Toshiba RAS-13NKHD-E, AS-13UAH-E3, RAS-13UAH-E3, RAS-10NKHD-E, RAS-07NKHD-E user guide manual

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SERVICE MANUAL
AIR CONDITIONER
RAS-13NKHD-E / RAS-13UAH-E3 RAS-10NKHD-E / RAS-10UAH-E3 RAS-07NKHD-E / RAS-07UAH-E3
FILE NO. SVM-04022-1
SPLIT WALL TYPE
RAS-13NKD-E / RAS-13UA-E3 RAS-10NKD-E / RAS-10UA-E3 RAS-07NKD-E / RAS-07UA-E3
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit 2-2 Outdoor Unit (RAS-13UAH-E3, RAS-10UAH-E3, RAS-13UA-E3,
RAS-10UA-E3)
2-3 Outdoor Unit (RAS-07UAH-E3, RAS-07UA-E3)
3. WIRING DIAGRAM
3-1 RAS-13NKHD-E / RAS-13UAH-E3
RAS-10NKHD-E / RAS-10UAH-E3, RAS-07NKHD-E / RAS-07UAH-E3 RAS-13NKD-E / RAS-13UA-E3
3-2 RAS-10NKD-E / RAS-10UA-E3, RAS-07NKD-E / RAS-07UA-E3
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit 4-2 Outdoor Unit (RAS-13UAH-E3) 4-3 Outdoor Unit (RAS-10UAH-E3) 4-4 Outdoor Unit (RAS-07UAH-E3) 4-5 Indoor Unit (RAS-13NKD-E, RAS-10NKD-E, RAS-07NKD-E) 4-6 Outdoor Unit (RAS-13UA-E3)
4-7 Outdoor Unit (RAS-10UA-E3) 4-8 Outdoor Unit (RAS-07UA-E3)
FILE NO. SVM-04022
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-13NKHD-E / RAS-13UAH-E3 5-2 RAS-10NKHD-E / RAS-10UAH-E3 5-3 RAS-07NKHD-E / RAS-07UAH-E3 5-4 RAS-13NKD-E / RAS-13UA-E3 5-5 RAS-10NKD-E / RAS-10UA-E3
5-6 RAS-07NKD-E / RAS-07UA-E3
6. CONTROL BLOCK DIA GRAM
6-1 Heat Pump model 6-2 Cooling model
7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 Hi POWER Mode 7-4 High-Temperature Limit Control 7-5 Low-Temperature Limit Control 7-6 Defrost Operation (NKHD Series only) 7-7 Current Limit Control (NKHD Series only)
7-8 Auto Restart Function 7-9 Filter Check Lamp 7-10 Self-Cleaning function
1
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 How to Set Remote Control Selector Switch 8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 Troubleshooting Flowcharts 9-6 Troubleshooting for Remote Control (Including The Indoor P.C. Board) 9-7 Troubleshooting for Air Purifier and Minus Ion
10. PART REPLACEMENT
10-1 Indoor Unit 10-2 Outdoor Unit
FILE NO. SVM-04022
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) 11-2 Indoor Unit 11-3 Outdoor Unit (RAS-13UAH-E3) 11-4 Outdoor Unit (RAS-10UAH-E3) 11-5 Outdoor Unit (RAS-07UAH-E3) 11-6 Outdoor Unit (RAS-13UA-E3) 11-7 Outdoor Unit (RAS-10UA-E3)
11-8 Outdoor Unit (RAS-07UA-E3)
2
FILE NO. SVM-04022
1. SPECIFICA TIONS
MODEL RAS-13NKHD-E/ RAS-13UAH-E 3 RAS-13NKD-E / RAS-13UA-E3
ITEM Cooling Heating Cooling
Capacity
Power source V 220 240
Power consumption kW 1.27 1.32 1.26 1.33 1.24 1.28 Pow er factor % 98 96 98 96 98 95 Running Indoor A 0.15 current Outdoor A 5.75 5.60 5.70 5.65 5.75 5.60 Starting current A 25 24 Moisture removal lit/h 2.0
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection pipe
INDOOR UNIT RAS-13NKHD-E RAS-13NKD-E
Dimensions Width mm 790
Net weight kg 10 Evaporator type Finned tube Indoor fan type Cross flow fan
Air volume Medium fan m3/h 520 550 520
Fan motor output W 20 Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-13UAH-E3 RAS-13UA-E3
Dimensions Width mm 780
Net weight kg 37 34 Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 2120 Fan motor output W
Compressor
Safety device Fuse, Overload relay Louver type Automatic louver Usable outdoor temperature range °C 15 ~ 43 10 ~ 24 15 ~ 43
Indoor (H/M/L) dB 41/35/31 Outdoor (220 240 V)dB 49 51 49 51 47 48 Name of refrigerant R22 Rated amount kg 1.00 0.80
Gas side size mm ∅12.7 Connection type Flare connection Liquid side size mm 6.35 Connection type Flare connection Maximum length
(One way) Maximum height
difference
Height mm 275
Depth mm 218
High fan m3/h 630 650 630
Low fan m3/h 430 490 430
Height mm 550
Depth mm 270
Model PH170T2-4L2 PH225X2C-4FT Output W 1100
kW 3.55 3.60 4.40 4.45 3.70 3.75
Phase 1
Hz 50
m
m
220 V 240 V 220 V 240 V 220 V 240 V
1
15*
6
2200
2120 2200 2030 2150
42
30
3
FILE NO. SVM-04022
MODEL RAS-10NKHD-E / RAS-10UAH-E3 RAS-10NKD-E / RAS-10UA-E3
ITEM Cooling Heating Cooling
Capacity
Power source V 220 240
Power consumption kW 1.00 1.05 0.89 0.91 0.80 0.85 Power factor % 95 92 94 91 97 95 Running Indoor A 0.15 current Outdoor A 4.65 4.60 4.15 4.00 3.60 3.58 Starting current A 19 16 Moisture removal lit/h 1.2
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection pipe
INDOOR UNIT RAS-10NKHD-E RAS-10NKD-E
Dimensions Width mm 790
Net weight kg 10 Evaporator type Finned tube Indoor fan type Cross flow fan
Air volume Medium fan m3/h 460 520 460
Fan motor output W 20 Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-10UAH-E3 RAS-10UA-E3
Dimensions Width mm 780
Net weight kg 31 30 Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 1740 1850 1740 1850 1740 1850 Fan motor output W 20
Compressor
Safety device Fuse, Overload relay Louver type Automatic louver Usable outdoor temperature range °C 15 ~ 43 10 ~ 24 15 ~ 43
Indoor (H/M/L) dB 39/33/26 Outdoor (220 240 V)dB 47 49 47 49 44 45 Name of refrigerant R22 Rated amount kg 0.76 0.65
Gas side size mm ∅9.52 Connection type Flare connection Liquid side size mm ∅6.35 Connection type Flare connection Maximum length
(One way) Maximum height
difference
Height mm 275
Depth mm 218
High fan m3/h 570 610 610
Low fan m3/h 340 400 340
Height mm 550
Depth mm 270
Model PH120T1-4C PH102T1-4CH Output W 750
kW 2.70 2.75 3.12 3.15 2.65 2.70
Phase 1
Hz 50
m 10*
m
220 V 240 V 220 V 240 V 220 V 240 V
1
5
4
FILE NO. SVM-04022
MODEL
RAS-07NKHD-E RAS-07NKD-E
RAS-07UAH-E3 RAS-07UA-E3
ITEM Cooling Heating Cooling
Capacity
Phase 1ı
Power source V 220 240
Power consumption kW 0.69 0.76 0.60 0.65 0.60 0.64 Power factor % 98 97 97 95 92 89 Running Indoor A 0.15 current Outdoor A 3.05 3.10 2.65 2.70 2.80 2.85 Starting current A 13 11 Moisture removal lit/h 0.8 Noise Indoor (H/M/L) dB 38/32/26
Outdoor (220-240V) dB
Refrigerant
Refrigerant control Capillary tube
Interconnection pipe
Name of refrigerant R-22 Rated amount kg 0.62 0.57
Gas side size mm ı 9.52 Connection type Flare connection Liquid side size mm ı 6.35 Connection type Flare connection Maximum length
(One way) Maximum height
difference
220V 240V 220V 240V 220V 240V
kW 2.00 2.05 2.20 2.25 2.10 2.15
Hz 50
44
m10*
m 5
45 45
46
44
1
45
INDOOR UNIT RAS-07NKHD-E RAS-07NKD-E
Height mm 275
Dimensions Width mm 790
Depth mm 218 Net weight kg 10 Evaporator type Finned tube Indoor fan type Cross flow fan
High fan m3/h 570 610 570 Air volume Medium fan m3/h 460 490 460
Low fan m3/h 340 400 340 Fan motor output W 20 Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-07UAH-E3 RAS-07UA-E3
Height mm 530 Dimensions Width mm 660
Depth mm 240 Net weight kg 27 26 Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 1280 1360 1280 1360 1280 1360 Fan motor output W 20
Compressor
Safety device Fuse, Overload relay Louver type Automatic louver Usable outdoor temperature range °C 15 ~ 43 10 ~ 24 15 ~ 43
Model PH80T1-4C
Output W 605
5
Note : 1
Capacity is based on the following temperature conditions.
FILE NO. SVM-04022
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
*1
No need to charge extra refrigerant.
Condition
Cooling Heating
(DB) 27°C 20°C
(WB) 19°C 15°C
(DB) 35°C 7°C
(WB) 24°C 6°C
JIS B8615-1
6
2-1.Indoor Unit
FILE NO. SVM-04022
2. CONSTRUCTION VIEWS
Front panel
60
6
Knock out system
Air inlet Air Filter
275
Back body
Heat exchanger Plasma air purifier
790
Air outlet
64
53
120 80
590
Hanger
218
60
6
48
Knock out system
48
Drain hose (0.54 m)
Hanger
45
Minimum distance to ceiling
275
1
7
0
o
r
m
o
r
e
320
620
235 235
215 215
e
r o
Minimum
m
distance
or
to ceiling
5 6
Hanger
–7 –
Connecting pipe (0.43 m) (Flare ∅6.35)
Connecting pipe (0.33 m)
(For 13 series ; Flare ∅12.70 For 07, 10 series ; Flare ∅9.52)
Hanger
For stud bolt (∅6)
Hanger
150150 160160
9090
Installation plate outline
Center line
For stud bolt (8~10)
26
Minimum distance to ceiling
1
7
0
o
r
m
o
r
e
32
4519040
163
58 19
Wireless remote control
FILE NO. SVM-04022
2-2. Outdoor Unit (RAS-13UAH-E3, RAS-10UAH-E3, RAS-13UA-E3, RAS-10UA-E3)
A
A
Detail Drawing (Back Leg)
6 Hole
302
310
32.5
600
52 36
270
R15
R5.5
310
302
30 Drain outlet
436
530
265
FAN GUARD
115 125
11 x 14 Hole
2­(For
∅8-∅
600 780
10 anchor bolt)
11 x 14 Hole
90
62
B
B Detail Drawing (Front Leg)
310
102
302
6 Hole
36
52
310 330
R15
COVER PV
Z
Electrical part cover
Installation dimension
B or more
325
100 or more
Z
Air outlet
View
600
Air inlet
A or more
600 or more
120
54
75
13 Series
600 mm 400 mm
A
B 100 mm 45 mm
11 Long holes (For∅8-∅10 anchor bolt)
4 x
Liquid side (Flare 6.35)
Gas side (Flare 9.52) 10 Series
Gas side (Flare 12.7) 13 Series
Service port
10 Series
– 8
2-3. Outdoor Unit (RAS-07UAH-E3, RAS-07UA-E3)
A
97
A
Detail Drawing (Back Leg)
6 Hole
265
273.5
50 36
660
R 15
R 5.5
530
273.5
420
59.5
Fan guard
25Drain outlet
2-
11x14 hole
(for
∅8-∅
B
10 anchor bolt)
FILE NO. SVM-04022
B
Detail Drawing (Front Leg)
265
273.5
6 Hole
11x14 Hole
36 50
R 15
660
Cover PV
Z
242
Installation dimension
100 or more
325
100 or more
Air outlet
500 97.5 660
View
Z
600
Air inlet
600 or more
600 or more
(11)
126
48
297
54
Service port
56
4x
11x14 Long holes (for∅8-∅10 anchor bolt)
(12.5)273.5 (pitch)
Liquid side (Flare
Gas side
(Flare
6.35)
9.62)
9
WIRING DIAGRAM
3.
3-1. RAS-13NKHD-E / RAS-13UAH-E3
FILE NO. SVM-04022
Power Cord
SINGLE PHASE 220-240V 50Hz
BLK
BLK
BRW BLU
GRN & YEL
THERMO
SENSOR (TA)
BLK
HEAT EXCHANGER
SENSOR (TC)
BLK
INDOOR
TERMINAL
OUTDOOR TERMINAL
112
CN03
112
CN01
BLOCK
BLOCK
BLK P04
ORN
T02 C.T.
73°C
THERMAL FUSE
PNK
PNK
112
CN04
2
SG01
P01
P02
2
R22
VARISTOR
3
4
RY01
F01
T6.3A 250V
RY04RY03
CR01
Louver
Motor
YEL
54321
CN07
54321
C01
R21
VARISTOR
MAIN P.C. BOARD MCC-5007
YEL
YEL
YEL
CN25
WHI
L01
150°C
2
BLK
1
WHI
CN01
CR02
RED
2
BLU
GRN & YEL
4
3
AC FAN MOTOR
1
2
1
2
BLU
BLU
1
2
1
2
DC12V DC12V DC5V
C02
C15
CN10
BLK
1
1
GRY
2
2
YEL
3
3
BRW
4
4
RED
5
5
WHI
6
6
INFRARED RAYS RECEIVE
AND INDICATION PARTS 345
345
BLU
345 345
6 6
BLU
BLU
BLU
6 6
POWER SUPPLY CIRCUIT
R01
R26
789
789
BLU
789
789
CN13
BLU
DB01 C03
R25
CR03
R27
335
5
1 1
BLU
IC03
1
10 10
BLU
10 10
CN11
11 11
WHI
11 11
CN34
BRW
1
1
BLU
2
2
BRW
4
4
BRW
3
3
BRW
2
2
RED
1
1
+
CN33
1
3
2
4
1
3
2
4
BLK
RED
1 1
331
2
2
Power supply
BRW
BRW
BRW
3
5
2
4
3
5
2
4
High-voltage
RED
WP-002
RED
BLK
6 6
RED
BLK
BLK/RED
Ion
Electrode
Air purifier
Electrode
OVERLOAD RELAY
COMPRESSOR
BLK
BLK
PNK WHI
1(L) 2(N)
RED
SOLENOID COIL
RED
RED
CAPACITOR
BLU
CAPACITOR
BLU
FAN MOTOR
43
CHASSIS
WHI
BLK
10
3-2. RAS-10NKHD-E / RAS-10UAH-E3
RAS-07NKHD-E / RAS-07UAH-E3
FILE NO. SVM-04022
Power Cord
SINGLE PHASE 220-240V 50Hz
BLK
BLK
OVERLOAD RELAY
BRW BLU
GRN & YEL
THERMO
SENSOR (TA)
BLK
HEAT EXCHANGER
SENSOR (TC)
BLK
INDOOR
TERMINAL
OUTDOOR TERMINAL
BLK
BLOCK
BLOCK
ORN
112
CN03 112
CN01
BLK P04
C.T.
73°C
THERMAL FUSE
PNK
PNK
112
CN04
2
SG01
T02
P01
P02
2
R22
VARISTOR
3
4
RY01
F01
T6.3A 250V
RY04RY03
CR01
Louver
Motor
CN07
C01
R21
VARISTOR
MAIN P.C. BOARD MCC-5007
YEL
YEL
YEL
YEL
54321 54321
WHI
L01
150°C
2
BLK
1
1(L) 2(N)
BLK
RED
WHI
RED
2
3
BLU
SOLENOID COIL
CAPACITOR
RED
RED
CN01
BLU
CR02
BLU
GRN & YEL
4
43
CHASSIS
BLK
WHI
AC FAN MOTOR
CN25
1 1
BLU
1 1
C02
1
1
2
2
3
3
4
4
5
5
6
6
INFRARED RAYS RECEIVE
AND INDICATION PARTS
345 345
BLU
345 345
DC12V
DC12V DC5V
BLU
BLU
POWER SUPPLY CIRCUIT
R01
6 6
BLU
6 6
2 2
BLU
2 2
R26
CR03
R27
C15
CN10 BLK GRY YEL BRW RED WHI
335
5
789 789
BLU
789 789
CN13
DB01 C03
R25
10
11
10
11
BLU
WHI
BLU
BLU
10
11
10
11
CN34
BRW
1
1
BLU
2
2
BRW
4
4
BRW
3
3
BRW
2
2
RED
1
1
+
CN33
1
3
2
4
1
3
2
4
BLK
IC03
CN11
1
2
1
1
2
331
RED
1 1
Power supply
BRW
BRW
BRW
3
5
2
4
3
5
2
4
High-voltage
RED
WP-002
RED
BLK
6 6
RED
BLK
BLK/RED
Ion
Electrode
Air purifier
Electrode
COMPRESSOR
PNK WHI
FAN MOTOR
CAPACITOR
11
3-3. RAS-13NKD-E / RAS-13UA-E3
FILE NO. SVM-04022
Power Cord
SINGLE PHASE 220-240V 50Hz
BLK
BLK
BRW BLU
GRN & YEL
THERMO
SENSOR (TA)
BLK
HEAT EXCHANGER
SENSOR (TC)
BLK
INDOOR
TERMINAL
OUTDOOR TERMINAL
CN03
CN01
BLOCK
BLOCK
112
112
BLK P04
73°C
SG01
CN04
R22
VARISTOR
3
4
PNK
112
RY01
PNK
2
THERMAL FUSE
F01
T6.3A 250V
Louver
Motor
CN07
54321 54321
C01
R21
VARISTOR
YEL
YEL
YEL
YEL
CN25
WHI
L01
MAIN P.C. BOARD MCC-5007
2
150°C
2
WHI
BLK
1
GRN & YEL
2
AC FAN MOTOR
INFRARED RAYS RECEIVE
1
2
1
2
BLU
BLU
1
2
1
2
DC12V
DC12V DC5V
C02
C15
CN10
BLK
1
1
GRY
2
2
YEL
3
3
BRW
4
4
RED
5
5
WHI
6
6
AND INDICATION PARTS
345 345
BLU
345 345
6 6
BLU
BLU
6 6
POWER SUPPLY CIRCUIT
R01
R26
BLU
CN13
789
789
BLU
789
789
BLU
DB01 C03
R25
CR03
R27
335
5
1 1
BLU
IC03
1
10 10
BLU
10 10
CN11
11 11
WHI
11 11
CN34
BRW
1
1
BLU
2
2
BRW
4
4
BRW
3
3
BRW
2
2
RED
1
1
+
CN33
1
3
2
4
1
3
2
4
BLK
RED
1 1
331
2 2
Power supply
BRW
BRW
BRW
3
5
2
4
3
5
2
4
High-voltage
RED
WP-002
RED
BLK
6 6
RED
BLK
BLK/RED
Ion
Electrode
Air purifier
Electrode
BLK
BLK RED
1(L) 2(N)
FAN MOTOR
CAPACITOR
RED
WHI
COMPRESSOR
CHASSIS
RED
PNK WHI
12
3-4. RAS-10NKD-E / RAS-10UA-E3
RAS-07NKD-E / RAS-07UA-E3
FILE NO. SVM-04022
Power Cord
SINGLE PHASE 220-240V 50Hz
BLK
BLK
BRW BLU
GRN & YEL
THERMO
SENSOR (TA)
BLK
HEAT EXCHANGER
SENSOR (TC)
BLK
INDOOR
TERMINAL
OUTDOOR TERMINAL
CN03
CN01
BLOCK
BLOCK
112
112
BLK P04
73°C
SG01
CN04
R22
VARISTOR
3
4
PNK
112
RY01
PNK
2
THERMAL FUSE
F01
T6.3A 250V
Louver
Motor
CN07
R21
C01
VARISTOR
YEL
YEL
YEL
YEL
54321 54321
CN25
WHI
L01
MAIN P.C. BOARD MCC-5007
2
150°C
2
WHI
BLK
1
GRN & YEL
2
AC FAN MOTOR
1
2
1
2
BLU
BLU
1
2
1
2
DC12V DC12V DC5V
C02
C15
CN10
BLK
1
1
GRY
2
2
YEL
3
3
BRW
4
4
RED
5
5
WHI
6
6
INFRARED RAYS RECEIVE
AND INDICATION PARTS
345 345
BLU
345 345
BLU
BLU
POWER SUPPLY CIRCUIT
R01
R26
6 6
BLU
6 6
789 789
BLU
789 789
CN13
BLU
DB01 C03
R25
CR03
R27
335
5
1 1
BLU
IC03
1
10 10
BLU
10 10
CN11
11 11
WHI
11 11
CN34
BRW
1
1
BLU
2
2
BRW
4
4
BRW
3
3
BRW
2
2
RED
1
1
+
CN33
1
3
2
4
1
3
2
4
BLK
RED
1 1
331
2 2
Power supply
BRW
BRW
BRW
3
5
2
4
3
5
2
4
High-voltage
RED
WP-002
RED
BLK
6 6
RED
BLK
BLK/RED
Ion
Electrode
Air purifier
Electrode
BLK
BLK RED
OVERLOAD
RELAY
1(L) 2(N)
FAN MOTOR
BLK
CAPACITOR
RED WHI
COMPRESSOR
CHASSIS
RED
PNK WHI
13
FILE NO. SVM-04022
4. SPECIFICATION OF ELECTRICAL PARTS
4-1.Indoor Unit (RAS-13NKHD-E, RAS-10NKHD-E, RAS-07NKHD-E)
No. Parts name Type Specifications
1 Fan motor (for indoor) SKF-220-20-4A-1 AC Motor with 150°C thermo fuse 2 Thermo sensor (TA-sensor) 10kΩ at 25°C 3 Switching transformer SWT-77 4 Microcontroller unit (IC30) TMP87CM40AN 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Bridge rectifier (DB01) D3SBA60 4A, 600 V 8 Capacitor (C03) KHM400VSSN47M225 47μF, 400 V 9 Fuse (F01) BET6.3A T6.3A, 250VAC
10 Varistor (R21, R22) 15G561K320 560 V 11 MP24Z 12VDC
Louver motor
12 Relay (Comp., RY01) DI1U Rating 25A/AC250 V, 12VDC
10kΩ at 25°C
Relay (Fan, RY03)
13
Relay (Solenoide, RY04)
14
G5N-1A
G5N-1A
Rating 3A/AC250V, 12VDC Rating 3A/AC250V, 12VDC
4-2. Outdoor Unit (RAS-13UAH-E3)
No. Parts name Type Specifications
Output (Rated) 1100 W, 2 poles, 1 phase, 220 240 V, 50Hz
1 Compressor PH170T2-4L2 Winding resistance ( ) C-R C-S
°
(at 20 C) 2.22 3.04 Output (Rated) 42 W, 6 poles, 1 phase, 220 240 V, 50Hz
2 Fan motor (for outdoor) HF-240-42A Winding resistance ( ) Red-Black White-Black
°
(at 20 C) 176.2 290.5
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
Overload relay
5
DS451155CBPQC AC 450 V, 1.5μF
DS371356CPNB AC 370V, 35μF
RAT00AL
Bimetal of current cantrol : U/T : 8.6A (100°C), OPEN : 150±5°C, CLOSE : 70±11°C
Bimetal of temperature control :
OPEN : 130±5°C, CLOSE : 75±15°C
Ω
Ω
– 14 –
FILE NO. SVM-04022
4-3. Outdoor Unit (RAS-10UAH-E3)
No. Parts name Type Specifications
Output (Rated) 750 W, 2 poles, 1 phase, 220 240 V, 50Hz
1 Compressor PH120T1-4C Winding resistance ( ) C-R C-S
°
(at 20 C) 4.53 8.73 Output (Rated) 20 W, 6 poles, 1 phase, 220 240 V, 50Hz
Winding resistance ( ) Red-Black White-Black
°
(at 20 C
2 Fan motor (for outdoor)
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
HF-240-20B or
SKF-240-20B
DS451155BPQC AC 450 V, 1.5μF
DS371256CPNB AC 370 V, 25μF
Ω
Ω
387.3 or 235.2 466.2 or 260.1
5 Overload relay JMRA99269-9200 U/T : 6.8A (90
°
C), OPEN : 135±5 C, CLOSE : 69±11 C
°°
4-4. Outdoor Unit (RAS-07UAH-E3)
No. Parts name Type Specifications
Output (Rated) 560W, 2poles, 1 phase, 220 240V, 50Hz
1 Compressor PH80T1-4C Winding resistance (Ω)C-RC-S
(at 20°C) 4.80 8.37
2 Fan motor (for outdoor)
Running capacitor 3
(for fan motor)
Running capacitor 4
(for compressor) 5 Overload relay JMRA99208-9201 U/T: 4.2A (80°C), OPEN: 135±5°C, CLOSE: 69±11°C
HF-240-20B or SKF-240-20B
DS451155CBPQC AC 450V, 1.5μF
DS371256CPN AC 370V, 25μF
Output (Rated) 20W, 6poles, 1 phase, 220 240V, 50Hz Winding resistance (Ω) Red-Black White-Black (at 20°C)
387.3 or 235.2
466.2 or 260.1
15
FILE NO. SVM-04022
4-5. Indoor Unit (RAS-13 NKD-E, RAS-10NKD-E, RAS-07NKD-E)
No. Parts name Type Specifications
1 Fan motor (for indoor) SKF-220-20-4A-1 AC Motor with 150°C thermo fuse 2 Thermo sensor (TA-sensor) ——— 10kΩ at 25°C 3 Switching transformer SWT-77 4 Microcontroller unit (IC30) TMP87CM40AN 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Bridge rectifier (DB01) D3SBA60 4A, 600 V 8 Capacitor (C03) KHM400VSSN47M225 47μF, 400 V 9 Fuse (F01) BET6.3A T6.3A, 250VAC
10 Varistor (R21, R22) 15G561K320 560 V 11 Louver motor MP24Z 12VDC 12 Relay (Comp., RY01) DI1U Rating 25A/AC250 V, 12VDC
——— 10kΩ at 25°C
4-6. Outdoor Unit (RAS-13UA-E3)
No. Parts name Type Specifications
Output (Rated) 1100 W, 2 poles, 1 phase, 220 240 V, 50Hz
1 Compressor
2 Fan motor (for outdoor) HF-240-30B Winding resistance (Ω) Red-Black White-Black
Running capacitor
3
Running capacitor
4
(for compressor)
PH225X2C-4FT
DS451155CBPQC AC 450 V, 1.5μF
DS371356CPNB AC 370V, 35 F
Winding resistance (Ω)C-RC-S
°
(at 20 C) 2.35 3.33 Output (Rated) 30 W, 6 poles, 1 phase, 220 240 V, 50Hz
°
(at 20 C) 245 388
μ
16
FILE NO. SVM-04022
4-7. Outdoor Unit (RAS-10UA-E3)
No. Parts name Type Specifications
Output (Rated) 750 W, 2 poles, 1 phase, 220 240 V, 50Hz
1 Compressor PH102T1-4CH Winding resistance (Ω)C-RC-S
(at 20°C) 3.17 5.18
2 Fan motor (for outdoor)
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor)
HF-240-20B or SKF-240-20B
DS451155BPQC AC 450 V, 1.5 F
DS371256CPNB AC 370 V, 25 F
4-8. Outdoor Unit (RAS-07UA-E3)
Output (Rated) 20 W, 6 poles, 1 phase, 220 240 V, 50Hz Winding resistance (Ω) Red-Black White-Black (at 20°C)
387.3 or 235.2
μ
μ
466.2 or 260.1
No. Parts name Type Specifications
Output (Rated) 560W, 2poles, 1 phase, 220 240V, 50Hz
1 Compressor PH80T1-4C Winding resistance (Ω)C-RC-S
(at 20°C) 4.80 8.37 Output (Rated) 20W, 6poles, 1 phase, 220 240V, 50Hz
2 Fan motor (for outdoor) Winding resistance (Ωı) Red-Black White-Black
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor)
5 Overload relay LAAO00A U/T: 9.0A (80°C), OPEN: 135±5°C, CLOSE: 75±11°C
HF-240-20B or SKF-240-20B
(at 20°C)
DS451155CBPQC AC 450V, 1.5μˇF
DS371156CPNB AC 370V, 15μˇF
387.3 or 235.2 466.2 or 260.1
17
5. REFRIGERATION CYCLE DIAGRAM
5-1. RAS-13NKHD-E / RAS-13UAH-E3
FILE NO. SVM-04022
Indoor unit
Cooling
0.39 m (Connecting pipe)
12.7
O.D.:12.7 mm O.D.:6.35 mm
Cooling
Heating
Heating
P
Packed valve
(12.7)
Heating
4-way valve
Cooling
Compressor
PH170T2-4L2
Accumulator
Heat exchanger
Cross flow fan
T1
Capillary tube
1.5 x 700
Packed valve
(6.35)
Capillary tube
1.0 x 900
l
0.49 m
(Connecting pipe)
6.35
l
Heat exchanger
Refrigerant R22 : 1.00 kg.
Cooling Heating
Propeller fan Outdoor unit
Mark ( ) means check points of Gas Leak.
Ambient temp.
50Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 1.84 46.0 High 20/15 7/6
Heating Overload*1 2.00 ~ 2.42 52.0 ~ 59.0 Low 27/ 24/18
Low temperature 1.50 38.0 High 20/
10/10
Standard 0.49 10.0 High 27/19 35/24
Cooling Overload 0.60 15.0 High 32/23 43/26
Low temperature 0.45 2.0 Low 21/15 21/15
Note
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1 During heating overload operation, a value for the high temperature limit control operation is included.
18
5-2. RAS-10NKHD-E / RAS-10UAH-E3
FILE NO. SVM-04022
Indoor unit
Cooling
0.39 m (Connecting pipe) 9.52
O.D.:9.52 mm O.D.:6.35 mm
Cooling
Heating
Heating
P
Packed valve
(9.52)
Heating
4-way valve
Cooling
Compressor
PH120T1-4C
Accumulator
Heat exchanger
Cross flow fan
T1
0.49 m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.5 x 900l
Heat exchanger
Refrigerant R22 : 0.76 kg.
Cooling
Heating
Propeller fan Outdoor unit
Mark ( ) means check points of Gas Leak.
Ambient temp.
Surface temp. of heat
exchanger inter changing
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure
(MPaG)
P
Standard 1.65 40.0 High 20/15 7/6
Heating Overload*1 2.00 ~ 2.40 52.0 ~ 59.0 Low 27/ 24/18
Low temperature 1.40 35.0 High 20/
10/10
Standard 0.48 12.0 High 27/19 35/24
Cooling Overload 0.58 15.0 High 32/23 43/26
Low temperature 0.45 5.0 Low 21/15 21/15
Note
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1 During heating overload operation, a value for the high temperature limit control operation is included.
19
5-3. RAS-07NKHD-E / RAS-07UAH-E3
FILE NO. SVM-04022
Indoor unit
Cooling
0.39m (Connecting pipe) 9.52
O.D.:9.52mm O.D.:6.35mm
Cooling
Heating
Heating
P
Packed valve
(9.52)
Heating
4-way valve
Cooling
Compressor
PH80T1-4C
Accumulator
Heat exchanger
Cross flow fan
T1
0.49m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.0x800S
(2 pcs.)
Heat exchanger
Refrigerant R-22 : 0.62 kg.
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
Cooling Heating
50Hz
Propeller fan Outdoor unit
Standard
pressure P
(MPaG)
Mark( )means check points of Gas Leak.
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
Standard 1.35 35.0 High 20/– 7/6
Heating Overload 1.85 49.0 Low 27/– 24/18
Low temperature 1.10 30.0 High 20/– –10/–10 Standard 0.58 12.0 High 27/19 35/24
Cooling Overload 0.67 16.0 High 32/23 43/26
Low temperature 0.50 2.0 Low 21/15 21/15
Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
– 20 –
5-4. RAS-13NKD-E / RAS-13UA-E3
FILE NO. SVM-04022
Indoor unit
Cooling
0.39 m (Connecting pipe) 12.7
O.D.:12.7 mm O.D.:6.35 mm
Cooling
Packed valve
Cooling
P
(12.7)
Compressor
PH225X2C-4FT
Heat exchanger
Cross flow fan
T1
Packed valve
(6.35)
Capillary tube
1.7 x 1000
0.49 m (Connecting pipe) 6.35
l
Heat exchanger
Refrigerant R22 : 0.80 kg.
Cooling
Propeller fan Outdoor unit
Mark ( ) means check points of Gas Leak.
Ambient temp.
50Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 0.48 9.0 High 27/19 35/24
Cooling Overload 0.59 15.0 High 32/23 43/26
Low temperature 0.45 2.0 Low 21/15 21/15
Note
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
21
5-5. RAS-10NKD-E / RAS-10UA-E3
FILE NO. SVM-04022
Indoor unit
Cooling
0.39 m (Connecting pipe) 9.52
O.D.:9.52 mm O.D.:6.35 mm
Cooling
Packed valve
Cooling
P
(9.52)
Compressor
PH102T1-4CH
Heat exchanger
Cross flow fan
T1
0.49 m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.5 x 1000l
Heat exchanger
Refrigerant R22 : 0.65 kg.
Cooling
Propeller fan Outdoor unit
Mark ( ) means check points of Gas Leak.
Ambient temp.
50Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 0.53 11.0 High 27/19 35/24
Cooling Overload 0.62 16.0 High 32/23 43/26
Low temperature 0.48 5.0 Low 21/15 21/15
Note
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
22
5-6. RAS-07NKD-E / RAS-07UA-E3
FILE NO. SVM-04022
Indoor unit
Cooling
0.39m (Connecting pipe) 9.52
O.D.:9.52mm O.D.:6.35mm
Cooling
Packed valve
Cooling
P
(9.52)
Compressor
PH80T1-4C
Heat exchanger
Cross flow fan
T1
0.49m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.5x1200S
Heat exchanger
Refrigerant R-22 : 0.57 kg.
Fan speed
(indoor)
50Hz
Cooling
Propeller fan
Outdoor unit
Standard
pressure P
(MPaG)
Mark( )means check points of Gas Leak.
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
Standard 0.45 13.5 High 27/19 35/24
Cooling
Overload 0.69 18.0 High 32/23 43/26 Low temperature 0.32 2.0 Low 21/15 21/15
Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
– 23 –
6-1. Heat Pump model
Heat Exchange sensor
6. CONTROL BLOCK DIAGRAM
Main Unit Control Panel
Functions
M.C.U.
FILE NO. SVM-04022
Operation
Display
Thermo. Sensor
Infrared Rays Signal Reciver
ı Louver Control
ı3-minutes Delay at Restart
for Compressor
ıAir-purifier control
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Noise Filter Relay Driver, Louver Driver
ıMotor Revolution Control
ıProcessing
(Temperature Processing)
ıTimer
Compressor
ON/OFF
Signal
Outdoor Fan
ON/OFF
Signal
RY01
Relay
4-Way Valve
ON/OFF
Signal
RY03
Relay
Louver
ON/OFF
Signal
Relay
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
PAP
Sign Display
Indoor Fan
Motor
Air purifier
Unit
Micro
Switch
Louver
Motor
RY04
220-240 V~ 50-60Hz
REMOTE CONTROL
Compressor 4-Way Valve
Remote Control
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, HEAT
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi Power
Filter Reset
Air Purifier
Outdoor Fan Motor
Infrared Rays
SLEEP
24
6-2. Cooling model
Heat Exchange sensor
Thermo. Sensor
Infrared Rays Signal Reciver
Main Unit Control Panel M.C.U.
Functions
Louver Control
3-minutes Delay at Restart
for Compressor
ıAir-purifier control
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Compressor
ON/OFF
Signal
FILE NO. SVM-04022
Operation
Display
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
PAP
Sign Display
Indoor Fan
Motor
Air purifier
Unit
Louver
ON/OFF
Signal
Micro
Switch
220-240 V~ 50-60Hz
REMOTE CONTROL
Noise Filter Relay Driver, Louver Driver
Relay
RY01
Compressor, Outdoor Fan Motor
Infrared Rays
Remote Control
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
Louver
Motor
ECO
Hi power
Filter Reset
Air Purifier
SLEEP
– 25 –
7. OPERATION DESCRIPTION
FILE NO. SVM-04022
7-1.Outline of Air Conditioner Control
This is a fixed-capacity type of air conditioner with a Plasma Air-Purifier consisting of an AC fan motor for an indoor unit. Both Plasma Air-Purifier and AC motor drive circuit are mounted in the indoor unit. The electrical parts driving the compressor and the fan motor for an outdoor unit are mounted in the outdoor unit. The air conditioner is controlled by the controller mounted in the indoor unit. The controller operates all components based on the commands transmitted from the remote control and the feedback data of the sensor is as follow:
The temperature measurement at the air inlet of the indoor heat exchanger by the indoor temperature sensor
ı The temperature measurement at the indoor heat exchanger by the indoor heat exchanger temperature sensor
Plasma Air-Purifier operation control
Indoor fan motor operation control
Louver motor control
LED display control
Outdoor fan motor operation control
4-WAYS-VALVE operation control
Compressor operation control
Receiving the information of the operation
status and judging the information or the indication of errors
7-1-1. Louver control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [FIX] button is pressed, it stops swinging.
7-1-2. Indoor fan control (AC Fan motor)
(1) The indoor fan is operated by the stepless speed
change AC motor.
(2) For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW
+
, MED, MED and HIGH). If AUTO mode is selected, the fan motor speed is automatically controlled by the difference between the preset temperature and the room temperature.
LOW
MED
=
MED+HIGH
+
=
2
LOW+MED
+
2
+
OPERATION
MODE
RAS-07NKD Series
RAS-07NKHD Series
RAS-10NKD Series
Model
RAS-10NKHD Series
RAS-13NKD Series
RAS-13NKHD Series
Table 7-1-1
F AN TAP Cooling UH H M L L- UL SL Fan only H M L L­Dry M L L- UL SL Heat UH H M L L- UL SL PAP only UH H M L L- UL SL rpm 1350 1300 1200 1050 1000 950 900 800 750 700 650 Air flow volume (m3/h) 650 630 570 490 460 430 400 340 310 280 250 rpm 1300 1200 1050 1000 900 800 750 700 650 Air flow volume (m3/h) 630 570 490 460 400 340 310 280 250 rpm 1350 1250 1050 1000 950 900 800 750 700 650 Air flow volume (m3/h) 650 610 490 460 430 400 340 310 280 250 rpm Air flow volume (m3/h)
rpm Air flow volume (m3/h)
rpm Air flow volume (m3/h)
1300 1200 1100 1000 900 800 750 700 650
1250
610
1300
630
1250
630 570 520 460 400 340 310 280 250
610
1350 1300 1150 1100 1050 1000 950 900 850 750
650 630 550 520 490 460 430 400 370 310
1350 1300 1150 1100 1050 1020 950 900 850 750
650 630 550 520 490 470 430 400 370 310
800 340
800 340
700 280
700 280
26
FILE NO. SVM-04022
7-2.Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [
receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcontroller so that the previous operation can be effected thereafter simply by pressing [
button.
7-2-1. Fan only operation (NKD Series only)
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When [FAN] button is set to LOW, LOW HIGH, the motor operates with a constant air flow.
°C
+3 +2.5 +2
+1.5 +1 +0.5
(Room temp.) (Preset temp.)
Preset temp.
0
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
(2) The Hi POWER operation cannot be set.
] button on the remote control,
+
, MED, MED+ or
M+
*1 *1 *1
L
(Preset temp.: 22°C)
]
7-2-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, outdoor fan and operation
display on the remote control are controlled as shown in Fig. 7-2-2.
°C
ON ON
OFF OFF ON
Compressor
Outdoor fan
display
OPERATION
(Room temp.) (Preset temp.)
Preset temp.
0.5
0
Fig. 7-2-2
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When
+
[FAN] button is set to LOW, LOW
, MED, MED+ or
HIGH, the motor operates with a constant air flow.
°C
(Room temp.) (Preset temp.)
Preset temp.
+3 +2.5 +2 +1.5 +1 +0.5
0
-0.5
M+
*1 *1 *1
L
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
– 27 –
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
FILE NO. SVM-04022
7-2-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-4.
°C
ON:6min.
OFF:4min.
ON:5min.
OFF:5min.
OFF
4-way valve
Outdoor fan
(Room temp.) (Preset temp.)
Preset temp.
+3
+2
+1
ON:6min.
OFF:4min.
OFF
ON:5min.
OFF:5min.
OFF
0
Compressor
Fig. 7-2-4
ON
display
OPERATION
7-2-4. Heating operation (NKHD Series only)
([MODE] button on the remote control is set to the heating operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-6.
°C
Preset temp.
0
-0.5
(Room temp.) (Preset temp.)
ON
OFF
ON
Compressor
OFF
ON
4-way valve
Outdoor fan
Fig. 7-2-6
ON
display
OPERATION
(2) The microcontroller turns the compressor on and
off at the regular intervals (4 to 6 minutes).While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-2-5.
Room temp.
Preset temp.+1 Preset temp.
Compressor Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L*SL
*
Super Low
L
LSLL
SL
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-7.When [FAN] button is set to LOW, LOW
+
, MED, MED+ or
HIGH, the motor operates with a constant air flow.
Preset
temp.
°C
0
-0.5
-1
-1.5
-2
-5.0
-5.5
[FAN AUTO]
(Room temp.) (Preset temp.)
L *1
*2
+
M
H
*1, *2 : The values marked with *1 and *2 are
calculated and controlled by the difference in motor speed between M+ and L.
Fig. 7-2-7 Setting of air flow [FAN:AUTO]
(4) The Hi POWER operations cannot be set.
28
FILE NO. SVM-04022
(3) The indoor heat exchanger restricts revolving
speed of the fan motor to prevent a cold draft. The upper limit of the revolving speed is shown in
in Fig. 7-2-8 and Table 7-2-1.
RAS-13NKHD Series
°C
424134
33
292821
20
*2
A+4
A+4
A
8
A− 8
*6 *5
Indoor heat exchanger temperature
AUTO
*4
*3
SL
SL*1
Stop
Manual (One of 5 steps)
L H (Up to seting speed)
RAS-10NKHD Series RAS-07NKHD Series
464534
33
323121
20
°C
AUTO
*4
Manual (One of 5 steps)
L
H (Up to
seting speed)
7-2-5. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 3 operations (Cooling, Fan only or Heating)
is selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-2-9.The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the [ RESET ] button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-2-9.
°C
Cooling operation
The louver moves to the position same as Hi POWER operation.
+4
Cooling operation
0
*3
SL
*2
A+4
A+4
A
8
A
8
*6 *5
Indoor heat exchanger temperature
SL*1
Stop
Fig. 7-2-7 Cold draft preventing control
NOTES :
*1: The fan stops for 2 minutes after thermostat-OFF. *2: A is 24°C when the preset temperature is 24°C or
more and A is the preset temperature when it is
under 24°C. *3: SL means Super Low. *4: Calculated from difference in motor speed
between SL and H. *5 and *6:
Fan *5 *6 speed Starting period Stabilized period
AUTO Up until 12 minutes
Manual Room temperature (L H) < Preset temperature
passed after starting the unit
From 12 to 25 minutes passed after starting the unit and room temperature is 3°C lower than preset temperature
Table 7-2-1
4°C
From 12 to 25 minutes passed after starting the unit and room temperature is between preset temperature and 3°C lower than preset temperature 25 minutes or more
passed after starting the unit
Room temperature
Preset temperature
3.5°C
Fan only operation
1
Heating operation
NKHD-Series NKD-Series
(Room temp.) (Preset temp.)
Fig. 7-2-9
7-2-6. Plasma Air-Purifier (PAP) operation.
Plasma Air-Purifier is able to operate together with other operations mode of air conditioner by pressing [PAP] button to turn ON/OFF the Plasma Air-Purifier while other mode is on operation. Plasma Air-Purifier is able to operate individual by pressing [PAP] button to turn ON/OFF instead of pressing [
For pressing the [
conditioner and Plasma Air-Purifier ON/OFF at the same time. (depends on presetting before turning off.)
When [PAP] button is pressed, on the display of the remote control and the Plasma Air-Purifier operates as follows.
] button.
] button is able to turn both air
mark is indicated
29
FILE NO. SVM-04022
(1) Operation flow chat.
Less than 1 hour
1
Air-Purlfier OFF
Error after 1 minute
5
PAP LED ON
Air-Purifier OFF
6
10 minutes
8 9
!
PAP
START
OPERATION LED ON
PAP LED ON
Indoor fan ON
2
Air-Purlfier ON
Operation confirm
PAP LED ON
Air-Purifier ON
7
FILTER LED ON
Air-Purifier OFF
Reset by
1. [RESET] button
2. [FILTER] button
1 hour later
Error within 1 minute
No error
500 hours
3
FILTER LED ON
Air-Purifier OFF
Checking
Air-Purifier insertion Inlet-Grlll assembly Micro switch Hi voltage unit
Reset by
1. [RESET] button
2. [FILTER] button
3. Turn unit OFF/ON
4-1 & 4-2
4-3
Case
Descriptions
In case of the first operation, after circuit breaker turns OFF/ON or after reset by case No. 4-1, 4-2, 8 and 9.
1&2
The Air-Purifier will operates after 1 hour. For daily used, without turning OFF circuit breaker, Air-Purifier operates immediately. By using short timer function of remote control*, Air-Purifier operates immediately.
3
4-1
4-2
4-3
5
6
7
8 9 !
In case of some error occurs within 1 minute, the above items need to be checked. Case no 3, reset by [RESET] button on the indoor unit. Then Air-Purifier will operate again after 1 hour. Case no 3, reset by [FILTER] button on the remote control. Then Air-Purifier will operate again after 1 hour. Case no 3, reset by turning OFF the unit and turning ON again. Then Air-Purifier operates immediately. In case of some error occurs after 1 minute. Air-Purifier will turn OFF but in contrast, PAP LED will keep turning
ON continuously. Case no 5, the Air-Purifier will operate again after 10 minute. After complete 500 hours operation, FILTER LED will turn ON and Air-Purifier will turn OFF. In addition, Air-Purifier
should be cleaned. Case no 7, reset by [RESET] button on the indoor unit, and Air-Purifier will operate again after 1 hour. Case no 7, reset by [FILTER] button on the remote control, and Air-Purifier will operate again after 1 hour. Case no 7, can not reset by turning unit OFF and ON.
* Short timer is the function of the remote control that activates the setting for the sudden operation. This
function can be set as shown below.
1. Press [
] button to turn the unit OFF.
2. Use the tip of the pencil to push the [CHECK] button and hold, “00” will show on display, then press [SET] button to make “00” disappear.
3. Press [
] button again to turn the unit ON.
4. When short timer is activated, all setting on the remote operates immediately, Besides, all LED turns ON continuously for 2 seconds.
– 30 –
FILE NO. SVM-04022
(2) The indoor fan motor and Plasma Air-Purifier operation.
When Plasma Air-Purifier has been operated with other operation of air conditioner mode (Fan only, AUTO, Cooling, Dry or Heat). The speed revolution of indoor fan is based upon the operated mode of air conditioner. In fact, Plasma Air-Purifier works continuously.
When the Plasma Air-Purifier is activated individually and the fan speed is set to LOW, LOW+, MED, MED+, or HIGH, the speed revolution of the indoor fan will be constant. In fact, Plasma Air-Purifier works continuously.
Moreover, when the Plasma Air-Purifier is activated individually and the fan speed is set to AUTO, the speed revolution of the indoor fan and the operation of Plasma Air-Purifier is shown as the fig. 7-2-10
Plasma Air-Purifier
Revolution
speed of the
indoor fan.
ON
OFF
M
L
SL
ON 5 min
OFF 10 min
15 min 30 min 45 min 60 min
ON 5 min
OFF 10 min
Operation time
Fig. 7-2-10
– 31 –
FILE NO. SVM-04022
7-3.Hi POWER Mode
([Hi POWER] button on the remote control is pressed.)
When [Hi POWER] button is pressed while the indoor unit is in Auto, Cooling or Heating operation, Hi POWER mark is indicated on the display of the remote control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the
current operation.
(2) Cooling operation
The setting temperature drops 3°C. (The value of the setting temperature on the remote control does not change.)
If the room temperature is higher than the setting temperature by 3.5°C or more, the horizontal louver moves to the Hi POWER position automatically. Then when the room temperature is 1°C less than the setting temperature the horizontal louver returns automatically.
FAN speed : [AUTO] If the room temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at maximum airflow level. If the room temperature is higher than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow level.
FAN speed : One of 5 levels If the room temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at higher consecutive airflow level. If the room temperature is higher than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow level.
(3) Heating operation (NKHD Series only)
The preset temperature increases 2°C,
(The value of the preset temperature on the remote control does not change.) The indoor unit operates in normal heating
mode except the preset temperature is higher (+2°C).
(4) The Hi POWER mode can not be set in Dry or Fan
only operation.
ı
7-4.High-Temperature Limit Control
(NKHD Series only)
The microcontroller detects the indoor heat exchanger temperature to prevent pressure of a refrigerating cycle from increasing excessively. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-1.
Compressor
OFF
ON
ON
Outdoor fan
OFF
OFF
ON
Heat exchanger temp.
(°C) 60
53
52
Fig. 7-4-1
7-5.Low-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-5-1 and 7-5-2.
RAS-13NKHD Series RAS-13NKD Series
Heat exchanger temperature
(°C)
6
2
Fig. 7-5-1
RAS-10NKHD Series, RAS-07NKHD Series RAS-10NKD Series, RAS-07NKD Series
Heat exchanger temperature
(°C)
7
5
Compressor Outdoor fan
ON
Less than 2°C continues
for 5 minutes
OFF
Compressor
Less than 5°C continues
Outdoor fan
ON
for 5 minutes
OFF
Fig. 7-5-2
32
FILE NO. SVM-04022
7-6. Defrost Operation (NKHD Series only)
During the heating operation, the outdoor heat exchanger temperature goes down and sometimes it is frozen. In this case, the air conditioner stops the heating operation and starts the defrost operation to melt ice.
7-6-1. Condition to start the defrost operation
The defrost operation starts whichever below conditions are satisfied.
(1) When the cumulative compressor operating time is
longer than 40 or 90 minutes and difference between the indoor heat exchanger temperature and the room temperature is less than the specified value. (This value is decided by the microprocessor.) (Control example is shown in Fig. 7-6-1. In case of B or C, the defrost operation starts.)
(2) When the current limit control or the high
temperature limit control is performed for total of 90 minutes.
<In case of C>
(1) The heating operation is performed for at least 90
minutes.
(2) The defrost operating time is 10 minutes.
7-6-3. Ending condition at defrost operation
(1) When the compressor current becomes 7.5A or
more during defrost operation, the defrost operation stops and the heating operation restarts. (The current sensor detects the compressor current.)
(2) The defrost operation continues for at most
6 minutes or 10 minutes.
D
A
Indoor heat exchanger temp
- Room temp
Fig. 7-6-1 (Indoor fan speed : M)
7-6-2. Defrost operation time control <In case of B>
(1) The heating operation is performed for at least
40 minutes.
(2) The maximum defrost operating time is 6 minutes.
The defrost operating time for the 4th cycle is
10 minutes. (When the outdoor temperature is very low, however, the defrost operating time is 10 minutes.)
minutes
minutes
40
B
C
minutes
40
minutes
40
40
Cumulative compressor operating time
Heating
Defrost
Heating
Max 6 minutes
Defrost
Heating
1 cycle
Fig. 7-6-2
Defrost
Heating
10 minutes
Defrost
33
7-7. Current Limit Control (NKHD Series only)
The microcontroller detects the input current so as to prevent it exceeds a specified value by means of controlling the outdoor fan control as described in (1) and (2).
(1) Current limit control (Cooling operation)
Control is performed as shown below by detecting the compressor operating current with a current sensor (C.T).
RAS-13NKHD Series / RAS-10NKHD Series, RAS-07NKHD Series
FILE NO. SVM-04022
Input current
13.5A/ 19.2A I4
12.5A/ 17.8A I3
Fig. 7-7-1
(2) Current limit control (Heating operation)
Control is performed as shown in Fig. 7-7-2
RAS-13NKHD Series / RAS-10NKHD Series, RAS-07NKHD Series
Input current
13.5A/ 19.2A I4
12.5A/ 17.8A I3
Compressor Outdoor fan
More than I4 continues for 3 seconds
OFF
More than I3 continues for 5 seconds
OFF
ON
Compressor Outdoor fan
More than I4 continues for 3 seconds
OFF
More than I3 continues for 5 seconds
OFF
10A/ 15.6A I2
9A/ 15.0A I1
ON OFF
ON
Fig. 7-7-2
Remark :
This function is available only for heat pump model (Cooling models have no a current sensor (C.T.)).
34
FILE NO. SVM-04022
7-8.Auto Restart Function
The indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the event of power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored. This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
7-8-1. How to set auto restart function
To set the auto restart function, proceed as follows: The power supply to the unit must be on; the function will not set if the power is off. Push the [RESET] button located in the center of the front panel continuously for three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
When the unit is on standby (Not operating)
Operation Motions
Push [RESET] button for more The unit is on standby. than three seconds.
The unit starts to operate. The green lamp is on.
0
RESET Hi POWER FILTER PAP TIMER
3S
The unit beeps three times The lamp changes from and continues to operate. green to orange.
If the unit is not required to operate at this time, push [ once more or use the remote control to turn it off.
After approx. three seconds,
RESET
] button
When the unit is in operation
Operation Motions
Push [RESET] button for more The unit is in operation. The green lamp is on. than three seconds.
RESET Hi POWER FILTER PAP TIMER
The unit stops operating. The green lamp is turned off.
0
3S
The unit beeps three times. If the unit is required to operate at this time, push [
After approx. three seconds,
RESET
once more or use the remote control to turn it on.
While this function is being set, if the unit is in operation, the orange lamp is on.
While the filter check lamp is on, the [RESET] button has the function of filter reset button.
This function can not be set if the timer operation has been selected.
When the unit is turned on by this function, the louver will not swing even though it was swinging automatically before shutting down.
] button
– 35 –
7-8-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows: Repeat the setting prodedure: the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote control after the main power supply is turned off.
When the unit is on standby (Not operating)
Operation Motions
Push [RESET] button for more The unit is on standby.
than three seconds.
The unit starts to operate. The orange lamp is on.
FILE NO. SVM-04022
After approx. three seconds,
The unit beeps three times The lamp changes from and continues to operate. orange to green.
If the unit is not required to operate at this time, push [
RESET
RESET Hi POWER FILTER PAP TIMER
0
3S
once more or use the remote control to turn it off.
When the unit is in operation
Operation Motions
Push [RESET] button for more The unit is in operation. The orange lamp is on.
than three seconds.
The unit stops operating. The orange lamp is turned off.
After approx. three seconds,
0
RESET Hi POWER FILTER PAP TIMER
3S
While this function is being set, if the unit is in
operation, the orange lamp is on.
7-8-3. Power failure during timer operation
When the unit is in Timer operation, if it is turned off because of power failure, the timer operation is cancelled. Therefore, set the timer operation again.
The unit beeps three times. If the unit is required to operate at this time,
push [
once more or use the remote control to turn it on.
7-9.Filter Check Lamp
When the operation time of Plasma Air-Purifier reaches 500 hours, the filter check lamp indicates. After cleaning the Plasma Air-Purifier, turn off the filter check lamp.
7-9-1. How to turn off filter check lamp
RESET
] button
] button
Press [FILTER] button on the remote control. OR push [RESET] button on the indoor unit.
Note :
If [RESET] button is pushed while the filter check lamp is not indicating, the indoor unit will start the Automatic Operation.
– 36 –
FILE NO. SVM-04022
7-10.Self-Cleaning function
Self-Cleaning function is designed to reduce humidity that causes mold to form inside the air conditioning unit. This advanced, efficient system reduces moisture in the coil. When air conditioner is turned off, the internal fan activates and dries the moisture in the coil for 20 minutes, then it turns off automatically.
Operation display ON OFF OFF
FCU fan
FCU louver OPEN CLOSE CLOSE
Timer display
Compressor
CDU fan ON or OFF
rpm is depend on presetting. rpm is SUPER LOW speed.
depend on presetting of timer function. depend on presetting of timer function.
depend on presetting per room temperature.
depend on presetting per room temperature.
Cool mode or dry mode
operation more than 10 mins.
ON ON
ON or OFF
ON or OFF
8
Self-Cleaning mode
Turn off by remote controller or
timer-off function.
ON
OFF OFF
OFF OFF
8
operate 20 mins.
Automatically turn-off.
The Self-Cleaning function is set as default at ex-factory.
Self-Cleaning operation can stop manually by press [
7-10-1. How to cancel Self-Cleaning function
To cancel the Self-Cleaning function, proceed as follows:
Press [RESET] button one time or use remote control to turn on air conditioner. The OPERATION display will show in orange color (When AUTO­RESTART is ON) or green color (When AUTO­RESTART is OFF).
Hold down the [RESET] button for more than 20 seconds. (The air conditioner will stop suddenly when the [RESET] is pressed but keep holding it continue. The will beep 3 times in the first 3 seconds but it is not related to Self-Cleaning function)
After holding about 20 seconds, the air conditioner will beep 5 times without any blinking of display.
The Self-Cleaning Operation had been cancelled.
] button of the remote control one more time.
7-10-2. How to set Self-Cleaning function.
To set the Self-Cleaning function, proceed as follows.
Press [RESET] button one time or use remote control to turn on air conditioner. The OPERATION display will show in orange color (When AUTO­RESET is ON) or green color (When AUTO­RESTART is OFF).
Hold down the [RESET] button for more than 20 seconds. (The air conditioner will stop suddenly when the [RESET] is pressed but keep holding it continue. Then will beep 3 times is the first 3 seconds but it is not related to Self-Cleaning function)
After holding about 20 seconds, the air conditioner will beep 5 times and OPERATION display blinks 5 times.
The Self-Cleaning function had been set.
OFF
ON or OFF
-
Operation time
Remarks
Per setting of Self-Cleaning function above, AUTO­RESTART function had been cancelled. To set AUTO-RESTART again, please follow item 7-8-1.
Remarks
Per setting of Self-Cleaning function above, AUTO­RESTART function had been cancelled. To set AUTO-RESTART again, please follow item 7-8-1.
RESET Hi POWER FILTER PAP TIMER
– 37 –
FILE NO. SVM-04022
8. INSTALLATION PROCEDURE
8-1.Safety Cautions
For general public use
Power supply cord of parts of appliance for Indoor use shall be at least polychloroprene sheathed flexible cord (design H07 RN-F), or cord designation 245 IEC66.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
To Disconnect the Appliance from the Main Power Supply
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important instruc-
tions for proper installation.
– 38 –
FILE NO. SVM-04022
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems, or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.
– 39 –
8-2.Installation Diagram of Indoor and Outdoor Units
170 m
m
or m
ore
Hook
65 mm or more
1 Installation
plate
FILE NO. SVM-04022
For the rear left and left piping
Wall
4 Zeolite-plus
filter
Before installing the wireless remote control
• With the remote control cover
open, load the batteries supplied correctly, observing their polarity.
2 Wireless remote control
Cover
A
ir
f
ilt
(A
tta
c
h
to
th
e
fr
o
n
t p
a
6 Plasma air purifier
2 Wireless remote control
Ho
ok
170 mm or more
Insert the cushion between the indoor unit and wall,
er
and tilt the indoor unit for better operation.
Shield
n
e
l.)
pipe
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected the left, rear left, rear right, right, bottom right or bottom left.
3 Batteries
13 series 07, 10 series
A 600 mm 400 mm B 100 mm 45 mm
1
00 m
Right
Vinyl tape Apply after carrying out a
or more
B mm
600 mm or more
m
o
r m
ore
re
o
m
r
o
m
m
A
drainage test.
Extension drain hose
(Option: RB–821SW)
60
0
m
m
o
r m
ore
Saddle
Rear right
Rear left
Bottom right
Bottom left
Insulate the refrigerant pipes separately with insulation, not together.
6 mm thick heat resisting polyethylene foam
Left
– 40 –
8-3.Installation
8-3-1. Optional installation parts
FILE NO. SVM-04022
Part
Parts name
Code
Refrigerant piping Liquid side : ∅6.35 mm
A
Gas side : 9.52 mm (07, 10 series) Gas side : 12.70 mm (13 series)
Pipe insulating material
B
(polyethylene foam, 6 mm thick) Putty, PVC tapes
C
<Fixing bolt arrangement of outdoor unit>
125 mm115 mm
310 mm
7 mm
32.5 mm
73 mm
Air outlet
30
600 mm
Air inlet
102 mm
90 mm
Drain outlet
Q’ty
One
each
1
One
each
275 mm
60 mm
Air outlet
500 mm
97 mm
Air inlet
Drain outlet
RAS-10, 13 Series
Fig. 8-3-1
RAS-07 Series
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use 8 mm or 10 mm anchor bolts and nuts.
– 41 –
8-3-2. Accessory and installation parts
FILE NO. SVM-04022
Part
No.
Part name (Q’ty)
1
Installation plate x 1
2
Wireless remote control x 1
Others
Name
Part
No.
3
Battery x 2
4
Zeolite-plus filter x 1
Part name (Q’ty)
Part
No.
Part name (Q’ty)
5
Mounting screw 4 x 25 s x 6
6
Plasma air purifier x 1
Owner’s manual
Installation manual
This model is not equipped with an extension drain hose.
Option :
For the extension drain hose, use an optionally available RB-821SW or commercially available one.
– 42 –
FILE NO. SVM-04022
8-4.Indoor Unit
8-4-1. Installation place
A place which provides the spaces around the indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet and outlet.
A place that allows easy installation of the piping to the outdoor unit.
A place which allows the front panel to be opened.
CAUTION
Direct sunlight to the indoor unit’s wireless
receiver should be avoided.
The microprocessor in the indoor unit should not
be too close to RF noise sources. (For details, see the owner’s manual.)
<Remote control>
A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
Remote control
(Top view)
Indoor unit
Reception range
* : Axial distance
Fig. 8-4-1
45
°
5 m
°
Remote control
m
5
45
Indoor unit
(Side view)
7 m
°
75
Reception range
8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
Pipe hole
65 mm
The center of the pipe hole is above the arrow.
100 mm
Fig. 8-4-2
1. After determining the pipe hole position on the mounting plate (A), drill the pipe hole (65 mm) at a slight downward slant to the outdoor side.
NOTE
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
For installation of the indoor unit, use the paper pattern on the back.
62
Installation plate
* 7 m
170
85
Pipe hole
Indoor unit
Hook
Thread
Hook
Weight
Hook
Pipe hole
5 Mounting screw
82.5
1
– 43 –
Fig. 8-4-3
FILE NO. SVM-04022
<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Installation plate <Keep horizontal direction>
Anchor bolt
Projection
55
5
Mounting
55
screw
4 x 25
15 mm or less
ss
s
ss
5 mm dia. hole
Clip anchor (local parts)
Fig. 8-4-4
8-4-3. Electrical work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare the power source for exclusive use with the air conditioner.
CAUTION
This appliance can be connected to the mains in either of the following two ways. (1) Connection to fixed wiring:
A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must used.
(2) Connection with power supply plug:
Attach power supply plug with power cord and plug it into wall outlet. An approved power supply cord and plug must be used.
NOTE
Ensure all wiring is used within its electrical rating.
RAS-10NKHD-E
Model
Power source 50Hz, 220 − 240 V Single phase Maximum
running current Plug socket &
fuse rating
RAS-10NKD-E RAS-07NKD-E
7.5A 12A
RAS-13NKHD-E
RAS-13NKD-E
16A
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate mounting screws
5.
NOTE
Secure four corners and lower parts of the installation plate with 4 to 6 mounting screws to install it.
Power cord 1 mm
2
or more
1.3 mm
2
or more
– 44 –
FILE NO. SVM-04022
8-4-4. Wiring connection <How to connect the power cord> For the air conditioner that does not have power
cord, connect a power cord to it as mentioned below.
(1) Open the air inlet grille upward. (2) Remove the four screws securing the front panel. (3) Slightly open the lower part of the front panel then
pull the upper part of the front panel toward you to remove it from the rear plate.
(4) After removing the front panel, remove the power
cord connect cover and the cord camp.
(5) Connect and secure the power supply cord and
secure the cord camp and the power connect
cover. (6) Put the power supply cord through the notch. (7) Be sure to smooth the notch with a file, etc.
Air Inlet grille
Front panel
<Stripping length of the power cord>
40 mm
10 mm
N L
10 mm
30 mm
Fig. 8-4-6
NOTE
Use stranded wire only.
Wire type : More than 1.5 mm
245 IEC66) or 1.3 mm
2
2
(H07RN-F or
(AWG-16)
<Taking out the power cord>
Earth line
Notch
2
1
3
Fig. 8-4-7
Put the power supply cord through the notch.
Fig. 8-4-5
– 45 –
FILE NO. SVM-04022
1 2
3
4
1
2
<How to connect the connecting cable> Wiring of the connecting cable can be carried out
without removing the front panel.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about 15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.
CAUTION
Be sure to refer to the wiring system diagram labeled inside the front panel.
Check local electrical cords and also any specific wiring instructions or limitations.
For RAS-07,10,13NKD-E
Terminal cover
Connecting cable
about 15 cm
Screw
10 mm
Stripping length of the connecting cable
Cord clamp
Screw
Screw
Fig. 8-4-10
60 mm
10 mm
50 mm
1
2
Connecting cable
Earth line
Terminal block
Earth line
For RAS-07,10,13NKHD-E
Cord clamp
Screw
10 mm
10 mm
Connecting cable
about 15 cm
Terminal cover
Screw
Stripping length of the connecting cable
1
2
3
Screw
Fig. 8-4-8
80 mm
70 mm
10 mm
50 mm
4
Connecting cable
Earth line
Terminal block
Earth line
Fig. 8-4-11
NOTE
ı Use stranded wire only.
Wire type : H07RN-F or 245 IEC66 (More than
2.0 mm
2
)
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of the removed operation is performed.
Fig. 8-4-12
Fig. 8-4-9
– 46 –
FILE NO. SVM-04022
8-4-5. Piping and drain hose installation <Piping and drain hose forming>
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left Bottom right Right
Die-cutting
Front panel slit
drain hose
Piping preparation
1. Die-cutting Front panel slit
For leftward connection, cut out slit on the left side of the front panel. (A knife will produce splinters, so use nippers.)
2. Changing drain hose
For leftward connection, bottom leftward connection and rear leftward connection’s piping, it is necessary to change the drain hose and drain cap.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out.
How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center head.
4 mm
Fig. 8-4-15
2) Firmly insert drains cap.
No gap
Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. Application causes deterioration
Insert a hexagon wrench (4 mm)
and drain leakage of the plug.
Fig. 8-4-16
CAUTION
Firmly insert the drain hose and drain cap; otherwise, water may leak.
<In case of right or left piping>
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Fig. 8-4-13
How to install the drain hose
Firmly insert drain hose connecting part until hitting on a heat insulator.
Heat insulator
Drain hose
Fig. 8-4-14
Slit
Fig. 8-4-17
<In case of bottom right or bottom left piping>
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Fig. 8-4-18
– 47 –
FILE NO. SVM-04022
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
270 mm
170 mm
R 30 mm (Use polisin (polyethylene)
43 mm
core or the like for bending pipe.)
0
8
Liquid side
Gas side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-19
8-4-6. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation
plate
Press
(unhook)
Fig. 8-4-20
For detaching the indoor unit from the installation plate, pull the indoor unit toward you while pushing its bottom up at the specified parts.
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
CAUTION
Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it, not to crush it.
Connecting cable
PushPush
Fig. 8-4-21
– 48 –
FILE NO. SVM-04022
8-4-7. Drainage
1. Run the drain hose sloped downwards.
NOTE
Hole should be made at a slight downward slant on the outdoor side.
Do not form the Do not rise the drain hose.
50 mm or more
Do not put the drain hose end into water.
drain hose into
a wavy shape.
Do not put the drain hose end in the drainage ditch.
Fig. 8-4-22
2. Put water in the drain pan and make sure that the water is drained out of doors.
3. When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.
Shield pipe
Drain hose
Inside the room
Extension drain hose
Fig. 8-4-23
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
8-5.Outdoor Unit
8-5-1. Installation place
A place which provides the spaces around the outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up to 10 m (07, 10 series) or 15 m (13 series).
An allowable height level is up to 5 m (07, 10 series) or 6 m (13 series).
A place where the drain water does not raise any problem.
CAUTION
1. Install the outdoor unit without anything blocking the air discharging.
2. When the outdoor unit is installed in a place exposed always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a wind shield.
3. In particularly windy areas, install the unit such as to avoid admission of wind.
4. Installation in the following places may result in trouble. Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
Space for pipes
Fig. 8-4-2
Wall
4
Drain guide
– 49 –
Strong
wind
Fig. 8-5-1
FILE NO. SVM-04022
8-5-2. Refrigerant piping connection
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Outer dia.
of copper pipe
Rigid Imperial
A
6.35 0.5 to 1.0 1.0 to 1.5
9.52 0.5 to 1.0 1.0 to 1.5
Warp
Outer dia.
of copper pipe
Tightening torque
6.35 16 to 18 (1.6 to 1.8 kgf·m)9.52 30 to 42 (3.0 to 4.2 kgf·m)
12.70 50 to 62 (5.0 to 6.2 kgf·m)
Flare at indoor unit side
Flare at outdoor unit side
Fig. 8-5-4
Mark line
(Unit : N·m)
12.70 0.5 to 1.0 1.5 to 2.0
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
Fig. 8-5-5
Flare nutHalf union
Externally threaded side
Use a wrench to secure.
Use a torque wrench to tighten.
Internally threaded side
Fig. 8-5-6
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.) (2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP. (4) Check gas leak (connected points)
– 50 –
FILE NO. SVM-04022
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops.
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
<Packed valve handling precautions>
Open the valve stem all the way out; but do not try to open it beyond the stopper.
Securely tighten the valve stem cap with torque in the following table:
Gas side 50 to 62 N·m (12.70 mm) (5.0 to 6.2 kgf·m)
Gas side 30 to 42 N·m (9.52 mm) (3.0 to 4.2 kgf·m)
Liquid side 16 to 18 N·m (6.35 mm) (1.6 to 1.8 kgf·m)
Service port
9 to 10 N·m (0.9 to 1.0 kgf·m)
Hexagonal wrench is required.
m
4 m
Fig. 8-5-8
Compound pressure gauge
-101 kPa (-76 cmHg)
Handle Lo
Charge hose
Connecting pipe
Service port (Valve core (Setting pin))
Packed valve at liquid side
Pressure gauge
Manifold valve
Charge hose
Vacuum pump adapter for counter-flow prevention
Vacuum
pump
Packed valve at gas side
Fig. 8-5-7
Handle Hi (Keep full closed)
– 51 –
FILE NO. SVM-04022
Selector Switch
LED Assembly
8-5-4. Wiring connection
1. Remove the valve cover from the outdoor unit.
2. Connect the connecting cable to the terminal as identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the outdoor unit terminal, make a loop as shown in the installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any water coming in the outdoor unit.Proceed them so that they do not touch any electrical or metal parts.
<Stripping length of connecting cable>
For RAS-13/10/07UAH-E3
Terminal block
70 mm
10 mm
10 mm
Earth line
60 mm
Terminal screw
Connecting cable
Screw
Cord clamp
Earth line
8-6. How to Set Remote Control Selector
Switch
When two indoor units ae installed in seperated rooms, there is no need to change the selector switch.
<Remote control selector switch>
When two indoor units are installed in the same room or the adjacent two rooms, they may be controlled simultaneously with a single remote control.To prevent this, set either unit and its remote control to B setting. (Both units are set to A setting before shipment.) The remote control signal is not recived when the
indoor unit setting is different from the remote control one.
1. Set the remote control selector switch with the indoor unit.
1) Turn the circuit breaker of the main power switch off before setting the selector switch.
2) Remove the Air inlet grille and Front panel.
3) Select the terminal of selector switch from [A position] to [B position].
Fig. 8-5-9
For RAS-13/10/07UA-E3
Terminal block
10 mm
60 mm
Earth line
10 mm
50 mm
Terminal screw
Connecting cable
Screw
Fig. 8-5-10
CAUTION
Wrong wiring connection may cause some electrical parts burn out.
Be sure to comply with local codes on running the wire from indoor unit to outdoor unit (size of wire and wiring method etc.)
Every wire must be connected firmly.
Earth line
Cord clamp
Fig. 8-6-1
NOTE
Wire type: H07 RN-F or 245 IEC66 (2.0 mm2or more)
52
FILE NO. SVM-04022
2. Set the remote control selector switch with the
remote control
[B] is indicated on the liquid crystal display when setting remote control selector switch to B. [A] is not indicated on the display even if the selector switch is set to A.
1) Load the remote control with the batteries.
2) Press the [CHECK] button using something with
sharp point. (The preset temperature on the remote control changes to [00].)
3) Press the [MODE] button while pressing the
[CHECK] button, [B] is indicted at the right of the present temperature display.
To reset the switch to the [A] setting, press the
[MODE] button again while pressing the [CHECK] button.
A B
8-7.Others
8-7-1. Gas leak test
Valve cover
Valve stem cap connection
Service cap connection
Fig. 8-7-1
Check the flare nut connections, valve stem cap connections and service port cap connections for gas leak with a leak detector or soap water.
8-7-2. Test operation
To switch the TEST RUN (COOL) mode, press RESET button for 10 sec. (The beeper will make a short beep.)
TEMP
ECO
FAN
OFF
AUTO
PRESET
MEMO
1.3.5.9H
SLEEP
SET
FILTER
[MODE] button
PAP
MODE
HiPOWER
SWING
CLR
CLOCK
RESET
FIX
ON
CHECK
[CHECK] button
Fig. 8-6-2
3. Confirm that the indoor unit can operate with the new setting.
RESET Hi POWER FILTER PAP TIMER
RESET button
Fig. 8-7-2
8-7-3. Auto restart setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart function in the off position. Turn it on as required.
<How to set the auto restart>
Press and hold the RESET button for about 3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps described in the section Auto Restart Function of the Owner’s Manual.
– 53 –
9. TROUBLESHOOTING CHART
FILE NO. SVM-04022
9-1.Troubleshooting Procedure
9-2-2. Incorrect cable connection between Indoor
and outdoor units
Follow the details of 9-2. Basic Chec k Items . If there is no trouble corresponding to 9-2, check whether or not there are faulty parts following 9-4. Self-Diagnosis by Remote Control.
The indoor unit is connected to the outdoor unit with 3 cables (Cooling Only model) or 5 cables (Heat Pump
model). Check that the indoor and outdoor units have
been properly connected with terminals assigned the
same numbers. If theconnectors are not properly
9-2.Basic Check Items
9-2-1. Power supply voltage
The line voltage must be A within this range, the air conditioner may not operate normally.
C 220 240 V. If it is not
connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5Hz).
9-2-3. Program control
The microcontroller operates as shown in Table 9-2-1 to control the air conditioner. If there are any operational problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air condi­tioner, but they are indispensable operations to control and maintain the air conditioner properly.
Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned on,
the OPERATION lamp on the indoor unit blinks.
2 The indoor fan motor speed does not change
in the Dry operation.
3 The compressor is not turned off even though
the room temperature is in the range that the compressor is turned off.
4 The compressor is not turned on and off even
though the thermo control is operated in the Dry operation.
5 The compressor is not turned on even though
the room temperature is in the range that the compressor is turned on.
6 The operation mode changes in the
Automatic operation.
7 The Fan only operation continues in the
Automatic operation.
8 The Hi-POWER operation does not work.
The OPERATION lamp blinks to indicate that power is turned on. If the [
The indoor fan motor speed is automatically controlled in the Dry operation.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
The compressor is not turned on in the restart delay timer (3-minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detected all time for control fan speed and the operation mode is changed every 15 minutes according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1ıC), the Fan only operation is selected.
This operation does not work when the unit is in the Dry operation or Fan only operation.
] button is pressed, the lamp stops blinking.
54
FILE NO. SVM-04022
9-3.Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air outlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the outdoor
unit
Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz) B OPERATION lamp is blinking. (5Hz) C OPERATION lamp is blinking. (5Hz) D OPERATION lamp is blinking. (5Hz) E OPERATION lamp is blinking. (5Hz)
F OPERATION and TIMER lamps are blinking.
(5Hz)
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
Power failure (when the power supply is turning on) Thermo sensor (TA) short or break Heat exchanger sensor (TC) short or break Indoor fan motor lock or failure Indoor P.C. board f ailure Wrong wiring of connecting cable
G OPERATION, TIMER and PAP lamps are
blinking.
Table 9-3-2 Diagnosis by detective operation
Symptom Check Primary judgement
The remote control does not work.
The outdoor fan does not rotate.
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The compressor does not operate.
Cycle failure
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
The remote control still does not work.
The remote control works.
The indoor unit (and/or remote control) is/are defective .
OK.
The outdoor unit (Outdoor fan motor) is defective .
An internal part of the compressor or P.C. board is defective.
– 55 –
9-4.Self-Diagnosis by Remote Control
F
(Check Code)
(1) If the lamps are indicated as shown B to G in Table
9-3-1, exchanger the self-diagnosis by the remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the operation condition and indicate the information of the self-diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will blink at 5Hz and it
will beep for 10 seconds (Pi, Pi, Pi....). The timer
lamp usually blinks (5Hz) during the self-diagnosis.
9-4-1. How to use remote control in service mode
CLR
ON
CLOCK RESET
CHECK
FILE NO. SVM-04022
(1) Press [CHECK] button with a tip of pencil to set the
remote control to the service mode.
O
“00” is indicated on the display of the remote control.
The timer lamp on the indoor unit blinks continuously. (5 times per 1 sec.)
PAP
MODE
HiPOWER
SWING
CLR
CLOCK
RESET
FIX
ON
CHECK
TEMP
ECO
FAN
OFF
AUTO
PRESET
MEMO
1.3.5.9H
SLEEP
SET
FILTER
(2) Press [ON 8] or [OFF 9] button.
If there is no fault with a code, the indoor unit will beep once (Pi) and the display of the remote control will change as follows:
00 01 1d 1E02 33
Check the unit with all 52 check codes (00 to 33). as shown in Table 9-4-1.
Press [ON 8] or [OFF 9] button to change the check code backwards.
If there is a fault, the indoor unit will beep for 10 seconds (Pi, Pi, Pi...). Note the check code on the display of the remote control.
2-digits alphanumeric will be indicated on the display.
All lamps on the indoor unit will blink. (5 times per 1 sec.)
(3) Press [CLR] button. After service finish for clear
service code in memory.
“7F” is indicated on the display of the remote control.
Alphanumeric characters are used for the check code. is 5. is 6.
is A. is B. is C. is D.
– 56 –
(4) Press [
] button to release the service mode.
The display of the remote control returns to as it was before service mode was engaged.
(5) Time shotening method.
1. Press [SET] button while pressing [CHECK] button.
2. Press [
] button.
Block level Diagnosis function
Check Check
code
Block
Indoor P.C. board
code
Symptom Conditioner Condition
Thermo. sensor short/break.
Table 9-4-1
Continued operation.
Air
status
Indicated when detected abnormal
FILE NO. SVM-04022
Judgement and action
1.Check thermo sensor.
2.If it is OK, check P.C. board.
Cable connection/ Thermal fuse Refrigerant system
Heat exchanger sensor short/break.
Indoor fan lock, abnormality of indoor fan or thermal fuse break.
Abnormality of other indoor unit P.C. board.
1) Wrong wiring or disconnection of connective cable.
2) Terminal fuse cut off.
Continued operation.
All off
All off
All off
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
1.Check heat exchanger sensor.
2.If it is OK, check P.C. board.
1.Check heat thermal fuse is blow or not? (Terminal block part.)
2.If the thermal fuse is not blow, check indoor fan m otor. (Refer to trouble shooting flow charts.)
Replace P.C. board.
1.Check connective cable correct if wiring is wrong.
2.Check thermal fuse and T erminal blocks.
3.If it is OK, check P.C. board.
Other parts (including compressor)
1) Overload relay or thermostat for compressor
All off
Indicated when detected abnormal
1.If overload relay and
break.
2.If refrigerant cycle is
3. If heat exchanger
Content detected by the check codes “
” to “
” are stored in memory of the microcomputer even if the
power supply is turned off. Theref ore, contents of operations in the past are all displayed.
– 57 –
thermostat for compressor are OK, check refrigerant cycle.
OK, check P.C. board.
sensor is OK, check overload relay and thermostat for compressor.
9-5.Troubleshooting Flowcharts
9-5-1. Power can not be turned on (No operation at all)
<Preliminary checks>
(1) Is the supply voltage normal? (2) Is the connection to the AC output OK.?
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
NO
Does the OPERATION
lamp blink?
YES
FILE NO. SVM-04022
Operation
Check Items
Main cause
Countermeasure
Symptom
Does the fuse
Does the thermal
(Under PF. Terminal)
Is the indication voltage
NO
(DC12 V or 5 V) of main
P.C. board correct?
Is the voltage
across C03 measured
DC 310 ~ 340 V?
YES
(F01) blow?
NO
fuse blow?
NO
YES
NO
Does the power turn on
by pushing the
button of the
remote control?
YES YES
YES
YES
Refer to the paragraph
Pre-check , or defective circuit
before power P.C. board block.
Parts (R21, R22, SG01,
C01, C02, DB01, C03,
IC01, T01) are defective.
Wrong wiring of
AC cord or connecting
cable is defective.
Does the CN13
connector the wrong
connecting?
NO NO
(No problem)
Does the transmission
indicator of remote
control flash normally
and transmit certainly?
NO
YES
P.C. board is
defective.
Remote control is
defective.
Replace the remote
control.
Replace the
thermal fuse set.
Check connection.
Replace the main
P.C. board.
Re-wiring the cable.
Is the secondary
voltage of
transformer (T01)
measured DC12V
and DC7V?
YES
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
NO
Shut off the power
supply once, and turn
it on again after
disconnecting the
motor connector CN10*.
Check Resistance
of Pin 1 and 5 of
Fan motor = 162 Ω
YES
NO
Replace Fan motor
and P.C. board.
Replace P.C. board.
– 58 –
9-5-2. Power cannot be turned on after replacing indoor P.C. board <Checking Procedure>
Connect the AC
power supply
FILE NO. SVM-04022
Does the OPERATION
lamp blink?
YES YES
RAS-13NKHD-E
Blue
CN31
Brown
RY01
Is it wired as shown
in Figure below?
NONO
Black
Return the wiring of the
power relay is returned to
the normal procedure.
To the paragraph of No Power turns on .
White
Power Cord
PC-Board
Indoor terminal block
4
3
21
59
RAS-07NKHD-E, RAS-10NKHD-E
FILE NO. SVM-04022
Blue
CN31
PC-Board
Brown
RY01
Black
Bind Band
Double winding
2
1
Indoor terminal block
White
3
Power Cord
8
RAS-07NKD-E, RAS-10NKD-E, RAS-13NKD-E
Blue Brown
CN31
PC-Board
RY01
Black White
PowerCord
21
Indoor
terminal
block
60
9-5-3. Outdoor unit does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-04022
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
YES
Is AC 220 V
supplied between
terminal block
Is cable connection
between indoor and outdoor
units correct?
Check items as following procedure
in 9-5-4, 9-5-5
1−2
YES
YES
?
NO
NO
NO
NO
See Power cannot be turned on .
See Power cannot be turned on .
Relays (RY01)
or IC31 or IC30 is failure.
Correct cabling between indoor and outdoor units.
Replace the
P.C. board.
– 61 –
9-5-4. Only compressor does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-04022
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
YES
Is the voltage across the indoor terminal
the indoor terminal
(1 2) AC 220-240 V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the indoor terminal
the out door terminal
(1 2) AC 220-240 V?
YES
Are all the cords for compressor normal?
YES
Is the compressor motor winding normal?
(Check the winding resistor.)
YES
Is the capacitor for compressor normal?
YES
Is the overload relay normal?
YES
Does the compressor start?
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
See Power cannot be turned on .
See Power cannot be turned on .
Relays (RY01)
or IC31 or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor and
outdoor units are defective.
Re-wire or replace the defective cords.
Compressor is defective.
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Replace the
P.C. board.
Compressor starts but
it stops after a while?
YES
Is the gas quantity normal?
(Check the pressure)
YES
Compressor is defective
NO
Gas shortage (Gas leakage)
– 62 –
9-5-5. Only outdoor fan does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-04022
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
YES
Is the voltage across the indoor terminal
(
) : Heat pump model, 1 - 2 :
4
2 -
Cooling only model) AC 220-240 V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the terminal
) : Heat pump model, 1 - 2 :
(
4
2 -
Cooling only model) AC 220-240 V?
YES
Are all the cords for outdoor
fan motor normal?
YES
Is the outdoor fan motor winding normal?
(Check the winding resistance)
YES
NO
NO
NO
NO
NO
NO
NO
See Power cannot be turned on .
See Power cannot be turned on .
Relays (RY01)
or IC31 or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor and
outdoor units are defective.
Correct the wire or
replace the defective cords.
Outdoor fan motor is defective.
Replace the
P.C. board.
Is the capacitor for Fan motor normal?
YES
Outdoor fan motor is defective.
NO
Capacitor for outdoor fan motor is defective.
– 63 –
9-5-6. Only 4-Way valve does not operate (During heating operation)
Heat Pump Model
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-04022
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
Is the voltage across the outdoor terminal
(
2 - 3 ) 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
( 2 - 3 ) 220-240V?
YES
Is the wiring of solenoid coil for
4-way valve normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY04) or IC31
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outddor units are defective.
Solenoid coil is defective.
Replace the P.C.
board.
4-way valve is defective.
64
9-5-7. Only the indoor fan does not operate
<Check procedure>
Shut off the
power supply once.
Turn the power supply.
FILE NO. SVM-04022
Does the fan stop in
no operating status?
YES
Start the operation with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to high fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective .
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow
fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
YES
Repair the
bearing of
the fan.
Motor control circuit failure
(IC30, IC03, T01) or 12V power
circuit failure (D38, Q33).
Replace the P.C. board.
Replace the P.C. board.
NO
Thermal fuse operated
due to prevent
temperature rising cause
of incompleted connecting.
Normal
Is the rotation signal (DC+5V-0V)
output between 2 (gray lead wire)
3 (brown lead wire) of the motor
and
connector (CN11) when rotating
the cross flow fan by hand in no
operating status?
(1 pulse/one turn)
YES
Replace the control
P.C. board.
65
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
FILE NO. SVM-04022
9-6. Troubleshooting for Remote Control (Including the Indoor P.C. Board)
There is no beep from the indoor unit.
Press the [ ] button.
The OPERATION lamp of the air conditioner main unit does not light.
Is there direct
sunlight on the
receptor of the
air conditioner?
YES
NO
Is there any
thyristor
fluorescent light
near by?
YES
NO
Does the transmission
YES
NO NO
Is operation
possible when setting the
RESET button of the
air conditioner main unit to
TEST RUN or
TEMPORARY AUT O ?
YES
indicator blink?
Is operation
possible when the transmitter is moved nearer to the infrared signal receiver of the
air conditioner?
YES
Battery life
NO
Reset the remote control
by use the tip pencil push
in the RESET hole
Press the
[ ] button
Does the
transmission
indicator light?
NO
Is there any
beep and
operation?
NO
YES
Avoid direct
sunlight.
Keep the air
conditioner away
from thyristor
fluorescent light.
Can any signal tone be heard in a transistor radio when transmitting
within 5 cm distance
from the radio?
YES
P.C. board is failure.
Replace
P.C. board.
Note : After battery replacement,
short circuit the metal terminal at the side of the battery compartment (all-clear terminal) with a pencil.
– 66 –
NO
Replace the
batteries.
Normal
YES
Remote control
is failure.
Replace remote
control.
FILE NO. SVM-04022
9-6-1. How to check the P.C. board (1) Operating precautions
1) When removing the front panel or the P.C. board, be sure to shut off the power supply.
2) When removing the P.C. board, hold the edge of the P.C. board and do not apply force to the parts.
3) When connecting or disconnecting the connectors on the P.C. board, hold the Whole housing. Do not pull at the lead wire.
(2) Inspection procedures
1) When a P.C. board is judged to be defective, check for disconnection, burning, or discolora­tion of the copper foil pattern or this P.C. board.
2) The P.C. board consists of the following 2 parts
a. Main P.C. board part:
Power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays receive and indication parts:
Infrared rays receiver unit and LED.
– 67 –
(3) Checking procedure
FILE NO. SVM-04022
Table 9-6-1
No.
1
Shut off the power supply and remove the P.C. board assembly from the electronic parts base. Remove the connecting cable from the terminal block.
2
Remove the connector for the motor, and turn the power on. If the OPERATION lamp blinks (0.5 sec. : ON, 0.5 sec. : OFF) when the power turning on, the checking points described as 1-4 of right column are not necessary to perform.
3
Make the operation status by pressing once the [
the status of [FAN ONLY], [ON TIMER].
4
Start the operation with the system which the time of the restart delay timer is shortened.
Procedure
] button, except
Check Point (Symptom) Causes
1.Is the fuse blown?
Voltage check
1.Between 3 of RY01 and CN31 (AC 220 ~ 240 V)
2.Between + and – of C03 (DC 310 ~ 340 V)
3.Between
4.Between 12V and GND
Voltage check
1.Voltage of relay coil. (DC 12 V) Between pin 10 of IC31 and Between pin 11 of IC31 and GND
1.All indicators light for 3 sec..
2.Indicators do not indicate normally after approximate 3 sec..
5V and GND
GND
1. Application of shock voltage. Overload by short-circuit of the parts.
1. AC power cord is defective. Poor contact of the terminal plate. Miss wiring of the power relay.
2. Capacitor (C01, C02) is defective . Line filter (L01) is defective. Resistor (R01) is defective. Diode (DB01) is defective.
3.IC01, T01, F03 are defective.
4.IC01, T01 are defective.
1.Breaking wire of the relay coil,
defective relay driver. (IC31)
Defective indicator, or poor
}
housing assembly. (CN13)
5
Make the operation status by pressing once the [
1.The time of the restart delay timer is shortened.
2.Cool operation
3.Air volume [AUTO]
4.Make the setting temperature lower enough than room temperature.
5.Continuous operation.
The status of No. 5 is continued, and
6
make the following condition.
1.Heat operation
2.Make the setting temperature higher enough than room temperature.
7
Turn the power on after connecting the motor connector. Start the operation with the following condition.
1.Operation [Cooling]
2.Airflow [High fan]
3.Continuous operation
] button.
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Motor does not rotate. (The key operation is accepted.)
2.The Motor rotates, but it vibrates too much.
1.The temperature of the indoor heat exchanger is abnormally lower.
2.Poor contact of the heat exchanger sensor. (The connector is disconnected.) (CN01)
3.Heat exchanger sensor, main P.C. board are defective. (Refer to Table 9-6-2 for the judgment of defective resistance values.)
4.Main P.C. board is defective.
1.The temperature of the heat exchanger is abnormally high.
2.The heat exchanger sensor connector has short-circuit. (CN01)
3.The heat exchanger sensor is defective. (Refer to Table 9-6-2 for the judgment of defective resistance values.)
4.P.C. board is defective.
1.Poor contact of the motor connector.
2.P.C. board is defective.
– 68 –
FILE NO. SVM-04022
17
Table 9-6-2. Approximate resistance value of thermo sensor
Temperature 0°C10°C20°C25°C30°C
Resistance value 33.8 20.35 12.59 10.00 7.99
9-6-2. How to shorten time of restart delay timer
1 Press [SET] button while pressing [CHECK] button
with a tip of a pencil.
2 Then press [
indoor unit.
] button to transmit the signal to the
(kΩ)
TEMP
ECO
FAN
OFF
AUTO
PRESET
MEMO
1.3.5.9H
SLEEP
SET
FILTER
2
1
17
PAP
MODE
HiPOWER
SWING
CLR
CLOCK
RESET
FIX
ON
CHECK
9-6-3. How to set/cancel self cleaning function
The self cleaning function is set from a factory. To cancel this function, should keep press the RESET switch on Indoor unit for 20 seconds till can hear the long combination sound and repeat the same procedure when need to set.
– 69 –
9-7.Troubleshooting for Air Purifier and Minus Ion
9-7-1. How to Check Whether the Air Purifier is Good or Not
Turn off the power breaker once, and turn on again after 10 seconds.
FILE NO. SVM-04022
Does the OPERATION lamp blink?
YES
Turn off the power breaker and remove CN34 (Micro switch connector). Short-circuit between 1 and 2 pin of CN34 at PC side, and turn on the power breaker after 10 seconds.
Is DC12V applied
1
between
(Brown/GND) of CN1 of the
micro-switch connector under
OFF status of the micro-switch
micro-switch connector under ON status of the micro-switch
1) Check operation while short-circuiting CN34 of the main P.C. board.
2) Perform air purifying operation by the remote control.
In this time, check that the remote control is in status which is shortened by time on
While the air purifier operates, check that the fan speed [AUTO] is not displayed.
3) Be sure not to touch the dust collector, ionizer, or ionized wire unit with the human body.
(Red/DC12V) and
high-voltage unit?
YES
Is there conduction of
(Front panel opened)?
NO
Is there conduction of
(Front panel closed)?
YES
the reactivation preventive timer and all display lamps go on for approx. 3 seconds when a signal is received.
If time on the reactivation preventive timer is not shortened,
( )
the high-voltage is not applied to electrode of the air purifier for approx. 1 hour.
(Because the power ON/OFF is controlled on the program)
NO
NO
YES
NO
Is DC12V applied
between
1
(+) and 2 (−)
of CN33 of the main
P.C. board (MCC-5007)?
YES
Micro-switch is stuck
Micro-switch malfunction
NO
To item Power supply is not turned on
Replace the main P.C. board (MCC-5007)
Replace micro-switch.
• Conduction check of micro-switch
Push the switch
ON
ON
Releaes the switch
OFF
Tester
Does the indoor fan rotate?
Does the plasma lamp (Blue) or
the filter lamp (Orange) go on?
go off within 2 seconds after
filter lamp (Orange) go on?
Operation check Primary check
Refer to items, cleaning and check for the dust collector/ionizer/ionized wire units.
( )
YES
YES
Does the plasma lamp
it was ON, and does the
YES
Are the dust collector
and ionizer dried? (Electrode check)
YES
When the ionized wire is disconnected or when dirt is not cleaned even cleaned, replace each unit.
NO
NO
NO
Dry the dust collector and ionizer.
YES
Is DC-5V to DC-10V
applied between
4 (Brown/Negative voltage)
and 2 (Brown/GND)
of CN33 of the main
P.C. board?
YES
Referring to the right figure, check the high-output voltage of the air filter unit.
(NOTE)
Use an exclusive high voltage tester; otherwise the tester may be broken.
YES
Is output of the ionizer
approx. 3.9kV to 4.7kV?
Is output of the collector
approx. 2.9kV to 3.7kV?
YES
Are the dust
collector/ionizer/ionized
wire units dirty?
Is an abnormal sound
(cracking noise) heard
from the electrode?
To item Only indoor fan does not operate
Replace the main P.C. board (MCC-5007).
• How to check output of the air purifier
NO
GND
Be sure not to come to contact to the silver part or not to touch the
[ ]
ionized cables.
NO
NO
<Caution on High Voltage!!>
Ionizer
Output
Replace the high-voltage unit.
No trouble
Collector output
High-voltage tester
– 70 –
9-7-2. How to Check Whether the Minus Ion Generator is Good or Not
Turn off the power breaker once, and turn on again after 10 seconds.
FILE NO. SVM-04022
Does the OPERATION lamp blink?
YES
Turn off the power breaker and remove CN34 (Micro switch connector). Short-circuit between 1 and 2 pin of CN34 at PC side, and turn on the power breaker after 10 seconds.
Is DC12V applied between 1 (Red/DC12V) and 2 (Brown/GND) of CN1 of the
high-voltage unit in the air purifier?
YES
Is there conduction of
micro-switch connector under
OFF status of the micro-switch
(Front panel opened)?
NO
Is there conduction of micro-switch connector under ON status of the micro-switch
(Front panel closed)?
YES
1) Check operation while short-circuiting CN34 of the main P.C. board.
2) Perform air purifying operation by the remote control.
In this time, check that the remote control is in status which is shortened by time on the reactivation preventive timer and all display lamps go on for approx. 3 seconds when a signal is received.
If time on the reactivation preventive timer is not shortened,
( )
the high-voltage is not applied to electrode of the air purifier for approx. 1 hour.
While the air purifier operates, check that the fan speed [AUTO] is not displayed. (Because the power ON/OFF is controlled on the program)
3) Be sure not to touch the electrode with the human body.
NO
NO
YES
NO
Micro-switch is stuck
Micro-switch malfunction
To item Power supply is not turned on
Replace the power P.C. board
(MCC-5007) or the housing assembly.
Replace micro-switch.
• Conduction check of micro-switch
Push the switch
ON
Tester
ON
Releaes the switch
OFF
Does the indoor fan rotate?
YES
Does the plasma lamp (Blue) or
the filter lamp (Orange) go on?
YES
Does the plasma lamp
go off within 2 seconds after
it was ON, and does the
filter lamp (Orange) go on?
NO
Referring to the right figure, check the
Operation check Primary check
high-voltage output of the air ionizer. In this time, peel the thermal insulator, and attach it to the original position after check operation. NOTE : Use an exclusive high voltage tester; otherwise the tester may be broken.
NO
Does the electrode
output approx. 6kV?
NO
Integrated
power supply assembly
NO
NO
YES
YES
No trouble
To item Only indoor fan does not operate
Replace the main P.C. board (MCC-5007).
To item How to check whether
the air purifier is good or not
How to check output of minusion
<Caution on High Voltage!!>
High-voltage unit
GND
High-voltage tester
Electrode
– 71 –
FILE NO. SVM-04022
10. PART REPLACEMENT
10-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
How to remove the front panel
1) Stop the operation of the air conditioner and turn off its main power supply.
2) Pull the air inlet grille toward you to open it and remove the air inlet grille.
3) Take off the right side of air filter.
4) Pull out the plasma air purifier.
5) Remove the 4 screws fixing the front panel before open the horizontal louver and then remove the front panel from back body by pulling it toward you.
How to mount the front panel Reverse step to remove the front panel.
Push the front panel back in and make sure all hooks are locked.
2 Air inlet grille
2
4 4 Screws
Air filter right
3
4 Plusma
air purifier (3)
4
– 72 –
5
5 Front panel
FILE NO. SVM-04022
No. Part name Procedures Remarks
2 Electrical part
How to remove the electrical part
1) Remove the front panel with procedure 1.
2) Remove the screw holding the electrical part cover.
3) Disconnect the 2 connectors (3P) for the fan motor, the connector (5P) for the louver motor from the P.C. board assembly and the connector (4P) for eletrical supply.
4) Pull out the TC sensor from the sensor holder.
5) Remove the screw for the ground connection, remove the screw for the electrical part box and LED unit. Then remove the LED unit and the electrical part box from the main unit.
How to mount the electrical part
1) To put back the electrical part box, lock it to the upper hook of the back body.
2) Tighten the screw on the electrical part box.
3) Connect the 3 connectors and arrange the wiring same as original condition and then tighten the screw from the LED unit to the back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6)
Tighten the screw on the electrical part cover.
5 Screw
3 Connector
4 TC Sensor
5 Screw
2 Screw
3
2 Connectors
3 Horizontal
louver
1) Remove the front panel following procedure
1.
2) Remove the center shaft of the horizontal louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back body.
3 Left shaft
2 Center shaft
– 73 –
FILE NO. SVM-04022
No. Part name Procedures Remarks
4 Heat exchanger
5 Cross flow fan
1) Remove the front panel, electrical part following procedure 2.
2) Remove the pipe holder at the rear side of main unit.
3) Remove the 2 screws on the heat exchanger at the base bearing.
4) Remove the 2 screws on the heat exchanger at the 2 fixed plates (upper and lower) from the back body, and then pull out the upper side of the heat exchanger slowly.
1) Remove the front panel, electrical part and the heat exchanger following procedure 4.
2) Remove the 2 screws on the band motor (L) and remove the 2 screws on the band motor (R) and then remove the cross flow fan.
3) Loosen the set screw of the cross flow fan then separate the fan and the fan motor.
Notice To assemble cross flow fan and fan motor to the unit, please turn the fan motor unit the center of its terminal meets the lowest point of band motor (R) (point A). Fix the cross flow fan with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is 6 ± 0.5 mm.
2 Pipe holder
3
2 Screws
4
2 Screws
2
2 Screws (R)
2 2 Screws (L)
6 Set screw
Middle of the fan motor terminal
6 Base bearing
1) Remove the front panel, electrical part, heat exchanger and the cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base bearing.
3) Remove the bearing from the base bearing. If the housing protrudes from the base bearing, put the housing in position and attach the bearing to the base bearing.
– 74 –
2
2 Screws
FILE NO. SVM-04022
10-2. Outdoor Unit
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove packed valve cover and Electric parts cover. (3 Screws 4 x 10L)
3) Remove the cord clamp (2 Screws 4 x 22L) and disconnect the connecting cable.
4) Remove the upper cabinet (4 Screws ∅4 x 10L) Pulling out upword.
5) Remove the front cabinet. (3 Screws 4 x 10L) Pull the front right portion toward you, and remove it pulling out upward.
Cord clamp
2 Screws 4 x 22L
Electric parts cover
3 Screws 4 x 10L
Packed valve cover
Upper cabinet
– 75 –
Front cabinet
FILE NO. SVM-04022
No. Part name Procedures Remarks
2 Capacitor for
compressor
3 Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1 Screw ∅4 x 8L for 10UA, 13UA) (1 Screw ∅4 x 10L for 07UA)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw. (1 Screw 4 x 10L)
3) Disconnect the lead wires.
Screws 4 x 10L
Capacitor for fan motor
Capacitor band
RAS-10UA, 13UA
Capacitor for compressor
Screws 4 x 10L
Screws 4 x 10L
RAS-07UA
Capacitor for compressor
Capacitor band
Capacitor for fa n motor
Screws 4 x 10L
– 76 –
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit (E-Parts Assy)
405
FILE NO. SVM-04022
411
402
412
401
404
410
406
407
403
Location Part
No. No.
401 43T60001 Terminal Block, 2P
402 43T60002 Terminal Block, 3P
3P AC300V, 20A 403 43T69004 TC Sensor 10kΩ 25°C 404 43T69005 Sensor,Thermostat 10kΩ 25°C 405 43T69416 P.C. Board ASSY, WRS-LED
MCC-861 406 43T69364 Fuse, T emperature , 73°C 407 43T60355 POWER CORD
Description
Location Part
No. No.
410 43T62003 Cord Clamp 411 43T69408 P.C. Board (RAS-07NKD-E) 411 43T69409 P.C. Board (RAS-10NKD-E)
411 43T69410 P.C. Board (RAS-13NKD-E) 411 43T69411 P.C Board (RAS-07NKHD-E) 411 43T69412 P.C Board (RAS-10NKHD-E)
411 43T69413 P.C Board (RAS-13NKHD-E) 412 43T51305 MICRO SWITCH
77
Description
11-2. Indoor Unit
FILE NO. SVM-04022-1
Location Part
No. No.
201 43T00404 Front Panel Assy 202 43T09336 Inlet Grille Assy 203 43T03314 Back Body Assy 204 43T80309 Air Filter (R) 205 43T80310 Air Filter (L) 206 43T09328 Horizontal Louver 207 43T70002 Drain Hose 208 43T79301 Cap Drain 209 43T21321 Motor; Stepping 210 43T44343 Refrigeration Cycle Assy
(For 07 Series) 210 43T44345 Refrigeration Cycle Assy
(For 13 Series) 210 43T44348 Refrigeration Cycle Assy
(For 10 Series) 211 43T47006 Pipe, Delivery 6.35 212 43T47005 Pipe, Suction 9.52
(For 07, 10 Series) 212 43T47016 Pipe, Suction 12.70 (For 13 Series) 213 43T49009 Spring 214 43T11301 Pipe Shield (For 07, 10 Series)
Description
* Minus Ionizer include with
Electrical Supply Assy
Location Part
No. No.
214 43T11302 Pipe Shield (For 13 Series) 215 43T19302 Holder Sensor 216 43T49302 Plate of Eva Seal 217 43T49006 Holder For Plate 218 43T22002 Asm-M-Bearing 219 43T39301 Base, Bearing 220 43T20302 Cross Flow Fan 221 43T39302 Band Motor-L 222 43T21338 Motor, Fan 223 43T39303 Band Motor-R 224 43T69402 Wireless Remocon
(For Heat pump model)
4
22
(For Cooling model) 225 43T85462 Owner's Manual 226 43T62302 Terminal Cover
227 43T60317 Cord Motor Louver 228 43T07303 Holder Pipe 229 43T69406 Electrical Supply Assy
230 43T69407 Electrical Purifier Assy 231 43T82301 Plate; Installation 232 43T83003 Holder; Remote Controller
69403 Wireless Remocon
43T
Description
78
11-3. Outdoor Unit (RAS-13UAH-E3)
FILE NO. SVM-04022
Location Part
No. No.
01 43T00368 Front cabinet assembly 02 43T03306 Back cabinet assembly 03 43T42310 Base cabinet assembly 04 43T00396 Upper cabinet assembly 05 43T09318 Guard fan 06 43T62311 Electrical part cover 07 43T20307 Fan propeller 08 43T21308 Motor fan 09 43T47001 Nut flange 10 43T43342 Condenser assembly 11 43T46311 Valv e packed 6.35 Dia 12 43T46019 Valve packed 12.7 Dia 13 43T47331 Bonnet, 6.35 Dia 14 43T47333 Bonnet, 12.7 Dia
15 43T03303 Fixing plate valve
Description
Location Part
No. No.
16 17
18 19 20
21 22
79
Description
43T47011 43T41764
43T47324 43T49008
43T52310 Packed valve cover assembly
43T55304 Capacitor Plastic film (3 43T55314
23
43T60323 Terminal-4P
24
43T46319
25
43T46310 Coil V-4Way (AC220-240V 50Hz) 26 43T79305 27 43054306
28 43T63001 29 43T47308
Capillary Tube
Compressor (PH170T2-4L2) Bolt compressor(M6) Cushion rubber
Capacitor Plastic film (1.5μF 450V)
4-Way V alve
Drain Nipple
Relay Overload
Holder Ol-Relay Capillary Tube 1.0 Dia
1.5ID
μ
5
F 370V)
11-4. Outdoor U nit (RAS-10UAH-E3)
FILE NO. SVM-04022
Location Part
No. No.
01 43T00368 Front cabinet assembly 02 43T03308 Back cabinet assembly 03 43T42311 Base cabinet assembly 04 43T00395 Upper cabinet assembly 05 43T09318 Guard fan 06 43T62311 Electrical part cover 07 43T20307 Fan propeller 08 43T21300 Motor fan 09 43T47001 Nut flange 10 43T43345 Condenser assembly 11 43T46311 Valv e packed 6.35 Dia 12 43T00347 Valve packed 9.52 Dia 13 43T47331 Bonnet, 6.35 Dia 14 43T47332 Bonnet, 12.7 Dia
15 43T03303 Fixing plate valve
Description
Location Part
No. No.
16 17
18 19 20
21 22
80
43T47011 43T41400
43T47325 43T49001
43T52310 Packedvalve cover assembly
43T55305 Capacitor Plastic film (2 43T55314
23
43T60323 Terminal-4P 24
43T46321 25
43T49307 Solinoid Coil 26 43T79305 27 43054403
28 43T63001
Capillary Tube
Compressor (P Bolt compressor(M6) Cushion rubber
Capacitor Plastic film (1.5μF 450V)
4-Way V alve
Drain Nipple
Relay Overload
Holder Ol-Relay
Description
1.5ID
H120T1-4C)
μ
5
F 370V)
11-4. Outdoor Unit (RAS-07UAH-E3)
24
FILE NO. SVM-04022
20
23
01
25
03
13
02
12
04
22
15
08 , 09
14
06
05
19
07
10, 11
16
17
21
18
Location Part
No. No.
01 43T19313 Guard, Fan 02 43T20306 Fan, Propeller 03 43T00398 Front Cabinet Coating Assembly 04 43T43350 Condenser Assembly 05 43T62304 Electric Parts Cover 06 43T00397 Back Cabiinet Coating Assembly 07 43T47308 Capillary Tube 1.0 DIA 08 43T00347 Valve, Packed 9.52 DIA 09 43T47332 Bonnet, 9.52 DIA 10 43T46311 Valve, Packed 6.35 DIA 11 43T47331 Bonnet, 6.35 DIA
12 43T21320 Motor, Fan 13 43T47001 Nut, Flange 14 43T19312 Handle
Description
Location Part
No. No.
15 16 17
18 19 43T62305 Packed Valve Cover 20 43T00394 Upper Cabinet Coating Assembly 21 43T63301 Fixing Plate Valve 22 43T42314 Base Coating Assembly 23 43T55305 Capacitor, Plastic Film, 25μF 370V 24 43T55314 Capacitor, Plastic Film, 1.5μF 450V 25 43T60323 Terminal-4P 26 43T46312 4Way-Valve
27 43T46316 Coil Valve 4Way
28 43T79305 Drain Nipply
81
: CAPILLARY TUBE
07
Description
43T49001 Cushion, Rubber 43T63001 Holder Ol-Relay
43T54302 Relay Overload 43T41304 Compressor (PH80T1-4C)
11-5. Outdoor Unit (RAS-13UA-E3)
FILE NO. SVM-04022
Location Part
No. No.
01 43T00368 Front cabinet assembly 02 43T03306 Back cabinet assembly 03 43T42309 Base coat assembly 04 43T09318 Guard Fan 05 43T62311 Electric part cover 06 43T20307 Fan propeller 07 43T21323 08 43T47001 09 43T41351 10 43T46311 11 43T46019 12 43T47331
Motor fan Nut flange Condenser assembly Valve packed 6.35 Dia Valve packed 12.7 Dia
Bonnet 6.35 Dia
Description
Location Part
No. No.
13 43T47333 Bonnet 12.7 Dia 14 43T63303 Finxing plate valve 15 43T47014 Capillary tube 1.7 Dia 16 43T41348 Compressor (PH225X2C-4FT) 17 43T47324 Bolt compressor (M6) 18 43T49008 Cushion rubber 19 43T52310 Packed valve cover assembly 20 43T00396 Upper cabinet assembly 21 43T55304 MF-Capacitor (35μF 370V) 22 43T55314 Capacitor, Plastic film (1.5μF 450V) 23 43T60322 Terminal-2P
82
Description
11-6. Outdoor Unit (RAS-10UA-E3)
FILE NO. SVM-04022
Location Part
No. No.
01 43T00368 Front cabinet assembly 02 43T03308 Back cabinet assembly 03 43T42311 Base coat assembly 04 43T09318 Guard Fan 05 43T62311 Electric part cover 06 43T20307 Fan propeller 07 43T21320 08 43T47001 09 43T41352 10 43T46311 11 43T00347 12 43T47331 13 43T47332 Bonnet 9.52 Dia
Motor fan Nut flange Condenser assembly Valve packed 6.35 Dia Valve packed 9.52 Dia
Bonnet 6.35 Dia
Description
Location Part
No. No.
14 15 16 17 18 19
20 21 22 23 43T60322 Terminal-2P 24 25
83
Description
43T63303 Finxing plate valve 43T47011 Capillary tube 1.5 Dia
43T41339 Compressor (PH102T1-4CH)
43T47325 Bolt compressor (M6) 43T49001 Cushion rubber 43T52310 Packed valve cover assembly 43T00395 Upper cabinet assembly 43T55305 MF-Capacitor (35μF 370V) 43T55314 Capacitor, Plastic film (1.5μF 450V)
43T54303 Relay Overload
43T63001 Holder Ol-Relay
11-7. Outdoor Unit (RAS-07UA-E3)
24
FILE NO. SVM-04022
20
23
01
25
03
13
02
12
04
22
15
08 , 09
14
06
05
19
07
10, 11
16
17
21
18
Location Part
No. No.
01 43T19313 Guard, Fan 02 43T20306 Fan, Propeller 03 43T00398 Front Cabinet Coating Assembly 04 43T43340 Condenser Assembly 05 43T62304 Electric Parts Cover 06 43T00397 Back Cabiinet Coating Assembly 07 43T47008 Capillary Tube 1.2 DIA 08 43T00347 Valve, Packed 9.52 DIA 09 43T47332 Bonnet, 9.52 DIA 10 43T46311 Valve, Packed 6.35 DIA 11 43T47331 Bonnet, 6.35 DIA
12 43T21320 Motor, Fan 13 43T47001 Nut, Flange
Description
Location Part
No. No.
14 43T19312 Handle 15 43T49001
16 43T63001 Holder Ol-Relay
17 43T54302 Relay Overload 18 43T41304 Compressor, PH80T1-4C 19 43T62305 Packed Valve Cover 20 43T00394 Upper Cabinet Coating Assembly
21 43T63301 Fixing Plate Valve 22 43T42313 Base Coating Assembly 23 43T55310 Capacitor, Plastic Film, 15μF 370V
24 43T55314 Capacitor, Plastic Film, 1.5μF 450V
25 43T60322 Terminal-2P
84
: CAPILLARY TUBE
07
Description
Cushion, Rubber
FILE NO. SVM-04021
TOSHIBA CARRIER (THAILAND) CO., LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.
– 73 –
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