Toshiba LF470, LF612 User Manual

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Field Intelligent Device Series
Introduction
The electromagnetic flowmeter uses Faraday’s Law of electromagnetic induction to measure the process flow. The device consists of two units: a detector, through
the fluid to be measured flows and in which
which low-level signals proportional to flow rates are obtained; and a converter, which supplies excitation current to the detector, and amplifies the signals from the detector and then processes and converts the signals into the 4–20 mA dc current signal. The LF470 is a small meter size detector designed to measure a small amount of fluids
Electromagnetic Flowmeter
containing substances such as chemicals. The wetted materials for the LF470 are corrosion resistant ceramic and platinum electrods and are applicable to almost any kind of fluids. The LF470 is a lightweight palm-sized detector.Combined with multi-functional converter LF612 (separate type) and LF232*
1
(separate type) equipped with its patented Noise-Sentry original noise-suppression circuit and advanced algorithms. The LF470 is highly resistant to noise and provides a stable output even for fluids containing slurries. IR (Infrared) switches enable
Specifications
Overall Specifications
parameter setting of the converter without removing the cover. Flow direction can be set in either way, and its unique 128 x 128 dot matrix LCD display allows the LCD to be rotated electronically to be rotated to 90, 180 and 270 degrees without opening the cover The AF900 hand-held terminal (HART* can be used to communicate with the flowmeter from a remote place. PROFIBUS-PA*
3
interface is available
2
communicator)
as an option.
*1: Please refer to the document ”TIC-LF232”. *2: HART protocol (Highway Addressable Remote
Transducer) is a communication protocol for industrial sensors recommended by the HCF Foundation).
*3: PROFIBUS is the communication protocol for factory
and process automation that the PROFIBUS Organization recommends. Instead of analog control with a conventional analog signal (4-20mA), it is the fieldbus which digitizes all signals. Flowmeters support PROFIBUS-PA.
Fluid to b measured
Signal cable
Excitation cable
LF470 Detector
(HART Communication
Power supply
4-20mA dc outpu and pulse output
LF612 or LF232 Converte
Figure 1. Configuration Diagram
LF470/LF612
1/10",1/6”,1/4" (2.5,4,6mm )
LF470
Figure 2. Electromagnetic Flowmeter
LF470/LF612
Certification number
Z01207
Measurement range in terms of flow velocity:
0–1.0ft/s to 0–32.8ft/s (0–0.3 m/s to 0–10 m/s )
Accuracy: The overall accuracy combined with the
LF612 or LF232 converter is shown in the following table.
percent of range
50〜100%
0〜50%
Note: The accuracy is measured under standard operating conditions at Toshiba's calibration facility.
1.0-3.3ft/s
(0.3-1.0m/s )
0.8% of FS
±
0.8% of FS
±
Fluid conductivity: 50µS/cm minimum
Fluid temperature:
Pipe connection material Fluid temperature
Stainless steel and other metals 14 to 248 °F
Polyvinyl chloride (shock-resistant)
Ambient temperature: 14 to 140 °F (–10 to +60 °C )
Structure: IP67
Power consumption:
When combined with the LF612 converter: approximately 12W (20VA)
When combined with the LF232 converter: approximately 14W (25VA)
LF612
Accuracy Flow rate as a
(−10
(−10
3.3-32.8ft/s
(1.0-10m/s )
0.8% of rate
±
0.4% of FS
±
120℃)
℃〜+
14 to 140 °F
℃〜+60℃
)
TIC-LF470B
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TIC-LF470B
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Model LF470 Detectors
Fluid pressure:
-
15 to 150 psi, or -1.0 to 10 bar
(-0.1 to 1 MPa)
Principal materials:
Measurement tube – Alumina ceramics Electrodes – Platinum Pipe connection port:
Standard – 316 stainless steel
Option – Ti (titanium),
Polyvinyl chloride (shock-resistant)+ Ta (Tantalum) for grounding plate, Polyvinyl chloride (shock-resistant)+ Pt-Ir grounding plate, Hastelloy C (Equivalent)
Dedicated preformed cables:
Signal cable
– 2-wire shielded chloroprene
sheathed cable Overall length: 0.28 inch (7mm) Length: 0.20 inch (5m)
Excitation cable – 3-wiren chloroprene sheathed
cable
Overall length: 0.28 inch (7mm)
Length:
0.20 inch (5m)
Coating: phthalic acid resin coating pearl-gray
colored
Weight: approximately 2.2 lb (1.0 kg)
(for each size excluding cables)
Model LF612 converters
Input signals
Analog signal — the voltage signal from detector,
proportional to process flow rate (for LF612 separate type converter).
Digital input DI (opt.)
Signal type: 20 to 30Vdc voltage signal Input resistance: 2.7k Number of inputs: one point
DI function — One of the following functions can be
assigned to the optional DI signal.
Range switching — Selects either the higher or lower
range in the unidirectional or bidirectional 2-range setting.
Totalizer control — Starts and stops the built-in
totalizer.
Fixed-value outputs —Outputs fixed-values for
current and pulse outputs.
Zero adjustment — Executes zero adjustment
(on-stream at zero flow rate).
Output signals
Current output:
4–20mAdc (load resistance 0 to 750)
Note: The current output cannot be used with the
PROFIBUS-PA communication.
Digital outputs — One point (std.) and one more
point is optionally available as follows.
Digital output DO1 (std.):
Output type: Transistor open collector Number of outputs: One point Output capacity: 30Vdc, 200mA maximum
Digital output DO2 (opt.):
Output type:
Solid-state relay output (non polarity) Number of outputs: One point Output capacity: 150Vdc, 150mA maximum
or 150Vac (peak to peak), 100mA maximum
DO1 and DO2 functions — One of the following
functions can be assigned to DO1 (std.) and/or DO2 (opt.)
Pulse output (available only for DO1, DO2) Pulse rate: 3.6 to 36,000,000 pulses/hr (DO1)
3.6 to 360,000 pulses/hr (DO2)
(Over 3,600,000 pulses/hr, auto-setting) Pulse width: 0.5 to 500ms (but less than half of the period for 100% flow rate)
Note: The same and simultaneous pulse is not
available between DO1 and DO2.)
Multi-range selection outputs (Note 1)
High, High high, Low, and/or Low low alarm
outputs (Note 2)
Empty pipe alarm output
• Digital Output Active Status (DO1 and DO2) (Note 2)
• Preset count output
• Converter failure alarm output
Note 1: Two outputs (DO1 and DO2) are needed for
4-range switching and forward/reverse 2-range switching.
Note 2:Normal Open (default set) or Normal Close is
selected for alarm outputs when programming.
When power failure occurs, unit will be fault to Normal Open.
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TIC-LF470B
Communications output
• HART (std.) — Digital signal is superimposed on
4–20mAdc current signal as follows: Conforms to HART protocol Load resistance: 240 to 750 Load capacitance: 0.25µF maximum Load inductance: 4mH maximum
• PROFIBUS(opt.)
Protocol: PROFIBUS-PA Baud rate: 31.25kbps Bus voltage: 9-30VDC
Consumption electric current of bus: less than 16mA
Manufacture Ident-No.: 093B Standard Ident-No.: 9740
HEX
HEX
Slave address: 0-126 (Default address is 126) Profile: Profile Ver.3.01 for Process Control
Devices
Function blocks: AI(Flow)×1 , Totalizer×1
LCD display:
Full dot-matrix 128×128 dot LCD display (back–light provided) The data on the LCD inside the converter can rotate to 90, 180, and 270 degrees by a software, without rotating the indicator itself. (Combined type only)
Parameter settings — Parameters can be set as
follows:
• IR Switches: Three key switches are provided to set configuration parameters.
• Digital communication: The AF900 hand-held terminal or PROFIBUS is needed to set parameters.
• Zero adjustment: Zero point adjustment can be started by pressing the switch in the converter.
• Damping: 0.5 to 60 seconds (selectable in one second increments)
“Field re-verification”
Mag-Prover – Toshiba’s
Zero span calibration tool allows unit to be re-calibrated and verified using an internal software program. (For more information contact Toshiba International Corp.)
Conditions when power fails:
Parameter setting values are stored in non–volatile memory and the values will be restored when the power returns to normal condition. The outputs and display will remain as follows when power fails.
• Current output: 0mAdc
• Digital output: OFF
• LCD display: No display
• PROFIBUS: No communication
Power supply:
One of the following can be selected:
• 100 to 240Vac, 50/60Hz (std.) (allowable voltage 80 to 264Vac)
• 24Vdc (allowable voltage 18 to 36Vdc)
• 110Vdc (allowable voltage 90 to 130Vdc)
Surge protection:
Arresters are installed in the power supply and a current signal output circuit to help protect the meter from lightning and improve personnel safety.
Case: Aluminum alloy (equal to IP 67)
Coating: Acrylic resin-baked coating, pearlgray
colored
Cable connection port:
Cable glands
Provided as standard, OD of 11 to 13mm Material Nylon 66 G (PF) 1/2 male screws
Applicable diameter
0.433 to 0.512 inch (11 to 13mm)
Note: When PROFIBUS option is specified, cable gland size is φ
68mm for signal cable, φ1113mm for power cable
Vibration resistance:
No resonance to the following levels of vibration:
• 10 to 150Hz with acceleration of 9.8m/s
2
• Vibration of 30Hz with 29.4 m/s2 in 4h in each direction will not cause any defect to unit.
Note: Avoid using the flowmeter in an environment with
constant vibration.
Dimensions :
See Figure 5
MTBF:
Converter: 220,000 hours (25 years) at 77 °F (25 °C)
based on strict military specification MIL-HDBK-217F
Detector: 350,000 hours (40 years) at 77 °F (25 °C)
based on strict military specification MIL-HDBK-217F
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TIC-LF470B
4
(
)
φ
(
)
7.87(
00 ) (
)
)
l
N
N
N
Installation
Dimensions
2.20( 56)
4 .02 ( 1 02 )
Excitation ca ble
0.28(φ7)
Figure3. LF470 Dimensions
5.94(151)
2. 91(74 )
74 ±0.3
Sign al cabl e φ0.28 (φ7)
151
Unit : inch (mm)
φ1.93(φ4 9)
1.46 (37)
.76(70)
*
This length becomes 78mm if the pipe
*
co nn ection p ort t hread is Rc(PT)1 /2
an d Rc (PT )3/4.
1.18( 30)
2-M4 (Mo u nt in g sc re w h o les )
4-φ11
4
0. 43(φ11)
Attachment
取付金具
LCD display
LCD 表示器
15 1
151
5.94
IR S wi tc h
赤外線ス
Cable ground
ote: 1 inch = 25.4mm
178
178
7.01
2
200
1.42(36)
156
6.14
(36) 156
Figure 5. Separate type converter LF612
Unit : inch (mm)
.39(86)
2.95(7 5)
1.18(30)
**
1.18( 30 )
1.57(40)
* *
**
Mounting screws
Detector mounting plate (4mm thick)
2- φ0.24(φ6 ) hole
4-φ0.20(φ5) hole
ote: 1 inch = 25.4mm
If a mounting plate is needed for the LF470, fix the plate (a) above to the bottom of the LF470. Depending on which pair of screw holes used, the mounting angle changes by 90°.
Figure4. LF470 Mounting Board
25
0.98(25) 3.23(82)
82
0.5 1(13
13
Excitation cable ground
励磁ケー
Signal cable ground
信号ケー グラ
Blind screw
矢視 A
Unit : inch (mm)
I/O cable ground
電流出力ケーブルグランド
Po wer s upp ly cab le g round
電源ケーグラ
封止
ote: 1 inch = 25.4mm
Gr ound termin a
接地端子
(M4)
(M4)
取付金具
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0
0
Separate type LF470/LF612 flowmeter
Terminal board
Thick walled steel conduit
IV wire
2
or more
5.5 mm
Grounded with 100or less ground resistance
Power switch (External double-pole power switch )
[Instrument panel : ordered separately]
TIC-LF470B
Signal cable (2-wire shielded hard-rubber
sheathed cable)
(3-wire shielded hard-rubber cable)
Figure 6. Separate type LF470/LF612 flowmeters wiring Diagram
Grounded with 10 ground resistance
Power supply
Current output (4~20mAdc) or PROFIBUS
Digital output 1
Connected detector
Excitation cable
Power cable
(CVV)
Digital input cable
(CVV-S)
Signal common for DI and DO
Digital output 2
Digital input (20~30Vdc)
Grounded with 10 ground resistance
Table 1. LF612 Converters Signal Table
Symbol Description Cable
L1 (+) L2 (-)
GND Ground (for arrester)
FG Frame ground
DI Digital Input (20~30Vdc)
DO1 Digital Output 1 DO2 Digital Output 2
COM Signal Common for DI, DO1, DO2
X Y Excitation Output
E A B Signal Input G
Power supply Power cable (CVV)
Current Output (4~20mAdc)
or PROFIBUS
I/O cable (CVV-S)
Excitation cable
Signal cable
or less
or less
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TIC-LF470B
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Wiring Precautions
(1) Connect the following two cables correctly:
1) signal cable (on the right facing the LF470)
2) excitation cable (on the left facing the LF470)
(2) Do not bend apply excessive force to these cables.
Piping Precautions
(1) Connect the fluid pipe to the pipe connection port
using a joint that matches the Rc (PT) female screw. Use seal tapes when connecting the pipe to the port to prevent a fluid leakage. Do not tighten the connection screw too much.
(2) Design piping so that the detector’s pipe is always
filled with the fluid to be measured, whether the fluid is flowing or not.
(3) The fluid to be measured must be held still in the
pipe when the LF470 is being adjusted. If the fluid can not be stopped after the LF470 installation, install a bypass pipe in parallel with the LF470 flowmeter.
Meter size
To select the meter size:
See Table 3 to 4 and find meter sizes within the velocity of 0.3 to 32.8 ft/s (0.1 to 10m/s) for a specified full-scale (measuring range high limit) flow. Select one that has its full-scale velocity between 3.0 and 10 ft/s (1 and 3m/s).
Note: Make sure the full-scale flow rate used for the final
planning stage stays within 32.8 ft/s (10m/s) in terms of flow velocity.
Table 2. Meter size and Flow Velocity (SI unit)
Unit:gal/min
Meter size
(inch)
1/10” 0.02334 0.07115 0.2372 0.7781
1/6” 0.05975 0.1821 0.6071 1.992 1/4” 0.1344 0.4098 1.3660 4.482
0.98 ft/s 3 ft/s 10 ft/s 32.8 ft/s
Table 3. Meter size and Flow Velocity(US unit)
Unit:L/min
Meter size
(mm)
2.5 0.08835 0.2945 0.884 2.945 4 0.2262 0.7540 2.262 7.540 6 0.5088 1.6967 5.090 16.967
0.3m/s 1m/s 3m/s 10m/s
About establishment environment
Do not store or install the flowmeter:
• Where there is direct sunlight.
• Where excessive vibration or mechanical shock occurs.
• Where high temperature or high humidity conditions exist.
• Where corrosive atmospheres exist.
• Places that can be submerged under water.
• Where there is a sloped floor. To put the flowmeter temporarily on the floor, place it carefully with something, such as a block, to support it so that the flowmeter will not topple over.
In areas like the following, there may be the case that infrared switches do not function correctly. (If these are unavoidable, use an appropriate cover.)
(1) Where unit (operation panel) is exposed to direct
sunlight, reflection of light onto window pane and diffused light reflection.
(2) Where smoke and steam may occur.
(3) Where exposed to direct snow, ice or mud.
Ordering Information
1. When ordering the LF470 flowmeters, refer to Tables 4 to 5 (Specification Code). An entry must be made for each of the columns in each of these tables.
2. Fluid characteristics: (1) Type of fluid to be measured and its characteristics (2) Fluid temperature (3) Fluid pressure (4) Electrical conductivity of the fluid
3. Measuring range
4. I/O function setting
5. Ordering scope: Flow calibration data: (required or not)
6. Other items Specifications other than standard items
Consult a Toshiba representative before ordering when choosing materials of the wetted parts such as lining, electrodes, and grounding rings.
.
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TIC-LF470B
Table 4. Specification Code ( LF470 Detector )
Model Specification Code
1 2 3 4 5 6 7 8 9 10 11 12 13 14 L F 4 7 0 LF470 Flowmeter
Meter size 2 1/10" (2.5 mm ) 4 1/6" (4 mm ) 6 1/4" (6 mm ) Converter ( Separate type ) combined D LF612 E LF232 (Note 1) Pipe connection port (adapter) A Rc (PT) 1/4 female screw (standard) B Rc (PT) 1/8 female screw C Rc (PT) 3/4 female screw D
Pipe connection material
A 316 stainless steel (standard) D Ti (titanium) E Polyvinyl chloride (shock-resistance)+
F Polyvinyl chloride (shock-resistance)+
H Hastelloy C (Equivalent) Packing used between main body and pipe
C Acid-resistant ceramic D Alkali-resistant ceramic G Ammonia-resistance Mounting A Not provided B Provided, 304 stainless steel Flow and calibration velocity range A 1.0 to 32.8 ft/s (standard range calibration) B 1.0 to 32.8 ft/s (specified range calibration) Cable length A 5m (cable dia.7mm) 1 10m (cable dia.7mm) 2 15m (cable dia.7mm) 3 20m (cable dia.7mm) 4 25m (cable dia.7mm) 5 30m (cable dia.7mm) B 5m or more
Coating A Phthalic acid resin coating pearl-gray colored (standard) Z Other
Rc (PT) 1/2 female screw E F
G
NPT1/4 female screw NPT3/8 female screw NPT1/8 female screw
Ta (Tantalum) for grounding plate
Pt-Ir for grounding plate
connection adapter
(extension dia. 12mm+Scotch cast connection)
Description
Note 1: Please refer to document number “TIC-LF232” about converter LF232.
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TIC-LF470B
/
Model Specification Code
1 2 3 4 5 6 7 8 9 10 11 12 13 14
L F 6 1 Electromagnetic flowmeter converter
2 Separate (Remote) type
B Shape
E Instruction manual
Code explanation: : Standard : Option
Table 5. Specification Code for converters
A
Converter mounting fitting
A
C E
1 2
1 2
1 2 3
Contents
Purpose
Standard
Separate type with case
None Panel, Accessory for wall mounting (BNP material: SUS304) Accessory for pipe installation (BNP material: SUS304)
Digital input/output
Digital output points 1 (DO1) Digital output points 2 (DO1+DO2) +Digital input point 1 (DI)
Current output and Communication function
Current output + HART communication PROFIBUS communication (Current output is not usable)
Power supply
100Vac-240Vac, 50/60Hz 24Vdc 110Vdc
English
LF612
type
  
 
 
  
ISO9001 and ISO14001 are certified.
Misuse of this product can result in damage to property or human injury. Read related manuals carefully before using this product.
TIC-LF470B
Specifications are subject to change without notice.
Printed in Japan 2008-5 (TDOC)
© TOSHIBA Corporation 2008
All Rights Reserved.
http://www.toshiba.com/ind
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