.16 to 12.94)
11.36
(2.16 to 12.94)
11.36
(2.16 to 12.94)
11.60
(2.16 to 12.99)
9.74
(2.56 to 13.03)
9.74
(2.61 to 13.13)
10.44
(2.61 to 13.13)
10.44
(2.67 to 13.13)
10.44
(2.73 to 13.22)
10.44
(2.73 to 13.22)
10.44
(2.78 to 13.22)
10.44
(2.78 to 13.22)
10.44
(2.84 to 13.22)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
8
Outdoor Unit : RAS-4M27YAV-E
y
p
g
p
<Heating/230V>
O
suppl
(V)
230 1 unit 10 –––4.0 –––
eratin
status
2 units 10 10 ––3.60 3.60 ––
3 units 10 10 10 2.87 2.87 2.87
4 units 10 10 10 10 2.23 2.23 2.23 2.23
Indoor unit Unit capacity (kW)Power
ABCD A B C D
13 –––5.0 –––
16 –––5.5 –––
13 10 ––4.22 3.38 ––
16 10 ––4.57 3.33 ––
13 13 ––3.95 3.95 ––
16 13 ––4.35 3.95 ––
16 16 ––4.30 4.30 ––
13 10 10 3.35 2.68 2.68
16 10 10 3.54 2.58 2.58
13 13 10 3.11 3.11 2.49
16 13 10 3.34 3.03 2.43
13 13 13 2.93 2.93 2.93
16 16 10 3.26 3.26 2.37
16 13 13 3.16 2.87 2.87
16 16 13 3.06 3.06 2.78
16 16 16 3.00 3.00 3.00
13 10 10 10 2.62 2.09 2.09 2.09
16 10 10 10 2.83 2.06 2.06 2.06
13 13 10 10 2.50 2.50 2.00 2.00
16 13 10 10 2.68 2.43 1.95 1.95
13 13 13 10 2.37 2.37 2.37 1.89
16 13 13 10 2.54 2.31 2.31 1.85
13 13 13 13 2.25 2.25 2.25 2.25
16 16 10 10 2.61 2.61 1.89 1.89
Heating
capacity
(kW)
4.0
(0.8 to 5.2)
5.0
(0.8 to 6.5)
5.5
(0.8 to 6.9)
7.2
(1.5 to 10.0)
7.6
(1.5 to 10.1)
7.9
(1.5 to 10.1)
7.9
(1.5 to 10.1)
8.3
(1.5 to 10.2)
8.6
(1.5 to 10.2)
8.6
(2.0 to 10.4)
8.7
(2.0 to 10.5)
8.7
(2.0 to 10.5)
8.7
(2.0 to 10.5)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.9
(2.0 to 10.7)
8.9
(2.0 to 10.7)
8.9
(2.0 to 10.7)
9.0
(2.0 to 10.8)
8.9
(2.2 to 10.8)
8.9
(2.2 to 10.9)
9.0
(2.2 to 10.9)
9.0
(2.2 to 10.9)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
Power
consum
(300 to 1980)
(310 to 2750)
(310 to 3000)
(320 to 3200)
(320 to 3210)
(320 to 3230)
(320 to 3230)
(320 to 3240)
(320 to 3250)
(380 to 2750)
(380 to 2760)
(380 to 2760)
(380 to 2760)
(380 to 2780)
(380 to 2780)
(380 to 2790)
(380 to 2790)
(380 to 2790)
(380 to 2800)
(450 to 2810)
(460 to 2830)
(460 to 2830)
(470 to 2830)
(480 to 2850)
(480 to 2850)
(490 to 2850)
(490 to 2850)
(500 to 2850)
(W)
1450
2050
2400
2100
2320
2480
2480
2700
2860
2300
2350
2350
2350
2400
2400
2450
2450
2450
2500
2100
2100
2250
2250
2250
2250
2250
2250
2250
tion
Operating
current
(A)
6.43
(1.79 to 8.78)
9.09
(1.85 to 12.20)
10.65
(1.85 to 13.31)
9.32
(1.86 to 14.20)
10.29
(1.86 to 14.24)
11.00
(1.86 to 14.33)
11.00
(1.86 to 14.33)
11.98
(1.86 to 14.37)
12.69
(1.86 to 14.42)
10.20
(2.07 to 12.20)
10.43
(2.07 to 12.24)
10.43
(2.07 to 12.24)
10.43
(2.07 to 12.24)
10.65
(2.07 to 12.33)
10.65
(2.07 to 12.33)
10.87
(2.07 to 12.38)
10.87
(2.07 to 12.38)
10.87
(2.07 to 12.38)
11.09
(2.07 to 12.42)
9.32
(2.45 to 12.47)
9.32
(2.50 to 12.56)
9.98
(2.50 to 12.56)
9.98
(2.55 to 12.56)
9.98
(2.61 to 12.64)
9.98
(2.61 to 12.64)
9.98
(2.66 to 12.64)
9.98
(2.66 to 12.64)
9.98
(2.72 to 12.64)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
9
Outdoor Unit : RAS-4M27YAV-E
y
p
g
p
<Heating/240V>
O
suppl
(V)
240 1 unit 10 –––4.0 –––
eratin
status
2 units 10 10 ––3.60 3.60 ––
3 units 10 10 10 2.87 2.87 2.87
4 units 10 10 10 10 2.23 2.23 2.23 2.23
Indoor unit Unit capacity (kW)Power
ABCD A B C D
13 –––5.0 –––
16 –––5.5 –––
13 10 ––4.22 3.38 ––
16 10 ––4.57 3.33 ––
13 13 ––3.95 3.95 ––
16 13 ––4.35 3.95 ––
16 16 ––4.30 4.30 ––
13 10 10 3.35 2.68 2.68
16 10 10 3.54 2.58 2.58
13 13 10 3.11 3.11 2.49
16 13 10 3.34 3.03 2.43
13 13 13 2.93 2.93 2.93
16 16 10 3.26 3.26 2.37
16 13 13 3.16 2.87 2.87
16 16 13 3.06 3.06 2.78
16 16 16 3.00 3.00 3.00
13 10 10 10 2.62 2.09 2.09 2.09
16 10 10 10 2.83 2.06 2.06 2.06
13 13 10 10 2.50 2.50 2.00 2.00
16 13 10 10 2.68 2.43 1.95 1.95
13 13 13 10 2.37 2.37 2.37 1.89
16 13 13 10 2.54 2.31 2.31 1.85
13 13 13 13 2.25 2.25 2.25 2.25
16 16 10 10 2.61 2.61 1.89 1.89
Heating
capacity
(kW)
4.0
(0.8 to 5.2)
5.0
(0.8 to 6.5)
5.5
(0.8 to 6.9)
7.2
(1.5 to 10.0)
7.6
(1.5 to 10.1)
7.9
(1.5 to 10.1)
7.9
(1.5 to 10.1)
8.3
(1.5 to 10.2)
8.6
(1.5 to 10.2)
8.6
(2.0 to 10.4)
8.7
(2.0 to 10.5)
8.7
(2.0 to 10.5)
8.7
(2.0 to 10.5)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.9
(2.0 to 10.7)
8.9
(2.0 to 10.7)
8.9
(2.0 to 10.7)
9.0
(2.0 to 10.8)
8.9
(2.2 to 10.8)
8.9
(2.2 to 10.9)
9.0
(2.2 to 10.9)
9.0
(2.2 to 10.9)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
9.0
(2.2 to 11.0)
Power
consum
(300 to 1980)
(310 to 2750)
(310 to 3000)
(320 to 3200)
(320 to 3210)
(320 to 3230)
(320 to 3230)
(320 to 3240)
(320 to 3250)
(380 to 2750)
(380 to 2760)
(380 to 2760)
(380 to 2760)
(380 to 2780)
(380 to 2780)
(380 to 2790)
(380 to 2790)
(380 to 2790)
(380 to 2800)
(450 to 2810)
(460 to 2830)
(460 to 2830)
(470 to 2830)
(480 to 2850)
(480 to 2850)
(490 to 2850)
(490 to 2850)
(500 to 2850)
(W)
1450
2050
2400
2100
2320
2480
2480
2700
2860
2300
2350
2350
2350
2400
2400
2450
2450
2450
2500
2100
2100
2250
2250
2250
2250
2250
2250
2250
tion
Operating
current
(A)
6.16
(1.71 to 8.42)
8.72
(1.77 to 11.69)
10.20
(1.77 to 12.76)
8.93
(1.78 to 13.61)
9.86
(1.78 to 13.65)
10.54
(1.78 to 13.73)
10.54
(1.78 to 13.73)
11.48
(1.78 to 13.78)
12.16
(1.78 to 13.82)
9.78
(1.98 to 11.69)
9.99
(1.98 to 11.73)
9.99
(1.98 to 11.73)
9.99
(1.98 to 11.73)
10.20
(1.98 to 11.82)
10.20
(1.98 to 11.82)
10.42
(1.98 to 11.86)
10.42
(1.98 to 11.86)
10.42
(1.98 to 11.86)
10.63
(1.98 to 11.90)
8.93
(2.34 to 11.95)
8.93
(2.40 to 12.03)
9.57
(2.40 to 12.03)
9.57
(2.45 to 12.03)
9.57
(2.50 to 12.12)
9.57
(2.50 to 12.12)
9.57
(2.55 to 12.12)
9.57
(2.55 to 12.12)
9.57
(2.60 to 12.12)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
10
Outdoor Unit : RAS-4M27YACV-E
y
p
g
p
<Cooling/220V>
O
suppl
(V)
220 1 unit 10 –––2.7 –––
eratin
status
2 units 10 10 ––2.70 2.70 ––
3 units 10 10 10 2.53 2.53 2.53
4 units 10 10 10 10 1.98 1.98 1.98 1.98
Indoor unit Unit capacity (kW)Power
ABCD A B C D
13 –––3.7 –––
16 –––4.5 –––
13 10 ––3.41 2.49 ––
16 10 ––3.94 2.36 ––
13 13 ––3.15 3.15 ––
16 13 ––3.73 3.07 ––
16 16 ––3.60 3.60 ––
13 10 10 3.13 2.28 2.28
16 10 10 3.50 2.10 2.10
13 13 10 2.82 2.82 2.06
16 13 10 3.22 2.65 1.93
13 13 13 2.60 2.60 2.60
16 16 10 3.04 3.04 1.82
16 13 13 2.99 2.46 2.46
16 16 13 2.80 2.80 2.30
16 16 16 2.67 2.67 2.67
13 10 10 10 2.48 1.81 1.81 1.81
16 10 10 10 2.86 1.71 1.71 1.71
13 13 10 10 2.31 2.31 1.69 1.69
16 13 10 10 2.65 2.18 1.59 1.59
13 13 13 10 2.14 2.14 2.14 1.57
16 13 13 10 2.47 2.03 2.03 1.48
13 13 13 13 2.00 2.00 2.00 2.00
16 16 10 10 2.50 2.50 1.50 1.50
Cooling
capacity
(kW)
2.7
(1.4 to 3.2)
3.7
(1.4 to 4.4)
4.5
(1.4 to 5.0)
5.4
(2.5 to 6.3)
5.9
(2.7 to 6.6)
6.3
(2.9 to 6.9)
6.3
(2.9 to 6.9)
6.8
(3.0 to 7.2)
7.2
(3.2 to 7.5)
7.6
(3.8 to 8.2)
7.7
(3.9 to 8.3)
7.7
(4.0 to 8.5)
7.7
(4.0 to 8.5)
7.8
(4.1 to 8.6)
7.8
(4.1 to 8.6)
7.9
(4.1 to 8.7)
7.9
(4.1 to 8.7)
7.9
(4.2 to 8.9)
8.0
(4.3 to 9.0)
7.9
(4.0 to 8.7)
7.9
(4.1 to 8.8)
8.0
(4.1 to 9.0)
8.0
(4.1 to 9.0)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
Power
consum
(640 to 1520)
(640 to 2000)
(640 to 2040)
(660 to 2220)
(670 to 2400)
(670 to 2400)
(690 to 2570)
(700 to 2750)
(950 to 2720)
(960 to 2740)
(960 to 2790)
(960 to 2790)
(970 to 2810)
(970 to 2810)
(970 to 2830)
(970 to 2830)
(970 to 2880)
(980 to 2900)
(930 to 2800)
(940 to 2820)
(940 to 2860)
(940 to 2860)
(950 to 2880)
(950 to 2880)
(950 to 2900)
(950 to 2900)
(950 to 2900)
tion
(W)
750
(640 to 950)
1200
1650
1530
1810
2040
2040
2320
2550
2400
2410
2410
2410
2430
2430
2440
2440
2440
2450
2450
2450
2500
2500
2500
2500
2500
2500
2500
Operating
current
(A)
3.87
(3.68 to 4.64)
5.74
(3.68 to 7.20)
7.81
(3.68 to 9.28)
7.10
(3.64 to 9.46)
8.40
(3.75 to 10.30)
9.46
(3.81 to 11.13)
9.46
(3.81 to 11.13)
10.76
(3.92 to 11.92)
11.83
(3.98 to 12.76)
11.13
(4.80 to 12.62)
11.18
(4.85 to 12.71)
11.18
(4.85 to 12.94)
11.18
(4.85 to 12.94)
11.27
(4.90 to 13.03)
11.27
(4.90 to 13.03)
11.32
(4.90 to 13.13)
11.32
(4.90 to 13.13)
11.32
(4.90 to 13.36)
11.36
(4.95 to 13.45)
11.36
(4.70 to 12.99)
11.36
(4.75 to 13.08)
11.60
(4.75 to 13.27)
11.60
(4.75 to 13.27)
11.60
(4.80 to 13.36)
11.60
(4.80 to 13.36)
11.60
(4.80 to 13.45)
11.60
(4.80 to 13.45)
11.60
(4.80 to 13.45)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKCV-E, 13 : RAS-M13UKCV-E, 16 : RAS-M16UKCV-E
11
Outdoor Unit : RAS-4M27YACV-E
y
p
g
p
<Cooling/230V>
O
suppl
(V)
230 1 unit 10 –––2.7 –––
eratin
status
2 units 10 10 ––2.70 2.70 ––
3 units 10 10 10 2.53 2.53 2.53
4 units 10 10 10 10 1.98 1.98 1.98 1.98
Indoor unit Unit capacity (kW)Power
ABCD A B C D
13 –––3.7 –––
16 –––4.5 –––
13 10 ––3.41 2.49 ––
16 10 ––3.94 2.36 ––
13 13 ––3.15 3.15 ––
16 13 ––3.73 3.07 ––
16 16 ––3.60 3.60 ––
13 10 10 3.13 2.28 2.28
16 10 10 3.50 2.10 2.10
13 13 10 2.82 2.82 2.06
16 13 10 3.22 2.65 1.93
13 13 13 2.60 2.60 2.60
16 16 10 3.04 3.04 1.82
16 13 13 2.99 2.46 2.46
16 16 13 2.80 2.80 2.30
16 16 16 2.67 2.67 2.67
13 10 10 10 2.48 1.81 1.81 1.81
16 10 10 10 2.86 1.71 1.71 1.71
13 13 10 10 2.31 2.31 1.69 1.69
16 13 10 10 2.65 2.18 1.59 1.59
13 13 13 10 2.14 2.14 2.14 1.57
16 13 13 10 2.47 2.03 2.03 1.48
13 13 13 13 2.00 2.00 2.00 2.00
16 16 10 10 2.50 2.50 1.50 1.50
Cooling
capacity
(kW)
2.7
(1.4 to 3.2)
3.7
(1.4 to 4.4)
4.5
(1.4 to 5.0)
5.4
(2.5 to 6.3)
5.9
(2.7 to 6.6)
6.3
(2.9 to 6.9)
6.3
(2.9 to 6.9)
6.8
(3.0 to 7.2)
7.2
(3.2 to 7.5)
7.6
(3.8 to 8.2)
7.7
(3.9 to 8.3)
7.7
(4.0 to 8.5)
7.7
(4.0 to 8.5)
7.8
(4.1 to 8.6)
7.8
(4.1 to 8.6)
7.9
(4.1 to 8.7)
7.9
(4.1 to 8.7)
7.9
(4.2 to 8.9)
8.0
(4.3 to 9.0)
7.9
(4.0 to 8.7)
7.9
(4.1 to 8.8)
8.0
(4.1 to 9.0)
8.0
(4.1 to 9.0)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
Power
consum
(640 to 1520)
(640 to 2000)
(640 to 2040)
(660 to 2220)
(670 to 2400)
(670 to 2400)
(690 to 2570)
(700 to 2750)
(950 to 2720)
(960 to 2740)
(960 to 2790)
(960 to 2790)
(970 to 2810)
(970 to 2810)
(970 to 2830)
(970 to 2830)
(970 to 2880)
(980 to 2900)
(930 to 2800)
(940 to 2820)
(940 to 2860)
(940 to 2860)
(950 to 2880)
(950 to 2880)
(950 to 2900)
(950 to 2900)
(950 to 2900)
tion
(W)
750
(640 to 950)
1200
1650
1530
1810
2040
2040
2320
2550
2400
2410
2410
2410
2430
2430
2440
2440
2440
2450
2450
2450
2500
2500
2500
2500
2500
2500
2500
Operating
current
(A)
3.71
(3.52 to 4.44)
5.49
(3.52 to 6.88)
7.47
(3.52 to 8.87)
6.79
(3.48 to 9.05)
8.03
(3.59 to 9.85)
9.05
(3.64 to 10.65)
9.05
(3.64 to 10.65)
10.29
(3.75 to 11.40)
11.31
(3.80 to 12.20)
10.65
(4.59 to 12.07)
10.69
(4.64 to 12.16)
10.69
(4.64 to 12.38)
10.69
(4.64 to 12.38)
10.78
(4.69 to 12.47)
10.78
(4.69 to 12.47)
10.83
(4.69 to 12.56)
10.83
(4.69 to 12.56)
10.83
(4.69 to 12.78)
10.87
(4.73 to 12.87)
10.87
(4.49 to 12.42)
10.87
(4.54 to 12.51)
11.09
(4.54 to 12.69)
11.09
(4.54 to 12.69)
11.09
(4.59 to 12.78)
11.09
(4.59 to 12.78)
11.09
(4.59 to 12.87)
11.09
(4.59 to 12.87)
11.09
(4.59 to 12.87)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKCV-E, 13 : RAS-M13UKCV-E, 16 : RAS-M16UKCV-E
12
Outdoor Unit : RAS-4M27YACV-E
y
p
g
p
<Cooling/240V>
O
suppl
(V)
240 1 unit 10 –––2.7 –––
eratin
status
2 units 10 10 ––2.70 2.70 ––
3 units 10 10 10 2.53 2.53 2.53
4 units 10 10 10 10 1.98 1.98 1.98 1.98
Indoor unit Unit capacity (kW)Power
ABCD A B C D
13 –––3.7 –––
16 –––4.5 –––
13 10 ––3.41 2.49 ––
16 10 ––3.94 2.36 ––
13 13 ––3.15 3.15 ––
16 13 ––3.73 3.07 ––
16 16 ––3.60 3.60 ––
13 10 10 3.13 2.28 2.28
16 10 10 3.50 2.10 2.10
13 13 10 2.82 2.82 2.06
16 13 10 3.22 2.65 1.93
13 13 13 2.60 2.60 2.60
16 16 10 3.04 3.04 1.82
16 13 13 2.99 2.46 2.46
16 16 13 2.80 2.80 2.30
16 16 16 2.67 2.67 2.67
13 10 10 10 2.48 1.81 1.81 1.81
16 10 10 10 2.86 1.71 1.71 1.71
13 13 10 10 2.31 2.31 1.69 1.69
16 13 10 10 2.65 2.18 1.59 1.59
13 13 13 10 2.14 2.14 2.14 1.57
16 13 13 10 2.47 2.03 2.03 1.48
13 13 13 13 2.00 2.00 2.00 2.00
16 16 10 10 2.50 2.50 1.50 1.50
Cooling
capacity
(kW)
2.7
(1.4 to 3.2)
3.7
(1.4 to 4.4)
4.5
(1.4 to 5.0)
5.4
(2.5 to 6.3)
5.9
(2.7 to 6.6)
6.3
(2.9 to 6.9)
6.3
(2.9 to 6.9)
6.8
(3.0 to 7.2)
7.2
(3.2 to 7.5)
7.6
(3.8 to 8.2)
7.7
(3.9 to 8.3)
7.7
(4.0 to 8.5)
7.7
(4.0 to 8.5)
7.8
(4.1 to 8.6)
7.8
(4.1 to 8.6)
7.9
(4.1 to 8.7)
7.9
(4.1 to 8.7)
7.9
(4.2 to 8.9)
8.0
(4.3 to 9.0)
7.9
(4.0 to 8.7)
7.9
(4.1 to 8.8)
8.0
(4.1 to 9.0)
8.0
(4.1 to 9.0)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.1)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
8.0
(4.2 to 9.2)
Power
consum
(640 to 1520)
(640 to 2000)
(640 to 2040)
(660 to 2220)
(670 to 2400)
(670 to 2400)
(690 to 2570)
(700 to 2750)
(950 to 2720)
(960 to 2740)
(960 to 2790)
(960 to 2790)
(970 to 2810)
(970 to 2810)
(970 to 2830)
(970 to 2830)
(970 to 2880)
(980 to 2900)
(930 to 2800)
(940 to 2820)
(940 to 2860)
(940 to 2860)
(950 to 2880)
(950 to 2880)
(950 to 2900)
(950 to 2900)
(950 to 2900)
tion
(W)
750
(640 to 950)
1200
1650
1530
1810
2040
2040
2320
2550
2400
2410
2410
2410
2430
2430
2440
2440
2440
2450
2450
2450
2500
2500
2500
2500
2500
2500
2500
Operating
current
(A)
3.55
(3.38 to 4.26)
5.26
(3.38 to 6.60)
7.16
(3.38 to 8.50)
6.51
(3.33 to 8.67)
7.70
(3.44 to 9.44)
8.67
(3.49 to 10.20)
8.67
(3.49 to 10.20)
9.86
(3.59 to 10.93)
10.84
(3.65 to 11.69)
10.20
(4.40 to 11.56)
10.25
(4.44 to 11.65)
10.25
(4.44 to 11.86)
10.25
(4.44 to 11.86)
10.33
(4.49 to 11.95)
10.33
(4.49 to 11.95)
10.37
(4.49 to 12.03)
10.37
(4.49 to 12.03)
10.37
(4.49 to 12.24)
10.42
(4.54 to 12.33)
10.42
(4.31 to 11.90)
10.42
(4.35 to 11.99)
10.63
(4.35 to 12.16)
10.63
(4.35 to 12.16)
10.63
(4.40 to 12.24)
10.63
(4.40 to 12.24)
10.63
(4.40 to 12.33)
10.63
(4.40 to 12.33)
10.63
(4.40 to 12.33)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKCV-E, 13 : RAS-M13UKCV-E, 16 : RAS-M16UKCV-E
13
Outdoor Unit : RAS-3M26YAV-E
y
p
g
p
<Cooling/220V>
O
suppl
(V)
220 1 unit 10 ––2.7 ––
eratin
status
2 units 10 10 2.70 2.70
3 units 10 10 10 2.47 2.47 2.47
Indoor unit Unit capacity (kW)Power
ABCABC
13 ––3.7 ––
16 ––4.5 ––
13 10 3.41 2.49
16 10 3.94 2.36
13 13 3.15 3.15
16 13 3.73 3.07
16 16 3.60 3.60
13 10 10 3.01 2.20 2.20
16 10 10 3.36 2.02 2.02
13 13 10 2.71 2.71 1.98
16 13 10 3.10 2.55 1.86
13 13 13 2.50 2.50 2.50
16 16 10 2.88 2.88 1.73
16 13 13 2.84 2.33 2.33
16 16 13 2.66 2.66 2.19
Cooling
capacity
(kW)
2.7
(1.4 to 3.2)
3.7
(1.4 to 4.4)
4.5
(1.4 to 5.0)
5.4
(2.5 to 6.3)
5.9
(2.7 to 6.6)
6.3
(2.9 to 6.9)
6.3
(2.9 to 6.9)
6.8
(3.0 to 7.2)
7.2
(3.2 to 7.5)
7.4
(3.8 to 8.2)
7.4
(3.9 to 8.3)
7.4
(4.0 to 8.5)
7.4
(4.0 to 8.5)
7.5
(4.0 to 8.6)
7.5
(4.0 to 8.6)
7.5
(4.1 to 8.8)
7.5
(4.1 to 8.8)
7.5
(4.2 to 8.9)
Power
consum
(640 to 1520)
(640 to 2000)
(640 to 2040)
(660 to 2220)
(670 to 2400)
(670 to 2400)
(690 to 2570)
(700 to 2750)
(950 to 2720)
(950 to 2750)
(950 to 2820)
(950 to 2820)
(980 to 2850)
(980 to 2850)
(980 to 2920)
(980 to 2920)
(980 to 2950)
tion
(W)
750
(640 to 950)
1200
1650
1530
1810
2040
2040
2320
2550
2230
2230
2230
2230
2250
2250
2250
2250
2250
Operating
current
(A)
3.87
(3.68 to 4.64)
5.74
(3.68 to 7.20)
7.81
(3.68 to 9.28)
7.10
(3.64 to 9.46)
8.40
(3.75 to 10.30)
9.46
(3.81 to 11.13)
9.46
(3.81 to 11.13)
10.76
(3.92 to 11.92)
11.83
(3.98 to 12.76)
10.34
(4.80 to 12.62)
10.34
(4.80 to 12.76)
10.34
(4.80 to 13.08)
10.34
(4.80 to 13.08)
10.44
(4.95 to 13.22)
10.44
(4.95 to 13.22)
10.44
(4.95 to 13.54)
10.44
(4.95 to 13.54)
10.44
(4.95 to 13.68)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
14
Outdoor Unit : RAS-3M26YAV-E
y
p
g
p
<Cooling/230V>
O
suppl
(V)
230 1 unit 10 ––2.7 ––
eratin
status
2 units 10 10 2.70 2.70
3 units 10 10 10 2.47 2.47 2.47
Indoor unit Unit capacity (kW)Power
ABCABC
13 ––3.7 ––
16 ––4.5 ––
13 10 3.41 2.49
16 10 3.94 2.36
13 13 3.15 3.15
16 13 3.73 3.07
16 16 3.60 3.60
13 10 10 3.01 2.20 2.20
16 10 10 3.36 2.02 2.02
13 13 10 2.71 2.71 1.98
16 13 10 3.10 2.55 1.86
13 13 13 2.50 2.50 2.50
16 16 10 2.88 2.88 1.73
16 13 13 2.84 2.33 2.33
16 16 13 2.66 2.66 2.19
Cooling
capacity
(kW)
2.7
(1.4 to 3.2)
3.7
(1.4 to 4.4)
4.5
(1.4 to 5.0)
5.4
(2.5 to 6.3)
5.9
(2.7 to 6.6)
6.3
(2.9 to 6.9)
6.3
(2.9 to 6.9)
6.8
(3.0 to 7.2)
7.2
(3.2 to 7.5)
7.4
(3.8 to 8.2)
7.4
(3.9 to 8.3)
7.4
(4.0 to 8.5)
7.4
(4.0 to 8.5)
7.5
(4.0 to 8.6)
7.5
(4.0 to 8.6)
7.5
(4.1 to 8.8)
7.5
(4.1 to 8.8)
7.5
(4.2 to 8.9)
Power
consum
(640 to 1520)
(640 to 2000)
(640 to 2040)
(660 to 2220)
(670 to 2400)
(670 to 2400)
(690 to 2570)
(700 to 2750)
(950 to 2720)
(950 to 2750)
(950 to 2820)
(950 to 2820)
(980 to 2850)
(980 to 2850)
(980 to 2920)
(980 to 2920)
(980 to 2950)
tion
(W)
750
(640 to 950)
1200
1650
1530
1810
2040
2040
2320
2550
2230
2230
2230
2230
2250
2250
2250
2250
2250
Operating
current
(A)
3.71
(3.52 to 4.44)
5.49
(3.52 to 6.88)
7.47
(3.52 to 8.87)
6.79
(3.48 to 9.05)
8.03
(3.59 to 9.85)
9.05
(3.64 to 10.65)
9.05
(3.64 to 10.65)
10.29
(3.75 to 11.40)
11.31
(3.80 to 12.20)
9.89
(4.59 to 12.07)
9.89
(4.59 to 12.20)
9.89
(4.59 to 12.51)
9.89
(4.59 to 12.51)
9.98
(4.73 to 12.64)
9.98
(4.73 to 12.64)
9.98
(4.73 to 12.95)
9.98
(4.73 to 12.95)
9.98
(4.73 to 13.09)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
15
Outdoor Unit : RAS-3M26YAV-E
y
p
g
p
<Cooling/240V>
O
suppl
(V)
240 1 unit 10 ––2.7 ––
eratin
status
2 units 10 10 2.70 2.70
3 units 10 10 10 2.47 2.47 2.47
Indoor unit Unit capacity (kW)Power
ABCABC
13 ––3.7 ––
16 ––4.5 ––
13 10 3.41 2.49
16 10 3.94 2.36
13 13 3.15 3.15
16 13 3.73 3.07
16 16 3.60 3.60
13 10 10 3.01 2.20 2.20
16 10 10 3.36 2.02 2.02
13 13 10 2.71 2.71 1.98
16 13 10 3.10 2.55 1.86
13 13 13 2.50 2.50 2.50
16 16 10 2.88 2.88 1.73
16 13 13 2.84 2.33 2.33
16 16 13 2.66 2.66 2.19
Cooling
capacity
(kW)
2.7
(1.4 to 3.2)
3.7
(1.4 to 4.4)
4.5
(1.4 to 5.0)
5.4
(2.5 to 6.3)
5.9
(2.7 to 6.6)
6.3
(2.9 to 6.9)
6.3
(2.9 to 6.9)
6.8
(3.0 to 7.2)
7.2
(3.2 to 7.5)
7.4
(3.8 to 8.2)
7.4
(3.9 to 8.3)
7.4
(4.0 to 8.5)
7.4
(4.0 to 8.5)
7.5
(4.0 to 8.6)
7.5
(4.0 to 8.6)
7.5
(4.1 to 8.8)
7.5
(4.1 to 8.8)
7.5
(4.2 to 8.9)
Power
consum
(640 to 1520)
(640 to 2000)
(640 to 2040)
(660 to 2220)
(670 to 2400)
(670 to 2400)
(690 to 2570)
(700 to 2750)
(950 to 2720)
(950 to 2750)
(950 to 2820)
(950 to 2820)
(980 to 2850)
(980 to 2850)
(980 to 2920)
(980 to 2920)
(980 to 2950)
tion
(W)
750
(640 to 950)
1200
1650
1530
1810
2040
2040
2320
2550
2230
2230
2230
2230
2250
2250
2250
2250
2250
Operating
current
(A)
3.55
(338 to 4.26)
5.26
(3.38 to 6.60)
7.16
(3.38 to 8.50)
6.51
(3.33 to 8.67)
7.70
(3.44 to 9.44)
8.67
(3.49 to 10.20)
8.67
(3.49 to 10.20)
9.86
(3.59 to 10.93)
10.84
(3.65 to 11.69)
9.48
(4.40 to 11.56)
9.48
(4.40 to 11.69)
9.48
(4.40 to 11.99)
9.48
(4.40 to 11.99)
9.57
(4.54 to 12.12)
9.57
(4.54 to 12.12)
9.57
(4.54 to 12.41)
9.57
(4.54 to 12.41)
9.57
(4.54 to 12.54)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
16
Outdoor Unit : RAS-3M26YAV-E
y
p
g
p
<Heating/220V>
O
suppl
(V)
220 1 unit 10 ––4.0 ––
eratin
status
2 units 10 10 3.60 3.60
3 units 10 10 10 2.87 2.87 2.87
Indoor unit Unit capacity (kW)Power
ABCABC
13 ––5.0 ––
16 ––5.5 ––
13 10 4.22 3.38
16 10 4.57 3.33
13 13 3.95 3.95
16 13 4.35 3.95
16 16 4.30 4.30
13 10 10 3.35 2.68 2.68
16 10 10 3.59 2.61 2.61
13 13 10 3.14 3.14 2.51
16 13 10 3.34 3.03 2.43
13 13 13 2.93 2.93 2.93
16 16 10 3.26 3.26 2.37
16 13 13 3.16 2.87 2.87
16 16 13 3.09 3.09 2.81
Heating
capacity
(kW)
4.0
(0.8 to 5.2)
5.0
(0.8 to 6.5)
5.5
(0.8 to 6.9)
7.2
(1.5 to 10.0)
7.6
(1.5 to 10.1)
7.9
(1.5 to 10.1)
7.9
(1.5 to 10.1)
8.3
(1.5 to 10.2)
8.6
(1.5 to 10.2)
8.6
(2.0 to 10.4)
8.7
(2.0 to 10.5)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.9
(2.0 to 10.7)
8.9
(2.0 to 10.7)
9.0
(2.0 to 10.8)
Power
consum
(300 to 1980)
(310 to 2750)
(310 to 3000)
(320 to 3200)
(320 to 3210)
(320 to 3230)
(320 to 3230)
(320 to 3240)
(320 to 3250)
(380 to 2750)
(380 to 2760)
(380 to 2780)
(380 to 2780)
(380 to 2780)
(380 to 2780)
(380 to 2790)
(380 to 2790)
(380 to 2800)
(W)
1500
2050
2400
2050
2240
2380
2380
2560
2700
2300
2360
2430
2430
2430
2430
2490
2490
2550
tion
Operating
current
(A)
6.96
(1.87 to 9.18)
9.51
(1.93 to 12.76)
11.13
(1.93 to 13.91)
9.51
(1.94 to 14.84)
10.39
(1.94 to 14.89)
11.04
(1.94 to 14.98)
11.04
(1.94 to 14.98)
11.87
(1.94 to 15.03)
12.52
(1.94 to 15.07)
10.67
(2.16 to 12.76)
10.95
(2.16 to 12.80)
11.27
(2.16 to 12.89)
11.27
(2.16 to 12.89)
11.27
(2.16 to 12.89)
11.27
(2.16 to 12.89)
11.55
(2.16 to 12.94)
11.55
(2.16 to 12.94)
11.83
(2.16 to 12.99)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
17
Outdoor Unit : RAS-3M26YAV-E
y
p
g
p
<Heating/230V>
O
suppl
(V)
230 1 unit 10 ––4.0 ––
eratin
status
2 units 10 10 3.60 3.60
3 units 10 10 10 2.87 2.87 2.87
Indoor unit Unit capacity (kW)Power
ABCABC
13 ––5.0 ––
16 ––5.5 ––
13 10 4.22 3.38
16 10 4.57 3.33
13 13 3.95 3.95
16 13 4.35 3.95
16 16 4.30 4.30
13 10 10 3.35 2.68 2.68
16 10 10 3.59 2.61 2.61
13 13 10 3.14 3.14 2.51
16 13 10 3.34 3.03 2.43
13 13 13 2.93 2.93 2.93
16 16 10 3.26 3.26 2.37
16 13 13 3.16 2.87 2.87
16 16 13 3.09 3.09 2.81
Heating
capacity
(kW)
4.0
(0.8 to 5.2)
5.0
(0.8 to 6.5)
5.5
(0.8 to 6.9)
7.2
(1.5 to 10.0)
7.6
(1.5 to 10.1)
7.9
(1.5 to 10.1)
7.9
(1.5 to 10.1)
8.3
(1.5 to 10.2)
8.6
(1.5 to 10.2)
8.6
(2.0 to 10.4)
8.7
(2.0 to 10.5)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.9
(2.0 to 10.7)
8.9
(2.0 to 10.7)
9.0
(2.0 to 10.8)
Power
consum
(300 to 1980)
(310 to 2750)
(310 to 3000)
(320 to 3200)
(320 to 3210)
(320 to 3230)
(320 to 3230)
(320 to 3240)
(320 to 3250)
(380 to 2750)
(380 to 2760)
(380 to 2780)
(380 to 2780)
(380 to 2780)
(380 to 2780)
(380 to 2790)
(380 to 2790)
(380 to 2800)
(W)
1500
2050
2400
2050
2240
2380
2380
2560
2700
2300
2360
2430
2430
2430
2430
2490
2490
2550
tion
Operating
current
(A)
6.65
(1.79 to 8.78)
9.09
(1.85 to 12.20)
10.65
(1.85 to 13.31)
9.09
(1.86 to 14.20)
9.94
(1.86 to 14.24)
10.56
(1.86 to 14.33)
10.56
(1.86 to 14.33)
11.36
(1.86 to 14.37)
11.98
(1.86 to 14.42)
10.20
(2.07 to 12.20)
10.47
(2.07 to 12.24)
10.78
(2.07 to 12.33)
10.78
(2.07 to 12.33)
10.78
(2.07 to 12.33)
10.78
(2.07 to 12.33)
11.05
(2.07 to 12.38)
11.05
(2.07 to 12.38)
11.31
(2.07 to 12.42)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
18
Outdoor Unit : RAS-3M26YAV-E
y
p
g
<Heating/240V>
O
suppl
(V)
240 1 unit 10 ––4.0 ––
eratin
status
2 units 10 10 3.60 3.60
3 units 10 10 10 2.87 2.87 2.87
Indoor unit Unit capacity (kW)Power
ABCABC
13 ––5.0 ––
16 ––5.5 ––
13 10 4.22 3.38
16 10 4.57 3.33
13 13 3.95 3.95
16 13 4.35 3.95
16 16 4.30 4.30
13 10 10 3.35 2.68 2.68
16 10 10 3.59 2.61 2.61
13 13 10 3.14 3.14 2.51
16 13 10 3.34 3.03 2.43
13 13 13 2.93 2.93 2.93
16 16 10 3.26 3.26 2.37
16 13 13 3.16 2.87 2.87
16 16 13 3.09 3.09 2.81
Heating
capacity
(kW)
4.0
(0.8 to 5.2)
5.0
(0.8 to 6.5)
5.5
(0.8 to 6.9)
7.2
(1.5 to 10.0)
7.6
(1.5 to 10.1)
7.9
(1.5 to 10.1)
7.9
(1.5 to 10.1)
8.3
(1.5 to 10.2)
8.6
(1.5 to 10.2)
8.6
(2.0 to 10.4)
8.7
(2.0 to 10.5)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.8
(2.0 to 10.6)
8.9
(2.0 to 10.7)
8.9
(2.0 to 10.7)
9.0
(2.0 to 10.8)
Power
consumption
(W)
1500
(300 to 1980)
2050
(310 to 2750)
2400
(310 to 3000)
2050
(320 to 3200)
2240
(320 to 3210)
2380
(320 to 3230)
2380
(320 to 3230)
2560
(320 to 3240)
2700
(320 to 3250)
2300
(380 to 2750)
2360
(380 to 2760)
2430
(380 to 2780)
2430
(380 to 2780)
2430
(380 to 2780)
2430
(380 to 2780)
2490
(380 to 2790)
2490
(380 to 2790)
2550
(380 to 2800)
Operating
current
(A)
6.38
(1.71 to 8.42)
8.72
(1.77 to 11.69)
10.20
(1.77 to 12.76)
8.72
(1.78 to 13.61)
9.52
(1.78 to 13.65)
10.12
(1.78 to 13.73)
10.12
(1.78 to 13.73)
10.88
(1.78 to 13.78)
11.48
(1.78 to 13.82)
9.78
(1.98 to 11.69)
10.03
(1.98 to 11.73)
10.33
(1.98 to 11.82)
10.33
(1.98 to 11.82)
10.33
(1.98 to 11.82)
10.33
(1.98 to 11.82)
10.59
(1.98 to 11.86)
10.59
(1.98 to 11.86)
10.84
(1.98 to 11.90)
Outdoor
noise
(dB)
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/ WB=35/–°C.
Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
19
1-2-1. Operation Characteristic Curve
<Cooling> <Heating>
16
Conditions
14
Indoor : DB27˚C/WB19˚C Outdoor : DB35˚C Air flow : High
12
Pipe length: 5m x 4 4 units operating
10
8 6
Current (A)
4 2 0
0
10 20 30 40 50 60 70 80
Inverter output frequency (rps)
220V
240V
230V
14
• Conditions Indoor : DB20˚C
12
Outdoor : DB7˚C / WB6˚C Air flow : High
10
Pipe length: 5m x 4 4 units operating
8 6
Current (A)
4 2
0
10 10020 30 40 50 60 70 80 90
0
Inverter output frequency (rps)
1-2-2. Capacity Variation Ratio According to Outdoor Temperature
110
100
90
Current limited start
110
• Conditions Indoor : DB20˚C
100
Air flow : High Pipe length : 5m x 4 4 units operating
90
220V
240V
230V
80
70
• Conditions Indoor : DB27˚C/WB19˚C Indoor air flow : High
60
Cooling capacity ratio (%)
Pipe length : 5m x 4 4 units operating
50
33 34 35 36 37 38 39 40 41 42 43 44
32
Outdoor temp. (˚C)
80
70
60
Heating capacity ratio (%)
50
10
-
1-2-3. Capacity Variation Ratio According to Pipe Length
110
105
100
95
• Conditions
90
Indoor : DB27˚C/WB19˚C Outdoor : DB35˚C
85
Indoor air flow: High
Coolimg capacity ratio (%)
4 units operating
80
0
Standard pipe length 20m
10 20 30 40 50 60 70 80
Total pipe length (m)
110
105
100
95
90
Heating capacity ratio (%)
85
80
0
-9-8-7-6-5-4-3-2-1012345678910 Outdoor temp. (˚C)
Standard pipe length 20m
• Conditions
Indoor : DB20˚C Outdoor : DB7˚C/WB6˚C Indoor air flow: High 4 units operating
10 20 30 40 50 60 70 80
Total pipe length (m)
– 20 –
1-3. Electrical Data
Outdoor Unit : RAS-4M27YAV-E
<Cooling>
Combination of
indoor unit operation
Hz
Vol ts-
Ph.
System Compressor Fan motor FLA
Voltage range Power supply
Min. Max. MCA ICF
MOCP
(Amps)
MSC RLA Indoor Outdoor
1 unit
2 units
3 units
10 ––– 4.48 4.48 20 3.06 3.06 0.15 x 1 = 0.15 0.5 13 ––– 6.70 6.70 20 4.84 4.84 0.15 x 1 = 0.15 0.5 16 ––– 9.18 9.18 20 6.82 6.82 0.15 x 1 = 0.15 0.5 10 10 –– 8.29 8.29 20 5.99 5.99 0.15 x 2 = 0.30 0.5 13 10 –– 9.84 9.84 20 7.23 7.23 0.15 x 2 = 0.30 0.5 16 10 –– 11.11 11.11 20 8.25 8.25 0.15 x 2 = 0.30 0.5 13 13 –– 11.11 11.11 20 8.25 8.25 0.15 x 2 = 0.30 0.5 16 13 –– 12.66 12.66 20 9.49 9.49 0.15 x 2 = 0.30 0.5 16 16 –– 13.94 13.94 20 10.51 10.51 0.15 x 2 = 0.30 0.5 10 10 10 13.08 13.08 20 9.70 9.70 0.15 x 3 = 0.45 0.5 13 10 10 13.13 13.13 20 9.74 9.74 0.15 x 3 = 0.45 0.5 16 10 10 13.13 13.13 20 9.74 9.74 0.15 x 3 = 0.45 0.5 13 13 10 13.13 13.13 20 9.74 9.74 0.15 x 3 = 0.45 0.5 16 13 10 13.24 13.24 20 9.83 9.83 0.15 x 3 = 0.45 0.5
50 or 60 230–1198 264
13 13 13 13.24 13.24 20 9.83 9.83 0.15 x 3 = 0.45 0.5 16 16 10 13.30 13.30 20 9.88 9.88 0.15 x 3 = 0.45 0.5 16 13 13 13.30 13.30 20 9.88 9.88 0.15 x 3 = 0.45 0.5 16 16 13 13.30 13.30 20 9.88 9.88 0.15 x 3 = 0.45 0.5 16 16 16 13.35 13.35 20 9.92 9.92 0.15 x 3 = 0.45 0.5
4 units
10 10 10 10 13.31 13.31 20 9.77 9.77 0.15 x 4 = 0.60 0.5 13 10 10 10 13.31 13.31 20 9.77 9.77 0.15 x 4 = 0.60 0.5 16 10 10 10 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 13 13 10 10 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 16 13 10 10 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 13 13 13 10 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 16 13 13 10 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 13 13 13 13 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 16 16 10 10
13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E MCA : Minimum Circuit Amps. ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner) MOCP: Maximum Overcurrent Protection (Fuse only) MSC : Maximum Starting Current FLA : Full Load Amps. RLA : Rated Load Amps. RLA under conditions on the right.
Indoor temp. (°C) 27 19 Outdoor temp. (°C) 3 5
DB WB
– 21 –
Outdoor Unit : RAS-4M27YAV-E
<Heating>
Combination of
indoor unit operation
Hz
Vol ts-
Ph.
System Compressor Fan motor FLA
Voltage range Power supply
Min. Max. MCA ICF
MOCP
(Amps)
MSC RLA Indoor Outdoor
1 unit
2 units
3 units
10 ––– 7.88 7.88 20 5.78 5.78 0. 15 x 1 = 0.15 0.5 13 ––– 11.20 11.20 20 8.44 8.44 0.15 x 1 = 0.15 0.5 16 ––– 13.15 13.15 20 10.00 10.00 0.15 x 1 = 0.15 0.5 10 10 –– 11.45 11.45 20 8.52 8.52 0.15 x 2 = 0.30 0.5 13 10 –– 12.66 12.66 20 9.49 9.49 0.15 x 2 = 0.30 0.5 16 10 –– 13.55 13.55 20 10.20 10.20 0.15 x 2 = 0.30 0.5 13 13 –– 13.55 13.55 20 10.20 10.20 0.15 x 2 = 0.30 0.5 16 13 –– 14.78 14.78 20 11.18 11.18 0.15 x 2 = 0.30 0.5 16 16 –– 15.66 15.66 20 11.89 11.89 0.15 x 2 = 0.30 0.5 10 10 10 12.51 12.51 20 9.25 9.25 0.15 x 3 = 0.45 0.5 13 10 10 12.80 12.80 20 9.48 9.48 0.15 x 3 = 0.45 0.5 16 10 10 12.80 12.80 20 9.48 9.48 0.15 x 3 = 0.45 0.5 13 13 10 12.80 12.80 20 9.48 9.48 0.15 x 3 = 0.45 0.5 16 13 10 13.08 13.08 20 9.70 9.70 0.15 x 3 = 0.45 0.5
50 or 60 230–1198 264
13 13 13 13.08 13.08 20 9.70 9.70 0.15 x 3 = 0.45 0.5 16 16 10 13.35 13.35 20 9.92 9.92 0.15 x 3 = 0.45 0.5 16 13 13 13.35 13.35 20 9.92 9.92 0.15 x 3 = 0.45 0.5 16 16 13 13.35 13.35 20 9.92 9.92 0.15 x 3 = 0.45 0.5 16 16 16 13.63 13.63 20 10.14 10.14 0.15 x 3 = 0.45 0.5
4 units
10 10 10 10 11.38 11.38 20 8.22 8.22 0.15 x 4 = 0.60 0.5 13 10 10 10 11.38 11.38 20 8.22 8.22 0.15 x 4 = 0.60 0.5 16 10 10 10 12.20 12.20 20 8.88 8.88 0.15 x 4 = 0.60 0.5 13 13 10 10 12.20 12.20 20 8.88 8.88 0.15 x 4 = 0.60 0.5 16 13 10 10 12.20 12.20 20 8.88 8.88 0.15 x 4 = 0.60 0.5 13 13 13 10 12.20 12.20 20 8.88 8.88 0.15 x 4 = 0.60 0.5 16 13 13 10 12.20 12.20 20 8.88 8.88 0.15 x 4 = 0.60 0.5 13 13 13 13 12.20 12.20 20 8.88 8.88 0.15 x 4 = 0.60 0.5 16 16 10 10
12.20 12.20 20 8.88 8.88 0.15 x 4 = 0.60 0.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E MCA : Minimum Circuit Amps. ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner) MOCP: Maximum Overcurrent Protection (Fuse only) MSC : Maximum Starting Current FLA : Full Load Amps. RLA : Rated Load Amps. RLA under conditions on the right.
Indoor temp. (°C) 20 Outdoor temp. (°C) 7 6
DB WB
22
Outdoor Unit : RAS-4M27YACV-E <Cooling>
Combination of
indoor unit operation
Hz
Vol ts-
Ph.
System Compressor Fan motor FLA
Voltage range Power supply
Min. Max. MCA ICF
MOCP
(Amps)
MSC RLA Indoor Outdoor
1 unit
2 units
3 units
10 ––– 4.48 4.48 20 3.06 3.06 0.15 x 1 = 0.15 0.5 13 ––– 6.70 6.70 20 4.84 4.84 0.15 x 1 = 0.15 0.5 16 ––– 9.18 9.18 20 6.82 6.82 0.15 x 1 = 0.15 0.5 10 10 –– 8.29 8.29 20 5.99 5.99 0.15 x 2 = 0.30 0.5 13 10 –– 9.84 9.84 20 7.23 7.23 0.15 x 2 = 0.30 0.5 16 10 –– 11.11 11.11 20 8.25 8.25 0.15 x 2 = 0.30 0.5 13 13 –– 11.11 11.11 20 8.25 8.25 0.15 x 2 = 0.30 0.5 16 13 –– 12.66 12.66 20 9.49 9.49 0.15 x 2 = 0.30 0.5 16 16 –– 13.94 13.94 20 10.51 10.51 0.15 x 2 = 0.30 0.5 10 10 10 13.08 13.08 20 9.70 9.70 0.15 x 3 = 0.45 0.5 13 10 10 13.13 13.13 20 9.74 9.74 0.15 x 3 = 0.45 0.5 16 10 10 13.13 13.13 20 9.74 9.74 0.15 x 3 = 0.45 0.5 13 13 10 13.13 13.13 20 9.74 9.74 0.15 x 3 = 0.45 0.5 16 13 10 13.24 13.24 20 9.83 9.83 0.15 x 3 = 0.45 0.5
50 or 60 230–1198 264
13 13 13 13.24 13.24 20 9.83 9.83 0.15 x 3 = 0.45 0.5 16 16 10 13.30 13.30 20 9.88 9.88 0.15 x 3 = 0.45 0.5 16 13 13 13.30 13.30 20 9.88 9.88 0.15 x 3 = 0.45 0.5 16 16 13 13.30 13.30 20 9.88 9.88 0.15 x 3 = 0.45 0.5 16 16 16 13.35 13.35 20 9.92 9.92 0.15 x 3 = 0.45 0.5
4 units
10 10 10 10 13.31 13.31 20 9.77 9.77 0.15 x 4 = 0.60 0.5 13 10 10 10 13.31 13.31 20 9.77 9.77 0.15 x 4 = 0.60 0.5 16 10 10 10 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 13 13 10 10 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 16 13 10 10 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 13 13 13 10 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 16 13 13 10 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 13 13 13 13 13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5 16 16 10 10
13.59 13.59 20 9.99 9.99 0.15 x 4 = 0.60 0.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKCV-E, 13 : RAS-M13UKCV-E, 16 : RAS-M16UKCV-E MCA : Minimum Circuit Amps. ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner) MOCP: Maximum Overcurrent Protection (Fuse only) MSC : Maximum Starting Current FLA : Full Load Amps. RLA : Rated Load Amps. RLA under conditions on the right.
Indoor temp. (°C) 27 19 Outdoor temp. (°C) 3 5
DB WB
23
Outdoor Unit : RAS-3M26YAV-E <Cooling>
Combination of
indoor unit operation
Hz
Vol ts-
Ph.
System Compressor Fan motor FLA
Voltage range Power supply
Min. Max. MCA ICF
MOCP
(Amps)
MSC RLA Indoor Outdoor
1 unit
2 units
3 units
10 –– 4.48 4.48 20 3.06 3.06 0.15 x 1 = 0.15 0. 5 13 –– 6.70 6.70 20 4.84 4.84 0.15 x 1 = 0.15 0.5 16 –– 9.18 9.18 20 6.82 6.82 0.15 x 1 = 0.15 0.5 10 10 8.29 8.29 20 5.99 5.99 0.15 x 2 = 0.30 0.5 13 10 9.84 9.84 20 7.23 7.23 0.15 x 2 = 0.30 0.5 16 10 11.11 11.11 20 8.25 8.25 0.15 x 2 = 0.30 0. 5 13 13 11.11 11.11 20 8.25 8.25 0.15 x 2 = 0.30 0. 5 16 13 12.66 12.66 20 9.49 9.49 0.15 x 2 = 0.30 0.5 16 16 13.94 13.94 20 10.51 10.51 0.15 x 2 = 0.30 0.5 10 10 10 12.13 12.13 20 8.94 8.94 0.15 x 3 = 0.45 0.5 13 10 10 12.13 12.13 20 8.94 8.94 0.15 x 3 = 0.45 0.5 16 10 10 12.13 12.13 20 8.94 8.94 0.15 x 3 = 0.45 0.5 13 13 10 12.13 12.13 20 8.94 8.94 0.15 x 3 = 0.45 0.5 16 13 10 12.24 12.24 20 9.03 9.03 0.15 x 3 = 0.45 0.5 13 13 13 12.24 12.24 20 9.03 9.03 0.15 x 3 = 0.45 0.5 16 16 10 12.24 12.24 20 9.03 9.03 0.15 x 3 = 0.45 0.5 16 13 13 12.24 12.24 20 9.03 9.03 0.15 x 3 = 0.45 0.5 16 16 13
50 or 60 230–1198 264
12.24 12.24 20 9.03 9.03 0.15 x 3 = 0.45 0.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E MCA : Minimum Circuit Amps. ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner) MOCP: Maximum Overcurrent Protection (Fuse only) MSC : Maximum Starting Current FLA : Full Load Amps. RLA : Rated Load Amps. RLA under conditions on the right.
Indoor temp. (°C) 27 19 Outdoor temp. (°C) 35
DB WB
24
Outdoor Unit : RAS-3M26YAV-E <Heating>
Combination of
indoor unit operation
Hz
Vol ts-
Ph.
System Compressor Fan motor FLA
Voltage range Power supply
Min. Max. MCA ICF
MOCP
(Amps)
MSC RLA Indoor Outdoor
1 unit
2 units
3 units
10 –– 8.15 8.15 20 6.00 6.00 0.15 x 1 = 0.15 0.5 13 –– 11.20 11.20 20 8.44 8.44 0.15 x 1 = 0.15 0.5 16 –– 13.15 13.15 20 10.00 10.00 0.15 x 1 = 0.15 0.5 10 10 11.16 11.16 20 8.29 8.29 0.15 x 2 = 0.30 0.5 13 10 12.23 12.23 20 9.14 9.14 0.15 x 2 = 0.30 0.5 16 10 13.00 13.00 20 9.76 9.76 0.15 x 2 = 0.30 0.5 13 13 13.00 13.00 20 9.76 9.76 0.15 x 2 = 0.30 0.5 16 13 14.00 14.00 20 10.56 10.56 0.15 x 2 = 0.30 0.5 16 16 14.78 14.78 20 11.18 11.18 0.15 x 2 = 0.30 0.5 10 10 10 12.51 12.51 20 9.25 9.25 0.15 x 3 = 0.45 0.5 13 10 10 12.85 12.85 20 9.52 9.52 0.15 x 3 = 0.45 0.5 16 10 10 13.24 13.24 20 9.83 9.83 0.15 x 3 = 0.45 0.5 13 13 10 13.24 13.24 20 9.83 9.83 0.15 x 3 = 0.45 0.5 16 13 10 13.24 13.24 20 9.83 9.83 0.15 x 3 = 0.45 0.5 13 13 13 13.24 13.24 20 9.83 9.83 0.15 x 3 = 0.45 0.5 16 16 10 13.58 13.58 20 10.10 10.10 0.15 x 3 = 0.45 0.5 16 13 13 13.58 13.58 20 10.10 10.10 0.15 x 3 = 0.45 0.5 16 16 13
50 or 60 230–1 198 264
13.90 13.90 20 10.36 10.36 0.15 x 3 = 0.45 0.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E MCA : Minimum Circuit Amps. ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner) MOCP: Maximum Overcurrent Protection (Fuse only) MSC : Maximum Starting Current FLA : Full Load Amps. RLA : Rated Load Amps. RLA under conditions on the r ight.
Indoor temp. (°C) 20 Outdoor temp. (°C) 7 6
DB WB
25
2. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer.
The working pressure of the new refrigerant R410A is 1.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water, dust, and existing refrigerant or refrigerat­ing oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time.
The next section describes the precautions for air conditioner using the new refrigerant. Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work.
2-1. Safety During Installation/Servicing
As R410As pressure is about 1.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materi­als exclusiv e for R410A, it is necessary to carry out installation/servicing safely while taking the following precautions into consideration.
(1) Never use refrigerant other than R410A in an air
conditioner which is designed to operate with R410A.
If other refrigerant than R410A is mixed, pres­sure in the refrigeration cycle becomes abnor­mally high, and it may cause personal injury, etc. by a rupture.
(2) Confirm the used refrigerant name, and use
tools and materials exclusiv e for the refrigerant R410A.
The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air condi­tioner using R410A as refrigerant. To prevent mischarging, the diameter of the service port differs from that of R22.
(3) If a refrigeration gas leakage occurs during
installation/servicing, be sure to ventilate fully. If the refrigerant gas comes into contact with fire,
a poisonous gas may occur.
(4) When installing or removing an air conditioner,
do not allow air or moisture to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture or personal injury may be caused.
(5) After completion of installation work, check to
make sure that there is no refrigeration gas leakage.
If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.
(6) When an air conditioning system charged with a
large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks , its concentration does not exceed the marginal level.
If the refrigerant gas leakage occurs and its concentration exceeds the marginal level, an oxygen starvation accident may result.
(7) Be sure to carry out installation or removal
according to the installation manual. Improper installation may cause refrigeration
trouble, water leakage, electric shock, fire, etc.
(8) Unauthorized modifications to the air conditioner
may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician.
Improper repairs may result in water leakage, electric shock and fire, etc.
2-2. Refrigerant Piping Installation
2-2-1. Piping Materials and Joints Used
For the refrigerant piping installation, copper pipes and joints are mainly used. Copper pipes and joints suitable for the refrigerant must be chosen and installed. Furthermore, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants.
(1) Copper Pipes
It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or discol­ored portion (especially on the interior surface).
Otherwise, the expansion v alve or capillary tube may become blocked with contaminants.
As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materials.
Thicknesses of copper pipes used with R410A are as shown in Table 2-2-1. Never use copper pipes thinner than 0.8 mm even when it is available on the market.
– 26 –
Table 2-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
Nominal diameter Outer diameter (mm)
1/4 6.35 3/8 9.52 1/2 12.70
(2) Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all con­taminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 2-2-3 to 2­2-6 below .
R410A R22
0.80 0.80
0.80 0.80
0.80 0.80
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly f or thick pipings whose diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in Table 2-2-2.
Table 2-2-2 Minimum thicknesses of socket joints
Nominal diameter
1/4 3/8 1/2
Reference outer diameter of
copper pipe jointed (mm)
2-2-2. Processing of Piping Materials
When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil other than lubricating oils used in the installed air conditioner is used, and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover.
Minimum joint thickness (mm)
6.35
9.52
12.70
(1) Flare Processing Procedures and Precautions
a) Cutting the Pipe
By means of a pipe cutter, slowly cut the pipe so that it is not deformed.
b) Removing Burrs and Chips
If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all b urrs and clean the cut surface before installation.
0.50
0.60
0.70
– 27 –
c) Insertion of Flare Nut d) Flare Processing
Make certain that a clamp bar and copper pipe have been cleaned.
By means of the clamp bar, perform the flare processing correctly.
Use either a flare tool for R410A or conven­tional flare tool.
Table 2-2-3 Dimensions related to flare processing for R410A
Flare processing dimensions differ according to the type of flare tool. When using a con­ventional flare tool, be sure to secure “dimen- sion A” by using a gauge f or size adjust- ment.
ØD
A
Fig. 2-2-1 Flare processing dimensions
Nominal
diameter
1/4 3/8 1/2
Nominal
diameter
1/4 3/8 1/2
Outer
diameter
(mm)
6.35
9.52
12.70
Thickness
(mm)
0.8
0.8
0.8
Flare tool for
R410A clutch type
0 to 0.5 1.0 to 1.5 1.5 to 2.0 0 to 0.5 1.0 to 1.5 1.5 to 2.0 0 to 0.5 1.0 to1.5 2.0 to 2.5
Table 2-2-4 Dimensions related to flare processing for R22
Outer
diameter
(mm)
6.35
9.52
12.70
Thickness
(mm)
0.8
0.8
0.8
Flare tool for
R22 clutch type
0 to 0.5 0.5 to 1.0 1.0 to 1.5 0 to 0.5 0.5 to 1.0 1.0 to 1.5 0 to 0.5 0.5 to1.0 1.5 to 2.0
A (mm)
Conventional flare tool
Clutch type Wing nut type
A (mm)
Conventional flare tool
Clutch type Wing nut type
Nominal diameter
1/4 3/8 1/2
Table 2-2-5 Flare and flare nut dimensions for R410A
Outer diameter
(mm)
6.35
9.52
12.70
Thickness
(mm)
0.8
0.8
0.8
Dimension (mm)
ABCD
9.1 9.2 6.5 13
13.2 13.5 9.7 20
16.6 16.0 12.9 23
– 28 –
Flare nut
width
(mm)
17 22 26
Table 2-2-6 Flare and flare nut dimensions for R22
Nominal
diameter
1/4 3/8 1/2
Outer diameter
(mm)
6.35
9.52
12.70
Thickness
(mm)
0.8
0.8
0.8
45˚ to 46˚
Dimension (mm)
ABCD
9.0 9.2 6.5 13
13.0 13.5 9.7 20
16.2 16.0 12.9 20
B A
43˚ to 45˚
C
Flare nut
width
(mm)
17 22 24
D
Fig. 2-2-2 Relations between flare nut and flare seal surface
(2) Flare Connecting Procedures and Precautions
a) Make sure that the flare and union portions
do not have any scar or dust, etc.
b) Correctly align the processed flare surface
with the union axis.
c) Tighten the flare with designated torque by
means of a torque wrench. The tightening torque for R410A is the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur.
Table 2-2-7 Tightening torque of flare for R410A [Reference values]
Nominal
diameter
Outer diameter
(mm)
Note :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is
used, the lubricating oils may deteriorate and cause the compressor to burn out.
Tightening torque
N•m (kgf•cm)
When it is strong, the flare nut may crack and may be made non-removable. When choos­ing the tightening torque, comply with values designated by manufacturers. Tab le 2-2-7 shows reference v alues.
Tightening torque of torque
wrenches available on the market
N•m (kgf•cm)
1/4 3/8 1/2
6.35
9.52
12.70
14 to 18 (140 to 180) 33 to 42 (330 to 420) 50 to 62 (500 to 620)
– 29 –
16 (160), 18 (180)
42 (420) 55 (550)
2-3. Tools
2-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as gener ation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
(1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22)) (2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22) (3) Tools commonly used for R410A and for conventional refrigerant (R22) The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
No.
① ② ③
④ ⑤
⑥ ⑦ ⑧
⑨ ⑩
Used tool
Flare tool Copper pipe gauge for
adjusting projection margin
Torque wrench (For Ø12.7)
Gauge manifold Charge hose
Vacuum pump adapter Electronic balance for
refrigerant charging Refrigerant cylinder Leakage detector Charging cylinder
Usage
Pipe flaring Flaring by conventional
flare tool
Connection of flare nut
Evacuating, refrigerant charge, run check, etc.
Vacuum evacuating Refrigerant charge Refrigerant charge
Gas leakage check Refrigerant charge
air conditioner installation
Existence of new equipment for R410A
Yes
Yes
Yes
Yes
Yes Yes Yes
Yes
(Note 2)
R410A
Whether conventional equipment can be used
(Note 1)
*
(Note 1)
*
×
×
× × ×
× ×
Conventional air
conditioner installation
Whether new equipment can be used with conventional refrigerant
(Note 1)
*
×
×
○ ○
×
×
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
General tools (Conventional tools can be used.)
In addition to the above exclusive tools, the following equipments which serve also f or R22 are necessary. as the general tools.
(1) Vacuum pump
Use vacuum pump by
attaching vacuum pump adapter. (2) Torque wrench (For Ø6.35) (3) Pipe cutter
(4) Reamer (5) Pipe bender (6) Level vial (7) Screwdriver (+, –) (8) Spanner or Monkey wrench
(9) Hole core drill (Ø65) (10)Hexagon wrench
(Opposite side 4mm) (11)Tape measure (12)Metal saw
Also prepare the following equipments for other installation method and run check. (1) Clamp meter (2) Thermometer
(3) Insulation resistance tester (4) Electroscope
– 30 –
2-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps.
Recover the refrigerant, and check no refrigerant remains in the equipment.
Connect the charge hose to packed valve service port at the outdoor units gas side.
When the compound gauge’s pointer has indicated –0.1 Mpa (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s power switch.
Connect the charge hose of the vacuum pump adapter.
Open fully both packed valves at liquid and gas sides.
Place the handle of the gauge manifold Low in the fully opened position, and turn on the vacuum pumps power switch. Then, evacuating the refrigerant in the cycle.
Never charge refrigerant exceeding the specified amount.
Q
If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
R
Do not carry out additional charging.
S
Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauges pointer does not return.
Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge liquid refrigerant.
(For refrigerant charging, see the figure below.)
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the speci­fied amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pres­sure, and may cause a rupture or personal injury.
(INDOOR unit)
Refrigerant cylinder (With siphon pipe)
Check valve
Open/Close valve for charging
Electronic balance for refrigerant charging
Fig. 2-4-1 Configuration of refrigerant charging
(Liquid side)
(Gas side)
– 31 –
(OUTDOOR unit)
Opened
Closed
Service port
Be sure to make setting so that liquid can be charged.
Q
When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
R
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
[ Cylinder with siphon ] [ Cylinder without siphon ]
Refrigerant
cylinder
Gauge manifold
OUTDOOR unit
Gauge manifold
cylinder
Refrigerant
OUTDOOR unit
Electronic
balance
2-5. Brazing of Pipes
2-5-1. Materials for Brazing
(1) Silver brazing filler
Silver brazing filler is an alloy mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expen-sive though it excels in solderability.
(2) Phosphor bronze brazing filler
Phosphor bronze brazing filler is generally used to join copper or copper alloy.
(3) Low temperature brazing filler
Low temperature brazing filler is generally called solder, and is an alloy of tin and lead. Since it is weak in adhesive strength, do not use it for refrigerant pipes.
Siphon
Electronic
balance
Fig. 2-4-2
R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the compo­sition of the charged refrigerant changes and the characteristics of the equipment varies.
Q Phosphor bronze brazing filler tends to react
with sulfur and produce a fragile compound water solution, which may cause a gas leak­age. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.
R When performing brazing again at time of
servicing, use the same type of brazing filler.
2-5-2. Flux
(1) Reason why flux is necessary
By removing the oxide film and any foreign
matter on the metal surface, it assists the flow of brazing filler.
In the brazing process, it prevents the metal
surface from being oxidized.
By reducing the brazing fillers surface tension,
the brazing filler adheres better to the treated metal.
– 32 –
(2) Characteristics required for flux
Nitrogen gas
cylinder
Pipe
Flow meter
M
Stop valve
From Nitrogen cylinder
Nitrogen gas
Rubber plug
Activated temperature of flux coincides with the
brazing temperature.
Due to a wide effective temperature range, flux
is hard to carbonize.
It is easy to remove slag after brazing.
The corrosive action to the treated metal and
brazing filler is minimum.
It excels in coating performance and is harm-
less to the human body.
As the flux works in a complicated manner as described above, it is necessary to select an adequate type of flux according to the type and shape of treated metal, type of brazing filler and brazing method, etc.
(3) Types of flux
Noncorrosive flux
Generally, it is a compound of borax and boric acid.
It is effective in case where the brazing tem­perature is higher than 800°C.
Activated flux
Most of fluxes generally used for silver brazing are this type.
It features an increased oxide film removing capability due to the addition of compounds such as potassium fluoride, potassium chlo­ride and sodium fluoride to the borax-boric acid compound.
2-5-3. Brazing
As brazing work requires sophisticated techniques, experiences based upon a theoretical knowledge, it must be performed by a person qualified.
In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry Nitrogen gas
(N2) flow.
Never use gas other than Nitrogen gas.
(1) Brazing method to prevent oxidation
Attach a reducing valve and a flow-meter to
Q
the Nitrogen gas cylinder. Use a copper pipe to direct the piping mate-
R
rial, and attach a flow-meter to the cylinder. Apply a seal onto the clearance between the
S
piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas.
When the Nitrogen gas is flowing, be sure to
T
keep the piping end open. Adjust the flow rate of Nitrogen gas so that it
U
is lower than 0.05 m³ /Hr or 0.02 MPa (0.2kgf/ cm²) by means of the reducing valve.
After performing the steps above, keep the
V
Nitrogen gas flowing until the pipe cools down to a certain extent (temperature at which pipes are touchable with hands).
Remove the flux completely after brazing.
W
(4) Piping materials for brazing and used braz-
ing filler/flux
Piping
material
Copper - Copper
Copper - Iron
Iron - Iron
Do not enter flux into the refrigeration cycle.
Q
When chlorine contained in the flux remains
R
within the pipe, the lubricating oil deterio­rates. Therefore, use a flux which does not contain chlorine.
When adding water to the flux, use water
S
which does not contain chlorine (e.g. distilled water or ion-exchange water).
Remove the flux after brazing.
T
Used brazing
filler
Phosphor copper
Silver
Silver
Do not use
Paste flux
Vapor flux
Used
flux
Fig. 2-5-1 Prevention of oxidation during brazing
33
3. CONSTRUCTION VIEWS
3-1. Indoor Unit
RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E RAS-M10UKCV-E, RAS-M13UKCV-E, RAS-M16UKCV-E
Front panel
Back body
660
Knock out system
Air inlet
Air filter
790
Heat exchanger
275
Air outlet
120 80
590
Hanger
64
53
48
208
48
Knock out system
660
Drain hose (0.54m)
Hanger
45
Minimum distance to ceiling
275
170 or more
320
620
235 235
215 215
Minimum distance to ceiling
65 or more
Hanger
34
Connecting pipe (0.43m) (Flare 6.35)
Connecting pipe (0.33m)
(For 10,13 series ; Flare 9.52 For 16 series ; Flare 12.7)
Hanger
For stud bolt (6)
Hanger
150150 160160
Installation plate outline
Center line
For stud bolt (8~10)
26
Minimum distance to ceiling
170 or more
32
9090
4519040
160
57 18
Wireless remote control
3-2. Outdoor Unit
RAS-4M27YAV-E/RAS-4M27YACV-E/RAS-3M26YAV-E
Anchor bolt (4-Ø12 x 17 hole)
400
Knock out Ø20 x 60hole
92
17.5
365
(For anchor bolt)
17.5
150 600
Fan guard Handle
795
410
25
Outdoor air temperature sensor
Ø25 hole
Ø8 hole
40
900
Ø510
280
19
116 87 12
5050
150
86
3-Ø3. 5 hole
4040
2112
120
12
58
Knock out
25
514 38
320
164
91
Liquid valve Gas valve
Service port
535353535390 5353
Z
95
4 Units Multi Model Only
D unit
C unit
B unit
A unit
Connecting pipe port (Ø6.35) Connecting pipe port (Ø9.52) Connecting pipe port (Ø6.35) Connecting pipe port (Ø9.52) Connecting pipe port (Ø6.35) Connecting pipe port (Ø9.52) Connecting pipe port (Ø6.35) Connecting pipe port (Ø12.7)
365
Air inlet
100
or
more
Handle
Z
600
or
100
more
Air outlet
Mounting dimension of anchor bolt
view
Air inlet
Visible outline of the product
or
600
more
600
or
more
Ø8-Ø10 anchor bolt
35

4. WIRING DIAGRAM

4-1. Indoor Unit
RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E RAS-M10UKCV-E, RAS-M13UKCV-E, RAS-M16UKCV-E
Table 4-1-1 Simple check points for diagnosing faults
Check items
OPERATION
1
INDICATOR
TERMINAL
2
BLOCK
FUSE
3
6.3A
DC 5V
4
DC 12V
5
DC 35V
6
(DC310 ~ 340V)
Refer to the service data for the detailed failure diagnosis.
Check to see if the OPERATION indicator goes on and off when the main switch or breaker is turned on. (Check the primary and secondary voltage of transformer.)
Check for power supply voltage between (Check the primary and secondary voltage of transformer.) Check for fluctuate voltage between
Check to see if the fuse blows out. (Check the R04 of the varistor.)
Check the voltage at the No.4 pin on CN13 connector of the infrared receiver. (Check the transformer and the power supply circuit of the rated voltage.)
Check for voltage at the while lead of louver motor. (Check the transformer and the power supply circuit of the rated voltage.)
Check the voltage at the No.1 pin on CN10 connector. (Check the DB01, R05 and C03.)
Diagnosis result
and
– . (DC 15 ~ 60V)
. (Refer to the name plate.)
36
Color
Identification
BRW : BROWN
RED : RED
WHI : WHITE YEL : YELLOW BLU : BLUE
BLK : BLACK GRY : GRAY PNK : PINK
ORN : ORANGE
GRN : GREEN &
&YEL YELLOW
GRN : GREEN
4-2. Outdoor Unit
RAS-4M27YAV-E/RAS-4M27YACV-E/RAS-3M26YAV-E
NOTE
IGBT : Insulated Gate Bipolar
PMV : Pulse Modulating Valve TD : Discharge Temp. sensor TGa to TGd : Temp. sensor at A to D unit
TO : Outdoor Temp. sensor TE : Evaporator Temp. sensor TS : SuctionTemp. sensor
1 : 4 Units Multi model only
*
2 : Heat Pump model only
*
Thermostat for compressor
4-way valve coil
Fan motor
FM
PMV
D
PMV
C
PMV
B
PMV
A
ORN ORN
Transistor
gas side
212
313
1
P501
1
P500
2
*
3
CN705
1
5
5
4
4 3
CN301
2
1
1
3
3
2
2
CN300
1
1
6
6
5
5
4
4
3
3
2
2
1
1
6
6
5
5
4
4
3
3
2
2
1
1
6
6
5
5
4
4
3
3
2
2
1
1
6
6
5
5
4
4
3
3
2
2
1
1
WHI
1
*
CN704 BLU
CN703 RED
CN702 WHI
CN701 YEL
P07 P03 P04
RED
SUB P.C. Board
(MCC-818)
circuit
Photo coupler
Reactor (Sub)
ORN
Fan
F300 Fuse
3.15A
CN802
CN608
1
*
CN607
CN606
CN605
CN604
2
*
CN603
CN602
CN601
CN302
CN800
CN303
CN501
F500 Fuse
6.3A
212
Compressor
212
3 2 131
3 2 131
3 2 131
212
212
3 2 131
212
313
5 5 5 5 4 4 4 4 3 3 3 3 212
212
313
P05 P06
PNK YEL BLK
1
1
1
1
1
1
1
1
1
CM
BLU
GRN
BRN
YEL
BLU
BLK
*
RED
212
BLU
YEL
BLK
WHI BLU RED PNK
PUR ORN
WHI
RED
1
1
RED
WHI
BLK TGd
TGc
TGb
TGa
TE
TS
TD
TO
313
212
212
5 5
313
WHI
1
1
1
1
Color Identification
BLK BLU RED GRY PNK GRN
CN09
CN10
CN11
BLACK
:
BLUE
:
RED
:
GRAY
:
PINK
:
GREEN
:
T03 CT
T04 CT
P.C. Board
(MCC-1359)
F04 Fuse
3.15A
Power relay
CN04
CN06
CN05
CN13
Varistor
F01 Fuse 30A
CN01 CN02 CN03
C13
C12
C11
C10
RY01
R05
R06
T02 CT
L01
WHI
F02 Fuse, 15A
L02
absorber
Surge
BLK
WHI BRN ORN YEL PUR
P20
P19
P18
P17
P10
P11
P13
P12
P09
P08
P15
P14
:
WHITE
:
BROWN
:
ORANGE
:
YELLOW
:
PURPLE
+
BU EU BV EV BW EW BX BY BZ
G E A
~
~ +
212
212
IGBT
module
Q200
YEL
BLU
Converter
module
DB01
ORN
GRY
Reactor
(Main)
1
Reactor
(Main)
1
1 2 3
To
Indoor
unit A
1 2 3
To
Indoor
unit B
1 2 3
To
Indoor
unit C
1 2 3
To
Indoor unit D
– 37 –
Terminal block
BLK
L N
Power supply 50/60Hz AC 220–240V

5. SPECIFICATIONS OF ELECTRICAL PARTS

5-1. Indoor Unit
RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E RAS-M10UKCV-E, RAS-M13UKCV-E, RAS-M16UKCV-E
No. Parts name Type Specifications
1 Fan motor (for indoor) ICF-35-19-4 DC 340V, 30W 2 Thermo. sensor (TA-sensor) ( – ) 10k at 25°C
3 DC-DC transformer (T01) SWT-70 DC 390V, Secondary DC 15V, 12V, 7V
4 Microcomputer ( – )
Heat exchanger sensor
5
(TC-sensor)
6 Line filter (L01) SS11V-06270 27mH, AC 0.64A
7 Diode (DB01) D3SBA60 4A, 600V
8 Capacitor (C03) KMH450VNSN120M25C 120µF, 450V
9 Fuse (F01) FCU250V3.15A T3.15A, 250V
10 Power supply IC (IC01) STR-L472
( – ) 10k at 25°C
11 Varistor (R21, R109) 15G561K 560V 12 Resistor (R01) RF-5TK4R7 4.7, 5W
13 Louver motor MP24GA Output (Rated) 1W, 16 poles, 1 phase DC12V
– 38 –
5-2. Outdoor Unit
RAS-4M27YAV-E, RAS-4M27YACV-E, RAS-3M26YAV-E
No.
1
2
3
2
4
*
5
6
7
8
9
10
1
11
*
2
12
*
2
13
*
14 15
16
17 18 19 20
21
22 23
Parts name
SC coil (Noise filter) (L01) SC coil (Noise filter) (L02)
DC-DC transformer
Outside fan motor
Relay (4-way valve)
Relay (Power relay)
Discharge temp. sensor (TD-sensor)
Outside air temp. sensor (TO-sensor)
Temp. sensor at A room gas side (TGA-sensor)
Temp. sensor at B room gas side (TGB-sensor)
Temp. sensor at C room gas side (TGC-sensor)
Temp. Sensor at D room gas side (TGD-sensor)
Evaporator temp. sensor (TE-sensor)
Suction temp. sensor (TS-sensor)
Terminal block (6P) Terminal block (3P)
Fuse
Electrolytic capacitor Transistor module Compressor Compressor thermo.
Converter module
Reactor (Main) Reactor (Sub)
For protection of switching power source (F04) For protection of converter module breakage For protection of inverter input overcurrent For protection of switching power source (F300) For protection of power source
Model name
SC-20-01J-A
SC-20-S03J
SWT-43
ICF-140-60-1
G5N-1A
G4A-1A-PE
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
— —
LLQ2G761KHUATF
6MBI40SS-060-01
DA220A2F-20L
US622KXTMQO
MP7004
CH-47-Z-K CH-43-Z-K
Rating
AC2 50V, 20A, 0.15mH AC 250V, 20A, 0.3mH Primary side DC 280V
Secondary side :
7.5V x 1, 13V x 1
26.5V x 3, 16V x 1, 15V x 1 DC 140V, 60W Coil : DC 12V
Contact : 2A, AC250V Coil : DC 12V
Contact : 20A, AC250V 64k (20°C)
10k (25°C)
10k (25°C)
10k (25°C)
10k (25°C)
10k (25°C)
10k (25°C)
10k (25°C)
20A, AC 250V 20A, AC 250V
3.15A, AC 250V 15A, AC 250V 30A, AC 250V
3.15A, AC 250V
6.3A, AC 250V DC 400V, 760µF 600V, 40A 3 phases, 4 poles, 2000W OFF : 125 ± 4°C, ON : 90 ± 5°C Diode : 600V, 20A
IGBT : 600V, 40A L = 8mH, 16A L = 10mH, 1A
NOTE :*1 : 4 unit multi model only
2 : Heat pump model only
*
– 39 –

6. REFRIGERANT CYCLE DIAGRAM

RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E RAS-4M27YAV-E
To
D room
Temp. measurement
To
C roomToB room
T1
Indoor unit A
Evaporator
TCa
D room
To
C roomToB room
To
Connecting pipe Thickness : 0.8mm Ø12.7 : RAS-M16UKV-E
Ø9.52 : RAS-M10UKV-E RAS-M13UKV-E
Pressure
P
measurement Gauge attaching port Vacuum pump connecting port
TGd TGc TGb
Packed valve (Gas side) (Ø12.7)
Cross flow fan
Connecting pipe Thickness : 0.8mm Ø6.35
Sectional shape of heat insulator
TGa
TA
Strainer
Allowable height
(Ø6.35)(Ø9.52) (Ø9.52) (Ø9.52) (Ø12.7) (Ø6.35) (Ø6.35) (Ø6.35)
Pulse modulating valve at liquid side (SKV18D26)
Packed valve (Liquid side) (Ø9.52)
Per 1 unit Max. : 25m Min. : 2m
Total Max. : 70m
difference : 15m
Allowable pipe length
Accumulating tank 1500cc
TS
Temp. measurement
T2
Propeller fan
Outdoor unit
Muffler Ø25 x 160L
TD
Compressor DA220A2F-20L
TE
TO
Refrigerant amount : 2.4kg (R410A)
NOTE : Gas leak check position Refrigerant flow (Cooling)
Refrigerant flow (Heating)
NOTE
The maximum pipe length of this air conditioner is 70 m. The additional charging of refrigerant is unnecesary
because this conditioner is designed with charge-less specification.
Connection of only one indoor unit is unavailable. Two or more indoor units should be connected.
40
RAS-M10UKCV-E, RAS-M13UKCV-E, RAS-M16UKCV-E RAS-4M27YACV-E
Connecting pipe Thickness : 0.8mm Ø12.7 : RAS-M16UKCV-E
Ø9.52 : RAS-M10UKCV-E RAS-M13UKCV-E
Temp. measurement
To
D room
To
C roomToB room
TGd TGc TGb
T1
Indoor unit A
Evaporator
Cross flow fan
Connecting pipe Thickness : 0.8mm Ø6.35
Sectional shape of heat insulator
TGa
TA
Strainer
TCa To
D room
(Ø6.35)(Ø9.52) (Ø9.52) (Ø9.52) (Ø12.7) (Ø6.35) (Ø6.35) (Ø6.35)
To
C roomToB room
Per 1 unit Max. : 25m Min. : 2m
Total Max. : 70m
Allowable height
difference : 15m
Allowable pipe length
Pulse modulating valve at liquid side (SKV18D26)
Pressure
P
measurement Gauge attaching port Vacuum pump connecting port
Accumulating tank 1500cc
Temp. measurement
Packed valve (Gas side) (Ø12.7)
T2
Propeller fan
Outdoor unit
Packed valve (Liquid side) (Ø9.52)
Muffler Ø25 x 160L x
TD
Compressor DA220A2F-20L
TO
Refrigerant amount : 2.2kg (R410A)
NOTE : Gas leak check position Refrigerant flow
NOTE
The maximum pipe length of this air conditioner is 70 m. The additional charging of refrigerant is unnecesary
because this conditioner is designed with charge-less specification.
– 41 –
RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E RAS-3M26YAV-E
Connecting pipe Thickness : 0.8mm Ø12.7 : RAS-M16UKV-E
Ø9.52 : RAS-M10UKV-E RAS-M13UKV-E
To
C room
TGc TGb
Temp. measurement
To
B room
TGa
T1 TCa
Indoor unit A
Evaporator
Cross flow fan
TA
Connecting pipe Thickness : 0.8mm Ø6.35
Sectional shape of heat insulator
Strainer
To
C room
(Ø6.35)(Ø9.52) (Ø9.52) (Ø12.7) (Ø6.35) (Ø6.35)
To
B room
Per 1 unit Max. : 25m Min. : 2m
Total Max. : 50m
Allowable height
difference : 15m
Allowable pipe length
Pulse modulating valve at liquid side (SKV18D26)
Pressure
P
measurement Gauge attaching port Vacuum pump connecting port
Accumulating tank 1500cc
TS
Packed valve (Gas side) (Ø12.7)
Temp. measurement
T2
Muffler Ø25 x 160L
TD
Compressor DA220A2F-20L
Propeller fan
Outdoor unit
Packed valve (Liquid side) (Ø9.52)
TE
TO
Refrigerant amount : 2.4kg (R410A)
NOTE : Gas leak check position Refrigerant flow (Cooling)
Refrigerant flow (Heating)
NOTE
The maximum pipe length of this air conditioner is 50 m. The additional charging of refrigerant is unnecesary
because this conditioner is designed with charge-less specification.
Connection of only one indoor unit is unavailable. Two or more indoor units should be connected.
42
6-1. Operation Data
p
g
p
p
Outdoor Unit : RAS-4M27YAV-E
<Cooling>
Temp erat ur e
condition
Indoor Outdoor
27 /19 35 / –
No. of
o
units
1 unit
2 units
3 units
eratin
Operating combination
ABCD
10 –––0.8 to 1.0 9 to 11 45 to 47 High MED 22 13 –––0.7 to 0.9 8 to 10 46 to 48 High MED 35 16 –––0.6 to 0.8 7 to 9 47 to 49 High MED 45 10 10 ––0.8 to 1.0 10 to 12 47 to 49 High MED 42 13 10 ––0.8 to 1.0 10 to 12 48 to 50 High MED 46 16 10 ––0.8 to 1.0 10 to 12 49 to 51 High MED 50 13 13 ––0.8 to 1.0 10 to 12 50 to 52 High MED 54 16 13 ––0.7 to 0.9 9 to 11 51 to 53 High MED 58 16 16 ––0.7 to 0.9 9 to 11 52 to 54 High MED 62 10 10 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 13 10 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 16 10 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 13 13 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 16 13 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 13 13 13 0.8 to 1.0 11 to 13 51 to 53 High MED 60
(Unit)
Standard
ressure
P (MPa)
Heat exchanger
pipe temp.
T1 (°C) T2 (°C)
Indoor
fan
Outdoor
fan
Com
revolution
(rps)
ressor
16 16 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 16 13 13 0.8 to 1.0 11 to 13 51 to 53 High MED 60 16 16 13 0.8 to 1.0 12 to 14 51 to 53 High MED 60 16 16 16 0.8 to 1.0 12 to 14 51 to 53 High MED 60
4 units
10 10 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
13 10 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
16 10 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
13 13 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
16 13 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
13 13 13 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
16 13 13 10 0.9 to 1.1 12 to 14 51 to 53 High MED 62
16 16 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 62
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 4 units (5m/each indoor unit)
– 43 –
Outdoor Unit : RAS-4M27YAV-E
p
g
p
p
<Heating>
Temp erat ur e
condition
Indoor Outdoor
20 / – 7 / 6
No. of
o
units
1 unit
2 units
3 units
eratin
Operating combination
ABCD
10 –––2.7 to 2.9 44 to 46 2 to 4 High MED 41 13 –––3.2 to 3.4 52 to 54 2 to 4 High MED 52 16 –––3.6 to 3.9 53 to 55 2 to 4 High MED 56 10 10 ––2.7 to 2.9 45 to 47 0 to 2 High MED 62 13 10 ––2.8 to 3.0 45 to 47 0 to 2 High MED 64 16 10 ––2.9 to 3.1 46 to 48 0 to 2 High MED 66 13 13 ––2.9 to 3.1 46 to 48 0 to 2 High MED 67 16 13 ––3.0 to 3.2 47 to 49 –1 to 1 High MED 69 16 16 ––3.1 to 3.3 48 to 50 –1 to 1 High MED 71 10 10 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 72 13 10 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 72 16 10 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 72 13 13 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 73 16 13 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 73 13 13 13 2.3 to 2.5 38 to 40 –1 to 1 High MED 73
(Unit)
Standard
ressure
P (MPa)
Heat exchanger
pipe temp.
T1 (°C) T2 (°C)
Indoor
fan
Outdoor
fan
Com
revolution
(rps)
ressor
16 16 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 73 16 13 13 2.5 to 2.7 37 to 39 –2 to 0 High MED 74 16 16 13 2.5 to 2.7 37 to 39 –2 to 0 High MED 74 16 16 16 2.5 to 2.7 37 to 39 –2 to 0 High MED 74
4 units
10 10 10 10 2.0 to 2.2 33 to 35 –2 to 0 High MED 72 13 10 10 10 2.0 to 2.2 33 to 35 –2 to 0 High MED 72 16 10 10 10 2.0 to 2.2 33 to 35 –2 to 0 High MED 73 13 13 10 10 2.0 to 2.2 33 to 35 –2 to 0 High MED 73 16 13 10 10 2.0 to 2.2 33 to 35 –2 to 0 High MED 73 13 13 13 10 2.0 to 2.2 33 to 35 –2 to 0 High MED 73 16 13 13 10 2.0 to 2.2 33 to 35 –2 to 0 High MED 74 16 16 10 10 2.0 to 2.2 33 to 35 –2 to 0 High MED 74
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 4 units (5m/each indoor unit)
– 44 –
Outdoor Unit : RAS-4M27YACV-E
p
g
p
p
<Cooling>
Temp erat ur e
condition
Indoor Outdoor
27 /19 35 / –
No. of
o
units
1 unit
2 units
3 units
eratin
Operating combination
ABCD
10 –––0.8 to 1.0 9 to 11 45 to 47 High MED 22 13 –––0.7 to 0.9 8 to 10 46 to 48 High MED 35 16 –––0.6 to 0.8 7 to 9 47 to 49 High MED 45 10 10 ––0.8 to 1.0 10 to 12 47 to 49 High MED 42 13 10 ––0.8 to 1.0 10 to 12 48 to 50 High MED 46 16 10 ––0.8 to 1.0 10 to 12 49 to 51 High MED 50 13 13 ––0.8 to 1.0 10 to 12 50 to 51 High MED 54 16 13 ––0.7 to 0.9 9 to 11 51 to 53 High MED 58 16 16 ––0.7 to 0.9 9 to 11 52 to 54 High MED 62 10 10 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 13 10 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 16 10 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 13 13 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 16 13 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 13 13 13 0.8 to 1.0 11 to 13 51 to 53 High MED 60
(Unit)
Standard
ressure
P (MPa)
Heat exchanger
pipe temp.
T1 (°C) T2 (°C)
Indoor
fan
Outdoor
fan
Com
revolution
(rps)
ressor
16 16 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60 16 13 13 0.8 to 1.0 11 to 13 51 to 53 High MED 60 16 16 13 0.8 to 1.0 12 to 14 51 to 53 High MED 60 16 16 16 0.8 to 1.0 12 to 14 51 to 53 High MED 60
4 units
10 10 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
13 10 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
16 10 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
13 13 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
16 13 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
13 13 13 10 0.9 to 1.1 12 to 14 51 to 53 High MED 61
16 13 13 10 0.9 to 1.1 12 to 14 51 to 53 High MED 62
16 16 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 62
NOTES :
Model of Indoor unit 10 : RAS-M10UKCV-E, 13 : RAS-M13UKCV-E, 16 : RAS-M16UKCV-E
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 4 units (5m/each indoor unit)
– 45 –
Outdoor Unit : RAS-3M26YAV-E
p
g
p
p
<Cooling>
Temp erat ur e
condition
Indoor Outdoor
27 /19 35 / –
No. of
o
units
1 unit
2 units
3 units
eratin
Operating combination
(Unit)
ABC
10 ––0.8 to 1.0 9 to 11 45 to 47 High MED 22 13 ––0.7 to 0.9 8 to 10 46 to 48 High MED 35 16 ––0.6 to 0.8 7 to 9 47 to 49 High MED 45 10 10 0.8 to 1.0 10 to 12 47 to 49 High MED 42 13 10 0.8 to 1.0 10 to 12 48 to 50 High MED 46 16 10 0.8 to 1.0 10 to 12 49 to 51 High MED 50 13 13 0.8 to 1.0 10 to 12 50 to 51 High MED 54 16 13 0.7 to 0.9 9 to 11 51 to 53 High MED 58 16 16 0.7 to 0.9 9 to 11 52 to 54 High MED 62
10 10 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60
13 10 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60
16 10 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60
13 13 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60
16 13 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60
Standard
ressure
P (MPa)
Heat exchanger
pipe temp.
T1 (°C) T2 (°C)
Indoor
fan
Outdoor
fan
Com
revolution
(rps)
ressor
13 13 13 0.8 to 1.0 11 to 13 51 to 53 High MED 60
16 16 10 0.8 to 1.0 11 to 13 51 to 53 High MED 60
16 13 13 0.8 to 1.0 11 to 13 51 to 53 High MED 60
16 16 13 0.8 to 1.0 12 to 14 51 to 53 High MED 60
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 3 units (5m/each indoor unit)
– 46 –
Outdoor Unit : RAS-3M26YAV-E
p
g
p
p
<Heating>
Temp erat ur e
condition
Indoor Outdoor
27 / – 7 / 6
No. of
o
units
1 unit
2 units
3 units
eratin
Operating combination
(Unit)
ABC
10 ––2.6 to 2.8 44 to 46 2 to 4 High MED 40 13 ––3.3 to 3.5 52 to 54 1 to 3 High MED 50 16 ––3.5 to 3.7 55 to 57 1 to 3 High MED 53 10 10 2.7 to 2.9 45 to 47 0 to 2 High MED 62 13 10 2.8 to 3.0 45 to 47 0 to 2 High MED 63 16 10 2.9 to 3.1 46 to 48 0 to 2 High MED 65 13 13 2.9 to 3.1 46 to 48 0 to 2 High MED 66 16 13 3.1 to 3.3 47 to 49 0 to 2 High MED 68 16 16 3.3 to 3.5 50 to 52 0 to 2 High MED 70 10 10 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 72 13 10 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 72 16 10 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 72 13 13 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 73 16 13 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 73
Standard
ressure
P (MPa)
Heat exchanger
pipe temp.
T1 (°C) T2 (°C)
Indoor
fan
Outdoor
fan
Com
revolution
(rps)
ressor
13 13 13 2.3 to 2.5 38 to 40 –1 to 1 High MED 73 16 16 10 2.3 to 2.5 38 to 40 –1 to 1 High MED 73 16 13 13 2.5 to 2.7 37 to 39 –2 to 0 High MED 74 16 16 13 2.5 to 2.7 37 to 39 –2 to 0 High MED 74
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E, 13 : RAS-M13UKV-E, 16 : RAS-M16UKV-E
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 3 units (5m/each indoor unit)
– 47 –
7. CONTROL BLOCK DIAGRAM
7-1. Indoor Unit
Heat Exchanger Sensor
Temperature Sensor
Infrared Rays Signal Receiver
Infrared
Rays
Remote
Control
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Noise Filter
Indoor Unit Control Panel
M.C.U.
Functions
Louver Control
3-minute Delay at Restart for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Outdoor unit
ON/OFF Signal
Relay Driver
Louver ON/OFF Signal
Louver Driver
Operation
Display
Timer
Display
Filter Sign
Display
Fan Only
Sign Display
Indoor Fan
Motor
Louver Motor
From Outdoor Unit
REMOTE CONTROLLER
RAS-M10UKV-E, RAS-M13UKV-E, RAS-M16UKV-E
(Heat pump model)
Infrared
Rays
Remote Controller
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, HEAT
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Relay RY04
Outdoor Unit
RAS-M10UKCV-E, RAS-M13UKCV-E, RAS-M16UKCV-E
(Cooling only model)
Infrared
Rays
Remote Controller
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECONO.
Louver Direction Setting
ECONO.
– 48 –
7-2. Outdoor Unit (Inverter Assembly)
RAS-4M27YAV-E, RAS-4M27YACV-E, RAS-3M26YAV-E
A unit P.M.V.
B unit P.M.V.
C unit P.M.V.
D unit P.M.V.
1
*
4-Way valve Relay circuit
2
*
Outdoor
fan
motor
Driver
circuit of
P.M.V.
Inverter (DC AC)
Over current sensor
• Inverter outdoor frequency control
• A/D converter function
• P.M.V. control
• Discharge temp. control
• Error display
• Signal communication to MCU
• PWM synthesis function
Rotor position detect circuit
Gate drive circuit
Over current detect circuit
2
*
M.C.U
Clock frequency oscillator circuit 16MHz
Signal communication to MCU
Discharge temp. SensorGas side pipe temp. Sensor Suction temp. Sensor Evaporator temp. SensorOutdoor air temp. Sensor
MCC-818 (SUB-P.C. B)
A unit send/receive circuit
B unit send/receive circuit
C unit send/receive circuit
D unit send/receive circuit
1
*
Compressor
Noise filter
Input current sensor
Converter (AC DC)
Over current sensor
Inverter (DC
AC)
Output current sensor
P.M.V : Pulse modulating valve PWM : Pulse width modulation
Clock frequency oscillator circuit 10MHz
High power factor correction circuit
Over current detect circuit
Gate drive circuit
220–240V, 50/60Hz
MCC-1359 (MAIN-P.C. B)
M.C.U (DSP)
• PWM synthesis function
• Input current release control
• IGBT over current detect control
• High power factor correction control
• Signal communication to MCU
• Output current release control
• A/D converter function
IGBT : Insulated gate bipolar
transistor
DSP : Digital signal processor
NOTE :*1 : 4 unit multi model only *2 : Heat pump model only
– 49 –
8. OPERATION DESCRIPTION
8-1. Outline of Air Conditioner Control
This air conditioner is a capacity-variable type air conditioner, which uses DC motors for the indoor fan motors and the outdoor fan motor. And the capacity­proportional control compressor which can change the motor speed in the range from 15 to 90 rps is mounted. The DC motor drive circuit is mounted to the indoor unit. The compressor and the inverter to control fan motor are mounted to the outdoor unit. The entire air conditioner is mainly controlled by the indoor unit controller.
The indoor unit controller drives the indoor fan motor based upon command sent from the remote control­ler, and transfers the operation command to the outdoor unit controller.
The outdoor unit controller receives operation command from the indoor unit side, and controls the outdoor fan and the pulse modulating valve.
Besides, detecting revolution position of the com­pressor motor, the outdoor unit controller controls speed of the compressor motor by controlling output voltage of the inverter and switching timing of the supply power (current transfer timing) so that motors drive according to the operation command. And then, the outdoor unit controller transfers reversely the operating status information of the outdoor unit to control the indoor unit controller.
As the compressor adopts four-pole brushless DC motor, the frequency of the supply power from inverter to compressor is two-times cycles of the actual number of revolution.
(1) Role of indoor unit controller
The indoor unit controller judges the operation commands from the remote controller and assumes the following functions.
Judgment of suction air temperature of the
indoor heat exchanger by using the indoor temp. sensor.
Temperature setting of the indoor heat ex-
changer by using heat exchanger sensor (Prevent-freezing control)
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation command signal
(Serial signal) to the outdoor unit
Reception of information of operation status
(Serial signal including outside temp. data) to the outdoor unit and judgment/display of error
(2) Role of outdoor unit controller
Receiving the operation command signal (Serial signal) from the indoor controller, the outdoor unit performs its role.
Compressor operation
control
Operation control of
outdoor fan motor
P.M.V. control
Detection of inverter input current and current
release operation
Over-current detection and prevention opera-
tion to transistor module (Compressor stop function)
Compressor and outdoor fan stop function
when serial signal is off (when the serial signal does not reach the board assembly of outdoor control by trouble of the signal system)
Transferring of operation information (Serial
signal) from outdoor unit to indoor unit
Detection of outdoor temperature and opera-
tion revolution control
Defrost control in heating operation (Temp.
measurement by outdoor heat exchanger and control for 4-way valve and outdoor fan)
(3) Contents of operation command signal (Serial
signal) from indoor unit controller to outdoor unit controller
The following three types of signals are sent from the indoor unit controller.
Operation mode set on the remote controller
Compressor revolution command signal
defined by indoor temperature and set tem­perature (Correction along with variation of room temperature and correction of indoor heat exchanger temperature are added.)
For these two types of signals ( [Operation
mode] and [Compressor revolution] ), the outdoor unit controller monitors the input current to the inverter, and performs the followed operation within the range that current does not exceed the allowable value.
Temperature of indoor heat exchanger by
indoor heat exchanger sensor (Minimum revolution control)
Operations followed
to judgment of
serial signal from indoor side.
– 50 –
(4) Contents of operation command signal (Serial
signal) from outdoor unit controller to indoor unit controller
The following signals are sent from the outdoor unit controller.
• The current operation mode
• The current compressor revolution
• Outdoor temperature
• Existence of protective circuit operation For transferring of these signals, the indoor unit
controller monitors the contents of signals, and judges existence of trouble occurrence.
Contents of judgment are described below.
• Whether distinction of the current operation
status meets to the operation command signal
• Whether protective circuit operates
When no signal is received from the outdoor unit controller, it is assumed as a trouble.
8-1-1. Capacity Control
The cooling capacity is varied by changing compres­sor motor speed. The inverter changes compressor motor speed by changing AC 220–240V power to DC once, and controls capacity by changing supply power status to the compressor with transis-tor module (includes 6 transistors). The outline of the control is as follows : The revolution position and revolution speed of the motor are detected by detecting winding electromotive force of the com pressor motor under operation, and the revolution speed is changed so that the motor drives based upon revolution speed of the operation command by changing timing (current transfer timing) to ex change inverter output voltage and supply power winding.
Detection of the revolution position for controlling is performed 12 times per 1 revolution of compressor.
The range of supply power frequency to the com pressor differs according to the operation status (COOL, DRY).
Table 8-1-1 Compressor revolution range
Operation
mode
COOL
No. of
operating
unit
1 unit
2 units
3 units
4 units
Combination
of indoor units
M10
M13
M16
○*
○*
○*
Compressor
revolution
(rps)
20 to 28
20 to 43
20 to 53
20 to 66
31 to 69
31 to 69
*:In case that any multiple indoor units are combined.
8-1-2. Current Release Control
The outdoor main circuit control section (Inverter assembly) detects the input current to the outdoor unit. If the current value with compressor motor speed instructed from indoor side exceeds the specified value, the outdoor main circuit control section controls compressor motor speed by reduc­ing motor speed so that value becomes closest to the command within the limited value.
Operation
mode
HEAT
No. of
operating
unit
1 unit
2 units
3 units
4 units
Combination
of indoor units
M10
M13
M16
○*
○*
○*
Compressor
revolution
(rps)
15 to 52
15 to 63
15 to 67
15 to 90
17 to 90
22 to 90
8-1-3. Power Factor Improvement Control
Power factor improvement control is performed mainly aiming to reduce the current on much power consumption of cooling/heating operation. Control­ling starts from the time when input power has reached at a certain point. To be concrete, IGBT of the power factor improvement circuit is used, and the power factor is improved by keeping IGBT on for an arbitrary period to widen electro-angle of the input current.
– 51 –
8-1-4. Prevent-Freezing Control
A
A
3
The indoor heat exchanger sensor detects refriger­ant vapor temperature in COOL/DRY operation. If the temperature is below the specified value, com­pressor motor speed is reduced so that operation is performed in temperature below the specified value to prevent-freezing of indoor heat exchanger.
8-1-5. P. M. V. (Pulse Modulating Valve)
Using P.M.V., refrigerant flow of refrigeration cycle is varied for the optimum temperature. Controlling each unit separately by four P.M.V. corresponds to difference of pipe length, fan speed, and unit tem­perature.
If an error occurs on cycle temperature when power source of the air conditioner has been turned on, and if start/stop times of the outdoor unit are 30 times, move the valve once until it hits on the stopper for positioning of the valve. In this case, ticktack sound may be heard.
8-1-6. Louver Control
(1) Vertical air flow louvers
Positions of vertical air flow louvers are automati­cally controlled according to the operation status (AUTO, COOL, DRY, HEAT). Besides, positions of vertical air flow louvers can be arbitrarily set by pressing the [SET] button. The louver position which has been set by the [SET] button is stored in micro­computer, and the louver is automatically set at the stored position in the next operation.
(2) Swing
If the [AUTO] button is pressed during running operation, vertical air flow louvers start swinging. When the [AUTO] button is pressed again, swinging stops.
8-1-7. Indoor Fan Control (DC Fan Motor)
The indoor fan is operated by motor speed non-step variable DC drive system motor. For flow rate, motor speed is controlled manually in three steps (LOW, MED, HIGH), and with the unit of 10 rpm from upper limit to lower limit in AUTO mode as described in Table 8-1-2. It is not selected by relay, so selecting sound does not generate.
mode mode
Cooling
and Fan
only
DRY
Heating
and Fan
only
Table 8-1-2
FanOperation
Remote
Control
Motor speed
( rpm )
ir flow rate Motor speedAir flow rate Motor speed
/h )
( m
M10
M13 M16
( rpm )
( m3/h )
( rpm )
ir flow rate
( m3/h )
H HIGH 1190 560 1210 590 1350 670
M 1080 510 1130 530 1250 610
+
MED 1100 510 1130 530 1250 610
+
M MED 1000 460 1050 490 1150 550
LOW 960 440 990 460 1070 500
+
L 950 430 950 430 1050 490
+ L LOW 910 400 910 400 980 450 L 850 370 850 370 920 410
-
L 950 430 950 430 1050 490
+ L 910 400 910 400 980 450 L 850 370 850 370 920 410
-
UL 720 300 750 310 920 410
SUL 660 260 700 280 800 340
H HIGH 1250 610 1290 630 1370 690 M 1200 580 1280 620 1360 680
+
MED 1160 550 1190 560 1270 620
+
M MED 1060 500 1100 510 1180 560
LOW 1010 460 1030 480 1110 510
+
L 1050 490 1050 490 1150 550
+ L LOW 940 430 940 430 1020 480 L 930 420 930 420 1000 460
-
NOTE :
• UL : Ultra Low, SUL : Super Ultra Low
– 52 –
8-1-7. Outdoor Fan Control (DC Fan Motor)
Although the outdoor fan motor drives the outdoor fan by non-step variable system of the revolution speed, the revolution speed is restricted to three steps on the convenience of controlling.
If a strong wind is lashing outside of the room, the operation may be continued as the outdoor fan stops in order to protect the outdoor fan motor.
If a fan lock occurred due to entering of foreign matter, the air conditioner stops and an alarm is displayed.
<COOL, DRY>
Table 8-1-3
Compressor revolution (rps)
Outdoor temp.
sensor
TO
ECONO.
operation
TO 38°C
TO < 38°C
TO 38°C
TO < 38°C
TO is abnormal
1 to 2 units 3 to 4 units
20.3
390 (rpm) 700 (rpm) 700 (rpm) 700 (rpm) 390 (rpm) 640 (rpm) 640 (rpm) 700 (rpm) 390 (rpm) 500 (rpm) 640 (rpm) 700 (rpm) 390 (rpm) 640 (rpm) 640 (rpm) 640 (rpm) 390 (rpm) 500 (rpm) 500 (rpm) 500 (rpm) 500 (rpm) 640 (rpm) 640 (rpm) 640 (rpm)
~ 50.3 ~ 62.8 63.4 ~
<HEAT>
Table 8-1-4
Compressor revolution (rps)
Outdoor temp. sensor TO 5°C
TO TO < 5°C
ECONO. operation
TO 5°C TO < 5°C
TO is abnormal
20.3 ~ 33.3 ~ 33.9
390 (rpm) 640 (rpm) 640 (rpm) 500 (rpm) 640 (rpm) 640 (rpm) 390 (rpm) 500 (rpm) 500 (rpm) 390 (rpm) 500 (rpm) 500 (rpm) 390 (rpm) 500 (rpm) 640 (rpm)
8-2. Description of Operation Circuit
• Turning [ON] the breaker flashes the operation lamp. This is the display of power-ON (or notification of po wer failure).
• When pushing [START/STOP] button of the remote controller, receive sound is issued from the main unit, and the next operations are performed together with opening the vertical air flow louvers.
8-2-1. Fan Only Operation
(The Remote controller MODE Button is Set to the FAN ONLY Operation)
• This mode is only for the cooling only model.
• Once the setting is made, the operation mode is memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing [START/STOP] button.
• When the F AN button is set to the AUTO position, the indoor fan motor operates as shown in Fig. 8­2-1. When the FAN SPEED button is set to LOW, MED, or HIGH, the motor operates with a constant air flow.
• ECONO. mode cannot be set.
– 53 –
˚C
+3 +2.5 +2 +1.5 +1 +0.5
(Room temp.) – (Set temp.)
Set temp.
0
(Set temp.) 25˚C
NOTE :
1: Calculated from difference in motor speed of M+
*
and L–, and controlled.
Fig. 8-2-1 Auto setting of air flow
M+ *1 *1 *1 L–
8-2-2. Cooling Operation
(The Remote controller MODE Button is Set to the COOL Position)
Once the setting is made, the operation mode is memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing [START/STOP] button.
A cooling operation signal is transmitted to outdoor unit.
The indoor fan motor operates as shown in Fig.8­2-2 when FAN button is set to AUTO.
The motor operates with a constant air flow when the FAN button is set to LOW, MED, or HIGH.
The outdoor unit controls the outdoor fan relay R01, R02 and R03, and the compressor motor speed according to the operation command signal sent from the indoor unit.
˚C
+3
+2.5
+2
+1.5
+1
(Room temp.) – (Set temp.)
+0.5
Set temp.
0 –0,5
NOTE :
1: Calculated from difference in motor speed of M+
*
and L–, and controlled.
Fig. 8-2-2 Setting of air flow [Air Flow AUTO]
M+
*1
*1
*1 L–
In normal operation
(1) Cooling capacity control
• The cooling capacity and room temperature are controlled by changing the compressor motor speed according to both the difference between the temperature detected by the room temperature sensor and the temperature set by TEMP button and also any change in room temperature.
• When compressor has been activated or reactivated, it operates with Max. 33 rps for 2 minutes and with Max. 57 rps from 2 to 4 minutes passed.
• When room temperature is lower than set temperature and indoor fan motor is operated at fan speed L– as shown in Fig. 8-2-2 while the outdoor unit stops.
(2) Prevent-freezing control
If temperature of indoor heat exchanger detected by the indoor heat exchanger sensor is 5°C or lower, compressor motor speed is gradually lowered to pre vent freezing of the indoor heat exchanger. If temperature is 7°C or higher, return the operation to the above item (1).
(3) Current release control
The input current of compressor and outdoor fan motor (Precisely inverter main circuit control section) which occupy most of air conditioner input is detected by the outdoor current sensor , and compressor motor speed is gradually lowered so that current value does not exceed 11.5A if current value exceeds 11.5A. When the current value lowers to 11.0A, return the operation to the above item (1).
Comp. motor
14.2
13.7
Current value
Normal control
speed down
Comp. motor speed keep
Fig. 8-2-3
(4) Outdoor temperature release control
The outdoor temperature release is controlled by changing the current release points 14.2 and 13.7 in the above item according to temperature detected by the outdoor temperature sensor.
For example, if the outdoor temperature is 43°C, the value of current release points becomes 9.6A.
– 54 –
(5) Limit for maximum compressor motor speed
by indoor fan speed
When outdoor temperature sensor detected 32°C or lower, and indoor heat exchanger sensor detected 17°C or lower, the maximum compressor motor speed is limited by the indoor fan speed.
For example, when 1 unit only operates, the compressor motor speed is limited as described in the table below.
Table 8-2-1
Air flow
rate
HIGH
M+
MED
L
L–
UL
SUL
M10 M13 M16
(rps) (rps) (rps)
32 48 54 29 42 46 24 28 38 20 20 30 20 20 30 20 20 20 20 20 20
(6) Louver control
The vertical air flow louvers are automatically set to horizontal or cool memory position.
When temperature of indoor heat exchanger becomes 5°C or lower by the prevent-freezing control and the compressor is turned off, the vertical air flow louvers close once and then return to the position of previous time.
(7) Discharge temperature control
The discharge temperature of refrigerant gas from the compressor is detected by the dis­charge temperature sensor, and controls operat­ing compressor motor speed.
1) Control 1 (A zone) : Normal operation zone
When TD detect value is 101°C or lower, the operation is performed with operating motor speed instructed by the serial signal.
2) Control 2 (B zone) : Slow-up zone of motor
speed When TD detect value is 101°C or higher,
operating motor speed is slowly up.
3) Control 3 (C zone) : Keep zone
When TD detect value is 108°C or higher, operating motor speed is not changed if raising operation speed.
4) Control 4 (D zone) : Slow down zone of motor
speed When TD detect value is 111°C or higher,
operating motor speed is slowly down.
5) Control 5 (E zone) : Normal down of motor
speed When TD detect value is 115°C or higher,
operating motor speed is down.
6) Control 6 (F zone) : Operation stop zone
If TD detect value exceeds 120°C during operation, stop the operation immediately.
Then, restart the operation when TD detect value becomes 108°C or lower.
TD
(˚C)
120
115
111
108
101
Zone
F
E
D
C
B
A
Operation stop zone
Normal down zone of motor speed
Slow down of motor speed
Keep zone : Motor speed is not changed.
Slow-up zone of motor speed
Normal operation zone
Fig. 8-2-4 Compressor motor speed control
– 55 –
Release of motor speed
(8) ECONO. operation control
–0.5
0
+0.5
+1.0
+1.5
+2.0
+2.5
*1
L–
SUL
(Room temp.) – (Set temp.)
Set temp.
When the ECONO. button of the remote controller is pushed, quiet and mild operation is performed by restraining air flow and operating motor speed.
1) Indoor air flow is controlled between SUL and L– (Low air (–)).
2) Setting M10 at 20 rps, M13 at 20 rps and M16 at 20 rps as the maximum operating compressor motor speed, the minimum capacity operation range is widened every 1 hour and 2 hours have passed after ECONO. operation had started.
3) Maximum operating compressor motor speed lowers up to 37 rps when the ECONO. instruction is sent from even a room.
1 unit
2 units 3 units 4 units
Compressor motor speed
Air volume
M10
M13
M16
3.5
3
2.5
2
1.5
(Room temp.) – (Set temp.)
1
0,5
Time2H1H
20 rps(L– + UL)/2
20 rps20 rpsL–
20 rps
20 rps20 rpsSUL
20 rps
20 rps
20 rps
33 rps 37 rps 32 rps
20 to 33 rps
20 rps
31 to 37 rps
31 rps
31 to 32 rps
31 rps
Fig. 8-2-5
8-2-3. DRY Operation
(The Remote controller MODE Button is Set to the DRY Position)
Once the setting is made, the operation mode is
memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing [START/STOP] button.
Dry operation signal is transmitted to outdoor unit.
The Cooling operation giving priority to dehumidi-
fying, which restrains the indoor fan speed and compressor motor speed, is performed.
The indoor fan motor operates as shown in Fig. 8-
2-6. (Fan speed is AUTO only.)
The outdoor unit controls the outdoor fan relay
R01, R02 and R03, and the compressor motor speed according to the operation command signal sent from the indoor unit.
NOTE :
1 : Middle motor speed between L– and SUL
*
Fig. 8-2-6 Setting of air flow
56
(1) Dehumidifying-preferential Cooling capacity
33
*
3
*
2
32
44 43
20 19
31 30
A
A – 8
A + 4 A – 8
HIGH
SUL
SUL
FAN
AUTO
Starting of FAN Manual
Approximate revolution speed of HIGH and SUL linear by Tc.
Stop
( NOTE : *1)
control
The cooling capacity and room temperature are
controlled by changing the compressor motor speed according to both the difference between the temperature detected by the room temperature sensor and the temperature set by TEMP button and also any change in room temperature.
When the air conditioner operates in Dry mode, the
maximum compressor motor speed is restricted.
M10 : Max. 20 rps M13 : Max. 20 rps M16 : Max. 22 rps
While multiple indoor units operate, compressor motor speed is calculated in the outdoor unit to operate.
When room temperature is lower than set tempera-
ture, indoor fan motor is operated at fan speed SUL as shown in Fig. 8-2-6 while the outdoor unit stops.
ECONO. mode cannot be set.
Other controls than the above-mentioned controls
are common to those of Cooling operation.
8-2-4. Heating Operation
Transferring of heating operation signal from indoor unit to outdoor unit starts.
The indoor fan motor operates by the room tempera­ture when selecting “AUTO” of “FA N” as shown in Fig. 8-2-7, and operates with a set air flow when selecting “Low to “High”.
However, to prevent cold draft, revolution speed of the fan is restricted by indoor heat exchanger when air flow is AUTO (Fig. 8-2-8) and starting of FAN Manual.
[Basic control]
[Cold draft preventing control]
The upper limit of fan revolution speed is shown below.
Fig. 8-2-8 Cold draft preventing control
NOTES :
(1) Stops for 2 minutes after thermostat-OFF. (2) 24°C when the set temp. is 24°C or more
Set temp. when the set temp. is below 24°C
(3) SUL : Super ultra low
[In starting and in stability]
FAN AUTO
FAN Manual
In starting
Until 12 minutes
passed after operation start
When 12 to 25
minutes passed after operation start and room temp. is 3°C or lower than set temp.
Room temp. Set temp. –4°C
In stability
When 12 to 25
minutes passed after operation start and room temp. is higher than (set temp. –3°C)
When 25 minutes or
more passed after operation start
Room temp. > Set temp. –3,5°C
Set temp.
(Room temp.) –
1, *2 : Approximate revolution speed of M+ and L to
*
0
0.51 1.52
(Set temp.)
5.05.5
[FAN AUTO]
linear according to temperature.
Fig. 8-2-7 Setting of air flow
LOW
HIGH
* *
M+
The outdoor unit controls the outdoor fan based upon the operation signal sent from the indoor unit,
1 2
and also controls revolution speed of the compres­sor motor.
The power coupler (IC20) for four-way valve is turned on, and turned off in defrost operation.
(1) Heating capacity control
Calculate the difference between temperature detected by room temp. sensor every minute and the set temp. set on Temp. indicator and variation amount of room temp.
Then, obtain the correction amount of the command signal, and correct the current fre­quency command signal.
– 57 –
(2) High-temp. release control
If temperature of the indoor heat exchanger detected by the indoor heat exchanger sensor is 55°C or higher, compressor motor speed is gradually lowered to prevent over-temp. rising of compressed pressure.
If temperature becomes below 48°C, return to above item (1).
(3) Current release control
The input current of compressor and outdoor fan motor (Precisely inverter main circuit control section) which occupy most of air conditioner input is detected by the outdoor current sensor. The compressor motor speed is lowered gradu­ally according to the range of TO (outside air temp.) if the input current exceeds the current value determined in each zone as shown in Fig. 8-2-9 so that the input current does not exceed the set value.
In case that the current lowered by approx. 0.3A to
0.5A than each set value, return to above item (1).
TO
10.8A
10.3A
9.8A
Outside air temp. (˚C)
16.0
15.5
11.0
10.5
Fig. 8-2-9
(4) Defrost control
1) Detection of frost In heating operation, time duration while the
compressor operates is counted, and defrost operation starts by any condition described below.
a. The counted time is 28 minutes or more,
and status that temperature of the outdoor heat exchanger detected by the outdoor heat exchanger is –20°C or lower contin­ued for 3 minutes or more.
b. The counted time is 28 minutes or more,
and status that temperature of the outdoor heat exchanger detected by the outdoor heat exchanger is –8°C or lower and temperature lowered by 2.5 °C than the minimum value of the outdoor heat ex­changer during 10 to 15-minutes count time continued for 3 minutes or more.
c. The counted time is 34 minutes or more,
and status that temperature of the outdoor heat exchanger detected by the outdoor heat exchanger is –5°C or lower and temperature lowered by 3.0 °C than the minimum value of the outdoor heat ex­changer during 10 to 15 minutes count time continued for 3 minutes or more.
d. The counted time is 4 hours or more, and
status that temperature of the outdoor heat exchanger detected by the outdoor heat exchanger is 0°C or lower and temperature lowered by 1.0 °C than the minimum value of the outdoor heat exchanger during 10 to 15 minutes count time continued for 3 minutes or more.
e. If the following three conditions are satis-
fied, defrost operation (Timer defrost) starts after heating operation for 48 minutes.
Setting on remote control, HEAT
(mode), HIGH (Fan), 30°C (temp.).
Room temp. is 19°C to 24°C, and
outside air temp. is 5°C or lower.
Defrost operation has been already
performed once.
2) Defrost operation Operation of the compressor is stopped
once, turn off power coupler for four-way valve after 10 seconds, and then exchange the four-way valve.
After 20 seconds, restart operation of the compressor. Turn off the outdoor fan just when the compressor stopped.
If temperature of the indoor heat exchanger lowered than 38°C, stop the indoor fan.
3) Defrost reset Resetting operation from defrost to heating is
performed when any one of the following conditions is satisfied.
a. Temperature of the outdoor heat ex-
changer rose to +8°C or higher.
b. A status that temperature of the outdoor
heat exchanger is +5°C or higher contin­ued for 80 seconds.
c. Defrost operation continued for 10 min-
utes.
In resetting defrost operation, the compressor stops for 50 seconds if defrost has started under condition a. to d. in item 1), but the compressor is reset to heating operation keeping operated if defrost has started under condition e. in item 1).
– 58 –
(5) Louver control
The vertical air flow louvers are automatically set to heating position or heat memory position. When the compressor is turned off by high-temp. release control, the vertical air flow louvers close once and then return to the position of previous time.
8-2-5. Auto Operation
(1) As shown in Fig. 8-2-10, the operation mode
(COOL, DRY, HEAT) is selected according to the outside temperature when the operation has started.
The operation in Fan mode continues until an operation mode is selected.
If the room temperature is 20°C or higher when
AUTO operation started within 2 hours afterHEAT” operation had stopped, select an opera-
tion mode after Fan operation of ultra low fan. In AUTO operation, the set temperature of each
operation can be corrected by the remote controller in the range of Ts = ± 5°C.
Outdoor temp. (˚C)
Powerful Cool mode
32
8-3. Temporary Operation
Temporary Auto operation, existence of Auto
Restart, and Temporary Cooling operation can be set by the TEMPORARY button of the indoor controller.
TEMPORARY button
Fig. 8-3-2
TEMPORARY button Control
OFF ON Temporary Auto operation start
After pushing button
for 3 seconds
After pushing button Temporary Cooling
for 10 seconds operation start
Auto Restart control select
Cool mode
22
Fan mode
20
Heat mode
Fig. 8-2-10
(2) After selecting the operation mode (COOL, DRY,
HEAT), select an operation mode again when a status that the compressor was turned off by the room temperature or outside air temperature continues for 15 minutes.
(3) After selecting DRY operation, a status that the
room temperature is the set temp. –2°C contin­ues for 15 minutes, select an operation mode again.
(4) Powerful Cool mode control
When the outside temperature is above 32°C and indoor temperature is above 28°C, select Cool mode control. In Cool mode, the air flow louver directs downward. When the room tem­perature gains access to the set temperature, it becomes cool memory position.
8-3-1. Temporary Auto Operation
When the TEMPORARY button is pushed, the Auto operation with set temperature fixed at 24°C starts. Controlling is same as that of Auto opera­tion by the remote controller.
When the TEMPORARY button is pushed again, the operation stops.
During Temporary Auto operation, operation by the remote controller is accepted.
Using the Auto Restart function, the Temporary Auto operation starts when power failure is reset.
8-3-2. Temporary Cooling Operation
When the TEMPORARY operation button keeps pushed for 10 seconds, Cooling operation of which compressor motor speed and the indoor fan speed are fixed starts.
Compressor motor speed : 24.5 rps Indoor fan speed : Low
When the TEMPORARY operation button is pushed again, the operation stops.
Auto Restart function is unavailable.
59
8-4. Auto Restart Function
This unit is equipped with an Automatic restarting facility which allows the unit to restart and resume the set operating conditions in the event of a power supply shutdown without the use of the hand control.
The operation will resume without warning three minutes after the power is restored.
The Auto Restart function is set not to work on shipment from the factory, and so it is necessary to set it to function as required.
When the system is stand-by (not operating)
8-4-1. How to Set the Auto Restart
To set the Auto Restart function, proceed as follows: Access the TEMPORARY button located in the lower
right hand corner beneath the hinged front panel of the indoor unit (please refer to section on PARTS NAME). The power supply to the unit must be on ­the function will not be set if the power is off.
To enable the Auto Restart function, push the TEMPORARY button continuously for three sec­onds.
The unit will acknowledge the setting and beep three times. The system will now restart automatically.
The above Auto Restart settings can be carried out:
Operation
Push the TEMPORARY button continuously more than three seconds.
0
TEMPORARY button
When the system is operating
Operation
Push the TEMPORARY button continuously more than three seconds.
0
Motion
Stand-by
The system starts to operate. The green light goes on.
about three seconds after
The unit beeps three times. The orange light goes on.
3S
The system is operating.
If the system is not required to run at this time, push the TEMPO­RARY button once more or use the remote controller and the unit will stop.
Motion
Operating The green light goes on.
The system stops to operate. The green light goes off.
about three seconds after
The unit beeps three times.
3S
The system stops.
TEMPORARY button
If the system is not required to stop at this time, use the remote controller and to restart.
During subsequent operation, the orange light goes on.
The Auto Restart function will not accept an instruction if timer operation with the remote controller is selected.
(Please refer to the section on setting the timer or setting the louver.)
During louver swing (AUTO) operation, after restart by the Auto Restart function the louver swing stops.
60
8-4-2. How to Cancel the Auto Restart
To cancel the Auto Restart function, proceed as follows: Repeat the setting procedure: the unit will acknowledge the instruction and beep three times. The system will now be required to manually restart with the remote controller after the main supply is turned off. Cancellation is carried out:
When the system is stand-by (not operating)
Operation
Push the TEMPORARY button continuously more than three seconds.
0
TEMPORARY button
When the system is operating
Operation
Push the TEMPORARY button continuously more than three seconds.
0
Motion
Stand-by
The system starts to operate. The orange light goes on.
about three seconds after
The unit beeps three times. The green light goes on.
3S
The system is operating.
If the system is not required to run at this time, push the TEMPORARY button once more or use the remote controller and the unit will stop.
Motion
Operating The orange light goes on.
The system stops to operate. The orange light goes off.
about three seconds after
The unit beeps three times.
3S
The system stops.
TEMPORARY button
If the system is not required to stop at this time, use the remote controller and to restart.
During subsequent operation, the green light is lighting.
8-4-3. In Case of Power Failure during the Timer Operation
(1) If ON-TIMER operation is reserved with setting of Auto Restart operation, it is cancelled with power failure.
(The OPERATION lamp on the main unit goes on and off to inform of power failure.) In that case, try to reserve ON-TIMER operation once again.
(2) If OFF-TIMER operation is reserved without setting of Auto Restart operation, the reservation is cancelled
with power failure. (The OPERATION lamp on the main unit goes on and off to inform of power failure.) In that case, try to reserve OFF-TIMER operation. When Auto Restart operation is set, OFF-TIMER reserva­tion is also cancelled with power failure.
– 61 –
8-5. Remote control
8-5-1. Remote control and its functions
RAS-M10UKCV, RAS-M13UKCV, RAS-M16UKCV
11
1 Infrared signal emitter
11
Transmits a signal to the indoor unit.
22
2 START/STOP button
22
Press the button to start operation. (A receiving beep is heard.) Press the button again to stop operation. (A receiving beep is heard.) If no receiving sound is heard from the indoor unit, press the button twice.
33
3 Mode select button (MODE)
33
Press this button to select a mode. Each time you press the button, a mode is selected in a sequence that goes from A : Auto changeover control, : Cool,
: Heat,
: Fan only, and back to A.
(A receiving beep is heard.)
44
4 Temperature button (
44
The set temperature is increased up to 30°C.
,.......
9.......
The set temperature is dropped down to 17°C. (A receiving beep is heard.)
55
5 Fan speed button (FAN)
55
Press this button to select fan speed. When you select AUTO, the fan speed is automatically adjusted according to the room temperature. You can also manually select the desired fan speed from among five settings.
+
(LOW
MED
, LOW
+
, HIGH
, MED
(A receiving beep is heard.)
66
6 Auto louver button (SWING)
66
Press this button to swing the louver. (A receiving beep is heard.) Press the FIX button to stop the louver swinging. (A receiving beep is heard.)
77
7 Set louver button (FIX)
77
Press this button to adjust the air flow direction. (A receiving beep is heard.)
88
8 Off timer button (OFF)
88
Press this button to set the OFF timer.
99
9 On timer button (ON)
99
Press this button to set the ON timer.
!!
! Reserve button (SET)
!!
Press this button to reserve time settings. (A receiving beep is heard.)
""
" Cancel button (CLR)
""
Press this button to cancel ON timer and OFF timer. (A receiving beep is heard.)
##
# High power button (Hi POWER)
##
Press this button to start the high power operation.
: Dry,
)
,
)
$$
$ Memory button (MEMO)
$$
Press this button to stand by memorizing the settings. Press the button again for more than 4 seconds to memorize the setting indicated on the remote control and
%%
% Automatic operation button (AUTO)
%%
mark is indicated.
Press this button to operate the air conditioner automatically. (A receiving beep is heard.)
&&
& ECO timer button (ECO)
&&
Press this button to start the ECO timer (OFF timer) operation. You can select the OFF timer time from among four settings (1,3,5 or 9 hours).
((
( FILTER button
((
Press this button to turn off the filter cleaning lamp on the indoor unit. Press this button after cleaning the air filter.
))
) PRESET button
))
Press this button to operate the air conditioner according to settings memorized by the MEMO button.
~~
~ TIMER button
~~
Use this button to change the clock, ON timer, and OFF timer times. To forward the time, press the “TIMER
To set back the time, press the “TIMER
1
AUTOA
A B
4
4
2
2
5
5
6
6
7
7
9
9
8
8
16
16
START/STOP
FAN MODE
SWING
FIX
ON
OFF SET CLR
FILTER
ECO
TIMER
PRESET
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
button.
button.
13
17
3
3
14
14
15
15
12
12
13
17
11
11
10
10
18
18
62
8-5-2. Names and functions of indications on remote control Display
All indications, except for clock time indication, are indicated by pressing the START/STOP button.
11
1 Transmission mark
11
This transmission mark (,) indicates when the remote control transmits signals to the indoor unit.
22
2 Mode display
22
Indicates the current operation mode. (AUTO : Automatic control, A : Auto changeover control, : Cool,
: Dry, : Heat,
33
3 Temperature display
33
: Fan only)
Indicates the temperature setting (17°C to 30°C). When you set the operating mode to
: Fan only, no temperature
setting is indicated.
44
4 Louver operation display
44
1
3
2
AUTOA
8
A B
Indicates the louver positioning and operation. Five selectable positions
55
5 FAN speed display
55
,,,,
Automatic Swing
Indicates the selected fan speed. AUTO or one of five fan speed levels
+
(LOW
, LOW
, MED
can be indicated. Indicates AUTO when the operating mode is either AUTO or
66
6 TIMER and clock time display
66
The time set for timer operation or clock time is indicated. The present time is always indicated except for TIMER operation.
77
7 Hi POWER display
77
, MED
+
, HIGH
: Dry.
9
)
7
In the illustration, all indications are indicated for explanation. During operation, only the relevant indications will be indicated on the remote control.
5
Indicates when the Hi POWER operation starts. Press the Hi POWER button to start and press it again to stop the operation.
88
(MEMORY) display
8
88
A
A B
Flashes for 4 seconds when the MEMO button is pressed during operation.
mark is indicated when keeping the button depressed for more than 4 seconds while the mark is flashing. Press another button to turn off the mark.
99
9 ECO TIMER display
99
Indicates when the ECO TIMER is in operation. Each time you press the ECO button, the display changes in the sequence of 1,3,5 or 9h.
4
6
63
9. INSTALLATION PROCEDURE
9-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be more than polychloroprene sheathed flexible cord (design H07RN-F), or cord designation 245IEC66. (1.5 mm
2
or more)
CAUTION
THIS AIR CONDTIONER ADOPTS THE NEW HFC REFRIGERANT (R-410A) WHICH DOES NOT DESTROY OZONE LAYER.
R-410A refrigerant is apt to be affected by impurity such as water , oxidizing membrane, and oils because pressure of R-410A refrigerant is approx. 1,6 times of refrigerant R-22. Accompanied with adoption of the new refrigerant, refrigerating machine oil has been also changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating machine oil does not enter into the refrigerating cycle or new-refrigerant air coditioner. To prevent mixin of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port of the main unit or installation tools are different from those for the coventional refrigerant. Accordingly, the exclusive tools are required for the new refrigerant (R-410A) as shown below. For conecting pipes, use new and clean piping materials with high pressure-tight force, which were made fro R-410A only, so that water or dust does not enter. Moreover, do not use the existing piping because there are problems about pressure-tight forec and inner impurity in the existing piping.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm.
The installation fuse (25A D type (RAS-13UKV-E only)
New Refrigerant Air Conditioner Installation
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY.
) must be used for the power supply line of this air conditioner.
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF.
FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED BY WRONG WAY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or by by-passing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. And, make sure the equipment to be earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your Toshiba dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation will result in an electrical short. Do not store in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where
noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important instructions for proper installation.
64
9-1-1. Installation/Servicing Tools
Changes in the product and components
In the case of an air condition using R-410A, in order to prevent any other refrigerant from being charged accidentally, the service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
In order to increase the pressure resisting strength of the refrigerant piping, flare processing diameter and size of opposite side of flare nuts has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R-410A
New tools for R-410A Applicable to R-22 model Changes
As pressure is high, it is impossible to measure by means of conventional gauge .
Gauge manifold
Charge hose
Electronic balance for refrigerant charging
Torque wrench (nominal diam. 1/2, 5/8)
Flare tool (clutch type)
Gauge for projection adjustment
Vacuum pump adapter
Gas leakage detector
In order to prevent any other refrigerant from being charged, each port diameter has been changed.
In order to increase pressure resisting strength, hose materials and port size have been changed (to 1/2 UNF 20 threads per inch). When purchasing a charge hose, be sure to confirm the port size.
As pressure is high and gasification speed is fast, it is difficult to read the indicated value by means of charging cylinder, as air bubbles occur.
The size of opposite sides of flare nuts have been increased. Incidentally, a common wrench is used for nominal diameters 1/4 and 3/8.
By increasing the clamp bar's receiving hole, strength of spring in the tool has been improved.
Used when flare is made by using conventional flare tool. Connected to conventional vacuum pump. It is necessary to use an adapter to
prevent vacuum pump oil from flowing back to the charge hose. The charge hose connecting part has two ports-one for conventional refrigerant (7/16 UNF 20 threads per inch) and one for R410A. If the vacuum pump oil (mineral) mixes with R-410A a sludge may occur and damage the equipment.
Exclusive for HFC refrigerant.
Incidentally, the “refrigerant cylinder comes with the refrigerant designation (R-410A) and protector coating in the U.S's ARI specified rose color (ARI color code: PMS 507).
Also, the charge port and packing for refrigerant cylinder require 1/2 UNF 20 threads per inch corresponding to the charge hose's port size.
65
9-2. Indoor unit
RAS-M10UKV-E,RAS-M13UKV-E,RAS-M16UKV-E RAS-M10UKCV-E,RAS-M13UKCV-E,RAS-M16UKCV-E
5
Zeolite filter
Before installing the wireless remote control
• With the remote control cover open, load the batteries supplied correctly, observing their polarity.
2 Wireless remote control
Cover
170 mm
or more
Air filter
(Attach to the front panel)
6
Purifying filter
2
Wireless remote
control
Hook
8
Flat head wood screw
4
Remote control holder
Hook
65 mm or more
1
Installation
plate
Shield pipe
170 mm
or more
For the rear left and left piping
Wall
Insert the cushion between the indoor unit and wall, and tilt the indoor unit for better operation.
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected the left, rear left, rear right, right, bottom right or bottom left.
3 Batteries
Insulate the refrigerant pipes separately with insulation, not together.
6 mm thick heat resisting polyethylene foam
9-2-1. Accessory and Installation Parts
Part
No.
Part name (Q'ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Name
Owner's manual
Installation manual
This model is not equipped with an extension drain hose.
Option :
For the extension drain hose, use an optionally available RB-821SW or commercially available one.
Part
No.
Part name (Q'ty)
4
Remote control holder x 1
5
Zeolite filter x 1
6
Purifying filter x 1
Right
Part
No.
Rear right
Rear left
Bottom right
Part name (Q'ty)
7
Mounting screw 4 x 25 s x 6
8
Flat head wood screw 3.1 x 16 s x 2
9
B Label x 1
B
Left
Bottom left
66
9-2-2. Installation Place
65 mm
100 mm
A place which provides the spaces around the indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet and outlet.
A place which allows easy installation of the piping to the outdoor unit.
A place which allows the front panel to be opened.
The indoor unit shall be installed as top of the indoor unit comes to at least 2m height. Also it must be avoided to put anything on the top of the indoor unit.
CAUTION
Direct sunlight to the indoor unit wireless receiver should be
avoided.
The microprocessor in the indoor unit should not be too close to
r-f noise sources. (For details, see the owner's manual.)
Remote controller
A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
Remote
control
(Top view)
Indoor unit
Reception range
* : Axial distance
Fig. 9-2-1
5 m
45°
5 m
45°
Remote control
* 7 m
(Side view)
7 m
Indoor unit
75°
Reception range
9-2-3. Cutting a Hole and Mounting Installation Plate
Cutting a Hole
When install the refrigerant pipes from the rear.
Mounting the Installation Plate
For installation of the indoor unit, use the paper pattern on the back.
Anchor bolt holes
62
82.5
1
Installation plate
170
85
Pipe hole
Indoor unit
Hook
Hook
Thread
Weight
Hook
7
Mounting screw
Pipe hole
Fig. 9-2-3
When the installation plate is directly mounted on the wall
1.Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2.To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Anchor bolt
5 mm dia. hole
Clip anchor (local parts)
7 Mounting
screw 4 x 25 s
Fig. 9-2-4
Projection 15 mm or less
2 m or more from floor
Pipe hole
The center of the pipe hole is above the arrow.
Fig. 9-2-2
1.After determining the pipe hole position on the mounting plate (A) drill the pipe hole (65 mm) at a slight downward slant to the outdoor side.
NOTE
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate 7 mounting screws.
NOTE
Install the installation plate using 4 to 6 pieces of mounting screw securing four corners with screws.
9-2-4. Electrical Work
1.The supply voltage must be the same as the rated voltage of the air conditioner.
2.Prepare the power source for exclusive use with the air conditioner.
NOTE
Wire type : More than H07RN-F or 245IEC66 (1.0 mm2 or more)
67
CAUTION
This appliance can be connected to the mains in either of the following two ways. (1) Connection to fixed wiring :
A switch or circuit breake which disconnects all poles and has a contact separation of at least 3 mm must be incorpo­rate in the fixed wiring. An approved circuit breaker or switches must used.
(2) Connection with power supply plug :
Attach power supply plug with power cord and plug it into wall outlet. An approved power supply cord and plug must be used.
NOTE
Perform wiring works so as to allow a generous wiring capacity.
9-2-5. Wiring Connection
How to connect the connecting cable
Wiring of the connecting cable can be carried out without removing the front panel.
1.Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.
2.Remove the terminal cover and cord clamp.
3.Insert the connecting cable (according to the local cords) into the pipe hole on the wall.
4.Take out the connecting cable through the cable slot on the rear panel so that it protrudes about 15 cm from the front.
5.Insert the connecting cable fully into the terminal block and secure it tightly with screws.
6.Tightening torque :1.2 N·m (0.12 kgf·m)
7.Secure the connecting cable with the cord clamp.
8.Fix the terminal cover, rear plate bushing and air inlet grille on the indoor unit.
9-2-6 Piping and Drain Hose Installation
Piping and Drain Hose Forming
* Since dewing results in a machine trouble, make sure to insulate both
the connecting pipes. (Use polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left
Bottom right
Right
Die-cutting
Front panel slit
drain hose
Piping preparation
1. Die-cutting Front panel slit
Cut out the slit on the left or right side of the front panel for the left or right connection and the slit on the bottom left or right side of the front panel for the bottom left or right connection with a pair of nippers.
2. Changing drain hose
For left connection, left-bottom connection and rear-left connection’s piping, it is necessary to change the drain hose and drain cap.
How to remove the Drain Cap
Clip drain cap by needle-nose plier, and pull out.
CAUTION
Be sure to refer to the wiring system diagram labeled inside the
front panel.
Check local electrical cords and also any specific wiring instruc-
tions or limitations.
Cord clamp Teminal block
15
cm
Screw
Screw
Earth wire
Connecting cable
10mm
3 2
1
80 mm
10mm
10mm
50 mm
Earth line
Terminal cover
Screw
NOTE
Wire type : More than H07RN-F or 245IEC66 (1.0 mm2 or more)
Connecting cable
about
Fig. 9-2-6
How to install the Drain Hose
Firmly insert drain hose connecting part until hitting on a heat insulator.
Heat insulator
Drain hose
Fig. 9-2-7
How to fix the Drains Cap
1)Insert hexagonal wrench (4 mm) in a center head.
4 mm
Fig. 9-2-8
2)Firmly insert drains cap.
No gap
Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. Application causes deterioration and drain leakage of the plug.
Insert a hexagon wrench (4 mm)
Fig. 9-2-9
Fig. 9-2-5
CAUTION
Firmly insert the drain hose and drain cap; otherwise, water may leak.
68
In case of right or left piping
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Fig. 9-2-10
In case of bottom right or bottom left piping
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Fig. 9-2-11
Left-hand connection with piping
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm (Ø6.35) 40 mm (Ø9.52).
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
270 mm
170 mm
R30 or less (Ø6.35) R40 or less (Ø9.52) (Use polisin (polyethylene core or the like for bending pipe.)
43 mm
Liquid side
Gas side
Outward form of indoor unit
9-2-6 Indoor Unit Fixing
1.Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2.Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3.While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1
Installation plate
Press
(unhook)
Fig. 9-2-14
For detaching the indoor unit from the installation plate pull the indoor unit toward you while pushing its bottom up at the specified parts.
Push
Push
Fig. 9-2-15
9-2-7 Drainage
1.Run the drain hose sloped downwards.
NOTE
Hole should be made at a slight downward slant on the outdoor side.
Do not rise the drain hose.
Do not form the drain hose into the waved shape.
°
0
Use the handle of screwdriver, etc.
8
Fig. 9-2-12
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
CAUTION
Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Fig. 9-2-13
Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it not to crush it.
Connecting cable
50 mm or more
Do not put the drain hose end into water.
Do not put the drain hose end in the drainage ditch.
Fig. 9-2-16
2.Put water in the drain pan and make sure that the water is drained out of doors.
3.When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.
Shield pipe
Inside the roomDrain hose
Extension drain hose
Fig. 9-2-17
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
Space for pipes
Fig. 9-2-18
Wall
Drain guide
69
9-2-8. Setting of Remote Controller Selector
Switch
When two indoor units are installed in the separated rooms, there is no need to change the select switches.
Remote Controller Selector Switch
When two indoor units are installed in the same room or adjacent two rooms, if operating a unit, two units may receive the remote controller signal simultaneously and operate. In this case, the operation can be preserved by setting either one indoor unit and remote controller to B setting (Both are set to A setting in factory shipment).
The remote control signal is not received when the settings of indoor unit and remote controller are different.
There is no relation between A setting/B setting and A room/B room when connecting the piping and cables.
(1) Stop the operation of the air conditioner and turn
turn off its main power supply.
(2) Pull the air inlet grille toward you to open it and remove the air inlet grille.
(3) First open the horizontal louver and then remove
the front panel from the back body by pulling it toward you.
Position of Remote Control Selector Switch
1. Setting of remote controller switch at the indoor unit side
How to remove the front cabinet
Fig. 9-2-20
How to mount the front panel
Push the front panel back in and make sure all hook are locked.
Adhesion of B label (When setting to [B])
Be sure to affix the B label on the front panel same
as the below figure.
Fig. 9-2-19
Fig. 9-2-21
70
2. Setting of remote controller selector at the remote controller side
[B] of the remote controller is displayed with liquid crystal only when it is set to [B].
There is no display of [A].
Enter the batter.
Push the [CHK] button by something with thin
edge. ([00] is displayed.)
If [MODE] button is pushed while pushing [CHK]
button, the small [B] is displayed at the right of the setting temperature indication section.
To reset [A] setting, push the [MODE] button
*
again while pusing the [CHK] button.
3. Confirm the indoor unit can operate with the changed setting of the remote control­ler.
9-2-9. Check and Test Operation
¨ 1. Check the unit is firmly hooked up on the
installation plate.
¨ 2. Check the connecting pipes tightened
securely. Confirm that there is no gas leakage.
¨ 3. Confirm that all connecting cables are
secured and correct.
¨ 4. Check the pipes insulation. ¨ 5. Check the drainage. ¨ 6. Connection of the grounding wire. ¨ 7. To switch the TEST RUN (COOL) mode, turn
the switch on. To switch the TEST RUN (COOL) mode,
press TEMPORARY button for 10 sec. (The beeper will make a short beep.)
MODE button
The above remote controller is one for cooling
*
only model.
B
PRESET
START/STOP
AUTO
MODE
FAN
SWING
FIX
ON OFF SET CLR
FILTER
ECO
TIMER
Hi-POWER
MEMO
CLOCK CHECKRESET
[CHK] button
B
TEMPORARY button
TEMPORARY button
Fig. 9-2-23
¨ 8. Operate the unit at cooling operation mode
for fifteen minutes or more . Measure the temperature of the intake and
discharge air. Ensure the difference between the intake temperature and the discharge one is more, than 8°C.
NOTE: Three-minutes protection f eature
A protection feature prevents the air conditioner from being activated for about 3 minutes when it is restarted immediately after operation or when the power switch is turned on.
¨ 9. Check the remote controller operation.
When finished the check and test operation, make sure to return to REMOTE CONTROLLER. (Push the temporary switch with once again.)
¨ 10. Explain to the customer on the correct usage
of air conditioner simple laymans terms.
71
9-3. Outdoor Unit
9-3-1. Accessory and
Installation Parts
1
Owner's manual x 1
CAUTION
1. Install the outdoor unit without anything blocking the air discharging.
2. When the outdoor unit is installed in a place exposed always to a strong wind like a coast or on a high story of a building, secure the normal fan operation using a duct or a wind shield.
3. Specially in windy area, install the unit to prevent the admission of wind.
2
Outdoor unit installation manual x 1
S
P
E
C
IF
IC
A
T
IO
N
S
3
Specifications x 1
9-3-2. Refrigerant Piping
Piping kit used for the conventional refrigerant
cannot be used.
• Use copper pipe with 0.8 mm or more thick­ness.
Flare nut and flare works are also different from those of the conventional refrigerant. Take out the flare nut attached to the main unit of the air condi­tioner, and use it.
9-3-3. Installation Place
A place which provides the spaces around the outdoor unit.
A place where the operation noise and discharged air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
There must be sufficient spaces for carrying the unit into and out of the site.
A place where the drain water does not raise any problem.
Strong wind
Fig. 9-3-1
4. Installation in the following places may result in trouble. Do not install the unit in such places.
A place full of machine oil.
A place full of sulfide gas.
A place where high-frequency waves are
likely to be generated as from audio equipment, welders, and medical equip­ment.
9-3-4. Optional Installation Parts
(Local Supply)
Parts name
Refrigerant piping
A
Liquid side : Ø6.35 mm Gas side : Ø9.52 mm or Ø12.7 mm
B
Pipe insulating material (polyethylene foam, 6 mm thick)
C
Putty, PVC tapes
Each one
Each one
9-3-5. Optional Installation Parts
(Separate Sold)
Parts name
RB-M43RE Reducer (Ø12.7 Ø9.52) RB-M34EE Expander (Ø9.52 Ø12.7)
Q’ty
1
– 72 –
9-3-6. Refrigerant Piping Connection
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
1. Take away dust and moisture. (Inside of the connecting pipes)
2. Tight connection (between pipes and unit)
3. Evacuate the air in the connecting pipes using VACUUM PUMP.
4. Check gas leak. (connected points)
Flaring
1. Cut the pipe with a pipe cutter.
• Flaring size : A (Unit : mm)
+0
A
Outer dia. of copper pipe
6.35
9.52
12.7
In the case of flaring for R410A with the conven-
*
tional flare tool, pull out it approx.
R410A R22
0.5 mm more than that for R22 to
- 0.4
9.1 9.0
13.2 13.0
16.6 16.2
A
adjust to the specified flare size. The copper pipe gauge is useful for adjusting projection margin size.
Fig. 9-3-4
9-3-7. Installation
NOTE : For installation, at least 3 dimensions should
be kept free from obstacles (walls).
90˚
Obliquity Roughness Warp
Fig. 9-3-2
2. Insert a flare nut into the pipe, and flare the pipe. As the flaring sizes of R410A differ from those of
refrigerant R22, the flare tools newly manufac­tured for R410A are recommended.
However, the conventional tools can be used by adjusting projection margin of the copper pipe.
B
Fig. 9-3-3
• Projection margin in flaring : B (Unit : mm)
Rigid (Clutch type)
Outer dia. of
copper pipe
6.35
9.52
12.7
R410A tool used
R410A R22
0 to 0.5 (Same as left) 0 to 0.5 (Same as left) 0 to 0.5 (Same as left)
Conventional tool used
R410A R22
1.0 to 1.5 0.5 to 1.0
1.0 to 1.5 0.5 to 1.0
1.0 to 1.5 0.5 to 1.0
Imperial (Wing nut type)
Outer dia. of copper pipe
6.35
9.52
12.7
R410A R22
1.5 to 2.0 1.0 to 1.5
1.5 to 2.0 1.0 to 1.5
2.0 to 2.5 1.5 to 2.0
100mm or more
from wall
600mm or more
As shown in the figure, hang power cord and connecting cable downward, and take out it along piping connection port.
600mm or more
more from wall
100mm or
600mm or more
from wall
Fig. 9-3-5
Fixing bolt arrangement of outdoor unit
600
Suction side
365
Fig. 9-3-6
Secure the outdoor unit with the fixing bolts
and nuts if the unit is likely to be exposed to a strong wind.
Use Ø8 mm or Ø10 mm anchor bolts and nuts.
Diffuser
– 73 –
1. Piping connections to the outdoor unit should be arranged in the sequence A, B, C, D starting from the bottom. (For each piping connection, the gas pipe is on the bottom and the liquid pipe is on the top.)
2. When multiple indoor units are to be connected to the outdoor unit, make the ends of the pipes and wires from each indoor unit to ensure that they will be connected to the outdoor unit cor­rectly. (Problems caused by indoor units being con­nected to the outdoor unit incorrectly are very common in multiple-unit installations.)
3. The length and height difference of the connect­ing pipes between the indoor and outdoor units must be within the ranges indicated below.
Total piping length :
4 units (A + B + C + D) Multi,
Non. Additional refrigerant ..........70 m
3 units (A + B + C) Multi,
Non. Additional refrigerant ..........50 m
Minimum piping length :
A or B or C or D = 2 m or more
Maximum indoor piping length :
C
A
A or B or C or D = 25 m or less
Maximum piping height difference :
A or B or C or D = 15 m or less
Maximum piping/height
difference between 2 units = 15 m or less
Fig. 9-3-7
Outdoor
unit
15 m or less
B
4. Connect 2 or more indoor units for heat pump.
5. If the outdoor units is to be mounted on a wall, make sure that the platform supporting it is sufficiently strong. The platform should be designed and manufactured to maintain its strength over a long period of time, and sufficient consideration should be given to ensuring that the outdoor unit will not fall.
6. When the outdoor unit is to be mounted high on a wall, take particular care to ensure that parts do not fall installer is protected.
7. When doing installation work on level ground, it is usual to wiring and piping connections to the indoor units. And/then make to the outdoor unit. However if outdoor work is difficult it is possible instead to make changes to the procedure. For example by making adjustments to the wiring and piping length on the inside (rather than the outside).
How to remove the side panel
1. Remove 3 screws of the side panel.
2. Pull the side panel downward.
Fig. 9-3-8
Side panel
Tightening connection
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque. Otherwise, the
nut may crack depending on the conditions.
(Unit : N·m)
Outer dia. of copper pipe
Ø6.35 mm Ø9.52 mm Ø12.7 mm
• Tightening torque of flare pipe connections
Pressure of R410A becomes higher than that of R22. (Approx. 1.6 times) Therefore, using a torque wrench, tighten firmly the flare pipe connecting sections which connect the indoor and outdoor units up to the specified tightening torque. Incorrect connections may
D
cause not only a gas leakage, but also a trouble of the refrigeration cycle.
Half union
Externally threaded side
Use a wrench to secure.
Fig. 9-3-10
D
C
Outdoor unit
B
A
Fig. 9-3-11
Connectable capacity class
A B C D Total
3M26
4M27
10, 13 16 16
(with reducer) (with expander) (with expander)
16 10, 13 10, 13
10, 13 16 16 16
(with reducer) (with expander) (with expander) (with expander)
16 10, 13 10, 13 10, 13
Tightening torque
14 to 18 (1.4 to 1.8 kgfm) 33 to 42 (3.3 to 4.2 kgfm) 50 to 62 (5.0 to 6.2 kgfm)
Flare at indoor unit side
Flare at outdoor unit side
Fig. 9-3-9
Flare nut
Internally threaded side
Use a torque wrench to tighten.
Ø6.35 Ø9.52
Ø6.35 Ø9.52 Ø6.35 Ø9.52
Ø6.35 Ø12.7
4M27 only
D UNIT
C UNIT
B UNIT
A UNIT
Indoor unit
45
52
– 74 –
9-3-8. Evacuating
After the piping has been connected to all indoor unit(s), you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using vacuum pump.
Do not use the refrigerant in the outdoor unit. For details, see the manual of vacuum pump.
Use a vacuum pump
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air condi­tioner when the pump stops. (If inside oil of the vacuum pump enters into the air conditioner which adopts R410A, a trouble of the refrigeration cycle may be caused.)
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start for evacuat­ing.
Perform evacuating for about 35 minutes if the piping length is total 70 meters. (25 minutes for total 50 meters) (assuming a pump capacity of 27 liters per minute.)
Then confirm that the compound pressure gauge reading is –101 kPa ( –76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure gauge
–101kPa (–76cmHg)
Handle Lo
Charge hose (For R410A only)
Packed valve at liquid side
Fig. 9-3-12
Pressure gauge
Manifold valve
Handle Hi (Keep full closed)
Charge hose (For R410A only)
Vacuum pump adapter for counter-flow prevention (For R410A only)
Vacuum pump
Service port (Valve core (Setting pin))
Packed valve at gas side
Packed valve handling precautions
Open the valve stem all the way out ; do not try to
open it beyond the stopper.
Securely tighten the valve stem cap in torque is as
follows :
Gas side (Ø12,7 mm) Gas side (Ø9,52 mm) Liquid side (Ø6,35 mm) Service port
50 to 62 Nm (5.0 to 6.2 kgfm) 33 to 42 Nm (3.3 to 4.2 kgfm) 14 to 18 Nm (1.4 to 1.8 kgfm) 14 to 18 Nm (1.4 to 1.8 kgfm)
Hexagonal wrench is required.
Fig. 9-3-13
9-3-9. Electrical Work
For the air conditioner that has no power cord, connect a power cord to it as mentioned below.
Model
Power supply
Maximum running current
Installation fuse rating
Power cord
3 Units Multi 4 Units Multi
3M26YAV-E 4M27YAV-E 4M27YACV-E
220 – 240 V
Single phase 50/60 Hz
14.6 A 14.6 A 14.2 A
25 A
H07 RN-F or 245 IEC 66
(2.5 mm2 or more)
How to wire
1. Connect the connecting cable to the terminal as identified with their respective matched numbers on the terminal block of indoor and outdoor unit. H07 RN-F or 245 IEC 66 (1.0 mm2 or more)
2. When connecting the connecting cable to the outdoor unit terminal, prevent water coming in the outdoor unit.
3. Insulate the unused cords (conductors) stripped the sheath of connecting cable with PVC tape.
Process them so that they do not touch any electrical or metal parts.
4. For inter-unit wiring, do not use a cut wire jointed to another on the way.
Use wires long enough to cover the entire length.
– 75 –
3 units (A + B + C) Multi
9-3-10. Check and Test Operation
Terminal block (Connecting cable)
Screw
Connecting cable
Connecting cable
(A unit)
(B unit)
Connecting cable
(C unit)
Fig. 9-3-14
4 units (A + B + C + D) Multi
Terminal block (Connecting cable)
Screw
Connecting cable
Connecting cable
(A unit)
(B unit)
Connecting cable
(C unit)
Fig. 9-3-15
Power cord
Connecting cable
(D unit)
Power cord
For R410A, use the leak detector exclusively manufactured for HFC refrigerant (R410A, R134a, etc.).
The conventional leak detector for HCFC refriger-
*
ant (R22, etc.) cannot be used because its sensi­tivity for HFC refrigerant lowers to approx. 1/40.
Pressure of R410A becomes approx. 1.6 times of
that of R22. If installation work is incompletely finished, a gas leakage may occur in the cases such as pressure rise during operation. Therefore, be sure to test the piping connections for leaking.
Flare nut connections (Indoor unit)
• Service port cap connection
• Valve stem cap connection
Flare nut connections (Outdoor unit)
CAUTION
Wrong wiring connection may cause some
electrical parts burn out.
Be sure to use the cord clamps specified
positions with attached to the product.
Do not damage or scratch the conductive core
and inner insulator of power and inter-connect­ing cables when peeling them.
Be sure to comply with local cords on running
the wire from outdoor unit to indoor unit (size of wire and wiring method etc.)
Use the power cord and Inter-connecting cable
with specified thickness, specified type, and protective devices specified.
Stripping length power cord and connecting cable
10
40
Connecting cable
30
10
LN
10
40
Earth line Earth line
Power cord
123
10
30
Fig. 9-3-16
Fig. 9-3-17
Check the flare nut connections, valve stem cap
connections and service port cap connections for gas leak with a leak detector or soap water.
CAUTION
Use a circuit breaker of a type that is not
tripped by shock waves.
If incorrect/incomplete wiring is carried out, it
will cause an electrical fire or smoke.
Prepare the power supply for exclusive use
with the air conditioner.
This product can be connected to the mains.
Connection to fixed wiring : A switch or circuit breaker which disconnects
all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring.
An approved short circuit breaker or switches must be used.
(A breaker having a sensitivity of approxi-
*
mately 0.1 second or less and a capacity of approximately 30 mA is usually used.)
– 76 –
9-3-11. Miswiring (Mispiping) Check
Red
Yellow
Check mode Normal operation
Short Open Short
MISWIRING (MISPIPING)
CHECK CONNECTOR
(Color:RED)
D800 D801 D802 D803 D804
LED
Make sure that the wiring and piping for each room have the same alphabetical codes (A, B, C, D).
Connect and secure the power cord. Use the power cord/cables with thickness, type and
protective devices specified in this manual. Insulate the unused cords (conductors) with PVC
tape.
1. Turn on the power breaker.
2. Open side panel of the outdoor unit.
3. Set the all indoor units to COOL mode.
It is unnecessary to set the temperature.
Miswiring check can not be executed when
outdoor air temperature is 5°C or less.
4. Start the check.
Disconnect the miswiring check connector
(color : Red) from P.C. board of inverter.
5. During check (Check time 3 to 20 minutes).
When an error describes in the table below
occurred check operation stops and error code is displayed on LED.
6. After check, the result of check is displayed on LED.
The Comp. stop when miswiring (mispiping)
error occurred.
Confirm the contents of table below.
Turn off the power breaker.
Correct miswiring/mispiping.
Execute the check operation again.
Automatically return to the normal operation
when it is normal.
7. Return to normal operation.
To return to the normal operation during check
operation or after miswiring (mispiping) error is determined, connect the miswiring check connector.
Miswiring (mispiping) check by LED Indication
For this outdoor unit, the self-miswiring (mispiping) check is possible by using five LEDs (1 Yellow + 4 Red). * LEDs (D800 to D804) locate on the sub-control board underneath of the inverter.
LED D800 D801 D802 D803 D804
During
check
Result of
judgement
lllll
◎◎lll l ll ll l
1
lll
*
◎ ◎ l ll
1
lll
*
◎ ◎
1
*
l
1
l
*
1
ll
*
◎ ◎ ◎ ◎ l
¤¤¤¤
lll
¤
¤
¤¤
l
¤
ll
¤
¤¤ ¤
¤¤¤ ¤¤
l
¤
¤¤¤
ll
l
¤
¤
ll
l
¤
¤
l
l
¤
¤¤
l
l
¤
¤¤
Description
Normal operation (no error)
Checking A unit
Checking B unit
Checking C unit
Checking D unit
Crush/Clog of Pipe A
Crush/Clog of Pipe B
Crush/Clog of Pipe C
Crush/Clog of Pipe D
Miswiring/Mispiping or Crush/Clog of Pipe A, B
Miswiring/Mispiping or Crush/Clog of Pipe A, C
Miswiring/Mispiping or Crush/Clog of Pipe A, D
Miswiring/Mispiping or Crush/Clog of Pipe B, C
Miswiring/Mispiping or Crush/Clog of Pipe B, D
Miswiring/Mispiping or Crush/Clog of Pipe C, D
A, B, C Miswiring/Mispiping
A, B, D Miswiring/Mispiping
A, C, D Miswiring/Mispiping
B, C, D Miswiring/Mispiping
A, B, C, D Miswiring/Mispiping packed valve keeps closed
– 77 –
Fig. 9-3-18
LED : Light Emitting Diode
: LED ON
¤
: LED OFF
l
: LED FLASH
1 : 4 units Multi model only
*
Useful Functions
For this outdoor unit, the self-diagnosis is possible by using five LEDs (1 Yellow + 4 Red).
LEDs (D800 to D804) are provided on P.C. board of the inverter.
*
2
*
2
*
1
*
LED indication
D800 D801 D802 D803 D804
lllll l
¤¤
ll
¤
ll l
¤¤¤
lll
¤ ¤¤¤¤ ¤ ¤¤
llll
l
¤¤¤
lll
¤¤ ¤
l
¤¤
lll
¤
lll
ll
¤
l
¤¤ ¤¤
¤¤
ll ll
¤
l
lll
¤¤
ll
¤
ll
l
l
¤¤
l
¤¤
ll
¤
¤
l
¤
l
¤
l l
l
l
¤ ¤ ¤
¤ ¤
l l l
Indoor
alarm code
None
14 16 17 18 18
19 1A 1B 1C 1C 1C 1C 1C
1C
1C
1C 1C
1D 1E 1F
Contents
Normal running IGBT short circuit, Compressor motor rare short Trouble on position detecting circuit Trouble on current detecting circuit Outdoor heat exchanger temp. sensor (TE) fault Suction temp. sensor (TS) fault Discharge temp. sensor (TD) fault Trouble on outdoor fan motor Outdoor temp. sensor (TO) fault Trouble on compressor system Temp. sensor (TGa) fault at A room gas side Temp. sensor (TGb) fault at B room gas side Temp. sensor (TGc) fault at C room gas side Temp. sensor (TGd) fault at D room gas side Gas leakage, TS sensor out of place, PMV,
sensor fault TE sensor out of place, indoor heat exchanger
sensor (TC) out of place, PMV, sensor fault Miswiring at indoor or outdoor, Gas leakage,
TS, TC sensor out of place, PMV, sensor fault Communication trouble between MCU Compressor lock Trouble on discharge temp, Gas leakage Compressor break down
Self-Diagnosis by LED Indication
1. If a trouble occurs, LED goes on according to the contents of trouble as shown in the left table.
2. When two or more troubles occur, LEDs go on cyclically (alternately).
3. Usually, LEDs (Red) go off.
D800 D801 D802D803 D804
Yellow
LED
Red
Fig. 9-3-19
IGBT : Insulated Gate Bipolar Transistor PMV : Pulse Modulating Valve LED : Light Emitting Diode
: LED ON
¤
: LED OFF
l
1 : 4 units Multi model only
*
2 : Heat pump model only
*
– 78 –

10. HOW TO DIAGNOSE THE TROUBLE

The pulse modulating circuits are mounted to both indoor and outdoor units. Therefore, diagnose troubles according to the trouble diagnosis procedure as described below. (Refer to the check points in servicing written on the wiring diagrams attached to the indoor/outdoor units.)
Table 10-1
No.
1 2 3 4 5 6 7 8 9
First Confirmation Primary Judgment Judgment by Flashing LED of Indoor Unit Self-Diagnosis by Remote Controller (Check Code) Judgment of Trouble by Every Symptom Trouble Diagnosis by Outdoor LED How to Diagnose Trouble in Outdoor Unit How to Check Simply the Main Parts How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
Troubleshooting Procedure
NOTE :
A large-capacity electrolytic capacitor is used in the outdoor unit controller (inverter). Therefore, if the power supply is turned off, charge (charging voltage DC280V) remains and discharging takes a lot of time. After turning off the power source , if touching the charging section before discharging, an electrical shock may be caused. Discharge the electrolytic capacitor completely by using soldering iron, etc.
Page
80 80 81 82 85 91 92 93 99
< Discharging method >
(1) Remove the in verter cover (plating) by opening
four mounting claws.
(2) As shown below, connect the discharge
resistance (approx. 100/40W) or plug of the soldering iron to voltage between + – terminals of the C13 (CAUTION HIGH VOLTAGE 320V” is indicated.) electrolytic capacitor (760µF/400V) on P.C. board, and then perform discharging.
Discharging position (Discharging period 10 seconds or more)
Fig. 11-1
Plug of soldering iron
Inverter cover
P. C . board (Soldered surface)
79
10-1. First Confirmation
10-1-1. Confirmation of Power Supply
Confirm that the power breaker operates (ON) nor­mally.
10-1-2. Confirmation of Power Voltage
Confirm that power voltage is AC 220–240V ± 10%. If power voltage is not in this range, the unit may not operate normally.
Table 10-1-1
10-1-3. Operation Which is not a Trouble
(Program Operation)
For controlling the air conditioner, the program operations are built in the microcomputer as de­scribed in the following table. If a claim is made for running operation, check whether or not it meets to the contents in the following tab le. When it does, we inform you that it is not trouble of equipment, but it is indispensable for controlling and maintaining of air conditioner.
No.
1
2
3
4
5
Operation of air conditioner
When power breaker is turned “ON”, the operation lamp (Green) of the indoor unit flashes.
Compressor may not operate even if the room temperature is within range of compressor-ON.
In DRY and ECONO. mode, FAN (air flow) display does not change even though FAN (air flow select) button is operated.
Increasing of compressor motor speed stops approx. 30 seconds after operation started, and then compressor motor speed increases again approx. 30 seconds after.
The set value of the remote control should be below the room temperature.
Description
The OPERATION lamp of the indoor unit flashes when power source is turned on. If “START/STOP” button is operated once, flashing stops. (Flashes also in power failure)
The compressor does not operate while compressor restart delay timer (3-minutes timer) operates. The same phenomenon is found after power source has been turned on because 3-minutes timer operates.
The air flow indication is fixed to [AUTO].
For smooth operation of the compressor, the compressor motor speed is restricted to Max. 33 rps for 2 minutes and Max. 57 rps for 2 minutes to 4 minutes, respectively after the operation has started.
If the set value is above the room temperature, Cooling operation is not performed. And check whether battery of the remote control is consumed or not.
10-2. Primary Judgment
To diagnose the troubles, use the f ollowing methods. (1) Judgment by flashing LED of indoor unit (2) Self-diagnosis by service check remote controller (3) Judgment of troub le by every symptom
Firstly use the method (1) for diagnosis. Then, use the method (2) or (3) to diagnose the details of troubles. For any troub le occurred at the outdoor unit side, detailed diagnosis is possible by 5-serial LED on the inverter
P.C . board.
80
10-3. Judgment by Flashing LED of Indoor Unit
While the indoor unit monitors the operation status of the air conditioner, if the protective circuit operates, the contents of self-diagnosis are displayed with block on the indoor unit indication section.
Table 10-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz)
B OPERATION lamp is blinking. (5Hz) C OPERATION lamp is blinking. (5Hz) D OPERATION lamp is blinking. (5Hz)
E OPERATION lamp is blinking. (5Hz)
F OPERA TION and TIMER lamps are blinking.
(5Hz)
G OPERATION, TIMER and FAN ONLY lamps
are blinking.
H OPERATION, TIMER and FAN ONLY lamps
are blinking.
Power failure (when the power supply is turning on) Thermo sensor (TA) short or break Heat exchanger sensor (TC) short or break Indoor fan motor lock or failure Indoor P.C. board failure Wrong wiring of connecting cable
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
Cycle failure
NOTES:
(1) The contents of items B and C and a part of item E are displayed when air conditioner operates. (2)
When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
(3) The check codes can be confirmed on the remote controller for servicing.
(4) When connecting the changing kit, first-push priority control is executed. The secondary operation lamp
continues flashing. For details, refer to the section 10. Changing Kit.
81
10-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to H in Table
11-3-1, exchanger the self-diagnosis by the remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the opera­tion condition and indicate the information of the self-diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will blink at 5Hz and it will
beep for 10 seconds (Pi, Pi, Pi....). The timer lamp
usually blinks (5Hz) during the self-diagnosis.
10-4-1. How to use remote control in service mode
SET CLR
CLOCK CHECKRESET
AUTOA
A B
(1) Press [CHECK] button with a tip of pencil to set
the remote control to the service mode.
“00 is indicated on the display of the remote control.
The timer lamp on the indoor unit blinks continuously. (5 times per 1 sec.)
START/STOP
FAN MODE
SWING
ON
ECO
TIMER
FIX
OFF SET CLR
FILTER
PRESET
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will beep once (Pi) and the display of the remote control will change as follows:
; 00 ; 01 ; 02 ··· 1d ; 1E ; 22
Check the unit with all 35 check codes (00 to
22). as shown in Table 10-4-1.
Press [TIMER 9] button to change the check code backwards.
If there is a fault, the indoor unit will beep for 10 seconds (Pi, Pi, Pi...). Note the check code on the display of the remote control.
2-digits alphanumeric will be indicated on the display.
All lamps on the indoor unit will blink. (5 times per 1 sec.)
(3) Press [CLR] button. After service finish for clear
service code in memory.
“7F is indicated on the display of the remote control.
Alphanumeric characters are used for the check code.
is 5. is 6. is A. is B. is C. is D.
(4) Press [START/STOP] button to release the service
mode.
The display of the remote control returns to as it was before service mode was engaged.
82
10-4-2. Operation Control by Rated Frequency in Service Mode
In the service mode, pushing “ON” or “OFF” operates the air conditioner by rated frequency of COOL mode for 30 minutes.
10-4-3. Caution at Servicing
(1) After servicing, push the START/STOP button to return to the normal mode. (2) After servicing by the check code, turn off breaker of the power supply, and turn on breaker of the power
supply again so that memory in the microcomputer returns the initial status. However, the check codes are not deleted even if the power supply is turned off because they are stored in the fixed memory.
Table 10-4-1
Block distinction
Check
code
Block
Indoor P.C. board etc.
Not displayed
Connecting cable and serial signal
Check
code
Operation of diagnosis function
Cause of operation
Short-circuit or disconnec­tion of the room tempera­ture sensor (TA sensor).
Coming-off, disconnection, short-circuit, or migration of heat exchanger sensor (TC sensor)
Lock of indoor fan or trouble on the indoor fan circuit
Trouble on other indoor P.C. boards
Return serial signal is not sent to indoor side from operation started. (1) Defective wir ing of
connecting cable
(2) Operation of
compressor thermo. Gas shortage Gas leak
Air
conditioner
status
Operation continues.
Operation continues.
All off
Operation continues.
Operation continues.
Condition
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Flashes when trouble is detected on Return serial signal, and normal status when signal is reset.
Judgment and action
1. Check the room temp. sensor.
2. When the room temp. sensor is normal, check P.C. board.
1. Check heat exchanger sensor.
2. When heat exchanger sensor is normal, check P.C. board.
1. Check P.C. board.
2. When P.C. board is normal, check the motor.
Replace P.C. board.
1. When the outdoor unit never operate:
(1) Check connecting cable, and
correct if defective wiring.
(2) Check 25A ( or 30A) fuse (F01)
of outdoor main P.C. board.
(3) Check 3.15A fuse (F04) of
outdoor main P.C. board.
2. To display [Other] block during operation, check compressor thermo. operation and supply gas (check gas leak also).
3. Unit operates normally during check. If Return serial signal does not stop between indoor terminal board 2 and 3, replace inverter P.C. board. If signal stops between indoor terminal board 2 and 3, replace indoor P.C. board.
Operation command signal is not sent to outdoor side.
Operation continues.
83
Flashes when trouble is detected on Operation command signal, and normal status when signal is reset.
If Operation command signal does not stop between indoor terminal board 2 and 3, replace inverter P.C. board. If signal stops between indoor terminal board 2 and 3, replace indoor P.C. board.
Block distinction
Operation of diagnosis function
Check
code
Block
Outdoor P.C. board
Check
code
Cause of operation
Inverter over-current protective circuit operates. (Short time)
Position-detect circuit error or short-circuit between windings of compressor
Current-detect circuit error
Being out of place, disconnection or short­circuit of outdoor temp. sensor
Disconnection or short­circuit of discharge temp. sensor
Outdoor fan drive system error
Air
conditioner
status
All off
All off
All off
All off
All off
All off
Remarkes
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Judgment and action
Even if trying operation again, all operations stop immediately. : Replace P.C. board.
1. Even if connecting lead wire of compressor is removed, position­detect circuit error occurred. : Replace P.C. board.
2. Measure resistance between wires of compressor, and perform short­circuit. : Replace compressor.
Even if trying operation again, all operations stop immediately. : Replace P.C. board.
Check 5-serial LED.
1. Check P.C. board.
1. Check discharge temp. sensor (TD).
2. Check P.C. board.
Position-detect error, over-current protective operation of outdoor fan drive system, fan lock, etc. : Replace P.C. board or fan motor.
Not displayed
Outdoor P.C. board
Others (including compressor)
Outdoor temp. sensor error
Compressor drive output error, Compressor error (lock, missing, etc.), Break down
Error exclusive for multiple type
Compressor does not rotate. (Current protective circuit does not operate when a specified time passed after compressor had been activated.)
Discharge temp. ex­ceeded 120°C.
Break down of compressor
Operation continues.
All off
All off
All off
All off
All off
——
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
1. Check outdoor temp. sensor (TO).
2. Check P.C. board.
Check 5-serial LED. When 20 seconds passed after start-up, position-detect circuit error occurred. : Replace compressor.
Check 5-serial LED.
1. Miswiring of connecting wire of A/B/ C/D rooms in indoor/outdoor units
2. Check gas leakage.
3. Check disconnection of sensor.
4. Electronic control valve error
1. Trouble on compressor
2. Trouble on wiring of compressor (Missed phase)
1. Check dischage temp. sensor (TD).
2. Degassing
3. Trouble on P.M.V.
1. Check power voltage. (220–240 V ±10%)
2. Overload operation of refrigeration cycle Check installation condition (Short-circuit of outdoor diffuser).
84
10-5. Judgement of Trouble by Every Symptom
10-5-1. Indoor unit (Including remote controller)
(1) Power is not turned on (Does not operate entirely)
supply once, and 5
second later, turn it
NO
Is fuse (F01)
of indoor control
board blown?
NO
Turn off power
on again.
Is OPERATION
lamp blinking?
YES
Is it possible to
turn on power
supply by
pressing
[START/STOP]
button on
remote control?
YES
YES
(R04, C01,
DB01, C03, R01
IC01 and T01)
are defective.
Parts
NO
Does
transmission
mark on remote control flash normally,
and is its signal
transmitted
properly?
YES
NO
Does
fan motor
connector
between 1
and 2
short-circuit?
Operation
Check item
Conceivable principle
cause
Measure
Item by symptoms
Remote control is
defective.
Refer to (5)
Troubleshooting for
Remote Control.
Unit operates
normally.
YES
Is voltage
(DC 12V or 5V)
NO
indicated on rear of indoor control board
normal?
Is DC 310 – 340V suppalied to
primary side of
transfer s witch?
YES
Are DC 15V, DC 12V and
DC 7V
supplied to
secondary
side of transfer switch?
YES YES
NO
NO NO
Refer to
<Primary check>
or this problem
is one step short
of power P.C.
board block.
Turn off breaker once and turn it
on again after
removing motor.
YES
Are DC 15V,
DC 12V or
DC 7V
supplied to
secondary
side of transfer switch?
NO
Microcomputer
is defective.
Transfer switch,
IC (IC01) for
power supply or
fan motor is
defective.
Replace main
P.C. board.
Replace motor.
Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
85
(2) Power is not turned on though Indoor P.C. board is replaced <Confirmation procedure>
Turn on power supply.
Does operation lamp flash?
YES YES
NO NO
Is wired correctly to white and black
lead wires of terminal board?
Correct wiring.
To item of
Power is not turned on”.
86
(3) Only indoor fan motor does not operate.
<Preliminary check>
1 Is it possible to detect the power supply voltage (200 – 240V) between 1 and 2 on the terminal block? 2 Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for
Operation
approximately 5 minutes after it is turned on, to prevent a cold air from blowing in.)
Turn off power
supply once, and
turn it on again.
Check item
Conceivable principle
cause
Measure
Item by symptoms
Does
compressor
continue to
operate?
NO
Start to operate
indoor unit in
cooling operation
at airflow
level “LOW”.
Does indoor fan operate?
YES
Change airflow
level to “High”.
Is it possible to change airflow
level to “High”?
YES
YES
NO
NO
Is it possible to detect
DC 1V or more between
and 3dof motor
5
e
connector (CN10).
Is it possible to detect DC
310 – 340V between
and 3d of motor
1
e
connector (CN10).
(Motor connection condition)
Is it possible to detect DC 15V
between 4
motor connector (CN10).
Start to operate the indoor unit. At this time, is it possible to detect DC 1V or
more between 5e and 3d
of motor connector (CN10)?
Is it possible to rotate cross-
flow fan by hand properly?
YES
YES
and 3d of
e
YES
NO
NO
NO
NO
NO
Turn off indoor unit
and remove connector
from motor. Then press
START/STOP button
on remote control to
stop blinking lamp on
indoor unit.
Is it possible to detect
DC 15V between 4
and 3d of motor
connector (CN10).
Turn off indoor unit
and remove connector
from motor.
Then start to operate
indoor unit with remote control.
e
NO
Replace indoor
fan motor.
Replace main
P.C. board.
Fan motor
operates normally.
Turn off indoor unit and rotate
cross-flow fan by hand when the
unit is on standby. At this time,
is it possible to detect DC 1V or
more between 5e and 3
of motor connector (CN10).
YES
d
NO
87
Start to operate the indoor
unit in except heating
operation. At this time, is it
possible to detect DC 1V
or more between 5e and
3d of motor connector
(CN10)? (Check this
condition within 15 seconds
after starting unit.)
YES
NO
Replace bearing.
(4) Indoor fan motor starts rotating by turning on power supply alone
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to the inside of the motor. If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning
on power supply.
<Confirmation procedure>
(1) Rem
ove the front panel.(Remove 4 screws.) (2) Remove cover of the fan motor lead wires. (3) Check DC voltage with CN10 connector while the fan rotating.
NOTE :
Do not disconnect the connector while the fan rotates.
Use a thin tester rod.
P.C. board
Indoor fan starts rotating when power supply breaker is turned ON.
CN10
(Check output voltage (DC) of the fan motor on P.C. board.)
Measure the voltage of the motor connector
CN10 pin 2 (GND : Black) and pin 3 (V line : Yellow)
under condition that the indoor fan rotates.
Above DC 0.4V
P.C. board is defective.
Below DC 0.4V
Motor is defective.
Yellow
Black
DC
6 (Blue)
5 (Yellow)
4 (Blue) 3 (Yellow)
2 —
1 (Red)
88
(5) How to examine whether remote controller is good or bad
Does setting (A/B) of the remote controller selection match with that indoor unit?
Operation
Check Items
Considerable main cause
Measures
Item by symptom
Is there direct sunlight on the receptor of the air conditioner?
YES
fluorescent light
NO
Is there any
thyristor near by?
YES
NO
Press the START/STOP button.
Does the transmission
indicator of remote
controller light?
YES
Is operation
NO
possible when the
transmitter is moved
nearer to the infrared
signal receiver of the
air conditioner?
YES
Battery life
There is no beep from the indoor unit. The operation lamp of the air conditioner main unit does not light.
NO
Short-circuit ACL switch with a coin or others at rear side of remote controller.
Push the START/ STOP button
Avoid direct sunlight.
NO
Keep the air
conditioner away
from thyristor
fluorescent light.
Is Temporary Cool
operation possible when
keeping the temporary
switch of the air conditioner
main unit pushed for 10 seconds or more?
YES
Can any signal tone be heard in a transistor radio when transmitting
within 5cm distance
from the radio?
YES
Replace
P.C. board.
NO
Replace the battery.
indicator light?
NO
receiving sound
and operation?
Normal
Does the
transmission
YES
Is there any
YES
NO
Remote controller
is failure.
89
10-5-2.Wiring Failure (Interconnecting and Serial Signal Wire)
(1) Outdoor unit does not operate
1) Is the voltage between
and  of the indoor terminal block varied?
Confirm that transmission from indoor to outdoor is correctly performed based upon the following dia­gram.
NOTE:
• Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
• Be sure to prepare a diode for judgment.
Terminal block at indoor side
Red
White
3
2
Terminal block
1
S5277G
Tester
S5277G or equivalent (G or J type) (Diode with rated voltage of 400V or more is acceptable.)
Fig. 11-5-1
Normal time : Voltage swings between DC15 and 60V. Abnormal time : Voltage does not vary.
(2) Outdoor unit stops in a little while after operation started <Check procedure> Select phenomena described belo w .
(1) The outdoor unit stops 10 to 20 minutes after operation started, and 10 minutes or more are required to
restart the unit.
Gas circulation amount is down.
Measure gas pressure.
Thermo. operation of compressor
Gas shortage Gas leak Pipe clogging
(2) If the unit stops once, it does not operate until the power will be turned on again.
To item of Compressor does not operate.
(3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E) Gas leak
P.M.V. is def ectiv e. Miswiring of connecting wires of indoor/outdoor units Clogging of pipe and coming-off of TG, TC sensors
90
10-6. Trouble Diagnosis by Outdoor LED
For the outdoor unit, the self-diagnosis is possible by LED (Yel) and four LEDs (Red).
LED (Yel) (D800) and LEDs (Red) (D801 to D804) are provided on the sub-control board under surface of the inverter, and as shown below, they are checked from the wiring port when removing the wiring cover.
1. If a trouble occurs, LED (Red or Yel) goes on
according to the trouble as described in the table below.
2. When two or more troubles occur , LEDs go on
cyclically.
3. Usually, LEDs (Red or Yel) go off.
IGBT : Insulated Gate Bipolar Transistor, P.M.V. : Pulse Modulating Valve
2, *3
*
LED display
D800 D801 D802 D803 D804
●●●●●
●○●●● ○○●●●
●●○●● ○●○●●
●○○●● ○○○●●
●●●○● ○●●○●
●○●○● ○○●○●
●●○○●
4
*
○●○○●
4
*
*2
○○○○● ○●●●○
2
*
○○●●○
2
*
●●●●○
●○○●○
1
*
○○○●○
1
*
●●●○○ ○○●○○
Indoor
check code
14 16 17
1C
19 1A 1B 1D 1E
1F
18
18 1C 1C 1C 1C 1C
1C
1C 1C
LED
D800 D801 D802 D803 D804
Red
Yellow
Fig. 10-6-1
: LED ON, l : LED OFF
Description
During normal operation IGBT short circuit, compressor motor rare short Position-detect circuit error Current-detect circuit error Compressor system error Discharge temp. sensor (TD) error Outdoor fan error Outside temp. sensor (TO) error Compressor lock Discharge temp. sensor error, gas leakage Compressor break down Suction temp. sensor (TS) error Evaporator temp. sensor (TE) error A room gas side temp. sensor (TGa) error B room gas side temp. sensor (TGb) error C room gas side temp. sensor (TGc) error D room gas side temp. sensor (TGd) error Gas leakage, P.M.V. sensor error Indoor heat exchanger sensor (TC) disconnection,
P.M.V. sensor error Indoor/outdoor miswiring, gas leakage, TC sensor
disconnection, P.M.V. sensor error Communication error between MCU
1 : Back-up operation is performed without block display of the indoor unit.
*
2 : Operated normally when the air conditioners in other rooms are driven.
*
3 : 4 units Multi model only
*
4 : Heat pump model only
*
– 91 –
10-7. How to Diagnose Trouble in Outdoor Unit
10-7-1. Summarized Inner Diagnosis of Inverter Assembly
Diagnosis/Process flowchart Item
Preparation
Remove connector of compressor.
Check 30A fuse
(Part No.F01).
OK
Check
terminal voltage
of electrolytic
capacitor.
OK
NG
Replace fuse.
Check
electrolytic
capacitor, diode
block, etc.
NG
Check
electrolytic
capacitor, diode
block, etc.
Check
Contents
Tu r n “OFF” the power breaker, and remove 3P connector which connects inverter and compressor.
• Check whether 30A fuse on the control board assembly is blown or not. (F01)
Summary
If fuse was blown, be sure to check the electrolytic capacitor and diode block. (DB01)
• Connect discharge resis-
tance (approx. 100Ω40W) or soldering iron (plug) between +, – terminals of the electrolytic capacitor (760µF) of C13 (with printed CAUTION HIGH VOLTAGE) on P.C. board.
Discharging position (Discharging period 10 seconds or more)
Plug of soldering iron
Does outdoor
fan rotate?
YES
CN300 of outdoor fan
NG
tester, check resistance
Replace outdoor fan motor.
NO
Does LED on control board flash or go on?
NO
Remove connector
motor, and using a
value between every
phases at motor side.
OK
YES
CBA
Operation
Measurement
Check
Stop
Check
Measurement
Turn on power breaker, and operate the air conditioner in COOL mode by short-circuit of the timer.
Measure terminal voltage of the electrolytic capacity.
760µF:400WV x 4
After operation, turn off the power breaker after 2 minutes 20 seconds passed, and discharge the electrolytic capacity by soldering iron. Check voltage between motor phases.
• Is not winding between
Q – R, R – S, or Q – S
opened or short-circuited?
• Is not frame grounded with
Q, R, or S?
OK if 760µF DC280V
Remove CN300 while pushing the part indicated by an arrow.
Resistance between
phases should be approx. 25 to 55Ω.
Should be 10M or more.
– 92 –
Diagnosis/Process flowchart Item
Contents
Summary
NG
Replace outdoor fan motor.
Check
compressor
winding
resistance.
OK
Check
winding of
compressor.
OK
Check
fan motor
position
detect signal.
OK
Replace control board assembly.
NG
CBA
NG
Replace com­pressor.
Check
Operation
Check
Check winding resistance between phases of compres­sor, and resistance between outdoor frames by using a tester.
Is not grounded.
Is not shor t-circuited
between windings.
Winding is not opened. Remove connector CN300 of
the outdoor fan motor, turn on the power breaker, and perform the operation. (Stops though activation is prompted.)
Check operation within 2 minutes 20 seconds after activation stopped.
<Output check of fan motor position detect signal>
While connecting connector 5P (CN301) for position detection, using a tester, measure voltage between
 – . Between  –  : 5V
OK if 10M or more
OK if 0.2 (under 20°C)
(Check by a digital tester.)
a) One or two of three volt-
ages should be 5V, and others should be 0V. (When all are 0V or 5V, it is not accepted.)
b) When rotating the fan
slowly with hands, the voltage between pins should move from 0V to 5V.
(Check it with an analog
tester.)
Replace
control board.
Replace
compressor.
10-8. How to Check Simply the Main
Parts
10-8-1. How to Check the P.C. Board
(Indoor Unit)
(1) Operating precautions
1) When removing the front panel or the P.C . board, be sure to shut off the power supply breaker.
2) When removing the P.C. board, hold the edge of the P. C. board and do not apply force to the parts.
3) When connecting or disconnecting the connectors on the P.C. board, hold the whole housing. Do not pull at the lead wire.
(2) Inspection procedures
1) When a P.C. board is judged to be defective, check for disconnection, burning, or discol­oration of the copper foil pattern or this P.C. board.
2) The P.C. board consists of the following 2 parts
a. Main P.C. board part :
DC power supply circuit (5V, 12V, 35V), Indoor fan motor control circuit, CPU and peripheral circuits, buzzer, and Driving circuit of top/bottom louvers
b. Indication unit of infrared ray receiving
Infrared ray receiving circuit, LED :
To check defect of the P.C. board, follow the procedure described below.
– 93 –
(3) Check procedures
Table 10-8-1
No.
Shut off the power supply and
1
remove the P.C. board assembly from the electronic parts base.
Remove the connecting cable from the terminal block.
Remove the connector for the
2 Voltage check
motor, and turn the power on. If the OPERATION lamp flashes
(0.5 sec. : ON, 0.5 sec. : OFF) when the power turning on, the checking points described as 1-3 of right column are not necessary to perform.
Start the operation with the system
3
which the time of the restart delay timer is shortened.
Procedure
Check point (Symptom)
1.Is the fuse blown?
1.Between TP1 and TP2 (220–240V AC)
2.Between + and - of C02 (310 to 340V DC)
3.
Between 35V and GND
4.
Between 12V and GND
5.
Between 5 V and GND
1.All indicators light for 3 sec.
2. Indicators do not indicate normally after approximate 3 sec.
Causes
1.*Application of shock voltage. Overload by short-circuit of the
*
parts.
1.*AC power cord is defective. Poor contact of the terminal plate.
*
Miss wiring of the power relay.
*
2.
Capacitor (C01, C15) is defective.
*
Line filter (L01) is defective.
*
Resistor (R01) is defective.
*
Diode (DB01) is defective.
*
3.IC01, IC02, T01 are defective.
4.IC01, IC02, T01, F03 are defective.
5.IC01, IC02, T01, F02, Q29, IC03 are
defective.
Defective indicator, or poor
housing assembly. (CN13)
Make the operation status by pressing
4 1.The temperature of the indoor heat
once the START/STOP button.
1.The time of the restart delay timer is shortened.
2.Cool operation
3.Air volume [AUTO]
4. Make the setting temperature lower enough than room temperature.
5.Continuous operation.
Turn the power on after connecting
5 1.The voltage of DC 35V is not
the motor connector. Start the operation with the following
condition.
1.Operation [Cooling]
2.Airflow [High fan]
3.Continuous operation
1.Compressor does not operate.
2. OPERATION lamp flashes.
measured between the red and black of the motor terminals.
2. Motor does not rotate. (The key operation is accepted.)
3. The motor rotates, but it vibrates too much.
exchanger is abnormally low.
2.Poor contact of the heat exchanger sensor. (The connector is disconnected.) (CN01)
3.Heat exchanger sensor, main P.C. board are defective.
4.Main P.C. board is defective.
1.Indoor fan motor is defective. (Protecting operation on the P.C. board.)
2. Poor contact of the motor connector.
3.P.C. board is defective.
– 94 –
10-8-2. P.C. Board Layout
<T op View>
<Bottom View>
95
<Sensor characteristic table>
100
90 80 70 60 50 40 30
Resistance value (k )
20 10
0
0102030 4050
Temperature (˚C)
TD
TA, TC, TO, TGa, TGb, TGc, TGd
TD : Discharge temp. sensor TA : Room temp. sensor TC : Heat exchanger temp. sensor TO : Outdoor temp. sensor TGa : Gas side temp. sensor TGb : Gas side temp. sensor TGc : Gas side temp. sensor TGd : Gas side temp. sensor
96
10-8-3. Indoor Unit (Other Parts)
No.
1
Room temp. (TA) sensor
Part name
Heat exchanger (TC) sensor
2
Remote controller
3
Louver motor MP-24GA
4
Indoor fan motor
10-8-4. Outdoor Unit
Checking procedure
Disconnect the connector and measure the resistance value with tester. (Normal temp.)
Temperature
Sensor
TA, TC (kΩ)
10°C 20°C 25°C 30°C 40°C
20.7 12.6 10.0 7.9 4.5
To item of How to judge whether remote control is good or bad of the Judgment of trouble by symptom.
Measure the resistance value of each winding coil by using the tester. (Under normal temp. 25°C)
Position Resistance value
1
White
Yellow Yellow Yellow Yellow
2 3 4 5
1 to 4 1 to 6 2 to 3 2 to 5
130 ± 10
Since judgment of DC motor is difficult on the single motor, refer to 10-5-1. (3).
No.
1
Compressor
Part name
(Model : DA220A2F-20L)
2
Outdoor fan motor (Model : ICF-140-60-1)
3
Compressor thermo. Bimetal type (Model : US622KXTMQO)
4
Outdoor temperature sensor (TO), pipe tem­perature sensor (TGa, TGb, TGc, TGd), dis­charge temperature sensor (TD), suction temperature sensor (TS), evaporator temper ature sensor (TE),
Checking procedure
Measure the resistance value of each winding by using the tester.
Red
White Black
Position Resistance value
Red - White 0.2 ± 0.01 White - Black 0.2 ± 0.01 Black - Red 0.2 ± 0.01
Under 20°C
Measure the resistance value of winding by using the tester.
Red
1 Yellow 4 Pink
5 Gray
Position Resistance value
Yellow- Pink 5 to 20 k
For details, refor to Section 10-9. Check conduction by using the tester.
Disconnect the connector, and measure resistance value with the tester. (Normal temperature)
Sensor
TD (kΩ)
TO , TE, TS (kΩ)
TGa, TGb, TGc, TGd (kΩ)
10°C 20°C 25°C 40°C 50°C
105 64 51 27 18
20.6 12.6 10.0 5.1 3.4
20.0 12.5 10.0 5.3 3.6
– 97
10-8-5. Checking Method for Each Part
No.
1
Part name
Electrolytic capacitor (For raising pressure, smoothing)
2
Converter module
Checking procedure
1. Turn OFF the power supply breaker.
2. Discharge all four capacitors completely.
3. Check that safety valve at the bottom of capacitor is not broken.
4. Check that vessel is not swollen or exploded.
5. Check that electrolytic liquid does not blow off.
6. Check that the normal charging characteristics are shown in continuity test by the tester.
C10 C11 C12 C13
Heat sink IGBT side
MCC-1359 Soldered surface
Case that product is good
Pointer swings once, and returns slowly. When performing test once again under another polarity, the pointer should return.
C12, C13, C14, C15 500µF/400V
1. Turn OFF the power supply breaker.
2. Discharge all four capacitors completely.
3. Check that the normal rectification characteristics are shown in continuity test by the tester.
Mark
3
IGBT module
A
+ ~ ~
Diode check
Tester rod
+ ~
1
~
2
~
+
E
1
~
2
~
1
~
2
Resistance value
in good product
50k or more
(0
21
in trouble)
E G
+ ~
Tester rod
+ – ~
G
2
1
~
E E
IGBT check
1. Turn OFF the power supply switch.
2. Discharge all four electrolytic capacitors completely.
3. Execute continuity test with a tester.
+
BU
U
BX
BV
V
BY
BW
W
BZ
BZ BY BX BW
Tester rod
Case that product is good
+
1M
+
or more
UVW UVW
WVUWVU
100k to 300k
A
2
Resistance value
in good product
50k (0
W V U
E G
or more
in trouble)
BV BU
200k to 300k
+
+
– 98 –
10-9. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
1. Symptom
Outdoor fan motor does not rotate.
Outdoor fan motor stops within several tens seconds though it started rotating.
Outdoor fan motor rotates or does not rotate according to the position where the fan stopped., etc.
Remote control check code 02 : Outdoor block, 1A : Outdoor fan drive system error
2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding error of the outdoor fan motor
3) Position-detect circuit error inside of the outdoor fan motor or
4) Motor drive circuit error of the outdoor P.C. board
3. How to simply judge whether outdoor fan motor is good or bad
Turn OFF the breaker.
Disconnect two connectors (CN300 and CN301)
of the outdoor fan motor from the inverter.
Does the fan rotate without trouble
when rotating it with hands?
YES
If the resistance value between
1 (Red lead) – 2 (White lead) 2 (White lead) – 3 (Black lead) 3 (Black lead) – 1 (Red lead)
If the resistance value between
1 (Yellow lead) – 4 (Pink lead)
(CN301 : Motor position detection)
of the connector
(CN300 : Motor winding)
is 25 to 55
of the connector
is 5k to 20k
Fan motor is normal.
(Outdoor P.C. board error)
, it is normal.
YES
, it is normal.
YES
NO
NO
NO
CN300
Fan motor error
NOTE :
However, GND circuit error inside of the motor may be accepted in some cases when the above check is performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
– 99 –
11. HOW TO REPLACE THE MAIN PARTS
6 2-Screws
2 4-Screws
2
2 2
11-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
2 Electrical part
How to remove the front panel
1) Stop operation of the air conditioner and turn off its main power supply.
2) Pull the air inlet grille toward you to open it and remove the air inlet grille. Then remove the 4 screws fixing the front panel.
3) First open the horizontal louver, and then remove the front panel from the back body by pulling it toward you.
How to mount the front panel
Push the front panel back in and make sure all hooks are locked.
How to remove the electrical part.
1) Remove the front panel with procedure 1.
2) Remove the screw holding the electrical part cover.
3) Remove the drain guide.
4) Disconnect the 2 connectors (3P) for the fan motor and the connector (5P) for the louver motor from the P.C. board assembly.
5) Pull out the TC sensor from the sensor holder.
6) Remove the screw for the ground connection, remove the 2 screws for the electrical part box and remove the screw from the LED unit. Then remove the LED unit and the electrical part box from the main unit.
How to mount the electrical part.
1) To put back the electrical part box, lock it to the upper hook of the back body.
2) Tighten the 2 screws on the electrical part box.
3) Connect the 3 connectors and arrange the wiring same as original condition and then tighten the screw from the LED unit to the back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Assemble the drain guide (the TC sensor wire should be covered by the drain guide).
7)
Tighten the screw on the electrical part cover.
3 Drain guide
6 Screws
3
2 Screws
5 TC Sensor
3-Connectors
4
3 Horizontal
louver
1) Remove the front panel and the electrical part following procedure 2.
2) Remove the center shaft of the horizontal louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back body.
100
3 Left shaft
2 Center shaft
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