2-2 Outdoor Unit (RAS-10GAH-E, RAS-10GA-E, RAS-10GAX, RAS-10GAX-V)
2-3 Outdoor Unit (RAS-07GAH-E, RAS-07GA-E, RAS-07GAX)
3.WIRING DIAGRAM
3-1 RAS-10GKHP-E / RAS-10GAH-E
RAS-07GKHP-E / RAS-07GAH-E
3-2 RAS-10GKP-E / RAS-10GA-E
RAS-07GKP-E / RAS-07GA-E
RAS-10GKPX / RAS-10GAX
3-3
RAS-07GKPX / RAS-07GAX
RAS-10GKPX-V / RAS-10GAX-V
4.SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit (RAS-10GKHP-E, RAS-07GKHP-E)
4-2 Outdoor Unit (RAS-10GAH-E)
4-3 Outdoor Unit (RAS-07GAH-E)
4-4 Indoor Unit (RAS-10GKP-E, RAS-07GKP-E, RAS-10GKPX
RAS-07GKPX, RAS-10GKPX-V)
4-5 Outdoor Unit (RAS-10GA-E, RAS-10GAX, RAS-10GAX-V)
4-6 Outdoor Unit (RAS-07GA-E, RAS-07GAX)
7-1Outline of Air Conditioner Control
7-2Description of Operation Circuit
7-3Hi POWER Mode
7-4High-Temperature Limit Control
7-5Low-Temperature Limit Control
7-6Defrost Operation
7-7Current Limit Control
7-8Auto Restart Function
7-9 Self-Cleaning function
7-10 QUIET Mode
7-10 COMFORT SLEEP mode
8.INSTALLATION PROCEDURE
8-1Safety Cautions
8-2Installation Diagram of Indoor and Outdoor Units
8-3Installation
8-4Indoor Unit
8-5Outdoor Unit
8-6How to Set Remote Control Selector Switch
FILE NO. SVM-06037
8-7Others
9.TROUBLESHOOTING CHART
9-1Troubleshooting Procedure
9-2Basic Check Items
9-3Primary Judgement
9-4Self-Diagnosis by Remote Control (Check Code)
9-5Troubleshooting Flowcharts
9-6Troubleshooting for Remote Control
10. PART REPLACEMENT
10-1 Indoor Unit
10-2 Outdoor Unit
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) For Europe model
11-2 Indoor Unit (E-Parts Assy) For Asia model
11-3 Indoor Unit
11-4 Outdoor Unit (RAS-10GAH-E)
11-5 Outdoor Unit (RAS-07GAH-E)
11-6 Outdoor Unit (RAS-10GA-E, RAS-10GAX, RAS-10GAX-V)
11-7 Outdoor Unit (RAS-07GA-E, RAS-07GAX)
1 Fan motor (for indoor) MMF-240-20-4B AC Motor with 135°C thermo fuse
2Thermo sensor (TA-sensor)10k at 25 C
3 Micro power module (M01) RM1260V
4 Microcontroller unit (IC30) TMP87CM40AFG-6G61
5Heat exchanger sensor
4-4. Indoor Unit (RAS-10GKP-E, RAS-07GKP-E, RAS-10GKPX,
RAS-07GKPX, RAS-10GKPX-V)
No.Parts nameTypeSpecifications
1 Fan motor (for indoor) MMF-240-20-4B AC Motor with 135 C thermo fuse
2 Thermo sensor (TA-sensor) 10k at 25 C
3 Micro power module (M01)
4 Microcontroller unit (IC30) TMP87CM40AFG-6G61
5Heat exchanger sensor
This is a fixed capacity type air conditioner, which uses
AC motor for an indoor fan. The AC motor drive
circuit is mounted in the indoor unit. And electrical
parts which driving the compressor and the outdoor
fan motor, are mounted in the outdoor unit.
The air conditioner is controlled by the controller
mounted in the indoor unit. The controller operates all
components based on the commands trVansmitted from
the remote control and the f
is as fPollo
The temper
ature measurement at the air inlet of
the indoor heat e
temperature sensor
The temper
heat e
ature measurement at the indoor
xchanger b
temperature sensor
Indoor f
Louv
LED displa
Outdoor f
an motor oper
er motor control
y control
an motor oper
• 4-WAYS-VALVE operation control
(Heat pump model only)
Compressor oper
•
Receiving the inf
status and judging the inf
indication of errors
eedbac
k data of the sensor
xchanger b.y the indoor
y the indoor heat earxchanger
ation control
ation control
ation control
mation of the oper
ation
mation or the
7-1-1. Louver control
(1)
er
tical air flo
osition of vw:er•itcal air flo
w louv
er
w louv
er is automatically
controlled according to the operation mode
Besides
arbitr
The louv
stored in the microcontroller
automatically set at the stored position f
oper
, position of v•er
ily set b
y pressing [FIX] b•utton.
er position which is set b
ation.
tical air flo
w louv
y [FIX] b•utton is
, and the louv•er is
er can be
or the ne•xt
(2)• Swing
If [SWING] b
is in oper
s
winging.
utton is pressed when the indoor unit
ation, the vorer
tical air flo
w louv
er starorts
When [SWING] button is pressed again,
it stops swinging.
7-1-2. Indoor fan control (AC Fan motor)
(1) The indoor fan is operated by the stepless speed
change AC motor.
(2) For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW
+
, MED, MED
and HIGH). If AUTO mode is selected, the fan
motor speed is automatically controlled by the
difference between the preset temperature and
the room temperature.
LOW
=
LOW+MED
+
2
MED+=
MED+HIGH
2
+
OPERATION
MODE
RAS-07GK Series
RAS-07GKH Series
Model
RAS-10GK Series
RAS-10GKH Series
Table 7-1-1
Cooling
Fan only
Dry
Heat
rpm
Air flow volume (m3/h)
rpm
Air flow volume (m3/h)
rpm
Air flow volume (m3/h)
rpm
Air flow volume (m3/h)
UHHMLL-ULSL
UHHMLL-ULSL
1300
540
1200
490
1350
560390
1350980
560390
- 23 -
FAN TAP
HMLL-
MLL-ULSL
1250 1120 1070900 800 750 700 650 500
510 450 430 350 300 270 250 220 150
1120 1070900 800 750 700 650 500
450 430350 300 270 250 220 150
1300 1180 1140 1000900 800 750 700 550
540 500 460 400350 300 270 250 180
1300 1180 1140 1000900 800 750 700 550
540 500 460 400350 300 270 250 180
950
370
950
370
980
FILE NO. SVM-06037
7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power supply is on.
(2) When pressing [ ] button on the remote control,
receiving beep sounds from the indoor unit, and
the next operation is performed together with
opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcontroller so that the previous operation
can be effected thereafter simply by pressing
[ ] button.
7-2-1. Fan only operation
([MODE] button on the remote control is set
to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When
[FAN] button is set to LOW, LOW
HIGH, the motor operates with a constant air flow.
°C
+3
+2.5
+2
-
+1.5
+1
+0.5
(Room temp.) (Preset temp.)
Preset
temp.
0
(Preset temp.: 22°C)
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed
between M+ and L-.
(2) The Hi POWER, ECO and COMFORT SLEEP
operation cannot be set.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
+
, MED, MED+ or
M+
*1
*1
*1
-
L
7-2-2. Cooling operation
([MODE] button on the remote control is set
to the cooling operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are
controlled as shown in Fig. 7-2-2.
°C
ONON
OFF OFF OFF ON
4-way valve
Compressor
Outdoor fan
OPERATION
-
(Room temp.) (Preset temp.)
Preset
temp.
0.5
0
Fig. 7-2-2
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When
[FAN] button is set to LOW, LOW
+
, MED, MED+ or
HIGH, the motor operates with a constant air flow.
°C
(Preset temp.)
−
(Room temp.)
Preset
temp.
+3
+2.5
+2
+1.5
+1
+0.5
0
-0.5
M+
*1
*1
*1
L
-
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed
between M+ and L-.
display
- 24 -
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
FILE NO. SVM-06037
7-2-3. Dry operation
([MODE] button on the remote control is set
to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are
controlled as shown in Fig. 7-2-4.
°C
ON:6min.
OFF:4min.
ON:5min.
OFF:5min.
OFF
4-way valve
Outdoor fan
-
(Room temp.) (Preset temp.)
Preset
temp.
+3
+2
+1
ON:6min.
OFF:4min.
OFF
ON:5min.
OFF:5min.
OFF
0
Compressor
Fig. 7-2-4
7-2-4. Heating operation *Heat pump model only
(1) The compressor, 4-way valve, outdoor fan and
ON
display
OPERATION
([MODE] button on the remote control is set
to the heating operation.)
operation display on the remote control are
controlled as shown in Fig. 7-2-6.
°C
Preset
temp.
0
-0.5
-
(Room temp.) (Preset temp.)
ON
OFF
ON
Compressor
4-way valve
Fig. 7-2-6
ON
OFF
ON
Outdoor fan
display
OPERATION
(2) The microcontroller turns the compressor on and
off at the regular intervals (4 to 6 minutes). While
the compressor is turning off, the indoor fan motor
operates in the SUPER LOW position.
The pattern of operation depending on the relation
between room temperature and preset
temperatures is shown in Fig. 7-2-5.
Room temp.
Preset temp.+1
Preset temp.
Compressor
Outdoor fan
Indoor fan
ONONONON
OFFOFFOFF
L *SL SLLL SL L
*
Super Low
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-7. When
[FAN] button is set to LOW, LOW
+
, MED, MED+ or
HIGH, the motor operates with a constant air flow.
Preset
temp.
°C
0
-0.5
-1
-1.5
-2
-
-5.0
-5.5
[FAN AUTO]
(Room temp.) (Preset temp.)
L
*1
*2
+
M
H
*1, *2 : The values marked with *1 and *2 are
calculated and controlled by the difference in
motor speed between M+ and L.
Fig. 7-2-7 Setting of air flow [FAN:AUTO]
(4) The Hi POWER, ECO, COMFORT SLEEP and
QUIET operations cannot be set.
- 25 -
FILE NO. SVM-06037
(3) The indoor heat exchanger restricts revolving
speed of the fan motor to prevent a cold draft. The
upper limit of the revolving speed is shown in
Fig. 7-2-8 and Table 7-2-1.
10GKH Series
°C
434232
31
323121
20
*2
A+4
A+4
A− 8
A− 8
*6*5
Indoor heat exchanger temperature
AUTO
*4
*3
SL
SL*1
Stop
Manual
(One of 5 steps)
-
H (Up to
L
setting speed)
07GKH Series
°C
434232
31
323121
20
*2
A-2
A-2
A
−
8
A
−
8
*6*5
Indoor heat exchanger temperature
AUTO
*4
*3
SL
SL*1
Stop
Manual
(One of 5 steps)
L- H (Up to
setting speed)
NOTES :
*1: The fan stops for 2 minutes after thermostat-OFF.
*2: A is 24°C when the preset temperature is 24°C or
more and A is the preset temperature when it is
under 24 °C.
*3: SL means Super Low.
*4: Calculated from difference in motor speed
between SL and H.
Fig. 7-2-8 Cold draft preventing control
*5 and *6:
Table 7-2-1
Fan*5*6
speedStarting periodStabilized period
·
AUTOUp until 12 minutes
ManualRoom temperature
(L H)< Preset temperature
-
·
passed after starting
the unit
·
From 12 to 25 minutes
passed after starting
the unit and room
temperature is 3 °C
lower than preset
temperature
·
·
From 12 to 25 minutes
passed after starting
the unit and room
temperature is
between preset
temperature and 3 °C
lower than preset
temperature
25 minutes or more
·
passed after starting
the unit
Room temperature
·
Preset temperature
-
4 °C
-
3.5 °C
7-2-5. Automatic operation
([MODE] button on the remote control is set
to the automatic operation.)
(1) One of 3 operations (Cooling, Fan only or Heating)
is selected according to difference between the
preset temperature and the room temperature at
which the automatic operation has started, as
shown in Fig. 7-2-9. The Fan only operation
continues until the room temperature reaches a
level at which another mode is selected.
(2) Temporary Auto
When the [RESET] button on the indoor unit
is pushed, the preset temperature is fixed at 24 °C
and the indoor unit is controlled as shown in
Fig. 7-2-9.
°C
Cooling operation
The louver moves to the position same
as Hi POWER operation.
+4
Cooling operation
0
-
26
-
1
-
(Room temp.) (Preset temp.)
-
Fan only operation
Heating operation
GKH SeriesGK Series
Fig. 7-2-9
FILE NO. SVM-06037
7-3. Hi POWER Mode
([Hi POWER] button on the remote
control is pressed.)
When [Hi POWER] button is pressed while the indoor
unit is in Auto, Cooling or Heating operation, Hi
POWER mark is indicated on the display of the remote
control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the
·
current operation.
(2) Cooling operation
• The setting temperature drops 3°C.
(The value of the setting temperature on the
remote control does not change.)
• If the room temperature is higher than the
setting temperature by 3.5°C or more, the
horizontal louver moves to the Hi POWER
position automatically. Then when the room
temperature is 1°C less than the setting
temperature the horizontal louver returns
automatically.
• FAN speed : [AUTO]
If the room temperature is higher than the
setting temperature by 3.5°C or more, the air
conditioner operates at maximum airflow level.
If the room temperature is higher than the
setting temperature by less than 3.5°C, the air
conditioner operates at normal airflow level.
• FAN speed : One of 5 levels
If the room temperature is higher than the
setting temperature by 3.5°C or more, the air
conditioner operates at higher consecutive
airflow level. If the room temperature is higher
than the setting temperature by less than 3.5°C,
the air conditioner operates at normal airflow
level.
7-4. High-Temperature Limit Control
*Heat pump model only
The microcontroller detects the indoor heat exchanger
temperature to prevent pressure of a refrigerating cycle
from increasing excessively.
The compressor and outdoor fan motor are controlled
as shown in Fig. 7-4-1.
Compressor
OFF
ON
ON
Outdoor fan
OFF
OFF
ON
Heat exchanger
temp.
(°C)
60
53
52
Fig. 7-4-1
7-5. Low-Temperature Limit Control
The microcontroller detects the indoor heat exchanger
temperature to prevent the indoor heat exchanger from
freezing.
The compressor and outdoor fan motor are controlled
as shown in Fig. 7-5-1.
Heat exchanger
temperature
(°C)
5
2
Fig. 7-5-1
Compressor Outdoor fan
ON
Less than 2°C continues
for 5 minutes
OFF
(3) Heating operation (GKH Series only)
The preset temperature increases 2°C,
·
(The value of the preset temperature on the
remote control does not change.)
The indoor unit operates in normal heating
·
mode except the preset temperature is higher
(+2°C).
(4) The Hi POWER mode can not be set in Dry or Fan
only operation.
-
27
-
FILE NO. SVM-06037
7-6. Defrost Operation *Heat pump model only
During the heating operation, the outdoor heat
exchanger temperature goes down and sometimes it is
frozen.
In this case, the air conditioner stops the heating
operation and starts the defrost operation to melt ice.
7-6-1. Condition to start the defrost operation
The defrost operation starts whichever below
conditions are satisfied.
(1) When the cumulative compressor operating time is
longer than 40 or 90 minutes and difference
between the indoor heat exchanger temperature
and the room temperature is less than the
specified value. (This value is decided by the
microprocessor.) (Control example is shown in
Fig. 7-6-1. In case of B or C, the defrost operation
starts.)
(2) When the current limit control or the high
temperature limit control is performed for total of
90 minutes.
<In case of C>
(1) The heating operation is performed for at least 90
minutes.
(2) The defrost operating time is 10 minutes.
7-6-3. Ending condition at defrost operation
(1) When the compressor current becomes 7.5A or
more during defrost operation, the defrost
operation stops and the heating operation restarts.
(The current sensor detects the compressor
current.)
(2) The defrost operation continues for at most
6 minutes or 10 minutes.
D
xchanger temp
A
Indoor heat e
- Room temp
Fig. 7-6-1 (Indoor fan speed : M)
7-6-2. Defrost operation time control
<In case of B>
(1) The heating operation is performed for at least
40 minutes.
(2) The maximum defrost operating time is 6 minutes.
The defrost operating time for the 4th cycle is
10 minutes. (When the outdoor temperature is
very low, however, the defrost operating time is
10 minutes.)
minutes
40
minutes
40
B
minutes
Cumulative
compressor
C
minutes
40
40
operating time
Heating
Defrost
Heating
Max 6 minutes
Defrost
Heating
1 cycle
Fig. 7-6-2
Defrost
Heating
10 minutes
Defrost
-
28
-
7-7. Current Limit Control *Heat pump model
only
The microcontroller detects the input current so as to
prevent it exceeds a specified value by means of
controlling the outdoor fan control as described in (1)
and (2).
(1) Current limit control (Cooling operation)
Control is performed as shown below by detecting
the compressor operating current with a current
sensor (C.T).
Input current
15.0A I4
14.0A I3
FILE NO. SVM-06037
CompressorOutdoor fan
More than I4 continues for 3 seconds
OFF
More than I3 continues for 5 minutes
OFF
ON
Fig. 7-7-1
(2) Current limit control (Heating operation)
Control is performed as shown in Fig. 7-7-2
Input current
CompressorOutdoor fan
More than I4 continues for 3 seconds
15.0A I4
14.0A I3
9.0A I2
8.0A I1
More than I3 continues for 5 minutes
ONOFF
OFF
OFF
ON
Fig. 7-7-2
Remark :
1. This function is available only for heat pump model (Cooling models have no a current sensor (C.T.)).
2. The value of currents shown on the diagram above are two times the actual operating value.
This is because the lead wire operated two times through the C.T.
-
29
-
FILE NO. SVM-06037
7-8. Auto Restart Function
The indoor unit is equipped with an automatic
restarting function which allows the unit to restart
operating with the set operating conditions in the event
of power supply being accidentally shut down. The
operation will resume without warning three minutes
after power is restored.
This function is not set to work when shipped from the
factory. Therefore it is necessary to set it to work.
7-8-1. How to set auto restart function
To set the auto restart function, proceed as follows:
The power supply to the unit must be on; the function
will not set if the power is off.
Push the [RESET] button located in the center
of the front panel continuously for three seconds.
The unit receives the signal and beeps three times.
The unit then restarts operating automatically in the
event of power supply being accidentally shut down.
When the unit is on standby (Not operating)
OperationMotions
Push [RESET] button for more The unit is on standby.
than three seconds.
¯
The unit starts to operate.The green lamp is on.
¯
The unit beeps three timesThe lamp changes from
0
and continues to operate.green to orange.
3S
If the unit is not required to operate at this time, push [RESET]
RESET button
button once more or use the remote control to turn it off.
After approx. three seconds,
When the unit is in operation
OperationMotions
Push [RESET] button for more The unit is in operation. The green lamp is on.
than three seconds.
¯
The unit stops operating.The green lamp is turned off.
After approx. three seconds,
¯
0
The unit beeps three times
3S
If the unit is required to operate at this time, push [RESET]
RESET button
While this function is being set, if the unit is in
·
button once more or use the remote control to turn it on.
operation, the orange lamp is on.
·
This function can not be set if the timer operation
has been selected.
·
When the unit is turned on by this function, the
louver will not swing even though it was swinging
automatically before shutting down.
- 30-
7-8-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows:
Repeat the setting prodedure: the unit receives the
signal and beeps three times.
The unit will be required to be turned on with the
remote control after the main power supply is turned
off.
When the unit is on standby (Not operating)
OperationMotions
Push [RESET] button for more The unit is on standby.
than three seconds.
¯
The unit starts to operate.The orange lamp is on.
¯
The unit beeps three timesThe lamp changes from
0
RESET button
and continues to operate.orange to green.
3S
¯
If the unit is not required to operate at this time, push [RESET]
button once more or use the remote control to turn it off.
FILE NO. SVM-06037
After approx. three seconds,
When the unit is in operation
OperationMotions
Push [RESET] button for more The unit is in operation. The orange lamp is on.
than three seconds.
¯
The unit stops operating.The orange lamp is turned off.
After approx. three seconds,
¯
0
The unit beeps three times
3S
If the unit is required to operate at this time, push [RESET]
RESET button
·
While this function is being set, if the unit is in
button once more or use the remote control to turn it on.
operation, the orange lamp is on.
7-8-3. Power failure during timer operation
When the unit is in Timer operation, if it is turned off
because of power failure, the timer operation is
cancelled. Therefore, set the timer operation again.
- 31 -
FILE NO. SVM-06037
7-9. Self-Cleaning function
Self-Cleaning function is designed to reduce humidity that causes mold to form inside the air conditioning unit.
This advanced, efficient system reduces moisture in the coil. When air conditioner is turned off, the internal fan
activates and dries the moisture in the coil for 20 minutes, then it turns off automatically.
Operation displayONOFFOFF
FCU fan
FCU louver OPEN CLOSE CLOSE
Timer/Cleaning
display
Compressor
CDU fanON or OFF
rpm is depend on presetting. rpm is SL speed.
depend on presetting of timer function.depend on presetting of timer function.
depend on presetting per room temperature.
depend on presetting per room temperature.
Cool mode or dry mode
operation more than 10 mins.
ONON
ON or OFF
ON or OFF
8
Self-Cleaning mode
operate 20 mins.
Turn off by remote controller or
timer-off function.
ON
OFFOFF
OFFOFF
8
Automatically turn-off.
• The Self-Cleaning function is set as default at ex-factory.
• Self-Cleaning operation can stop manually by press [
7-
9-1. How to cancel Self-Cleaning function
To cancel the Self-Cleaning function, proceed as
follows:
• Press [
RESET] button one time or use remote
control to turn on air conditioner. The OPERATION
display will show in orange color (When AUTORESTART is ON) or green color (When AUTORESTART is OFF).
• Hold down the [
RESET] button for more than
20 seconds. (The air conditioner will stop suddenly
when the [
RESET] button is pressed but keep
holding it continue. Then will beep 3 times in the first
3 seconds but it is not related to Self-Cleaning
function)
• After holding about 20 seconds, the air conditioner
will beep 5 times without any blinking of display.
• The Self-Cleaning Operation had been cancelled.
] button of the remote control two more time.
9-2. How to set Self-Cleaning function.
7-
To set the Self-Cleaning function, proceed as follows.
• Press [
RESET] button one time or use remote
control to turn on air conditioner. The OPERATION
display will show in orange color (When AUTORESET is ON) or green color (When AUTORESTART is OFF).
• Hold down the [
RESET] button for more than
20 seconds. (The air conditioner will stop suddenly
when the [
holding it
RESET] button is pressed but keep
continue. Then will beep 3 times is the first
3 seconds but it is not related to Self-Cleaning
function)
• After holding about 20 seconds, the air conditioner
will beep 5 times and OPERATION display blinks
5 times.
• The Self-Cleaning function had been set.
OFF
ON or OFF
-
Operation time
Remarks
• Per setting of Self-Cleaning function above, AUTORESTART function had been cancelled. To set
AUTO-RESTART again, please follow item 7-
8-1.
Remarks
• Per setting of Self-Cleaning function above, AUTORESTART function had been cancelled. To set
AUTO-RESTART again, please follow item 7-
RESET button
– 32 –
8-1.
FILE NO. SVM-06037
7-10. QUIET Mode
Quiet mode is the system which, control the
revolving speed of indoor fan to work constantly
at lower than speed L. In addition, noise level of
indoor unit is less than usual.
When the [QUIET] button is pressed, the fan of the
indoor unit will be restricted the revolving speed at
speed L
again (cancel Quiet mode).
Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less
-
until the [QUIET] button is pressed once
cooling load and less heating load condition.
Because of the fan speed L- may cause not
enough the cooling capacity or heating capacity.
7-11. COMFORT SLEEP mode
The principles of comfort sleep mode are:
• Quietness for more comfortable.
• Save energy by changing room temperature
automatically.
• The air condition can shut down by itself
automatically.
7-11-1. Cooling mode
• The fan speed of indoor unit operates automatically,
it relates with the compressor's operation.
Compressor’s Operation Fan Speed
-
ONL
OFF SL
• The preset temperature will increase 1°C after the
Comfort sleep mode has operated for 1 hour and
the temperature will increase another 1°C after the
comfort sleep mode has operated for 2 hour. (The
value of the preset temperature on the remote control
does not change.)
• Press the [COMFORT SLEEP] button to choose the
operating hours. Repeat pressing to select the hours.
(1hr, 3hr, 5hr or 9hr)
• If the [COMFORT SLEEP] button is pressed again
means cancel comfort sleep mode.
7-11-2. Heating mode
• The fan speed of indoor unit operates automatically,
it relates with the compressor's operation.
Compressor’s Operation Fan Speed
ON L
OFF SL
-
Remarks:
1. Comfort sleep mode will not operate in dry mode
and fan only mode.
2. Comfort sleep mode is appropriate to work with less
cooling load and less heating load condition.
Because of the fan speed L- may cause not enough
the cooling capacity or heating capacity.
• The preset temperature will drop down 1°C after the
comfort sleep mode has operated for 1 hour and the
temperature will decrease another 1°C after the
comfort sleep mode has operated for 2 hour. (The
value of the preset temperature on the remote control.
dose not change.)
• Press the [COMFORT SLEEP] button to choose the
operating hours. Repeat pressing to select the hours.
(1hr, 3hr, 5hr or 9 hr)
• If the [COMFORT SLEEP] button is pressed again
means cancel comfort sleep mode.
-
33
-
FILE NO. SVM-06037
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible
cord (design H07 RN-F), or cord designation 245 IEC66.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a
contact separation of at least 3 mm.
If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after
installation. The plug must be disconnected from the power supply socket in order to disconnect the
appliance completely from the mains.
To Disconnect the Appliance from the Main Power Supply
DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS,
FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS
BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE
REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY
HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS
IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
• Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
• Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important
instructions for proper installation.
− 34 −
FILE NO. SVM-06037
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier
before installation. If you experience any problems, or if the installation is not accepted by the supplier, the
service agency will take adequate countermeasures.
Remark per EMC Directive 89/336/EEC
To prevent flicker impressions during the start of the compressor (technical process) following installation
conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution. This distribution
has to be of an impedance.
Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply
for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
− 35 −
8-2. Installation Diagram of Indoor and Outdoor Units
INSTALLATION DIAGRAM OF INDOOR AND OUTDOOR UNITS
120 m
m or more
47 mm or more
Hook
1 Installation
plate
FILE NO. SVM-06037
For the rear left and left piping
Wall
2 Wireless remote control
Before installing the
wireless remote control
With the remote control cover
·
open, load the batteries supplied
correctly observing their
polarity.
22
2 Wireless remote control
22
Cover
33
3 Batteries
33
(
A
t
t
a
c
h
t
5Sasa-zeolite
Vitamin C
filter
A
ir
f
o
t
h
e
f
r
o
n
t
p
a
n
e
l
6Bio-enzyme &
Gingko filter
8 Pan head
wood screw
Hook
120 mm or more
Insert the cushion between
the indoor unit and wall, and
tilt the indoor unit for better
operation.
ilt
e
r
Do not allow the drain hose to
get slack.
Cut the piping
Shield pipe
.)
hole sloped
slightly.
Make sure to run the drain
hose sloped downward.
For GKHP-E, GKP-E models
The auxiliary piping can be
connected to the left, rear left,
rear right, bottom right or
bottom left.
4 Remote control holder
Rear
right
Bottom right
Rear
left
For GKPX, GKPX-V models
The auxiliary piping can be
connected to the left, rear left,
rear right,
right, bottom right
or bottom left.
Left
Bottom left
100 mm or more
m
0
0
4
m
r
o
m
07 Class
e
r
o
45 mm or more
600 mm or more
Extension drain hose
(Not available, provided
by installer)
100 mm or more
6
0
0
m
m
o
r m
o
re
4
0
0
o
m
m
Vinyl tape
Apply after carrying
out a drainage test.
e
r
o
m
r
10 Class
– 36 –
45 mm or more
600 mm or more
Extension
drain hose
(Not available,
provided by
installer)
6
0
0
m
m
o
r m
Saddle
o
re
Right
Rear right
Bottom
right
Rear
left
Left
Bottom left
Insulate the refrigerant pipes
separately with insulation, not
together.
6 mm thick heat resisting
polyethylene foam
8-3. Installation
8-3-1. Optional installation parts
FILE NO. SVM-06037
Part
Code
Parts name
Refrigerant piping
Liquid side : 6.35 mm
A
Gas side : 9.52 mm
Pipe insulating material
B
(polyethylene foam, 6 mm thick)
Putty, PVC tapes
C
Æ
Æ
<Fixing bolt arrangement of outdoor unit>
07 Class
500 mm
Air inlet
Drain outlet
275 mm
97 mm
60 mm
Air outlet
Q'ty
One
each
1
One
each
320 mm
7 mm
32.5 mm
10 Class
86 mm
Air outlet
600 mm
125 mm108 mm
30
Æ
Air inlet
102 mm
90 mm
Drain outlet
Fig. 8-3-1
·
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use 8 mm or 10 mm anchor bolts and nuts.
·
·
Æ
If it is necessary to drain the defrost water, attach drain nipple
Æ
9
and cap w
ater proof
10
to the bottom
plate of the outdoor unit before installing it.
– 37 –
8-3-2. Accessory and installation parts
FILE NO. SVM-06037
Part
No.
Part name (Q’ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Installation manual
Name
Part
No.
Part name (Q’ty)
4
Remote control holder x 1
5
Sasa-zeolite Vitamin C filter x 1
6
Bio-enzyme & Gingko filter x 1
Part
No.
Part name (Q’ty)
7
Mounting screw ∅4 x 25 s x 6
8
Pan head wood screw
∅
3.1 x 16 s x 2
9
Drain nipple* x 1
!
Cap water proof x 2
(For Heat pump model only)
The part marked with asterisk (
outdoor unit.
(For Heat pump model only)
*) is packaged with the
− 38 −
FILE NO. SVM-06037
35
65
55.5
120
8-4. Indoor Unit
8-4-1. Installation place
• A place which provides the spaces around the
indoor unit as shown in the above diagram.
• A place where there is no obstacle near the air inlet
and outlet.
• A place that allows easy installation of the piping to
the outdoor unit.
• A place which allows the front panel to be opened.
CAUTION
• Direct sunlight to the indoor unit’s wireless
receiver should be avoided.
• The microprocessor in the indoor unit should not
be too close to RF noise sources.
(For details, see the owner’s manual.)
<Remote control>
• A place where there are no obstacles such as a
curtain that may block the signal from the indoor
unit.
• Do not install the remote control in a place exposed
to direct sunlight or close to a heating source, such
as a stove.
• Keep the remote control at least 1 m apart from the
nearest TV set or stereo equipment. (This is
necessary to prevent image disturbances or noise
interference.)
• The location of the remote control should be
determined as shown below.
8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
90 mm
66 mm
Pipe hole
65 m
m
42 mm
The center of the pipe hole is above the arrow.
Fig. 8-4-2
1. After determining the pipe hole position on the
mounting plate (A), drill the pipe hole (∅65 mm) at
a slight downward slant to the outdoor side.
NOTE
• When drilling a wall that contains a metal lath, wire
lath or metal plate, be sure to use a pipe hole brim
ring sold separately.
<Mounting the installation plate>
For installation of the indoor unit, use the paper pattern
on the back.
Thread
Hook
Weight
Hook
Pipe hole
7 Mounting screw
1
Installation
plate
ndoor unit
I
(Side view)
7 m
°
75
Reception
range
Remote
control
(Top view)
Indoor unit
Reception
range
* : Axial distance
Fig. 8-4-1
5 m
45
°
5 m
°
45
Remote control
* 7 m
Hook
Pipe hole
Indoor unit
Fig. 8-4-3
− 39 −
FILE NO. SVM-06037
<When the installation plate is directly mounted on
the wall>
1. Securely fit the installation plate onto the wall by
screwing it in the upper and lower parts to hook up
the indoor unit.
2. To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as
illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a
mounting screw, do not use the anchor bolt hole.
Otherwise the unit may fall down and result in
personal injury and property damage.
Installation plate
<Keep horizontal direction>
Anchor
bolt
Projection
5 mm dia. hole
15 mm or less
8-4-3. Electrical work
1. The supply voltage must be the same as the rated
voltage of the air conditioner.
2. Prepare the power source for exclusive use with the
air conditioner.
CAUTION
• This appliance can be connected to the mains in
either of the following two ways.
(1) Connection to fixed wiring:
A switch or circuit breaker which disconnects
all poles and has a contact separation of at
least 3 mm must be incorporate in the fixed
wiring. An approved circuit breaker or
switches must used.
(2) Connection with power supply plug:
Attach power supply plug with power cord
and plug it into wall outlet. An approved
power supply cord and plug must be used.
NOTE
• Ensure all wiring is used within its electrical rating.
77
7 Mounting
77
screw
ss
∅4 x 25
s
ss
Clip anchor
(local parts)
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.
• In case of block, brick, concrete or similar type
walls, make 5 mm dia. holes in the wall.
• Insert clip anchors for appropriate 7 mounting
screws.
NOTE
• Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it.
Model 07 Class
Power source 50Hz, 220
Maximum
running current
Plug socket &
fuse rating
Power cord1 mm2or more
-
240 V Single phase
5A 7.5A
16A
10 Class
− 40 −
FILE NO. SVM-06037
1
2
<How to connect the connecting cable>
Wiring of the connecting cable can be carried out
without removing the front panel.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward
you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about
15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.
CAUTION
• Be sure to refer to the wiring system diagram
labeled inside the front panel.
• Check local electrical cords and also any specific
wiring instructions or limitations.
Heating model
For
For Cooling model
Terminal cover
Connecting
cable
about 15 cm
Screw
Stripping length of the connecting cable
Screw
Fig. 8-4-7
65 mm
10 mm
10 mm
50 mm
Fig. 8-4-8
Cord clamp
Earth line
Terminal block
1
2
Earth line
Connecting cable
Connecting
cable
about 15 cm
Cord clamp
Terminal block
Terminal cover
1
3
2
Screw
4
Earth line
Screw
Connecting cable
Fig. 8-4-5
Earth line
80 mm
10 mm
70 mm
10 mm
10 mm
50 mm
Stripping length of the connecting cable
Fig. 8-4-6
NOTE
• Use stranded wire only.
3
1
4
2
• Wire type : H07 RN-F or more
<How to install the air inlet grille on the indoor unit>
• When attaching the air inlet grille, the contrary of
the removed operation is performed.
Fig. 8-4-9
− 41 −
FILE NO. SVM-06037
8-4-4. Piping and drain hose installation
<Piping and drain hose forming>
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left
Bottom right
Right
Die-cutting
Front panel slit
drain hose
Piping preparation
1. Die-cutting Front panel slit
For leftward connection, cut out slit on the left side of
the front panel. (A knife will produce splinters, so use
nippers.)
2. Changing drain hose
For leftward connection, bottom leftward connection
and rear leftward connection’s piping, it is necessary to
change the drain hose and drain cap.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out.
How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center
head.
4 mm
Fig. 8-4-12
2) Firmly insert drains cap.
No gap
Do not apply lubricating oil
(refrigerant machine oil) when
inserting the drain cap.
Application causes deterioration
Insert a hexagon
wrench (4 mm)
and drain leakage of the plug.
Fig. 8-4-13
CAUTION
Firmly insert the drain hose and drain cap; otherwise,
water may leak.
<In case of right or left piping>
Fig. 8-4-10
How to install the drain hose
Firmly insert drain hose connecting part until hitting on
a heat insulator.
Heat insulator
Drain hose
Fig. 8-4-11
• After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.
Slit
Fig. 8-4-14
<In case of bottom right or bottom left piping>
• After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.
Slit
− 42 −
Fig. 8-4-15
FILE NO. SVM-06037
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm
above the wall surface. If the connecting pipe is laid
exceeding 43 mm above the wall surface, the indoor
unit may unstably be set on the wall. When bending the
connecting pipe, make sure to use a spring bender so
as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
210 mm
165 mm
R 30 mm (Use polisin (polyethylene)
43 mm
core or the like for bending pipe.)
80
Liquid side
Gas side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-16
8-4-5. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook
the indoor unit on the installation plate at the upper
hooks.
2. Swing the indoor unit to right and left to confirm that
it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it
at the lower part on the installation plate. Pull the
indoor unit toward you to confirm that it is firmly
hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation
plate
Press
(unhook)
Fig. 8-4-17
• For detaching the indoor unit from the installation
plate, pull the indoor unit toward you while pushing
its bottom up at the specified parts.
NOTE
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them.
CAUTION
• Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
• Carefully arrange pipes so that any pipe does not
stick out of the rear plate of the indoor unit.
• Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the
insulating tape wound on the connecting pipe to
avoid double-taping at the joint, moreover, seal
the joint with the vinyl tape, etc.
• Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
• When bending a pipe, carefully do it, not to crush it.
Connecting cable
PushPush
Fig. 8-4-18
− 43 −
FILE NO. SVM-06037
8-4-6. Drainage
1. Run the drain hose sloped downwards.
NOTE
• Hole should be made at a slight downward slant on
the outdoor side.
Do not form the
Do not rise the
drain hose.
50 mm
or more
Do not put
the drain
hose end
into water.
drain hose into
a wavy shape.
Do not put
the drain
hose end in
the drainage
ditch.
Fig. 8-4-19
2. Put water in the drain pan and make sure that the
water is drained out of doors.
3. When connecting extension drain hose, insulate the
connecting part of extension drain hose with shield
pipe.
Shield pipe
Drain hose
Inside the room
Extension drain hose
Fig. 8-4-20
CAUTION
Arrange the drain pipe for proper drainage from the
unit.
Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain
water collected from dew, which forms on the back of
the indoor unit, to the drain pan.
Therefore, do not store the power cord and other parts
at a height above the drain guide.
8-5. Outdoor Unit
8-5-1. Installation place
• A place which provides the spaces around the
outdoor unit as shown in the left diagram.
• A place which can bear the weight of the outdoor
unit and does not allow an increase in noise level
and vibration.
• A place where the operation noise and discharged
air do not disturb your neighbors.
• A place which is not exposed to a strong wind.
• A place free of a leakage of combustible gases.
• A place which does not block a passage.
• When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
• An allowable length of the connecting pipe is up to
.
10 m
• An allowable height level is up to 5 m
.
• A place where the drain water does not raise any
problem.
CAUTION
1. Install the outdoor unit without anything blocking
the air discharging.
2. When the outdoor unit is installed in a place
exposed always exposed to strong wind like a
coast or on a high storey of a building, secure
the normal fan operation using a duct or a wind
shield.
3. In particularly windy areas, install the unit such
as to avoid admission of wind.
4. Installation in the following places may result in
trouble.
Do not install the unit in such places.
• A place full of machine oil.
• A saline-place such as the coast.
• A place full of sulfide gas.
• A place where high-frequency waves are likely
to be generated as from audio equipment,
welders, and medical equipment.
Space for pipes
Fig. 8-4-21
Wall
Drain guide
− 44 −
Strong
wind
Fig. 8-5-1
FILE NO. SVM-06037
8-5-2. Refrigerant piping connection
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
• Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Outer dia.
of copper pipe
Rigid Imperial
A
6.35 0.5 to 1.0 1.0 to 1.5
Warp
Outer dia.
of copper pipe
∅6.35 16 to 18 (1.6 to 1.8 kgf·m)
Tightening torque
∅9.52 30 to 42 (3.0 to 4.2 kgf·m)
• Tightening torque of flare pipe connections
Flare at indoor unit side
Flare at outdoor unit side
Fig. 8-5-4
(Unit : N·m)
9.52 0.5 to 1.0 1.0 to 1.5
<Tightening connection>
Align the centers of the connecting pipes and tighten
the flare nut as far as possible with your fingers. Then
tighten the nut with a spanner and torque wrench as
shown in the figure.
CAUTION
• Do not apply excess torque.
• Otherwise, the nut may crack depending on the
conditions.
Mark line
Fig. 8-5-5
Flare nutHalf union
Externally
threaded side
Use a wrench to secure. Use a torque wrench to tighten.
Internally
threaded side
Fig. 8-5-6
CAUTION
•
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.)
(2) Tight connection (between pipes and unit)
(3) Evacuate the air in the connecting pipes using
VACUUM PUMP.
(4) Check gas leak (connected points)
− 45 −
FILE NO. SVM-06037
8-5-3. Evacuating
After the piping has been connected to the indoor unit,
you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the
indoor unit using
a vacuum pump. Do not use the refrigerant in the
outdoor unit.
For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow
prevention function so that inside oil of the pump does
not flow backward into pipes of the air conditioner
when the pump stops.
1. Connect the charge hose from the manifold valve to
the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum
pump.
3. Open fully the low pressure side handle of the
gauge manifold valve.
4. Operate the vacuum pump to start evacuating.
Perform evacuating for about 15 minutes if the piping
length is 20 meters. (15 minutes for 20 meters)
(assuming a pump capacity of 27 liters per minute.)
Then confirm that the compound pressure gauge
reading is 101 kPa ( 76 cmHg).
-
-
5. Close the low pressure side valve handle of gauge
manifold.
6. Open fully the valve stem of the packed valves
(both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
<Packed valve handling precautions>
·
Open the valve stem all the way out; but do not try
to open it beyond the stopper.
·
Securely tighten the valve stem cap with torque in
the following table:
Gas side 30 to 42 N·m
Æ
( 9.52 mm) (3.0 to 4.2 kgf·
m)
Liquid side 16 to 18 N·m
Æ
( 6.35 mm) (1.6 to 1.8 kgf·
Service port
9 to 10 N·m
(0.9 to 1.0 kgf·m)
m)
Hexagonal wrench
is required.
m
m
4
Fig. 8-5-8
Compound pressure gauge
-
101 kPa ( 76 cmHg)
-
Handle Lo
Charge hose
Connecting pipe
Service port
(Valve core (Setting pin))
Packed valve at liquid side
Pressure gauge
Manifold valve
Charge hose
Vacuum pump
adapter for
counter-flow
prevention
Vacuum
pump
Packed valve at gas side
Fig. 8-5-7
Handle Hi
(Keep full closed)
- 46 -
FILE NO. SVM-06037
8-5-4. Wiring connection
1.
Remove the valve cover from the outdoor unit.
2. Connect the connecting cable to the terminal as
identified with their respective matched numbers on
the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the
outdoor unit terminal, make a loop as shown in the
installation diagram of indoor and outdoor unit, to
prevent water coming in the outdoor unit.
Insulate the unused cords (conductors) from any
4.
water coming in the outdoor unit. Proceed them so
that they do not touch any electrical or metal parts.
<Stripping length of connecting cable>
For RAS-07GAH-E
Terminal block
70 mm
10 mm
10 mm
Earth line
60 mm
Terminal
screw
Connecting
cable
Screw
Cord clamp
Fig. 8-5-9
For RAS-07GA-E, RAS-07GAX
Earth
line
For RAS-10GAH-E
Terminal block
70 mm
10 mm
10 mm
Earth line
60 mm
Terminal
screw
Connecting
cable
Screw
Cord clamp
Fig. 8-5-11
For RAS-10GA-E, RAS-10GAX, RAS-10GAX-V
Terminal block
1(L) 2(N)
Cord clamp
10 mm
100 mm
Earth line
10 mm
40 mm
Terminal
screw
Connecting
cable
Screw
Fig. 8-5-12
Earth
line
Earth
line
60 mm
10 mm
Earth line
10 mm
50 mm
CAUTION
Terminal block
Terminal
screw
Connecting
cable
Fig. 8-5-10
Screw
1(L) 2(N)
Earth
line
Cord clamp
CAUTION
• Wrong wiring connection may cause some
electrical parts burn out.
• Be sure to comply with local codes on running
the wire from indoor unit to outdoor unit (size of
wire and wiring method etc.)
• Every wire must be connected firmly.
NOTE
• Wire type: H07 RN-F or 245 IEC66 (2.0 mm
more)
2
or
− 47 −
8-6. How to Set Remote Control Selector
Switch
When two indoor units ae installed in seperated rooms,
there is no need to change the selector switch.
<Remote control selector switch>
·
When two indoor units are installed in the same
room or the adjacent two rooms, they may be
controlled simultaneously with a single remote
control. To prevent this, set either unit and its
remote control to B setting. (Both units are set to A
setting before shipment.)
The remote control signal is not recived when the
·
indoor unit setting is different from the remote
control one.
1. Set the remote control selector switch with the
indoor unit.
1) Turn the circuit breaker of the main power switch off
before setting the selector switch.
2) Remove the Air inlet grille and Front panel. (Refer to
10-1)
FILE NO. SVM-06037
3) Select the terminal of selector switch from
[A position] to [B position].
Remote control selector switch
How to set the remote control selector switch
B settingA setting
A BA B
Fig. 8-6-1
− 48 −
FILE NO. SVM-06037
2. Set the remote control selector switch with the
remote control
[B] is indicated on the liquid crystal display when
setting remote control selector switch to B. [A] is
not indicated on the display even if the selector
switch is set to A.
1) Load the remote control with the batteries.
2) Press the [CHECK] button using something with
sharp point. (The preset temperature on the remote
control changes to [00].)
3) Press the [MODE] button while pressing the
[CHECK] button, [B] is indicted at the
left of the
present temperature display.
• To reset the switch to the [A] setting, press the
[MODE] button again while pressing the [CHECK]
button.
8-7. Others
8-7-1. Gas leak test
Valve cover
Valve stem cap
connection
Service cap
connection
Fig. 8-7-1
• Check the flare nut connections, valve stem cap
connections and service port cap connections for
gas leak with a leak detector or soap water.
8-7-2. Test operation
To switch the TEST RUN (COOL) mode, press
RESET button for 10 sec.
(The beeper will make a short beep.)
[MODE] button
[CHK] button
Fig. 8-6-2
3. Confirm that the indoor unit can operate with
the new setting.
RESET button
Fig. 8-7-2
8-7-3. Auto restart setting
This product is designed so that, after a power failure,
it can restart automatically in the same operating mode
as before the power failure.
Information
The product was shipped with Auto Restart function
in the off position. Turn it on as required.
<How to set the auto restart>
• Press and hold the RESET button for about
3 seconds. After 3 seconds, the electronic beeper
makes three short beeps to tell you the Auto
Restart has been selected.
• To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function of
the Owner’s Manual.
− 49−
9. TROUBLESHOOTING CHART
FILE NO. SVM-06037
9-1. Troubleshooting Procedure
9-2-2. Incorrect cable connection between Indoor
and outdoor units
Follow the details of 9-2. Basic Check Items.
If there is no trouble corresponding to 9-2, check
whether or not there are faulty parts following
9-4. Self-Diagnosis by Remote Control.
9-2. Basic Check Items
9-2-1. Power supply voltage
The line voltage must be AC 220 − 240V. If it is not
within this range, the air conditioner may not operate
normally.
The indoor unit is connected to the outdoor unit with
5 cables (Heat pump model) or 3 cables (Cooling Only
model). Check that the indoor and outdoor units have
been properly connected with terminals assigned the
same numbers. If the connectors are not properly
connected, the outdoor unit will not operate normally,
or OPERATION lamp and TIMER lamp will blink (5Hz).
9-2-3. Program control
The microcontroller operates as shown in Table 9-2-1
to control the air conditioner. If there are any operational problems, check whether or not the problems
correspond to Table 9-2-1. If they correspond to the
Table, they are not problems with the air conditioner,
but they are indispensable operations to control and
maintain the air conditioner properly.
Table 9-2-1
No.Operation of air conditionerDescriptions
1When the main power supply is turned on,
the OPERATION lamp on the indoor unit
blinks.
2The indoor fan motor speed does not change
in the Dry operation.
The OPERATION lamp blinks to indicate that power is turned on.
If the [] button is pressed, the lamp stops blinking.
The indoor fan motor speed is automatically controlled in the Dry
operation.
3The compressor is not turned off even though
the room temperature is in the range that the
compressor is turned off.
4The compressor is not turned on and off even
though the thermo control is operated in the
Dry operation.
5 The outdoor fan motor stops in the Heating
operation.
6 The compressor is not turned on even though
the room temperature is in the range that the
compressor is turned on.
7 The operation mode changes in the
Automatic operation.
8 The Fan only operation continues in the
Automatic operation.
9 The Hi-POWER operation does not work.
The compressor has a function that it is not turned off for
3 minutes after it is turned on even though the room temperature
is in the range that the compressor is turned off.
In the Dry operation, the compressor is turned on and off
automatically at the regular intervals, independent of the thermo
control.
When the indoor heat exchanger temperature is high, the outdoor
fan motor is stopped by the high-temperature limit control
operation.
The compressor is not turned on in the restart delay timer
(3-minutes timer) operation. It is also not turned on after the power
supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detected all time
for control fan speed and the operation mode is changed every
15 minutes according to difference between the room temperature
and the preset temperature.
When the room temperature is in the range (Preset temperature
± 1°C), the Fan only operation is selected.
This operation does not work when the unit is in the Dry operation
or Fan only operation.
−50−
FILE NO. SVM-06037
9-3. Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation
commands from the remote control and executes
them.
•Temperature measurement at the air outlet of the
indoor heat exchanger by the indoor temperature
sensor
•Temperature setting of the indoor heat exchanger by
the heat exchanger sensor
•Louver motor control
•Indoor fan motor operation control
•LED display control
•Transferring of operation commands to the outdoor
unit
Table 9-3-1
LampsSelf-diagnosis
AOPERATION lamp is blinking. (1Hz)
BOPERATION lamp is blinking. (5Hz)
COPERATION lamp is blinking. (5Hz)
DOPERATION lamp is blinking. (5Hz)
EOPERATION lamp is blinking. (5Hz)
FOPERATION and TIMER lamps are blinking.
(5Hz)
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and
indicates the information of the self-diagnosis with the
lamps on the display panel of the indoor unit.
Power failure (when the power supply is turning on)
Thermo sensor (TA) short or break
Heat exchanger sensor (TC) short or break
Indoor fan motor lock or failure
Indoor P.C. board failure
Wrong wiring of connecting cable
G OPERATION and TIMER lamps are blinking.
Table 9-3-2 Diagnosis by detective operation
SymptomCheckPrimary judgement
The remote control
does not work.
The outdoor fan
does not rotate.
Turn off the power supply once,
then turn it on. Try to operate
the remote control.
The compressor operates.
The compressor does not operate.
Cycle failure
•Gas shortage or other refrigerant cycle trouble
•Heat exchanger sensor open, break or short
•Overload relay or thermostat trouble of compressor
The remote control
still does not work.
The remote control
works.
The indoor unit (and/or remote
control) is/are defective.
OK.
The outdoor unit (Outdoor fan
motor) is defective.
An internal part of the
compressor or PCB is defective.
−51−
9-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to G in Table
9-3-1, exchanger the self-diagnosis by the remote
control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the
operation condition and indicate the information of
the self-diagnosis on the display of the remote
control with the check codes. If a fault is detected,
all lamps on the indoor unit will blink at 5Hz and it
will beep for 10 seconds (Pi, Pi, Pi....). The timer
lamp usually blinks (5Hz) during the self-diagnosis.
9-4-1. How to use remote control in service mode
FILE NO. SVM-06037
(1) Press [CHK] button with a tip of pencil to set the
remote control to the service mode.
• “00” is indicated on the display of the remote
control.
• The timer lamp on the indoor unit blinks
continuously. (5 times per 1 sec.)
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will
beep once (Pi) and the display of the remote
control will change as follows:
00
01
•
Check the unit with all 35 check codes (00 to 22).
as shown in Table 9-4-1.
• Press [TIMER 9] button to change the check
code backwards.
If there is a fault, the indoor unit will beep for 10
seconds (Pi, Pi, Pi...).
Note the check code on the display of the remote
control.
• 2-digits alphanumeric will be indicated on the
display.
• All lamps on the indoor unit will blink. (5 times
per 1 sec.)
(3) Press [CLR] button. After service finish for clear
service code in memory.
• “7F” is indicated on the display of the remote
control.
1d
02
1E
22
•
Alphanumeric characters are used for the check code.
is 5.is 6.
is A.is B.
is C.is D.
* This illustration in only for Heat pump model.
For Cooling only model, there is not the ( ) symbol.
(4) Press [ ] button to release the service
mode.
• The display of the remote control returns to as it
was before service mode was engaged.
− 52 −
Block level Diagnosis function
CheckCheck
code
Block
Indoor
P.C. board
code
SymptomConditionerCondition
Thermo. sensor
short/break.
Table 9-4-1
Continued
operation.
Air
status
FILE NO. SVM-06037
Indicated
when detected
abnormal
Judgement and action
1.Check thermo sensor.
2.If it is OK, check
P.C. board.
Cable
connection/
Thermal
fuse
Refrigerant
system
Heat exchanger
sensor
short/break.
Indoor fan lock,
abnormality of
indoor fan or
thermal fuse break.
Abnormality of other
indoor unit P.C.
board.
1) Wrong wiring or
disconnection of
connective cable.
2) Terminal fuse cut
off.
Continued
operation.
All off
All off
All off
Indicated
when detected
abnormal
Indicated
when detected
abnormal
Indicated
when detected
abnormal
Indicated
when detected
abnormal
1.Check heat exchanger
sensor.
2.If it is OK, check
P.C. board.
1.Check heat thermal
fuse is blow or not?
(Terminal block part.)
2.If the thermal fuse is
not blow, check indoor
fan motor.
(Refer to trouble
shooting flow charts.)
Replace P.C. borad.
1.Check connective
cable correct if wiring is
wrong.
2.Check thermal fuse
and Terminal blocks.
3.If it is OK, check
P.C. board.
Other parts
(including
compressor)
1) Overload relay or
thermostat for
compressor
All off
Indicated
when detected
abnormal
1.If overload relay and
break.
2.If refrigerant cycle is
3. If heat exchanger
Content detected by the check codes "
" o " t " are stored in memory of the microcomputer even if the
power supply is turned off. Therefore, contents of operations in the past are all displayed.
– 53−
themostat for compressor are OK, check
refrigerant cycle.
OK, check P.C. board.
sensor is OK, check
overload relay and
themostat for
compressor.
9-5. Troubleshooting Flowcharts
9-5-1. Power can not be turned on (No operation at all)
<Preliminary checks>
(1) Is the supply voltage normal?
(2) Is the connection to the AC output OK.?
Heat pump Model
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-06037
Operation
Check Items
Main cause
Countermeasure
Symptom
Does the thermal
(Under PF. Terminal)
Is the indication voltage
NO
(DC12V or 5V) of main
P.C. board correct?
Is the voltage
across C63 measured
DC310V ~ 340V?
YES
NO
Does the fuse
(F01) blow?
fuse blow?
NO
Does the OPERATION
lamp blink?
Does the power turn on
by pushing the [START/
STOP] button of the
remote control?
NO
NO
YES
Refer to the paragraph
"Pre-check", or defective circuit
before power P.C. board block.
YES
YES
YES
NONO
YES
Parts (R21, R22, SG01,
C01, C02, DB01, C63
M01) are defective.
Wrong wiring of
AC cord or connecting
cable is defective.
Does the CN14
connector the wrong
connecting?
Does the transmission
indicator of remote
control flash normally
and transmit certainly?
(No problem)
YES
NO
YES
P.C. board is
defective.
Remote control is
defective.
Replace the remote
control.
Replace the
thermal fuse set.
Check connection.
Replace the main
P.C. board.
Re-wiring the cable.
Is the voltage
across C66
measured DC12V?
YES
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
Shut off the power
supply once, and turn
NO
it on again after
disconnecting the motor
connector CN10*.
Check resistance
of pin 1 and 5
of Fan-motor
= 550 ~ 590Ω
YES
NO
Replace Fan motor
and P.C. board.
Replace P.C. board.
- 54 -
Cooling Model
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-06037
Operation
Check Items
Main cause
Countermeasure
Symptom
Does the thermal
(Under PF. Terminal)
Is the indication voltage
NO
(DC12V or 5V) of main
P.C. board correct?
Is the voltage
across C63 measured
DC310V ~ 340V?
YES
NO
Does the fuse
(F01) blow?
fuse blow?
NO
Does the OPERATION
lamp blink?
Does the power turn on
by pushing the [START/
STOP] button of the
remote control?
NO
NO
YES
Refer to the paragraph
"Pre-check", or defective circuit
before power P.C. board block.
YES
YES
YES
NONO
YES
Parts (R21, R22, SG01,
C02, C01, DB01, C63,
M01) are defective.
Wrong wiring of
AC cord or connecting
cable is defective.
Does the CN14
connector the wrong
connecting?
Does the transmission
indicator of remote
control flash normally
and transmit certainly?
(No problem)
YES
NO
YES
P.C. board is
defective.
Remote control is
defective.
Replace the remote
control.
Replace the
thermal fuse set.
Check connection.
Replace the main
P.C. board.
Re-wiring the cable.
Is the voltage
across C66
measured DC12V?
YESYES
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
Shut off the power
supply once, and turn
NO NO
it on again after
disconnecting the motor
connector CN10*.
Is the voltage
across C66
measured DC12V?
Replace the main
P.C. board.
Motor is defective.
- 55 -
9-5-2. Power can not be turned on after replacing indoor P.C. board
<Checking Procedure>
Connect the AC
Power supply
FILE NO. SVM-06037
Does the OPERATION
lamp blink?
YES
RAS-07GKP-E, RAS-10GKP-E
White
Black
2
1
Indoor Terminal Block
NONO
Brown
Supply AC 220 ~ 240 V
50 / 60 Hz
Is it wired as shown
Green & yellow
Blue
N
L
in Figure below?
YES
Return the wiring of the
power relay is returned to
the normal procedure.
To the paragraph of
"No Power turns on".
CN31
RY01
4
3
RAS-07GKHP-E, RAS-10GKHP-E
White
Black
Red
Blue
2
3
1
Indoor Terminal Block
4
Green & yellow
Blue
Brown
N
L
Supply AC 220 ~ 240 V
50 / 60 Hz
CN31
RY01
4
3
T02
−56 −
RAS-07GKPX, RAS-10GKPX, RAS-10GKPX-V
Black
White
2
1
Indoor Terminal Block
FILE NO. SVM-06037
CN31
Brown
Green / Yellow
9-5-3. Outdoor unit does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
Does the OPERATION lamp blink?
YES
Does the power turn on by pushing
the [START/STOP] button of the
remote control?
YES
NO
NO
Blue
Power cord
See "Power can not be turned on".
See "Power can not be turned on".
RY01
3
4
Is AC 220-240V supplied between
terminal block 1 -
Is cable connection between indoor
and outdoor units correct?
Check items as following procedure
in 9-5-4, 9-5-5, 9-5-6
YES
YES
2
?
NO
NO
Relays (RY01) or Q16
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
- 57 -
Replace the
P.C. board.
9-5-4. Only compressor does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-06037
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 1 - 2 ) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 1 - 2 ) AC 220-240V?
YES
Are all the cords for compressor normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY01) or Q16
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor and
outdoor units are defective.
Re-wire or replace the defective cords.
Replace the
P.C. board.
Is the compressor motor winding normal?
(Check the winding resistor.)
YES
Is the capacitor for compressor normal.
YES
Is the overload relay normal?
YES
Does the compressor start?
YES
Compressor starts but
it stops after a while?
YES
Is the gas quantity normal?
(Check the pressure)
YES
Compressor is defective
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leakage)
- 58 -
9-5-5. Only outdoor fan does not operate
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-06037
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 2 - 4 : Heat pump model, 1 - 2 :
Cooling only model) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the terminal
( 2 - 4 : Heat pump model, 1 - 2 :
Cooling only model) AC 220-240V?
YES
Are all the cords for outdoor
fan motor normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY03) or Q25
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outdoor units are defective.
Correct the wire or
replace the defective cords.
Replace the
P.C. board.
Is the outdoor fan motor winding normal?
(Check the winding resistance)
YES
Is the capacitor for compressor normal?
YES
Outdoor fan motor is defective.
NO
NO
Outdoor fan motor is defective.
Capacitor for outdoor
fan motor is defective.
- 59 -
9-5-6. Only 4-Way valve does not operate (During heating operation)
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-06037
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 2 - 3 ) 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 2 - 3 ) 220-240V?
YES
Is the wiring of solenoid coil for
4-way valve normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY04) or Q24
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outdoor units are defective.
Solenoid coil is defective.
Replace the P.C.
board.
4-way valve is defective.
- 60 -
9-5-7. Only the indoor fan does not operate
<Check procedure>
Heat Pump Model
Shut off the
power supply once.
Turn on the power supply.
FILE NO. SVM-06037
Does the fan stop in
no operating status?
YES
Start the operation
with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to high fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow
fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Replace the P.C. board.
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
YES
Repair the
bearing of
the fan.
Motor control circuit failure
(IC30, IC03, Q17, D38, R25, R26)
or 12V power circuit failure.
Replace the P.C. board.
Thermal fuse operated
temperature rising cause
of incompleted connecting.
NO
due to prevent
Normal
Is the rotation signal (DC+5V-0V)
output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
connector (CN11) when rotating
the cross flow fan by hand in no
operating status?
(1 pulse/one turn)
YES
Replace the control
P.C. board.
−61−
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
Cooling Model
Shut off the
power supply once.
Turn on the power supply.
FILE NO. SVM-06037
Does the fan stop in
no operating status?
YES
Start the operation
with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to hight fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow
fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Replace the P.C. board.
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
YES
Repair the
bearing of
the fan.
Motor control circuit failure
(IC30, IC03, Q17, D38, R25, R26)
or 12V power circuit failire.
Replace the P.C. board.
Thermal fuse operated
temperature rising cause
of incompleted connecting.
NO
due to prevent
Normal
Is the rotation signal (DC+5V-0V)
output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
connector (CN11) when rotating
the cross flow fan by hand in no
operating status?
(1 pulse/one turn)
YES
Replace the control
P.C. board.
−62−
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
FILE NO. SVM-06037
9-6. Troubleshooting for Remote Control (Including the Indoor P.C. Board)
There is no been from
Push the START/STOP button.
the indoor unit.
The operation lamp of
the air conditioner main
unit does not light.
Is there direct
sunlight on the
receptor of the air
conditioner?
YES
NO
Is there any
thyristor
fluorescent light
near by?
YES
NO
YES
NONO
Is operation possible
when setting the
temporary switch of the
air conditioner main unit
to "TEST RUN" or
"TEMPORARY AUTO"?
Does the transmission
indicator blink?
Is operation
possible when the
transmitter is moved
nearer to the infrared
sinnal receiver of the
air conditioner?
YES
Battery life
NO
Reset the remote control
by use the tip pencil push
in the RESET hole
Push the START/
STOP button
Dose the
transmission
indicator light?
YES
NO
Avoid direct
sunlight.
Keep the air
conditioner away
from thyristor
fluorescent light.
YES
Can any signal tone
be heard when
transmitting within
5 cm distance
from the radio?
YES
P.C. board is failure.
Replace
P.C. board
Note: After battery replacement, Shortcircuit the metal
terminal at the side of the battery comparment
(all-clear terminal) with a pencil.
NO
Replace the
batteries
NO
Normal
Is there any
beep and
operation?
YES
Remote control
is failure.
Replace remote
control.
−63−
FILE NO. SVM-06037
9-6-1 How to check the P.C. board
(1) Operating precautions
1) When removing the front panel or the P.C. board,
be sure to shut off the power supply.
2) When removing the P.C. board, hold the edge of
the P.C. board and do not apply force to the
parts.
3) When connecting or disconnecting the connectors on the P.C. board, hold the Whole housing.
Do not pull at the lead wire.
(2) Inspection procedres
1) When a P.C. board is judged to be defective,
check for disconnection, burning, or discoloration of the copper foil pattern or this P.C. board.
2) The P.C. board consists of the following 2 parts
a. Main P.C. board part:
power relay, indoor fan motor drive circuit and
control circuit, C.P.U. and peripheral circuits,
buzzer drive circuit and buzzer.
b. Infrared rays receive and indication parts:
Infrared rays receiver unit and LED.
− 64 −
(3) Checking procedure
Heat Pump Model
FILE NO. SVM-06037
Table 9-6-1
No.
1
Shut off the power supply and
remove the P.C. board assembly
from the electronic parts base.
Remove the connecting cable from
the terminal block.
2
Remove the connector for the motor,
and turn the power on.
If the OPERATION lamp blinks
(0.5 sec. : ON, 0.5 sec. : OFF) when
the power turning on, the checking
points described as 1-4 of right
column are not necessary to
perform.
3
Make the operation status by
pushing once the START/STOP
button, except the status of [FAN
ONLY], [ON TIMER].
4
Start the operation with the system
which the time of the restart delay
timer is shortened.
Procedure
Check Point (Symptom)Causes
1. Is the fuse blown?
Voltage check
1.Between 3 of RY01 and CN31
(AC 220∼240V)
2.Between + and − of C63
(DC 310 ~ 340V)
3.Between
4.Between 12V and GND
Voltage check
1. Voltage of relay coil. (DC 12V)
Between pin C of Q16 and GND
2.Between No. 1 and 2 of connecting cable terminal block.
(AC 220∼240V)
1.All indicators light for 3 sec..
2. Indicators do not indicate normally
after approximate 3 sec..
5Vand GND
1.•Application of shock voltage.
•Overload by short-circuit of the
parts.
1.•AC power cord is defective.
•Poor contact of the terminal plate.
•Miss wiring of the power relay.
2.•Capacitor (C01, C02) is defective.
•Line filter (L01) is defective.
•Resistor (R319) is defective.
•Diode (DB01) is defective.
3. IC04 is defective.
4.M01, DB01, R319, C63 are
defective.
1. Defective relay driver. (Q16)
2. Poor contact of relay.
Defective indicator, or poor
}
housing assembly. (CN13)
5
Make the operation status by
pressing once the START/STOP
button.
1.The time of the restart delay timer
is shortened.
2.Cool operation
3.Air volume [AUTO]
4. Make the setting temperature lower
enough than room temperature.
5.Continuous operation.
6
The status of No. 5 is continued, and
make the following condition.
1.Heat operation
2.Make the setting temperature
higher enough than room
temperature.
7
Turn the power on after connecting
the motor connector. Start the
operation with the following
condition.
1.Operation [Cooling]
2.Airflow [High fan]
3.Continuous operation
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Motor does not rotate. (The key
operation is accepted.)
2.The Motor rotates, but it vibrates
too much.
1. The temperature of the indoor
heat exchanger is abnomally lower.
2. Poor contact of the heat
exchanger sensor. (The connector
is disconnected.) (CN01)
3.Heat exchanger sensor, main P.C.
board are defective. (Refer to
Table 9-6-2 for the judgment of
defective resistance values.)
4.Main P.C. board is defective.
1.The temperature of the heat
exchanger is abnormally high.
2.The heat exchanger sensor
connector has short-circuit. (CN01)
3.The heat exchanger sensor is
defective. (Refer to Table 9-6-2
for the judgment of defective
resistance values.)
4.P.C. board is defective.
1.Poor contact of the motor
connector.
2.P.C. board is defective.
− 65−
Cooling Model
FILE NO. SVM-06037
Table 9-6-1
No.
1
Shut off the power supply and
remove the P.C. board assembly
from the electronic parts base.
Remove the connecting cable from
the terminal block.
2
Remove the connector for the motor,
and turn the power on.
If the OPERATION lamp blinks
(0.5 sec. : ON, 0.5 sec. : OFF) when
the power turning on, the checking
points described as 1-4 of right
column are not necessary to
perform.
3
Make the operation status by
pushing once the START/STOP
button, except the status of [FAN
ONLY], [ON TIMER].
4
Start the operation with the system
which the time of the restart delay
timer is shortened.
Procedure
Check Point (Symptom)Causes
1.Is the fuse blown?
Voltage check
1.Between 3 of RY01 and CN31
(AC 220~240V)
2.Between + and − of C63
(DC 310 ~ 340V)
3.Between
4.Between 12V and GND
Voltage check
1.Voltage of relay coil. (DC 12V)
Between pin C of Q16 and GND
2.Between No. 1 and 2 of
connecting cable terminal block.
(AC 220~240V)
1.All indicators light for 3 sec..
2. Indicators do not indicate normally
after approximate 3 sec..
5Vand GND
1.•Application of shock voltage.
•Overload by short-circuit of the
parts.
1.•AC power cord is defective.
•Poor contact of the terminal plate.
•Miss wiring of the power relay.
2.•Capacitor (C01, C02) is defective.
•Line filter (L01) is defective.
•Diode (DB01) is def
3. IC04is defective.
4.M01, DB01, R319, C63 are
detective.
1.Breaking wire of the relay coil,
defective relay driver. (IC31)
2.Poor contact of relay.
Defective indicator, or poor
}
housing assembly. (CN14)
ective.
5
Make the operation status by
pressing once the START/STOP
button.
1.The time of the restart delay timer
is shortened.
2.Cool operation
3.Air volume [AUTO]
4. Make the setting temperature lower
enough than room temperature.
5.Continuous operation.
6
The status of No. 5 is continued, and
make the following condition.
1.Heat operation
2.Make the setting temperature
higher enough than room
temperature.
7
Turn the power on after connecting
the motor connector. Start the
operation with the following
condition.
1.Operation [Cooling]
2.Airflow [High fan]
3.Continuous operation
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Motor does not rotate. (The key
operation is accepted.)
2.The Motor rotates, but it vibrates
too much.
1. The temperature of the indoor
heat exchanger is abnormally
lower.
2. Poor contact of the heat
exchanger sensor. (The connector
is disconnected.) (CN01)
3.Heat exchanger sensor, main
P.C. board are defective. (Refer to
Table 9-6-2 for the judgment of
defective resistance values.)
4.Main P.C. board is defective.
1.The temperature of the heat
exchanger is abnormally high.
2.The heat exchanger sensor
connector has short-circuit. (CN01)
3.The heat exchanger sensor is
defective. (Refer to Table 9-6-2
for the judgment of defective
resistance values.)
4.P.C. board is defective.
1.Poor contact of the motor
connector.
2.P.C. board is defective.
−66−
FILE NO. SVM-06037
Table 9-6-2 Approximate resistance value of thermo sensor
Temperature0°C10°C20°C25°C30°C
Resistance value33.820.3512.5910.007.99
9-6-2. How to shorten time of restart delay timer
1 Press [CLR] button while pressing [CHK] button
with a tip of a pencil.
2 Then press [ ] button to transmit the
signal to the indoor unit.
(kΩ)
2
9-6-3. How to set/cancel the self cleaning function
The self cleaning function is set from a factory. To cancel this function, should keep press the
temporary switch for 20 seconds till can hear the long combination sound and repeat the same
procedure when need to set.
1
− 67 −
FILE NO. SVM-06037
10. PART REPLACEMENT
10-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
2 Electrical part
How to remove the front panel
1) Stop the operation of the air conditioner and
turn off its main power supply.
2) Pull the air inlet grille toward you to open it
and remove the air inlet grille.
Then remove the 2 screws fixing the front
panel.
3) First open the horizontal louver, and then
remove the front panel from the back body
by pulling it toward you.
How to mount the front panel
Push the front panel back in and make sure
all hooks are locked.
How to remove the electrical part.
1) Remove the front panel with procedure 1 .
2) Remove the screw holding the electrical part
cover.
3) Disconnect the 3 connectors 2-(3P) for the fan
motor and the connector (5P) for the louver
motor from the P.C. board assembly.
4) Pull out the TC sensor from the sensor
holder.
5) Remove the screw for the ground connection,
remove the screw for the electrical part box.
Then remove the LED and the electrical part
box from the main unit.
2
2
2 2-Screws
3
2 Screws
4 TC Sensor
2
3 Horizontal
louver
How to mount the electrical part.
1) To put back the electrical part box, lock it to
the upper hook of the back body.
2)
Tighten the screws on the electrical part box.
3) Connect the 3 connectors and arrange the
wiring same as original condition and then
tighten the screw from the LED unit to the
back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Tighten the screw on the electrical part cover.
1) Remove the front panel and the electrical
part following procedure 2.
2) Remove the center shaft of the horizontal
louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back
body.
3 Left shaft
3-Connectors
5
2 Center shaft
3
Screws
− 68 −
FILE NO. SVM-06037
No. Part name Procedures Remarks
4 Heat exchanger
5 Cross flow fan
1) Remove the front panel, electrical part and
the horizontal louver following procedure 3.
2) Remove the pipe holder at the rear side of
main unit.
3) Remove the 2 screws on the heat exchanger
at the base bearing.
4) Remove the screw on the heat exchanger
at the fixed plate from the back body and then
pull out the right hand side until the socket of
heat exchanger released from the hook of the
band motor (L), and then pull out the upper
side of heat exchanger slowly.
1) Remove the front panel, electrical part,
horizontal louver and the heat exchanger
following procedure 4.
2) Remove the 2 screws on the band motor (L)
and remove the 2 screws on the band motor
(R) and then remove the cross flow fan.
3) Loosen the set screw of the cross flow fan
then separate the fan and the fan motor.
Notice
To assemble cross flow fan and fan motor to the
unit, please turn the fan motor unit the center of
its terminal meets the top position of band motor
(R).
Fix the cross flow fan with the set screw at the
position where the gap between the back body
and the right surface of the cross flow fan is
4.7 mm.
2 Pipe holder
3
2-Screws
2-Screws (R)
2
2-Screws (L)
2
4.7 mm
6 Set screw
Middle of the fan motor terminal
4 Screws
6 Base bearing
1) Remove the front panel, electrical part,
horizontal louver, heat exchanger and the
cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base bearing.
3) Remove the bearing from the base bearing. If
the housing protrudes from the base bearing,
put the housing in position and attach the
bearing to the base bearing.
− 69 −
2
2-Screws
FILE NO. SVM-06037
10-2. -1. Outdoor Unit (RAS-07GAH-E, RAS-07GA-E, RAS-07GAX)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of air-conditioner, and
disconnect the power cord from the AC
supply.
2) Remove packed valve cover and Electric
parts cover.
(3-Screws ∅4 x 10L)
3) Remove the cord clamp (2-Screws ∅4 x 16L)
and disconnect the connecting cable.
Remove the upper cabinet (4-Screws ∅4 x 10L)
4)
Pulling out upword.
5) Remove the front cabinet.
(3-Screws
∅4 x 10L)
Pull the front right portion toward you, and
remove it pulling out upward.
Cord clamp
2-Screws Ø4 x 16L
Electric
parts cover
3-Screws Ø4 x10L
Packed valve cover
Upper
cabinet
− 70 −
Front
cabinet
FILE NO. SVM-06037
No. Part name Procedures Remarks
3 Capacitor for
fan motor
1) Perform the common procedure
2) Remove the fixing screw
(1-Screw ∅4 x 10L)
3) Disconnect the lead wires.
1
.
Screws ∅4 x 10L
Capacitor for
Compressor
Capacitor
band
Capacitor for
fan motor
Screws
∅4 x10L
− 71 −
FILE NO. SVM-06037
10-2-2. Outdoor Unit (RAS-10GAH-E, RAS-10GA-E, RAS-10GAX, RAS-10GAX-V)
No.Part nameProceduresRemarks
1Common
procedure
1) Stop the operation of air-conditioner, and
disconnect the power cord from the AC
supply.
2) Remove pack ed valve cover and Electric
parts cover.
(2-Screws ∅4 x 10L)
3) Remove the cord clamp (2-Screws ∅4 x 16L)
and disconnect the connecting cable.
4) Remove the upper cabinet (5-Screws ∅4 x 10L)
Pulling out upword.
5) Remove the front cabinet.
(3-Screws ∅4 x 10L)
Pull the front right portion toward you, and
remove it pulling out upward.
Cord clamp
2-Screws Ø4 x 16L
2-Screws Ø4 x10L
Packed valve cover
Upper
cabinet
2Capacitor for
compressor
3Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor
band.
(1-Screw ∅4 x 10L)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor
band.
(1-Screw ∅4 x 10L)