Congratulations on the purchase of the new P9 Adjustable Speed Drive!
The P9 Adjustable Speed Drive (ASD) is a solid-state AC drive that features Toshiba International
Corporation’s (TIC) new Virtual Linear Pump function. Our VLP algorithm was designed to remove
the guess work that is associated with the setup of pumping systems. The VLP algorithm allows for
precise, linear, and consistent pump curve responses at any flow or pressure setting!
The Virtual Linear Pump function allows for direct and precise pumping system control. This is
accomplished without the normal concerns of the adverse effects of conventional pumping system
control response curves.
The VLP algorithm coupled with Toshiba International Corporation’s Vector Control Algorithm
enables the motor to develop high starting torque and provide compensation for motor slip, which
results in smooth, quick starts, and highly efficient operation.
The programmable functions may be accessed via the easy-to-use menu or via the Direct Access
Numbers (see pg. 78). This feature, combined with Toshiba International Corporation’s highperformance software, delivers unparalleled motor control, reliability, and ease of use.
The P9 is a very powerful tool, yet surprisingly simple to operate. The user-friendly Electronic Operator Interface (EOI) of the P9 has an easy-to-read LCD screen. There is also a high-visibility
LED screen that can be read from a greater distance. The EOI provides easy access to the many
monitoring and programming features of the P9.
To maximize the abilities of your new P9, a working familiarity with this manual is required. This
manual has been prepared for the ASD installer, user, and maintenance personnel. This manual may
also be used as a reference guide or for training. With this in mind, use this manual to develop a
familiarity with the P9 before attempting to install, operate, or perform maintenance on the device.
Important Notice
The instructions contained in this manual are not intended to cover all details or variations in equipment
types, nor may it provide for every possible contingency concerning the installation, operations, or
maintenance of this equipment. Should additional information be required, contact your TIC Sales
Representative.
The contents of this manual shall not become a part of or modify any prior or existing agreement,
commitment, or relationship. The sales contract contains the entire obligation of Toshiba International
Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba
International Corporation and any statements contained herein do not create new warranties or modify
the existing warranty.
Any electrical or mechanical modifications to this equipment without prior written consent of
Toshiba International Corporation may void all warranties and may void the UL/CSA listing or
other safety certifications. Unauthorized modifications may also result in a safety hazard or
equipment damage.
Misuse of this equipment could result in injury and equipment damage. In no event will Toshiba
International Corporation be responsible or liable for direct, indirect, special, or consequential
damage or injury that may result from the misuse of this equipment.
Page 4
About This Manual
This manual was written by the Toshiba International Corporation Technical Publications Group. This
group is tasked with providing technical documentation for the P9 Adjustable Speed Drive. Every
effort has been made to provide accurate and concise information to you, our customer.
At Toshiba International Corporation we are continuously striving for better ways to meet the constantly
changing needs of our customers. E-mail your comments, questions, or concerns about this publication
to Technical-Publications-Dept@tic.toshiba.com.
Manual’s Purpose and Scope
This manual provides information on how to safely install, operate, maintain, and dispose of your
P9 Adjustable Speed Drive. The information provided in this manual is applicable to the
P9 Adjustable Speed Drive only.
This manual provides information on the various features and functions of this powerful cost-saving
device, including
•Installation,
•System operation,
•Configuration and menu options, and
•Mechanical and electrical specifications.
Included is a section on general safety instructions that describe the warning labels and symbols that are
used on the device and throughout the manual. Read the manual completely before installing, operating,
performing maintenance, or disposing of this equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment
and should be readily available for reference and review. Dimensions shown in the manual are in
English and/or the metric equivalent.
Because of our commitment to continuous improvement, Toshiba International Corporation reserves the
right, without prior notice, to update information, make product changes, or to discontinue any product
or service identified in this publication.
Toshiba International Corporation (TIC) shall not be liable for direct, indirect, special, or
consequential damages resulting from the use of the information contained within this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form
without the prior written consent of Toshiba International Corporation.
TOSHIBA® is a registered trademark of Toshiba Corporation. All other product or trade references
appearing in this manual are registered trademarks of their respective owners.
All rights reserved.
Printed in the U.S.A.
Page 5
Contacting TIC’s Customer Support
TOSHIBA INTERNATIONAL CORPORATION
P9 Adjustable Speed Drive
Please complete the Warranty Card supplied with the P9 ASD and return it to Toshiba International Corporation
by prepaid mail. This will activate the 12-month warranty from the date of installation; but, shall not exceed 18
months from the shipping date.
Complete the following information and retain for your records.
Model Number: ______________________________________________________________________
Serial Number: ______________________________________________________________________
Project Number (if applicable):_________________________________________________________
Date of Installation: __________________________________________________________________
Name of Application: ________________________________________________________________
Center
Toshiba International Corporation’s Customer Support Center can be contacted to obtain help in
resolving any Adjustable Speed Drive system problem that you may experience or to provide
application information.
The Support Center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Center’s toll free
number is US (800) 231-1412/Fax (713) 937-9349 CAN (800) 872-2192 MEX 01 (800) 527-1204.
For after-hours support follow the directions in the outgoing message when calling.
You may also contact Toshiba International Corporation by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: ASD Product Manager.
For further information on Toshiba International Corporation’s products and services, please visit our
website at www.toshiba.com/ind/.
Page 6
Table of Contents
About This Manual ..................................................................................................................1
Manual’s Purpose and Scope ..................................................................................................1
Contacting TIC’s Customer Support Center ........................................................................2
General Safety Information ....................................................................................................1
Safety Alert Symbol ...........................................................................................................1
Signal Words ......................................................................................................................1
Special Symbols .................................................................................................................2
DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and
understood all of the product safety information and directions that are contained in this manual.
Safety Alert Symbol
The Safety Alert Symbol is comprised of an equilateral triangle enclosing an exclamation mark. This
indicates that a potential personal injury hazard exists.
Signal Words
Listed below are the signal words that are used throughout this manual followed by their descriptions
and associated symbols. When the words DANGER, WARNING, and CAUTION are used in this
manual, they will be followed by important safety information that must be carefully followed.
The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous
situation exists that, if not avoided or if instructions are not followed precisely, will result in serious
injury to personnel or loss of life.
The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous
situation exists that, if not avoided or if instructions are not followed precisely, could result in serious
injury to personnel or loss of life.
The word CAUTION preceded by the safety alert symbol indicates that a potentially hazardous
situation exists that, if not avoided or if instructions are not followed precisely, may result in minor or
moderate injury.
The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists
that, if not avoided or if instructions are not followed precisely, may result in equipment and property
damage.
P9 ASD Installation and Operation Manual1
Page 9
Special Symbols
To identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING,
and CAUTION signal words. These symbols indicate areas that require special and/or strict adherence
to the procedures to prevent serious injury to personnel or loss of life.
Electrical Hazard Symbol
A symbol that is comprised of an equilateral triangle enclosing
a lightning bolt indicates a hazard of injury from electrical
shock or burn.
Explosion Hazard Symbol
A symbol that is comprised of an equilateral triangle enclosing
an explosion indicates a hazard of injury from exploding parts.
Equipment Warning Labels
DO NOT attempt to install, operate, perform maintenance, or dispose of this equipment until you have
read and understood all of the product labels and user directions that are contained in this manual.
Warning labels that are attached to the equipment will include the exclamation mark within a triangle.
DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are
required, contact your TIC Sales Representative.
Labels attached to the equipment are there to provide useful information or to indicate an imminently
hazardous situation that may result in serious injury, severe property and equipment damage, or loss of
life if safe procedures or methods are not followed as outlined in this manual.
Qualified Personnel
Installation, operation, and maintenance shall be performed by Qualified PersonnelOnly. A Qualified
Person is one that has the skills and knowledge relating to the construction, installation, operation, and
maintenance of the electrical equipment and has received safety training on the hazards involved (Refer
to the latest edition of NFPA 70E for additional safety requirements).
Qualified Personnel shall:
•Have carefully read the entire manual.
•Be familiar with the construction and function of the ASD, the equipment being driven, and the
hazards involved.
•Be able to recognize and properly address hazards associated with the application of motor-driven
equipment.
•Be trained and authorized to safely energize, de-energize, ground, lock out/tag out circuits and
equipment, and clear faults in accordance with established safety practices.
•Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,
hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety
practices.
For further information on workplace safety, visit www.osha.gov.
2P9 ASD Installation and Operation Manual
Page 10
Equipment Inspection
•Upon receipt of the equipment, inspect the packaging and equipment for shipping damage.
•Carefully unpack the equipment and check for parts that may have been damaged during shipping,
missing parts, or concealed damage. If any discrepancies are discovered, it should be noted with the
carrier prior to accepting the shipment, if possible. File a claim with the carrier if necessary and
immediately notify your TIC Sales Representative.
•DO NOT install the ASD if it is damaged or if it is missing any component(s).
•Ensure that the rated capacity and the model number specified on the nameplate conform to the
order specifications.
•Modification of this equipment is dangerous and is to be performed by factory trained personnel.
When modifications are required contact your TIC Sales Representative.
•Inspections may be required after moving equipment.
•Contact your TIC Sales Representative to report discrepancies or for assistance if required.
Handling and Storage
•Use proper lifting techniques when moving the ASD; including properly sizing up the load, getting
assistance, and using a forklift if required.
•Store in a well-ventilated location and preferably in the original packaging if the equipment will not
be used upon receipt.
•Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid
temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles.
•The storage temperature range of the P9 ASD is -13° to 149° F (-25° to 65° C).
•DO NOT store the unit in places that are exposed to outside weather conditions (i.e., wind, rain,
snow, etc.).
•Store in an upright position.
Disposal
Never dispose of electrical components via incineration. Contact your state environmental agency for
details on disposal of electrical components and packaging in your area.
P9 ASD Installation and Operation Manual3
Page 11
Installation Precautions
Location and Ambient Requirements
•The TIC ASD is intended for permanent installations only.
•Installation should conform to the National Electrical Code — Article 110 (NEC) (Requirements
For Electrical Installations), all regulations of the Occupational Safety and Health
Administration, and any other applicable national, regional, or industry codes and standards.
Note:For ALL references to the National Electrical Code (NEC), see the latest release of
the National Electrical Code.
•Select a mounting location that is easily accessible, has adequate personnel working space, and
adequate illumination for adjustment, inspection, and maintenance of the equipment (refer to the
NEC Article 110-13).
•DO NOT mount the ASD in a location that would produce catastrophic results if it were to become
dislodged from its mounting location (equipment damage or injury).
•DO NOT mount the ASD in a location that would allow it to be exposed to flammable chemicals or
gases, water, solvents, or other fluids.
•Avoid installation in areas where vibration, heat, humidity, dust, fibers, metal particles, explosive/
corrosive mists or gases, or sources of electrical noise are present.
•The installation location shall not be exposed to direct sunlight.
•Allow proper clearance spaces for installation. Do not obstruct the ventilation openings. Refer to
the section titled Installation and Connections on pg. 14 for further information on ventilation
requirements.
•The ambient operating temperature range of the P9 ASD is 14° to 104° F (-10° to 40° C).
Mounting Requirements
•Only Qualified Personnel should install this equipment.
•Install the unit in a secure and upright position in a well-ventilated area.
•As a minimum, the installation of the equipment should conform to the NEC — Article 110
(NEC), OSHA, as well as any other applicable national, regional, or industry codes and standards.
•Installation practices should conform to the latest revision of NFPA 70E Electrical Safety
Requirements for Employee Workplaces.
•It is the responsibility of the ASD installer/maintenance personnel to ensure that the unit is installed
into an enclosure that will protect personnel against electric shock.
4P9 ASD Installation and Operation Manual
Page 12
Conductor Routing and Grounding
WARNING
•Use separate metal conduits for routing the input power, output power, and control circuits.
•A separate ground cable should be run inside the conduit with the input power, output power, and
control circuits.
•DO NOT connect CC to earth ground.
•Use IICC terminal as the return for the V/I input.
•Always ground the unit to prevent electrical shock and to help reduce electrical noise.
•If the ASD is being used in an ungrounded system (floating system) or in an unsymmetrically
grounded system, the EMI filter must be disconnected or removed. The ASD may be damaged if
the EMI filter is used.
•It is the responsibility of the ASD installer/maintenance personnel to provide proper grounding and
branch circuit protection in accordance with the NEC and any applicable local codes.
— The Metal Conduit Is Not An Acceptable Ground —
Grounding Capacitor Switch
The ASD is equipped with noise reduction capacitors which are used to reduce the EMI leakage via the
3-phase power-input circuit and for compliance with the Electromagnetic Compatibility Directive
(EMC).
The effective value of the capacitor may be increased, reduced, or removed entirely via the Selector Switch, Switching Bar, or the Switching Screw — the type used is typeform-specific.
The Grounding Capacitor Switch allows the user to quickly change the value of the capacitance of the
3-phase input circuit without the use of tools.
See the section titled System Grounding on pg. 18 for more on the Grounding Capacitor.
See figures 4, 5, 6, and 7 on pg. 19 for an electrical depiction of the leakage-reduction functionality of
the Grounding Capacitor and the methods used to set the capacitance value.
P9 ASD Installation and Operation Manual5
Page 13
Power Connections
DANGER
CONTACT WITH ENERGIZED WIRING WILL CAUSE
SEVERE INJURY OR LOSS OF LIFE.
•Turn off and lock out/tag out all power sources before proceeding to connect the power wiring to
the equipment.
•After ensuring that all power sources are turned off and isolated in accordance with established
lock out/tag out procedures, connect the 3-phase power source wiring of the correct voltage to the
correct input terminals and connect the output terminals to a motor of the correct voltage and type
for the application (refer to the NEC Article 300 – Wiring Methods and Article 310 – Conductors
For General Wiring). Size the branch circuit conductors in accordance with the NEC Table 310.16.
•Ensure that the 3-phase input power is NOT connected to the output of the ASD. This will damage
the ASD and may cause injury to personnel.
•DO NOT connect resistors across terminals PA – PC or PO – PC. This may cause a fire.
•Ensure the correct phase sequence and the desired direction of motor rotation in the Bypass mode
(if applicable).
Protection
•Ensure that primary protection exists for the input wiring to the equipment. This protection must be
able to interrupt the available fault current from the power line. The equipment may or may not be
equipped with an input disconnect (option).
•All cable entry openings must be sealed to reduce the risk of entry by vermin and to allow for
maximum cooling efficiency.
•External dynamic braking resistors must be thermally protected.
•It is the responsibility of the ASD installer/maintenance personnel to set up the Emergency Off
braking system of the ASD. The function of the Emergency Off braking function is to remove
output power from the drive in the event of an emergency. A supplemental braking system may also
be engaged in the event of an emergency.For further information on braking systems, see
parameters F250 and F304.
Note:A supplemental emergency stopping system should be used with the ASD. Emergency
stopping should not be a task of the ASD alone.
•Follow all warnings and precautions and do not exceed equipment ratings.
6P9 ASD Installation and Operation Manual
Page 14
System Integration Precautions
WARNING
The following precautions are provided as general guidelines for the setup of the ASD within the
system.
•The TIC ASD is a general-purpose product. It is a system component only and the system design
should take this into consideration. Please contact your TIC Sales Representative for application-
specific information or for training support.
•The TIC ASD is part of a larger system and the safe operation of the ASD will depend upon
observing certain precautions and performing proper system integration.
•Improperly designed or improperly installed system interlocks may render the motor unable to start
or stop on command.
•The failure of external or ancillary components may cause intermittent system operation (i.e., the
system may start the motor without warning).
•A detailed system analysis and job safety analysis should be performed by the systems designer
and/or systems integrator before the installation of the ASD component. Contact your TIC Sales
Representative for options availability and for application-specific system integration information
if required.
Personnel Protection
•Installation, operation, and maintenance shall be performed by Qualified PersonnelOnly.
•A thorough understanding of the ASD will be required before the installation, operation, or
maintenance of the ASD.
•Rotating machinery and live conductors can be hazardous and shall not come into contact with
personnel. Personnel should be protected from all rotating machinery and electrical hazards at all
times.
•Insulators, machine guards, and electrical safeguards may fail or be defeated by the purposeful or
inadvertent actions of workers. Insulators, machine guards, and electrical safeguards are to be
inspected (and tested where possible) at installation and periodically after installation for potential
hazardous conditions.
•DO NOT allow personnel near rotating machinery. Warning signs to this effect shall be posted at
or near the machinery.
•DO NOT allow personnel near electrical conductors. Contact with electrical conductors can be
fatal. Warning signs to this effect shall be posted at or near the hazard.
•Personal Protection Equipment (PPE) shall be provided and used to protect employees from any
hazards inherent to system operation.
P9 ASD Installation and Operation Manual7
Page 15
System Setup Requirements
CAUTION
•When using the ASD as an integral part of a larger system, it is the responsibility of the ASD
installer/maintenance personnel to ensure that there is a fail-safe in place (i.e., an arrangement
designed to switch the system to a safe condition if there is a fault or failure).
•Power factor improvement capacitors or surge absorbers MUST NOT be installed on the output of
the ASD.
•Use of the built-in system protective features is highly recommended (i.e., E-Off, Overload
Protection, etc.).
•The operating controls and system status indicators should be clearly readable and positioned
where the operator can see them without obstruction.
•Additional warnings and notifications shall be posted at the equipment installation location as
deemed required by Qualified Personnel.
•System safety features should be employed and designed into the integrated system in a manner
such that system operation, even in the event of system failure, will not cause harm or result in
system damage or injury to personnel (i.e., E-Off, Auto-Restart settings, System Interlocks, etc.).
•The programming setup and system configuration of the ASD may allow it to start the motor
unexpectedly. A familiarity with the Auto-Restart (F301), Sleep Timer (F383), and the Start-Stop (F385) settings are a requirement to use this product.
•There may be thermal or physical properties, or ancillary devices integrated into the overall system
that may allow for the ASD to start the motor without warning. Signs to this effect must be posted
at the equipment installation location.
•If a secondary magnetic contactor (MC) or an ASD output disconnect is used between the ASD and
the load, it should be interlocked to halt the ASD before the secondary contact opens. If the output
contactor is used for bypass operation, it must be interlocked such that commercial power is never
applied to the ASD output terminals (U, V, or W).
•When using an ASD output disconnect, the ASD and the motor must be stopped before the
disconnect is either opened or closed. Closing the output disconnect while the 3-phase output of the
ASD is active may result in equipment damage or injury to personnel.
8P9 ASD Installation and Operation Manual
Page 16
Operational and Maintenance
DANGER
Precautions
•Turn off and lock out/tag out the main power, the control power, and instrumentation connections
before inspecting or servicing the drive, opening the door of the enclosure, or connecting/
disconnecting the power wiring to the equipment.
•The capacitors of the ASD maintain a residual charge for a period of time after turning the ASD off.
The required time for each ASD typeform is indicated with a cabinet label and a Charge LED
(shown for smaller ASDs in Figure 2 on pg. 16; LED is located on the front panel of larger ASDs).
Wait at least the minimum time indicated on the enclosure-mounted label and ensure that the
Charge LED has gone out before opening the door of the ASD once the ASD power has been
turned off.
•Turn the power on only after attaching (or closing) the front cover and DO NOT remove or open
the front cover of the ASD when the power is on.
•DO NOT attempt to disassemble, modify, or repair the ASD. Call your TIC Sales Representative
for repair information.
•DO NOT place any objects inside of the ASD.
•If the ASD should emit smoke, or an unusual odor or sound, turn off the power immediately.
•The heat sink and other components may become extremely hot to the touch. Allow the unit to cool
before coming in contact with these items.
•The Auto Start-Stop programmable functions and the Sleep Timer function of the ASD may
allow for the system to start or stop unexpectedly. Signs to this effect are to be clearly posted at the
installation location.
•Remove power from the ASD during extended periods of non-use.
•The system should be inspected periodically for damaged or improperly functioning parts,
cleanliness, and to ensure that the connectors are tightened securely.
P9 ASD Installation and Operation Manual9
Page 17
Motor Characteristics
Listed below are some variable speed AC motor control concepts with which the user of the
ASD should become familiar.
Motor Autotuning
Motor production methods may cause minor differences in the motor operation. The negative effects of
these differences may be minimized by using the Autotune feature of the ASD. Autotuning is a function
of the ASD that measures several parameters of the connected motor and places these readings in a stored
table. The software uses the information in the table to help optimize the response of the ASD to
application-specific load and operational requirements. The Autotuning function may be enabled for
automatic tuning, configured manually at F400, or disabled.
The measured parameters include the rotor resistance, the stator resistance, the required excitation
inductance, rotational inertia values, and leakage inductance values.
Pulse Width Modulation Operation
The ASD uses sinusoidal Pulse Width Modulation (PWM) control. The output current waveform
generated by the ASD approaches that of a perfect sine wave; however, the output waveform is slightly
distorted. For this reason, the motor may produce more heat, noise, and vibration when operated by an
ASD, rather than directly from commercial power.
Low-Speed Operation
Operating a general-purpose motor at lower speeds may cause a decrease in the cooling ability of the
motor. Reducing the torque requirement of the motor at lower speeds will decrease the generated heat at
lower speeds.
When the motor is to be operated at low speed (less than 50% of full speed) and at the rated torque
continuously, a TIC VF motor (designed for use in conjunction with an ASD) is recommended.
Overload Protection Adjustment
The ASD software monitors the output current of the system and determines when an overload condition
occurs. The overload current level is a percentage of the rating of the motor. This function protects the
motor from overload.
The default setting for the overload detection circuit is set to the maximum rated current of the ASD at the
factory. This setting will have to be adjusted to match the rating of the motor with which the ASD is to be
used. To change the overload reference level, see Motor Overload Protection Level 1 on pg. 190.
Operation Above 60 Hz
A motor produces more noise and vibration when it is operated at frequencies above 60 Hz. Also, when
operating a motor above 60 Hz, the rated limit of the motor or its bearings may be exceeded; this may void
the motor warranty.
Contact the motor manufacturer for additional information before operating the motor above 60 Hz.
10P9 ASD Installation and Operation Manual
Page 18
Power Factor Correction
DO NOT connect a power factor correction capacitor or surge absorber to the output of the ASD.
If the ASD is used with a motor that is equipped with a capacitor for power factor correction, remove the
capacitor from the motor.
Connecting either of these devices to the output of the ASD may cause the ASD to malfunction and trip,
or the output device may cause an over-current condition resulting in damage to the device or the ASD.
Light Load Conditions
When a motor is operated under a continuous light load (i.e., at a load of less than 50% of its rated
capacity) or it drives a load which produces a very small amount of inertia, it may become unstable and
produce abnormal vibration or trips because of an over-current condition. In such a case, the carrier
frequency may be lowered to compensate for this undesirable condition (see Program Special
Carrier Frequency PWM Carrier Frequency).
Note:When operating in the Vector Control mode, the carrier frequency should be set to
2.2 kHz or above.
Motor/Load Combinations
When the ASD is used in combination with one of the following motors or loads, it may result in unstable
operation.
•A motor with a rated capacity that exceeds the motor capacity recommended for the ASD.
•An explosion-proof motor.
When using the ASD with an explosion-proof motor or other special motor types, lower the carrier
frequency to stabilize the operation. DO NOT set the carrier frequency below 2.2 kHz if operating the
system in the vector control mode.
Note:When operating in the Vector Control mode, the carrier frequency should be set to
2.2 kHz or above.
If the motor being used is coupled to a load that has a large backlash or if coupled to a reciprocating load,
use one of the following procedures to stabilize motor operation.
•Adjust the S-pattern acceleration/deceleration setting,
•If operating in the Vector control mode, adjust the response time, or
•Switch to the Constant Torque control mode.
P9 ASD Installation and Operation Manual11
Page 19
Load-Produced Negative Torque
CAUTION
When the ASD is used with a load that produces negative torque (an overhauling load), the over-voltage
or over-current protective functions of the ASD may cause nuisance tripping.
To minimize the undesirable effects of negative torque, the dynamic braking system may be used. The
dynamic braking system converts the regenerated energy into heat that is dissipated using a braking
resistor. The braking resistor must be suitably matched to the load. Dynamic braking is very effective in
reducing the DC bus voltage during a momentary over-voltage condition.
If under extreme conditions the dynamic braking system or a component of this system were to fail, the
dynamic braking resistor may experience an extended over-current condition. The DBR circuit was
designed to dissipate excessive amounts of heat and if the extended over-current condition were allowed
to exceed the circuit parameters, this condition could result in a fire hazard.
To combat this condition, the 3-phase input may be connected using contactors that are configured to open
in the event of an extended DBR over-current condition or an internal circuit failure. Using a thermal
sensor and/or overload protection as the 3-phase input contactor drive signal, the contactors will open and
remove the 3-phase input power in the event of an extended DBR over-current or system over-voltage
condition. See Dynamic Braking System Specifications on pg. 273 for more information on using
Dynamic Braking with the P9 ASD.
Motor Braking
The motor may continue to rotate and coast to a stop after being shut off due to the inertia of the load. If an
immediate stop is required, a braking system should be used. The two most common types of motor
braking systems used with the ASD are DC Injection Braking and Dynamic Braking.
For further information on braking systems, see DC Injection Braking on pg. 126 and Dynamic Braking
on pg. 138.
12P9 ASD Installation and Operation Manual
Page 20
ASD Characteristics
Over-Current Protection
Each ASD model is designed for a specified operating power range. The ASD will incur a trip if the
design specifications are exceeded.
However, the ASD may be operated at 100% of the specified output-current range continuously or at
120% for a limited amount of time as indicated in the section titled Current/Voltage Specifications on pg.
269. Also, the Stall Prevention Level may be adjusted to help with nuisance over-current trips (see F601).
When using the ASD for an application to control a motor that is rated significantly less than the
maximum current rating of the ASD, the over-current limit (Thermal Overload Protection) setting will
have to be changed to match the FLA of the motor. For further information on this parameter, see Motor
Overload Protection Level 1 on pg. 190.
ASD Capacity
The ASD must not be used with a motor that has a larger capacity than the ASD, even if the motor is
operated under a small load. An ASD being used in this way will be susceptible to a high-output peak
current which may result in nuisance tripping.
DO NOT apply a level of input voltage to an ASD that is beyond that which the ASD is rated. The input
voltage may be stepped down when required with the use of a step-down transformer or some other type
of voltage-reduction system.
Using Vector Control
Using Vector Control enables the system to produce very high torque over the entire operating range
even at extremely low speeds. Vector Control may be used with or without feedback. However, using
feedback increases the speed accuracy for applications requiring precise speed control.
See F015 on pg. 83 for further information on using Vector Control.
P9 ASD Installation and Operation Manual13
Page 21
Installation and Connections
CAUTION
The P9 True Torque Control2 Adjustable Speed Drive may be set up initially by performing a few
simple configuration settings. To operate properly, the ASD must be securely mounted and connected to
a power source (3-phase AC input at the R/L1, S/L2, and T/L3 terminals). The control terminals of the
ASD may be used by connecting the terminals of the Terminal Board to the proper sensors or signal
input sources (see the section titled I/O and Control on pg. 21
System performance may be further enhanced by assigning a function to the output terminals of the
Terminal Board and connecting the terminals to the proper indicators or actuators (e.g., LEDs, relays,
contactors, etc.).
Note:The optional ASD interface boards may be used to expand the I/O functionality of the
ASD.
Installation Notes
When a brake-equipped motor is connected to the ASD, it is possible that the brake may not release at
startup because of insufficient voltage. To avoid this, DO NOT connect the brake or the brake contactor
to the output of the ASD.
If an output contactor is used for bypass operation, it must be interlocked such that commercial power is
never applied to the output terminals of the ASD (U/T1, V/T2, and W/T3).
and
Figure 9 on pg 24).
DO NOT apply commercial power to the ASD output terminals U/T1, V/T2, and W/T3.
If a secondary magnetic contactor (MC) is used between the output of the ASD and the motor, it should
be interlocked such that the ST – CC connection is disconnected before the output contactor is opened.
DO NOT open and then close a secondary magnetic contactor between the ASD and the motor unless
the ASD is off and the motor is not rotating.
Note:Re-application of power via a secondary contact while the ASD is on or while the
motor is still turning may cause ASD damage.
The ASD input voltage should remain within 10% of the specified input voltage range. Input voltages
approaching the upper or lower-limit settings may require that the over-voltage and under-voltage stall
protection level parameters be adjusted. Voltages outside of the permissible tolerance should be
avoided.
The frequency of the input power should be ±2 Hz of the specified input frequency.
DO NOT use an ASD with a motor that has a current rating that is greater than the rated current of the
ASD.
The P9 ASD is designed to operate NEMA B motors. Consult with your TIC Sales Representative
before using the ASD for special applications such as with an explosion-proof motor or applications
with a piston load.
Disconnect the ASD from the motor before megging or applying a bypass voltage to the motor.
Interface problems may occur when an ASD is used in conjunction with some types of process
controllers. Signal isolation may be required to prevent controller and/or ASD malfunction (contact
your TIC Sales Representative or the process controller manufacturer for additional information on
compatibility and signal isolation).
Use caution when setting the output frequency. Over speeding a motor decreases its ability to deliver
torque and may result in damage to the motor and/or the driven equipment.
14P9 ASD Installation and Operation Manual
Page 22
Not all P9 ASDs are equipped with internal primary power input fuses (HP dependent). When
Figure 1. Typical Circuit Breaker Configuration.
CAUTION
connecting two or more drives that have no internal fuse to the same power line as shown in Figure 1,
select a circuit-breaking configuration that will ensure that if a short circuit occurs in ASD 1, only
MCCB2 trips, not MCCB1. If it is not feasible to use this configuration, insert a fuse between MCCB2
and ASD 1.
Mounting the ASD
— The following thermal specifications apply to the 230-volt and 460-volt ASDs ONLY —
Install the unit securely in a well ventilated area that is out of direct sunlight.
The process of converting AC to DC, and then back to AC produces heat. During normal ASD
operation, up to 5% of the input energy to the ASD may be dissipated as heat. If installing the ASD in a
cabinet, ensure that there is adequate ventilation.
DO NOT operate the ASD with the enclosure door open.
The ambient operating temperature rating of the P9 ASD is 14° to 104° F (-10° to 40° C).
When installing adjacent ASDs horizontally, TIC recommends at least 5 cm of space between adjacent
units. However, horizontally mounted ASDs may be installed side-by-side with no space in between the
adjacent units — side-by-side installations require that the top cover be removed from each ASD.
For 150 HP and above ASDs, a minimum of 50 cm of space is required above and below adjacent units
and any obstruction.This space is the recommended minimum space requirement for the ASD and
ensures that adequate ventilation is provided for each unit. More space will provide a better
environment for cooling (see the section titled Enclosure and Conduit Plate Dimensions on pg. 261 for
additional information on mounting space requirements).
Note:Ensure that the ventilation openings are not obstructed.
P9 ASD Installation and Operation Manual15
Page 23
Connecting the ASD
DANGER
DANGER
Charge LED
Grounding Capacitor Switch — Pull for Small capacitance/push for Large capacitance.
Refer to the section titled Installation Precautions on pg. 4 and the section titled Lead Length
Specifications on pg. 20 before attempting to connect the ASD and the motor to electrical power.
Power Connections
Contact With 3-Phase Input/Output Terminals May Cause An
Electrical Shock Resulting In Injury Or Loss Of Life.
See the Typical Connection Diagram on pg. 26 for a system I/O connectivity schematic.
An inductor (DCL) may be connected across the PO and PA/+ terminals to provide additional filtering.
When not used, a jumper must be connected across these terminals.
PA/+ and PB are used for the DBR connection if using a braking resistor.
PC/- is the negative terminal of the DC bus.
R/L1, S/L2, and T/L3 are the 3-phase input supply terminals for the ASD.
U/T1, V/T2, and W/T3 are the output terminals of the ASD that connect to the motor.
The location of the Charge LED for the smaller typeform ASD is provided in Figure 2. The Charge
LED is located on the front door of the enclosure of the larger ASDs.
Figure 2. Typical P9 ASD Input/Output Terminals and the Grounding Capacitor Switch.
16P9 ASD Installation and Operation Manual
Page 24
Power Connection Requirements
Connect the 3-phase input power to the input terminals of the ASD at R/L1, S/L2, and T/L3 (see Figure
3 for the typical electrical connection scheme). Connect the output of the ASD to the motor from the
ASD terminals U/T1, V/T2, and W/T3. The input and output conductors and terminal lugs used shall be
in accordance with the requirements listed in the section titled Current/Voltage Specifications on pg.
269.
If multiple conductors are used in parallel for the input or output power and it is necessary to use
separate conduits, each parallel set shall have its own conduit and not share its conduit with other
parallel sets (i.e., place U1, V1, W1, and a ground wire in one conduit and U2, V2, W2 and a ground
wire in another; refer to the NEC Article 300.20 and Article 310.4). National and local electrical codes
should be referenced if three or more power conductors are run in the same conduit (refer to the NEC
Article 310 adjustment factors).
Note:National and local codes should be referenced when running more than three
conductors in the same conduit.
Install a molded case circuit breaker (MCCB) or fuse between the 3-phase power source and the ASD in
accordance with the fault current setting of the ASD and the NEC Article 430.
The ASD is designed and tested to comply with UL Standard 508C. Modifications to the ASD system
or failure to comply with the short circuit protection requirements outlined in this manual may
disqualify the UL rating. See Table 22 on pg. 275 for typeform-specific short circuit protection
recommendations.
As a minimum, the installation of the ASD shall conform to the NEC Article 110, the Occupational Safety and Health Administration requirements, and to any other local and regional industry codes
and standards.
Note:In the event that the motor rotates in the wrong direction when powered up, reverse
any two of the three ASD output power leads (U, V, or W) connected to the motor.
Proper grounding helps to prevent electrical shock and to reduce electrical noise. The ASD is designed
to be grounded in accordance with Article 250 of the NEC or Section 10/Part One of the Canadian Electrical Code (CEC).
The grounding conductor shall be sized in accordance with Article 250-122 of the NEC or Part One-Tab le 6 of the CEC.
— The Metal Conduit Is Not An Acceptable Ground —
The input, output, and control lines of the system shall be run in separate metal conduits and each shall
have its own ground conductor.
ASDs produce high-frequency noise — take steps to avoid the negative effects of noise. Listed below
are some examples of measures that will help to combat noise problems.
•DO NOT install the input power and output power wires in the same duct or in parallel with each
other, and do not bind them together.
•DO NOT install the input/output power wires and the wires of the control circuit in the same duct
or in parallel with each other, and do not bind them together.
•Use shielded wires or twisted wires for the control circuits.
•Ensure that the grounding terminals (G/E) of the ASD are securely connected to ground.
•Connect a surge suppressor to every electromagnetic contactor and every relay installed near the
ASD.
•Install noise filters as required.
Grounding Capacitor
The Grounding Capacitor plays a role in minimizing the effects of leakage current through the ASD
system and through ground paths to other systems. Leakage current may cause the improper operation
of earth-leakage current breakers, leakage-current relays, ground relays, fire alarms, and other sensors
— and it may cause superimposed noise on CRT screens.
The Grounding Capacitor Switch allows the user to quickly change the value of the leakage-reduction
capacitance of the 3-phase input circuit. See figures 4, 5, 6, and 7 on pg. 19 for an electrical depiction of
the leakage-reduction functionality and the methods used to change the capacitance value. The method
used is typeform-specific.
If using a 460-volt 5 HP ASD or a 460-volt ASD that is in the range of 7.5 HP to 25 HP, and the U/T1,
V/T2, and W/T3 connections to the motor are 100 meters or more in length, the ASD Carrier
Frequency must be set to 4 kHz or less when activating or deactivating the Grounding Capacitor
Switch. ASD overheating may occur if the Carrier Frequency is set above 4 kHz when activating or
deactivating the Grounding Capacitor Switch.
See pg. 5 for more information on the Grounding Capacitor Switch and pg. 16 for the location.
18P9 ASD Installation and Operation Manual
Page 26
Figure 4. The Grounding Capacitor
Switch is used on typeforms 230-volt
0.75 HP to 10 HP and the 25 and 30 HP/
460-volt 1.0 HP to 25 HP.
The value may be set to Maximum
(default setting) or to Zero by pushing or
pulling the switch actuator, respectively.
Figure 5. The Grounding Capacitor
Switch is used on typeforms 230-
volt 15 HP and 20 HP and the 40 HP
to 60 HP/460-volt 30 HP to 100 HP.
The value may be set to Large
(default setting) or Small by pushing
or pulling the switch actuator,
respectively.
Figure 6. The Grounding Capacitor
Bar is used on typeforms 230-volt 75
HP to 125 HP/460-volt 125 HP and
the 150 HP.
The value may be set to Large or
Small (default setting) by connecting
or disconnecting the switching bar,
respectively.
Figure 7. The Grounding Capacitor
Screw is used on typeforms 460-volt
200 HP and above.
The value may be set to Large or
Small (default setting) by placing the
screw in the A position or by placing
the screw in the B position,
respectively.
P9 ASD Installation and Operation Manual19
Page 27
Lead Length Specifications
Adhere to the NEC and any local codes during the installation of ASD/motor systems. Excessive lead
lengths may adversely affect the performance of the motor. Special cables are not required.
Lead lengths from the ASD to the motor in excess of those listed in Table 1 may require filters to be added
to the output of the ASD.
All Toshiba CT motors use an insulation system that is NEMA MG1 Part 30 compliant.
All Toshiba XT motors use an insulation system that is NEMA MG1 Part 31 compliant.
Tabl e 1 lists the suggested maximum lead lengths for the listed motor voltages.
Table 1. Lead Length Recommendations.
Model
230-VoltAll450 feet1000 feet
460-Volt
Note:Contact the TIC Customer Support Center for application assistance when using lead
PWM Carrier
Frequency
5 kHz200 feet600 feet
5 kHz100 feet300 feet
lengths in excess of those listed or for filter selection assistance for a given application.
Exceeding the peak voltage rating or the allowable thermal rise time of the motor
insulation will reduce the life expectancy of the motor.
When operating in the Vector Control mode, the carrier frequency should be set to
2.2 kHz or above.
NEMA MG1 Part 30
Compliant Motors
NEMA MG1 Part 31
Compliant Motors
20P9 ASD Installation and Operation Manual
Page 28
I/O and Control
The ASD can be controlled by several input types and combinations thereof, as well as operate within a
wide range of output frequency and voltage levels. This section discusses the ASD control methods and
supported I/O functions.
The Terminal Board supports discrete and analog I/O functions and is shown in Figure 9 on pg 24.
Tabl e 2 lists the names, functions, and settings (default settings of programmable terminals) of the input
and output terminals of the Terminal Board.
Note:To use the input lines of the Terminal Board to provide Run commands, the
Command Mode setting must be set to Ter min a l Bl o ck.
Typical Connection Diagram on pg. 26 shows the typical connection diagram for the ASD system.
Table 2. Terminal Board Terminal Names and Functions.
Termi nal
Name
ST
RESReset — Multifunctional programmable discrete input. Resets a faulted ASD.
F
R
S1
S2
S3
S4
O1A/B (OUT1)
O2A/B (OUT2)
FLA
FLB
FLC
RR
RXMultifunctional programmable analog input (-10 to +10 VDC input).Figure 12 on pg 25.
V/I
(Select V or I
via SW301)
AM
FM
SU+
P24
PP
FPPulsed Output
IICC
CCA—Return for the RR, RX, P24, and the PP terminals.
Frequency Mode 1 — Multifunction programmable analog input. (0.0 to 10
VDC input — 0 Hz to Maximum Frequency).
Unassigned — V — Multifunctional programmable isolated analog voltage
input (0 to 10 VDC input).
Frequency Mode 2 (default SW301 setting) — I — Multifunctional
programmable isolated analog current input (4 [0] to 20 mADC input — 0 Hz
to Maximum Frequency).
Output Current — Current output that is proportional to the output current of
the ASD or to the magnitude of the function assigned to this terminal (see
Table 8 on pg. 246 for assignment listing).Output Frequency — Current
output frequency of the ASD or to the magnitude of the function assigned to
this terminal (see Table 8 on pg. 246). Select Current or Vo ltag e at F681.
24 VDC output (200 mA max.).Figure 14 on pg 25.
10.0 VDC/10 mA voltage source for an external potentiometer.Figure 15 on pg 25.
Frequency Pulse — Multifunctional programmable output pulse train of a
frequency based on the output frequency of the ASD (see Table 6 on pg. 244).
Function (Default Setting If Programmable)
(See Terminal Descriptions on pg. 22)
or Voltage output that is proportional to the
Circuit Config.
Figure 10 on pg 25.
Figure 16 on pg 25.
Figure 19 on pg 25.
Figure 11 on pg 25.
Figure 13 on pg 25.
Figure 18 on pg 25
Figure 17 on pg 25.
DO NOT
to Earth Gnd or to
each other.
connect
P9 ASD Installation and Operation Manual21
Page 29
Terminal Descriptions
Note:The programmable terminal assignments may be accessed and changed from the
default settings as mapped on pg. 46 or via the Direct Access method: Program
Direct Access Applicable Parameter Number. See the section titled Program
Mode Menu Navigation on pg. 46 for the applicable Direct Access parameter
numbers. For further information on terminal assignments and default setting
changes, see the sections titled Terminal on pg. 48 and Default Setting Changes on
pg. 72.
Note:See the section titled Cable/Terminal/Torque Specifications on pg. 271 for the ASD
conductor and terminal electrical specifications.
ST — The default setting for this terminal is the Standby mode controller. As the default setting, this
terminal must be activated for normal system operation. The ST terminal is activated by connecting CC
to this terminal (Sink mode). When deactivated, OFF is flashed on the LED screen and the Not-Ready-to-Run icon is displayed on the LCD screen as shown in Figure 22 on pg 32. This input terminal may be
programmed to any of the functions listed in Table 5 on pg. 241 (see F113).
RES — The default setting for this terminal is Reset. The RES terminal is activated by connecting CC
to this terminal (Sink mode). A momentary connection to CC resets the ASD and any fault indications
from the display. Reset is effective when faulted only. This input terminal may be programmed to any
of the functions listed in Table 5 on pg. 241 (see F114).
F — The default setting for this terminal is the Forward run command. The F terminal is activated by
connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the
functions listed in Table 5 on pg. 241 (see F111).
R — The default setting for this terminal is the Reverse run command. The R terminal is activated by
connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the
functions listed in Table 5 on pg. 241 (see F112).
S1
— The default setting for this terminal is the Preset Speed 1 (see Preset Speed 1 on pg. 85). The S1
terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be
programmed to any of the functions listed in Table 5 on pg. 241 (see F115).
S2 — The default setting for this terminal is the Preset Speed 2 (see Preset Speed 2 on pg. 85). The S2
terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be
programmed to any of the functions listed in Table 5 on pg. 241 (see F116).
S3 — The default setting for this terminal is the Preset Speed 3 (see Preset Speed 3 on pg. 86). The S3
terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be
programmed to any of the functions listed in Table 5 on pg. 241 (see F117).
S4 — The default setting for this terminal is the Preset Speed 4 (see Preset Speed 1 on pg. 85). The S4
terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be
programmed to any of the functions listed in Table 5 on pg. 241 (see F118).
RR — The default function assigned to this terminal is Frequency Mode 1. The RR terminal accepts a
0 – 10 VDC input signal that is used to control the function assigned to this terminal. This input terminal
may be programmed to control the speed or torque of the motor via an amplitude setting or regulate by
setting a limit. The gain and bias of this terminal may be adjusted for application-specific suitability
(see F210 – F215).
RX — The default function assigned to this terminal is Tor q u e Co m m and . The RX terminal accepts a
±10 VDC input signal that is used to control the function assigned to this terminal. This input terminal
may be programmed to raise or lower the speed or torque of the motor via an amplitude setting or this
terminal may be used to regulate the speed or torque of a motor by setting a limit. The gain and bias of
this terminal may be adjusted for application-specific suitability (see F216 – F221).
22P9 ASD Installation and Operation Manual
Page 30
V/I — The V/I terminal has the dual function of being able to receive an input voltage or current. The
function as a voltage input is to receive a 0 – 10 VDC input signal. The function as a current input is to
receive a 0 – 20 mA input signal. Using either input type, the function is to control the 0.0 – Maximum
Frequency output or the 0.0 to 250% torque output of the ASD. This is an isolated input terminal. This
terminal may be programmed to control the speed or torque of the motor and cannot process both input
types simultaneously. SW301 must be set to V or I to receive a voltage or current, respectively (see
Figure 9 on pg 24). Terminal scaling is accomplished via F201 – F206. The gain and bias of this
terminal may be adjusted for application-specific suitability (see F470 and F471).
SU+ — Control Power Supply Backup input terminal. This terminal accepts the user-supplied
24 VDC backup power to the control circuits (only). Backup power is used in the event of an open
MCCB or during a momentary loss of the 3-phase input power. Parameter settings, real-time clock
information, and trip history information are retained with the use of the SU+ backup power. See the
section titled Battery Backup on pg. 28 for more information on system backup features.
4
A/B
P24 — +24 VDC at 200 mA power supply for customer use.
PP — The function of output PP is to provide a 10 VDC/10 mADC (max.) output that may be divided
using a potentiometer. The tapped voltage is applied to the RR input to provide manual control of the
RR programmed function.
O1A/B (OUT1A/B) — The default function assigned to this terminal is External Device 1. The
function as External Device 1 is to activate/deactivate an auxiliary motor once the VLP level has
remained within the VLP Maximum Zone or the VLP Minimum Zone for the time setting of F480.
The OUT1 terminal is rated at 2 A/120 VAC and 2 A/30 VDC. This terminal may be set to any of the
functions listed in the P9 ASD Installation and Operation Manual (see F130).
O2A/B (OUT2A/B) — The default function assigned to this terminal is External Device 2. The
function as External Device 2, in conjunction with External Device 1, is to activate/deactivate an
auxiliary motor once the VLP level has remained within the VLP Maximum Zone or the VLP Minimum Zone for the time setting of F480. The OUT2 terminal is rated at 2 A/120 VAC and 2 A/30
VDC. This terminal may be set to any of the functions listed in the P9 ASD Installation and Operation Manual (see F131).
FP — The default function of this output terminal is to output a series of pulses at a rate that is a
function of the ASD output frequency (50 mA max. at 1.0 kHz to 43.3 kHz). As the output frequency of
the ASD goes up so does the FP output pulse rate. This terminal may be programmed to provide an
output pulse rate that is proportional to the magnitude of the user-selected item from Table 6 on pg. 244.
For further information on this terminal, see parameter F676 on pg. 201.
AM — This output terminal produces an output current that is proportional to the output frequency of
the ASD or of the magnitude of the function assigned to this terminal. The available assignments for
this output terminal are listed in Table 6 on pg. 244. For further information on this terminal, see F670
on pg. 200.
FM — This output terminal produces an output current or voltage that is proportional to the output
frequency of the ASD or of the magnitude of the function assigned to this terminal. The available
assignments for this output terminal are listed in Table 6 on pg. 244. For further information on this
terminal, see F005 on pg. 80. The Voltage/Current output selection is performed at F681.
FLA — One of two normally open contacts that, under user-defined conditions, connect to FLC.
FLB — One of two normally closed contacts that, under user-defined conditions, connect to FLC.
C
FLC — FLC is the common leg of a single-pole double-throw form C relay. The FL relay is the Fault
Relay by default, but may be programmed to any of the selections of Table 8 on pg. 246. For further
information on this terminal, see F132 and Figure 8 on pg 24.
P9 ASD Installation and Operation Manual23
Page 31
Note: The relay is shown in the normal operating condition. During
a faulted condition, the relay connection is FLC-to-FLA.
J101
TB1
TB2
TB3
J100
SW200
TB4
SW301
RES
CC
F
R
S1
S2
S3
S4
CC
ST
FP
+SU
Ensure that the ground screw is securely in
place to prevent arcing, intermittent
operation, or system failure.
1 to 2 = Sink (*)
2 to 3 = Source
1 to 2 = Sys. Supplied (
*
)
2 to 3 = Ext. Supplied
(24V)
V/I Switch (I*)
See Typical Connection Diagram on pg. 26 for more information on the Terminal Board.
Half / Full Duplex (*) Switch
CAUTION
S4
RS485 4-Wire Communication
*
= Default Setting
W301
Note:The FLA, FLB, and FLC contacts are rated at 2A/120 VAC and 2A/30 VDC.
Figure 8. FLA, FLB, and FLC Switching Contacts Shown in the Normal Operating Condition.
Figure 9. Terminal Board. Sink Source
See the section titled Terminal Descriptions on pg. 22 for terminal descriptions.
See the section titled Cable/Terminal/Torque Specifications on pg. 271 for information on the proper
cable/terminal sizes and torque specifications when making Terminal Board connections.
Figure 18. AM/FM Output.Figure 19. Fault Relay (shown not faulted).
P9 ASD Installation and Operation Manual25
Page 33
Typical Connection Diagram
Note:When connecting multiple wires to the PA, PB, PC, or
PO terminals, do not connect a solid wire and a
stranded wire to the same terminal.
Figure 20. The P9 ASD Typical Connection Diagram.
Note:The AM, FM, and the +SU analog terminals are referenced to CC.
The RR, RX, P24, and the PP analog terminals are referenced to CCA.
The isolated V/I analog terminal references IICC.
26P9 ASD Installation and Operation Manual
Page 34
Startup and Test
DANGER
Before turning on the ASD ensure that:
• R/L1, S/L2, and T/L3 are connected to the 3-phase input power.
• U/T1, V/T2, and W/T3 are connected to the motor.
• The 3-phase input voltage is within the specified tolerance.
• There are no shorts and all grounds are secured.
• All personnel are at a safe distance from the motor and the motor-driven equipment.
P9 ASD Installation and Operation Manual27
Page 35
Electronic Operator Interface
The P9 ASD Electronic Operator Interface (EOI) is comprised of an LED screen, an LCD screen, two
LEDs, a rotary encoder, and five keys. These items are shown and described on pg. 30.
EOI Operation
The EOI is the primary input/output device for the user. The EOI may be used to monitor system
functions, input data into the system, perform diagnostics, and view performance data (e.g., motor
frequency, bus voltage, torque, etc.).
The software used with the P9 ASD is menu driven; thus, making it a select and click environment. The
operating parameters of a motor may be selected and viewed or changed using the EOI (or via
communications).
Battery Backup
The EOI is equipped with a battery backup system. The function of the backup system is to retain the EOI
SRAM programming in the event of a power outage, or if an EOI removal and installation from one
system to another is required without the loss of programming.
Listed below are the items retained by the battery backup system:
Trip History,
EOI Contrast,
Real-Time Clock Information,
Monitored Items,
Password and Lockout Information,
Alarm Information,
Main Monitor Items,
Prohibited Items, and
Save User Settings Information (Parameter settings may be saved by the user).
The battery backup system must be activated by the installer or maintenance personnel to use the backup
function.
To activate the battery backup system, remove the Phillips screw from the front of the LED/LCD display
unit. Remove the LED/LCD display unit from the ASD. From the circuit side of the display unit, remove
the jumper at J1, pins 2 and 3. Place the jumper at J1, pins 1 and 2.
The expected battery life cycle is four and a half years.
Note:The Battery backup system does not supply power to the LED/LCD display.
LED/LCD Screen Installation Note
When installing the LED/LCD display unit of the EOI, ensure that the left side of the display is inserted
first with the top and bottom catches (see Phillips screws at underside of display) securely in place. This
ensures the proper alignment and electrical connection of the CNX connector of the LED/LCD display
unit PCB. Gently hold the display in place while securing the Phillips mounting screw.
If improperly seated, the periphery of the LED/LCD display unit will not be flush with the EOI surface
and the unit will not function properly.
28P9 ASD Installation and Operation Manual
Page 36
EOI Remote Mounting
The EOI may be mounted remotely using the optional ASD-MTG-KIT9. The kit contains all of the
hardware required to mount the EOI of the 9-Series ASD remotely.
System operation and EOI operation while using the remotely-mounted EOI are the same as with the
ASD-mounted configuration.
See the section titled EOI Remote Mounting on pg. 33 for more information on mounting the EOI
remotely.
P9 ASD Installation and Operation Manual29
Page 37
EOI Features
LCD Screen
Rotary Encoder
Hand/Auto
Mode
Key
Escape Key
Stop-Reset Key
Key (LED)
Run Key
(LED)
LED Screen
HAND
/AUTO
Figure 21. The P9 ASD Electronic Operator Interface Features.
LED Screen
Rotary Encoder
— Displays the running frequency, active Fault, or active Alarm information.
— Used to access the P9 ASD menu selections, change the value of a displayed
parameter, and performs the Enter key function. Turn the Rotary Encoder either clockwise or
counterclockwise to perform the Up or Down functions of the displayed menu selection. Press the Rotary Encoder to perform the Enter (select) function. Press while turning for times-ten increment/decrement.
LCD Screen
— Displays configuration information, performance data (e.g., output frequency, bus
voltage, torque, etc.), diagnostic information, and LED screen information in expanded normal text.
Hand/Auto Key
— Toggles the system to and from the Hand and Auto modes. The Hand/Auto key is
disabled while the Fault screen is active. The Hand/Auto key LED is on when the system is in the Hand
mode. The Hand mode allows the Command and Frequency control functions to be carried out via the
EOI.
The Auto mode enables the Command and Frequency control functions to be carried out via the
Terminal Board, RS485, Communication Board, Pulse Input, or the settings of F003/F004. The (F003/
F004) selection may be made via
Program
Fundamental Standard Mode Selection Command
Mode and Frequency Mode 1, respectively.
The availability of Hand mode control (Command and Frequency control) may be disabled via Program
Utilities
Prohibition Hand/Auto Key Command Override and Hand/Auto Key Frequency
Override. The availability of the Hand mode of operation may be reinstated by changing this setting or
performing a Reset (see F007).
ESC Key
— Returns the system to the previous level of the menu tree, toggles between the EOI
Command screen and the Frequency Command screen, or cancels changes made to a field if pressed
while still in the reverse video mode (dark background/light text). The three functions are menu-specific.
Run Key
while stopped or red while running to alert personnel.
Mode Key
the system through the three root menus (see Figure 27 on pg. 41). While looping through the root menus,
the Program menu will display the root menu screen or the Program sub-menu item being accessed prior
to pressing the Mode key.
30P9 ASD Installation and Operation Manual
— Issues the Run command while in the Hand mode. The Run key LED illuminates green
— Provides a means to access the three root menus. Pressing the Mode key repeatedly loops
Page 38
Stop-Reset Key
LED/LCD Screen Information
LED
LCD
LED
LCD
AA11
bb22
CC33
dd44
EE55
FF66
GG77
HH88
II99
JJ00
LL
MM
nn
OO
PP
b
q
rr
SS
tt
UU
vv
yy
--
1.Issues the Off command (decelerates to Stop at the programmed rate) if pressed once while in the
Hand mode in accordance with the setting of F721.
2.Initiates an Emergency Off Fault if pressed twice quickly from the Hand or Auto modes. The
Emergency Off function terminates the P9 ASD output and stops the motor in accordance with the
setting of F603.
3.Resets active Faults and/or active Alarms if pressed twice quickly. The source of the Faults or
Alarms must be determined and corrected before normal ASD operation can resume.
— This key has three functions.
LED/LCD Screen
The LED screen is used to display the output frequency, active alarms and/or active faults.
If there are no active alarms or faults, the output frequency is displayed.
During an active alarm, the display toggles to and from the running frequency and the active alarm.
During an active fault, the fault is displayed.
Loss of the ST-to-CC connection flashes Off.
LED Character/Font
Information
Characters displayed on the LED screen will be
of the seven-segment format. Not all alphanumeric characters are used with the LED
screen.
P9 ASD Installation and Operation Manual31
Listed are the seven-segment characters used
with the LED screen along with the same
characters as they are displayed on the LCD
screen.
LCD Character/Font
Information
All alpha-numeric characters are available.
Page 39
LCD Screen
Speed Reference %
Speed Reference Hz
User-Selected
Monitored Parameters (see
Not-Ready-to-Run
Indicator (ST-to-CC required)
Ready-to-Run Indicator
Appears When ST is Connected
to CC
Main Monitor Selections on pg. 45)
Figure 22. Frequency Command Screen.
Forward Run Active
Reverse Run Active
Discrete I/O Terminal Status Or
Alarm Condition
Item Number 1 of 43
Speed at Trip (If Applicable)
Active DC Bus Voltage
Monitored items
Command
Active Output Current
ASD Output Voltage
Screen Name
(Only 5 Items Listed)
Active Frequency
Primary Menu Items
Screen Name
Item Number 1 of 15
Program Menu items
{
(Only 5 Items Listed)
The LCD screen is the primary user input/output information center. Parameter settings may be viewed or
changed using the LCD display unit of the EOI. To view or change a parameter setting using the LCD
screen, press the Mode key until the Program menu is displayed. Turn the Rotary Encoder until the
desired Primary Menu item (see pg. 46) is within the cursor block. Press the Rotary Encoder to select
the item from the Primary Menu (repeat the press-to-select for submenu items).
See the section titled Default Setting Changes on pg. 72 for more information on changing parameter
settings.
Upon reaching the desired parameter selection, the current setting may be viewed, or selected and changed
by pressing the Rotary Encoder and the setting will take on the reverse video format (dark background/
light text). Turn the Rotary Encoder to change the parameter setting. Press the ESC key while the new
parameter setting is in the reverse video mode to exit the selection without saving the change or press the
Rotary Encoder while the parameter setting is in the reverse video mode to accept the change.
Repeated ESC key entries at any time takes the menu back one level each time the ESC key is pressed
until the Frequency Command screen is reached. Further ESC entries will toggle the system to and from
the Frequency Command screen and the EOI Command menu.
Note:Changes carried out from the EOI Command screen will be effective for EOI-
controlled ASD operation only. See the section titled EOI Command Mode on pg. 42 for
further information on EOI Command Mode operations.
Primary Menus of the LCD Screen
The three primary screens of the LCD screen are displayed while accessing the associated operating
mode: the Frequency Command, Monitor, and the Program Menu screens.
Figure 23. Monitor Screen (see pg. 43 for more on the Monitor screen items).
Figure 24. Program Menu Screen (see pg. 46 for more on the Program Menu Screen).
32P9 ASD Installation and Operation Manual
Page 40
EOI Remote Mounting
The P9 ASD may be controlled from a remotely-mounted EOI. For safety and application-specific
reasons, some ASD installations will warrant that the operator not be in the vicinity during operation or
that the EOI not be attached to the ASD housing. Remote mounting will also allow for multiple EOI
mountings at one location if controlling and monitoring several ASDs from a central location is required.
The door-mounted EOI of the 230-volt 30-HP and above ASDs, and the 460-volt 40 HP and above ASDs,
use the remote mounting kit 58333 to allow for the door-mount EOI configuration.
The ease of installation and mounting distance away from the ASD may be increased with the use of the
optional remote mounting kit ASD-MTG-KIT9.
An EOI extender cable is required for remote mounting. The EOI extender cable is available in a 10-ft.
length and may be ordered through your TIC Sales Representative. Remote mounting may be extended up
to the distance supported by standard RS485 communication — typically 4000 feet (1200 meters)
maximum.
The optional dust cover (P/N ASD-BPC) may be used to cover the EOI opening of the ASD housing after
removing the EOI.
Remote EOI Hardware
EOI Mounting Hardware
•EOI Remote-Mount Housing — P/N 58333 (included with the 230-volt 30-HP and above; and with
the 460-volt 40 HP and above)
•6-32 x 5/16” Pan Head Screw — P/N 50595 (4 ea.)
•#6 Split-Lock Washer — P/N 01884 (4 ea.)
•#6 Flat Washer — P/N 01885 (4 ea.)
Bezel Plate Mounting Hardware
•Bezel Plate — P/N 52291
•10-32 Hex Nut — P/N 01922 (4 ea.)
•#10 Split-Lock Washer — P/N 01923 (4 ea.)
•#10 Flat Washer — P/N 01924 (4 ea.)
•Dust Cover — P/N ASD-BPC (Optional)
Extender Cable
•ASD-CAB10F: Cable, 10 ft.
P9 ASD Installation and Operation Manual33
Page 41
EOI Installation Precautions
Install the unit securely in a well ventilated area that is out of direct sunlight using the four mounting holes
at the rear of the EOI. The ambient operating temperature rating is 14° to 104° F (-10° to 40° C).
•Select a mounting location that is easily accessible by the user.
•Avoid installation in areas where vibration, heat, humidity, dust, metal particles, or high levels of
electrical noise (EMI) are present.
•DO NOT install the EOI where it may be exposed to flammable chemicals or gases, water, solvents,
or other fluids.
•Turn on the power only after securing the front cover of the ASD.
EOI Remote Mounting w/o the ASD-MTG-KIT9
Note: See Figure 25 for the dimensions and the item locations referenced in steps 1 through 5.
1.At the EOI mounting location, mark the 4.00” by 3.63” hole and the four 3/16” screw holes.
2.Cut the 4.00” by 3.63” rectangular hole.
3.Drill the four 3/16” screw holes.
4.Attach and secure the EOI to the front side of the mounting location using the four 6-32 x 5/16” pan
head screws, the #6 split lock washers, and the #6 flat washers.
5.Connect the extension cable.
EOI Mounting Dimensions
Figure 25. EOI Mounting Dimensions.
34P9 ASD Installation and Operation Manual
Page 42
D-MTG-
T9
EOI Remote Mounting Using the ASD-MTG-KIT9
Note: See Figure 26 for the dimensions and the item locations referenced in steps 1 through 6.
1.At the EOI mounting location, mark the 4.60” by 4.50” hole and the four 11/32” screw holes.
2.Cut the 4.60” by 4.50” rectangular hole.
3.Drill the four 11/32” holes for the Bezel Plate mount.
4.Attach and secure the Bezel Plate to the front side of the mounting location using the four 10-32
hex nuts, #10 split lock washers, and the #10 flat washers.
5.Attach and secure the EOI to the front side of the Bezel Plate using the four 6-32 x 5/16” pan head
screws, #6 split lock washers, and the #6 flat washers.
6.Connect the extension cable.
EOI ASD-MTG-KIT9 Mounting Dimensions
Figure 26. EOI Bezel Plate Mounting Dimensions.
P9 ASD Installation and Operation Manual35
Page 43
Command Mode and Frequency Mode
Control
Command control includes instructions such as Stop, Run, Jog, etc. The source of the Command
signal must be established for normal operation.
Frequency commands control the output speed of the P9 ASD. The source of the frequency control
signal must be established for normal operation.
The source of the command control and frequency control may be either internal or external. Once the
source signal is selected for either function, the system may be configured to use the selected signal all
of the time or switch under user-defined conditions.
Command and Frequency control may be carried out using any one of several control methods (signal
sources) or combinations thereof. In the event that multiple control commands are received, the signal
sources are assigned priority levels. The primary control method for Command and Frequency control
uses the settings of F003 and F004, respectively.
Command Control (F003)
The Command Mode selection of F003 establishes the
primary source of the command input for the ASD.
However, the Override feature may supersede the F003
setting as indicated in Table 3 on pg. 38.
Tabl e 3 shows the hierarchy of the control sources
managed by the Override function. The level of the
control item of the hierarchy is listed from left to right,
most to least, respectively. As indicated in the table, the
Override setting may supersede the F003 setting.
Placing the EOI in the Hand mode selects the RS485 (2-wire) as the Command Mode control source.
Hand mode operation may be superseded by other Override settings.
Example: With the EOI set to Hand, Communication Board input or RS485 (4-wire) input will
supersede EOI control input.
The remaining control sources may be placed into the Override Mode using communications.
The source of the Command control signal may be selected by:
•The F003 setting,
• Placing an item from the Command signal source selections in the Override Mode via
communications, or
• Placing the EOI in the Hand mode (places only the RS485 [2-wire] or the RS485 [4-wire] in the
Override Mode).
Possible Command signal source selections include the following:
• Terminal Block (default),
• EOI Keypad,
• RS485,
• Communication Option Board, or
• F003 setting (is used if no signal sources are in the Override Mode).
Note:The Terminal Board is placed in the Override Mode for Command functions by
activating a discrete terminal that is assigned to Command Terminal Board Priority.
36P9 ASD Installation and Operation Manual
Page 44
Frequency Control (F004)
The Frequency Mode 1 (or the Frequency Mode 2)
setting establishes the user-selected source of the
frequency-control input for the P9 ASD. The signal
source selected here is used for speed control unless the
Reference Priority Selection parameter is configured
to switch this setting automatically (see F200) or if the
Override feature is enabled.
Table 3 on pg. 38 shows the hierarchy of the control
sources managed by the Override function. The level of the control item of the hierarchy is listed from
left to right, most to least, respectively. As indicated in the table, the Override setting may supersede
the selection at F004.
Placing the EOI in the Hand mode selects the RS485 (2-wire) as the Frequency Mode 1 control
source. Hand mode operation may be superseded by other Override settings.
Example: With the EOI set to Hand, the Communication Board input or the RS485 (4-wire) input
will supersede EOI control input.
The remaining control sources may be placed into the Override Mode using communications.
The source of the Frequency control signal may be selected by:
•The F004 setting,
• Placing an item from the Frequency control source selections in the Override Mode via
communications, or
• Placing the EOI in the Hand mode (places only the RS485 [2-wire] in the Override Mode).
Possible Frequency control source selections include the following:
• Communication Board,
• RS485,
• EOI Keypad,
• Terminal Block (the default setting), or
• F004 setting (used if no other items are in the Override mode).
Note:The Terminal Board is placed in the Override Mode for Speed control functions by
activating a discrete terminal that is assigned to V/I Terminal Priority. Once the
discrete terminal is activated, V/I is used as the Terminal Board Override speed-
control input.
Command and Frequency Control Selections
The user may select only one Command source and only one source for Frequency control. The
default settings for Command and Frequency control are Terminal Block and RR, respectively.
The P9 ASD has a command register that holds each of the items listed in Table 3 on pg. 38 as a
Command or Frequency source. The listed items are continuously scanned to determine if any of the
listed items are providing a Command or Frequency command.
The first active item of the Command section and the first active item of the Frequency section (both
are read from left to right) detected as having an active signal will be used for Command and
Frequency control, respectively. If no items are detected as having an active signal, the settings of F003
and F004 will be used for Command and Frequency control, respectively.
P9 ASD Installation and Operation Manual37
Page 45
Placing the P9 ASD in the Hand mode (Hand/Auto LED on) via the EOI places the RS485 (2-wire)
control selection in the Override Mode for Command and Frequency input (see the section titled
Override Operationfor the proper setting). The Hand/Auto control Override feature for Command
and Frequency (or either) may be enabled/disabled at Program Utilities Prohibition Hand/
Auto Key (Command or Frequency) Override.
Communications may be used to place the remaining Command and eligible Frequency control input
sources in the Override Mode. Once placed in the Override Mode, this setting is valid until it is
cancelled, the power supply is turned off, or the P9 ASD is reset.
Override Operation
The signal sources of Table 3 are scanned from left to right in the order that they are listed to determine
which input sources are in the Override Mode (active Command or Frequency command signal present).
The first item detected as having the Override function turned on is the selection that is used for
Command or Frequency control input.
The Override control setting supersedes the setting of the Command mode setting (F003) and the Frequency mode setting (F004). However, the F003 and F004 settings will be used in the event that the
register scan returns the condition that none of the listed items have the Override feature turned on or a
discrete input terminal is set to Hand Priority and is activated.
Command and Frequency-Control Override Hierarchy
Tabl e 3 lists the input conditions and the resulting output control source selections for Command and
Frequency control Override operation.
The P9 ASD software reads the listed control sources from the left to the right as listed in Table 3.
The first item to be read that has the Override feature turned on will be used for Command or Frequency
control.
Table 3. Command and Frequency Control Hierarchy.
123456Priority Level
Forced F003/
F004 by I/P
Ter minal
(Assign to Hand
Priority)
1XXXXXF003/F004 Setting
0
00
000
0000
0000 0
Comm.
Board
1XXXXCommunication Board
RS485
(4-Wire)
1XX XRS485 (4-Wire)
RS485
(2-Wire)
1XXRS485 (2-Wire)
Terminal Board
(Binary/BCD Input)
1XTerminal Board
F003/F004
F003/F004
Setting
Command/
Frequency Mode
F003/F004 Setting
Note: 1 = Override feature is turned on for that control input source; 0 = Override Off; X = Don’t Care.
38P9 ASD Installation and Operation Manual
Page 46
Command Control Selections
(Default)
(Default)
The following is a listing with descriptions of the
Command Mode (F003) selections (Program
Fundamental Standard Mode Selection Command Mode Selection).
Settings:
0 — Terminal Block
Allows for Command control input via the
Terminal Board.
2 — EOI Keypad
Used for EOI command control.
3 — RS485
Used to transfer commands to the ASD via 4-wire RS485.
4 — Communication Option Board
Use this setting if using the optional Communication Board for command control.
Frequency Control
Selections
The following is a listing with descriptions of the
Frequency Mode (F004) selections (Program
Fundamental Standard Mode Selection Frequency Mode 1).
Settings:
1 — V/I
Used when a 0 to 10 VDC analog input or a
0 – 20 mADC current input is used as the speed control input. Only one input signal type may be
used at a time. Set SW301 to the desired input signal type.
2 — RR
Used for a 0 to 10 VDC analog input signal.
3 — RX
Used for a -10 to +10 VDC analog input signal.
5 — EOI Keypad
Used for EOI frequency control.
6 — RS485
Used to transfer speed commands to the ASD via 4-wire RS485.
P9 ASD Installation and Operation Manual39
Page 47
7 — Communication Option Board
Use this setting if using the optional Communication Board for frequency control.
8 — RX2 Option (AI1)
Used for a -10 to +10-volt DC analog input signal.
9 — Option V/I
Allows for the use of the optional voltage/current frequency-control interface.
10 — UP/DOWN Frequency
A discrete terminal may be configured to increase or decrease the speed of the motor by
momentarily connecting the assigned discrete input terminal to CC. See F264 on pg. 130 for
further information on this feature.
11 — Pulse Input Option
Used to allow the system to use a pulsed input for frequency control. See PG Input Point 1
Setting on pg. 124 for further information on this feature.
12 — Pulse Input (motor CPU)
Used to allow the system to use a pulsed input for frequency control. See PG Input Point 1
Setting on pg. 124 for further information on this feature.
13 — Binary/BCD Input Option
Allows for discrete terminal to be used for frequency-control input.
40P9 ASD Installation and Operation Manual
Page 48
System Configuration and Menu Options
Frequency
Command
Mode
Monitor
Mode
Program
Mode
EOI Command
Mode
Root Menus
The Mode key accesses the three primary modes of the P9 ASD: the Frequency Command mode, the
Monitor mode, and the Program mode. From either mode, press the Mode key to loop through to the
other two modes (see Figure 27). While in the Frequency Command mode, pressing the ESC key
toggles the menu to and from the EOI Command mode and the Frequency Command mode.
The Alarm or Fault information will be displayed in the event of an active Alarm or Fault. Alarm text
will be displayed on the Frequency Command screen and on the LED screen when active. Fault
information will be displayed via the Fault screen. See Alarms and Trips on pg. 251 for more information
on Alarms and Tr ip s.
Figure 27. P9 ASD Root Menu Navigation.
Frequency Command Mode
Frequency Setting
While operating in the Hand mode (Hand LED is illuminated on the EOI), the running frequency of the
motor may be set from the Frequency Command screen. Using the Rotary Encoder, enter the Frequency Command value, connect ST to CC, and provide a Run command (F and/or R) and then
press the Run key. The motor will run at the Frequency Command speed and may be changed while
running. See Figure 22 on pg. 32 and Operation (Hand) on pg. 71 for more information on the Frequency Command mode.
P9 ASD Installation and Operation Manual41
Page 49
EOI Command Mode
The EOI Command mode is accessed by pressing the ESC key from the Frequency Command screen.
With the exception of the VLP Control Enable/Disable, the control settings of the EOI Command menu
are effective for EOI control only.
The EOI Command mode provides quick access to the following menu parameters:
Direction — Forward or Reverse.
Stop Pattern — The Decel Stop or CoastStop setting determines the method used to stop the
motor when using the Stop-Reset key of the EOI. The Decel Stop setting enables the Dynamic
Braking system setup at F304 or the DC Injection Braking system setup at F250, F251, and F252. The Coast Stop setting allows the motor to stop at the rate allowed by the inertia of the load.
Note:The Stop Pattern setting has no effect on the Emergency Off settings of F603.
V/f Group — One of 4 V/f profiles may be selected and run. Each V/f profile is comprised of 4 user
settings: Base Frequency, Base Frequency Voltage, Manual Torque Boost, and Electronic Thermal Protection. Expanded descriptions of these parameters may be found in the section titled
Direct Access Parameter Information on pg. 78.
Accel/Decel Group — One of 4 Accel/Decel profiles may be selected and run. Each of the Accel/
Decel profiles is comprised of three user settings: Acceleration, Deceleration, and Pattern.
Expanded descriptions of these parameters may be found in the section titled Direct Access
Parameter Information on pg. 78 (or see F009).
PID Control — This setting enables or disables the PID feedback function.
Torque Limit Group — This parameter is used to select 1 of 4 preset positive torque limits to apply
to the active motor (of a multiple motor configuration). The settings of profiles 1 – 4 may be set up at
F441, F444, F446, and F448, respectively.
VLP Control — This setting enables or disables the VLP function.
42P9 ASD Installation and Operation Manual
Page 50
nitored
ms
Monitor Mode
The Monitor mode allows the user to monitor motor performance variables, control settings, and
configuration data during motor operation. There are 44 line items that may be monitored from this mode.
The items are listed and described below.
Note:The Monitor mode is a read-only mode. The settings cannot be changed from the
Monitor mode. For information on how to change the values, see the section titled
Default Setting Changes on pg. 72.
Note:Any two of the Underlined
Frequency Command screen while running via Program Utilities Main
Monitor Selections.
Note:The F701 setting will determine if the Current and Voltage values displayed appear
as A (Amps) and V (Voltage), or if the value is shown as a
ASD rating.
Frequency at Trip — Displays the at-trip frequency.
Frequency Reference — Displays the Frequency Setpoint.
Output Current
ASD.
DC Bus Voltage
Output Voltage — Displays the Output Voltage as a percentage of the rated capacity of the P9
ASD.
AM Output
FM Output
Motor OL (Overload) Real
the rated capacity of the motor.
Motor OL (Overload) Trip — Displays the Motor OverloadTri p value as a percentage of the
rated capacity of the motor.
— Displays the Output Current as a percentage of the rated capacity of the P9
— Displays the Bus Voltage as a percentage of the rated capacity of the P9 ASD.
— Displays the AM output terminal value for the function assigned to the AM terminal.
— Displays the FM output terminal value for the function assigned to the FM terminal.
monitored items may be selected for display at the
%
(percentage) of the
—Displays the real-time Motor Overload value as a percentage of
Motor Load
motor.
ASD OL (Overload) Real — Displays the real-time ASD Overload as a percentage of the rated
capacity of the P9 ASD.
ASD OL (Overload) Trip — Displays the ASD OverloadTrip value as a percentage of the rated
capacity of the ASD.
ASD Load
Run Time
Compensation Frequency
compensation correction value (Post Compensation Frequency).
DBR OL (Overload) Real— Displays the real-time DBR Overload value as a percentage of the
Dynamic Braking Resistor capacity.
DBR OL (Overload) Trip— Displays the DBR Overload Trip value as a percentage of the
Dynamic Braking Resistor capacity.
DBR Load — Displays the DBR Load as a percentage of the Dynamic Braking Resistor capacity.
P9 ASD Installation and Operation Manual43
— Displays the real-time Motor Load as a percentage of the rated capacity of the
— Displays the ASD Load as a percentage of the rated capacity of the P9 ASD.
— Displays the Cumulative Run Time in hours.
— Displays the Output Frequency after the application of the slip
Page 51
Feedback (Inst) — Provides a status of the Real-Time Feedback in Hz.
Feedback (1 Second) — Provides a status of the 1-Second Averaging feedback in Hz.
Torque —Displays the Output Torque as a percentage of the rated capacity of the P9 ASD.
Torque Reference —Displays the Torque Reference as a percentage of the maximum torque
available.
Torque Current —Displays the torque-producing current value.
Excitation Current —Displays the current value required to produce the excitation field.
PID Feedback
Input Power
Output Power
— Provides a status of the PIDReal-Time Feedback in Hz.
— Displays the Input Power in Kilowatts (kW).
— Displays the Output Power in Kilowatts (kW).
Pattern Group Number — Displays the active Pattern Run Group Number.
Pattern Group Cycle — Displays the cycle number of the active Pattern Run Group.
Pattern Group Preset — Displays the active Preset Speed being run of the active Pattern Run
Group.
Pattern Time — Displays the remaining time for the active Pattern Run Group.
RR
— Displays the RR input value as a percentage of the full range of the RR value (potentiometer
input).
*V/I
— Displays the V/I input signal level as a percentage of the full range of the V/I value.
Note:The isolated V/I input terminal may receive Current or Voltage to control the
output speed or the output torque. The input signal type must be selected at SW301
on the Terminal Board.
The Vinput setting of SW301 is used for the 0 – 10 VDC analog input signal and
the Iinput setting of SW301 is used for the 0 – 20 mA analog input signal. Either
may be used as a frequency or torque command source. See parameter F201 for
more information on the setup of this terminal.
st Trip 1
RX
— Displays the RX input setting as a percentage of the full range of the RX value (-10 to +10
VDC input).
RX2 Option (AI1)
— Displays the RX2 input setting as a percentage of the full range of the RX2
value.
Note:The RX2 function is only available on the Expansion IO Card Option 1 option
board (P/N ETB003Z) only.
Trip Code — Displays None if there are no errors, or displays one of the associated Fault Codes
listed in Table 14 on page 255 if there is an active Fault (e.g., E = Emergency Off).
Past Trip 1 — This function records and displays the last trip incurred. Subsequent trips will replace
Past Trip 1. As trip records are replaced they are shifted to the next level of the Past Trip locations
until being deleted (i.e., Past Trip 1 is moved to Past Trip 2 and then to Past Trip 3 until being
shifted out of Past Trip 4). Once shifted out of Past Trip 4 the record is deleted. If no trips have
occurred since the last reset, No Error is displayed for each trip record.
Past Trip 2 — Past trip information or None.
Past Trip 3 — Past trip information or None.
44P9 ASD Installation and Operation Manual
Page 52
ain Monito
r
Past Trip 4 — Past trip information or None.
Note:An improper P9 ASD setup may cause some trips — reset the P9 ASD to the
Factory Default settings before pursuing a systemic malfunction (Program
Utilities Type Reset Reset to Factory Settings).
Direction — Displays the Direction command (forward/reverse).
Discrete Input Terminals — Displays the status (activated = reverse video) of the discrete input
terminals of the Terminal Board.
Discrete Output Terminals — Displays the status (activated = reverse video) of the discrete
output lines of the Terminal Board.
Output Frequency — Displays the running output frequency.
Main Monitor Selections
Two (2) Monitor Mode items may be selected from the Main Monitor Selections screen to be displayed
on the Frequency Command screen while the P9 ASD is running.
The selected items, along with their real-time values, are displayed on the Frequency Command screen
while running. Not all Monitor Mode items are available for display on the Frequency Command
screen. The available items are underlined on pg. 43 and pg. 44.
Any two of the underlined items may be selected from the listing at Program Utilities Main Monitor Selections. Select an item from the Monitor 1 listing and another item from the Monitor 2
listing to be displayed as shown in Figure 22 on pg. 32 (DC Voltage and Output Current shown).
P9 ASD Installation and Operation Manual45
Page 53
gram
Program Mode Menu Navigation
The following table lists the menu items of the Program mode and maps the flow of the menu selections.
The Parameter Numbers for the listed functions are provided where applicable.
The functions listed may be viewed, or selected and changed as mapped below or via the Direct Access
method: Program Direct Access Applicable Parameter Number.
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
V
IRTUAL LINEAR
P
UMP
(See Virtua l Linear
Pump on pg. 74 for
more on VLP.)
VLP Setup Wizard
VLP Motor/ASD Setup
VLP Transducer Setup
VLP Setup
VLP Mode SwitchF390
VLP Application TypeF391
VLP Application Operating ModeF380
VLP Transducer Output RangeF392
VLP Transducer Maximum ReadingF393
VLP Settings
VLP MinimumF394
VLP MaximumF395
VLP Command SourceF396
VLP Command ValueF397
VLP Low Frequency LimitF398
VLP Start and Stop ModeF385
Parameter
Number
N/A
VLP Start and Stop Delay TimerF387
VLP Start and Stop
Points
VLP Low Start and Stop PointF388
VLP High Start and Stop PointF389
Input Terminal 5 (S1) FunctionF115
VLP Sleep TimerF382
VLP Sleep Timer
VLP Sleep Timer DelayF383
VLP External Delay TimerF480
VLP External Device Low BandF481
VLP Run External
Devices
46P9 ASD Installation and Operation Manual
VLP External Device High BandF482
Output Terminal 1 (OUT1) FunctionF130
Output Terminal 2 (OUT2) FunctionF131
Page 54
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
V
IRTUAL LINEAR
P
UMP
F
UNDAMENTAL
Fundamental
Low Suction/No-Flow
Cut Off
VLP Sealing Water
VLP Low Suction/No-Flow Cut Off ModeF483
VLP Low Suction/No-Flow Cut Off Delay TimerF484
Input Terminal 5 (S1) FunctionF115
Low Suction/No-Flow Cut Off DispositionF450
VLP Sealing Water ModeF485
Input Terminal 5 (S1) FunctionF115
Output Terminal 1 (OUT1) FunctionF130
Automatic Acceleration/DecelerationF000
Acceleration Time 1F009
Deceleration Time 1F010
Acceleration/Deceleration Suspended FunctionF349
Accel/Decel 1 Settings
Acceleration Suspend FrequencyF350
Acceleration Suspend TimeF351
Deceleration Suspend FrequencyF352
Parameter
Number
Frequency Settings
Motor Set 1
Standard Mode
Selection
Deceleration Suspend TimeF353
Maximum FrequencyF011
Upper-Limit FrequencyF012
Lower-Limit FrequencyF013
V/f PatternF015
Time Limit for Lower-Limit Frequency OperationF256
Automatic Torque BoostF001
Base Frequency 1F014
Manual Torque Boost 1F016
Motor Overload Protection Level 1F600
Command ModeF003
Frequency Mode 1F004
Forward/Reverse RunF008
Frequency PriorityF200
Frequency Mode 2F207
Frequency Mode Priority Switching FrequencyF208
P9 ASD Installation and Operation Manual47
Page 55
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
T
ERMINAL
Terminal
Analog Output
Termin a ls
FM Output Terminal FunctionF005
FM Output Terminal AdjustmentF006
FM Output Gradient CharacteristicF682
FM Bias AdjustmentF683
FM Voltage/Current Output SwitchingF681
AM Output Terminal FunctionF670
AM Output Terminal AdjustmentF671
AM Output Gradient CharacteristicF685
AM Bias AdjustmentF686
MON 1 Terminal Meter SelectionF672
MON 1 Terminal Meter AdjustmentF673
MON 1 Output Gradient CharacteristicF689
MON 1 Bias AdjustmentF690
MON 1 Voltage/Current Output SwitchingF688
Parameter
Number
Input Special
Functions
Input Terminal Delays
MON 2 Terminal Meter SelectionF674
MON 2 Terminal Meter AdjustmentF675
MON 2 Output Gradient CharacteristicF692
MON 2 Bias AdjustmentF693
MON 2 Voltage/Current Output SwitchingF691
FP Terminal AssignmentF676
FP Terminal FrequencyF677
Forward/Reverse Run Priority When Both Are ActivatedF105
Input Terminal PriorityF106
16-Bit Binary/BCD InputF107
V/I Analog Input Broken Wire Detection LevelF633
Input Terminal 1 (F) Response TimeF140
Input Terminal 2 (R) Response TimeF141
Input Terminal 3 (ST) Response TimeF142
Input Terminal 4 (RES) Response TimeF143
Input Terminal 5–12 Response TimeF144
48P9 ASD Installation and Operation Manual
Page 56
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
T
ERMINAL
Input Terminal Delays
Input Terminals
Input Terminal 13–20 Response TimeF145
Always ON Terminal FunctionF110
Input Terminal 1 (F) FunctionF111
Input Terminal 2 (R) FunctionF112
Input Terminal 3 (ST) FunctionF113
Input Terminal 4 (RES) FunctionF114
Input Terminal 5 (S1) FunctionF115
Input Terminal 6 (S2) FunctionF116
Input Terminal 7 (S3) FunctionF117
Input Terminal 8 (S4) FunctionF118
Input Terminal 9 (LI1) FunctionF119
Input Terminal 10 (LI2) FunctionF120
Input Terminal 11 (LI3) FunctionF121
Input Terminal 12 (LI4) FunctionF122
Parameter
Number
Line Power Switching
Input Terminal 13 (LI5) FunctionF123
Input Terminal 14 (LI6) FunctionF124
Input Terminal 15 (LI7) FunctionF125
Input Terminal 16 (LI8) FunctionF126
Input Terminal 17 (B12) FunctionF164
Input Terminal 18 (B13) FunctionF165
Input Terminal 19 (B14) FunctionF166
Input Terminal 20 (BI5) FunctionF167
Virtual Input Terminal Selection 1F973
Virtual Input Terminal Selection 2F974
Virtual Input Terminal Selection 3F975
Virtual Input Terminal Selection 4F976
Commercial Power/ASD Switching OutputF354
Commercial Power/ASD Switching FrequencyF355
ASD Side Switching DelayF356
Commercial Power-Side Switching DelayF357
Commercial Power Switching Frequency Hold TimeF358
P9 ASD Installation and Operation Manual49
Page 57
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
T
ERMINAL
Output Terminals
Reach Settings
Output Terminal 1 (OUT1) FunctionF130
Output Terminal 2 (OUT2) FunctionF131
Output Terminal 3 (FL) FunctionF132
Output Terminal 4 (OUT3) FunctionF133
Output Terminal 5 (OUT4) FunctionF134
Output Terminal 6 (R1) FunctionF135
Output Terminal 7 (OUT5) FunctionF136
Output Terminal 8 (OUT6) FunctionF137
Output Terminal 9 (R2) FunctionF138
Output Terminal 10 (R3) FunctionF168
Output Terminal 11 (R4) FunctionF169
Low-Speed Signal Output FrequencyF100
Speed Reach FrequencyF101
Speed Reach Detection BandF102
Parameter
Number
D
IRECT ACCESS
Direct Access
U
TILITIES
Utilities
Version
Display Parameters
Prohibition
Parameter Number Input
N/A
Unknown Numbers Accepted
EOI / ASD Type / CPU / EEPROM / MC LevelN/A
Automatic Function SelectionF040
Current/Voltage Display UnitsF701
Free Unit Multiplication FactorF702
Free UnitF703
Free Unit Display Gradient CharacteristicF705
Free Unit Display BiasF706
Change Step Selection 1F707
Change Step Selection 2F708
Write Parameter Lock OutF700
Command Mode/Frequency Mode Lock OutF736
Lock Out All KeysF737
Hand/Auto Key Command Override
N/A
Hand/Auto Key Frequency Override
50P9 ASD Installation and Operation Manual
Page 58
Program Mode Menu Navigation
k
Primary MenuSub MenuParameter Name
U
TILITIES
Show Uninitialized Parameters at Changed From Default
Screen
Over-Current Alarm
ASD Overload Alarm
Motor Overload Alarm
Over-Heat Alarm
Over-Voltage Alarm
Main Power Under-Voltage Alarm
Reserved (POFF) Alarm
Under-Current Alarm
(Approaching) Over-Torque Alarm Threshold
Alarm Prohibition
(prohibits an EOI
alarm display ONLY
— alarm still
activated)
Dynamic Braking Resistor (DBR) Overload Alarm
Cumulative Run Timer Alarm
DeviceNet/Profibus/CC-Link Alarm
Parameter
Number
N/A
al-Time
c
Type Reset
Real-Time Clock
Setup
Trip History (read-only)
RS485 Communication
Main Power Under-Voltage Alarm
Stop After Instantaneous Power-Off Alarm
Stop After Lower-Limit Continuous Time
Light-Load Alarm
Heavy-Load Alarm
Maintenance Timer Alarm
Over-Torque Alarm
Soft Stall Alarm
VLP Low Suction/No-Flow Cut Off Alarm
Reset SelectionsF007
Set Real-Time ClockN/A
Trip Number
Trip Type
N/A
Frequency at Trip
Output Current
P9 ASD Installation and Operation Manual51
Page 59
Program Mode Menu Navigation
t
Primary MenuSub MenuParameter Name
U
TILITIES
Trip History (read-only)
Output Voltage
Direction
Frequency Reference
DC Voltage
Discrete Input Terminals
Discrete Output Terminals
Run Timer
Post Compensation Frequency
Speed Feedback (Real-Time)
Speed Feedback (1 Second)
Torque Feedback
Torque Reference
Torque Current
Excitation Current
Parameter
Number
N/A
ontras
Changed From Default
Contrast
Main Monitor
Selections
Trace
PID Feedback
Motor Overload Ratio
ASD Overload Ratio
Dynamic Braking Resistor (DBR) Overload Ratio
Motor Load
ASD Load
Dynamic Braking Resistor (DBR) Load
Input Power
Output Power
Display Changed ParametersN/A
Contrast AdjustmentN/A
Monitor 1
N/A
Monitor 2
Trace SelectionF740
Trace CycleF741
Trace Data 1F742
52P9 ASD Installation and Operation Manual
Page 60
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
U
TILITIES
P
ROTECTION
Protection
Trace
View Trace Data
Save/Restore Wizard
Abnormal Speed
Settings
Base Frequency
Voltage
DC Injection Braking
Trace Data 2F743
Trace Data 3F744
Trace Data 4F745
View Trace Data
Save/Restore System Settings
Abnormal Speed Detection TimeF622
Over-Speed Detection Frequency Upper BandF623
Over-Speed Detection Frequency Lower BandF624
Supply Voltage CorrectionF307
DC Injection Braking Start FrequencyF250
DC Injection Braking CurrentF251
DC Injection Braking TimeF252
Forward/Reverse DC Injection Braking PriorityF253
Parameter
Number
N/A
Dynamic Braking
Emergency Off
Settings
Low-Current Settings
Overload
Over-Torque
Parameters
Motor Shaft Stationary ControlF254
Dynamic Braking SelectionF304
Dynamic Braking ResistanceF308
Continuous Dynamic Braking CapacityF309
Braking Resistance Overload Time (10x Rated Torque)F639
Emergency OffF603
Emergency DC Injection Braking Control TimeF604
Low-Current TripF610
Low-Current Detection CurrentF611
Low-Current Detection TimeF612
Low-Current Detection Hysteresis WidthF609
Motor Overload Protection ConfigurationF017
Overload Reduction Start FrequencyF606
Motor 150% Overload Time LimitF607
ASD OverloadF631
Over-Torque TripF615
P9 ASD Installation and Operation Manual53
Page 61
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
P
ROTECTION
Over-Torque
Over-Torque Detection Level During Power RunningF616
Over-Torque Detection Level During Regenerative
Braking
Parameters
Over-Torque Detection TimeF618
Over-Torque Detection HysteresisF619
ASD Output Phase Loss DetectionF605
Phase Loss
ASD Input Phase Loss DetectionF608
Auto Restart SelectionF301
Number of Times to RetryF303
Retry/Restart
Ridethrough TimeF310
Random ModeF312
Over-Voltage Limit OperationF305
Stall Prevention Factor 1F416
Power Running Stall Continuous Trip Detection TimeF452
Step-Out Detection-Current Time (For PM Motors)F641
Autotune 1F400
Slip Frequency GainF401
Parameter
Number
T
ORQUE
Torque Settings
Vector Motor Model
Manual Torque Limit
Settings
Setpoints
Autotune 2F402
Motor Rated Capacity (Nameplate)F405
Motor Rated Current (Nameplate)F406
Motor Rated RPM (Nameplate)F407
Base Frequency Voltage 1F409
Motor Constant 1 (Torque Boost)F410
Motor Constant 2 (No Load Current)F411
Motor Constant 3 (Leak Inductance)F412
Motor Constant 4 (Rated Slip)F413
Power Running Torque Limit 2 LevelF444
Regenerative Braking Torque Limit 2 LevelF445
Power Running Torque Limit 3 LevelF446
Regenerative Braking Torque Limit 3 LevelF447
Power Running Torque Limit 4 LevelF448
Regenerative Braking Torque Limit 4 LevelF449
V/I Input Point 1 RateF205
P9 ASD Installation and Operation Manual59
Page 67
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
T
ORQUE
Setpoints
V/I Input Point 2 RateF206
RR Input Point 1 RateF214
RR Input Point 2 RateF215
RX Input Point 1 RateF220
RX Input Point 2 RateF221
RX2 Option (AI1) Input Point 1 RateF226
RX2 Option (AI1) Input Point 2 RateF227
Braking ModeF341
Torque Bias InputF342
Panel Torque BiasF343
Panel Torque GainF344
Release TimeF345
Creeping FrequencyF346
Creeping TimeF347
Parameter
Number
Torque Control
Torque Limit Settings
Torque Speed
Limiting
Braking Time Learning FunctionF348
Torque CommandF420
Tension Torque Bias Input (Torque Control)F423
Load Sharing Gain InputF424
Forward Speed Limit InputF425
Forward Speed Limit Input LevelF426
Reverse Speed Limit InputF427
Reverse Speed Limit Input LevelF428
Power Running Torque Limit 1F440
Power Running Torque Limit 1 LevelF441
Regenerative Braking Torque Limit 1F442
Regenerative Braking Torque Limit 1 LevelF443
Acceleration/Deceleration Operation After Torque LimitF451
Speed Limit (Torque = 0) Center Value ReferenceF430
Speed Limit (Torque = 0) Center ValueF431
Speed Limit (Torque = 0) BandF432
Allow Rotation in Specified Direction ONLYF435
60P9 ASD Installation and Operation Manual
Page 68
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
F
EEDBACK
Drooping Control
Drooping GainF320
Speed at 0% Drooping GainF321
Speed at F320 Drooping GainF322
Drooping Insensitive TorqueF323
Drooping Output FilterF324
PID Control SwitchingF359
PID Feedback SignalF360
PID Feedback Delay FilterF361
PID Feedback Proportional GainF362
PID Feedback Integral GainF363
PID Deviation Upper-LimitF364
PID Deviation Lower-LimitF365
PID Feedback Differential GainF366
Feedback Settings
Process Upper-LimitF367
Parameter
Number
Override Control
PG Settings
Process Lower-LimitF368
PID Control DelayF369
PID Output Upper-LimitF370
PID Output Lower-LimitF371
Process Increasing RateF372
Process Decreasing RateF373
Speed PI Switching FrequencyF466
Adding Input SelectionF660
Multiplying Input SelectionF661
Number of PG Input PulsesF375
Number of PG Input PhasesF376
PG Disconnection DetectionF377
Simple Positioning Completion RangeF381
Current Control Proportional GainF458
Speed Loop Proportional GainF460
Speed Loop Stabilization CoefficientF461
P9 ASD Installation and Operation Manual61
Page 69
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
F
EEDBACK
Load Moment of Inertia 1F462
Second Speed Loop Proportional GainF463
PG Settings
Second Speed Loop Stabilization CoefficientF464
Load Moment of Inertia 2F465
MY F
My F
UNCTION
unction
My Function Selection
My Function Operating ModeF977
Input Function Target 1F900
Input Function Command 1F901
Input Function Target 2F902
My Function Unit 1
Input Function Command 2F903
Input Function Target 3F904
Output Function AssignedF905
Input Function Target 1F906
Input Function Command 1F907
Input Function Target 2F908
My Function Unit 2
Input Function Command 2F909
Parameter
Number
My Function Unit 3
My Function Unit 4
My Function Unit 5
Input Function Target 3F910
Output Function AssignedF911
Input Function Target 1F912
Input Function Command 1F913
Input Function Target 2F914
Input Function Command 2F915
Input Function Target 3F916
Output Function AssignedF917
Input Function Target 1F935
Input Function Command 1F936
Input Function Target 2F937
Input Function Command 2F938
Input Function Target 3F939
Output Function AssignedF940
Input Function Target 1F941
62P9 ASD Installation and Operation Manual
Page 70
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
MY F
UNCTION
My Function Unit 5
Input Function Command 1F942
Input Function Target 2F943
Input Function Command 2F944
Input Function Target 3F945
Output Function AssignedF946
Input Function Target 1F947
Input Function Command 1F948
Input Function Target 2F949
My Function Unit 6
Input Function Command 2F950
Input Function Target 3F951
Output Function AssignedF952
Input Function Target 1F953
Input Function Command 1F954
Input Function Target 2F955
My Function Unit 7
Input Function Command 2F956
Parameter
Number
My Function Data
Input Function Target 3F957
Output Function AssignedF958
My Function Percent Data 1F918
My Function Percent Data 2F919
My Function Percent Data 3F920
My Function Percent Data 4F921
My Function Percent Data 5F922
My Function Frequency Data 1F923
My Function Frequency Data 2F924
My Function Frequency Data 3F925
My Function Frequency Data 4F926
My Function Frequency Data 5F927
My Function Time Data 1F928
My Function Time Data 2F929
My Function Time Data 3F930
P9 ASD Installation and Operation Manual63
Page 71
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
MY F
UNCTION
My Function Time Data 4F931
My Function Time Data 5F932
My Function Data
My Function Count Data 1F933
My Function Count Data 2F934
Analog Input Function Target 11F959
Analog Function Assigned Object 11F961
My Function Analog
Analog Input Function Target 21F962
Analog Function Assigned Object 21F964
Monitor Output Function 11 (2000–3099=FD00–FE99)F965
Monitor Output Function Command 11F966
Monitor Output Function 21 (2000–3099=FD00–FE99)F967
Monitor Output Function Command 21F968
My Function Monitor
Monitor Output Function 31 (2000–3099=FD00–FE99)F969
Monitor Output Function Command 31F970
Parameter
Number
C
OMMUNICATIONS
C
ommunications
Settings
Communication
Adjustments
Communication
Settings
Monitor Output Function 41 (2000–3099=FD00–FE99)F971
Monitor Output Function Command 41F972
Frequency Point SelectionF810
Point 1 SettingF811
Point 1 FrequencyF812
Point 2 SettingF813
Point 2 FrequencyF814
Baud Rate (2-Wire RS485)F800
Parity (2-Wire and 4-Wire RS485)F801
ASD NumberF802
Communications Time-Out (2-Wire and 4-Wire RS485)F803
Communication Time-Out Action (2-Wire and 4-Wire
RS485)
Send Delay (2-Wire RS485)F805
ASD-to-ASD Communication (2-Wire RS485)F806
Baud Rate (4-Wire RS485)F820
F804
RS485 Send Delay (4-Wire RS485)F825
64P9 ASD Installation and Operation Manual
Page 72
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
C
OMMUNICATIONS
ASD-to-ASD Communication (4-Wire RS485)F826
4-Wire RS485 Protocol (TSB/MODBUS)F829
Communication Option (DeviceNet/Profibus) Setting 1F830
Communication Option (DeviceNet/Profibus) Setting 2F831
Communication Option (DeviceNet/Profibus) Setting 3F832
Communication Option (DeviceNet/Profibus) Setting 4F833
Communication Option (DeviceNet/Profibus) Setting 5F834
Communication Option (DeviceNet/Profibus) Setting 6F835
Communication Option (DeviceNet/Profibus) Setting 7F836
Communication Option (DeviceNet/Profibus) Setting 8F841
Communication Option (DeviceNet/Profibus) Setting 9F842
Communication Option (DeviceNet/Profibus) Setting 10F843
Communication Option (DeviceNet/Profibus) Setting 11F844
Communication Option (DeviceNet/Profibus) Setting 12F845
Parameter
Number
Communication
Settings
Communication Option (DeviceNet/Profibus) Setting 13F846
Disconnection Detection Extended TimeF850
ASD Operation at DisconnectionF851
Preset Speed OperationF852
Communication Option Station Address MonitorF853
Communication Option Speed Switch Monitor
DeviceNet/CC-Link
Block Write Data 1F870
Block Write Data 2F871
Block Read Data 1F875
Block Read Data 2F876
Block Read Data 3F877
Block Read Data 4F878
Block Read Data 5F879
Free NotesF880
Network Option Reset SettingF899
F854
P9 ASD Installation and Operation Manual65
Page 73
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
C
OMMUNICATIONS
P
ATTERN RUN
Pattern Run
Ethernet Settings
IP
Sub Net
Gateway
DHCP Mode
MAC ID
Preset Speed Operation ModeF560
Preset Speed 1
Direction
Acceleration/Deceleration Group
V/f Group
Torqu e Lim it Group
Preset Speed 2
Direction
Acceleration/Deceleration Group
Parameter
Number
N/A
F561
F562
Operation Mode
V/f Group
Torqu e Lim it Group
Preset Speed 3
Direction
Acceleration/Deceleration Group
V/f Group
Torqu e Lim it Group
Preset Speed 4
Direction
Acceleration/Deceleration Group
V/f Group
Torqu e Lim it Group
Preset Speed 5
Direction
Acceleration/Deceleration Group
V/f Group
F563
F564
F565
66P9 ASD Installation and Operation Manual
Page 74
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
P
ATTERN RUN
Torqu e Lim it GroupF565
Preset Speed 6
Acceleration/Deceleration Group
V/f Group
Torqu e Lim it Group
Preset Speed 7
Direction
Acceleration/Deceleration Group
V/f Group
Torqu e Lim it Group
Preset Speed 8
Direction
Acceleration/Deceleration Group
Parameter
Number
F566Direction
F566
F567
F568
Operation Mode
V/f Group
Torqu e Lim it Group
Preset Speed 9
Direction
Acceleration/Deceleration Group
V/f Group
Torqu e Lim it Group
Preset Speed 10
Direction
Acceleration/Deceleration Group
V/f Group
Torqu e Lim it Group
Preset Speed 11
Direction
Acceleration/Deceleration Group
V/f Group
F569
F570
F571
P9 ASD Installation and Operation Manual67
Page 75
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
P
ATTERN RUN
Operation Mode
Torqu e Lim it GroupF571
Preset Speed 12
Acceleration/Deceleration Group
V/f Group
Torqu e Lim it Group
Preset Speed 13
Direction
Acceleration/Deceleration Group
V/f Group
Torqu e Lim it Group
Preset Speed 14
Direction
Acceleration/Deceleration Group
Parameter
Number
F572Direction
F572
F573
F574
Operation Time
V/f Group
Torqu e Lim it Group
Preset Speed 15
Direction
Acceleration/Deceleration Group
V/f Group
Torqu e Lim it Group
Speed 1 Operation TimeF540
Speed 2 Operation TimeF541
Speed 3 Operation TimeF542
Speed 4 Operation TimeF543
Speed 5 Operation TimeF544
Speed 6 Operation TimeF545
Speed 7 Operation TimeF546
Speed 8 Operation TimeF547
Speed 9 Operation TimeF548
F575
68P9 ASD Installation and Operation Manual
Page 76
Program Mode Menu Navigation
t
Primary MenuSub MenuParameter Name
P
ATTERN RUN
Speed 10 Operation TimeF549
Speed 11 Operation TimeF550
Speed 12 Operation TimeF551
Operation Time
Speed 13 Operation TimeF552
Speed 14 Operation TimeF553
Speed 15 Operation TimeF554
Pattern OperationF520
Pattern Operation ModeF521
Pattern Run
Pattern 1 RepeatF522
Pattern 2 RepeatF531
Pattern Group 1, Selection 1F523
Pattern Group 1, Selection 2F524
Pattern Group 1, Selection 3F525
Pattern Group 1, Selection 4F526
Parameter
Number
ssword
d Lockou
P
ASSWORD aND
Lock Out
Password
Lock Out
Speeds
Enter Password
Change Password
Pattern Group 1, Selection 5F527
Pattern Group 1, Selection 6F528
Pattern Group 1, Selection 7F529
Pattern Group 1, Selection 8F530
Pattern Group 2, Selection 1F532
Pattern Group 2, Selection 2F533
Pattern Group 2, Selection 3F534
Pattern Group 2, Selection 4F535
Pattern Group 2, Selection 5F536
Pattern Group 2, Selection 6F537
Pattern Group 2, Selection 7F538
Pattern Group 2, Selection 8F539
Password is 0 (zero) for a new unitN/A
Enter New PasswordN/A
P9 ASD Installation and Operation Manual69
Page 77
Program Mode Menu Navigation
Primary MenuSub MenuParameter Name
P
ASSWORD aND
Lock Out
Lock Outs
Reset From Trip
Hand/Auto
Run/Stop from EOI
Frequency Change From EOI
Monitor Screen
Parameter Access
Parameter Write
Parameter
Number
N/A
70P9 ASD Installation and Operation Manual
Page 78
System Operation
Frequency Command Screen
Operation (Hand)
Note:See the section titled EOI Features on pg. 30 for information on Auto operation.
To turn the motor on, perform the following:
1.Connect the CC terminal to the ST terminal.
2.Press the Mode key until the Frequency Command screen is displayed.
3.Press the Hand/Auto key to enter the Hand
mode (green Hand LED illuminates).
4.Turn the Rotary Encoder clockwise until the
desired Frequency Command value is
displayed in the SET field of the LCD screen.
5.Press the Run key and the motor runs at the
Frequency Command value.
Note:The speed of the motor may be changed while the motor is running by using the Rotary
Encoder to change the Frequency Command value.
6.Press the Stop-Reset key to stop the motor.
P9 ASD Installation and Operation Manual71
Page 79
Default Setting Changes
To change a default parameter setting, go to the root level of the Program menu. Turn the Rotary
Encoder until the desired parameter group is within the cursor block. Press the Rotary Encoder to select
an item or to access a subgroup (repeat if required until reaching the parameter to be changed).
Press the Rotary Encoder to enter the Edit mode and the value/setting takes on the reverse video format
(dark background/light text). Turn the Rotary Encoder to change the parameter value/setting.
Press ESC key while the new parameter setting is still in the reverse video mode to exit the menu without
saving the change or press the Rotary Encoder while the parameter setting is in the reverse video mode to
accept the new setting.
For a complete listing of the Program mode menu selections, see the section titled Program Mode Menu
Navigation on pg. 46. Program menu items are listed and mapped for convenience. The Direct Access
Numbers are listed where applicable.
The default settings may also be changed by entering the Parameter Number of the setting to be changed
at the Direct Access menu (Program Direct Access Applicable Parameter Number). A listing of the Direct Access Numbers and a description of the associated parameter may be found in the section titled
Direct Access Parameter Information on pg. 78.
A listing of all parameters that have been changed from the default setting may be viewed sequentially by
accessing the Changed From Default screen (Program
The Changed From Default feature allows the user to quickly access the parameters that are different
from the factory default settings or the post-Reset settings. Once the Changed From Default screen is
displayed, the system scrolls through all of the system parameters automatically and halts once reaching a
changed parameter.
Utilities Changed From Default).
Once stopped at a changed parameter, the Rotary Encoder may be clicked once clockwise to continue
scrolling forward or clicked once counterclockwise to begin scrolling in reverse. With each click of the
Rotary Encoder from a stop, the system scrolls through the parameters and stops at the next parameter
that has been changed.
Press the Rotary Encoder while stopped at a changed parameter to display the settings of the changed
parameter. Press the Rotary Encoder to enter the Edit mode — the parameter value/setting takes on the
reverse video format (dark background/light text). Turn the Rotary Encoder to change the parameter
setting.
Press the ESC key while the setting is in the reverse video format to exit the Edit mode without saving the
change and to resume the Changed From Default search. Or press the Rotary Encoder while the setting
is in the reverse video format to save the change. Press ESC to return to the Changed From Default
search.
Pressing ESC while the system is performing a Changed From Default search terminates the search.
Pressing ESC when finished searching (or halted at a changed parameter) takes the menu back one level.
Note:Communications setting changes will require that the power be removed and then re-
applied for the changes to take affect.
Note:Parameter F201 was changed to create the example shown in Figure 28.
Figure 28. Changed From Default Screen.
72P9 ASD Installation and Operation Manual
Page 80
Save User Settings
A profile of an existing setup may be saved and re-applied when required by using the Save User Setup
feature. This function is carried out via Program
With the initial setup saved, troubleshooting and diagnostics may be performed and the starting setup may
be re-applied when finished via Program
Note:EOI settings are not stored or restored using the Save User Settings or Restore User
characteristics, etc.). See the section titled Battery Backup on pg. 28 for more
information on stored EOI settings.
Utilities Type R eset Save User Settings
Utilities Type Reset Restore User Settings.
P9 ASD Installation and Operation Manual73
Page 81
Virtual Linear Pump
Back
Motor Full Load Amps
Application Type
Command Source
NextExit
Low Frequency Limit
3.4A
Pressure
EOI
15.00Hz
1. From the nameplate of the
motor, enter the FLA.
2. Select Pressure or Level.
3. Select the command source;
EOI or V/I analog input.
4. Set the Low Frequency Limit. 15 Hz fits most applications.
5. Click Next to continue.
VLP Setup Wizard
Back
Transducer
Units
Type
NextExit
Full Scale
PSI
4-20 mA
0.0 PSI
6. Set the unit of measure for
the transducer; pressure,
flow rate, or level (i.e., PSI,
GPM, Inches of Water
Column, Feet of Water
Column, or Cubic Feet per
Minute).
7. Select the transducer output
signal type; Current or
Vo lt a ge and the range.
8. Set the full-scale reading of
the transducer.
9. Click Next to continue.
Toshiba International Corporation’s Virtual Linear Pump (VLP) algorithm allows for direct and
precise control of pressure, flow rate, or level. This is achieved without the concerns, instabilities, or
complexities that are traditionally associated with pumping system control.
This section provides useful setup and operational information of the VLP system.
The VLP system is initially configured using the VLP Setup Wizard selection via Program Virtual
Linear Pump VLP Setup Wizard. Once the VLP Setup Wizard is started it must be completed for
normal VLP operations to function.
However, the VLP parameters addressed while using the wizard or the VLP Settings menu selection
are also accessible via their associated direct access numbers for specific adjustments when required.
The VLP setup procedure and the VLP Setup Wizard setup screens are shown below.
Figure 29. Input the Electrical Specifications of the Motor.
74P9 ASD Installation and Operation Manual
Figure 30. Input the Specifications of the Transducer.
Page 82
WARNING! — THE FOLLOWING STEP WILL START THE MOTOR!
DANGER
VLP Setup Wizard
Back
Use Encoder To Set VLP
Maximum
Transducer Value
NextExit
80
12 %
10. Set the system for normal flow
and ensure that all system valves
are set for normal operation.
11. Place the system in the Hand
mode and press the Run key.
12. Click Next to continue.
The Motor/Pump combination
capacity is automatically
calculated and displayed as the VLP Maximum. Normally, no further adjustment is
required for the VLP Maximum setting.
The VLPMaximum value may be adjusted, if required, at
F395
. The VLP Maximum
setting (
F395
) minus the
F482
setting comprises the range of the VLP Maximum Zone.
13. Click Next to continue.
VLP Maximum Zone
VLP Setup Wizard
Back
Use Encoder To Set VLP
Minimum
Transducer Value
NextExit
70
12 %
14. The VLP Minimum value
setting is typically above the
electrical stall of the motor,
above the minimum system
pressure, above the manual
change plateau, and well below
the typical operating point of the
system.
Click in the VLP Minimum field
and, using the Rotary Encoder,
slowly decrease the VLP Minimum value while observing the LED display.
If either of the conditions listed below should occur while decreasing the VLP Minimum value, increase the VLP Minimum number until the condition is no longer
true to set the VLP Minimum:
• The motor stalls,
• The output frequency is greater than the setting of
F505
, or
• The output frequency no longer changes with continued VLP number changes.
The VLP Minimum setting (
F394
) plus the
F481
setting comprises the range of the VLP
Minimum Zone.
15. Click Next to continue.
VLP Minimum Zone
Figure 31. The VLP Maximum Value.
Figure 32. Set the VLP Minimum Value.
P9 ASD Installation and Operation Manual75
Page 83
Figure 33. Complete the VLP Setup.
VLP Setup Wizard
Back
Press [STOP]
Virtual Linear Pump Setup
Is Now Complete
NextExit
16. Press the Stop key to complete
the VLP setup.
17. Click Exit to save settings
(Exit available at zero Hz).
18. From the Frequency
Command screen press ESC,
scroll to the VLP Control field,
and select Direct Mode if using
no feedback (if using feedback
go to Step 21. on pg. 77).
19. While in the Hand mode, and
from the Frequency Command
screen, press Run.
20. During operation, adjust param-
eters
F500
and
F501
to stabilize
VLP operation if unstable.
Press ESC
Figure 34. Run the Motor/Pump in the Direct Mode.
76P9 ASD Installation and Operation Manual
Page 84
Figure 35. Run the Motor/Pump in Process Hold Mode.
21. From the Frequency
Command screen press ESC,
scroll to the VLP Control
field, and select Process Hold
if using feedback (if not using
feedback go to Step 18. on pg.
76).
22. From the Frequency
Command screen press Run.
23. During operation, adjust
parameters
F500
and
F501
to
stabilize VLP operation if
unstable.
Press ESC
P9 ASD Installation and Operation Manual77
Page 85
F000F001
Direct Access Parameter Information
The P9 ASD has the ability to allow the user direct access to the motor control functions. There are two
ways in which the motor control parameters may be accessed for modification: Program Applicable Menu Path or Program Direct Access Applicable Parameter Number.Both methods access the
parameter via the Program mode. Once accessed, the parameter may be viewed or changed.
The Program mode allows the user to develop an application-specific motor control profile. Motor
control functions may be set to accommodate specific power and timing requirements for a given
application. The configurable parameters of the Program mode that have user-accessible Parameter Numbers are listed and described below.
Note: Parameter Settings are preceded by the number used to select an item if using
communications to write to a parameter location in memory (i.e., F000 0
Trip on Acc/Dec, 2-
-No trip on Acc Only, etc.).
Note: The setup procedures included within this section may require a Reset before performing the
procedure. Application-specific settings may then be performed. The pre-Reset conditions
may be saved (see F007).
Note: Communications setting changes will require that the power be removed and then re-applied
for the changes to take affect.
-Manual, 1- No
Direct Access Parameters/Numbers
Automatic Acceleration/Deceleration
Program Fundamental Accel/Decel 1 Settings
This parameter is used to enable acceleration and deceleration rates in
accordance with the applied load automatically.
The adjusted acceleration and deceleration times range from 12.5% to 800% of
the programmed values for Acceleration Time 1 (F009) and Deceleration Time 1 (F010).
Note:The motor and the load must be connected prior to selecting
Automatic Acceleration/Deceleration.
Automatic Torque Boost
Program Fundamental Motor Set 1
This parameter allows the ASD to adjust the output torque in accordance with
the applied load automatically. When enabled Autotuning is performed — the
motor should be connected before performing an Autotune.
The Command Mode Selection establishes the source of the command input
for the ASD. Command inputs include Run, Stop , Forward, etc. The Override
feature may supersede the Command Mode Selection setting (see Command
The Frequency Mode 1 setting establishes the source of the frequency-control
input for the ASD. The Frequency Mode 2 setting or the Override feature may
supersede the Frequency Mode 1 setting.
Note:Only Bolded items from the Settings list below may be placed in
the Override Mode. See the section titled Command Mode and
Frequency Mode Control on pg. 36 for more information on the
This parameter is used to set the output function of the FM analog output
terminal. The FM output terminal produces an output current or voltage that is
proportional to the magnitude of the function assigned to this terminal (select
current or voltage at F681). The available assignments for this output terminal
are listed in Table 6 on pg. 244.
Note: To read voltage at this terminal connect a 100 – 500 resistor from
the FM (+) terminal to the CC (-) terminal. Using a voltmeter read
the voltage across the 100 – 500 resistor.
To read current at this terminal connect a 100 – 500 resistor from
the FM (+) terminal through a series Ammeter to the CC (-) terminal.
The FM analog output has a maximum resolution of 1/1024 and a
maximum load rating of 500 ohms.
FM Terminal Setup Parameters
F005 — Set FM Function
F006 — Calibrate FM Terminal
F681 — Voltage/Current Output Switching Selection
F682 — Output Response Polarity Selection
F683 — Set Zero Level
FM Output Terminal Adjustment
Program Te rm i na l Analog Output Terminals
This parameter is used to calibrate the FM analog output.
To calibrate the FM analog output, connect a meter (current or voltage) as
described at F005.
With the drive running at a known value (e.g., output frequency), adjust this
parameter until the assigned function produces the desired DC level output at
the FM output terminal.
See F005 for more information on this setting.
Direct Access Number — F005
Parameter Type — Selection List
Factory Default — Output Frequency
Changeable During Run — Ye s
Direct Access Number — F006
Parameter Type — Numerical
Factory Default — 512
Changeable During Run — Ye s
Minimum — 1
Maximum — 1280
80P9 ASD Installation and Operation Manual
Page 88
Reset
F007F008
Type Reset
Program Utilities
This feature assists the user when performing fault analysis or by allowing a
quick system setup change when required. Performing a Ty p e R e s e t results in
one of the following user-selected post-Reset configurations.
Settings:
0 — None
1 — 50 Hz Setting
2 — 60 Hz Setting
3 — Reset to Factory Settings
4 — Clear Past Trips
5 — Clear Run Timer
6 — Initialize Typeform
7 — *Save User Settings
8 — Restore User Settings
9 — Clear Cumulative Fan Timer
10 — Accel/Decel Time Setting 0.01 – 600.0 Seconds
11 — Accel/Decel Time Setting 0.1 – 6000.0 Seconds
12 — Set EOI Memory to Default
Note: User settings that are stored in the memory of the EOI are not
saved via the Save User Settings selection. The unsaved
functions include the EOI Option Setups, (Utilities
Display Parameters, and (Monitor Setup ) Scrolling
Monitor Select.
Forward/Reverse Run Selection
Program Fundamental Standard Mode Selection
While operating in the Hand mode, this parameter sets the direction of motor
rotation.
Direct Access Number — F007
Parameter Type — Selection List
Factory Default — None
Changeable During Run — No
Direct Access Number — F008
Parameter Type — Selection List
Factory Default — Forward
Changeable During Run — Ye s
From the Frequency Command screen press the ESC key. At the subsequent EOI Command screen select the Direction field and change the setting. Press
the Rotary Encoder and the new setting will be in effect.
This setting will not override parameter F311(Forward/Reverse Disable).
If either direction is disabled via parameter F311, the disabled direction will not
be recognized if commanded by the keypad. If both directions are disabled via
parameter F311, the direction command from the keypad will determine the
direction of the motor rotation.
This parameter specifies the time in seconds for the output of the ASD to go
from 0.0 Hz to the Maximum Frequency for the 1 Acceleration profile. The
Accel/Decel pattern may be set using F502. The minimum Accel/Decel time
may be set using F508.
Adjusting the Acceleration Time 1 parameter may be required to stabilize
VLP operation.
Note:An acceleration time shorter than that which the load will allow
may cause nuisance tripping and mechanical stress to loads.
Automatic Accel/Decel, Stall, and Ridethrough settings may
lengthen the acceleration times.
Acceleration
The acceleration rate of a motor is determined by several factors: applied
power, applied load, and the physical properties of the motor (winding
parameters, motor size, etc.). The ASD will control the first of these factors:
input power. The settings of the ASD will control the frequency and amplitude
of the applied voltage to the motor.
Under most operating conditions, as the output frequency of the drive goes up
so does the output voltage (linear acceleration). The ASD has the ability to
modify the relationship between frequency and voltage automatically to
produce smoother operation or increased (starting) torque (see F502).
Deceleration Time 1
Program Fundamental Accel/Decel 1 Settings
This parameter specifies the time in seconds for the output of the ASD to go
from the Maximum Frequency to 0.0 Hz for the 1 Deceleration profile. The
Accel/Decel pattern may be set using F502.
When operating with the Automatic Accel/Decel enabled (F000) the minimum
accel/decel time may be set using F508.
Direct Access Number — F009
Parameter Type — Numerical
Factory Default — (ASD-Dependent)
Changeable During Run — Ye s
Minimum — 0.1
Maximum — 6000
Units — Seconds
Direct Access Number — F010
Parameter Type — Numerical
Factory Default — (ASD-Dependent)
Changeable During Run — Ye s
Minimum — 0.1
Maximum — 6000
Units — Seconds
Adjusting the Deceleration Time 1 parameter may be required to stabilize
VLP operation.
Note:A deceleration time shorter than the load will allow may cause
nuisance tripping and mechanical stress to loads. Automatic Accel/Decel, Stall, and Ridethrough settings may lengthen the
deceleration times.
Maximum Frequency
Program Fundamental Frequency Settings
This setting determines the absolute maximum frequency that the ASD can
output.
Accel/Decel times are calculated based on the Maximum Frequency setting.
The Maximum Frequency is not limited by this setting while operating in the
Drooping Control mode (see F320 for more information on this setting).
Note:This setting may not be lower than the Upper-Limit Frequency
(F012) setting.
82P9 ASD Installation and Operation Manual
Direct Access Number — F011
Parameter Type — Numerical
Factory Default — 80.0
Changeable During Run — No
Minimum — 30.0
Maximum — 299.0
Units — Hz
Page 90
F012F015
Upper-Limit Frequency
Program Fundamental Frequency Settings
This parameter sets the highest frequency that the ASD will accept as a
frequency command or frequency setpoint. The ASD may output frequencies
higher than the Upper-Limit Frequency (but, lower than the Maximum Frequency) when operating in the PID Control mode, Torque Control mode,
or the Vector Control modes (sensorless or feedback).
Note:This setting may not be higher than the Maximum Frequency
(F011) setting.
Lower-Limit Frequency
Program Fundamental Frequency Settings
This parameter sets the lowest frequency that the ASD will accept as a
frequency command or frequency setpoint. The ASD will output frequencies
lower than the Lower-Limit Frequency when accelerating to the lower-limit or
decelerating to a stop. Frequencies below the Lower-Limit may also be output
when operating in the PID Control mode, Torque Control mode, or the Vec t o r Co nt ro l modes (sensorless or feedback).
Base Frequency 1
Program Fundamental Motor Set 1
The Base Frequency 1 setting is the frequency at which the output voltage of
the ASD reaches its maximum setting. The Base Frequency Voltage 1
parameter is set at F409.
For proper motor operation, the Base Frequency should be set for the
nameplated frequency of the motor.
V/f Pattern
Program Fundamental Frequency Settings
This function establishes the relationship between the output frequency and the
output voltage.
Bolded selections use the motor tuning parameters of the drive to properly
configure the ASD for the motor being used. If Load Reactors or Long Lead Filters are used, or if the capacity of the ASD is greater than the motor, manual
tuning of the motor parameters may be required for optimum performance.
Direct Access Number — F012
Parameter Type — Numerical
Factory Default — (ASD-Dependent)
Changeable During Run — Ye s
Minimum — 0.0 (F013)
Maximum — Max. Freq. (F011)
Units — Hz
Direct Access Number — F013
Parameter Type — Numerical
Factory Default — 0.00
Changeable During Run — Ye s
Minimum — 0.00
Maximum — Upper-Limit (F012)
Units — Hz
Direct Access Number — F014
Parameter Type — Numerical
Factory Default — 60.0
Changeable During Run — No
Minimum — 0.0
Maximum — Upper-Limit (F012)
Units — Hz
Direct Access Number — F015
Parameter Type — Selection List
Factory Default — Automatic Torque
Boost
Changeable During Run — No
Settings:
0 — Constant Torque
1 — Voltage Decrease Curve
2 — Automatic Torque Boost
3 — Sensorless Vector Control (Speed)
4 — Sensorless Vector Control (Speed/Torque Switching)
5 — V/f 5-point Curve (Go to F190 to configure the V/f 5-Point Settings)
6 — PM Drive (Permanent Magnet)
7 — PG Feedback Vector Control (Speed)
8 — PG Feedback Vector Control (Speed/Torque Switching)
Note:
P9 ASD Installation and Operation Manual83
When operating in the Vector Control mode the carrier
frequency should be set to 2.2 kHz or above
.
Page 91
F016F017
Manual Torque Boost 1
Program Fundamental Motor Set 1
The Manual Torque Boost 1 function is used to increase the low frequency
torque for high-inertia loads by increasing the output voltage at frequencies
below ½ of the Base Frequency 1 (F014) setting.
The value programmed as a boost percentage establishes an output voltage vs.
output frequency relationship to be used to start the motor or to provide
smoother operation.
Note:Setting an excessive Torque Boost level may cause nuisance
tripping and mechanical stress to loads.
Motor Overload Protection Configuration
Program Protection Overload
This parameter is used to protect the motor from an over-current condition. The
type of motor being used and the Overload Stall setting is selected here to
better match the application.
This parameter setting may extend the Over-Voltage Stall time settings.
This parameter may be affected by the setting of the Power Running Stall
Continuous Trip Detection Time (F452).
Direct Access Number — F016
Parameter Type — Numerical
Factory Default — (ASD-Dependent)
Changeable During Run — Ye s
Minimum — 0.0
Maximum — 30.0
Units — %
Direct Access Number — F017
Parameter Type — Selection List
Factory Default — O/L Trip w/o Stall
Changeable During Run — Ye s
Parameter F452 (Power Running Stall Continuous Trip Detection Time) setting
may affect the performance of this parameter setting.
Settings:
0 — Overload Trip without Stall
1 — Overload Trip with Stall
2 — No Overload without Stall
3 — Stall Only
4 — V/f Motor-Overload without Stall
5 — V/f Motor-Overload with Stall
6 — V/f Motor-No Overload without Stall
7 — V/f Motor-Stall Only
84P9 ASD Installation and Operation Manual
Page 92
Preset
S4
MSB
S3S2
S1
LSB
Output
10001F018
20010F019
30011 F020
40100 F021
50101F022
60110F023
70111 F024
81000 F287
91001F288
101010F289
111011 F290
121100F291
131101F292
141110F293
151111F294
Note: 1 = Terminal connected to CC.
F018F019
set Speed 1
Preset Speed 1
Program Frequency Preset Speeds
Up to fifteen (15) output frequency values that fall within the Lower-Limit and
the Upper-Limit range may be programmed into the drive and output as a Preset Speed. This parameter assigns an output frequency to binary number
0001 and is identified as Preset Speed 1. The binary number is applied to S1 –
S4 of the Ter m i n al Bo a rd to output the Preset Speed.
Perform the following setup to allow the system to receive Preset Speed
control input at the S1 – S4 terminals:
LSB of 4-bit count). Repeat for S2 – S4 (MSB of 4-bit count) as Preset Speed 2 – 4, respectively (all Normally Open).
3.Program Frequency Preset Speeds Preset Speed1 (set an output
frequency as Preset Speed 1; repeat for Preset Speeds 2 – 15 as required).
4.Program Pattern Run Operation Mode Preset Speed Operation
Mode Enabled/Disabled.
Select Enabled to use the direction, accel/decel, and torque settings of the
Preset Speed being run. The torque settings used will be as defined in F170
– F181 and as selected via the associated discrete input terminals V/f
Switching 1 and 2 in Table 5 on pg. 241.
Direct Access Number — F018
Parameter Type — Numerical
Factory Default — 0.0
Changeable During Run — Ye s
Minimum — Lower-Limit (F013)
Maximum — Upper-Limit (F012)
Units — Hz
Preset Speed Truth Table
Select Disabled to use the speed setting only of the Preset Speed being run.
5.Place the system in the Hand mode (Hand/Auto LED Off).
6.Provide a Run command (connect F and/or R to CC).
Connect S1 to CC to run Preset Speed 1 (S1 to CC = 0001 binary).
With S1 – S4 configured to output Preset Speeds (F115 – F118), 0001 – 1111
may be applied to S1 – S4 of the Terminal Board to run the associated Preset Speed. If bidirectional operation is required, F and R must be connected to CC,
set Speed 2
and Preset Speed Operation Mode must be set to Enabled at F560.
With S1 being the least significant bit of a binary count, the S1 – S4 settings
will produce the programmed speed settings as indicated in the Preset Speed
Truth Table to the right.
Preset Speeds are also used in the Pattern Run mode.
Preset Speed 2
Program Frequency Preset Speeds
This parameter assigns an output frequency to binary number 0010 and is
identified as Preset Speed 2. The binary number is applied to S1 – S4 of the
Ter m i n al B oa rd to output the Preset Speed (see F018 for more information on
this parameter).
Direct Access Number — F019
Parameter Type — Numerical
Factory Default — 0.0
Changeable During Run — Ye s
Minimum — Lower-Limit (F013)
Maximum — Upper-Limit (F012)
Units — Hz
P9 ASD Installation and Operation Manual85
Page 93
F020F024
set Speed 3
Preset Speed 3
Program Frequency Preset Speeds
This parameter assigns an output frequency to binary number 0011 and is
identified as Preset Speed 3. The binary number is applied to S1 – S4 of the
Ter m i n al B oa rd to output the Preset Speed (see F018 for more information on
this parameter).
Preset Speed 4
Program Frequency Preset Speeds
This parameter assigns an output frequency to binary number 0100 and is
identified as Preset Speed 4. The binary number is applied to S1 – S4 of the
Ter m i n al B oa rd to output the Preset Speed (see F018 for more information on
this parameter).
Preset Speed 5
Program Frequency Preset Speeds
This parameter assigns an output frequency to binary number 0101 and is
identified as Preset Speed 5. The binary number is applied to S1 – S4 of the
Ter m i n al B oa rd to output the Preset Speed (see F018 for more information on
this parameter).
Preset Speed 6
Program Frequency Preset Speeds
This parameter assigns an output frequency to binary number 0110 and is
identified as Preset Speed 6. The binary number is applied to S1 – S4 of the
Ter m i n al B oa rd to output the Preset Speed (see F018 for more information on
this parameter).
Preset Speed 7
Program Frequency Preset Speeds
This parameter assigns an output frequency to binary number 0111 and is
identified as Preset Speed 7. The binary number is applied to S1 – S4 of the
Ter m i n al B oa rd to output the Preset Speed (see F018 for more information on
this parameter).
Direct Access Number — F020
Parameter Type — Numerical
Factory Default — 0.0
Changeable During Run — Ye s
Minimum — Lower-Limit (F013)
Maximum — Upper-Limit (F012)
Units — Hz
Direct Access Number — F021
Parameter Type — Numerical
Factory Default — 0.0
Changeable During Run — Ye s
Minimum — Lower-Limit (F013)
Maximum — Upper-Limit (F012)
Units — Hz
Direct Access Number — F022
Parameter Type — Numerical
Factory Default — 0.0
Changeable During Run — Ye s
Minimum — Lower-Limit (F013)
Maximum — Upper-Limit (F012)
Units — Hz
Direct Access Number — F023
Parameter Type — Numerical
Factory Default — 0.0
Changeable During Run — Ye s
Minimum — Lower-Limit (F013)
Maximum — Upper-Limit (F012)
Units — Hz
Direct Access Number — F024
Parameter Type — Numerical
Factory Default — 0.0
Changeable During Run — Ye s
Minimum — Lower-Limit (F013)
Maximum — Upper-Limit (F012)
Units — Hz
86P9 ASD Installation and Operation Manual
Page 94
User Settings
Related
Parameters
Default
Settings
0-Disable 1-RR 2-V/I
3-RR or V/I
via TB
4-Keypad/
Freq.
CMD/TB
5-Keypad
Freq/CMD
Command
Mode
F003
Ter mina l
Board
N/C
Terminal
Board
Keypad
Frequency
Mode 1
F004
RRN/CRRN/CRRKeypad
S3 Terminal
F117
Preset
Speed 3
N/C
Freq. Ref.
Priority
N/C
Frequency
Priority
F200
Ter mina l
Board
N/CTerminal Board
V/I Setup
F201
0.0%N/C20.0%N/C
Frequency
Mode 2
F207
V/IN/CRRV/IKeypad
N/C = No Change — the setting remains as it was before setting parameter F040.
F040F040
Automatic Function Selection
Program Utilities Display Parameters
This parameter setting is used to configure multiple parameters with the setting
of only one parameter. From the selection below multiple parameters may be
set as indicated in the table.
Once set, the selected configuration is placed in effect and remains in effect
until this parameter is changed or the individual settings are changed.
Set this parameter to Disable to set these parameters individually.
Note:After performing the desired selection the EOI display returns to
Disabled though the selected function has been carried out (i.e.,
without this, if selection 1 is performed, F004 and F207 would
hold the RR terminal setting regardless of attempts to change the
settings individually).
Settings:
0 — Disabled
1 — RR
2 — V/I
3 — RR or V/II (V/I) Switched via Terminal Board
4 — Keypad = Frequency/Terminal Board = Command
5 — Keypad = Frequency and Command
Direct Access Number — F040
Parameter Type — Selection List
Factory Default — Disabled
Changeable During Run — No
P9 ASD Installation and Operation Manual87
Page 95
F100F105
Low-Speed Signal Output Frequency
Program Te rm i na l Reach Settings
The Low-Speed Signal Output Frequency parameter sets a frequency
threshold that activates the assigned output terminal for the duration that the
ASD output is equal to or above this setting (see Table 8 on pg. 246 for the
available output assignments).
Speed Reach Frequency
Program Te rm i na l Reach Settings
The Speed Reach Frequency sets a frequency threshold that, when reached or
is within the bandwidth specified by parameter F102, activates the assigned
output terminal for the duration that the ASD output is within the bandwidth
specified (see Table 8 on pg. 246 for the available output assignments).
Speed Reach Detection Band
Program Terminal Reach Settings
This parameter sets the bandwidth of the Speed Reach Frequency (F101)
setting.
Forward/Reverse Run Priority Selection
Program Te rm i na l Input Special Functions
The Forward/Reverse Priority Selection determines the operation of the ASD
if the F and R control terminals are activated simultaneously.
Settings:
0 — Reverse
1 — Suspend
Direct Access Number — F100
Parameter Type — Numerical
Factory Default — 0.00
Changeable During Run — Ye s
Minimum — 0.00
Maximum — Upper Limit (F012)
Units — Hz
Direct Access Number — F101
Parameter Type — Numerical
Factory Default — 0.00
Changeable During Run — Ye s
Minimum — 0.00
Maximum — Upper Limit (F012)
Units — Hz
Direct Access Number — F102
Parameter Type — Numerical
Factory Default — 2.50
Changeable During Run — Ye s
Minimum — 0.00
Maximum — Upper Limit (F012)
Units — Hz
Direct Access Number — F105
Parameter Type — Selection List
Factory Default — Suspend
Changeable During Run — No
Simultaneous F and R activation.
The waveforms shown depict the motor response for all combinations of the F
and R terminal settings if the Reverse option is chosen.
The Suspend setting will decelerate the motor to a stop regardless of the
rotation direction when both the F and R control terminals are activated.
88P9 ASD Installation and Operation Manual
Page 96
F106F107
Input Terminal Priority
Program Te rm i na l Input Special Functions
This parameter is used to allow the Jog and DC Injection Braking input
signals to control the ASD when received via the Terminal Board even though
the system is in the Hand mode.
With this parameter enabled, a Jog command or a DC Injection Braking
command received from the Terminal Board will receive priority over
commands from the EOI.
See F260 for more information on using the Jog function.
See F250 – F252 for more information on DC Injection Braking.
Settings:
0 — Disabled
1 — Enabled
16-Bit Binary/BCD Input
Program Te rm i na l Input Special Functions
The extended terminal function is used with the Expansion IO Card Option
(P/N ETB004Z).
This parameter defines the format of the binary or BCD data when using the
option card.
Direct Access Number — F106
Parameter Type — Selection List
Factory Default — Disabled
Changeable During Run — No
Direct Access Number — F107
Parameter Type — Selection List
Factory Default — None
Changeable During Run — No
Note:The Expansion IO Card Option 2 option board is required to
use this terminal.
See the Expansion IO Card Option 1 instruction manual (P/N 58685) for
more information on the function of this terminal.
Selections using 16-bit binary or 4-digit BCD will require the configuration of
terminals S1-S4 on the Terminal Board as binary bits 0 – 3 (F115 – F118). The Frequency Mode 1 (F004) parameter must be set to Binary/BCD.
For proper scaling of the binary or BCD input, parameters F228 – F231 must be
configured.
P9 ASD Installation and Operation Manual89
Page 97
F109F113
verse
ndby
Option V/I Terminal Voltage/Current Selection
Program Frequency V/I Settings
This parameter is used to set the AI2 input terminal to receive either current or
voltage as a control signal.
See the Expansion IO Card Option 2 instruction manual (P/N 58686) for
more information on the function of this terminal.
Settings:
0 — Voltage Input
1 — Current Input
Always ON Terminal 1
Program Te rm i na l Input Terminals ON
This parameter is used to set the functionality of the virtual discrete input
terminal ON. As a virtual terminal, the ON control terminal exists only in
memory and is considered to always be in its Tru e (connected to CC) state.
It is often practical to assign a function to this terminal that the user desires to
be maintained regardless of external conditions or operations.
This parameter sets the programmable ON terminal to one of the user-selectable
functions listed in Table 5 on pg. 241.
Input Terminal 1 (F) Function
Program Te rm i na l Input Terminals
This parameter is used to set the functionality of the F discrete input terminal.
In addition, this input terminal must be specified as Normally Open or Normally Closed.
This parameter sets the programmable F terminal to one of the user-selectable
functions listed in Table 5 on pg. 241.
Input Terminal 2 (R) Function
Program Te rm i na l Input Terminals
This parameter is used to set the functionality of the R discrete input terminal.
In addition, this input terminal must be specified as Normally Open or Normally Closed.
This parameter sets the programmable R terminal to one of the user-selectable
functions listed in Table 5 on pg. 241.
Input Terminal 3 (ST) Function
Program Te rm i na l Input Terminals
This parameter is used to set the functionality of the ST (Standby) discrete
input terminal.
In addition, this input terminal must be specified as Normally Open or Normally Closed.
This parameter sets the programmable ST terminal to one of the user-selectable
functions listed in Table 5 on pg. 241.
Direct Access Number — F109
Parameter Type — Selection List
Factory Default — Voltage Input
Changeable During Run — No
Direct Access Number — F110
Parameter Type — Selection List
Factory Default — Unassigned
Changeable During Run — No
Direct Access Number — F111
Parameter Type — Selection List
Factory Default—ForwardForward
Changeable During Run — No
Direct Access Number — F112
Parameter Type — Selection List
Factory Default — Reverse
Changeable During Run — No
Direct Access Number — F113
Parameter Type — Selection List
Factory Default — Standby
Changeable During Run — No
90P9 ASD Installation and Operation Manual
Page 98
F114F118
Input Terminal 4 (RES) Function
Program Te rm i na l Input Terminals
This parameter is used to set the functionality of the RES discrete input
terminal.
In addition, this input terminal must be specified as Normally Open or Normally Closed.
This parameter sets the programmable RES terminal to one of the userselectable functions listed in Table 5 on pg. 241.
Input Terminal 5 (S1) Function
Program Te rm i na l Input Terminals
This parameter is used to set the functionality of the S1 discrete input terminal.
In addition, this input terminal must be specified as Normally Open or Normally Closed.
This parameter sets the programmable S1 terminal to one of the user-selectable
functions listed in Table 5 on pg. 241.
Input Terminal 6 (S2) Function
Program Te rm i na l Input Terminals
This parameter is used to set the functionality of the S2 discrete input terminal.
In addition, this input terminal must be specified as Normally Open or Normally Closed.
This parameter sets the programmable S2 terminal to one of the user-selectable
functions listed in Table 5 on pg. 241.
Input Terminal 7 (S3) Function
Program Te rm i na l Input Terminals
This parameter is used to set the functionality of the S3 discrete input terminal.
In addition, this input terminal must be specified as Normally Open or Normally Closed.
This parameter sets the programmable S3 terminal to one of the user-selectable
functions listed in Table 5 on pg. 241.
Input Terminal 8 (S4) Function
Program Te rm i na l Input Terminals
This parameter is used to set the functionality of the S4 discrete input terminal.
In addition, this input terminal must be specified as Normally Open or Normally Closed.
This parameter sets the programmable S4 terminal to one of the user-selectable
functions listed in Table 5 on pg. 241.
Direct Access Number — F114
Parameter Type — Selection List
Factory Default — ResetReset
Changeable During Run — No
Direct Access Number — F115
Parameter Type — Selection List
Factory Default — Preset Speed 1
Changeable During Run — No
Direct Access Number — F116
Parameter Type — Selection List
Factory Default — Preset Speed 2
Changeable During Run — No
Direct Access Number — F117
Parameter Type — Selection List
Factory Default — Preset Speed 3
Changeable During Run — No
Direct Access Number — F118
Parameter Type — Selection List
Factory Default — Preset Speed 4
Changeable During Run — No
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Input Terminal 9 (LI1) Function
Program Te rm i na l Input Terminals
This parameter is used to set the functionality of the LI1 discrete input terminal.
In addition, this input terminal must be specified as Normally Open or Normally Closed.
This setting assigns the function of the programmable LI1 terminal to one of
the user-selectable functions listed in Table 5 on pg. 241.