Toshiba RAS-18SKPX, RAS-24S2AX, RAS-18S2AX, RAS-18SKPX-V, RAS-24SKPX Service Manual

...
SERVICE MANUAL
AIR CONDITIONER
RAS-18SKPX / RAS-18S2AX
RAS-24SKPX / RAS-24S2AX
FILE NO. SVM-08032-1
SPLIT WALL TYPE
RAS-18SKPX-V / RAS-18S2AX-V
24 Class18 Class
Revised May, 2008
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit 2-2 Outdoor Unit (18Class)
2-3 Outdoor Unit (24Class)
3. WIRING DIAGRAM
3-1
RAS-18SKPX / RAS-18S2AX, RAS-18SKPX-V / RAS-18S2AX-V, RAS-18SKP-E / RAS-18S2A-E
RAS-24SKPX / RAS-24S2AX, RAS-24SKP-E / RAS-24S2A-E
3-2
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit (RAS-18SKPX, RAS-18SKPX-V, RAS-18SKP-E) 4-2
Outdoor Unit (RAS-18S2AX, RAS-18S2AX-V, RAS-18S2A-E) Indoor Unit (RAS-24SKPX, RAS-24SKP-E)
4-3
Outdoor Unit (RAS-24S2AX, RAS-24S2A-E)
4-4
FILE NO. SVM-08032
5. REFRIGERATION CYCLE DIAGRAM
5-1
RAS-18SKPX / RAS-18S2AX, RAS-18SKPX-V / RAS-18S2AX-V RAS-18SKP-E / RAS-18S2A-E
RAS-24SKPX / RAS-24S2AX, RAS-24SKP-E / RAS-24S2A-E
5-2
6. CONTROL BLOCK DIAGRAM
7. OPERATION DESCRIPTION
7-1 Remote control 7-2 Outline of Air Conditioner Control
7-3 Description of Operation Circuit 7-4 Description of Safety and Reliability Prevention Function 7-5 One-Touch Operation 7-6 Hi POWER Operation 7-7 QUIET Operation 7-8 ECO Operation 7-9 COMFORT SLEEP Operation 7-10 FILTER Check lamp 7-11 Auto Restart Function 7-12 Self-Cleaning Operation
– 1 –
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 Test Operation
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code)
9-5 Troubleshooting for Indoor Unit 9-6 Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire) 9-7 Troubleshooting for P.C. Board 9-8 Troubleshooting for Remote Control
FILE NO. SVM-08032
10. PARTS REPLACEMENT
10-1 Indoor Unit
Outdoor Unit (RAS-18S2AX, RAS-18S2AX-V, RAS-18S2A-E)
10-2 10-3
Outdoor Unit (RAS-24S2AX, RAS-24S2A-E)
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E - Parts Assy) 11-2 Indoor Unit 11-3
Outdoor Unit (RAS-18S2AX, RAS-18S2AX-V, RAS-18S2A-E)
11-4
Outdoor Unit (RAS-24S2AX, RAS-24S2A-E)
2
1. SPECIFICATIONS
FILE NO. SVM-08032
MODEL
ITEM Cooling Cooling
Capacity kW
Power source V 220 – 240
Power consumption W 1860 1940 1860 1940 Power factor % 97 91 97 91
Phase 1
Hz 50
RAS-18SKPX / RAS-18S2AX
RAS-18SKP-E / RAS-18S2A-E
220 V 240 V 220 V 240 V
5.20 5.25 5.20 5.25
RAS-18SKPX-V
RAS-18S2AX-V
Running current A
Indoor/Outdoor Starting current A 42 Moisture removal lit/h 2
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection Connection type Flare connection pipe Maximum length
INDOOR UNIT RAS-18SKPX, RAS-18SKP-E RAS-18SKPX-V
Dimensions Width mm 1050
Net weight kg 14 Evaporator type Finned tube Indoor fan type Cross flow fan
Air volume Medium fan m3/h 800
Fan motor output W 30 Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-18S2AX, RAS-18S2A-E RAS-18S2AX-V
Dimensions Width mm
Net weight kg 39 Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3/h
Fan motor output W
Compressor
Safety device IOL Louver type Automatic louver Usable outdoor temperature range °C 21 ~ 43
Note *1 Chargeless pipe
*2 Maximum pipe
Indoor (H/M/L) dB Outdoor (220 – 240 V) dB 51 52 51 52 Name of refrigerant R22 Rated amount kg 1.23
Gas side size Connection type Flare connection Liquid side size
(One way) 20* Maximum height
difference
Height mm 320
Depth mm 228
High fan m3/h 900
Low fan m3/h 700
Height mm
Depth mm
Model
Output W
mm
mm
m
m8
42
0.3/8.80 0.3/9.00 0.3/8.80 0.3/9.00
42/39/37/35/33
12.7
6.35
1
15*
2
550
780 290
2350
2450
SHX33SC4-U
1500
2350
- 3 -
2450
FILE NO. SVM-08032
RAS-24SKPX
MODEL
ITEM Cooling Cooling
Capacity kW
Power source V 220 – 240
Power consumption W 2280 2360 2280 2360 Power factor % 98 88 98 88
Running current A
Indoor/Outdoor Starting current A Moisture removal lit/h
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection Connection type Flare connection pipe Maximum length
INDOOR UNIT
Dimensions Width mm 1050
Net weight kg 13 Evaporator type Finned tube Indoor fan type Cross flow fan
Air volume Medium fan m3/h
Fan motor output W Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT
Dimensions Width mm 780
Net weight kg
Condenser type Finned tube Outdoor fan type Propeller fan
Airflow volume m3/h
Fan motor output W 42
Compressor
Safety device IOL Louver type Automatic louver Usable outdoor temperature range °C 21 ~ 43
Indoor (H/M/L) dB 45/43/41/39/37 Outdoor (220 – 240 V) dB 56-57 Name of refrigerant R22 Rated amount kg
Gas side size Connection type Flare connection Liquid side size
(One way) Maximum height
difference
Height mm 320
Depth mm 228
High fan m3/h 1100
Low fan m3/h
Height mm 715
Depth mm 290
Model
Output W
6.40 6.45 6.40 6.45
Phase 1
Hz 50
mm
mm
m
m10
220 V 240 V 220 V 240 V
0.3/10.3 0.3/10.9 0.3/10.3 0.3/10.9
2400
RAS-24S2AX
67
2.7
1.86
15.88
6.35
1
15*
2
25*
RAS-24SKPX
950
850
30
RAS-24S2AX
RAS-24S2A-E
52
2550
PH400X3CS-4KT1
1800
RAS-24SKP-E RAS-24S2A-E
RAS-24SKP-E
2400 2550
4
Note : 1
Capacity is based on the following temperature conditions.
FILE NO. SVM-08032-1
Condition
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
Charge refrigerant according to the table below.
RAS-24SKPX / RAS-24S2AX
Refrigerant
*1 No need to charge
extra refrigerant
*2 Need to charge
extra refrigerant
RAS-24SKP-E / RAS-24S2A-E
Over 15 m up to 25 m (30 g/m) Over 15 m up to 20 m (20 g/m)
(DB) 27°C
(WB) 19°C
(DB) 35°C
(WB) 24°C
15 m or less 15 m or less
JIS C9612
Cooling
RAS-18SKPX / RAS-18S2AX
RAS-18SKPX-V / RAS-18S2AX-V
RAS-18SKP-E / RAS-18S2A-E
– 5 –
FILE NO. SVM-08032
2-1. Indoor Unit
Grille Inlet
Front Panel
73.57 50
Knock out system
320
2. CONSTRUCTION VIEWS
Heat exchanger
Air inlet
1050
Air outlet
Air filter
228
50
Knock out system
73.5 7
50
Drain hose (0.5m)
78 72
278 200 222 150
132
525
Hanger
Connecting pipe (0.39m) (For 18 Series ; Flare
(For 24 Series ; Flare
85 23
Hanger
12.70)
15.88)
235
215
786
235
215
200
Hanger
Connecting pipe (0.49m)
6.35)(Flare
72 78
50
Wireless remote controller
For stud bold ( For stud bold (
157
56
63
19
125
26
Remote controller holder
6) 8~
10)
320
Outline of indoor unit
40
6
5
Hanger Hanger
262.5
Center line
262.5
Installation plate outline
40
6
5
10947 215.5 153.5
– 6 –
2-2. Outdoor Unit (18 Class)
A
32.5
600
50
36
320
306
A detail Drawing (Back leg)
R5.5
R
Ø
15
6 hole
86
320
Ø
FAN-GUARD
436
Ø
550
25 Drain outlet
108 125
2
-
Ø
11 x 14
(For 8 -
Ø
Ø
Hole
10 anchor bolt)
FILE NO. SVM-08032-1
306
320
Ø
6 hole
11x14 hole
Ø
B Detail Drawing (Front leg)
36 50
R
15
COVER-PV
Z
290
275
100 or more
Z View
600
Air intlel
9060090
69
129
84
320 342
Electrical part cover
Liquid side (Flare 6.35)
Ø
Gas side (Flare 12.7)
Ø
5
4
Service port
320
100 or more
Air outlel
600 or more
Installation dimension
7
600 or more
4x 11 Long holes(For 8- 10 anchor bolt)
Ø
Ø
Ø
2-3. Outdoor Unit (24 Class)
A
32.5
600
50 36
R
15
FILE NO. SVM-08032-1
125108
6 hole
320
306
Ø
R
5.5
A Detail Drawing (Back leg)
HANDLE
290
320
Ø
Ø
715
86
25 Drain outlet
FAN-GUARD
436
275
90 600 90 69
2Ø11x14 Hole (For
Ø8-Ø
10 anchor bolt)
B
306
320
Hole
6
Ø
11x14 Hole
Ø
36 50
B Detail Drawing (Front leg)
320 342
R
15
HANDLE
COVER-PV
Z
100 or more
320
100 or more
Z View
600
Air inlet
Air out
let
00 or more
6
Installation dimension
600 or more
4x
54
129
84
11 Long holes(For
Ø
Service port
10 anchor bolt)
Ø8-Ø
Electrical part cover
Liquid side (Flare Ø6.35)
Gas-side (Flare Ø15.88)
8
FILE NO. SVM-08032
3. WIRING DIAGRAM
3.1. RAS-18SKPX / RAS-18S2AX, RAS-18SKPX-V / RAS-18S2AX-V, RAS-18SKP-E / RAS-18S2A-E
COLOR IDENTIFICATION
BRW : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GRY : GRAY GRN&YEL : GREEN&YELLOW
Heat Exchanger Sensor(TC)
Thermo Sensor(TA)
CN01
1
2
CN03
1
2
BLK
P04
R64
DB01
F01
6.3A
250VAC
RY02
SG01
DSA
R63
R62
1 2
1 2
C25
C26
L01
12V
MCU
C27
+
3
IC03
4
1
2
MCC-5044
WP-018
C07
CN07
3
4 5
CN11
1
3
CN10
3553
1
2112 3
4 5
1 22 3
1
1 2 3 4
5
1 2 3 4 5
Louver motor
AC Motor
FAN motor
OUTDOOR TERMINAL
BLOCK
CONTACTOR
RED
WHI PNK
POWER SUPPLY 220-240V~ 50Hz
BLK
MAGNETIC
CAPACITOR
S
R
COMPRESSOR
RED
INDOOR TERMINAL BLOCK
L
BLK
N
RED
2
1
1
RED
3
INDOOR UNIT
OUTDOOR UNIT
2
3
i
CHASSIS
GRN&YEL
BLK
BLK
SPARK KILLER
GRY
R
U
T
S
W
V
(or A)
A1
(or B)
A2
CAPACITOR
RED
C
BLK
WHI RED
BLK
FAN MOTOR
9
3-2. RAS-24SKPX / RAS-24S2AX, RAS-24SKP-E / RAS-24S2A-E
FILE NO. SVM-08032
OUTDOOR TERMINAL
BLOCK
POWER SUPPLY 220-240V~ 50 Hz
L
BLK
RED
1
1
N
BLK
RED
BLK BLK
SPARK KILLER
A2 A1
52C
RED
1/L1 2/T1
3/L2 4/T2
5/L3
6/T3
MAGNETIC CONTACTOR
2
2
RED
CAPACITOR
3
3
GRY
GRN&YEL
i
CHASSIS
RED
WHI PNK
COMPRESSOR
CAPACITOR
S
R
OUTDOOR UNIT
C
BLK
WHI RED
F AN M OT OR
B LK
10
FILE NO. SVM-08032
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit (RAS-18SKPX, RAS-18SKPX-V, RAS-18SKP-E)
No. Parts name Type Specifications
1 Fan motor (for indoor) AFS-220-31-4A AC 200 240V, 31W 2 Thermo sensor (TA-sensor) ——— 10 k at 25°C 3 Switching Transformer (T01) ST-001 4 Microcontroller TMP87CM40ANG-6P68 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Diode (DB01) DB105G 1 A, 600 V 8 Capacitor (C27) EKMH401VSN470MP20S 47 µF, 400 V 9 Fuse (F01) FJL250V6.3A T6.3 A, 250 V
10 Varistor (R62, R63) SR561K14DL 560 V
11 Resistor (R64) RF-2TK5R6 5.6Ω , 2W 12 Louver motor MP24Z3T Output (Rated) 2 W, 6 poles, 1-2 phase,
——— 10 k at 25°C
DC 12 V
4-2. Outdoor Unit (RAS-18S2AX, RAS-18S2AX-V, RAS-18S2A-E)
No. Parts name Type Specifications
Output (Rated) 1500 W, 2 poles, 1 phase, 220-240V~, 50 Hz
1 Compressor SHX33SC4-U Winding resistance (Ω) C-R C-S
(at 20°C) 1.47 2.88 Output (Rated) 42 W, 6 poles, 1 phase, 220 – 240 V~, 50 Hz
2 Fan motor (for outdoor) WLF-240-42A-1 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 188 289
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor)
5 Magnetic contactor CLK-26J 220-240V~, 50 Hz
DS451205NPQB
RS44B506U0218S AC440V~, 50µF
AC450V~, 2.0µF
11
FILE NO. SVM-08032
4-3. Indoor (RAS-24SKPX, RAS-24SKP-E)
No. Parts name Type Specifications
1 Fan motor (for indoor) ICF-340-30-2B AC 200 240V, 30W 2 Thermo sensor (TA-sensor) ——— 10 k at 25°C 3 Switching Transformer (T01) SWT-77 DC7V, 12 V 4 Microcontroller TMP87CM40ANG-6P68 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Diode (DB01) D3SBA60 4 A, 600 V 8 Capacitor (C03) EKMH451VSN121MQ35S 120 µF, 450 V 9 Fuse (F01) BET6.3A T6.3 A, 250 V
10 Varistor (R09, R10) SR561K14DL 560 V
11 Resistor (R01) RF-5TK1R8 1.8Ω , 5W 12 Louver motor MP24Z3T Output (Rated) 2 W, 6 poles, 1-2 phase,
13 G5NB-1A
Relay : (RY03)
——— 10 k at 25°C
DC 12 V
Coil DC 12V, 16.7mA, Contact AC 250V, 1A
4-4. Outdoor Unit (RAS-24S2AX, RAS-S2A-E)
No. Parts name Type Specifications
Output (Rated) 2200 W, 2 poles, 1 phase
1 Compressor PH400X3CS-4KT1 Winding resistance ( ) C-R C-S
(at 20 °C) Output (Rated) 42 W, 4 poles, 1 phase
2 Fan motor (for outdoor)
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
5 Magnetic contactor
DS451305NPQB
RS44B506U0218S
FG-240-42A
A35
Winding resistance () Red-Black White-Black (at 20 °C)
AC450V~ , 3.0µF
AC440V~, 50µF
220-240V~, 50 Hz
, 220 − 240V~, 50Hz
1.13 , 220 − 240V~, 50Hz
128 126
2.10
- 12 -
FILE NO. SVM-08032
5. REFRIGERATION CYCLE DIAGRAM
5-1. RAS-18SKPX / RAS-18S2AX, RAS-18SKPX-V / RAS-18S2AX-V
RAS-18SKP-E / RAS-18S2A-E
T
Heat exchanger
(Connecting pipe)
0.39 m 12.7
Cross flow fan
O.D.:12.7 mm O.D.:6.35 mm
Compressor
P
Packed valve
(12.7)
SHX33SC4-U
Discharge Muffler
25x160L
Heat exchanger
Propeller fan Outdoor unit
Packed valve
(6.35)
Capillary tube
2.0x1100 s
Refrigerant R22 1.23 kg
Mark ( ) means check points of Gas Leak
0.49 m (Connecting pipe) 6.35
Ambient temp.
50 Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 0.46 12.5 High 27/19 35/24
Cooling High temperature 0.51 17.5 High 32/23 43/26
Low temperature 0.32 6.5 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
13
5-2. RAS-24SKPX / RAS-24S2AX
RAS-24SKP-E / RAS-24S2A-E
FILE NO. SVM-08032
Indoor unit
Cooling
0.39 m (Connecting pipe)
15.88
O.D.:15.88 mm O.D.:6.35 mm
Cooling
Compressor
P
Packed valve
(∅15.88)
Gas container connection (Reinstall etc.)
PH400X3CS-4KT1
Discharge Muffler
25x160L
Heat exchanger
Cross flow fan
Heat exchanger
T
0.49 m (Connecting pipe)
6.35
Packed valve
(∅6.35)
Capillary tube
800 s
2.0x
Refrigerant R22 1.86 kg
Cooling
Propeller fan Outdoor unit
Mark ( ) means check points of Gas Leak
Ambient temp.
50 Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 0.43 11.5 High 27/19 35/24
Cooling High temperature 0.56 14.4 High 32/23 43/26
Low temperature 0.33 4.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
14
Heat Exchanger Sensor
6. CONTROL BLOCK DIAGRAM
Indoor Unit Control Panel
M.C.U.
Functions
Louver Control
FILE NO. SVM-08032
Operation
Display
Temperature Sensor
Infrared Rays Signal Receiver
Initiallizing Circuit
Infrared
Rays
Remote
Control
From Outdoor Unit
240 V AC 50 Hz
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Noise Filter
3-minute Delay at Restart for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Outdoor unit
ON/OFF Signal
Relay Driver
Louver ON/OFF Signal
Louver Driver
Relay RY02 (for 18SKPX, 18SKPX-V and 18SKP-E)
or RY03 (for 24SKPX and 24SKP-E)
Outdoor Unit
Timer
Display
Filter Sign
Display
Fan Only
Sign Display
Hi Power
Sign Display
Indoor
Fan Motor
Louver Motor
REMOTE CONTROL
Infrared Rays
Remote Control
Operation ( )Operation ( )
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
TIMER 1.3.5.9H
COMFORT SLEEP
QUIET
15
7. OPERATION DESCRIPTION
7-1. Remote control
7-1-1. Function of Push Putton
1
11
Infrared signal emitter
11
2
Start/Stop button
3
Mode select button (MODE)
4
Temperature button (TEMP)
5
Fan speed button (FAN)
6
Swing louver button (SWING)
7
Set louver button (FIX)
8
On timer button (ON) Off timer button (OFF)
9
18
10
Sleep timer button (SLEEP)
19
Timer setup button (SET)
11 12
20
Timer clear button (CLR)
Memory and Preset button (PRESET)
13 14
One Touch button (ONE-TOUCH)
15
High power button (Hi-POWER)
16
Economy button (ECO)
17
Quiet button (QUIET)
18
Comfort sleep button (COMFORT SLEEP)
19
Filter reset button (FILTER)
20
Clock Reset button (CLOCK)
21
Check button (CHK)
FILE NO. SVM-08032
1
13
14
2
17
6
7 8
10
21
19
PRESET
ONE-TOUCH
QUIET
SWING
TIMER
SLEEP
CHK
FAN
TEMP
MODE
COMFORT
SLEEP
FIX Hi-POWER ECO
ON
OFF
FILTER
CLOCK
5
4
3
18
15
16
CLR
SET
12
9
11 20
- 16 -
7-1-2. Display of Remote Control
FILE NO. SVM-08032
All indications, except for the clock time indicator , are displayed by pressing the
5. TIMER and clock time indicator
1. Transmission mark
This transmission mark remote controller transmits signals to the indoor unit.
indicates when the
2. Mode indicator
Indicates the current operation mode. A : Auto, : Cool, : Dry, : Fan only)
3. Temperature indicator
Indicates the temperature setting. (17°C to 30°C)
4. FAN speed indicator
Indicates the selected fan speed. AUTO or five fan speed levels
(LOW
HIGH
Indicate Auto will be appear with Dry operation ( : Dry) only.
, LOW+ , MED , MED+ ,
) can be shown.
9
12
1
2
13
10
The time setting for timer operation or the clock time is indicated.
The current time is always indicated except during TIMER operation.
6. Hi-POWER indicator
Indicates when the Hi-POWER operation starts. Press the Hi-POWER button to start and press it
again to stop the operation.
7. (PRESET) indicator
Flashes for 3 seconds when the PRESET button is pressed during operation.
The mark is shown when holding down the button for more than 3 seconds while the mark is blinks. Press another button to turn off the mark.
8. ECO indicator
Indicates when the ECO is in activated. Press the ECO button to start and press it again
to stop operation.
9. A, B change indicator remote controller
When the remote controller switching function is set, “B” appears in the remote controller displa y. (When the remote controller setting is “A”, there is no indication at this position.)
button.
11
10. Comfort sleep
Indicates when comfort sleep is activaled. Press comfort sleep button to selector
11. Quiet
Indicates when quiet is activated. Press quiet button to start and press it again to stop operation.
12. One-Touch
Indicates when one touch comfort is activated. Press one-touch button to start the operation.
13. Swing
Indicates when louver is swing.
8
6
3
7
4
5
Press swing button to start the swing operation and press it again to stop the swing operation.
17
FILE NO. SVM-08032
7-2. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses
a AC motor (18K) and DC motor (24K) for an indoor
fan. The AC motor (18K) and DC motor (24K) drive
circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit. The outdoor unit receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air inlet of the indoor heat exchanger by the indoor
temperature sensor
Temperature measurement of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the
outdoor unit
Receiving of information of the operation status and judging of the information or indication of error
(2) Role of outdoor unit controller
The outdoor unit controller receives the operation commands from the indoor controller and executes them.
Compressor operation control
Operation control of
outdoor fan motor
Operations according to the commands
from the indoor unit
Turning off the compressor and outdoor fan when the outdoor unit receives the shutdown command
7-2-1. Louver control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [SWING] button is pressed, it stops swinging.
7-2-2. Indoor Fan Control
The operation controls the fan speed at indoor unit side. The indoor fan (cross flow fan) is operated by the phase control induction motor. The fan rotates in 5 stages in MANUAL mode, and in 5 stages in AUTO mode, respectively. (Table 7-2-2)
1) When setting the fan speed to L, L+, M, M+ or H on the remote controller, the operation is performed with the constant speed show in Table 7-2-1
Table (7-2-1)
Indication
L L+
M M+
H
Fan speed
Low
(L + M) / 2
Med
(M + H) / 2
High
2) When setting the fan speed to AUTO on the remote controller, revolution of the fan motor is controlled to the fan speed level shown in Table 7-2-2 according tp the setup temperature, room temperature, and heat exchanger temperature.
Table 7-2-2 Indoor fan and air flow rate
OPERATION
MODE
RAS-18SKPX
Cooling Fan only Dry
rpm
RAS-18SKPX-V RAS-18SKP-E
Model
RAS-24SKPX RAS-24SKP-E
Air flow volume (m3/h)
rpm
Air flow volume (m3/h)
UH
1000
1200
1100
900
FAN TAP
M+
H M L L- UL SL H M L L-
M+
M+
950 850
1125 1025
M L L- UL SL
900
800
1050
950
L+ L+ L+
850 750
1000
900
800 700
950 850
750 650
850 750
- 18 -
650 550
700 600
550 450
600 500
FILE NO. SVM-08032
7-3. Description of Operation Mode
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [ ] button on the remote control,
receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcomputer so that the previous operation can be effected the reafter simply by pressing [ ] button.
7-3-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-1. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
°C
7-3-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor,outdoor fan and operation display
lamp are controlled as shown in Fig. 7-3-2.
° C
ON ON
OFF OFF ON
Compressor
Outdoor fan
display lamp
OPERATION
(Room temp.) (Preset temp.)
Preset temp.
0.5
0
Fig. 7-3-2
+3 +2.5 +2
+1.5 +1 +0.5
(Room temp.) (Preset temp.)
Preset temp.
0
(Preset temp.: 24 °C)
NOTE 1 : *1 : Fan speed = (M + L) x 3/4 + L
*2 : Fan speed = (M + − L) x 2/4 + L *3 : Fan speed = (M + L) x 1/4 + L
(Linear approximation from M+ and L)
2 : The Hi Power, ECO and COMFORT SLEEP
operation can not be set
Fig. 7-3-1 Setting of air flow [FAN:AUTO]
M+
*1 *2 *3
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
°C
(Room temp.) (Preset temp.)
Preset temp.
+3 +2.5 +2 +1.5 +1 +0.5
0
-0.5
M+
*1 *2
*3
NOTE 1 : *1 : Fan speed = (M + L) x 3/4 + L
*2 : Fan speed = (M + − L) x 2/4 + L *3 : Fan speed = (M + L) x 1/4 + L
(Linear approximation from M+ amd L)
- 19 -
Fig. 7-3-3 Setting of air flow [FAN:AUTO]
FILE NO. SVM-08032
7-3-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, outdoor fan and operation display
lamp are controlled as shown in Fig. 7-3-4.
° C
ON:6min.
OFF:4min.
ON:6min.
OFF:4min.
ON:5min.
ON:5min.
OFF:5min.
OFF
OFF
Compressor
ON
OFF:5min.
Outdoor fan
display lamp
OPERATION
(Room temp.) (Preset temp.)
Preset temp.
+3
+2
+1
0
Fig. 7-3-4
(2) The microprocessor turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-3-5.
Room temp.
7-3-4. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 2 operations (Cooling or Fan only)
is selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-3-6. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the [RESET] button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-3-6.
°C
Cooling operation
0
-1
(Room temp.) (Preset temp.)
Fan only operation
Preset temp.+1
Preset temp.
Compressor
Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L. *S.L. S.L.L. L. S.L. L.
*Super Low
Fig. 7-3-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The ECO, COMFORT SLEEP, QUIET and
Hi Power operations can not be set.
Fig. 7-3-6
- 20 -
FILE NO. SVM-08032
7-4.
Description of Safety and Reliability Prevention Function
7-4-1 Low-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent the indoor heat exchanger
from freezing.The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-1.
Heat exchanger temperature
(°C)
6
2
Fig. 7-4-1
Compressor Outdoor fan
ON
Less than 2°C continues
for 5 minutes
OFF
7-5. One-Touch Operation
One touch comfort is the fully automated operation that is set according to the preferable condition in a region.
Fan Operation
Hi-POWER
0
12
Fig. 7-5-1
*AUTO/L : Fan operates depends on the setting temperature and room temperature. During the One Touch Comfort mode if the indoor unit receives any signal with other operation mode, the unit
will cancel the comfort mode and operates according to the signal received.
Operation description.
*AUTO/L
25
Time after operation starts (min)
When an indoor unit receives "One Touch Comfort Signal" from the remote controller, the indoor unit operates as following.
1) Air conditioner starts to operation when the signal is received, even if the air conditioner was OFF.
2) Operation mode is set Cooling mode.
3) Target temperature is 22ºC.
4) Louver position is set swing.
5) Fan is controlled as diagram.
21
FILE NO. SVM-08032
7-6. Hi POWER Operation
([Hi POWER] button on the remote
control is pressed.)
When [Hi POWER] button is pressed while the indoor unit is in Auto or Cooling operation, Hi POWER mark is indicated on the display of the remote control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the
·
current operation.
(2) Cooling operation
The setting temperature drops 3°C. (The value of the setting temperature on the remote control does not change.)
If the room temperature is higher than the setting temperature by 3.5°C or more, the horizontal louver moves to the Hi POWER position automatically. Then when the room temperature is 1°C less than the setting temperature the horizontal louver returns automatically.
FAN speed : [AUTO] If the room temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at maximum airflow level. If the room temperature is higher than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow level.
FAN speed : One of 5 levels If the room temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at higher consecutive airflow level. If the room temperature is higher than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow level.
The indoor unit's fan speed level increase 1 tap
·
7-7. QUIET Operation
When the [QUIET] button is pressed, the fan of the indoor unit will be restricted the revolving speed at speed L− until the [QUIET] button is pressed once again (cancel Quiet mode).
Quiet mode is the system which, control the revolving
speed of indoor fan to work constantly at lower than
speed L. In addition, noise level of indoor unit is less
than usual.
Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less cooling load condition. Because of the fan speed Lmay cause not enough the cooling capacity.
7-8. ECO Operation
Cooling operation
·
The preset temperature will increase 1ºC after the ECO mode has operated for 1 hour and the temperature will increase another 1ºC after the ECO mode has operated for 2 hour. (the value of the preset temperature on the remote control does not change.)
·
The indoor fan speed is depend on presetting and can change every speed after setting ECO operation.
(3) The Hi POWER mode can not be set in Dry or Fan
only operation.
(4) The Hi POWER mode can memorize with timer
function.
22
FILE NO. SVM-08032
7-9. COMFORT SLEEP Operation
Cooling operation
·
The preset temperature will increase 1ºC after the
comfort sleep mode has operated for 1 hour and
the temperature will increase another 1ºC after the comfort sleep mode has operated for 2 hour.
(the value of the preset temperature on the
remote control does not change)
·
Press the [COMFORT SLEEP] button to select this function. The comfort sleep function will be activate together with Auto shut down function.
Period of operation time can be selected by
re-press the [COMFORT SLEEP] button.
The period of operation time are follows.
1H 3H 5H 9H
Cancel
The principles of comfort sleep mode are:
·
Quietness for more comfortable. When room temperature reach setting temperature.
·
Save energy by changing room temperature automatically.
·
The air condition can shut down by itself auto­matically.(follow to operation time that selected)
7-10. FILTER Check lamp
When the elapsed time reaches 1000 hours, the FILTER indicator lights. After cleaning the filters, turn off the FILTER indicator.
How to Turn Off FILTER Indicator
Press [RESET] button on the indoor unit or press filter button on the remote control.
NOTE :
If [RESET] button is pushed while the FILTER indicator
is not lit, the indoor unit will start the automatic operation.
When you want a temporary operation while the FILTER
lamp lights, press [RESET] button to turn off the FILTER lamp.
Remarks :
Comfort sleep mode will not operate in dry mode and fan only mode.
23
FILE NO. SVM-08032
7-11. Auto Restart Function
This indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the ev ent of a power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored.
This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
7-11-1. How to Set the Auto Restart Function
To set the auto restart function, proceed as follows: The power supply to the unit must be on ; the function will not set if the power is off. Press the [RESET] button located in the center of the front panel continuously f or three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
• When the unit is standby (Not operating)
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
Hi POWER FILTER PAP TIMER OPERATION
RESET
• When the unit is in operation
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
Motions
The unit is on standby.
The unit starts to operate. The green indicator is on.
After approx. three seconds,
The unit beeps three times The green indicator blinks and continues to operate. for 5 seconds.
If the unit is not required to operate at this time, press [RESET] button once more or use the remote controller to turn it off.
Motions
The unit is in operation. The green indicator is on.
The unit stops operating. The green indicator is turned off.
Hi POWER FILTER PAP TIMER OPERATION
RESET
After approx. three seconds,
The unit beeps three times. The green indicator blinks
for 5 seconds.
If the unit is required to operate at this time, press [RESET] button once more or use the remote controller to turn it on.
– 24
FILE NO. SVM-08032
7-11-2. How to Cancel the Auto Restart Function
To cancel auto restart function, proceed as follows : Repeat the setting procedure : the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote controller after the main power supply is turned off.
• When the system is on stand-by (not operating)
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
Hi POWER FILTER PAP TIMER OPERATION
RESET
• When the system is operating
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
Motions
The unit is on standby.
The unit starts to operate. The green indicator is on.
After approx. three seconds, The unit beeps three times and continues to operate. If the unit is not required to operate at this time, press [RESET]
button once more or use the remote controller to turn it off.
Motions
The unit is in operation. The green indicator is on.
The unit stops operating. The green indicator is turned off.
After approx. three seconds, The unit beeps three times.
Hi POWER FILTER PAP TIMER OPERATION
RESET
If the unit is required to operate at this time, press [RESET] button once more or use the remote controller to turn it on.
7-11-3. Power Failure During Timer Operation
When the unit is turned off because of power failure during timer operation, the timer operation is cancelled. In that case, set the timer operation again.
NOTE :
The Everyday Timer is reset while a command signal can be received from the remote controller even if it stopped due to a power failure .
– 25
FILE NO. SVM-08032
7-12. Self-Cleaning Operation
Unit now performing cooling or dry operation
Press STOP button
Only timer indicator lights, and Self Cleaning operation starts
Time set now elapses
Operation stops
During Self-Cleaning operations: The louver opens slightly. The indoor fan operates continuously at a speed of SL rpm.
1. Purpose
The Self-Cleaning operation is to minimize the growth of mold, bacteria etc. by running the fan and drying so as to keep the inside of the air conditioner clean.
Self-Cleaning operation
When the cooling or dry operation shuts down, the unit automatically starts the Self-Cleaning operation which is then performed for the specified period based on duration
of the operation which was performed prior to the shutdown,
after which the Self-Cleaning operation stops.
2. Operation
1) When the stop signal from the remote controller or timer-off function is received, only the timer indicator light.
2) The period of the Self-Cleaning operation is determined by the duration of the operation performed prior to the reception of the stop code.
3) After the Self-Cleaning operation has been performed for the specified period, the unit stops operation.
Self-Cleaning operation times
Operation time
Up to 10 minutes
Cooling: Auto (cooling) Dry
Auto (fan only)
Shutdown
To stop an ongoing Self-Cleaning operation at any time Press the start/stop button on the remote controller twice during the Self-Cleaning operation. [After pressing the button for the first time, press it for the
second time without delay (within 10 minutes)].
10 minutes or longer
No Self-Cleaning operation performed
Self-Cleaning operation time
No Self-Cleaning operation
performed (0 minutes)
20 mins.
26
FILE NO. SVM-08032
7-12-1 Self-Cleaning diagram
Operation display ON OFF OFF
FCU fan
FCU louver OPEN OPEN (12.7º) CLOSE
Timer display
Compressor
CDU fan ON or OFF
rpm is depend on presetting. (SL)
depend on presetting of timer function. depend on presetting of timer function.
depend on presetting per room temperature.
depend on presetting per room temperature.
Cool mode or dry mode
operation more than 10 mins.
7-12-2 Self-Cleaning function release
How to cencel Self-Cleaning function
To cancel the Self-Cleaning function, proceed as follows:
Press [RESET] button one time or use remote
control to turn on air conditioner. Display will show
in green color.
Hold down the [RESET] button for more than 20 seconds. (The air conditioner will stop suddenly when the [RESET] is pressed but keep holding it
continue. The will beep 3 times in the first
3 seconds but it is not related to Self-Cleaning
function)
After holding about 20 seconds, the air conditioner
will beep 5 times without any blinking of display.
The Self-Cleaning Operation had been cancelled.
Remark
Presetting of Self-Cleaning function above, AUTO-
ON ON
ON or OFF
ON or OFF
Turn off by remote controller or
timer-off function.
ON
OFF OFF
OFF OFF
Self-Cleaning mode
operate 20 mins.
Automatically turn-off.
How to set Self-Cleaning function
To set the Self-Cleaning function, proceed as follows.
Press [RESET] button one time or use remote
control to turn on air conditioner. Display will show in green color.
Hold down the [RESET] button for more than
20 seconds. (The air conditioner will stop suddenly when the [RESET] is pressed but keep holding it continue. Then will beep 3 times is the first 3 seconds but it is not related to Self-Cleaning
function)
After holding about 20 seconds, the air conditioner
will beep 5 times and OPERATION display blinks
5 times.
The Self-Cleaning function had been set.
Remark
Presetting of Self-Cleaning function above, AUTO­RESTART function had been cancelled. To set
AUTO-RESTART again.
RESTART function had been cancelled. To set AUTO-RESTART again.
OFF
ON or OFF
Operation time
-
27
Hi POWER FILTER PAP TIMER OPERATION
RESET
-
FILE NO. SVM-08032
8. INSTALLATION PROCEDURE
8-1.Safety Cautions
For general public use
Power supply cord of Outdoor unit shall be more than 4 mm2 (H07RN-F or 245 IEC66 : polychloroprene sheathed flexible cord) or 3.5 mm2 (AWG-12).
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
To Disconnect the Appliance from the Main Power Supply.
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R22) WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important instruc-
tions for proper installation.
28
FILE NO. SVM-06060
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems, or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.
29
8-2. Installation Diagram of Indoor and Outdoor Units
FILE NO. SVM-08032
Super Oxi Deo filter
3 Batteries
2 Wireless remote control
5
(
A
t
t
a
c
h
t
o
t
h
e
f
r
6
Super Sterilizer filter
170 mm or more
o
n
t
p
a
n
e
l
.
8 Pan head
Air fi lter
)
wood screw
50 mm or more
Hook
Remote control holder
4
Vinyl tape Apply after carrying out a drainage test.
Hook
1 Installation
plate
170 mm or more
Shield pipe
Saddle
For the rear left and left piping
Wall
Insert the cushion between the indoor unit and wall, and tilt the
indoor unit for better operation.
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly.
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected to the left, rear left,
rear right, right, bottom right or bottom left.
Right
Rear right
Bottom right
Rear left
Left
Bottom left
100 mm or more
600 mm or more
Extension drain hose (Not available,
100 mm or more
600 mm or more
provided by installer)
100 mm or more
600 mm or more
600 mm or more
18 Class 24 Class
Before installing the wireless remote controller
Loading Batteries
1. Remove the battery cover.
2. Insert 2 new batteries (AAA type) following the (+) and (
-
) positions.
100 mm or more
600 mm or more
Extension drain hose (Not available, provided by installer)
600 mm or more
A
C
L
2 Wireless remote controller
Insulate the refrigerant pipes separately with insulation, not together.
8 mm thick heat resisting polyethylene foam
3 Batteries
30
8-3.Installation
8-3-1. Optional installation parts
FILE NO. SVM-08032
Part
Code
Refrigerant piping Liquid side : 6.35 mm
A
Gas side : 12.70 mm (18 series
: 15.88 mm (24 series
Pipe insulating material
B
(polyethylene foam, 8 mm thick) Putty, PVC tapes
C
<Fixing bolt arrangement of outdoor unit>
125 mm108 mm
320 mm
7 mm
32.5 mm
86 mm
Air outlet
Æ
600 mm
30
Air inlet
102 mm
90 mm
Drain outlet
Parts name
) )
Q'ty
One
each
1
One
each
Fig. 8-3-1
·
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind. Use 8 mm or 10 mm anchor bolts and nuts.
·
31
8-3-2. Accessory and installation parts
FILE NO. SVM-08032
Part
No.
Part name (Q'ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Installation manual
Name
Part
No.
Part name (Q'ty)
4
Remote control holder x 1
5
Super Oxi Deo filter x 2
6
Super Sterilizer filter x 2
Part
No.
Part name (Q'ty)
7
Mounting screw 4 x 25 x 6
8
Pan head wood screw
3.1 x 16 x 2
l
9
Screw ∅ 4 x 10 x 2
l
l
32
FILE NO. SVM-08032
8-4. Indoor Unit
8-4-1. Installation Place
A place which provides enough spaces around the
indoor unit as shown in the diagram.
A place where there are no obstacle near the air
inlet and outlet.
A place which allows easy installation of the piping
to the outdoor unit.
A place which allows the front panel to be opened.
The indoor unit shall be installed so that the top of
the indoor unit is positioned at least 2m in height.
Also, avoid putting anything on the top of the
indoor unit.
CAUTION
Direct sunlight on the indoor unit wireless
receiver should be avoided.
The microprocessor in the indoor unit should
not be too close to r-f sources. (For details, see the owner's manual.)
<Remote control>
Should be placed where there are no obstacles,
such as curtains, that may block the signal.
Do not install the remote controller in a place
exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote controller at least 1 m away from
the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote controller should be
determined as shown below.
(Side view)
Indoor unit
(Top view)
Indoor unit
8-4-2. Drilling a Hole and Mounting Instal-
lation Plate
<Drilling a hole>
When install the refrigerant pipes from the rear.
e center of pipe hole
m from the right side edge is
23mm
35 120 180 240
Pipe hole
dia.65mm
The center of the pipe hole is above the arrow.
Fig. 8-4-2
1. After determining the pipe hole position on the installation plate (
) drill the pipe hole (Ø65
ð
mm) at a slight downward slant to the outdoor side.
NOTE :
When drilling into a wall that contains a metal lath,
wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
Anchor bolt holes
5
3
2
1
0
8
1
0
0
4
2
50
u
o
T
Hook
e
n
i
l
t
u
o
t
i
n
u
o
T
0
7
1
m
m
0
4
2
the center of pipe hole
5
8
Offset 85mm from the left side edge is
e
n
i
l
t
u
o
t
ni
u
o
T
m
5m
3
e
n
i
l
t
u
o
t
ni
u
o
T
m
m
20
1
3
2
0
40
Offset 23mm from the right side edge is
0
7
1
e
n
i
l
t
u
o
t
i
n
m
m
0
4
2
the center of pipe hole
2
3
1
3
2
m
m
5
6
. a
i
d
2 m or more from floor
Reception range
Remote controller
Fig. 8-4-1
Reception range
Remote controller
33
Pipe hole
Indoor unit
Hook
Thread
7
Weight
Fig. 8-4-3
Hook Mounting Screw
Pipe hole (dia. 65mm)
Installation
1
plate
FILE NO. SVM-08032
<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screws with the upper and lower catches, that hold the indoor unit, facing out.
2. To mount the installation plate on a concrete wall use anchor bolts. Drill the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally and level.
CAUTION
When installing the installation plate with mount­ing screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Installation plate <Keep horizontal direction>
Anchor bolt
Projection 15mm or less
8-4-3. Electrical Work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare a power source for the exclusive use of the air conditioner.
NOTE :
Wire type :
More than 1.5 mm2 H07RN-F or 60245IEC66.
CAUTION
This appliance can be connected to a main
circuit breaker in either of the following two ways.
1. Connection to fixed wiring: A switch or circuit breaker which discon-
nects all poles and has a contact separa­tion of at least 3 mm must be incorporated in the fixed wiring. An approved circuit breaker or switch must be used.
2. Connection with power supply plug: Attach power supply plug with power cord
and plug it into wall outlet. An approved power supply cord and plug must be used.
Fig. 8-4-4
5 mm dia. hole
7 Mounting screw Ø4 × 25
Clip anchor (local parts)
Fig. 8-4-5
l
CAUTION
Failure to securely install the unit may result in personal injury and/or property damage if the unit falls.
In case of block, brick, concrete or similar type
walls, drill 5 mm dia. holes in the wall.
Insert clip anchors for the
NOTE :
Install the installation plate using mounting screws
between 4 to 6, being sure to secure all four corners.
mounting screws.
NOTE :
Perform wiring work being sure the wire length is
long enough.
8-4-4. Wiring Connection
<How to connect the connecting cable>
Wiring the connecting cable can be carried out without removing the front panel.
1. Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (or as according to local regulations/codes) into the pipe hole on the wall.
4. Pull the connecting cable through the cable slot on the rear panel so that it protrudes about 15 cm out of the front.
5. Insert the connecting cable fully into the terminal block and secure it tightly with screws.
6. Tightening torque: 1.2 Nm (0.12 kgfm)
7. Secure the connecting cable with the cord clamp.
8. Attach the terminal cover, rear plate bushing and air inlet grille on the indoor unit.
34
FILE NO. SVM-08032-1
CAUTION
CAUTION
Be sure to refer to the wiring system diagram
labeled inside the front panel.
Check local electrical regulations for any
specific wiring instructions or limitations.
Cord clamp
Terminal cover
Screw
Connecting cable
Screw
ab
out
1
20 mm
5 c
m
Fig. 8-4-6
110
mm
Terminal block
1
2
3
Earth line
Connecting cable
Ear
th l
ine
8-4-5. Piping and Drain Hose Installation
<Piping and drain hose forming>
Since condensation results in machine trouble,
make sure to insulate both the connecting pipes separately. (Use polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left
drain hose
Bottom right
Die-cutting
Right
Front panel slit
Fig. 8-4-8
1. Die-cutting front panel slit
Cut out the slit on the left or right side of the front panel for the left or right connection and the slit on the bottom left or side of thefront panel for the bottom left or right connection with a pair of nippers.
2. Changing drain hose
For left connection, left-bottom connection and rear-left connections piping, it is necessary to relocate the drain hose and drain cap.
Piping preparation
10 mm
80 m
m
Stripping length of the connecting cable
Fig. 8-4-7
NOTE :
Use stranded wire only.
Wire type : H07RN-F or more
<How to remove the drain cap>
Clip drain cap with needle-nose pliers, and pull out.
Fig. 8-4-9
<How to remove the drain hose>
The drain hose is secured in place by a screw. Remove the screw securing the drain hose, then pull
out the drain hose.
Heat insulator
Drain hose
35
Fig. 8-4-10
FILE NO. SVM-08032
<How to attach the drain cap>
1. Insert hexagonal wrench (4 mm).
4 mm
Fig. 8-4-11
2. Firmly insert drain cap.
No gap
Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. If applied, deterioration and
Insert a hexagon wrench (Ø4mm)
drain leakage of the drain plug may occur.
<In case of bottom right or bottom left piping>
After making slits on the front panel with a knife or
similar tool, cut them out with a pair of nippers or an equivalent tool.
Slit
Fig. 8-4-14
<Left-hand connection with piping>
Bend the connecting pipes so that they are posi­tioned within 43 mm above the wall surface.
If the connecting pipes are positioned more than 43 mm above the wall surface, the indoor unit may be unstable.
When bending the connecting pipe, make sure to use a spring bender to avoid crushing the pipe.
Refer to the table below for the bending radius of each connection pipe.
Fig. 8-4-12
<How to attach the drain hose>
Always use the original scre w that secured the drain hose to the unit. If using a different screw may cause water to leak.
Insert the drain hose firmly until the connector contacts with the insulation, then secure it in place using the original screw.
CAUTION
Securely insert the drain hose and drain cap;
otherwise, water may leak.
<In case of right or left piping>
After making slits on the front panel with a knife or
similar tool, cut them out with a pair of nippers or an equivalent tool.
Outer diameter
6.35 mm
12.7 mm, 15.88 mm
Bending radius
30 mm
5
0 mm
To connect the pipe after installation of the unit (figure)
(To the front flare)
520 mm
420 mm
Liquid side
R30 or less (Ø6.35), R50 or less (Ø12. 7, Ø15. 88) Use polishing (polyethylene core or the like for bending pipe).
43 mm
Gas side
Outward form of indoor unit
Use a screwdriver handle, etc.
Fig. 8-4-15
Slit
Fig. 8-4-13
NOTE :
If the pipe is incorrectly bent, the indoor unit may be unstable on the wall.
After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
36
FILE NO. SVM-08032-1
50 mm or more
Do not rise the drain hose.
Do not form the drain hose into the waved shape.
Do not put the drain hose end into water.
Do not put the drain hose end in the drainage ditch.
CAUTION
Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward piping and rear-leftward
piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Fig. 8-4-16
Carefully arrange the pipes so that none of the
pipes stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since condensation can result in machine
performance trouble, be sure to insulate both connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, be careful not to crush it.
Connecting cable
Information
The lower part of indoor unit may float, due to the
condition of piping and you cannot fix it to the
installation plate. In that case, use the 9 screws
trovided to fix the unit and the installation plate.
Screw
9
Fig. 8-4-19
8-4-7. Drainage
1. Run the drain hose at a downward sloped angle.
NOTE :
Hole should be made at a slight downward slant
on the outdoor side.
9
Screw
8-4-6. Indoor Unit Installation
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked on the installation plate.
1
2
Hook
For detaching the indoor unit from the installation
plate pull the indoor unit toward you while pushing the bottom up at the specified places.
Hook here
1
Installation plate
Fig. 8-4-17
Push (unhook)
Fig. 8-4-20
2. Put water in the drain pan and make sure that the water is being drained outside.
3. When connecting extension drain hose, insulate the connection part of extension drain hose with
shield pipe.
Shield pipe
Drain hose
Inside the room
Extension drain hose
Fig. 8-4-21
CAUTION
Install the drain pipe for proper drainage. Improper drainage can result in water dripping
inside the room.
This air conditioner has been designed to drain water collected from condensation which forms on the back of the indoor unit, to the drain pan.
Therefore, do not locate the power cord and other parts at a high place than the drain guide.
PushPush
Fig. 8-4-18
37
Space for pipes
Wall
Drain guide
FILE NO. SVM-08032
8-5.Outdoor Unit
8-5-1. Installation place
A place which provides the spaces around the outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up 15 m. (Refer to the table of TO CHARGE REFRIGERANT for detail.)
An allowable height level is up to 8 m. (RAS-18 class) or 10 m. (RAS-24 class)
A place where the drain water does not raise any problem.
CAUTION
1. Install the outdoor unit without anything b locking the air discharging.
2. When the outdoor unit is installed in a place exposed always to a strong wind like a coast or on a high story of a building, secure the normal fan operation using a duct or a wind shield.
3. Specially in windy area, install the unit to prevent the admission of wind.
4. Installation in the following places may result in trouble. Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
8-5-2. Refrigerant piping connection
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Outer dia.
of copper pipe
Rigid Imperial
A
6.35 1.0 to 1.5 1.5 to 2.0
12.70 1.0 to 1.5 2.0 to 2.5
15.88 1.0 to 1.5 2.0 to 2.5
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
Warp
Strong
wind
Fig. 8-5-1
38
FILE NO. SVM-08032
(Unit : N·m)
Outer dia.
of copper pipe
Tightening torque
6.35 mm 16 to 18 (1.6 to 1.8 kgf·m)12.70 mm 50 to 62 (5.0 to 6.2 kgf·m)15.88 mm 65 to 80 (6.5 to 8.0 kgf·m)
Tightening torque of flare pipe connections
Flare at indoor unit side
Flare at outdoor unit side
Fig. 8-5-4
Flare nutHalf union
Externally threaded side
Use a wrench to secure.
Use a torque wrench to tighten.
Internally threaded side
Fig. 8-5-5
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.) (2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP. (4) Check gas leak (connected points)
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops.
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start for evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both side of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure gauge
–101 kPa (–76 cmHg)
Handle Lo
Pressure gauge
Manifold valve
Handle Hi (Keep full closed)
39
Connecting pipe
Packed valve at liquid side
Charge hose
Fig. 8-5-6
Charge hose
Vacuum pump adapter for counter-flow prevention
Vacuum
pump
Packed valve at gas side
Service port (Valve core (Setting pin))
FILE NO. SVM-08032-1
TO CHARGE REFRIGERANT
Refrigerant
No need to charge extra refrigerant
Need to charge Over 15 m up to Over 15 m up to extra refrigerant 25 m (30 g/m) 20 m (20 g/m)
24 class 18 class
15 m or less 15 m or less
<Packed valve handling precautions>
Open the valve stem all the way out; but do not try to open it beyond the stopper.
Securely tighten the valve stem cap with torque in the following table:
Gas side Tightening torque A
Gas side 65 to 80 N·m 4 mm (15.88 mm) (6.5 to 8.0 kgf·m)
Gas side 60 to 62 N·m 4 mm (12.70 mm) (6.0 to 6.2 kgf·m)
Liquid side 16 to 18 N·m Same as (6.35 mm) (1.6 to 1.8 kgf·m) Gas side
<Stripping length of connecting cable>
For 18 Class
Terminal block
LN1 32
Earth line Cord clamp
Power supply cord
For 24 Class
Terminal block
LN1 32
Terminal screw
Cord clamp
Power supply cord
Terminal screw
Screw
Cord clamp
Connecting cable
Earth line
Screw
Cord clamp
Connecting cable
L
10
70
Power supply cord
N
L
10
60
Power supply cord Connecting cable
Fig. 8-5-8
N
10
Earth line
10
100
Earth line
80
60
Connecting cable
10
70
123
10
10
70
123
10
80
Service port
9 to 10 N·m (0.9 to 1.0 kgf·m)
Hexagonel wrench : A (Unit : mm)
Hexagonal wrench is required.
A
Fig. 8-5-7
8-5-4. Wiring connection
1. Remove the valve cover from the outdoor unit.
2. Connect the connecting cable to the terminal as identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the outdoor unit terminal, make a loop as shown in the installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any water coming in the outdoor unit. Proceed them so that they do not touch any electrical or metal parts.
Model
Power source
Maximum running current
Plug socket & fuse rating
Power cord 4 mm2 (H07RN-F or 245 IEC66) or 3.5 mm2 (AWG-12)
24 class 18 class
50Hz, 220-240V~ Single phase
18A 16A
20A 20A
CAUTION
Wrong wiring connection may cause some electrical parts burn out.
Be sure to comply with local codes on running the wire from indoor unit to outdoor unit (size of wire and wiring method etc).
Every wire must be connected firmly.
NOTE: Connecting cable
Wire type: More than 1.5 mm2 (H07RN-F or 245 IEC66) or 1.3 mm2 (AWG-16)
40
FILE NO. SVM-08032
8-6. Test Operation
8-6-1. Gas Leak Test
Check the flare nut connections for gas leaks with
a gas leak detector and/or soapy water.
Flare nut connections (Indoor unit)
Flare nut connections (Outdoor unit)
B
A
Valve stem cap connection
Service port cap connection
Valve stem cap connection
Fig. 8-6-1
8-6-2. Test Operation
To test the system, press and hold RESET button for 10 sec. (There will be one short beep.)
8-6-4. Remote Controller A or B Selection
Setting
When two indoor units are installed in the separated rooms, it is not necessary to change the selector switches.
<Remote control A or B Selection>
When two indoor units are installed in the same room or
adjacent two rooms, if operating a unit, two units may receive the remote control signal simultaneously and operate. In this case, the operation can be preserved by setting either one
indoor unit or remote control to B setting. (Both are set to A
setting in factory shipment.)
The remote control signal is not received when the settings of
indoor unit and remote control are different.
There is no relation between A setting/B setting and A room/B
room when connecting the piping and cables.
<Remote Control A-B Selection>
To separate using of remote control for each indoor unit in case
of 2 air conditioner are installed nearly. the remote control signal simultaneously and operate. In this
Remote Control B Setup.
1. Press RESET button on the indoor unit to turn the air conditioner ON. 2
. Point the remote control at the indoor unit.
3. Push and hold CHK button on the Remote Control by the tip of the pencil. "00" will be shown on the display.
4. Press MODE during pushing CHK , "B" will show on the display and"00" will disappear and the air conditioner will turn OFF. The Remote Control B is memorized.
Note : 1. Repeat above step to reset Remote Control to be A.
2
. Remote Control A have not "A" display.
3. Detault setting of Remote Control from factory is A.
Fig. 8-6-2
8-6-3. Auto Restart Setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart
function in the OFF position.
Turn it ON as required.
<How to Set the Auto Restart>
Press and hold the RESET button for about 3
seconds. After 3 seconds, three short electric beeps will be heard to inform you that the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function on Owner's Manual.
B Display00 Display
PRESET
ONE-TOUCH
QUIET
FIX Hi-POWER ECO
SWING
TIMER
ON OFF
SLEEP
FILTER CLOCK
CHK
Fig. 8-6-3
FAN
MODE
COMFORT
SELECT
CLR
SET
41 −
9. TROUBLESHOOTING CHART
FILE NO. SVM-08032
9-1. T r oub leshooting Pr ocedure :
9-2-2. Incorrect cable connection between Indoor
and outdoor units
Follow the details of 9-2. Basic Check Items. If there is no trouble corresponding to 9-2, check whether or not there are faulty parts following
9-4. Self-Diagnosis by Remote Control.
9-2. Basic Check Items
The indoor unit is connected to the outdoor unit with 4 cables. Check that the indoor and outdoor units have been properly connected with terminals assigned the same numbers. If the connectors are not properly connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5 Hz).
9-2-1. Power supply voltage
The line voltage must be AC 220 – 240 V. If it is not within this range, the air conditioner may not operate normally.
9-2-3. Program control
The microcontroller operates as shown in Table 9-2-1 to control the air conditioner. If there are any opera­tional problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air conditioner, but they are indispensable operations to control and maintain the air conditioner properly.
Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned
on, the OPERATION lamp on the indoor unit blinks.
2 The indoor fan motor speed does not
change in the Dry operation.
3 The compressor is not turned off even
though the room temperature is in the range that the compressor is turned off.
4 The compressor is not turned on and
off even though the thermo control is operated in the Dry operation.
The OPERATION lamp blinks to indicate that power is turned on. If the [ ] button is pressed, the lamp stops blinking.
The indoor fan motor speed is automatically controlled in the Dry operation.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
5
The compressor is not turned on even
though the room temperature is in the range that the compressor is turned on.
The operation mode changes in the
6
Automatic operation.
7
The Fan only operation continues in the
Automatic operation.
The ECO operation or Hi-POWER
8
operation does not work.
When [Hi POWER] button is pressed,
9
the display on the remote control does not change at all.
The compressor is not turned on in the restart delay timer (3-minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detected all time for control fan speed and the operation mode is changed every 15 minutes according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1°C), the Fan only operation is selected.
These operations do not work when the unit is in the Dry operation or Fan only operation.
The display on the remote control does not change when [Hi POWER] button is pressed. However the microcontroller gives commands to change the preset temperature and air flow level.
42
FILE NO. SVM-08032
9-3. Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air outlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transfering of operation commands to the outdoor
unit
Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1 Hz) B OPERATION lamp is blinking. (5 Hz) C OPERATION lamp is blinking. (5 Hz) D OPERATION lamp is blinking. (5 Hz) E OPERATION lamp is blinking. (5 Hz) F OPERATION and TIMER lamps are blinking.
(5 Hz)
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
Power failure (when the power supply is turning on) Thermo sensor (TA) short or break Heat exchanger sensor (TC) short or break Indoor fan motor lock or failure Indoor P.C. board failure Wrong wiring of connecting cable
G OPERATION and TIMER .
(or FAN ONLY for cooling only model) lamps are blinking.
Table 9-3-2 Diagnosis by detective operation
Symptom Check Primary judgement
The remote control does not work.
The outdoor fan does not rotate.
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The compressor does not operate.
Cycle failure
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
The remote control still does not work.
The remote control works.
The indoor unit (and/or remote control) is/are defective .
OK.
The outdoor unit (Outdoor fan motor) is defective .
An internal part of the compressor or P.C. board is defective.
43
FILE NO. SVM-08032
9-4. Self-Diagnosis by Remote Controller (Check Code)
1. If the lamps are indicated as shown B to E in Table 9-3-1, execute the self-diagnosis by the remote controller.
2. When the remote controller is set to the service mode, the indoor controller diagnoses the operation condi­tion and indicates the information of the self-diagnosis on the display of the remote controller with the check codes. If a fault is detected, all lamps on the indoor unit will flash at 5Hz and it will beep for 10 seconds (Beep, Beep, Beep ... ). The timer lamp usually flashes (5Hz) during self-diagnosis.
9-4-1. How to Use Remote Controller in Service Mode
1
Press [CHECK] button with a tip of pencil to set the remote controller to the service mode.
is indicated on the display of the remote controller.
PR E S E T
ON E- TOU CH
QU IE T
S WIN G
TI ME R
SL E E P
C HK
TOSHIBA
FA N
TE MP
TEMP
MOD E
C OMF OR T
S LE E P
FI X H i-P OW ER EC O
ON
OF F
FI LT E R
C LO CK
2
Press [ON ] or [OFF ] button
If there is no fault with a code, the indoor unit will beep once (Beep) and the display of the remote controller will change as follows :
• • •
The TIMER indicator of the indoor unit flashes continuously.
(5 times per 1 sec.)
Check the unit with all 52 check codes ( to ) as shown in Table-11-4-1.
Press [ON ] or [OFF ] button to change the check code backward.
CL R
SE T
If there is a fault, the indoor unit will beep for 10 seconds (Beep, Beep, Beep...).
Note the check code on the display of the remote controller.
2-digits alphanumeric will be indicated on the display.
All indicators on the indoor unit will flash.
(5 times per 1 sec.)
Alphanumeric characters are used for the check codes. is 5. is 6. is A. is B. is C. is D.
Press [CLR] button. After service finish for clear
3
service code in memory.
"7F" is indicated on the display of the remote
control.
Press [ ] button to release the service mode.
4
The display of the remote controller returns to as it
was before service mode was engaged.
Fig. 9-4-1
44
Table 9-4-1
Block level Diagnosis function
Check
code code status
Block
Indoor P.C. board
Cable connection
Outdoor P.C. board
Other parts (including compressor)
Check
Symptom
The indoor thermo sensor (TA) is defective. Disconnection or short-circuit
The indoor heat exchanger sensor (TC) is defective. Disconnection or short-circuit
The indoor fan motor or its circuit is defective.
The part other than the above parts on the indoor P.C. board is defective. EEPROM access error
IOL operation
The serial signals can not be transmitted and received between indoor and outdoor units.
The crossover wire is
connected wrongly. The serial signal transmitting
circuit on the outdoor P.C. board is defective. The serial signal receiving
circuit on the indoor P.C. board is defective.
The operation command signals are not transmitted from the indoor unit to the outdoor unit.
The outdoor thermo sensor (TE) is defective. Disconnection or short-circuit
The outdoor heat exchanger (TD) sensor is defective. Disconnection or short-circuit
The reply serial signal has been transmitted when starting the unit, but stops being transmitted shortly after.
1. Compressor thermo operation
Gas shortage
Gas leak
2. Instantaneous power failure
The discharge temperature is over 120°C.
The IOL operation is defective.
Unit
Operation continues.
Operation continues.
All off
Operation continues.
All off
Operation continues.
Operation continues.
All off
All off
Operation continues.
All off
All off
Condition
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected. And it returns to the normal condition when recovering from errors.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected. And it returns to the normal condition when recovering from errors.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is detected.
FILE NO. SVM-08032
Judgement and action
1. Check the indoor thermo sensor (TA).
2. Check the indoor P.C. board.
1. Check the indoor heat exchanger sensor (TC).
2. Check the indoor P.C. board.
1. Check the connector circuit of the indoor fan motor (CN10).
2. Check the indoor fan motor.
3. Check the indoor P.C. board.
1. Check the indoor P.C. board. (EEPROM and peripheral circuits)
Overload operation of refrigerating cycle
1. In the case of the outdoor unit not operating at all;
Check the crossover cable and connect it properly.
Check the outdoor P.C. board.
2. In the case of the outdoor unit operating normally;
Check whether or not both of serial LED (Green) and serial LED (Orange) is blinking. If the serial LED (Green) is not blinking, check the outdoor P.C. board. If the serial LED (Orange) is not blinking, check the indoor P.C. board.
If the operation command signals continue to be transmitted between 2 and 3 of the indoor terminal block, replace the outdoor P.C. board.
1. Check the outdoor thermo sensor (TE).
2. Check the outdoor P.C. board.
1. Check the outdoor heat exchanger sensor (TD).
2. Check the outdoor P.C. board.
1. Repeatedly turn the indoor unit on and off with the interval of approx. 10 to 40 minutes. (The check code is not indicated during operation.) And supply gas. (Check gas leak.)
2. The indoor unit operates normally during the check. If the reply serial signal continues to be transmitted between 2 and 3 of the indoor terminal block, replace the outdoor P.C. board. If the signal stops between them, replace the indoor P.C. board.
1. Check the heat exchanger sensor (TD).
2. Gas purging
When turning on the unit, the normal phase (RST) is detected but T-R waveform has not been detected for 120 seconds or more.
45
9-5. Troubleshooting for Indoor unit
Operation
Measure
Item by symptoms
Check item
Conceivable principle
cause
9-5-1. Power can not be turned on. (The unit does not operate at all.)
<Primar check>
(1) Is the supply voltage normal? (2)Is the connection to the AC output OK? (3) Is the fuse (F01) blown?
Turn off power supply once, and 5 second later, turn it
on again.
NO
Is OPERATION
lamp blinking?
YES
Does
transmission
mark on
remote
control flash
normally, and
is its signal transmitted
properly?
YES
Does the fan
between 1
and
Microconlroler
Is DC 310 -
340V across
C27(for 18SKPX,
18SKPX-V and
18SKP-E)
C03 (for 24SKPX
and 24SKP-E)?
YES
NO
NO
Is fuse (F01)
of indoor
control board
blown?
NO
Is voltage (DC
12V or 5V)
indicated on
rear of indoor
control board
normal?
Is it possible to
turn on power
supply by
pressing
[ ]
button on remote
control?
YES
Parts (C25, C26,
SG01, DB01, R62,
R63, T01 and IC02
for 18SKPX,18SKPX-V
YES
YES
and 18SKP-E)
(C01, C02, SG01, DB01, R09, R10, T01 and IC10 for 24SKPX and 24SKP-E) are
defective.
NO
NO
motor
connector
short-
3
circuit?
NO
defective.
FILE NO. SVM-08032
Remote control is
defective.
Refer to 9-8
"Troubleshooting for
Remote Control."
Unit operates
normally.
YES
Replace main P.C.
board.
Are DC 12V,
across C32
(for 18SKPX,
18SKPX-V and
18SKP-E)
C27 (for 24SKPX
and 24SKP-E)?
YES
NO
Turn off breaker once and turn it
on again after
removing motor.
Are DC 12V, across C32
(for 18SKPX,
18SKPX-V and
18SKP-E)
C27 (for 24SKPX
and 24SKP-E)?
YES
46
NO
T01 is defective.
Replace motor.
FILE NO. SVM-08032
9-5-2. Only indoor fan motor does not operate.
<Primary check>
(1) Is it possible to detect the power supply voltage (200 – 240 V) between 1 and 2 on the terminal block? (2) Does the indoor fan motor operate in cooling operation?
RAS-18SKPX, RAS-18SKPX-V, RAS-18SKP-E
Shut off the
power supply once.
Turn the power supply.
Does the fan stop in
no operating status?
YES
Start the operation with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to high fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Replace the P.C. board.
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
YES
Repair the
bearing of
the fan.
Motor control circuit failure
(IC30, IC03, D38, R25, R26, Q17)
or 12V power circuit failure.
Replace the P.C. board.
NO
Normal
Is the rotation signal (DC+12V-0V) output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
connector (CN11) when rotating the cross flow fan by hand in no
operating status?
(1 pulse/one turn)
YES
Replace the control
P.C. board.
47
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
and terminal block.
RAS-24SKPX, RAS-24SKP-E
FILE NO. SVM-08032
[ ]
48
9-5-3. Compressor does not operate. <Primary check>
(1) Is the preset temperature higher than the room temperature in cooling operation? (2) Is the crossover cable connected properly?
<Inspection procedure>
RAS-18SKPX, RAS-18SKPX-V, RAS-18SKP-E
Turn on power supply.
FILE NO. SVM-08032
Does OPERATION
lamp blink?
YES
Does miniature relay RY02
switch on and off due to
temperature changes?
YES
Is it possible to detect AC
220 – 240V between 2
and 3 on terminal block?
YES
Are all of compressor cords normal?
YES
Is compressor motor winding
normal?
(Check winding resistor.)
YES
Is capacitor for compressor normal?
NO
NO
NO
Is resistance value of thermo
sensor (TA) and heat ex-
changer sensor (TC) normal?
YES
Microcomputer is defective.
Miniature relay RY02 is
defective.
NO
NO
NO
Compressor is defective.
NO
Capacitor is defective.
Refer to 9-5-1 “Power
can not be turned on”.
Thermo sensor or
heat exchanger
sensor is defective.
Replace thermo sensor
or heat exchanger
sensor.
Replace P.C. board.
Rewire or replace
defective cords.
Replace compressor.
Replace capacitor.
YES
Is overload relay normal?
YES
Does compressor start?
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
YES
Compressor is defective.
YES
Replace P.C. board.
NO
NO
NO
Overload relay is
defective.
Compressor is defective.
Gas shortage (Gas leak)
49
Replace overload relay.
Replace compressor.
Supply gas.
RAS-24SKPX, RAS-24SKP-E
Turn on power supply.
FILE NO. SVM-08032
Does OPERATION
lamp blink?
YES
Does miniature relay RY03
switch on and off due to
temperature changes?
YES
Is it possible to detect AC
220 – 240V between 2
and 3 on terminal block?
YES
Are all of compressor cords normal?
YES
Is compressor motor winding
normal?
(Check winding resistor.)
YES
Is capacitor for compressor normal?
NO
NO
NO
Is resistance value of thermo
sensor (TA) and heat ex-
changer sensor (TC) normal?
YES
Microcomputer is defective.
Miniature relay RY03 is
defective.
NO
NO
NO
Compressor is defective.
NO
Capacitor is defective.
Refer to 9-5-1 “Power
can not be turned on”.
Thermo sensor or
heat exchanger
sensor is defective.
Replace thermo sensor
or heat exchanger
sensor.
Replace P.C. board.
Rewire or replace
defective cords.
Replace compressor.
Replace capacitor.
YES
Is overload relay normal?
YES
Does compressor start?
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
YES
Compressor is defective.
YES
Replace P.C. board.
NO
NO
NO
Overload relay is
defective.
Compressor is defective.
Gas shortage (Gas leak)
Replace overload relay.
Replace compressor.
Supply gas.
50
<Inspection procedure>
Turn on power supply.
FILE NO. SVM-08032
Does OPERATION
lamp blink?
YES
Is it possible to start
unit by remote control?
YES
Is it possible to detect AC 200V
between 2 and 3 on terminal block?
YES
Is crossover cable normal?
YES
Are all of compressor cords normal?
YES
Is resistance of compressor motor
windining normal?
YES
Is capacitor for compressor normal?
YES
NO
NO
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Refer to item Power
can not be turned on .
Refer to 9-9 Troubleshooting
for Remote Control .
Replace P.C. Board
Connect crossover
cable properly.
Rewire or replace
defective cords.
Replace compressor.
Replace compressor.
Is overload relay normal?
YES
Does compressor start?
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
YES
Compressor is defective.
YES
Replace Compressor
NO
NO
NO
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leak)
Replace overload relay.
Replace compressor.
Supply gas.
51
FILE NO. SVM-08032
9-6. Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire)
9-6-1. Outdoor unit does not operate. <Inspection procedure>
(1) Is the voltage between and of the indoor terminal block varied?
1
(2) Are signals from the indoor unit to the outdoor unit transmitted correctly based upon the following diagram?
NOTE:
 Measure the voltage for 2 minutes and 30 seconds after starting the unit. 
Terminal block on indoor side
Red
2
3
White
2
1
Terminal block
Tester
Fig. 9-6-1
Normal condition : After start operated about 2 minutes and 30 seconds. Voltage between 2 and 3 of the
of the indoor's Terminal block should be equal AC 220 ~ 240V
Abnormal condition : Don't found voltage AC 220 ~ 240V from terminal block (0V)
9-6-2. Outdoor unit stops a while after starting the unit.
<Confirmation procedure> Select one of 3 cases below and follow the procedure.
(1) The outdoor unit stops between 10 and 20 minutes passed after starting and it takes 10 minutes or more to
restart the unit.
Gas has a low circulation.
Measure gas pressure.
Gas shortage Gas leak Pipe clogging
Compressor is turned off and on automatically by thermo sensor
(Heat pump Model) or thermostat (Cooling only Model).
(2) The outdoor unit stops once, it would not operate until the power is turned on again.
Refer to 9-5-4 "Compressor does not operate"
(3) The outdoor unit stops between 10 minutes to 1 hour after starting and a check code is indicated on the
remote control. (Check code 03-1E : Refer to Table 9-4-1.)
52
FILE NO. SVM-08032
9-7. Troubleshooting for P.C. board
<Inspection procedure>
(1) If the P.C. board is defective , check for disconnec-
9-7-1. How to check indoor P.C. board
<Cautions for handling P.C. board>
tion, burn or discoloration of the copper foil pattern of the P.C. board.
(2) The P.C. board consists of the following 2 parts:
(1) When removing the front panel and the P.C. board,
be sure to turn off the power supply.
(2) When removing the P.C. board, hold the edge of
the P.C. board and do not apply force to the parts.
(3) When connecting or disconnecting the connectors
on the P.C. board, hold the housing. Do not pull at
a. Main P.C. board parts.
Power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays parts:
Infrared rays receiving circuit
lead wires.
Check the defects of the P.C. board with Table 9-7-1.
RAS-18SKPX, RAS-18SKPX-V, RAS-18SKP-E
Table 9-7-1 Inspection procedure
No. Procedure Check points Causes
1 Turn off the power supply and
remove the P.C. board assembly from electric parts base. Remove the connecting cables from the terminal block.
Check whether or not the fuse (F01) is blown.
Impluse voltage was applied or the indoor fan motor short-circuited.
2 Remove the connector of the motor
and turn on the power supply. If OPERATION lamp blinks (once per second), it is not neccessary to check steps (1 to 3) in the right next column.
3 Press [ ] button once
to start the unit. (Do not set the mode to Fan Only or On-Timer operation).
4 Shorten the line of the restart delay
timer and start unit.
Check power supply voltage;
1. Between pin 1 - 2 of CN33 (220 240 V AC) : Except
2. Between + and (DC310 340 V)
3. Between 12 V and GND
4. Between 5 V and GND
1. Between collector of Q02 and GND (for relay coil (DC12 V))
2. Between 2 and 3 of terminal block for connecting cable
Check whether or not all lamps (OPERATION, Auto restart, TIMER PAP, FILTER and Hi-power) are indicated for 3 seconds and they return to normal 3 seconds later.
of CN27
1. The terminal block or the crossover cable is connected wrongly.
2. The capacitor (C25 and C26 ) line filter (L01), resistor (R64), or the diode (DB01) is defective.
3. C32 and T01 are defective.
4. IC02, C35 or T01 are defective.
1. The wire of the relay coil (RY02) comes down or the relay drive (Q02) is defective.
2. CN27 or RY02 is connected wrongly.
The lamps are defective or the housing assembly (CN13) is defective.
53
FILE NO. SVM-08032
No. Procedure Check points Causes
5 Press [ ] button once
to start the unit.
Shorten the time of the restart delay timer.
Set the operation mode to COOL.
Set the fan speed level to AUTO.
Set the preset temperature must
lower than the room temperature. (The unit (compressor) operates continuously in the above condition.)
1. Check whether or not the compressor operates.
2. Check whether or not the OPERATION lamp blinks.
1. The temperature of the indoor heat exchanger is extremely low.
2. The connection of the heat exchanger sensor is loose. (The connector is disconnected.) (CN01)
3. The heat exchanger sensor and the P.C. board are defective. (Refer to Table 9-7-2.)
4. The main P.C. board is defective.
6 If the above condition (No. 5) still
continues, start the unit in the following condition.
Set the operation mode to HEAT.
Set the preset temperature must
higher than room temperature.
7 Connect the motor connector to the
main P.C. borad and turn on the power supply. Start the unit in the following condition.
Set the operation mode to FAN.
Set the fan speed level to HIGH.
(The unit (compressor) operates continuously in the above codition.)
1. Check whether or not the compressor operates.
2. Check whether or not the OPERATION lamp blinks.
1. Check it is impossible to detect the voltage (DC 12 V) between and6
3 of the motor terminals.
2. The motor does not operate. (But it is possible to receive the signal from the remote control.)
3. The motor rotates but vibrates strongly.
1. The temperature of the indoor heat exchanger is extremely high.
2. The connector of the heat exchanger sensor short-circuited. (CN01)
3. The heat exchanger sensor and the P.C. board are defective. (Refer to Table 9-7-2.)
4. The main P.C. board is defective.
1. The indoor fan motor is defective. (Protected operation of P.C. board)
2. The connection of the motor connector is loose.
3. The P.C. board is defective.
.
54
FILE NO. SVM-08032
RAS-24SKPX, RAS-24SKP-E
Table 9-7-1 Inspection procedure
No. Procedure Check points Causes
1 Turn off the power supply and
remove the P.C. board assembly from electric parts base. Remove the connecting cables from the terminal block.
Check whether or not the fuse (F01) is blown.
Impluse voltage was applied or the indoor fan motor short-circuited.
2 Remove the connector of the motor
and turn on the power supply. If OPERATION lamp blinks (once per second), it is not neccessary to check steps (1 to 3) in the right next column.
3 Press [ ] button once
to start the unit. (Do not set the mode to Fan Only or On-Timer operation).
4 Shorten the line of the restart delay
timer and start unit.
5 Press [ ] button once
to start the unit.
Shorten the time of the restart delay timer.
Set the operation mode to COOL.
Set the fan speed level to AUTO.
Set the preset temperature must
lower than the room temperature. (The unit (compressor) operates continuously in the above condition.)
Check power supply voltage;
1. Between CN30 and CN31 (220 240 V AC) : Except
2. Between + and (DC310 340 V)
3. Between 12 V and GND
4. Between 5 V and GND
Check power supply voltage;
1. Between collector of Q08 and GND (for relay coil (DC12 V))
2. Between 2 and 3 of terminal block for connecting cable
Check whether or not all lamps (OPERATION, Auto restart, TIMER PAP, FILTER and Hi-power) are indicated for 3 seconds and they return to normal 3 seconds later.
1. Check whether or not the compressor operates.
2. Check whether or not the OPERATION lamp blinks.
of C03
1. The terminal block or the crossover cable is connected wrongly.
2. The capacitor (C01 and C02 ) line filter (L01), resistor (R09), or the diode (DB01) is defective.
3. C27, T01 and IC01 are defective.
4. IC10, C30, C11 or T01 are
defective.
1. The wire of the relay coil (RY03) comes down or the relay drive (Q08) is defective.
2. CN27 or RY03 is connected wrongly.
The lamps are defective or the housing assembly (CN13) is defective.
1. The temperature of the indoor xchanger is extremely low.
heat e
2. The connection of the heat
exchanger sensor is loose. (The connector is disconnected.) (CN01)
3. The heat exchanger sensor and
the P.C. board are defective. (Refer to Table 9-7-2.)
4. The main P.C. board is defective.
6 Connect the motor connector to the
main P.C. borad and turn on the power supply. Start the unit in the following condition.
Set the operation mode to FAN.
Set the fan speed level to HIGH.
(The unit (compressor) operates continuously in the above codition.)
1. Check it is impossible to detect the voltage (DC 12 V) between and6
3 of the motor terminals.
2. The motor does not operate. (But it is possible to receive the signal from the remote control.)
3. The motor rotates but vibrates strongly.
55
1. The indoor fan motor is defective. (Protected operation of P.C. board)
2. The connection of the motor connector is loose.
3. The P.C. board is defective.
FILE NO. SVM-08032
Table 9-7-2. Approximate resistance value of thermo sensor
Temperature 0°C10°C20°C25°C30°C
Resistance value 33.8 20.35 12.59 10.00 7.99
9-7-2. How to shorten time of restart delay timer
1 Press [SET] button while pressing [CHECK] button
with a tip of a pencil.
2 Then press [
indoor unit.
] button to transmit the signal to the
(kΩ)
PRESET
ONE-TOUCH
QUIET
SWING
TIMER
SLEEP
CHK
FIX Hi-POWER ECO
ON
TEMP
FILTER
OFF
FAN
MODE
COMFORT
CLOCK
SLEEP
CLR
SET
2
1
9-7-3. How to set/cancel self cleaning function
The self cleaning function is set from a factory. To cancel this function, should keep press the RESET button on Indoor unit for 20 seconds till can hear the long combination sound and repeat the same procedure when need to set.
56
9-8. Troubleshooting for Remote Control
FILE NO. SVM-08032
Is receiver on
indoor unit exposed
to direct sunlight?
YES
NO
Is there any
thyristor fluorescent
light nearly?
YES
YES
NO NO
Press [ ]
button.
Is transmission
mark indicated?
Does indoor unit
operate when
moving remote control
near receiver or
indoor unit?
YES
Batteries are
exhausted.
The unit does not beep at all. OPERATION lamp on indoor unit is not indicated.
NO
Press RESET button
on remote control
with tip of pencil.
Press [ ]
button.
Avoid direct
sunlight.
Keep indoor unit
away from
thyristor
fluorescent light.
Does indoor unit
NO
start to operate by
automatic restart
function?
YES
Does radio sound
is affected by
remote control when
a signal is transmitted
at distance of 5 cm
from radio?
P.C. board is
defective.
Replace
P.C. board.
YES
NO
NO
Replace
batteries.
Note : After replacing batteries,
press the RESET button with a tip of a pencil.
57
Is transmission mark
indicated?
YES
Does indoor unit
beep and operate?
YES
Normal
operation
NO
Remote control
is defective.
Replace
remote control.
FILE NO. SVM-08032
10. HOW TO REPLACE THE MAIN PARTS
WARNING
• Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with the repairs.
Electric shocks may occur if the power plug is not disconnected.
• After the repairs have been completed (after the front panel and cabinet have been installed), perform a test run, and check for smoking, unusual sounds and other abnormalities.
If this check is omitted, a fire and/or electric shocks may occur. Before proceeding with the test run, install the front panel and cabinet.
• Ensure that the following steps are taken when doing repairs on the refrigerating cycle.
1. Do not allow any naked flames in the surrounding area.
If a gas stove or other appliance is being used, extinguish the flames before proceeding. If the flames are not extinguished, they may ignite any oil mixed with the refrigerant gas.
2. Do not use welding equipment in an airtight room.
Carbon monoxide poisoning may result if the room is not properly ventilated.
3. Do not bring welding equipment near flammable objects.
Flames from the equipment may cause the flammable objects to catch fire.
If keeping the power on is absolutely unavoidable while doing a job such as inspecting the cir-
cuitry, wear rubber gloves to avoid contact with the live parts.
Electric shocks may be received if the live parts are touched. High-voltage circuits are contained inside this unit.
Proceed very carefully when conducting checks since directly touching the parts on the control circuit board may result in electric shocks.
10-1. Indoor Unit
No.
Part name
Front panel
Procedures
1) Stop operation of the air conditioner and turn off its main power supply.
2) Open the air inlet grille, push the arm toward the outside, and remove the grille.
3) Remove the left and right air filters.
Remarks
58
FILE NO. SVM-08032
No.Part name
Front panel
Procedures
4) Press "PUSH" part under the front panel
and remove hooks of the front panel from the installation plate.
5) Remove the front panel fixing screws. (4 pcs.)
6) Take off four hooks of panel from rear side.
Remarks
Installation plate
Front panel
Press
4 Screw
2 Screws
Three hooks
Four hooks
<How to assemble the front panel>
1) Press three center positions and two lower center positions of the air outlet, and then hang the hanging hooks (4 pcs.) at the top side of the front panel to the rear plate.
2) Tighten four screws.
• Incomplete hanging or incomplete pressing may cause a dewdrops.
59
FILE NO. SVM-08032
No. Part name
Electric parts
box assembly
Procedures
1) Remove screw of earth lead attached to the end plate of the evaporator.
2) Remove the lead wire cover, and remove connector for the fan motor and connec­tor for the louver motor from the electric parts box assembly.
3) Pull out TC sensor from sensor holder of the evaporator.
4) Disengage the display unit by simply pushing at the top of the display unit.
5) Remove the fixing screw that secures the electric parts box assembly, LED assembly
and remove the assembly.
Remarks
Electric part box cover
TC sensorEarth Screw
Fan motor connector
Louver motor
connector
Fixing screw
<How to assemble the electric parts box>
1) Hook the top part of the electric parts box assembly onto the claws on the back body, and secure it using the fixing screw. Now attach the display unit. Connect the connectors for the fan motor and louver motor.
2) Secure the grounding wire using the fixing screw. Insert the TC sensor into the sensor holder.
* Be absolutely sure to loop the grounding
wire and TC sensor leads once at the bottom.
Fixing screw
LED assembly
60
FILE NO. SVM-08032
No. Part name
Horizontal louver
Evaporator
(Heat exchanger)
Procedures
1) Remove shaft of the horizontal louver from the back body. (First remove the left shaft, and then remove other shafts while sliding the horizontal louver leftward.)
1) Follow to the procedure in the item .
2) Remove the pipe holder from the rear side of the main unit.
3) Remove two fixing screws at the left side of the end plate of the heat exchanger.
2 Screws
Remarks
4) Remove two fixing screw on the heat exchage fixing holder to separate the heat exchage from the back body.
Screw
Screw
61
FILE NO. SVM-08032
No. Part name
Bearing
Procedures
1) Follow to the procedure in the item .
2) Remove the two screws used to secure the bearing base.
3) Remove the bearing base.
<Caution at assembling>
• If the bearing is out from the housing, push it
into the specified position and then incorporate it in the main body.
Two screws
Two
screws
Bearing
Remarks
Bearing base
Bearing base
Bearing
62
FILE NO. SVM-08032
No. Part name
Fan motor
Procedures
1) Follow to the procedure till item .
2) Loosen the set screw of the cross flow fan.
3) Remove two fixing screws of the motor cover
and them remove the motor cover.
4) Remove two more fixing screws of the motor band and remove the motor band.
Remarks
Set screw
5) Pull the fan motor outward.
Two screws on
motor cover
Two screws on
motor band
63
FILE NO. SVM-08032
No. Pa rt name
Cross flow fan
Procedures
<Caution at reassembling>
1) To incorporate the fan motor, remove the fan motor rubber (at shaft core side), incorporate the motor into the position in the following figure, and then install the fan motor.
• Install the cross flow fan so that the right
end of the 1st joint from the right of the cross flow fan is set keeping 5 mm from wall of rear plate of the main unit.
• Holding the set screw, install the cross flow
fan so that U-groove of the fan motor comes to the mounting hole of the set screw.
Remarks
5.0mm
• Perform positioning of the fan motor as
follows:
• When assembling the fan motor, the fan
motor must be installed in such a way that the fan motor leads will be taken out is positioned at the bottom front.
• After assembling the two fixing screw of
the motor band (right) into the main body, position the fan motor, insert it, and then secure the motor band (right) using the two fixing screws.
64
FILE NO. SVM-08032
10-2 Outdoor Unit (RAS-18S2AX, RAS-18S2AX-V, RAS-18S2A-E)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply cord.
2) Remove the packed valved cover and the electrical
Parts cover
(2 screws 4 x 10L)
3) Remove 2 cord clamps (4 screws 4 x 16L) and disconnect the power supply cord and connecting cable after removing 6 screws on the terminal block and 1 ground screw on the electrical parts base.
4) Remove the upper cabinet. (4 scerws ∅ 4 x 10L) (Pulling out upward)
5) Remove the front cabinet. (3 screws∅ 4 x 10L) (Pull the front right protion toward you, and remove
it pulling out upward.)
2 screws 4 x 10L
Packed valve cover
Upper cabinet
2 Cord clamps
4 screws 4 x 16L
Running
2
capacitor for compressor
Running
3
capacitor for fan motor
4
Magnetic contactor
5
Spark killer
1) Perform the common procedure 1
2) Remove the capacitor band. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw . (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws 4 x 10L)
3) Disconnect the lead wires from the terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw ∅ 4 x 10L)
3) Disconnect the lead wires from the terminal.
Running capacitor
for fan motor
Running capacitor for compressor
Front cabinet
Spark killer
Magnetic contactor
65
FILE NO. SVM-08032
10-3. Outdoor Unit (RAS-24S2AX, RAS-24S2A-E)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply cord.
2) Remove the packed valve cover and the electrical parts cover (2 screws4 x 10L)
3) Remove 2 cord clamps (4 screws 4 x 16L) and disconnect the power supply cord and connecting cable after removing 6 screwson on the terminal block and 1 ground screw on the electrical parts base.
4) Remove the top cabinet. (7 screws 4 x 10L) (Pulling out upward)
5) Remove the top cabinet. (2 screws 4 x 10L) (Pull the front right portion toward you, and remove it pulling out upward)
Front cabinet
2 screws
4 x 10L
Packed valve cover
Top cabinet
Side cabinet
4 screws 4 x 16L
7 screws 4 x 10L
2 Cord clamps
66
Front cabinet
FILE NO. SVM-08032
No.
2 Running
3 Running
4 Magnetic
5 Spark killer
Part name
capacitor for compressor
capacitor for fan motor
contactor
Procedures
1) Perform the common procedure 1
2) Remove the capacitor band. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw . (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws 4 x 18L)
3) Disconnect the lead wires from the terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screws 4 x 10L)
3) Disconnect the lead wires from the terminal.
Remarks
Running capacitor for compressor
Running capacitor for fan motor
Spark killer
Magnetic contactor
67
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit (E-Parts Assy)
FILE NO. SVM-08032
411
403
404
402
407
Location Part Location Part
Description Description
405
No. No. No. No.
402 43T60331 TERMINAL; 3P 403 43T50004 SENSOR; HEAT EXCHANGER 404 43T69005 SENSOR;THERMOSTAT 405 407 43T62003 CORD CLAMP
43T69736 UNIT- LED-ACCEP
411 43T69729 ASM-PCB-SERV (FOR 18SKPX,
411 43T69730 ASM-PCB-SERV (FOR 24SKPX,
414 43T69747 ASM-STEPPING-MOTOR 415 43T60386 MOTOR CORD
415
414
18SKPX-V, 18SKP-E)
24SKP-E)
68
11-2. Indoor Unit
204
201
216
211
217
209
210
FILE NO. SVM-08032
215
203
207
205
212
218
219
206
213
208
214
202
204
220
221
222
Location Part Location Part
Description Description
No. No. No. No.
201 43T00507 FRONT PANEL ASSY
213 43T39022 BAND, MOTOR, RIGHT UP 202 43T09439 GRILLE OF AIR INLET ASSY 203 43T03366 BACK BODY ASSY
214 43T39331
(FOR 18, 24SKPX, 18SKPX-V)
203 43T03368
BACK BODY ASSY (FOR 18, 24SKP-E)
214 43T39023 BAND, MOTOR, RIGHT DOWN 204 43T80019 AIR FILTER 205 43T09040 LOUVER, HORIZONTAL
215 43T44419 REFRIGERATION CYCLE ASSY 206 43T70313 HOSE, DRAIN
207 43T79313 CAP, DRAIN
215 43T44420 REFRIGERATION CYCLE ASSY 208 43T21370 MOTOR FAN (For Part 43T21359)
208 43T21371
209 43T20016 210 43T39332
211 43T22312 212 43T39020 213 43T39330
(FOR 18SKPX, 18SKPX-V, 18SKP-E) MOTOR, FAN
(FOR 24SKPX, 24SKP-E)
FAN, ASSY, CROSS FLOW REFRIGERATION CYCLE ASSEMBLY BEARING ASSY, MOLD BAND, MOTOR, LEFT MOTOR BAND (RIGHT, UP) ASSY
216 43T19333 HOLDER, SENSOR
217 43T49010 PIPE, SHIELD
218 43T82008 PLATE, INSTALLATION
219 43T49043 HOLDER, PIPE
220 43T62031 COVER, TERMINAL
221 43T69616 WIRELESS REMOTE CONTROL
222 43T83003 HOLDER, REMOTE CONTROL
(FOR 18SKPX, 18SKPX-V, 18SKP-E)
Electric Parts Assembly
(FOR 24SKPX, 24SKP-E) MOTOR BAND (RIGHT,DOWN) ASSY (FOR 18SKPX, 18SKPX-V, 18SKP-E)
(FOR 24SKPX, 24SKP-E)
(FOR 18SKPX, 18SKPX-V, 18SKP-E)
(FOR 24SKPX, 24SKP-E)
69
11-3. Outdoor Unit (RAS-18S2AX, RAS-18S2AX-V, RAS-18S2A-E)
FILE NO. SVM-08032
Location Part Location Part
No. No. No. No.
1 43T42339 BASE PLATE ASSEMBLY 21 43T04301 PARTITION 2 43T41415 COMP-ASSY(SHX33SC4-U) 22 43T39317 MOTOR BASE CONNECTION PLATE
(MADE IN CHINA) 23 43T39318 MOTOR BASE 7 43T43422 CONDENSER ASSEMBLY 24 43T19330 PACKED VALVE COVER 8 43T00448 FIXING PLATE VALVE 25 43T00452 UPPER CABINET 9 43T46332 VALVE;PACKED 6.35 DIA 26 43T96305 BUSHING
10 43T46019 VALVE,PACKED 12.7 DIA 27 43T62325 ELECTRIC PART COVER 11 43T47331 BONNET, 6.35 DIA 28 43T 61304 ELECTRIC PART BASE 12 43T47333 BONNET, 12.70 DIA 29 43T52302 MAGNETIC CONTACTOR; 13 43T47013 CAPILLARY TUBE; 2.0 DIA AC220-240V 50Hz 14 43T00449 FRONT CABINET 30 43T 55340 MF CAPACITOR (50uF 440V) 15 43T00473 LEFT CABINET 31 43T55324 CAPACITOR; PLASTIC-FILM 16 43T00451 RIGHT CABINET ASSEMBLY 32 43T 60387 TERMINAL BLOCK;5P 17 43T21345 FAN-MOTOR(Made in China) 33 43T33002 SPARK-KILLER 18 43T20319 PROPELLER FAN 34 43T 61305 MAGNETIC RELAY BASE 19 43T47001 NUT FLANGE 35 43T19331 FIN GUARD
20 43T19329 FAN GUARD
Description Description
70
11-4. Outdoor Unit (RAS-24S2AX, RAS-24S2A-E)
FILE NO. SVM-08032
Location Part Location Part
No. No. No. No.
1 43T42324 BASE PLATE ASSEMBLY 20 43T19329 FAN GUARD 2 43T41370 COMPRESSOR(Made in China) 21 43T04302 PARTITION 3 43T49011 SPRING BASE(UPPER) 22 43T39317 MOTOR BASE CONNECTION PLATE 4 43T49336 SPRING BASE (LOWER) 23 43T39318 MOTOR BASE 5 43T49019 SPRING; BUFFER 24 43T19330 PACKED VALVE COVER 7 43T43370 CONDENSER ASSEMBLY 25 43T00455 UPPER CABINET 8 43T00448 FIXING PLATE VALVE 26 43T96305 BUSHING
9 43T46332 VALVE;PACKED 6.35 DIA 27 43T62325 ELECTRIC PART COVER 10 43T46338 VALVE,PACKED 15.88 DIA 28 43T61306 ELECTRIC PARTS BASE 11 43T47331 BONNET, 6.35 DIA 29 43T52305 MAGNETIC CONTACTOR 12 43T47334 BONNET; 15.88 DIA. 30 43T55340 MF CAPACITOR (50uF 440V) 13 43T47013 CAPILLARY TUBE; 2.0 DIA 31 43T55341 CAPACITOR;PLASTIC-FILM 14 43T00449 FRONT CABINET 32 43T60387 TERMINAL BLOCK;5P 15 43T00474 LEFT CABINET 33 43T33002 SPARK-KILLER 16 43T00454 RIGHT CABINET 35 43T19331 FIN GUARD 17 43T21377 FAN MOTOR;AC220-240V 50Hz 36 43T00456 UPPER FRONT CABINET; A 18 43T20319 PROPELLER FAN 37 43T00457 UPPER FRONT CABINET; B 19 43T47001 NUT FLANGE 38 43T71301 HANDLE
Description Description
71
FILE NO. SVM-03010(1)
TOSHIBA CARRIER (THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.
87
Loading...