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P9 ASD

Toshiba P9 ASD Quick Start Guide

Document Number: 64055-002
Date: June, 2011
TOSHIBA
P9 Adjustable Speed Drive
P9 ASD
Quick Start Guide
P9 ASD Quick Start Guide
Introduction
Congratulations on the purchase of the new P9 Adjustable Speed Drive!
The P9 Adjustable Speed Drive (ASD) is a solid-state AC drive that features Toshiba’s new Virtual Linear Pump function. Our VLP algorithm was designed to remove a lot of the guess work that is inherently associated with the setup of pumping systems. And the VLP algorithm allows for precise, linear, and consistent pump curve responses at any flow or pressure setting!
The Virtual Linear Pump function allows for direct and precise pumping system control. This is accomplished without the normal concerns of the adverse effects of conventional pumping system control response curves.
The VLP algorithm coupled with Toshiba International Corporation’s Vector Control Algorithm enables the motor to develop high starting torque and provide compensation for motor slip, which results in smooth, quick starts and highly efficient operation.
The P9 ASD uses digitally-controlled pulse width modulation. The programmable functions may be accessed via the easy-to-use menu or via the Direct Access Numbers (see the P9 ASD Installation and Operation Manual P/N 64054). This feature, combined with Toshiba International Corporation’s high­performance software, delivers unparalleled motor control, reliability, and ease of use.
The P9 ASD is a very powerful tool, yet surprisingly simple to operate. The user-friendly Electronic Operator Interface (EOI) of the P9 ASD has an easy-to-read LCD screen. There is also a read-only LED screen with enhanced visibility that can be read from a greater distance. The EOI provides easy access to the many monitoring and programming features of the P9 ASD.
The motor control software is menu-driven, which allows for easy access to the motor control parameters and quick changes when required.
To maximize the abilities of your new P9 ASD, a working familiarity with this guide will be required. This guide has been prepared for the ASD installer, user, and maintenance personnel. This guide may also be used as a reference guide or for training. With this in mind, use this guide to develop a system familiarity before attempting to install or operate the device.
Important Notice
The instructions contained in this guide are not intended to cover all details or variations in equipment types, nor may it provide contingency concerning the installation, operations, or maintenance of this equipment. Should additional information be required contact your TIC Sales Representative.
The contents of this guide shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty.
Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation may void all warranties and may void the UL/CSA listing or other safety certifications. Unauthorized modifications may also result in a safety hazard or equipment damage.
Misuse of this equipment could result in injury and equipment damage. In no event will Toshiba International Corporation be responsible or liable for direct, indirect, special, or consequential damage or injury that may result from the misuse of this equipment.
About This Guide
This guide was written by the Toshiba International Corporation Technical Publications Group. This group is tasked with providing technical documentation for the P9 Adjustable Speed Drive. Every effort has been made to provide accurate and concise information to you, our customer.
At Toshiba International Corporation we are continuously striving for better ways to meet the constantly changing needs of our customers. E-mail your comments, questions, or concerns about this publication to Technical-Publications-Dept@tic.toshiba.com.
Guide’s Purpose and Scope
This guide provides information on how to safely install, operate, maintain, and dispose of your
P9 Adjustable Speed Drive. The information provided in this guide is applicable to the P9 Adjustable Speed Drive only.
This guide provides information on the various features and functions of this powerful cost-saving device, including
• Installation,
• System operation,
• Configuration and menu options, and
• Mechanical and electrical specifications.
Included is a section on general safety instructions that describe the warning labels and symbols that are used throughout the guide. Read the guide completely before installing, operating, performing maintenance, or disposing of this equipment.
This guide and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the guide are in metric and/or the English equivalent.
Because of our commitment to continuous improvement, Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or to discontinue any product or service identified in this publication.
Toshiba International Corporation (TIC) shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this guide.
This guide is copyrighted. No part of this guide may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation.
© Copyright 2011 Toshiba International Corporation.
TOSHIBA® is a registered trademark of Toshiba Corporation. All other product or trade references
appearing in this guide are registered trademarks of their respective owners.
All rights reserved.
Printed in the U.S.A.
Contacting TIC’s Customer Support
Center
Toshiba International Corporation’s Customer Support Center can be contacted to obtain help in resolving any Adjustable Speed Drive system problem that you may experience or to provide application information.
The Support Center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Center’s toll free number is US (800) 231-1412/Fax (713) 937-9349 CAN (800) 872-2192 MEX 01 (800) 527-1204. For after-hours support follow the directions in the outgoing message when calling.
You may also contact Toshiba International Corporation by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: ASD Product Manager.
For further information on TIC’s products and services, please visit our website at www.toshiba.com/
ind/.
Table of Contents
General Safety Information .................................................................................................... 1
Safety Alert Symbol ...........................................................................................................1
Signal Words ......................................................................................................................1
Special Symbols .................................................................................................................2
Equipment Warning Labels ................................................................................................2
Qualified Personnel ............................................................................................................2
Equipment Inspection .........................................................................................................3
Handling and Storage .........................................................................................................3
Disposal .............................................................................................................................. 3
Installation Precautions ...........................................................................................................4
Location and Ambient Requirements .................................................................................4
Mounting Requirements .....................................................................................................4
Conductor Routing and Grounding ....................................................................................5
Power Connections .............................................................................................................6
Protection ............................................................................................................................6
System Integration Precautions ..............................................................................................7
Personnel Protection ...........................................................................................................7
System Setup Requirements ...............................................................................................8
Operational and Maintenance Precautions ...........................................................................9
Installation and Connections ................................................................................................10
Installation Notes ..............................................................................................................10
Mounting the ASD ............................................................................................................ 11
Connecting the ASD .........................................................................................................12
Lead Length Specifications ..............................................................................................16
I/O and Control ................................................................................................................. 17
Electronic Operator Interface ..............................................................................................24
EOI Operation ...................................................................................................................24
Battery Backup .................................................................................................................24
EOI Remote Mounting .....................................................................................................25
EOI Features .....................................................................................................................26
System Configuration and Menu Options ...........................................................................29
Root Menus ....................................................................................................................... 29
System Operation ................................................................................................................... 59
Operation (Hand) .............................................................................................................. 59
Default Setting Changes ...................................................................................................60
Save User Settings ............................................................................................................61
Virtual Linear Pump ............................................................................................................. 62
P9 ASD Quick Start Guide i
Alarms, Trips, and Troubleshooting ....................................................................................66
Alarms and Trips .............................................................................................................. 66
User Notification Codes ...................................................................................................67
Alarms ............................................................................................................................... 68
Trips/Faults .......................................................................................................................70
Enclosure and Conduit Plate Dimensions ........................................................................... 76
Enclosure Dimensions ......................................................................................................76
Conduit Plate Dimensions ................................................................................................ 81
Current/Voltage Specifications .............................................................................................84
Cable/Terminal/Torque Specifications ................................................................................86
Short Circuit Protection Recommendations .......................................................................88
ii P9 ASD Quick Start Guide
General Safety Information
DANGER
WARNING
CAUTION
CAUTION
DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual.
Safety Alert Symbol
The Safety Alert Symbol is comprised of an equilateral triangle enclosing an exclamation mark. This indicates that a potential personal injury hazard exists.
Signal Words
Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols. When the words DANGER, WARNING, and CAUTION are used in this manual, they will be followed by important safety information that must be carefully followed.
The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that, if not avoided or if instructions are not followed precisely, will result in serious injury to personnel or loss of life.
The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided or if instructions are not followed precisely, could result in serious injury to personnel or loss of life.
The word CAUTION preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided or if instructions are not followed precisely, may result in minor or moderate injury.
The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists that, if not avoided or if instructions are not followed precisely, may result in equipment and property damage.
P9 ASD Quick Start Guide 1
Special Symbols
To identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING, and CAUTION signal words. These symbols indicate areas that require special and/or strict adherence to the procedures to prevent serious injury to personnel or loss of life.
Electrical Hazard Symbol
A symbol that is comprised of an equilateral triangle enclosing a lightning bolt indicates a hazard of injury from electrical shock or burn.
Explosion Hazard Symbol
A symbol that is comprised of an equilateral triangle enclosing an explosion indicates a hazard of injury from exploding parts.
Equipment Warning Labels
DO NOT attempt to install, operate, perform maintenance, or dispose of this equipment until you have read and understood all of the product labels and user directions that are contained in this manual.
Warning labels that are attached to the equipment will include the exclamation mark within a triangle. DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are required, contact your TIC Sales Representative.
Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or loss of life if safe procedures or methods are not followed as outlined in this manual.
Qualified Personnel
Installation, operation, and maintenance shall be performed by Qualified Personnel Only. A Qualified Person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).
Qualified Personnel shall:
• Have carefully read the entire manual.
• Be familiar with the construction and function of the ASD, the equipment being driven, and the hazards involved.
• Be able to recognize and properly address hazards associated with the application of motor-driven equipment.
• Be trained and authorized to safely energize, de-energize, ground, lock out/tag out circuits and equipment, and clear faults in accordance with established safety practices.
• Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices.
For further information on workplace safety, visit www.osha.gov.
2 P9 ASD Quick Start Guide
Equipment Inspection
• Upon receipt of the equipment, inspect the packaging and equipment for shipping damage.
• Carefully unpack the equipment and check for parts that may have been damaged during shipping, missing parts, or concealed damage. If any discrepancies are discovered, it should be noted with the carrier prior to accepting the shipment, if possible. File a claim with the carrier if necessary and immediately notify your TIC Sales Representative.
• DO NOT install the ASD if it is damaged or if it is missing any component(s).
• Ensure that the rated capacity and the model number specified on the nameplate conform to the order specifications.
• Modification of this equipment is dangerous and is to be performed by factory trained personnel. When modifications are required contact your TIC Sales Representative.
• Inspections may be required after moving equipment.
• Contact your TIC Sales Representative to report discrepancies or for assistance if required.
Handling and Storage
• Use proper lifting techniques when moving the ASD; including properly sizing up the load, getting assistance, and using a forklift if required.
• Store in a well-ventilated location and preferably in the original packaging if the equipment will not be used upon receipt.
• Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles.
• The storage temperature range of the P9 ASD is -13° to 149° F (-25° to 65° C).
• DO NOT store the unit in places that are exposed to outside weather conditions (i.e., wind, rain, snow, etc.).
• Store in an upright position.
Disposal
Never dispose of electrical components via incineration. Contact your state environmental agency for details on disposal of electrical components and packaging in your area.
P9 ASD Quick Start Guide 3
Installation Precautions
Location and Ambient Requirements
• The TIC ASD is intended for permanent installations only.
• Installation should conform to the National Electrical Code — Article 110 (NEC) (Requirements
For Electrical Installations), all regulations of the Occupational Safety and Health Administration, and any other applicable national, regional, or industry codes and standards.
Note: For ALL references to the National Electrical Code (NEC), see the latest release of
the National Electrical Code.
• Select a mounting location that is easily accessible, has adequate personnel working space, and adequate illumination for adjustment, inspection, and maintenance of the equipment (refer to the NEC Article 110-13).
• DO NOT mount the ASD in a location that would produce catastrophic results if it were to become dislodged from its mounting location (equipment damage or injury).
• DO NOT mount the ASD in a location that would allow it to be exposed to flammable chemicals or gases, water, solvents, or other fluids.
• Avoid installation in areas where vibration, heat, humidity, dust, fibers, metal particles, explosive/ corrosive mists or gases, or sources of electrical noise are present.
• The installation location shall not be exposed to direct sunlight.
• Allow proper clearance spaces for installation. Do not obstruct the ventilation openings. Refer to the section titled Installation and Connections on pg. 10 for further information on ventilation requirements.
• The ambient operating temperature range of the P9 ASD is 14° to 104° F (-10° to 40° C).
Mounting Requirements
•Only Qualified Personnel should install this equipment.
• Install the unit in a secure and upright position in a well-ventilated area.
• As a minimum, the installation of the equipment should conform to the NEC — Article 110 (NEC), OSHA, as well as any other applicable national, regional, or industry codes and standards.
• Installation practices should conform to the latest revision of NFPA 70E Electrical Safety Requirements for Employee Workplaces.
• It is the responsibility of the ASD installer/maintenance personnel to ensure that the unit is installed into an enclosure that will protect personnel against electric shock.
4 P9 ASD Quick Start Guide
Conductor Routing and Grounding
WARNING
• Use separate metal conduits for routing the input power, output power, and control circuits.
• A separate ground cable should be run inside the conduit with the input power, output power, and control circuits.
• DO NOT connect CC to earth ground.
•Use IICC terminal as the return for the V/I input.
• Always ground the unit to prevent electrical shock and to help reduce electrical noise.
• If the ASD is being used in an ungrounded system (floating system) or in an unsymmetrically grounded system, the EMI filter must be disconnected or removed. The ASD may be damaged if the EMI filter is used.
• It is the responsibility of the ASD installer/maintenance personnel to provide proper grounding and branch circuit protection in accordance with the NEC and any applicable local codes.
— The Metal Conduit Is Not An Acceptable Ground —
Grounding Capacitor Switch
The ASD is equipped with noise reduction capacitors which are used to reduce the EMI leakage via the 3-phase power-input circuit and for compliance with the Electromagnetic Compatibility Directive (EMC).
The effective value of the capacitor may be increased, reduced, or removed entirely via the Selector Switch, Switching Bar, or the Switching Screw — the type used is typeform-specific.
The Grounding Capacitor Switch allows the user to quickly change the value of the capacitance of the 3-phase input circuit without the use of tools.
See the section titled System Grounding on pg. 14 for more on the Grounding Capacitor.
See figures 4, 5, 6, and 7 on pg. 15 for an electrical depiction of the leakage-reduction functionality of the Grounding Capacitor and the methods used to set the capacitance value.
P9 ASD Quick Start Guide 5
Power Connections
DANGER
CONTACT WITH ENERGIZED WIRING WILL CAUSE
SEVERE INJURY OR LOSS OF LIFE.
• Turn off and lock out/tag out all power sources before proceeding to connect the power wiring to the equipment.
• After ensuring that all power sources are turned off and isolated in accordance with established lock out/tag out procedures, connect the 3-phase power source wiring of the correct voltage to the correct input terminals and connect the output terminals to a motor of the correct voltage and type for the application (refer to the NEC Article 300 – Wiring Methods and Article 310 – Conductors For General Wiring). Size the branch circuit conductors in accordance with the NEC Table 310.16.
• Ensure that the 3-phase input power is NOT connected to the output of the ASD. This will damage the ASD and may cause injury to personnel.
• DO NOT connect resistors across terminals PA – PC or PO – PC. This may cause a fire.
• Ensure the correct phase sequence and the desired direction of motor rotation in the Bypass mode (if applicable).
Protection
• Ensure that primary protection exists for the input wiring to the equipment. This protection must be able to interrupt the available fault current from the power line. The equipment may or may not be equipped with an input disconnect (option).
• All cable entry openings must be sealed to reduce the risk of entry by vermin and to allow for maximum cooling efficiency.
• External dynamic braking resistors must be thermally protected.
• It is the responsibility of the ASD installer/maintenance personnel to set up the Emergency Off braking system of the ASD. The function of the Emergency Off braking function is to remove output power from the drive in the event of an emergency. A supplemental braking system may also be engaged in the event of an emergency. For further information on braking systems, see parameters F250 and F304.
Note: A supplemental emergency stopping system should be used with the ASD. Emergency
stopping should not be a task of the ASD alone.
• Follow all warnings and precautions and do not exceed equipment ratings.
6 P9 ASD Quick Start Guide
System Integration Precautions
WARNING
The following precautions are provided as general guidelines for the setup of the ASD within the
system.
• The TIC ASD is a general-purpose product. It is a system component only and the system design
should take this into consideration. Please contact your TIC Sales Representative for application-
specific information or for training support.
• The TIC ASD is part of a larger system and the safe operation of the ASD will depend upon
observing certain precautions and performing proper system integration.
• Improperly designed or improperly installed system interlocks may render the motor unable to start
or stop on command.
• The failure of external or ancillary components may cause intermittent system operation (i.e., the
system may start the motor without warning).
• A detailed system analysis and job safety analysis should be performed by the systems designer
and/or systems integrator before the installation of the ASD component. Contact your TIC Sales
Representative for options availability and for application-specific system integration information
if required.
Personnel Protection
• Installation, operation, and maintenance shall be performed by Qualified Personnel Only.
• A thorough understanding of the ASD will be required before the installation, operation, or
maintenance of the ASD.
• Rotating machinery and live conductors can be hazardous and shall not come into contact with
personnel. Personnel should be protected from all rotating machinery and electrical hazards at all
times.
• Insulators, machine guards, and electrical safeguards may fail or be defeated by the purposeful or
inadvertent actions of workers. Insulators, machine guards, and electrical safeguards are to be
inspected (and tested where possible) at installation and periodically after installation for potential
hazardous conditions.
• DO NOT allow personnel near rotating machinery. Warning signs to this effect shall be posted at
or near the machinery.
• DO NOT allow personnel near electrical conductors. Contact with electrical conductors can be
fatal. Warning signs to this effect shall be posted at or near the hazard.
• Personal Protection Equipment (PPE) shall be provided and used to protect employees from any
hazards inherent to system operation.
P9 ASD Quick Start Guide 7
System Setup Requirements
CAUTION
• When using the ASD as an integral part of a larger system, it is the responsibility of the ASD installer/maintenance personnel to ensure that there is a fail-safe in place (i.e., an arrangement designed to switch the system to a safe condition if there is a fault or failure).
• Power factor improvement capacitors or surge absorbers MUST NOT be installed on the output of the ASD.
• Use of the built-in system protective features is highly recommended (i.e., E-Off, Overload Protection, etc.).
• The operating controls and system status indicators should be clearly readable and positioned where the operator can see them without obstruction.
• Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel.
• System safety features should be employed and designed into the integrated system in a manner such that system operation, even in the event of system failure, will not cause harm or result in system damage or injury to personnel (i.e., E-Off, Auto-Restart settings, System Interlocks, etc.).
• The programming setup and system configuration of the ASD may allow it to start the motor unexpectedly. A familiarity with the Auto-Restart (F301), Sleep Timer (F383), and the Start- Stop (F385) settings are a requirement to use this product.
• There may be thermal or physical properties, or ancillary devices integrated into the overall system that may allow for the ASD to start the motor without warning. Signs to this effect must be posted at the equipment installation location.
• If a secondary magnetic contactor (MC) or an ASD output disconnect is used between the ASD and the load, it should be interlocked to halt the ASD before the secondary contact opens. If the output contactor is used for bypass operation, it must be interlocked such that commercial power is never applied to the ASD output terminals (U, V, or W).
• When using an ASD output disconnect, the ASD and the motor must be stopped before the disconnect is either opened or closed. Closing the output disconnect while the 3-phase output of the ASD is active may result in equipment damage or injury to personnel.
8 P9 ASD Quick Start Guide
Operational and Maintenance
DANGER
Precautions
• Turn off and lock out/tag out the main power, the control power, and instrumentation connections before inspecting or servicing the drive, opening the door of the enclosure, or connecting/ disconnecting the power wiring to the equipment.
• The capacitors of the ASD maintain a residual charge for a period of time after turning the ASD off. The required time for each ASD typeform is indicated with a cabinet label and a Charge LED (shown for smaller ASDs in Figure 2 on pg. 12; LED is located on the front panel of larger ASDs). Wait at least the minimum time indicated on the enclosure-mounted label and ensure that the Charge LED has gone out before opening the door of the ASD once the ASD power has been turned off.
• Turn the power on only after attaching (or closing) the front cover and DO NOT remove or open the front cover of the ASD when the power is on.
• DO NOT attempt to disassemble, modify, or repair the ASD. Call your TIC Sales Representative for repair information.
• DO NOT place any objects inside of the ASD.
• If the ASD should emit smoke, or an unusual odor or sound, turn off the power immediately.
• The heat sink and other components may become extremely hot to the touch. Allow the unit to cool before coming in contact with these items.
•The Auto Start-Stop programmable functions and the Sleep Timer function of the ASD may allow for the system to start or stop unexpectedly. Signs to this effect are to be clearly posted at the installation location.
• Remove power from the ASD during extended periods of non-use.
• The system should be inspected periodically for damaged or improperly functioning parts, cleanliness, and to ensure that the connectors are tightened securely.
P9 ASD Quick Start Guide 9
Installation and Connections
CAUTION
The P9 True Torque Control2 Adjustable Speed Drive may be set up initially by performing a few simple configuration settings. To operate properly, the ASD must be securely mounted and connected to a power source (3-phase AC input at the R/L1, S/L2, and T/L3 terminals). The control terminals of the ASD may be used by connecting the terminals of the Terminal Board to the proper sensors or signal input sources (see the section titled I/O and Control on pg. 17
System performance may be further enhanced by assigning a function to the output terminals of the Terminal Board and connecting the terminals to the proper indicators or actuators (e.g., LEDs, relays, contactors, etc.).
Note: The optional ASD interface boards may be used to expand the I/O functionality of the
ASD.
Installation Notes
When a brake-equipped motor is connected to the ASD, it is possible that the brake may not release at startup because of insufficient voltage. To avoid this, DO NOT connect the brake or the brake contactor to the output of the ASD.
If an output contactor is used for bypass operation, it must be interlocked such that commercial power is never applied to the output terminals of the ASD (U/T1, V/T2, and W/T3).
and
Figure 9 on pg 20).
DO NOT apply commercial power to the ASD output terminals U/T1, V/T2, and W/T3.
If a secondary magnetic contactor (MC) is used between the output of the ASD and the motor, it should be interlocked such that the ST – CC connection is disconnected before the output contactor is opened.
DO NOT open and then close a secondary magnetic contactor between the ASD and the motor unless the ASD is off and the motor is not rotating.
Note: Re-application of power via a secondary contact while the ASD is on or while the
motor is still turning may cause ASD damage.
The ASD input voltage should remain within 10% of the specified input voltage range. Input voltages approaching the upper or lower-limit settings may require that the over-voltage and under-voltage stall protection level parameters be adjusted. Voltages outside of the permissible tolerance should be avoided.
The frequency of the input power should be ±2 Hz of the specified input frequency.
DO NOT use an ASD with a motor that has a current rating that is greater than the rated current of the ASD.
The P9 ASD is designed to operate NEMA B motors. Consult with your TIC Sales Representative before using the ASD for special applications such as with an explosion-proof motor or applications with a piston load.
Disconnect the ASD from the motor before megging or applying a bypass voltage to the motor.
Interface problems may occur when an ASD is used in conjunction with some types of process controllers. Signal isolation may be required to prevent controller and/or ASD malfunction (contact your TIC Sales Representative or the process controller manufacturer for additional information on compatibility and signal isolation).
Use caution when setting the output frequency. Over speeding a motor decreases its ability to deliver torque and may result in damage to the motor and/or the driven equipment.
10 P9 ASD Quick Start Guide
Not all P9 ASDs are equipped with internal primary power input fuses (HP dependent). When
Figure 1. Typical Circuit Breaker Configuration.
connecting two or more drives that have no internal fuse to the same power line as shown in Figure 1, select a circuit-breaking configuration that will ensure that if a short circuit occurs in ASD 1, only MCCB2 trips, not MCCB1. If it is not feasible to use this configuration, insert a fuse between MCCB2 and ASD 1.
Mounting the ASD
— The following thermal specifications apply to the 230-volt and 460-volt ASDs ONLY —
Install the unit securely in a well ventilated area that is out of direct sunlight.
The process of converting AC to DC, and then back to AC produces heat. During normal ASD operation, up to 5% of the input energy to the ASD may be dissipated as heat. If installing the ASD in a cabinet, ensure that there is adequate ventilation.
DO NOT operate the ASD with the enclosure door open.
The ambient operating temperature rating of the P9 ASD is 14° to 104° F (-10° to 40° C).
When installing adjacent ASDs horizontally, TIC recommends at least 5 cm of space between adjacent units. However, horizontally mounted ASDs may be installed side-by-side with no space in between the adjacent units — side-by-side installations require that the top cover be removed from each ASD.
For 150 HP and above ASDs, a minimum of 50 cm of space is required above and below adjacent units and any obstruction.This space is the recommended minimum space requirement for the ASD and ensures that adequate ventilation is provided for each unit. More space will provide a better environment for cooling (see the section titled Enclosure and Conduit Plate Dimensions on pg. 76 for additional information on mounting space requirements).
Note: Ensure that the ventilation openings are not obstructed.
P9 ASD Quick Start Guide 11
Connecting the ASD
Refer to the section titled Installation Precautions on pg. 4 and the section titled Lead Length
Specifications on pg. 16 before attempting to connect the ASD and the motor to electrical power.
Power Connections
Contact With 3-Phase Input/Output Terminals May Cause An
Electrical Shock Resulting In Injury Or Loss Of Life.
See the Typical Connection Diagram on pg. 22 for a system I/O connectivity schematic.
An inductor (DCL) may be connected across the PO and PA/+ terminals to provide additional filtering. When not used, a jumper must be connected across these terminals.
PA/+ and PB are used for the DBR connection if using a braking resistor.
PC/- is the negative terminal of the DC bus.
R/L1, S/L2, and T/L3 are the 3-phase input supply terminals for the ASD.
U/T1, V/T2, and W/T3 are the output terminals of the ASD that connect to the motor.
The location of the Charge LED for the smaller typeform ASD is provided in Figure 2. The Charge LED is located on the front door of the enclosure of the larger ASDs.
Figure 2. Typical P9 ASD Input/Output Terminals and the Grounding Capacitor Switch.
12 P9 ASD Quick Start Guide
Power Connection Requirements
Connect the 3-phase input power to the input terminals of the ASD at R/L1, S/L2, and T/L3 (see Figure
3 for the typical electrical connection scheme). Connect the output of the ASD to the motor from the
ASD terminals U/T1, V/T2, and W/T3. The input and output conductors and terminal lugs used shall be in accordance with the requirements listed in the section titled Current/Voltage Specifications on pg. 84.
If multiple conductors are used in parallel for the input or output power and it is necessary to use separate conduits, each parallel set shall have its own conduit and not share its conduit with other parallel sets (i.e., place U1, V1, W1, and a ground wire in one conduit and U2, V2, W2 and a ground wire in another; refer to the NEC Article 300.20 and Article 310.4). National and local electrical codes should be referenced if three or more power conductors are run in the same conduit (refer to the NEC Article 310 adjustment factors).
Note: National and local codes should be referenced when running more than three
conductors in the same conduit.
Install a molded case circuit breaker (MCCB) or fuse between the 3-phase power source and the ASD in accordance with the fault current setting of the ASD and the NEC Article 430.
The ASD is designed and tested to comply with UL Standard 508C. Modifications to the ASD system or failure to comply with the short circuit protection requirements outlined in this manual may disqualify the UL rating. See Table 13 on pg. 88 for typeform-specific short circuit protection recommendations.
As a minimum, the installation of the ASD shall conform to the NEC Article 110, the Occupational Safety and Health Administration requirements, and to any other local and regional industry codes and standards.
Note: In the event that the motor rotates in the wrong direction when powered up, reverse
any two of the three ASD output power leads (U, V, or W) connected to the motor.
Figure 3. P9 ASD/Motor Typical Connection Diagram.
P9 ASD Quick Start Guide 13
System Grounding
Proper grounding helps to prevent electrical shock and to reduce electrical noise. The ASD is designed to be grounded in accordance with Article 250 of the NEC or Section 10/Part One of the Canadian Electrical Code (CEC).
The grounding conductor shall be sized in accordance with Article 250-122 of the NEC or Part One- Table 6 of the CEC.
— The Metal Conduit Is Not An Acceptable Ground —
The input, output, and control lines of the system shall be run in separate metal conduits and each shall have its own ground conductor.
ASDs produce high-frequency noise — take steps to avoid the negative effects of noise. Listed below are some examples of measures that will help to combat noise problems.
• DO NOT install the input power and output power wires in the same duct or in parallel with each other, and do not bind them together.
• DO NOT install the input/output power wires and the wires of the control circuit in the same duct or in parallel with each other, and do not bind them together.
• Use shielded wires or twisted wires for the control circuits.
• Ensure that the grounding terminals (G/E) of the ASD are securely connected to ground.
• Connect a surge suppressor to every electromagnetic contactor and every relay installed near the ASD.
• Install noise filters as required.
Grounding Capacitor
The Grounding Capacitor plays a role in minimizing the effects of leakage current through the ASD system and through ground paths to other systems. Leakage current may cause the improper operation of earth-leakage current breakers, leakage-current relays, ground relays, fire alarms, and other sensors — and it may cause superimposed noise on CRT screens.
The Grounding Capacitor Switch allows the user to quickly change the value of the leakage-reduction capacitance of the 3-phase input circuit. See figures 4, 5, 6, and 7 on pg. 15 for an electrical depiction of the leakage-reduction functionality and the methods used to change the capacitance value. The method used is typeform-specific.
If using a 460-volt 5 HP ASD or a 460-volt ASD that is in the range of 7.5 HP to 25 HP, and the U/T1,
V/T2, and W/T3 connections to the motor are 100 meters or more in length, the ASD Carrier Frequency must be set to 4 kHz or less when activating or deactivating the Grounding Capacitor
Switch. ASD overheating may occur if the Carrier Frequency is set above 4 kHz when activating or
deactivating the Grounding Capacitor Switch.
See pg. 5 for more information on the Grounding Capacitor Switch and pg. 12 for the location.
14 P9 ASD Quick Start Guide
P9 ASD Quick Start Guide 15
Lead Length Specifications
Adhere to the NEC and any local codes during the installation of ASD/motor systems. Excessive lead lengths may adversely affect the performance of the motor. Special cables are not required.
Lead lengths from the ASD to the motor in excess of those listed in Tab le 1 may require filters to be added to the output of the ASD.
All Toshiba CT motors use an insulation system that is NEMA MG1 Part 30 compliant.
All Toshiba XT motors use an insulation system that is NEMA MG1 Part 31 compliant.
Tabl e 1 lists the suggested maximum lead lengths for the listed motor voltages..
Table 1. Lead Length Recommendations.
Model
230-Volt All 450 feet 1000 feet
460-Volt
Note: Contact the TIC Customer Support Center for application assistance when using lead
PWM Carrier
Frequency
5 kHz 200 feet 600 feet
5 kHz 100 feet 300 feet
lengths in excess of those listed or for filter selection assistance for a given application.
Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor.
When operating in the Vector Control mode, the carrier frequency should be set to
2.2 kHz or above.
NEMA MG1 Part 30
Compliant Motors
NEMA MG1 Part 31
Compliant Motors
16 P9 ASD Quick Start Guide
I/O and Control
The ASD can be controlled by several input types and combinations thereof, as well as operate within a wide range of output frequency and voltage levels. This section discusses the ASD control methods and supported I/O functions.
The Terminal Board supports discrete and analog I/O functions and is shown in Figure 9 on pg 20.
Tabl e 2 lists the names, functions, and settings (default settings of programmable terminals) of the input
and output terminals of the Terminal Board.
Note: To use the input lines of the Terminal Board to provide Run commands, the
Command Mode setting must be set to Ter m inal Bloc k.
Typical Connection Diagram on pg. 22 shows the typical connection diagram for the ASD system.
Table 2. Terminal Board Terminal Names and Functions.
Term inal
Name
ST
RES Reset — Multifunctional programmable discrete input. Resets a faulted ASD.
F
R
S1
S2
S3
S4
O1A/B (OUT1)
O2A/B (OUT2)
FLA
FLB
FLC
RR
RX Multifunctional programmable analog input (-10 to +10 VDC input). Figure 12 on pg 21.
V/I
(Select V or I
via SW301)
AM
FM
SU+
P24
PP
FP Pulsed Output
IICC CCA — Return for the RR, RX, P24, and the PP terminals.
CC
Input/Output
Standby — Multifunctional programmable discrete input. Activation required
for normal ASD operation.
Discrete Input
Connect to CC
to activate
(Sink mode).
Switched
Output
Analog Input
Analog Output
DC Input Externally-supplied 24 VDC backup control power (1.1 A min.).
DC Output
— Return for the V/I input terminal.
— Return for the AM, FM, SU+, and the discrete input terminals.
Forward — Multifunctional programmable discrete input.
Reverse — Multifunctional programmable discrete input.
Preset Speed 1 — Multifunctional programmable discrete input.
Preset Speed 2 — Multifunctional programmable discrete input.
Preset Speed 3 — Multifunctional programmable discrete input.
Preset Speed 4 — Multifunctional programmable discrete input.
External Device 1 — Multifunctional programmable discrete output.
External Device 2 — Multifunctional programmable discrete output.
Fault relay (N.O.).
Fault relay (N.C.).
Fault relay (common).
Frequency Mode 1 — Multifunction programmable analog input. (0.0 to 10
VDC input — 0 Hz to Maximum Frequency).
Unassigned — V — Multifunctional programmable isolated analog voltage input (0 to 10 VDC input).
Frequency Mode 2 (default SW301 setting) — I — Multifunctional programmable isolated analog current input (4 [0] to 20 mADC input — 0 Hz to Maximum Frequency). Output Current — Current output that is proportional to the output current of the ASD or to the magnitude of the function assigned to this terminal. Output Frequency — Current output frequency of the ASD or to the magnitude of the function assigned to this terminal. Select Current or Vo lt ag e at F681.
24 VDC output (200 mA max.). Figure 14 on pg 21.
10.0 VDC/10 mA voltage source for an external potentiometer. Figure 15 on pg 21.
Frequency Pulse — Multifunctional programmable output pulse train of a frequency based on the output frequency of the ASD.
Function (Default Setting If Programmable)
(See Terminal Descriptions on pg. 18)
or Voltage output that is proportional to the
Circuit Config.
Figure 10 on pg 21.
Figure 16 on pg 21.
Figure 19 on pg 21.
Figure 11 on pg 21.
Figure 13 on pg 21.
Figure 18 on pg 21
Figure 17 on pg 21.
DO NOT
to Earth Gnd or to each other.
connect
P9 ASD Quick Start Guide 17
Terminal Descriptions
tandby
orward
reset Speed 1
reset Speed 2
reset Speed 3
reset Speed 4
requency
Note: The programmable terminal assignments may be accessed and changed from the
default settings as mapped on pg. 34 or via the Direct Access method: Program Direct Access Applicable Parameter Number. See the section titled Program
Mode Menu Navigation on pg. 34 for the applicable Direct Access parameter
numbers. For further information on terminal assignments and default setting changes, see the sections titled Terminal on pg. 36 and Default Setting Changes on
pg. 60.
Note: See the section titled Cable/Terminal/Torque Specifications on pg. 86 for the ASD
conductor and terminal electrical specifications.
ST — The default setting for this terminal is the Standby mode controller. As the default setting, this terminal must be activated for normal system operation. The ST terminal is activated by connecting CC to this terminal (Sink mode). When deactivated, OFF is flashed on the LED screen and the Not-Ready- to-Run icon is displayed on the LCD screen as shown in Figure 22 on pg 28. This input terminal may be programmed to any of the functions listed in the P9 ASD Installation and Operation Manual (see F113).
RES — The default setting for this terminal is Reset. The RES terminal is activated by connecting CC to this terminal (Sink mode). A momentary connection to CC resets the ASD and any fault indications from the display. Reset is effective when faulted only. This input terminal may be programmed to any of the functions listed in the P9 ASD Installation and Operation Manual (see F114).
F — The default setting for this terminal is the Forward run command. The F terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in the P9 ASD Installation and Operation Manual (see F111).
ode 1
R
X
R — The default setting for this terminal is the Reverse run command. The R terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in the P9 ASD Installation and Operation Manual (see F112).
S1 — The default setting for this terminal is the Preset Speed 1. The S1 terminal is activated by connecting CC functions listed in the P9 ASD Installation and Operation Manual (see F115).
S2 — The default setting for this terminal is the Preset Speed 2. The S2 terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in the P9 ASD Installation and Operation Manual (see F116).
S3 — The default setting for this terminal is the Preset Speed 3. The S3 terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in the P9 ASD Installation and Operation Manual (see F117).
S4 — The default setting for this terminal is the Preset Speed 4. The S4 terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in the P9 ASD Installation and Operation Manual (see F118).
RR — The default function assigned to this terminal is Frequency Mode 1. The RR terminal accepts a 0 – 10 VDC input signal that is used to control the function assigned to this terminal. This input terminal may be programmed to control the speed or torque of the motor via an amplitude setting or regulate by setting a limit. The gain and bias of this terminal may be adjusted for application-specific suitability (see F210 – F215).
RX — The default function assigned to this terminal is Tor q u e C o m m a n d . The RX terminal accepts a ±10 VDC input signal that is used to control the function assigned to this terminal. This input terminal may be programmed to raise or lower the speed or torque of the motor via an amplitude setting or this
to this terminal (Sink mode). This input terminal may be programmed to any of the
18 P9 ASD Quick Start Guide
4
ternal Device
ternal Device
terminal may be used to regulate the speed or torque of a motor by setting a limit. The gain and bias of this terminal may be adjusted for application-specific suitability (see F216 – F221).
V/I — The V/I terminal has the dual function of being able to receive an input voltage or current. The function as a voltage input is to receive a 0 – 10 VDC input signal. The function as a current input is to receive a 0 – 20 mA input signal. Using either input type, the function is to control the 0.0 – Maximum Frequency output or the 0.0 to 250% torque output of the ASD. This is an isolated input terminal. This terminal may be programmed to control the speed or torque of the motor and cannot process both input types simultaneously. SW301 must be set to V or I to receive a voltage or current, respectively (see
Figure 9 on pg 20). Terminal scaling is accomplished via F201 – F206. The gain and bias of this
terminal may be adjusted for application-specific suitability (see F470 – F471).
SU+ — Control Power Supply Backup input terminal. This terminal accepts the user-supplied 24 VDC backup power to the control circuits (only). Backup power is used in the event of an open MCCB or during a momentary loss of the 3-phase input power. Parameter settings, real-time clock information, and trip history information are retained with the use of the SU+ backup power. See the section titled Battery Backup on pg. 24 for more information on system backup features.
P24 — +24 VDC at 200 mA power supply for customer use.
PP — The function of output PP is to provide a 10 VDC/10 mADC (max.) output that may be divided
using a potentiometer. The tapped voltage is applied to the RR input to provide manual control of the RR programmed function.
O1A/B (OUT1A/B) — The default function assigned to this terminal is External Device 1. The function as External Device 1 is to activate/deactivate an auxiliary motor once the VLP level has remained within the VLP Maximum Zone or the VLP Minimum Zone for the time setting of F480. The OUT1 terminal is rated at 2 A/120 VAC and 2 A/30 VDC. This terminal may be set to any of the functions listed in the P9 ASD Installation and Operation Manual (see F130).
O2A/B (OUT2A/B) — The default function assigned to this terminal is External Device 2. The function as External Device 2, in conjunction with External Device 1, is to activate/deactivate an auxiliary motor once the VLP level has remained within the VLP Maximum Zone or the VLP Minimum Zone for the time setting of F480. The OUT2 terminal is rated at 2 A/120 VAC and 2 A/30 VDC. This terminal may be set to any of the functions listed in the P9 ASD Installation and Operation Manual (see F131).
FP — The default function of this output terminal is to output a series of pulses at a rate that is a function of the ASD output frequency (50 mA max. at 1.0 kHz to 43.3 kHz). As the output frequency of the ASD goes up so does the FP output pulse rate. This terminal may be programmed to provide an output pulse rate that is proportional to the magnitude of the user-selected item from the P9 ASD Installation and Operation Manual. For further information on this terminal, see parameter F676
.
AM — This output terminal produces an output current that is proportional to the output frequency of the ASD or of the magnitude of the function assigned to this terminal. The available assignments for this output terminal are listed in the P9 ASD Installation and Operation Manual. For further information on this terminal, see F670.
FM — This output terminal produces an output current or voltage that is proportional to the output frequency of the ASD or of the magnitude of the function assigned to this terminal. The available assignments for this output terminal are listed in the P9 ASD Installation and Operation Manual. For further information on this terminal, see F005. The Voltage/Current output selection is performed at F681.
FLA — One of two normally open contacts that, under user-defined conditions, connect to FLC.
FLB — One of two normally closed contacts that, under user-defined conditions, connect to FLC.
C
FLC — FLC is the common leg of a single-pole double-throw form C relay. The FL relay is the Fault Relay by default, but may be programmed to any of the selections listed in the P9 ASD Installation and
Operation Manual. For further information on this terminal, see F132 and Figure 8 on pg 20.
P9 ASD Quick Start Guide 19
Note: The relay is shown in the normal operating condition. During
a faulted condition, the relay connection is FLC-to-FLA.
W301
Note: The FLA, FLB, and FLC contacts are rated at 2A/120 VAC and 2A/30 VDC.
Figure 8. FLA, FLB, and FLC Switching Contacts Shown in the Normal Operating Condition.
Figure 9. Terminal Board. Sink Source
See the section titled Terminal Descriptions on pg. 18 for terminal descriptions.
See the section titled Cable/Terminal/Torque Specifications on pg. 86 for information on the proper cable/terminal sizes and torque specifications when making Terminal Board connections.
20 P9 ASD Quick Start Guide
I/O Circuit Configurations
Figure 10. Discrete Input. Figure 11. RR Input.
Figure 12. RX Input. Figure 13. V/I Isolated Input.
Figure 14. P24 Output. Figure 15. PP Output.
Figure 16. OUT1/OUT2 Output. Figure 17. FP Output.
Figure 18. AM/FM Output. Figure 19. Fault Relay (shown not faulted).
P9 ASD Quick Start Guide 21
Typical Connection Diagram
Figure 20. The P9 ASD Typical Connection Diagram.
Note: The AM, FM, and the +SU analog terminals are referenced to CC.
The RR, RX, P24, and the PP analog terminals are referenced to CCA. The isolated V/I analog terminal references IICC.
22 P9 ASD Quick Start Guide
Startup and Test
Before turning on the ASD ensure that:
• R/L1, S/L2, and T/L3 are connected to the 3-phase input power.
• U/T1, V/T2, and W/T3 are connected to the motor.
• The 3-phase input voltage is within the specified tolerance.
• There are no shorts and all grounds are secured.
• All personnel are at a safe distance from the motor and the motor-driven equipment.
P9 ASD Quick Start Guide 23
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