Toshiba RAS-10YK-HX, RAS-07YAX-T, RAS-07YKX, RAS-07YK-E, RAS-7YA-X SERVICE MANUAL

...
SERVICE MANUAL
AIR-CONDITIONER
SPLIT WALL TYPE
RAS-07YKX / RAS-07YAX RAS-10YKX / RAS-10YAX
FILE NO. DAS-SM-00-001
SUPPLEMENT
RAS-11YKX / RAS-11YAX RAS-07YK-E / RAS-07YA-E RAS-10YK-E / RAS-10YA-E
RAS-07YK-ES/RAS-07YA-ES
RAS-10YK-ES / RAS-10YA-ES
RAS-10YK-HX / RAS-10YA-HX
RAS-07YKX-T / RAS-07YAX-T RAS-10YKX-T / RAS-10YAX-T

CONTENTS

1. SPECIFICATIONS..................................................................................... 3
2. CONSTRUCTION VIEWS ........................................................................ 8
3. WIRING DIAGRAM ................................................................................. 10
4. SPECIFICATIONS OF ELECTRICAL PARTS ...................................... 11
5. REFRIGERANT CYCLE DIAGRAM ...................................................... 13
6. CONTROL BLOCK DIAGRAM .............................................................. 14
7. OPERATION DESCRIPTIONS................................................................. 15
8. INSTALLATION PROCEDURE ............................................................... 20
9. TROUBLESHOOTING CHART............................................................... 33
10. PART REPLACEMENT........................................................................... 46
11. EXPLODED VIEWS AND PARTS LIST ............................................... 50
– 2 –
1. SPECIFICATIONS
RAS-07YKX/07YAX, RAS-07YK-E/07YA-E, RAS-07YKX-T/07YAX-T
MODEL
ITEM
Capacity kW *1
Phase Single V220–240 220Power source
Hz 50 Power consumption kW 0,60–0,65 0,60 Power factor % 96–94 96
Running current
Starting current A 12 Moisture removal lit/h 0,8
Noise (SPL at 1 meter)
Refrigerant
Refrigerant control Capillary tube
Interconnection pipe
Condensate drain pipe Outer diameter mm 16
INDOOR UNIT RAS-07YK-E RAS-07YKX RAS-07YKX-T
Net weight kg 8 Evaporator type Finned tube Indoor fan type Cross flow fan
Fan motor output W 20 Air filter Polypropylene net filter (Washable)
OUTDOOR UNIT RAS-07YA-E RAS-07YAX RAS-07YAX-T
Net weight kg 26
Condenser type
Indoor/Outdoor A 0,15/2,70–0,15/2,72 0,15/2,70
Indoor (H/M/L) dB (A) 39 / 33 / 29 Outdoor (220–240V) dB (A) 44–45 44 Name of refrigerant R-22 Rated volume kg 0,59
Gas side size mm 9,52 Connection type Flare connection Liquid side size mm 6,35 Connection type Flare connection Maximum length (of one way) m *210 Maximum height difference Indoor unit Outdoor unit
Height mm 265 Width mm 790Dimensions Depth mm 189
High fan m³/h 550 Medium fan m³/h 490Air flow rate Low fan m³/h 430
Height mm 530 Width mm 770Dimensions Depth mm 200
↑ ↓
V220V–240V 220V
m
RAS-07YK-E/YA-E RAS-07YKX/YAX RAS-07YKX-T/YAX-T
Cooling
220V–240V 220V
2,10–2,20 2,10
5
Finned tube
Outdoor fan type Propeller Air flow rate (220–240V) m³/h 1500–1700 1500 Fan motor output W 18 (UE6-21SJ5P) 18 (UE6-21A5P), 20 (HF-240-20A)
Compressor
Safety device Fuse, Overload relay Auto louver Ye s Usable outdoor temperature range °C21–43
Model PH80T1-4C Output W 605
Specifications are subject to change without notice.
– 3 –
RAS-10YKX/10YAX, RAS-11YKX/11YAX RAS-10YK-E/10YA-E, RAS-10YK-HX/10YA-HX
MODEL
ITEM
Capacity kW *1
Phase Single
V220–240Power source
Hz 50 Power consumption kW 0,80–0,85 Power factor % 96–94
Running current
Starting current A 16 Moisture removal lit/h 1,2 Noise
(SPL at 1 meter)
Refrigerant
Refrigerant control Capillary tube
Interconnection pipe
Condensate drain pipe Outer diameter mm 16
INDOOR UNIT RAS-10YKX
Net weight kg 8 Evaporator type Finned tube Indoor fan type Cross flow fan
Fan motor output W 20 Air filter Polypropylene net filter (Washable)
OUTDOOR UNIT RAS-10YAX
Net weight kg 29 Condenser type Finned tube Outdoor fan type Propeller Air flow rate (220–240V) m³/h 1500–1700 Fan motor output W 18 (UE6-21SJ5P) 18 (UE6-21A5P), or 20 (HF-240-20A)
Compressor
Safety device Fuse, Overload relay Air flow rate Ye s Usable outdoor temperature range °C21–43
Indoor/Outdoor A 0,15/3,65–0,15/3,60
Indoor (H/M/L) dB (A) 44 / 36 / 29 Outdoor (220–240V) dB (A) 44–45 Name of refrigerant R-22 Rated volume kg 0,70
Gas side size mm 9,52 Connection type Flare connection Liquid side size mm 6,35 Connection type Flare connection Maximum length (of one way) m *210 Maximum height difference Indoor unit Outdoor unit
Height mm 265 Width mm 790Dimensions Depth mm 189
High fan m³/h 650 Medium fan m³/h 510Air flow rate Low fan m³/h 430
Height mm 530 Width mm 770Dimensions Depth mm 200
Model PH102T1-4C 2PS146D5AB02 Output W 750
↑ ↓
V220V–240V
m
RAS-10YKX/10YAX
RAS-10YK-E/10YA-E
RAS-10YK-HX/10YA-HX
Cooling
220V–240V
2,70–2,70
5
RAS-10YK-E
RAS-10YK-HX
RAS-10YA-E
RAS-10YA-HX
RAS-11YKX/11YAX
RAS-11YKX
RAS-11YAX
Specifications are subject to change without notice.
– 4 –
RAS-10YK-ES / RAS-10YA-ES RAS-10YKX-T / RAS-10YAX-T
MODEL
ITEM
Capacity kW *1
Phase Single
Power source
Power consumption kW 0,80–0,85 0,80 Power fac t or % 96–94 96
Running current
Starting current A 16 11 Moisture removal lit/h 1,2
Noise (SPL at 1 meter)
Refrigerant
Refrigerant control Capillary tube
Interconnection pipe
Condensate drain pipe Outer diameter mm 16
INDOOR UNIT RAS-10YK-ES RAS-10YKX-T
Net weight kg 8 Evaporator type Finned tube Indoor fan type Cross flow fan
Fan motor output W 20 Air filter Polypropylene net filter (Washable)
OUTDOOR UNIT RAS-10YA-ES RAS-10YAX-T
Dimensions
Net weight kg 29 31 Condenser type Finned tube Outdoor fan type Propeller Air flow rate m³/h (220–240V) 1500 (220V)1700 Fan mot or output W 18 (UE6-21SJ5P) 27 (UE6-31C5P) or 30 (HF-240-30A)
Compressor
Safety device Fuse, Overload relay Auto louver Ye s Usable outdoor temperature range °C21–43
Indoor/Outdoor A 0,15/3,65
Indoor (H/M/L) dB (A) 44 / 36 / 29 Outdoor dB (A) (220–240V) 44 (220V) 46 Name of refrigerant R-410A R-22 Rated volume kg 0,69 0,75
Gas side size mm 9,52 Connection type Flare connection Liquid side size mm 6,35 Connection type Flare connection Maximum length (of one way) m *210 Maximum height difference Indoor unit Outdoor unit
Height mm 265 Width mm 790Dimensions Depth mm 189
High fan m³/h 650 Medium fan m³/h 510Air flow rate Low fan m³/h 430
Height mm 530 Width mm 770 Depth mm 200
Model PA98X1T-4FZ RM5510GNE92 Output W 750
↑ ↓
V220–240 220 Hz 50
V220V–240V 220V
m
RAS-10YK-ES/10YA-ES RAS-10YKX-T/10YAX-T
Cooling
220V–240V 220V
2,65–2,70 2,70
5
Specifications are subject to change without notice.
– 5 –
Note : *1
Capacity is based on the following temperature conditions.
TEMPERATURE
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
CONDITION COOLING
(DB) 27 °C
(WB) 19 °C
(DB) 35 °C
(WB) 24 °C
Notes : *2 CHARGELESS
No additional refrigerant required.
This air conditioner accepts a connection piping length of up to 10m and a head of up to 5m.
There is no need to add the refrigerant as long as the total length of the connection piping is up to 10m.
7
2-1.Indoor Unit

2.CONSTRUCTION VIEWS

Air inlet
265
Air outlet
Air filter
790
790
232 326 232
Hanger
Heat exchanger
1800
07YK-E, 07YK-ES, 10YK-E 10YK-ES: Without power cord
07YKX, 10YKX, 11YKX 07YKX-T, 10YKX-T : With power cord
10YK-HX : With power cord & plug
Front panel
Back body
189
47
Knock out system
50
10
Drain hose (0,54m)
Hanger
Connecting pipe (0,39m)
(Flare Ø9,52)
Hanger
46
2,5
Minimum distance
17 20
265
to wall
120 or more 120 or more
178,5
3,5
40,5
Center line
321
65965,5 450
326
66 or more
Minimum distance to ceiling
HangerHanger
Installation plate outline
790
Connecting pipe (0,49m)
(Flare Ø6,35)
65,5
12626931976
Hanger
For stud bolt (Ø8~Ø10)
For stud bolt (Ø6)
Minimum distance
20 2037
to wall
40,5
60,5
50
10
47
Knock out system
- 8 -

2-2. Outdoor Unit

Detail Drawing
A
600
36 50
216
230
25
Ø11x14 Hole
Handle
R10
Ø6 Hole
11
A
230
216
Fan guard
30
36
50
600 85
111
Ø25 Drain hole
8-Ø6 Holes (For fixing the outdoor unit)
4-Ø11x14 Long holes (For anchor bolt Ø8-Ø10)
111
Gas side (flare Ø9,52)
Liquid side (flare Ø6,35)
200
12
11
525
5
530
ø420
268
89
59
TOSHIBA
770 59
770
268
89
Electric parts cover
Z
54 62
Access for charging
250
230
100 or more
Inlet port
View
Z
600
Inlet port
45 or more
Visible outline of the product
Outlet port
Center
400 or more
Mounting dimension of anchor bolt
port
600 or more
(Minimum distance of the wall)
4-Ø11x14 Long holes
(For anchor bolt Ø8-Ø10)
- 9 -
3. WIRING DIAGRAM
LOUVER MOTOR
Datail A
RAS-10YK-HX
L N
Power cord with plug
RAS-07YK-E RAS-10YK-E
RAS-07YK-ES RAS-10YK-ES
A
RAS-10YAX-T
RAS-10YA-ES
POWER
TERMINAL
BLOCK
RAS-07YKX RAS-10YKX
RAS-11YKX RAS-07YKX-T RAS-10YKX-T
FAN MOTOR
only
COMPRESSOR
only
RAS-07YKX/10YKX/11YKX RAS-07YKX-T/10YKX-T/10YK-HX
THERMAL FUSE 77°C x 1
ORN
ORN
P04
BRW
BLU
SG01
DSA
VARISTOR
3
BLK
GRN&YEL
L N
RY02
4
BLK
WHI
INDOOR
TERMINAL
BLOCK
OUTDOOR TERMINAL
BLOCK
OVER LOAD
RELAY
BLK
BLK
COMPRESSOR
PNK WHI
RAS-07YK-E/10YK-E RAS-07YK-ES/10YK-ES
ORN
2
1
CN04
1
2
R22
F01
6,3A
250V
3
R21
RY01
4
WHI
BLK
1
2
1
2
BLK
RED
FAN
MOTOR
CAPACITOR CAPACITOR
RED
THERMAL FUSE 77°C x 2
ORN
VARISTOR
C15
1 1
YEL
GRN&YEL
GRN & YEL
CHASSIS
RED
WHI
INFRARED RAYS RECEIVE
AND INDICATION PARTS
6
7
5
6
7
544332211
BLU
PNK
BLU
BLU
BLU
BLU
BLU
ORN
PNK
YEL
RED
CN07
C01
BLU
6 6
5 5
4 4
R01
BRW
3
2
1
3
2
1
6
7
54321
DB01
C02
POWER
L01
CR03 IC 03
DC 12V DC 5V
SUPPLY CIRCUIT
C58
23
CN11 CN01
23
BLK
BRW
5 3 1 5 3 1
BLK
1
23456
1
23456
PNK
WHI
1 1
BLK
2 2
BLK
CN03CN10
THERMO SENSOR
(TA)
EXCHANGER
SENSOR
AC FAN MOTOR
INDOOR
OUTDOOR
COLOR IDENTIFICATION
:
BROWN
BRW
:
RED
RED
:
WHITE
WHI
:
YEL
YELLOW
:
BLU
BLUE
:
BLK
BLACK
GRY
:
GRAY
:
PINK
PNK
:
ORN
GRN&YEL
ORANGE
:
GREEN & YELLOW
8
9
CN25
8
9
BLK
WHI
8
9
CN13
MCC-798
2
1
2
1
BLK
BLK
HEAT
(TC)
– 10 –

4. SPECIFICATIONS OF ELECTRICAL PARTS

g
4-1. Indoor Unit
No. PARTS NAME TYPE SPECIFICATIONS
Output (Rated) 20W, 6poles, 1phase, 220–240V, 50Hz
Fan motor
2 Thermo. sensor (TA-sensor) (Microprocessor) 10kW at 25°C
3 Switching transformer SWT-47
4 Microcomputer TMP87CK40AN
5 Power relay, Common relay DI1U Coil : DC 12V 75mA, Rated AC 250V 20A
6 Heat exchanger sensor (TC-sensor) (Microprocessor) 10kW at 25°C
7 Line filter SS11V-06180 18mH, AC 0,6A
8 Diode D3SBA60 4A, 600V
9 Capacitor ECEC2GA470BL 47mF, 400V
10 Fuse TSCR T6, 3A, 250V
11 Varistor 15G561K 560V
12 Resistor 5,6W, 2W
13 Louver motor MP35EA12 Output (Rated) 2W, 10poles, 1phase, DC 12V
(for indoor) MMF-240-20-4A
Winding resistance (W) (at 20°C)
Red-Black White-Black1
220,8 324,3
4-2. Outdoor Unit
RAS-07YAX, RAS-07YA-E, RAS-07YAX-T
No. PARTS NAME TYPE SPECIFICATIONS
Output (Rated) 605W, 2poles, 1phase, 220–240V, 50Hz
Winding resistance (W) (at 20°C)
Output (Rated) 18W, 6poles, 1phase, 220–240V, 50/60Hz
RAS-07YA-E
Fan motor
2
(for outdoor)
RAS-07YAX RAS-07YAX-T
Runnin
3
(for fan motor)
4 Running capacitor (for compressor) SK-40CMP15U1 AC 400V, 15mF
5 Overload relay JMRA99208-9201 U/T 4,2A (25°C), OPEN 130 ± 5°C, CLOSE 69 ± 11°C
capacitor
RAS-07YA-E
RAS-07YAX RAS-07YAX-T
UE6-21SJ5P
HF-240-20A
SK-50FMP1,5U1 AC 500V, 1,5mF
DS501155BPQA AC 500V, 1,5mF
Winding resistance (W) (at 20°C)
Output (Rated) 18W, 6poles, 1phase, 220–240V, 50/60Hz
Winding resistance (W) (at 20°C)
Output (Rated) 20W, 6poles, 1phase, 220–240V, 50/60Hz
Winding resistance (W) (at 20°C)
C-R C-S1 Compressor PH80T1-4C
4,80 8,37
Red-Black White-Black
370 370
Red-Black White-BlackUE6-21A5P
370 370
Red-Black White-Black
387 466
– 11
Indoor Unit Control Panel
C. P. U
Heat Exchanger Sensor
Thermo. Sensor
Infrared Rays Signal Receiver
Infrared
Rays
Remote Control
Operation (START/STOP)
14
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
Initializing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Noise Filter
Functions
Louver Control
3-minute Delay at Restart for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Compressor, Outdoor Fan
ON/OFF Signal
ON/OFF Signal
Louver DriverRelay Driver
Louver
Operation
Display
Timer
Display
ECONO.
Sign Display

6. CONTROL BLOCK DIAGRAM

FAN-ONLY
Sign Display
Indoor
Fan Motor
Louver
Motor
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECONO.
AC 220-240V AC 220V
(RAS-07YKX-T, 10YKX-T only)
50Hz
50Hz
Relay
RY02
Relay
RY01
Compressor
Outdoor Fan Motor

7. OPERATION DESCRIPTIONS

(Room temp. – Set temp.)
+1
0
Set temp.
ON
OFF
OPERATION
display
ON ON
Compressor
Outdoor fan
(RY01)
Common relay
(RY02)

7-1. FAN ONLY Operation

(The Remote Control MODE Button is Set to the FAN ONLY Operation)
Once the setting is made, the operation mode is memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing [START/STOP] button.
(MODE of the remote control : FAN ONLY)
(1) During this mode, the relay RY01 is always
turned off so that only the indoor fan is operated. RY02 is always turnd on. FAN-ONLY display is lit.
1) When the FAN is set to AUTO, the indoor fan motor operates as shown in Fig 7-1-1.
2) When the FAN is set to LOW, MED. or HIGH, the indoor fan motor operates with a constant in volume as listed in Table 7-1-1.
28
HIGH
MED
LOW(+)
LOW
LOW
(Room temp. – Set temp.)
Set temp.
27
26
25
24

7-2. COOL Operation

(MODE of the remote control : COOL)
(1) Compressor, outdoor fan and operation display
are controlled as shown in Fig. 7-2-1.
Fig. 7-2-1
(2) Relays RY01 and RY02 are turned on to
energize the outdoor unit, and a cool operation is carried out.
1) When the FAN is set to AUTO, the indoor fan motor operates as shown in Fig 7-2-2.
2) When the FAN is set to LOW, MED, or HIGH, the indoor fan motor operates with a constant in volume as listed in Table 7-1-1.
Fig. 7-1-1 Auto setting of air volume
FAN
Table 7-1-1 Manual setting of FAN SPEED
Indication of
FAN SPEED
LOW
MED
HIGH
For model :
*
RAS-07YKX, RAS-07YK-E, RAS-07YK-ES, RAS-07YKX-T
HIGH Air volume
(m3/hr)
430 (*430)
510 (*490)
650 (*550)
(Room temp. – Set temp.)
Set temp.
+4
+3
+2
+1
AUTO
HIGH
MED
LOW(+)
LOW
0
RY01
OFF
LOW
(continuous)
Manual
According to the set
position
Fig. 7-2-2
(3) Once the setting is made, the operation mode is
memorized in the microcomputer so that the same operation can be effected thereafter simply
– 15
by pushing the START/STOP button.

7-2-1. Louver Control

(Room temp. – Set temp.)
Set temp.
ON
+3
+2
+1
0
OFF
OPERATION
display
Compressor
Outdoor fan
(RY01)
Common relay
(RY02)
ON:6min.
OFF:4min.
ON:5min.
OFF:5min.
ON

7-3. DRY Operation

(1) Vertical air flow louvers
Positions of vertical air flow louvers are automatically controlled according to the operation status (COOL, AUTO, DRY, FAN ONLY). Besides, positions of vertical air flow louvers can be arbitrarily set by pushing the [SET] button. The louver position which has been set by the [SET] button is stored in microcomputer, and the louver is automatically set at the stored position in the next operation.
(2) Swing
If the [AUTO] button is pushed during running opera­tion, vertical air flow louvers start swinging. When the [AUTO] button is pushed again, swinging stops.
(MODE of the remote control : DRY)
(1) Compressor, outdoor fan and operation display
are controlled as shown in Fig. 7-3-1.
Fig. 7-3-1
The microprocessor turns the compressor on and off at regular intervals (4 to 6 minutes on and/or off). During the compressor off, the indoor fan will operate in the super low position.
The indoor fan will operate in the AUTO position.
(2) The pattern of operation depending on the
relation between room temperature and set temperature is shown below:
Room temp.
Set temp.+1
Set temp.
Compressor
Outdoor fan
Indoor fan
– 16
ON ON ON ON
OFF OFF OFF
L. *S.L. S.L.L. L. S.L. L.
*Super Low
Fig. 7-3-2

7-4. AUTO Operation

(MODE of the remote control : AUTO)
(1) One of the 2 modes, Cooling or Dry is selected
according to room temperature at which opera­tion is to start, as shown in Fig. 7-4-1. The Fan mode will continue until room temperature reaches a level at which another mode is selected.

7-4-1. Temporary Auto

When the TEMPORARY button is pushed (1 sec), the set temperature is fixed at 24°C and controlled in accordance with the chart shown in Fig. 7-4-1.
Powerful Cooling mode
(The same cooling mode as the room temperature control is set at set temp. –1˚C) The Louver moved downward. (DIRECT AUTO COOL)
+4
Cooling mode
(The same cooling mode as the room temperature control is set at set temp. –1˚C)
+1
Dry mode
(The same dry operation as the room temperature control is set at set temp. –1˚C)
(Room temp. – Set temp.)

7-5. ECONO. Mode

When the ECONO. button is pushed, during COOL and AUTO operation, the OPERATION display is turned off and the ECONO. display is lit and the indoor unit operates quietly and mildly with controlling airflow.
7-5-1. Cooling
(1) In the ECONO. mode, the set temp. by the
remote control is changed automatically as shown in Fig. 7-5-1.
(2) Fan speed → LOW
(˚C)
Set temp. is changed
Fig. 7-4-1
7-6. Low-Temperature Limit Control
The microprocessor detects the indoor heat ex­changer temperature so as to prevent freezing up the indoor heat exchanger.
Control is performed as shown in Fig. 7-6-1.
Heat exchanger temperature
(Cooling Operation)
(˚C)
7
5
Compressor
Less than 5˚C continues
Outdoor fan
ON
for 5 minutes
OFF
Set temp.
+2
+1
ECONO. button is pushed
Set temp. is changed
Fig. 7-6-1
1H 2H TIME0H
Fig. 7-5-1
17

7-7. Auto Restart Function

This unit is equipped with an Automatic restarting function which allows the unit to restart and resume the set operating conditions in the event of a supply power shutdown without the use of the hand control.
The operation will resume without warning three minutes after the power is restored.
INFORMATION
The AUTO RESTART FUNCTION is set not to work on shipment from the factory, and so it is necessary to set it to function as required.
When the system is stand-by (not running)

7-7-1. How to Set the Auto Restart

To set the Auto Restart function, proceed as follows: Access the TEMPORARY button located in the lower
right hand corner beneath the hinged front panel of the indoor unit (please refer to section on PARTS NAME). The power supply to the unit must be on ­the function will not be set if the power is off.
To enable the Auto Restart function, push the TEM­PORARY button continuously for three seconds.
The unit will acknowledge the setting and beep three times. The system will now restart automatically.
The above Auto Restart settings can be carried out:
OPERATION
Push the TEMPORARY button continuously more than three seconds.
0
TEMPORARY
When the system is operating
OPERATION
Push the TEMPORARY button continuously more than three seconds.
0
TEMPORARY
MOTION
Stand-by
The system starts to operate. The green light will be lit.
about three seconds after
3S
The unit beeps three times. The orange light will be lit.
The system is operating. The orange light is lighting.
If the system is not required to run at this time, push the TEMPORARY button once more or use the remote control and the unit will stop.
MOTION
Operating The green light is lit.
The system stops to operate. The green light is turned off.
about three seconds after
3S
The unit beeps three times.
The system stops.
If the system is not required to stop at this time, use the remote control and to restart.
During subsequent operation, the orange light goes on.
The Auto Restart function will not accept an instruction if timer operation with the remote control is selected.
During louver swing (AUTO) operation, after restarting by the Auto Restart function, the louver swing stops.
18

7-7-2. How to Cancel the Auto Restart

To cancel the Auto Restart function, proceed as follows: Repeat the setting procedure: the unit will acknowledge the instruction and beep three times. The system will now be required to manually restart with the remote control after the main supply is turned off. Cancellation is carried out:
When the system is stand-by (not running)
OPERATION
Push the TEMPORARY button continuously more than three seconds.
0
TEMPORARY
When the system is operating
OPERATION
Push the TEMPORARY button continuously more than three seconds.
0
TEMPORARY
MOTION
Stand-by
The system starts to operate. The orange light will be lit.
about three seconds after
3S
The unit beeps three times. The green light will be lit.
The system is operating.
If the system is not required to run at this time, push the TEMPORARY button once more or use the remote control and Stop the unit.
MOTION
Operating The orange light is lit.
The system stops to operate. The orange light is turned off.
about three seconds after
3S
The unit beeps three times.
The system stops.
If the system is not required to stop at this time, use the remote control and to restart.
During subsequent operation, the green light goes on.

7-7-3. In Case of Power Failure during the Timer Operation

(1) If ON-TIMER operation is reserved with setting of Auto Restart operation, it is cancelled with power failure.
(The OPERATION lamp on the main unit goes on and off to inform of power failure.) In that case, try to reserve ON-TIMER operation once again.
(2) If OFF-TIMER operation is reserved without setting of Auto Restart operation, the reservation is cancelled
with power failure. (The OPERATION lamp on the main unit goes on and off to inform of power failure.) In that case, try to reserve OFF-TIMER operation. When Auto Restart operation is set, OFF-TIMER reservation is also cancelled with power failure.
– 19

8. INSTALLATION PROCEDURE

8-1. Safety Cautions

For general public use
Power supply cord of parts of appliance for Outdoor use shall be more than polychloroprene sheathed flexible cord (design H05 RN-F), or cord designation 245 IEC 57.
CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAINS SUPPLY. This appliance must be connected to the mains by means of a circuit breaker or a switch with a contact separation
of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after
installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
DANGER
` FOR ELECTRICAL WORKS THE WIRING AND CABLES MUST BE PERFORMED IN COMPLIANCE WITH
NATIONAL WIRING STANDARD OR REGULATION. IF INCORRECT AND INCOMPLETE WIRING IS CARRIED OUT, IT WILL CAUSE AN ELECTRICAL FIRE OR ELECTRICAL SHOCK.
` USE THE SPECIFIED CABLE (1,5 to 2,0mm²) AND CONNECT TIGHTLY FOR INDOOR/OUTDOOR
CONNECTION. CONNECT TIGHTLY AND CLAMP THE CABLE SO THAT EXTERNAL FORCE WILL BE ACTED ON THE TERMINAL.
` WIRE ROUTING MUST BE PROPERLY ARRANGED SO THAT CONTROL BOARD COVER IS FIXED
PROPERLY. ` DO NOT DAMAGE OR SCRATCH THE CONDUCTIVE CORE AND INNER INSULATOR OF THE CABLES. ` DO NOT DEFORM OR SMASH ON THE SURFACE OF THE CABLES. DO NOT PRESS OR FIX THE CORD
AND CABLES FIRMLY WITH STAPLES, etc. ` DO NOT USE THE EXTENSION CABLE FOR POWER SUPPLY CORD OR INTER-CONNECTING CABLE.
NEVER EXECUTE THE CONNECTION OF WIRING WITH OTHER METHOD THAN THE APPROVED ONE.
OTHERWISE, OVERHEAT, SMOKE OR FIRE MAY BE GENERATED BY CONTACT ERROR. ` TURN OFF MAIN POWER SUPPLY AND BREAKER BEFORE ATTEMPTING ANY ELECTRICAL WORK.
MAKE SURE ALL POWER SWITCHES AND BREAKER TURN OFF. FAILURE TO DO SO MAY CAUSE
ELECTRIC SHOCK. ` CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED BY
WRONG WAY, ELECTRIC PARTS MAY BE DAMAGED. ` GROUNDING WIRE WORKS MUST BE CONSTRUCTED IN COMPLIANCE WITH INSTALLATION MANUAL. ` DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION. ` TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD. PLACE THE UNIT WELL
AWAY (MORE THAN 2M.) FROM HEAT SOURCE SUCH AS RADIATORS, HEAT REGISTORS. FURNACE,
STOVES, etc. ` IF A REFRIGERATION GAS LEAKS DURING INSTALLATION, BE SURE TO PERFORM VENTLATION.
IF THE REFRIGERANT GAS COMES INTO CONTACT WITH FIRE, A POISONOUS GAS MAY OCCUR.
WHEN INSTALLING AN AIR CONDITIONER, DO NOT ALLOW AIR OR MOISTURE TO REMAIN IN THE
REFRIGERATION CYCLE. OTHERWISE, PRESSURE IN THE REFRIGERATION CYCLE MAY BECOME
ABNORMALLY HIGH SO THAT A RUPTURE OR PERSONAL INJURY MAY BE CAUSED. ` BE SURE TO USE THE CORD-CLAMPS AND THE ELECTRIC PARTS COVER TO THE SPECIFIED
POSITION WITH ATTACHED TO THE PRODUCT. MOUNT THE ELECTRIC PARTS COVER FOR CABLES OF
CONNECTING SECTION FIRMLY WITH THE SCREWS.
ENGAGE DEALER OR SPECIALIST FOR INSTALLATION.
20
WARNING
Never modify this unit by removing any of the safety guards or by-passing any of the safety interlock
switches.
Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord.
And make sure the equipment to be earthed.
Appliance shall be installed in accordance with national wiring requlations.
If you detect any damage, do not install the unit. Contact your Toshiba dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation will result in an electrical short.
Do not store in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb users neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read the installation manual carefully before installing the unit. It contains further important
instructions for proper installation.
UK Plugs and Sockets etc (Safety) Regulations 1994
SI Number 1768
With regard to Schedule 3, Item 7 of the above UK Regulations, this appliance must be permanently connected to the fixed wiring of the main electrical supply by means other than the use of an approved 13 Amp. plug-top as outlined in the Regulations.
Electrical work must be carried by suitably qualified persons and in accordance with all relevant safety standards and codes of practice.
We recommend that the power supply for this appliance is derived from a suitably protected dedicated circuit.
(for U.K. only)
– 21

8-2. Installation Diagram of Indoor and Outdoor Units

For installation of the indoor unit, use the paper pattern on the back.
For the rear left and left piping
Front cabinet
Front panel
(Attach to the front cabinet)
(Attach to the front cabinet)
5 Deodorizing filter
7 Purifying filter
100 mm or more
Before install the wireless remote control
• With the remote control cover open, load the batteries supplied correctly, observing their polarity.
Wireless remote control
2
Clip anchor
120 mm or more
Air filter
2 Wireless remote control
400 mm or more
Hook
Pan head wood screw
8
66 mm or more
Hook
4 Remote control holder
or m
m
45 m
600 mm or more
Hook
1 Installation plate
120 mm
or more
5 Mounting screw
Shield pipe
ore
Extension drain hose (Option: RB-821SW)
600 mm or more
Wall
Insert the cushion between the indoor unit and wall, and lift indoor unit to make work easier.
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected the left, rear left, rear, right or bottom.
Right
Rear
Bottom
Rear left
Left
Insulation of refrigerant pipes insulates the pipes separately, not together.
3
Batteries
Cover
Be sure to use the Electric parts cover
Loop the connective cable (about 100 mm in diameter and 300~350 mm long).
– 22
6 mm thick heat resisting polyethylene foam

8-3. Installation

<Anchor bolt arrangement of outdoor unit>

8-3-1. Optional Parts

Par t
code
A
B
C
Refrigerant piping
Liquid side : ø6,35 mm Gas side : ø9,52 mm
Pipe insulating material (polyethylene foam, 6 mm thickness)
Putty, PVC tapes
Parts name

8-3-2. Installation Parts

Part
No.
Name of parts
Q'ty
Q’ty
Each
one
1
Each
one
600mm Air inlet
230mm
Air outlet
Fig 8-3-1 Air outlet
Secure the outdoor unit with the anchor bolts if the unit is likely to be exposed to a strong wind.
Use ø8 or ø10 anchor bolts.
Part
No.
Name of parts
Q'ty
1
2
3
4
Others
Installation plate x 1
Wireless remote control x 1
Batteries x 2
Remote control holder x 1
5
Mounting screw ø4 x 25 x 6
6
Deodorizing filter x 1
7
Purifying filter x 1
8
Pan head wood screw ø3,1 x 16 x 2
Name
Installation manual
Owners manual
This model is not equipped with an extension drain hose.
Option : For the extension drain hose, use an optionally available RB-821SW or commercially available one.
– 23

8-4. Indoor Unit

Indoor unit
Pipe hole
65,5mm
Thread
Weight
1
Installation plate
5
Mounting screw
Pipe hole
65,5mm
Anchor bolt hole
K Installation place
A place which provides the spaces around the indoor unit as shown in the diagram in section 8-2.
A place where there is no obstacle near the air inlet and outlet.
A place which allows an easy installation of the piping to the outdoor unit.
A place which allows the front panel to be opened.
8-4-1. Cutting a Hole and Mounting
Installation Plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
CAUTION
Direct sunlight to the indoor unit wireless
receiver should be avoided.
The microprocessor in the indoor unit should
not be too close to r-f noise sources. (For details, see the owner’s manual.)
<Remote control>
A place where there are no obstacles such as a curtain that may block the signal from the remote control.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
The center of the piping slot
The center of the pipe hole is above the arrow.
is above the arrow.
Pipe hole
80mm
65mm
40,5
Fig. 8-4-2
(1) After determining the pipe hole position with the
mounting plate (80 mm ), drill the pipe hole (ø65 mm) at a slight downward slant to the outdoor side.
NOTE :
When drilling the wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
For installation of the indoor unit, use the paper pattern on the back.
mm
(Side view) Indoor unit
7m
75˚
Reception range
(Top view)
Remote
control
Fig. 8-4-1
Indoor unit
Reception range
*:Axial distance
5m
45˚
45˚
Remote control
5m
*7m
Fig. 8-4-3
24
<When the installation plate is directly mounted on the wall>
(1) Securely fit the installation plate onto the wall by
screwing it in the upper and lower parts to hook up the indoor unit.
(2) Install the installation plate horizontally in the
wall.
(3) To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as shown in the above figure.
CAUTION
When installing the installation plate with mount­ing screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Installation plate
Anchor bolt
Projection 15mm or less
5mm dia, hole
Clip anchor
(Keep horizontal direction)
Mounting screw Ø4 x 25
5
CAUTION
Failure to firmly install the unit may result in per­sonal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type
walls, make holes in the wall.
Insert clip anchors for appropriate U mounting
screws.
NOTE :
Install the installation plate using 4 to 6 pieces of
mounting screw securing four corners with screws.
8-4-2. Electrical Work
(1) The supply voltage must be the same as the
rated voltage of the air conditioner.
(2) Prepare the power source for exclusive use with
the air conditioner.
CAUTION
Use power specified above table.
This appliance can be connected to the mains
in either of the following two ways.
(1) Connection to fixed wiring:
A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must be used.
(2) Connection with power supply plug:
Attach power supply plug with power cord and plug it into wall outlet. An approved power supply cord and plug must be used.
NOTE :
Fig. 8-4-4
RAS-10YKX
RAS-07YKX
MODEL
Power source 50Hz *220–240V ~ Single-phase 50Hz *220V ~ Single-phase
Maximum running current 5A 7,5A 5A 7,5A
Plug socket & fuse rating 16A
Wiring 1mm2 or more
No adjustment is necessary.
*
RAS-07YK-E RAS-07YK-ES
RAS-11YKX RAS-10YK-E RAS-10YK-ES RAS-10YK-HX
Perform wiring works so as to allow a generous
wiring capacity.
RAS-07YKX-T RAS-10YKX-T
25
8-4-3. Wiring Connection
WARNING
To plug the cable in the plug receptacle, take the following precaution.
THIS APPLIANCE MUST BE EARTHED.
Taking out the power cord
Slitted portion
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLORED IN ACCORDANCE WITH THE FOLLOWING CODE:
L
: Brown
N
: Blue : Green and Yow
-LIVE
-NEUTRAL
-EARTH
L N
Fig. 8-4-5
As the colors of the flexible cord of this appliance may not correspond with the colored markings, to identify terminals in your plug, as follows:
Connect BROWN colored core to plug terminal marked letter “L”.
Connect BLUE colored core to plug terminal marked letter “N”.
Connect GREEN AND YELLOW colored core to plug terminal marked Earth Symbol
.
The installation of the cables has to be done in such a way that the basic insulated wires for the infrared sensor can not be touched.
<How to remove the front cabinet>
4
4
Cut off the slitted portion in the side face of the
• rear panel to take out the power cord. After
this, remove burrs, sharp edges, etc., to
smooth the cut face..
<How to connect the power cord>
(For RAS-07YK-E, RAS-07YK-ES, RAS-10YK-E,
RAS-10YK-ES
For the air conditioner that has no power cord, connect a power cord to it as mentioned below.
• After removing the front cabinet, remove the terminal cover and the cord clamp.
• Connect and secure the power supply cord and
secure the cord clamp and the terminal cover.
• Cut the rear panel following the cutting mark and
put the power supply cord through the notch.
• Be sure to smooth out the notch with a file, etc.
Terminal block
only)
Power supply cord
L
N
Cord clamp
Terminal cover
Screw
Screw
2
1
3
1
2
Vertical air flow louver.
Fig. 8-4-6
How to open the screw cap
Place your finger on the lower part and push up
to open the screw cap.
(1) Open the screw caps and remove the two screws
securing the front cabinet. (2) Close the screw caps as behind. (3) Open the vertical airflow louver horizontally by
hand. (4) Slightly open the lower part of the front cabinet
then pull the upper part of the front cabinet
toward you to remove it from the rear plate.
– 26
Earth line
Fig. 8-4-7
<Stripping length of power cord>
30mm
10mm
L
N
10mm
40mm
NOTE :
Use standard wire only.
Wire type: More than H05-RN-F
Fig. 8-4-8
Screw
Earth line
<How to connect the connecting cable>
Wiring of the connecting cable can be carried out without removing of the front panel.
(1) Remove the front panel.
Fully open the front panel. Disengage the
support arm located in the upper center while
pushing its handle leftwards, and then remove
the front panel toward you. (2) Remove the terminal cover and cord clamp. (3) Insert the connecting cable (according to local
codes) into pipe hole on the wall. (4) Take out the connecting cable through the cable
slot on the rear panel so that it is exploded by
about 15 cm long in the front side. (5) Insert the connecting cable fully into the terminal
block and secure it by screw tightly. (6) Tightening torque:1,2 Nm (0,12 kgfm) (7) Secure the connecting cable with the cord clamp. (8) Fix the terminal cover and front panel on the
indoor unit.
<How to install the front cabinet on the indoor unit>
Install the front cabinet through the opposite order of How to remove the front cabinet”.
When the panel is removed and mounted again, take the following actions:
After fastening the two screws, one each at the left and right of the air outlet, be sure to push the upper center Q right end R , left end S and the lower center T of the air outlet, and confirm that no gap is left between the front cabinet and the rear plate.
If cooling (dry) operation is made without
pushing the air outlet, dew can be deposited on the front cabinet surface. In addition a gap between the front cabinet and the rear plate will become wider, spoiling the appearance.
Push Push
3
1
4
Push
2
CAUTION
Be sure to refer the wiring system diagram
labeled inside the front panel.
Check local electrical codes and also any
specific wiring instructions or limitation.
Terminal cover
Screw
Terminal block
Cord clamp
Screw
Screw
Fig. 8-4-9
50mm
10mm
10mm
40mm
Fig. 8-4-10
2
1
Connecting cable
Earth line
Connecting cable
about 15cm
<Stripping length of connecting cable>
2 1
For a three conductor cable
NOTE :
Use stranded wire only.
Wire type:More than H05 RN-F
Earth line
Push
Fig. 8-4-11
8-4-4. Piping and Drain Hose Installation <In case of rightward piping>
After scribing slits of the front panel and the rear
panel by a knife or a marking-off pin, cut them by a pair of nippers or the like.
Slit (front panel)
Slit (rear panel)
Fig. 8-4-12
<In case of downward piping>
After scribing the slit of the front panel and slit in
the lower part of the rear panel by a knife or a marking-off pin, cut them by a pair of nippers or the like.
Slit (front panel)
Slit (rear panel)
Fig. 8-4-13
27
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
To connect pipe after installation of unit (figure)
(To the forefront of flare)
196mm
Side of liquid flow
96mm
Side of gas flow
Outward form of indoor unit
R 30mm (Use polisin or the like for bending pipe.)
43mm
˚
80
Use the handle of screwdriver,etc.
8-4-5. Indoor Unit Installation
(1) Pass the pipe through the hole in the wall, and
hook the indoor unit on the installation plate at the upper hooks.
(2) Swing the indoor unit to right and left to confirm
that it is firmly hooked up on the installation plate.
(3) While pushing the indoor unit onto the wall by the
lower part, hook it up on the installation plate by the lower part. Pull the indoor unit toward you by the lower part to confirm that it is firmly hooked up on the installation plate.
(1)
(2)
Hook
Hook here
Installation
1
plate
Push
Fig. 8-4-14
NOTE :
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall.
After passing the connecting pipe through the pipe hole, connect the connecting pipe to auxiliary pipes and wrap the facing tape around them.
CAUTION
Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the
auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Carefully arrange pipes so that any pipe does
not stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the
insulating tape wound on the connecting pipe
to avoid double-taping at the joint, moreover,
seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble,
make sure to insulate both the connecting
pipes. (Use polyethylene foam as insulating
material.)
When bending a pipe, carefully do it not to
crush it.
Connecting cable
Fig. 8-4-15
For detaching the indoor unit from the installation
plate pull the indoor unit toward you while pushing its bottom up by the specified parts.
Push Push
Fig. 8-4-16
28
8-4-6. Drainage
(1) Run the drain hose sloping downwards.
NOTE :
Hole should be made at a slight downward slant to
the outdoor side.
Do not rise the drain hose.
50 mm or more
Do not put the drain hose end into water.
Fig. 8-4-17
(2) Put water in the drain pan and make sure that the
water is drained outdoors. (3) When connecting extension drain hose, insulate
the connecting part of extension drain hose with
shield pipe.
Shield pipe
Drain hose
Inside the room
Fig. 8-4-18
Do not form the drain hose into the wared shape.
Do not put the drain hose end in the drainage ditch.
Extension drain hose
8-5. Outdoor Unit
Installation place
A place which provides the spaces around the
outdoor unit as shown in the diagram in page 19.
A place which can bear the weight of the outdoor
unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged
air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up to
10 m.
An allowable head level is up to 5 m.
A place where the drain water does not raise any
problem.
CAUTION
(1) Install the outdoor unit without anything
blocking the air discharging.
(2) When the outdoor unit is installed in a place
exposed always to a strong wind like a coast or on a high story of a building, secure the normal fan operation using a duct or a wind shield.
(3) Specially in windy area, install the unit to
prevent the admission of wind.
CAUTION
Arrange the drain pipe for proper drainage from the unit.
Improper drainage can result in damage to property.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan.
Therefore, do not store the power cord and other parts at a height above the drain guide.
Wall
Drain guide
Space for pipes
Fig. 8-4-19
Strong wind
Fig. 8-5-1
CAUTION
Installation in the following places may result in trouble. Do not install the unit in such places.
A place full of machine oil.
A saline place such as coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from radio equipment, welders, and medical equipment.
– 29
8-5-1. Refrigerant Piping Connection <Flaring>
(1) Cut the pipe with a pipe cutter.
90˚
Obliquity
Roughness
Warp
8-5-2. Vacuum Pumping
INFORMATION
In order to prevent any other refrigerant from being charged accidentally, each port of the manifold has been changed in shape.
Differences in Port Size between Conventional R22 and R410A
Fig. 8-5-2
(2) Insert a flare nut into the pipe, and flare the pipe.
A (mm) R22/R410A
Imperial Rigid
1,0 ~ 1,5/ 0,5 ~ 1,0/ 1,5 ~ 2,0 1,0 ~ 1,5
1,0 ~ 1,5/ 0,5 ~ 1,0/ 1,5 ~ 2,0 1,0 ~ 1,5
Die Pipe
Fig. 8-5-3
A
Outer
dia.
6,35mm
9,52mm
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque. Otherwise, the
nut may crack depending on the installation
conditions.
Outer dia.
6,35mm
9,52mm
Tightening touque
Nm (kgfm)
16 ~ 18 (1,6 ~ 1,8)
30 ~ 42 (3,0 ~ 4,2)
Manifold for R22 Manifold for R410A
Por t size
7/16 UNF 1/2 UNF
20 threads per inch 20 threads per inch
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using vacuum pump.
Do not use the refrigerant in the outdoor unit. For details, see the manual of vacuum pump.
<Use of vacuum pump>
(1) Connect the charge hose (A) from the manifold
valve to the charge inlet of the gas side packed valve.
(2) Connect the charge hose (B) to the port of
vacuum pump.
(3) Open fully the low pressure side handle of the
manifold valve. (4) Operate the vacuum pump. (5) Close the low pressure side handle of manifold
valve after vacuumizing and stop the vacuum
pump.
Continue vacuumizing more than 15 minutes and check the pressure gage indicates –0,1MPa (–76 cmHg).
Half union or packed valve
Externally threaded side
Use a wrench to secure.
Fig. 8-5-4
Flare nut
Internally threaded side
Use a torque wrench to tighten.
(6) Open the stems of packed valves A and B all the
way. (7) Securely tighten the stem cap to each of the
packed valve stems.
30
Indoor unit
Pressure gage
Low pressure side handle
Charge hose (A)
Outdoor unit
Gas (Ø9,52)
C
D
A
B
Liquid (Ø6,35)
Fig. 8-5-5
Manifold valve
Lo Hi
Service port
Packed valve
High pressure side handle
Charge hose (B)
VP
8-5-3. Wiring Connection
(1) Remove the electric parts cover from the outdoor
unit. (1 screw)
(2) Connect the connecting cable to the terminals as
identified with their respective matched numbers
on the terminal block of indoor and outdoor units.
(Strip the sheath of connecting cable with follow-
ing stripping length to and insert into the terminal
block.)
(3) When connect the connecting cable to outdoor
unit terminal, make a loop as shown in the
installation diagram of indoor and outdoor unit, to
prevent water coming in the outdoor unit.
(4) Insulate the unused cords (conductors) with
water coming in the outdoor unit. Process them
so that they do not touch any electrical or metal
parts.
CAUTION
KEEP IMPORTANT 4 POINTS FOR
INSTALLATION (PIPING WORK)
(1) Take away dust and moisture (Inside of the
connecting pipes.) (2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP. (4) Check gas leak (connected points)
<Packed Valve Handling Precautions>
Open the valve stem all the way out; so not try
to open it beyond the stopper.
Securely tighten the valve stem cap with the
wrench or like.
Valve stem cap tightening torque is as follows;
Gas pipes side (Ø9,52) : 30 ~ 42 Nm (3,0 ~ 4,2 kgfm) Liquid pipe side (Ø6,35) : 16 ~ 18 Nm (1,6 ~ 1,8 kgfm) Service port cap : 9 ~ 10 Nm (0,9 ~ 1,0 kgf•m)
<A5 mm hexagon wrench is required.>
Flare nut
Valve body
Wrench
<Stripping length of connecting cable>
Earth line
50mm
Terminal block
Terminal screw
Connecting cable
60mm
10mm
2
1
10mm
12
Screw
Cord clamp
For a three conductor cable
Fig. 8-5-7
CAUTION
Wrong wiring connections may cause some
electrical parts to burn out.
Be sure to comply with local code on running
the wire from the indoor unit to outdoor unit. (size of wire and wiring method etc.)
Every wire must be connected firmly.
Earth line
Stopper
Service port
Valve stem
Service port cap
Valve stem cap
Note : Service port at Gas pipes valve only.
Fig. 8-5-6
5mm
NOTE :
Wipe type : More than H05 RN-F
31
8-6. Others
8-6-1. Gas Leak Test
Flare nut connections (indoor unit)
8-6-3. Auto Restart Setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
C
D
Electric parts cover
Flare nut
connections
(Outdoor unit)
B
Valve stem cap connection
Valve stem cap connection
A
Service port
Fig. 8-6-1
Check the flare nut connections, valve stem cap
connections and service cap connections for gas leak with a leak detector or soap water.
INFORMATION
The product was shipped with Auto Restart function in the off position. Turn it on as required.
See detail in section 7-7. Auto Restart Function
*
8-6-2. Test Operation
To switch the TEST RUN (COOL) mode, push TEMPORARY button for 10 sec. (The beeper will make a short beep.)
TEMPORARY button
TEMPORARY
Fig. 8-6-2
32
9. TROUBLESHOOTING CHART
TROUBLESHOOTING PROCEDURES :
Following details of “What to be pre-checked first, make sure of the basic items.
When there is no trouble corresponding to above, check in detail the faulty parts following “How to judge
faulty parts by symptoms later.
9-1. What to be Prechecked First
9-1-1. Power Supply Voltage
The line voltage must be AC 220–240V (220V for RAS-07YKX-T, RAS-10YKX-T). If the line voltage is not within this range, this air conditioner may not work normally.
9-1-2. Incorrect Cable Connection between Indoor and Outdoor Units
The indoor unit is connected to the outdoor unit with 3 cables. Make certain that the indoor and outdoor units have been connected properly, with terminals assigned the same numbers wired to each other. If the connectors are not connected as specified, the outdoor unit will not operate normally.
9-1-3. Misleading but Good Operations (Program Controlled Operation)
The microcomputer performs the operations listed in Table 9-1-1 to control the air conditioner. If a claim is made on the operation, check whether it corresponds to the contents in the Table 9-1-1. If it does, it is an indispensable operation for the control and maintenance of the air conditioner: it is not a failure of the unit.
Table 9-1-1
No. Operation of air conditioner Description
When the power plug or the power cord of the indoor unit is inserted,
1
the OPERATION lamp on the setting indication part blinks.
Fan speed remains unchanged in
2
the dry mode.
The compressor will not switch on
3
or off even when the thermo. control is operated in the dry operation.
Compressor does not work though
4
room temperature is in the range of turning the compressor on.
During automatic operation, the
5
operation mode changes.
The OPERATION lamp blinks, indicating that power is turned on. If this happens, push the START/STOP button once to cause the lamp to stop blinking. A power outage also causes the lamp to blink.
Fan speed is automatically controlled in the dry mode.
In the dry mode, the compressor goes on and off at regular intervals, independent of the thermo. control.
Compressor does not work while the compressor restart delay (3-min.) timer is active. The same is true after power is turned on, as the time is still active.
After selection of the cooling and dry operation, the operation mode is selected again when the compressor off mode continues for 15 min. according to the room temperature. And after selection of the dry operation, the condition of the room temperature which is Room temp. >Set temp.+1 and which is Room temp.<Set temp.–4 continues for 15 min., the operation mode is selected again.
When the power is turned on, the
6
operation starts automatically.
When the auto restart controlling is selected, the operation is performed automatically in the previous operation mode after the power supply has been turned on.
– 33
9-2. Primary Judgement of Trouble Sources
9-2-1. Role of Indoor Unit Controller
The indoor unit controller receives the operation commands from the remote control and assumes the following functions.
Measurement of the draft air temperature of the indoor heat exchanger by using the thermo sensor (TA).
Louver motor control
Control of the indoor fan motor operation
Control of the LED display
Control of the outdoor unit compressor and the outdoor fan motor.
9-2-2. Display of Abnormalities and Judgement of the Abnormal Spots
The indoor unit of this machine observes the operation condition of the air conditioner and displays the contents of the self-diagnosis as block displays on the display panel of the indoor unit.
Table 9-2-1
Block display Description
OPERATION display blinking (1 Hz) Power failure (when power is ON)
A
OPERATION display blinking (5 Hz) Thermo. sensor (TA) short/break
B
OPERATION display blinking (5 Hz)
C
OPERATION display blinking (5 Hz) Indoor fan lock, abnormality of indoor fan
D
OPERATION display blinking (5 Hz) Indoor P.C. board failure
E
OPERATION, TIMER and FAN-ONLY display blinking (5 Hz)
F
Heat exchanger sensor (TC) short/break
Gas shortage, other refrigerant cycle trouble
Heat exchanger sensor open/break/short
Overload relay trouble
(1) Judgement from defective operation or abnormal operation
Table 9-2-2
Symptom Check Primary judgement
The indoor part (including the remote control) is defective.
No reaction on remote control operation
Turn off the power once, turn it on again and try to operate the remote control again.
Remote control is not possible.
Remote control is possible. OK.
The outdoor fan does not rotate
The compressor operates.
The compressor does not operate. The inside part is defective.
The outdoor part is defective. (outdoor fan motor)
– 34
(2) Self-diagnosis with remote control
With the indoor unit control, self-diagnosis of protective circuit action can be done by turning the remote control operation into service mode, operating the remote control, observing the remote control indicators and checking whether TIMER lamp blinks (5 Hz).
[ METHOD ]
1
Push the [CHK] button with a thin tip of pencil or others. The remote control display shows .
MODE FANTEMP.
AUTO
COOL
DRY
FAN ONLY
Hr.ON OFF TIMER
TEMP.
4
START/STOP
AUTO
LOW
MED.
C
HIGH
2 3
6
SET
AUTO
MODE
ACL CHK
TIMER
ON OFF RSV CNL
WC-E1BE
FAN
ECONO.
1
2
Push ” key of TEMP. one by one. The receiving beep Pi!” is heard, and the timer lamp of the air conditioner blinks. (5 times for 1 sec.)
3
Operating ” key, the 35 check codes from to ” are sent.
4
To reduce the check code number, push the “ ” key of TEMP. > <> <> <--
--> <> <---> <
5
If the check code agrees with the error code, the receiving beep continues ringing Pi, Pi, Pi ... (for approx.10 sec.), and all the LED of air conditioner blink. (5 times for 1 sec.)
[ To release the servicing check ]
Table 9-2-3
Block level Diagnosis function
Check
code
Block
Indoor P.C. board
Check
code
Symptom
Thermo. sensor short/break.
Heat exchanger sensor short/break.
Indoor fan lock, abnormality of indoor fan or thermal fuse break.
Abnormality of other indoor unit P.C. board.
6
Push the [START/STOP] button. Display screen returns to one before check. The servicing check operation can be also released by [ACL] button.
Air
Con dition er
status
Continued operation
Continued operation
All off
All off Indicated when
Condition
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
detected abnormal
Judgment and action
1.Check thermo. sensor.
2.If it is OK, check P.C. board.
1.Check heat exchanger sensor.
2.If it is OK, check P.C. board.
Replace P.C. board.
Contents detected by the check codes to are stored in memory of the microcomputer even if the power supply is turned off. Therefore, contents of operations in the past are all displayed.
“ ”
“ ”
35
9-3. Troubleshooting Flowcharts
9-3-1. Power can not be Turned on (No Operation at All)
<Preliminary checks>
(1) Is the supply voltage normal? (2) Is the connection to the AC output OK.?
Shut off the power supply from AC outlet once and turn it on after 5 seconds.
NO
Does the OPERATION
lamp blink?
YES
Does the power turn
on by pushing the
[START/STOP] button
of the remote control?
YES
Does the fuse
(F01) blow?
NO
YES
Parts (R21, R22, SG01,
Q01, T01) are defective.
Does the transmission
control flash normally and
(No problem)
C15, C01, DB01, C02,
indicator of remote
transmit certainly?
YES
Operation
Check Items
Main cause
Countermeasure
Symptom
NONO
Remote control
is defective.
Replace the remote control.
Does the thermal
(Under PF. Terminal)
Is the indication voltage
NO
(DC12V or 5V) of main
PC board correct?
Is the voltage
across C02 measured
DC310V~340V?
YES
Is the secondary
voltage of SW
transformer (T01)
measured DC12V,
and DC7V ?
YES
fuse blow?
NO
YES
Refer to the paragraph
NO
Pre-check, or defective circuit before power P.C. board block.
Shut off the power supply once, and turn
NO
it on again after dis­connecting the motor connector CN10
YES
*
Wrong wiring of
AC cord or connecting
cable is defective.
Does the CN13
connector the wrong
connecting?
secondary voltage of SW transformer
.
measured DC12V,
and DC7V?
YES
Is the
YES
NO
NO
P.C. board is defective.
SW transformer
(T01) or Tr (Q01)
for power supply
is defective.
Replace the thermal fuse set. Check connection.
Replace the main P.C. board.
Re-wiring the cable.
Replace the main P.C. board.
Motor is defective.
Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of
*
damage of the motor.
– 36
9-3-2. Power can not be Turned on after Replacing Indoor P.C. Board
<Checking Procedure>
Connect the AC
Power supply
1 2
Indoor terminal block
NO
White
Blue
Power terminal block
Does the OPERATION
lamp blink?
YES
Black
9-3-3. Outdoor Unit does not Operate
Is it wired as shown
in Figure below?
Brown
C02
N L
PC board
YES
3
RY01
43
NO
4
RY02
Return the wiring of the power relay is returned to the normal procedure.
To the paragraph of No Power turns on.
T02
Shut off the power supply from AC outlet once and turn it on after 5 seconds.
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is AC 220–240V (AC220V)
supplied between terminal block
1 - 2 ?
YES
Is cable connection
between indoor and outdoor
units correct?
YES
Check items as following procedure in 9-3-4, 9-3-5, 9-3-6.
**
NO
NO
NO
NO
See Power can not be turned on.
See Power can not be turned on.
Relays (RY01, RY02) or IC31 or IC30 is failure.
Correct cabling between indoor and outdoor units.
Replace the P.C. board.
for model RAS-07YKX-T, RAS-10YKX-T
**
– 37
9-3-4. Only Compressor does not Operate
Shut off the power supply from AC outlet once and turn it on after 5 seconds.
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 1 - 2 ) AC 220–240V (AC 220V)
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 1 - 2 ) AC 220–240V (AC 220V)
YES
Are all the cords for compressor normal?
YES
**
**
?
?
NO
NO
NO
NO
NO
NO
See Power can not be turned on.
See Power can not be turned on.
Relays (RY01, RY02) or IC31 or IC30 is failure.
Correct cabling between indoor and outdoor units.
Cables between indoor and outdoor units are defective.
Re-wire or replace the defective cords.
Replace the P.C. board.
Is the compressor motor winding normal?
(Check the winding resistor.)
YES
Is the capacitor for compressor normal?
YES
Is the overload relay normal?
YES
Does the compressor start?
YES
Compressor starts but
it stops after a while?
YES
Is the gas quantity normal?
(Check the pressure)
YES
Compressor is defective
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leakage)
for model RAS-07YKX-T, RAS-10YKX-T
**
– 38
9-3-5. Only Outdoor Fan does not Operate
Shut off the power supply from AC outlet once and turn it on after 5 seconds.
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 1 - 2 ) AC 220–240V (AC 220V)
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 1 - 2 ) AC 220–240V (AC 220V)
YES
Are all the cords for outdoor
fan motor normal?
YES
**
**
NO
NO
NO
?
NO
NO
?
NO
See Power can not be turned on.
See Power can not be turned on.
Relays (RY01, RY02) or IC31 or IC30 is failure.
Correct cabling between indoor and outdoor units.
Cables between indoor and outdoor units are defective.
Correct the wire or replace the defective cords.
Replace the P.C. board.
Is the outdoor fan motor winding normal?
(Check the winding resistance)
YES
Is the capacitor for compressor normal?
YES
Outdoor fan motor is defective.
for model RAS-07YKX-T, RAS-10YKX-T
**
NO
NO
Outdoor fan motor is defective.
Capacitor for outdoor fan motor is defective.
– 39
9-3-6. Only the Indoor Fan does not Operate
< Check procedure >
Shut off the power supply once.
Turn the power supply.
Does the fan
stop in no operating
status?
YES
Start the operation with low fan setting in cool operation.
Does the fan rotate?
YES
Change the setting of cooling to high fan.
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross
flow fan rotate
normally?
YES
Turn on the power supply.
NO
NO
Replace the P.C. board.
Replace the P.C. board.
Motor control circuit failure
(IC30, IC03)or 12V Power
circuit or Thermal fuse in
 
fan motor failure.
Repair the bearing of the drain fan.
Does the fan speed
become higher?
YES
Normal
Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of
*
damage of the motor.
NO
Operation stops
(DC+5V-0V) output between
(blue lead wire) and
lead wire) of the motor connector
(CN10) when rotating the cross
flow fan by hand in no operating
status ? (2 pulses/one turn)
Is the rotation signal
2
(black
YES
Replace the control P.C. board.
4
NO
Replace the fan motor.
40
9-4. How to Check the Remote Control (Including the Indoor P.C. Board)
There is no beep from the indoor unit.
Push the START/STOP button.
The operation lamp of the air conditioner main unit does not light.
Is there direct sunlight on the receptor of the air conditioner?
YES
NO
Is there any
thyristor
fluorescent light
near by?
YES
NO
Does the transmission
YES
NO
Is operation
possible when setting
the temporary switch of the
air conditioner main unit to
TEST RUN or
TEMPORARY AUTO?
NO
possible when the
transmitter is moved
nearer to the infrared
signal receiver of the
indicator blink?
Is operation
air conditioner?
YES
Battery life
NO
Short-circuit the metal terminal at the side of the battery compartment (all-clear terminal) with a pencil. (wait about 10 seconds)
Push the START/ STOP button
Does the
transmission
indicator light?
YES
NO
Avoid direct sunlight.
Keep the air
conditioner away
from thyristor
fluorescent light.
YES
Can any signal tone be heard in a transistor radio when transmitting
within 5cm distance
from the radio?
YES
P.C. board is failure.
Replace
P.C. board.
After battery replacement,
Note:
shortcircuit the metal terminal at the side of the battery compartment (all-clear terminal) with a pencil.
41
NO
Replace the batteries
NO
Normal
Is there any
beep and
operation?
YES
Remote control
is failure.
Replace remote control.
9-4-1. How to Check the P.C. Board (1) Operating precautions
1) When removing the front panel or the P.C. board, be sure to shut off the power supply.
2) When removing the P.C. board, hold the edge of the P.C. board and do not apply force to the parts.
3) When connecting or disconnecting the con­nectors on the P.C. board, hold the whole housing. Do not pull at the lead wire.
(2) Inspection procedures
1) When a P.C. board is judged to be defective, check for disconnection, burning, or discolora­tion of the copper foil pattern or this P.C. board.
2) The P.C. board consists of the following 2 parts
a. Main P.C. board part:
Power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays receive and indication
parts:
Infrared rays receive unit and LED.
– 42 –
(3) Checking procedure
Table 9-4-1
No. Procedure Check Point (Symptom) Causes
1
Shut off the power supply and remove the P.C. board assembly from the electronic parts base.
Remove the connecting cable from the terminal block.
1. Is the fuse blown? 1. Application of shock voltage.
Overload by short-circuit of the parts.
2 Remove the connector for the motor,
and turn the power on. If the OPERATION lamp blinks (0.5
sec. : ON, 0.5 sec. :OFF) when the power turning on, the checking points described as 1-5 of right column are not necessary to perform.
3
Make the operation status by pushing once the START/STOP button, except the status of [FAN ONLY], [ON TIMER].
4 Start the operation with the system
which the time of the restart delay timer is shortened.
5
Make the operation status by pressing once the START/STOP button.
1. The time of the restart delay timer is shortened.
2. Cool operation
3. Air volume [AUTO]
4. Make the setting temperature lower enough than room temperature.
5. Continuous operation.
Voltage check
1. Between TP1
(AC 220–240V) (AC 220V)
2. Between + and – of C02
(DC 310 ~ 340V)
3. Between 12V
4. Between 5 V and GND
Voltage check
1. Voltage of relay coil. (DC 12V) Between pin 10 of IC31 and GNDI Between pin 11 of IC31 and GNDI
2. Between No. 1 and 2 of connecting cable terminal block. (AC 220–240V) (AC 220V)
1. All indicators light for 3 sec..
2. Indicators do not indicate normally after approximate 3 sec..
1. Compressor does not operate.
2. OPERATION lamp blinks.
and TP2
and GND
**
**
1. AC power cord is defective.
Poor contact of the terminal plate.
Miss wiring of the power relay.
2. Capacitor (C01, C15) is defective.
Line filter (L01) is defective.
Resistor (R01) is defective.
Diode (DB01) is defective.
3. Q01, IC02, T01, F03 are defective.
4. Q01, IC02, T01, F02, Q29, IC03 are defective.
1. Breaking wire of the relay coil, defective relay driver. (IC31)
2. Poor contact of relay.
ü
Defective indicator, or poor housing
ý
assembly. (CN13)
þ
1. The temperature of the indoor heat exchanger is abnomally lower.
2. Poor contact of the heat exchanger sensor. (The connector is disconnected.) (CN01)
3. Heat exchanger sensor, main P.C. board are defective. (Refer to Table 9-4-2 for the judgment of defective resistance values.)
4. Main P.C. board is defective.
6 The status of No. 5 is continued, and
make the following condition.
1. Heat operation
2. Make the setting temperature higher enough than room temperature.
7
Turn the power on after connecting the motor connector.
Star t the operation with the following condition.
1. Operation [Cooling]
2. Airflow [High fan]
3. Continuous operation
for odel
**
RAS-07YKX-T, RAS-10YKX-T
1. Compressor does not operate.
2. OPERATION lamp blinks.
1. Motor does not rotate. (The key operation is accept ed.)
2. The motor rotates, but it vibrates too much.
– 43 –
1. The temperature of the heat exchanger is abnormally high.
2. The heat exchanger sensor connector has short-circuit. (CN01)
3. The heat exchanger sensor is defective. (Refer to Table 9-4-2 for the judgment of defective resistance values.)
4. P.C. board is defective.
1. Poor contact of the motor connector.
2. P.C. board is defective.

9-4-2. P.C. Board Layout

Top View
Bottom View
44
Table 9-4-2 Approximate value of the sensor (thermistor) resistance (TA, TC)
(= kΩ)
Temperature
Sensor
0°C10°C20°C25°C30°C
Themo. Sensor 35,8 20,7 12,6 10,0 7,92
9-4-3. How to Reduce the Operation Time of
the Anti-Restart Timer
(1) Set the operation mode, temperature, and air
flow rate to be applied with the timer short mode.
(2) Push the [CNL] button while keeping [CHK]
button pushed. In this case, the check mode is released, and the timer short mode is waited.
(The status is kept even if [CHK] and [CNL]
START/STOP
AUTO
MODE
TEMP.
SET
ACL CHK
TIMER
FAN
ECONO.
buttons are released.)
(3) Pushing [START/STOP] buttons sends operation
code + timer short code.
ON OFF RSV CNL
WC-E1BE
(4) The timer short mode is released by only a
transmission. Therefore, repeat steps from (2) to perform the timer short mode again.
[CHK] button
[CNL] button
Fig. 9-4-1
45

10. PART REPLACEMENT

g
y

10-1. Indoor Unit

No. Part name Procedure Remarks
Front panel 1) After stopping the operation of the air conditioner, be
Q
sure to turn off the circuit breaker or disconnect the power plug from the AC wall socket.
2) Open the screw caps and remove the two screws fixing the front panel.
3) Close the screw caps as they were.
4) Open the horizontal louver right below by your finger.
5) Open the lower side of front panel until it touches the horizontal louver, and remove it from the indoor unit by turning it.
<To assemble the front panel>
1) Fix the two screws to secure the front panel.
2) Close the screw caps as they were.
3) Press four places where are the center, right end, left end and lower portions of the air outlet.
4) Check the gap between the front panel and the main unit.
If cooling or drying operation is performed without pressing the center of the air outlet, the surface of the front panel may be covered with frost and have a waterdrop.
5 5
2
3
3
4
3
3
2
3
3
Electrical part
R
assembly
Drain-pan
S
assembly
1) Perform the process Q above.
2) Remove the electrical part cover by pressing the nail located on upper portion of the electrical part cover.
3) Remove the drain guide.
4) Remove the screw securing to the end plate of the heat exchanger.
5) Remove the connector (3p+3p) for the fan motor and the connector (6p) for the louver motor from the microcomputer assembly.
6) After unhooking the electrical part base by pressing the
nail located on its lower portion, draw the electrical
fixin part base out toward
ou to remove it from the main unit.
7) Pull the TC sensor out from the holder of the heat exchanger. (Keep it with the holder of TC sensor.)
8) Dress the connecting cable securely as shown in the right illustration. (Improper dressing will cause water leakage.)
1) Perform the process R above.
2) Remove the drain-pan by pressing the four hooks downwards. (Keep it with the drain hose.)
Screw
Drain guide
Screw
Lower fixing nail
When assembling dress the connecting cable in loop and put it into the drain-pan.
Hooks
Upper nail
Electrical part cover
Screw
TC sensor
46
Cross flow fan
Ribs
No. Part name Procedure Remarks
Horizontal grille
T
Note:
The horizontal grille can not be removed without removing the
1) Perform the process R.
2) Remove the screw fixing the louver motor, and remove the louver motor.
3) Remove the shaft of the horizontal grille from the drain-pan.
louver motor.
Heat exchanger 1) Perform the process S.
U
2) Remove the pipe holder from the rear side of main unit by removing the screw.
3) Unhook the hooks fixing the left side of the heat exchanger and remove the screw fixing it, then remove the right side of the end plate from the rib fixing the main unit by sliding the heat exchanger slightly to the right side.
Cross flow fan 1) Perform the process S.
V
2) Loosen the set screw of the cross flow fan.
3) Remove the screw fixing the shaft bearing base.
4) Lift slightly up the left side of the heat exchanger, and pull the shaft bearing base out left downwards.
Horizontal grille
Hooks fixing the heat exchanger
Shaft bearing base
Screw fixing the heat exchanger
Hook
Screw
Louver motor
Screw
Hooks
Pipe holder
When assembling it, fix it with the set screw on the position where the gap between the rear plate surface and the left end surface of the cross flow fan is 6 ~ 7mm.
Shaft bearing 1) Perform the process V above.
W
2) Remove the shaft bearing from the shaft bearing base.
<Caution for assembling>
If a part of the shaft bearing is protruded from the housing, assemble it after pushing its portion into the correct position in the housing.
Fan motor 1) Perform the process U above.
X
2) Perform the process
3) Remove the left and right motor bands.
4) Remove the fan motor after pulling the cross flow fan out sliding it left and right.
-2) above.
V
Shaft bearing base
6~7mm
Ribs
Ribs
Cross
Cross flow fan
flow fan
Rear plate
Mount the fan motor as shown in figure in the left when assembling.
Put the end of lead wire at the portion between two ribs.
– 47
y

10-3. Outdoor Unit

No. Part name Procedure Remarks
Common
Q
procedure
Capacitor for
R
compressor
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove Electric parts cover. (2- ST1T Ø4 x 10 l) (1-ST1T Ø4 x 10 l : 07YA-ES & 10YA-ES only)
3) Remove the cord clamp (2- ST2T Ø4 x 12 l) and remove the connecting cable.
4) Remove the front cabinet. (7- ST1T Ø4 x 10 l with nylon washer)
Pull the front lower portion toward it pulling out upward.
1) Remove the fixing screw of the capacitor band. (1- ST2T Ø4 x 8 l)
2) Remove the cable connected to the terminal.
ou, and remove
Remove 7-ST1T Ø4 x 10 l
2-ST2T Ø4 x 12
2-ST2T Ø4 x 12
Refer to [Specifications of Electric Parts] in pages 10 and 11.
l
l
2-ST1T Ø4 x10
l
Capacitor for
S
fan motor
Overload
T
relay (Except for
07YA-ES &
10YA-ES) up.
1) Remove the fixing screw of the capacitor band. (1- ST2T Ø4 x 8 l)
2) Remove the cable connected to the terminal.
1) Perform the process Q above.
2) Remove terminal cover of compressor.
3) Remove overload relay holder and pull overload relay
4) Remove Fustons of leads.
Compressor
49

11. EXPLODED VIEWS AND PARTS LIST

11-1. Indoor Unit (1)

RAS-07YK-E, RAS-07YK-ES, RAS-10YK-E, RAS-10YK-ES
404
402
405
406
413
403
412
Location
No. No.
402 43T60002 Base, Terminal
403 43T69004 Sensor, Heat Exchanger
404 43T69005 Sensor, Ther mostat
405 43T60061 Fuse Set, Thermal 77°C
Par t
Description
3P, AC 300V, 20A
10k, 25°C
10k, 25°C
402
Location
No. No.
406 43T69055 P.C. Board Assembly,
406 43T69054 P.C. Board Assembly,
412 43T69031 P.C. Board Assembly,
413 43T61001 Base, E-Parts
Part
Description
MCC-798 (07YK-E, 07YK-ES)
MCC-798 (10YK-E, 10YK-ES)
WRS-LED, MCC-766
ABS, Black, UL94-5V
50

RAS-07YKX, RAS-07YKX-T, RAS-10YKX, RAS-10YKX-T, RAS-11YKX, RAS-10YK-HX

402
403
405
406
413
404
408
412
Location
No. No.
402 43T60002 Base, Terminal
403 43T69004 Sensor, Heat Exchanger
404 43T69005 Sensor, Ther mostat
405 43T60301 Fuse Set, Thermal 77°C
406 43T69055 P.C. Board Assembly,
Par t
Description
3P, AC 300V, 20A
10k, 25°C
10k, 25°C
MCC-798 (07YKX, 07YKX-T)
Location
No. No.
406 43T69054 P.C. Board Assembly,
408 43T60042 Cord, Power (without plug)
408 43T60303 Cord, Power (with plug)
412 43T69031 P.C. Board Assembly,
413 43T61001 Base, E-Parts
Part
Description
MCC-798 (10YKX, 10YKX-T, 10YK-HX, 11YKX)
(10YK-HX only)
WRS-LED, MCC-766
ABS, Black, UL94-5V
– 51

11-1. Indoor Unit (2)

RAS-07YK-E, RAS-10YK-E, RAS-10YK-ES

221
215
202
201
211
214
210
216
217
206
207
203
222
208
240
209
229
212
228
213
238
230
220
219
223
224
218
231
235
225
239
233
232
226
242
227
236
241
204
Location
No. No.
201 43T00301 Panel Assembly, Front (07YK-E) 201 43T00302 Panel Assembly, Front (10YK-E) 201 43T00304 Panel Assembly, Front (10YK-ES) 202 43T00044 Grille, Suction 203 43T80001 Air Filter (L) 204 43T80002 Air Filter (R) 206 43T07021 Cap, Screw (L) 207 43T07020 Cap, Screw (R) 208 43T08301 Panel, Control (07YK-E) 208 43T08302 Panel, Control (10YK-E) 208 43T08304 Panel, Control (10YK-ES) 209 43T19004 Filter, Accepted Signal 210 43T09035 Louver Assy, Horizontal for
211 43T09304 Louver Assy (07YK-E) 211 43T09303 Louver Assy (10YK-E, 10YK-ES) 212 43T70301 Hose Assy, Drain 213 43T21302 Motor, Stepping 214 43T07001 Bushing 215 43T44301 Refrigeration Cycle Ass’y
215 43T44003 Refrigeration Cycle Ass’y
215 43T44302 Refrigeration Cycle Ass’y
216 43T47006 Pipe, Delivery 217 43T47305 Pipe, Suction (07YK-E)
Part
Description
Service
(07YK-E)
(10YK-E)
(10YK-ES)
234
237
Location
No. No.
217 43T47005 Pipe, Suction (10YK-E, 10YK-ES) 218 43T49007 Pipe, Shield 219 43T19003 Holder, Sensor 220 43T49003 Spring (10YK-E, 10YK-ES) 221 43T49028 Plate, EVA-SEAL 222 43T49023 Holder, Plate EVA-SEAL 223 43T49004 Rubber, Sound Insulation 224 43T79002 Guide, Drain 225 43T39002 Band, Motor (L) 226 43T39001 Band, Motor (R) 227 43T21301 Motor, Fan 228 43T20007 Fan, Cross Flow 229 43T22002 Bearing 230 43T39003 Base, Bearing 231 43T03001 Plate, Rear 232 43T07002 Holder, Pipe 233 43T82001 Plate, Installation 234 43T85301 Owners Manual 235 43T69032 Remote Control, Wireless 236 43T63002 Holder, Remote Control 237 43T62008 Cover, E-Parts 238 43T62002 Cover, Up, Terminal 239 43T62003 Clamp, Cord 240 43T39010 Guide, Drain, Up 241 43T62005 Cover, Down, Terminal 242 43T60305 Connector, fan motor
Part
Description
52
RAS-07YK-ES
201
202
206
203
207
210
214
211
216
217
215
221
222
208
240
209
229
212
228
213
238
230
220
219
223
224
218
231
235
225
239
233
232
226
242
227
236
241
204
Location
No. No.
201 43T00324 Panel Assembly, Front (07YK-ES) 202 43T00044 Grille, Suction 203 43T80001 Air Filter (L) 204 43T80002 Air Filter (R) 206 43T07021 Cap, Screw (L) 207 43T07020 Cap, Screw (R) 208 43T08331 Panel, Control (07YK-ES) 209 43 T19004 Filter, Accepted Signal 210 43T09035 Louver Ass’y, Horizontal for
211 43T09307 Louver Ass’y (07YK-ES) 212 43T70301 Hose Ass’y, Drain 213 43T21302 Motor, Stepping
214 43T07001 Bushing
215 43T44307 Refrigeration Cycle Ass’y
216 43T47006 Pipe, Delivery 217 43T47305 Pipe, Suction (07YK-ES) 218 43T49007 Pipe, Shield 219 43T19003 Holder, Sensor
221 43T49028 Plate, EVA-SEAL
222 43T49023 Holder, Plate EVA-SEAL
223 43T49004 Rubber, Sound Insulation
224 43T79002 Guide, Drain
225 43T39002 Band, Motor (L)
226 43T39001 Band, Motor (R) 227 43T21301 Motor, Fan
Part
Description
Service
(07YK-ES)
234
237
Location
No. No.
228 43T20007 Fan, Cross Flow 229 43T22002 Bearing 230 43T39003 Base, Bearing 231 43T03001 Plate, Rear 232 43T07002 Holder, Pipe 233 43T82001 Plate, Installation 234 43T85301 Owner’s Manual
235 43T69032 Remote Control, Wireless
236 43T63002 Holder, Remote Control 237 43T62008 Cover, E-Parts 238 43T62002 Cover, Up, Terminal 239 43T62003 Clamp, Cord 240 43T39010 Guide, Drain, Up 241 43T62005 Cover, Down, Terminal 242 43T60305 Connector, fan motor
Part
Description
– 53

RAS-07YKX, RAS-07YKX-T, RAS-10YKX, RAS-10YKX-T, RAS-11YKX, RAS-10YK-HX

228
230
231
240
222
221
229
215
202
206
201
211
214
210
216
217
220
223
224
227
225
218
207
208
212
213
209
238
219
235
239
203
233
232
226
242
236
204
Location
No. No.
201 43T00310 Panel Assembly, Front (07YKX) 201 43T00311 Panel Assembly, Front (07YKX-T) 201 43T00312 Panel Assembly, Front (10YKX) 201 43T00313 Panel Assembly, Front (10YKX-T) 201 43T00314 Panel Assembly, Front (11YKX) 201 43T00315 Panel Assembly, Front (10YK-HX) 202 43T00044 Grille, Suction 203 43T80001 Air Filter (L) 204 43T80002 Air Filter (R) 206 43T07021 Cap, Screw (L) 207 43T07020 Cap, Screw (R) 208 43T08310 Panel, Control (07YKX) 208 43T08311 Panel, Control (07YKX-T) 208 43T08312 Panel, Control (10YKX) 208 43T08313 Panel, Control (10YKX-T) 208 43T08314 Panel, Control (11YKX) 208 43T08315 Panel, Control (10YK-HX) 209 43T19004 Filter, Accepted Signal 210 43T09035 Louver Assy, Horizontal for
211 43T09301 Louver Assy (07YKX, 07YKX-T) 211 43T09302 Louver Ass’y
211 43T09303 Louver Assy (10KX-HX) 212 43T70301 Hose Assy, Drain 213 43T21302 Motor, Stepping 214 43T07001 Bushing 215 43T44301 Refrigeration Cycle Ass’y
215 43T44003 Refrigeration Cycle Ass’y
215 43T44023 Refrigeration Cycle Ass’y
216 43T47006 Pipe, Delivery 217 43T47305 Pipe, Suction (07YKX, 07YKX-T)
Part
Description
Service
(10YKX, 11YKX, 10YKX-T)
(07YKX, 07YKX-T)
(10YKX, 10YK-HX, 11YKX)
(10YKX-T)
234
237
Location
No. No.
217 43T47005 Pipe, Suction
217 43T47304 Pipe, Suction (10YKX-T) 218 43T49007 Pipe, Shield 218 43T49010 Pipe, Shield (10YKX-T only) 219 43T19003 Holder, Sensor 220 43T49003 Spring (10YKX, 11YKX, 10YK-HX) 220 43T49009 Spring (10YKX-T) 221 43T49028 Plate, EVA-SEAL 222 43T49023 Holder, Plate EVA-SEAL 223 43T49004 Rubber, Sound Insulation 224 43T79002 Guide, Drain 225 43T39002 Band, Motor (L) 226 43T39001 Band, Motor (R) 227 43T21301 Motor, Fan 228 43T20007 Fan, Cross Flow 229 43T22002 Bearing 230 43T39003 Base, Bearing 231 43T03001 Plate, Rear 232 43T07002 Holder, Pipe 233 43T82001 Plate, Installation 234 43T85303 Owners Manual
234 43T85304 Owners Manual
234 43T85305 Owners Manual
235 43T69032 Remote Control, Wireless 236 43T63002 Holder, Remote Control 237 43T62008 Cover, E-Parts 238 43T62002 Cover, Up, Terminal 239 43T62003 Clamp, Cord 240 43T39010 Guide, Drain, Up 242 43T60305 Connector, fan motor
Part
Description
(10YKX, 10YK-HX, 11YKX)
(07YKX, 10YKX, 11YKX)
(07YKX-T, 10YKX-T)
(10YK-HX)
– 54

11-2. Outdoor Unit

RAS-07YA-E, RAS-10YA-E, RAS-10YA-HX

16
21
4
14
6
5
20
22
8, 9
3
13
2
12
10, 11
17
15, 23
18
19
7 : CAPILLARY TUBE
1
23 : NUT, FLAT WASHER (07YA-E)
Location
No. No.
1 43T19001 Guard, Fan
2 43T20001 Fan, Propeller
3 43005037 Cabinet, Front
4 43T43005 Condenser (07YA-E)
4 43T43003 Condenser (10YA-E, 10YA-HX)
5 43T62007 Cover, E-Parts
6 43T00032 Cabinet, Back
7 43T47008 Tube, Capillary 8 43T46017 Valve, Packed 9,52
9 43T47021 Bonnet
10 43T46016 Valve, Packed 6,35
11 43T47020 Bonnet
12 43021001 Motor, Fan, UE6-21SJ5P
13 43T47001 Nut, Flange
14 43T19005 Handle
15 43T49001 Rubber, Cushion
Par t
Description
24 : DRYER (10YA-E, 10YA-HX)
Location
No. No.
16 43T19002 Stopper, Guard
17 43T63001 Holder, OL-Relay (07YA-E)
18 43T54302 Relay, Over Load (07YA-E)
18 43T54303 Relay, Over Load
19 43T41304 Compressor, PH80T1-4C
19 43T41405 Compressor, 2PS146D5AB02
20 43055470 Capacitor, 15µF 400V
20 43055483 Capacitor, 25µF 400V
21 43T55001 Capacitor, 1,5µF 500V
22 43T60006 Base,Terminal , 3P
23 43T97001 Nut, Flat Washer (07YA-E)
24 43045073 Dryer
Part
Description
(10YA-E, 10YA-HX)
(07YA-E)
(10YA-E, 10YA-HX)
(07YA-E only)
– 55

RAS-10YA-ES

16
19
4
14
6
5
18
20
8, 9
3
13
2
12
10, 11
15, 22
17
7 : CAPILLARY TUBE
1
21 : DRYER
Location
No. No.
1 43T19001 Guard, Fan
2 43T20001 Fan, Propeller
3 43005037 Cabinet, Front
4 43T43302 Condenser
5 43062193 Cover, E-Parts 6 43005038 Cabinet, Back
7 43T47007 Tube, Capillary
8 43T46011 Valve, Packed 9,52
9 43T47021 Bonnet
10 43T46010 Valve, Packed 6,35
11 43T47020 Bonnet
Par t
Description
– 57
Location
No. No.
12 43021001 Motor, Fan, UE6-21SJ5P
13 43T47001 Nut, Flange 14 43T19005 Handle
15 43T49001 Rubber, Cushion
16 43T19002 Stopper, Guard
17 43T41302 Compressor, PA98X1T-4FZ
18 43055483 Capacitor, 25µF 400V
19 43T55001 Capacitor, 1,5µF 500V
20 43T60006 Base,Terminal , 3P
21 43T45004 Dryer 22 43T97001 Nut, Flat Washer
Part
Description

RAS-07YAX, RAS-07YAX-T, RAS-10YAX, RAS-10YAX-T, RAS-11YAX

16
20 21 22
4
14
6
5
8, 9
3
13
2
12
10, 11
17
15, 23
18
19
7 : CAPILLARY TUBE
1
24 : DRYER (10YAX, 10YAX-E, 11YAX)
Location
No. No.
1 43T19001 Guard, Fan 2 43T20001 Fan, Propeller 3 43005037 Cabinet, Front 4 43T43005 Condenser (07YAX, 07YAX-T) 4 43T43003 Condenser (10YAX, 11YAX) 4 43T43022 Condenser (10YAX-T) 5 43T62007 Cover, E-Parts 6 43T00032 Cabinet, Back 7 43T47008 Tube, Capillary 8 43T46017 Valve, Packed 9,52 9 43T47021 Bonnet 10 43T46016 Valve, Packed 6,35 11 43T47020 Bonnet 12 43021928 Motor, Fan, UE6-21AJ5P
12 43021981 Motor, Fan, UE6-31C5P
13 43T47001 Nut, Flange 14 43T19005 Handle 15 43T49001 Rubber, Cushion
Part
Description
(07YAX, 07YAX-T, 10YAX, 11YAX)
(10YAX-T)
Location
No. No.
16 43T19002 Stopper, Guard 17 43T63001 Holder, OL-Relay
18 43T54302 Relay, Over Load
18 43T54303 Relay, Over Load
19 43T41304 Compressor, PH80T1-4C
19 43T41402 Compressor, PH102T1-4C
19 43T41409 Compressor, RM5510GNE92
19 43T41405 Compressor, 2PS146D5AB02
20 43055470 Capacitor, 15µF 400V
20 43T55013 Capacitor, 25µF 440V 21 43T55022 Capacitor, 1,5µF 500V 22 43T60006 Base,Terminal , 3P 23 43T97001 Nut, Flat Washer (07YAX, 07YAX-T) 24 43045073 Dryer
Part
Description
(07YAX, 07YAX-T, 10YAX)
(07YAX, 07YAX-T)
(10YAX, 10YAX-T, 11YAX)
(07YAX, 07YAX-T)
(10YAX)
(10YAX-T)
(11YAX)
(07YAX, 07YAX-T)
– 58

TOSHIBA CARRIER (THAILAND) CO., LTD.

144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD,
TAMBOL BANGKADI, AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.
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