Toshiba MML-AP0074H2UL, MML-AP0184H2UL, MML-AP0244H2UL, MML-AP0094H2UL, MML-AP0124H2UL Installation Manual

...
Manuel d’installation 17
Français
Installation Manual 1
English
For commercial use
Pour usage commercial
Indoor Unit
Model name:
MML-AP0074H2UL MML-AP0094H2UL MML-AP0124H2UL MML-AP0154H2UL MML-AP0184H2UL MML-AP0244H2UL
AIR CONDITIONER (MULTI TYPE)
Installation Manual
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Contents
1 Precautions for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Accessory parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Selection of installation place. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5 Drain piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
6 Refrigerant piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
8 Applicable controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9 How to change the discharge port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
10 Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Please read this Installation Manual carefully before installing the Air Conditioner.
• This Manual describes the installation method of the indoor unit.
• For installation of the outdoor unit, follow the Installation Manual attached to the outdoor unit.
ADOPTION OF NEW REFRIGERANT
This Air Conditioner uses R410A an environmentally friendly refrigerant.
1 Precautions for safety
Installing, starting up, and servicing air--conditioning equipment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated structures, etc.). Only trained, qualified installers and service mechanics should install, start--up, and service this equipment. Untrained personnel can perform basic maintenance functions such as cleaning heat exchanger. All other operations should be performed by trained service personnel. Before working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment. Follow all safety codes. Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher nearby during brazing. Use care in handling, rigging, and setting bulky equipment. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements. Recognize safety information. This is the safety--alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words: DANGER, WARNING, and CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual.
WARNING
Only a qualified installer or service person is allowed to do installati on work.
Inappropriate installation may result in water leakage, electric shock or fire.
Do not use any refrigerant different from the one specified for complement or replacement.
Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may result in a failure or explosion of the product or an injury to your body.
Connect ground wire. (grounding work)
Incomplete grounding may cause an electric shock. Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.
Turn off all the circuit breaker before attempting any electrical work.
Failure to do so may cause electric shock.
Install the refrigerant pipe securely during the installation work before ope rating the air conditioner.
If the air conditioner is operated with the valve open a nd without the refrigerant pipe, the compressor sucks air and the refrigeration cycle is over pressurized, which may cause a burst or injury.
When moving the air conditioner for the installation into another place, do not enter any gaseous matter
other than the specified refrigerant into the refrigeration cycle.
If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becom es abnormally high and it resultingly causes pipe burst and injuries on perso ns.
Perform installation work properly according to the Installation Manual.
Inappropriate installation may result in water leakage, electric shock or fire.
When the air conditioner is installed in a small room, provide appropriate measures to ensure that the
concentration of refrigerant leakage occur in the room does not exceed the critical level.
Install the air conditioner securely in a loc ation where the base can sustain the weight adequately.
Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
If refrigerant gas has leaked during the installation work, ventilate the room immediately.
If the leaked refrigerant gas comes in contact with fire, no xious gas may generate.
After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas migh t generate.
Electrical work must be performed by a qualified electrician in accordance with the Installation Manual. Use
an exclusive power supply for the air conditioner at the rated voltage.
An insufficient power supply capacity or inappropriate installation m ay cause fire.
Use the specified wires for wiring connect the te rminals. Securely fix them to prevent external forces applied
to the terminals from affecting the ter minals.
Conform to the regulations of the local electric company when wiring the power supply.
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For the refrigerant recovery work (collection of refrigerant from the pipe to the compressor), stop the compressor before disconnecting the refrigerant pipe.
If the refrigerant pipe is disconnected while the compressor is workin g with the valve open, the compressor sucks air and the refrigeration cycle is over pressurized, which may cause a burst or injury.
Before carrying out the installation, mai ntenance, repair or removal work, set the circuit breaker to the OFF
position. Otherwise, electric shocks may result.
Do not touch the aluminum fin of the unit. You may injure you rself if you do so. If the fin must be touched for some reason, first put on protective gloves and safety work clothing, and then proceed.
Install the air conditioner securely in a location where the base can sustain the weight adequately. If the strength is not enough, the unit may fall down resulting in injury.
Install a circuit breaker that meets the specifications in the installation manu al and the stipulations in the local regulations and laws.
Install the circuit breaker where it can be easily accessed by the agent.
Under no circumstances the power wire must not be extended. Connection trouble in the places where the
wire is extended may give rise to smoking and/or a fire.
Upon completion of the installation work, tell the user where the circuit breaker is located. If the user does not know where the circuit breaker is, he or she will not be able to turn it off in the event that trouble has occurred in the air conditioner.
CAUTION
This air conditioner adopts the new HFC refrigerant (R410A) which does not destroy ozone layer.
• The characteristics of R410A refrigerant are; easy to ab sorb water, oxidizing membrane or oil, and its pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant, refrigerating oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating oil does not enter the refrigerating cycle.
• To prevent charging an incorrect refrigerant a nd refrigerating oil, the sizes of connecting sections of charging port of the main unit and installation tools are changed from those for the conventional refrigerant.
• Exclusive new tools are required for the new refrigerant (R410A).
• For connecting pipes, use new and clean piping designed for R410A, and make sure that water or dust does not enter.
Tighten the flare nut with a torque wr ench in the specified manner. Excessive tightening of the flare nut may cause a crack in the flare nut after a long period, which may result in refrigerant leakage.
Wear heavy gloves during the installation work to avoid injury.
2 Accessory parts
Part name Q’ty Shape Usage
Installation Manual 1 This manual (Hand over to customers)
Heat insulating pipe 2 For heat insulation of pipe connecting section
Bushing 1 For protection of edge at control wire taking-in port
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3 Selection of installation place
Avoid installing in the following places.
Select a location for the indoor unit where the cool or warm air will circulate evenly. Avoid installation in the following locations.
• Saline area (coastal area).
• Locations with acidic or alkaline atmospheres (such as areas with hot springs, factories where chemicals or pharmaceuticals are made and places where the exhaust air from combustion appliances will be sucked into the unit). Doing so may cause the heat exchanger (its aluminum fins and copper pipes) and other parts to become corroded.
• Locations with atmospheres consisting of mist of cutting oil or other types of machine oil. Doing so may cause the heat exchanger to become corroded, mists caused by the blockage of the heat exchanger to be generated, the plastic parts to be damaged, the heat insulators to peel off, and other such problems to result.
• Locations where vapors from food oils are formed (such as kitchens where food oils are used). Blocked filters may cause the air conditioner’s performance to deteriorate, condensation to form, the plastic parts to be damaged, and other such problems to result.
• Locations near obstructions such as ventilation openings or lighting fixtures where the flow of the blown air will be disrupted (a disruption of the air flow may cause the air conditioner’s performance to deteriorate or the unit to shut down).
• Locations where an in-house power generator is used for the power supply. The power line frequency and voltage may fluctuate, and the air conditioner may not work properly as a result.
• On truck cranes, ships or other moving conveyances.
• The air conditioner must not be used for special applications (such as for storing food, plants, precision instruments or art works). (The quality of the items stored may be degraded.)
• Locations where high frequencies are generated (by inverter equipment, in-house power generators, medical equipment or communication equipment). (Malfunctioning or control trouble in the air conditioner or noise may adversely affect the equipment’s operation.)
• Locations where there is anything under the unit installed that would be compromised by wetness. (If the drain has become blocked or when the humidity is over 80%, condensation from the indoor unit will drip, possibly causing damage to anything underneath.)
• In the case of the wireless type of system, rooms with the inverter type of fluorescent lighting or locations exposed to direct sunlight. (The signals from the wireless remote control may not be sensed.)
• Locations where organic solvents are being used.
• The air conditioner cannot be used for liquefied carbonic acid cooling or in chemical plants.
• Location near doors or windows where the air conditioner may come into contact with high-temperature, high­humidity outdoor air. (Condensation may occur as a result.)
• Locations where special sprays are used frequently.
Installation space Unit: in (mm)
Reserve sufficient space required for installation or service work.
Filter cleaning sign term setting
The lighting term setup of the filter sign (Notification of filter cleaning) of the remote control can be changed according to the condition of installation. For setup method, refer to “Filter sign setting” in the Applicable controls of this Manual.
11.8" (300)
or more
19.7" (500) or more
39.4" (1000)
or more
Front side
(In case of right direction piping)
Front side
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4 Installation
CAUTION
Strictly comply with the following rules to prevent damage of the indoor units and human injury.
• Do not put a heavy article on the indoor unit or let a p erson get on it. (Even units are packaged)
• Carry in the indoor unit as it is packaged if possible. If it is ne cessary to carry the indoor unit unpacked, then use buffering cloth or other material so as to not damage the unit.
• To move the indoor unit, hold the bottom face of the u nit only. Do not apply force to the other parts (refrigerant p ipe, drain pan, foamed parts, resin parts or other parts).
• Have two or more people carry the package, and do not bundle it with plastic band at positions ot her than specified.
Install an indoor unit as described below.
1 Remove the air intake grille (4 hooks at top and bottom each) 2 Remove the fan guard (4 screws) for piping work. 3 Remove the front panel (2 screws) for wiring work
4 Start piping and wiring works. 5 Keep the front space of the indoor unit as wide as possible.
A wide space is required for maintenance and service works as then it is useful for distributing cool / hot air in the room resulting in increase of cooling / heating effect.
6 Install the indoor unit horizontally or slanting a little rightward viewed from the front side.
Fan guard screws
<Good installation> <Poor installation>
Front panel screws
Front panel
Hock
Hock
Hock
Hock
Fan guard
Air intake grille
External dimensions Unit: in (mm)
10.2" (260)
9.1" (230)
27.2" (690)
37.4" (950)
24.8" (630)
6.1" (155)
9.4" (240)
7.9" (200)
1.4" (35)
( )
5.2" (133)
17.3" (440)
2.2"
(57)
5.1" (130)
1.2" (30)
1.4" (35)
2.8" (70)
3.8" (97)
2.0" (50)
4.7" (120)
27.6" (700)
20.5" (520)
3.9" (100)
2.4" (61)
1.3" (34)
10.2" (258)
7.5" (190)
4.3" (110)
1.1" (27)
7.0" (177)
4.2" (106)
6.4" (162)
1.4" (35)
5.9" (150)
1.3" (33)
5.1" (130)
15.7" (400)
4.7" (120)
5.1" (130)
5.9" (150)
0.4" × 0.8" (10 × 20) long hole
Operation switch section (Sold separately)
Conduit pipe (including the power supply), Drain pipe and Refrigerant pipe port (2.0" × 3.9" (50 × 100) knockout hole) (Both sides)
Model MML- A B
AP007, AP009,
AP012 type
Ø1/4"
(6.4)
Ø3/8"
(9.5)
AP015, AP018 type
Ø1/4" (6.4)
Ø1/2" (12.7)
AP024 type
Ø3/8" (9.5)
Ø5/8" (15.9)
Air discharge port
Air intake port
Hole for wall fixing × 2
(with Ø0.87" (22) knockout hole)
Power supply cord hole (Ø1.0" (26) knockout) (Both sides)
Hole for wall fixing (2- 0.5" × 1.0" (12 × 25) long hole)
left side
Refrigerant pipe port (Ø5.1" (130) knockout hole)
Conduit hole for power supply cable Ø7/8" (22.2)
Conduit hole (Knockout hole) Ø7/8" (22.2)
Refrigerant pipe connection port Ø1/4" (6.4) (Liquid side ØA)
Conduit hole positional drawing
Dimensions
Mounting hole (Floor) (2- Ø0.4" (10))
Conduit pipe (including the power supply), Drain pipe and Refrigerant pipe port (2.0" × 3.9" (50 × 100) knockout hole)
Refrigerant pipe connection port Ø3/8" (9.5) (Gas side ØB)
Drain pipe connection port (Ø0.8" (20))
Piping positional drawing
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Fixing the indoor unit to wall
Fix the indoor unit to the wall as described below.
1 Fix four 0.3" (M8) anchor bolts to the wall, as
shown in the following figure.
2 Attach the bolts carefully to the upper two
anchor bolts, as shown in the following figure.
3 Open the knockout hole at rear side of the
indoor unit with a screwdriver.
4 Hang the indoor unit to the anchor bolts. 5 Tighten the nuts to the two lower anchor
bolts.
Unit: in (mm)
Fixing the indoor unit to floor
To fix the indoor unit to the floor, pass two anchor bolts attached on the floor through a hole of the bottom plate of the indoor unit. Tighten and fix it with the nuts.
Unit: in (mm)
Installation of remote control
(Sold separately)
For installation of the wired remote control, follow the Installation Manual attached with the remote control.
• Pull out the remote control cord together with the refrigerant pipe or drain pipe. Pass the remote control cord through upper side of the refrigerant pipe and drain pipe.
• Do not leave the remote control at a place exposed to direct sunlight and near a stove.
Wireless remote control
The sensor of indoor unit with wireless remote control can receive a signal from a distance within approx. 23’ (7 m). Based on this, determine a place where the remote control can be operated and the installation place.
• Operate the remote control, confirm that the indoor unit receives a signal, and then install it.
• Keep it 3.3' (1 m) or more from devices such as television, stereo etc. (Disturbance of image or noise may generate.)
• To prevent malfunction, select a place away from fluorescent light or direct sunlight.
• Two indoor units with wireless type remote control can be installed in the same room.
27.6" (700)
4.9"
(125)
8.5" (215)
5.2" (133)
17.3" (440)
2.2" (57)
20.5" (520)
Mount the upper two nuts as shown in the figure below.
Tighten the lower two nuts after the unit has been mounted.
0.04" to 0.08" (1 to 2)
0.6" (15) MAX
Screwdriver
Knockout hole
5.9" (150)
15.7" (400) 10.8" (275)
Rear
Anchor bolts (two at left and right)
Front
23’
(7
m) or
l
ess
5 Drain piping
CAUTION
Following the Installation Manual, pe rform the drain piping work so that wat er is properly drained. Apply a heat insulation so as not to cause a dew condensation. Inappropriate piping work may result in water leakage in the room and wet furn iture.
After opening the knockout hole, deburr the edge. Burrs adhered to opening of the knockout hole may c auses an injury by touching it.
• Provide the indoor drain piping with proper heat insulation.
• Provide the area where the pipe connects to the indoor unit with proper heat insulation. Improper heat insulation will cause condensation to form.
• The drain pipe must be sloping downward (at an angle of 1/100 or more), and do not run the pipe up and down (arched shape) or allow it to form traps. Doing so may cause abnormal sounds.
• Restrict the length of the traversing drain pipe to 65.6’ (20 m) or less. For a long pipe, provide support brackets at intervals of 4’11" to 6’7" (1.5 to 2 m) to prevent flapping.
• Install the collective piping as shown in the following figure.
• Do not provide any air vents. Otherwise, the drain water will spout, causing water to leak.
• Do not allow any force to be applied to the connection area with the drain pipe.
Pipe material, size and insulator
The following materials for piping work and insulating process are procured locally.
Pipe material Hard vinyl chloride pipe, pipe elbow (Nominal inner diameter Ø0.8" (20 mm)) Insulator Foamed polyethylene foam, thickness: 0.4" (10mm) or more
Drain pan
Drain hose
Use adhesive for hard polyvinyl chloride pipe
Hard polyvinyl chloride pipe
Elbow
Insulation
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Piping method
The drain pipe and the refrigerant pipe can be connected to left, right, rear or bottom side arbitrarily depending on the installation location. Select a set knockout hole referring to the following figure.
Connecting drain pipe
Insert the drain hose into the connector until the hose can go no farther.
REQUIREMENT
• Connect the hard vinyl chloride pipes by using adhesive agents for vinyl chloride so that water does not leak.
• It takes some time to dry and indurate the adhesive agent. (Refer to th e manual of adhesive agent.) Do not apply any extra force on the connecting section until the adhesive ag ent is dried.
Check the draining
• In the test run, check that water drain is properly performed and that water does not leak from the connecting part of the pipes. Check draining also when installed in heating period.
• Remove the cover from the bottom side of the heat exchanger. Pour water to the drain pan. Confirm that water drains well and does not leak from the drain hose connecting part.
• Once the drain is confirmed, attach back the cover in the way it was.
CAUTION
Water must be poured slowly.
If water is swiftly poured, water may spatter across the inside of the indoor unit. It may cause malfunction of the unit.
For left side
Hole for control wire
For rear side For right side
Conduit pipe (including the power supply), drain hose and refrigerant pipe port
Hole for control wire
Conduit pipe (including the power supply), drain hose and refrigerant pipe port
Conduit pipe (including the power supply), drain hose and refrigerant pipe port
Conduit pipe (including the power supply), drain hose and refrigerant pipe port
For bottom
side
6 Refrigerant piping
CAUTION
When the refrigerant pipe is long, provide support brackets at intervals of 8’2” to 9’10” (2.5 to 3 m) to clamp the refrigerant pipe. Otherwise, abnormal sound may be generated. Use the flare nut attached with the indoor unit or R410A flare nut.
Permissible piping length and
height difference
They vary depending on the outdoor unit. For details, refer to the Installation Manual attached to the outdoor unit.
Pipe size Unit: in (mm)
Connecting refrigerant piping
Flaring
1 Cut the pipe with a pipe cutter.
Remove burrs completely. (Remaining burrs may cause gas leakage.)
2 Insert a flare nut into the pipe, and flare the
pipe.
Use the flare nut provided with the unit or the one used for the R410A refrigerant. The flaring dimensions for R410A are different from the ones used for the conventional R22 refrigerant. A new flare tool manufactured for use with the R410A refrigerant is recommended, but the conventional tool can still be used if the projection margin of the copper pipe is adjusted to be as shown in the following table.
Projection margin in flaring: B
Unit: in (mm)
Flaring diameter size: A
Unit: in (mm)
* In case of flaring for R410A with the conventional
flare tool, pull it out approx. 0.02” (0.5 mm) more than that for R22 to adjust to the specified flare size. The copper pipe gauge is useful for adjusting projection margin size.
• The sealed gas was sealed at the atmospheric pressure so when the flare nut is removed, there will be no “whooshing” sound: This is normal and is not indicative of trouble.
• Use two spanners to connect the indoor unit pipe.
Model MML-
Pipe size
Gas side Liquid side
AP007 to AP012 3/8" (9.5) 1/4" (6.4)
AP015, AP018 1/2" (12.7) 1/4" (6.4)
AP024 5/8" (15.9) 3/8" (9.5)
Outer dia. of copper pipe
R410A tool used
Conventional
tool used
1/4" to 5/8"
(6.4 to 15.9)
0 to 0.02" (0 to 0.5)
0.04" to 0.06" (1.0 to 1.5)
Outer dia. of copper pipe A
+0 –0.02" (0.4)
1/4" (6.4) 0.36" (9.1)
3/8" (9.5) 0.52" (13.2) 1/2" (12.7) 0.65" (16.6) 5/8" (15.9) 0.78" (19.7)
B
A
Work using two spanners
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• Use the tightening torque levels as listed in the following table.
• Tightening torque of flare pipe connections. Pressure of R410A is higher than that of R22. (Approx. 1.6 times) Therefore, using a torque wrench, tighten the flare pipe connecting sections which connect the indoor and outdoor units of the specified tightening torque. Incorrect connections may cause not only a gas leak, but also a trouble of the refrigeration cycle.
CAUTION
Tightening with an excessive torque may crack the nut depending on installation conditions.
Airtight test / air purge, etc.
For air tightness test, adding refrigerant, refer to the Installation Manual attached to the outdoor unit.
CAUTION
Do not supply power to the indoor unit until the airtight test and vacuuming are completed. (If the indoor unit is powered on, the pulse motor valve is fully closed, which extends the time for vacuuming.)
Open the valve fully
Open the valve of the outdoor unit fully.
Heat insulation process
Apply heat insulation for the pipes separately at liquid side and gas side.
• For the heat insulation to the pipes at gas side, use the material with heat-resisting temperature 248 °F (120 °C) or higher.
• To use the attached heat insulation pipe, apply the heat insulation to the pipe connecting section of the indoor unit securely without gap.
REQUIREMENT
Insulate the refrigerant pipe in the indoor unit se curely up to the point shown in the following figure.
Outer dia. of connecting
pipe (in (mm))
Tightening torque
(ft•lbs (N•m))
1/4" (6.4) 10 to 13 (14 to 18)
3/8" (9.5) 24 to 31 (33 to 42) 1/2" (12.7) 37 to 46 (50 to 62) 5/8" (15.9) 46 to 57 (63 to 77)
Adhesive tape
Heat insulator (accessory)
Heat insulator
Gas pipeLiquid pipe
7 Electrical connection
WARNING
1. Use predefined wire and connect them certainly. Keep the connecting terminal free from external force.
Improper wire connection or clamping may result in exothermic, fire or malfunction.
2. Connect ground wire. (grounding work) Incomplete grounding cause an electric shock. Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.
3. Install appliance in accordance with national
wiring regulations.
Capacity shortage of circuit breaker or incomplete installation may cause an electric shock or a fire.
CAUTION
• Consult local building codes, NEC (National Electrical Code) or CEC (Canadian Electrical Code) for special requirements.
• If incorrect / incomplete wiring is carried out, it will cause an electrical fire or smoke.
• If circuit breaker is not installed, an electric shock may be caused.
• Use the cord clamps attached to the product.
• Do not damage or scratch the conductive core and inner insulator of power and control wires when peeling them.
• Use the power cord and control wire of specified thickness, type, and protective devices required.
• Do not connect 208 / 230 V power to the terminal blocks (U1, U2, A, B etc.) for control wiring. (Otherwise, the system will fail.)
• Perform the electric wiring so that it does not come to contact with the high-temperature part of the pipe. The coating may melt resulting in an accident.
• Do not turn on the circuit breaker of the indoor unit until vacuuming of the refrigerant pipes is completed.
REQUIREMENT
• For power supply wiring, strictly conform to the Local Regulation in each country.
• Run the refrigerant piping line and control wiring line in the same line.
Power supply wire and
control wires specifications
Power supply wire and control wires are locally procured. For the power supply specifications, follow the table below. If the capacity is too low, overheat or seizure may occur.
Indoor unit power supply
For the power supply of the indoor unit, prepare the exclusive power supply separated from that of the outdoor unit.
Power supply
Control wiring, Central control wiring
• 2-core with non-polarity wires are used for the control wiring between indoor unit and outdoor unit and Central control wiring.
• To prevent noise trouble, use 2-core shielded wire.
• The length of the communication line means the total length of the control wire length between indoor and outdoor units added with the central control wire length.
Power supply 208 / 230-1-60
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Power supply wire
Recommended wire diameter and wire length for power supply wire.
Electric characteristics
MCA : Minimum Circuit Amps
MOCP : Maximum Overcurrent Protection (Amps)
Control wire
Remote control wiring
2-core with non-polarity wire is used for wiring of the remote control wiring and group remote controls wiring.
NOTE
• Use copper supply wire.
• Use UL wire rated 600 V for the power supply.
• Use UL wire rated 300 V for the remote control wires and control wires.
Power supply wiring
Wire size: 2 × AWG12 Ground 1 × AWG12 or thicker
Up to 164’1” (50 m)
Model Power Supply
Voltage Range (V) MCA MOCP
Min Max (A) (A )
MML-AP0074H2UL
208 / 230 V-1-60 Hz 187 253
0.4 15 MML-AP0094H2UL 0.4 15 MML-AP0124H2UL 0.6 15 MML-AP0154H2UL 0.6 15 MML-AP0184H2UL 0.7 15 MML-AP0244H2UL 0.7 15
Control wiring between indoor units, and outdoor unit (2-core shielded wire)
Wire size
(Up to 3280’10” (1000 m)) AWG16
(Up to 6561’8” (2000 m)) AWG14
Remote control wiring, remote control inter-unit wiring Wire size: AWG20
Total wire length of remote control wiring and remote control inter-unit wiring = L + L1 + L2 + … Ln
In case of wired type only Up to 1640’5” (500 m) In case of wireless type included Up to 1312’4” (400 m)
Total wire length of remote control inter-unit wiring = L1 + L2 + … Ln Up to 656’2” (200 m)
L1
L
L2 Ln
Indoor unit
Remote control inter-unit wiring
Indoor unit Indoor unit Indoor unit
Remote
control
(Max. 8 units)
Remote control wiring
CAUTION
Do not put the remote control wires and power supply wires (AC208 / 230 V) in the same conduit. Doing so may cause trouble in the control system due to noise or other factors.
Wiring between indoor and outdoor units
NOTE
An outdoor unit connected with control wiring between indoor and ou tdoor units wire becomes automatically the header unit.
Wiring example
U1U2
U1U2U3U4L1L2 L3 N U5U6
L1L2 A BU1U2L1L2 A B U1U2L1L2 A B U1U2L1L2 A B
A B
U1U2U3U4L1L2 L3 N U5U6
A B A B
Outdoor Power supply
Ground terminal
Ground
terminal
Outdoor Power supply
Circuit breaker Circuit breaker
Header outdoor unit
Follower outdoor unit
Control wiring between outdoor units
Control wiring between indoor and outdoor units
Control wiring between indoor units
Indoor unit
Indoor unit Indoor unit
Indoor unit
Ground Ground Ground Ground
Remote
control
Remote
control
Remote
control
Indoor power supply
Circuit breaker
208 / 230-1-60
Disconnect switch per NEC
Disconnect switch per NEC
Disconnect switch per NEC
Disconnect switch per NEC
Group control
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Wire connection
REQUIREMENT
• Connect the wires matching the terminal numbers. Incorrect connection can cause problems.
• Pass the wires through the bushing of wire connection holes of the indoor unit.
• Keep a margin (Approx. 3.9" (100 mm)) on a wire to hang down the electrical control box for servicing or other purpose.
• The low-voltage circuit is provided for the remote control. (Do not connect it to high-voltage circuit)
• Run the power supply wire through a conduit pipe up to the conduit mounting plate in the indoor unit. (It is recommended to use a flexible conduit pipe.)
• Draw in the wire from the pipe hole (Knockout hole).
• Provide adequate length to the wire and fix it with cord clamp as shown in the figure.
Unit: in (mm)
CAUTION
Firmly tighten the screws of the terminal block.
Keep the wire length as shown in figure below when it is connected to the terminal block.
Remote control wiring
Strip off approx. 0.4" (9 mm) the wire to be connected.
Wiring diagram
Address setup
Set up the addresses as per the Installation Manual supplied with the outdoor unit.
L2L1
BA
Indoor / Outdoor control wire Remote control terminal block
Power supply terminal block
Electrical control box
Ground screw
Cord clamp
Power supply wire
Remote control wire
Control wire between indoor and outdoor units
L1L
2
0.8" (20)
1.2" (30)
0.4" (10)
Ground wire
0.08" (2) or less
Power supply wires and control wire
A B
A B
Terminal block
Remote control unit
Terminal block for remote control wiring of indoor unit
Remote control wire (Locally procured)
Installation procedure for Single port type Flow Selector unit
1 Remove the two fixing screws inside of the
discharge port.
2 Insert your hand into the discharge port,
push up the back side a little, and then remove the discharge port from the hooks at rear side.
3 Remove the 3 screws that fix the switch box.
4 Slightly lift up the front of the switch box and
remove it by pushing toward the top while keeping it tilted.
5 Connect the Power supply and
communication lead wire of the Single port type Flow Selector unit to CN081.
Switch box
CN081
FS unit lead wire
FS unit power supply lead wire
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EN
8 Applicable controls
REQUIREMENT
When the air conditioner is used for the first time, it will take some time after the power has been turned on before the remote control becomes available for operations: This is normal and is not indicative of any problems.
• Concerning the automatic addresses (The automatic addresses are set up by performing operations on the outdoor interface circuit board.) While the automatic addresses are being set up, no remote control operations can be performed. Set up takes up to 10 minutes (usually about 5 minutes).
• When the power is turned on after automatic address setup It takes up to 10 minutes (usually about 3 minutes) for the outdoor unit to start operating after the power has been turned on.
Before the air conditioner is shipped from the factory, all units are set to [STANDARD] (factory default). If necessary, change the indoor unit settings. The settings are changed by operating the wired remote control. * The settings cannot be changed by using only a
wireless remote control, simple remote control or group control remote control by itself so install a wired remote control separately as well.
Basic procedure for changing
settings
Change the settings while the air conditioner is not working. (Stop the air conditioner before changing
the settings.)
CAUTION
Set only the CODE No. shown in the following table: Do NOT set any other CODE No. If a CODE No. not listed is set, it may not be possible to operate the air conditioner or other troubles with the product may result.
1 Push and hold button and “TEMP.”
button simultaneously for at least 4 seconds. After a while, the display flashes as shown in the figure. Confirm that the CODE No. is [01].
If the CODE No. is not [01], push button to clear the display content, and repeat the procedure from the beginning. (No operation of the remote control is accepted for a while after button is pushed.) (While air conditioners are operated under the group control, “ALL” is displayed first. When
is pushed, the indoor unit number
displayed following “ALL” is the header unit.)
1
6
1 3
2
5
4
(* Display content varies with the indoor unit model.)
2 Each time button is pushed, indoor
unit numbers in the control group change cyclically. Select the indoor unit to change settings for. The fan of the selected unit runs and the louvers start swinging. The indoor unit for change settings can be confirmed.
3 Specify CODE No. [ ] with “TEMP.” /
buttons.
4 Select SET DATA [ ] with “TIME” /
buttons.
5 Push button. When the display changes
from flashing to lit, the setup is completed.
• To change settings of another indoor unit, repeat from Procedure
2.
• To change other settings of the selected indoor unit, repeat from Procedure
3.
Use button to clear the settings. To make settings after button was pushed, repeat from Procedure
2.
6 When settings have been completed, push
button to determine the settings.
When button is pushed, flashes and then the display content disappears and the air conditioner enters the normal stop mode. (While is flashing, no operation of the remote control is accepted.)
Filter sign setting
According to the installation condition, the filter sign term (Notification of filter cleaning) can be changed. Follow to the basic operation procedure (
1 2 3 4 5 6).
• For the CODE No. in Procedure
3, specify [01].
• For the [SET DATA] in Procedure
4, select the SET
DATA of filter sign term from the following table.
To secure better effect of
heating
When it is difficult to obtain satisfactory heating due to installation place of the indoor unit or structure of the room, the detection temperature of heating can be raised. Also use a circulator or other machinery to circulate heat air near the ceiling. Follow to the basic operation procedure (
1 2 3 4 5 6).
• For the CODE No. in Procedure
3, specify [06].
• For the set data in Procedure
4, select the SET
DATA of shift value of detection temperature to be set up from the following table.
SET DATA Filter sign term
0000 None
0001
150 H
(Factory default)
0002 2500 H 0003 5000 H 0004 10000 H
SET DATA Detection temperature shift value
0000
No shift
(Factory default)
0001 +1.8 °F (+1 °C) 0002 +3.6 °F (+2 °C) 0003 +5.4 °F (+3 °C) 0004 +7.2 °F (+4 °C) 0005 +9.0 °F (+5 °C) 0006 +10.8 °F (+6 °C)
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Remote control sensor
The temperature sensor of the indoor unit senses room temperature usually. Set the remote control sensor to sense the temperature around the remote control. Select items following the basic operation procedure (
1 2 3 4 5 6 ).
• Specify [32] for the CODE No. in Procedure
3.
• Select the following data for the SET DATA in Procedure
4.
When flashes, the remote control sensor is defective. Select the SET DATA [0000] (not used) or replace the remote control.
Group control
In a group control, a remote control can control up to maximum 8 units.
• The wired remote control only can control a group control. The wireless remote control is unavailable for this control.
• For wiring procedure and wires of the individual line (Identical refrigerant line) system, refer to “Electrical Connection” in this Manual.
• Wiring between indoor units in a group is performed in the following procedure.
• Connect the indoor units by connecting the remote control wires from the remote control terminal blocks (A, B) of the indoor unit connected with a remote control to the remote control terminal blocks (A, B) of the other indoor unit. (Non-polarity)
• For address setup, refer to the Installation Manual attached to the outdoor unit.
SET DATA 0000 0001
Remote control sensor
Not used
(Factory default)
Used
9 How to change the discharge port
The air discharging direction of the indoor unit has been set to forward direction as factory default. However it is possible to change to upward direction. Change the discharging direction according to conditions of the room or requirement by the customers.
1 Remove the two fixing screws inside of the
discharge port.
2 Insert your hand into the discharge port,
push up the back side a little, and then remove the discharge port from the hooks at rear side.
3 Lift up the discharge port upward and
remove it.
4 Upend the discharge port and mount it to the
indoor unit. To mount the discharge port, hook the four hooks (two at rear and bottom side each).
5 Fix the discharge port with the removed
fixing screws securely.
CAUTION
Do not drop the fixing screws to the inside of the unit.
In cooling operation
In cooling operation, use the air conditioner with upward direction of air discharge so that cold air is spread over the whole room.
In heating operation
In heating operation, use the air conditioner with downward direction of air discharge so that hot air reaches at the foot.
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EN
10Test run
Before test run
• Before turning on the power supply, carry out the following procedure.
1) By using 500 V-megger, check that resistance of 1 MΩ or more exists between the terminal block L to N and the ground. If resistance of less than 1 MΩ is detected, do not run the unit.
2) Check the valve of the outdoor unit being opened fully.
• To pr otect the compressor at activation time, leave power-ON for 12 hours or more before operating.
• Do not press the electromagnetic contactor to forcibly perform a test run. (This is very dangerous in case the protective device does not work.)
• Before starting a test run, set addresses by following the Installation Manual supplied with the outdoor unit.
Execute a test run
• When a fan operation is to be performed for an individual indoor unit, turn off the power, short CN72 on the circuit board, and then turn the power back on. (First set the operating mode to “fan,” and then operate.) When the test run has been performed using this method, do NOT forget to release the shorting of CN72 after the test run is completed.
Operate the unit with the wired remote control as usual. For the procedure of the operation, refer to the attached to the outdoor unit Owner’s Manual. A forced test run can be executed in the following procedure even if the operation stops by turning the thermostat - OFF. In order to prevent a serial operation, the forced test run is released after 60 minutes have passed and returns to the usual operation.
CAUTION
Do not use the forced test run for cases other than the test run because it applies an excessive load to the devices.
Wired remote control
1 Push button for 4 seconds or more.
[TEST] is displayed on the display part and the selection of mode in the test mode is permitted.
2 Push button. 3 Select the operation mode with
button, [ Cool] or [ Heat].
• Do not run the air conditioner in a mode other than [ Cool] or [ Heat].
• The temperature controlling function does not work during test run.
• The detection of error is performed as usual.
4 After the test run, push button to
stop a test run.
(Display part is same as procedure 1.)
5 Push button to cancel (release from) the
test run mode.
([TEST] disappears on the display and the status returns to a normal.)
2, 4 3
1,5
Wireless remote control
(TCB-AX32-UL)
1 When TEMPORARY button is pushed for 10
seconds or more, “Pi!” sound is heard and the operation changes to a forced cooling operation. After approx. 3 minutes, a cooling operation starts forcedly.
Check cool air starts blowing. If the operation does not start, check wiring again.
2 To stop a test operation, push TEMPORARY
button once again (Approx. 1 second).
• Check wiring / piping of the indoor and outdoor units in forced cooling operation.
TEMPORARY button
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11 Maintenance
<Daily maintenance>
Cleaning of air filter
If is displayed on the remote control, maintain the air filter.
1 Push the button to stop the
operation, then turn off the circuit breaker.
2 Take out the air filter.
• Push down the upper part of the air intake grille slightly, and then pull it toward you to remove it.
• Take out the air filter inside the air intake grille.
• Cleaning with water or vacuum cleaner
• If dirt is heavy, clean the air filter by tepid water with neutral detergent or water.
• After cleaning with water, dry the air filter sufficiently in a shade place.
• Mount the air filter.
3 Turn on the circuit breaker, then push the
button on the remote control to start
the operation.
4 After cleaning, push .
display disappears.
CAUTION
• Do not start the air conditioner while leaving air filter removed.
• Push the filter reset button. ( indication will be turn off.)
4
1, 3
12Troubleshooting
Confirmation and check
When an error occurs in the air conditioner, an error code and indoor UNIT No. appear on the display part of the remote control. The error code is only displayed during the operation. If the display disappears, operate the air conditioner according to the following “Confirmation of error log” for confirmation.
Confirmation of error log
When an error occurs on the air conditioner, the error log can be confirmed with the following procedure. (The error log is stored in memory up to 4 errors.) The log can be confirmed from both operating status and stop status.
1 When and buttons are pushed
simultaneously for 4 seconds or more, the following display appears.
If is displayed, the mode enters in the error log mode.
•[01: Order of error log] is displayed in CODE
No..
• [Error code] is displayed in CHECK.
• [Indoor unit address in which an error occurred] is displayed in Unit No..
2 Every pushing of button used to set
temperature, the error log stored in memory is displayed in order.
The numbers in CODE No. indicate CODE No. [01] (latest) [04] (oldest).
REQUIREMENT
Do not push button because all the error log of the indoor unit will be deleted.
3 After confirmation, push button to return
to the usual display.
Error code Indoor UNIT No. in
which an error occurred
3
2
1
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EN
Check codes and parts to be checked
Check method
On the remote control (Wired remote control, Central control remote control) and the interface P.C. board of the outdoor unit (I/F), a check display LCD (Remote control) or 7-segment display (on the outdoor interface P.C. board) to display the operation is provided. Therefore the operation status can be known. With this self-diagnosis function, a trouble or position with error of the air conditioner can be found as shown in the table below.
Check code list
The following list shows each check code. Find the check contents from the list according to part to be checked.
• To check from indoor remote control: See “Wired remote control display” in the list.
• To check from outdoor unit: See “Outdoor 7-segment display” in the list.
• To check from indoor unit with a wireless remote control: See “Sensor block display of receiving unit” in the list.
IPDU : Intelligent Power Drive Unit
: Lighting, : F lashing, : Goes off ALT : Flashing is alternately when there are two flashing LED. SIM : Simultaneous flashing when there are two flashing LED.
Check code Wireless remote control
Check code name Judging device
Wired remote
control display
Outdoor 7-segment display
Sensor block display of
receiving unit
Auxiliary code
Operation
Timer
Ready
Flash
E01
Communication error between indoor and remote
control
(Detected at remote control side)
Remote control
E02 Remote control transmission error Remote control
E03
Communication error between indoor and remote
control (Detected at indoor side)
Indoor
E04
Communication circuit error between indoor /
outdoor (Detected at indoor side)
Indoor
E06 E06
No. of indoor units in which sensor has been normally received
Decrease of No. of indoor units I/F
—E07 —
Communication circuit error between indoor /
outdoor (Detected at outdoor side)
I/F
E08 E08 Duplicated indoor addresses Duplicated indoor addresses Indoor / I/F E09 Duplicated header remote controls Remote control E10 Communication error between indoor MCU Indoor
E12 E12
01: Indoor / Outdoor
communication
02: Communication between
outdoor units
Automatic address start error I/F
E15 E15 Indoor is nothing during automatic addressing I/F
E16 E16
00: Capacity over 01 ~:No. of connected units
Capacity over / No. of connected indoor units
Combined capacity of indoor units exceeds 120% of
combined capacity of outdoor units.
I/F
E18 Communication error between indoor units Indoor
E19 E19
00: Header is nothing 02: Two or more header units
Outdoor header units quantity error I/F
E20 E20
01: Outdoor of other line
connected
02: Indoor of other line connected
Other line connected during automatic
address
I/F
E23 E23
Sending error in communication between
outdoor units
I/F
E25 E25 Duplicated follower outdoor addresses I/F
E26 E26
No. of outdoor units which received signal normally
Decrease of No. of connected outdoor units I/F
E28 E28 Detected outdoor unit number Follower outdoor unit error I/F
E31 E31 IPDU communication error I/F
F01 ALT Indoor TCJ sensor error Indoor F02 ALT Indoor TC2 sensor error Indoor F03 ALT Indoor TC1 sensor error Indoor F04 F04 ALT TD1 sensor error I/F F05 F05 ALT TD2 sensor error I/F
F06 F06
TE1 sensor TE2 sensor
ALT
TE1 sensor error TE2 sensor error
I/F
F07 F07 ALT TL sensor error I/F F08 F08 ALT TO sensor error I/F F10 ALT Indoor TA sensor error Indoor F12 F12 ALT TS1 sensor error I/F
F13 F13
01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side
ALT TH sensor error IPDU
F15 F15 ALT Outdoor temp. sensor miswiring (TE1, TL) I/F F16 F16 ALT Outdoor pressure sensor miswiring (Pd, Ps) I/F F22 F22 ALT TD3 error I/F F23 F23 ALT Ps sensor error I/F F24 F24 ALT Pd sensor error I/F F29 SIM Indoor other error Indoor F31 F31 SIM Indoor EEPROM error I/F
H01 H01
01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side
Compressor break down IPDU
H02 H02
01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side
Compressor trouble (lock) IPDU
H03 H03
01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side
Current detect circuit system error IPDU
H05 H05 TD1 miswiring I/F H06 H06 Low pressure protective operation I/F H07 H07 Oil level down detective protection I/F
H08 H08
01: TK1 sensor error 02: TK2 sensor error 03: TK3 sensor error 04: TK4 sensor error
Oil level detective temp sensor error I/F
H15 H15 TD2 miswiring I/F
Check code Wireless remote control
Check code name Judging device
Wired remote
control display
Outdoor 7-segment display
Sensor block display of
receiving unit
Auxiliary code
Operation
Timer
Ready
Flash
A3-IPDU
Fan
IPDU
123
01
02
03 
04
05 
06 
07 
08
09 
0A 
0B 
0C 
0D 
0E  
0F  
: IPDU error
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H16 H16
01: TK1 oil circuit system error 02: TK2 oil circuit system error 03: TK3 oil circuit system error 04: TK4 oil circuit system error
Oil level detective circuit error I/F
H25 H25 TD3 miswiring I/F L03 SIM Indoor center unit duplicated Indoor L04 L04 SIM Outdoor line address duplicated I/F
L05 SIM
Duplicated indoor units with priority
(Displayed in indoor unit with priority)
I/F
L06 L06 No. of indoor units with priority SIM
Duplicated indoor units with priority
(Displayed in unit other than indoor unit with priority)
I/F
L07 SIM Group line in individual indoor unit Indoor L08 L08 SIM Indoor group / Address unset Indoor, I/F L09 SIM Indoor capacity unset Indoor L10 L10 SIM Outdoor capacity unset I/F L17 L17 SIM Outdoor unit model unmatch error I/F L20 SIM Duplicated central control addresses Indoor L28 L28 SIM Over No. of connected outdoor units I/F
L29 L29 SIM No. of IPDU error I/F
L30 L30 Detected indoor address SIM Indoor outside interlock Indoor
L31 Extended I/C error I/F P01 ALT Indoor fan motor error Indoor P03 P03 ALT Discharge temp. TD1 error I/F
P04 P04
01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side
ALT High-pressure SW system operation IPDU
P05 P05
00: Detected phase loss
ALT
Phase loss error / interruption of power supply
I/F
01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side
Inverter DC voltage (Vdc) error
P07 P07
01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side
ALT Heat sink overheat error IPDU, I/F
P10 P10 Detected indoor address ALT Indoor overflow error Indoor P12 ALT Indoor fan motor error or duct setting miss Indoor P13 P13 ALT Outdoor liquid back detection error I/F
P15 P15
01: TS condition 02: TD condition
ALT Gas leak detection I/F
P17 P17 ALT Discharge temp. TD2 error I/F
Check code Wireless remote control
Check code name Judging device
Wired remote
control display
Outdoor 7-segment display
Sensor block display of
receiving unit
Auxiliary code
Operation
Timer
Ready
Flash
A3-IPDU
Fan
IPDU
123
01
02
03 
04
05 
06 
07 
08
09 
0A 
0B 
0C 
0D 
0E  
0F  
: IPDU error
Error detected by TCC-LINK central control device
TCC-LINK : TOSHIBA Carrier Communication Link.
P18 P18 ALT Discharge temp. TD3 error I/F P19 P19 Detected outdoor unit number ALT 4-way valve inverse error I/F P20 P20 ALT High-pressure protective operation I/F
P22 P22
0 :IGBT circuit 1 :Location detection circuit
error 3 :Motor lock-up error 4 :Motor current was
detected. C : Abnormal temperature was
detected by the TH sensor. D : TH sensor error E :Inverter DC voltage error
(outdoor unit fan)
Caution) Although letters 0 to F appear at locations indicated by “ ”, please ignore them.
ALT Outdoor fan IPDU error IPDU
P26 P26
01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side
ALT G-TR short protection error IPDU
P29 P29
01: Comp. 1 side 02: Comp. 2 side 03: Comp. 3 side
ALT Comp position detective circuit system error IPDU
P31 P31 ALT
Other indoor unit error (Group follower unit error)
Indoor
Check code Wireless remote control
Check code name Judging device
Wired remote
control display
Outdoor 7-segment display
Sensor block display of
receiving unit
Auxiliary code
Operation
Timer
Ready
Flash
C05 Sending error in TCC-LINK central control device TCC-LINK C06 Receiv ing error in TCC-LINK central control device TCC-LINK
C12
Batch alarm of general-purpose equipment control interface
General-purpose
equipment I/F
P30
Differs according to error contents of unit with occurrence of alarm Group control branching unit error
TCC-LINK
(L20 is displayed) Duplicated central control addresses
Check code Wireless remote control
Check code name Judging device
Wired remote
control display
Outdoor 7-segment display
Sensor block display of
receiving unit
Auxiliary code
Operation
Timer
Ready
Flash
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31-EN 32-EN
Warnings on refrigerant leakage
Check of Concentration Limit
The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas leaking out, its concentration will not exceed a set limit.
The refrigerant R410A which is used in the air conditioner is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws to be imposed which protect the ozone layer. However, since it contains more than air, it poses the risk of suffocation if its concentration should rise excessively. Suffocation from leakage of R410A is almost non-existent. With the recent increase in the number of high concentration buildings, however, the installation of multi air conditioner systems is on the increase because of the need for effective use of floor space, individual control, energy conservation by curtailing heat and carrying power etc. Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant compared with conventional individual air conditioners. If a single unit of the multi conditioner system is to be installed in a small room, select a suitable model and installation procedure so that if the refrigerant accidentally leaks out, its concentration does not reach the limit (and in the event of an emergency, measures can be made before injury can occur). In a room where the concentration may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device. The concentration is as given below.
The concentration limit of R410A which is used in multi air conditioners is 0.019 lbs/ft
3
(0.3 kg/m3).
NOTE 1 :
If there are 2 or more refrigerating systems in a single refrigerating device, the amounts of refrigerant should be as charged in each independent device.
For the amount of charge in this example:
The possible amount of leaked refrigerant gas in rooms A, B and C is 22 lbs (10 kg). The possible amount of leaked refrigerant gas in rooms D, E and F is 33 lbs (15 kg).
NOTE 2 :
The standards for minimum room volume are as follows.
(1) No partition (shaded portion)
(2) When there is an effective opening with the adjacent
room for ventilation of leaking refrigerant gas (opening without a door, or an opening 0.15% or larger than the respective floor spaces at the top or bottom of the door).
(3) If an indoor unit is installed in each partitioned room and
the refrigerant piping is interconnected, the smallest room of course becomes the object. But when a mechanical ventilation is installed interlocked with a gas leakage detector in the smallest room where the density limit is exceeded, the volume of the next smallest room becomes the object.
NOTE 3 :
The minimum indoor floor area compared with the amount of refrigerant is roughly as follows: (When the ceiling is 8.9 ft (2.7 m) high)
Total amount of refrigerant (lbs (kg))
Min. volume of the indoor unit installed room (ft
3
(m3))
Concentration limit (lbs/ft
3
(kg/m3))
e.g., charged amount (22 lbs (10 kg))
Outdoor unit
e.g., charged amount (33 lbs (15 kg))
Indoor unit
Room A Room B Room C Room D Room E Room F
Important
Outdoor unit
Refrigerant piping
Indoor unit
Refrigerant piping
Outdoor unit
Indoor unit
Mechanical ventilation device - Gas leak detector
Very small room
Small room
Medium room
Large room
0
6
12
22 44 66
18
24
30
36
42
48
d
2
Min. indoor floor area
Total amount of refrigerant lbs
Range below the density limit of
0.019 lbs/ft
3
(0.3 kg/m3) (countermeasures not needed)
Range above the density limit of
0.019 lbs/ft
3
(0.3 kg/m3)
(countermeasures needed)
+00EB99808701-1_01EN.book Page 16 Thursday, June 23, 2016 11:5 7 AM
EB99808701-1
Indoor unit setup check sheet
Confirmation of Indoor Unit Setup
Prior to delivery to the customer, check the address and setup of the indoor unit, which has been installed in this time and fill the check sheet (Table below). Data of four units can be entered in this check sheet. Copy this sheet according to the No. of the indoor units. If the installed system is a group control system, use this sheet by entering each line system into each installation manual attached to the other indoor units.
REQUIREMENT
This check sheet is required for maintenance after installat ion. Fill this sheet and then pass this Installation Manual to the customers.
Indoor unit Indoor unit Indoor unit Indoor unit Room name Room name Room name Room name Model Model Model Model
Check indoor unit address. (For check method, refer to Applicable controls in this manual.) * In case of a single system, it is unnecessary to enter the indoor address. (CODE No.: Line [12], Indoor [13], Group [14], Central control [03] )
Line Indoor Group Line Indoor Group Line Indoor Group Line Indoor Group
Central control address Central control address Central control address Central control address
Various setup Various setup Various setup Various setup
Have you changed lighting time of filter sign? If not, fill check mark [×] in [NO CHANGE], and fill check mark [×] in [ITEM] if changed, respectively. (For check method, refer to Applicable controls in this manual.)
Filter sign lighting time
(CODE No. [01])
NO CHANGE NONE [0000] 150H [0001] 2500H [0002] 5000H [0003] 10000H [0004]
Filter sign lighting time
(CODE No. [01])
NO CHANGE NONE [0000] 150H [0001] 2500H [0002] 5000H [0003] 10000H [0004]
Filter sign lighting time
(CODE No. [01])
NO CHANGE NONE [0000] 150H [0001] 2500H [0002] 5000H [0003] 10000H [0004]
Filter sign lighting time
(CODE No. [01])
NO CHANGE NONE [0000] 150H [0001] 2500H [0002] 5000H [0003] 10000H [0004]
Have you changed detected temp. shift value? If not, fill check mark [×] in [NO CHANGE], and fill check mark [×] in [ITEM] if changed, respectively. (For check method, refer to Applicable control in this manual.)
Detected temp. shift value setup
(CODE No. [06])
NO CHANGE NO SHIFT [0000] +1°C 1.8°F [0001] +2°C 3.6°F [0002] +3°C 5.4°F [0003] +4°C 7.2°F [0004] +5°C 9.0°F [0005] +6°C 10.8°F [0006]
Detected temp. shift value setup
(CODE No. [06])
NO CHANGE NO SHIFT [0000] +1°C 1.8°F [0001] +2°C 3.6°F [0002] +3°C 5.4°F [0003] +4°C 7.2°F [0004] +5°C 9.0°F [0005] +6°C 10.8°F [0006]
Detected temp. shift value setup
(CODE No. [06])
NO CHANGE NO SHIFT [0000] +1°C 1.8°F [0001] +2°C 3.6°F [0002] +3°C 5.4°F [0003] +4°C 7.2°F [0004] +5°C 9.0°F [0005] +6°C 10.8°F [0006]
Detected temp. shift value setup
(CODE No. [06])
NO CHANGE NO SHIFT [0000] +1°C 1.8°F [0001] +2°C 3.6°F [0002] +3°C 5.4°F [0003] +4°C 7.2°F [0004] +5°C 9.0°F [0005] +6°C 10.8°F [0006]
Incorporation of parts sold separately Incorporation of parts sold separately Incorporation of parts sold separately Incorporation of parts sold separately
Have you incorporated the following parts sold separately? If incorporated, fill check mark [×] in each [ITEM]. (When incorporating, the setup change is necessary in some cases. For setup change method, refer to Installation Manual attached to each part sold separately.)
Others ( ) Others ( )
Others ( ) Others ( )
Others ( ) Others ( )
Others ( ) Others ( )
+00EB99808701-1_01EN.book Page 35 Thursday, June 23, 2016 11:5 7 AM
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