Toshiba MW20FM1 Service Manual

FILE NO. 140-200210
SERVICE MANUAL
COLOR TELEVISION/ VIDEO CASSETTE RECORDER/ DVD VIDEO PLAYER
MW20FM1

CAUTION

THIS DIGITAL VIDEO PLAYER EMPLOYS A LASER SYSTEM. TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE-
FULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE, CONTACT AN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE.
USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
TO PREVENT DIRECT EXPOSURE TO LASER BEAM, DO NOT TR Y TO OPEN THE ENCLOSURE. VISIBLE LASER RADIA TION MAY BE PRESENT WHEN THE ENCLOSURE IS OPENED. DO NOT ST ARE INTO BEAM.
Location of the required Marking
The rating sheet and the safety caution are on the rear of the unit.
CERTIFICATION: COMPLIES WITH FDA RADIA TION PERFORMANCE STANDARDS, 21 CFR SUBCHAPTER J.
LINE 1 IN
OUT
VIDEO
VIDEO
L
(MONO)
R
UHF/
L
DIGITAL
VHF
AUDIO
AUDIO
COAXIAL
R
A1-1

SERVICING NOTICES ON CHECKING

As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.
4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.
5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE
In the condition that an explosion-proof cathode­ray tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by consider­ing about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage pe­ripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathode­ray tube.
PERFORM A SAFETY CHECK AFTER
7. SERVICING
Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn on the TV.
3.
Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].
4.
If the insulation resistance is less than 1M ohm, the inspection repair should be required.
[Note 1]
If you have not the 500V insulation resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.
A1-2

IMPORTANT SAFEGUARDS

1.
READ INSTRUCTIONS
All the safety and operating instructions should be read before the unit is operated.
2.
RETAIN INSTRUCTIONS
The safety and operating instructions should be retained for future reference.
3.
HEED WARNINGS
All warnings on the unit and in the operating instructions should be adhered to.
4.
FOLLOW INSTRUCTIONS
All operating and use instructions should be followed.
5.
CLEANING
Unplug this unit from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for cleaning.
6.
ATTACHMENTS
Do not use attachments not recommended by the unit’s manufacturer as they may cause hazards.
7.
WATER AND MOISTURE
Do not use this unit near water. For example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool.
8.
ACCESSORIES
Do not place this unit on an unstable cart, stand, tripod, bracket, or table. The unit may fall, causing serious injury, and serious damage to the unit. Use only with a cart, stand, tripod, bracket, or table recommended by the manufacturer.
8A.
An appliance and cart combination should be moved with care. Quick stops, excessive force, and uneven surfaces may cause the appliance and cart combination to overturn.
9.
VENTILATION
Slots and openings in the cabinet and in the back or bottom are provided for ventilation, to ensure reliable operation of the unit, and to protect it from overheating. These openings must not be blocked or covered. The openings should never be blocked by placing the unit on a bed, sofa, rug, or other similar surface. This unit should never be placed near or over a radiator or heat source. This unit should not be placed in a built-in installation such as a bookcase or rack unless proper ventilation is provided or the manufac­turer’s instructions have been adhered to.
10.
POWER SOURCES
This unit should be operated only from the type of power source indicated on the rating plate. If you are not sure of the type of power supply to your home, consult your appliance dealer or local power company. For units intended to operate from battery power, or other sources, refer to the operating instructions.
11.
GROUNDING OR POLARIZATION
This unit is equipped with a polarized alternating-current line plug (a plug having one blade wider than the other). This plug will fit into the power outlet only one way. This is a safety feature. If you are unable to insert the plug fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the polarized plug. If your unit is equipped with a 3-wire grounding-type plug, a plug having a third (grounding) pin, this plug will only fit into a grounding-type power outlet. This too, is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug.
12.
POWER-CORD PROTECTION
Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the appliance.
13.
LIGHTNING
To protect your unit from a lightning storm, or when it is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect the antenna or cable system. This will prevent damage to the unit due to lightning and power line surges.
14.
POWER LINES
An outside antenna system should not be located in the vicinity of overhead power lines or other electric light or power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care should be taken to keep from touching such power lines or circuits, as contact with them might be fatal.
15.
OVERLOADING
Do not overload wall outlets and extension cords, as this can result in a risk of fire or electric shock.
16.
OBJECT AND LIQUID ENTRY
Do not push objects through any openings in this unit, as they may touch dangerous voltage points or short out parts that could result in fire or electric shock. Never spill or spray any type of liquid into the unit.
17.
OUTDOOR ANTENNA GROUNDING
If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded so as to provide some protection against voltage surges and built-up static charges. Section 810 of the National Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.
18.
SERVICING
Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel.
PORTABLE CART WARNING
(symbol provided by RETAC)
S3126A
A1-3
IMPORTANT SAFEGUARDS (CONTINUED)
DAMAGE REQUIRING SERVICE
19.
Unplug this unit from the wall outlet and refer servicing to qualified service personnel under the following conditions:
a.
When the power-supply cord or plug is damaged.
b.
If liquid has been spilled, or objects have fallen into the unit.
c.
If the unit has been exposed to rain or water.
d.
If the unit does not operate normally by following the operating instructions. Adjust only those controls that are covered by the operating instructions, as an improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the unit to its normal operation.
e.
If the unit has been dropped or the cabinet has been damaged.
f.
When the unit exhibits a distinct change in performance, this indicates a need for service.
REPLACEMENT PARTS
20.
When replacement parts are required, be sure the service technician uses replacement parts specified by the manufacturer or those that have the same characteristics as the original parts. Unauthorized substitutions may result in fire, electric shock or other hazards.
SAFETY CHECK
21.
Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to determine that the unit is in proper operating condition.
WALL OR CEILING MOUNTING
22.
The product should be mounted to a wall or ceiling only as recommended by the manufacturer.
HEAT
23.
The product should be situated away from heat sources such as radiators, heat registers, stoves, or other products (including amplifiers) that produce heat.
DISC TRA Y
24.
Keep your fingers well clear of the disc tray as it is closing. It may cause serious personal injury.
CONNECTING
25.
When you connect the product to other equipment, turn off the power and unplug all of the equipment from the wall outlet. Failure to do so may cause an electric shock and serious personal injury. Read the owner's manual of the other equipment carefully and follow the instructions when making any connections.
SOUND VOLUME
26.
Reduce the volume to the minimum level before you turn on the product. Otherwise, sudden high volume sound may cause hearing or speaker damage.
SOUND DISTORTION
27.
Do not allow the product output distorted sound for a longtime. It may cause speaker overheating and fire.
HEADPHONES
28.
When you use the headphones, keep the volume at a moderate level. If you use the headphones continuously with high volume sound, it may cause hearing damage.
LEASER BEAM
29.
Do not look into the opening of the disc tray or ventilation opening of the product to see the source of the laser beam. It may cause sight damage.
DISC
30.
Do not use a cracked, deformed, or repaired disc. These discs are easily broken and may cause serious personal injury and product malfunction.
NOTE TO CATV SYSTEM INSTALLER
31.
This reminder is provided to call the CATV system installer’s attention to Article 820-40 of the NEC that provides guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding system of the building, as close to the point of cable entry as practical.
EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE
GROUND CLAMP
ELECTRIC SERVICE
EQUIPMENT
NEC-NATIONAL ELECTRICAL CODE
S2898A
ANTENNA LEAD IN WIRE
ANTENNA DISCHARGE UNIT (NEC SECTION 810-20)
GROUNDING CONDUCTORS (NEC SECTION 810-21)
GROUND CLAMPS POWER SERVICE GROUNDING ELECTRODE SYSTEM
(NEC ART 250, PART H)
A1-4
TAPE REMOVAL METHOD AT NO POWER SUPPLY
1.
Remove the DVD/VCR block from the main unit and the Fig. 1 below can be seen.
(Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)
2.
Remove one screw of the Loading Motor from the insert hole for screw driver and remove the Loading Motor.
3.
Rotate the Pinch Roller Cam in the direction of the arrow by hand to slacken the Video Tape.
(Refer to Fig. 2)
4.
Rotate the Clutch Ass'y either of the directions to wind the Video Tape in the Cassette Case.
5.
Repeat the above step 3~4. Then take out the Video Cassette from the Deck Chassis. Be careful not to scratch on the tape.
Loading Motor
Screw
Capstan DD Unit
Pinch Roller Cam
Insert hole for screw driver
Fig. 1
Main Cam
Clutch Ass'y
Main Chassis (Front Side)
Fig. 2
DISC REMOVAL METHOD AT NO POWER SUPPLY
1.2.Remove the Top Cabinet and Front Cabinet. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.) Rotate the black gear of Deck CD section in the direction of the arrow by hand, remove the disc from Deck CD. (Refer to Fig. 3)
Gear (Black)
Deck CD
Fig. 3
PARENTAL CONTROL - RATING LEVEL
4 DIGIT PASSWORD CANCELLATION
If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below.
Turn Unit ON.
1. Confirm that no disc on the disc tray.
2. Press and hold the '7' key on the remote control unit.
3. Simultaneously press and hold the 'STOP' key on the front panel.
4. Hold both keys for more than 3 seconds.
5. The On Screen Display message 'INITIALIZED' will appear.
6. The 4 digit password has now been cleared.
7.
NB: The above procedure will reset ALL of the player's settings to the default factory state.
A1-5

TABLE OF CONTENTS

CAUTION .................................................................................................................................
SERVICING NOTICES ON CHECKING..................................................................................
HOW TO ORDER PARTS .......................................................................................................
IMPORTANT WARNING .........................................................................................................
TAPE REMOVAL METHODATNO POWER SUPPLY ...........................................................
DISC REMOVAL METHODATNO POWER SUPPLY ............................................................
PARENTAL CONTROL-RATING LEVEL ...............................................................................
TABLE OF CONTENTS...........................................................................................................
GENERAL SPECIFICATIONS.................................................................................................
DISASSEMBLY INSTRUCTIONS ...........................................................................................
1. REMOVAL OF MECHANICAL PARTS AND P. C. BOARDS .........................................
2. REMOVAL OF VCR DECK PARTS ................................................................................
3. REMOVAL OF ANODE CAP ...........................................................................................
4. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ............................................
KEY TO ABBREVIATIONS .....................................................................................................
SERVICE MODE LIST .............................................................................................................
PREVENTIVE CHECKS AND SERVICE INTERVALS...........................................................
WHEN REPLACING EEPROM (MEMORY) IC ......................................................................
SERVICING FIXTURES AND TOOLS ....................................................................................
PREPARATION FOR SERVICING..........................................................................................
MECHANICAL ADJUSTMENTS .............................................................................................
ELECTRICAL ADJUSTMENTS...............................................................................................
BLOCK DIAGRAMS
DVD.......................................................................................................................................
Y/C/AUDIO/CCD/HEAD AMP ..............................................................................................
MICON/POWER ...................................................................................................................
IN/OUT ..................................................................................................................................
CHROMA/IF..........................................................................................................................
SOUND AMP ........................................................................................................................
Hi-Fi/DEMODULATOR .........................................................................................................
COMB FILTER......................................................................................................................
DVD IN/OUT .........................................................................................................................
REGULATOR........................................................................................................................
TV .........................................................................................................................................
POWER ................................................................................................................................
PRINTED CIRCUIT BOARDS
DVD.......................................................................................................................................
VCR.......................................................................................................................................
MAIN/CRT.............................................................................................................................
POWER/OPERATION ..........................................................................................................
SCHEMATIC DIAGRAMS
READ CHANNEL..................................................................................................................
DSP.......................................................................................................................................
MPEG....................................................................................................................................
MEMORY..............................................................................................................................
AUDIO/VIDEO ......................................................................................................................
SYSCON1 .............................................................................................................................
Y/C/AUDIO/CCD/HEAD AMP ..............................................................................................
MICON ..................................................................................................................................
IN/OUT ..................................................................................................................................
CHROMA/IF..........................................................................................................................
SOUND AMP ........................................................................................................................
Hi-Fi/DEMODULATOR .........................................................................................................
COMB FILTER......................................................................................................................
DVD IN/OUT .........................................................................................................................
REGULATOR........................................................................................................................
TV POWER...........................................................................................................................
DEFLECTION .......................................................................................................................
CRT/SVM..............................................................................................................................
POWER ................................................................................................................................
OPERATION.........................................................................................................................
INTERCONNECTION DIAGRAM ............................................................................................
WAVEFORMS ..........................................................................................................................
MECHANICAL EXPLODED VIEWS........................................................................................
CHASSIS EXPLODED VIEWS ................................................................................................
MECHANICAL REPLACEMENT PARTS LIST ......................................................................
CHASSIS REPLACEMENT PARTS LIST...............................................................................
ELECTRICAL REPLACEMENT PARTS LIST........................................................................
A1-1 A1-2 A1-2 A1-3, A1-4 A1-5 A1-5 A1-5 A2-1 A3-1~A3-7
B1-1, B1-3 B2-1~B2-6 B3-1 B4-1, B4-2 C1-1, C1-2 C2-1 C3-1, C3-2 C4-1 D1-1 D1-1 D2-1~D2-4 D3-1~D3-6
E-1, E-2 E-3, E-4 E-5, E-6 E-7, E-8 E-9, E-10 E-11, E-12 E-13, E-14 E-15, E-16 E-17, E-18 E-19, E-20 E-21, E-22 E-23, E-42
F-1, F-2 F-3~F-6 F-7, F-8 F-9, F-10
G-1, G-2 G-3, G-4 G-5, G-6 G-7, G-8 G-9, G-10 G-11, G-12 G-13, G-14 G-15, G-16 G-17, G-18 G-19, G-20 G-21, G-22 G-23, G-24 G-25, G-26 G-27, G-28 G-29, G-30 G-31, G-32 G-33, G-34 G-35, G-36 G-37, G-38 G-39, G-40 G-41, G-42 H-1~H-4 I1-1, I1-2 I2-1, I2--2 J1-1 J2-1 J3-1~J3-7
A2-1

GENERAL SPECIFICATIONS

J~W,
G-1 TV CRT CRT Size / Visual Size 20 inch / 508.0 mmV
G-2 VCR System VHS Player / Recorder
G-3 DVD Color System NTSC
G-4 Tuning Broadcasting System US System M
System CRT Type Flat
Color System NTSC Speaker 2 Speaker
Sound Output MAX 1.5W + 1.5W
System Video System NTSC
Hi-Fi STEREO Yes NTSC PB ­Deck DECK OVD-7
Heads Video Head 4 Heads
FM Audio Head 2 Heads
Audio /Control Mono /Yes
Erase(Full Track Erase) Yes Tape Rec PAL ­Speed NTSC SP/SLP(EP)
Play PAL -
Fast Forward / Rewind Time (Approx.) at 25oC FF:1'48"/REW:1'48"
Forward/Reverse NTSC or PAL-M SP/SLP(EP) = 3x,5x / 9x,15x Picture Search Frame Advance 1/10 Slow Speed 1/10
System Disc DVD, CD-DA, CD-R/RW, Video CD
Disc Diameter 120 mm , 80 mm Deck Disc Loading System Front Loading
Pick up 1-Lens 2-Beams System Playback time(Max) DVD 1-LDVD 1-Layer 135min (4.7GB)
Search speed Fwd 2-100 times / 4 step (DVD)
Slow speed Fwd 1/8-1/2 times (DVD, VIDEO CD)
System Tuner and System 1 Tuner
Receive CH Destination US(w/CATV)
Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz
Preset CH Stereo/Dual TV Sound US-Stereo Tuner Sound Muting Yes
Deflection 90 degree Magnetic Field BV/BH + 0.45 G / 0.18 G
Position Front Size 1.8 x 3.9 Inch Impedance 8 ohm
10%(Typical) 1.5W + 1.5W
Loading System Front Motor 3
NTSC SP/SLP(EP)
with Cassette T-120
Motor 3 Motors
DVD 2-Layer 245min (8.5GB) CD 74min VIDEO CD 74min
4-8 times / 2 step (CD)
Actual 2-70 times (DVD)
Rew 2-100 times / 4 step (DVD)
Actual 2-70 times (DVD)
Actual 1/7-1/2times (DVD, VIDEO CD)
Rew -
Actual -
Tuning System F-Synth Input Impedance VHF/UHF 75 ohm
CH Coverage
FP-FS 4.5MHz
5-15 times / 2 step (VIDEO CD)
4-12times (CD) 4-20times (VIDEO CD)
4-8 times / 2 step (CD) 5-15 times / 2 step (VIDEO CD)
4-16times (CD) 4-20times (VIDEO CD)
2~69, 4A,A-5~A-1, A~I,
W+1~W+84
No
A3-1
GENERAL SPECIFICATIONS
G-5 Signal Video Signal Input Level 1 V p-p/75 ohm
Output Level 1 V p-p/75 ohm S/N Ratio (Weighted) at DVD Mode 65dB S/N Ratio (Weighted) at VCR Mode 50dB Horizontal Resolution at DVD Mode 400 Lines
Horizontal Resolution at VCR(SP)Mode 220 Lines RGB Signal Output Level ­Audio Signal Input Level -8.0dBm/50k ohm (0dB=0.775Vrms) Output Level -8.0dBm/1k ohm
Digital Output Level 0.5 V p-p/75 ohm(DVD)
S/N Ratio at DVD (Weighted) 90 dB
S/N Ratio at VCR(SP) (Weighted) 38 dB
Harmonic Distortion at DVD Mode 0.1% (1kHz)
Harmonic Distortion at VCR(SP) Mode 1.5% (1kHz) Typical
Frequency Response :
DVD Mode at DVD 4Hz - 22kHz
at VIDEO CD 4Hz - 20kHz
at CD 4Hz - 20kHz
VCR Mode at SP 100Hz - 10kHz
at LP -
at SLP(EP) 100Hz - 4kHz
Hi-Fi Audio Signal Dynamic Range : More than 90 dB
Wow And Flutter : Less than 0.01 %Wrms
Channel Separation : More than 60 dB
Harmonic Distortion : Less than 1.0 %
G-6 Power Power Source AC 120V,60Hz
DC ­Power Consumption at AC 120 W at 120 V 60 Hz
at DC ­Stand by (at AC) 4 W at 120 V 60 Hz Per Year -
Protector Power Fuse Yes
Dew Sensor
G-7 Regulation Safety UL
Radiation FCC X-Radiation DHHS Laser DHHS
G-8 Temperature Operation +5oC ~ +40oC
Storage -20oC ~ +60oC
G-9 Operating Humidity Less then 80% RH
No
A3-2
GENERAL SPECIFICATIONS
G-10 On Screen Menu Yes
Display Menu Type Character (TV/VCR) Timer Rec Set Yes
G-CODE(or SHOWVIEW or PLUSCODE)No. Entry TV/VCR Yes DVD Yes Clock / Date Yes CH/AV Yes Tape Counter(Linear Counter) Yes Tape Speed Yes Sleep Time Yes Stereo/Audio Output Yes
Control Volume Yes Level Bright / Contrast / Sharpness / Color Yes
Play/Stop/FF/Rew/Rec/OTR/T-Rec/Pause/Eject/Tape In (Symbol Mark) Auto Tracking/Manual Tracking Yes Caption / Text Yes Index Muting Yes Hi-Fi Yes Repeat Yes Zero Return DEW
Channel Setup Yes
TV/CATV Yes Auto CH Memory Yes Add/ Delete Yes Guide CH Set
TV Setup Yes
V-chip Set Yes On/Off Timer Set Yes Picture Yes Audio Yes
Sap On/Off Yes Auto Repeat On/Off Yes System Setup Yes
Clock Set Yes (Calendar 12h)
Language Yes
Auto Clock On/Off Yes
Standard Time Yes
Daylight Saving Time Yes Commercial Advance
Marking On/Off
Blueback On/Off
Playback Auto/Manual
Unmarked Tape Movie Advance
Go To Movie
Go To Preview
Bilingal
SAP Yes
Tint Yes Bass/Treble/Balance Yes Manual Tracking Yes
Yes
No
No No No No No No No No No
No
No
No No
A3-3
GENERAL SPECIFICATIONS
G-11 On Screen Menu Yes
G-12 OSD Language TV/VCR English French Spanish
G-13 Clock,Timer Calendar 1990/1/1 ~ 2081/12/31
Display Menu Type Icon (DVD) Picture Yes
Output Sound Yes
Language Yes
Display Yes
Operational Yes
Initial Setup Yes
Open Yes Close Yes No disc Yes Reading Yes Play Yes Still/Pause Yes Stop Yes Prohibit Mark Yes Step Yes Skip+ Yes Skip- Yes Random Yes Repeat Yes A-B Repeat Yes Slow+ ## Yes Slow- ## No Search+ ## Yes Search- ## Yes Resume Yes Title No. Yes Chapter No. Yes Track No. Yes Time Yes Sub Title No. Yes Angle No. Yes Audio No. Yes Zoom Yes Enter Yes Exit Yes Bit Rate Yes Memory Yes Screen Saver Yes E.A.M No
DVD English French Spanish
and Timer Timer Events 8 Program/ 1 Month Back-up One Touch Recording Max Time 5 Hours
OTPB Valid Time ­Sleep Timer Max Time 120
On/Off Timer Program(On Timer / Off Timer) 1 Auto Shut Off No Signal 15
Timer Back-up (at Power Off Mode) 5
TV Shape Yes
Audio Out Select Yes
Dynamic Range Control Yes
Karaoke Vocal Yes
On-Screen Language Yes
Disc Menu Language Yes
Audio Language Yes
Subtitle Language Yes
On-Screen Displays Yes
Background Yes
Screen Saver Yes
Pause/Still Yes
Parental Lock Yes
Title Stop Yes
PBC Yes
On-Screen Language Yes
TV Shape Yes
Audio Out Select Yes
Step 10
No Operation -
Min Min Program Min Min Sec
A3-4
GENERAL SPECIFICATIONS
G-14 Remote Unit(for TOSHIBA) RC-FG
Control Glow in Dark Remocon Yes Unit Format NEC
Custom Code 40-BFh,44-BBh Power Source Voltage(D.C) 3V
Total Keys 48 Key Keys
UM size x pcs UM-4 x 2 pcs
TV/VCR
DVD
Power
1
2
3
4
5
6
7
8
9
0
Channel-
Channel+
Volume-
Volume+
Display
Sleep
Audio Select
Mute
Channel Return / Skip-
Closed Caption / Skip+
T-REC
Rec(T-Rec/OTR)
Rec/OTR
Slow+
Play
Stop
Rew
F. Fwd
Pause / Still
CM Skip / Memory
SP/SLP / Return
Counter Reset / Angle
Zero Return / Subtitle
Input Select / Zoom
Menu /Set Up
Program / Repeat A-B
D.Tracking / Top Menu
Tracking+ / DVD Menu
Tracking- / Play Mode
Cancel/Clear
3D Surround
Cursor Up
Cursor Down
Cursor Left
Cursor Right
Enter
VCR Plus+ No
One More Search No
Remain/Counter No
Eject No
Index- No
Index+ No
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
No
A3-5
GENERAL SPECIFICATIONS
G-15 Features Auto Head Cleaning Yes
G-16 Accessories Owner's Manual Language English
Auto Tracking Yes HQ (VHS Standard High Quality) Yes Auto Power On, Auto Play, Auto Rewind, Auto Eject Yes VIDEO PLUS+(SHOWVIEW,G-CODE) Auto Clock Yes Forward / Reverse Picture Search Yes Reverse Slow One Touch Playback Auto CH Memory Yes Closed Caption Yes TV Auto Shut off Function Yes End Call Index Search SQPB CATV Yes CM Skip(30sec x 6 Times) Yes Comb Filter Yes TV Monitor Program Extend Choke Coil Energy Star Yes Protect of FBT Leak Circuit Yes Zero Return Yes Power On Memory Dirty Head V-chip USA V-chip Yes
CM Advance Movie Advance Surround (Spatializer) Parental Lock (DVD Only) Yes VIDEO CD Playback Yes MP3 Playback Digital Out Dolby Digital Yes
Down Mix Out (Dolby Digtal, MPEG1,MPEG2) Yes Spatializer (N-2-2)
Screen Saver Yes
Remote Control Unit Yes Battery Yes
Rod Antenna
Loop Antenna
U/V Mixer 300 ohm to 75 ohm Antenna Adapter Yes Antenna Change Plug DC Car Cord (Center+) AC Plug Adapter AC Cord AV Cord (2Pin-1Pin) Guarantee Card Registration Card Yes ESP Card Warning Sheet Dew/AHC Caution Sheet Quick Set-up Sheet Circuit Diagram Service Facility List Important Safeguard
CANADA V-chip
PCM Yes
DTS Yes
MPEG1, MPEG2 Yes
w/Guarantee Card Yes
UM size x pcs UM-4 x 2 pcs
Poles -
Terminal -
Terminal -
No
No No
No No No
No No No
No No
No No No No
No
No
No No
No
No
No No No No No No
No No No No No No No
A3-6
GENERAL SPECIFICATIONS
G-17 Interface Switch Front Power (Tact) Yes
Indicator Power Red
Terminals Front Video Input RCA x 1
Rear Video Input RCA x 1
G-18 Set Size Approx. W x D x H (mm) 573 x 482 x 517 G-19 Weight Net (Approx.)
G-20 Carton Master Carton
Gift Box Yes
Drop Test Natural Dropping At
Container Stuffing(40' container) 216
G-21 Cabinet Material Cabinet Front PS 94V0 DECABROM
Channel Up Yes
Channel Down Yes
Volume Up Yes
Volume Down Yes
Play (VCR) Yes
Stop / Eject (VCR) Yes
F.FWD/Cue (VCR) Yes
Rew/Rev (VCR) Yes
REC/OTR (VCR) Yes
Play (DVD) Yes
Stop (DVD) Yes
Skip+ (DVD) Yes
Skip- (DVD) Yes
Open/Close (DVD) Yes
Input Select No
Main Power SW No
REC/OTR Red
T-REC Red
TV/VCR No
DVD No
Audio Input RCA x 2(Stereo)
Other Terminal Head Phone (Stereo & Mono, 3.5mm)
Audio Input RCA x 2(Stereo)
Video Output RCA x1
Audio Output RCA x 2(Stereo)
Digital Audio Output Coaxial (DVD Only)
VHF/UHF Antenna Input F Type
AC Inlet No
Gross (Approx.)
Content -
Material -
Dimensions W x D x H(mm) -
Description of Origin -
Material Double/White
Dimensions W x D x H(mm) 658 x 575 x 625
Design As per Buyer's
Description of Origin Yes
Height (cm) 31
Cabinet Rear PS 94V0 DECABROM
27.0kg(59.5lbs)
30.5kg(67.3lbs) No
1 Corner / 3 Edges / 6 Surfaces
Sets
A3-7

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS
1-1: BACK CABINET (Refer to Fig. 1-1)
1.
Remove the 6 screws 1.
2.
Remove the AC cord from the AC cord hook 2.
3.
Remove the Back Cabinet in the direction of arrow.
Front Cabinet
1
1
1
1
1
2
1
1-2: CRT PCB (Refer to Fig. 1-2) CAUTION: BEFORE REMOVING THE ANODE CAP,
DISCHARGE ELECTRICITY BECAUSE IT CONTAINS HIGH VOLTAGE. BEFORE ATTEMPTING TO REMOVE OR REPAIR ANY PCB, UNPLUG THE POWER CORD FROM THE AC SOURCE.
1.
Remove the Anode Cap. (Refer to REMOVAL OF ANODE CAP)
2.
Disconnect the following connectors: (CP803 and CP805).
3.
Remove the CRT PCB in the direction of arrow.
Back Cabinet
Fig. 1-1
1-3: TV/DVD/VCR BLOCK (Refer to Fig. 1-3)
1.
Remove the 2 screws 1.
2.
Disconnect the following connectors: (CP303, CP404 and CP1704).
3.
Remove the TV/DVD/VCR Block in the direction of arrow.
1
Front Cabinet
TV/DVD/VCR Block
1-4: MAIN PCB (Refer to Fig. 1-4)
1.
Remove the 2 screws 1.
2.
Remove the 4 screws 2.
3.
Disconnect the following connectors: (CD602 and CD603).
4.
Remove the Main PCB in the direction of arrow.
1
Main PCB
2
2
1
Fig. 1-3
1
2
2
Front Cabinet
CRT PCB
DVD/VCR Block
Fig. 1-4
Fig. 1-2
B1-1
DISASSEMBLY INSTRUCTIONS
1-5: TOP SHIELD ASS'Y (Refer to Fig. 1-5)
1.2.Remove the 9 screws 1.
Remove the Top Shield Ass'y in the direction of arrow.
1
Top Shield Ass'y
1
1
1
1
1
DVD/VCR Block
1
1
1
Fig. 1-5
1-6:
OPERATION PCB/DVD PCB/CD DECK (Refer to Fig. 1-6)
1.
Make the short circuit on the position as shown Fig. 1-6 using a soldering. If you remove the Deck CD with no soldering, the Laser may be damaged.
2.
Disconnect the following connectors: (CP2201, CP3605, CP8001 and CP8002).
3.
Remove the 4 screws 1.
4.
Remove the Angle Deck in the direction of arrow (A).
5.
Remove the 2 screws 2.
6.
Remove the Front Shield in the direction of arrow (B).
7.
Remove the 2 screws 3.
8.
Remove the Operation PCB in the direction of arrow (C).
9.
Disconnect the following connectors: (CP2601, CP2602 and CP2603).
10.
Remove the 4 screws 4.
11.
Remove the CD Deck in the direction of arrow (D).
12.
Remove the 4 screws 5.
13.
Remove the DVD PCB in the direction of arrow (E).
NOTE
When the installation of the Deck CD, remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector.
4
4
Operation PCB
Front Shield
CD Deck
3
(C)
2
1
(B)
1
(E)
5
5
3
2
(D)
5
(A)
4
4
Angle Deck
1
1
5
Make the short circuit using a soldering.
DVD PCB
1-7: POWER PCB (Refer to Fig. 1-7)
1.
Disconnect the following connector: (CP3603).
2.
Remove the 3 screws 1.
3.
Remove the Power PCB in the direction of arrow.
1
1
1
Bottom Plate Ass'y
Pick Up PCB
Fig. 1-6
Power PCB
Fig. 1-7
B1-2
DISASSEMBLY INSTRUCTIONS
1-8: VCR DECK (Refer to Fig. 1-8)
1.
Move the Cassette Holder Ass'y to the back side.
2.
Remove the 3 screws 1.
3.
Remove the screw 2.
4.
Disconnect the following connectors: (CP101, CP4501, CP4502 and CP4503).
5.
Remove the AC Head Cover and VCR Deck in the direction of arrow.
1
1
VCR Deck
2
1
AC Head Cover
1-9: VCR PCB (Refer to Fig. 1-9)
1.
Remove the 5 screws 1.
2.
Remove the Nut and Washer.
3.
Remove the VCR PCB in the direction of arrow.
1
1
Nut
Washer
VCR PCB
Bottom Plate Ass'y
1 1
1
Bottom Plate Ass'y
Fig. 1-8
Fig. 1-9
B1-3
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF VCR DECK PARTS
2-1: TOP BRACKET (Refer to Fig. 2-1)
Extend the 2 supports 1.
1.
Slide the 2 supports 2 and remove the Top Bracket.
2.
NOTE
1. After the installation of the Top Bracket, bend the
support 1 so that the Top Bracket is fixed.
Top Bracket
1
Top Bracket
2
Main Chassis
2
Main Chassis
2-2: CASSETTE HOLDER ASS'Y (Refer to Fig. 2-2)
Move the Cassette Holder Ass'y to the front side.
1.
Push the Locker R to remove the Cassette Side R.
2.
Remove the Cassette Side L.
3.
Main Chassis
Cassette Side R
1
Fig. 2-1
Locker R
NOTE
1.2.In case of the Locker R installation, check if the two positions of Fig.2-3-B are correctly locked. When you install the Cassette Side R, be sure to move the Locker R after installing.
Locker R
Check if these
Cassette Side R
positions are locked.
Fig. 2-3-B
2-4: LINK UNIT (Refer to Fig. 2-4)
Set the Link Unit to the Eject position.
1. Unlock the support 1.
2. Remove the (A) side of the Link Unit first, then remove
3. the (B) side.
Main Chassis
Link Unit
Link Unit
Cassette Side L
Main Chassis
Fig. 2-2
2-3: CASSETTE SIDE L/R (Refer to Fig. 2-3-A)
Remove the Locker Spring.
1. Unlock the 4 supports 1 and then remove the Cassette
2. Side L/R. Unlock the support 2 and then remove the Locker R.
3.
Locker Spring
1
1
2
Cassette Holder
Locker R
1
1
(A)
1
(B)
Link Unit
Main Chassis
2-5: LINK LEVER/FLAP LEVER (Refer to Fig. 2-5)
Extend the support 1.
1. Remove the Link Lever.
2. Remove the Flap Lever.
3.
1
Flap Lever
Link Lever
Fig. 2-4
Fig. 2-5
Cassette Side R
Cassette Side L
Fig. 2-3-A
B2-1
DISASSEMBLY INSTRUCTIONS
2-6: LOADING MOTOR/WORM (Refer to Fig. 2-6-A)
Remove the screw 1.
1. Remove the Loading Motor.
2. Remove the Worm.
3.
Loading Motor
Worm
Main Chassis
• Screw Torque: 3 ± 0.5kgf•cm
1
Fig. 2-6-A
NOTE
1.
In case of the Worm installation, check if the value of the Fig. 2-6-B is correct.
2.
In case of the Loading Motor installation, hook the wire on the Cassette Opener as shown Fig. 2-6-C.
3.
When installing the wires between Capstan DD Unit and Loading Motor, connect them correctly as shown Fig. 2-6-D.
2-7: TENSION ASS'Y (Refer to Fig. 2-7-B)
Turn the Pinch Roller Cam clockwise so that the
1. Tension Holder hook is set to the position of Fig. 2-7-A to move the Tension Arm Ass'y. Remove the Tension Spring.
2. Unlock the 2 supports 1 and remove the Tension
3. Band. Unlock the support 2 and remove the Tension Arm
4. Ass'y. Unlock the support 3 and remove the Tension
5. Connect. Float the hook 4 and turn it clockwise then remove the
6. Tension Holder.
Tension Arm Ass'y
Fig. 2-7-A
1
Tension Connect
Tension Spring
2
4
1
3
Tension Holder
Tension Band
Tension Arm Ass'y
19.2 ± 0.1mm
Safety surface for pressing of the insert.
Loading Motor
Cassette Opener
Fig. 2-6-B
Fig. 2-6-C
Loading Motor Capstan DD Unit
-
Pink
L2
Fig. 2-7-B
NOTE
1.
In case of the Tension Band installation, note the direction of the installation. (Refer to Fig. 2-7-C)
2.
In case of the Tension Band installation, install correctly as Fig. 2-7-D.
3.
In case of the Tension Connect installation, install as the circled section of Fig. 2-7-E.
Tension Connect
Tension Band
Fig. 2-7-C
[OK]
[NG]
Tension Connect
Tension Connect
Tension Band
Tension Band
Fig. 2-7-D
+
White
L1
Fig. 2-6-D
Tension Connect
Main Chassis
Fig. 2-7-E
B2-2
DISASSEMBLY INSTRUCTIONS
2-8: T BRAKE ARM/T BRAKE BAND (Refer to Fig. 2-8-A)
Remove the T Brake Spring.
1. Turn the T Brake Arm clockwise and bend the hook
2. section to remove it. Unlock the 2 supports 1 and remove the T Brake
3. Band.
Idler Gear
S Reel
Idler Arm Ass'y
(B)
T Brake Band
Hook section
1
1
T Brake Arm
T Brake Spring
Fig. 2-8-A
NOTE
1. In case of the T Brake Band installation, install correctly as Fig. 2-8-B.
[OK]
T Brake Band
[NG]
T Brake Band
T Brake Arm
T Brake Arm
(A) T Reel
1
(A)
1
Fig. 2-9-A
NOTE
1.2.In case of the S Reel and T Reel installation, check if the correct parts are installed. (Refer to Fig. 2-9-B) In case of the Idler Arm Ass'y installation, install correctly as Fig. 2-9-C. And also set it so that the section "B" of Fig. 2-9-A is placed under the Main Chassis tab.
Fig. 2-8-B
2-9: S REEL/T REEL/IDLER ARM ASS'Y/IDLER GEAR
(Refer to Fig. 2-9-A)
Remove the S Reel and T Reel.
1. Remove the 2 Polyslider Washers 1.
2. Remove the Idler Arm Ass'y and Idler Gear.
3.
NOTE
Take care not to damage the gears of the S Reel and T
1. Reel. The Polyslider Washer may be remained on the back of
2. the reel. Take care not to damage the shaft.
3. Do not touch the section "A" of S Reel and T Reel. (Use
4. gloves.) (Refer to Fig. 2-9-A) Do not adhere the stains on it. When you install the reel, clean the shaft and grease it.
5. (If you do not grease, noise may be heard in FF/REW mode.) After installing the reel, adjust the height of the reel.
6.
(Refer to MECHANICAL ADJUSTMENT)
[OK]
[NG]
Clutch Gear
Clutch Gear
Big Hole (S Reel)
Small Hole (T Reel)
Fig. 2-9-B
Idler Arm Ass'y
Idler Arm Ass'y
Fig. 2-9-C
B2-3
DISASSEMBLY INSTRUCTIONS
2-10: CASSETTE OPENER/PINCH ROLLER BLOCK/
P5 ARM ASS'Y (Refer to Fig. 2-10-A)
Unlock the support 1 and remove the Cassette
1. Opener. Remove the Pinch Roller Block and P5 Arm Ass'y.
2.
1
Cassette Opener
Pinch Roller Block
P5 Arm Ass'y
Main Chassis
Fig. 2-10-A
NOTE
Do not touch the Pinch Roller. (Use gloves.)
1. In case of the Pinch Roller Block and the Pinch Roller
2. Cam installation, install correctly as Fig. 2-10-B.
Pinch Roller Block
P5 Arm Ass'y
Can be seen the hole of the Main Cam.
Can be seen the hole of the Pinch Roller Cam.
Fig. 2-10-B
2-11: A/C HEAD (Refer to Fig. 2-11-A)
Remove the screw 1.
1. Remove the A/C Head Base.
2. Remove the 3 screws 2.
3. Remove the A/C Head and A/C Head Spring.
4.
NOTE
1.
Do not touch the A/C Head. (Use gloves.)
2.
When you install the A/C Head Spring, install as shown in Fig. 2-11-B.
3.
When you install the A/C Head, tighten the screw (1) first, then tighten the screw (2), finally tighten the screw (3).
(3)
(1)
2
2
(2)
1
2
A/C Head
A/C Head Spring
Spring Position
Fig. 2-11-B
2-12: FE HEAD (RECORDER ONLY) (Refer to Fig. 2-12)
Remove the screw 1.
1. Remove the FE Head.
2.
1
FE Head
• Screw Torque: 5 ± 0.5kgf•cm
• The FE Head is not installed on the Video Cassette Player.
Fig. 2-12
2-13: AHC ASS'Y/CYLINDER UNIT ASS'Y
(Refer to Fig. 2-13)
Unlock the support 1 and remove the AHC Ass'y.
1. Disconnect the following connector:
2. (CD2001) Remove the 3 screws 2.
3. Remove the Cylinder Unit Ass'y.
4.
NOTE
When you install the Cylinder Unit Ass'y, tighten the
1. screws from (1) to (3) in order while pulling the Ass'y toward the left front direction.
Cylinder Unit Ass'y
AHC Ass'y
1
(3)
(2)
(1)
• Screw Torque: 3 ± 0.5kgf•cm
2
2
2
Fig. 2-13
• Screw Torque: 5 ± 0.5kgf•cm (Screw 1)
A/C Head Base
Fig. 2-11-A
B2-4
DISASSEMBLY INSTRUCTIONS
2-14: CAPSTAN DD UNIT (Refer to Fig. 2-14-A)
Remove the Capstan Belt.
1. Remove the 3 screws 1.
2. Remove the Capstan DD Unit.
3.
2-15:
MAIN CAM/PINCH ROLLER CAM/JOINT GEAR (Refer to Fig. 2-15-A)
Remove the E-Ring 1, then remove the Main Cam.
1. Remove the E-Ring 2, then remove the Pinch Roller
2. Cam and Joint Gear.
1
Capstan Belt
Capstan DD Unit
1
1
• Screw Torque: 4 ± 0.5kgf•cm
1
Fig. 2-14-A
NOTE
In case of the Capstan DD Unit installation, apply the
1. silicon bond (TSE3843-W) on the position Fig. 2-14-B correctly. (If no silicon bond applied, abnormal noise will be heard on the deck operation.)
(Refer to Fig. 2-14-B, C)
Applied position of silicon bond
Main Cam
2
Pinch Roller Cam
Joint Gear
Fig. 2-15-A
NOTE
In case of the Pinch Roller Cam and Main Cam
1. installation, install them as the circled section of Fig. 2­15-B so that the each markers are met. (Refer to Fig.
2-15-B)
Pinch Roller Cam
Marker
Capstan DD Unit
Be careful not to apply the silicon bond to the Pinch Roller.
Fig. 2-14-B
Silicon Bond
Main Chassis
Fig. 2-14-C
Main Cam
Fig. 2-15-B
2-16: LOADING GEAR S/T UNIT (Refer to Fig. 2-16-A)
1.2.Remove the E-Ring 1 and remove the Main Loading Gear. Remove the Main Rod, Tension Lever, Loading Arm S Unit and Loading Arm T Unit.
1
Main Rod
Tension Lever
Main Loading Gear
Loading Arm T Unit
Loading Arm S Unit
B2-5
Fig. 2-16-A
DISASSEMBLY INSTRUCTIONS
NOTE
When you install the Loading Arm S Unit, Loading Arm
1. T Unit and Main Loading Gear, align each marker.
(Refer to Fig. 2-16-B)
Marker
Main Loading Gear
Marker
CASSETTE GUIDE POST/INCLINED BASE S/T
2-18:
UNIT/P4 CAP (Refer to Fig. 2-18-A)
Remove the P4 Cap.
1. Unlock the support 1 and remove the Cassette Guide
2. Post. Remove the Inclined Base S Unit and Inclined Base T
3. Unit.
1
Cassette Guide Post
Loading Arm T Unit
2-17:
CLUTCH ASS'Y/RING SPRING/CLUTCH LEVER/
Loading Arm S Unit
CLUTCH GEAR (Refer to Fig. 2-17-A)
Remove the Polyslider Washer 1.
1. Remove the Clutch Ass'y and Ring Spring.
2. Remove the Clutch Lever.
3. Remove the Coupling Gear, Coupling Spring and
4. Clutch Gear.
1
Clutch Ass'y
Ring Spring
Coupling Gear
Coupling Spring
Clutch Lever
Fig. 2-16-B
Inclined Base S Unit
Inclined Base T Unit
P4 Cap
Fig. 2-18-A
NOTE
Do not touch the roller of Guide Roller.
1. In case of the P4 Cap installation, install it with parallel
2. for "A" and "B" of Fig. 2-18-B. In case of the Cassette Guide Post installation, install
3. correctly as the circled section of Fig. 2-18-C.
"A"
"B"
Clutch Gear
Fig. 2-17-A
NOTE
In case of the Clutch Ass'y installation, install it with
1. inserting the spring of the Clutch Ass'y into the dent of the Coupling Gear. (Refer to Fig. 2-17-B)
Clutch Ass'y
Coupling Gear
Fig. 2-17-B
B2-6
P4 Cap
[OK]
Cassette Guide Post
[NG]
Cassette Guide Post
Cassette Opener
Fig. 2-18-B
Fig. 2-18-C
DISASSEMBLY INSTRUCTIONS
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
After turning the power off there might still be a potential
*
voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 3-1.)
Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 3-3.)
NOTE
Confirm that there is no dirt, dust, etc. at the spot where the cap was located.
Location of Anode Cap
Fig. 3-3
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of
2. the arrow and remove one side of the support.
(Refer to Fig. 3-2.)
Rubber Cap
Support
CRT
Fig. 3-1
2.3.Arrange the wire of the Anode Cap and make sure the wire is not twisted. Turn over the Rubber Cap. (Refer to Fig. 3-4.)
Fig. 3-4
4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 3-5.
CRT
Support
Fig. 3-2
Support
CRT
5.6.Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.
B3-1
Fig. 3-5
DISASSEMBLY INSTRUCTIONS
4.
REMOVAL AND INSTALLATION OF FLAT PACKAGE IC
REMOVAL
Put the Masking Tape (cotton tape) around the Flat
1. Package IC to protect other parts from any damage.
(Refer to Fig. 4-1.) NOTE
Masking is carried out on all the parts located within 10 mm distance from IC leads.
When IC starts moving back and forth easily after
3. desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 4-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.
Blower type IC desoldering machine
Masking Tape (Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 4-2.)
NOTE
Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely.
Blower type IC desoldering machine
Fig. 4-1
Tweezers
IC
Peel off the Masking Tape.4. Absorb the solder left on the pattern using the Braided
5. Shield Wire. (Refer to Fig. 4-4.)
NOTE
Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.
Fig. 4-3
Braided Shield Wire
Soldering Iron
IC
Fig. 4-2
IC pattern
Fig. 4-4
B4-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the
1. new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 4-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2.
Solder temporarily
sliding to the lower position of the IC leads. (Refer to Fig. 4-6.)
Fig. 4-5
When bridge-soldering between terminals and/or the
4. soldering amount are not enough, resolder using a Thin­tip Soldering Iron. (Refer to Fig. 4-8.)
Thin-tip Soldering Iron
IC
Fig. 4-8
Finally, confirm the soldering status on four sides of the
5. IC using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, be always sure to replace the IC in this case.
Soldering IronSolder
IC
Absorb the solder left on the lead using the Braided
3.
Supply soldering from upper position to lower position
Shield Wire. (Refer to Fig. 4-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 4-6
Fig. 4-7
B4-2
A
A/C ACC AE AFC AFT AFT DET AGC AMP ANT A.PB APC ASS'Y AT AUTO A/V
B
BGP BOT BPF BRAKE SOL BUFF B/W
C
C CASE CAP CARR CH CLK CLOCK (SY-SE) COMB CONV CPM CTL CYL CYL-M CYL SENS
D
DATA (SY-CE) dB DC DD Unit DEMOD DET DEV
E
E EF EMPH ENC ENV EOT EQ EXT
F
F FBC FE FF FG FL SW FM FSC FWD
G
GEN GND
H
H.P.F

KEY TO ABBREVIATIONS

:
Audio/Control
:
Automatic Color Control
:
Audio Erase
:
Automatic Frequency Control
:
Automatic Fine Tuning
:
Automatic Fine Tuning Detect
:
Automatic Gain Control
:
Amplifier
:
Antenna
:
Audio Playback
:
Automatic Phase Control
:
Assembly
:
All Time
:
Automatic
:
Audio/Video
:
Burst Gate Pulse
:
Beginning of Tape
:
Bandpass Filter
:
Brake Solenoid
:
Buffer
:
Black and White
:
Capacitance, Collector
:
Cassette
:
Capstan
:
Carrier
:
Channel
:
Clock
:
Clock (Syscon to Servo)
:
Combination, Comb Filter
:
Converter
:
Capstan Motor
:
Control
:
Cylinder
:
Cylinder-Motor
:
Cylinder-Sensor
:
Data (Syscon to Servo)
:
Decibel
:
Direct Current
:
Direct Drive Motor Unit
:
Demodulator
:
Detector
:
Deviation
:
Emitter
:
Emitter Follower
:
Emphasis
:
Encoder
:
Envelope
:
End of Tape
:
Equalizer
:
External
:
Fuse
:
Feed Back Clamp
:
Full Erase
:
Fast Forward, Flip-flop
:
Frequency Generator
:
Front Loading Switch
:
Frequency Modulation
:
Frequency Sub Carrier
:
Forward
:
Generator
:
Ground
:
High Pass Filter
H.SW Hz
I
IC IF IND INV
K
KIL
L
L LED LIMIT AMP LM, LDM LP L.P.F LUMI.
M
M MAX MINI MIX MM MOD MPX MS SW
N
NC NR
O
OSC OPE
P
PB PB CTL PB-C PB-Y PCB P. CON PD PG P-P
R
R REC REC-C REC-Y REEL BRK REEL S REF REG REW REV, RVS RF RMC RY
S
S. CLK S. COM S. DATA SEG SEL SENS SER SI SIF SO SOL SP STB SW
:
Head Switch
:
Hertz
:
Integrated Circuit
:
Intermediate Frequency
:
Indicator
:
Inverter
:
Killer
:
Left
:
Light Emitting Diode
:
Limiter Amplifier
:
Loading Motor
:
Long Play
:
Low Pass Filter
:
Luminance
:
Motor
:
Maximum
:
Minimum
:
Mixer, mixing
:
Monostable Multivibrator
:
Modulator, Modulation
:
Multiplexer, Multiplex
:
Mecha State Switch
:
Non Connection
:
Noise Reduction
:
Oscillator
:
Operation
:
Playback
:
Playback Control
:
Playback-Chrominance
:
Playback-Luminance
:
Printed Circuit Board
:
Power Control
:
Phase Detector
:
Pulse Generator
:
Peak-to Peak
:
Right
:
Recording
:
Recording-Chrominance
:
Recording-Luminance
:
Reel Brake
:
Reel Sensor
:
Reference
:
Regulated, Regulator
:
Rewind
:
Reverse
:
Radio Frequency
:
Remote Control
:
Relay
:
Serial Clock
:
Sensor Common
:
Serial Data
:
Segment
:
Select, Selector
:
Sensor
:
Search Mode
:
Serial Input
:
Sound Intermediate Frequency
:
Serial Output
:
Solenoid
:
Standard Play
:
Serial Strobe
:
Switch
C1-1
S
SYNC SYNC SEP
T
TR TRAC TRICK PB TP
U
UNREG
V
V VCO VIF VP V.PB VR V.REC VSF VSR VSS V-SYNC VT
X
X'TAL
Y
Y/C
KEY TO ABBREVIATIONS
:
Synchronization
:
Sync Separator, Separation
:
Transistor
:
Tracking
:
Trick Playback
:
Test Point
:
Unregulated
:
Volt
:
Voltage Controlled Oscillator
:
Video Intermediate Frequency
:
Vertical Pulse, Voltage Display
:
Video Playback
:
Variable Resistor
:
Video Recording
:
Visual Search Fast Forward
:
Visual Search Rewind
:
Voltage Super Source
:
Vertical-Synchronization
:
Voltage Tuning
:
Crystal
:
Luminance/Chrominance
C1-2

SERVICE MODE LIST

This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit or on the main unit
and on the remote control for more than a standard time (second). The both pressing of main unit key and remote control key will not be possible if clock has been set. To reset clock, either
unplug AC cord and allow at least 5 seconds before Power On.
Set Key
VOL. (-) MIN
VOL. (-) MIN 1
VOL. (-) MIN 2
VOL. (-) MIN
VOL. (-) MIN 4
VOL. (-) MIN 5
VOL. (-) MIN
Standard Time
(seconds)
0
3
6
2
2
2
2
2
2
2
Releasing of V-CHIP PASSWORD. Initialization of the factory on TV/VCR.
NOTE:
Horizontal position adjustment of OSD. NOTE: Also can be adjusted by using the Adjustment MENU. Refer to the "ELECTRICAL ADJUSTMENT" (OSD HORIZONTAL).
Adjust the PG SHIFTER automatically. Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjust the PG SHIFTER manually. Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjusting of the Tracking to the center position. Refer to the "MECHANICAL ADJUSTMENT" (GUIDE ROLLER) and "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
POWER ON total hours and PLAY/REC total hours are displayed on the screen. Refer to the "PREVENTIVE CHECKS AND SERVICE INTERVALS" (CONFIRMATION OF HOURS USED).
Do not use this for the normal servicing. If you set a factory initialization, the memories are reset such as the clock setting, the channel setting, the POWER ON total hours, and PLAY/REC total hours.
OperationsRemocon Key
VOL. (-) MIN 9
REC/OTR 4 2
STOP 7 3
Method Operations
Make the short circuit between the test point of SERVICE and the GND.
The BOT, EOT, and the Reel Sensor do not work and the VCR deck can be operated without a cassette tape. Refer to the “PREPARATION FOR SERVICING”
Can be checked of the INITIAL DATA of MEMORY IC. Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Display of the Adjustment MENU on the screen.
2
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Initialization of the factory on DVD. NOTE:
Releasing of PARENTAL LOCK. Refer to the “PARENTAL CONTROL - RATING LEVEL”. NOTE:
Do not use this for the normal servicing. The function will only work without the setting of DVD disc at DVD mode. While pressing the Remocon Key for more than the Standard Time, press the Set Key simultaneously.
The function will only work without the setting of DVD disc at DVD mode.
C2-1

PREVENTIVE CHECKS AND SER VICE INTERVALS

The following standard table depends on environmental conditions and usage. Parts replacing time does not mean the life span for individual parts. Also, long term storage or misuse may cause transformation and aging of rubber parts. The following list means standard hours, so the checking hours depends on the conditions.
Time
Parts Name
Audio Control Head
Full Erase Head
(Recorder only)
Capstan Belt
Pinch Roller
Capstan DD Unit
Loading Motor
Tension Band T Brake Band
Clutch Ass’y
Idler Arm Ass’y
Capstan Shaft
Tape Running Guide Post
Cylinder Unit
: Clean : Check it and if necessary, replace it.
500
hours
1,000 hours
1,500 hours
2,000 hours
2,500 hours
Notes
Clean those parts in contact with the tape.
Clean the rubber, and parts which the rubber touches.
Replace when rolling becomes abnormal.
Clean the Head
CONFIRMATION OF HOURS USED
POWER ON total hours and PLAY/REC total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to "0".
The confirmation of using hours will not be possible if clock has been set. To reset clock, either unplug AC cord and allow at least 5 seconds before Power On.
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and the Channel button (6) on the remote control for more than 2 seconds.
3.
After the confirmation of using hours, turn off the power.
INIT 00 88
POWER ON 0000
PLAY/REC 0000
(16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
Initial setting content of MEMORY IC.
POWER ON total hours. PLAY/REC total hours.
C3-1
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