Toshiba MJ-1101 User Manual

MJ-1101 Service Manual Addendum
Supplement to the Troubleshooting Section
TOSHIBA
Index
TOSHIBA
EA20 1,2,3,4,13,14 EA40 5,13,14 EA60/CC30 6,7,8,9 EA70 /CC41 6,7,8,9,13,14 EAEO 10 CB31 11,12
*Recommended Lubricant Molykote EM-30L - 6LE36904000
i
Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
g
)
EA20
- Paper jams at the entrance section of the Finisher (or the Hole Punch Unit)
- Folded paper edge
- Paper jams C2in the buffer tray section
- C2Paper exit problems on the finishing tray
1. Improper installation height
(Paper is not properly transported from the equipment to the Finisher if each height is improper.)
A. Confirm that the Finisher is installed horizontally (the height of its front side and that of its rear side are the same
.
The length of the arrows should be the same.
B. To keep the installation height of the Finisher stable, it is preferable that the casters are faced to the equipment side.
Caster
quipment side
C. When installing the Finisher in the equipment, make sure that the height of the Finisher is proper. If it is not, the
e Unit exit Mylar may be deformed, and thus the deformed Mylar may obstruct the paper transportpath.
Brid
Improper
case
Installation height
- Note that the height should be different between the cases when the Finisher is installed in e-STUDIO281c/351c/451c and when installed in e­STUDIO352/452 or e-STUDIO2500c/3500c/3510c.
- Confirm the height every time you move the equipment.
2. Bridge Unit exit Mylar deformed
Check if the Mylar attached to the exit of the Bridge Unit is deformed and obstructing the paper transport path. Correct it if deformed.
Normal Abnormal
Deformed Mylar
Paper transport path
㪄㩷Note that the height should be different between the cases when the Finisher
is installed in e-STUDIO281c/351c/451c and when installed in e­STUDIO352/452 or e-STUDIO2500c/3500c/3510c.
Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA20
- Paper jams at the entrance section of the Finisher (or the Hole Punch Unit)
- Folded paper edge
- Paper jams C2in the buffer tray section
- C2Paper exit problems on the finishing tray
3. Improper connection between the equipment and the Hole Punch Unit
(Paper is not properly transported from the equipment to the Hole Punch Unit if they are not connected correctly.)
4. False operation of the buffer guide
(Paper jams may occur if the load is applied to the buffer guide during its opening or closing movement.)
When the Hole Punch Unit is installed, check if the connection point is shifted forward or backward.
Normal
Hole Punch Unit
Remove the stationary tray and apply grease "Molykote EM-30L" (the size of 5 grains of rice) to the buffer guide shaft.
Abnormal
Buffer roller
Buffer guide shaft
5. False operation of the entrance sensor or the transport sensor
(An error may occur when the entrance sensor or the transport sensor does not perform proper detection.)
A. Check if the wires of the entrance sensor or the transport sensor are being caught or short circuited, or any of their connectors is disconnected.
Molykote EM-30L (the size of 5 grains of rice)
Transport sensor actuator
Entrance sensor actuator
Molykote EM-30L (the size of 5 grains of rice)
a: Slide the buffer guide to the center and lubricate between the shafts of the front buffer guide. b: Slide the buffer guide forward or backward and lubricate between the shafts of the rear buffer guide. * Be sure to lift up the buffer roller before sliding the guide.
If the entrance sensor does not retract quickly, replace the spring
with a new one P/N 6LB09015000 SPG-FEED-SNSR-1.
Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
p
EA20
- Paper jams at the entrance section of the Finisher (or the Hole Punch Unit)
- Folded paper edge
- Paper jams C2in the buffer tray section
- C2Paper exit problems on the finishing tray
5. False operation of the entrance sensor or the transport sensor
(An error may occur when the entrance sensor or the transport sensor does not perform proper detection.)
6. False operation of the paper exit guide
(An error may occur when the paper exit guide is not operating properly because paper may remain on the finishing tray or not exit properly during sort or stapling exit.)
B. Check if the actuators of the entrance sensor and the transport sensor are operating smoothly. If they are not, remove the actuator and check if there is any paper dust or foreign matter between the shaft and the hole. Clean if there is.
Transport sensor actuator
Entrance sensor actuator
Operation check of the transport sensor actuator: Rotate the shaft slowly. If the actuator is not rotated together, its o
eration is normal.
Transport sensor actuator
Replace SPG-SFFD-SUPT-SF (6LB090140) if the paper exit guide is not operating properly.
Finishing tray
Transport sensor actuator
Hook this to the actuator.
Hook this onto the bracket.
Paper exit guide
7. Paper not placed properly in the drawer
(Paper may be skewed if there is extra gap between the paper and the side wall in the drawer and thus may cause a jam on the Finisher transport path.)
Normal
Paper
Side wall
Abnormal
Gap
Be sure to lock the side wall.
Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA20
- Paper jams at the entrance section of the Finisher (or the Hole Punch Unit)
- Folded paper edge
- Paper jams C2in the buffer tray section
- C2Paper exit problems on the finishing tray
8. Drive not transmitted from the gear in the paper transport section
A. Check if there is any rattling on ASYS-LVR-E-RLR-BUF. If there is, replace ASYB-SFT-EXT-RLR-DRV-BUF, ASYS-LVR-E-RLR-BUF, GEAR-IDLER-EXT-BUF, GEAR1-EXT-RLR-BUF and GEAR2-EXT-RLR-BUF.
ASYB-SFT-EXT-RLR-DRV-BUF
GEAR1-EXT-RLR-BUF
GEAR-IDLER-EXT-BUF
ASYS-LVR-E-RLR-BUF
GEAR2-EXT-RLR-BUF
Check that there is no rattling.
B. Check if the gear teeth of GEAR-IDLER-EXT-BUF, GEAR1-EXT-RLR-BUF and GEAR2-EXT-RLR-BUF mesh correctly. If any of them does not mesh correctly, replace ASYB-SFT-EXT-RLR-DRV-BUF, ASYS-LVR-E-RLR­BUF, GEAR-IDLER-EXT-BUF, GEAR1-EXT-RLR-BUF or GEAR2-EXT-RLR-BUF.
ASYB-SFT-EXT-RLR-DRV-BUF
GEAR1-EXT-RLR-BUF
GEAR-IDLER-EXT-BUF
ASYS-LVR-E-RLR-BUF
GEAR2-EXT-RLR-BUF
When replacing, be sure not to scratch the shaft (ASYB-SFT-EXT-RLR-DRV­BUF).
LVR-E-RLR-BUF
ASYB-SFT-EXT-RLR-DRV-BUF
Do not scratch this area.
SFT-EXT-RLR-DRV-BUF
Scratch on the shaft
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