7-1 Outline of Air Conditioner Control
7-2 Description of Operation Circuit
7-3 Hi POWER Mode
7-4 High-Temperature Limit Control
7-5 Low-Temperature Limit Control
7-6 Auto Restart Function
7-7 Filter Check Lamp
8. INSTALLATION PROCEDURE
8-1 Safety Cautions
8-2 Installation Diagram of Indoor and Outdoor Units
8-3 Installation
8-4 Indoor Unit
8-5 Outdoor Unit
8-6 How to Set Remote Control Selector Switch
8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure
9-2 Basic Check Items
9-3 Primary Judgement
9-4 Self-Diagnosis by Remote Control (Check Code)
9-5 Troubleshooting Flowcharts
9-6 Troubleshooting for Remote Control (Including The Indoor P.C. Board)
– 1 –
Page 3
10. PARTS REPLACEMENT
10-1 Indoor Unit
10-2 Outdoor Unit (RAS-13UA-ES)
10-3 Outdoor Unit (RAS-10UA-ES)
10-4 Outdoor Unit (RAS-07UA-ES)
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy)
11-2 Indoor Unit
11-3 Outdoor Unit (RAS-13UA-ES)
11-4 Outdoor Unit (RAS-10UA-ES)
11-5 Outdoor Unit (RAS-07UA-ES)
• This air conditioner is charged with HFC
(R-410A) that doesn’t deplete the
Ozone layer.
• This air conditioner requires special
installation for the refrigerant R-410A.
FILE NO. SVM-02005(1)
– 2 –
Page 4
FILE NO. SVM-02005(1)
1. SPECIFICATIONS
MODELRAS-13UKP-ESRAS-10UKP-ESRAS-07UKP-ES
RAS-13UA-ESRAS-10UA-ESRAS-07UA-ES
ITEMCooling
Capacity
Power sourceV220 – 240
Pow er consumptionkW1.251.290.770.830.660.68
Pow er factor%989592929790
RunningIndoorA0.15
currentOutdoorA5.665.533.653.602.953.00
Starting currentA241612
Moisture removallit/h2.01.20.8
Noise
Refrigerant
Refrigerant controlCapillary tube
Interconnection
pipe
INDOOR UNITRAS-13UKP-ESRAS-10UKP-ESRAS-07UKP-ES
DimensionsWidthmm790
Net weightkg10
Evaporator typeFinned tube
Indoor fan typeCross flow fan
Air volumeMedium fanm3/h550490460
Fan motor outputW30
Air filterHoneycomb woven filter with PP frame
OUTDOOR UNITRAS-13UA-ESRAS-10UA-ESRAS-07UA-ES
DimensionsWidthmm780770660
Net weightkg392927
Condenser typeFinned tube
Outdoor fan typePropeller fan
Airflow volume m3/h170019001500170014201520
Fan motor outputW30
1Fan motor (for indoor)MMF-240-20-4A-1AC Motor with 135°C thermo fuse
2Thermo sensor (TA-sensor)———10kΩ at 25°C
3Switching transformer (T01)SWT-47
4Microcontroller unit (IC30)TMP87CM40AN-2C67
5Heat exchanger sensor
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
– 12 –
Page 14
5-2. RAS-10UKP-ES / RAS-10UA-ES
FILE NO. SVM-02005(1)
Indoor unit
Cooling
0.39m
(Connecting pipe)
∅9.52
O.D.:9.52mmO.D.:6.35mm
Cooling
P
Packed valve
Cooling
(∅9.52)
Compressor
PA98X1T-4FZ
Evaporator
Cross flow fan
T1
0.49m
(Connecting pipe)
∅6.35
Packed valve
(∅6.35)
Capillary tube
∅1.5x1200S
Condenser
Refrigerant
R-22 : 0.65 kg.
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
IndoorOutdoor
50Hz
Cooling
Propeller fan
Outdoor unit
Standard
pressure P
(MPaG)
Mark( )means check points of Gas Leak.
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
Standard0.8612.0High27/1935/24
CoolingOverload1.1218.0High32/2343/26
Low temperature0.612.0Low21/1521/15
Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
– 13 –
Page 15
5-3. RAS-07UKP-ES / RAS-07UA-ES
FILE NO. SVM-02005(1)
Indoor unit
Cooling
0.39m
(Connecting pipe)
∅9.52
O.D.:9.52mmO.D.:6.35mm
Cooling
P
Packed valve
Cooling
(∅9.52)
Compressor
PA79X1T-4FZ5
Evaporator
Cross flow fan
T1
0.49m
(Connecting pipe)
∅6.35
Packed valve
(∅6.35)
Capillary tube
∅1.2x650S
Condenser
Refrigerant
R-22 : 0.65 kg.
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
IndoorOutdoor
50Hz
Cooling
Propeller fan
Outdoor unit
Standard
pressure P
(MPaG)
Mark( )means check points of Gas Leak.
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
Standard0.9714.0High27/1935/24
CoolingOverload1.1320.0High32/2343/26
Low temperature0.632.0Low21/1521/15
Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
– 14 –
Page 16
Heat Exchange sensor
Thermo. Sensor
Infrared Rays Signal Reciver
6. CONTROL BLOCK DIAGRAM
Main Unit Control PanelM.C.U.
Functions
• Louver Control
• 3-minutes Delay at Restart
for Compressor
Initiallizing Circuit
Clock Frequency
Oscillator Circuit
• Motor Revolution Control
• Processing
(Temperature Processing)
• Timer
FILE NO. SVM-02005(1)
Operation
Display
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
Fan Only
Sign Display
Indoor Fan
Motor
220-240 V~, 50Hz
REMOTE CONTROL
Power Supply
Circuit
Noise FilterRelay Driver, Louver Driver
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Compressor
ON/OFF
Signal
Relay
RY01
Compressor, Outdoor Fan Motor
Infrared Rays
Remote Control
Temperature Setting
Fan Speed Selection
Louver
ON/OFF
Signal
Louver
Motor
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
– 15 –
Page 17
7. OPERATION DESCRIPTION
FILE NO. SVM-02005(1)
7-1. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses
a AC motor for an indoor fan. The AC motor drive
circuit is mounted in the indoor unit. And electrical
parts which operate the compressor and the outdoor
fan motor, are mounted in the outdoor unit.
The air conditioner is mainly controlled by the indoor
unit controller. The controller operates the indoor fan
motor based upon commands transmitted by the
remote control and transfers the operation commands
to the outdoor unit controller.
The outdoor unit controller receives operation
commands from the indoor unit, and operates the
outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation
commands from the remote control and executes
them.
• Temperature measurement at the air inlet of the
indoor heat exchanger by the indoor
temperature sensor
• Temperature setting of the indoor heat
exchanger by the heat exchanger sensor
• Louver motor control
• Indoor fan motor operation control
• LED display control
• Transferring of operation commands to the
outdoor unit
• Receiving of information of the operation status
and judging of the information or indication of
error
7-1-1. Louver control
(1)Vertical air flow louver
Position of veritcal air flow louver is automatically
controlled according to the operation mode.
Besides, position of vertical air flow louver can be
arbitrarily set by pressing [FIX] button.
The louver position which is set by [FIX] button is
stored in the microcontroller, and the louver is
automatically set at the stored position for the next
operation.
(2)Swing
If [SWING] button is pressed when the indoor unit is
in operation, the vertical air flow louver starts
swinging. When [FIX] button is pressed, it stops
swinging.
7-1-2. Indoor fan control (AC fan motor)
(1)The indoor fan is operated by the stepless speed
change AC motor.
(2)For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW
+
, MED, MED
and HIGH). If AUTO mode is selected, the fan
motor speed is automatically controlled by the
difference between the preset temperature and the
room temperature.
LOW
MED+=
=
MED+HIGH
2
LOW+MED
+
2
+
Table 7-1-1
RAS-13UKP-ESRAS-10UKP-ESRAS-07UKP-ES
ModelMotor speed Air flow level Motor speed Air flow level Motor speed Air flow level
(rpm)(m3/h)(rpm)(m3/h)(rpm)(m3/h)
HIGH1,3006301,3006301,200570
CoolingMED+1,220600 1,1805601,100520
andMED1,150550 1,0504901,000460
Fan onlyLOW+1,070500950430900400
LOW1,000460850370800340
– 16 –
Page 18
FILE NO. SVM-02005(1)
7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the
power supply is cut off.)
(2) When pressing [START / STOP] button on the
remote control, receiving beep sounds from the
indoor unit, and the next operation is performed
together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcontroller so that the previous operation
can be effected thereafter simply by pressing
[START / STOP] button.
7-2-1. Fan only operation
([MODE] button on the remote control is set
to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When
[FAN] button is set to LOW, LOW+, MED, MED+ or
HIGH, the motor operates with a constant air flow.
+3
+2.5
+2
+1.5
+1
+0.5
(Room temp.) — (Preset temp.)
Preset
temp.
0
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed
between M+ and L–.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
(2) The Hi POWER operation cannot be set.
M+
*1
*1
*1
L-
7-2-2. Cooling operation
([MODE] button on the remote control is set
to the cooling operation.)
(1) The compressor, outdoor fan and operation
display on the remote control are controlled as
shown in Fig. 7-2-2.
ON ON
OFFOFF ON
Compressor
Outdoor fan
display
OPERATION
(Room temp.) — (Preset temp.)
Preset
temp.
0.5
0
Fig. 7-2-2
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When
[FAN] button is set to LOW, LOW+, MED, MED+ or
HIGH, the motor operates with a constant air flow.
(Room temp.) — (Preset temp.)
Preset
temp.
+3
+2.5
+2
+1.5
+1
+0.5
0
-0.5
M+
*1
*1
*1
L-
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed
between M+ and L–.
– 17 –
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
Page 19
FILE NO. SVM-02005(1)
7-2-3. Dry operation
([MODE] button on the remote control is set
to the dry operation.)
(1) The compressor, outdoor fan and operation
display on the remote control are controlled as
shown in Fig. 7-2-4.
ON:6min.
OFF:4min.
ON:6min.
OFF:4min.
ON:5min.
ON:5min.
OFF:5min.
OFF
OFF
Outdoor fan
Compressor
ON
OFF:5min.
display
OPERATION
(Preset temp.)
—
(Room temp.)
Preset
temp.
+3
+2
+1
0
Fig. 7-2-4
(2) The microcontroller turns the compressor on and
off at the regular intervals (4 to 6 minutes). While
the compressor is turning off, the indoor fan motor
operates in the SUPER LOW position.
The pattern of operation depending on the relation
between room temperature and preset
temperatures is shown in Fig. 7-2-5.
Room temp.
Preset temp.+1
Preset temp.
7-2-4. Automatic operation
([MODE] button on the remote control is set
to the automatic operation.)
(1) One of 2 operations (Cooling, Fan only) is
selected according to difference between the
preset temperature and the room temperature at
which the automatic operation has started, as
shown in Fig. 7-2-6. The Fan only operation
continues until the room temperature reaches a
level at which another mode is selected.
(2) Temporary Auto
When the TEMPORARY button on the indoor unit
is pushed, the preset temperature is fixed at 24°C
and the indoor unit is controlled as shown in
Fig. 7-2-6.
°C
Cooling operation
The louver moves to the position same
as Hi POWER operation.
+4
Cooling operation
0
Fan only operation
(Room temp.) – (Preset temp.)
RAS-13UKP-ES
RAS-10UKP-ES
RAS-07UKP-ES
Fig. 7-2-6
Compressor
Outdoor fan
Indoor fan
ONONONON
OFFOFFOFF
L.*S.L.S.L.L.L.S.L.L.
*
Super Low
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The Hi POWER operations cannot be set.
– 18 –
Page 20
FILE NO. SVM-02005(1)
60
53
52
Compressor
Outdoor fan
OFF
OFF
ON
ON
OFF
ON
Heat exchanger
temp.
7-3. Hi POWER Mode
([Hi POWER] button on the remote
control is pressed.)
When [Hi POWER] button is pressed while the indoor
unit is in Auto, Cooling, Hi POWER mark is indicated
on the display of the remote control and the unit
operates as follows.
(1) Automatic operation
• The indoor unit operates in according to the
current operation.
(2) Cooling operation
• The preset temperature drops 3°C.
(The value of the preset temperature on the
remote control does not change.)
• If the difference between the preset
temperature and the room temperature is big,
the horizontal louver moves to the Hi POWER
position automatically. Then when the difference
between them gets smaller, the horizontal
louver returns automatically.
• FAN speed : [AUTO]
If the difference between the preset
temperature and room temperature is big, the
air conditioner operates at maximum airflow
level. If the difference between the preset
temperature and the room temperature is small,
the air conditioner operates at normal airflow
level.
• FAN speed : One of 5 levels
The air conditioner operates at normal airflow
level.
(3) The Hi POWER mode can not be set in Dry or Fan
only operation.
7-4. High-Temperature Limit Control
The microcontroller detects the indoor heat exchanger
temperature to prevent pressure of a refrigerating cycle
from increasing excessively.
The compressor and outdoor fan motor are controlled
as shown in Fig. 7-4-1.
Fig. 7-4-1
7-5. Low-Temperature Limit Contr ol
The microcontroller detects the indoor heat exchanger
temperature to prevent the indoor heat exchanger from
freezing.
The compressor and outdoor fan motor are controlled
as shown in Fig. 7-5-1 and 7-5-2.
RAS-13UKP-ES
Heat exchanger
temperature
6
2
Compressor Outdoor fan
ON
Less than continues
for 5 minutes
OFF
Fig. 7-5-1
RAS-10UKP-ES;RAS-07UKP-ES
Heat exchanger
temperature
7
5
Compressor
Less than continues
Fig. 7-5-2
– 19 –
Outdoor fan
ON
for 5 minutes
OFF
Page 21
FILE NO. SVM-02005(1)
7-6. Auto Restart Function
The indoor unit is equipped with an automatic
restarting function which allows the unit to restart
operating with the set operating conditions in the event
of power supply being accidentally shut down. The
operation will resume without warning three minutes
after power is restored.
This function is not set to work when shipped from the
factory. Therefore it is necessary to set it to work.
7-6-1. How to set auto restart function
To set the auto restart function, proceed as follows:
The power supply to the unit must be on; the function
will not set if the power is off.
Push the [TEMPORARY] button located in the center
of the front panel continuously for three seconds.
The unit receives the signal and beeps three times.
The unit then restarts operating automatically in the
event of power supply being accidentally shut down.
When the unit is on standby (Not operating)
OperationMotions
Push [TEMPORARY] button for moreThe unit is on standby.
than three seconds.
The unit starts to operate.The green lamp is on.
The unit beeps three timesThe lamp changes from
and continues to operate.green to orange.
If the unit is not required to operate at this time, push [TEMPORARY]
TEMPORARY button
0
3S
→
→
button once more or use the remote control to turn it off.
After approx. three seconds,
When the unit is in operation
OperationMotions
Push [TEMPORARY] button for moreThe unit is in operation.The green lamp is on.
than three seconds.
The unit stops operating.The green lamp is turned off.
→
→
After approx. three seconds,
0
3S
The unit beeps three times.
If the unit is required to operate at this time, push [TEMPORAR Y]
TEMPORARY button
•While this function is being set, if the unit is in
operation, the orange lamp is on.
•This function can not be set if the timer operation
button once more or use the remote control to turn it on.
•While the filter check lamp is on, the
TEMPORARY button has the function of filter
reset button.
has been selected.
•When the unit is turned on by this function, the
louver will not swing even though it was swinging
automatically before shutting down.
– 20 –
Page 22
7-6-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows:
Repeat the setting prodedure: the unit receives the
signal and beeps three times.
The unit will be required to be turned on with the
remote control after the main power supply is turned
off.
When the unit is on standby (Not operating)
OperationMotions
Push [TEMPORARY] button for moreThe unit is on standby.
→
than three seconds.
The unit starts to operate.The orange lamp is on.
→
The unit beeps three timesThe lamp changes from
0
3S
and continues to operate.orange to green.
FILE NO. SVM-02005(1)
After approx. three seconds,
TEMPORARY button
If the unit is not required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it off.
When the unit is in operation
OperationMotions
Push [TEMPORARY] button for moreThe unit is in operation.The orange lamp is on.
→
than three seconds.
The unit stops operating.The orange lamp is turned off.
→
After approx. three seconds,
The unit beeps three times.
0
3S
TEMPORARY button
•While this function is being set, if the unit is in
operation, the orange lamp is on.
7-6-3. Power failure during timer operation
When the unit is in Timer operation, if it is turned off
because of power failure, the timer operation is
cancelled. Therefore, set the timer operation again.
If the unit is required to operate at this time,
push [TEMPORARY]
button once more or use the remote control to turn it on.
7-7. Filter Check Lamp
When the elapsed time reaches 1000 hours, the filter
check lamp indicates. After cleaning the filters, turn off
the filter check lamp.
7-7-1. How to turn off filter check lamp
Press [FILTER] button on the remote control.
OR push [TEMPORARY] button on the indoor unit.
Note:
If [TEMPORARY] button is pushed while the filter
check lamp is not indicating, the indoor unit will start
the Automatic Operation.
– 21 –
Page 23
FILE NO. SVM-02005(1)
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible
cord (design H07 RN-F), or cord designation 245 IEC 66.
CAUTION
• THIS AIR CONDITIONER USES THE NEW HFC REFRGERANT (R-410A), WHICH DOES NOT
DESTROY THE OZONE LAYER.
R-410A refrigerant is apt to be affected by impurity such as water, oxidizing membranes, and oils because
the pressure of R-410A refrigerant is approx. 1.6 times of refrigerant R-22. As well as the adoption of this
new refrigerant, refrigerating machine oil has also been changed. Therefore, during installation work, be sure
that water, dust, former refrigerant, or refrigerating machine oil does not enter into the refrigerating cycle of a
new-refrigerant air conditioner.
To avoid mixing refrigerant and refrigerating machine oil, the sizes of charging port connecting sections on
the main unit are different from those for the conventional refrigerant, and different size tools are also
required. Accordingly, special tools are required for the new refrigerant (R-410A) as shown below. For
connecting pipes, use new and clean piping materials with high-pressure withstand capabilities, designed for
R-410A only, and ensure that water or dust does not enter. Moreover, do not use any existing piping as its
pressure withstand may be insufficient, and may contain impurities.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a
contact separation of at least 3 mm.
If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after
installation. The plug must be disconnected from the power supply socket in order to disconnect the
appliance completely from the mains.
New Refrigerant Air conditioner Installation
To Disconnect the Appliance from the Main Power Supply
– 22 –
Page 24
FILE NO. SVM-02005(1)
DANGER
• FFOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS,
FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R-410A) WITH ANY OTHER GASEOUS
BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE
REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY
HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS
IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
• Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
• Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important instruc-
tions for proper installation.
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier
before installation. If you experience any problems, or if the installation is not accepted by the supplier, the
service agency will take adequate countermeasures.
Remark per EMC Directive 89/336/EEC
To prevent flicker impressions during the start of the compressor (technical process) following installation
conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution. This distribution
has to be of an impedance.
Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply
for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
– 23 –
Page 25
FILE NO. SVM-02005(1)
8-2. Installation Diagram of Indoor and Outdoor Units
For installation of the indoor unit, use the paper pattern on the back of the installation manual.
Before installing the
wireless remote control
• With the remote control cover
open, load the batteries supplied
correctly, observing their
polarity.
22
2 Wireless remote control
22
Cover
33
3 Batteries
33
(Attach to the front panel)
5 Zeolite filter
2 Wireless remote
control
07, 10 class13 class
A400 mm600 mm
B45 mm100 mm
B mm or more
100 mm or more
600 mm or more
170 mm
or more
Air filter
6 Purifying filter
8 Pan head wood screw
Vinyl tape
Apply after
carrying out a
drainage test.
Saddle
100 mm or more
Hook
1 Installation
65 mm or more
Hook
4 Remote control holder
Vinyl tape
Apply after
carrying out a
drainage test.
Saddle
B mm or more
600 mm or more
plate
170 mm
or more
Shield
pipe
Extension
drain hose
(Option:
RB–821SW)
For the rear left and left
piping
Wall
Insert the cushion between
the indoor unit and wall,
and tilt the indoor unit for
better operation.
Do not allow the drain hose
to get slack.
Cut the piping hole
sloped slightly
Make sure to run the drain
hose sloped downward.
The auxiliary piping can be
connected the left, rear left,
rear right, right, bottom right
or bottom left.
Right
Rear right
Rear left
Bottom right
Bottom left
Left
A mm or more
Extension
drain hose
(Option:
RB–821SW)
600 mm or more
A mm or more
Be sure to use the
Electric parts cover
(10-13 Class)(07 Class)
Loop the connective cable
(about 100 mm in diameter
and 300 – 350 mm long).
– 24 –
600 mm or more
Insulate the refrigerant
pipes separately with
insulation, not together.
6 mm thick heat resisting
polyethylene foam
Page 26
8-3. Installation
8-3-1. Optional installation parts
FILE NO. SVM-02005(1)
Part
Code
Parts name
Refrigerant piping
Liquid side : ∅6.35 mm
A
Gas side: ∅9.52 mm
Pipe insulating material
B
(polyethylene foam, 6 mm thick)
Putty, PVC tapes
C
<Fixing bolt arrangement of outdoor unit>
RAS-13UA-ES
600 mm
Air inlet
52.5 mm
325 mm
120 mm
Q'ty
One
each
1
One
each
RAS-10UA-ES
30 mm
230 mm
Air inlet
600 mm
111 mm
Air outlet
Air outlet
Fig. 8-3-2
Fig. 8-3-1
RAS-07UA-ES
500 mm
Air inlet
275 mm
97 mm
60 mm
Air outlet
Fig. 8-3-3
• Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
• Use ∅8 mm or ∅10 mm anchor bolts and nuts.
– 25 –
Page 27
8-3-2. Accessory and installation parts
FILE NO. SVM-02005(1)
Part
No.
Part name (Q'ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Installation manual
Name
Part
No.
Part name (Q'ty)
4
Remote control holder x 1
5
Zeolite filter x 1
6
Purifying filter x 1
Part
No.
Part name (Q'ty)
7
Mounting screw ∅4 x 25 s x 6
8
Pan head wood screw
∅3.1 x 16 s x 2
Option :
For the extension drain hose, use an optionally available RB-821SW or commercially available one.
– 26 –
Page 28
FILE NO. SVM-02005(1)
8-3-3. Installation/Servicing tools
<Changes in the product and components>
In the case of an air conditioner using R-410A, in order to prevent any other refrigerant from being charged
accidentally, the service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2
UNF 20 threads per inch)
• In order to increase the pressure
size of opposite side of flare nuts have been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R-410AApplicable to R-22 modelChanges
Gauge manifoldAs pressure is high, it is impossible to measure by
Charge hoseIn order to increase pressure withstand strength,
Electronic balanceAs pressure is high and gasification speed is fast,
for refrigerant chargingit is difficult to read the indicated value by means
withstand
strength of the refrigerant piping, flare processing diameter and
means of conventional gauge. In order to prevent
any other refrigerant from being charged, each
port diameter has been changed.
hose materials and port size have been changed
(to 1/2 UNF 20 threads per inch).
When purchasing a charge hose, be sure to
confirm the port size.
of a charging cylinder, as air bubbles occur.
Torque wrench
(nominal dia. 1/2, 5/8)Incidentally, a common wrench is used for nominal
Flare toolBy increasing the clamp bar's receiving hole,
(clutch type)strength of spring in the tool has been improved.
Gauge for projectionUsed when flare is made with a conventional flare
adjustmenttool.
V acuum pump adapterConnected to conventional vacuum pump. It is
Gas leakage detectorExclusive for HFC refrigerant.
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R-410A) and protector coating
in the U. S ARI specified rose color (ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch
corresponding to the port size of the charge hose.
—
The size of opposing flare nuts has been increased.
diameters 1/4 and 3/8.
necessary to use an adapter to prevent vacuum
pump oil from flowing back to the charge hose.
The charge hose connecting part has two ports:
one for conventional refrigerant (7/16 UNF 20
threads per inch) and one for R-410A. If the
vacuum pump mineral oil mixes with R-410A, a
sludge may occur and damage the equipment.
– 27 –
Page 29
FILE NO. SVM-02005(1)
62
85
82.5
170
8-4. Indoor Unit
8-4-1. Installation place
• A place which provides the spaces around the
indoor unit as shown in the above diagram.
• A place where there is no obstacle near the air inlet
and outlet.
• A place that allows easy installation of the piping to
the outdoor unit.
• A place which allows the front panel to be opened.
CAUTION
• Direct sunlight to the indoor unit's wireless
receiver should be avoided.
• The microprocessor in the indoor unit should not
be too close to RF noise sources.
(For details, see the owner's manual.)
<Remote control>
• A place where there are no obstacles such as a
curtain that may block the signal from the indoor
unit.
• Do not install the remote control in a place exposed
to direct sunlight or close to a heating source, such
as a stove.
• Keep the remote control at least 1 m apart from the
nearest TV set or stereo equipment. (This is
necessary to prevent image disturbances or noise
interference.)
• The location of the remote control should be
determined as shown below.
8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
Pipe
hole
∅65 mm
The center of the pipe
hole is above the arrow.
100 mm
Fig. 8-4-2
1. After determining the pipe hole position on the
mounting plate (A), drill the pipe hole (∅65 mm) at
a slight downward slant to the outdoor side.
NOTE
• When drilling a wall that contains a metal lath, wire
lath or metal plate, be sure to use a pipe hole brim
ring sold separately.
<Mounting the installation plate>
For installation of the indoor unit, use the paper pattern
on the back.
Thread
Hook
Weight
Hook
Pipe hole
7 Mounting screw
1
Installation
plate
Indoor unit
(Side view)
7 m
75°
Reception
range
Remote
control
(Top view)
Indoor unit
Reception
range
* : Axial distance
Fig. 8-4-1
5 m
45°
5 m
45°
Remote control
* 7 m
Pipe hole
Hook
Indoor unit
Fig. 8-4-3
– 28 –
Page 30
FILE NO. SVM-02005(1)
<When the installation plate is directly mounted on
the wall>
1. Securely fit the installation plate onto the wall by
screwing it in the upper and lower parts to hook up
the indoor unit.
2. To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as
illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a
mounting screw, do not use the anchor bolt hole.
Otherwise the unit may fall down and result in
personal injury and property damage.
Installation plate
<Keep horizontal direction>
Anchor
bolt
Projection
5 mm dia. hole
Clip anchor
(local parts)
Fig. 8-4-4
15 mm or less
77
7 Mounting
77
screw
∅4 x 25
ss
s
ss
8-4-3. Electrical work
1. The supply voltage must be the same as the rated
voltage of the air conditioner.
2. Prepare the power source for exclusive use with the
air conditioner.
CAUTION
• This appliance can be connected to the mains in
either of the following two ways.
(1) Connection to fixed wiring:
A switch or circuit breaker which disconnects
all poles and has a contact separation of at
least 3 mm must be incorporate in the fixed
wiring. An approved circuit breaker or
switches must used.
(2) Connection with power supply plug:
Attach power supply plug with power cord
and plug it into wall outlet. An approved
power supply cord and plug must be used.
NOTE
• Ensure all wiring is used within its electrical rating.
ModelRAS-13UKP-ES RAS-10UKP-ES RAS-07UKP-ES
Power source50 Hz, 220 – 240 V Single phase
Maximum
running current
Plug socket &
fuse rating
Power cord1.3mm2 or more1mm2 or more
12A7.5A5A
16A
CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.
• In case of block, brick, concrete or similar type
walls, make 5 mm dia. holes in the wall.
• Insert clip anchors for appropriate 7 mounting
screws.
NOTE
• Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it.
– 29 –
Page 31
FILE NO. SVM-02005(1)
8-4-4. Wiring connection
<How to connect the power cord>
For the air conditioner that does not have power
cord, connect a power cord to it as mentioned
below.
(1) Open the air inlet grille upward.
(2) Remove the four screws securing the front panel.
(3) Slightly open the lower part of the front panel then
pull the upper part of the front panel toward you to
remove it from the rear plate.
(4) After removing the front panel, remove the power
cord connect cover and the cord camp.
(5) Connect and secure the power supply cord and
secure the cord camp and the power connect
cover.
(6) Put the power supply cord through the notch.
(7) Be sure to smooth the notch with a file,etc.
Air Inlet grille
Front panel
<Stripping length of the connecting cable>
10 mm
40 mm
Earth line
N
L
10 mm
30 mm
Fig. 8-4-7
NOTE
• Use standard wire only.
• Wire type : H07 RN-F or more
<Taking out the power cord>
Notch
Fig. 8-4-8
2
1
3
• Put the power supply cord through the notch.
Fig. 8-4-5
Earth line
Terminal
block
Power supply cord
Power cord
connect cover
Cord clamp
Screw
Screw
Screw
Fig. 8-4-6
– 30 –
Page 32
FILE NO. SVM-02005(1)
1 2
<How to connect the connecting cable>
Wiring of the connecting cable can be carried out
without removing the front panel.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward
you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about
15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.
CAUTION
• Be sure to refer to the wiring system diagram
labeled inside the front panel.
• Check local electrical cords and also any specific
wiring instructions or limitations.
<How to install the air inlet grille on the indoor unit>
• When attaching the air inlet grille, the contrary of
the removed operation is performed.
Fig. 8-4-12
Connecting
cable
about 15 cm
Screw
Terminal
cover
10 mm
10 mm
Cord clamp
Screw
Screw
Fig. 8-4-10
60 mm
50 mm
1
2
Connecting
cable
Earth line
Terminal block
Earth line
Stripping length of the connecting cable
Fig. 8-4-11
NOTE
• Use standard wire only.
• Wire type : H07 RN-F or more
– 31 –
Page 33
FILE NO. SVM-02005(1)
8-4-5. Piping and drain hose installation
<Piping and drain hose forming>
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left
Bottom right
Right
Die-cutting
Front panel slit
drain hose
Piping preparation
1. Die-cutting Front panel slit
For leftward connection, cut out slit on the left side of
the front panel. (A knife will produce splinters, so use
nippers.)
2. Changing drain hose
For leftward connection, bottom leftward connection
and rear leftward connection’s piping, it is necessary to
change the drain hose and drain cap.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out.
How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center
head.
4 mm
Fig. 8-4-15
2) Firmly insert drains cap.
No gap
Do not apply lubricating oil
(refrigerant machine oil) when
inserting the drain cap.
Application causes deterioration
and drain leakage of the plug.
Insert a hexagon
wrench (4 mm)
Fig. 8-4-16
CAUTION
Firmly insert the drain hose and drain cap; otherwise,
water may leak.
<In case of right or left piping>
• After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.
Fig. 8-4-13
How to install the drain hose
Firmly insert drain hose connecting part until hitting on
a heat insulator.
Heat insulator
Drain hose
Fig. 8-4-14
Slit
Fig. 8-4-17
<In case of bottom right or bottom left piping>
• After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.
Slit
Fig. 8-4-18
– 32 –
Page 34
FILE NO. SVM-02005(1)
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm
above the wall surface. If the connecting pipe is laid
exceeding 43 mm above the wall surface, the indoor
unit may unstably be set on the wall. When bending the
connecting pipe, make sure to use a spring bender so
as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
270 mm
170 mm
R 30 mm (Use polisin (polyethylene
43 mm
core or the like for bending pipe.)
80°
Liquid side
Gas side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-19
8-4-6. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook
the indoor unit on the installation plate at the upper
hooks.
2. Swing the indoor unit to right and left to confirm that
it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it
at the lower part on the installation plate. Pull the
indoor unit toward you to confirm that it is firmly
hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation
plate
Press
(unhook)
Fig. 8-4-20
• For detaching the indoor unit from the installation
plate, pull the indoor unit toward you while pushing
its bottom up at the specified parts.
NOTE
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them.
CAUTION
• Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
• Carefully arrange pipes so that any pipe does not
stick out of the rear plate of the indoor unit.
• Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the
insulating tape wound on the connecting pipe to
avoid double-taping at the joint, moreover, seal
the joint with the vinyl tape, etc.
• Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
• When bending a pipe, carefully do it, not to crush it.
Connecting cable
– 33 –
PushPush
Fig. 8-4-21
Page 35
FILE NO. SVM-02005(1)
8-4-7. Drainage
1. Run the drain hose sloped downwards.
NOTE
• Hole should be made at a slight downward slant on
the outdoor side.
Do not form the drain hose
Do not rise the drain hose.
50 mm
or more
Do not put the
drain hose end
into water.
into a wavy shape.
Do not put the
drain hose end
in the drainage
ditch.
Fig. 8-4-22
2. Put water in the drain pan and make sure that the
water is drained out of doors.
3. When connecting extension drain hose, insulate the
connecting part of extension drain hose with shield
pipe.
Shield pipe
Drain hose
Inside the
room
Extension drain hose
Fig. 8-4-23
CAUTION
Arrange the drain pipe for proper drainage from the
unit.
Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain
water collected from dew, which forms on the back of
the indoor unit, to the drain pan.
Therefore, do not store the power cord and other parts
at a height above the drain guide.
8-5. Outdoor Unit
8-5-1. Installation place
• A place which provides the spaces around the
outdoor unit as shown in the left diagram.
• A place which can bear the weight of the outdoor
unit and does not allow an increase in noise level
and vibration.
• A place where the operation noise and discharged
air do not disturb your neighbors.
• A place which is not exposed to a strong wind.
• A place free of a leakage of combustible gases.
• A place which does not block a passage.
• When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
• An allowab le length of the connecting pipe is up to
10 m (RAS-07UA, RAS-10UA) or 15 m (RAS-13UA).
• An allowable height level is up to 5 m (RAS-07UA,
RAS-10UA) or 6 m (RAS-13UA).
• A place where the drain water does not raise any
problem.
CAUTION
1. Install the outdoor unit without anything blocking
the air discharging.
2. When the outdoor unit is installed in a place
exposed always exposed to strong wind like a
coast or on a high storey of a building, secure
the normal fan operation using a duct or a wind
shield.
3. In particularly windy areas, install the unit such
as to avoid admission of wind.
4. Installation in the following places may result in
trouble.
Do not install the unit in such places.
• A place full of machine oil.
• A saline-place such as the coast.
• A place full of sulfide gas.
• A place where high-frequency waves are likely
to be generated as from audio equipment,
welders, and medical equipment.
Space for pipes
Fig. 8-4-24
Wall
Drain guide
– 34 –
Strong
wind
Fig. 8-5-1
Page 36
FILE NO. SVM-02005(1)
85 mm
8-5-2. Refrigerant piping connection
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
• Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Rigid (Clutch type)
Outer dia.R-410AConventional
of copper pipetool usedtool used
Warp
Outer dia.
of copper pipe
∅6.35 mm
∅9.52 mm
Tightening torque
16 to 18 (1.6 to 1.8 kgf·m)
33 to 42 (3.3 to 4.2 kgf·m)
• Tightening torque of flare pipe connections
The operating pressure of R-410A is higher than that
of R-22. (Approx. 1.6 times). It is therefore necessary
to firmly tighten the flare pipe connecting sections
(which connect the indoor and outdoor units) up to the
specified tightening torque. Incorrect connections may
cause not only a gas leakage, but also damage to the
refrigerant cycle.
Flare at
indoor unit side
(Unit : N·m)
∅6.350 to 0.51.0 to 1.5
∅9.520 to 0.51.0 to 1.5
Imperial (wing nut type, conventional tool)
Outer dia.
of copper pipe
R-410A
∅6.351.5 to 2.0
∅9.521.5 to 2.0
<Tightening connection>
Align the centers of the connecting pipes and tighten
the flare nut as far as possible with your fingers. Then
tighten the nut with a spanner and torque wrench as
shown in the figure.
CAUTION
• Do not apply excess torque.
• Otherwise, the nut may crack depending on the
conditions.
Externally
threaded side
Use a wrench to secure.
Flare at
outdoor unit side
Fig. 8-5-4
For RAS-07UA-ES
Fig. 8-5-5
Flare nutHalf union
Use a torque wrench to tighten.
Fig. 8-5-6
Mark line
Internally
threaded side
CAUTION
•
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.)
(2) Tight connection (between pipes and unit)
(3) Evacuate the air in the connecting pipes using
VACUUM PUMP.
(4) Check gas leak (connected points)
– 35 –
Page 37
FILE NO. SVM-02005(1)
8-5-3. Evacuating
After the piping has been connected to the indoor unit,
you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the
indoor unit using
a vacuum pump. Do not use the refrigerant in the
outdoor unit.
For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow
prevention function so that inside oil of the pump does
not flow backward into pipes of the air conditioner
when the pump stops. (If oil inside of the vacuum pump
enters into the air conditioner, which use R-410A,
refrigeration cycle trouble may result.)
1. Connect the charge hose from the manifold valve to
the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum
pump.
3. Open fully the low pressure side handle of the
gauge manifold valve.
4. Operate the vacuum pump to start evacuating.
Perform evacuating for about 15 minutes if the piping
length is 20 meters. (15 minutes for 20 meters)
(assuming a pump capacity of 27 liters per minute.)
Then confirm that the compound pressure gauge
reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of gauge
manifold.
6. Open fully the valve stem of the packed valves
(both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure gauge
Pressure gauge
<Packed valve handling precautions>
• Open the valve stem all the way out; but do not try
to open it beyond the stopper.
• Securely tighten the valve stem cap with torque in
the following table:
Gas side33 to 42 N·m
(∅9.52 mm.)(3.3 to 4.2 kgf·m)
Liquid side16 to 18 N·m
(∅6.35 mm.)(1.6 to 1.8 kgf·m)
Service port
9 to 10 N·m
(0.9 to 1.0 kgf·m)
Hexagonal wrench
is required.
4 mm
Fig. 8-5-8
-101kPa (-76cmHg)
Handle Lo
Charge hose
(For R-410A only)
Connecting pipe
Charge hose
(For R-410A only)
Vacuum
pump
Packed valve at gas side
Service port
(Valve core (Setting pin))
Packed valve at liquid side
Fig. 8-5-7
Manifold valve
Handle Hi
(Keep full closed)
Vacuum pump
adapter for
counter-flow
prevention
(For R-410A only)
– 36 –
Page 38
FILE NO. SVM-02005(1)
Selector Switch
LED Assembly
8-5-4. Wiring connection
1. Remove the electric parts cover from the outdoor unit.
2. Connect the connecting cable to the terminal as
identified with their respective matched numbers on
the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the
outdoor unit terminal, make a loop as shown in the
installation diagram of indoor and outdoor unit, to
prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any
water coming in the outdoor unit. Proceed them so
that they do not touch any electrical or metal parts.
<Stripping length of connecting cable>
Terminal block
10 mm
60 mm
Earth line
10 mm
50 mm
Terminal
screw
Connecting
cable
Screw
Earth line
Cord clamp
8-6. How to Set Remote Control Selector
Switch
When two indoor units ae installed in seperated rooms,
there is no need to change the selector switch.
<Remote control selector switch>
• When two indoor units are installed in the same
room or the adjacent two rooms, they may be
controlled simultaneously with a single remote
control. To prevent this, set either unit and its
remote control to B setting. (Both units are set to A
setting before shipment.)
• The remote control signal is not recived when the
indoor unit setting is different from the remote
control one.
1. Set the remote control selector switch with the
indoor unit.
1) Turn the circuit breaker of the main power switch off
before setting the selector switch.
2) Remove the Air inlet grille and Front panel. (Refer to
page 55, 10-1)
3) Select the terminal of selector switch from
[A position] to [B position].
Fig. 8-5-9
CAUTION
• Wrong wiring connection may cause some
electrical parts burn out.
• Be sure to comply with local codes on running
the wire from indoor unit to outdoor unit (size of
wire and wiring method etc.)
• Every wire must be connected firmly.
NOTE
• Wire type: H07 RN-F or 245 IEC 66 (2.0 mm2 or
more)
Fig. 8-6-1
– 37 –
Page 39
FILE NO. SVM-02005(1)
TEMPORARY button
2. Set the remote control selector switch with the
remote control
[B] is indicated on the liquid crystal display when
setting remote control selector switch to B. [A] is not
indicated on the display even if the selector switch
is set to A.
1) Load the remote control with the batteries.
2) Press the [CHECK] button using something with
sharp point. (The preset temperature on the remote
control changes to [00].)
3) Press the [MODE] button while pressing the
[CHECK] button, [B] is indicted at the right of the
present temperature display.
• To reset the switch to the [A] setting, press the
[MODE] button again while pressing the [CHECK]
button.
A
AB
PRESET
B
8-7. Others
8-7-1. Gas leak test
For RAS-07UA-ES
Valve stem cap
connection
Service cap
connection
Fig. 8-7-1
For RAS-13UA-ES, RAS-10UA-ES
Electric parts cover
Flare nut connections
(Outdoor unit)
D
C
Flare nut connections
(indoor unit)
Valve stem cap
connection
A
Valve cover
START/STOP
ECO
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
[MODE] button
FANMODE
SWING
TIMER
FIX
ON
OFFSET CLR
FILTER
[CHECK] button
Fig. 8-6-2
3. Confirm that the indoor unit can operate with
the new setting.
B
Valve stem cap connection
Service cap
connection
Fig. 8-7-2
• Check the flare nut connections, valve stem cap
connections and service port cap connections for
gas leak with a leak detector or soap water.
8-7-2. Test operation
To switch the TEST RUN (COOL) mode, press
TEMPORARY button for 10 sec.
(The beeper will make a short beep.)
TEMPORARY button
Fig. 8-7-3
– 38 –
Page 40
8-7-3. Auto restart setting
This product is designed so that, after a power failure,
it can restart automatically in the same operating mode
as before the power failure.
Information
The product was shipped with Auto Restart function
in the off position. Turn it on as required.
<How to set the auto restart>
• Press and hold the TEMPORARY button for about
3 seconds. After 3 seconds, the electronic beeper
makes three short beeps to tell you the Auto
Restart has been selected.
• To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function of
the Owner’s Manual.
FILE NO. SVM-02005(1)
– 39 –
Page 41
9. TROUBLESHOOTING CHART
FILE NO. SVM-02005(1)
9-1. Troubleshooting Procedure
9-2-2. Incorrect cable connection between indoor
and outdoor units
Follow the details of 9-2. Basic Check Items.
If there is no trouble corresponding to 9-2, check
whether or not there are faulty parts following
9-4. Self-Diagnosis by Remote Control.
The indoor unit is connected to the outdoor unit with
3 cables. Check that the indoor and outdoor units have
been properly connected with terminals assigned the
same numbers. If the connectors are not properly
9-2. Basic Check Items
connected, the outdoor unit will not operate normally,
or OPERATION lamp and TIMER lamp will blink (5Hz).
9-2.1Power supply voltage
The line voltage must be AC 220 – 240V. If it is not
within this range, the air conditioner may not operate
normally.
9-2-3. Program control
The microcomputer operates as shown in Table 9-2-1
to control the air conditioner. If there are any
operational problems, check whether or not the
problems correspond to Table 9-2-1. If they correspond
to the Table, they are not problems with the air
conditioner, but they are indispensable operations to
control and maintain the air conditioner properly.
Table 9-2-1
No.Operation of air conditionerDescriptions
1When the main power supply is turned on,
the OPERATION lamp on the indoor unit
blinks.
2The indoor fan motor speed does not change
in the Dry operation.
3The compressor is not turned off even though
the room temperature is in the range that the
compressor is turned off.
4The compressor is not turned on and off even
though the thermo control is operated in the
Dry operation.
5The compressor is not turned on even though
the room temperature is in the range that the
compressor is turned on.
6The operation mode changes in the Auto-
matic operation.
7The Fan only operation continues in the
Automatic operation.
8The Hi-POWER operation does not work.
The OPERATION lamp blinks to indicate that power is turned on.
If the [START/ST OP] button is pressed, the lamp stops blinking.
The lamp also blinks when the power supply is turned off.
The indoor fan motor speed is automatically controlled in the Dry
operation.
The compressor has a function that it is not turned off for
3 minutes after it is turned on even though the room temperature
is in the range that the compressor is turned off.
In the Dry operation, the compressor is turned on and off
automatically at the regular intervals, independent of the thermo
control.
The compressor is not turned on in the restart delay timer
(3-minutes timer) operation. It is also not turned on after the power
supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detacted every
15 minutes and the operation mode is changed according to
difference between the room temperature and the preset
temperature.
When the room temperature is in the range (Preset temperature
± 1°C), the Fan only operation is selected.
This operation does not work when the unit is in the Dry operation
or Fan only operation.
– 40 –
Page 42
FILE NO. SVM-02005(1)
9-3. Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation
commands from the remote control and executes
them.
• Temperature measurement at the air outlet of the
indoor heat exchanger by the indoor temperature
sensor
• Temperature setting of the indoor heat exchanger
by the heat exchanger sensor
• Louver motor control
• Indoor fan motor operation control
• LED display control
• Transferring of operation commands to the outdoor
unit
Table 9-3-1
LampsSelf-diagnosis
AOPERATION lamp is blinking. (1Hz)
BOPERATION lamp is blinking. (5Hz)
COPERATION lamp is blinking. (5Hz)
DOPERATION lamp is blinking. (5Hz)
EOPERATION lamp is blinking. (5Hz)
FOPERATION and TIMER lamps are blinking.
(5Hz)
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and
indicates the information of the self-diagnosis with the
lamps on the display panel of the indoor unit.
Power failure (when the power supply is turning on)
Thermo sensor (TA) short or break
Heat exchanger sensor (TC) short or break
Indoor fan motor lock or failure
Indoor P.C. board failure
Wrong wiring of connecting cable
GOPERATION, TIMER and FAN ONLY lamps
are blinking.
HOPERATION, TIMER and FAN ONLY lamps
are blinking.
Table 9-3-2 Diagnosis by detective operation
SymptomCheckPrimary judgement
The remote control
does not work.
The outdoor fan
does not rotate.
Turn off the power supply once,
then turn it on. Try to operate
the remote control.
The compressor operates.
The compressor does not operate.
• Gas shortage or other refrigerant cycle trouble
• Heat exchanger sensor open, break or short
• Overload relay or thermostat trouble of compressor
Cycle failure
The remote control
still does not work.
The remote control
works.
The indoor unit (and/or remote
control) is/are defective .
OK.
The outdoor unit (Outdoor fan
motor) is defective.
An internal part of the
compressor is defective.
– 41 –
Page 43
9-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to H in Table
9-3-1, exchanger the self-diagnosis by the remote
control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the operation condition and indicate the information of the
self-diagnosis on the display of the remote control
with the check codes. If a fault is detected, all
lamps on the indoor unit will blink at 5Hz and it will
beep for 10 seconds (Pi, Pi, Pi....). The timer lamp
usually blinks (5Hz) during the self-diagnosis.
9-4-1. How to use Remote control in service mode
SETCLR
CLOCK CHECKRESET
FILE NO. SVM-02005(1)
(1) Press [CHECK] button with a tip of pencil to set the
remote control to the service mode.
• “00” is indicated on the display of the remote
control.
• The timer lamp on the indoor unit blinks continu
ously. (5 times per 1 sec.)
AUTOA
START/STOP
FANMODE
SWING
ON
ECO
TIMER
FIX
OFFSET CLR
FILTER
AB
PRESET
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will
beep once (Pi) and the display of the remote
control will change as follows:
; 00 ; 01 ; 02 ··· 1d ; 1E ; 22
• Check the unit with all 35 check codes (00 to 22).
as shown in Table 9-4-1.
• Press [TIMER 9] button to change the check
code backwards.
If there is a fault, the indoor unit will beep for 10
seconds (Pi, Pi, Pi...).
Note the check code on the display of the remote
control.
• 2-digits alphanumeric will be indicated on the
display.
• All lamps on the indoor unit will blink. (5 times
per 1 sec.)
(3) Press [CLR] button. After service finish for clear
service code in memory.
• “7F” is indicated on the display of the remote
control.
• Alphanumeric characters are used for the check code.
is 5.is 6.
is A.is B.
is C.is D.
– 42 –
(4) Press [START/STOP] button to release the service
mode.
•The display of the remote control returns to as it
was before service mode was engaged.
Page 44
Table 9-4-1
FILE NO. SVM-02005(1)
Check
code
Block level
Indoor
P.C. board
Block
Check
code
Diagnosis function
Symptom
Thermo. sensor short/
break.
Heat exchanger
sensor
short/break.
Indoor fan lock,
abnormality of indoor
fan or thermal fuse
break.
Abnormality of other
indoor unit P.C. board.
Air
Conditioner
status
Continued
operation.
Continued
operation.
All off
All off
Condition
Indicated
when detected
abnormal
Indicated
when detected
abnormal
Indicated
when detected
abnormal
Indicated
when detected
abnormal
Judgement and action
1. Check thermo sensor.
2. If it is OK, check P.C.
board.
1. Check heat exchanger
sensor.
2. If it is OK, check P.C.
board.
1. Check heat thermal
fuse is blow or not?
(Terminal block part.)
2. If the thermal fuse is
not blow, check indoor
fan motor.
(Refer to trouble
shooting flow charts.)
Replace P.C . borad.
Cable
connection/
Thermal
fuse
Refrigerant
system
1) Wrong wiring or
disconnection of
connective cable.
2) Terminal fuse cut
off.
1) Overload relay or
thermostat for
compressor break.
Compressor break
down.
All off
All off
All off
Indicated
when detected
abnormal
Indicated
when detected
abnormal
Indicated
when detected
abnormal
1. Check connective
cable correct if wiring
is wrong.
2. Check thermal fuse
and T erminal blocks.
3. If it is OK, check P.C.
board.
1. If overload relay and
themostat for
compressor are OK,
check refrigerant
cycle.
2. If refrigerant cycle is
OK, check P.C. board.
3. If heat exchanger
sensor is OK, check
overload relay and
themostat for
compressor.
1. Check compressor.
2. If it is OK, check P.C.
board.
Content detected by the check codes “ ” to “ ” are stored in memory of the microcomputer even if the
power supply is turned off. Therefore, contents of operations in the past are all displayed.
– 43 –
Page 45
9-5. T roub leshooting Flo wcharts
9-5-1. Power can not be turned on (No operation at all)
FILE NO. SVM-02005(1)
<Preliminary checks>
(1) Is the supply voltage normal?
(2) Is the connection to the AC output OK.?
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
NO
Does the fuse
(F01) blow?
Does the OPERATION
lamp blink?
Does the power turn on
by pushing the [START/
STOP] button of the
remote control?
YES
NO
YES
YES
Parts (R21, R22, SG01,
Q01, T01) are defective.
NONO
C15, C01, DB01, C02,
Does the transmission
and transmit certainly?
(No problem)
indicator of remote
control flash normally
YES
Operation
Check Items
Main cause
Countermeasure
Symptom
Remote control is
defective.
Replace the remote
control.
Does the thermal
(Under PF. Terminal)
Is the indication voltage
NO
(DC12V or 5V) of main
PC board correct?
Is the voltage
across C02 measured
DC310V ~ 340V?
YES
Is the secondary
voltage of SW
transformer (T01)
measured DC12V, and
DC7V?
YESYES
fuse blow?
NO
YES
NO
NONO
Refer to the paragraph
“Pre-check”, or defective circuit
before power PC board block.
Shut off the power
supply once, and turn
it on again after
disconnecting the motor
connector CN10*.
YES
Wrong wiring of
AC cord or connecting
cable is defective.
Does the CN13
connector the wrong
connecting?
YES
Is the secondary
voltage of SW
transformer measured
DC12V,
and DC7V?
NO
P.C . board is
defective.
SW transformer
(T01) or Tr (Q01)
for power supply is
defective.
Replace the
thermal fuse set.
Check connection.
Replace the main
P.C. board.
Re-wiring the cable.
Replace the main
P.C. board.
Motor is defective.
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
– 44 –
Page 46
9-5-2. Power can not be turned on after replacing indoor P.C. board
<Checking Procedure>
Connect the AC
Power supply
FILE NO. SVM-02005(1)
Does the OPERATION
lamp blink?
YES
Black
12NL
Indoor
terminal
block
NONO
White
Blue
Power
terminal
block
Is it wired as shown
in Figure below?
YES
Brown
RY01
Return the wiring of the
power relay is returned to
the normal procedure.
To the paragraph of
“No Power turns on”.
CN31
P.C board
– 45 –
Page 47
9-5-3. Outdoor unit does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-02005(1)
Does the OPERATION lamp blink?
YES
Does the power turn on by pushing
the [START/STOP] button of the
remote control?
YES
Is AC 220-240V supplied between
terminal block 1 - 2?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Check items as following procedure
in 9-5-4, 9-5-5
NO
NO
NO
NO
See “ Power can not be turned on”.
See “ Power can not be turned on”.
Relays (RY01) or IC31
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Replace the
P.C. board.
– 46 –
Page 48
9-5-4. Only compressor does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-02005(1)
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
(1 - 2) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the indoor terminal
(1 - 2) AC 220-240V?
YES
Are all the cords for compressor normal?
YES
NO
NO
NO
NO
NO
NO
See “ Power can not be turned on”.
See “ Power can not be turned on”.
Relays (RY01) or IC31
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor and
outdoor units are defective.
Re-wire or replace the defective cords.
Replace the
P.C. board.
Is the compressor motor winding normal?
(Check the winding resistor.)
YES
Is the capacitor for compressor normal.
YES
Is the overload relay normal?
YES
Does the compressor start?
YES
Compressor starts but
it stops after a while?
YES
Is the gas quantity normal?
(Check the pressure)
YES
Compressor is defective
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leakage)
– 47 –
Page 49
9-5-5. Only outdoor Fan does not operate
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-02005(1)
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
(1 - 2) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the terminal
(1 - 2) AC 220-240V?
YES
Are all the cords for outdoor
fan motor normal?
YES
NO
NO
NO
NO
NO
NO
See “Power can not be turned on”.
See “Power can not be turned on”.
Relays (RY01) or IC31
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outdoor units are defective.
Correct the wire or
replace the defective cords.
Replace the
P.C. board.
Is the outdoor fan motor winding normal?
(Check the winding resistance)
YES
Is the capacitor for fan motor normal?
YES
Outdoor fan motor is defective.
NO
NO
Outdoor fan motor is defective.
Capacitor for outdoor
fan motor is defective.
– 48 –
Page 50
9-5-6. Only the indoor fan does not operate
<Check procedure>
Shut off the
power supply once.
Turn the power supply.
FILE NO. SVM-02005(1)
Does the fan stop in
no operating status?
YES
Start the operation
with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to hight fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow
fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
YES
Repair the
bearing of
the fan.
Motor control circuit failure
(IC30, IC03, T01) or 12V power
circuit failire (D03, Q03).
Replace the P.C. board.
Replace the P.C. board.
NO
Thermal fuse operated
due to prevent
temperature rising cause
of incompleted connecting.
Normal
Is the rotation signal
(DC+5V-0V) output between 2
(Gray lead wire) and 3 (Brown lead
wire) of the motor connector (CN11)
when rotating the cross flow fan by
hand in no operating status?
(1 pulse/one turn)
YES
Replace the control
P.C. board.
– 49 –
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
Page 51
FILE NO. SVM-02005(1)
9-6. Troubleshooting for Remote Control (Including the Indoor P.C. Board)
There is no been from
Push the START/STOP button.
the indoor unit.
The operation lamp of
the air conditioner main
unit does not light.
Isther direct
sunlight on the
receptor of the air
conditioner?
YES
NO
Is there any
thyristor
fluorescent light
near by?
YES
NO
YES
NONO
Is operation possible
when setting the
temporary switch of the
air conditioner main unit
to “TEST RUN” or
“TEMPORARY AUTO”?
Does the transmission
indicator blink?
Is operation
possible when the
transmitter is moved
nearer to the infrared
sinnal receiver of the
air conditioner?
YES
Battery life
NO
Short-circuit the metal
terminal at the side of the
batterry compartment
(all-clear terminal) with a pencil.
(wait about 10 secounds)
Push the START/
STOP button
Dose the
transmission
indicator light?
YES
NO
Avoid direct
sunlight.
Keep the air
conditioner away
from thyristor
flurescent light.
YES
Can any signal tone
be heard in a trasistor
radio when transmitting
within 5cm distance
from the radio?
YES
P.C. board is failure.
Replace
P.C. board
Note: After battery replacement, Shortcircuit the metal
terminal at the side of the battery comparment
(all-clear terminal) with a pencil.
NO
Replace the
batteries
NO
Normal
Is there any
beep and
operation?
YES
Remote control
is failure.
Replace remote
control.
– 50 –
Page 52
FILE NO. SVM-02005(1)
9-6-1 How to check the P.C. board
(1) Operating precautions
1) When removing the front panel or the P.C.
board, be sure to shut off the power supply.
2) When removing the P.C. board, hold the edge of
the P.C. boed and do not apply force to the
parts.
3) When connecting or disconnecting the
connectors on the P.C. board, hold the Whole
housing. Do not pull at the lead wire.
(2) Inspection procedres
1) when a P.C. board is judged to be defective,
check for disconnection, burning, or
discoloration of the copper foil pattern or this
P.C. board.
2) the P.C. board consists of the follwing 2 parts
a. Main P.C. board part:
power relay, indoor fan motor drive circuit and
control circuit, C.P.U. and peripheral circuits,
buzzer drive circuit and buzzer.
b. Infrared rays receive and indication parts:
Infrared rays receiver unit and LED.
– 51 –
Page 53
(3) Checking procedure
FILE NO. SVM-02005(1)
Table 9-6-1
No.
1
Shut off the power supply and
remove the P.C. board assembly
from the electronic parts base.
Remove the connecting cable from
the terminal block.
2
Remove the connector for the motor,
and turn the power on.
If the OPERATION lamp blinks (0.5
sec. : ON, 0.5 sec. :OFF) when the
power turning on, the checking
points described as 1-5 of right
column are not necessary to
perform.
3
Make the operation status by
pushing once the START/STOP
button, except the status of [FAN
ONLY], [ON TIMER].
4
Start the operation with the system
which the time of the restart delay
timer is shortened.
Procedure
Check Point (Symptom)Causes
1.Is the fuse blown?
Voltage check
1.Between
(AC 220–240V)
2.Between + and – of C02
(DC 310 ~ 340V)
3.Between
4.Between 12V and GND
Voltage check
1.Voltage of relay coil. (DC 12V)
Between pin 10 of IC31 and GND
Between pin 11 of IC31 and GND
2.Between No. 1 and 2 of connecting cable terminal block.
(AC 220–240V)
1.All indicators light for 3 sec..
2.Indicators do not indicate normally
after approximate 3 sec.
TP1 and TP2
5V and GND
1.• Application of shock voltage.
• Overload by short-circuit of the
parts.
1.• AC power cord is defective.
• Poor contact of the terminal plate.
• Miss wiring of the power relay.
2.• Capacitor (C01, C15) is defective.
• Line filter (L01) is defective.
• Resistor (R01) is defective.
• Diode (DB01) is defective.
3.Q01, IC02, T01, F03 are defective.
4.Q01, IC02, T01, F02, Q29, IC03
are defective.
1.Breaking wire of the relay coil,
defective relay driver. (IC31)
2.Poor contact of relay.
Defective indicator, or poor
}
housing assembly. (CN13)
5
Make the operation status by
pressing once the START/STOP
button.
1.The time of the restart delay timer
is shortened.
2.Cool operation
3.Air volume [AUTO]
4.Make the setting temperature lower
enough than room temperature.
5.Continuous operation.
6
The status of No. 5 is continued, and
make the following condition.
1. Heat operation
2. Make the setting temperature
higher enough than room
temperature.
7
Turn the power on after connecting
the motor connector. Start the
operation with the following
condition.
1. Operation [Cooling]
2. Airflow [High fan]
3. Continuous operation
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Motor does not rotate. (The key
operation is accepted.)
2.The Motor rotates, but it vibrates
too much.
1.The temperature of the indoor
heat exchanger is abnomally lower.
2.Poor contact of the heat
exchanger sensor. (The connector
is disconnected.) (CN01)
3.Heat exchanger sensor, main P.C.
board are defective. (Refer to
Table 9-6-2 for the judgment of
defective resistance v alues.)
4.Main P.C. board is defective.
1.The temperature of the heat
exchanger is abnormally high.
2.The heat exchanger sensor
connector has short-circuit. (CN01)
3.The heat exchanger sensor is
defective. (Refer to Table 9-6-2
for the judgment of defective
resistance values.)
4.P.C. board is defective.
1.Poor contact of the motor
connector.
2.P.C. board is defective.
– 52 –
Page 54
FILE NO. SVM-02005(1)
Table 9-6-2 Approximate resistance value of thermo sensor
Temperature0°C10°C20°C25°C30°C
Resistance value35.820.712.610.07.92
9-6-2. How to shorten time of restart delay timer
1 Press [CLR] button while pressing [CHECK] button
with a tip of a pencil.
2 Then press [START/STOP] button to transmit the
signal to the indoor unit.
AUTOA
AB
(kΩ)
START/STOP
FANMODE
SWING
ON
ECO
TIMER
FIX
OFFSET CLR
FILTER
PRESET
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
2
1
17
– 53 –
Page 55
9-6-3. P.C. board layout
FILE NO. SVM-02005(1)
T op View
Bottom View
– 54 –
Page 56
FILE NO. SVM-02005(1)
10. PART REPLACEMENT
10-1. Indoor Unit
No.Part nameProceduresRemarks
1Front panel
2Electrical part
How to remove the front panel
1) Stop the operation of the air conditioner and
turn off its main power supply.
2) Pull the air inlet grille toward you to open it
and remove the air inlet grille.
Then remove the 4 screws fixing the front
panel.
3) First open the horizontal louver, and then
remove the front panel from the back body
by pulling it toward you.
How to mount the front panel
Push the front panel back in and make sure
all hooks are locked.
How to remove the electrical part.
1) Remove the front panel with procedure 1.
2) Remove the screw holding the electrical part
cover.
3) Remove the drain guide.
4) Disconnect the 2 connectors (3P) for the fan
motor and the connector (5P) for the
louver
motor from the P.C. board assembly.
5) Pull out the TC sensor from the sensor
holder.
6) Remove the screw for the ground connection,
remove the 2 screws for the electrical part
box and remov e the screw from the LED unit.
Then remove the LED unit and the electrical
part box from the main unit.
How to mount the electrical part.
1) To put back the electrical part box, lock it to
the upper hook of the back body.
2) Tighten the 2 screws on the electrical part box.
3) Connect the 3 connectors and arrange the
wiring same as original condition and then
tighten the screw from the LED unit to the
back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Assemble the drain guide (the TC sensor wire
should be covered by the drain guide).
7) Tighten the screw on the electrical part cover.
2
6 Screw
2
2
2 4-Screws
3
2 Screws
3 Drain guide
5 TC Sensor
4
3-Connectors
6 2-Screw
3Horizontal
louver
1) Remove the front panel and the electrical
part following procedure 2.
2) Remove the center shaft of the horizontal
louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back
body.
– 55 –
3 Left shaft
2 Center shaft
Page 57
FILE NO. SVM-02005(1)
No.Part nameProceduresRemarks
4Heat exchanger
5Cross flow fan
1) Remove the front panel, electrical part and
the horizontal louver following procedure 3.
2) Remove the pipe holder at the rear side of
main unit.
3) Remove the 2 screws on the heat exchanger
at the base bearing.
4) Remove the 2 screws on the heat exchanger
at the 2 fixed plates (upper and lower) from
the back body, and then pull out the upper
side of the heat exchanger slowly.
1) Remove the front panel, electrical part,
horizontal louver and the heat exchanger
following procedure 4.
2) Remove the 2 screws on the band motor (L)
and remove the 2 screws on the band motor
(R) and then remove the cross flow fan.
3) Loosen the set screw of the cross flow fan
then separate the fan and the fan motor.
Notice
To assemble cross flow fan and fan motor to the
unit, please turn the fan motor unit the center of
its terminal meets the lowest point of band motor
(R) (point A).
Fix the cross flow fan with the set screw at the
position where the gap between the back body
and the right surface of the cross flow fan is
4 mm.
2 Pipe holder
3
2-Screws
4
2-Screws
2
2-Screws
(R)
2 2-Screws (L)
4 mm
6 Set screw
Middle of the fan motor terminal
6Base bearing
1) Remove the front panel, electrical part,
horizontal louver, heat exchanger and the
cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base bearing.
3) Remove the bearing from the base bearing. If
the housing protrudes from the base bearing,
put the housing in position and attach the
bearing to the base bearing.
– 56 –
2
2-Screws
Page 58
FILE NO. SVM-02005(1)
10-2. Outdoor Unit (RAS-13UA-ES)
No.Part nameProceduresRemarks
1Common
procedure
2Capacitor for
compressor
1) Stop the operation of air-conditioner, and
disconnect the power cord from the AC
supply.
2) Remove Electric parts cover.
(2-Screws ∅4 x 10L)
3) Remove the cord clamp (2-Screws ∅4 x 22L)
and disconnect the connecting cable.
4) Remove the front cabinet.
(7-Screws ∅4 x 10L with nylon washer)
Pull the front lower portion toward you, and
remove it pulling out upward.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band.
(1-Screw ∅4 x 10L)
3) Disconnect the lead wires.
Remove
7-Screws ∅4 x 10L
2-Screws ∅4 x 22L
For compressor
2-Screws ∅4 x 10L
For fan motor
3Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor
band.
(1-Screw ∅4 x 10L)
3) Disconnect the lead wires.
– 57 –
Page 59
FILE NO. SVM-02005(1)
10-3. Outdoor Unit (RAS-10UA-ES)
No.Part nameProceduresRemarks
1Common
procedure
2Capacitor for
compressor
1) Stop the operation of air-conditioner, and
disconnect the power cord from the AC
supply.
2) Remove Electric parts cover.
(2-Screws ∅4 x 10L)
3) Remove the cord clamp (2-Screws ∅4 x 22L)
and disconnect the connecting cable.
4) Remove the front cabinet.
(7-Screws ∅4 x 10L with nylon washer)
Pull the front lower portion toward you, and
remove it pulling out upward.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor
band.
(1-Screw ∅4 x 8L)
3) Disconnect the lead wires.
Remove
7-Screws ∅4 x 10L
2-Screws ∅4 x 10L
2-Screws ∅4 x 22L
For compressorFor fan motor
3Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor
band.
(1-Screw ∅4 x 8L)
3) Disconnect the lead wires.
– 58 –
Page 60
FILE NO. SVM-02005(1)
10-4. Outdoor Unit (RAS-07UA-ES)
No.Part nameProceduresRemarks
1Common
procedure
1) Stop the operation of air-conditioner, and
disconnect the power cord from the AC
supply.
2) Remove packed valve cover and Electric
parts cover.
(2-Screws ∅4 x 10L)
3) Remove the cord clamp (2-Screws ∅4 x 22L)
and disconnect the connecting cable.
4)
Remove the upper cabinet (4-Screws ∅4 x 10L)
Pulling out upword.
5) Remove the front cabinet.
(7-Screws ∅4 x 10L)
Pull the front right portion toward you, and
remove it pulling out upward.
2-Screws ∅4 x 22L
2-Screws ∅4 x 10L
2Capacitor for
compressor
3Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor
band.
(1-Screw ∅4 x 10L)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor
band.
(1-Screw ∅4 x 10L)
21543T19302 Holder Sensor
21643T49302 Plate of EV A Seal
21743T49006 Holder, Plate EVA Seal
21843T79302 Guide Drain
21943T22002 Bearing
22043T39301 Base, Bearing
22143T20302 Cross Flow Fan
22243T39302 Band Motor-L
22343T21322 Motor, Fan, MMF-240-20-4A-1,
AC 220-240V
22443T39303 Band Motor-R
22543T82301 Plate, Installation
22643T69307 Remote Controller, Wireless
WC-H1UE
22743T83003 Holder Remote Controller
22843T85327 Owner’s Manual
22943T62302 Terminal Cover
23143T60317 Cord Motor Louver
23243T60316 Cord Motor Fan
23343T07303 Holder Pipe
23443T01004 Mark
– 61 –
Page 63
11-3. Outdoor Unit (RAS-13UA-ES)
FILE NO. SVM-02005(1)
5
12
22
23
2
13
24
9
7
8
1
6
10
18
15,17
4
11
19
20
21
14,16
LocationPart
No.No.
0143005144 Cabinet, Front
0243005143 Cabinet, Back
0343042446 Base
0443T19007 Guard-Fan
0543T19005 Handle
0643T19002 Guard-Stopper
0743T62007 Cover, E-Parts
0843020302 Fan, Propeller
0943T21323 Motor, Fan
1043T47001 Nut, Flange
1143T63004 Lead-Wire-Cramp
1243T96001 Bushing