Toshiba G9 ASD Sales Brochure

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G9 ASD
LOW VOLTAGE DRIVE
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G9 ASD
A POwErful DrIvE SOlutION
The G9 low voltage adjustable speed drive is the most advanced, severe duty drive ever offered by Toshiba. Designed with the end-user in mind, this drive combines a rugged, proven power platform with the latest in power devices and an advanced micro-processor to provide users with a smarter, stronger, more reliable drive with flexible application control.
Superior Control allows the user ultimate flexibility. The G9 can operate using open or closed-loop vector control volts/ hertz patterns. Toshiba’s advanced vector-control algorithm offers speed regulation of 0.1% sensorless and 0.02% with motor encoder feedback. While operating in the feedback vector control mode, the G9 can generate 100% torque at zero­speed to hold the shaft stationary while the motor is stopped. The G9 drive also offers advanced torque control operation with high torque accuracy and the ability to switch on-the-fly between speed and torque modes.
ADvANcED fEAturES fOr MAXIMuM DrIvE PErfOrMANcE
f Plain-English LED/LCD Interface Startup Wizard allow for quick, user-friendly
programming and easy modification of the expanded parameter set. The keypad is able to store parameter sets which permit the user to set up multiple drives using these saved parameters. In addition, a built-in fault-logging chip records faults in the keypad memory. These records contain time and date stamps as well as detailed information about operation at the time of the fault
My Function f , Toshiba’s proprietary programming feature, allows the user to utilize
logic-type programming without the expense of a micro PLC. The user is given access to read all analog and digital inputs and outputs, as well as the ability to monitor and perform data comparisons. When programmed in a user-defined logic sequence, the use of this data will allow a higher level of process control not normally seen in an adjustable speed drive. These functions, along with timers, counters, and comparators, allow the G9 to perform tasks above and beyond simply running a motor
Eight Digital Inputs & Three Digital Outputs f are an integral part of the G9’s
versatility. Each of these inputs/outputs can be programmed to any 1 of more than 60 possible functions. When used in conjunction with My Function programming, the capabilities of these terminals are virtually limitless. Additionally, the G9 is setting a new industry standard by providing an isolated analog input (4 to 20 mA) on its standard terminal strip.
A Built-In Proportional/Integral/Derivative (PID) Control Algorithm f
provides regulation of critical processes. High and low speed limits, deviation limits, online switching, and a built-in sleep function are included to enhance the flexibility and reliability of PID process control
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Toshiba’s Proprietary Windows f
to-use software is designed to provide a full range of programming and monitoring tools for the G9. ASD Pro offers trending and logging features that allow the user to save and transfer parameters and export data and graphs to an electronic file. Parameter groups and trending data can be easily converted into spreadsheets or graphs for field and validation reports.
ASD Pro Main Control Screen
cOMMuNIcAtION OPtIONS
®
-Based ASD Pro Software is available at no additional cost. This easy-
ASD Pro Real-Time Monitoring Screen
The G9 drive offers a wide array of easily installed option boards. These boards allow the user to communicate with a wide variety of systems. Options include:
DeviceNet• Profibus DP• Ethernet/IPModbus • TCP/IP• ProfinetIO•
OthEr SPEcIAl fEAturES
The G9 includes several top-of-the-line features as standard. The list includes:
Dynamic Braking Transistor
• UL Type-1/NEMA 1 Enclosure
• 100 KAIC or 200 KAIC Rating
• UL Listed & Labeled
• NEC 2005 Motor Overload Retention
(No External Motor Overloads Required)
ADDItIONAl OPtIONS
Toshiba's G9 can be customized with additional options to best suit a user's specific needs. These options include:
Extended Terminal Cards• Encoder Feedback Cards• 120 VAC Discrete Inputs• AC Line & Load Reactors• DV/DT Long-Lead Filters• Harmonic Filters• Remote-Mountable VFD Keypads•
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A lOOK INSIDE thE G9
G9 ASD
High Visibility LED Display
Rotary Encoder
Discrete Input & Output Status
Single Retaining Screw for Easy Terminal Board Removal
Selectable Voltage or Current Analog Output
Isolated Voltage or Current Input
Half/Full Duplex RS485
Stackable Option • Cards Available
Parameter Storage • Available in Removable EOI
Built-In Real-Time • Clock
Backlit Character • Display for Monitoring & Programming
Eight Programmable • Discrete Inputs
24 VDC Input for • External Control Power
NEMA 1 • Conduit Box
One Form-C • & Two Form-A Programmable Relays
POtENtIAl APPlIcAtIONS
Punch Presses• Grinders• Shakers• Looms• Cupping Presses•
Rolling Mills• Winders/• Unwinders Screw Conveyors• Mixers•
Slurry Pumps• Chippers • CNC Milling • Machines Crushers•
One Isolated Voltage • or Current Input
APPlIcABlE INDuStrIES
Manufacturing• Mining• Service/Repair• Oilfield•
Quarry• Metal• Timber•
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G9 ASD
DIMENSIONS
HP FLA Model Drawing Height Width Depth
0.75 3.5 VT130G9U2010
2 6.9 VT130G9U2025
3 10 VT130G9U2035
5 15.2 VT130G9U2055
7.5 23.8 VT130G9U2080 15 6.9 6.6
10 28.6 VT130G9U2110 15.1 8.3 7.6
230 V
460 V
15 46.8 VT130G9U2160
20 57.2 VT130G9U2220
25 76 VT130G9U2270
30 90 VT130G9U2330
40 104 VT130G9U2400
50 152 VT130G9U2500
60 176 VT130G9U2600
75 221 VT130G9U2750
100 285 VT130G9U210K 53.1 14.8 17.6
HP FLA Model Drawing Height Width Depth
1 2.7 VT130G9U4015
3 5 VT130G9U4035
5 9.1 VT130G9U4055 12.4 6.1 6.6
7.5 12.4 VT130G9U4080
10 15.3 VT130G9U4110
15 24 VT130G9U4160 15.1 8.3 7.6
20 28.6 VT130G9U4220
25 35.7 VT130G9U4270
30 42 VT130G9U4330
40 57.2 VT130G9U4400
50 68.5 VT130G9U4500
60 81.5 VT130G9U4600
100 124 VT130G9U410K
125 179 VT130G9U412K
150 215 VT130G9U415K 53.2 15.7 17.6
200 259 VT130G9U420K 63.1 15 17.6
250 314 VT130G9U425K 68.5 18.9 17.6
300 387 VT130G9U430K
350 427 VT130G9U435K
Figure 1
Figure 2
Figure 3
Figure 1
Figure 2
Figure 3
11.2 5.2 6.11 4.2 VT130G9U2015
12.4 6.1 6.6
19.3 9.1 7.6
25.9 11.1 13.2
33.1 14.3 15
51.7 14.6 17.6
11.2 5.2 6.12 3.6 VT130G9U4025
15 6.9 6.6
19.3 9.1 7.6
25.9 11.1 13.2
30.8 11.1 14.3
36.1 14.3 15.375 96 VT130G9U4750
51.7 14.6 17.6
70 25.6 17.6
A
C B
Figure 1
A
C B
Figure 2
A
C B
Figure 3
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G9 ASD
MODEL RANGE 1 to 100 HP 1 to 350 HP
Voltage Rating 200 to 240 V 380 to 480 V
Input Voltage Tolerance ±10%
Voltage Regulation Main Circuit Voltage Feedback Control (Automatic Regulation, Fixed, & Control Off Selections)
PWM Carrier Frequency Adjustable 0.5 to 15 kHz (ASD Specific, Consult Factory)
Control System Sinusodial PWM
V/f Pattern
Overload Current Rating
Frequency Setting Rotary Encoder Integrated into EOI, 0 to 10 V, 10 V, 4 to 20 mA, Binary Input, & Motorized Potentiometer Input
Frequency Precision Analog Input 0.2% of Maximum Output Frequency; Digital Input 0.01% of Maximum Output Frequency
Output Frequency Range 0 to 299 Hz
Speed Regulation
Discrete Input Terminals Eight Discrete Input Terminals Programmable to 67 Functions; Number of Terminals may be Increased Using Optional Hardware
Analog Inputs Three: One 0 to 20 mA or 0 to 10 VDC Isoloated Input, One 0 to 10 VDC Input, & One ±10 VDC Input
Discrete Output Contacts Three Programmable to 84 Different Functions: Two Form-A Contacts & One Form-C Contact
Analog Outputs Two: One Programmable 4 to 20 mA or 0 to 10 V & One 4 to 20 mA Output
Control Board Communication Por ts Two-Wire/Four-Wire RS485
Power Terminals Input (L1, L2, L3); Output (T1, T2, T3); DCL (PO,PA); DBR (PA,PB); DC BUS (PA, PC)
Set-Point Control (PID)
Retry User-Set Number of Retries for Automatic System Restart After Trip
Restart Able to Smoothly Catch Freewheeling Motor (Bidirectional)
Ambient
Enclosure Type NEMA 1 Enclosure Type
Standards/Compliances UL-Approved & American Recovery & Reinvestment Act Compliant (ARRA)
ELECTRONIC OPERATOR INTERFACE (EOI)
LCD (Liquid Crystal Display) Plain-English Back-Lit Display
LED (Light Emitting Diode) Seven-Segment Display
LED Indicators Run (Red), Stop (Green), Local/Remote (Green), & DC Bus Charge Indicator (Red)
Keys Local/Remote, ESC, Run, Mode, & Stop/Reset
Rotary Encoder Encoder with Integrated Enter Key to View/Change Parameter Settings
Monitoring
Display Units
Open-Loop Vector, Closed-Loop Vector, Constant Torque, Variable Torque, Automatic Torque Boost, Manual Torque Boost, & 5-Point V/f Custom Curve Setting
115% Continuous, 150% for Two Minutes (≤ 100 HP/480 V); 110% Continuous, & 150% for One Minute (> 100 HP/480 V)
Closed Loop (Up to 0.01%, 1000:1 Speed Range); Open Loop (Up to 0.1%, 60:1 Speed Range)
Proportional Gain, Integral Gain, Feedback Settings Upper/Lower Deviation Limits, Feedback Source Delay Filter, & Feedback Settings Differential Gain
Operating Temperature: -10° to 40°C, 14° to 104°F; Humidity: 95% Non-Condensing
Main Display Shows Two Monitored Items; Selectable from: Output Current, DC Voltage, Output Voltage, Run Time, Comp. Frequency, PID Feedback, Motor Overload, Motor Load, ASD Load, Input Power, Output Power, RR Input, VI/II input, RX Input, RX2 Input, & AM/FM Output
Completely Configurable Along with Scaling Factor Multiplier; Display Selectable Between Amps or Percentage of FLA; Voltage Display Selectable Between Volts or Percentage of FLA
TOSHIBA INDUSTRIAL PRODUCTS:
Adjustable Speed Drives • Motors • Motor Controls• Instrumentation & PLCs• Uninterruptible Power Systems•
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