Toshiba MMU-AP0181MH2UL, MMU-AP0121MH2UL, MMU-AP0071MH2UL, MMU-AP0091MH2UL, MMU-AP0151MH2UL User Manual

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AIR CONDITIONER (MULTI TYPE)

Installation Manual

Indoor Unit

Model name:

Compact 4-way Cassette type

MMU-AP0071MH2UL MMU-AP0091MH2UL MMU-AP0121MH2UL MMU-AP0151MH2UL MMU-AP0181MH2UL

For commercial use

Pour usage commercial

Installation Manual Air conditioner

Manuel d’installation Climatiseur

(Multi type) 1

(Type multi) 18

English

Français

–1–

Please read this manual thoroughly before installation work and install the products correctly.

• This Manual describes the installation method of the indoor unit.

• For installation of the outdoor unit, refer to the Installation Manual of the outdoor unit.

ADOPTION OF NEW REFRIGERANT

This Air Conditioner uses R410A an environmentally friendly refrigerant.

Contents

1 Accessory parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 Precautions for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3 Selection of installation place. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

5 Drain piping work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

6 Refrigerant piping and evacuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

8 Applicable controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9 Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1 Accessory parts

 Accessory parts

Part name Q’ty Shape Usage

Installation Manual 1 This manual (Hand over to customers)

Heat insulating pipe 2 For heat insulation of pipe connecting section

Installation pattern 1

Installation gauge 2 For positioning of ceiling position

Pattern fixing screw 4 0.2” (5 mm) × 0.6” (16 mm) For attach the installation pattern

Washer 8 For hanging-down unit

Hose band 1 For connecting drain pipe

Heat insulator 1 For heat insulation of drain connecting section

Heat insulator A 1 For sealing of control wire connecting port

Flexible hose 1 For adjusting center of drain pipe

—

 Separate sold parts

• The Ceiling panel and remote control are sold separately. For the installation of these products, follow the Installation Manuals supplied with them.

For confirmation of ceiling opening and indoor unit position

1-EN 2-EN

2 Precautions for safety

WARNING

CAUTION

Installing, starting up, and servicing air--conditioning equipment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated structures, etc.). Only trained, qualified installers and service mechanics should install, start--up, and service this equipment. Untrained personnel can perform basic maintenance functions such as cleaning heat exchanger. All other operations should be performed by trained service personnel. Before working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment. Follow all safety codes.Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher nearby during brazing. Use care in handling, rigging, and setting bulky equipment. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements. Recognize safety information. This is the safety--alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.Understand these signal words: DANGER, WARNING, and CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual.

• Only a qualified installer or service person is allowed to do installation work.

Inappropriate installation may result in water leakage, electric shock or fire.

• Do not use any refrigerant different from the one specified for complement or replacement.

Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may result in a failure or explosion of the product or an injury to your body.

• Connect ground wire. (grounding work)

Incomplete grounding may cause an electric shock. Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.

• Turn off all the circuit breaker before attempting any electrical work.

Failure to do so may cause electric shock.

• Install the refrigerant pipe securely during the installation work before operating the air conditioner.

If the air conditioner is operated with the valve open and without the refrigerant pipe, the compressor sucks air and the refrigeration cycle is overpressurized, which may cause a burst or injury.

• When moving the air conditioner for the installation into another place, do not enter any gaseous matter

other than the specified refrigerant into the refrigeration cycle.

If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becomes abnormally high and it resultingly causes pipe burst and injuries on persons.

• Perform installation work properly according to the Installation Manual.

Inappropriate installation may result in water leakage, electric shock or fire.

• When the air conditioner is installed in a small room, provide appropriate measures to ensure that the

concentration of refrigerant leakage occur in the room does not exceed the critical level.

• Install the air conditioner securely in a location where the base can sustain the weight adequately.

• Perform the specified installation work to guard against an earthquake.

If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.

• If refrigerant gas has leaked during the installation work, ventilate the room immediately.

If the leaked refrigerant gas comes in contact with fire, noxious gas may generate.

• After the installation work, confirm that refrigerant gas does not leak.

If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas might generate.

• Electrical work must be performed by a qualified electrician in accordance with the Installation Manual. Use

an exclusive power supply for the air conditioner at the rated voltage.

An insufficient power supply capacity or inappropriate installation may cause fire.

• Use the specified wires for wiring connect the terminals. Securely fix them to prevent external forces applied

to the terminals from affecting the terminals.

• Conform to the regulations of the local electric company when wiring the power supply.

• For the refrigerant recovery work (collection of refrigerant from the pipe to the compressor), stop the

compressor before disconnecting the refrigerant pipe.

If the refrigerant pipe is disconnected while the compressor is working with the valve open, the compressor sucks air and the refrigeration cycle is overpressurized, which may cause a burst or injury.

• This air conditioner adopts the new HFC refrigerant (R410A) which does not destroy ozone layer.

• The characteristics of R410A refrigerant are; easy to absorb water, oxidizing membrane or oil, and its pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant, refrigerating oil has also been changed. Therefore, during insta llation work, be sure that water, dust, former refrigerant, or refrigerating o il does not enter the refrigerating cycle.

• To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging port of the main unit and installation tools are changed from those for the conventional refrigerant.

• Accordingly the exclusive tools are required for the new refrigerant (R410A).

• For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust does not enter.

• Tighten the flare nut with a torque wrench in the specified manner. Excessive tightening of the flare nut may cause a crack in the flare nut after a long period, which may result in refrigerant leakage.

• Wear heavy gloves during the installation work to avoid injury.

3-EN 4-EN

–2–

–3–

WARNING

CAUTION

REQUIREMENT

Obstacle

39.4” (1000) or more

39.4” (1000)

or more

11.1” (283) or more

0.6” (15) or more

7.9” (200)

Check port

17.7” (450)

3 Selection of installation place

• Install the air conditioner securely in a location where the base can sustain the weight adequately.

If the strength is not enough, the unit may fall down resulting in injury.

• Install the air conditioner at a height 8’ (2.4 m) or more from the floor.

If you insert your hands or others directly into the unit while the air conditioner operates, it is dangerous because you may contact with revolving fan or active electricity.

• Do not install in a location where flammable gas may leaks are possible.

If the gas leak and accumulate around the unit, it may ignite and cause a fire.

Upon approval of the customer, install the air conditioner in a place that satisfies the following conditions.

• Place where the unit can be installed horizontally.

• Place where a sufficient servicing space can be ensured for safety maintenance and check.

• Place where drained water will not cause any problem.

Avoid installing in the following places.

• Place exposed to air with high salt content (seaside area), or place exposed to large quantities of sulfide gas (hot spring). (The unit should be used in these places, special protective measures are needed.)

• A restaurant kitchen where a lot of oil is used or place near machines in a factory (Oil adhering to the heat exchanger and resin part (turbo fan) in the indoor unit may reduce the performance, generate mist or dew drop, or deform or damage resin parts.)

• Places where iron or other metal dust is present. If iron or other metal dust adheres to or collects on the interior of the air conditioner, it may spontaneously combust and start a fire.

• Place where organic solvent is used nearby.

• Place close to a machine generating high frequency.

• Place where the discharged air blows directly into the window of the neighbor house. (Outdoor unit)

• Place where noise of the outdoor unit is easily transmitted. (When the outdoor unit is installed on the boundary with the neighbor, pay due attention to the level of noise.)

• Place with poor ventilation. (Before air duct work, check whether value of fan speed, static pressure and duct resistance are correct.)

• Do not use the air conditioner for special purposes such as preserving food, precision instruments, or art objects, or where breeding animals or growing plants are kept. (This may degrade the quality of preserved materials.)

• Place where any of high-frequency appliances (including inverter devices, private power generators, medical equipment, and communication equipment) and inverter-type fluorescent light is installed. (A malfunction of the air conditioner, abnormal control, or problems due to noise to such appliances/equipment may occur.)

• When the wireless remote control is used in a room equipped with an inverter-type fluorescent light or at a place exposed to direct sunlight, signals from the remote control may not be received correctly.

• Place where organic solvent is used.

• Place near a door or window exposed to humid outside air (Dew drop may form.).

• Place where special spray is used frequently.

 Installation space

Ensure there is sufficient space to install the unit and to perform maintenance work as and when required. Keep

0.6” (15 mm) or more for clearance between top plate of the indoor unit and the ceiling surface.

unit: in (mm)

 Selection of installation place

Continual operation of the indoor unit under high-humidity conditions as described below, dew may condense and water may drop. Especially, high-humidity atmosphere (dew point temperature: 73.4 °F (23 °C) or more) may generate dew inside the ceiling.

1. Unit is installed inside the ceiling with slated roof.

2. Unit is installed at a location using inside of the ceiling as fresh air take-in path.

3. Kitchen

Advice

• Set a service check opening panel at right side of the unit (size: 17.7" × 17.7" (450 × 450 mm) or more) for piping, maintenance, and servicing.

• If installing a unit at such place, put insulating material (glass wool, etc.) additionally on all the positions of the indoor unit which come to contact with high-humidity atmosphere.

When the humidity inside the ceiling seems to be higher than 80 %, attach a heat insulator to the side (top) surface of the indoor unit. (Use a heat insulator that is 0.4" (10 mm) or more thick.)

5-EN 6-EN

 Ceiling height

REQUIREMENT

WARNING

REQUIREMENT

CAUTION

OK NO GOOD

Model MMU- Installable ceiling height

AP007 to AP012 type Up to 8’10” (2.7 m) AP015 to AP018 type Up to 11’6” (3.5 m)

When the height of the ceiling exceeds the distance of the item Standard / 4-way in below table, the warm air is difficult to reach the floor. It is necessary to change the setup value of the high ceiling setting or discharge direction.

▼ Height list of ceiling possible to be installed

Indoor unit Capacity type AP007 to AP012 type AP015 type AP018 type Setup of high ceiling

Discharge direction 4-way 4-way 4-way Setup data Standard (factory default) 8’10” (2.7 m) 9’6” (2.9 m) 10’6” (3.2 m) 0000 High ceiling (2) — 10’6” (3.2 m) 11’2” (3.4 m) 0002 High ceiling (3) — 11’6” (3.5 m) 11’6” (3.5 m) 0003

• When high ceiling (2) or (3) is used with 4-way blowing, a draft is easily recognized due to drop of discharge temperature.

The lighting time of the filter sign (notification of filter cleaning) on the remote control can be changed according to installation conditions. When it is difficult to obtain satisfactory heating due to location place of the indoor unit or the structure of the room, the detection temperature of heating can be raised. Refer to “8. Applicable controls” in this manual for the setting procedure.

Unit : ft (m)

4 Installation

The installation of the air conditioning unit must be positioned in a location that can sufficiently support its weight and give protection against adverse environmental conditions. Failure to do so may result in unit damage and possible human injury. Any incomplete installation may also cause possible risk of human injury.

• Unpack the package, take out the product and then place it on the floor so that the same surface directs underneath as it is placed in the package. If the both sides are turned over, a deformation of mounting metal of the ceiling panel which is sold separately may be caused. Accordingly the product may be damaged and the installation becomes impossible in some cases.

Strictly comply with the following rules to prevent damage of the indoor units and human injury.

• Do not put a heavy article on the indoor unit. (Even units are packaged)

• Carry in the indoor unit as it is packaged if possible. If carrying in the indoor unit unpacked by necessity, use buffering cloth or other soft cloth to not damage the unit.

• To move the indoor unit, hold the hooking metals (4 positions) only. Do not apply force to the other parts (refrigerant pipe, drain pan, foamed parts, or resin parts).

• Carry the package by two or more persons, and do not bundle it with plastic band at positions other than specified.

Do not tear off the tape adhered to the cabinet; otherwise vibration is caused from the cabinet.

7-EN 8-EN

–4–

–5–

23.4” to 26”(595 to 660) Ceiling open dimension

5.9”(149)

22.6”(575) Unit external

dimension

Bottom face of ceiling

27.6”(700) Panel external dimension

Electrical control box

Bottom face of ceiling

23.4” to 26”(595 to 660) Ceiling open dimension

20.7”(525) Hanging bolt pitch

12.6”(320.5)

7.0”(177)

20.1”(510) Hanging bolt pitch

23.4” to 26”(595 to 660) Ceiling open dimension

27.6”(700) Panel external dimension

22.6”(575) Unit external dimension

Refrigerant pipe (Liquid) Ø1/4”(6.4)

Refrigerant pipe (Gas) AP015, AP018: Ø1/2”(12.7) AP007 to AP012: Ø3/8”(9.5)

Drain pipe connecting port

Hanging bolt 3/8”(10) local arrange

10.6”(268) 1.1”(27)

8.7”(220.5)

1.7”(42)3.8”(97.5)

7.5”(190.5)

2.1” (53)

Wiring connection port (for control wiring)

Ceiling panel

Bottom face of ceiling

Hole for power supply cable

Knockout for Auxiliary fresh air flange For Ø 3.9”(100)

Bottom face of ceiling

2.5”

(64)

1.1”

(29)

5.5”(142) 2.5” (64)

14.5”(368.5)

Indoor unit

Installation pattern (Attached)

0.2” (5 mm) × 0.6” (16 mm) screws (Attached)

These screws are exclusive to the installation pattern. When installing the ceiling panel, the other exclusive screws attached to the ceiling panel (sold separately) are used.

Cut off the installation pattern along slit of the main unit.

Rubber

Anchor bolt

(Blade type

bracket)

(Slide type

bracket)

(Pipe hanging

anchor bolt)

Hanging bolt

Hanging bolt Support angle

 External view Unit: in (mm)

 Opening a ceiling and

installation of hanging bolts

• Consider the piping / wiring after the unit is hung to determine the location of the indoor unit installation and orientation.

• After the location of the indoor unit installation has been determined, open the ceiling and install hanging bolts.

• The dimensions of the ceiling opening and hanging bolt pitches are given in the outline drawing and the attached installation pattern.

• When a ceiling already exists, lay the drain pipe, refrigerant pipe, control wires, and remote control wires to their connection locations before hanging the indoor unit.

Procure hanging bolts and nuts for installing the indoor unit (these are not supplied).

Hanging bolt 3/8” (M10) 4 pieces

Nut 3/8” (M10) 12 pieces

Using the installation pattern (accessory)

The installation pattern is provided inside the packaging cap.

Use the installation pattern positioning a ceiling opening and hanging bolts.

Use the installation pattern to position the ceiling opening when a ceiling is hanged.

• After the hanging bolts have been installed, install the indoor unit.

• To use the supplied pattern attach it to the indoor unit using the supplied fixing screws (0.2”(5 mm) ×

0.6”(16 mm) 4 pcs.). (Screw pattern to the ceiling panel hanging brackets of the indoor unit)

• Before hanging a ceiling, open the ceiling along the outside dimensions of the installation pattern.

Treatment of ceiling

The ceiling differs according to structure of building. For details, consult your constructor or interior finish contractor. In the process after the ceiling board has been removed, it is important to reinforce ceiling foundation (frame) and to keep horizontal level of installed ceiling correctly in order to prevent vibration of ceiling board.

1. Cut and remove the ceiling foundation.

2. Reinforce the cut surface of ceiling foundation, and add ceiling foundation for fixing the end of ceiling board.

Installation of hanging bolt

Use 3/8” (M10) hanging bolts (4 pcs, locally procured). Matching to the existing structure, set pitch according to size in the unit external view as shown below.

New concrete slab

Install the bolts with insert brackets or anchor bolts.

Steel flame structure

Use existing angles or install new support angles.

Existing concrete slab

Use a hole-in anchors, hole-in plugs, or a hole-in bolts.

9-EN 10-EN

Installation of ceiling opening and

CAUTION

REQUIREMENT

Hanging bolt

Level

Hanging bracket

Washer (Accessory) To prevent the bolt

from falling off (for safety), be sure to set it just under the hanging bracket as shown in the figure.

Eccentric washer (Accessory)

Nut 3/8” (M10)

Hanging bolt 3/8” (M10)

Nut 3/8” (M10)

* Procure hanging bolts

and nuts locally.

* Install with the marking

“UP” facing up.

Indoor unit

Level vial (levelness: 0.2” (5 mm) or less)

Hanging bolt

Hanging bracket

Installation gauge

(1) 0.4” - 1.7” (10 - 42 mm)

Ceiling board

(2) 0.9” - 1.1”

(23 - 28 mm)

Indoor unit

Installation gauge

(1) 0.4” - 1.7” (10 - 42 mm)

(2) 0.9” - 1.1” (23 - 28 mm)

Ceiling board

”

(

)

hanging bolt

 Installation of remote control

(Sold separately)

For installation of the wired remote control, follow the Installation Manual attached with the remote control.

• Pull out the remote control cord together with the refrigerant pipe or drain pipe. Pass the remote control cord through upper side of the refrigerant pipe and drain pipe.

• Do not leave the remote control at a place exposed to the direct sunlight and near a stove.

• Attach a nut (3/8” (M10): not supplied) and the Ø1.3” (34 mm) washer (supplied) to each hanging bolt.

• Insert a washer on both sides of the T groove of the hanging bracket of the indoor unit, and hang the indoor unit.

• Check that the four sides of the indoor unit are level using a level vial (levelness: 0.2” (5 mm) or less).

• Detach the installation gauge (accessory) from the installation pattern.

• Using the installation gauge, check and adjust the positional relation between the indoor unit and the ceiling opening (1) (0.4” - 1.7” (10 - 42 mm): 4 sides) and the hanging-up height (2) (0.9” - 1.1” (23 - 28 mm): 4 corners). (How to use the installation gauge is printed on the gauge.)

Before installation of the indoor unit, remove the tape that holds the fan and bell mouth. Running the unit without removing the tape may damage the fan motor.

 Wireless remote control

The sensor of indoor unit with wireless remote control can receive a signal by distance within approx. 26.2” (8 m). Based upon it, determine a place where the remote control is operated and the installation place.

• Operate the remote control, confirm that the indoor unit receives a signal surely, and then install it.

• Keep 3’3” (1 m) or more from the devices such as television, stereo, etc. (Disturbance of image or noise may generate.)

• To prevent a malfunction, select a place where is not influenced by a fluorescent light or direct sunlight.

• Two or more (Up to 6 units) indoor units with wireless type remote control can be installed in the same room.

 Installation of ceiling panel

(sold separately)

Install the ceiling panel according to Installation Manual attached with it after piping / wiring work has completed. Check that installation of indoor unit and ceiling opening part is correct, and then install it.

• Joint the connecting sections of ceiling panel, ceiling surface, ceiling panel and indoor unit closely. Any gap between them will cause air leakage and the generate condensation or water leakage.

• Remove the adjust corner caps at the four corners of

11-EN 12-EN

the ceiling panel, and then install the ceiling panel onto the indoor unit.

–6–

–7–

CAUTION

REQUIREMENT

OK NO GOOD

Max 45°

90° Bend

Riser (Trap)

Support bracket

1/100 or more downward

Heat insulator

4’11” - 6’7” (1.5 - 2 m)

Arched shape

Trap

GOOD

VP25

As long as possible (3.9” (100 mm))

Downward slope 1/100 or more

VP30 or more

VP25 VP25

REQUIREMENT

CAUTION

Drain pipe connecting port

Align the attached hose band to the end of hose, set the tightening position upward, and then tighten it.

VP25 vinyl chloride pipe (Locally procured)

Socket for VP25 (Locally procured)

Hard socket

Soft socket

Adhesive agent prohibited

Flexible drain hose

Hose band

Indoor unit

10 to 12 mm

15 mm or less

10 mm

Rising up 24.7”

(627.5 mm) or less

Underside of ceiling

Indoor unit

11.8” (300 mm) or less

Rising up 33.5” (850 mm) or less

5 Drain piping work

• Following the Installation Manual, perform the drain piping work so that water is properly drained, and apply a heat insulation so as not to cause a dew drop. Inappropriate piping work may result in water leakage in the room and wet of furniture.

 Piping / Heat insulating

material

Require the following materials for piping and heat insulating at site.

Piping

Heat insulator

 Flexible hose

Use the attached flexible hose to adjust center discrepancy of the hard vinyl chloride pipe or to adjust the angle.

• Do not use the flexible hose as stretched, or do not deform it more extent than that in the following figure.

• Fix the soft end of the flexible hose with the attached hose band.

• Use the flexible hose on a horizontal level.

Hard vinyl chloride pipe VP25 (Outer dia.: Ø1.3” (32 mm))

Foam polyethylene: Thickness 0.4” (10 mm) or more

• Perform heat insulation of the drain pipes of the indoor unit.

• Perform heat insulation of the connecting part with the indoor unit. An incomplete heat insulation causes dew drop.

• Set the drain pipe with downward slope (1/100 or more), and do not make swelling or trap on the piping. It may cause an abnormal sound.

• For length of the traversing drain pipe, restrict to 65’7” (20 m) or less. In case of a long pipe, provide support brackets with interval of 4’11” - 6’7” (1.5 - 2 m) in order to prevent waving.

• Set the collective piping as shown in the below figure.

• Do not apply force to the connecting part of the drain pipe.

• The hard vinyl-chloride pipe cannot be directly connected to the drain pipe connecting port of the indoor unit. For connection with the drain pipe connecting port, fix the attached flexible hose with the hose band, otherwise a damage or water leak is caused on the drain pipe connecting port.

• Adhesive agent cannot be used for the pipe connecting port (hard socket) of the indoor unit. Be sure to use the attached hose band for fixing, otherwise damage or water leakage of the drain pipe connecting port is caused.

 Connecting drain pipe

• Connect a hard socket (locally procured) to the hard socket of the attached supplied flexible hose.

• Connect a drain pipe (locally procured) to the connected hard socket.

• Connect hard vinyl chloride pipes securely using an adhesive for vinyl chloride to avoid water leakage.

• It takes some time until the adhesive is dried and hardened (refer to the manual of the adhesive). Do not apply stress to the joint with the drain pipe during this time period.

 Drain up

When a down-gradient cannot be secured for the drainpipe, drain-up piping is possible.

• The height of the drain pipe must be 33.5" (850 mm) or less from the bottom of the ceiling.

• Take the drain pipe out of the drain pipe joint with the indoor unit in 11.8" (300 mm) or less, and bend up the pipe vertically.

• Immediately after the pipe is bent up vertically, lay the pipe making a down-gradient.

• Set downward grading immediately after raising up vertically.

 Check the draining

In the test run, check that water drain is properly performed and water does not leak from the connecting part of the pipes. Check draining also when installed in heating period. By using a pitcher or hose, pour water (0.4 - 0.5 gal (1500 - 2000 cc)) into the discharge port before installation of the ceiling panel. Pour water gradually so that water does not spread on the motor of the drain pump.

Pour water gently so that it does not spread around inside the indoor unit, which may cause a malfunction.

13-EN 14-EN

Air discharge

area

Insert the leading part of the hose between the heat exchanger and the drain pan, and then bend it downward.

Polyethylene hand pump for pouring water in drain pan

Water (0.4-0.5 gal (1500 cc to 2000 cc))

Vessel

Drain pan

L1L

Pull out connector CN34 (Red) from P.C. board.

CN34 (RED)

Black

Red

White

Power terminals

208/230-1-60

Wrap the attached heat insulator seamlessly from the surface of the indoor unit.

Flexible hose

Hose band

Attached heat insulator

Heat insulator to be procured locally

Hard vinyl chloride pipe

6 Refrigerant piping and evacuation

REQUIREMENT

CAUTION

• After the electric work has finished, pour water during COOL mode operation.

• If the electric work has not yet finished, pull out the float switch connector (CN34: Red) from the electrical control box, and check draining by plugging the single phase 208/230 V power to the terminal

1 and L2.

blocks L If doing so, the drain pump motor operates.

• Test water drain while checking the operation sound of the drain pump motor. (If the operation sound changes from continuous sound to intermittent sound, water is normally drained.) After the check, the drain pump motor runs, connecting the float switch connector. (In case of check by pulling out the float switch connector, be sure to return the connector to the original position.)

 Perform heat insulating

• As shown in the figure, cover the flexible hose and hose band with the attached heat insulator up to the bottom of the indoor unit without gap.

• Cover the drain pipe seamlessly with a heat insulator to be procured locally so that it overlaps with the attached heat insulator of the drain connecting section.

* Direct the slits and seams of the heat insulator

upward to avoid water leakage.

 Refrigerant piping

1. Use copper pipe with 0.03” (0.8 mm) or more thickness.

2. Flare nut and flare works are also different from those of the conventional refrigerant. Take out the flare nut attached to the main unit of the air conditioner, and use it.

When the refrigerant pipe is long, provide support brackets at intervals of 8’2” - 9’10” (2.5 - 3 m) to clamp the refrigerant pipe. Otherwise, abnormal sound may be generated.

IMPORTANT 4 POINTS FOR PIPING WORK

1. Remove dust and moisture from the inside of the connecting pipes.

2. Tight connection (between pipes and unit)

3. Evacuate the air in the connecting pipes by using VACUUM PUMP.

4. Check the gas leakage. (Connected points)

 Pipe size

Model

name

Pipe size

MMU-

Gas side

Liquid side

AP007, AP009,

AP012 type

3/8”

(9.5 mm)

1/4”

(6.4 mm)

AP015, AP018

type

1/2”

(12.7 mm)

1/4”

(6.4 mm)

 Permissible piping length and

height difference

They vary according to the outdoor unit. For details, refer to the Installation Manual attached to the outdoor unit.

Flaring

• Cut the pipe with a pipe cutter. Remove burrs completely. Remaining burrs may cause gas leakage.

• Insert a flare nut into the pipe, and flare the pipe. As the flaring sizes of R410A differ from those of refrigerant R22, the flare tools newly manufactured for R410A are recommended.

However, the conventional tools can be used by adjusting projection margin of the copper pipe.

▼ Projection margin in

flaring: B (Unit: in (mm))

Rigid (Clutch type)

R410A tool

Outer dia. of copper pipe

1/4” (6.4), 3/8” (9.5)

1/2” (12.7)

used

R410A R410A

0 - 0.02”

(0 - 0.5)

▼ Flaring dia. meter size: A (Unit: in (mm))

Outer dia. of copper pipe

1/4” (6.4) 0.36” (9.1) 3/8” (9.5) 0.52” (13.2)

1/2” (12.7) 0.65” (16.6)

* In case of flaring for R410A with the

conventional flare tool, pull it out approx.

0.02" (0.5 mm) more than that for R22 to adjust to the specified flare size. The copper pipe gauge is useful for adjusting projection margin size.

Conventional

tool used

0.04” - 0.06” (1.0 - 1.5)

–0.02 (0.4)

R410A

15-EN 16-EN

–8–

–9–

CAUTION

REQUIREMENT

Work using double spanner

Indoor unit

Union

Heat insulation pipe (Accessory)

Flare nut

Heat insulator of the pipe

Wrap the pipe with the attached heat insulator without any gap between the indoor unit.

The seam must be faced upward (ceiling side).

Banding band (locally procured)

WARNING

CAUTION

REQUIREMENT

Tightening connection

• Do not apply excessive torque. Otherwise, the nut may crack depending on the conditions.

Unit: ft•lbs (N•m)

Outer dia. of copper pipe Tightening torque

1/4” (6.4 mm) 10 - 13 (14 - 18) 3/8” (9.5 mm) 24 - 31 (33 - 42)

1/2” (12.7 mm) 37 - 46 (50 - 62)

▼

Tightening torque of flare pipe connections

Pressure of R410A is higher than that of R22. (Approx. 1.6 times) Use a torque wrench, tighten the flare pipe connecting sections which connect the indoor and outdoor units of the specified tightening torque. Incorrect connections may cause not only a gas leak, but also a trouble of the refrigeration cycle. Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.

Tightening with an excessive torque may crack the nut depending on installation conditions. Tighten the nut within the specified tightening torque.

Piping with outdoor unit

• Shape of valve differs according to the outdoor unit. For details of installation, refer to the Installation Manual of the outdoor unit.

 Leak check test, evacuation

and other procedure

For leak check test, evacuation, addition of refrigerant, and gas leak check, refer to the Installation Manual attached to the outdoor unit.

Do not supply power to the indoor unit until the leak check test and evacuation are completed. (If the indoor unit is powered on, the pulse motor valve is fully closed, which extends the time for vacuuming.)

Open the valve fully

Open the valve of the outdoor unit fully. For details, refer to the Installation Manual attached to the outdoor unit.

Heat insulation process

Apply heat insulation for the pipes separately at liquid side and gas side. For the heat insulation to the pipes at gas side, use the material with heat-resisting temperature 248 °F (120 °C) or higher. Apply the attached heat insulation to the pipe connecting section of the indoor unit securely without gap.

• Apply the heat insulation to the pipe connecting section of the indoor unit securely up to the root without exposure of the pipe. (The pipe exposed to the outside may causes water leak.)

• Wrap heat insulator with its slits facing up (ceiling side).

7 Electrical connection

1. Use predefined wire and connect them certainly. Keep the connecting terminal free from external force.

Improper wire connection or clamping may result in exothermic, fire or malfunction.

2. Connect ground wire. (grounding work) Incomplete grounding cause an electric shock. Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.

3. Install appliance in accordance with national

wiring regulations.

Capacity shortage of circuit breaker or incomplete installation may cause an electric shock or a fire.

• Consult local building codes, NEC (National Electrical Code) or CEC (Canadian Electrical Code) for special requirements.

• If incorrect / incomplete wiring is carried out, it will cause an electrical fire or smoke.

• Install circuit breaker is not tripped by shock waves. If circuit breaker is not installed, an electric shock may be caused.

• Use the cord clamps attached to the product.

• Do not damage or scratch the conductive core and inner insulator of power and control wires when peeling them.

• Use the power cord and control wire of specified thickness, type, and protective devices required.

• Do not connect 208/230 V power to the terminal blocks (U1, U2, A, B etc.) for control wiring. (Otherwise, the system will fail.)

• Perform the electric wiring so that it does not come to contact with the high-temperature part of the pipe. The coating may melt resulting in an accident.

• Do not turn on the circuit breaker of the indoor unit until vacuuming of the refrigerant pipes completes.

• For power supply wiring, strictly conform to the Local Regulation in each country.

• Run the refrigerant piping line and control wiring line in the same line.

 Power supply wire and

control wires specifications

Power supply wire and control wires are procured locally. For the power supply specifications, follow to the table below. If capacity is little, it is dangerous because overheat or seizure may be caused.

Indoor unit power supply

• For the power supply of the indoor unit, prepare the exclusive power supply separated from that of the outdoor unit.

▼ Power supply

Power supply 208/230-1-60

Control wiring, Central control wiring

• 2-core with non-polarity wires are used for the control wiring between indoor unit and outdoor unit and Central control wiring.

• To prevent noise trouble, use 2-core shielded wire.

• The length of the communication line means the total length of the control wire length between indoor and outdoor units added with the central control wire length.

17-EN 18-EN

Power supply wire

NOTE

CAUTION

Indoor unit

Remote control inter-unit wiring

Indoor unit Indoor unit Indoor unit

Remote

control

(Max. 8 units)

Remote control wiring

NOTE

U1U2

U1U2U3U4L1 L2L3 N U5U6

L1L2 A BU1U2L1L2 A B U1U2L1L2 A B U1U2L1L2 A B

A B

U1U2U3U4L1 L2L3 N U5U6

A B A B

Outdoor Power supply

Ground

terminal

Ground terminal

Outdoor Power supply

Circuit breaker Circuit breaker

Header outdoor unit

Follower outdoor unit

Control wiring between outdoor units

Control wiring between indoor and outdoor units

Control wiring between indoor units

Indoor unit

Indoor unit Indoor unit

Indoor unit

Ground Ground Ground Ground

Remote

control

Remote

control

Remote

control

Indoor power supply

Circuit breaker

208/230-3-60

208/2301-60

Disconnect switch per NEC

Group control

• Recommended wire diameter and wire length for power supply wire.

Power supply wiring

▼ Electric characteristics

Model Power Supply

MMU-AP0071MH2UL MMU-AP0091MH2UL 0.5 15 MMU-AP0121MH2UL 0.5 15 MMU-AP0151MH2UL 0.7 15 MMU-AP0181MH2UL 0.7 15

208/230 V-1-60 Hz 187 253

Wire size: 2 × AWG12 Ground 1 × AWG12 or thicker

MOCP : Maximum Overcurrent Protection (Amps)

Up to 164’1” (50 m)

MCA : Minimum Circuit Amps

Voltage Range (V) MCA MOCP

Min Max (A) (A)

0.5 15

Control wire

Control wiring between indoor units, and outdoor unit (2-core shielded wire)

Wire size

(Up to 3280’10” (1000 m)) AWG16

(Up to 6561’8” (2000 m)) AWG14

Remote control wiring

• 2-core with non-polarity wire is used for wiring of the remote control wiring and group remote controls wiring.

Remote control wiring, remote control inter-unit wiring Wire size: AWG20

Total wire length of remote control wiring and remote control inter-unit wiring = L + L1 + L2 + … Ln

Total wire length of remote control inter-unit wiring = L1 + L2 + … Ln Up to 656’2” (200 m)

In case of wired type only Up to 1640’5” (500 m) In case of wireless type included Up to 1312’4” (400 m)

 Wiring between indoor and outdoor units

An outdoor unit connected with control wiring between indoor and outdoor units wire becomes automatically the header unit.

▼ Wiring example

• Use copper supply wire.

• Use UL wire rated 600 V for the power supply.

• Use UL wire rated 300 V for the remote control wires and control wires.

The remote control wire (Communication line) and AC208 / 230 V wires cannot be parallel to contact each other and cannot be stored in the same conduits. If doing so, a trouble may be caused on the control system due to noise or other factor.

19-EN 20-EN

L2 Ln

–10–

–11–

REQUIREMENT

Screw

Cover of electrical control box

Electrical control box

Screw

Wire cover

Conduit plate B

Screw

Conduit plate A

Screw

Lock nut

Conduit plate A

Conduit pipe

Adhered surface

Slit section

Heat insulator A

Ground screw for shielded wire

Power supply terminal block

Control wire (2-core shielded wire)

Control wire connecting port

Control wire / Remote control terminal block

Cord clamp

Ground screw

CAUTION

L1 L2

0.8” (20)

1.2” (30)

0.4” (10)

Ground wire

0.08” (2) or less

Power supply wires and control wire

Cord Clamp

5P connector (White)

Wire from ceiling panel

 Wire connection

• Connect the wires matching the terminal numbers. Incorrect connection causes a trouble.

• Route the wire through the wire connection port of the indoor unit.

• The low-voltage circuit is provided for the control wire and remote control wire. (Do not connect the high-voltage circuit.)

• Remove the cover of the electrical control box by removing the mounting screws (3 positions) and push the hooking section. (The cover of the electrical control box remains hanged to the hinge.)

• Remove the wire cover by removing the mounting screws. (1 position)

• Remove the conduit plate B by removing the mounting screws. (1 position)

• Attach the conduit pipe to the conduit plate A with a lock nut.

• Tighten the screws on the terminal block and secure the wires with cord clamp fitted to the electrical control box. (Do not apply tension to the connecting section of the terminal block.)

• Use the supplied heat insulation for the sealing of the control wire connecting port. (Otherwise dew condensation may be caused.)

• Mount the conduit plate B, the wire cover and the cover of the electrical control box ensuring the wires are not pinched. (Mount the conduit plate B, the wire cover and the cover after the ceiling panel has been wired to the electrical control box.)

 Power supply wires and

ground wire

1. Strip the wire ends. Power supply wire: 0.4” (10 mm) Ground wire: 0.8” (20 mm)

2. Match the wire colors with the terminal numbers on the indoor units’ and circuit breakers’ terminal blocks and firmly screw the wires to the corresponding terminals.

3. Secure the ground wire with the ground screw.

4. Fix the wires with a cord clamp.

Unit: in (mm)

Firmly tighten the screws of the terminal block.

Keep the wire length as shown in figure below when it is connected to the terminal block.

 Wiring on the ceiling panel

According to the Installation Manual of the ceiling panel, connect the connector (2P: Red) of the ceiling panel to the connector (5P: White) on P.C. board of the electrical control box.

 Address setup

Set up the addresses as per the Installation Manual supplied with the outdoor unit.

21-EN 22-EN

U1U2A B

L1L2L1L

8 Applicable controls

REQUIREMENT

1 3

(* Display content varies with the

indoor unit model.)

Short Open

CN112 CN111 CN110

When the air conditioner is used for the first time, it will take some moments after the power has been turned on before the remote control becomes available for operations: This is normal and is not indicative of trouble.

• Concerning the automatic addresses (The automatic addresses are set up by performing operations on the outdoor interface circuit board.) While the automatic addresses are being set up, no remote control operations can be performed. Setup takes up to 10 minutes (usually about 5 minutes).

• When the power is turned on after automatic address setup It takes up to 10 minutes (usually about 3 minutes) for the outdoor unit to start operating after the power has been turned on.

Before the air conditioner was shipped from the factory, all units are set to [STANDARD] (factory default). If necessary, change the indoor unit settings. The settings are changed by operating the wired remote control. * The settings cannot be changed using only a wireless

remote control, simple remote control or group control remote control by itself so install a wired remote control separately as well.

 Changing applicable control

setting

Basic procedure for changing settings

Change the settings while the air conditioner is not working. (Stop the air conditioner before making settings.)

1 Push button and temp. setup button

simultaneously for 4 seconds or more.

After a while, the display flashes as shown in the figure. Confirm that the CODE No. is [01].

• If the CODE No. is not [01], push button to erase the display content, and repeat the procedure from the beginning. (No operation of the remote control is accepted for a while after button is pushed.) (While air conditioners are operated under the group control, “ ” is displayed first. When button is pushed, the indoor unit number displayed following “ALL” is header unit.)

3 Specify CODE No. [ ] with temp. setup

/ buttons.

4 Select SET DATA [ ] with timer time

/ buttons.

5 Push button. When the display changes

from flashing to lit, the setup is completed.

• To change settings of another indoor unit, repeat from Procedure

• To change other settings of the selected indoor unit, repeat from Procedure Use button to clear the settings. To make settings after button was pushed, repeat from Procedure

6 When settings have been completed, push

button to determine the settings.

When button is pushed, “SETTING” flashes and then the display content disappears and the air conditioner enters the normal stop mode. (While “SETTING” is flashing, no operation of the remote control is accepted.)

 Installing indoor unit on high

ceiling

When an indoor unit is installed on a ceiling higher than the standard height, make the high-ceiling setting for fan speed adjustment. Follow to the basic operation procedure

1 → 2 → 3 → 4 → 5 → 6 ).

(

• For the CODE No. in Procedure

• Select the SET DATA for Procedure “Height list of ceiling possible to be installed” table on page 4 in this manual.

3, specify [5d].

4 from the

Remote control-less setting

To set the unit to high ceiling setting, there is a method that requires the changing of the short plugs on the indoor P.C. board. The details are shown in the below table. This method is only to be used where a wired remote control (Group control) is not used. * However, once the setting is changed, it is

necessary to reset the setting back to 0000 that placing the short plugs back to the factory default position and rewriting the setting data back to 0000 with wired remote control. (The setting can be changed to 0001 and 0003 without resetting.)

• Select by exchange of short plugs on indoor P.C.

board.

Short plug position

SET

DATA

0000 Standard (Factory default)

0002 High ceiling (2)

0003 High ceiling (3)

• Short plugs position (CN112, CN111, CN110 from

the left)

Note

2 Each time button is pushed, indoor

unit numbers in the control group change cyclically. Select the indoor unit to change settings for.

The fan of the selected unit runs and the louvers start swinging. The indoor unit can be confirmed for which to change settings.

23-EN 24-EN

–12–

–13–

CAUTION

2, 4 3

1,5

 Filter sign setting

According to the installation condition, the lighting time of the filter sign (Notification of filter cleaning) can be changed. Follow to the basic operation procedure

1 → 2 → 3 → 4 → 5 → 6 ).

(

• For the CODE No. in Procedure

• For the [Set data] in Procedure DATA of filter sign lighting time from the following table.

SET DATA Filter sign lighting time

0000 None 0001 150 H 0002 2500 H (Factory default) 0003 5000 H 0004 10000 H

3, specify [01].

4, select the SET

 To secure better effect of

heating

When it is difficult to obtain satisfactory heating due to installation place of the indoor unit or structure of the room, the detection temperature of heating can be raised. Also use a circulator or other device to circulate heat air near the ceiling. Follow to the basic operation procedure

1 → 2 → 3 → 4 → 5 → 6 ).

(

• For the CODE No. in Procedure

• For the set data in Procedure DATA of shift value of detection temperature to be set up from the table below.

SET DATA Detection temp shift value

0000 No shift 0001 +1.8 °F (+1 °C)

0002

0003 +5.4 °F (+3 °C) 0004 +7.2 °F (+4 °C) 0005 +9.0 °F (+5 °C) 0006 +10.8 °F (+6 °C)

+3.6 °F (+2 °C)

(Factory default)

3, specify [06].

4, select the SET

 Remote control sensor

The temperature sensor of the indoor unit senses room temperature usually. Set the remote control sensor to sense the temperature around the remote control. Select items following the basic operation procedure

1 → 2 → 3 → 4 → 5 → 6 ).

(

• Specify [32] for the CODE No. in Procedure

• Select the following data for the SET DATA in Procedure

SET DATA 0000 0001

Remote control sensor

When flashes, the remote control sensor is defective. Select the SET DATA [0000] (not used) or replace the remote control.

(factory default)

Not used

Used

 Group control

In a group control, a remote control can control up to maximum 8 units.

• The wired remote control only can control a group control. The wireless remote control is unavailable for this control.

• For wiring procedure and wires of the individual line (Identical refrigerant line) system, refer to “Electric work” in this Manual.

• Wiring between indoor units in a group is performed in the following procedure.

• Connect the indoor units by connecting the remote control wires from the remote control terminal blocks (A, B) of the indoor unit connected with a remote control to the remote control terminal blocks (A, B) of the other indoor unit. (Non-polarity)

• For address setup, refer to the Installation Manual attached to the outdoor unit.

9 Test run

 Before test run

• Before turning on the circuit breaker, carry out the following procedure.

1) By using 500 V-megger, check that resistance of

1MΩ or more exists between the terminal block L

1 to L2 and the ground (grounding).

If resistance of less than 1 MΩ is detected, do not run the unit.

2) Check the valve of the outdoor unit being opened

fully.

• To protect the compressor at activation time, leave power-ON for 12 hours or more be for operating.

• Before starting a test run, be sure to set addresses following the Installation Manual supplied with the outdoor unit.

 Execute a test run

Operate the unit with the remote control as usual. For the procedure of the operation, refer to the attached Owner’s Manual. A forced test run can be executed in the following procedure even if the operation stops by thermo.-OFF. In order to prevent a serial operation, the forced test run is released after 60 minutes have passed and returns to the usual operation.

• Do not use the forced test run for cases other than the test run because it applies an excessive load to the devices.

Wired remote control

2 Push button. 3 Select the operation mode with

button, [COOL] or [HEAT].

• Do not run the air conditioner in a mode other than [COOL] or [HEAT].

• The temperature controlling function does not work during test run.

• The detection of error is performed as usual.

4 After the test run, push button to

stop a test run.

(Display part is same as procedure 1.)

5 Push check button to cancel (release

from) the test run mode.

([TEST] disappears on the display and the status returns to a normal.)

1 Push button for 4 seconds or more.

[TEST] is displayed on the display part and the selection of mode in the test mode is permitted.

25-EN 26-EN

Wireless remote control

Small screw

Nameplate

Notch

M4 × 25 screw (2 pieces)

Spacer

Receiver unit

REQUIREMENT

Check code Indoor UNIT No. in

which an error occurred

1 Remove a small screw which fixes the

nameplate of the receiver unit.

Remove the nameplate of the sensor section by inserting a minus screwdriver, etc into the notch at the bottom of the plate, and set the Dip switch to [TEST RUN ON].

2 Execute a test operation with ON/OFF

button on the wireless remote control.

• , , and LED flash during test operation.

• Under status of [TEST RUN ON], the temperature adjustment from the wireless remote control is invalid.

Do not use this method in the operation other than test operation because the equipment is damaged.

3 Use either COOL or HEAT operation mode

for a test operation.

* The outdoor unit does not operate approx. 3

minutes after power-ON and operation stop.

4 After the test operation finished, stop the air

conditioner from the wireless remote control, and return Dip switch of the receiver section as before.

(A 60-minutes timer clearing function is attached to the receiver section in order to prevent a continuous test operation.)

10Troubleshooting

 Confirmation and check

When an error occurred in the air conditioner, the check code and the indoor UNIT No. appear on the display part of the remote control. The check code is only displayed during the operation. If the display disappears, operate the air conditioner according to the following “Confirmation of error log” for confirmation.

 Confirmation of error log

When an error occurred on the air conditioner, the error log can be confirmed with the following procedure. (The error log is stored in memory up to 4 errors.) The log can be confirmed from both operating status and stop status.

Do not push button because all the error log of the indoor unit will be deleted.

3 Push button to return to the usual display

after confirmation.

1) Check the errors according to the above procedure.

2) Ask an authorized dealer or qualified service (maintenance) professional to repair or maintain the air conditioner.

1 Push and buttons simultaneously for

4 seconds or more, the following display appears.

If [Service check] is displayed, the mode enters in the error log mode.

•[01: Order of error log] is displayed in CODE No.

window.

• [Check code] is displayed in CHECK window.

• [Indoor unit address in which an error occurred] is displayed in Unit No.

27-EN 28-EN

2 Push button. The error log stored in

memory is displayed in order.

The numbers in CODE No. indicate CODE No. [01] (latest) → [04] (oldest).

–14–

–15–

A3-IPDU

Fan

IPDU

123

01 

02 

03 

04 

05 

06 

07 

08 

09 

0A 

0B  

0C 

0D 

0E  

0F  

 : IPDU error

 Check codes and parts to be checked

Check method

Wired remote

control display

Check code Wireless remote control

Outdoor 7-segment display

Auxiliary code

Sensor block display of

receiving unit

Operation

Timer

Ready

Flash

Check code name Ju dging device

On the remote control (Wired remote control, Central control remote control) and the interface P.C. board of the outdoor unit (I/F), a check display LCD (Remote control) or 7-segment display (on the outdoor interface P.C. board) to display the operation is provided. Therefore the operation status can be known. With this self-diagnosis function, a trouble or position with error of the air conditioner can be found as shown in the table below.

Check code list

The following list shows each check code. Find the check contents from the list according to part to be checked.

• To check from indoor remote control: See “Wired remote control display” in the list.

• To check from outdoor unit: See “Outdoor 7-segment display” in the list.

• To check from indoor unit with a wireless remote control: See “Sensor block display of receiving unit” in the list.

IPDU : Intelligent Power Drive Unit

: Lighting, : Flashing, : Goes off ALT. : Flashing is alternately when there are two flashing LED. SIM : Simultaneous flashing when there are two flashing LED.

Check code Wireless remote control

Wired remote

control display

E01 — —

E02 — — Remote control transmission error Remote control

E03 — —

E04 — —

E06 E06

—E07 —

E08 E08 Duplicated indoor addresses Duplicated indoor addresses Indoor / I/F E09 — — Duplicated header remote controls Remote control E10 — — Communication error between indoor MCU Indoor

E12 E12

E15 E15 — Indoor is nothing during automatic addressing I/F

E16 E16

29-EN 30-EN

E18 — — Communication error between indoor units Indoor

E19 E19

E20 E20

E23 E23 —

E25 E25 — Duplicated follower outdoor addresses I/F

E26 E26

E28 E28 Detected outdoor unit number Follower outdoor unit error I/F

Outdoor 7-segment display

Auxiliary code

No. of indoor units in which sensor has been normally received

01: Indoor/Outdoor

communication

02: Communication between

outdoor units

00: Capacity over 01 ~:No. of connected units

00: Header is nothing 02: Two or more header units

01: Outdoor of other line

connected

02: Indoor of other line connected

No. of outdoor units which received signal normally

Sensor block display of

receiving unit

Operation

Timer

Ready

Check code name Judging device

Flash

Communication error between indoor and remote

control

(Detected at remote control side)

Communication error between indoor and remote

control (Detected at indoor side)

Communication circuit error between indoor/

outdoor (Detected at indoor side)

Decrease of No. of indoor units I/F

Communication circuit error between indoor/

outdoor (Detected at outdoor side)

Automatic address start error I/F

Capacity over / No. of connected indoor units I/F

Outdoor header units quantity error I/F

Other line connected during automatic

address

Sending error in communication between

outdoor units

Decrease of No. of connected outdoor units I/F

Remote control

Indoor

I/F

E31 E31 IPDU communication error I/F

F01 — — ALT Indoor TCJ sensor error Indoor F02 — — ALT Indoor TC2 sensor error Indoor F03 — — ALT Indoor TC1 sensor error Indoor F04 F04 — ALT TD1 sensor error I/F F05 F05 — ALT TD2 sensor error I/F

F06 F06

F07 F07 — ALT TL sensor error I/F F08 F08 — ALT TO sensor error I/F F10 — — ALT Indoor TA sensor error Indoor F12 F12 — ALT TS1 sensor error I/F

F13 F13

F15 F15 — ALT Outdoor temp. sensor miswiring (TE1, TL) I/F F16 F16 — ALT Outdoor pressure sensor miswiring (Pd, Ps) I/F F22 F22 — ALT TD3 error I/F F23 F23 — ALT Ps sensor error I/F F24 F24 — ALT Pd sensor error I/F F29 — — SIM Indoor other error Indoor F31 F31 — SIM Indoor EEPROM error I/F

H01 H01

H02 H02

H03 H03

H05 H05 — TD1 miswiring I/F H06 H06 — Low pressure protective operation I/F H07 H07 — Oil level down detective protection I/F

H08 H08

H15 H15 — TD2 miswiring I/F

TE1 sensor TE2 sensor

01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side

01: TK1 sensor error 02: TK2 sensor error 03: TK3 sensor error 04: TK4 sensor error

TE1 sensor error

ALT

TE2 sensor error

ALT TH sensor error IPDU

Compressor break down IPDU

Compressor trouble (lock) IPDU

Current detect circuit system error IPDU

Oil level detective temp sensor error I/F

I/F

Check code Wireless remote control

A3-IPDU

Fan

IPDU

123

01 

02 

03 

04 

05 

06 

07 

08 

09 

0A 

0B  

0C 

0D 

0E  

0F  

 : IPDU error

Wired remote

control display

H16 H16

H25 H25 — TD3 miswiring I/F L03 — — SIM Indoor center unit duplicated Indoor L04 L04 — SIM Outdoor line address duplicated I/F

L05 — — SIM

L06 L06 No. of indoor units with priority SIM

L07 — — SIM Group line in individual indoor unit Indoor L08 L08 — SIM Indoor group/Address unset Indoor, I/F L09 — — SIM Indoor capacity unset Indoor L10 L10 — SIM Outdoor capacity unset I/F L17 L17 — SIM Outdoor unit model unmatch error I/F L20 — — SIM Duplicated central control addresses Indoor L28 L28 — SIM Over No. of connected outdoor units I/F

L29 L29 SIM No. of IPDU error I/F

Outdoor 7-segment display

Auxiliary code

01: TK1 oil circuit system error 02: TK2 oil circuit system error 03: TK3 oil circuit system error 04: TK4 oil circuit system error

Sensor block display of

receiving unit

Operation

Timer

Ready

Check code name Judging device

Flash

Oil level detective circuit error I/F

Duplicated indoor units with priority

(Displayed in indoor unit with priority)

Duplicated indoor units with priority

(Displayed in unit other than indoor unit with priority)

Check code Wireless remote control

Wired remote

control display

P18 P18 — ALT Discharge temp. TD3 error I/F P19 P19 Detected outdoor unit number ALT 4-way valve inverse error I/F P20 P20 — ALT High-pressure protective operation I/F

I/F

P22 P22

P26 P26

P29 P29

P31 P31 — ALT

Outdoor 7-segment display

Auxiliary code

0 : IGBT circuit 1 : Location detection circuit

error 3 : Motor lock-up error 4 : Motor current was

detected. C : Abnormal temperature was

detected by the TH sensor. D : TH sensor error E :Inverter DC voltage error

(outdoor unit fan)

Caution) Although letters 0 to F appear at locations indicated by “ ”, please ignore them.

01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side

Sensor block display of

receiving unit

Operation

Timer

Ready

Check code name Ju dging device

Flash

ALT Outdoor fan IPDU error IPDU

ALT G-TR short protection error IPDU

ALT Comp position detective circuit system error IPDU

Other indoor unit error (Group follower unit error)

Indoor

Error detected by TCC-LINK central control device

Check code Wireless remote control

Wired remote

control display

C05 — — — Sending error in TCC-LINK central control device TCC-LINK C06 — — — Receiving error in TCC-LINK central control device TCC-LINK

C12 — — —

P30

Outdoor 7-segment display

Auxiliary code

Differs according to error contents of unit with occurrence of alarm Group control branching unit error — — (L20 is displayed) Duplicated central control addresses

TCC-LINK : TOSHIBA Carrier Communication Link.

Sensor block display of

receiving unit

Operation

Timer

Ready

Check code name Ju dging device

Flash

Batch alarm of general-purpose equipment control interface

General-purpose

equipment I/F

TCC-LINK

L30 L30 Detected indoor address SIM Indoor outside interlock Indoor

— L31 — — Extended I/C error I/F

31-EN 32-EN

P01 — — ALT Indoor fan motor error Indoor P03 P03 — ALT Discharge temp. TD1 error I/F

P04 P04

P05 P05

P07 P07

P10 P10 Detected indoor address ALT Indoor overflow error Indoor P12 — — ALT Indoor fan motor error Indoor P13 P13 — ALT Outdoor liquid back detection error I/F

P15 P15

P17 P17 — ALT Discharge temp. TD2 error I/F

01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side

00: Detected phase loss 01: Comp. 1 side

02: Comp. 2 side 03: Comp. 3 side

01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side

01: TS condition 02: TD condition

ALT High-pressure SW system operation IPDU

Phase loss error/interruption of power supply

ALT

Inverter DC voltage (Vdc) error

ALT Heat sink overheat error IPDU, I/F

ALT Gas leak detection I/F

I/F

–16–

WARNINGS ON REFRIGERANT LEAKAGE

Total amount of refrigerant (lbs (kg))

Min. volume of the indoor unit installed room (ft

(m3))

≤ Concentration limit (lbs/ft

(kg/m3))

e.g., charged amount ((22 lbs) 10 kg)

Outdoor unit

e.g., charged amount (33lbs (15kg))

Indoor unit

Room A Room B Room C Room D Room E Room F

Outdoor unit

Refrigerant piping

Indoor unit

Refrigerant piping

Outdoor unit

Indoor unit

Mechanical ventilation device - Gas leak detector

Very small room

Small room

Medium room

Large room

22 44 66

Min. indoor floor area

Total amount of refrigerant lbs

Range below the density limit of

0.019 lbs/ft

(0.3 kg/m3) (countermeasures not needed)

Range above the density limit of

0.019 lbs/ft

(0.3 kg/m3)

(countermeasures needed)

–17–

Check of Concentration Limit

The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas leaking out, its concentration will not exceed a set limit.

The refrigerant R410A which is used in the air conditioner is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws to be imposed which protect the ozone layer. However, since it contains more than air, it poses the risk of suffocation if its concentration should rise excessively. Suffocation from leakage of R410A is almost non-existent. With the recent increase in the number of high concentration buildings, however, the installation of multi air conditioner systems is on the increase because of the need for effective use of floor space, individual control, energy conservation by curtailing heat and carrying power etc. Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant compared with conventional individual air conditioners. If a single unit of the multi conditioner system is to be installed in a small room, select a suitable model and installation procedure so that if the refrigerant accidentally leaks out, its concentration does not reach the limit (and in the event of an emergency, measures can be made before injury can occur). In a room where the concentration may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device. The concentration is as given below.

The concentration limit of R410A which is used in multi air conditioners is 0.019 lbs/ft

NOTE 1 :

If there are 2 or more refrigerating systems in a single refrigerating device, the amounts of refrigerant should be as charged in each independent device.

(0.3 kg/m3).

Important

NOTE 2 :

The standards for minimum room volume are as follows.

(1) No partition (shaded portion)

(2) When there is an effective opening with the adjacent

room for ventilation of leaking refrigerant gas (opening without a door, or an opening 0.15 % or larger than the respective floor spaces at the top or bottom of the door).

(3) If an indoor unit is installed in each partitioned room and

the refrigerant piping is interconnected, the smallest room of course becomes the object. But when a mechanical ventilation is installed interlocked with a gas leakage detector in the smallest room where the density limit is exceeded, the volume of the next smallest room becomes the object.

NOTE 3 :

The minimum indoor floor area compared with the amount of refrigerant is roughly as follows: (When the ceiling is 8.9 ft (2.7 m) high)

33-EN 34-EN

For the amount of charge in this example:

The possible amount of leaked refrigerant gas in rooms A, B and C is 22 lbs (10 kg). The possible amount of leaked refrigerant gas in rooms D, E and F is 33 lbs (15 kg).

Confirmation of indoor unit setup

REQUIREMENT

Prior to delivery to the customer, check the address and setup of the indoor unit, which has been installed in this time and fill the check sheet (Table below). Data of four units can be entered in this check sheet. Copy this sheet according to the No. of the indoor units. If the installed system is a group control system, use this sheet by entering each line system into each installation manual attached to the other indoor units.

Indoor unit setup check sheet

Indoor unit Indoor unit Indoor unit Indoor unit Room name Room name Room name Room name Model Model Model Model

Check indoor unit address. (For check method, refer to Applicable controls in this manual.) * In case of a single system, it is unnecessary to enter the indoor address. (CODE No.: Line [12], Indoor [13], Group [14], Central control [03] )

Line Indoor Group Line Indoor Group Line Indoor Group Line Indoor Group

Central control address Central control address Central control address Central control address

Various setup Various setup Various setup Various setup

Have you changed high ceiling setup? If not, fill check mark [×] in [NO CHANGE], and fill check mark [×] in [ITEM] if changed, respectively. (For check method, refer to Applicable controls in this manual.) * In case of replacement of short plugs on indoor microcomputer P.C. board, setup is automatically changed.

High ceiling setup

 NO CHANGE  STANDARD [0000]  HIGH CEILING 2 [0002]  HIGH CEILING 3 [0003]

Have you changed lighting time of filter sign? If not, fill check mark [×] in [NO CHANGE], and fill check mark [×] in [ITEM] if changed, respectively. (For check method, refer to Applicable controls in this manual.)

 NO CHANGE  NONE [0000]  150H [0001]  2500H [0002]  5000H [0003]  10000H [0004]

Have you changed detected temp. shift value? If not, fill check mark [×] in [NO CHANGE], and fill check mark [×] in [ITEM] if changed, respectively. (For check method, refer to Applicable control in this manual.)

 NO CHANGE  NO SHIFT [0000]  +1°C 1.8°F [0001]  +2°C 3.6°F [0002]  +3°C 5.4°F [0003]  +4°C 7.2°F [0004]  +5°C 9.0°F [0005]  +6°C 10.8°F [0006]

Incorporation of parts sold separately Incorporation of parts sold separately Incorporation of parts sold separately Incorporation of parts sold separately

Have you incorporated the following parts sold separately? If incorporated, fill check mark [×] in each [ITEM]. (When incorporating, the setup change is necessary in some cases. For setup change method, refer to Installation Manual attached to each part sold separately.)

 Standard panel  Others ( )

 Others ( )

(CODE No. [5d])

Filter sign lighting time

(CODE No. [01])

Detected temp. shift value setup

(CODE No. [06])

Panel

 NO CHANGE  STANDARD [0000]  HIGH CEILING 2 [0002]  HIGH CEILING 3 [0003]

 NO CHANGE  NONE [0000]  150H [0001]  2500H [0002]  5000H [0003]  10000H [0004]

 NO CHANGE  NO SHIFT [0000]  +1°C 1.8°F [0001]  +2°C 3.6°F [0002]  +3°C 5.4°F [0003]  +4°C 7.2°F [0004]  +5°C 9.0°F [0005]  +6°C 10.8°F [0006]

 Standard panel  Others ( )

 Others ( )

High ceiling setup

(CODE No. [5d])

Filter sign lighting time

(CODE No. [01])

Detected temp. shift value setup

(CODE No. [06])

Panel

 NO CHANGE  STANDARD [0000]  HIGH CEILING 2 [0002]  HIGH CEILING 3 [0003]

 NO CHANGE  NONE [0000] 

150H [0001]

 2500H [0002]  5000H [0003]  10000H [0004]

 NO CHANGE  NO SHIFT [0000]  +1°C 1.8°F [0001]  +2°C 3.6°F [0002]  +3°C 5.4°F [0003]  +4°C 7.2°F [0004]  +5°C 9.0°F [0005]  +6°C 10.8°F [0006]

 Standard panel  Others ( )

 Others ( )

High ceiling setup

(CODE No. [5d])

Filter sign lighting time

(CODE No. [01])

Detected temp. shift value setup

(CODE No. [06])

This check sheet is required for maintenance after installation. Fill this sheet and then pass this Installation Manual to the customers.

High ceiling setup

(CODE No. [5d])

Filter sign lighting time

(CODE No. [01])

Detected temp. shift value setup

(CODE No. [06])

Panel

 NO CHANGE  STANDARD [0000]  HIGH CEILING 2 [0002]  HIGH CEILING 3 [0003]

 NO CHANGE  NONE [0000]  150H [0001]  2500H [0002]  5000H [0003]  10000H [0004]

 NO CHANGE  NO SHIFT [0000]  +1°C 1.8°F [0001]  +2°C 3.6°F [0002]  +3°C 5.4°F [0003]  +4°C 7.2°F [0004]  +5°C 9.0°F [0005]  +6°C 10.8°F [0006]

 Standard panel  Others ( )

 Others ( )

EH99876101-2

Toshiba MMU-AP0181MH2UL, MMU-AP0121MH2UL, MMU-AP0071MH2UL, MMU-AP0091MH2UL, MMU-AP0151MH2UL User Manual

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