Toshiba RAS-10UKP-ES, RAS-07UKP-ES, RAS-07UA-ES SERVICE MANUAL

Page 1
FILE NO. SVM-02005(1)
SERVICE MANUAL
AIR-CONDITIONER
SPLIT WALL TYPE
RAS-13UKP-ES / RAS-13UA-ES RAS-10UKP-ES / RAS-10UA-ES RAS-07UKP-ES / RAS-07UA-ES
07 Class
10/13 Class
Revised on May, 2002
Page 2
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit 2-2 Outdoor Unit (RAS-13UA-ES) 2-3. Outdoor Unit (RAS-10UA-ES) 2-4. Outdoor Unit (RAS-07UA-ES)
3. WIRING DIAGRAM
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit 4-2 Outdoor Unit (RAS-13UA-ES) 4-3 Outdoor Unit (RAS-10UA-ES, RAS-07UA-ES)
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-13UKP-ES / RAS-13UA-ES 5-2 RAS-10UKP-ES / RAS-10UA-ES 5-3 RAS-07UKP-ES / RAS-07UA-ES
6. CONTROL BLOCK DIAGRAM
FILE NO. SVM-02005(1)
7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 Hi POWER Mode 7-4 High-Temperature Limit Control 7-5 Low-Temperature Limit Control 7-6 Auto Restart Function
7-7 Filter Check Lamp
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 How to Set Remote Control Selector Switch 8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 Troubleshooting Flowcharts 9-6 Troubleshooting for Remote Control (Including The Indoor P.C. Board)
Page 3
10. PARTS REPLACEMENT
10-1 Indoor Unit 10-2 Outdoor Unit (RAS-13UA-ES) 10-3 Outdoor Unit (RAS-10UA-ES) 10-4 Outdoor Unit (RAS-07UA-ES)
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) 11-2 Indoor Unit 11-3 Outdoor Unit (RAS-13UA-ES) 11-4 Outdoor Unit (RAS-10UA-ES) 11-5 Outdoor Unit (RAS-07UA-ES)
This air conditioner is charged with HFC (R-410A) that doesn’t deplete the Ozone layer.
This air conditioner requires special installation for the refrigerant R-410A.
FILE NO. SVM-02005(1)
Page 4
FILE NO. SVM-02005(1)
1. SPECIFICATIONS
MODEL RAS-13UKP-ES RAS-10UKP-ES RAS-07UKP-ES
RAS-13UA-ES RAS-10UA-ES RAS-07UA-ES
ITEM Cooling
Capacity
Power source V 220 – 240
Pow er consumption kW 1.25 1.29 0.77 0.83 0.66 0.68 Pow er factor % 98 95 92 92 97 90 Running Indoor A 0.15 current Outdoor A 5.66 5.53 3.65 3.60 2.95 3.00 Starting current A 24 16 12 Moisture removal lit/h 2.0 1.2 0.8
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection pipe
INDOOR UNIT RAS-13UKP-ES RAS-10UKP-ES RAS-07UKP-ES
Dimensions Width mm 790
Net weight kg 10 Evaporator type Finned tube Indoor fan type Cross flow fan
Air volume Medium fan m3/h 550 490 460
Fan motor output W 30 Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-13UA-ES RAS-10UA-ES RAS-07UA-ES
Dimensions Width mm 780 770 660
Net weight kg 39 29 27 Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 1700 1900 1500 1700 1420 1520 Fan motor output W 30
Compressor
Safety device Fuse, Overload relay Louver type Automatic louver Usable outdoor temperature range °C 21 ~ 43
Indoor (H/M/L) dB 41/35/31 39/33/26 38/32/26 Outdoor (220-240V) dB 46 47 46 47 44 45 Name of refrigerant R-410A Rated amount kg 0.86 0.65 0.65
Gas side size mm 9.52 Connection type Flare connection Liquid side size mm ∅6.35 Connection type Flare connection Maximum length
(One way) Maximum height
difference
Height mm 275
Depth mm 208
High fan m3/h 630 630 570
Low fan m3/h 460 370 340
Height mm 538 530 530
Depth mm 300 200 240
Model PA150X2T-4FM PA98X1T-4FZ PA79X1T-4FZ5 Output W 1100 750 605
kW 3.70 3.75 2.65 2.70 2.15 2.18
Phase 1
Hz 50
m 15*
m6 5
220V 240V 220V 240V 220V 240V
1
10*
1
Page 5
Note : 1
Capacity is based on the following temperature conditions.
FILE NO. SVM-02005(1)
Condition
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
Charge refrigerant according to the table below.
Refrigerant RAS-13UKP-ES / RAS-13UA-ES
*1 No need to charge
refrigerant
(DB) 27°C
(WB) 19°C
(DB) 35 °C
(WB) 24 °C
15m or less 10m or less
JIS C9612-1994
Cooling
RAS-10UKP-ES / RAS-10UA-ES RAS-07UKP-ES / RAS-07UA-ES
Page 6
2-1. Indoor Unit
FILE NO. SVM-02005(1)
2. CONSTRUCTION VIEWS
Front panel
Back body
660
Knock out system
Air inlet
Air filter
790
Heat exchanger
275
Air outlet
120 80
590
Hanger
64
53
48
208
48
Knock out system
660
Drain hose (0.54m)
Hanger
45
Minimum distance to ceiling
275
170 or more
320
620
235 235
215 215
Minimum distance to ceiling
65 or more
Hanger
Connecting pipe (0.43m) (Flare 6.35)
Connecting pipe (0.33m)
Flare (9.52)
Hanger
Hanger
150150 160160
Installation plate outline
Center line
For stud bolt (8~10)
For stud bolt (6)
26
4519040
Minimum distance to ceiling
170 or more
32
9090
160
57 18
Wireless remote control
Page 7
2-2. Outdoor Unit (RAS-13UA-ES)
FILE NO. SVM-02005(1)
Detail Drawing
A
325
301
11x14 hole
Handle
300
50 36
600
R10
6 hole
23
538
52.5
325
Fan guard
420
A
25Drain outlet
120
4-11x14 hole (for 8-10 anchor bolt)
600 780
90
Gas side (Flare 9.52)
Liquid side (Flare 6.35)
8-6 hole (for fixing outdoor unit)
Electric parts cover
59
27
100
(8.5)
130
325 (pitch)
342
54
61
Z
Service port
(8.5)
Installation dimension
100 or more
325
100 or more
Z
Air outlet
View
600
Air inlet
600 or more
– 6 –
600 or more
4x11x14 Long holes (for 8-10 anchor bolt)
Page 8
2-3. Outdoor Unit (RAS-10UA-ES)
Detail Drawing
A
36 50
216
230
25
11x14 Hole
Handle
600
R10
6 Hole
11
A
230
216
Fan guard
30
36
50
600 85
111
25 Drain hole
8-6 Holes (For fixing the outdoor unit)
4-11x14 Long holes (For anchor bolt 8-10)
111
FILE NO. SVM-02005(1)
Gas side (flare 9.52)
Liquid side (flare 6.35)
200
12
11
525
5
530
420
268
89
59
770
770
59
268
89
Electric parts cover
Z
54 62
Access for charging
250
230
Air inlet
100 or more
View
Z
600
Air inlet
45 or more
Air outlet
Center
400 or more
Mounting dimension of anchor bolt
port
600 or more
(Minimum distance of the wall)
4-11x14 Long holes
(For anchor bolt 8-10)
Visible outline of the product
– 7 –
Page 9
2-4. Outdoor Unit (RAS-07UA-ES)
A
A Detail Drawing (Back Leg)
6 Hole
273.5
265
50 36
660
R 15
R 5.5
59.5
273.5
Fan guard
25Drain outlet
97
2-11x14 hole (for 8-10 anchor bolt)
B
FILE NO. SVM-02005(1)
B Detail Drawing (Front Leg)
265
273.5
6 Hole
11x14 Hole
36 50
R 15
660
Cover PV
242
530
420
500 97.5
660
Z View
56
(11)
126
48
Z
(12.5)273.5 (pitch)
297
Liquid side
(Flare 6.35) Gas side (Flare 9.52)
54
Service port
Installation dimension
100 or more
325
100 or more
Air outlet
600
Air inlet
600 or more
– 8 –
600 or more
4x11x14 Long holes (for 8-10 anchor bolt)
Page 10
BLK
GRN&YEL
POWER TERMINAL BLOCK
L
N
GRN&YEL
POWER SUPPLY SINGLE PHASE 220-240V , 50 Hz
WHI
P04
BRW
BLU
SG01
VARISTOR
DSA
INDOOR TERMINAL BLOCK
3. WIRING DIAGRAM
Louver motor
YEL
YEL
YEL
WHI
2 2
GRY
L01
3 3
BRW
YEL
3
2 1
5
4
3
2 1
5
4
CN07
C01 R01
CR03
C58
5 5
BLK
24
1
24
1
135
AC FAN MOTOR
INDOOR
OUTDOOR
PNK
1 1
CN04
R22
PNK
2 2
T6.3A 250V
3
4
BLK
1 2
F01
RY01
WHI
R21 VARISTOR
C15
1 1
YEL
GRN&YEL
INFRARED RAYS RECEIVE AND INDICATION PARTS
1
2
CN25
1
2
BLU
BLU
1
2
MAIN P.C. BOARD
MCC-862
DB01
1 1
RED
R48
WHI
6 6
DC 12V DC 5V
R46
IC03
CN10CN11
R47
D38
3 3
35 35
THERMO
SENSOR
FILE NO. SVM-02005(1)
3
4 5 6 7 8 9
3
4 5 6 7 8 9
BLU
BLU
BLU
3
4 5 6 7 8 9
CN13
C02
112
2
BLK
BLK
(TA)
10 11 10 11
BLU
BLU
BLU
BLU
BLU
10 11
POWER SUPPLY CIRCUIT
112
BLK
HEAT
EXCHANGER
SENSOR
(TC)
WHI
2
CN01CN03
BLK
S
OUTDOOR TERMINAL BLOCK
BLKCBLK
R
RED
WHI
1 2
BLK
RED
FAN MOTOR
RED
CAPACITOR
RED
GRN & YEL CHASSIS
WHI
CAPACITOR
COLOR IDENTIFICATION
:
BROWN
BRW
:
RED
RED
:
WHITE
WHI
:
YEL
YELLOW
:
BLUE
BLU
:
BLK
BLACK
:
GRAY
GRY
:
PINK
PNK
:
ORN
ORANGE
:
GRN&YEL
GREEN &
:
GREENGRN
YELLOW
Page 11
FILE NO. SVM-02005(1)
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit
No. Parts name Type Specifications
1 Fan motor (for indoor) MMF-240-20-4A-1 AC Motor with 135°C thermo fuse 2 Thermo sensor (TA-sensor) ——— 10k at 25°C 3 Switching transformer (T01) SWT-47 4 Microcontroller unit (IC30) TMP87CM40AN-2C67 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Bridge rectifier (DB01) D3SBA60 4A, 600V 8 Capacitor (C02) KMH400VSSN47M22S 47µF, 400V 9 Fuse (F01) TSCR6.3A T6.3A, 250VAC
10 Varistor (R21, R22) 15G561K 560V 11 Resistor (R01) RF-2TK5R6 5.6, 2W 12 Louver motor MP24GA 12VDC 13 Relay (Comp., RY01) DI12D1 Rating 20A/AC250V, 12VDC
——— 10k at 25°C
4-2. Outdoor Unit (RAS-13UA-ES)
No. Parts name Type Specifications
Output (Rated) 1100W , 2poles , 1 phase , 220 – 240V, 50Hz
1 Compressor PA150X2T-4FM Winding resistance (Ω) C-R C-S
(at 20°C) 2.49 3.95 Output (Rated) 30W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) HF-240-30B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 245 388
Running capacitor 3
(for fan motor)
Running capacitor 4
(for compressor)
SK-50FMP1.5U2 AC 500V, 1.5µF
DS371356CPNB AC 370V, 35µF
– 10 –
Page 12
FILE NO. SVM-02005(1)
4-3. Outdoor Unit (RAS-10UA-ES, RAS-07UA-ES)
No. Parts name Type Specifications
1 Compressor Winding resistance () C-R C-S
2 Fan motor (for outdoor) HF-240-30B Winding resistance (Ω) Red-Black White-Black
Running capacitor 3
(for fan motor)
Running capacitor (RAS-10UA-ES) 4
(for compressor) DS371156CPNB
PA98X1T-4FZ
(RAS-10UA-ES)
PA79X1T-4FZ5
(RAS-07UA-ES)
SK-50FMP1.5U2 AC 500V, 1.5µF DS371256CPNB
(RAS-07UA-ES)
Output (Rated) 750W , 2poles, 1 phase, 220 – 240V, 50Hz
(at 20°C) 3.81 5.09 Output (Rated) 605W , 2poles, 1 phase, 220 – 240V, 50Hz Winding resistance (Ω) C-R C-S (at 20°C) 4.80 8.37 Output (Rated) 30W, 6poles, 1 phase, 220 – 240V, 50Hz
(at 20°C) 245 388
AC 370V, 25µF
AC 370V, 15µF
– 11 –
Page 13
5. REFRIGERATION CYCLE DIAGRAM
5-1. RAS-13UKP-ES / RAS-13UA-ES
FILE NO. SVM-02005(1)
Indoor unit
Cooling
0.39m (Connecting pipe) 9.52
O.D.:9.52mm O.D.:6.35mm
Cooling
Packed valve
Cooling
P
(9.52)
Compressor
PA150X2T-4FM
Heat exchanger
Cross flow fan
T1
0.49m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.5x900S
Condenser
Refrigerant R-22 : 0.86 kg.
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling
Propeller fan Outdoor unit
Standard
pressure P
(MPaG)
Mark( )means check points of Gas Leak.
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
Standard 0.95 10.0 High 27/19 35/24
Cooling Overload 1.15 13.0 High 32/23 43/26
Low temperature 0.65 2.0 Low 21/15 21/15
Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
– 12 –
Page 14
5-2. RAS-10UKP-ES / RAS-10UA-ES
FILE NO. SVM-02005(1)
Indoor unit
Cooling
0.39m (Connecting pipe) 9.52
O.D.:9.52mm O.D.:6.35mm
Cooling
P
Packed valve
Cooling
(9.52)
Compressor
PA98X1T-4FZ
Evaporator
Cross flow fan
T1
0.49m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.5x1200S
Condenser
Refrigerant R-22 : 0.65 kg.
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling
Propeller fan
Outdoor unit
Standard
pressure P
(MPaG)
Mark( )means check points of Gas Leak.
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
Standard 0.86 12.0 High 27/19 35/24
Cooling Overload 1.12 18.0 High 32/23 43/26
Low temperature 0.61 2.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
13
Page 15
5-3. RAS-07UKP-ES / RAS-07UA-ES
FILE NO. SVM-02005(1)
Indoor unit
Cooling
0.39m (Connecting pipe) 9.52
O.D.:9.52mm O.D.:6.35mm
Cooling
P
Packed valve
Cooling
(9.52)
Compressor
PA79X1T-4FZ5
Evaporator
Cross flow fan
T1
0.49m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.2x650S
Condenser
Refrigerant R-22 : 0.65 kg.
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling
Propeller fan
Outdoor unit
Standard
pressure P
(MPaG)
Mark( )means check points of Gas Leak.
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
Standard 0.97 14.0 High 27/19 35/24
Cooling Overload 1.13 20.0 High 32/23 43/26
Low temperature 0.63 2.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
14
Page 16
Heat Exchange sensor
Thermo. Sensor
Infrared Rays Signal Reciver
6. CONTROL BLOCK DIAGRAM
Main Unit Control Panel M.C.U.
Functions
Louver Control
3-minutes Delay at Restart
for Compressor
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Motor Revolution Control
Processing
(Temperature Processing)
Timer
FILE NO. SVM-02005(1)
Operation
Display
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
Fan Only
Sign Display
Indoor Fan
Motor
220-240 V~, 50Hz
REMOTE CONTROL
Power Supply
Circuit
Noise Filter Relay Driver, Louver Driver
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Compressor
ON/OFF
Signal
Relay
RY01
Compressor, Outdoor Fan Motor
Infrared Rays
Remote Control
Temperature Setting Fan Speed Selection
Louver
ON/OFF
Signal
Louver
Motor
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
– 15 –
Page 17
7. OPERATION DESCRIPTION
FILE NO. SVM-02005(1)
7-1. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a AC motor for an indoor fan. The AC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller. The outdoor unit controller receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation
commands from the remote control and executes them.
Temperature measurement at the air inlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the
outdoor unit
Receiving of information of the operation status and judging of the information or indication of error
7-1-1. Louver control
(1)Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcontroller, and the louver is automatically set at the stored position for the next operation.
(2)Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [FIX] button is pressed, it stops swinging.
7-1-2. Indoor fan control (AC fan motor)
(1)The indoor fan is operated by the stepless speed
change AC motor.
(2)For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW
+
, MED, MED and HIGH). If AUTO mode is selected, the fan motor speed is automatically controlled by the difference between the preset temperature and the room temperature.
LOW
MED+=
=
MED+HIGH
2
LOW+MED
+
2
+
Table 7-1-1
RAS-13UKP-ES RAS-10UKP-ES RAS-07UKP-ES
Model Motor speed Air flow level Motor speed Air flow level Motor speed Air flow level
(rpm) (m3/h) (rpm) (m3/h) (rpm) (m3/h)
HIGH 1,300 630 1,300 630 1,200 570 Cooling MED+ 1,220 600 1,180 560 1,100 520 and MED 1,150 550 1,050 490 1,000 460 Fan only LOW+ 1,070 500 950 430 900 400
LOW 1,000 460 850 370 800 340
– 16 –
Page 18
FILE NO. SVM-02005(1)
7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [START / STOP] button on the
remote control, receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcontroller so that the previous operation can be effected thereafter simply by pressing [START / STOP] button.
7-2-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
+3 +2.5 +2
+1.5 +1 +0.5
(Room temp.) (Preset temp.)
Preset temp.
0
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
(2) The Hi POWER operation cannot be set.
M+
*1 *1 *1 L-
7-2-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, outdoor fan and operation
display on the remote control are controlled as shown in Fig. 7-2-2.
ON ON
OFFOFF ON
Compressor
Outdoor fan
display
OPERATION
(Room temp.) (Preset temp.)
Preset temp.
0.5
0
Fig. 7-2-2
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
(Room temp.) (Preset temp.)
Preset temp.
+3 +2.5 +2 +1.5 +1 +0.5
0
-0.5
M+
*1 *1 *1
L-
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
– 17 –
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
Page 19
FILE NO. SVM-02005(1)
7-2-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, outdoor fan and operation
display on the remote control are controlled as shown in Fig. 7-2-4.
ON:6min.
OFF:4min.
ON:6min.
OFF:4min.
ON:5min.
ON:5min.
OFF:5min.
OFF
OFF
Outdoor fan
Compressor
ON
OFF:5min.
display
OPERATION
(Preset temp.)
(Room temp.)
Preset temp.
+3
+2
+1
0
Fig. 7-2-4
(2) The microcontroller turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position.
The pattern of operation depending on the relation
between room temperature and preset temperatures is shown in Fig. 7-2-5.
Room temp.
Preset temp.+1 Preset temp.
7-2-4. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 2 operations (Cooling, Fan only) is
selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-2-6. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the TEMPORARY button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-2-6.
°C
Cooling operation
The louver moves to the position same as Hi POWER operation.
+4
Cooling operation
0
Fan only operation
(Room temp.) – (Preset temp.)
RAS-13UKP-ES RAS-10UKP-ES RAS-07UKP-ES
Fig. 7-2-6
Compressor Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L.*S.L. S.L.L. L. S.L. L.
*
Super Low
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The Hi POWER operations cannot be set.
– 18 –
Page 20
FILE NO. SVM-02005(1)
60
53 52
Compressor
Outdoor fan
OFF
OFF
ON
ON
OFF
ON
Heat exchanger temp.
7-3. Hi POWER Mode
([Hi POWER] button on the remote control is pressed.)
When [Hi POWER] button is pressed while the indoor unit is in Auto, Cooling, Hi POWER mark is indicated on the display of the remote control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the current operation.
(2) Cooling operation
The preset temperature drops 3°C. (The value of the preset temperature on the remote control does not change.)
If the difference between the preset temperature and the room temperature is big, the horizontal louver moves to the Hi POWER position automatically. Then when the difference between them gets smaller, the horizontal louver returns automatically.
FAN speed : [AUTO] If the difference between the preset temperature and room temperature is big, the air conditioner operates at maximum airflow level. If the difference between the preset temperature and the room temperature is small, the air conditioner operates at normal airflow level.
FAN speed : One of 5 levels The air conditioner operates at normal airflow level.
(3) The Hi POWER mode can not be set in Dry or Fan
only operation.
7-4. High-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent pressure of a refrigerating cycle from increasing excessively. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-1.
Fig. 7-4-1
7-5. Low-Temperature Limit Contr ol
The microcontroller detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-5-1 and 7-5-2.
RAS-13UKP-ES
Heat exchanger temperature
6
2
Compressor Outdoor fan
ON
Less than continues
for 5 minutes
OFF
Fig. 7-5-1
RAS-10UKP-ES ;RAS-07UKP-ES
Heat exchanger temperature
7
5
Compressor
Less than continues
Fig. 7-5-2
– 19 –
Outdoor fan
ON
for 5 minutes
OFF
Page 21
FILE NO. SVM-02005(1)
7-6. Auto Restart Function
The indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the event of power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored. This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
7-6-1. How to set auto restart function
To set the auto restart function, proceed as follows: The power supply to the unit must be on; the function will not set if the power is off. Push the [TEMPORARY] button located in the center of the front panel continuously for three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
When the unit is on standby (Not operating)
Operation Motions
Push [TEMPORARY] button for more The unit is on standby. than three seconds.
The unit starts to operate. The green lamp is on.
The unit beeps three times The lamp changes from and continues to operate. green to orange.
If the unit is not required to operate at this time, push [TEMPORARY]
TEMPORARY button
0
3S
→ →
button once more or use the remote control to turn it off.
After approx. three seconds,
When the unit is in operation
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The green lamp is on. than three seconds.
The unit stops operating. The green lamp is turned off.
After approx. three seconds,
0
3S
The unit beeps three times. If the unit is required to operate at this time, push [TEMPORAR Y]
TEMPORARY button
While this function is being set, if the unit is in operation, the orange lamp is on.
This function can not be set if the timer operation
button once more or use the remote control to turn it on.
While the filter check lamp is on, the TEMPORARY button has the function of filter reset button.
has been selected.
When the unit is turned on by this function, the louver will not swing even though it was swinging automatically before shutting down.
– 20 –
Page 22
7-6-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows: Repeat the setting prodedure: the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote control after the main power supply is turned off.
When the unit is on standby (Not operating)
Operation Motions
Push [TEMPORARY] button for more The unit is on standby.
than three seconds.
The unit starts to operate. The orange lamp is on.
The unit beeps three times The lamp changes from
0
3S
and continues to operate. orange to green.
FILE NO. SVM-02005(1)
After approx. three seconds,
TEMPORARY button
If the unit is not required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it off.
When the unit is in operation
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The orange lamp is on.
than three seconds.
The unit stops operating. The orange lamp is turned off.
After approx. three seconds,
The unit beeps three times.
0
3S
TEMPORARY button
While this function is being set, if the unit is in operation, the orange lamp is on.
7-6-3. Power failure during timer operation
When the unit is in Timer operation, if it is turned off because of power failure, the timer operation is cancelled. Therefore, set the timer operation again.
If the unit is required to operate at this time,
push [TEMPORARY]
button once more or use the remote control to turn it on.
7-7. Filter Check Lamp
When the elapsed time reaches 1000 hours, the filter check lamp indicates. After cleaning the filters, turn off the filter check lamp.
7-7-1. How to turn off filter check lamp
Press [FILTER] button on the remote control. OR push [TEMPORARY] button on the indoor unit.
Note:
If [TEMPORARY] button is pushed while the filter check lamp is not indicating, the indoor unit will start the Automatic Operation.
– 21 –
Page 23
FILE NO. SVM-02005(1)
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible cord (design H07 RN-F), or cord designation 245 IEC 66.
CAUTION
THIS AIR CONDITIONER USES THE NEW HFC REFRGERANT (R-410A), WHICH DOES NOT
DESTROY THE OZONE LAYER.
R-410A refrigerant is apt to be affected by impurity such as water, oxidizing membranes, and oils because the pressure of R-410A refrigerant is approx. 1.6 times of refrigerant R-22. As well as the adoption of this new refrigerant, refrigerating machine oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating machine oil does not enter into the refrigerating cycle of a new-refrigerant air conditioner. To avoid mixing refrigerant and refrigerating machine oil, the sizes of charging port connecting sections on the main unit are different from those for the conventional refrigerant, and different size tools are also required. Accordingly, special tools are required for the new refrigerant (R-410A) as shown below. For connecting pipes, use new and clean piping materials with high-pressure withstand capabilities, designed for R-410A only, and ensure that water or dust does not enter. Moreover, do not use any existing piping as its pressure withstand may be insufficient, and may contain impurities.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
New Refrigerant Air conditioner Installation
To Disconnect the Appliance from the Main Power Supply
– 22 –
Page 24
FILE NO. SVM-02005(1)
DANGER
FFOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R-410A) WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important instruc-
tions for proper installation.
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems, or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.
Remark per EMC Directive 89/336/EEC
To prevent flicker impressions during the start of the compressor (technical process) following installation conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution. This distribution has to be of an impedance. Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
– 23 –
Page 25
FILE NO. SVM-02005(1)
8-2. Installation Diagram of Indoor and Outdoor Units
For installation of the indoor unit, use the paper pattern on the back of the installation manual.
Before installing the wireless remote control
• With the remote control cover
open, load the batteries supplied correctly, observing their polarity.
22
2 Wireless remote control
22
Cover
33
3 Batteries
33
(Attach to the front panel)
5 Zeolite filter
2 Wireless remote
control
07, 10 class 13 class
A 400 mm 600 mm B 45 mm 100 mm
B mm or more
100 mm or more
600 mm or more
170 mm
or more
Air filter
6 Purifying filter
8 Pan head wood screw
Vinyl tape Apply after carrying out a drainage test.
Saddle
100 mm or more
Hook
1 Installation
65 mm or more
Hook
4 Remote control holder
Vinyl tape Apply after carrying out a drainage test.
Saddle
B mm or more
600 mm or more
plate
170 mm
or more
Shield pipe
Extension drain hose
(Option: RB–821SW)
For the rear left and left piping
Wall
Insert the cushion between the indoor unit and wall, and tilt the indoor unit for better operation.
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected the left, rear left, rear right, right, bottom right or bottom left.
Right
Rear right
Rear left
Bottom right
Bottom left
Left
A mm or more
Extension drain hose
(Option: RB–821SW)
600 mm or more
A mm or more
Be sure to use the Electric parts cover
(10-13 Class)(07 Class)
Loop the connective cable (about 100 mm in diameter and 300 – 350 mm long).
– 24 –
600 mm or more
Insulate the refrigerant pipes separately with insulation, not together.
6 mm thick heat resisting polyethylene foam
Page 26
8-3. Installation
8-3-1. Optional installation parts
FILE NO. SVM-02005(1)
Part
Code
Parts name
Refrigerant piping Liquid side : 6.35 mm
A
Gas side : 9.52 mm Pipe insulating material
B
(polyethylene foam, 6 mm thick) Putty, PVC tapes
C
<Fixing bolt arrangement of outdoor unit>
RAS-13UA-ES
600 mm
Air inlet
52.5 mm
325 mm
120 mm
Q'ty
One
each
1
One
each
RAS-10UA-ES
30 mm
230 mm
Air inlet
600 mm
111 mm
Air outlet
Air outlet
Fig. 8-3-2
Fig. 8-3-1
RAS-07UA-ES
500 mm
Air inlet
275 mm
97 mm
60 mm
Air outlet
Fig. 8-3-3
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use 8 mm or 10 mm anchor bolts and nuts.
– 25 –
Page 27
8-3-2. Accessory and installation parts
FILE NO. SVM-02005(1)
Part
No.
Part name (Q'ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Installation manual
Name
Part
No.
Part name (Q'ty)
4
Remote control holder x 1
5
Zeolite filter x 1
6
Purifying filter x 1
Part
No.
Part name (Q'ty)
7
Mounting screw 4 x 25 s x 6
8
Pan head wood screw 3.1 x 16 s x 2
Option :
For the extension drain hose, use an optionally available RB-821SW or commercially available one.
– 26 –
Page 28
FILE NO. SVM-02005(1)
8-3-3. Installation/Servicing tools <Changes in the product and components>
In the case of an air conditioner using R-410A, in order to prevent any other refrigerant from being charged accidentally, the service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
In order to increase the pressure size of opposite side of flare nuts have been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R-410A Applicable to R-22 model Changes
Gauge manifold As pressure is high, it is impossible to measure by
Charge hose In order to increase pressure withstand strength,
Electronic balance As pressure is high and gasification speed is fast, for refrigerant charging it is difficult to read the indicated value by means
withstand
strength of the refrigerant piping, flare processing diameter and
means of conventional gauge. In order to prevent any other refrigerant from being charged, each port diameter has been changed.
hose materials and port size have been changed (to 1/2 UNF 20 threads per inch). When purchasing a charge hose, be sure to confirm the port size.
of a charging cylinder, as air bubbles occur.
Torque wrench (nominal dia. 1/2, 5/8) Incidentally, a common wrench is used for nominal
Flare tool By increasing the clamp bar's receiving hole, (clutch type) strength of spring in the tool has been improved.
Gauge for projection Used when flare is made with a conventional flare adjustment tool.
V acuum pump adapter Connected to conventional vacuum pump. It is
Gas leakage detector Exclusive for HFC refrigerant.
Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R-410A) and protector coating in the U. S ARI specified rose color (ARI color code: PMS 507).
Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to the port size of the charge hose.
The size of opposing flare nuts has been increased. diameters 1/4 and 3/8.
necessary to use an adapter to prevent vacuum pump oil from flowing back to the charge hose. The charge hose connecting part has two ports: one for conventional refrigerant (7/16 UNF 20 threads per inch) and one for R-410A. If the vacuum pump mineral oil mixes with R-410A, a sludge may occur and damage the equipment.
– 27 –
Page 29
FILE NO. SVM-02005(1)
62
85
82.5
170
8-4. Indoor Unit
8-4-1. Installation place
A place which provides the spaces around the indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet and outlet.
A place that allows easy installation of the piping to the outdoor unit.
A place which allows the front panel to be opened.
CAUTION
Direct sunlight to the indoor unit's wireless
receiver should be avoided.
The microprocessor in the indoor unit should not
be too close to RF noise sources. (For details, see the owner's manual.)
<Remote control>
A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
Pipe hole
65 mm
The center of the pipe hole is above the arrow.
100 mm
Fig. 8-4-2
1. After determining the pipe hole position on the mounting plate (A), drill the pipe hole (65 mm) at a slight downward slant to the outdoor side.
NOTE
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
For installation of the indoor unit, use the paper pattern on the back.
Thread
Hook
Weight
Hook
Pipe hole
7 Mounting screw
1
Installation plate
Indoor unit
(Side view)
7 m
75°
Reception range
Remote control
(Top view)
Indoor unit
Reception range
* : Axial distance
Fig. 8-4-1
5 m
45°
5 m
45°
Remote control
* 7 m
Pipe hole
Hook
Indoor unit
Fig. 8-4-3
– 28 –
Page 30
FILE NO. SVM-02005(1)
<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Installation plate <Keep horizontal direction>
Anchor bolt
Projection
5 mm dia. hole
Clip anchor (local parts)
Fig. 8-4-4
15 mm or less
77
7 Mounting
77
screw 4 x 25
ss
s
ss
8-4-3. Electrical work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare the power source for exclusive use with the air conditioner.
CAUTION
This appliance can be connected to the mains in either of the following two ways. (1) Connection to fixed wiring:
A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must used.
(2) Connection with power supply plug:
Attach power supply plug with power cord and plug it into wall outlet. An approved power supply cord and plug must be used.
NOTE
Ensure all wiring is used within its electrical rating.
Model RAS-13UKP-ES RAS-10UKP-ES RAS-07UKP-ES
Power source 50 Hz, 220 – 240 V Single phase Maximum
running current Plug socket &
fuse rating Power cord 1.3mm2 or more 1mm2 or more
12A 7.5A 5A
16A
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate 7 mounting screws.
NOTE
Secure four corners and lower parts of the installation plate with 4 to 6 mounting screws to install it.
– 29 –
Page 31
FILE NO. SVM-02005(1)
8-4-4. Wiring connection <How to connect the power cord> For the air conditioner that does not have power
cord, connect a power cord to it as mentioned below.
(1) Open the air inlet grille upward. (2) Remove the four screws securing the front panel. (3) Slightly open the lower part of the front panel then
pull the upper part of the front panel toward you to remove it from the rear plate.
(4) After removing the front panel, remove the power
cord connect cover and the cord camp.
(5) Connect and secure the power supply cord and
secure the cord camp and the power connect
cover. (6) Put the power supply cord through the notch. (7) Be sure to smooth the notch with a file,etc.
Air Inlet grille
Front panel
<Stripping length of the connecting cable>
10 mm
40 mm
Earth line
N L
10 mm
30 mm
Fig. 8-4-7
NOTE
Use standard wire only.
Wire type : H07 RN-F or more
<Taking out the power cord>
Notch
Fig. 8-4-8
2
1
3
Put the power supply cord through the notch.
Fig. 8-4-5
Earth line
Terminal block
Power supply cord
Power cord connect cover
Cord clamp
Screw
Screw
Screw
Fig. 8-4-6
– 30 –
Page 32
FILE NO. SVM-02005(1)
1 2
<How to connect the connecting cable> Wiring of the connecting cable can be carried out
without removing the front panel.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about 15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.
CAUTION
Be sure to refer to the wiring system diagram labeled inside the front panel.
Check local electrical cords and also any specific wiring instructions or limitations.
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of the removed operation is performed.
Fig. 8-4-12
Connecting cable
about 15 cm
Screw
Terminal cover
10 mm
10 mm
Cord clamp
Screw
Screw
Fig. 8-4-10
60 mm
50 mm
1
2
Connecting cable
Earth line
Terminal block
Earth line
Stripping length of the connecting cable
Fig. 8-4-11
NOTE
Use standard wire only.
Wire type : H07 RN-F or more
31
Page 33
FILE NO. SVM-02005(1)
8-4-5. Piping and drain hose installation <Piping and drain hose forming>
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left Bottom right Right
Die-cutting
Front panel slit
drain hose
Piping preparation
1. Die-cutting Front panel slit
For leftward connection, cut out slit on the left side of the front panel. (A knife will produce splinters, so use nippers.)
2. Changing drain hose
For leftward connection, bottom leftward connection and rear leftward connection’s piping, it is necessary to change the drain hose and drain cap.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out.
How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center
head.
4 mm
Fig. 8-4-15
2) Firmly insert drains cap.
No gap
Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. Application causes deterioration and drain leakage of the plug.
Insert a hexagon wrench (4 mm)
Fig. 8-4-16
CAUTION
Firmly insert the drain hose and drain cap; otherwise, water may leak.
<In case of right or left piping>
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Fig. 8-4-13
How to install the drain hose
Firmly insert drain hose connecting part until hitting on a heat insulator.
Heat insulator
Drain hose
Fig. 8-4-14
Slit
Fig. 8-4-17
<In case of bottom right or bottom left piping>
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Fig. 8-4-18
32
Page 34
FILE NO. SVM-02005(1)
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
270 mm
170 mm
R 30 mm (Use polisin (polyethylene
43 mm
core or the like for bending pipe.)
80°
Liquid side
Gas side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-19
8-4-6. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation
plate
Press
(unhook)
Fig. 8-4-20
For detaching the indoor unit from the installation plate, pull the indoor unit toward you while pushing its bottom up at the specified parts.
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
CAUTION
Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it, not to crush it.
Connecting cable
33
PushPush
Fig. 8-4-21
Page 35
FILE NO. SVM-02005(1)
8-4-7. Drainage
1. Run the drain hose sloped downwards.
NOTE
Hole should be made at a slight downward slant on the outdoor side.
Do not form the drain hose
Do not rise the drain hose.
50 mm or more
Do not put the drain hose end into water.
into a wavy shape.
Do not put the drain hose end in the drainage ditch.
Fig. 8-4-22
2. Put water in the drain pan and make sure that the water is drained out of doors.
3. When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.
Shield pipe
Drain hose
Inside the room
Extension drain hose
Fig. 8-4-23
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
8-5. Outdoor Unit
8-5-1. Installation place
A place which provides the spaces around the outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowab le length of the connecting pipe is up to 10 m (RAS-07UA, RAS-10UA) or 15 m (RAS-13UA).
An allowable height level is up to 5 m (RAS-07UA, RAS-10UA) or 6 m (RAS-13UA).
A place where the drain water does not raise any problem.
CAUTION
1. Install the outdoor unit without anything blocking the air discharging.
2. When the outdoor unit is installed in a place exposed always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a wind shield.
3. In particularly windy areas, install the unit such as to avoid admission of wind.
4. Installation in the following places may result in trouble. Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
Space for pipes
Fig. 8-4-24
Wall
Drain guide
34
Strong
wind
Fig. 8-5-1
Page 36
FILE NO. SVM-02005(1)
85 mm
8-5-2. Refrigerant piping connection
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Rigid (Clutch type)
Outer dia. R-410A Conventional
of copper pipe tool used tool used
Warp
Outer dia.
of copper pipe
6.35 mm9.52 mm
Tightening torque
16 to 18 (1.6 to 1.8 kgf·m) 33 to 42 (3.3 to 4.2 kgf·m)
Tightening torque of flare pipe connections
The operating pressure of R-410A is higher than that of R-22. (Approx. 1.6 times). It is therefore necessary to firmly tighten the flare pipe connecting sections (which connect the indoor and outdoor units) up to the specified tightening torque. Incorrect connections may cause not only a gas leakage, but also damage to the refrigerant cycle.
Flare at indoor unit side
(Unit : N·m)
6.35 0 to 0.5 1.0 to 1.59.52 0 to 0.5 1.0 to 1.5
Imperial (wing nut type, conventional tool)
Outer dia.
of copper pipe
R-410A
6.35 1.5 to 2.09.52 1.5 to 2.0
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
Externally threaded side
Use a wrench to secure.
Flare at outdoor unit side
Fig. 8-5-4
For RAS-07UA-ES
Fig. 8-5-5
Flare nutHalf union
Use a torque wrench to tighten.
Fig. 8-5-6
Mark line
Internally threaded side
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.) (2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP. (4) Check gas leak (connected points)
– 35 –
Page 37
FILE NO. SVM-02005(1)
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops. (If oil inside of the vacuum pump enters into the air conditioner, which use R-410A, refrigeration cycle trouble may result.)
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure gauge
Pressure gauge
<Packed valve handling precautions>
Open the valve stem all the way out; but do not try to open it beyond the stopper.
Securely tighten the valve stem cap with torque in the following table:
Gas side 33 to 42 N·m (9.52 mm.) (3.3 to 4.2 kgf·m)
Liquid side 16 to 18 N·m (6.35 mm.) (1.6 to 1.8 kgf·m)
Service port
9 to 10 N·m (0.9 to 1.0 kgf·m)
Hexagonal wrench is required.
4 mm
Fig. 8-5-8
-101kPa (-76cmHg)
Handle Lo
Charge hose
(For R-410A only)
Connecting pipe
Charge hose (For R-410A only)
Vacuum
pump
Packed valve at gas side
Service port (Valve core (Setting pin))
Packed valve at liquid side
Fig. 8-5-7
Manifold valve
Handle Hi (Keep full closed)
Vacuum pump adapter for counter-flow prevention (For R-410A only)
36
Page 38
FILE NO. SVM-02005(1)
Selector Switch
LED Assembly
8-5-4. Wiring connection
1. Remove the electric parts cover from the outdoor unit.
2. Connect the connecting cable to the terminal as identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the outdoor unit terminal, make a loop as shown in the installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any water coming in the outdoor unit. Proceed them so that they do not touch any electrical or metal parts.
<Stripping length of connecting cable>
Terminal block
10 mm
60 mm
Earth line
10 mm
50 mm
Terminal screw
Connecting cable
Screw
Earth line
Cord clamp
8-6. How to Set Remote Control Selector
Switch
When two indoor units ae installed in seperated rooms, there is no need to change the selector switch.
<Remote control selector switch>
When two indoor units are installed in the same room or the adjacent two rooms, they may be controlled simultaneously with a single remote control. To prevent this, set either unit and its remote control to B setting. (Both units are set to A setting before shipment.)
The remote control signal is not recived when the indoor unit setting is different from the remote control one.
1. Set the remote control selector switch with the
indoor unit.
1) Turn the circuit breaker of the main power switch off before setting the selector switch.
2) Remove the Air inlet grille and Front panel. (Refer to page 55, 10-1)
3) Select the terminal of selector switch from [A position] to [B position].
Fig. 8-5-9
CAUTION
Wrong wiring connection may cause some electrical parts burn out.
Be sure to comply with local codes on running the wire from indoor unit to outdoor unit (size of wire and wiring method etc.)
Every wire must be connected firmly.
NOTE
Wire type: H07 RN-F or 245 IEC 66 (2.0 mm2 or more)
Fig. 8-6-1
37
Page 39
FILE NO. SVM-02005(1)
TEMPORARY button
2. Set the remote control selector switch with the
remote control
[B] is indicated on the liquid crystal display when setting remote control selector switch to B. [A] is not indicated on the display even if the selector switch is set to A.
1) Load the remote control with the batteries.
2) Press the [CHECK] button using something with
sharp point. (The preset temperature on the remote control changes to [00].)
3) Press the [MODE] button while pressing the
[CHECK] button, [B] is indicted at the right of the present temperature display.
To reset the switch to the [A] setting, press the
[MODE] button again while pressing the [CHECK] button.
A
A B
PRESET
B
8-7. Others
8-7-1. Gas leak test
For RAS-07UA-ES
Valve stem cap connection
Service cap connection
Fig. 8-7-1
For RAS-13UA-ES, RAS-10UA-ES
Electric parts cover
Flare nut connections (Outdoor unit)
D
C
Flare nut connections (indoor unit)
Valve stem cap connection
A
Valve cover
START/STOP
ECO
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
[MODE] button
FAN MODE
SWING
TIMER
FIX
ON
OFF SET CLR
FILTER
[CHECK] button
Fig. 8-6-2
3. Confirm that the indoor unit can operate with
the new setting.
B
Valve stem cap connection
Service cap connection
Fig. 8-7-2
Check the flare nut connections, valve stem cap connections and service port cap connections for gas leak with a leak detector or soap water.
8-7-2. Test operation
To switch the TEST RUN (COOL) mode, press TEMPORARY button for 10 sec. (The beeper will make a short beep.)
TEMPORARY button
Fig. 8-7-3
38
Page 40
8-7-3. Auto restart setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart function in the off position. Turn it on as required.
<How to set the auto restart>
Press and hold the TEMPORARY button for about 3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps described in the section Auto Restart Function of the Owners Manual.
FILE NO. SVM-02005(1)
39
Page 41
9. TROUBLESHOOTING CHART
FILE NO. SVM-02005(1)
9-1. Troubleshooting Procedure
9-2-2. Incorrect cable connection between indoor
and outdoor units
Follow the details of 9-2. Basic Check Items. If there is no trouble corresponding to 9-2, check whether or not there are faulty parts following 9-4. Self-Diagnosis by Remote Control.
The indoor unit is connected to the outdoor unit with 3 cables. Check that the indoor and outdoor units have been properly connected with terminals assigned the same numbers. If the connectors are not properly
9-2. Basic Check Items
connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5Hz).
9-2.1Power supply voltage
The line voltage must be AC 220 – 240V. If it is not within this range, the air conditioner may not operate normally.
9-2-3. Program control
The microcomputer operates as shown in Table 9-2-1 to control the air conditioner. If there are any operational problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air conditioner, but they are indispensable operations to control and maintain the air conditioner properly.
Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned on,
the OPERATION lamp on the indoor unit blinks.
2 The indoor fan motor speed does not change
in the Dry operation.
3 The compressor is not turned off even though
the room temperature is in the range that the compressor is turned off.
4 The compressor is not turned on and off even
though the thermo control is operated in the Dry operation.
5 The compressor is not turned on even though
the room temperature is in the range that the compressor is turned on.
6 The operation mode changes in the Auto-
matic operation.
7 The Fan only operation continues in the
Automatic operation.
8 The Hi-POWER operation does not work.
The OPERATION lamp blinks to indicate that power is turned on. If the [START/ST OP] button is pressed, the lamp stops blinking. The lamp also blinks when the power supply is turned off.
The indoor fan motor speed is automatically controlled in the Dry operation.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
The compressor is not turned on in the restart delay timer (3-minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detacted every 15 minutes and the operation mode is changed according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1°C), the Fan only operation is selected.
This operation does not work when the unit is in the Dry operation or Fan only operation.
– 40 –
Page 42
FILE NO. SVM-02005(1)
9-3. Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air outlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the outdoor
unit
Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz) B OPERATION lamp is blinking. (5Hz) C OPERATION lamp is blinking. (5Hz) D OPERATION lamp is blinking. (5Hz) E OPERATION lamp is blinking. (5Hz) F OPERATION and TIMER lamps are blinking.
(5Hz)
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
Power failure (when the power supply is turning on) Thermo sensor (TA) short or break Heat exchanger sensor (TC) short or break Indoor fan motor lock or failure Indoor P.C. board failure Wrong wiring of connecting cable
G OPERATION, TIMER and FAN ONLY lamps
are blinking.
H OPERATION, TIMER and FAN ONLY lamps
are blinking.
Table 9-3-2 Diagnosis by detective operation
Symptom Check Primary judgement
The remote control does not work.
The outdoor fan does not rotate.
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The compressor does not operate.
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
Cycle failure
The remote control still does not work.
The remote control works.
The indoor unit (and/or remote control) is/are defective .
OK.
The outdoor unit (Outdoor fan motor) is defective.
An internal part of the compressor is defective.
– 41 –
Page 43
9-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to H in Table
9-3-1, exchanger the self-diagnosis by the remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the opera­tion condition and indicate the information of the self-diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will blink at 5Hz and it will
beep for 10 seconds (Pi, Pi, Pi....). The timer lamp
usually blinks (5Hz) during the self-diagnosis.
9-4-1. How to use Remote control in service mode
SET CLR
CLOCK CHECKRESET
FILE NO. SVM-02005(1)
(1) Press [CHECK] button with a tip of pencil to set the
remote control to the service mode.
“00” is indicated on the display of the remote control.
The timer lamp on the indoor unit blinks continu ously. (5 times per 1 sec.)
AUTOA
START/STOP
FAN MODE
SWING
ON
ECO
TIMER
FIX
OFF SET CLR
FILTER
A B
PRESET
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will beep once (Pi) and the display of the remote control will change as follows:
; 00 ; 01 ; 02 ··· 1d ; 1E ; 22
Check the unit with all 35 check codes (00 to 22). as shown in Table 9-4-1.
Press [TIMER 9] button to change the check code backwards.
If there is a fault, the indoor unit will beep for 10 seconds (Pi, Pi, Pi...). Note the check code on the display of the remote control.
2-digits alphanumeric will be indicated on the display.
All lamps on the indoor unit will blink. (5 times per 1 sec.)
(3) Press [CLR] button. After service finish for clear
service code in memory.
“7F” is indicated on the display of the remote control.
Alphanumeric characters are used for the check code. is 5. is 6.
is A. is B. is C. is D.
– 42 –
(4) Press [START/STOP] button to release the service
mode.
The display of the remote control returns to as it was before service mode was engaged.
Page 44
Table 9-4-1
FILE NO. SVM-02005(1)
Check
code
Block level
Indoor P.C. board
Block
Check
code
Diagnosis function
Symptom
Thermo. sensor short/ break.
Heat exchanger sensor short/break.
Indoor fan lock, abnormality of indoor fan or thermal fuse break.
Abnormality of other indoor unit P.C. board.
Air
Conditioner
status
Continued operation.
Continued operation.
All off
All off
Condition
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
Judgement and action
1. Check thermo sensor.
2. If it is OK, check P.C. board.
1. Check heat exchanger sensor.
2. If it is OK, check P.C. board.
1. Check heat thermal fuse is blow or not? (Terminal block part.)
2. If the thermal fuse is not blow, check indoor fan motor. (Refer to trouble shooting flow charts.)
Replace P.C . borad.
Cable connection/ Thermal fuse Refrigerant system
1) Wrong wiring or disconnection of connective cable.
2) Terminal fuse cut off.
1) Overload relay or thermostat for compressor break.
Compressor break down.
All off
All off
All off
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
1. Check connective cable correct if wiring is wrong.
2. Check thermal fuse and T erminal blocks.
3. If it is OK, check P.C. board.
1. If overload relay and themostat for compressor are OK, check refrigerant cycle.
2. If refrigerant cycle is OK, check P.C. board.
3. If heat exchanger sensor is OK, check overload relay and themostat for compressor.
1. Check compressor.
2. If it is OK, check P.C. board.
Content detected by the check codes ” to “ ” are stored in memory of the microcomputer even if the power supply is turned off. Therefore, contents of operations in the past are all displayed.
– 43 –
Page 45
9-5. T roub leshooting Flo wcharts
9-5-1. Power can not be turned on (No operation at all)
FILE NO. SVM-02005(1)
<Preliminary checks>
(1) Is the supply voltage normal? (2) Is the connection to the AC output OK.?
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
NO
Does the fuse
(F01) blow?
Does the OPERATION
lamp blink?
Does the power turn on by pushing the [START/
STOP] button of the
remote control?
YES
NO
YES
YES
Parts (R21, R22, SG01,
Q01, T01) are defective.
NO NO
C15, C01, DB01, C02,
Does the transmission
and transmit certainly?
(No problem)
indicator of remote
control flash normally
YES
Operation
Check Items
Main cause
Countermeasure
Symptom
Remote control is
defective.
Replace the remote
control.
Does the thermal
(Under PF. Terminal)
Is the indication voltage
NO
(DC12V or 5V) of main
PC board correct?
Is the voltage
across C02 measured
DC310V ~ 340V?
YES
Is the secondary
voltage of SW
transformer (T01)
measured DC12V, and
DC7V?
YES YES
fuse blow?
NO
YES
NO
NO NO
Refer to the paragraph
Pre-check, or defective circuit
before power PC board block.
Shut off the power
supply once, and turn
it on again after
disconnecting the motor
connector CN10*.
YES
Wrong wiring of
AC cord or connecting
cable is defective.
Does the CN13
connector the wrong
connecting?
YES
Is the secondary
voltage of SW
transformer measured
DC12V,
and DC7V?
NO
P.C . board is
defective.
SW transformer
(T01) or Tr (Q01)
for power supply is
defective.
Replace the
thermal fuse set.
Check connection.
Replace the main
P.C. board.
Re-wiring the cable.
Replace the main
P.C. board.
Motor is defective.
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
– 44 –
Page 46
9-5-2. Power can not be turned on after replacing indoor P.C. board
<Checking Procedure>
Connect the AC
Power supply
FILE NO. SVM-02005(1)
Does the OPERATION
lamp blink?
YES
Black
1 2NL
Indoor terminal block
NO NO
White
Blue
Power terminal block
Is it wired as shown
in Figure below?
YES
Brown
RY01
Return the wiring of the
power relay is returned to
the normal procedure.
To the paragraph of
No Power turns on.
CN31
P.C board
45
Page 47
9-5-3. Outdoor unit does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-02005(1)
Does the OPERATION lamp blink?
YES
Does the power turn on by pushing
the [START/STOP] button of the
remote control?
YES
Is AC 220-240V supplied between
terminal block 1 - 2?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Check items as following procedure
in 9-5-4, 9-5-5
NO
NO
NO
NO
See Power can not be turned on”.
See Power can not be turned on”.
Relays (RY01) or IC31
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Replace the
P.C. board.
– 46 –
Page 48
9-5-4. Only compressor does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-02005(1)
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
(1 - 2) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the indoor terminal
(1 - 2) AC 220-240V?
YES
Are all the cords for compressor normal?
YES
NO
NO
NO
NO
NO
NO
See Power can not be turned on”.
See Power can not be turned on”.
Relays (RY01) or IC31
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor and
outdoor units are defective.
Re-wire or replace the defective cords.
Replace the
P.C. board.
Is the compressor motor winding normal?
(Check the winding resistor.)
YES
Is the capacitor for compressor normal.
YES
Is the overload relay normal?
YES
Does the compressor start?
YES
Compressor starts but
it stops after a while?
YES
Is the gas quantity normal?
(Check the pressure)
YES
Compressor is defective
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leakage)
– 47 –
Page 49
9-5-5. Only outdoor Fan does not operate
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-02005(1)
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
(1 - 2) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the terminal
(1 - 2) AC 220-240V?
YES
Are all the cords for outdoor
fan motor normal?
YES
NO
NO
NO
NO
NO
NO
See Power can not be turned on”.
See Power can not be turned on”.
Relays (RY01) or IC31
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outdoor units are defective.
Correct the wire or
replace the defective cords.
Replace the
P.C. board.
Is the outdoor fan motor winding normal?
(Check the winding resistance)
YES
Is the capacitor for fan motor normal?
YES
Outdoor fan motor is defective.
NO
NO
Outdoor fan motor is defective.
Capacitor for outdoor
fan motor is defective.
– 48 –
Page 50
9-5-6. Only the indoor fan does not operate
<Check procedure>
Shut off the
power supply once.
Turn the power supply.
FILE NO. SVM-02005(1)
Does the fan stop in no operating status?
YES
Start the operation with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to hight fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow
fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
YES
Repair the
bearing of
the fan.
Motor control circuit failure
(IC30, IC03, T01) or 12V power
circuit failire (D03, Q03).
Replace the P.C. board.
Replace the P.C. board.
NO
Thermal fuse operated
due to prevent
temperature rising cause
of incompleted connecting.
Normal
Is the rotation signal
(DC+5V-0V) output between 2 (Gray lead wire) and 3 (Brown lead wire) of the motor connector (CN11)
when rotating the cross flow fan by
hand in no operating status?
(1 pulse/one turn)
YES
Replace the control
P.C. board.
– 49 –
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
Page 51
FILE NO. SVM-02005(1)
9-6. Troubleshooting for Remote Control (Including the Indoor P.C. Board)
There is no been from
Push the START/STOP button.
the indoor unit. The operation lamp of the air conditioner main unit does not light.
Isther direct
sunlight on the
receptor of the air
conditioner?
YES
NO
Is there any
thyristor
fluorescent light
near by?
YES
NO
YES
NO NO
Is operation possible
when setting the
temporary switch of the
air conditioner main unit
to “TEST RUN” or
“TEMPORARY AUTO”?
Does the transmission
indicator blink?
Is operation
possible when the
transmitter is moved nearer to the infrared sinnal receiver of the
air conditioner?
YES
Battery life
NO
Short-circuit the metal
terminal at the side of the
batterry compartment
(all-clear terminal) with a pencil.
(wait about 10 secounds)
Push the START/
STOP button
Dose the
transmission
indicator light?
YES
NO
Avoid direct
sunlight.
Keep the air
conditioner away
from thyristor
flurescent light.
YES
Can any signal tone
be heard in a trasistor
radio when transmitting
within 5cm distance
from the radio?
YES
P.C. board is failure.
Replace
P.C. board
Note: After battery replacement, Shortcircuit the metal
terminal at the side of the battery comparment (all-clear terminal) with a pencil.
NO
Replace the
batteries
NO
Normal
Is there any
beep and
operation?
YES
Remote control
is failure.
Replace remote
control.
– 50 –
Page 52
FILE NO. SVM-02005(1)
9-6-1 How to check the P.C. board (1) Operating precautions
1) When removing the front panel or the P.C. board, be sure to shut off the power supply.
2) When removing the P.C. board, hold the edge of the P.C. boed and do not apply force to the parts.
3) When connecting or disconnecting the connectors on the P.C. board, hold the Whole housing. Do not pull at the lead wire.
(2) Inspection procedres
1) when a P.C. board is judged to be defective, check for disconnection, burning, or discoloration of the copper foil pattern or this P.C. board.
2) the P.C. board consists of the follwing 2 parts
a. Main P.C. board part:
power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays receive and indication parts:
Infrared rays receiver unit and LED.
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Page 53
(3) Checking procedure
FILE NO. SVM-02005(1)
Table 9-6-1
No.
1
Shut off the power supply and remove the P.C. board assembly from the electronic parts base. Remove the connecting cable from the terminal block.
2
Remove the connector for the motor, and turn the power on. If the OPERATION lamp blinks (0.5 sec. : ON, 0.5 sec. :OFF) when the power turning on, the checking points described as 1-5 of right column are not necessary to perform.
3
Make the operation status by pushing once the START/STOP button, except the status of [FAN ONLY], [ON TIMER].
4
Start the operation with the system which the time of the restart delay timer is shortened.
Procedure
Check Point (Symptom) Causes
1.Is the fuse blown?
Voltage check
1.Between (AC 220–240V)
2.Between + and – of C02 (DC 310 ~ 340V)
3.Between
4.Between 12V and GND
Voltage check
1.Voltage of relay coil. (DC 12V) Between pin 10 of IC31 and GND Between pin 11 of IC31 and GND
2.Between No. 1 and 2 of connect­ing cable terminal block. (AC 220–240V)
1.All indicators light for 3 sec..
2.Indicators do not indicate normally after approximate 3 sec.
TP1 and TP2
5V and GND
1.• Application of shock voltage.
Overload by short-circuit of the parts.
1.AC power cord is defective.
Poor contact of the terminal plate.
Miss wiring of the power relay.
2.Capacitor (C01, C15) is defective.
Line filter (L01) is defective.
Resistor (R01) is defective.
Diode (DB01) is defective.
3.Q01, IC02, T01, F03 are defective.
4.Q01, IC02, T01, F02, Q29, IC03 are defective.
1.Breaking wire of the relay coil, defective relay driver. (IC31)
2.Poor contact of relay.
Defective indicator, or poor
}
housing assembly. (CN13)
5
Make the operation status by pressing once the START/STOP button.
1.The time of the restart delay timer is shortened.
2.Cool operation
3.Air volume [AUTO]
4.Make the setting temperature lower enough than room temperature.
5.Continuous operation.
6
The status of No. 5 is continued, and make the following condition.
1. Heat operation
2. Make the setting temperature higher enough than room temperature.
7
Turn the power on after connecting the motor connector. Start the operation with the following condition.
1. Operation [Cooling]
2. Airflow [High fan]
3. Continuous operation
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Motor does not rotate. (The key operation is accepted.)
2.The Motor rotates, but it vibrates too much.
1.The temperature of the indoor heat exchanger is abnomally lower.
2.Poor contact of the heat exchanger sensor. (The connector is disconnected.) (CN01)
3.Heat exchanger sensor, main P.C. board are defective. (Refer to Table 9-6-2 for the judgment of defective resistance v alues.)
4.Main P.C. board is defective.
1.The temperature of the heat exchanger is abnormally high.
2.The heat exchanger sensor connector has short-circuit. (CN01)
3.The heat exchanger sensor is defective. (Refer to Table 9-6-2 for the judgment of defective resistance values.)
4.P.C. board is defective.
1.Poor contact of the motor connector.
2.P.C. board is defective.
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Page 54
FILE NO. SVM-02005(1)
Table 9-6-2 Approximate resistance value of thermo sensor
Temperature 0°C 10°C 20°C 25°C 30°C
Resistance value 35.8 20.7 12.6 10.0 7.92
9-6-2. How to shorten time of restart delay timer
1 Press [CLR] button while pressing [CHECK] button
with a tip of a pencil.
2 Then press [START/STOP] button to transmit the
signal to the indoor unit.
AUTOA
A B
(kΩ)
START/STOP
FAN MODE
SWING
ON
ECO
TIMER
FIX
OFF SET CLR
FILTER
PRESET
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
2
1
17
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Page 55
9-6-3. P.C. board layout
FILE NO. SVM-02005(1)
T op View
Bottom View
54
Page 56
FILE NO. SVM-02005(1)
10. PART REPLACEMENT
10-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
2 Electrical part
How to remove the front panel
1) Stop the operation of the air conditioner and turn off its main power supply.
2) Pull the air inlet grille toward you to open it and remove the air inlet grille. Then remove the 4 screws fixing the front panel.
3) First open the horizontal louver, and then remove the front panel from the back body by pulling it toward you.
How to mount the front panel
Push the front panel back in and make sure all hooks are locked.
How to remove the electrical part.
1) Remove the front panel with procedure 1.
2) Remove the screw holding the electrical part cover.
3) Remove the drain guide.
4) Disconnect the 2 connectors (3P) for the fan motor and the connector (5P) for the
louver
motor from the P.C. board assembly.
5) Pull out the TC sensor from the sensor holder.
6) Remove the screw for the ground connection, remove the 2 screws for the electrical part box and remov e the screw from the LED unit. Then remove the LED unit and the electrical part box from the main unit.
How to mount the electrical part.
1) To put back the electrical part box, lock it to the upper hook of the back body.
2) Tighten the 2 screws on the electrical part box.
3) Connect the 3 connectors and arrange the wiring same as original condition and then tighten the screw from the LED unit to the back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Assemble the drain guide (the TC sensor wire should be covered by the drain guide).
7) Tighten the screw on the electrical part cover.
2
6 Screw
2
2
2 4-Screws
3
2 Screws
3 Drain guide
5 TC Sensor
4
3-Connectors
6 2-Screw
3 Horizontal
louver
1) Remove the front panel and the electrical part following procedure 2.
2) Remove the center shaft of the horizontal louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back body.
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3 Left shaft
2 Center shaft
Page 57
FILE NO. SVM-02005(1)
No. Part name Procedures Remarks
4 Heat exchanger
5 Cross flow fan
1) Remove the front panel, electrical part and the horizontal louver following procedure 3.
2) Remove the pipe holder at the rear side of main unit.
3) Remove the 2 screws on the heat exchanger at the base bearing.
4) Remove the 2 screws on the heat exchanger at the 2 fixed plates (upper and lower) from the back body, and then pull out the upper side of the heat exchanger slowly.
1) Remove the front panel, electrical part, horizontal louver and the heat exchanger following procedure 4.
2) Remove the 2 screws on the band motor (L) and remove the 2 screws on the band motor (R) and then remove the cross flow fan.
3) Loosen the set screw of the cross flow fan then separate the fan and the fan motor.
Notice To assemble cross flow fan and fan motor to the unit, please turn the fan motor unit the center of its terminal meets the lowest point of band motor (R) (point A). Fix the cross flow fan with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is 4 mm.
2 Pipe holder
3
2-Screws
4
2-Screws
2
2-Screws (R)
2 2-Screws (L)
4 mm
6 Set screw
Middle of the fan motor terminal
6 Base bearing
1) Remove the front panel, electrical part, horizontal louver, heat exchanger and the cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base bearing.
3) Remove the bearing from the base bearing. If the housing protrudes from the base bearing, put the housing in position and attach the bearing to the base bearing.
– 56 –
2
2-Screws
Page 58
FILE NO. SVM-02005(1)
10-2. Outdoor Unit (RAS-13UA-ES)
No. Part name Procedures Remarks
1 Common
procedure
2 Capacitor for
compressor
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove Electric parts cover. (2-Screws 4 x 10L)
3) Remove the cord clamp (2-Screws ∅4 x 22L) and disconnect the connecting cable.
4) Remove the front cabinet. (7-Screws 4 x 10L with nylon washer) Pull the front lower portion toward you, and remove it pulling out upward.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
Remove 7-Screws 4 x 10L
2-Screws 4 x 22L
For compressor
2-Screws 4 x 10L
For fan motor
3 Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
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Page 59
FILE NO. SVM-02005(1)
10-3. Outdoor Unit (RAS-10UA-ES)
No. Part name Procedures Remarks
1 Common
procedure
2 Capacitor for
compressor
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove Electric parts cover. (2-Screws 4 x 10L)
3) Remove the cord clamp (2-Screws ∅4 x 22L) and disconnect the connecting cable.
4) Remove the front cabinet. (7-Screws 4 x 10L with nylon washer) Pull the front lower portion toward you, and remove it pulling out upward.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 8L)
3) Disconnect the lead wires.
Remove 7-Screws 4 x 10L
2-Screws 4 x 10L
2-Screws 4 x 22L
For compressor For fan motor
3 Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 8L)
3) Disconnect the lead wires.
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Page 60
FILE NO. SVM-02005(1)
10-4. Outdoor Unit (RAS-07UA-ES)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove packed valve cover and Electric parts cover. (2-Screws 4 x 10L)
3) Remove the cord clamp (2-Screws 4 x 22L) and disconnect the connecting cable.
4)
Remove the upper cabinet (4-Screws 4 x 10L) Pulling out upword.
5) Remove the front cabinet. (7-Screws 4 x 10L) Pull the front right portion toward you, and remove it pulling out upward.
2-Screws 4 x 22L
2-Screws 4 x 10L
2 Capacitor for
compressor
3 Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wire
For compressor
For fan motor
59
Page 61
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit (E-Parts Assy)
405
404
FILE NO. SVM-02005(1)
412 10UKP-ES 414 13UKP-ES 416 07UKP-ES
402
410
Location Part
No. No.
402 43T60002 Terminal Block, 3P
3P AC300V, 20A
403 43T69004 Sensor, Heat Exchanger
10k 25°C 404 43T69005 Sensor, Thermostat 10k 25°C 405 43T69079 P.C. Board ASSY, WRS-LED
MCC-861 406 43T60077 Fuse, Temperature, 77°C
Description
403
406
Location Part
No. No.
410 43T62003 Cord Clamp 412 43T69076 P.C. Board
(RAS-10UKP-ES)
414 43T69078 P.C. Board
(RAS-13UKP-ES)
416 43T69324 P.C. Board
(RAS-07UKP-ES)
410
402
Description
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Page 62
11-2. Indoor Unit
217
216
FILE NO. SVM-02005(1)
217
214
202
234
204
206
212
210
201
211
215
205
204
219
218
228
220
229
226
227
213
208
203
221
Electric Parts
Assembly
209
231
232
233
225
207
222
223
224
Location Part
No. No.
Description
201 43T00352 Front Panel Assy 202 43T09308 Inlet Grille Assy 203 43T03302 Back Body Assy 204 43T80301 Air Filter 205 43T09309 Horizontal Louver 206 43T08351 LED Panel Assy 207 43T70002 Drain Hose 208 43T79301 Cap Drain 209 43T21321 Motor, Louver, MP24GA, DC 12V 210 43T44321 Refrigeration Cycle Assy
(RAS-07UKP-ES) 210 43T44322 Refrigeration Cycle Assy
(RAS-10UKP-ES) 210 43T44323 Refrigeration Cycle Assy
(RAS-13UKP-ES) 211 43T47006 Pipe, Delivery 6.35 212 43T47005 Pipe, Suction 9.52 213 43T49009 Spring 214 43T11301 Pipe Shield (RAS-10UKP-ES,
RAS-07UKP-ES) 214 43T11302 Pipe Shield (RAS-13UKP-ES)
Location Part
No. No.
Description
215 43T19302 Holder Sensor 216 43T49302 Plate of EV A Seal 217 43T49006 Holder, Plate EVA Seal 218 43T79302 Guide Drain 219 43T22002 Bearing 220 43T39301 Base, Bearing 221 43T20302 Cross Flow Fan 222 43T39302 Band Motor-L 223 43T21322 Motor, Fan, MMF-240-20-4A-1,
AC 220-240V 224 43T39303 Band Motor-R 225 43T82301 Plate, Installation 226 43T69307 Remote Controller, Wireless
WC-H1UE 227 43T83003 Holder Remote Controller 228 43T85327 Owner’s Manual 229 43T62302 Terminal Cover 231 43T60317 Cord Motor Louver 232 43T60316 Cord Motor Fan 233 43T07303 Holder Pipe 234 43T01004 Mark
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Page 63
11-3. Outdoor Unit (RAS-13UA-ES)
FILE NO. SVM-02005(1)
5
12
22
23
2
13
24
9
7
8
1
6
10
18
15,17
4
11
19
20
21
14,16
Location Part
No. No.
01 43005144 Cabinet, Front 02 43005143 Cabinet, Back 03 43042446 Base 04 43T19007 Guard-Fan 05 43T19005 Handle 06 43T19002 Guard-Stopper 07 43T62007 Cover, E-Parts 08 43020302 Fan, Propeller 09 43T21323 Motor, Fan 10 43T47001 Nut, Flange 11 43T63004 Lead-Wire-Cramp 12 43T96001 Bushing
Description
3
Location Part
No. No.
13 43T43303 Condenser 14 43T46308 Valve, Packed 6.35 15 43T46011 Valve, Packed 9.52 16 43T47020 Bonnet, 6.35 DIA 17 43T47021 Bonnet, 9.52 DIA 18 43T47008 Tube, Capillary, 1.5 DIA 19 43T41303 Compressor, PA150X2T-4FM 20 43T97001 NUT-W-FW 21 43T49008 Cushion, Rubber 22 43T55304 MF-Capacitor, 35µF 370V 23 43T55009 MF-Capacitor, 1.5µF 500V 24 43T60006 Terminal-3P
Description
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Page 64
11-4. Outdoor Unit (RAS-10UA-ES)
FILE NO. SVM-02005(1)
16
19
4
14
6
5
18
20
10, 11
8, 9
3
13
2
12
15, 21
17
1
7 : CAPILLARY TUBE
Location Part
No. No.
01 43T19001 Guard, Fan 02 43T20001 Fan, Propeller 03 43005037 Cabinet, Front 04 43T43302 Condenser 05 43T62007 Cover, E-Parts 06 43T00032 Cabinet, Back 07 43T47008 Tube, Capillary, 1.5 DIA 08 43T46308 Valve, Packed 6.35 09 43T47020 Bonnet, 6.35 DIA 10 43T46011 Valve, Packed 9.52
Description
Location Part
No. No.
11 43T47021 Bonnet, 9.52 DIA 12 43T21323 Motor, Fan 13 43T47001 Nut, Flange 14 43T19005 Handle 15 43T49001 Cushion, Rubber 16 43T19002 Guard, Stopper 17 43T41302 Compressor, PA98X1T-4FZ 18 43T55305 MF-Capacitor, 25µF 370V 19 43T55009 MF-Capacitor, 1.5µF 500V 20 43T60006 Terminal-3P
– 63 –
Description
Page 65
11-5. Outdoor Unit (RAS-07UA-ES)
FILE NO. SVM-02005(1)
01
03
13
02
22
21
12
23
04
20
15
18
08, 09
14
06
05
17
10, 11
16
17
19
16
Location Part
No. No.
01 43T19311 Guard, Fan 02 43T20306 Fan, Propeller 03 43T00362 Cabinet, Front 04 43T43324 Condenser 05 43T62304 Cover, E-Parts 06 43T00363 Cabinet, Back 07 43T47007 Tube, Capillary, 1.2 DIA 08 43T46011 Valve, Packed 9.52 09 43T47021 Bonnet, 9.52 DIA 10 43T46308 Valve, Packed 6.35 11 43T47020 Bonnet, 6.35 DIA 12 43T21323 Motor, Fan
Description
Location Part
No. No.
13 43T47001 Nut, Flange 14 43T19312 Handle 15 43T49001 Cushion, Rubber 16 43T41402 Compressor, PA79X1T-4FZ5 17 43T62305 Cover, Packed Valve 18 43T00364 Cabinet, Upper 19 43T63301 Fixing Plate Valve 20 43T42301 Base 21 43T55310 MF-Capacitor, 15µF 370V 22 43T55009 MF-Capacitor, 1.5µF 500V 23 43T60006 Terminal-3P
– 64 –
Description
Page 66
FILE NO. SVM-02003(1)
TOSHIBA CARRIER (THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000,THAILAND.
– 71 –
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