Toshiba G9 ASD Installation and Operation Manual

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Document Number: 58681-003 Date: October, 2009

TOSHIBA

G9 Adjustable Speed Drive

G9 ASD Installation and Operation

Manual

Document Number: 58681-003

Date: October, 2009

G9 ASD Installation and Operation

Manual

Introduction

Congratulations on the purchase of the new G9 True Torque Control2 Adjustable Speed Drive!

The G9 True Torque Control

True Torque Control

torque and provide compensation for motor slip, which results in smooth, quick starts and highly efficient operation. The G9 ASD uses digitally-controlled pulse width modulation. The programmable functions may be accessed via the easy-to-use menu selections or via the Direct Access Numbers (see page 76). This feature, combined with Toshiba’s high-performance software, delivers unparalleled motor-control and reliability.

The G9 ASD is a very powerful tool, yet surprisingly simple to operate. The user-friendly Electronic Operator Interface (EOI) of the ASD has an easy-to-read LCD Screen. There is also a read-only LED Screen with enhanced visibility that can be read from a greater distance. The EOI provides easy access to the many monitoring and programming features of the ASD.

The motor-control software is menu-driven, which allows for easy access to the motor-control parameters and quick changes when required.

To maximize the abilities of your new G9 ASD, a working familiarity with this manual will be required. This manual has been prepared for the ASD installer, user, and maintenance personnel. This manual may also be used as a reference guide or for training. With this in mind, use this manual to develop a system familiarity before attempting to install or operate the device.

. Toshiba’s Vector Control Algorithm enables the motor to develop high starting

Adjustable Speed Drive (ASD) is a solid-state AC drive that features

Important Notice

The instructions contained in this manual are not intended to cover all details or variations in equipment types, nor may it provide for every possible contingency concerning the installation, operation, or maintenance of this equipment. Should additional information be required contact your Toshiba Sales Representative.

The contents of this manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty.

Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation may void all warranties and may void the UL/CUL listing or other safety certifications. Unauthorized modifications may also result in a safety hazard or equipment damage.

Misuse of this equipment could result in injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for direct, indirect, special, or consequential damage or injury that may result from the misuse of this equipment.

About This Manual

This manual was written by the Toshiba Technical Publications Group. This group is tasked with providing technical documentation for the G9 Adjustable Speed Drive. Every effort has been made to provide accurate and concise information to you, our customer.

At Toshiba we’re continuously searching for better ways to meet the constantly changing needs of our customers. E-mail your comments, questions, or concerns about this publication to

Technical-Publications-Dept@tic.toshiba.com.

Manual’s Purpose and Scope

This manual provides information on how to safely install, operate, maintain, and dispose of your

G9 Adjustable Speed Drive. The information provided in this manual is applicable to the G9 Adjustable Speed Drive only.

This manual provides information on the various features and functions of this powerful cost-saving device, including

• Installation,

• System operation,

• Configuration and menu options, and

• Mechanical and electrical specifications.

Included is a section on general safety instructions that describe the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, performing maintenance, or disposing of this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English equivalent.

Because of our commitment to continuous improvement, Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or to discontinue any product or service identified in this publication.

Toshiba International Corporation (TIC) shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation.

TOSHIBA® is a registered trademark of Toshiba Corporation. All other product or trade references

appearing in this manual are registered trademarks of their respective owners.

TOSHIBA Leading Innovation® is a registered trademark of Toshiba International Corporation.

Printed in the U.S.A.

Contacting Toshiba’s Customer

TOSHIBA INTERNATIONAL CORPORATION

G9 Adjustable Speed Drive

Please complete the Warranty Card supplied with the G9 ASD and return it to Toshiba by prepaid mail. This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months from the shipping date.

Complete the following information and retain for your records.

Model Number: ______________________________________________________________________

Serial Number:______________________________________________________________________

Project Number (if applicable):__________________________________________________________

Date of Installation:__________________________________________________________________

Inspected By:______________________________________________________________________

Name of Application:_________________________________________________________________

Support Center

Toshiba’s Customer Support Center can be contacted to obtain help in resolving any Adjustable Speed Drive system problem that you may experience or to provide application information.

The Support Center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Center’s toll free number is US (800) 231-1412/Fax (713) 937-9349 — Canada (800) 527-1204. For after-hours support follow the directions in the outgoing message when calling.

You may also contact Toshiba by writing to:

Toshiba International Corporation

13131 West Little York Road

Houston, Texas 77041-9990

Attn: ASD Product Manager.

For further information on Toshiba’s products and services, please visit our web site at

www.toshiba.com/ind/.

Table of Contents

General Safety Information ....................................................................................................1

Safety Alert Symbol ...........................................................................................................1

Signal Words ......................................................................................................................1

Special Symbols .................................................................................................................2

Equipment Warning Labels ................................................................................................2

Qualified Personnel ............................................................................................................2

Equipment Inspection .........................................................................................................3

Handling and Storage .........................................................................................................3

Disposal ..............................................................................................................................3

Installation Precautions ...........................................................................................................4

Location and Ambient Requirements .................................................................................4

Mounting Requirements .....................................................................................................4

Conductor Routing and Grounding ....................................................................................5

Power Connections .............................................................................................................6

Protection ............................................................................................................................6

System Integration Precautions ..............................................................................................7

Personnel Protection ...........................................................................................................7

System Setup Requirements ...............................................................................................8

Operational and Maintenance Precautions ...........................................................................9

Motor Characteristics ............................................................................................................10

Motor Autotuning .............................................................................................................10

Pulse Width Modulation Operation ..................................................................................10

Low-Speed Operation .......................................................................................................10

Overload Protection Adjustment ......................................................................................10

Operation Above 60 Hz ....................................................................................................10

Power Factor Correction ...................................................................................................11

Light Load Conditions ......................................................................................................11

Motor/Load Combinations ...............................................................................................11

Load-Produced Negative Torque ......................................................................................12

Motor Braking ..................................................................................................................12

G9 ASD Characteristics ........................................................................................................13

Over-Current Protection ...................................................................................................13

ASD Capacity ...................................................................................................................13

Using Vector Control ........................................................................................................13

Installation and Connections ................................................................................................14

Installation Notes ..............................................................................................................14

Mounting the ASD ............................................................................................................15

G9 ASD Installation and Operation Manual i

Connecting the ASD .........................................................................................................16

Lead Length Specifications ..............................................................................................20

I/O and Control .................................................................................................................21

Electronic Operator Interface ..............................................................................................28

EOI Operation ...................................................................................................................28

EOI Remote Mounting .....................................................................................................28

EOI Features .....................................................................................................................29

Keypad Remote Mounting ................................................................................................33

Command Mode and Frequency Mode Control .................................................................36

Command Control (F003) ................................................................................................36

Frequency Control (F004) ................................................................................................37

Override Operation ...........................................................................................................38

System Configuration and Menu Options ...........................................................................41

Root Menus .......................................................................................................................41

System Operation ...................................................................................................................70

Initial Setup .......................................................................................................................70

Startup Wizard Parameters ...............................................................................................70

Operation (Local) ..............................................................................................................73

Default Setting Changes ...................................................................................................74

Save User Settings ............................................................................................................75

Direct Access Parameter Information .................................................................................76

Direct Access Parameters/Numbers .................................................................................76

Alarms, Trips, and Troubleshooting ..................................................................................244

Alarms and Trips ............................................................................................................244

User Notification Codes .................................................................................................245

Alarms .............................................................................................................................246

Trips/Faults .....................................................................................................................248

Enclosure Dimensions and Conduit Plate Information ....................................................254

Enclosure Dimensions ....................................................................................................255

Conduit Plate Dimensions ..............................................................................................260

Current/Voltage Specifications ...........................................................................................263

Cable/Terminal/Torque Specifications ..............................................................................265

Dynamic Braking Resistor Wire/Cable Specifications .....................................................267

Short Circuit Protection Recommendations .....................................................................269

Optional Devices ..................................................................................................................270

ii G9 ASD Installation and Operation Manual

General Safety Information

DANGER

WARNING

CAUTION

DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and understood all of the product safety information and directions contained in this manual.

Safety Alert Symbol

The Safety Alert Symbol is comprised of an equilateral triangle enclosing an exclamation mark. This indicates that a potential personal injury hazard exists.

Signal Words

Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols. When the words DANGER, WARNING, and CAUTION are used in this manual they will be followed by important safety information that must be carefully adhered to.

The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that, if not avoided, will result in serious injury to personnel or loss of life.

The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided, could result in serious injury to personnel or loss of life.

The word CAUTION preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided, may result in minor or moderate injury.

The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists that, if not avoided, may result in equipment and property damage.

G9 ASD Installation and Operation Manual 1

Special Symbols

To identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING, and CAUTION signal words. These symbols indicate areas that require special and/or strict adherence to the procedures to prevent serious injury to personnel or loss of life.

Electrical Hazard Symbol

A symbol that is comprised of an equilateral triangle enclosing a lightning bolt indicates a hazard of injury from electrical shock or burn.

Explosion Hazard Symbol

A symbol that is comprised of an equilateral triangle enclosing an explosion indicates a hazard of injury from exploding parts.

Equipment Warning Labels

DO NOT attempt to install, operate, perform maintenance, or dispose of this equipment until you have read and understood all of the user directions contained in this manual.

Warning labels that are attached to the equipment will include the exclamation mark within a triangle. DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are required, contact your Toshiba Sales Representative.

Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or loss of life if safe procedures or methods are not followed as outlined in this manual.

Qualified Personnel

Installation, operation, and maintenance shall be performed by Qualified Personnel Only. A Qualified Person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).

Qualified Personnel shall:

• Have carefully read the entire operation manual.

• Be familiar with the construction and function of the G9 ASD, the equipment being driven, and the hazards involved.

• Be able to recognize and properly address hazards associated with the application of motor-driven equipment.

• Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and equipment, and clear faults in accordance with established safety practices.

• Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices.

For further information on workplace safety visit www.osha.gov.

2 G9 ASD Installation and Operation Manual

Equipment Inspection

• Upon receipt of the equipment inspect the packaging and equipment for shipping damage.

• Carefully unpack the equipment and check for damaged parts, missing parts, or concealed damage that may have occurred during shipping. If any discrepancies are discovered, it should be noted with the carrier prior to accepting the shipment, if possible. File a claim with the carrier if necessary and immediately notify your Toshiba Sales Representative.

• DO NOT install or energize equipment that has been damaged. Damaged equipment may fail during operation resulting in equipment damage or injury to personnel.

• Ensure that the rated capacity and the model number specified on the nameplate conform to the order specifications.

• Modification of this equipment is dangerous and is to be performed by factory trained representatives. When modifications are required contact your Toshiba Sales Representative.

• Inspections may be required before and after moving installed equipment.

• Contact your Toshiba Sales Representative to report discrepancies or for assistance if required.

Handling and Storage

• Use proper lifting techniques when moving the ASD; including properly sizing up the load, getting assistance, and using a forklift if required.

• Store in a well-ventilated covered location and preferably in the original carton if the equipment will not be used upon receipt.

• Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles.

• The storage temperature range of the G9 ASD is -13° to 149° F (-25° to 65° C).

• DO NOT store the unit in places that are exposed to outside weather conditions (i.e., wind, rain, snow, etc.).

• Store in an upright position.

Disposal

Never dispose of electrical components via incineration. Contact your state environmental agency for details on disposal of electrical components and packaging in your area.

G9 ASD Installation and Operation Manual 3

Installation Precautions

Location and Ambient Requirements

• The Toshiba ASD is intended for permanent installations only.

• Installation should conform to the 2008 National Electrical Code — Article 110 (NEC) (Requirements For Electrical Installations), all regulations of the Occupational Safety and Health Administration, and any other applicable national, regional, or industry codes and standards.

• Select a mounting location that is easily accessible, has adequate personnel working space, and adequate illumination for adjustment, inspection, and maintenance of the equipment (refer to 2008 NEC Article 110-13).

• DO NOT mount the ASD in a location that would produce catastrophic results if it were to fall from its mounting location (equipment damage or injury).

• DO NOT mount the ASD in a location that would allow it to be exposed to flammable chemicals or gases, water, solvents, or other fluids.

• Avoid installation in areas where vibration, heat, humidity, dust, fibers, metal particles, explosive/ corrosive mists or gases, or sources of electrical noise are present.

• The installation location shall not be exposed to direct sunlight.

• Allow proper clearance spaces for installation. Do not obstruct the ventilation openings. Refer to the section titled requirements.

• The ambient operating temperature range of the G9 ASD is 14° to 104° F (-10° to 40° C).

• See the section titled Installation and Connections on pg. 14 for additional information on installing the drive.

Installation and Connections on pg. 14 for further information on ventilation

Mounting Requirements

• Only Qualified Personnel should install this equipment.

• Install the unit in a secure and upright position in a well-ventilated area.

• As a minimum, the installation of the equipment should conform to the 2008 National Electrical Code — Article 110 (NEC), OSHA, as well as any other applicable national, regional, or industry codes and standards.

• Installation practices shall conform to the latest revision of NFPA 70E Electrical Safety Requirements for Employee Workplaces.

• It is the responsibility of the ASD Installer/Maintenance personnel to ensure that the unit is installed into an enclosure that will protect personnel against electric shock.

4 G9 ASD Installation and Operation Manual

Conductor Routing and Grounding

WARNING

• Use separate metal conduits for routing the input power, output power, and control circuits.

• A separate ground cable shall be run inside of the co control circuits.

• A separate ground cable should be run inside the conduit with the input power, output power, and and control circuits.

nduit of the input power, output power, and the

• DO N

•Use II

• Always ground the unit to prevent

• It is the responsibility of the ASD Installer/Maintenan

— The Metal Of Conduit Is Not An Acceptable Ground —

OT connect CC to earth ground.

CC terminal as the return for the VI/II (V/I) input.

electrical shock and to help reduce electrical noise.

ce personnel to provide proper grounding and

branch circuit protection in accordance with the 2008 NEC and any applicable local codes.

Grounding Capacitor Switch

The ASD is equipped with noise reduction capacitors which are used to reduce the EMI leakage via the 3-phase power-input circuit and for compliance with the Electromagnetic Compatibility Directive (EMC).

The effective value of the capacitor may be increased, reduced, or removed entirely via the Selector Switch, Switching Bar, or the Switching Screw — the type used is typeform-specific.

The Grounding Capacitor Switch allows the user to quickly change the value of the leakage-reduction capacitance of the 3-phase input circuit without the use of tools.

See the section titled System Grounding on pg. 18 for more on the Grounding Capacitor.

See figures 4, 5, 6, and 7 on pg. 19 for an electrical depiction of the leakage-reduction functionality of the Grounding Capacitor and the methods used to set the capacitance value.

G9 ASD Installation and Operation Manual 5

Power Connections

DANGER

Contact With Energized Wiring Will Cause Severe

Injury Or Loss Of Life.

• Turn off, lockout, and tag out all power sources before proceeding to connect the power wiring to the equipment.

• After ensuring that all power sources are turned lockout/tag out procedures, connect the 3-phase power source wiring of the correct voltage to the correct input terminals and connect the output terminals to a motor of the correct voltage and type for the application (refer to NEC Article 300 – Wiring Methods and Article 310 – Conductors For General Wiring). Size the branch circuit conductors in accordance with NEC Table 310.16.

• If multiple conductors are used in separate conduits, each parallel set shall have its own conduit (i.e., place U1, V1, W1, and a ground wire in one conduit and U2, V2, W2 and a ground wire in another; refer to NEC Article 300.20 and Article 310.4). National and local electrical codes should be referenced if three or more power conductors are run in the same conduit (refer to 2008 NEC Article 310 adjustment factors).

• Ensure that the 3-phase input power is NOT the ASD and may cause injury to personnel.

• DO N

• Ensure the correct phase sequence

• Turn the power on only after attaching and/or securing the front cover.

OT install the ASD if it is damaged or if it is missing any component(s).

OT connect resistors across terminals PA – PC or PO – PC. This may cause a fire.

(if applicable).

Protection

off and isolated in accordance with established

parallel for the input or output power and it is necessary to use

connected to the output of the ASD. This will damage

and the desired direction of motor rotation in the Bypass mode

• Ensure that primary protection exists for the input wiring to the equipment. This protection must be able to interrupt the available fault current from the power line. The equipment may or may not be equipped with an input disconnect (option).

• All cable entry openings must be maximum cooling efficiency.

• External dynamic braking resistors

• It is the responsibility of the ASD Installer/Maintenance personnel to setup the Eme braking system of the ASD. The function of the Emergency Off braking function is to remove output power from the drive in the event of an emergency. A supplemental braking system may also be engaged in the event of an emergency. For further information on braking systems see parameters F250 and F304.

Note: A

• Follow all warnings and precautions and do

6 G9 ASD Installation and Operation Manual

supplemental emergency stopping system should be used with the ASD. Emergency

stopping should not be a task of the ASD alone.

sealed to reduce the risk of entry by vermin and to allow for

must be thermally protected.

rgency Off

not exceed equipment ratings.

System Integration Precautions

WARNING

The following precautions are provided as general guidelines for the setup of the ASD within the system.

• The Toshiba ASD is a general-purpose product. It is a system component only and the system desig

n should take this into consideration. Please contact your Toshiba Sales Representative for

application-specific information or for training support.

• The Toshiba ASD is part of a larger system and the safe operation of the ASD will depend upon observing certain precautions

and performing proper system integration.

• Improperly designed or improperly installed system in or stop on command.

• The failure of external or ancillary components m system may start the motor without warning).

• A detailed system analysis and job safety analysi and/or systems integrator before the installation of the ASD component. Contact your Toshiba Sales Representative for options availability and for application-specific system integration information if required.

Personnel Protection

• Installation, operation, and maintenance shall be performed by Qualified Personnel Only.

• A thorough understanding of the ASD will be required before the installation, operation, or mai

ntenance of the ASD.

• Rotating machinery and live conductors can be hazardous and shall not come into contact with personnel. Personnel should be protected from all rotating machinery and electrical hazards at all times.

terlocks may render the motor unable to start

ay cause intermittent system operation (i.e., the

s should be performed by the systems designer

• Insulators, machine guards, and electrical safeguards may inadvertent actions of workers. Insulators, machine guards, and electrical safeguards are to be inspected (and tested where possible) at installation and periodically after installation for potential hazardous conditions.

• DO NOT al near the machinery.

• DO N fatal. Warning signs to this effect shall be posted at or near the hazard.

• Personal protection equipment shall be provided inherent to system operation.

G9 ASD Installation and Operation Manual 7

low personnel near rotating machinery. Warning signs to this effect shall be posted at or

OT allow personnel near electrical conductors. Contact with electrical conductors can be

and used to protect employees from any hazards

fail or be defeated by the purposeful or

System Setup Requirements

CAUTION

• When using the ASD as an integral part of a larger system, it is the responsibility of the ASD Installer/Maintenance personnel to ensure that there is a fail-safe in place (i.e., an arrangement designed to switch the system to a safe condition if there is a fault or failure).

• System safety features should be employed and designed into the integrated system such that system operation, even in the event of system failure, will not cause harm or result in system damage or injury to personnel (i.e., E-Off, Auto-Restart settings, System Interlocks, etc.).

in a manner

• The programming setup and system configuration of the ASD may all unexpectedly. A familiarity with the Auto-Restart settings are a requirement to use this product.

• Power factor improvement/correction capacitors or the output of the ASD.

• Use of the built-in system protective Protection, etc.).

• The operating controls and system status indicators shou where the operator can see them without obstruction.

• Additional warnings and notifications shall be posted at the equipment installation location as deemed required

• There may be thermal or physical properties, or ancillary devices integrated into the overall system that may allow for the ASD to start the motor without warning. Signs to this effect must be posted at the equipment installation location.

• If a secondary magnetic contactor (MC) or an ASD output disconnect is used between the ASD and

load, it should be interlocked to halt the ASD before the secondary contact opens. If the output

the contactor is used for bypass operation, it must be interlocked such that commercial power is never applied to the ASD output terminals (U, V, or W).

• When using an ASD output disconnect, the ASD and the motor must be stopped before the disconnect is ASD is active may result in equipment damage or injury to personnel.

by Qualified Personnel.

either opened or closed. Closing the output disconnect while the 3-phase output of the

features is highly recommended (i.e., E-Off, Overload

surge absorbers MUST NOT be installed on

ld be clearly readable and positioned

ow it to start the motor

8 G9 ASD Installation and Operation Manual

Operational and Maintenance

WARNING

Precautions

• Turn off, lockout, and tag out the main power, the control power, and instrumentation connections before inspecting or servicing the drive, or opening the door of the enclosure.

• Turn off, lockout, and tag out the main power, the control power, and instrumentation connections before proceeding to dis

• The capacitors of the G9 ASD maintain a residual charge for a period of time after turning off the

The required time for each ASD typeform is indicated with a cabinet label and a Charge

ASD. LED (shown for smaller ASDs in Figure 2 on pg. 16; LED is located on the front panel of larger ASDs). Wait at least the minimum time indicated on the encl the Charge LED has gone out before opening the door of the ASD once the ASD power has been turned off.

connect or connect the power wiring to the equipment.

osure-mounted label and ensure that

• Turn the power on only after attaching (or closing) the front cover and DO NOT rem the front cover of the G9 ASD when the power is on.

• DO N

• If the ASD should emit smoke, or an unusual odor or sound, turn off the power immediately.

• The heat sink and other components may become extremely hot to the touch. Allow the unit to cool

• Remove power from the ASD during extended periods of non-use.

• The system should be inspected periodically fo

OT attempt to disassemble, modify, or repair the ASD. Call your Toshiba Sales

Representative for repair information.

OT place any objects inside of the ASD.

before com

cleanliness, and to ensure that the connectors are tightened securely.

ing in contact with these items.

r damaged or improperly functioning parts,

ove or open

G9 ASD Installation and Operation Manual 9

Motor Characteristics

Listed below are some variable speed AC motor-control concepts with which the user of the ASD should become familiar.

Motor Autotuning

Motor production methods may cause minor differences in motor operation. The negative effects of these differences may be minimized by using the Autotune feature of the ASD. Autotuning is a function of the ASD that measures several parameters of the connected motor and places these readings in a stored table. The software uses the information in the table to help optimize the response of the ASD to applicationspecific load and operational requirements. The Autotuning function may be enabled for automatic tuning, configured manually at F400, or disabled.

The measured parameters include the rotor resistance, the stator resistance, the required excitation inductance, rotational inertia values, and leakage inductance values.

Pulse Width Modulation Operation

The ASD uses sinusoidal Pulse Width Modulation (PWM) control. The output current waveform generated by the ASD approaches that of a perfect sine wave; however, the output waveform is slightly distorted. For this reason, the motor may produce more heat, noise, and vibration when operated by an ASD, rather than directly from commercial power.

Low-Speed Operation

Operating a general-purpose motor at lower speeds may cause a decrease in the cooling ability of the motor. Reducing the torque requirement of the motor at lower speeds will decrease the generated heat at lower speeds.

When the motor is to be operated at low speed (less than 50% of full speed) and at the rated torque continuously, a Toshiba VF motor (designed for use in conjunction with an ASD) is recommended.

Overload Protection Adjustment

The ASD software monitors the output current of the system and determines when an overload condition occurs. The overload current level is a percentage of the rating of the motor. This function protects the motor from overload.

The default setting for the overload detection circuit is set to the maximum rated current of the ASD at the factory. This setting will have to be adjusted to match the rating of the motor with which the ASD is to be used. To change the overload reference level, see Motor Overload Protection Level 1 on pg. 182.

Operation Above 60 Hz

A motor produces more noise and vibration when it is operated at frequencies above 60 Hz. Also, when operating a motor above 60 Hz, the rated limit of the motor or its bearings may be exceeded; this may void the motor warranty.

Contact the motor manufacturer for additional information before operating the motor above 60 Hz.

10 G9 ASD Installation and Operation Manual

Power Factor Correction

DO NOT connect a power factor correction capacitor or surge absorber to the output of the ASD.

If the ASD is used with a motor that is equipped with a capacitor for power factor correction, remove the capacitor from the motor.

Connecting either of these devices to the output of the ASD may cause the ASD to malfunction and trip, or the output device may cause an over-current condition resulting in damage to the device or the ASD.

Light Load Conditions

When a motor is operated under a continuous light load (i.e., at a load of less than 50% of its rated capacity) or it drives a load which produces a very small amount of inertia, it may become unstable and produce abnormal vibration or trips because of an over-current condition. In such a case, the carrier frequency may be lowered to compensate for this undesirable condition (see Program Special  Carrier Frequency PWM Carrier Frequency).

Note: When operating in the Vector Control mode the carrier frequency should be set to

2.2

kHz or above.

Motor/Load Combinations

When the ASD is used in combination with one of the following motors or loads, it may result in unstable operation.

• A motor with a rated capacity that exceeds the motor capacity recommended for the ASD.

• An explosion-proof motor.

When using the ASD with an explosion-proof motor or other special motor types, lower the carrier frequency to stabilize the operation. DO NOT set the carrier frequency below 2.2 kHz if operating the system in the vector control mode.

Note: When operating in the Vector Control mode the carrier frequency should be set to

2.2

kHz or above.

If the motor that is coupled to a load that has a large backlash or a reciprocating load, use one of the following procedures to stabilize its operation.

• Adjust the S-pattern acceleration/deceleration setting,

• If operating in the Vector control mode, adjust the response time, or

• Switch to the Constant Torque control mode.

G9 ASD Installation and Operation Manual 11

Load-Produced Negative Torque

CAUTION

When the ASD is used with a load that produces negative torque (an overhauling load), the over-voltage or over-current protective functions of the ASD may cause nuisance tripping.

To minimize the undesirable effects of negative torque the dynamic braking system may be used. The dynamic braking system converts the regenerated energy into heat that is dissipated using a braking resistor. The braking resistor must be suitably matched to the load. Dynamic braking is also effective in reducing the DC bus voltage during a momentary over-voltage condition.

If under extreme conditions the dynamic braking system or a component of this system were to fail, the dynamic braking resistor may experience an extended over-current condition. The DBR circuit was designed to dissipate excessive amounts of heat and if the extended over-current condition were allowed to exceed the circuit parameters, this condition could result in a fire hazard.

To combat this condition, the 3-phase input may be connected using contactors that are configured to open in the event of an extended DBR over-current condition or an internal circuit failure. Using a thermal sensor and/or overload protection as the 3-phase input contactor drive signal, the contactors will open and remove the 3-phase input power in the event of an extended DBR over-current or system over-voltage condition. See Dynamic Braking on pg. 136 for more information using Dynamic Braking with the ASD.

Motor Braking

The motor may continue to rotate and coast to a stop after being shut off due to the inertia of the load. If an immediate stop is required, a braking system should be used. The two most common types of motor braking systems used with the ASD are DC Injection Braking and Dynamic Braking.

For further information on braking systems, see DC Injection Braking on pg. 124 and Dynamic Braking

on pg. 136.

12 G9 ASD Installation and Operation Manual

G9 ASD Characteristics

Over-Current Protection

Each ASD model is designed for a specified operating power range. The ASD will incur a trip if the design specifications are exceeded.

However, the G9 ASD may be operated at 115% of the specified output-current range continuously (or 110% continuously if  60 HP for the 230-volt system or if 125 HP for the 460-volt system) or at 150% for a limited amount of time as indicated in the section titled Current/Voltage Specifications on pg. 263. Also, the Stall Prevention Level may be adjusted to help with nuisance over-current trips (see F601).

When using the ASD for an application to control a motor that is rated significantly less than the maximum current rating of the ASD, the over-current limit (Thermal Overload Protection) setting will have to be changed to match the FLA of the motor. For further information on this parameter, see Motor

Overload Protection Level 1 on pg. 182.

ASD Capacity

The ASD must not be used with a motor that has a larger capacity than the ASD, even if the motor is operated under a small load. An ASD being used in this way will be susceptible to a high-output peak current which may result in nuisance tripping.

Do not apply a level of input voltage to an ASD that is beyond that which the ASD is rated. The input voltage may be stepped down when required with the use of a step-down transformer or some other type of voltage-reduction system.

Using Vector Control

Using Vector Control enables the system to produce very high torque over the entire operating range even at extremely low speeds. Vector Control may be used with or without feedback. However, using feedback increases the speed accuracy for applications requiring precise speed control.

See F015 on pg. 81 for further information on using Vector Control.

G9 ASD Installation and Operation Manual 13

Installation and Connections

CAUTION

The G9 True Torque Control2 Adjustable Speed Drive may be set up initially by performing a few simple configuration settings. To operate properly, the ASD must be securely mounted and connected to a power source (3-phase AC input at the R/L1, S/L2, and T/L3 terminals). The control terminals of the ASD may be used by connecting the terminals of the Terminal Board (P/N 072314P903) to the proper sensors or signal input sources (see the section titled I/O and Control on pg. 21

System performance may be further enhanced by assigning a function to the output terminals of the Terminal Board and connecting the terminals to the proper indicators or actuators (relays, contactors, LEDs, etc.).

and

Figure 9 on pg. 24).

Note: Th

e optional ASD interface boards may be used to expand the I/O functionality of the

ASD.

Installation Notes

When a brake-equipped motor is connected to the ASD, it is possible that the brake may not release at startup because of insufficient voltage. To avoid this, DO NOT connect the brake or the brake contactor to the output of the ASD.

If an output contactor is used for bypass operation, it must be interlocked such that commercial power is never applied to the output terminals of the ASD (U/T1, V/T2, and W/T3).

DO NOT apply commercial power to the ASD output terminals U/T1, V/T2, and W/T3.

If a secondary magnetic contactor (MC) is used between the output of the ASD and the motor, it should be interlocked such that the ST – CC connection is disconnected before the output contactor is opened.

DO NOT open and then close a secondary magnetic contactor between the ASD and the motor unless the ASD is off and the motor is not rotating.

Note: Re-ap

The ASD input voltage should remain within 10% of the specified input voltage range. Input voltages approachi protection level parameters be adjusted. Voltages outside of the permissible tolerance should be avoided.

plication of power via a secondary contact while the G9 ASD is on or while the

motor is still turning may cause ASD damage.

ng the upper or lower-limit settings may require that the over-voltage and under-voltage stall

The frequency of the input power should be ±2 Hz of the specified input frequency.

DO NOT use an ASD with a motor that has a power rating higher than the rated output of the ASD.

The G9 ASD is designed to operate NEMA B motors. Consult with your Toshiba Sales Representative before using the ASD for special applications such as with an explosion-proof motor or applications with a piston load.

Disconnect the ASD from the motor before megging or applying a bypass voltage to the motor.

Interface problems may occur when an ASD is used in conjunction with some types of process controllers. Signal isolation may be required to prevent controller and/or ASD malfunction (contact your Toshiba Sales Representative or the process controller manufacturer for additional information about compatibility and signal isolation).

Use caution when setting the output frequency. Over speeding a motor decreases its ability to deliver torque and may result in damage to the motor and/or the driven equipment.

14 G9 ASD Installation and Operation Manual

Not all ASDs are equipped with internal primary power input fuses (typeform dependent). When

CAUTION

Figure 1. Circuit Breaker Configuration.

connecting two or more drives that have no internal fuse to the same power line as shown in Figure 1, it will be necessary to select a circuit-breaking configuration that will ensure that if a short circuit occurs in ASD 1, only MCCB2 trips, not MCCB1. If it is not feasible to use this configuration, insert a fuse between MCCB2 and ASD 1.

Mounting the ASD

— The following thermal specifications apply to the 230- and the 460-volt ASDs ONLY —

Install the unit securely in a well ventilated area that is out of direct sunlight.

The process of converting AC to DC, and then back to AC produces heat. During normal ASD operation, up to 5% of the input energy to the ASD may be dissipated as heat. If installing the ASD in a cabinet, ensure that there is adequate ventilation.

DO NOT operate the ASD with the enclosure door open.

The ambient operating temperature rating of the G9 ASD is 14° to 104° F (-10° to 40° C).

When installing adjacent ASDs horizontally Toshiba recommends at least 5 cm of space between adjacent units. However, horizontally mounted ASDs may be installed side-by-side with no space in between the adjacent units — side-by-side installations require that the top cover be removed from each ASD.

For 150 HP ASDs and above, a minimum of 50 cm of space is required above and below adjacent units and any obstruction.This space is the recommended minimum space requirement for the G9 ASD and ensures that adequate ventilation is provided for each unit. More space will provide a better environment for cooling (see the section titled Enclosure Dimensions and Conduit Plate Information on

pg. 254 for additional information on mounting space requirements).

Note: Ensure t

hat the ventilation openings are not obstructed.

G9 ASD Installation and Operation Manual 15

Connecting the ASD

DANGER

Charge LED

Grounding Capacitor Switch — Pull for Small capacitance/push for Large capacitance.

Refer to the section titled Installation Precautions on pg. 4 and the section titled Lead Length

Specifications on pg. 20 before attempting to connect the ASD and the motor to electrical power.

Power Connections

Contact With 3-phase Input/Output Terminals May Cause An

Electrical Shock Resulting In Injury Or Loss Of Life.

See Figure 20 on pg. 26 for a system I/O connectivity schematic.

An inductor (DCL) may be connected across the PO and PA/ + terminals to provide additional filtering. When not used, a jumper must be connected across these terminals (see Figure 20 on pg. 26).

PA/+ and PB are used for the DBR connection if using a braking resistor.

PC/- is the negative terminal of the DC bus.

R/L1, S/L2, and T/L3 are the 3-phase input supply terminals for the ASD.

U/T1, V/T2, and W/T3 are the output terminals of the ASD that connect to the motor.

The location of the Charge LED for the smaller typeform ASD is provided in Figure 2. The Charge LED is located on the front door of the enclosure of the larger ASDs.

Figure 2

. Typical G9 ASD Input/output Terminals and the Grounding Capacitor Switch.

16 G9 ASD Installation and Operation Manual

Power Connection Requirements

Connect the 3-phase input power to the input terminals of the ASD at R/L1, S/L2, and T/L3 (see 

Figure 3 for the typical electrical connection scheme). Connect the output of the ASD to the motor from

the ASD terminals U/T1, V/T2, and W/T3. The input and output conductors and terminal lugs used shall be in accordance with the requirements listed in the section titled Current/Voltage Specifications

on pg. 263.

If multiple conductors are used in parallel for the input or output power and it is necessary to use separate conduits, each parallel set shall have its own conduit and not share its conduit with other parallel sets (i.e., place U1, V1, and W1 in one conduit and U2, V2, and W2 in another; refer to NEC Article 300.20 and Article 310.4). National and local electrical codes should be referenced if three or more power conductors are run in the same conduit (refer to 2008 NEC Article 310 adjustment factors).

Note: Nat

Install a molded case circuit breake ASD in accordance with the fault current setting of the ASD and 2008 NEC Article 430.

The ASD is designed and tested to comply with UL Standard 508C. Modifications to the ASD system or failure to comply with the short circuit protection requirements outlined in this manual may disqualify the UL rating. See Table 22 on pg. 269 for typeform-specific short circuit protection recommendations.

As a minimum, the installation of the ASD shall conform to 2008 NEC Article 110, the Occupational Safety and Health Administration requirements, and to any other local and regional industry codes and standards.

Note: In the event

Figure 3

ional and local codes should be referenced when running more than three

conductors in the same conduit.

r (MCCB) or fuse between the 3-phase power source and the 

that the motor rotates in the wrong direction when powered up, reverse

any two of the three ASD output power leads (U, V, or W) connected to the motor.

. G9 ASD/Motor Typical Connection Diagram.

G9 ASD Installation and Operation Manual 17

System Grounding

Proper grounding helps to prevent electrical shock and to reduce electrical noise. The ASD is designed to be grounded in accordance with Article 250 of the 2008 NEC or Section 10/Part One of the Canadian Electrical Code (CEC).

The grounding conductor shall be sized in accordance with Article 250-122 of the NEC or Part One- Table 6 of the CEC.

— The Metal Of Conduit Is Not An Acceptable Ground —

The input, output, and control lines of the system shall be run in separate metal conduits and each shall have its own ground conductor.

ASDs produce high-frequency noise — steps must be taken during installation to avoid the negative effects of noise. Listed below are some examples of measures that will help to combat noise problems.

• DO NOT install the input power and output power wires in the same duct or in parallel with each other, and do not bind them together.

• DO NOT install the input/output power wires and the wires of the control circuit in the same duct or in parallel with each other, and do not bind them together.

• Use shielded wires or twisted wires for the control circuits.

• Ensure that the grounding terminals (G/E) of the ASD are securely connected to ground.

• Connect a surge suppressor to every electromagnetic contactor and every relay installed near the ASD.

• Install noise filters as required.

Grounding Capacitor

The Grounding Capacitor plays a role in minimizing the effects of leakage current through the ASD system and through ground paths to other systems. Leakage current may cause the improper operation of earth-leakage current breakers, leakage-current relays, ground relays, fire alarms, and other sensors — and it may cause superimposed noise on CRT screens.

The Grounding Capacitor Switch allows the user to quickly change the value of the leakage-reduction capacitance of the 3-phase input circuit. See figures 4, 5, 6, and 7 on pg. 19 for an electrical depiction of the leakage-reduction functionality and the methods used to change the capacitance value. The method used is typeform-specific.

If using a 460-volt 5 HP ASD or a 460-volt ASD that is in the range of 7.5 HP to 25 HP, and the U/T1,

V/T2, and W/T3 connections to the motor are 100 meters or more in length, the ASD Carrier Frequency must be set to 4 kHz or less when activating or deactivating the Grounding Capacitor

Switch. ASD overheating may occur if the Carrier Frequency is set above 4 kHz when activating or

deactivating the Grounding Capacitor Switch.

See pg. 5 for more information on the Grounding Capacitor Switch and pg. 16 for the location of the switch.

18 G9 ASD Installation and Operation Manual

Figure 4. The Grounding Capacitor

Switch is used on typeforms 230-volt

0.5 HP to 10 HP and the 25 and 30 HP/

460-volt 1.0 HP to250 HP.

The value may be set to Maximum

(default setting) or to Zero by pushing

or pulling the switch actuator,

respectively.

Figure 5. The Grounding Capacitor

Switch is used on typeforms 230-volt

15 HP to 20 HP and the 40 HP to

60 HP/460-volt 30 HP to 100 HP.

The value may be set to Large (default

setting) or Small by pushing or pulling

the switch actuator, respectively.

Figure 6. The Grounding Capacitor

Bar is used on typeforms 230-volt 75

HP and the 100 HP/460-volt 125 HP

and the 150 HP.

The value may be set to Large or

Small (default setting) by connecting

or disconnecting the switching bar,

respectively.

Figure 7. The Grounding Capacitor

Screw is used on typeforms 460-volt

175 HP and above.

The value may be set to Large or

Small (default setting) by placing the

screw in the A position or by placing

the screw in the B position,

respectively.

G9 ASD Installation and Operation Manual 19

Lead Length Specifications

Adhere to the NEC and any local codes during the installation of ASD/motor systems. Excessive lead lengths may adversely effect the performance of the motor. Special cables are not required. Lead lengths from the ASD to the motor in excess of those listed in Table 1 may require filters to be added to the output of the ASD. Tab le 1 lists the suggested maximum lead lengths for the listed motor voltages.

Table 1. Lead Length Recommendations.

Model

230 Volt All 1000 feet

460 Volt

Note: Contact the Toshiba Customer Support Center for application assistance when using

lead lengths in excess of those listed.

PWM Carrier

Frequency

< 5 kHz 600 feet

 5 kHz 300 feet

NEMA MG-1-1998 Section IV Part 31

Compliant Motors



Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor.



When operating in the Vector Control mode the carrier frequency should be set to

2.2

kHz or above.

20 G9 ASD Installation and Operation Manual

I/O and Control

The ASD can be controlled by several input types and combinations thereof, as well as operate within a wide range of output frequency and voltage levels. This section discusses the ASD control methods and supported I/O functions.

The Terminal Board supports discrete and analog I/O functions and is shown in Figure 9 on pg. 24. Tab le

2 lists the names, descriptions, and default settings (of programmable terminals) of the input and output

terminals of the Terminal Board.

Note: To use the inp

Mode setting must be set to Terminal Block.

Figure 20 on pg. 26

Table 2.

Terminal

Name

RES

O1A/B (OUT1) O2A/B (OUT2)

FLA Fault relay (N.O.).

FLC Fault relay (common).

RX Multifunctional programmable analog inp

V/I

SU+ DC Input Externally-supplied 24 VDC backup control power (1.1 A min.).

P24

PP 10.0 VDC/10 mA voltage source for the external potentiometer. Figure 15 on pg. 25.

FP Pulsed Output

IICC

CCA

Input/Output

Discrete Input

Connect to CC to

activate (Sink

mode).

Switched Output

Analog Input

Analog Output

DC Output

— Return for the V/I input

— Return for the RR, RX, P24, and the PP terminals.

— Return for the AM, FM, SU+, and the discrete input terminal.

ut lines of the Terminal Board to provide Run commands the Command

shows the basic connection diagram for the G9 ASD system.

Terminal Board Default Assignment Terminal Names And Functions.

Default Function

(Also See Terminal Descriptions on pg. 22

Standby — Multifunctional programmable discrete

normal ASD operation.

Reset — Multifunctional programmable discrete input. Resets the ASD.

Forward — Multifunctional programmable discrete input.

Reverse — Multifunctional programmable discrete

Preset Speed 1 — Multifunctional programmable discrete

Preset Speed 2 — Multifunctional programmable discrete input.

Preset Speed 3 — Multifunctional programmable discrete

Preset Speed 4 — Multifunctional programmable discrete

Low Speed — Multifunctional programmable discrete output.

Reach Frequency — Multifunctional programmable discrete output.

Multifunction programmable analog input. (0.0

ut (-10 to +10 VDC input). Figure 12 on pg. 25.

Unassigned — V — Multifunctional programmable iso (0 to 10 VDC input)

Frequency Mode 2 (def

programmable isolated analog current input Maximum Frequency).

Output Current — Current

ASD or to the magnitude of the function assigned to this terminal (see Table 6 on

pg. 237 for assignment listing).

Output Frequency —

frequency of the ASD or to the magnitude of the function assigned to this terminal (see Table 6 on pg. 237). Select Curr

24 VDC output (200 mA max.). Figure 14 on pg. 25.

Frequency Pulse — Multifunctional programmable outpu frequency based on the output frequency of the ASD (see Table 6 on pg. 237).

ault SW301 setting) — I —Multifunctional

output that is proportional to the output current of the

Current or Vo l t a g e output that is proportional to the output

terminal (see IICC Note: on pg. 105).

input. Activation required for

input.

to 10 VDC input). Figure 11 on pg. 25.

lated analog voltage input

(4 [0] to 20 mADC input — 0 Hz to

ent or Voltage at F681.

)

input.

t pulse train of a

Circuit Config.

Figure 10 on pg. 25.

Figure 16 on pg. 25.

Figure 19 on pg. 25.FLB Fault relay (N.C.).

Figure 13 on pg. 25.

Figure 18 on pg. 25

Figure 17 on pg. 25.

Earth Gnd o

DO NOT

connect to

r to each

other.

G9 ASD Installation and Operation Manual 21

Terminal Descriptions

Note: The programmable terminal assignments may be accessed and changed from their

default settings as mapped on Direct Access  Applicable Parameter Number. See the section titled Program

Mode Menu Navigation on pg. 46 for the applicable Direct Access parameter

numbers.



For further information on terminal assignments and default setting changes, see the sections titled

Note: See the section titled Cable/Terminal/Torque Specifications on pg. 265 for the G9

ASD conductor and terminal electrical specifications.

Note: Programmable terminals will not retain their settings indefinitely in the event of a

power loss. Connect an external +24 VDC supply to the SU+ terminal to retain the programmable settings in the event of Control Power loss (see

ST — The default setting for this terminal is the Standby mode controller. As the default setting, this terminal must be activated for normal system operation. The ST terminal is activated by connecting CC to this terminal (Sink mode). When deactivated, OFF is flashed on the LED Screen and the Not-Ready- to-Run indicator is displayed on the LCD Screen (see Figure 22. on pg. 31). This input terminal may be programmed to any of the functions listed in Table 5 on pg. 234 (see F113).

RES — The default setting for this terminal is Reset. The RES terminal is activated by connecting CC to this terminal (Sink mode). A momentary connection to CC resets the ASD and any fault indications from the display. Reset is effective when faulted only. This input terminal may be programmed to any of the functions listed in Table 5 on pg. 234 (see F114).

Terminal on pg. 47 and Default Setting Changes on pg. 74.

pg. 46 or via the Direct Access method: Program 

Figure 20 on pg. 26).

F — The default setting for this terminal is Forward run command. The F terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in Table 5 on pg. 234 (see F111).

R — The default setting for this terminal is Reverse run command. The R terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in Table 5 on pg. 234 (see F112).

S1 — The default setting for this terminal is Preset Speed 1 (see Preset Speed 1 on pg. 83). The S1 terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in Table 5 on pg. 234 (see F115).

S2 — The default setting for this terminal is Preset Speed 2 (see Preset Speed 2 on pg. 83). The S2 terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in Table 5 on pg. 234 (see F116).

S3 — The default setting for this terminal is Preset Speed 3 (see Preset Speed 3 on pg. 84). The S3 terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in Table 5 on pg. 234 (see F117).

S4 — The default setting for this terminal is Preset Speed 4 (see Preset Speed 4 on pg. 84). The S4 terminal is activated by connecting CC to this terminal (Sink mode). This input terminal may be programmed to any of the functions listed in Table 5 on pg. 234 (see F118).

RR — The default function assigned to this terminal is the Frequency Mode 1 setting. The RR terminal accepts a 0 – 10 VDC input signal that is used to control the function assigned to this terminal. This input terminal may be programmed to control the speed or torque of the motor via an amplitude setting or regulate by setting a limit. The gain and bias of this terminal may be adjusted for applicationspecific suitability (see F210 – F215).

22 G9 ASD Installation and Operation Manual

RX — The default function assigned to this terminal is the Torque Command setting. The RX

SU+

P24

O1A/B

O2A/B

terminal accepts a ±10 VDC input signal that is used to carry out the function assigned to this terminal. This input terminal may be programmed to raise or lower the speed or torque of the motor via an amplitude setting. This terminal may also be used to regulate the speed or torque of a motor by setting a limit. The gain and bias of this terminal may be adjusted for application-specific suitability (see F216 –

F221). See Figure 20 on pg. 26 for an electrical depiction of the RX terminal. This terminal references

CCA.

V/I — The V/I terminal has the dual function of being able to receive an input voltage or current. The function as a voltage input to receive a 0 – 10 VDC input signal. The function as a current input is to receive a 0 – 20 mA input signal. Using either input type, the function is to control the 0.0 – Maximum Frequency output or the 0.0 to 250% torque output of the ASD. This is an isolated input terminal. This terminal may be programmed to control the speed or torque of the motor and cannot process both input types simultaneously. SW301 must be set to V or I to receive a voltage or current, respectively (see

Figure 9 on pg. 24). Terminal scaling is accomplished via F201 – F206. The gain and bias of this

terminal may be adjusted for application-specific suitability (see F470 and F471).

SU+ — Externally supplied +24 VDC ±10% at 1.1 A (minimum) backup control power. This terminal references CC.

P24 — +24 VDC at 200 mA power supply for customer use. This terminal references CCA.

PP — The function of output PP is to provide a 10 VDC/10 mADC output that may be divided using a

potentiometer. The tapped voltage is applied to the RR input to provide manual control of the RR programmed function. This terminal references CCA.

O1A/B (OUT1A/B) — The default function assigned to this terminal is Output Low Speed. This output may be programmed to provide an indication (open or closed) that any one of the functions listed in Table 8 on pg. 239 has occurred or is active. This function may be used to signal external equipment or to activate the brake (see F130). The OUT1 terminal is rated at 2 A/120 VAC and  2 A/30 VDC.

O2A/B (OUT2A/B) — The default function assigned to this terminal is

ACC/DEC Complete. This output may be programmed to provide an indication (open or closed) that any one of the functions listed in Table 8 on pg. 239 has occurred or is active. This function may be used to signal external equipment or to activate the brake (see F131). The OUT2 terminal is rated at 2 A/120 VAC and  2 A/30 VDC.

FP — The default function of this output terminal is to output a series of pulses at a rate that is a function of the output frequency of the ASD (50 mA max. at 1.0 kHz to 43.3 kHz). As the output frequency of the ASD goes up so does the FP output pulse rate. This terminal may be programmed to provide an output pulse rate that is proportional to the magnitude of the user-selected item from Table 6

on pg. 237. For further information on this terminal see F676 on pg. 194.

AM — This output terminal produces an output current that is proportional to the output frequency of the ASD or of the magnitude of the function assigned to this terminal. The available assignments for this output terminal are listed in Table 6 on pg. 237. For further information on this terminal see F670

on pg. 192.

FM — This output terminal produces an output current or voltage that is proportional to the output frequency of the ASD or of the magnitude of the function assigned to this terminal. The available assignments for this output terminal are listed in Table 6 on pg. 237. For further information on this terminal see F005 on pg. 78. The Voltage/Current output selection is performed at F681.

G9 ASD Installation and Operation Manual 23

FLA — One of two normally closed contacts that, under user-defined conditions, connect to FLC.

Note: The relay is shown in the normal operating

condition. During a faulted condition the relay connection is FLC-to-FLA.

SW200

J101

TB1

TB2

TB3

J100

SW200

TB4

SW301

RES

+SU

Ensure that the ground screw is securely in place to prevent arcing, intermittent operation, or system failure.

1 to 2 = Sink

2 to 3 = Source

1 to 2 = System Supplied

2 to 3 = Ext. Supplied

(24V)

V/I Switch

See Figure 20 on pg. 26 for more information on the Terminal Board connections.

Half/Full Duplex Switch

CAUTION

FLC

FLB

FLA

FLB — One of two normally open contacts that, under user-defined conditions, connect to FLC.

FLC — FLC is the common leg of a single-pole double-throw form C relay. The FL relay is the Fault

Relay by default, but may be programmed to any of the selections of Table 8 on pg. 239. For further information on this terminal see F132 and Figure 8.

Note: Th

Figure 8

Figure 9

e FLA, FLB, and FLC contacts are rated at 2A/120 VAC and 2A/30 VDC.

. FLA, FLB, and FLC Switching Contacts Shown In The Normal Operating Condition.

. Terminal Board. Sink Source

See the section titled Terminal Descriptions on pg. 22 for terminal descriptions.

See the section titled Cable/Terminal/Torque Specifications on pg. 265 for information on the proper cable/terminal sizes and torque specifications when making Terminal Board connections.

24 G9 ASD Installation and Operation Manual

I/O Circuit Configurations

Figure 10. Discrete Input. Figure 11. RR Input.

Figure 12

Figure 14

Figure 16

. RX Input. Figure 13. V/I Isolated Input.

. P24 Output. Figure 15. PP Output.

. OUT1/OUT2 Output. Figure 17. FP Output.

Figure 18

G9 ASD Installation and Operation Manual 25

. AM/FM Output. Figure 19. Fault Relay (Shown Not Faulted).

Typical Connection Diagram

Note: When connecting multiple wires to any of ASD terminals, do not

connect a solid wire and a stranded wire to the same terminal.

Figure 20

. The G9 ASD Typical Connection Diagram.

Note: Th

Note: The is

26 G9 ASD Installation and Operation Manual

e AM, FM, and the +SU analog terminals are referenced to CC.

e PP, RR, RX, and the P24 analog terminals are referenced to CCA.

olated V/I analog terminal references IICC.

Startup and Test

Before turning on the ASD ensure that:

• R/L1, S/L2, and T/L3 are connected to the 3-phase input power.

• U/T1, V/T2, and W/T3 are connected to the motor.

• The 3-phase input voltage is within the specified tolerance.

• There are no shorts and all grounds are secured.

• All personnel are at a safe distance from the motor and the motor-driven equipment.

G9 ASD Installation and Operation Manual 27

Electronic Operator Interface

The G9 ASD Electronic Operator Interface (EOI) is comprised of an LED Screen, an LCD Screen, two LEDs, a rotary encoder, and five keys. These items are shown and described on pg. 29.

EOI Operation

The EOI is the primary input/output device for the user. The EOI may be used to monitor system functions, input data into the system, perform diagnostics, and view performance data (e.g., motor frequency, bus voltage, torque, etc.).

The software used with the ASD is menu driven; thus, making it a select-and-click environment. The operating parameters of a motor may be selected and viewed or changed using the EOI (or via communications).

EOI Remote Mounting

The EOI may be mounted remotely using the optional ASD-MTG-KIT9. The kit contains all of the hardware required to mount the EOI of the 9-Series ASD remotely.

System operation and EOI operation while using the remotely-mounted EOI are the same as with the ASD-mounted configuration.

28 G9 ASD Installation and Operation Manual

Figure 21.

LCD Screen

Rotary Encoder

Local/Remote

Mode Key

Escape Key

Stop-Reset Key

Key (LED)

Run Key (LED)

LED Screen

01:14

Selected

Number

item:

(01)

of items:

(14)

Program

Terminal... Direct Access... Utilities... Protection...

Fundamental...

The G9 ASD Electronic Operator Interface Features.

EOI Features

LED Screen — Displays the running frequency, active Fault, or active Alarm information.

Rotary Encoder — Used to access the G9 ASD menu selections, change the value of a displayed

parameter, and performs the Enter key function. Turn the Rotary Encoder either clockwise or counterclockwise to perform the Up or Down functions of the displayed menu selection. Press the Rotary Encoder to perform the Enter (select) function.

LCD Screen— Displays configuration information, performance data (e.g., output frequency, bus

voltage, torque, etc.), diagnostic information, and LED Screen information in expanded normal text.

Local/Remote Key — Toggles the system to and from the Local and Remote modes. The Local/

Remote Key is disabled while the Fault screen is displayed. The LED is on when the system is in the Local Command mode. The Local mode allows the Command and Frequency control functions to be

carried out via the EOI.

The Remote mode enables the Command and Frequency control functions to be carried out via the Terminal Board, RS485, Communication Card, Pulse Input, or the settings of F003/F004. The selection may be made via

Frequency Mode 1, respectively.

The availability of Local mode control (Command and Frequency control) may be disabled via Program

Utilities Prohibition  Local/Remote Key Command Override and Local/Remote Key Frequency



Override. The availability of the Local mode of operation may be reinstated by changing this setting or

performing a Reset (see F007).

ESC Key — Returns the system to the previous level of the menu tree, toggles between the EOI

Command screen and the Frequency Command screen, or cancels changes made to a field if pressed

while still in the reverse video mode (dark background/light text). The three functions are menu-specific.

Run Key — Issues the Run command while in the Local mode. The Run key LED illuminates green

while stopped or red while running to alert personnel.

Mode Key — Provides a means to access the three root menus. Pressing the Mode Key key repeatedly

loops the system through the three root menus (see Figure 27 on pg. 41). While looping through the root menus, the Program menu will display the root menu screen or the Program sub-menu item being accessed prior to pressing the Mode key.

G9 ASD Installation and Operation Manual 29

Program  Fundamental  Standard Mode Settings  Command Mode and

Stop-Reset Key — This key has three functions.

LED/LCD Screen Information

LED

LCD

LED

LCD

A A 1 1

b b 2 2

C C 3 3

d d 4 4

E E 5 5

F F 6 6

G G 7 7

H H 8 8

I I 9 9

J J 0 0

L L

M M

n n

O O

P P

r r

S S

t t

U U

v v

y y

- -

1. Issues the Off command (decelerates to Stop at the programmed rate) if pressed once while in the

Local mode in accordance with the setting of

2. Initiates an Emergency Off Fault if pressed twice quickly from the Local or Remote modes. The

Emergency Off function terminates the G9 ASD output and stops the motor in accordance with the

setting of

3. Resets active Faults if pressed twice quickly. The source of the Fault must be determined and

corrected before normal ASD operation can resume.

LED/LCD Screen

The LED Screen is used to display the output frequency, active alarms and/or active faults or Off. If there are no active alarms or faults, the output frequency is displayed.

During an active alarm, the display toggles to and from the running frequency and the active alarm.

During an active fault, the fault is displayed.

Loss of the ST-to-CC connection flashes Off.

LED Character/Font Information

Characters displayed on the LED Screen will be of the seven-segment format. Not all alphanumeric characters are used with the LED

30 G9 ASD Installation and Operation Manual

Screen.

Listed are the seven-segment characters used on the LED Screen along with the same characters as they are displayed on the LCD Screen.

LCD Font Information

All alpha-numeric characters are used.

F721.

F603.

LCD Screen

Item Number 1 of 43

Speed at Trip (If Applicable)

Active Frequency

Active DC Bus Voltage

Monitored items

Command

Active output Current

ASD Output Voltage

Screen Name

(Only 5 Items Listed)

Monitor

Freq Ref:

DC Voltage:

0.00%

Primary Menu Items

Screen Name

Item Number 1 of 15

Program Menu items

{

(Only 5 Items Listed)

Speed Reference %

Speed Reference Hz

User-Selected

Monitored Parameters

Not-Ready-to-Run Indicator (ST-to-CC required)

Ready-to-Run Indicator Appears When ST is Connected to CC

(see Main Monitor Selections on pg. 45)

Figure 22. Frequency Command Screen.

Forward Run Active

Reverse Run Active

Shows Discrete I/O Terminal

Status or Alarm Condition

The LCD Screen is the primary user input/output information center. Parameter settings may be viewed or changed using the LCD Screen module of the EOI. To view or change a parameter setting using the LCD Screen, press the Mode key until the Program menu is displayed. Turn the Rotary Encoder until the desired Primary Menu item (see pg. 46) is within the cursor block. Press the Rotary Encoder to select the item from the Primary Menu (repeat the press-to-select function for submenu items).

See the section titled Default Setting Changes on pg. 74 for more information on changing parameter settings.

Upon reaching the desired parameter selection the current setting may be viewed, or selected and changed by pressing the Rotary Encoder — the setting will take on the reverse video format (dark background/ light text). Turn the Rotary Encoder to change the parameter setting. Press the ESC key while the new parameter setting is in the reverse video mode to exit the selection without saving the change or press the Rotary Encoder while the parameter setting is in the reverse video mode to accept the new change.

Repeated ESC key entries at any time takes the menu back one level each time the ESC key is pressed until the Frequency Command screen is reached. Further ESC entries will toggle the system to and from the Frequency Command screen and the EOI Command menu.

Note: Cha

nges carried out from the EOI Command screen will be effective for EOIcontrolled ASD operation only. See the section titled EOI Command Mode on pg. 42 for further information on EOI Command Mode operations.

Primary Menus of the LCD Screen

The three primary screens of the LCD Screen are displayed while accessing the associated operating mode: the Frequency Command, Monitor, and Program Menu screens.

Figure 23. Mon

itor Screen (see pg. 43 for more on the Monitor Screen items).

01:43

Freq At Trip:

Output Current:

0.00Hz

Figure 24. Program Menu Screen (see pg. 46 for more on the Program Menu Screen).

G9 ASD Installation and Operation Manual 31

Output Voltage:

LED/LCD Screen Installation Note

When installing the LED/LCD Screen module of the EOI ensure that the left side of the display is inserted first with the top and bottom catches (see Phillips screws at underside of display) securely in place. This ensures the proper alignment and electrical connection of the CNX connector of the LED/LCD Screen module PCB. Gently hold the display in place while securing the Phillips mounting screw.

If improperly seated, the periphery of the LED/LCD Screen module will not be flush with the front panel surface and the unit will not function properly.

32 G9 ASD Installation and Operation Manual

Keypad Remote Mounting

The ASD may be controlled from a remotely-mounted keypad. For safety and application-specific reasons, some ASD installations will warrant that the operator not be in the vicinity during operation or that the keypad not be attached to the ASD housing. The keypad may be mounted either with or without the optional Remote Mounting Kit (P/N ASD-MTG-KIT). The ease of installation is enhanced by the Remote Mounting Kit (P/N 58333) which allows for keypad placement and easier cable routing.

Remote mounting will also allow for multiple keypad mountings at one location if controlling and monitoring several ASDs from a central location is required.

The keypad can operate up to 9 feet away from the ASD. A keypad extender cable is required for remote mounting. The keypad extender cable is available in a 9-ft. length and may be ordered through your Toshiba Sales Representative.

The optional dust cover (P/N ASD-BPC) may be used to cover the front panel opening of the ASD housing after removing the keypad.

Remote Keypad Required Hardware

Keypad Mounting Hardware

• EOI Remote-Mount Housing — P/N 58333 (included with 230-volt 40-HP and above; and with the 460-volt 75 HP and above)

• 6-32 x 5/16” Pan Head Screw — P/N 50595 (4 ea.)

• #6 Split-Lock Washer — P/N 01884 (4 ea.)

• #6 Flat Washer — P/N 01885 (4 ea.)

Bezel Plate Mounting Hardware

• Bezel Plate — P/N 52291

• 10-32 Hex Nut — P/N 01922 (4 ea.)

• #10 Split-Lock Washer — P/N 01923 (4 ea.)

• #10 Flat Washer — P/N 01924 (4 ea.)

• Dust Cover — P/N ASD-BPC (Optional)

Extender Cable

• ASD-CAB10F: Cable, 9 ft.

Keypad Installation Precautions

Install the unit securely in a well ventilated area that is out of direct sunlight using the four mounting holes at the rear of the keypad. The ambient temperature rating for the keypad is 14° to 104° F (-10° to 40° C).

• Select a mounting location that is easily accessible by the user.

• Avoid installation in areas where vibration, heat, humidity, dust, metal particles, or high levels of electrical noise (EMI) are present.

• Do not install the keypad where it may be exposed to flammable chemicals or gases, water, solvents, or other fluids.

• Turn on the power only after securing the front cover of the ASD.

G9 ASD Installation and Operation Manual 33

Keypad Remote Mounting w/o the ASD-MTG-KIT

Note: See Figure 25 for the dimensions and the item locations referenced in steps 1 through 5.

1. At the keypad mounting location, mark the 3.80” by 3.56” hole and the four 7/32” screw holes.

2. Cut the 3.80” by 3.56” rectangular hole.

3. Drill the four 7/32” screw holes.

4. Attach and secure the EOI to the front side of t head screws, the #6 split lock washers, and the #6 flat washers.

5. Connect the extension cable.

Keypad Mounting Dimensions

Figure 25. Keypad Mounting Dimensions.

he mounting location using the four 6-32 x 5/16” pan

34 G9 ASD Installation and Operation Manual

Keypad Remote Mounting Using the ASD-MTG-KIT

Note: See Figure 26 for the dimensions and the item locations referenced in steps 1 through 6.

1. At the keypad mounting location, mark the 4.60” by 4.50” hole and the four 11/32” screw holes.

2. Cut the 4.60” by 4.50” rectangular hole.

3. Drill the four 11/32”

4. Attach and secure the Bezel Plate to the front side hex nuts, #10 split lock washers, and the #10 flat washers.

5. Attach and secure the keypad to the front side of th head screws, #6 split lock washers, and the #6 flat washers.

6. Connect the extension cable.

holes for the Bezel Plate mount.

of the mounting location using the four 10-32

e Bezel Plate using the four 6-32 x 5/16” pan

Keypad ASD-MTG-KIT Mounting Dimensions

Figure 26. Keypad Bezel Plate Mounting Dimensions.

G9 ASD Installation and Operation Manual 35

Command Mode and Frequency Mode

(F003) Command Mode

Selection

Terminal Block

Control

Command control includes instructions such as Stop, Run, Jog, etc. The source of the Command signal must be established for normal operation.

Frequency commands control the output speed of the ASD. The source of the frequency control signal must be established for normal operation.

The source of the command control and speed control may be either internal or external. Once the source signal is selected for either function, the system may be configured to use the selected signal all of the time or switch under user-defined conditions.

Command and Frequency control may be carried out using any one of several control methods (signal sources) or combinations thereof. In the event that multiple control commands are received, the signal sources are assigned priority levels. The primary control method for Command and Frequency control uses the settings of F003 and F004, respectively.

Command Control (F003)

The Command Mode selection of F003 establishes the primary source of the command input for the ASD. However, the Override feature may supersede the

F003 setting as indicated in Table 3.

Table 3 on pg. 38 shows the hierarchy of the control

sources managed by the Override function. The level of the control item of the hierarchy is listed from left to right, most to least, respectively. As indicated in the table, the Override setting may supersede the F003 setting.

Placing the EOI in the Local mode selects the RS485 2-wire as the Command Mode control source.

Local mode operation may be superseded by other Override settings.

Example: With the EOI set to Local, Communication Board input or RS485 4-wire input will

supersede EOI control input.

The remaining control sources may be placed into the Override mode using communications.

The source of the Command control signal may be selected by:

• The F003 setting,

• Placing an item from the Command

communications, or

• Placing the EOI in the Local mo

Override mode).

signal source selections in the Override mode via

de (places only the RS485 [2-wire] or the RS485 [4-wire] in the

01:06

Standard Mode Selection

Possible Command signal source

• Terminal Block (default),

• EOI Keypad,

• RS485,

• Communication Option Board, or

• F003 setting (is used if no signal sources are in the Override mo

Note: Th

36 G9 ASD Installation and Operation Manual

e Terminal Board is placed in the Override mode for Command functions by assigning a discrete terminal to Command Terminal Board Priority and connecting the terminal to CC. Once activated (Run command required), the Terminal Board settings will be used for Override Command control (F, R, Preset Speeds, etc.).

selections include the following:

de).

Frequency Control (F004)

The Fr

equency Mode 1 (or the Frequency Mode 2)

setting establishes the user-selected source of the frequency-control input for the G9 ASD. The signal source selected here is used for speed control unless the Reference Priority Selection parameter is configured to switch this setting automatically (see F200) or if the Override feature is enabled.

Table 3 on pg. 38 shows the hierarchy of the control sources managed by the Override function. The

level of the control item of the hierarchy is listed from left to right, most to least, respectively. As indicated in the table, the Override setting may supersede the selection at F004.

Placing the EOI in the Local mode selects the RS485 2-wire as the Frequency Mode 1 control source.

Local mode operation may be superseded by other Override settings.

Example: With the EOI set to Local, the Communication Board input or the RS485 4-wire input will

supersede EOI control input.

The remaining control sources may be placed into the Override mode using communications.

The source of the Frequency control signal may be selected by:

• The F004 setting,

• Placing an item from the F communications, or

• Placing the EOI in the Local mo

requency control source selections in the Override mode via

de (places only the RS485 [2-wire] in the Override mode).

Standard Mode Selection

(F004) Frequency Mode 1

02:06

Possible Fr

• Communication Board,

• RS485,

• EOI Keypad,

• Terminal Block (the default setting), or

• F004 setting (used if no other items are in the Override mo

Note: Th

equency control source selections include the following:

de).

e Terminal Board is placed in the Override mode for Speed control functions by

assigning a discrete terminal to V/I Terminal Priority and connecting the terminal to

CC. Once the discrete terminal is activated, V/I is used as the Terminal Board Override control item.

Command and Frequency Control Selections

The user may select only one Command source and only one source for Frequency control. The default settings for Command and Frequency control are Terminal Block and RR, respectively.

The ASD has a command register for each item listed as a Command or Frequency source. The registers store the Override setting for each control source. The registers are continuously scanned to determine if any of the listed items are in the Override mode.

For each scan cycle, the command registers of the control sources are scanned for the Override setting in the order that they are listed in Table 3 . The first item of the Command section and the first item of the Frequency section detected as being in the Override mode will be used for Command and Frequency control, respectively. If no items are detected as being in the Override mode, the settings of

F003 and F004 will be used for Command and Frequency control, respectively.

G9 ASD Installation and Operation Manual 37

Any or all of the Command and Frequency control input sources may be placed in the Override mode.

Placing the ASD in the Local mode (Local/Remote LED on) via the EOI places the RS485 2-wire control selection in the Override mode for Command and Frequency input (see the section titled

Override Operation on pg. 38 for the proper setting). The Local/Remote control Override feature for

Command and Frequency (or either) may be enabled/disabled at Program Utilities Prohibition Local/Remote Key (Command or Frequency) Override.

Communications may be used to place the remaining Command and eligible Frequency control input sources in the Override mode. Once placed in the Override mode this setting is valid until it is cancelled, the power supply is turned off, or the ASD is reset.

Override Operation

The signal sources of Table 3 are scanned from left to right in the order that they are listed to determine which input sources are in the Override mode (active Command or Frequency command present). The first item detected as having the Override function turned on is the selection that is used for Command or Frequency control input.

The Override control setting supersedes the setting of the Command mode setting (F003) and the Frequency mode setting (F004). However, the F003 and F004 settings will be used in the event that the register scan returns the condition that none of the listed items have the Override feature turned on or a discrete input terminal is set to Serial/Local Switch and is activated.

Command and Frequency-Control Override Hierarchy

Table 3 lists the input conditions and the resulting output control source selections for Command and

Frequency control Override operation.

The ASD software reads the memory locations of the listed control sources from the left to the right.

The first item to be read that has the Override feature turned on will be used for Command or Frequency control.

1 2 3 4 5 6 Priority Level

Forced F003/

04 by I/P

Terminal

(Assign to Serial/

Local Switch)

1 X X X X X F003/F004 Setting

0 1 X X X X Communication Board

0 0 1 X X X RS485

0 0

Comm.

Board

Tab l e 3

RS485

. Command and Frequency Control Hierarchy.

EOI/

Keyp

0 1 X X EOI/Keypad

Terminal Board

(Binary/BCD Input)

F003/F004

Command/

Frequency Mode

0 0 0

0 0 0 0 0

Note: 1 = Override feature is turned on for that control input source; 0 = Override Off; X = Don’t Care.

38 G9 ASD Installation and Operation Manual

0 1 X Terminal Board

F003/F004

Setting

F003/F004 Setting

Command Control Selections

(Default)

(F003) Command Mode

Selection

Terminal Block

(Default)

The following is a listing with descriptions of the Command Mode (F003) selections (Program  Fundamental  Standard Mode Selection  Command Mode Selection).

Settings:

0 — Terminal Block

Allows for Command control input via the Terminal Board.

1 — Not Used

Unused.

2 — EOI Keypad

This setting is used for EOI command control.

3 — RS485

This setting is used to transfer commands to the ASD via RS485 4-wire.

4 — Communication Option Board

Use this setting if using the optional Communication Board for command control.

01:06

Standard Mode Selection

Frequency Control Selections

The following is a listing with descriptions of the Frequency Mode (F004) selections (Program  Fundamental  Standard Mode Selection  Frequency Mode 1).

Settings:

1 — VI/II (V/I)

Used when a 0 to 10-volt DC analog input or a 0 – 20 mA DC current input is used as the speed control input. Only one input signal type may be used at a time. Set SW301 to the desired signal type.

2 — RR

Used for a 0 to 10-volt DC analog input signal.

3 — RX

Used for a -10 to +10-volt DC analog input signal.

4 — Not Used

Unused.

5 — EOI Keypad

Used for EOI frequency control.

02:06

Standard Mode Selection

(F004) Frequency Mode 1

(Default)

6 — RS485

Used to transfer speed commands to the ASD via RS485 4-wire.

G9 ASD Installation and Operation Manual 39

7 — Communication Option Board

Use this setting if using the optional Communication Board for frequency control.

8 — RX2 Option (AI1)

Used for a -10 to +10-volt DC analog input signal.

9 — Option V/I

Allows for the use of the optional voltage/current frequency-control interface.

10 — UP/DOWN Frequency

A discrete terminal may be configured to increase or decrease the speed of the motor by

momentarily connecting the assigned discrete input terminal to CC. See F264 on pg. 128 for further information on this feature.

11 — Pulse Input Option

Used to allow the system to use a pulsed input for frequency control. See PG Input Point 1

Setting on pg. 122 for further information on this feature.

12 — Pulse Input (motor CPU)

Used to allow the system to use a pulsed input for frequency control. See PG Input Point 1

Setting on pg. 122 for further information on this feature.

13 — Binary/BCD Input Option

Allows for discrete terminal to be used for frequency-control input.

40 G9 ASD Installation and Operation Manual

System Configuration and Menu Options

Root Menus

The Mode key accesses the three primary modes of the ASD: the Frequency Command mode, the Monitor mode, and the Program mode. From either mode, press the Mode key to loop through to the

other two modes (see Figure 27). While in the Frequency Command mode, pressing the ESC key toggles the menu to and from the EOI Command mode and the Frequency Command mode.

The Alarm or Fault information will be displayed in the event of an active Alarm or Fault. Alarm text will be displayed on the Frequency Command screen and on the LED Screen when active. Fault information will be displayed via the Fault screen. See Alarms and Trips on pg. 244 for more information on Alarms and Tri ps.

Note: EOI Command mo

Figure 27

. G9 ASD Root Menu Navigation.

de changes are effective for EOI control Only.

Frequency Command Mode

Frequency Setting

While operating in the Local mode (Local LED is illuminated on the front panel), the running frequency of the motor may be set from the Frequency Command screen. Using the Rotary Encoder, enter the Frequency Command value, connect ST to CC, provide a Run command (F and/or R), and then press the Run key. The motor will run at the Frequency Command speed and may be changed while running. See Figure 22. on pg. 31 and Operation (Local) on pg. 73 for more information on the Frequency Command mode.

G9 ASD Installation and Operation Manual 41

EOI Command Mode

The EOI Command mode is accessed by pressing the ESC key from the Frequency Command screen.

The control settings of the EOI Command menu are effective for EOI control only.

The EOI Command mode provides quick access to the following menu parameters:

Direction — Forward or Reverse.

Stop Pattern — The Decel Stop or Coast Stop settings determines the method used to stop the

motor when using the Stop-Reset key of the EOI. The Decel Stop setting enables the Dynamic Braking system setup at F304 or the DC Injection Braking system setup at F250, F251, and F252. The Coast Stop setting allows the motor to stop at the rate allowed by the inertia of the load.

Note: The Stop Pattern setting has no effect on the Emergency Off settings of F603.

V/f Group — One of 4 V/f profiles may be selected and run. Each V/f profile is comprised of 4 user settings: Base Frequency, Base Frequency Voltage, Manual Torque Boost, and Electronic Thermal Protection. Expanded descriptions of these parameters may be found in the section titled

Direct Access Parameter Information on pg. 76.

Accel/Decel Group — One of 4 Accel/Decel profiles may be selected and run. Each of the Accel/ Decel profiles is comprised of three user settings: Acceleration, Deceleration, and Pattern. Expanded descriptions of these parameters may be found in the section titled Direct Access

Parameter Information on pg. 76 (or see F009).

Feedback in Panel Mode — This feature enables or disables the PID feedback function.

Torque Limit Group — This parameter is used to select 1 of 4 preset positive torque limits to apply

to the active motor (of a multiple motor configuration). The settings of profiles 1 – 4 may be setup at

F441, F444, F446, and F448, respectively.

42 G9 ASD Installation and Operation Manual

Monitor Mode

The Monitor mode allows the user to monitor motor performance variables, control settings, and configuration data during motor operation. The items viewable from this mode are listed and described below.

Note: The Monitor mode is a read-only mode. The settings cannot be changed from the

Monitor mode. For information on how to change the values, see the section titled

Default Setting Changes on pg. 74.

Note: Any two of the Underlined monitored items may be selected for display at the

Frequency Command screen while running via Program

Selections (see pg. 45 for information on using the Main Monitor Selections feature).

Note: The F701 setting will determine if the Current and Voltage values displayed appear as

A (Amps) and V (Voltage), or if the value is shown as a % (percentage) of the ASD

rating.

Frequency at Trip — Displays the at-trip frequency.

Frequency Reference — Displays the Frequency Setpoint.

Output Current — Displays the Output Current as a percentage of the rated capacity of the ASD.

DC Bus Voltage — Displays the Bus Voltage as a percentage of the rated capacity of the ASD.

Output Voltage — Displays the Output Voltage as a percentage of the rated capacity of the ASD.

AM Output — Displays the AM output terminal value for the function assigned to the AM terminal.



Utilities Main Monitor

FM Output — Displays the FM output terminal value for the function assigned to the FM terminal.

Motor OL (Overload) Real — Displays the real-time Motor Overload value as a percentage of

the rated capacity of the motor.

Motor OL (Overload) Trip — Displays the Motor Overload Trip value as a percentage of the rated capacity of the motor.

Motor Load — Displays the real-time Motor Load as a percentage of the rated capacity of the motor.

ASD OL (Overload) Real — Displays the real-time ASD Overload as a percentage of the rated capacity of the ASD.

ASD OL (Overload) Trip — Displays the ASD Overload Trip value as a percentage of the rated capacity of the ASD.

ASD Load — Displays the ASD Load as a percentage of the rated capacity of the ASD.

Run Time — Displays the Cumulative Run Time in hours.

Compensation Frequency — Displays the Output Frequency after the application of the slip

compensation correction value (Post Compensation Frequency).

DBR OL (Overload) Real — Displays the real-time DBR Overload value as a percentage of the Dynamic Braking Resistor capacity.

DBR OL (Overload) Trip — Displays the DBR Overload Trip value as a percentage of the Dynamic Braking Resistor capacity.

DBR Load — Displays the DBR Load as a percentage of the Dynamic Braking Resistor capacity.

Feedback (inst) — Provides a status of the Real Time Feedback in Hz.

Feedback (1 second) — Provides a status of the 1-Second Averaging feedback in Hz.

G9 ASD Installation and Operation Manual 43

Torque — Displays the Output Torque as a percentage of the rated capacity of the ASD.

Past Trip 1

Torque Reference — Di available.

Torque Current — Displ

Excitation Current — Dis

PID Feedback — Provides a status of the PID Real Time Feedback in Hz.

Input Power — Displays the Input Power in Kilowatts (kW).

Output Power — Displays the Output Power in Kilowatts (kW).

Pattern Group Number — Displays

Pattern Group Cycle — Displays

Pattern Group Preset — Displays the active Pr

Group.

Pattern Time — Displays

RR — Displays the RR input value as a percentage of the full range of the RR value (potentiometer

input).

V/I — Displays the V/I input setting as a percentage of the full range of the V/I value.

Note: The isolated V/I input terminal may

output speed or the output torque. The input signal type must be selected at SW301 on the Terminal Board.

splays the Torque Reference as a percentage of the maximum torque

ays the torque-producing current value.

plays the current value required to produce the excitation field.

the active Pattern Run Group Number.

the cycle number of the active Pattern Run Group.

eset Speed being run of the active Pattern Run

the remaining time for the active Pattern Run Group.

receive Current or Voltage to control the



The V input setting of SW301 is used for the 0 – 10 VDC analog input signal and the I input setting of SW301 is used for the 0 – 20 mA analog input signal. Either may be used as a frequency or torque command source. See parameter F201 for more information on the setup of this terminal.



The LCD Screen shows the V/I terminal as VI/II (the additional character I is used to indicate “Input.”).

RX — Displays the RX input setting as a percentage of the full range of the RX value (-10 to +10 VDC input).

RX2 Option (AI1) — Displays the RX2 input setting as a percentage of the full range of the RX2 value.

Note: Th

Trip Code — Di listed in Table 14 on page 248 if there is an active Fault (

Past Trip 1 — This function records and displays the last trip incurred. Subsequent trips will replace Past Trip 1.

until being deleted (i.e., Past Trip 1 is moved to Past Trip 2 and then to Past Trip 3 until being shifted out of Past Trip 4). Once shifted out of Past Trip 4 the record is deleted. If no trips have occurred since the last reset, None is displayed for each trip record.

Past Trip 2 —

Past Trip 3 — Past tri

44 G9 ASD Installation and Operation Manual

e RX2 function is available on the Expansion IO Card Option 1 option board

(P/N ETB003Z) only.

splays None if there are no errors, or displays one of the associated Fault Codes

e.g., E = Emergency Off).

As trip records are replaced they are shifted to the next level of the Past Trip locations

Past trip information or None.

p information or None.



Past Trip 4 — Past trip information or None.

Note: An improper ASD setup may cause some trips — reset the ASD to the Factory

Default settings before pursuing a systemic malfunction (Program  Utilities  Type Reset  Reset to Factory Settings).

Direction — Displays the Direction command (forward/reverse).

Discrete Input Terminals — Displays the status (activated = reverse video) of the discrete input

terminals of the Terminal Board.

Discrete Output Terminals — Displays the status (activated = reverse video) of the discrete output lines of the Terminal Board.

Main Monitor Selections

Two ( 2 ) Monitor Mode items may be selected from the Main Monitor Selections screen to be displayed on the Frequency Command screen while the ASD is running.

The selected items, along with their real-time values, are displayed on the Frequency Command screen while running. Not all Monitor Mode items are available for display on the Frequency Command screen. The available items are underlined on pg. 43 and pg. 44.

Any two of the underlined items may be selected from the listing at Program Utilities  Main Monitor Selections. Select an item from the Monitor 1 listing and another item from the Monitor 2 listing to be displayed as shown in Figure 22. on pg. 31.

G9 ASD Installation and Operation Manual 45

Program

Program Mode Menu Navigation

The following table lists the menu items of the Program mode and maps the flow of the menu selections. The Parameter Numbers for the listed functions are provided where applicable.

The functions listed may be viewed or selected and changed as mapped below or via the Direct Access method: Program  Direct Access  Applicable Parameter Number.

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

STARU P WIZARD

FUNDAMENTAL

Fundamental

See the section titled Initial Setup on pg. 70 for Startup Wizard Requirements.

Automatic Acceleration/Deceleration F000

Acceleration Time 1 F009

Deceleration Time 1 F010

Acceleration/Deceleration Suspended Function F349

Accel/Decel 1 Settings

Acceleration Suspend Frequency F350

Acceleration Suspend Time F351

Deceleration Suspend Frequency F352

Deceleration Suspend Time F353

Maximum Frequency F011

Upper-Limit Frequency F012

Frequency Settings

Lower-Limit Frequency F013

V/f Pattern F015

Time Limit for Lower-Limit Frequency Operation F256

Parameter

Number

Automatic Torque Boost F001

Base Frequency 1 F014

Motor Set 1

Manual Torque Boost 1 F016

Motor Overload Protection Level 1 F600

Command Mode F003

Frequency Mode 1 F004

Standard Mode Selection

TERMINAL

Analog Output Terminals

46 G9 ASD Installation and Operation Manual

Forward/Reverse Run F008

Frequency Priority F200

Frequency Mode 2 F207

Frequency Mode Priority Switching Frequency F208

FM Output Terminal Function F005

FM Output Terminal Adjustment F006

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

TERMINAL

Terminal

Analog Output Terminals

FM Output Gradient Characteristic F682

FM Bias Adjustment F683

FM Voltage/Current Output Switching F681

AM Output Terminal Function F670

AM Output Terminal Adjustment F671

AM Output Gradient Characteristic F685

AM Bias Adjustment F686

MON 1 Terminal Meter Selection F672

MON 1 Terminal Meter Adjustment F673

MON 1 Output Gradient Characteristic F689

MON 1 Bias Adjustment F690

MON 1 Voltage/Current Output Switching F688

MON 2 Terminal Meter Selection F674

MON 2 Terminal Meter Adjustment F675

Parameter

Number

Input Special Functions

Input Terminal Delays

MON 2 Output Gradient Characteristic F692

MON 2 Bias Adjustment F693

MON 2 Voltage/Current Output Switching F691

Selection of OUT Terminal F669

Pulse Output Function F676

Pulse Output Frequency F677

Forward/Reverse Run Priority When Both Are Activated F105

Input Terminal Priority F106

16-Bit Binary/BCD Input F107

VI/II (V/I) Analog Input Broken Wire Detection Level F633

Input Terminal 1 (F) Response Time F140

Input Terminal 2 (R) Response Time F141

Input Terminal 3 (ST) Response Time F142

Input Terminal 4 (RES) Response Time F143

Input Terminal 5–12 Response Time F144

Input Terminal 13–20 Response Time F145

G9 ASD Installation and Operation Manual 47

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

TERMINAL

Input Terminals

Always ON Terminal Function F110

Input Terminal 1 (F) Function F111

Input Terminal 2 (R) Function F112

Input Terminal 3 (ST) Function F113

Input Terminal 4 (RES) Function F114

Input Terminal 5 (S1) Function F115

Input Terminal 6 (S2) Function F116

Input Terminal 7 (S3) Function F117

Input Terminal 8 (S4) Function F118

Input Terminal 9 (LI1) Function F119

Input Terminal 10 (LI2) Function F120

Input Terminal 11 (LI3) Function F121

Input Terminal 12 (LI4) Function F122

Input Terminal 13 (LI5) Function F123

Parameter

Number

Line Power Switching

Input Terminal 14 (LI6) Function F124

Input Terminal 15 (LI7) Function F125

Input Terminal 16 (LI8) Function F126

Input Terminal 17 (B12) Function F164

Input Terminal 18 (B13) Function F165

Input Terminal 19 (B14) Function F166

Input Terminal 20 (BI5) Function F167

Virtual Input Terminal Selection 1 F973

Virtual Input Terminal Selection 2 F974

Virtual Input Terminal Selection 3 F975

Virtual Input Terminal Selection 4 F976

Commercial Power/ASD Switching Output F354

Commercial Power/ASD Switching Frequency F355

ASD Side-Switching Delay Time F356

Commercial Power Side-Switching Delay Time F357

Commercial Power Switching Frequency Hold Time F358

48 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

TERMINAL

Output Terminals

Reach Settings

Output Terminal 1 (OUT1) Function F130

Output Terminal 2 (OUT2) Function F131

Output Terminal 3 (FL) Function F132

Output Terminal 4 (OUT3) Function F133

Output Terminal 5 (OUT4) Function F134

Output Terminal 6 (R1) Function F135

Output Terminal 7 (OUT5) Function F136

Output Terminal 8 (OUT6) Function F137

Output Terminal 9 (R2) Function F138

Output Terminal 10 (R3) Function F168

Output Terminal 11 (R4) Function F169

Low-Speed Signal Output Frequency F100

Speed Reach Frequency F101

Speed Reach Detection Band F102

Parameter

Number

DIRECT ACCESS

Direct Access

UTILITIES

Utilities

Display Parameters

Prohibition

Tra ce

Parameter Number Input

N/A

Unknown Numbers Accepted

Automatic Function Selection F040

Voltage/Current Display Units F701

Free Unit Multiplication Factor F702

Free Unit F703

Free Unit Display Gradient Characteristic F705

Free Unit Display Bias F706

Change Step Selection 1 F707

Change Step Selection 2 F708

Write Parameter Lockout F700

Command Mode/Frequency Mode Lockout F736

Lockout All Keys F737

Local/Remote Key Command Override

N/A

Local/Remote Key Frequency Override

Trace Selection F740

G9 ASD Installation and Operation Manual 49

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

UTILITIES

Trace

Trace Cycle F741

Trace Data 1 F742

Trace Data 2 F743

Trace Data 3 F744

Trace Data 4 F745

Over-Current Alarm

ASD Overload Alarm

Motor Overload Alarm

Over-Heat Alarm

Over-Voltage Alarm

Main Power Under-Voltage Alarm

Reserved (POFF) Alarm

Under-Current Alarm

Over-Torque Alarm

Parameter

Number

Alarm Prohibition

(prohibits an EOI alarm display ONLY — alarm still activated)

Type Reset

Real-time Clock Setup

Trip History (read-only)

Braking Resistor Overload Alarm

Cumulative Run Timer Alarm

DeviceNet/Profibus/CC-Link Alarm

RS485 Communication

Main Power Under-Voltage Alarm

Stop After Instantaneous Power-off Alarm

Stop After Lower-Limit Continuous Time

Light-Load Alarm

Heavy-Load Alarm

Maintenance Timer Alarm

Over-Torque Alarm

Soft Stall Alarm

Reset F007

Set Real-time Clock N/A

Trip Number

Trip Type

N/A

50 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

UTILITIES

Trip History

(read-only)

Frequency at Trip

Output Current

Output Voltage

Direction

Frequency Reference

DC Voltage

Discrete Input Terminals

Discrete Output Terminals

Run Timer

Post Compensation Frequency

Speed Feedback (Real-Time)

Speed Feedback (1 Second)

Torque Feedback

Torque Reference

Parameter

Number

N/A

Changed From Default

Contrast

Version (read-only)

Torque Current

Excitation Current

PID Feedback

Motor Overload Ratio

ASD Overload Ratio

DBR Overload Ratio

Motor Load

ASD Load

DBR Load

Input Power

Output Power

Changed Parameters N/A

Contrast Adjustment N/A

G9 EOI (Ver:DB)

N/AASD Type

CPU Code Version

G9 ASD Installation and Operation Manual 51

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

UTILITIES

CPU Code Revision

MC Version

Version (read-only)

MC Revision

Main Board EEPROM Version

Monitor 1

Monitor 2

View Trace Data

Abnormal Speed Detection Time F622

Over-Speed Detection Frequency Upper Band F623

Over-Speed Detection Frequency Lower Band F624

Supply Voltage Correction F307

DC Injection Braking Start Frequency F250

DC Injection Braking Current F251

PROTECTION

Protection

Main Monitor Selections

View Trace Data

Abnormal Speed Settings

Base Frequency Volta g e

Parameter

Number

N/A

DC Injection Braking

Dynamic Braking

Emergency Off Settings

Low-Current Settings

Overload

DC Injection Braking Time F252

Forward/Reverse DC Injection Braking Priority F253

Motor Shaft Stationary Control F254

Dynamic Braking Enable F304

Dynamic Braking Resistance F308

Continuous Dynamic Braking Capacity F309

Braking Resistance Overload Time (10x Rated Torque) F639

Emergency Off F603

Emergency DC Injection Braking Control Time F604

Low-Current Trip F610

Low-Current Detection Current F611

Low-Current Detection Time F612

Low-Current Detection Hysteresis Width F609

Motor Overload Protection Configuration F017

Overload Reduction Start Frequency F606

52 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

PROTECTION

Overload

Over-Torque Parameters

Motor 150% Overload Time Limit F607

ASD Overload F631

Over-Torque Trip F615

Over-Torque Detection Level During Power Running F616

Over-Torque Detection Level During Regenerative Braking

Over-Torque Detection Time F618

Over-Torque Detection Hysteresis F619

ASD Output Phase Loss Detection F605

Phase Loss

ASD Input Phase Loss Detection F608

Auto Restart Enable F301

Number of Times to Retry F303

Retry/Restart

Ridethrough Time F310

Random Mode F312

Over-Voltage Limit Operation F305

Parameter

Number

F617

Stall

Trip Settings

Under-Voltage/ Ridethrough

Special Protection Parameters

Stall Prevention Factor 1 F416

Power Running Stall Continuous Trip Detection Time F452

Stall Prevention During Regeneration F453

Stall Prevention Level F601

Over-Voltage Limit Operation Level F626

Retain Trip Record at Power Down F602

Regenerative Power Ridethrough Mode F302

Synchronized Deceleration Time F317

Synchronized Acceleration Time F318

Under-Voltage Trip F627

Under-Voltage (Trip Alarm) Detection Time F628

Regenerative Power Ridethrough Control Level F629

Short Circuit Detection at Start F613

Cooling Fan Control F620

Cumulative Operation Time Alarm Setting F621

Brake Answer Wait Time F630

G9 ASD Installation and Operation Manual 53

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

FREQUENCY

Frequency

Analog Filter

Forward/Reverse Disable

Jog Settings

UP/DOWN Frequency Functions

V/I Settings

Analog Input Filter F209

Forward/Reverse Disable F311

Jog Frequency F260

Jog Stop Pattern F261

Panel Operation Jog Mode F262

UP/DOWN Up Response Time F264

UP/DOWN Up Frequency Step F265

UP/DOWN Down Response Time F266

UP/DOWN Down Frequency Step F267

Initial UP/DOWN Frequency F268

Initial UP/DOWN Frequency Rewriting F269

Option V/I Terminal Voltage/Current Selection (AI2 Option Board Input)

Preset Speed 1 F018

Parameter

Number

F109

Preset Speeds

Preset Speed 2 F019

Preset Speed 3 F020

Preset Speed 4 F021

Preset Speed 5 F022

Preset Speed 6 F023

Preset Speed 7 F024

Preset Speed 8 F287

Preset Speed 9 F288

Preset Speed 10 F289

Preset Speed 11 F290

Preset Speed 12 F291

Preset Speed 13 F292

Preset Speed 14 F293

Preset Speed 15 F294

54 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

FREQUENCY

VI/II (V/I) Input Point 1 Setting F201

VI/II (V/I) Input Point 1 Frequency F202

VI/II (V/I) Input Point 2 Setting F203

VI/II (V/I) Input Point 2 Frequency F204

RR Input Point 1 Setting F210

RR Input Point 1 Frequency F211

RR Input Point 2 Setting F212

RR Input Point 2 Frequency F213

RX Input Point 1 Setting F216

RX Input Point 1 Frequency F217

RX Input Point 2 Setting F218

RX Input Point 2 Frequency F219

RX2 Option (AI1) Input Point 1 Setting F222

RX2 Option (AI1) Input Point 1 Frequency F223

Parameter

Number

Speed Reference Setpoints

RX2 Option (AI1) Input Point 2 Setting F224

RX2 Option (AI1) Input Point 2 Frequency F225

BIN Input Point 1 Setting F228

BIN Input Point 1 Frequency F229

BIN Input Point 2 Setting F230

BIN Input Point 2 Frequency F231

PG Input Point 1 Setting F234

PG Input Point 1 Frequency F235

PG Input Point 2 Setting F236

PG Input Point 2 Frequency F237

VI/II (V/I) Input Bias F470

VI/II (V/I) Input Gain F471

RR Input Bias F472

RR Input Gain F473

RX Input Bias F474

RX Input Gain F475

G9 ASD Installation and Operation Manual 55

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

FREQUENCY

Speed Reference Setpoints

SPECIAL

Special

RX2 Option (AI1) Input Bias F476

RX2 Option (AI1) Input Gain F477

V/I Input Bias (AI2 Option Board Input) F478

V/I Input Gain (AI2 Option Board Input) F479

Acceleration Time 2 F500

Deceleration Time 2 F501

Acc/Dec Pattern 1 F502

Acc/Dec Pattern 2 F503

Acceleration Time 3 F510

Acc/Dec 1 – 4 Settings

Deceleration Time 3 F511

Acc/Dec Pattern 3 F512

Acceleration Time 4 F514

Deceleration Time 4 F515

Acc/Dec Pattern 4 F516

Parameter

Number

Acc/Dec Special

Carrier Frequency

Crane/Hoist Settings

Acc/Dec Pattern 1 – 4 F504

Acc/Dec Switching Frequency 1 F505

S-Pattern Acceleration Lower-Limit Adjustment F506

S-Pattern Acceleration Upper-Limit Adjustment F507

S-Pattern Deceleration Lower-Limit Adjustment F508

S-Pattern Deceleration Upper-Limit Adjustment F509

Acc/Dec Switching Frequency 2 F513

Acc/Dec Switching Frequency 3 F517

PWM Carrier Frequency F300

Carrier Frequency Control Mode F316

Light-Load/High-Speed Operation F328

Light-Load/High-Speed Learning Function F329

Light-Load/High-Speed Operation Frequency F330

Light-Load/High-Speed Operation Switching LowerLimit Frequency

Light-Load/High-Speed Operation Load Wait Time F332

F331

Light-Load/High-Speed Operation Detection Time F333

56 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

SPECIAL

Crane/Hoist Settings

Light-Load/High-Speed Heavy Load Detection Time F334

Switching Load Torque During Power Running F335

Heavy Load Torque During Power Running F336

Heavy Load Torque During Constant Power Running F337

Switching Load Torque During Regeneration Braking F338

V/f 5-Point Setting Frequency 1 F190

V/f 5-Point Setting Voltage 1 F191

V/f 5-Point Setting Frequency 2 F192

V/f 5-Point Setting Voltage 2 F193

V/f 5-Point Setting Frequency 3 F194

V/f Five Point Setting

V/f 5-Point Setting Voltage 3 F195

V/f 5-Point Setting Frequency 4 F196

V/f 5-Point Setting Voltage 4 F197

V/f 5-Point Setting Frequency 5 F198

Parameter

Number

Frequency Control

Special Parameters

Jump Frequencies

V/f 5-Point Setting Voltage 5 F199

Start Frequency F240

Run Frequency F241

Run Frequency Hysteresis F242

End Frequency F243

0 Hz Dead Band Signal F244

0 Hz Command Output F255

Exciting Strengthening Coefficient F415

Annual Average Ambient Temperature F634

Rush Current Suppression Relay Activation Time F635

PTC 1 Thermal Selection F637

PTC 2 Thermal Selection F638

Jump Frequency 1 F270

Jump Frequency 1 Bandwidth F271

Jump Frequency 2 F272

Jump Frequency 2 Bandwidth F273

G9 ASD Installation and Operation Manual 57

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

SPECIAL

Jump Frequencies

Operation Panel Parameters

Traverse

Jump Frequency 3 F274

Jump Frequency 3 Bandwidth F275

Operation Command Clear Selection With Standby Ter m inal Off

Panel Stop Pattern F721

Panel Torque Command F725

Panel Tension Torque Bias F727

Panel Load Sharing Gain F728

Panel Override Multiplication Gain F729

Panel Frequency Lockout F730

Panel Emergency Off Lockout F734

Panel Reset Lockout F735

Traverse Selection F980

Traverse Acceleration Time F981

Traverse Deceleration Time F982

Parameter

Number

F719

MOTOR

Motor

Traverse Step F983

Traverse Jump Step F984

Motor Set 2 Base Frequency F170

Motor Set 2 Base Frequency Voltage F171

Motor Set 2

Motor Set 2 Manual Torque Boost F172

Motor Set 2 Overload Protection Level F173

Motor Set 3 Base Frequency F174

Motor Set 3 Base Frequency Voltage F175

Motor Set 3

Motor Set 3 Manual Torque Boost F176

Motor Set 3 Overload Protection Level F177

Motor Set 4 Base Frequency F178

Motor Set 4 Base Frequency Voltage F179

Motor Set 4

Motor Set 4 Manual Torque Boost F180

Motor Set 4 Overload Protection Level F181

PM Motor Constant 1 (D-Axis Inductance) F498

PM Motor

PM Motor Constant 2 (Q-Axis Inductance) F499

58 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

MOTOR

TORQUE

Torque

PM Motor

Vector Motor Model

Step-Out Detection-Current Level (For PM Motors) F640

Step-Out Detection-Current Time (For PM Motors) F641

Autotune 1 F400

Slip Frequency Gain F401

Autotune 2 F402

Motor Rated Capacity (Nameplate) F405

Motor Rated Current (Nameplate) F406

Motor Rated RPM (Nameplate) F407

Base Frequency Voltage 1 F409

Motor Constant 1 (Torque Boost) F410

Motor Constant 2 (No Load Current) F411

Motor Constant 3 (Leak Inductance) F412

Motor Constant 4 (Rated Slip) F413

Power Running Torque Limit 2 Level F444

Regenerative Braking Torque Limit 2 Level F445

Parameter

Number

Manual Torque Limit Settings

Setpoints

Torque C o n t rol

Power Running Torque Limit 3 Level F446

Regenerative Braking Torque Limit 3 Level F447

Power Running Torque Limit 4 Level F448

Regenerative Braking Torque Limit 4 Level F449

VI/II (V/I) Input Point 1 Rate F205

VI/II (V/I) Input Point 2 Rate F206

RR Input Point 1 Rate F214

RR Input Point 2 Rate F215

RX Input Point 1 Rate F220

RX Input Point 2 Rate F221

RX2 Option (AI1) Input Point 1 Rate F226

RX2 Option (AI1) Input Point 2 Rate F227

Braking Mode F341

Torque Bias Input F342

Panel Torque Bias F343

Panel Torque Gain F344

G9 ASD Installation and Operation Manual 59

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

TORQUE

Torque Control

Torque Limit Settings

Release Time F345

Creeping Frequency F346

Creeping Time F347

Braking Time Learning Function F348

Torque Command F420

Tension Torque Bias Input (Torque Control) F423

Load Sharing Gain Input F424

Forward Speed Limit Input F425

Forward Speed Limit Input Level F426

Reverse Speed Limit Input F427

Reverse Speed Limit Input Level F428

Power Running Torque Limit 1 F440

Power Running Torque Limit 1 Level F441

Regenerative Braking Torque Limit 1 F442

Parameter

Number

FEEDBACK

Feedback

Torque Speed Limiting

Drooping Control

Feedback Settings

Regenerative Braking Torque Limit 1 Level F443

Acceleration/Deceleration Operation After Torque Limit F451

Speed Limit (Torque = 0) Center Value Reference F430

Speed Limit (Torque = 0) Center Value F431

Speed Limit (Torque = 0) Band F432

Allow Specified Direction ONLY F435

Drooping Gain F320

Speed at 0% Drooping Gain F321

Speed at F320 Drooping Gain F322

Drooping Insensitive Torque F323

Drooping Output Filter F324

PID Control Switching F359

PID Feedback Signal F360

PID Feedback Delay Filter F361

PID Feedback Proportional Gain F362

PID Feedback Integral Gain F363

60 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

FEEDBACK

Feedback Settings

PID Deviation Upper-Limit F364

PID Deviation Lower-Limit F365

PID Feedback Differential Gain F366

Process Upper-Limit F367

Process Lower-Limit F368

PID Control Wait Time F369

PID Output Upper-Limit F370

PID Output Lower-Limit F371

Process Increasing Rate F372

Process Decreasing Rate F373

Speed PI Switching Frequency F466

Adding Input Selection F660

Override Control

Multiplying Input Selection F661

Number of PG Input Pulses F375

Parameter

Number

MY FUNCTION

PG Settings

My Function Selection

My Function Unit 1

Number of PG Input Phases F376

PG Disconnection Detection F377

Simple Positioning Completion Range F381

Current Control Proportional Gain F458

Speed Loop Proportional Gain F460

Speed Loop Stabilization Coefficient F461

Load Moment of Inertia 1 F462

Second Speed Loop Proportional Gain F463

Second Speed Loop Stabilization Coefficient F464

Load Moment of Inertia 2 F465

My Function Operating Mode F977

Input Function Target 1 F900

Input Function Command 1 F901

Input Function Target 2 F902

Input Function Command 2 F903

Input Function Target 3 F904

Output Function Assigned F905

G9 ASD Installation and Operation Manual 61

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

MY FUNCTION

Input Function Target 1 F906

Input Function Command 1 F907

Input Function Target 2 F908

My Function Unit 2

Input Function Command 2 F909

Input Function Target 3 F910

Output Function Assigned F911

Input Function Target 1 F912

Input Function Command 1 F913

Input Function Target 2 F914

My Function Unit 3

Input Function Command 2 F915

Input Function Target 3 F916

Output Function Assigned F917

Input Function Target 1 F935

Input Function Command 1 F936

Parameter

Number

My Function Unit 4

My Function Unit 5

My Function Unit 6

Input Function Target 2 F937

Input Function Command 2 F938

Input Function Target 3 F939

Output Function Assigned F940

Input Function Target 1 F941

Input Function Command 1 F942

Input Function Target 2 F943

Input Function Command 2 F944

Input Function Target 3 F945

Output Function Assigned F946

Input Function Target 1 F947

Input Function Command 1 F948

Input Function Target 2 F949

Input Function Command 2 F950

Input Function Target 3 F951

Output Function Assigned F952

62 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

MY FUNCTION

Input Function Target 1 F953

Input Function Command 1 F954

Input Function Target 2 F955

My Function Unit 7

Input Function Command 2 F956

Input Function Target 3 F957

Output Function Assigned F958

My Function Percent Data 1 F918

My Function Percent Data 2 F919

My Function Percent Data 3 F920

My Function Percent Data 4 F921

My Function Percent Data 5 F922

My Function Frequency Data 1 F923

My Function Frequency Data 2 F924

My Function Frequency Data 3 F925

Parameter

Number

My Function Data

My Function Analog

My Function Monitor

My Function Frequency Data 4 F926

My Function Frequency Data 5 F927

My Function Time Data 1 F928

My Function Time Data 2 F929

My Function Time Data 3 F930

My Function Time Data 4 F931

My Function Time Data 5 F932

My Function Count Data 1 F933

My Function Count Data 2 F934

Analog Input Function Target 11 F959

Analog Function Assigned Object 11 F961

Analog Input Function Target 21 F962

Analog Function Assigned Object 21 F964

Monitor Output Function 11 F965

Monitor Output Function Command 11 F966

G9 ASD Installation and Operation Manual 63

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

MY FUNCTION

Monitor Output Function 21 F967

Monitor Output Function Command 21 F968

Monitor Output Function 31 F969

My Function Monitor

Monitor Output Function Command 31 F970

Monitor Output Function 41 F972

Monitor Output Function Command 41 F971

COMMUNICATIONS

Communications

Communication Adjustments

Frequency Point Selection F810

Point 1 Setting F811

Point 1 Frequency F812

Point 2 Setting F813

Point 2 Frequency F814

RS485 2-Wire Baud Rate F800

RS485 2-Wire and 4-Wire Parity F801

ASD Number F802

Parameter

Number

Communication Settings

RS485 2-Wire and 4-Wire Communications Time-Out F803

RS485 2-Wire and 4-Wire Communication Time-Out Action

RS485 2-Wire Send Wait Time F805

RS485 2-Wire ASD-to-ASD Communication F806

RS485 2-Wire Protocol F807

RS485 4-Wire Baud Rate F820

RS485 Send Wait Time F825

RS485 4-Wire ASD-to-ASD Communication F826

RS485 4-Wire Protocol (TSB/MODBUS) F829

Communication Option (DeviceNet/Profibus) Setting 1 F830

Communication Option (DeviceNet/Profibus) Setting 2 F831

Communication Option (DeviceNet/Profibus) Setting 3 F832

Communication Option (DeviceNet/Profibus) Setting 4 F833

Communication Option (DeviceNet/Profibus) Setting 5 F834

Communication Option (DeviceNet/Profibus) Setting 6 F835

F804

Communication Option (DeviceNet/Profibus) Setting 7 F836

64 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

COMMUNICATIONS

Communication Option (DeviceNet/Profibus) Setting 8 F841

Communication Option (DeviceNet/Profibus) Setting 9 F842

Communication Option (DeviceNet/Profibus) Setting 10 F843

Communication Option (DeviceNet/Profibus) Setting 11 F844

Communication Option (DeviceNet/Profibus) Setting 12 F845

Communication Option (DeviceNet/Profibus) Setting 13 F846

Disconnection Detection Extended Time F850

ASD Operation at Disconnection F851

Preset Speed Operation F852

Communication Option Station Address Monitor F853

Communication Settings

Communication Option Speed Switch Monitor DeviceNet/CC-Link

Block Write Data 1 F870

Block Write Data 2 F871

Block Read Data 1 F875

Parameter

Number

F854

PATTERN RUN

Pattern Run

Ethernet Settings

Operation Mode

Block Read Data 2 F876

Block Read Data 3 F877

Block Read Data 4 F878

Block Read Data 5 F879

Free Notes F880

Network Option Reset Setting F899

Sub Net

Gateway

DHCP Mode

MAC ID

Preset Speed Operation Mode F560

Preset Speed 1

Direction

Acc/Dec Group

N/A

F561

G9 ASD Installation and Operation Manual 65

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

PATTERN RUN

V/f Group

Torque Limit Group

Preset Speed 2

Direction

Acc/Dec Group

V/f Group

Torque Limit Group

Preset Speed 3

Direction

Acc/Dec Group

V/f Group

Torque Limit Group

Preset Speed 4

Direction

Parameter

Number

F561

F562

F563

Operation Mode

Acc/Dec Group

V/f Group

Torque Limit Group

Preset Speed 5

Direction

Acc/Dec Group

V/f Group

Torque Limit Group

Preset Speed 6

Direction

Acc/Dec Group

V/f Group

Torque Limit Group

Preset Speed 7

Acc/Dec Group

F564

F565

F566

F567Direction

66 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

PATTERN RUN

V/f Group

Torque Limit Group

Preset Speed 8

Direction

Acc/Dec Group

V/f Group

Torque Limit Group

Preset Speed 9

Direction

Acc/Dec Group

V/f Group

Torque Limit Group

Preset Speed 10

Direction

Parameter

Number

F567

F568

F569

Operation Mode

Acc/Dec Group

V/f Group

Torque Limit Group

Preset Speed 11

Direction

Acc/Dec Group

V/f Group

Torque Limit Group

Preset Speed 12

Direction

Acc/Dec Group

V/f Group

Torque Limit Group

Preset Speed 13

Acc/Dec Group

F570

F571

F572

F573Direction

G9 ASD Installation and Operation Manual 67

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

PATTERN RUN

V/f Group

Torque Limit Group

Preset Speed 14

Direction

Acc/Dec Group

V/f Group

Operation Mode

Torque Limit Group

Preset Speed 15

Direction

Acc/Dec Group

V/f Group

Torque Limit Group

Speed 1 Operation Time F540

Speed 2 Operation Time F541

Parameter

Number

F573

F574

F575

Operation Time

Pattern Run

Speed 3 Operation Time F542

Speed 4 Operation Time F543

Speed 5 Operation Time F544

Speed 6 Operation Time F545

Speed 7 Operation Time F546

Speed 8 Operation Time F547

Speed 9 Operation Time F548

Speed 10 Operation Time F549

Speed 11 Operation Time F550

Speed 12 Operation Time F551

Speed 13 Operation Time F552

Speed 14 Operation Time F553

Speed 15 Operation Time F554

Pattern Operation F520

Pattern Operation Mode F521

Pattern 1 Repeat F522

68 G9 ASD Installation and Operation Manual

Program Mode Menu Navigation

Primary Menu Sub Menu Parameter Name

PATTERN RUN

Pattern Run

Pattern 2 Repeat F531

Pattern Group 1 Selection 1 F523

Pattern Group 1 Selection 2 F524

Pattern Group 1 Selection 3 F525

Pattern Group 1 Selection 4 F526

Pattern Group 1 Selection 5 F527

Pattern Group 1 Selection 6 F528

Pattern Group 1 Selection 7 F529

Pattern Group 1 Selection 8 F530

Speeds

Pattern Group 2 Selection 1 F532

Pattern Group 2 Selection 2 F533

Pattern Group 2 Selection 3 F534

Pattern Group 2 Selection 4 F535

Pattern Group 2 Selection 5 F536

Parameter

Number

PASSWORD AND LOCKOUT

Password Lockout

Enter Password

Change Password

Lockouts

Pattern Group 2 Selection 6 F537

Pattern Group 2 Selection 7 F538

Pattern Group 2 Selection 8 F539

N/A

Enter New Password N/A

Reset From Trip

Local/Remote

Run/Stop from EOI

Frequency Change From EOI

Monitor Screen

Parameter Access

Parameter Write

N/A

G9 ASD Installation and Operation Manual 69

System Operation

Initial Setup

Upon initial system power up, the Startup Wizard starts automatically. The Startup Wizard assists the user with the initial configuration of the input power settings and the output parameters of the ASD.

The Startup Wizard may also be selected and run from the Program menu after the initial startup, if required.

The Startup Wizard querys the user to select one of the following items:

Run Now?  Continue on to item 1 below.

Run Next Time?  Go to Program Mode.

Manually Configure?  Go to Finish screen and click Finish.

Startup Wizard Parameters

Startup parameter settings may be viewed or changed. Change the parameter setting and click Next. Or click Next without making any changes to go to the next startup parameter.

See the section titled Startup Wizard Parameter Requirements on pg. 71 for further information on the Startup Wizard parameters.

Click Finish to close the Startup Wizard when done.

1. The Voltage and Frequency Rating of the Motor (Must make a selection to continue, or select Finish).

2. The Upper-Limit Frequency.

3. The Lower-Limit Frequency.

4. The Automatic Acceleration/Deceleration Setting.

5. The Acceleration Time.

6. The Deceleration Time.

7. The Volts per Hertz Setting.

8. The Motor Current Rating.

9. The Motor RPM.

10. The Command Source.

11. The Frequency Reference Source.

12. The Display Unit.

13. Wizard: Finish.

70 G9 ASD Installation and Operation Manual

Startup Wizard Parameter Requirements

The Startup Wizard queries the user for information on the I/O signal parameters, control, and the EOI display settings of the ASD. The ASD may also be setup by directly accessing each of the startup settings via the Program menu or the associated Direct Access Numbers (see the section titled Direct Access

Parameter Information on pg. 76).

Upon initial system power up, the Startup Wizard starts automatically. It may also be run from the

Program menu after startup, if required. The user is queried to either (1) Run Now, (2) Run Next Time, or

(3) Manually Configure the ASD.

Select Run Now to start the Startup Wizard. The wizard will assist the user with the configuration of the ASD using the user-input screens below.

Select Run Next Time to return to the Program menu. The system will default to the Startup Wizard on the next power up.

Select Manually Configure to go to the Finish box. Click Finish to return the system to the Frequency Command screen.

Voltage and Frequency Rating of the Motor

Motors are designed and manufactured to be operated within a specific voltage and frequency range. The voltage and frequency specifications for a given motor may be found on the nameplate of the motor. Highlight and click the voltage and frequency of the motor being used.

Upper-Limit Frequency

Maximum Frequency) when operating in the PID Control mode, Torque Control mode, or the Vector Control modes (sensorless or feedback).

Lower-Limit Frequency

This parameter sets the lowest frequency that the ASD will accept as a frequency command or frequency setpoint. The ASD will output frequencies lower than the Lower-Limit Frequency when accelerating to the lower-limit or decelerating to a stop. Frequencies below the Lower-Limit may be output when operating in the PID Control mode, Torque Control mode, or the Vector Control modes (sensorless or feedback).

Automatic Acceleration/Deceleration

When Automatic ACC/DEC is chosen, the ASD adjusts the acceleration and deceleration rates according to the applied load. The minimum accel/decel time may be set using F508. The motor and the load must be connected prior to selecting Automatic Accel/Decel.

Select Manual to allow the settings of F009 and F010 to control the accel/decel, respectively. The acceleration and deceleration times range from 12.5% to 800% of the programmed values for the active acceleration time.

Select Automatic ACC Only to allow for the acceleration rate to be controlled automatically only.

Acceleration Time

This parameter specifies the time in seconds for the output of the ASD to go from 0.0 Hz to the Maximum Frequency for the 1 Acceleration profile. The Accel/Decel Pattern may be set using F502.

G9 ASD Installation and Operation Manual 71

Deceleration Time

This parameter specifies the time in seconds for the output of the ASD to go from the Maximum Frequency to 0.0 Hz for the 1 Deceleration profile. The Accel/Decel Pattern may be set using F502.

Volts per Hertz Setting

This function establishes the relationship between the output frequency and the output voltage of the ASD.

Settings:

Constant Torque

Voltage Decrease Curve

Automatic Torque Boost

Sensorless Vector Control (Speed)

Sensorless Vector Control (Speed/Torque Switching)

V/f 5-Point Curve (Go to F190 to Configure the V/f 5-Point Settings)

PM Drive (Permanent Magnet)

PG Feedback Vector Control (Speed)

PG Feedback Vector Control (Speed/Torque Switching)

Motor Current Rating

This parameter allows the user to input the full load amperage (FLA) of the motor. This value is found on the nameplate of the motor and is used by the ASD to determine the Thermal Overload Protection setting for the motor.

Motor RPM

This parameter is used to input the (nameplated) rated speed of the motor.

Command Source

This selection allows the user to establish the source of the Run commands. Run commands are Run, Stop, Jog, etc.

Settings:

Use Terminal Block

Use EOI Keypad

Use RS485

Use Communication Option Board

72 G9 ASD Installation and Operation Manual

Frequency Reference Source

This selection allows the user to establish the source of the Frequency command.

Settings:

Use VI/II (V/I)

Use RR

Use RX

EOI Keypad

RS485

Communication Option Board

RX2 Option (AI1)

Option V/I

UP/DOWN Frequency

Pulse Input (Option)

Pulse Input (Motor CPU)

Binary/BCD Input (Option)

Display Unit

This parameter sets the unit of measurement for current and voltage values displayed on the EOI.

Wizard: Finish

This is the final screen of the Startup Wizard. The basic parameters of the ASD have been set. Click Finish to return to the Program mode. Additional application-specific programming may be required.

Operation (Local)

Note: See the section titled EOI Features on pg. 29 for information on Remote operation.

To turn the motor on perform the following:

1. Connect the CC terminal to the ST terminal.

2. Press the Mode key until the Frequency

Command screen is displayed.

3. Press the Local/Remote key to enter the Local

mode (green Local LED illuminates).

4. Turn the Rotary Encoder clockwise until the

desired Frequency Command value is displayed in the SET field of the LCD Screen.

5. Press the Run key and the motor runs at the Frequency Command value.

Note: The speed of the motor may be changed while the motor is running by using the

Rotary Encoder to change the Frequency Command value.

6. Press the Stop-Reset key to stop the motor.

Frequency Command Screen

G9 ASD Installation and Operation Manual 73

Default Setting Changes

To change a default parameter setting go to the root level of the Program menu. Turn the Rotary Encoder until the desired parameter group is within the cursor block. Press the Rotary Encoder to select an item or to access a subgroup (repeat if required until reaching the parameter to be changed).

Press the Rotary Encoder to enter the Edit mode and the value/setting takes on the reverse video format (dark background/light text). Turn the Rotary Encoder to change the parameter value/setting.

Press the Rotary Encoder while the parameter setting is in the reverse video mode to accept the new setting or press the ESC key while the new parameter setting is in the reverse video mode to exit the menu without saving the change.

For a complete listing of the Program mode menu selections, see the section titled Program Mode Menu

Navigation on pg. 46. Program menu items are listed and mapped for convenience. The Direct Access

Numbers are listed where applicable.

The default settings may also be changed by entering the Parameter Number of the setting to be changed at the Direct Access menu (Program Direct Access Applicable Parameter Number). A listing of the Direct Access Numbers and a description of the associated parameter may be found in the section titled

Direct Access Parameter Information on pg. 76.

A listing of all parameters that have been changed from the default setting may be viewed sequentially by accessing the Changed From Default screen (Program

Utilities Changed From Default).

Note: Parameter

hanged From Default feature allows the user to quickly access the parameters that are different

The C from the factory default settings or the post-Reset settings. Once the Changed From Default screen is displayed, the system scrolls through all of the system parameters automatically and halts once reaching a changed parameter.

Once stopped at a changed parameter, the Rotary Encoder may be clicked once clockwise to continue scrolling forward or clicked once counterclockwise to begin scrolling in reverse. With each click of the Rotary Encoder from a stop, the system scrolls through the parameters and stops at the next parameter that has been changed.

Press the Rotary Encoder while stopped at a changed parameter to display the settings of the changed parameter. Press the Rotary Encoder to enter the Edit mode — the parameter value/setting takes on the reverse video format (dark background/light text).Turn the Rotary Encoder to change the parameter setting.

Press the ESC key while the setting is in the reverse video format to exit the Edit mode without saving the change and to resume the Changed From Default search. Or press the Rotary Encoder while the setting is in the reverse video format to save the change. Press ESC to return to the Changed From Default search.

Pressing ESC while the system is performing a Changed From Default search terminates the search. Pressing ESC when finished searching (or halted at a changed parameter) takes the menu back one level.

Note: Com

re-applied for the changes to take affect.

Figure 28.

F201 was changed to create the example shown in Figure 28.

munications setting changes will require that the ASD power be removed and then

Changed From Default Screen.

74 G9 ASD Installation and Operation Manual

Save User Settings

A profile of an existing setup may be saved and re-applied when required by using the Save User Setup feature. This function is carried out via Program

With the initial setup saved, troubleshooting and diagnostics may be performed and the starting setup may be re-applied when finished via Program

Note: EOI settings are not stored using the Save User Settings or using the Restore User

Settings features (i.e., contrast setting, voltage/current units, display gradient

characteristics, etc.).

Utilities Type Re s et Restore User Settings.

Utilities Type R e set Save User Settings

G9 ASD Installation and Operation Manual 75

F000 F001

Direct Access Parameter Information

The ASD has the ability to allow the user direct access to the motor-control functions. There are two ways in which the motor-control parameters may be accessed for modification: Program Applicable Menu Path or Program  Direct Access  Applicable Parameter Number.Both methods access the parameter via the Program mode. Once accessed, the parameter may be viewed or changed.

The Program mode allows the user to develop an application-specific motor-control profile. Motorcontrol functions may be set to accommodate specific power and timing requirements for a given application. The configurable parameters of the Program mode that have user-accessible Parameter Numbers are listed and described below.

Note: Parameter selections are preceded by the number used to select an item if using

communications to write to a parameter location in memory (i.e., F000  Trip on Acc/Dec,

2-No trip on Acc Only, etc.).

Note: The setup procedures included within this section may require a Reset before performing the

procedure. Application-specific settings may then be performed. The pre-Reset conditions may be saved (see

F007).

Note: Communications setting changes will require that the power be removed and then re-applied

for the changes to take affect.

0-Manual, 1- No

Direct Access Parameters/Numbers

Automatic Acceleration/Deceleration

Program  Fundamental Accel/Decel 1 Settings

This parameter is used to enable automatic acceleration and deceleration rates in accordance with the applied load.

The adjusted acceleration and deceleration times range from 12.5% to 800% of the programmed values for Acceleration Time 1 ( Time 1 (F010).

Settings:

0 — Manual 1 — Automatic ACC/DEC 2 — Automatic ACC Only

Note: The motor and the load must be connected prior to selecting

Automatic Acceleration/Deceleration.

Automatic Torque Boost

Program  Fundamental Motor Set 1

This parameter allows the ASD to adjust the output torque in accordance with the applied load automatically. When enabled Autotuning is performed — the motor should be connected before performing an Autotune.

F009) and Deceleration

Direct Access Number — F000

Parameter Type — Selection List

Factory Default — Manual

Changeable During Run — No

Direct Access Number — F001

Parameter Type — Selection List

Factory Default — Disabled

Changeable During Run — No

Settings:

0 — Disabled 1 — Automatic Torque Boost + Autotuning 2 — Sensorless Vector Control + Autotuning

76 G9 ASD Installation and Operation Manual

Frequency Mode 1

F003 F004

Command Mode

Program Fundamental Standard Mode Selection

The Comman for the ASD. Command inputs include Run, Stop , Forward, etc. The Override feature may supersede the Command Mode Selection setting (see

Command Mode and Frequency Mode

Settings:

0 — Terminal Block 1 — Not Used 2 — EOI Keypad 3 — RS485 4 — Communication Option Board

d Mode Selection establishes the source of the command input

Control on pg. 36).

Frequency Mode 1

Program Fundamental Standard Mode Selection

The Fr

equency Mode 1 setting establishes the source of the frequency-control

input for the ASD. The Frequency Mode 2 setting or the Override feature may supersede the Frequency Mode 1 setting.

Note: Only Bolded it

the Override mode. See the section titled Command Mode and

Frequency Mode Control on pg. 36 for more information on the

Override feature.

ems from the Settings list below may be placed in

Direct Access Number — F003

Parameter Type — Selection List

Factory Default — T

Changeable During Run — No

Direct Access Number — F004

Parameter Type — Se

Factory Default — RR

Changeable During Run — No

erminal Block

lection List

Settings:

1 — V

I/II (V/I)

2 — RR 3 — RX 5 — EOI Keypad 6 — RS485 7 — Communication Option Board 8 — RX2 Option (AI1) 9 — Option V/I 10 — UP/DOWN Frequency 11 — Pulse Input (Option) 12 — Pulse Input (Motor CPU) 13 — Binary/BCD Input (Option)

G9 ASD Installation and Operation Manual 77

F005 F006

FM Output Terminal Function

Program Terminal Analog Output Terminals

This parameter is used to set the terminal. The FM output terminal produces an output current or voltage that is proportional to the magnitude of the function assigned to this terminal (select current or voltage at F681). The available assignments for this output terminal are listed in Table 6 on pg. 237.

Note: To read voltage at th

from the FM (+) terminal to the CC (-) terminal. Using a voltmeter read the voltage across the 100 – 500 resistor.

output function of the FM analog output

is terminal connect a 100 – 500 resistor



To read current at this terminal connect a 100 – 500 resistor from the FM (+) terminal through a series Ammeter to the CC (-) terminal.



The FM analog output has a maximum resolution of 1/1024 and a maximum load rating of 500 ohms.

FM Terminal Setup Parameters

F005 — Set FM Function F006 — Calibrate FM Terminal F681 — Voltage/Current Output Switching Selection F682 — Output Response Polarity Selection F683 — Set Zero Level

FM Output Terminal Adjustment

Program Terminal Analog Output Terminals

This parameter is used to calibrate the FM analog output.

To calibrate the FM analo described at F005.

With the drive running at a known value (e.g., o parameter until the assigned function produces the desired DC level output at the FM output terminal.

See F005 for more information on this setting.

g output, connect a meter (current or voltage) as

utput frequency), adjust this

Direct Access Number — F005

Parameter Type — Se

Factory Default — Ou

Changeable During Run — Ye

Direct Access Number — F006

Parameter Type — Nu

Factory Default — 493

Changeable During Run — Ye

Minimum — 1

Maximum — 1280

lection List

tput Frequency

merical

78 G9 ASD Installation and Operation Manual

Reset

F007 F008

Type R eset

Program Utilities

This feature assists the user when perf quick system setup change when required. Performing a Type Res e t results in one of the following user-selected post-reset configurations.

Settings:

0 — None 1 — 50 Hz Setting 2 — 60 Hz Setting 3 — Reset to Factory Settings 4 — Clear Past Trips 5 — Clear Run Timer 6 — Initialize Typeform 7 — *Save User Settings 8 — Restore User Settings 9 — Clear Cumulative Fan Timer 10 — Accel/Decel T 11 — Accel/Decel Time Setting 0.1 – 6000.0 Seconds 12 — Update EOI Firmware 13 — Set EOI Memory to Default 14 — Save User Settings to EOI 15 — Restore User Settings from EOI

Note: User

via the Save User Settings selection.

ime Setting 0.01 – 600.0 Seconds

settings stored in the memory of the EOI are not saved

orming fault analysis or by allowing a

Forward/Reverse Run Selection

Program Fundamental Standard Mode Selection

While operating in the Local rotation.

mode, this parameter sets the direction of motor

Direct Access Number — F007

Parameter Type — Se

Factory Default — None

Changeable During Run — No

Direct Access Number — F008

Parameter Type — Selection List

Factory Default — Forward

Changeable During Run — Ye

lection List

From the Frequency Command screen press the ESC key. At the subsequent EOI Command screen select the Direction field and change the setting. Press

the Rotary Encoder and the new setting will be in effect.

This setting will not override parameter F311 (Forward/Reverse Disable).

If either direction is disabled via be recognized if commanded by the keypad. If parameter F311, the direction command from the keypad will direction of the motor rotation.

Settings:

0 — Forward 1 — Reverse 2 — Forward (EOI-Switchable F/R) 3 — Reverse (EOI-Switchable F/R)

G9 ASD Installation and Operation Manual 79

parameter F311, the disabled direction will not

both directions are disabled via

determine the

F009 F011

Acceleration Time 1

Program Fundamental Accel/Decel 1 Settings

This parameter specifies the time in seconds for the output of the ASD to go from 0.0 Hz to the Maximum Frequency for the 1 Acceleration profile. The Accel/Decel pattern may be set using F502. The minimum Accel/Decel time may be set using F508.

Note: An acceleration time shorter than that which the load will allow

may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel, Stall, and Ridethrough settings may lengthen the acceleration times.

Acceleration

The acceleration rate of a motor is determined by several factors: applied power, applied load, and the physical properties of the motor (winding parameters, motor size, etc.). The ASD will control the first of these factors: input power. The settings of the ASD will control the frequency and amplitude of the applied voltage to the motor.

Under most operating conditions, as the output frequency of the drive goes up so does the output voltage (linear acceleration). The ASD has the ability to modify the relationship between frequency and voltage automatically to produce smoother operation or increased (starting) torque (See

F502).

Deceleration Time 1

Program Fundamental Accel/Decel 1 Settings

This parameter specifies the time in seconds for the output of the ASD to go from the Maximum Frequency to 0.0 Hz for the 1 Deceleration profile. The Accel/Decel pattern may be set using

When operating with the Automatic Accel/Decel enabled (F000) the minimum accel/decel time may be set using F508.

Note: A deceleration time shorter than the load will allow may cause

nuisance tripping and mechanical stress to loads. Automatic Accel/Decel, Stall, and Ridethrough settings may lengthen the deceleration times.

F502.

Maximum Frequency

Program Fundamental Frequency Settings

This setting determines the absolute maximum frequency that the ASD can output.

Accel/Decel times are calculated based on the Maximum Frequency setting.

The Maximum Frequency is not limited by this setting while operating in the Drooping Control mode (see

F320 for more information on this setting).

Direct Access Number — F009

Parameter Type — Numerical

Factory Default — (ASD-Dependent)

Changeable During Run — Ye s

Minimum — 0.1

Maximum — 6000

Units — Seconds

Direct Access Number — F010

Parameter Type — Numerical

Factory Default — (ASD-Dependent)

Changeable During Run — Ye s

Minimum — 0.1

Maximum — 6000

Units — Seconds

Direct Access Number — F011

Parameter Type — Numerical

Factory Default — 80.0

Changeable During Run — No

Minimum — 30.0

Maximum — 299.0

Units — Hz

Note: This setting may not be lower than the Upper-Limit Frequency

F012).

(

80 G9 ASD Installation and Operation Manual

F012 F015

Upper-Limit Frequency

Program Fundamental Frequency Settings

This parameter sets the highest frequency that the ASD will accept as a frequency command or frequency setpoint. The ASD may output frequencies higher than the Upper-Limit Frequency (but, lower than the Maximum Frequency) when operating in the PID Control mode, Torque Control mode, or the Vector Control modes (sensorless or feedback).

Note: This setting may not be higher than the Maximum Frequency

(F011) setting.

Lower-Limit Frequency

Program Fundamental Frequency Settings

This parameter sets the lowest frequency that the ASD will accept as a frequency command or frequency setpoint. The ASD will output frequencies lower than the Lower-Limit Frequency when accelerating to the Lower-Limit or decelerating to a stop. Frequencies below the Lower-Limit may also be output when operating in the PID Control mode, Torque Control mode, or the Vector Control modes (sensorless or feedback).

Base Frequency 1

Program Fundamental Motor Set 1

The Base Frequency 1 setting is the frequency at which the output voltage of the ASD reaches its maximum setting. The Base Frequency Voltage 1 parameter is set at F409.

For proper motor operation, the Base Frequency should be set for the nameplated frequency of the motor.

V/f Pattern

Program Fundamental Frequency Settings

This function establishes the relationship between the output frequency and the output voltage.

Direct Access Number — F012

Parameter Type — Numerical

Factory Default — (ASD-Dependent)

Changeable During Run — Ye s

Minimum — 0.0

Maximum — Max. Freq. (F011)

Units — Hz

Direct Access Number — F013

Parameter Type — Numerical

Factory Default — 0.00

Changeable During Run — Ye s

Minimum — 0.00

Maximum — Upper Limit (F012)

Units — Hz

Direct Access Number — F014

Parameter Type — Numerical

Factory Default — 60.0

Changeable During Run — Ye s

Minimum — 0.0

Maximum — Upper Limit (F012)

Units — Hz

Direct Access Number — F015

Parameter Type — Selection List

Factory Default — Constant Torque

Changeable During Run — No

Bolded selections use the motor tuning parameters of the drive to properly configure the ASD for the motor being used. If Load Reactors or Long Lead Filters are used, or if the capacity of the ASD is greater than the motor, manual tuning of the motor parameters may be required for optimum performance.

Settings:

0 — Constant Torque 1 — Voltage Decrease Curve 2 — Automatic Torque Boost 3 — Sensorless Vector Control (Speed) 4 — Sensorless Vector Control (Speed/Torque Switching) 5 — V/f 5-Point Curve (Go to F190 to Configure the V/f 5-Point settings) 6 — PM Drive (Permanent Magnet) 7 — PG Feedback Vector Control (Speed) 8 — PG Feedback Vector Control (Speed/Torque Switching)

Note: When operating in the Vector Control mode the carrier

frequency should be set to 2.2 kHz or above.

G9 ASD Installation and Operation Manual 81

F016 F017

Manual Torque Boost 1

Program Fundamental Motor Set 1

The Manual T torque for high-inertia loads by increasing the output voltage at frequencies below ½ of the Base Frequency 1 (F014) setting.

The value programmed as a boost percentage establish output frequency relationship to be used to start the motor or to provide smoother operation.

Note: Setting an excessive Torque Boost level may cause nuisance

orque Boost 1 function is used to increase the low frequency

es an output voltage vs.

tripping and mechanical stress to loads.

Motor Overload Protection Configuration

Program Protection Overload

This parameter is used to protect the type of motor being used and the Overload/Stall setting is selected here to better match the application.

This parameter setting may extend the Over-Voltage Stall time settings.

This parameter may be affected by the setting of the Power Running Stall Continuous Trip Detection Time (F452).

motor from an over-current condition. The

Direct Access Number — F016

Parameter Type — Nu

Factory Default — (ASD-De

Changeable During Run — Ye

Minimum — 0.0

Maximum — 30.0

Units — %

Direct Access Number — F017

Parameter Type — Se

Factory Default — O/

Changeable During Run — Ye

merical

pendent)

lection List

L Trip No Stall

Settings:

0 — Overload Trip without Stall 1 — Overload Trip with Stall 2 — No Overload without Stall 3 — Stall Only 4 — V/f Motor-Overload without Stall 5 — V/f Motor-Overload with Stall 6 — V/f Motor-No Overload without Stall 7 — V/f Motor-Stall Only

82 G9 ASD Installation and Operation Manual

Preset Speed 1

Preset

MSB

S3 S2

LSB

Output

10001 F018

2001 0 F019

30011 F020

401 00 F021

501 0 1 F022

60110 F023

70111 F024

8 1 000 F287

9 1 001 F288

10 1 0 1 0 F289

11 1 0 11 F290

12 1100 F291

13 110 1 F292

14 1110 F293

15 1111 F294

Note: 1 = Terminal connected to CC.

Preset Speed 2

F018 F019

Preset Speed 1

Program Frequency Preset Speeds

Up to fifteen (15) output frequency values that fall within the Lower-Limit and the Upper-Limit range may be programmed into the drive and output as a Preset Speed. This parameter assigns an output frequency to binary number 0001 and is identified as Preset Speed 1. The binary number is applied to S1 – S4 of the Terminal Board to output the Preset Speed.

Perform the following setup to allow the system to receive Preset Speed control input at the S1 – S4 terminals:

1. Program Fundamental S Selection Terminal Block.

2. Program Ter minal Input Terminals S1 (set to Preset Speed 1; LSB of 4-bit count). Repeat for S2 – S4 (MSB of 4-bit count) as Preset Speed 2 – 4, respectively (all Normally Open).

3. Program Frequency Preset Speeds Preset Speed1 (set an output frequency as Preset Speed 1; repeat for Preset Speeds 2 – 15 as required).

4. Program Pattern Run Operation Mode Preset Speed Operation Mode Enabled/Disabled.

Select Ena Preset Speed being run. The torque settings used will be as defined in F170 – F181 and as selected via the associated discrete input terminals V/f Switching 1 and 2 in Table 5 on pg. 234.

Select Disabled to use the speed setting only of the Preset Speed being run.

5. Place the system in the Remote mod

6. Provide a Run co

ble to use the direction, accel/decel, and torque settings of the

mmand (connect F and/or R to CC).

tandard Mode Selection Command Mode

e (Local/Remote LED Off).

Direct Access Number — F018

Parameter Type — Nu

Factory Default — 0.0

Changeable During Run — Ye

Minimum — Lower Limit (F013)

Maximum — Uppe

Units — Hz

Preset Speed Truth Table

merical

r Limit (F012)

Connect S1 to CC to r

With S1 – S4 configured to output Preset Speeds (F115 – F118), 0001 – 1111 may be applied to S1 – Speed. If bidirectional operation is required, F and R must be connected to CC, and Preset Speed Operation Mode must be set to Enabled at F560.

With S1 being the least significant bit o will produce the programmed speed settings as indicated in the Preset Speed

Truth Table to the right.

Preset Speeds ar

Preset Speed 2

Program Frequency Preset Speeds

This parameter assigns an identified as Preset Speed 2. The binary number is applied to S1 – S4 of the Terminal Board to output the Preset Speed (see F018 for more information on this parameter).

un Preset Speed 1 (S1 to CC = 0001 binary).

S4 of the Terminal Board to run the associated Preset

f a binary count, the S1 – S4 settings

e also used in the Pattern Run mode.

output frequency to binary number 0010 and is

Direct Access Number — F019

Parameter Type — Nu

Factory Default — 0.0

Changeable During Run — Ye

Minimum — Lower Limit (F013)

Maximum — Uppe

Units — Hz

merical

r Limit (F012)

G9 ASD Installation and Operation Manual 83

Preset Speed 3

Preset Speed 4

F020 F024

Preset Speed 3

Program Frequency Preset Speeds

This parameter assigns an identified as Preset Speed 3. The binary number is applied to S1 – S4 of the Terminal Board to output the Preset Speed (see F018 for more information on this parameter).

output frequency to binary number 0011 and is

Preset Speed 4

Program Frequency Preset Speeds

This parameter assigns an identified as Preset Speed 4. The binary number is applied to S1 – S4 of the Terminal Board to output the Preset Speed (see F018 for more information on this parameter).

output frequency to binary number 0100 and is

Preset Speed 5

Program Frequency Preset Speeds

This parameter assigns an identified as Preset Speed 5. The binary number is applied to S1 – S4 of the Terminal Board to output the Preset Speed (see F018 for more information on this parameter).

output frequency to binary number 0101 and is

Preset Speed 6

Program Frequency Preset Speeds

This parameter assigns an identified as Preset Speed 6. The binary number is applied to S1 – S4 of the Terminal Board to output the Preset Speed (see F018 for more information on this parameter).

output frequency to binary number 0110 and is

Preset Speed 7

Program Frequency Preset Speeds

This parameter assigns an identified as Preset Speed 7. The binary number is applied to S1 – S4 of the Terminal Board to output the Preset Speed (see F018 for more information on this parameter).

output frequency to binary number 0111 and is

Direct Access Number — F020

Parameter Type — Nu

Factory Default — 0.0

Changeable During Run — Ye

Minimum — Lower Limit (F013)

Maximum — Uppe

Units — Hz

Direct Access Number — F021

Parameter Type — Nu

Factory Default — 0.0

Changeable During Run — Ye

Minimum — Lower Limit (F013)

Maximum — Uppe

Units — Hz

Direct Access Number — F022

Parameter Type — Nu

Factory Default — 0.0

Changeable During Run — Ye

Minimum — Lower Limit (F013)

Maximum — Uppe

Units — Hz

Direct Access Number — F023

Parameter Type — Nu

Factory Default — 0.0

Changeable During Run — Ye

Minimum — Lower Limit (F013)

Maximum — Uppe

Units — Hz

Direct Access Number — F024

Parameter Type — Nu

Factory Default — 0.0

Changeable During Run — Ye

Minimum — Lower Limit (F013)

Maximum — Uppe

Units — Hz

merical

r Limit (F012)

merical

r Limit (F012)

merical

r Limit (F012)

merical

r Limit (F012)

merical

r Limit (F012)

84 G9 ASD Installation and Operation Manual

User Settings

Related Params

Default

Settings

0-Disable 1-RR 2-V/I

3-RR or

V/I via TB

4-Keypad/

Freq.

CMD/TB

5-Keypad

Freq/CMD

Command Mode

F003

Ter mi na l Board

N/C

Ter mi nal

Board

*Keypad

Frequency Mode 1

F004

RR N/C RR N/C RR *Keypad

S3 Terminal

F117

Preset Speed 3

N/C

Freq. Ref. Priority

N/C

Freq. Priority

F200

Ter mi na l Board

N/C Terminal Board

V/I Setup

F201

0.0% N/C 20.0% N/C

Frequency Mode 2

F207

V/I N/C RR V/I *Keypad

Note: * Go to F003 and/or F004 and select EOI Keypad to use the

EOI for control.

F040 F040

Automatic Function Selection

Program Utilities Display Parameters

This parameter setting is used to configure multiple parameters with the setting

only one parameter. From the selection below multiple parameters may be

of set as indicated in the table.

Once set, the selected configuration is placed in effect and remains in effect until this parameter is changed or the individual settings are changed.

Set this parameter to Dis

Note: After performing the

Disabled though the selected function has been carried out (i.e.,

without this, if selection 1 is performed, F004 and F207 would hold the RR terminal setting regardless of attempts to change the settings individually).

Settings:

0 — Disabled 1 — RR 2 — VI/II (V/I) 3 — RR or V/I Switched via Terminal Board 4 — Keypad Frequency/Terminal Board 5 — Keypad Frequency and

able to set these parameters individually.

desired selection the EOI display returns to

Command

Direct Access Number — F040

Parameter Type — Se

lection List

Factory Default — Disabled

Changeable During Run — No

G9 ASD Installation and Operation Manual 85

Low Speed

Reach Frequency

F100 F105

Low-Speed Signal Output Frequency

Program Terminal Reach Settings

The Low-Spe threshold that activates the assigned output terminal for the duration that the ASD output is equal to or above this setting (see Table 8 on pg. 239 for the available output assignments).

ed Signal Output Frequency parameter sets a frequency

Speed Reach Frequency

Program Terminal Reach Settings

The Spe is within the bandwidth specified by parameter F102, activates the assigned output terminal for the duration that the specified (see Table 8 on pg. 239 for the available output assignments).

ed Reach Frequency sets a frequency threshold that, when reached or

ASD output is within the bandwidth

Speed Reach Detection Band

Program Terminal  Reach Settings

This parameter sets the band setting.

width of the Speed Reach Frequency (F101)

Forward/Reverse Run Priority Selection

Program Terminal Input Special Functions

orward/Reverse Priority Selection determines the operation of the ASD

The F if the F and R control terminals are activated simultaneously.

Settings:

0 — Reverse 1 — Suspend

Direct Access Number — F100

Parameter Type — Nu

Factory Default — 0.00

Changeable During Run — Ye

Minimum — 0.00

Maximum — Max. Fr

Units — Hz

Direct Access Number — F101

Parameter Type — Nu

Factory Default — 0.00

Changeable During Run — Ye

Minimum — 0.00

Maximum — Max. Fr

Units — Hz

Direct Access Number — F102

Parameter Type — Nu

Factory Default — 2.50

Changeable During Run — Ye

Minimum — 0.00

Maximum — Max. Fr

Units — Hz

Direct Access Number — F105

Parameter Type — Se

Factory Default — Sus

Changeable During Run — No

Simultaneous F and R activation.

merical

eq. (F011)

merical

eq. (F011)

merical

eq. (F011)

lection List

pend

The waveforms shown depict the motor response for all and R terminal settings if the Reverse option is chosen.

pend setting will decelerate the motor to a stop regardless of the

The Sus rotation direction when both the F and R control terminals are activated.

86 G9 ASD Installation and Operation Manual

combinations of the F

F106 F107

Input Terminal Priority

Program Terminal Input Special Functions

This parameter is used to allow the Jog and DC Injection Braking input signals to control the ASD when received via the Terminal Board even though the system is in the Local mode.

With this parameter enabled, a Jog command or a DC Injection Braking command received from the Terminal Board will receive priority over commands from the EOI.

See F260 for more information on using the Jog function.

See F250 – F252 for more information on DC Injection Braking.

Settings:

0 — Disabled 1 — Enabled

16-Bit Binary/BCD Input

Program Terminal Input Special Functions

The extended terminal function is used with the Expansion IO Card Option  (P/N ETB004Z).

This parameter defines the format of the binary or BCD data when using the option card.

Direct Access Number — F106

Parameter Type — Selection List

Factory Default — Disabled

Changeable During Run — No

Direct Access Number — F107

Parameter Type — Selection List

Factory Default — None

Changeable During Run — No

Note: The Expansion IO Card Option 2 option board is required to

use this terminal.

See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for more information on the function of this terminal.

Settings:

0 — None 1 — 12-Bit Binary 2 — 16-Bit Binary 3 — 3-Digit BCD 4 — 4-Digit BCD 5 — Inverted 12-Bit Binary 6 — Inverted 16-Bit Binary 7 — Inverted 3-Digit BCD 8 — Inverted 4-Digit BCD

Selections using 16-bit binary or 4-digit BCD will require the configuration of terminals S1-S4 on the Terminal Board as binary bits 0 – 3 ( Frequency Mode 1 (F004) parameter must be set to Binary/BCD.

For proper scaling of the binary or BCD input, parameters F228 – F231 must be configured.

F115 – F118). The

G9 ASD Installation and Operation Manual 87

Forward

Reverse

Standby

F109 F113

Option V/I Terminal Voltage/Current Selection

Program Frequency V/I Settings

This parameter is used to set the AI voltage as a control signal.

Note: The

See the Expansion IO Card Option 2 Instruction Manual (P/N 58686) for more information on the function of this terminal.

Settings:

0 — Voltage Input 1 — Current Input

Expansion IO Card Option 2 option board (P/N ETB004Z)

is required to use this terminal.

2 input terminal to receive either current or

Always ON 1 Terminal 1

Program Terminal Input Terminals ON

This parameter is used to set the functionality of terminal ON. As a virtual terminal, the ON control terminal exists only in memory and is considered to always be in its True (connected to CC) state.

It is often practical to assign a function to this terminal that the user desires to be maintained regardless of external conditio

This parameter sets the selectable functions listed in Table 5 on pg. 234.

programmable ON terminal to any one of the user-

the virtual discrete input

ns or operations.

Input Terminal 1 (F) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the F discrete input

In addition, this input terminal Normally Closed.

This parameter sets the selectable functions listed in Table 5 on pg. 234.

must be specified as Normally Open or

programmable F terminal to any one of the user-

terminal.

Input Terminal 2 (R) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the R

In addition, this input terminal Normally Closed.

This parameter sets the selectable functions listed in Table 5 on pg. 234.

must be specified as Normally Open or

programmable R terminal to any one of the user-

discrete input terminal.

Input Terminal 3 (ST) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the ST discrete input terminal.

In addition, this input terminal Normally Closed.

This parameter sets the selectable functions listed in Table 5 on pg. 234.

must be specified as Normally Open or

programmable ST terminal to any one of the user-

Direct Access Number — F109

Parameter Type — Se

Factory Default — V

Changeable During Run — No

Direct Access Number — F110

Parameter Type — Se

Factory Default — Unassigned

Changeable During Run — No

Direct Access Number — F111

Parameter Type — Se

Factory Default — Forward

Changeable During Run — No

Direct Access Number — F112

Parameter Type — Selection List

Factory Default — Reverse

Changeable During Run — No

Direct Access Number — F113

Parameter Type — Se

Factory Default — S

Changeable During Run — No

lection List

oltage Input

lection List

tandby

88 G9 ASD Installation and Operation Manual

Reset

F114 F118

Input Terminal 4 (RES) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the RES discrete terminal.

In addition, this input terminal Normally Closed.

This parameter sets the selectable functions listed in Table 5 on pg. 234.

must be specified as Normally Open or

programmable RES terminal to any one of the user-

input

Input Terminal 5 (S1) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the S1 di

In addition, this input terminal Normally Closed.

This parameter sets the selectable functions listed in Table 5 on pg. 234.

must be specified as Normally Open or

programmable S1 terminal to any one of the user-

screte input terminal.

Input Terminal 6 (S2) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the S2 di

In addition, this input terminal Normally Closed.

This parameter sets the selectable functions listed in Table 5 on pg. 234.

must be specified as Normally Open or

programmable S2 terminal to any one of the user-

screte input terminal.

Input Terminal 7 (S3) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the S3 discrete input terminal.

In addition, this input terminal Normally Closed.

This parameter sets the selectable functions listed in Table 5 on pg. 234.

must be specified as Normally Open or

programmable S3 terminal to any one of the user-

Input Terminal 8 (S4) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the S4 di

In addition, this input terminal Normally Closed.

This parameter sets the selectable functions listed in Table 5 on pg. 234.

must be specified as Normally Open or

programmable S4 terminal to any one of the user-

screte input terminal.

Direct Access Number — F114

Parameter Type — Se

Factory Default — Res

Changeable During Run — No

Direct Access Number — F115

Parameter Type — Se

Factory Default — Pr

Changeable During Run — No

Direct Access Number — F116

Parameter Type — Selection List

Factory Default — Pr

Changeable During Run — No

Direct Access Number — F117

Parameter Type — Se

Factory Default — Pr

Changeable During Run — No

Direct Access Number — F118

Parameter Type — Se

Factory Default — Pr

Changeable During Run — No

lection List

eset Speed 1

eset Speed 2

lection List

eset Speed 3

lection List

eset Speed 4

G9 ASD Installation and Operation Manual 89

F119 F121

Input Terminal 9 (LI1) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the LI1 discrete input terminal.

In addition, this input terminal must be specified as Normally Open or Normally Closed.

This setting assigns the function of the programmable LI1 terminal to any one of the user-selectable functions listed in

Note: The Expansion IO Card Option 1 option board (P/N ETB003Z)

is required to use this terminal.

See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for more information on the function of this terminal.

Table 5 on pg. 234.

Input Terminal 10 (LI2) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the LI2 discrete input terminal.

In addition, this input terminal must be specified as Normally Open or Normally Closed.

This setting assigns the function of the programmable LI2 terminal to any one of the user-selectable functions listed in

Note: The Expansion IO Card Option 1 option board (P/N ETB003Z)

is required to use this terminal.

Table 5 on pg. 234.

Direct Access Number — F119

Parameter Type — Selection List

Factory Default — Unassigned

Changeable During Run — No

Direct Access Number — F120

Parameter Type — Selection List

Factory Default — Unassigned

Changeable During Run — No

See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for more information on the function of this terminal.

Input Terminal 11 (LI3) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the LI3 discrete input terminal.

In addition, this input terminal must be specified as Normally Open or Normally Closed.

This setting assigns the function of the programmable LI3 terminal to any one of the user-selectable functions listed in

Note: The Expansion IO Card Option 1 option board (P/N ETB003Z)

is required to use this terminal.

See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for more information on the function of this terminal.

Table 5 on pg. 234.

Direct Access Number — F121

Parameter Type — Selection List

Factory Default — Unassigned

Changeable During Run — No

90 G9 ASD Installation and Operation Manual

F122 F124

Input Terminal 12 (LI4) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the LI4 discrete input terminal.

In addition, this input terminal must be specified as Normally Open or Normally Closed.

This setting assigns the function of the programmable LI4 terminal to any one of the user-selectable functions listed in

Note: The Expansion IO Card Option 1 option board (P/N ETB003Z)

is required to use this terminal.

See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for more information on the function of this terminal.

Table 5 on pg. 234.

Input Terminal 13 (LI5) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the LI5 discrete input terminal.

In addition, this input terminal must be specified as Normally Open or Normally Closed.

This setting assigns the function of the programmable LI5 terminal to any one of the user-selectable functions listed in

Note: The Expansion IO Card Option 2 option board (P/N ETB004Z)

is required to use this terminal.

Table 5 on pg. 234.

Direct Access Number — F122

Parameter Type — Selection List

Factory Default — Unassigned

Changeable During Run — No

Direct Access Number — F123

Parameter Type — Selection List

Factory Default — Unassigned

Changeable During Run — No

See the Expansion IO Card Option 2 Instruction Manual (P/N 58686) for more information on the function of this terminal.

Input Terminal 14 (LI6) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the LI6 discrete input terminal.

In addition, this input terminal must be specified as Normally Open or Normally Closed.

This setting assigns the function of the programmable LI6 terminal to any one of the user-selectable functions listed in

Note: The Expansion IO Card Option 2 option board (P/N ETB004Z)

is required to use this terminal.

See the Expansion IO Card Option 2 Instruction Manual (P/N 58686) for more information on the function of this terminal.

Table 5 on pg. 234

Direct Access Number — F124

Parameter Type — Selection List

Factory Default — Unassigned

Changeable During Run — No

G9 ASD Installation and Operation Manual 91

OUT1

OUT2

F125 F131

Input Terminal 15 (LI7) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the LI7

In addition, this input terminal Normally Closed.

This setting assigns the function of of the user-selectable functions listed in Table 5 on pg. 234.

Note: The

See the Expan more information on the function of this terminal.

Expansion IO Card Option 2 option board (P/N ETB004Z)

is required to use this terminal.

sion IO Card Option 2 Instruction Manual (P/N 58686) for

must be specified as Normally Open or

the programmable LI7 terminal to any one

discrete input terminal.

Input Terminal 16 (LI8) Function

Program Terminal Input Terminals

This parameter is used to set the functionality of the LI8

In addition, this input terminal Normally Closed.

This setting assigns the function of of the user-selectable functions listed in Table 5 on pg. 234.

Note: The

Expansion IO Card Option 2 option board (P/N ETB004Z)

is required to use this terminal.

must be specified as Normally Open or

the programmable LI8 terminal to any one

discrete input terminal.

Direct Access Number — F125

Parameter Type — Se

Factory Default — Unassigned

Changeable During Run — No

Direct Access Number — F126

Parameter Type — Se

Factory Default — Unassigned

Changeable During Run — No

lection List

See the Expan more information on the function of this terminal.

sion IO Card Option 2 Instruction Manual (P/N 58686) for

Output Terminal 1 (OUT1) Function

Program Terminal Output Terminals

This parameter is used to set the functionality of the OUT1 discrete output

inals O1A and O1B.

term

The O1A and O1B (OUT1) output function of a user-selected event. See Table 8 on pg. 239 for listing the possible assignments for the OU

In addition, the output terminals must be specified as Nor Normally Closed.

See parameter F669 for more information on this setting.

T1 terminals.

terminals change states (open or close) as a

mally Open or

Output Terminal 2 (OUT2) Function

Program Terminal Output Terminals

This parameter is used to set the functionality of the OUT2 discrete output

inals O2A and O2B.

term

The O2A and O2B (OUT2) output function of a user-selected event. See Table 8 on pg. 239 for listing the possible assignments for the OUT2 terminals.

In addition, the output terminals must be specified as Nor Normally Closed.

terminals change states (open or close) as a

mally Open or

Direct Access Number — F130

Parameter Type — Se

Factory Default — Low-Spe

Changeable During Run — No

Direct Access Number — F131

Parameter Type — Se

Factory Default — RCH (Acc/Dec

Complete)

Changeable During Run — No

lection List

ed Signal

lection List

See parameter F669 for more information on this setting.

92 G9 ASD Installation and Operation Manual

Toshiba G9 ASD Installation and Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

— The Metal Of Conduit Is Not An Acceptable Ground —