Toshiba RAS-13SKHP-E, RAS-13S2AH-E user guide manual

SERVICE MANUAL
AIR CONDITIONER
SPLIT WALL TYPE
FILE NO. SVM-07033-1
RAS-13SKHP-E / RAS-13S2AH-E
Revised May, 2007
CONTENTS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit
2-2 Outdoor Unit
3. WIRING DIAGRAM
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit 4-2 Outdoor Unit
5. REFRIGERATION CYCLE DIAGRAM
6. CONTROL BLOCK DIAGRAM
7. OPERATION DESCRIPTION
7-1 Remote control 7-2 Description of Operation Circuit 7-3 Outline of Air Conditioner Circuit 7-4 Description of Safety and Reliability Prevention Function 7-5 One-Touch Operation 7-6 Hi POWER Operation 7-7 QUIET Operation 7-8 ECO Operation 7-9 COMFORT SLEEP Operation 7-10 FILTER check lamp
7-11 Auto Restart Function 7-12 Self-Cleaning Operation
FILE NO. SVM-07033-1
- 1 -
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 How to Set Remote Control Selector Switch
8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 Troubleshooting Flowcharts
9-6 Troubleshooting for Remote Control (Including the Indoor P.C. Board)
10. HOW TO REPLACE THE MAIN PARTS
10-1 Indoor Unit 10-2 Outdoor Unit
FILE NO. SVM-07033
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) 11-2 Indoor Unit 11-3 Outdoor Unit
- 2 -
FILE NO. SVM-07033
1. SPECIFICATIONS
MODEL
RAS-13SKHP-E / RAS-13S2AH-E
ITEM Cooling Heating
Capacity
kW 3.55
Phase 1Æ
Power source V 220 - 240
Hz 50
Power consumption kW 1.12 1.16 1.08 1.12 Power factor % 99 97 98 96
Running Indoor A 0.15
current Outdoor A 5.50 4.85 4.85 4.70
Starting current A 25
Moisture removal lit/h 2.0
Noise
Refrigerant
Indoor (H/M/L) dB 41/35/31
Outdoor (220 - 240 V) dB 50 51 51 52
Name of refrigerant R22
Rated amount kg 1.00
Refrigerant control Capillary tube
Gas side size mm Æ12.7
Connection type Flare connection
Liquid side size mm Æ6.35
Interconnection
pipe
INDOOR UNIT RAS-13SKHP-E
Connection type Flare connection
Maximum length (One way)
Maximum height difference
m
m
Height mm 275
Dimensions Width mm 790
Depth mm 205
Net weight kg 9
Evaporator type Finned tube
Indoor fan type Cross flow fan
High fan m
3
/h 560 590
Air-flow volume Medium fan m3/h 460 530
Low fan m
3
/h 290 410
Fan motor output W 20
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-13S2AH-E
Height mm 550
Dimensions Width mm 780
Depth mm 290
Net weight kg 39
Condenser type Finned tube
Outdoor fan type Propeller fan
Air-flow volume m
3
/h 2120
Fan motor output W
Compressor
Model
Output W 1100
Safety device Fuse, Overload relay
Louver type Automatic louver
Usable outdoor temperature range °C 15 ~ 43 -10 ~ 24
220 V 240 V 240 V 220 V
3.60 3.95 4.05
1
15*
6
2200
2120 2200
42
2K22S225CUA
3
Note : 1
·
Capacity is based on the following temperature conditions.
FILE NO. SVM-07033
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
*1 No need to charge extra refrigerant.
Condition
Cooling Heating
(DB) 27°C20°C
(WB) 19°C15°C
(DB) 35°C7°C
(WB) 24°C6°C
JIS C9612
- 4 -
2-1. Indoor Unit
FILE NO. SVM-07033-1
2. CONSTRUCTION VIEWS
790
Front panel
63
7
48
Knock out system
275
Air filter
116
Heat exchanger
Installation plate hanger
Air inlet
62 69
193480
205
Knock out system
49
56
Wireless remote controller
48
63
7
157
19
Installation plate hanger
Connecting pipe (0.35m)
(Flare
84.5
Minimum
distance
to wall
275
170 or more
40
Hanger
84.5 150 84.5
12.7mm)
Center line
621
235
215
Hanger
Minimum
distance
to ceiling
235
215
160.5 160.5 150
5
Drain hose (0.50m)
Connecting pipe (0.40m)
(Flare 6.35mm)
84.5
65 or more
Minimum
distance
to wall
170 or more
Hanger
Installation plate outline
63
Remote controller holder
45
190
40
125
26
2.2. Outdoor Unit
600
50
36
320
306
A detail Drawing (Back leg)
R5.5
R
Ø
15
6 hole
30
86
320
Ø
25 Drain outlet
FAN-GUARD
436
Ø
FILE NO. SVM-07033
A
108 125
306
320
Ø
2
-
Ø
11 x 14
(For 8 -
Ø
Hole
10 anchor bolt)
Ø
6 hole
11x14 hole
Ø
B Detail Drawing (Front leg)
36 50
R
15
COVER-PV
Z
290
550
275
321 342
Electrical part cover
Liquid side (Flare 6.35)
Ø
Gas side (Flare 12.7)
Ø
5
4
S
ervice port
Z View
9060090
69
129
84
100 or more
320
100 or more
600
Air intlel
Air outlel
600 or more
Installation dimension
 − 6 − 
2-
600 or more
2-
R5-5x17
Ø
L Ushape(For
11x14L Long holes(For
10 anchor bolt)
Ø8-Ø
Ø8-Ø
10 anchor bolt)
3. WIRING DIAGRAM
FILE NO. SVM-07033
OUTDOOR
OUTDOOR
OUTDOOR
OUTDOOR
OUTDOOR
OUTDOOR TERMINAL
TERMINAL
TERMINAL
TERMINAL
TERMINAL
TERMINAL BLOCK
BLOCK
BLOCK
BLOCK
BLOCK
BLOCK
OVERLOAD
OVERLOAD
OVERLOAD
OVERLOAD
OVERLOAD
OVERLOAD
RELAY
RELAY
RELAY
RELAY
RELAY
RELAY
COMPRESSOR
COMPRESSOR
COMPRESSOR
COMPRESSOR
COMPRESSOR
COMPRESSOR
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
PNK
PNK
PNK
PNK
PNK
PNK
WHI
WHI
WHI
WHI
WHI
WHI
(L)2(N)
(L)2(N)
(L)2(N)
(L)2(N)
(L)2(N)
(L)2(N)
1
1
1
1
1
1
RED
RED
RED
RED
RED
RED
BLU
BLU
BLU
BLU
BLU
BLU
SOLENOID COIL
SOLENOID COIL
SOLENOID COIL
SOLENOID COIL
SOLENOID COIL
SOLENOID COIL
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
3
3
3
3
3
3
BLU
BLU
BLU
BLU
BLU
BLU
FAN
FAN
FAN
FAN
FAN
FAN MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
4
4
4
4
4
4
WHI
WHI
WHI
WHI
WHI
WHI
7
CHASSIS
CHASSIS
CHASSIS
CHASSIS
CHASSIS
CHASSIS
BLK
BLK
BLK
BLK
BLK
BLK
OUTDOOR
OUTDOOR
OUTDOOR
OUTDOOR
OUTDOOR
OUTDOOR
FILE NO. SVM-07033
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit
No. Parts name Type Specifications
1 Fan motor (for indoor) AFS-220-20-4AR AC Motor with 145 C thermo fuse 2 Thermo sensor (TA-sensor) 10k at 25 C 3 Micro Power Module (M01) 4 Microcontroller unit (IC30) TMP87CM40ANG 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Bridge rectifier (DB01) DB105G 4A, 600 V 8 Capacitor (C03) 9 Fuse (F01) BET 6.3A T6.3A, 250VAC
10 Varistor (R06, R07) TND15G561K 560 V 11 Resistor (R01 ) RF-2TK5R6 5.6 , 2 W 12 Louver motor MP24Z3T 12VDC 13 Relay (Comp., RY01) G4A-1A Rating 25A/AC250 V, 3-48VDC 14 Relay (Fan, RY03) G5NB-1A Rating 3A/AC250 V, 12VDC 15 Relay (Solenoide, RY04) G5NB-1A Rating 3A/AC250 V, 12VDC
EKMH401VSN470MP20S
µRM1260V
W
DC 390V, Secondary DC 12V
W
10k at 25 C
47mF, 400 V
W
°
°
°
4-2. Outdoor Unit
No. Parts name Type Specifications
Output (Rated) 1100 W, 2 poles, 1 phase, 220 - 240 V, 50Hz
1 Compressor
2 Fan motor (for outdoor) WLF-240-42A Winding resistance ( ) Red-Black White-Black
Running capacitor 3
(for fan motor)
Running capacitor 4
(for compressor)
2K22S225CUA
451155L AC 450 V, 1.5mF
RS44B356U0125S
Winding resistance ( ) C-R C-S
(at 20 C) 2.262 3.422
°
Output (Rated) 42 W, 6 poles, 1 phase, 200 - 240 V, 50Hz
°
(at 20 C) 188 289
AC 440 V, 35mF
W
W
- 8 -
5. REFRIGERATION CYCLE DIAGRAM
FILE NO. SVM-07033
Indoor unit
Cooling
0.39 m (Connecting pipe)
Æ12.7
O.D.:12.7 mm O.D.:6.35 mm
Cooling
Heating
Heating
P
Packed valve
(Æ12.7)
Heating
4-way valve
Cooling
Compressor
2K22S225CUA
Accumulator
Heat exchanger
Cross flow fan
T1
Capillary tube Æ1.5 x 700
Packed valve
(Æ6.35)
Capillary tube
Æ1.0 x 600
l
0.49 m
(Connecting pipe)
Æ6.35
l
Heat exchanger
Refrigerant R22 : 1.00 kg.
Cooling Heating
Propeller fan Outdoor unit
Mark ( ) means check points of Gas Leak.
Ambient temp.
50Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 1.74 44.1 High 20/15 7/6
Heating Overload*1 2.33 57.0 Low 27/- 24/18
Low temperature 1.35 33.4 High 20/
-
-10/-10
Standard 0.48 10.3 High 27/19 35/24
Cooling Overload 0.58 14.8 High 32/23 43/26
Low temperature 0.45 2.0 Low 21/15 21/15
Note
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
·
·
*1 During heating overload operation, a value for the high temperature limit control operation is included.
- 9 -
6. CONTROL BLOCK DIAGRAM
FILE NO. SVM-07033
Heat Exchange sensor
Thermo. Sensor
Current Sensor
(Compressor Current)
Infrared Rays Signal Reciver
Main Unit Control Panel
Functions
 Louver Control
3-minutes Delay at Restart
for Compressor
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Noise Filter Relay Driver, Louver Driver
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Compressor
ON/OFF
Signal
Outdoor Fan
Relay
RY01
M.C.U.
ON/OFF
Signal
Relay
4-Way Valve
ON/OFF
Signal
RY03
Operation
Display
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
PRE DEF.
Sign Display
Indoor Fan
Motor
Louver
ON/OFF
Signal
Louver
Motor
Relay
RY04
220-240 V~, 50Hz
REMOTE CONTROL
AUTO, COOL, DRY, HEAT, FAN ONLY
Compressor 4-Way Valve
Remote Control
Operation ( )
Operation Mode Selection
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
TIMER 1.3.5.9H
COMFORT SLEEP
QUIET
Outdoor Fan Motor
Infrared Rays
10
7. OPERATION DESCRIPTION
FILE NO. SVM-07033
7-1. Remote control
7-1-1. Function of Push Putton
11 Infrared signal emitter
1
11
2
Start/Stop button
3
Mode select button (MODE)
4
Temperature button (TEMP)
5
Fan speed button (FAN)
6
Swing louver button (SWING)
7
Set louver button (FIX)
8
On timer button (ON) Off timer button (OFF)
9
18
10
Sleep timer button (SLEEP)
19
Timer setup button (SET)
11 12
20
Timer clear button (CLR)
13
Memory and Preset button (PRESET)
14
One Touch button (ONE-TOUCH)
15
High power button (Hi-POWER)
16
Economy button (ECO)
17
Quiet button (QUIET)
18
Comfort sleep button (COMFORT SLEEP)
19
Filter reset button (FILTER)
Clock Reset button (CLOCK)
20 21
Check button (CHK)
13
14
17
10
21
19
1
TOSHIBA
PRESET
TEMP
ONE-TOUCH
2
QUIET
SWING
FIX Hi-POWER ECO
6
7
8
TIMER
SLEEP
CHK
ON
FILTER
OFF
COMFORT
CLOCK
FAN
MODE
SLEEP
5
4
3
18
15
16
CLR
SET
12
9
11
20
11
FILE NO. SVM-07033
7-1-2. Display of Remote Control
All indications, except for the clock time indicator, are displayed by pressing the button.
1. Transmission mark
This transmission mark remote controller transmits signals to the indoor unit.
indicates when the
2. Mode indicator
Indicates the current operation mode. (A : Auto, : Cool,
: Dry, : Heat, : Fan only)
3. Temperature indicator
Indicates the temperature setting. (17°C to 30°C)
4. FAN speed indicator
Indicates the selected fan speed. AUTO or five fan speed levels
LOW , LOW+ , MED , MED+ ,
( HIGH ) can be shown.
Indicate Auto will be appear with Dry operation
( : Dry) only.
9
1
12
2
13
10
5. TIMER and clock time indicator
The time setting for timer operation or the clock time is indicated.
The current time is always indicated except during TIMER operation.
6. Hi-POWER indicator
Indicates when the Hi-POWER operation starts. Press the Hi-POWER button to start and press it
again to stop the operation.
7. (PRESET) indicator
Flashes for 3 seconds when the PRESET button is pressed during operation.
The button for more than 3 seconds while the mark is
blinks.
Press another button to turn off the mark.
mark is shown when holding down the
8. ECO indicator
Indicates when the ECO is in activated. Press the ECO button to start and press it again
to stop operation.
9. A, B change indicator remote controller
When the remote controller switching function is set, “B” appears in the remote controller display. (When the remote controller setting is “A”, there is no indication at this position.)
10. Comfort sleep
Indicates when comfort sleep is activaled. Press comfort sleep button to selectter
11
6
3
8
7
4
5
11. Quiet
Indicates when quiet is activated. Press quiet button to start and press it again to stop operation.
12. One-Touch
Indicates when one touch comfort is activated. Press one-touch button to start the operation.
13. Swing
Indicates when louver is swing. Press swing button to start the swing operation and press it again to stop the swing operation.
- 12 -
FILE NO. SVM-07033-1
7-2. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a AC motor for an indoor fan. The AC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit. The outdoor unit receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air inlet of the indoor heat exchanger by the indoor
temperature sensor
Temperature measurement of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the
outdoor unit
Receiving of information of the operation status and judging of the information or indication of error
(2) Role of outdoor unit controller
The outdoor unit controller receives the operation commands from the indoor controller and executes them.
Compressor operation control
Operation control of outdoor fan motor
Operations according to the commands from the indoor unit
Turning off the compressor and outdoor fan when the outdoor unit receives the shutdown command
Defrost control in heating operation (Temperature measurement by the Indoor heat exchanger, control the four-way valve and outdoor fan motor control)
7-2-1. Louver control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [SWING] button is pressed, it stops swinging.
7-2-2. Indoor Fan Control
The operation controls the fan speed at indoor unit side. The indoor fan (cross flow fan) is operated by the phase control induction motor. The fan rotates in 5 stages in MANUAL mode, and in 5 stages in AUTO mode, respectively. (Table 7-2-3)
1) When setting the fan speed to L, L+,M, M+ or H on the remote controller, the operation is performed with the constant speed shown in Table 7-2-1 and
Table 7-2-2
Table (7-2-1) Cooling
Indication
L L+
M M+
H
Fan speed
Low
(L + M) / 2
Med
(M + H) / 2
High
Table (7-2-2) Heating
Indication
L L+
M M+
H
Fan speed
Low
(L + M) / 2
Med
(M + H) / 2
High
Table 7-2-3 Indoor fan and air flow rate
Cooling Fan onlyOPERATION
MODE
RAS-13SKHP-E
Model
Dry
Heat
rpm
Air flow (m
3
/h)
2) When setting the fan speed to AUTO on the remote controller, revolution of the fan motor is controlled to the fan speed level show in Table 7-2-3
according to the setup temperature, room temperature, and heat exchanger temperature.
FAN TAP
UH
UH H
M+
1250
590
M+
H
H M L L-
M+
1200
1150
560
530
M
M L
L+
M
1100
1040
490
460
- 13 -
L+
L
L+M+ L+
L L- UL
950
900
880
410
370
360
L-
L-
830
340
UL SL
UL
750
650
290
230
SL
550 170
SL
500 140
FILE NO. SVM-07033-1
7-3. Description of Operation Mode
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [ ] button on the
remote control, receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcomputer so that the previous operation can be effected thereafter simply by pressing [ ] button.
7-3-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-1. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
°C
7-3-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-3-2.
° C
ON ON
OFF OFF OFF ON
4-way valve
Compressor
Outdoor fan
(Room temp.) (Preset temp.)
Preset temp.
0.5
0
Fig. 7-3-2
display lamp
OPERATION
+3 +2.5 +2
+1.5 +1 +0.5
(Room temp.) (Preset temp.)
Preset temp.
0
(Preset temp.: 24 °C)
NOTE 1 : *1 : Fan speed = (M + L) x 3/4 + L
*2 : Fan speed = (M + L) x 2/4 + L *3 : Fan speed = (M + L) x 1/4 + L
2 : The Hi Power, ECO and COMFORT SLEEP
operation can not be set
(Linear approximation from M+ and L)
Fig. 7-3-1 Setting of air flow [FAN:AUTO]
M+
*1 *2 *3
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
°C
(Room temp.) (Preset temp.)
Preset temp.
+3 +2.5 +2 +1.5 +1 +0.5
0
-0.5
M+
*1 *2 *3
NOTE1 : *1 : Fan speed = (M + − L) x 3/4 + L
*2 : Fan speed = (M + − L) x 2/4 + L *3 : Fan speed = (M + L) x 1/4 + L
(Linear approximation from M+ and L)
Fig. 7-3-3 Setting of air flow [FAN:AUTO]
-
14
-
FILE NO. SVM-07033-1
7-3-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-3-4.
° C
ON:6min.
OFF:4min.
ON
ON:5min.
OFF:5min.
OFF
4-way valve
Outdoor fan
(Room temp.) (Preset temp.)
Preset temp.
+3
+2
+1
ON:6min.
OFF:4min.
OFF
ON:5min.
OFF:5min.
OFF
0
Compressor
Fig. 7-3-4
7-3-4. Heating operation
(1) The compressor, 4-way valve, outdoor fan and
Preset temp.
display lamp
OPERATION
([MODE] button on the remote control is set to the heating operation.)
operation display lamp are controlled as shown in Fig. 7-3-6.
° C
0
0.5
(Room temp.) (Preset temp.)
ON
OFF
ON
Compressor
ON
OFF
ON
4-way valve
Outdoor fan
OPERATION
display lamp
Fig. 7-3-6
(2) The microprocessor turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-3-5.
Room temp.
Preset temp.+1
Preset temp.
Compressor
Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L. *S.L. S.L.L. L. S.L. L.
*Super Low
Fig. 7-3-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The ECO, COMFORT SLEEP, QUIET and
Hi POWER operations can not be set.
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-7. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
Preset temp.
°C
0
-0.5
-1
-1.5
-2
-5.0
-5.5
[FAN AUTO]
(Room temp.) (Preset temp.)
L
*1 *2
+
M
H
*1 : Fan speed = (M + L) x 1/4 + L
*2 : Fan speed = (M + − L) x 2/4 + L *3 : Fan speed = (M + L) x 3/4 + L
(Calculated with Linear approximation from M+ and L+)
Fig. 7-3-7
-
15
-
FILE NO. SVM-07033-1
y.
c
e
c
(3) The indoor heat exchanger restricts revolving
speed of the fan motor to prevent a cold draft. The upper limit of the revolving speed is shown in Fig. 7-3-8
T
46
34
45 33
33 21 32 20
*A+0 *A+0 *A-8 *A-8
Fan speed MANUAL or AUTO in starting Fan speed AUTO in stability
* No limitation while fan speed MANUAL mode is in stabilit * A: When Tsc 24, A is 24, and when Tsc < 24, A is Ts
Tsc: Set valu
Fan speed AUTO Fan speed MANUAL
Normal AUTO
Line-approximate H and SL with Tc.
SL (W2) Stop
L-H (Up to setting speed)
Line-approximate H and SL with Tc.
SL (W2) Stop
[In starting and in stability]
In starting
FAN Until 12 minutes
AUTO
passed after operation start
When 12 to 25 minutes passed after operation
start and room temp. is 3°C or lower than set temp.
In stability
When 12 to 25 minutes passed after opeartion
start and room temp. is than (set )
between preset
When 25 minutes or more passed after operation start
3°C
7-3-5. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 3 operations (Cooling, Fan only or Heating)
is selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-3-9. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the [RESET] button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-3-9.
°C
Cooling operation
0
Fan only operation
-1
Heating operation
(Room temp.) (Preset temp.)
FAN Room temp. < Set
Manual
temp.–4°C
Room temp. Set temp. –3.5°C
Fig. 7-3-8 Cold draft preventing control
(4) In order to prevent cold draft when compressor
during heating operation.Then louver will move to upper position and fan speed will reduce or OFF.
-
16
Fig. 7-3-9
-
7-4. Drescription of Safety and Reliability Prevention Function
FILE NO. SVM-07033-1
7-4-1. Low-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-1.
RAS-13SKHP-E
Heat exchanger temperature
(°C)
6
2
Compressor Outdoor fan
ON
Less than 2°C continues
for 5 minutes
OFF
Fig. 7-4-1
7-4-2 High-Temperature Limit Control
7-4-3. Defrost Operation
During the heating operation, the outdoor heat exchanger temperature goes down and sometimes it is frozen. In this case, the air conditioner stops the heating operation and starts the defrost operation to melt ice.
Condition to start the defrost operation
The defrost operation starts whichever below conditions are satisfied.
(1) When the cumulative compressor operating time is
longer than 40 or 90 minutes and difference between the indoor heat exchanger temperature and the room temperature is less than the specified value. (This value is decided by the microprocessor.) (Control example is shown in Fig. 7-4-3. In case of B or C, the defrost operation starts.)
(2) When the current limit control or the high
temperature limit control is performed for total of 90 minutes.
The microcontroller detects the indoor heat exchanger temperature to prevent pressure of a refrigerating cycle from increasing excessively. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-2.
Compressor
OFF
ON
ON
Outdoor fan
OFF
OFF
ON
Heat exchanger temp.
(°C) 60
53
52
Fig. 7-4-2
xchanger temp
A
Indoor heat e
- Room temp
Fig. 7-4-3 (Indoor fan speed : M)
D
B
C
Cumulative compressor operating time
-
17
-
Defrost operation time control
FILE NO. SVM-07033-1
<In case of B>
(1) The heating operation is performed for at least
40 minutes.
(2) The maximum defrost operating time is 6 minutes.
The defrost operating time for the 4th cycle is 10 minutes. (When the outdoor temperature is very low, however, the defrost operating time is 10 minutes.)
minutes
40
Heating
minutes
40
Defrost
Heating
Max 6 minutes
minutes
Defrost
1 cycle
40
Heating
10 minutes
minutes
40
Defrost
Heating
Defrost
Fig. 7-4-4
<In case of C>
(1) The heating operation is performed for at least 90
minutes.
(2) The defrost operating time is 10 minutes.
Ending condition at defrost operation
(1) When the compressor current becomes 5.10A or
more during defrost operation, the defrost operation stops and the heating operation restarts. (The current sensor detects the compressor current.)
(2) The defrost operation continues for at most
6 minutes or 10 minutes.
DEFROST LAMP :
·
During defrost operation, the PRE-DEF. lamp is on and the indoor and outdoor fans are off.
·
The compressor start protection timer is inter­looked with the PRE-DEF. lamp. So the PRE-DEF. Lamp is off (the fans stop) for about 3 minutes after the [ ] button is turned on. When the compressor is turned on, the PRE-DEF. lamp comes on. After the heat ex-changer is preheated to about 24 goes off, and the indoor fan starts.
°C or higher
, the PRE-DEF. Lamp
-
18
-
7-4-4. Current Limit Control
The microcontroller detects the input current so as to prevent it exceeds a specified value by means of controlling the outdoor fan control as described in (1) and (2).
(1) Current limit control (Cooling operation)
Control is performed as shown below by detecting the compressor operating current with a current sensor (C.T).
Input current
11.0A I4
10.0A I3
FILE NO. SVM-07033-1
Compressor Outdoor fan More than I4 continues for 3 seconds
OFF
More than I3 continues for 5 minutes
OFF
(2) Current limit control (Heating operation)
Control is performed as shown in Fig. 7-4-6
Input current
11.0A I4
10.0A I3
6.1A I2
5.1A I1
ON
Fig. 7-4-5
Compressor Outdoor fan
More than I4 continues for 3 seconds
OFF
More than I3 continues for 5 minutes
OFF
ON OFF
ON
Fig. 7-4-6
- 19 -
FILE NO. SVM-07033-1
7-5. One-Touch Operation
One touch comfort is the fully automated operation that is set according to the preferable condition in a region.
Fan Operation
AUTO
*AUTO/L
L
0
*AUTO/L : Fan operates depends on the setting temperature and room temperature. During the One Touch Comfort mode if the indoor unit receives any signal with other operation mode, the unit
will cancel the comfort mode and operates according to the signal received.
Operation description
When an indoor unit receives "One Touch Comfort Signal" from the remote controller, the indoor unit operates as following.
1) Air conditioner starts to operation when the signal is received, even if the air conditioner was OFF.
2) Operation mode is set according to room temperature, the same as AUTO mode.
3) Target temperature is 24ºC.
4) Louver position is set as stored position.
5) Fan is controlled as diagrom.
12
25
Time after operation starts (min)
-
20
-
FILE NO. SVM-07033-1
7-6. Hi POWER Operation
([Hi POWER] button on the remote
control is pressed.)
When [Hi POWER] button is pressed while the indoor unit is in Auto, Cooling or Heating operation, Hi POWER mark is indicated on the display of the remote control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the
·
current operation.
(2) Cooling operation
The setting temperature drops 3°C. (The value of the setting temperature on the remote control does not change.)
If the room temperature is higher than the setting temperature by 3.5°C or more, the horizontal louver moves to the Hi POWER position automatically. Then when the room temperature is 1°C less than the setting temperature the horizontal louver returns automatically.
FAN speed : [AUTO] If the room temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at maximum airflow level. If the room temperature is higher than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow level.
FAN speed : One of 5 levels If the room temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at higher consecutive airflow level. If the room temperature is higher than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow level.
The indoor unit's fan speed level increase 1 tap
·
(3) Heating operation
The preset temperature increases 2°C,
·
(The value of the preset temperature on the remote control does not change.) The indoor unit operates in normal heating
·
mode except the preset temperature is higher (+2°C).
The indoor unit's fan speed level increase 1 tap
·
(4) The Hi POWER mode can not be set in Dry or
Fan only operation.
(5) The Hi POWER mode can memorize with timer
function.
7-7. QUIET Operation
When the [QUIET] button is pressed, the fan of the indoor unit will be restricted the revolving speed at speed L− until the [OUIET] button is pressed once again (cancel Quiet mode).
Quiet mode is the system which, control the revolving
speed of indoor fan to work constantly at lower than
speed L. In addition, noise level of indoor unit is less
than usual.
Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less cooling load and less heating load condition. Because of the fan speed L− may cause not enough the cooling capacity or heating capacity.
7-8. ECO Operation.
Cooling operation
·
The preset temperature will increase 1ºC after the ECO mode has operated for 1 hour and the temperature will increase another 1ºC after the ECO mode has operated for 2 hour. (the value of the preset temperature on the remote control does not change.)
·
The indoor fan speed is depend on presetting and can change every speed after setting ECO operation.
Heating operation
·
The preset temperature will drop down 1ºC after the ECO mode has operated for 1 hour and the temperature
will drop down another 1ºC after the ECO mode has operated for 2 hour. (the value of the preset temperature on the remote control does not change.)
·
The indoor fan speed is depend on presetting and can change every speed after setting ECO operation.
7-9. COMFORT SLEEP Operation
Cooling operation
·
The preset temperature will increase 1ºC after the comfort sleep mode has operated for 1 hour and the temperature will increase another 1ºC after the comfort sleep mode has operated for 2 hour. (the value of the preset temper­rature on the remote control does not change)
·
Press the [COMFORT SLEEP] button to select this function. The comfort sleep function will be activate togetther with Auto shut down function. Period of
operation time can be select by re-press the
[COMFORT SLEEP] button. The period of operation
time are follows.
1H 3H 5H 9H
-
21
Cancel
-
FILE NO. SVM-07033-1
Heating mode
·
The preset temperature will drop down 1ºC after the comfort sleep mode has operated for 1 hour and the temperature will decrease another 1ºC after the comfort sleep mode has operated for 2 hour. (The value of the preset temperature on the remote
control does not change.)
·
Press the [COMFORT SLEEP] button to select this function and period of operation time same as
cooling mode operation.
The principles of comfort sleep mode are:
·
Quietness for more comfortable. When room
temperature reach setting temperature.
·
Save energy by changing room temperature
automatically.
·
The air condition can shut down by itself auto­matically.
Remarks :
Comfort sleep mode will not operate in dry mode
and fan only mode.
7-10. FILTER Check lamp
When the elapsed time reaches 1000 hours after air purifier operation, the FILTER indicator lights. After cleaning the filters, turn off the FILTER indicator.
How to Turn Off FILTER Indicator
Press [RESET] button on the indoor unit or press filter
button on the remote control.
NOTE :
If [RESET] button is pushed while the FILTER indicator
is not lit, the indoor unit will start the automatic operation.
When you want a temporary operation while the FILTER
lamp lights, press [RESET] button to turn off the FILTER lamp.
 − 22 − 
FILE NO. SVM-07033-1
7-11. Auto Restart Function
This indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the ev ent of a power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored.
This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
7-11-1. How to Set the Auto Restart Function
To set the auto restart function, proceed as follows: The power supply to the unit must be on ; the function will not set if the power is off. Press the [RESET] button located in the center of the front panel continuously f or three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
• When the unit is standby (Not operating)
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
Hi POWER FILTER PAP TIMER OPERATION
RESET
• When the unit is in operation
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
Motions
The unit is on standby.
The unit starts to operate. The green indicator is on.
After approx. three seconds,
The unit beeps three times The green indicator blinks and continues to operate. for 5 seconds.
If the unit is not required to operate at this time, press [RESET] button once more or use the remote controller to turn it off.
Motions
The unit is in operation. The green indicator is on.
The unit stops operating. The green indicator is turned off.
Hi POWER FILTER PAP TIMER OPERATION
RESET
After approx. three seconds,
The unit beeps three times. The green indicator blinks
for 5 seconds.
If the unit is required to operate at this time, press [RESET] button once more or use the remote controller to turn it on.
 − 23 − 
FILE NO. SVM-07033-1
7-11-2. How to Cancel the Auto Restart Function
To cancel auto restart function, proceed as follows : Repeat the setting procedure : the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote controller after the main power supply is turned off.
• When the system is on stand-by (not operating)
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
Hi POWER FILTER PAP TIMER OPERATION
RESET
• When the system is operating
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
Motions
The unit is on standby.
The unit starts to operate. The green indicator is on.
After approx. three seconds, The unit beeps three times and continues to operate. If the unit is not required to operate at this time, press [RESET]
button once more or use the remote controller to turn it off.
Motions
The unit is in operation. The green indicator is on.
The unit stops operating. The green indicator is turned off.
After approx. three seconds, The unit beeps three times.
Hi POWER FILTER PAP TIMER OPERATION
RESET
If the unit is required to operate at this time, press [RESET] button once more or use the remote controller to turn it on.
7-11-3. Power Failure During Timer Operation
When the unit is turned off because of power failure during timer operation, the timer operation is cancelled. In that case, set the timer operation again.
NOTE :
The Everyday Timer is reset while a command signal can be received from the remote controller even if it stopped due to a power failure .
 − 24 − 
FILE NO. SVM-07033-1
7-12. Self-Cleaning Operation
Unit now performing cooling or dry operation
Press STOP button
Only timer indicator lights, and Self-Cleaning operation starts
Time set now elapses
Operation stops
During Self-Cleaning operations: The louver opens slightly. The indoor fan operates continuously at a speed of SL rpm.
1. Purpose
The Self-Cleaning operation is to minimize the growth of mold,
bacteria etc. by running the fan and drying so as to keep the inside of the air conditioner clean.
Self-Cleaning operation
When the cooling or dry operation shuts down, the unit
automatically starts the Self-Cleaning operation which is then performed for the specified period based on duration
of the operation which was performed prior to the shutdown,
after which the Self-Cleaning operation stops. (The Self-Cleaning operation is not performed after a heating operation.)
2. Operation
1) When the stop signal from the remote controller or
timer-off function is received, only the timer indicator
light.
2) The period of the Self-Cleaning operation is determined by the duration of the operation performed prior to the reception of the stop code.
3) After the Self-Cleaning operation has been performed for the specified period, the unit stops operation.
Self-Cleaning operation times
Operation time
Up to 10 minutes
Cooling: Auto (cooling) Dry
Heating: Auto (heating) Auto (fan only) Shutdown
To stop an ongoing Self-Cleaning operation at any time Press the start/stop button on the remote controller twice during the Self-Cleaning operation. [After pressing the button for the first time, press it for the
second time without delay (within 10 minutes)].
10 minutes or longer
No Self-Cleaning operation performed
Self-Cleaning operation time
No Self-Cleaning operation
performed (0 minutes)
20 mins.
 − 25 − 
FILE NO. SVM-07033-1
7-12-1. Self-Cleaning diagram
Operation display ON OFF OFF
FCU fan
FCU louver OPEN OPEN (12.7º) CLOSE
Timer display
Compressor
CDU fan ON or OFF
rpm is depend on presetting. (SL)
depend on presetting of timer function. depend on presetting of timer function.
depend on presetting per room temperature.
depend on presetting per room temperature.
Cool mode or dry mode
operation more than 10 mins.
7-12-2. Self-Cleaning function release
How to cencel Self-Cleaning function
To cancel the Self-Cleaning function, proceed as follows:
Press [RESET] button one time or use remote
control to turn on air conditioner. Display will show
in green color.
Hold down the [RESET] button for more than 20 seconds. (The air conditioner will stop suddenly when the [RESET] is pressed but keep holding it
continue. The will beep 3 times in the first
3 seconds but it is not related to Self-Cleaning
function)
After holding about 20 seconds, the air conditioner
will beep 5 times without any blinking of display.
The Self-Cleaning Operation had been cancelled.
Remark
Presetting of Self-Cleaning function above, AUTO-
ON ON
ON or OFF
ON or OFF
Turn off by remote controller or
timer-off function.
ON
OFF OFF
OFF OFF
Self-Cleaning mode
operate 20 mins.
Automatically turn-off.
How to set Self-Cleaning function
To set the Self-Cleaning function, proceed as follows.
Press [RESET] button one time or use remote
control to turn on air conditioner. Display will show in green color.
Hold down the [RESET] button for more than
20 seconds. (The air conditioner will stop suddenly when the [RESET] is pressed but keep holding it continue. Then will beep 3 times is the first 3 seconds but it is not related to Self-Cleaning
function)
After holding about 20 seconds, the air conditioner
will beep 5 times and OPERATION display blinks
5 times.
The Self-Cleaning function had been set.
Remark
Presetting of Self-Cleaning function above, AUTO­RESTART function had been cancelled. To set
AUTO-RESTART again.
RESTART function had been cancelled. To set AUTO-RESTART again.
OFF
ON or OFF
Operation time
 − 26 − 
Hi POWER FILTER PAP TIMER OPERATION
RESET
FILE NO. SVM-07033
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
For general public use
ower supply cord of parts of appliance for Indoor use shall be at least polychloroprene sheathed flexible
P cord (design H07 RN-F), or cord designation 245 IEC66 (1.5 mm or more). (Shall be installed in accordance
with national wiring regulations.)
2
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm in all poles If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
To Disconnect the Appliance from the Main Power Supply
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important instruc-
tions for proper installation.
 − 27 − 
FILE NO. SVM-07033
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems, or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.
Remark per EMC Directive 89/336/EEC
To prevent flicker impressions during the start of the compressor (technical process) following installation conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution. This distribution has to be of an impedance. Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
28
8-2. Installation Diagram of Indoor and Outdoor Units
1
FILE NO. SVM-07033
(
A
Super Oxi Deo filter
5
Super Sterilizer filter
3 Batteries
2 Wi rele ss r emo te c on trol
170 mm or more
Hook
65 mm or more
Installation plate
For the rear left and left piping
Wall
H
o
o
k
A
i
r
f
i
l
t
e
r
t
t
a
c
h
t
o
t
h
e
f
r
o
n
t
p
a
n
e
l
.
)
6
170 mm or more
Insert the cushion between the indoor unit and wall, and tilt the indoor unit for better operation.
Shield pipe
Do not allow the drain hose to
get slack.
Cut the piping hole sloped
8
Pan head
wood screw
R e mote c ontr ol hol der
4
slightly.
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected to the left, rear left, rear right, right, bottom right
or bottom left.
Vinyl tape
Apply after carrying out a drainage test.
Right
10
0
mm
or
mo
re
ore
m
600 mm or
Before installing the wireless remote controller
Loading Batteries
1. Remove the battery cover.
2. Insert 2 new batteries (AAA type)
following the (+) and (
) positions.
2 Wireless remote controller
or more
100 m
600 mm
m
or m
60
or
e
0
mm or
Saddle
Extension drain hose (Not available, provided by installer)
mo
re
A C
L
Rear right
Bottom right
Rear left
Bottom left
Insulate the refrigerant pipes separately with insulation, not together.
6 mm thick heat resisting polyethylene foam
3 Batteries
Left
 – 29
8-3. Installation
8-3-1. Optional installation parts
FILE NO. SVM-07033
Part
Code
Parts name
Refrigerant piping Liquid side : 6.35 mm
A
Gas side : 12.70 mm
Pipe insulating material
B
(polyethylene foam, 6 mm thick)
Putty, PVC tapes
C
Æ
Æ
<Fixing bolt arrangement of outdoor unit>
125 mm108 mm
320 mm
7 mm
30 mm
86 mm
Air outlet
30
Æ
600 mm
Air inlet
102 mm
90 mm
Drain outlet
Q'ty
One
each
1
One
each
Fig. 8-3-1
·
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind. Use 8 mm or 10 mm anchor bolts and nuts.
·
·
Æ
If it is necessary to drain the defrost water, attach drain nipple
Æ
9
and cap w
ater proof
10
to the bottom
plate of the outdoor unit before installing it.
30
8-3-2. Accessory and installation parts
FILE NO. SVM-07033
Part
No.
Part name (Q’ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Installation manual
Name
Part
No.
Part name (Q’ty)
4
Remote control holder x 1
5
Super Oxi Deo filter x 1
6
Super Sterilizer filter x 1
Part
No.
Part name (Q’ty)
7
Mounting screw 4 x 25 s x 6
8
Pan head wood screw
3.1 x 16 s x
9
Drain nipple* x 1
!
Cap water proof x 2
2
The part marked with asterisk ( outdoor unit.
*) is packaged with the
31
FILE NO. SVM-07033-1
8-4. Indoor Unit
8-4-1. Installation place
.
A place which provides the spaces around the indoor unit as shown in the diag
.
A place where there is no obstacle near the air inlet
ram in part 8-2.
and outlet.
.
A place that allows easy installation of the piping to
the outdoor unit.
.
A place which allows the front panel to be opened.
.
The indoor unit shall be installed as top of the indoor unit comes to at least 2 m height. Also, it must be
avoided to put anything on the top of the indoor unit.
CAUTION
Direct sunlight to the indoor unit’s wireless receiver should be avoided.
The microprocessor in the indoor unit should not be too close to RF noise sources. (For details, see the owner’s manual.)
<Remote control>
A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
Pipe hole
65 mm
100 mm
Fig. 8-4-2
1. After determining the pipe hole position on the mounting plate (A), drill the pipe hole (65 mm) at a slight downward slant to the outdoor side.
NOTE
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
Anchor bolt holes
62
Hook
82.5
Indoor unit
(Side view)
°
75
Reception range
Remote control
(Top view)
Indoor unit
Reception range
Fig. 8-4-1
170
45
°
45
°
Remote control
85
Pipe hole
Indoor unit
Hook
Thread
Weight
Hook
Pipe hole
7
Mounting screw
Installation plate
2 m or more from floor
1
Fig. 8-4-3
32
FILE NO. SVM-07033
<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Installation plate <Keep horizontal direction>
Anchor bolt
Projection
5 mm dia. hole
Clip anchor (local parts)
15 mm or less
77
7 Mounting
77
screw 4 x 25
ss
s
ss
8-4-3. Electrical work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare the power source for exclusive use with the air conditioner.
CAUTION
This appliance can be connected to the mains in either of the following two ways. (1) Connection to fixed wiring:
A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must used.
(2) Connection with power supply plug:
Attach power supply plug with power cord and plug it into wall outlet. An approved power supply cord and plug must be used.
NOTE
Ensure all wiring is used within its electrical rating.
Power source 50Hz, 220-240 V Single phase
Maximum running current
Plug socket & fuse rating
Power cord
1.5 mm
12A
16A
2
or more
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate 7 mounting screws.
NOTE
Secure four corners and lower parts of the installation plate with 4 to 6 mounting screws to install it.
Wiring Connection
How to connect the power cord
For the air conditioner that does not have power cord, connect a power cord to it as mentioned below
(1) Open the air inlet grille upward. (2) Remove the two screws securing the front panel. (3) Slightly open the lower part of the front panel, then
pull theupper part of the front panel toward you to
remove it from the rear plate.
(4) After removing the front panel, remove the
power cord connect cover and the cord clamp.
(5) Connect and secure the power supply cord and
secure the cord clamp and the power cord connect cover.
(6) Put the power supply cord through the notch. (7) Be sure to smooth the notch with a file, etc.
33
FILE NO. SVM-07033
Wiring Connection
How to connect the power cord
For the air conditioner that does not have power cord, connect a power cord to it as mentioned below
(1) Open the air inlet grille upward. (2) Remove the two screws securing the front panel. (3) Slightly open the lower part of the front panel, then
pull theupper part of the front panel toward you to
remove it from the rear plate.
(4) After removing the front panel, remove the
power cord connect cover and the cord clamp.
(5) Connect and secure the power supply cord and
secure the cord clamp and the power cord connect cover.
(6) Put the power supply cord through the notch. (7) Be sure to smooth the notch with a
Air inlet grille
Front panel
2
1
3
Stripping length of the power supply cord
40 mm
10 mm
N
L
10 mm
30 mm
Earth line
Fig. 8-4-6
NOTE
Use stranded wire only.
Wire type : H07RN-F or more
CAUTION
For the air conditioner with the power supply cord
If the power supply cord is damaged, it must be
replaced by the manufacturer, the service agency, or another similarty qualitied person in order to avoid hazard.
Earth line
Terminal block
Power supply cord
Fig. 8-4-5
Cord clamp
Screw
Screw
Power cord connect cover
Screw
Taking out the power cord
Put the power supply cord through the notch.
Notch
 − 34 − 
1
2
3
4
<How to connect the connecting cable>
Wiring of the connecting cable can be carried out without removing the front panel.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about 15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.
CAUTION
Be sure to refer to the wiring system diagram
labeled inside the front panel.
Check local electrical cords and also any specific
wiring instructions or limitations.
FILE NO. SVM-07033
NOTE
Use stranded wire only.
Wire type : H07RN-F or more
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of
the removed operation is performed.
Fig. 8-4-9
Connecting cable
about 15 cm
Screw
Cord clamp
1
Screw
4
2
3
Connecting cable
Screw
Terminal cover
Fig. 8-4-7
80 mm
10 mm
70 mm
10 mm
Stripping length of the connecting cable
Earth line
10 mm
50 mm
Fig. 8-4-8
Terminal block
Earth line
35
FILE NO. SVM-07033
8-4-4. Piping and drain hose installation
<Piping and drain hose forming>
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left
Bottom right
Right
Die-cutting
Front panel slit
drain hose
Piping preparation
1. Die-cutting front panel slit
Cut out the slit on the left or right side of the front
panel for the left or right connection and the slit
on the bottom left or side of thefront panel for the bottom left or right connection with a pair of
nippers.
2. Changing drain hose
For leftward connection, bottom leftward connection and rear leftward connection’s piping, it is necessary to change the drain hose and drain cap.
How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center head.
4 mm
Fig. 8-4-12
2) Firmly insert drains cap.
No gap
Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. Application causes deterioration
Insert a hexagon wrench (4 mm)
and drain leakage of the plug.
Fig. 8-4-13
CAUTION
Firmly insert the drain hose and drain cap; otherwise, water may leak.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out.
Fig. 8-4-10
How to install the drain hose
Firmly insert drain hose connecting part until hitting on a heat insulator and fix it with a screw.
Heat insulator
Drain hose
Fig. 8-4-11
How to remove the drain hose
The drain hose can be removed by take off screw,
after that twisting and pulling.
When removing the drain hose, be careful of any sharp edges of steel plate. The edges can cause injuries.
<In case of right or left piping>
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Fig. 8-4-14
<In case of bottom right or bottom left piping>
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Fig. 8-4-15
36
FILE NO. SVM-07033
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
270 mm
170 mm
R 30 mm (Use polisin (polyethylene)
43 mm
core or the like for bending pipe.)
80
Gas side
Liquid side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-16
8-4-5. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation
plate
Press
(unhook)
Fig. 8-4-17
For detaching the indoor unit from the installation plate, pull the indoor unit toward you while pushing its bottom up at the specified parts.
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
CAUTION
Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Carefully arrange pipes so that any pipe does not
stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it, not to crush it.
Connecting cable
PushPush
Fig. 8-4-18
37
FILE NO. SVM-07033
8-4-6. Drainage
1. Run the drain hose sloped downwards.
NOTE
Hole should be made at a slight downward slant on
the outdoor side.
Do not form the Do not rise the drain hose.
50 mm or more
Do not put the drain hose end into water.
drain hose into
a wavy shape.
Do not put the drain hose end in the drainage ditch.
Fig. 8-4-19
2. Put water in the drain pan and make sure that the
water is drained out of doors.
3. When connecting extension drain hose, insulate the
connecting part of extension drain hose with shield pipe.
Shield pipe
Drain hose
Inside the room
Extension drain hose
Fig. 8-4-20
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
8-5. Outdoor Unit
8-5-1. Installation place
A place which provides the spaces around the
outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor
unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged
air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up to
15 m.
An allowable height level is up to
place where the drain water does not raise any
. A
6 m.
problem.
CAUTION
1. Install the outdoor unit without anything blocking
the air discharging.
2. When the outdoor unit is installed in a place
exposed always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a wind shield.
3. In particularly windy areas, install the unit such
as to avoid admission of wind.
4. Installation in the following places may result in
trouble. Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
Space for pipes
Fig. 8-4-21
Wall
Drain guide
38
Strong
wind
Fig. 8-5-1
8-5-2. Refrigerant piping connection
FILE NO. SVM-07033
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Outer dia.
of copper pipe
6.35 0.5 to 1.0 1.0 to 1.5
9.52 0.5 to 1.0 1.0 to 1.5
12.70 0.5 to 1.0 1.5 to 2.0
Rigid Imperial
A
Warp
Outer dia.
of copper pipe
6.35 16 to 18 (1.6 to 1.8 kgf·m)
Tightening torque
9.52 30 to 42 (3.0 to 4.2 kgf·m)
12.70 50 to 62 (5.0 to 6.2 kgf·m)
Tightening torque of flare pipe connections
Flare at indoor unit side
Flare at outdoor unit side
Fig. 8-5-4
Mark line
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
Fig. 8-5-5
Flare nutHalf union
Externally threaded side
Use a wrench to secure. Use a torque wrench to tighten.
Internally threaded side
Fig. 8-5-6
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.)
(2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP.
(4) Check gas leak (connected points)
39
FILE NO. SVM-07033-1
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops.
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is -101 kPa ( 76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
<Packed valve handling precautions>
·
Open the valve stem all the way out; but do not try to open it beyond the stopper.
·
Securely tighten the valve stem cap with torque in the following table:
Gas side 50 to 62 N·m ( 12.70 mm) (5.0 to 6.2 kgf·m)
Æ
Gas side 30 to 42 N·m
Æ
( 9.52 mm) (3.0 to 4.2 kgf·
m)
Liquid side 16 to 18 N·m
Æ
( 6.35 mm) (1.6 to 1.8 kgf·
Service port
9 to 10 N·m (0.9 to 1.0 kgf·m)
m)
Hexagonal wrench is required.
m
m
4
Fig. 8-5-8
Compound pressure gauge
-101 kPa (76 cmHg)
Handle Lo
Charge hose
Connecting pipe
Packed valve at gas side
Service port (Valve core (Setting pin))
Packed valve at liquid side
Fig. 8-5-7
Pressure gauge
Manifold valve
Handle Hi (Keep full closed)
Charge hose
Vacuum pump adapter for counter-flow prevention
Vacuum
pump
- 40 -
FILE NO. SVM-07033
“B” Display
“00” Display
8-5-4. Wiring connection
1. Remove the valve cover from the outdoor unit.
2. Connect the connecting cable to the terminal as
identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the outdoor unit terminal, make a loop as shown in the installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
Insulate the unused cords (conductors) from any
4.
water coming in the outdoor unit. Proceed them so that they do not touch any electrical or metal parts.
<Stripping length of connecting cable>
Terminal block
Terminal
Screw
Connecting cable
screw
1(L)
line
Cord clamp
Earth
4
3
2(N)
10 mm
100 mm
Earth line
10 mm
50 mm
Fig. 8-5-9
CAUTION
Wrong wiring connection may cause some
electrical parts burn out.
Be sure to comply with local codes on running
the wire from indoor unit to outdoor unit (size of wire and wiring method etc.)
Every wire must be connected firmly.
NOTE
Wire type: H07RN-F or 245 IEC66 (2.0 mm
more)
2
or
8-6.How to Set Remote Control Selector
Switch
When two Indoor units are Installed in the separated rooms, it is not necessary to change the selector
switches.
Remote control A or B selection
.
When two indoor units are installed in the same room
or adjacent two rooms, if operating a unit , two units may receive the remote control signal simultaneously and operate. In this case, the operationcan be preserved
by setting either one indoor unit or remote
control to B setting. (Both are set to A setting in
factory shipment.)
.
The remote control signal is not received when the
setting of indoor unit and remote control are different.
.
There is no relation between A setting/B setting and A
room/B room when connecting the piping and cables.
Remote control A-B selector
To separate using of remote control for each indoor unit
in case of 2 air conditioners are installed nearly.
Remote Control B Setup.
1. Press RESET button on the indoor unit to turn the air conditioner ON.
2. Point the remote control at the indoor unit.
3. Push and hold [CHK] button on the Remote Control by the tip of the pencil. "00" will be shown on the
display.
4. Press [MODE] during pushing [CHK]. "B" will shown on the
display and "00" will disappear and
conditioner will turn OFF. The Remote Control B is memorized.
Note : 1. Repeat above step to reset Remote Control to be A.
2. Remote Control A has not "A" display.
3. Default setting of Remote Control from factory is A.
TOSHIBA
Fig. 8-6-1
- 41 -
8-7. Others
FILE NO. SVM-07033
8-7-1. Gas leak test
Valve Cover
Check places for flare nut connection (Indoor unit)
Fig. 8-7-1
Check places for outdoor unit
Check the flare nut connections, valve stem cap
connections and service port cap connections for gas leak with a leak detector or soap water.
8-7-2. Test operation
To switch the TEST RUN (COOL) mode, press
RESET button for 10 sec. (The beeper will make a short beep.)
8-7-3. Auto restart setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart function in the off position. Turn it on as required.
<How to set the auto restart>
Press and hold the RESET button for about
3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function of the Owner’s Manual.
Hi P OW E R F ILT E R P AP TIM ER O P ER AT IO N
RESET
Fig. 8-7-2
42
9. TROUBLESHOOTING CHART
FILE NO. SVM-07033
9-1. Troubleshooting Procedure
9-2-2. Incorrect cable connection between Indoor
and outdoor units
Follow the details of 9-2. Basic Chec k Items . If there is no trouble corresponding to 9-2, check whether or not there are faulty parts following 9-4. Self-Diagnosis by Remote Control.
9-2. Basic Check Items
9-2-1. Power supply voltage
The line voltage must be AC 220 240V. If it is not within this range, the air conditioner may not operate normally.
The indoor unit is connected to the outdoor unit with 5 cables (Heat pump model) or 3 cables (Cooling Only model). Check that the indoor and outdoor units have been properly connected with terminals assigned the same numbers. If the connectors are not properly connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5Hz).
9-2-3. Program control
The microcontroller operates as shown in Table 9-2-1 to control the air conditioner. If there are any opera­tional problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air conditioner, but they are indispensable operations to control and maintain the air conditioner properly.
Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned on,
the OPERATION lamp on the indoor unit blinks.
2 The indoor fan motor speed does not change
in the Dry operation.
The OPERATION lamp blinks to indicate that power is turned on. If the [ ] button is pressed, the lamp stops blinking.
The indoor fan motor speed is automatically controlled in the Dry operation.
3 The compressor is not turned off even though
the room temperature is in the range that the compressor is turned off.
4 The compressor is not turned on and off even
though the thermo control is operated in the Dry operation.
5 The PRE-DEF. lamp is indicated when the
Heating operation starts.
6 The outdoor fan motor stops in the Heating
operation.
7 The compressor is not turned on even though
the room temperature is in the range that the compressor is turned on.
8 The operation mode changes in the
Automatic operation.
9 The Fan only operation continues in the
Automatic operation.
10 The Hi-POWER operation does not work.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
The PRE-DEF. lamp is indicated during the Defrosting operation or if the indoor heat exchanger temperature is low when the Heating operation starts. At this time, the indoor fan motor stops to prevent cold air from blowing in the room.
When the indoor heat exchanger temperature is high, the outdoor fan motor is stopped by the high-temperature limit control operation.
The compressor is not turned on in the restart delay timer (3-minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detected all time for control fan speed and the operation mode is changed every 15 minutes according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1°C), the Fan only operation is selected.
This operation does not work when the unit is in the Dry operation or Fan only operation.
43
FILE NO. SVM-07033
9-3. Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air outlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the outdoor
unit
Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz)
B OPERATION lamp is blinking. (5Hz)
C OPERATION lamp is blinking. (5Hz)
D OPERATION lamp is blinking. (5Hz)
E OPERATION lamp is blinking. (5Hz)
F OPERATION and TIMER lamps are blinking.
(5Hz)
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
Power failure (when the power supply is turning on)
Thermo sensor (TA) short or break
Heat exchanger sensor (TC) short or break
Indoor fan motor lock or failure
Indoor P.C. board failure
Wrong wiring of connecting cable
G OPERATION, TIMER and PRE-DEF.
(or FAN ONLY for cooling only model) lamps are blinking.
Table 9-3-2 Diagnosis by detective operation
Symptom Check Primary judgement
The remote control does not work.
The outdoor fan does not rotate.
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The compressor does not operate.
Cycle failure
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
The remote control still does not work.
The remote control works.
The indoor unit (and/or remote control) is/are defective.
OK.
The outdoor unit (Outdoor fan motor) is defective.
An internal part of the compressor or PCB is defective.
44
FILE NO. SVM-07033-1
9-4. Self-Diagnosis by Remote Controller (Check Code)
1. If the lamps are indicated as shown B to E in Table 9-3-1, execute the self-diagnosis by the remote controller.
2. When the remote controller is set to the service mode, the indoor controller diagnoses the operation condi­tion and indicates the information of the self-diagnosis on the display of the remote controller with the check codes. If a fault is detected, all lamps on the indoor unit will flash at 5Hz and it will beep for 10 seconds (Beep, Beep, Beep ... ). The timer lamp usually flashes (5Hz) during self-diagnosis.
9-4-1. How to Use Remote Controller in Service Mode
1
Press [CHECK] button with a tip of pencil to set the remote controller to the service mode.
is indicated on the display of the remote controller.
PR E S E T
ON E- TOU CH
QU IE T
S WIN G
TI ME R
SL E E P
C HK
TOSHIBA
FA N
TE MP
TEMP
MOD E
C OMF OR T
S LE E P
FI X Hi -PO WE R E CO
ON
OF F
FI LT E R
C LO CK
2
Press [ON ] or [OFF ] button
If there is no fault with a code, the indoor unit will beep once (Beep) and the display of the remote controller will change as follows :
• • •
The TIMER indicator of the indoor unit flashes continuously.
(5 times per 1 sec.)
Check the unit with all 52 check codes ( to ) as shown in Table-11-4-1.
Press [ON ] or [OFF ] button to change the check code backward.
CL R
SE T
If there is a fault, the indoor unit will beep for 10 seconds (Beep, Beep, Beep...).
Note the check code on the display of the remote controller.
2-digits alphanumeric will be indicated on the display.
All indicators on the indoor unit will flash.
(5 times per 1 sec.)
Alphanumeric characters are used for the check codes. is 5. is 6. is A. is B. is C. is D.
Press [ ] button to release the service mode.
3
The display of the remote controller returns to as it was before service mode was engaged.
Time shortening method.
4
1. Press SET button while pushing CHECK button.
2. Press [ ] button.
Fig. 9-4-1
45
Block level Diagnosis function
Check Check
code
Block
Indoor P.C. board
code
Symptom Conditioner Condition
Thermo. sensor short/break.
Table 9-4-1
Continued operation.
Air
status
Indicated when detected abnormal
FILE NO. SVM-07033
Judgement and action
1.Check thermo sensor.
2.If it is OK, check P.C. board.
Cable connection/ Thermal fuse Refrigerant system
Heat exchanger sensor short/break.
Indoor fan lock, abnormality of indoor fan or thermal fuse break.
Abnormality of other indoor unit P.C. board.
1) Wrong wiring or disconnection of connective cable.
2) Terminal fuse cut off.
Continued operation.
All off
All off
All off
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
1.Check heat exchanger sensor.
2.If it is OK, check P.C. board.
1.Check heat thermal fuse is blow or not? (Terminal block part.)
2.If the thermal fuse is not blow, check indoor fan motor. (Refer to trouble shooting flow charts.)
Replace P.C. borad.
1.Check connective cable correct if wiring is wrong.
2.Check thermal fuse and Terminal blocks.
3.If it is OK, check P.C. board.
Other parts (including compressor)
1) Overload relay or thermostat for compressor
All off
Indicated when detected abnormal
1.If overload relay and
break.
2.If refrigerant cycle is
3. If heat exchanger
Content detected by the check codes "
" o " t " are stored in memory of the microcomputer even if the
power supply is turned off. Therefore, contents of operations in the past are all displayed.
46
themostat for compres­sor are OK, check refrigerant cycle.
OK, check P.C. board.
sensor is OK, check overload relay and themostat for compressor.
9-5. Troubleshooting Flowcharts
9-5-1. Power can not be turned on (No operation at all)
<Preliminary checks>
(1) Is the supply voltage normal? (2) Is the connection to the AC output OK.?
Heat pump Model
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-07033
Operation
Check Items
Main cause
Countermeasure
Symptom
Does the thermal
(Under PF. Terminal)
Is the indication voltage
NO
(DC12V or 5V) of main
P.C. board correct?
Is the voltage
across C03 measured
DC310V ~ 340V?
YES
NO
Does the fuse
(F01) blow?
fuse blow?
NO
Does the OPERATION
lamp blink?
Does the power turn on
by pushing the [ ]
button of the remote
NO
NO
YES
Refer to the paragraph
"Pre-check", or defective circuit
before power P.C. board block.
control?
YES
YES
YES
YES
NO NO
(No problem)
Parts (R06, R07, SG01,
C01, DB01, C02, C03,
M01) are defective.
Wrong wiring of
AC cord or connecting
cable is defective.
Does the CN14
connector the wrong
connecting?
YES
Does the transmission
indicator of remote
control flash normally
and transmit certainly?
YES
NO
P.C. board is
defective.
Remote control is
defective.
Replace the remote
control.
Replace the
thermal fuse set.
Check connection.
Replace the main
P.C. board.
Re-wiring the cable.
Is the voltage
across C07
measured DC12V?
YES YES
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
Shut off the power
NO NO
supply once, and
disconnecting the motor
connector CN11*.
Check Resistance
of Pin 1 and 3
of Fan-motor
= 162Ω .
Replace Fan-motor
and P.C. board.
Replace P.C. board
47
9-5-2. Power can not be turned on after replacing indoor P.C. board
<Checking Procedure>
Connect the AC
Power supply
FILE NO. SVM-07033
Does the OPERATION
lamp blink?
YES
NO NO
Is it wired as shown
in Figure below?
YES
Return the wiring of the
power relay is returned to
the normal procedure.
To the paragraph of
"No Power turns on".
48
9-5-3. Outdoor unit does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-07033
Does the OPERATION lamp blink?
YES
Does the power turn on by pushing
the [ ] button of the remote control?
YES
Is AC 220-240V supplied between
terminal block 1 -
Is cable connection between indoor
and outdoor units correct?
Check items as following procedure
in 9-5-4, 9-5-5, 9-5-6
YES
YES
2
?
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY01) or (Q07) or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Replace the
P.C. board.
49
9-5-4. Only compressor does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-07033
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 1 - 2 ) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 1 - 2 ) AC 220-240V?
YES
Are all the cords for compressor normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY01) or (Q07) or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor and
outdoor units are defective.
Re-wire or replace the defective cords.
Replace the
P.C. board.
Is the compressor motor winding normal?
(Check the winding resistor.)
YES
Is the capacitor for compressor normal.
YES
Is the overload relay normal?
YES
Does the compressor start?
YES
Compressor starts but
it stops after a while?
YES
Is the gas quantity normal?
(Check the pressure)
YES
Compressor is defective
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leakage)
50
9-5-5. Only outdoor fan does not operate
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-07033
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 2 - 4 : Heat pump model, 1 - 2 :
Cooling only model) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the terminal
( 2 - 4 : Heat pump model, 1 - 2 :
Cooling only model) AC 220-240V?
YES
Are all the cords for outdoor
fan motor normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY03) or Q09
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outdoor units are defective.
Correct the wire or
replace the defective cords.
Replace the
P.C. board.
Is the outdoor fan motor winding normal?
(Check the winding resistance)
YES
Is the capacitor for compressor normal?
YES
Outdoor fan motor is defective.
NO
NO
Outdoor fan motor is defective.
Capacitor for outdoor
fan motor is defective.
51
9-5-6. Only 4-Way valve does not operate (During heating operation)
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-07033
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 2 - 3 ) 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 2 - 3 ) 220-240V?
YES
Is the wiring of solenoid coil for
4-way valve normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY04) or Q08, R34
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outddor units are defective.
Solenoid coil is defective.
Replace the P.C.
board.
4-way valve is defective.
52
9-5-7. Only the indoor fan does not operate
<Check procedure>
Heat Pump Model
Shut off the
power supply once.
Turn the power supply.
FILE NO. SVM-07033
Does the fan stop in
no operating status?
YES
Start the operation
with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to high fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow
fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
Repair the bearing of
the fan.
Motor control circuit failure
IC30, IC03 or 12V
power circuit failure.
Replace the P.C. board.
Replace the P.C. board.
NO
YES
Thermal fuse operated
due to prevent
temperature rising cause
of incompleted connecting.
Normal
Is the rotation signal (DC+5V-0V)
output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
connector (CN11) when rotating
the cross flow fan by hand in no
operating status?
(1 pulse/one turn)
YES
Replace the control
P.C. board.
53
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
FILE NO. SVM-07033
9-6. Troubleshooting for Remote Control (Including the Indoor P.C. Board)
There is no been from
Push the [ ] button.
the indoor unit. The operation lamp of the air conditioner main unit does not light.
Is there direct
sunlight on the
receptor of the air
conditioner?
YES
NO
Is there any
thyristor
fluorescent light
nearly?
YES
NO
YES
NO NO
Is operation possible
when setting the
temporary switch of the
air conditioner main unit
to "TEST RUN" or
"TEMPORARY AUTO"?
Does the transmission
indicator blink?
Is operation
possible when the
transmitter is moved
nearer to the infrared
signal receiver of the
air conditioner?
YES
Battery life
NO
Reset the remote control
by use the tip pencil push
in the RESET hole
Push the [ ]
button
Dose the
transmission
indicator light?
YES
NO
Avoid direct
sunlight.
Keep the air
conditioner away
from thyristor
fluorescent light.
YES
Can any signal tone
be heard in a trasistor
radio when transmitting
within 5 cm distance
from the radio?
YES
P.C. board is failure.
Replace
P.C. board
NO
Replace the
batteries
NO
Normal
Is there any
beep and
operation?
YES
Remote control
is failure.
Replace remote
control.
54
FILE NO. SVM-07033
9-6-1 How to check the P.C. board
(1) Operating precautions
1) When removing the front panel or the P.C. board, be sure to shut off the power supply.
2) When removing the P.C. board, hold the edge of the P.C. board and do not apply force to the parts.
3) When connecting or disconnecting the connec­tors on the P.C. board, hold the Whole housing. Do not pull at the lead wire.
(2) Inspection procedres
1) When a P.C. board is judged to be defective, check for disconnection, burning, or discolora­tion of the copper foil pattern or this P.C. board.
2) The P.C. board consists of the following 2 parts
a. Main P.C. board part:
power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays receive and indication parts:
Infrared rays receiver unit and LED.
55
(3) Checking procedure
Heat Pump Model
FILE NO. SVM-07033
Table 9-6-1
No.
1
Shut off the power supply and remove the P.C. board assembly from the electronic parts base. Remove the connecting cable from the terminal block.
2
Remove the connector for the motor, and turn the power on. If the OPERATION lamp blinks (0.5 sec. : ON, 0.5 sec. : OFF) when the power turning on, the checking points described as 1-4 of right column are not necessary to perform.
3
Make the operation status by pushing once the [ ] button, except the status of [FAN ONLY], [ON TIMER].
4
Start the operation with the system which the time of the restart delay timer is shortened.
Procedure
Check Point (Symptom) Causes
1.Is the fuse blown?
Voltage check
1.Between
(AC 220240V)
2.Between + and of C63
(DC 310 ~ 340V)
3. Between
4.Between
Voltage check
1.Voltage of relay coil. (DC 12V)
Between pin 2 of RY01 and GND
2.Between No. 1 and 2 of connect­ing cable terminal block.
(AC 220240V)
1.All indicators light for 3 sec..
2. Indicators do not indicate normally after approximate 3 sec..
TP1 and
12V and GND
5V
N
and GND
1.•Application of shock voltage.
Overload by short-circuit of the parts.
1.•AC power cord is defective.
Poor contact of the terminal plate.
Miss wiring of the power relay.
2.Capacitor (C01, C02) is defective.
Line filter (L01) is defective.
Resistor (R01) is defective.
Diode (DB01) is defective.
3. M01, DB01, R01, C03 are
defective.
4.IC04 are defective.
defective relay driver. (
1.
2.Poor contact of relay.
Defective indicator, or poor
}
housing assembly.
Q07)
(CN14)
5
Make the operation status by pressing once the [ ] button.
1.The time of the restart delay timer is shortened.
2.Cool operation
3.Air volume [AUTO]
4. Make the setting temperature lower enough than room temperature.
5.Continuous operation.
6
The status of No. 5 is continued, and make the following condition.
1.Heat operation
2.Make the setting temperature higher enough than room temperature.
7
Turn the power on after connecting the motor connector. Start the operation with the following condition.
1.Operation [Cooling]
2.Airflow [High fan]
3.Continuous operation
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Motor does not rotate. (The key operation is accepted.)
2.The Motor rotates, but it vibrates too much.
1. The temperature of the indoor heat exchanger is abnomally lower.
2. Poor contact of the heat exchanger sensor. (The connector is disconnected.) (CN01)
3.Heat exchanger sensor, main P.C. board are defective. (Refer to Table 9-6-2 for the judgment of defective resistance values.)
4.Main P.C. board is defective.
1.The temperature of the heat exchanger is abnormally high.
2.The heat exchanger sensor connector has short-circuit. (CN01)
3.The heat exchanger sensor is defective. (Refer to Table 9-6-2 for the judgment of defective resistance values.)
4.P.C. board is defective.
1.Poor contact of the motor connector.
2.P.C. board is defective.
56
FILE NO. SVM-07033-1
Table 9-6-3 Approximate resistance value of thermo sensor
Temperature 0°C 10°C 20°C 25°C 30°C
Resistance value 33.8 20.35 12.59 10.00 7.99
9-6-3. How to shorten time of restart delay timer
1 Press [CLR] button while pressing [CHK] button
with a tip of a pencil.
2 Then press [ ] button to transmit the
signal to the indoor unit.
(kΩ)
9-6-4. How to set/cancel the self cleaning function
PRESET
ONE-TOUCH
QUIET
SWING
TIMER
SLEEP
CHK
FAN
TEMP
MODE
COMFORT
SLEEP
FIX Hi-POWER ECO
ON
OFF
FILTER
CLOCK
2
CLR
SET
1
The self cleaning function is set from a factory. To cancel this function, should keep press the
temporary button for 20 seconds till can hear the long combination sound and repeat the same
procedure when need to set.
57
FILE NO. SVM-07033
10. HOW TO REPLACE THE MAIN PARTS
WARNING
• Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with the repairs.
Electric shocks may occur if the power plug is not disconnected.
• After the repairs ha ve been completed (after the front panel and cabinet have been installed), perform a test run, and check for smoking, unusual sounds and other abnormalities.
If this check is omitted, a fire and/or electric shocks may occur. Before proceeding with the test run, install the front panel and cabinet.
• Ensure that the following steps are taken when doing repairs on the refrigerating cycle.
1. Do not allow any naked flames in the surrounding area.
If a gas stove or other appliance is being used, extinguish the flames before proceeding. If the flames are not extinguished, they may ignite any oil mixed with the refrigerant gas.
2. Do not use welding equipment in an airtight room.
Carbon monoxide poisoning ma y result if the room is not properly ventilated.
3. Do not bring welding equipment near flammable objects.
Flames from the equipment may cause the flammable objects to catch fire .
If keeping the power on is absolutely unavoidable while doing a job such as inspecting the cir-
cuitry, wear rubber gloves to avoid contact with the live parts.
Electric shocks may be received if the live parts are touched. High-voltage circuits are contained inside this unit.
Proceed very carefully when conducting checks since directly touching the parts on the control circuit board may result in electric shocks.
10-1. Indoor Unit
No.Part name
Front panel
Procedures
1) Stop operation of the air conditioner and turn off its main power supply.
2) Open the air inlet grille, push the arm toward the outside, and remove the grille.
3) Remove the left and right air filters.
Remarks
58
FILE NO. SVM-07033
No.Part name
Front panel
Procedures
4) Press "PUSH" part under the front panel and remove hooks of the front panel from the installation plate.
5) Remove the front panel fixing screws. (2 pcs.)
6) Take off three hooks of panel from rear side.
Remarks
Installation plate
Front panel
Press
2 Screws
Three hooks
<How to assemble the front panel>
1) Press three center positions and two lower center positions of the air outlet, and
then hang the hanging hooks (3 pcs.) at the top side of the front panel to the rear plate.
2) Tighten two screws.
• Incomplete hanging or incomplete pressing may cause a dewdrops or generation of a fluttering sound.
59
FILE NO. SVM-07033
r
No. Part name
Electric parts
box assembly
Procedures
1) Follow the procedure .
2) Remove screw of earth lead attached to the end plate of the ev apor ator.
3) Remove the lead wire cover, and remove connector for the fan motor and connec­tor for the louver motor from the electric parts box assembly.
4) Pull out TC sensor from sensor holder of the evaporator.
5) Disengage the display unit by simply pushing at the top of the display unit.
6) Remove the fixing screw that secures the electric parts box assembly, and remove the
assembly.
TC sensor
Earth Screw
Remarks
Electric part box cove
Fan motor connector
<How to assemble the electric parts box>
1) Hook the top part of the electric parts box assembly onto the claws on the back body, and secure it using the fixing screw. Now attach the display unit. Connect the connectors for the fan motor and louver motor.
2) Secure the grounding wire using the fixing screw. Insert the TC sensor into the sensor holder.
* Be absolutely sure to loop the grounding
wire and TC sensor leads once at the bottom.
Fixing screw
Louver motor
connecto
AC fan motor
connector
60
FILE NO. SVM-07033
No. Part name
Horizontal louver
Evaporator
(Heat exchanger)
Procedures
1) Remove shaft of the horizontal louver from the back body. (First remove the left shaft, and then remove other shafts while sliding the horizontal louver leftward.)
1) Follow to the procedure in the item .
2) Remove the pipe holder from the rear side of the main unit.
3) Remove two fixing screws at the left side of the end plate of the heat exchanger.
2 screws
Remarks
4) Remove one fixing screw on the heat exchage fixing holder to separate the heat exchage from the back body.
5) Remove right side of the end plate from two fixing rib while sliding slightly the heat exchanger rightward.
Heat exchanger fixing
holder
Rib on the right side of the end plate
Screw
 − 61 − 
FILE NO. SVM-07033
No. Part name
Bearing
Procedures
1) Follow to the procedure in the item .
2) Remove the two screws used to secure the
bearing base.
3) Remove the bearing base.
<Caution at assembling>
• If the bearing is out from the housing, push it into the specified position and then incorporate it in the main body.
Remarks
Two screws
Bearing
Bearing base
 − 62 − 
FILE NO. SVM-07033
No. Part name
F an motor
Procedures
1) Follow to the procedure .
2) Loosen the set screw of the cross flow fan.
3) Remove two fixing screws of the motor cover
and them remove the motor cover.
4) Remove two more fixing screws of the motor band and remove the motor band.
Motor cover
Remarks
Set screw
Two screws on
motor band
Two Screws
5) Pull the fan motor outward.
 − 63 − 
FILE NO. SVM-07033
No. Part name
Cross flow fan
Procedures
<Caution at reassembling>
1) To incorporate the fan motor, remove the fan
motor rubber (at shaft core side), incorporate the motor into the position in the following figure, and then install the fan motor.
• Install the cross flow fan so that the right end of the 1st joint from the right of the cross flow fan is set keeping 70.5 mm from wall of rear plate of the main unit.
• Holding the set screw, install the cross flow fan so that U-groove of the fan motor comes to the mounting hole of the set screw.
Remarks
5 mm
• Perform positioning of the fan motor as follows:
• When assembling the fan motor, the fan motor must be installed in such a way that the fan motor leads will be taken out is positioned at the bottom front.
• After assembling the two hooking claws of the motor band (right) into the main body, position the fan motor, insert it, and then secure the motor band (right) using the two fixing screws.
U groove
 − 64 − 
FILE NO. SVM-07033
10-2. Outdoor Unit
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove packed valve cover and Electric parts cover. (2-Screws 4 x 10L)
3) Remove the cord clamp (2-Screws 4 x 16L) and disconnect the connecting cable.
4) Remove the upper cabinet (5-Screws 4 x 10L) Pulling out upword.
5) Remove the front cabinet. (3-Screws 4 x 10L) Pull the front right portion toward you, and remove it pulling out upward.
Cord clamp
2-Screws Ø4 x 16L
Packed valve cover
2-Screws Ø4 x10L
Upper cabinet
2 Capacitor for
compressor
3 Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
65
Front cabinet
Screws 4 x 10L
Capacitor
Capacitor band
for fan motor
Capacitor
for compressor
Screws Ø4 x10L
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit (E-Parts Assy)
FILE NO. SVM-07033
411
407
402
410
405
401
Location Part Location Part
No. No. No. No.
401 43T60385 TERMINAL BLOCK;2P 406 43T60077 FUSE,TEMPERATURE 402 403 43T69004 SENSOR;HEAT EXCHANGER 410 43T62003 CORD CLAMP 404 43T69005 SENSOR;THERMOSTAT 411 43T69666 ASM-PCB-SERVICE 405 43T69641 PC BOARD ASSY;WRS-LED
43T60365
TERMINAL BLOCK; 3P 407
Description Description
43T60002
TERMINAL BLOCK; 3P
406
403
404
- 66 -
11-2. Indoor Unit
FILE NO. SVM-07033
206
219
224
223
221
222
205
226
214
227
203
218
207
217
211
213
209
204
212
208
201
Electric Parts Assembly
215
202
216
Location Part Location Part
No. No. No. No.
201 43T21397 LOUVER MOTOR 202 43T21393 FAN MOTOR 203 43T22312 MOLD BEARING ASSEMBLY 216 43T39329 MOTOR BAND (RIGHT) 204 43T70313 DRAIN HOSE 205 43T20325 CROSS FLOW FAN ASSEMBLY 206 43T49010 PIPE SHIELD 207 43T83003 REMOTE CONTROL HOLDER 208 43T60328 MOTOR CORD 209 43T82310 INSTALLATION PLATE 211 43T19333 SENSOR FIX PLATE 212 43T09408 PIPE HOLDER 213 43T03364 BACK BODY ASSEMBLY
Description Description
214 43T39327 BEARING BASE 215 43T39328 MOTOR BAND (LEFT)
217 43T09409 HORIZONTAL LOUVER 218 43T79313 DRAIN CAP
219 43T44406 REFRIGERANT CYCLE ASSEMBLY 221 43T00496 PANEL SERVICE ASSEMBLY 222 43T80318 AIR FILTER (R) 223 43T80319 AIR FILTER (L) 224 43T09418 GRILLE OF AIR INLET 226 43T62328 TERMINAL COVER
227 43T69615 WIRELESS REMOTE CONTROL
- 67 -
FILE NO. SVM-07033
11-3.
Outdoor Unit
29
30
33
31
17
18
28
16
13
15
5
21
23
20
24
26
32
14
25
22
1
19
34
6
7,9
2
8,10
27
12
11 : CAPILLARY TUBE; 1.5 DIA 35 : CAPILLARY TUBE; 1.0 DIA
Location Part Location Part
No. No. No. No.
1 43T42328 BASE PLATE ASSEMBLY 2 43T41400 COMPRESSOR(Made in China) 3 43T49008 CUSHION,RUBBER 5 43T43409 CONDENSER ASSEMBLY 6 43T00448 FIXING PLATE VALVE 7
43T46332 VALVE; PACKED 6.35 DIA 8 43T46019 VALVE,PACKED 12.7 DIA 9 43T47331 BONNET, 6.35 DIA
10 43T47333 BONNET, 12.70 DIA 11 43T47008 CAPILLARY TUBE; 1.5 DIA 12 43T00468 FRONT CABINET 13 43T00458 LEFT CABINET 14 43T00451 RIGHT CABINET ASSEMBLY 15 43T21362 FAN MOTOR(Made in China) 16 43T20319 PROPELLER FAN
17 43T47001 NUT FLANGE 18 43T19329 FAN GUARD
19 43T04301 PARTITION
Description Description
20 43T39322 MOTOR BASE
21
43T39318 MOTOR BASE
22
43T19330 PACKED VALVE COVER 23 43T00460 UPPER CABINER ASSEMBLY 24
43T96305 BUSHING
32 43T46337 4 WAY VALVE
25 43T62325 ELECTRIC PART COVER 26 43T19331 FIN GUARD 27 43T54301 RELAY;OVERLOAD
28 43T61308 ELECTRIC PARTS BASE 29 43T55337 MF CAPACITOR 30 43T55325 CAPACITOR; PLASTIC-FILM 31 43T60373 TERMINAL-4P
33 43T46339 COIL; V-4WAY; AC220-240V 50Hz 34 43T79305 DRAIN NIPPLE
35 43T47308 CAPILLARY TUBE; 1.0 DIA
3
CONNECTION PLATE
- 68 -
FILE NO. SVM-03004(1)
TOSHIBA CARRIER (THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.
– 75 –
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