Toshiba RAM-SM800BT-E, RAM-SM800UT-E, RAM-SM560KRT-E, RAM-SM560BT-E, RAM-SM560UT-E User Manual

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FILE NO. A02-013

SERVICE MANUAL

<OWNERS MANUAL/INSTALLATION MANUAL>

SPLIT TYPE

RAV-SM560AT-E/RAV-SM800AT-E RAV-SM560UT-E/RAV-SM800UT-E RAV-SM560BT-E/RAV-SM800BT-E

RAV-SM560KR T-E/RAV-SM800KRT-E

R410A

PRINTED IN JAPAN, Apr.,2003 ToMo

ADOPTION OF NEW REFRIGERANT

This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer.

WARNING

Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to ha ve a service person do it. Do not attempt it yourself. The cleaning diagram for the air filter is there f or the service person, and not for the customer.

4-W a y Air Dischar ge Cassette Type ————————————

OWNER’S MANUAL

ACCESSORIES ...................................................................... 15

PRECAUTIONS FOR SAFETY .............................................. 15

PARTS NAME ......................................................................... 17

PARTS NAME OF REMOTE CONTROLLER......................... 18

CORRECT USAGE................................................................. 20

AUTOMATIC OPERATION (Auto Changeover).................... 21

ADJUSTMENT OF WIND DIRECTIONd................................ 22

TIMER OPERATION ............................................................... 23

MAINTENANCE ..................................................................... 24

AIR CONDITIONER OPERATIONS AND PERFORMANCE . 27

RE-INSTALLATION ................................................................ 28

TROUBLES AND CAUSES.................................................... 28

Concealed Duct Type ——————————————————

OWNER’S MANUAL

ACCESSORIES ...................................................................... 49

PRECAUTIONS FOR SAFETY .............................................. 49

PARTS NAME ......................................................................... 51

PARTS NAME OF REMOTE CONTROLLER......................... 52

CORRECT USAGE................................................................. 54

AUTOMATIC OPERATION (Auto Changeover).................... 55

TIMER OPERATION ............................................................... 56

MAINTENANCE ..................................................................... 57

AIR CONDITIONER OPERATIONS AND PERFORMANCE . 59

RE-INSTALLATION ................................................................ 60

TROUBLES AND CAUSES.................................................... 60

TROUBLES AND CAUSES

(Concerning Remote Controller) ......................................... 62

High-Wall Type —————————————————————

OWNER’S MANUAL

ACCESSORIES ...................................................................... 79

PRECAUTIONS FOR SAFETY .............................................. 79

PARTS NAME ......................................................................... 81

NAME AND FUNCTIONS OF

INDICATORS AND CONTROLS ............................................ 81

NAME AND OPERATIONS OF

INDICATORS AND CONTROLS ............................................ 82

CORRECT USAGE................................................................. 84

DRY OPERATION................................................................... 85

AUTOMATIC OPERATION (Auto Changeover).................... 85

ADJUSTING AIR FLOW DIRECTION.................................... 86

HOW THE AIR CONDITIONER WORKS................................ 86

TEMPORARY OPERATION ................................................... 87

MAINTENANCE ..................................................................... 87

AIR CONDITIONER OPERATIONS AND PERFORMANCE . 89

PROBLEMS AND CAUSES ................................................... 90

??? ——————————————————————————

OWNER’S MANUAL

Outdoor Unit ––––––––– RAV-SM800AT-E/RAV-SM800AT-E

INSTALLATION MANUAL

PRECAUTIONS FOR SAFETY ................................................ 1

ACCESSORY AND REFRIGERANT ........................................ 3

SELECTION OF INSTALLATION............................................. 3

REFRIGERANT PIPING ........................................................... 8

EVACUATING ......................................................................... 10

ELECTRICAL WORK ............................................................. 12

FINAL INSTALLATION CHECKS........................................... 13

RAV-SM560UT-E/RAV-SM800UT-E

INSTALLATION MANUAL

Accessory parts and Parts to be procured locally ............ 31

PRECAUTIONS FOR SAFETY .............................................. 32

SELECTION OF INSTALLATION PLACE .............................. 34

DRAIN PIPING WORK ........................................................... 39

REFRIGERANT PIPING ......................................................... 41

EVACUATING ......................................................................... 42

ELECTRICAL WORK ............................................................. 44

TEST RUN .............................................................................. 47

TROUBLESHOOTING............................................................ 48

RAV-SM800AT-E

RAV-SM560UT-E

RAV-SM800AT-E

RAV-SM800UT-E

RAV-SM560BT-E/RAV-SM800BT-E

INSTALLATION MANUAL

Accessory parts and Parts to be procured locally ............ 63

PRECAUTIONS FOR SAFETY .............................................. 64

SELECTION OF INSTALLATION PLACE .............................. 66

INSTALLATION OF INDOOR UNIT........................................ 67

AIR DUCTING WORK ............................................................ 70

DRAIN PIPING WORK ........................................................... 74

REFRIGERANT PIPING ......................................................... 75

EVACUATING ......................................................................... 76

ELECTRICAL WORK ............................................................. 77

INST ALLATION/SER VICING TOOLS ..................................... 78

RAV-SM560KRT-E/RAV-SM800KRT-E

INSTALLATION MANUAL

Accessory parts and Parts to be procured locally ............ 91

PRECAUTIONS FOR SAFETY .............................................. 92

INST ALLATION PROCEDURE .............................................. 94

SELECTION OF INSTALLATION PLACE .............................. 95

INSTALLATION OF INDOOR UNIT........................................ 95

DRAIN PIPING WORK ........................................................... 96

REFRIGERANT PIPING ......................................................... 98

EVACUATING ......................................................................... 99

ELECTRICAL WORK ........................................................... 102

IMPROVING SYSTEM EFFICIENCY ................................... 104

FINAL INSTALLATION CHECKS......................................... 104

ENVIRONMENT.................................................................... 106

RAV-SM560BT-E

RAV-SM560KRT-E

RAV-SM800BT-E

RAV-SM800KRT-E

???

INSTALLATION MANUAL

???

• Ensure that all Local, National and International regulations are satisfied.

• Read this “PRECAUTIONS FOR SAFETY” carefully before Installation.

• The precautions described below include the important items regarding safety. Observe them without fail.

• After the installation work, perform a trial operation to check for any prob lem. Follow the Owner’s Manual to explain how to use and maintain the unit to the customer.

• Turn off the main power supply switch (or breaker) before the unit maintenance.

• Ask the customer to keep the Installation Manual together with the Owner’s Manual.

PRECAUTIONS FOR SAFETY

CAUTION New Refrigerant Air Conditioner Installation

• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DE-

STROY OZONE LAYER.

The characteristics of R410A refrigerant are ; easy to absorb water, oxidizing membrane or oil, and its pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the ne w refrigerant, refrigerating oil has also been changed. Therefore , during installation work, be sure that water, dust, former refrigerant, or refrigerating oil does not enter the refrigerating cycle.

To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging port of the main unit and installation tools are charged from those for the conventional refrigerant.

Accordingly the exclusive tools are required for the new refrigerant (R410A). For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust

does not enter. Moreover, do not use the existing piping because there are problems with pressure-resistance force and impurity in it.

RAV-SM800AT-E

CAUTION To Disconnect the Appliance from Main Power Supply.

This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm.

The installation fuse (25A D type ) must be used for the power supply line of this conditioner.

WARNING

• Ask an authorized dealer or qualified installation professional to install/maintain the air

conditioner.

Inappropriate installation may result in water leakage, electric shock or fire.

• Turn off the main power supply switch or breaker before attempting any electrical work.

Make sure all power switches are off. Failure to do so may cause electric shock.

• Connect the connecting cable correctly.

If the connecting cable is connected in a wrong way, electric parts may be damaged.

• When moving the air conditioner for the installation into another place, be very careful not

to enter any gaseous matter other than the specified refrigerant into the refrigeration cycle.

If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becomes abnormally high and it may resultingly causes pipe burst and injuries on persons.

• Do not modify this unit by removing any of the safety guards or by by-passing any of the

safety interlock switches.

• Exposure of unit to water or other moisture before installation may cause a short-circuit of

electrical parts.

Do not store it in a wet basement or expose to rain or water.

• After unpacking the unit, examine it carefully if there are possible damage.

• Do not install in a place that might increase the vibration of the unit.

• To avoid personal injury (with sharp edges), be careful when handling parts.

RAV-SM800AT-E

• Perform installation work properly according to the Installation Manual.

Inappropriate installation may result in water leakage, electric shock or fire.

• When the air conditioner is installed in a small room, provide appropriate measures to

ensure that the concentration of refrigerant leakage occur in the room does not exceed the critical level.

• Install the air conditioner securely in a location where the base can sustain the weight

adequately.

• Perform the specified installation work to guard against an earthquake.

If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.

• If refrig erant gas has leaked during the installation work, ventilate the room immediately.

If the leaked refrigerant gas comes in contact with fire, noxious gas may generate.

• After the installation work, confirm that refrigerant gas does not leak.

If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas might generate.

• Electrical work must be performed by a qualified electrician in accordance with the Installa-

tion Manual. Make sure the air conditioner uses an exclusive power supply.

An insufficient power supply capacity or inappropriate installation may cause fire.

• Use the specified cables for wiring connect the terminals securely fix. To prevent external

forces applied to the terminals from affecting the terminals.

• Be sure to provide grounding.

Do not connect ground wires to gas pipes, water pipes, lightning rods or g round wires for telephone cables.

• Conform to the regulations of the local electric company when wiring the power supply.

Inappropriate grounding may cause electric shock.

• Do not install the air conditioner in a location subject to a risk of exposure to a combustible

gas.

If a combustible gas leaks, and stays around the unit, a fire may occur.

Required tools for installation work

1) Philips screw driver

2) Hole core drill (65 mm)

3) Spanner

4) Pipe cutter

5) Knife

6) Reamer

7) Gas leak detector

8) Tape measure

9) Thermometer

10) Mega-tester

11) Electro circuit tester

12) Hexagonal wrench

13) Flare tool

14) Pipe bender

15) Level vial

16) Metal saw

R410A (Special requirement)

17) Gauge manifold (Charge hose : R410A special requirement)

18) Vacuum pump (Charge hose : R410A special requirement)

19) Torque wrench 1/4 (17 mm) 16 N•m (1.6 kgf•m) 3/8 (22 mm) 42 N•m (4.2 kgf•m) 1/2 (26 mm) 55 N•m (5.5 kgf•m) 5/8 (15.9 mm) 120 N•m (12.0 kgf•m)

20) Copper pipe gauge adjusting projection margin

21) Vacuum pump adapter

ACCESSORY AND REFRIGERANT

Accessory and Installation Parts Refrigerant Piping

• Piping kit used for the conventional refrigerant cannot be used.

Outdoor unit Installation manual x 1

Drain nipple

Waterproof rubber cap

Protective bush (For SM800AT only)

Guard material for passage part (For SM800AT only)

• Use copper pipe with 0.8 mm or more thickness for Ø6.4, Ø9.5, Ø12.7.

Use copper pipe with 1.0 mm or more thickness for

Ø15.9.

• Flare nut and flare works are also different from those

of the conventional refrigerant. Take out the flare nut attached to the main unit of the air conditioner, and use it.

RAV-SM800AT-E

SELECTION OF INSTALLATION

Before installation

Be careful to the following items before installation.

Length of refrigerant pipe

<SM560AT-E>

Length of refrigerant pipe

connected to

indoor/outdoor unit

20m or shorter

21m to 30m

* Caution at addition of refrigerant

When the total length of refrigerant pipe exceeds 20m, add 20g/m of refrigerant and the maximum total length of pipe is 30m. (Max. amount of additional refrigerant is 200g.)

Charge the refrigerant accurately. Overcharge may cause a serious trouble of compressor .

Addition of refrigerant is unnecessary at the local site.

<Addition of refrigerant> Add 20g of refrigerant for every 1m of pipe which exceeds 20m.

Item

<SM800AT-E>

Length of refrigerant pipe

connected to

indoor/outdoor unit

20m or shorter

21m to 50m

* Caution at addition of refrigerant

When the total length of refrigerant pipe exceeds 20m, add 40g/m of refrigerant and the maximum total length of pipe is 50m. (Max. amount of additional refrigerant is 1200g.)

Charge the refrigerant accurately. Overcharge may cause a serious trouble of compressor .

Addition of refrigerant is unnecessary at the local site.

<Addition of refrigerant> Add 40g of refrigerant for every 1m of pipe which exceeds 20m.

Item

Air purge

• For air purge, use a vacuum pump.

• Do not use refrigerant charged in the outdoor unit for

air purge. (The refrigerant for air purge is not contained in the outdoor unit.)

Electrical cabling

• Be sure to fix the power cables and indoor/outdoor connecting cables with clamps so that they do not contact with the cabinet, etc.

Installation Place

500

or more

150

or more

Necessary Space for Installation

• A place which provides a specified space around the outdoor unit.

• A place where the operation noise and discharged air

RAV-SM800AT-E

are not given to your neighbors .

• A place that is not exposed to a strong wind.

• A place that does not block a passage.

• When the outdoor unit is installed in an elev ated

position, be sure to secure its feet.

• There must be sufficient space for carrying in the unit.

• A place where the drain water does not make an y problem.

CAUTION

1. Install the outdoor unit at a place where dis-

charge air is not blocked.

2. When an outdoor unit is installed in a place that

is always exposed to a strong wind like a coast or on a high storey of a building, secure a normal fan operation by using a duct or a wind shield.

3. When installing the outdoor unit in a place that is

constantly exposed to a strong wind such as the upper stairs or rooftop of a building, apply the windproof measures referring to the follo wing examples.

1) Install the unit so that its discharge port faces to the wall of the building. Keep a distance 500 mm or more between the unit and the wall surface .

500

Obstacle at rear side

1. Single unit installation

2. Obstacles at both right and left sides.

200

or more

150

or more

The height of the obstacle should be lower than the height of the outdoor unit.

300

or more

3. Serial installation of two or more units

150

or more

The height of the obstacle should be lower than the height of the outdoor unit.

300

or more

300

or more

150

300

or more

200 or more

2) Supposing the wind direction during the operation season of the air conditioner, install the unit so that the discharge port is set at right angle to the wind direction.

Strong wind

4. Installation in the following places may result in some troubles. Do not install the unit in such places below.

• A place full of machine oil.

• A place full of sulphuric gas.

• A place where high-frequency radio waves are

likely to be generated as from audio quipment, welders, and medical equipment.

Obstacle at front side

1. Single unitIn installation

2. Serial installation of two or more units

500

1000

or more

15 or less

SELECTION OF INSTALLATION

1000

or more

1000

or more

Obstacles at both front and rear sides

Open the upper side and both right and left sides. The height of obstacle at both front and rear side, should be lower than the height of the outdoor unit.

1. Single unit installation

150

or more

1000

or more

Installation of Outdoor Unit

• Before installation, check strength and horizontality of the base so that abnormal sound does not generate.

• According to the following base diagram, fix the base firmly with the anchor bolts. (Anchor bolt, nut: M10 x 4 pairs)

<SM560AT-E>

600

115

Ø28 Drain hole

600150 150

430

Drain hole

310

330

<SM800AT-E>

90 90

2. Serial installation of two or more units

200

or more

300

or more

300

or more

1000

or more

Serial installation at front and rear sides

Open the upper side and both right and left sides. The height of obstacle at both front and rear sides should be lower than the height of the outdoor unit.

400

365

Knockout hole

Drain nipple mounting hole

Set the out margin of the anchor bolt to 15mm or less.

• In case of drainning through the drain hose, attach the following drain nipple and the waterproof rubber cap, and use the drain hose (Inner diam.: 16mm) sold on the market. And also seal the screws securely with silicone material, etc. so that w ater does not drop down. Some conditions may cause dewing or dripping of water.

1000

or more

300

or more

1500

or more

2000

or more

200

or more

Drain nipple Waterproof rubber cap

<SM560AT-E>

Refrigerant Piping Connection

CAUTION

Waterproof rubber cap

Base plate

Drain nipple

<SM800AT-E>

Knockout hole

Open

Waterproof rubber cap

Drain nipple

• When there is a possibility of freezing of drain at the cold district or a snowfall area, be careful for drainage ability of drain. The drainage ability increases when a knockout hole on the base plate is opened. (Open the knockout hole to outside using a screwdriver, etc.)

TAKE NOTICE THESE IMPORTANT 4 POINTS BELOW FOR PIPING WORK

1. Keep dust and moisture away from inside the connecting pipes.

2. Tightly connect the connection between pipes and the unit.

3. Evacuate the air in the connecting pipes using VACUUM PUMP.

4. Check gas leak at connected points.

Capacity

rank

RAV-

SM560

SM800

Liquid side

Outer

diameter

Ø6.4 0.8 Ø9.5 0.8

Thickness

Gas side

Outer

diameter

Ø12.7 0.8 Ø15.9 1.0

Thickness

Optional Installation Parts (Local Procure)

Parts name

Refrigerant piping

Liquid side : Ø6.35 mm or Ø9.52 mm Gas side : Ø12.7 mm or Ø15.9 mm

Pipe insulating material

(polyethylene foam, 6 mm thick)

Putty, PVC tapes

Q’ty

Each one

SELECTION OF INSTALLATION

Knockout of Pipe Cover

<SM800AT-E>

Rear direction

Pipe cover

Side direction

Front direction

Down direction

Knockout procedure

• The indoor/outdoor connecting pipes can be connected to 4 directions.

Take off the knockout part of the pipe cov er in which pipes or wires pass through the base plate.

• As shown in the figure, do not remove the pipe cover from the cabinet so that the knockout hole can be easily punched. To knock out, it is easily taken off by hands by punching a position at the lower side of 3 connected parts with screwdriver along the guide line.

• After marking the knockout hole, remove the burr and mount the attached protective bush and guard material for pass-through part in order to protect pipes and wires.

How to remove the front panel

1. Remove screws of the front panel.

2. Pull the front panel downward.

Removing the front panel, the electric parts appear at the front side.

• The metal pipes are attachable to the piping holes. If the size of the used power pipe does not match with the hole, adjust the hole size to match with pipe size.

• Be sure to fix the power cable and indoor/outdoor connecting cable with bundling band sold on the market so that they do not mak e contact with the compressor and discharge pipe. (Temperature of the compressor and discharge pipe becomes high.)

In order to avoid the force applied to on the connecting section, be sure to fix the cables to the cord clamps provided on the pipe valve fixing plate and the electric parts box.

Electric parts box

Front panel

Pipe valve fixing plate

Piping hole

Cord clamp

After connecting the pipes, be sure to mount the pipe cover. The pipe cover is easily mounted by cutting off the slit at the lower part of the pipe cover.

REFRIGERANT PIPING

Pipe Forming/End Positioning

<SM560AT-E>

• Forming of pipe Form the pipe along with a marked line of the cabinet.

• End positioning of pipe Match the ends of both pipes at at a distance of

85 mm apart from the marked line.

85mm

Marked line

Flaring

• Flaring size : A (Unit : mm)

Outer dia. of copper pipe

6.35

9.52

12.7

15.9

R410A R22

9.1 9.0

13.2 13.0

16.6 16.2

19.7 19.4

- 0.4

* In case of flaring for R410A with the con ventional

flare tool, pull it out approx. 0.5 mm more than that of R22 to adjust to the specified flare size. The copper pipe gauge is useful for adjusting projection margin size.

• Projection margin in flaring : B (Unit : mm)

Rigid (Clutch type)

1. Cut the pipe with a pipe cutter.

90˚

Obliquity Roughness Warp

2. Insert a flare nut into the pipe, and flare the pipe.

As the flaring sizes of R410A differ from those of refrigerant R22, the flare tools newly manufactured for R410A are recommended. However, the conventional tools can be used by adjusting projection margin of the copper pipe.

Outer dia. of copper

pipe

6.35

9.52

12.7

15.9

R410A tool used

R410A R22

0 to 0.5 0 to 0.5 0 to 0.5 0 to 0.5

(Same as left) (Same as left) (Same as left) (Same as left)

Imperial (Wing nut type)

Outer dia. of copper pipe

6.35

9.52

12.7

15.9

Conventional tool used

R410A R22

1.0 to 1.5 0.5 to 1.0

R410A R22

1.5 to 2.0 1.0 to 1.5

2.0 to 2.5 1.5 to 2.0

REFRIGERANT PIPING

Tightening of Connecting Part

(Unit: N•m)

Outer dia. of copper pipe

6.35mm (diam.)

9.52mm (diam.)

12.7mm (diam.)

15.9mm (diam.)

Flare at indoor unit side

• Align the centers of the connecting pipes and tighten the flare nut strong as far as possib le with your fingers.

Then fix the nut with a spanner and tighten it with torque wrench as shown in the figure.

Tightening torque

14 to 18 (1.4 to 1.8kgf•m) 33 to 42 (3.3 to 4.2kgf•m) 50 to 62 (5.0 to 6.2kgf•m) 63 to 77 (6.3 to 7.7kgf•m)

Flare at outdoor unit side

REQUIREMENT

1. Do not put the spanner on the cap. The valve may be broken.

2. If applying excessive torque, the n ut may be broken according to some installation conditions.

• After the installation work, be sure to check gas leak of connecting part of the pipes with nitrogen.

Cover

Half union or packed valve Flare nut

Externally threaded side

Fix with spanner.

Tighten with torque wrench.

Internally threaded side

• As shown in the figure, be sure to use a double spanner to loosen or tighten the flare nut of the valve at gas side. If using a single spanner, the nut cannot be tightened with necessary tightening torque.

On the contrary, use a single spanner to loosen or tighten the flare nut of the valve at liquid side.

Cover

Cap

Piping valve

Loosened

Tightened

• Pressure of R410A is higher than that of R22 (Approx. 1.6 times). Therefore, using a torque wrench, tighten the flare pipe connecting sections which connect the indoor/outdoor units at the specified tightening torque. Incomplete connections may cause not only a gas leak, but also a trouble of the refrigeration cycle.

Do not apply refrigerating machine oil to the flared surface.

Flare nut

SM800 type valve at gas side

EVACUATING

Air Purge

This air conditioner can be installed up to the connecting pipe length and height difference in the following table.

Capacity rank

SM560 type SM800 type

With respect to the preservation of terrestrial environment, adopt “Vacuum pump” for air purge (Evacuate air in the connecting pipes) when installing the unit.

• Do not discharge the refrigerant gas to the atmosphere to preserve the terrestrial environment.

• Use a vacuum pump to discharge the air (nitrogen, etc.) remained in the set. If the air remains, the capacity

may decrease.

For the vacuum pump, be sure to use one with backflow preventer so that the oil in the pump does not backflow into the pipe of the air conditioner when the pump stops. (If oil in the vacuum pump is put in an air conditioner including R410A, it may cause trouble on the refrigeration cycle .)

Max. connecting

pipe length (m)

30 50

Outdoor unit at upper side Outdoor unit at lower side

Height difference (m)

30 15 30 15

Hexagonal

wrench size

4mm

Vacuum pump

As shown in the right figure, connect the charge hose after the manifold valve are closed completely.

Attach the connecting port of the charge hose with a projection to push the valve core (setting pin) to the charge port of the set.

Open handle Low fully.

Turn ON the vacuum pump (*1)

Loosen the flare nut of the packed valve (Gas side) a little to check the air passes through. (*2)

Tighten the flare nut again.

Execute vacuuming until the compound pressure gauge indicates –101kPa (–76cmHg). (*1)

Close handle Low completely.

Turn OFF the vacuum pump.

Leave the vacuum pump as it is for 1 or 2 minutes, and check the indicator of the compound pressure gauge does not return.

Open fully the valve stem or the valve handle. (First, at liquid side, then gas side)

Disconnect the charge hose from the charge port.

Tighten valve and caps of the charge port surely.

EVACUATING

<SM560AT-E>

Compound pressure gauge

–101kPa

(–76cmHg)

Handle Lo

Charge hose (For R410A only)

Packed valve (Gas side)

Service port (Valve core (Setting pin))

Valve unit

Pressure gauge

Manifold valve

Handle Hi (Keep fully closed)

Charge hose (For R410A only)

Vacuum pump adapter for counter-flow prevention (For R410A only)

Vacuum

pump

Flare nut

Stopper

Charge cap

OPEN

Charge port

Valve unit

Handle Pull out the handle and using cutting pliers, etc. turn it counterclockwise by 90˚. (Open fully)

Flare nut

Valve unit

Push in handle.

Flare nut

Charge port

<SM800AT-E>

Compound pressure gauge

–101kPa

(–76cmHg)

Handle Lo

Charge hose (For R410A only)

Service port (Valve core (Setting pin))

Packed valve at gas side

Valve rod

Pressure gauge

Manifold valve

Handle Hi (Keep fully closed)

Charge hose (For R410A only)

Vacuum pump adapter for counter-flow prevention (For R410A only)

Vacuum

pump

*1. Use the vacuum pump, vacuum pump adapters,

and gauge manifold referring to the manuals attached to each tool before using them. For the vacuum pump, check oil is filled up to the specified line of the oil gauge.

*2. While the air is purged, check again that the

connecting port of charge hose, which has a projection to push the valve core, is firmly connected to the charge port.

Valve handling precautions

Handle position

Opened fully

Handle

Closed completely

• Open the valve stem or the handle until it strikes the stopper. It is unnecessary to apply further force.

• Securely tighten the cap with a torque wrench.

• Cap tightening torque

Valve siz e

Charge port

Ø6.4

Ø9.5 Ø12.7 Ø15.9

14 to 18N•m (1.4 to 1.8kgf•m) 33 to 42N•m (3.3 to 4.2kgf•m) 33 to 42N•m (3.3 to 4.2kgf•m) 20 to 25N•m (2.0 to 2.5kgf•m) 14 to 18N•m (1.4 to 1.8kgf•m)

Terminal block

Screw

123LN

Connecting

cable

Power cable

ELECTRICAL WORK

For the air conditioner that has no power cable, connect a power cable as mentioned belo w.

Model RAV-

Power supply

Maximum running current Installation fuse rating

Power cable

SM560AT-E SM800AT-E

220 – 240 V

Single phase 50 Hz

12A 15A

25 A (D type )

H07 RN-F or 245 IEC 66

(2.5 mm2 or more)

CAUTION

• Wrong wiring may cause a b urn-out to some electrical parts.

• Be sure to use the cord clamps attached to the product.

• Do not damage or scratch the conductive core and inner insulator of power and inter-connecting cables when peeling them.

• Be sure to comply with local regulations of the cable from outdoor unit to indoor unit. (wire size and cabling method etc.)

• Use the power and Inter-connecting cables with specified thickness, specified type and protective devices required.

How to wire

1. Connect the connecting cable to the terminal as identified with their respective numbers on the terminal block of indoor and outdoor unit. H07 RN-F or 245 IEC 66 (1.0 mm2 or more)

2. When connecting the connecting cable to the outdoor unit terminal, prevent water coming in the outdoor unit.

3. Insulate the unsheathed cords (conductors) with electrical insulation tape. Process them so that they do not touch any electrical or metal parts.

4. For inter connecting cable, do not use a wire jointed to another on the way.

Use wires long enough to cover the entire length.

Stripping length power cord and connecting cabl e

<SM560AT-E>

How to remove the valve cover

1. Remove screws of the v alve cover.

2. Pull the valve cover downward to remove it.

Piping cover

Cord clamp

Indoor/outdoor connecting cables

Power cable

Valve cover

10 10

30 30

10 10

40 40

Earth line Earth line

Power cable

Connecting cable

123

(mm)

CAUTION

• The installation fuse (25A D type ) must be used for the power supply line of this air conditioner.

• Incorrect/incomplete wiring might cause an electrical fire or smoke.

• Prepare the exclusive power supply for the air conditioner.

• This product can be connected to the mains.

Connection to the fixed wiring : A switch which disconnects all poles and has a contact separation of at least 3 mm must be incorporated in the fixed wiring.

FINAL INSTALLATION CHECKS

Check and Test Operation

For R410A, use the leak detector e xclusiv ely manufactured for HFC refrigerant (R410A, R134a, etc.). The conventional leak detector for HCFC refrigerant

(R22, etc.) cannot be used because its sensitivity for HFC refrigerant lowers to approx. 1/40.

• Pressure of R410A is approx. 1.6 times higher than that of R22.

If installation work is incompletely finished, a gas leakage may occur when pressure rises during operation.

Therefore, be sure to test the piping connections for leakage.

• Check gas leakage at the flare nut connections , valve stem cap connections and service port cap fittings with a leak detector or soap water.

Piping cover

Check points of outdoor unit

Valve cover

Flare nut connections (Indoor unit)

Useful Functions (SM800AT-E only)

In addition to the code checking by remote controller of the indoor unit, troub les of the outdoor unit can be diagnosed by LED indications on the cycle control P.C. board of the outdoor unit. Utilize them for various checks. For the check by remote controller of the indoor unit, refer to the Installation Manual of the indoor unit. Before a check, confirm each bit of the DIP switch is set to OFF position.

Self-Diagnosis by LED Indication

LED indication and code checking

DIP switch

SW800

123

Cycle control P.C. board

LED indication

D800 D801 D802 D803

lll

¡¡

¡¡¡ ¡

¡¡

¥ l

l ¥ l

¥¥

¥ l ¥

lll¥ l ¡ l ¡

l ll

¡¡

l l

Cause

Heat exchanger sensor (TE) error Suction sensor (TS) error Discharge sensor (TD) error High-pressure protection error Outdoor temperature sensor (TO) error DC outside fan error Communication error between IPDU Discharge temp. error EEPROM error Communication error between IPDU G-Tr short-circuit protection Detect circuit error Current sensor error Comp. lock error Comp. break down Phase missing detection, Detection of coming-off of CT current sensor Serial communication error by thermo. operation of Comp. case

LED

indication

D800

: Red

D801

: Yellow

D802

: Yellow

D803

: Yellow

: Rapid flash

: Go off

: Go on

Installation/Servicing T ools

In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged accidentally, service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)

• In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size of opposite side of flare nuts has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)

Changes in the product and components

New tools for R410A

Gauge manifold

Charge hose

Electronic balance for refrigerant charging

Torque wrench (nominal diam. 1/2, 5/8)

Flare tool (clutch type)

Gauge for projection adjustment

Vacuum pump adapter

Gas leakage detector

• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the U,S. ’s ARI specified rose color (ARI color code: PMS 507).

• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to the charge hose’s port size.

Applicable to R22 model

××

×× ××

××

——

××

Changes

As pressure is high, it is impossible to measure by means of conventional gauge. In order to prevent any other refrigerant from being charged, each port diameter is changed.

In order to increase pressure resisting strength, hose materials and port size are changed (to 1/2 UNF 20 threads per inch). When purchasing a charge hose, be sure to check the port size.

As pressure is high and gasification speed is fast, it is difficult to read the indicated value by means of charging cylinder, as air bubbles occur.

The size of opposite sides of flare nuts have been increased. Incidentally, a common wrench is used for nominal diameters 1/4 and 3/8.

By increasing the clamp bar’s receiving hole, strength of spring in the tool has been improved.

Used when flare is made with using conventional flare tool. Connected to the conventional vacuum pump. It is necessary to use an

adapter to prevent vacuum pump oil from flowing back to the charge hose. The charge hose connecting part has two por ts-one for conventional refrigerant (7/16 UNF 20 threads per inch) and one for R410A. If the vacuum pump oil (mineral) mixes with R410A a sludge may occur and damage the equipment.

Exclusive for HFC refrigerant.

ACCESSORIES

Remote controller Screws (two pcs.) Standard 4-way cassette

panel optional parts

PRECAUTIONS FOR SAFETY

WARNING

WARNINGS ABOUT INSTALLATION

• Make sure to ask the qualified installation professional in electric work to install the air conditioner . If the air conditioner is inappropriate installed by yourself, it may cause water leak, electric shock, fire, and so on.

• Ground the air conditioner without fail. Do not connect the ground wire to gas pipe, water pipe, lightning rod or ground wire of telephone. If the air conditioner is imperfectly grounded, it may cause electric shock.

RAV-SM560UT-E

RAV-SM800UT-E

CAUTION

TO DISCONNECT THE APPLIANCE FROM THE MAINS SUPPLY This appliance must be connected to the mains by means of a switch with a

contact separation of at least 3 mm.

The installation fuse (25A D type ) must be used for the power supply line of this conditioner.

WARNINGS ABOUR OPERATION

• Avoid cooling the room too strong or exposing the human body to cool breeze for a long time as it is bad f or the health.

• When you notice something abnormal with the air conditioner (smells like something scorching, poor cooling, etc.), immediately turn off the main switch, the circuit breaker, from the mains to stop the air conditioner, and contact the dealer . If the air conditioner is continuously operated with something abnormal, it may cause machine failure, electric shock, fire, and so on.

WARNINGS ABOUT MOVEMENT AND REPAIR

• Do not move or repair any unit by yourself. Since there is high voltage inside the unit, you may get electric shock when removing the cov er and main unit.

• Whenev er the air conditioner needs repair, make sure to ask the dealer to do it. If it is repaired imperfectly, it may cause electric shoc k or fire .

• When moving the air conditioner for re-installing at another place , ask the dealer to do it. If it is imperfectly installed, it may cause electric shock or fire.

RAV-SM560UT-E

CAUTION

CAUTIONS ABOUT INSTALLATION

• Certainly lay the drain hose for perfect draining. Bad drainage may cause flooding in the house and getting furniture wet.

• Make sure to connect the air conditioner to an exclusive AC outlet of the rated voltage, otherwise the unit ma y break do wn or cause a fire.

• Do not install the unit in a place where inflammable gas may leak. If inflammable gas accumulates around the unit, it may cause a fire.

CAUTIONS ABOUT OPERATION

• Carefully read this manual before starting the air conditioner. There are many important things to keep in mind for daily operation.

• Do not use this air conditioner for special purpose such as preserving food, precision instruments, art objects, breeding animals, growing potted plants, etc.

• Av o id exposing potted plants and animals to the wind of the air

RAV-SM800UT-E

conditioner , since it badly affects the health and growth of them.

• When the air conditioner is operated with a combustion appliance in the same place, be careful of ventilation to let fresh air enter the room. Poor ventilation causes oxygen shortage.

• When the air conditioner is used in a closed room, be careful of sufficient ventilation of the room. Poor ventilation causes oxygen shortage.

• Do not touch any switches with w et finger, otherwise you may get an electric shock.

• Do not place any combustion appliance in a place where it is directly exposed to the wind of air conditioner, otherwise it may cause imperfect combustion.

• If the air conditioner won’t be used for a considerab ly long time , turn off the main switch or the circuit break er, for safety. Disconnect from the power supply pre vents the unit from lightning and power supply surge.

• Check the concrete blocks, etc. of the base of the outdoor unit occasionally. If the base is left damaged or deteriorated, the unit may topple over and inflict an injury to a person as the worst case.

• When cleaning the unit, make sure to turn off the main switch or the circuit breaker beforehand for preventing y ou from getting injured by the electric fan running inside. For details of cleaning method, refer to “Maintenance” on page 10.

• Do not put anything on the outdoor unit nor step onto it. If you do so, it may not only topple over the unit but also injure yourself.

• To make the air conditioner operate in its original performance, operate it within the range of the operating temperature specified in the instructions. Otherwise it may cause a malfunction, or water leak from the unit.

• Prevent an y liquid from falling into the remote controller. Do not spill juice, water or any kind of liquid.

PARTS NAME

Indoor unit

Button

Button to open/close the suction port

Air filter

Removes dust or trash. (Provided on the suction port.)

Earth screw

Provided in the electric parts box

Discharge flap of discharge port

Change the direction of the air to be discharged according to cool/heat mode.

Suction air port

The air in the room is sucked in from this port.

RAV-SM560UT-E

RAV-SM800UT-E

Outdoor unit

Air inlet (Side and rear)

Air outlet

Projection of air filter

Remote controller

REMOTE CONTROLLER

Pipes and electric wires

PARTS NAME OF REMOTE CONTROLLER

Display section

In the display example , all indicators are displayed for the e xplanation.

In reality only, the selected contents are indicated.

• When turning on the leak breaker at the first time, [SET

DAT A] flashes on the display part of the remote controller. While this display is flashing, the model is being automatically confirmed. Accordingly, wait f or a while after [SET DAT A] display has disappeared, and then use the remote controller.

SET DATA

SETTING

SET

TEST

CODE No.

UNIT No.

R.C. No.

UNIT

Display section

Operation section

RAV-SM560UT-E

RAV-SM800UT-E

5 6

SET DATA display

Displayed during setup of the timer.

Operation mode select display

The selected operation mode is display ed.

CHECK display

Displayed while the protective device works or a trouble occurs.

Timer time display

Time of the timer is displayed. (When a trouble occurs, the check code is displayed.)

Timer SETIN setup display

When pushing the Timer SETIN b utton, the display of the timer is selected in order of [OFF]

→ [OFF] repeat OFF timer → [ON] → No display.

Filter display

If “FILTER ” is displayed, clean the air filter.

TEST run display

Displayed during a test run.

Flap position display

Displays flap position.

SET DATA

SETTING

TEST

UNIT No.

R.C. No.

CODE No.

10 12

SWING display

Displayed during up/do wn movement of the flap.

Set up temperature display

The selected set up temp. is displayed.

Remote controller sensor display

Displayed while the sensor of the remote controller is used.

PRE-HEAT display

Displayed when the heating operation starts or defrost operation is carried out.

While this indication is displayed, the indoor fan stops or the mode enters in LOW.

No function display

Displayed if there is no function even if the button is pushed.

Air volume select displa y

The selected air volume mode is displayed.

(AUTO) (HIGH) (MED.) (LOW)

11 13

Operation section

Push each button to select a desired operation.

• The details of the operation needs to be set up once, afterward, the air conditioner can be used b y pushing

button only.

Air volume select button

Selects the desired air volume mode.

Timer set button

TIMER SET button is used when the timer is set up.

Check button

The CHECK button is used for the check operation. During normal operation, do not use this button.

Fan button

FAN button is used when a fan which is sold on the market or etc. is connected.

• If “No function” is displayed on the remote controller when pushing the FAN button, a fan is not connected.

SET

UNIT

When the button is pushed, the operation starts, and it stops by pushing the button again.

When the operation has stopped, the operation lamp and all the displays disappear.

Operation select button

Selects desired operation mode.

Set up temperature button

Adjusts the room temperature. Set the desired set temperature by pushing

button

or .

Filter reset button

Resets (Erases) “FILTER ” display.

UNIT and AUTO flap button

(No function)

UNIT

Operation lamp

Lamp is lit during the operation. Lamp is off when stopped.

Although it flashes when operating the protection device or abnormal time.

OPTION :

Remote controller sensor

Usually the TEMP. sensor of the indoor unit senses the temperature. The temperature on the surrounding of the remote controller can also be sensed. For details, contact the dealer from which you have purchased the air conditioner.

CORRECT USAGE

When you use the air conditioner f or the first time or when you change the SET DATA value, follow the procedure below. From the next time, the operation display ed on the remote controller will start by pushing the

button only.

Preparation

Turn on the main power switch and/or the leakage breaker.

• When the power supply is turned on, a partition line is displayed on the display part of the remote controller . After the power supply is turned on, the remote controller does not accept an operation for appro x. 1 minute,

but it is not a f ailure.

REQUIREMENT

• While using the air conditioner , operate it only with b utton without turning off the main

power switch and the leak breaker.

UNIT

SET

Push button.

The operation lamp goes on, and the operation starts.

Select an operation mode with the “MODE” button.

One push of the button, and the displa y changes in the order shown on the right.

• In HEAT mode, if the room temper ature reaches to the set temper ature , the outdoor unit stops and the air flow becomes LOW and the air volume decreases.

• In the defrost mode, the fan stops so that cool air is not discharged and PRE-DEF is displayed.

Select air volume with “FAN ” button.

One push of the button, and the displa y changes in the order shown on the right.

AUTO HEAT DRY COOL FAN

AUTO

LOW MED. HIGH

• When air volume is “AUTO ”, air volume differs according to the room temperature.

• In DRY mode, “AUTO ” is displayed and the air volume is LOW.

• In heating operation, if the room temperature is not heated sufficiently with VOLUME “LOW ” operation, select “MED. ” or “HIGH ” operation.

Determine the set up temperature by pushing the “TEMP. ” or “TEMP. ” button.

Stop

Push button.

The operation lamp goes off, and the operation stops .

AUTOMATIC OPERATION (Auto Changeover)

When you set the air conditioner in mode or switch o ver from AUTO operation because of some settings change, it will automatically select either cooling, heating, or fan only operation depending on the indoor temperature.

Start

Push this button to start the air conditioner.

Mode select button (MODE)

Select Auto .

T emperature button

Set the desired temperature.

• In case of cooling, start the operation after approx. 1 min ute .

• In case of heating, the operation mode is selected in accordance with the room temperature and operation starts after approximately 3 to 5 minutes.

• When you select the Auto mode , it is unnecessary to set the fan speed. The FAN speed display will show AUTO and the fan speed will be automatically controlled.

• After the heating operation has stopped, FAN operation may continue for approx. 30 seconds.

• When the room temperature reaches the set temperature and the outdoor unit stops, the supper low wind is discharged and the air volume decreases e xcessively. During defrost operation, the fan stops so that cool air is not discharged and “HEAT READ Y” is displayed.

• If the Auto mode is uncomf ortable, you can select the desired conditions manually.

button

NOTE

When restarting the operation after stop

• When restarting the operation immediately after stop, the air conditioner does not operate for appro x. 3

minutes to protect the machine.

Stop

Push button.

Push this button again to stop the air conditioner.

ADJUSTMENT OF WIND DIRECTIONd

• When the air conditioner stops, the flap (adjustment plate of up/down wind direction) directs downw ard automatically.

• When the heating operation is in READY states, the flap (adjustment plate of up/down wind direction) directs upward. The swinging starts after HEAT READY status cleared, SWING is displayed on the remote controller ev en if the heating oper ation is in READY status.

How to set up the wind direction

Push during operation.

The wind direction changes for e v ery push of the button.

In HEAT operation

Direct the flap (adjustment plate of up/down wind direction) downward. If directing at upward, hot air may not come to the f oot.

Initial setup

In COOL/DRY operation

Direct the flap (adjustment plate of up/down wind direction) upward. If directing it downward, the dew may from on the surface of the air discharge port and may drop down.

Initial setup

How to start swinging

Push , set the flap (adjustment plate of up/down wind direction) direction

to the lowest position, and then push

again.

SWING is displayed and the up/down wind direction is automatically selected.

How to stop swinging

Push SWING/WIND again while the flap is swinging.

• The flap stops at a position when you push. After then, if pushing , the wind direction descends from the highest position.

• In COOL/DRY operation, the flap does not stop as it directs downward. If stopping the flap as it directs downward during swing operation, it stops after moving to the 3 position from the highest position.

UNIT

SET

In FAN operation

Initial setup

Display when stopping the swing

In all modes

Series of operation

Fan/Heat operation

Cool/Dry operation

TIMER OPERATION

A type of timer operation can be selected from the following three types. OFF timer : The operation stops when the time of timer has reached the set time. Repeat OFF timer : Every time, the operation stops after the set time has passed. ON timer : The operation starts when the time of timer has reached the set time.

Timer operation

Push TIMER SET button.

• The timer display (type) changes f or every push of the button.

• SET DATA and display flashes.

Push to select “SET TIME”.

SET

UNIT

OFF

(OFF timer) (Repeat OFF timer)

OFF ON

(ON timer)

No display

For every push of button, the set time increases in the unit of 0.5 hr (30 minutes). The maximum set time is 72.0 hr . For every push of button, the set time decreases in the unit of 0.5 hr (30 minutes). The minimum set time is 0.5 hr .

Push SET button.

• SET DATA display disappears and display goes on. (When ON timer is activated, time is displayed, and after time of the timer has been up, displays other

than ON disappear.)

Cancel of timer operation

Push CL button.

• TIMER display disappears.

NOTICE

• When the operation stops after the timer reached the preset time, the Repeat OFF timer resumes the operation by pushing button and stops the operation after the time of the timer has reached the set time.

HINTS FOR ECONOMICAL OPERATION

Maintain room temperature at comfortable level Clean air filters

The clogged air filter impairs the performance of the air conditioner . Clean them every 2 weeks.

Never open doors and windows more often than necessary

To keep cool or warm air in the room, never open doors and windows more often than necessary.

Window curtains

In cooling, close the curtains to avoid direct sunlight. In heating, close the curtains to keep the heat in.

Get uniform circulation of room air

Adjust the air flow direction for the e ven circulation of room air .

Clean, please.

Gee, chilly

Control

MAINTENANCE

Cleaning of remote controller

CAUTION

• Use a dry cloth to wipe the remote controller.

• A cloth dampened with cold water may be used on the indoor unit if it is very dirty.

• Nev er use a damp cloth on the remote controller.

• Do not use a chemically-treated duster for wiping or leave such materials on the unit for long. It may damage or fade the surface of the unit.

• Do not use benzine, thinner, polishing powder, or similar solv ents for cleaning. These may cause the plastic surface to crack or deform.

Blows upward

Cool and dry air

Please close

Air flow adjustment

Warm air

Blows downward

If you do not plan to use the unit for more than 1 month

(1) Operate the f an for 3 to 4 hours to dry inside the unit

• Operate “FAN ONLY” mode with set temperature 30°C.

(2) Stop the air conditioner and turn off the main power switch or the

circuit breaker.

Checks before operation

(1) Check that the air filters are installed. (2) Check that the air outlet or inlet is not b locked. (3) Turn on the main power switch or the circuit breaker for the mains

AC outlet to turn on the air conditioner .

WARNING

Make sure to ask the qualified maintenance prof essional for cleaning. Turn off the main power supply switch or breaker before the unit maintenance.

Before maintenance, be sure to turn off the leakage breaker. Cleaning of air filter

• If is displayed on the remote controller, maintain the air filter.

• Clogging of the air filter reduce cooling/heating performance.

FAN ONLY operation or

thermo.-off operation

Cleaning of panel and air filter

Preparation :

1. Turn off the air conditioner by the remote controller.

2. Open the suction air port.

• Slide the button of the suction air port inward, and open the suction port slowly while holding it.

Clean the panel and air filter with water:

• Wipe down the panel and air filter with a sponge or towel moistened with a kitchen detergent. (Do not use an y metallic brush for cleaning.)

• Carefully rinse the panel and air filter to wash out the detergent.

• After rinsing the panel and air filter with water, dry it in the shade.

3. Close the suction air port.

• Close the suction air port, slide the button outward, and fix the suction port securely .

CAUTION

• Do not start the air conditioner while leaving the panel and air filter removed.

• Push the filter reset button. ( indication will be turn off.)

Suction grille

Button

Suction grille

Button

Cleaning of Air Filters

• Recommended cleaning intervals: Every two weeks.

• If the air filters are not cleaned, it not only reduce the cooling a performance of air conditioner but causes a failure in the air conditioner such as water falling in drops.

Preparation :

1. Stop the operation by remote controller .

2. Dismount the air filter.

Strap to prevent falling

Air filter

Push

Use a vacuum cleaner to remove dust from the filters or wash them with water.

• After rinsing the air filters with water, dry them in the shade.

• Set the air filter into the air conditioner.

Cleaning of discharge flap

The discharge flap can be removed to clean.

1. Remove the discharge flap.

• Holding the both ends of the discharge flap, remove the flap sagging the center downward.

2. Cleaning with water

• If the dirt is terrible , clean the flap by tepid water with neutral detergent or water.

Insert

Insert in the flap sagging down the center downward.

3. Mount the discharge flap.

• First push in one side of the flap, and then insert the other side sagging the center downward.

Be careful to the direction of the flap when mounting.

Mount the flap so that the side with the mark faces upward and the arrow direction of the mark directs.

NOTE

For Air conditioning system which is operated regularly, cleaning and maintenance of the indoor/outdoor units are strongly recommended. As a general rule, if an indoor unit is operated for about 8 hours daily, the indoor/outdoor units will need to be cleaned at least once ev ery 3-MONTH. This cleaning and maintenance shall be carried out by a qualified person. F ailure to clean the indoor/outdoor units regularly will result in poor perf ormance, icing, water leaking and ev en compressor failure.

AIR CONDITIONER OPERATIONS AND PERFORMANCE

3 minutes protection function

3-minutes protection function prev ents the air conditioner from starting for initial 3 minutes after the main power switch/circuit break er is turned on for re-starting the air conditioner .

Power failure

Po wer failure during operation will stop the unit completely.

• To restart the operation, push the START/STOP button on the remote controller.

• Lightning or a wireless car telephone operating nearby may cause the unit to malfunction. Turn off the main power switch or circuit breaker and then turn them on again. Push the START/STOP b utton on the remote controller to restart.

Heating characteristics Preheating operation

The air conditioner will not deliver warm air immediately after it is turned on. Warm air will start to flow out after approximately 5 minutes when the indoor heat e xchanger w armed up .

Warm air control (In heating operation)

When the room temperature reaches the set temperature, the fan speed is automatically reduced to prevent to blow cold draft. At this time, the outdoor unit will stop.

Defrosting operation

If the outdoor unit is frosted during the heating operation, defrosting starts automatically (for approximately 2 to 10 minutes) to maintain the heating capacity.

• The fans in both indoor and outdoor units will stop during the defrosting operation.

• During the defrosting operation, the defrosted water will be drained from the bottom plate of the outdoor unit.

Heating capacity

In the heating operation, the heat is absorbed from the outside and brought into the room. This way of heating is called heat pump system. When the outside temperature is too low, it is recommended to use another heating apparatus in combination with the air conditioner .

Attention to snowfall and freeze on the outdoor unit

• In snowy areas, the air inlet and air outlet of the outdoor unit are often covered with snow or frozen up. If snow or freeze on the outdoor unit is left as it is, it may cause machine failure or poor warming.

• In cold areas, pay attention to the drain hose so that it perfectly drains water without water remaining inside for freeze prevention. If w ater freezes in the drain hose or inside the outdoor unit, it may cause machine failure or poor warming.

Air conditioner operating conditions

For proper perf ormance, operate the air conditioner under the following temperature conditions:

Cooling Outdoor temperature : –5°C to 43°C operation

Room temperature : 21°C to 32°C (Dry valve temp.), 15°C to 24°C (Wet valve temp.)

CAUTION

Dry operation Outdoor temperature : 15°C to 43°C (Maximum suction air temp. 46°C)

Room temperature : 17°C to 32°C

Heating Outdoor temperature : –15°C to 15°C (Wet valve temp.) operation

If air conditioner is used outside of the above conditions, safety protection may work.

Room temperature : 15°C to 28°C (Dry valve temp.)

Room relative humidity – less than 80 %. If the air conditioner operates in excess of this figure, the surface of the air conditioner ma y cause dewing.

RE-INSTALLATION

DANGER

Ask the dealer or an installation professional to re-install the air conditioner to a new place or move it to another place and to observe the following items.

If the air conditioner is inappropriate installed by yourself, it may cause electric shoc k or fire.

Do not install the air conditioner in the following places

• Do not install the air conditioner in any place within 1 m from a TV, stereo, or radio set. If the unit is installed in such place, noise transmitted from the air conditioner affects the operation of these appliances.

• Do not install the air conditioner near a high frequency appliance (sewing machine or massager for business use, etc.), otherwise the air conditioner ma y malfunction.

• Do not install the air conditioner in a humid or oily place, or in a place where steam, soot, or corrosive gas is generated.

• Do not install the air conditioner in a salty place such as seaside area.

• Do not install the air conditioner in a place where a great deal of machine oil is used.

• Do not install the air conditioner in a place where it is usually exposed to strong wind such as in seaside area or on the roof or upper floor of a building.

• Do not install the air conditioner in a place where sulfureous gas generated such as in a spa.

• Do not install the air conditioner in a vessel or mobile crane.

Be careful with noise or vibrations

• Do not install the air conditioner in a place where noise by outdoor unit or hot air from its air outlet annoys your neighbors.

• Install the air conditioner on a solid and stable foundation so that it prevents transmission of resonating, operation noise and vibration.

• If one indoor unit is operating, some sound may be audible from other indoor units that are not operating.

TROUBLES AND CAUSES

CAUTION

If any of the follo wing conditions occur, turn off the main power supply switch and immediately contact the dealer :

• The operation lamps flash at short intervals (5 Hz) even though you have tried turning off the power

supply and turning on again after 2 or 3 minutes.

• Switch operation does not work properly.

• The main power fuse often blows out, or the circuit breaker is often activated.

• A foreign matter or water fall inside the air conditioner.

• Any other unusual conditions are observed.

Before you ask for servicing or repairs, check the f ollo wing points.

Inoperative

• The main power switch is turned off.

• The circuit breaker is activated to cut off power supply.

• The main power fuse has blo wn out.

• Stoppage of electric current.

Does not cool well or heat well

• The air inlet and/or outlet of the outdoor unit is blocked.

• Doors or windows are opened.

• The fan speed is set to low.

• The air conditioner is set in the DRY mode.

• The set temperature is too high. (In cooling oper ation)

• The set temperature is too low. (In heating operation)

Indoor unit or outdoor unit makes a strange noise.

• When the temperature suddenly changes, the indoor or outdoor unit occasionally makes a strange noise because of expansion/ contraction of parts or change of refrigerant flow.

The room air is smelly or a bad odor comes from the air conditioner.

• Smells impregnated in the walls‚ carpets, furniture, clothing, or furs, come out.

Outdoor unit is frosted in heating operation. Water drains from outdoor unit.

• The outdoor unit is sometimes frosted in heating operation. In that case, the unit automatically performs defrosting

(for 2 to 10 minutes) for increasing the heating efficiency.

• In defrosting operation, both the indoor and outdoor units stop air flow.

• Hiss sound is heard when flow of the refrigerant is changed for defrosting.

• Resultant water of automatic defrosting in heating operation drains from outdoor unit.

Air flow changes though the FAN button is not set to the AUTO mode.

These are not failures. Recheck

• When the temperature of blo wn air drops in heating operation, the air conditioner automatically changes or stops air flow from the indoor unit not to make persons in the room f eel chilly.

• Air flow from the indoor unit is occasionally changed in the cooling operation.

A white mist of chilled air or water is generated from the outdoor unit.

• The indoor unit in cooling operation or the outdoor unit in defrosting operation occasionally steams.

Calm

Accessory parts and Parts to be procured locally

H Accessory parts

Part name

Installation Manual

Heat insulating pipe

Installation pattern

Installation gauge

Pattern fixing screw

Heat insulator

Q’ty

Shape

This

manual

——

M5 x 16L

Part name

Standard wired remote controller

Q’ty1Shape Usage

Usage

(Be sure to hand over to customers)

For heat insulation of pipe connecting section

For confirmation of ceiling opening and main unit position

For positioning of ceiling position (united with installation pattern)

For attach the installation pattern

For heat insulation of drain connecting section

Part name

Washer

Hose band

Flexible hose

Heat insulator

Owner’s Manual

Q’ty

Shape Usage

For hanging-down unit

For connecting drain pipe

For adjusting core-out of drain pipe

For sealing of wire connecting port

(Be sure to hand over to customers)

RAV-SM560UT-E

RAV-SM800UT-E

H Parts to be procured locally

Connecting pipe (Liquid side) (6.35mm (diam.), Nominal (diam.) 1/4” thick 0.8mm) RAV-SM560UT-E, RAV-SM560AT-E

(9.52mm (diam.), Nominal (diam.) 3/8” thick 0.8mm) RAV-SM800UT-E, RAV-SM800AT-E

Connecting pipe (Gas side) (12.7mm (diam.), Nominal (diam.) 1/2” thick 0.8mm) RAV-SM560UT-E, RAV-SM560AT-E

(15.9mm (diam.), Nominal (diam.) 5/8” thick 1.0mm) RAV-SM800UT-E, RAV-SM800AT-E

Power supply cord

2.5mm² (H07RN-F or 245IEC66) or 3.5mm² (AWG-12)

Connecting cable H07RN-F or 245IEC66 (1.5mm² or more)

Thermal insulation for refrigerant pipe (10mm or more, thermal insulating foam polyethylene)

Thermal insulation for drain pipe (10mm or more, foam polyethylene)

Drain pipe (Outer 26mm (diam.))

Tapes

Grounding cable (2.0mm (diam.) or more)

• Ensure that all Local, National and International regulations are satisfied.

• Read this “PRECAUTIONS FOR SAFETY” carefully before Installation.

• The precautions described below include the important items regarding safety. Observe them without fail.

• After the installation work, perform a trial operation to check for any problem. Follow the Owner’s Manual to explain how to use and maintain the unit to the customer.

• Turn off the main power supply switch (or breaker) before the unit maintenance.

• Ask the customer to keep the Installation Manual together with the Owner’s Manual.

PRECAUTIONS FOR SAFETY

CAUTION New Refrigerant Air Conditioner Installation

• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT

DESTROY OZONE LAYER.

The characteristics of R410A refrigerant are ; easy to absorb water, oxidizing membrane or oil, and its pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant, refrigerating oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating oil does not enter the refrigerating cycle.

RAV-SM560UT-E

RAV-SM800UT-E

Accordingly the exclusive tools are required for the new refrigerant (R410A). For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust does

not enter. Moreover, do not use the existing piping because there are problems with pressure-resistance force and impurity in it.

CAUTION To Disconnect the Appliance from Main Power Supply.

This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm.

The installation fuse (25A D type ) must be used for the power supply line of this conditioner.

WARNINGS

• Ask an authorized dealer or qualified installation professional to install/maintain the air

conditioner.

Inappropriate installation may result in water leakage, electric shock or fire.

• Turn off the main power supply switch or breaker before attempting any electrical work.

Make sure all power switches are off. Failure to do so may cause electric shock.

• Connect the connecting cable correctly.

If the connecting cable is connected in a wrong way, electric parts may be damaged.

• When moving the air conditioner for the installation into another place, be very careful not

to enter any gaseous maller other than the specified refrigerant into the refrigeration cycle.

If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becomes abnormally high and it resultingly causes pipe burst and injuries on persons.

• Do not modify this unit by removing any of the safety guards or by by-passing any of the

safety interlock switches.

• Exposure of unit to water or other moisture before installation may cause a short-circuit of

electrical parts.

Do not store it in a wet basement or expose to rain or water.