Toshiba G9000 User Manual 2

UNINTERRUPTIBLE POWER SYSTEM (UPS)

Document: 4GBA0012 Rev. E P/N 61480-008

January 2013

G9000 SERIES

INSTALLATION AND

OPERATION MANUAL

480/480 V 80/100/160/225/300/500/750 kVA

G9000 Installation and Operation Manual

G9000 SERIES

INSTALLATION AND OPERATI O N MANUAL

480/480 V 80/100/160/225/300/500/750 kVA

Document No. 4GBA0012 Rev. E

P/N 61480-008

January 2013

G9000 Installation and Operation Manual

The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local TOSHIBA sales office.

The contents of this instruction manual shall not become a part of or modify any prior or existing equipment, commitment, or relationship. The sales contract contains the entire obligation of TOSHIBA INTERNATIONAL CORPORATION. The warranty contained in the contract between the parties is the sole warranty of TOSHIBA, and any statements contained herein do not create new warranties or modify the existing warranty.

Any Electrical or mechanical modifications to this equipment without prior written consent of TOSHIBA will void all warranties and may void U L/C UL listing . Unauthorized modifications may also result in equipment damage, personal injury, or loss of life.

IMPORTANT NOTICE

UNINTERRUPT IB LE PO W ER SY STEM

If additional information or technical assistance is required call TOSHIBA Customer Support Center toll free at 1- 800-231-1412, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product Manager.

Please complete the following information for your records. Unless otherwise specified on the warranty card, the warranty period for the UPS or UPS part is 36 months from the shipment date (see bill of lading).

Unless otherwise specified on the warranty card, the warranty period for a UPS battery is 36 months full replacement, and an additional 7 years pro-rated from the shipment date (see bill of lading).

Keep this manual with the UPS equipment. Job Number: Model Number: Serial Number: Application: Shipping Date: Date of Installation: Inspected By:

G9000 Installation and Operation Manual

Purpose and Scope of Manual

This manual provides information on how to safely install, operate, and maintain your TOSHIBA power electronics product. This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English equivalent.

TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to discontinue any product or service identified in this publication.

TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or trade references appearing in this manual are registered trademarks of their respective owners.

TOSHIBA shall not be liable for tec h n ical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INTERNATIONAL CORPORATION.

Contacting TOSHIBA Customer Supp ort Ce nte r

The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System problem that you may experience or to provide application information.

The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center’s toll free number in USA is (855) 803-7087.

You may contact TOSHIBA by writing to:

TOSHIBA INTERNATIONAL CORPORATION. INDUSTRIAL DIVISION 13131 West Little York Rd. Houston, TX 77041-9990 Attn: UPS Product Manager

G9000 Installation and Operation Manual

List of Tables

Table 1.1 UPS installation environment ................................................................................... 4

Table 1.2 Rating of bypass input circuit breaker .................................................................... 5

Table 1.3 Power specifications ................................................................................................. 20

Table 1.4 UPS module information .......................................................................................... 21

Table 1.5.a Detail of specifications .............................................................................................. 22

Table 1.5.b Typical efficiencies at various loads ......................................................................... 24

Table 1.5.c MTBF and MTTR ...................................................................................................... 24

Table 1.6 Rating of contactors, breakers and fuses ................................................................. 25

Table 2.1 Parts list for UPS monitoring .................................................................................... 43

Table 3.1 How to transport and install the system ................................................................... 45

Table 3.2 List of UPS weights (lbs.) ......................................................................................... 45

Table 3.3 Maximum permitted fault current .............................................................................. 46

Table 3.4 Recommended cable sizes ...................................................................................... 49

Table 3.5 Crimp type compression lug ..................................................................................... 50

Table 6.1 Fault code ................................................................................................................. 77

Table 7.1 How to perform daily inspection ............................................................................... 83

ii G9000 Installation and Operation Manual

List of Figures

Figure 1.1 Single line diagram – normal operation .................................................................... 8

Figure 1.2 Single line diagram – bypass operation ................................................................... 9

Figure 1.3 Single line diagram – battery operation .................................................................... 10

Figure 1.4.1 UPS parts location (80,100kVA) ............................................................................... 12

Figure 1.4.2 UPS parts location (160,225kVA) ............................................................................. 12

Figure 1.4.3 UPS parts location (300kVA) .................................................................................... 13

Figure 1.4.4 UPS parts location (500kVA) .................................................................................... 14

Figure 1.4.5 UPS parts location (750kVA) .................................................................................... 15

Figure 1.5 Display PCB DPAU-81 ............................................................................................. 16

Figure 1.6 External I/F PCB IOAU-09 ...................................................................................... 16

Figure 1.7.1 Parallel I/F PCB IFAU-08 (80-225kVA) .................................................................. 17

Figure 1.7.2 Parallel I/F PCB IFAU-09 (300-750kVA) ................................................................ 17

Figure 1.8 Main PCB UPGR-M ................................................................................................ 18

Figure 2.1 Operation/display panel ............................................................................................ 26

Figure 2.2 Main screen .............................................................................................................. 28

Figure 2.3.1 Startup/shutdown screen .......................................................................................... 29

Figure 2.3.2 Startup guidance ...................................................................................................... 29

Figure 2.3.3 Shutdown guidance .................................................................................................. 29

Figure 2.4.1 Input values .............................................................................................................. 29

Figure 2.4.2 Output values ........................................................................................................... 30

Figure 2.4.3 Values in battery operation ....................................................................................... 30

Figure 2.5.1 Remote/local operation select .................................................................................. 30

Figure 2.5.2 Date & time adjustment ............................................................................................ 30

Figure 2.6.1 Log menu .................................................................................................................. 31

Figure 2.6.2 Event log ................................................................................................................... 31

Figure 2.6.3 Battery log ................................................................................................................ 31

Figure 2.7.1 Main screen (battery operation) ............................................................................... 32

Figure 2.7.2 Measurement screen (battery operation) ................................................................. 32

Figure 2.8 Main screen (fault indication) ................................................................................... 32

Figure 2.9 Message screen ....................................................................................................... 33

Figure 2.10.1 External signal terminal block (TN2) ....................................................................... 34

Figure 2.10.2 External signal terminal block (TN1) ....................................................................... 35

Figure 2.11 Control wiring for external contacts .......................................................................... 36

Figure 2.12 Remote "start" contact connections ......................................................................... 37

Figure 2.13.1 Configuration of the RemotEyeII (80-225kVA) ......................................................... 39

Figure 2.13.2 Configuration of the RemotEyeII (300kVA) .............................................................. 40

Figure 2.13.3 Configuration of the RemotEyeII (500-750kVA) ....................................................... 41

Figure 2.14 Connection between display control PCB (SW1) and RemotEyeII module ............. 42

Figure 2.15 PSAU-60 PCB (PS1) ................................................................................................ 43

Figure 2.16 DPAU-81 PCB (SW1) ............................................................................................... 43

Figure 2.17 3BBA0083P001 (Cable1) ......................................................................................... 43

G9000 Installation and Operation Manual iii

Figure 2.18 The connector (CN1) of PSAU-60 (PS1).................................................................. 44

Figure 2.19 The terminal block (TN) of PSAU-60 (PS1) ............................................................. 44

Figure 2.20 The connector (CN44) of PSAU-60 (PS1) ............................................................... 44

Figure 2.21 The connector (CN27) of DPAU-60 (SW1) .............................................................. 44

Figure 3.1 UPS terminal designation ....................................................................................... 50

Figure 3.2.1 Diagram of input/output bus bars and terminal blocks (80-225kVA) ........................ 51

Figure 3.2.2 Diagram of input/output bus bars and terminal blocks (300kVA) ............................. 52

Figure 3.2.3 Diagram of input/output bus bars and terminal blocks (500kVA) ............................. 53

Figure 3.2.4 Diagram of input/output bus bars and terminal blocks (750kVA) ............................. 54

Figure 3.3.1 Detail of the main cabinet bus bars (300kVA) ........................................................ 55

Figure 3.3.2 Detail of the main cabinet bus bars (500kVA) ........................................................ 56

Figure 3.3.3 Detail of the main cabinet bus bars (750kVA) ........................................................ 57

Figure 3.4.1 Bus bar connection between main cabinet and landing cabinet (300kVA) ............ 58

Figure 3.4.2 Bus bar connection between main cabinet and landing cabinet (500kVA) ............ 59

Figure 3.4.3 Bus bar connection between main cabinet and landing cabinet (750kVA) ............ 60

Figure 3.5 Power w ire & contr ol wire inter-connect between UPS and battery ......................... 61

Figure 3.6 Power wire connections (parallel system configuration) .......................................... 62

Figure 3.7.1 Power and control wire connections for 4 units in MMS (80-225kVA) ..................... 63

Figure 3.7.2a Power and control wire connections for 2 units in MMS (300-750kVA) ................... 64

Figure 3.7.2b Detail of IFAU-09 Control W ire Connections for 2 units in MMS (300-750kVA) ...... 65

Figure 3.7.3a Power and control wire connections for 3-4 units in MMS (300-750kVA) ................ 66

Figure 3.7.3b Detail of IFAU-09 Control Wire Connections for 3-4 units in MMS (300-750kVA) ... 67

Figure 3.7.4a Power and control wire connections for 5-8 units in MMS (300-750kVA) ................ 68

Figure 3.7.4b Detail of IFAU-09 Control Wire Connections for 5-8 units in MMS (300-750kVA) ... 69

Figure 3.8 Circuit protectors location ......................................................................................... 70

Figure 3.9 LCD screen (MMS operation) ................................................................................... 73

iv G9000 Installation and Operation Manual

!

How to use this Manual

This manual is designed for ease of use, giving the user easy and quick reference to information. This manual uses notice icons to draw attention to the user important information regarding the safe operation and installation of the UPS. The notice icons used in this manual are explained below, and should be taken into account and adhered to whenever they appear in the text of this manual.

Warning: A warning symbol shows potentially hazardous situation or condition which could result in personal injury or death, if not avoided.

WARNING

CAUTION

NOTE

PROHIBIT

Safety Recommendations: If any problems are encountered while following this manual, Toshiba

field service group assistance and correspondence is recommended.

Caution: A caution symbol shows potentially hazardous situation or condition which could result in personal injury or equipment damage, if not avoided.

Note: A Note symbol shows the information the user or the service personnel should observe during the UPS operation or service work.

Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work.

G9000 Installation and Operation Manual 1

WARNING 1

IMPORTANT SAFETY INSTRUCTIONS

1 INTRODUCTION

The Toshiba Uninterruptible Power Supply System (UPS) is designed to provide many years of reliable protection from power failure, brown-outs, line noise, and voltage transients. To ensure optimum performance of the equipment, follow the manufacturer's instructions. This manual contains descriptions required to operate the UPS. Please read this manual carefully and retain it for future reference.

1.1.1.1.1.1.1.1

SAVE THESE INSTRUCTIONS

This manual contains important instructions for the G9000 SERIES Uninterruptible Power Supply Systems that should be followed during installation and maintenance of the UPS and batteries.

CAUTION

WARNING

Lethal voltages exist within the equipment during operation. Observe all warning and cautions in this manual. Failure to comply may result in serious injury or death. Obtain qualified service for this equipment as instructed.

2 G9000 Installation and Operation Manual

WARNING 2

!

CAUTION

In no event will TOSHIBA be responsible or liable for ei ther ind irect or c onseque ntial damage

or injury that may come from the misuse of this equipment.

1.1 SAFETY PRECAUTIONS

APPLICATION

lives.

Special considerations are required when applying this UPS to the equipment

(**) that affect human safety and/or maintain public services.

PROHIBIT

This UPS shall NOT be applied to support equipment (*) that could affect human

PROHIBIT

NOTE

Don’t modify the UPS entirely or partially.

Any modifications without authorization by TOSHIBA could result in

personal injuries, death or destruction of the UPS.

* • Life support equipment (artificial dialysis, incubators, etc.)

• Toxic gas or smoke eliminators

• Equipment that must be provided under fire laws, construction standards or other ordinances

• Equipment equivalent to the above

** • Equipment to supervise or control airways, railways, roads,

sea-lanes or other transportation.

• Equipment in nuclear power plants.

• Eq uipment to control communications.

• Eq uipment equivalent/similar to the above mentioned.

G9000 Installation and Operation Manual 3

The

and 95%. There must be no

Dust in the room where the UPS is installed must not exceed normal

WARNING 3

!

NOTE

The UPS is to be installed in a controlled environment.

Improper storage and installation environment may deteriorate insulation, shorten

component life and cause malfunctio n s.

Keep the installation environment per standard described as follows:

TABLE 1.1 UPS Installation Environment No. Item Environment standard

1

Installation location

2 Ambient

temperature

3 Relative humidity The relative humidity must be held between 5

Indoors

Minimum temperatur e: 32 °F(0 °C), Maximum temperature: 104 °F(40 °C) average temperature o ver an y 24-h our period must be in the r an ge 41 °F (5 °C) to 95 °F(35 °C).

condensation due to temperature changes.

4 Altitude This equipment must not be applied at altitude that exceeds 2250m(7380ft)

above seal level.

5 Dust

atmospheric dust leve ls. In particular, that dus t should not include ir on p artic l es, oils or fats, or organic materials such as silicone.

6 Inflammable gas

following IEC654-4 Part 4

There should be no inflammable/explosive gas. Hydrogen sulfide (H2S) No more than 0.003 PPM Sulfurous acid gas (SO2) No more than 0.01 PPM Chlorine gas (Cl2) No more than 0.002 PPM Ammonia gas (NH3) No more than 1 PPM Nitrous oxides (NOx) No more than 0.05 PPM Ozone (O3) No more than 0.002 PPM

4 G9000 Installation and Operation Manual

Bypass Rating (Aac)

80

480

96

125

100

480

120

150

160

480

192

250

225

480

271

350

300

480

361

500

480

601

800

750

480

902

1200

WARNING 4

!

NOTE

This UPS does not inclu de a By pass i nput ci rc ui t breaker (MCCB) to protect the bypass circuit. The By pass i np ut ci r cui t br eaker (MCCB) is to be field supplied and in stalled. Recomm ended Breaker (MCCB)'s Specifications are as follows:

TABLE 1.2 Rating of Bypass Input Circuit Breaker

Capacity (kVA) Bypass Voltage (Vac)

Breaker (A)

AC input and A C out put overcurrent pr otection and disconnect devi ce s shall be field supplied and inst alled. The DC circuit breaker (MCCB) shall be fiel d suppl ied and instal led. The overcurrent protect ion device should be installed in the Battery cabinet and rated as indicated in TABLE 1.6.

Note: The DC input ove rcurrent prote c t ion (Battery disconnect breaker) hereinafter will be referred as “CB2”.

G9000 Installation and Operation Manual 5

1.2 GENERAL

The Toshiba G9000 UPS is designed to provide continuous and clean electrical power to a critical load. Additionally the UPS monitors power conditions affecting the load. In the event of an input power failure, the UPS will supply power to the critical load for the specified battery time.

If the input power is not restored promptly, back up power from the UPS battery permits the orderly shutdown of equipment supported by the UPS. The UPS is simple to start-up, operate and maintain.

The G9000 SERIES UPS is available in seven kVA sizes - 80, 100, 160, 225, 300, 500, 750 kVA. Specifications for each kVA model appear in Section 1.5. The principles of operation described herein are applicable to all models.

This manual provides an overview of the G9000 SERIES components and their functions. The appearance and purpose of operator controls and indicators is described with procedures for operation, start-up, shutdown and basic maintenance included.

6 G9000 Installation and Operation Manual

1.3 DEFINITIONS

UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) – All components within the UPS

Module Cabinet and associated batteries that function as a system to provide continuous, conditioned AC power to a load. This is sometimes referred to as the "System".

UPS MODULE CABINET – The metal enclosure which contains the Converter / Charger, Inverter, Static Transfer Switch, Internal Bypass line, operator controls, and internal control systems required to provide specified AC power to a load.

UPS MODULE – The Converter / Charger and Inverter assemblies which, under the direction of the internal control system and operator controls, provide specified AC power to a load.

INVERTER – The UPS components which contain the equipment and controls necessary to convert DC power from the Converter / Charger, or the battery, to AC power required by the critical load.

CONVERTER / CHARGER – The UPS components which contain the equipment and controls necessary to convert input AC power to regulated DC power required for battery charging and for supplying power to the Inverter.

STATIC TRANSFER SWITCH – The device which connects the critical load to the bypass line when the Inverter cannot supply continuous power.

BYPASS LINE – The line which conducts electricity directly from the input power source to the critical load during Maintenance or whenever the UPS is not completely operational.

AC INPUT POWER – Power provided by the electrical utility company, or auxiliary generator, which is connected to the UPS for supplying the critical load.

BATTERY – The rechargeable battery strings which supply DC power to the inverter to maintain continuous AC power to the load during AC input power failure conditions.

G9000 Installation and Operation Manual 7

Bypass

Input

CB

User supplied

MCCB

Static Transfer

Switch

52S

AC

Input

CB1

CONVERTER

INVERTER

52C

Output

Power Flow Not in Use

UPS Module

Battery

Cabinet

CB

User supplied

MCCB

CB2

External

Battery

CB3

CB

CHARGER

1.4 OPERATION OVERVIEW

The UPS provides two power paths between the utility source and the critical load. Figure 1.1 shows the path for normal operation, with the load powered by the inverter. Figure 1.2 shows the path for bypass operation, with the load supplied through the static bypass

line.

A) Nor m al operation: Load power supplied by each system UPS inverter.

FIGURE 1.1 Single Line Diagram – Normal Operation: Load powered by UPS inverter

During normal operation, the path through the UPS inverter is used to power the load.

In Figure 1.1 input AC power is converted to DC by the Converter. DC power is utilized to charge the UPS battery and to provide power to the Inverter. The Inverter converts the DC power to clean AC power to supply the critical load.

The conversion - inversion process eliminates any voltage transients or fluctuations existing in the input power before it reaches the critical load.

The power drawn by the critical load is equally shared between all UPS systems when multiple UPSs are in Parallel Operation. (Refer to Figure 3.6 that shows a sample of Parallel Operation System Configuration.)

8 G9000 Installation and Operation Manual

Bypass

Input

CB

User supplied

MCCB

52S

AC

Input

CB1

CONVERTER

INVERTER

52C

Output

Power Flow Not in Use

UPS Module

Battery

Cabinet

CB

User supplied

MCCB

CB2

External

Battery

CB3

CB

Static Transfer

Switch

CHARGER

!

In the event of a UPS module failure during Parallel Operation, the critical load power will be

continually supplied and shared by all other UPS.

The Bypass Input breaker and cables are to be s u ppl i ed and i ns t al l ed by the user or the constructor. (See WARNING 4 on page 5)

NOTE

B) Bypass Operation: Load Power supplied through UPS internal static bypass line.

FIGURE 1.2 Single Line Diagram – Bypass Operation: Load fed through static bypass line.

Figure 1.2 shows the Internal Bypass line is a Hard-wired line through 52S which supplies the critical load with unconditioned bypass input power. Upon switching to the Internal Bypass line, the Static Transfer Switch line through CB3 (herein after STS contactor CB3) supplies the power immediately, and then the Internal Bypass line through 52S supplies the power. In the event of a switching to the Bypass line, the power to the critical load will be uninterrupted. The purpose of this Internal Bypass line is to route power to the critical load while the UPS module is de-energized (converter and inverter), and during Start-up before the system is fully operational.

Each UPS internal static bypass line will equally share the power supplied to the critical load whenever the system is in the Parallel Operation.

G9000 Installation and Operation Manual 9

Bypass

Input

CB

User supplied

MCCB

Static Transfer

Switch

52S

AC

Input

CB1

CONVERTER

INVERTER

52C

Output

Power Flow Not in Use

UPS Module

Battery

Cabinet

CB

User supplied

MCCB

CB2

External

Battery

CB3

CB

CHARGER

In the event of a load overcurrent, the UPS transfers to bypass without interruption to the critical load. In the case of the Parallel Operation, all UPS will transfer to bypass without interruption to the critical load.

The internal control system determines the operation of the two paths, with the load powered from the inverter being the normal operation.

C) Battery operation: Load Power supplied by UPS battery.

FIGURE 1.3 Single Line Diagram – Battery Operation

Figure 1.3 shows that in the event of AC input source failure or interruption, the UPS Converter(s)* will de-energize and the UPS battery(s)* will immediately discharge and supply DC power to the Inverter to maintain continuous AC power to the load. This operation will continue until:

a) The battery capacity expires and the inverter turns off, or

b) Input power is restored. (When input power is restored the converter will simultaneously

power the inverter and critical load, and recharge the batteries.)

A fully charged battery will provide power for the specified time at the rated load, or longer, at a reduced load.

* (s) : In the case of the Parallel Operation

10 G9000 Installation and Operation Manual

When power is restored after a low battery shutdown, the UPS converter(s) automatically restarts operation, the charger(s) recharges the batteries and the Inverter(s) is automatically restarted without operator intervention. Load is automatically assumed by the inverter without operator intervention.

* (s) : In the case of the Parallel Operation

The power drawn by the load is equally shared between all UP S regardless of the presence or absence of the UPS that is (are) in battery operation or not whenever the system is in the Parallel Operation.

G9000 Installation and Operation Manual 11

UPS module Front View

CPMC

CPMS

EMB

88F

Inverter, Converter, Charger Unit

5. Relay PCB RYAU-09

4. Main PCB UPGR-M

7. Parallel control PCB TLCR-C

Ground Fault Sensor FDAU-04

CB3

10. Grounding Bar (E)

52C

52S

CB1

3. External I/F PCB IOAU-09

2. Display PCB DPAU-81

1. LCD touch panel monitor display

6. External Communication Connector

8. Parallel I/F PCB IFAU-08

UPS module Front View

CPMC

CPMS

EMB

88F

Inverter, Converter, Charger Unit

5. Relay PCB RYAU-09

4. Main PCB UPGR-M

7. Parallel control PCB TLCR-C

Ground Fault Sensor FDAU-04

CB3

10. Grounding Bar (E)

52C

52S

CB1

3. External I/F PCB IOAU-09

2. Display PCB DPAU-81

1. LCD touch panel monitor display

6. External Communication Connector

8. Parallel I/F PCB IFAU-08

FIGURE 1.4.1 UPS Parts Location (80,100kVA)

* Item 9 (AC input, AC output, DC input terminal) is not shown in Figure 1.4.1. (Refer to Figure 3.2.1)

* Item 9 (AC input, AC output, DC input terminal) is not shown in Figure 1.4.2. (Refer to Figure 3.2.1)

FIGURE 1.4.2 UPS Parts Location (160, 225kVA)

12 G9000 Installation and Operation Manual

a) UPS cabinet – Front View

b) Door Backside (Main Cabinet)

Landing

Cabinet

Main

Cabinet

1. LCD Touch Panel Monitor Display

Door

4. Main PCB UPGR-M

6. External Communication Connector

2. Display PCB DPAU-81

1. LCD Touch Panel Monitor Display

5. Power Supply PCB PSAU-73

Ground Fault

Sensor

FDAU-04

Power Supply PCB PSAU-60

9

. AC Input

A, B, C

9. Bypass Input A40, B40, C40

9. DC Input BP, BN

9. AC Output

A50, B50, C50

52C

CPMS

CB3

52S

CB1

CPMC

3. External I/F PCB (IOAU-09) EMB

Converter Unit

Chopper Unit

Inverter Unit

AC Capacitors

FIGURE 1.4.3 UPS Parts Location (300kVA)

c) UPS cabinet – Front Inside View

* Item 10 (Grounding bar) is not shown in FIGURE 1.4.3. (Refer to FIGURE 3.2.2).

G9000 Installation and Operation Manual 13

a) UPS cabinet – Front View

b) Backside of Left Door

Landing Cabinet

Main

Cabinet

Door

1. LCD Touch Panel Monitor Display

Left Door

Right Door

6. External Communication Connector

1. LCD Touch Panel Monitor Display

4. Main PCB UPGR-M

2. Display PCB DPAU-81

Power

Supply

PCB

PSAU-60

9. AC Input A, B, C

9. Bypass Input A40, B40, C40

9. DC Input BP, BN

9. AC Output

A50, B50, C50

52C

CPMS

CPMC

EMB

CB3

52S

3. External I/F PCB (IOAU-09) CB1

AC Capacitors

Inverter

Unit

Converter Unit

Chopper Unit

AC Capacitors

FIGURE 1.4.4 UPS Parts Location (500kVA)

c) UPS cabinet – Front Inside View

* Item 10 (Grounding bar) is not shown in FIGURE 1.4.4. (Refer to FIGURE 3.2.3).

14 G9000 Installation and Operation Manual

a) UPS cabinet – Front View

b) Backside of Left Door

1.

LCD Touch Panel

Monitor Display

Left Door

Right Door

Door

Landing Cabinet

Main

Cabinet

1. LCD Touch Panel Monitor Display

4. Main PCB UPGR-M

2. Display PCB DPAU-81

6. External Communication Connector

52C

CPMS EMB

5. Power Supply PCB (PSAU-73) CB3

52S

CB1

3. External I/F PCB (IOAU-09)

9. AC Input A, B, C

9. Bypass Input A40, B40, C

40

9. DC Input BP, BN

9

. AC Output

A50, B50, C50

AC Capacitors

Inverter

Unit

Converter Unit

Chopper Unit

AC Capacitors

CPMC

FIGURE 1.4.5 UPS Parts Location (750kVA)

c) UPS cabinet – Front Inside View

* Item 10 (Grounding bar) is not shown in FIGURE 1.4.5. (Refer to FIGURE 3.2.4).

G9000 Installation and Operation Manual 15

CNV

.SW

switch

11.

SW

1

RESET switch

START button

STOP button

12. SW5 TEST switch

13.

SW6 MAINTENANCE button

17. External contact signal terminal block

TN1 TN2

FIGURE 1.5 Display PCB DPAU-81

FIGURE 1.6 External I/F PCB IOAU-09

16 G9000 Installation and Operation Manual

DAS-8S

ON

OFF

1...

　　　　　　　　　　　8

CN99 CN

98

TLAINTLBIN

CA1IN

CA2INCB1INCB2

IN

DAS-8

S

ON

OFF

1...　　　　　　　　　　　8

CN941

CA

1OUTCA

2

OUTCB

1OUT

CB2OUT

CN

97

CN96

TLAOUTTLBOUT

COUT

CINTLOUT

TLIN

CN

942CN943

CN944CN

951CN952CN953

CN954

IFAU-08

TLIN

CN96

TLOUT

CN95

CBIN

CBOUT

CAIN

CAOUT

CN94

FIGURE 1.7.1 Parallel I/F PCB IFAU-08 (80-225kVA)

FIGURE 1.7.2 Parallel I/F PCB IFAU-09 (300-750kVA)

G9000 Installation and Operation Manual 17

15. SW3 52L S/W switch

14. SW2 BOOT switch

11. SW1 RESET switch

FIGURE 1.8 MAIN PCB UPGR-M

Description of Figures 1.4.1-5 to 1.8:

1. LCD Touch Panel Monitor Display The Liquid Crystal Display (LCD) Touch Panel Monitor Display indicates power flow, measured values and fault and error messages via user selectable display screens. Refer to FIGURE 2.1 for details.

2. Display PCB DPAU-81 (Figure 1.5): Switches on DPAU-81 board : FOR SERVICE PERSONNEL ONLY

- (11) SW1 (RESET switch)

- (12) SW5 (TEST switch)

- (13) SW6 (MAINTENANCE switch)

3. External I/F PCB IOAU-09 (Figure 1.6):

Signal I/F on IOAU-09 board

- (17) External contact signal terminal block Refer to FIGURE 2.10.1-2 for details.

18 G9000 Installation and Operation Manual

4. Main PCB UPGR-M (Figure 1.8):

Switches on UPGR-M board : FOR SERVICE PERSONNEL ONLY

- (11) SW1 (RESET switch)

- (14) SW2 (BOOT switch)

- (15) SW3 (52L S/W switch)

5. a) Relay PCB RYAU-09 (80-225kVA) b) Pow er Supp l y PCB P SAU-73 (300-750kVA)

6. External Communication Connector RS232C connector on DPAU-81 board : FOR SERVI CE PERSONNEL ONLY Refer to FIGURE 2.18 for details.

7. Parallel control PCB (not shown)

a) TLCR-C (80-225kVA) b) TLCR-E (300-750kVA) For use in Parallel Operation system application : Option

8. Parallel I/F PCB IFAU-08 a) IFAU-08 (80-225kVA) b) IFAU-09 (300-750kVA) For use in Parallel Operation syste m application : Option (Figure 1.7.1 and 1.7.2):

Refer to Figures 3.7.1 to 3.7.4 for details.

9. AC input, AC output, DC input terminal

Refer to Figures 3.2.1 to 3.2.4, 3.3.1 to 3.3.3, 3.4.1 to 3.4.3 for details

10. Grounding Bar (E)

11. "RESET" switch (FOR SERVICE PERSONNEL ONLY) This switch resets errors resulting from alarm conditions.

12. "TEST" switch (FOR SERVICE PERSONNEL ONLY) This switch changes system operation to the test-mode.

13. "MAINTENANCE" switch (FOR SERVICE PERSONNEL ONLY) This switch sets the UPS menu parameters.

14. "BOOT" switch (FOR SERVICE PERSONNEL ONLY) This switch enables firmware to be loaded on the control board.

15. "52L S/W" switch (FOR SERVICE PERSONNEL ONLY) This switch prohibits turning on the AC output contactor “52C” dur ing test/maintenance in Parallel Operation system application.

16. External contact signal terminal block Terminal block to connect contact signal input/output lines to and from external dry contacts. Refer to Figure 2.10.1 and 2.10.2 for details.

G9000 Installation and Operation Manual 19

1.5 SPECIFICATIONS

The UPS nameplate displays the rated kVA as well as nominal voltages and currents. The

nameplate is located on the inside of the UPS front door.

TABLE 1.3 Power Specif icat ions

Rated output

Power

80kVA / 72kW

100kVA / 90 kW

160kVA / 144kW

225kVA / 202.5kW

300kVA / 300kW 500kVA / 500kW 750kVA / 750kW

Input voltage

3 phase / 3 wire

480V 480V 480V 480V 480V 480V 480V

Bypass input voltage

3 phase / 3 wire

480V 480V 480V 480V 480V 480V 480V

Output voltage

3 phase / 3 wire

480V 480V 480V 480V 480V 480V 480V

20 G9000 Installation and Operation Manual

Width

(mm)

Depth

(mm)

Height

(mm)

Net Weight

(kg)

Typical

[kBTU/h]

27.6

(700)

32.8

(832)

80.6

(2,047)

855

(388)

27.6

(700)

32.8

(832)

80.6

(2,047)

855

(388)

35.4

(900)

32.8

(832)

80.6

(2,047)

1,160

(526)

35.4

(900)

32.8

(832)

80.6

(2,047)

1,230

(558)

51.2

(1300)

32.7

(830.6)

80.7

(2,050)

2,260

(1,025)

70.9

(1800)

32.7

(830.6)

80.7

(2,050)

3,360

(1,525)

90.6

(2300)

32.7

(830.6)

80.7

(2,050)

4,250

(1,928)

Width

(mm)

Depth

(mm)

Height

(mm)

Gross Weight

(kg)

37.0

(940)

44.1

(1,120)

87.4

(2,220)

1,014

(460)

37.0

(940)

44.1

(1,120)

87.4

(2,220)

1,014

(460)

42.5

(1,080)

40.2

(1,020)

87.75

(2,229)

1,312

(595)

42.5

(1,080)

40.2

(1,020)

87.75

(2,229)

1,433

(650)

58.3

(1480)

40.2

(1020)

87.4

(2220)

2470

(1120)

78.3

(1990)

40.2

(1020)

87.4

(2220)

3700

(1678)

750

(Main Cabinet)

89.0

(2,260)

40.6

(1,030)

87.4

(2,220)

4,372

(1983)

750

(Landing Cabinet)

37.0

(940)

44.1

(1,120)

87.4

(2,220)

412

(187)

TABLE 1.4 UPS Module Information a) Overall Dimension

UPS

[kVA]

80

100

160

225

300

500

750

b) Packing Dimension

[in.]

UPS

[kVA]

[in.]

[lbs.]

[in.]

Heating

10.8 BOTTOM

13.5 BOTTOM

17.8 BOTTOM

25.1 BOTTOM

31.7 BOTTOM/TOP/LEFT

52.8 BOTTOM/TOP/LEFT

79.2 BOTTOM/TOP/LEFT

[lbs.]

Cable

Knockout

80

100

160

225

300

500

G9000 Installation and Operation Manual 21

Rated Output kVA

80

100

160

225

300

500

750

Rated Output kW

72

90

144

202.5

300

500

750

AC INPUT

Configuration

3 phase, 3 wire

Voltage

480 V (+15% to -20%)

Frequency

60 Hz (+/-10%)

Power Factor

>.99 Lagging at 25% – 115% Load

Input kVA (Max Input kVA)

76 kVA

(86 kVA chg)

95 kVA

(107 kVA chg)

151 kVA

(170 kVA chg)

212 kVA

(238 kVA chg)

312 kVA

(336 kVA chg)

521 kVA

(560 kVA chg)

781 kVA

(840 kVA chg)

Walk-in Function

1 –30 Seconds (in 1 second increments)

Start-up Delay

1 –3600 seconds (selectable in 1 second increments)

Input Current (Max Input Current)

91 A

(103 A)

114 A

(129 A)

181 A

(204 A)

255 A

(286 A)

376 A

(404 A)

626 A

(673 A)

939 A

(1010 A)

Input Current Limiter

~111% Full Load Input Current

~108% Full Load Input Current

Reflected Current THDi

3% max. at 60% – 100% load (no input filter required); 6% max. at 25% – 59% load.

No-Load Static Loss

1187 W

1470 W

1646 W

2653 W

3905 W

5808 W

STATIC BYPASS INPUT

Configuration

3 phase, 3 wire

Voltage

480 V ±10%

Frequency

60 Hz ±5%

Bypass Overload

1000% for 1 cycle

500% for 1 cycle

BATTERY

Type

Lead Acid

Ride Through

Application Specific

Nominal Voltage

480 Vdc

Minimum Voltage

400 Vdc

Float Voltage

Up to 545 Vdc

DC Ripple Current (w/o batteries)

9 Adc

11 Adc

18 Adc

19 Adc

32 Adc

48 Adc

DC Ripple Current (% of Full Load DC Current)

4.7%

3.8%

2.9%

3.4%

2.7%

Max DC Charging Current

20 A

25 A

40 A

56 A

75 A

125 A

187 A

Max. Discharge Current

188 A

235 A

372 A

524 A

776 A

1292 A

1935 A

TABLE 1.5.a Detail of Specifications

22 G9000 Installation and Operation Manual

Rated Output kVA

80

100

160

225

300

500

750

Batt. Capacity Required at Full Load Output

75 kWB

94 kWB

149 kWB

210 kWB

311 kWB

518 kWB

776 kWB

Number of Cells

240

AC OUTPUT

Configuration

3 phase, 3 wire

Voltage

480 V

Voltage Regulation

±1% (0 – 100% balanced load); ±2% (0 – 100% unbalanced load)

Voltage Adj. Range

± 5.0% (in 0.5 V increments)

Voltage Unbalance

2% maximum at 100% unbalanced load

THD (V

OUT

)

< 2% THD at 100% linear load; < 5% THD at 100% nonlinear load

Crest Factor

2.3

Transient Response

±2% maximum at 100% load step; ±1% maximum at loss/return of AC power;

±5% maximum at load transfer to/from static bypass

Transient Recovery Time

Less than 20ms

Frequency

60 Hz

Frequency Synch. Range

±1% to ± 5% (selectable in 1% increments)

Frequency Slew Rate

1 Hz/s to 5 Hz/s (selectable in 1 Hz/s increments)

Frequency Regulation

±0.01% in free running mode

Phase Displacement

±1° @ 100% Balanced Load, ±3° @ 100% Unbalanced Load

Output Current

96 A

120 A

192 A

271 A

361 A

601 A

902 A

Power Factor

0.9 (0.9 Lagging to 0.95 Leading within output kW rating)

Unity

Overload Capacity

125% for 2 minutes; 150% for 60 seconds

125% for 10 minutes; 150% for 60 seconds

Withstand Rating

65,000 A (with optional fuses)

100,000 A (with optional fuses)

ENVIRONMENTAL

Cooling

Forced Air

Operating Temperature

32 °F to 104 °F (0 °C to 40 °C). Recommended : 68ﾟF to 86ﾟF ( 20 °C to 30 °C)

Relative Humidity

5% – 95% Non Condensing

Altitude

0 to 7380 feet No Derating at 40ﾟC

Location

Indoor (free from corrosive gases and dust)

Paint Color

Munsell N1.5 (Black)

Clearance Required

Top: 20 in. (508 mm)

Sides: 0 in. (0 mm) if sidecars used, 1 in. (25 mm) if no sidecars used.

Top: 23.6 in. (600 mm)

Sides: 0 in. (0 mm) if sidecars used, 1 in. (25 mm) if

Front: 40 in. (1016 mm)

G9000 Installation and Operation Manual 23

Rear: 0 in. (0 mm)

Front: 42.3 in. (1075 mm)

Rear: 0 in. (0 mm)

no sidecars used.

Rated Output kVA

80

100

160

225

300

500

750

Enclosure

NEMA 1

Audible Noise

70 dB @ 1 m

72 dB @ 1 m

73 dB @ 1 m

Listings/Standards

UL 1778; cUL; FCC Cl ass A-Article 47 – Part 15 B;

ISO 9001; ISO14001; ANSI C62.41 (IEEE 587 Cat. B)

UL 1778; cUL; IEC 62040-2 Cat. C3;

ISO 9001; ISO14001; ANSI C62.41 (IEEE 587 Cat. B)

Warranty

3 Years Parts and Labor

Emergency Power Off

Included

MONITORING

Dry Contacts Included

Yes, for Input and Output Signals

RS232 Port

Included

Intelligent Monitoring (Optional)

SNMP; MODBus RTU; MODBus TCP; BACNET; METASYS

Display

LCD Touch Panel for Local Monitoring, Operation, and Control

% Full Load

20%

40%

60%

80%

100%

80 kVA

92.5%

94.3%

95.0%

95.2%

95.8%

100 kVA

92.5%

94.3%

95.0%

95.2%

95.8%

160 kVA

94.7%

95.7%

96.2%

96.5%

225 kVA

94.9%

96.2%

96.5%

300 kVA

94.4%

96.3%

96.9%

97.0%

500 kVA

94.8%

96.7%

97.0%

750 kVA

95.5%

96.6%

97.0%

Parameter

Phase I – 80-225kVA

Phase II – 300-750kVA

MTBF (Mean Time Betwe en Failures): System (With Bypass)

Inverter (Without Bypass)

3,081,946 hr.

140,406 hr.

2,633,910 hr.

101,687 hr.

MTTR (Mean Time to Repair) – Excluding Travel and Shipping Time)

4 hr.

1.5 hr.

TABLE 1.5.b Typical UPS Efficiencies at Various Loads

UNIT

TABLE 1.5.c MTBF and MTTR

24 G9000 Installation and Operation Manual

OUTPUT CAPACITY OF EQUIPMENT

88RC

Control circuit contactor

20A

Battery disconnect breaker

(Recommended)

AC input breaker (Recommended)

AC bypass breaker

(Recommended)

AC output breaker

(Recommended)

FCU, FCV, FCW

FCR, FCS, FCT

FPR, FPS, FPT, FPW, FNR, FNS, FNT, FNW

FUA, FUB, FUC

Control power fuse

30A / 600V

(OPTION)

FSU, FSV, FSW

-

TABLE 1.6 Rating of Contactors, Breakers and Fuses

NUMBER APPLICATION

CB1 AC input contactor 135A 135A 200A 285A 452A 680A 1005A CB3 STS contactor 80A 80A 135A 150A 260A 260A 350A

52C Inverter output contactor 135A 135A 200A 285A 452A 680A 1005A

Contactor

User supply (OPTION) User supply (OPTION)

Breaker

User supply (OPTION)

FPU, FPV FNU, FNV DC fuse 200A / 690V 200A / 690V 350A / 690V 350A / 690V 450A / 690V 630A / 690V 800A / 690V

Fuses

52S Bypass contactor 135A 135A 200A 285A 452A 680A 1005A

CB2

DC fuse 315A / 690V 315A / 690V 200A / 690V 200A / 690V 450A / 690V 630A / 690V 800A / 690V

DC fuse - - - - 450A / 690V 630A / 690V 800A / 690V

Bypass input fuse 250A / 690V 250A / 690V 200A / 690V 250A / 690V 250A / 690V 315A / 690V 315A / 690V

FZS1, 2, 3 Bypass input ZNR fuse 5A / 500V 5A / 500V 5A / 500V 5A / 500V -

FBS1, 2, 3 Control power fuse 30A / 600V 30A / 600V 30A / 600V 30A / 600V 30A / 600V 30A / 600V 30A / 600V FZR1, 2, 3 AC input ZNR fuse 5A / 500V 5A / 500V 5A / 500V 5A / 500V - - -

FEA, FEB, FEC Parallel control circuit fuse 3A / 600V 3A / 600V 3A / 600V 3A / 600V 3A / 600V 3A / 600V 3A / 600V

80kVA 100kVA 160kVA 225kVA 300kVA 500kVA 750kVA

72kW 90kW 144kW 202.5kW 300kW 500kW 750kW

225A 300A 400A 600A 800A 1400A 2000A 125A 150A 250A 350A 500A 800A 1200A 125A 150A 250A 350A 500A 800A 1200A 125A 150A 250A 350A 500A 800A 1200A

G9000 Installation and Operation Manual 25

8 3 2

1 7 4 5 6

2 OPERATOR CONTROLS AND INDICATORS

The G9000 Series operator controls and indicators are located as follows (Door exterior) :

FIGURE 2.1 Operation/Display Panel (Front panel)

26 G9000 Installation and Operation Manual

2.1 LED DISPLAY

1) Load on inverter [ LOAD ON INVERTER ](green) Illuminates when power is supplied from inverter to the critical load. (Indicates the state of inverter transfer switch "52C".)

2) Battery operation [ BATTERY OP. ](orange)

Illuminates when power is supplied from batteries following a power failure.

3) Load on bypas s [ LOAD ON BYPASS ](orange)

Illuminates when power is supplied to load devices by static bypass. (Indicates the state of bypass transfer switch "52S".)

4) Overload [ OVERLOAD ](orange)

Illuminates in overload condition.

5) LCD fault [ LCD FAULT ](red)

Illuminates when LCD is not responding.

6) UPS fault [ UPS FAULT ](red) [Annunciator: intermittent or constant tones] Illuminates when an error occurs in the system. In this case, the details of the error are indicated on the display panel.

2.2 EPO BUTTON (Emergency Power Off button) (7)

When activated, the Emergency Power Off (EPO) function shuts down the UPS module. The critical load will lose power and also shutdown. The EPO function can be performed either locally or remotely.

G9000 Installation and Operation Manual 27

2.3 LIQUID CRYSTAL DISPLAY (8)

The Liquid Crystal Display (LCD) touch panel indicates power flow, measured values, operational

guidance, data records and error messages. The LCD panel has a back-light which facilitates viewing in different ambient lighting conditions. The LCD will automatically clear and turn off, if the screen is not activated within 3 minute period. The LCD is turned back on when it is touched again. The LCD ERROR indicator is cleared after 24 hours and can be reproduced by pressing any key on the panel.

2.3.1 Menu

A) MAIN MENU (FIGURE 2.2)

The LCD panel indicates power flow and measured values, while also operating the start/stop

function. The LCD panel also allows the user to verify the status and operation of the UPS Module.

FIGURE 2.2 Main screen

The follow i ng wi ll b e di s pl ayed when the STAR T/S TO P key on the MAIN MENU is pressed (Jump

into OPERATION MENU) :

1) Startup/Shutdown Guidance (FIGURES 2.3.1 to 2.3.3)

The display indicates the Startup and Shutdown guidance for the UPS system. If this operation is

PIN protected, the user is required to enter the security PIN before the screen can be accessed.

When in remote mode, the message “REMOTE operating model” will appear on this Screen. The user cannot operate the start and stop functions without changing the setup from remote mode to local mode.

When bypass v ol ta ge i s abno rmal , t he messa ge “By pass vol t age a bno r mal ” wil l ap pea r.

-Start: When the bypass voltage is abnormal, the LCD asks the operator if an interrupted transfer is acceptable (Load may be lost).

-Stop: When the bypass voltage is abnormal, the user cannot transfer from inverter to bypass

line.

28 G9000 Installation and Operation Manual

FIGURE 2.3.1 Startup/Shutdown Guidance

FIGURE 2.3.2 Startup guidance FIGURE 2.3.3 Shutdown guidance

Follow Startup/Shutdown guidance accordingly.

B) MEASUREMENT MENU (FIGURES 2.4.1 to 2.4.3)

This screen shows details of measured values. Input and Output values are displ a yed. During

Battery operation, Remaining battery power and Run time are also displayed.

FIGURE 2.4.1 Input values

G9000 Installation and Operation Manual 29

FIGURE 2.4.2 Output values FIGURE 2.4.3 Values in Battery operation

C) OPERATION MENU (FIGURES 2.5.1 to 2.5.2)

This screen prompts the user to select: (a) whether the start & stop operation will be performed by

local or remote operation; (b) date & time adjustment; (c) battery equalizing charge. The battery equalizing charge operatio n k e y will appear when batt ery equalizing charge is set up (Setup is based on battery type).

FIGURE 2.5.1 Remote/Local operation select

FIGURE 2.5.2 Date & Time adjustment

30 G9000 Installation and Operation Manual

D) LOG MENU (FIGURES 2.6.1 to 2.6.3)

This LOG MENU displays two Touch icons in EVENT LOG and BATTERY LOG. Pressing the EVENT LOG icon, up to 50 condition/operation records will be displayed. Press ▲

or ▼ button for page turning.

Pressing the BATTERY LOG icon, Number of battery operations and Summed battery operation

time are displayed.

FIGURE 2.6.1 Log menu

FIGURE 2.6.2 Event log FIGURE 2.6.3 Battery log

G9000 Installation and Operation Manual 31

2.3.2 Input Power Failure

During an Input Power Failure, the UPS inverter will be powered by the UPS batteries. The following will be displayed on the main and measurement screen (Indication of battery operation and remaining battery time).

FIGURE 2.7.1 Main screen FIGURE 2.7.2 Measurement screen

(Battery operation) (Battery operation)

The LCD will display a battery low voltage message when the battery capacity is near depletion. The End of Battery Discharge announcement is displayed when the battery end voltage is reached. At this time, the inverter will perform an electronic shutdown to prevent battery loss of life typical from extreme deep discharge conditions. When the input power is restored, the inverter will automatically restart to power the load, and the batteries will be simultaneously recharged. The End of Battery announcement is shown at the bottom of the screen.

2.3.3 Fault Indication

“MESSAGE” and “SILENCE ALARM” icons will appear on the main menu when UPS failure

condition has occurred.

FIGURE 2.8 Main screen (Fault indicat ion)

The following will be displayed when the MESSAGE icon on the main menu is pressed.

32 G9000 Installation and Operation Manual

1) MESSAGE The display shows a fault code, the description of the fault and a guidance of what action is to be

taken by the user. A maximum of 10 faults are displayed at one time. If an input power failure occurs during a fault condition, the fault indication and input power failure announcement are alternatively displayed at 5 second intervals.

FIGURE 2.9 Message screen

SILENCE ALARM

2)

This icon will appear when a failure occurs. The audible alarm (announcing the failure) can be

silenced by pressing this icon.

G9000 Installation and Operation Manual 33

SUMMARY ALARM (Triggers on fault alarm only)

OUT2: LOAD ON INVERTER

OUT3:BATTERY OPERATION

OUT4: CONVERTER OPERATION

OUT5: BATTERY LOW VOLTAGE

OUT6: OVERLOAD

OUT1: LOAD ON BYPASS

UPS

1 3 5

7

9

19

17

15

13

11

2 4 6 8 10

20

18

16

14

12

OUT7: SPARE

OUT8: TOTAL ALARM (Triggers 52C CLOSE

*1

*1 Relay contactor (52C close): Normally Closed

2.4 EXTERNAL SIGNAL TERMINAL BLOCK

The UPS is equipped with a series of input/output terminals for external annunciation of alarms

and for remote access of certain UPS functions. The layout of terminals is shown in Figure 2.10.1 and

2.10.2 with a functional description of the input/output port presented. OUT1 to OUT8 are user programmable, but factory default settings are shown in Figure 2.10.1.

Adding same external I/F PCB “IOAU-09”, doubling signal outputs is applicable for OUT1 to OUT8.

FIGURE 2.10.1 External Signal Terminal Block (NEC Class2)

TN2

on any alarm including faults.)

34 G9000 Installation and Operation Manual

(User supplied dry

IN3: BATTERY TEMP. HIGH

IN1: REMOTE INVERTER START

IN2: REMOTE INVERTER STOP

REMOTE EPO

IN4: POWER DEMAND

UPS

CB2 UVR

CB2 AX

52L AX

1 3 5 7 9

19

17

15

13

11 2 4

6 8 10

20

18

16

14

12

Battery Breaker Panel

Load Circuit Breaker

(+)

(-)

FIGURE 2.10.2 External Signal Terminal Block (NEC Class2)

TN1

contact)

G9000 Installation and Operation Manual 35

Terminal

UPS Cabinet

External to UPS

Cabinet

Relay

Coil

NEC Class 2

Power Source

Relay

Contact

Terminal

User supplied

A) Output Contacts (for external alarm annunciation)

Output contacts consist of form “A”(NO) dry type contacts. Rated capacity of all output contacts is NEC Class2 (30Vdc/1Adc). All dry contacts should be operated at their rated values or lower. Figure 2.11 illustrates a t ypic a l ins t a llation. The external relay can also be a lamp, LED, computer, etc.

FIGURE 2.11 Control Wiring for External Contacts

Details of output alarm contacts : TN2

Terminals 1 to 2 "Sum ma ry Alarm " contact

Activated only when a major fault has occurred with the system.

Terminals 3 to 4 "Load on Bypass" contact (OUT1)

Activated when the power is supplied from the static bypass input.

Terminals 5 to 6 "Load on Inverter" contact (OUT2)

Activated when the power is supplied by the inverter.

Terminals 7 to 8 "Battery Operation" contact (OUT3)

Activated when the battery is operating following an AC power failure.

Terminals 9 to 10 "Converter Operation" contact (OUT4)

Activated when the converter is operating.

Terminals 11 to 12 "Battery Low Voltage" contact (OUT5)

Activated when the battery voltage drops below discharge end voltage level during inverter operation (i.e. During AC fail condition).

Terminals 13 to 14 "Overload" contact (OUT6)

Activated when an overload has occurred to the system. Terminals 15 to 16 "Spare" contact (OUT7) Terminals 17 to 18 "Total Alarm" contact (OUT8) Activated by major fault, minor fault and alarm events. Terminals 19 to 20 "52C Close" contact (OUT9)

Activated when the inverter output contactor 52C has closed. Form “B”(NC).

36 G9000 Installation and Operation Manual

Start

Relay Coil current : 8.3mA

Use Momentary Switches Only

UPS Cabinet

External to UPS

Cabinet

Relay

Coil

24 VDC

Start

Switch

Common

User supplied

0.5S- 4S

!

The UPS is equipped with a selectable output contact feature. The above alarms are the default settings. Contact Toshiba International Corporation for setup information.

NOTE

B) Input Contacts (for remote access of UPS)

External contacts are provided by the user of the UPS system. Terminal voltage at the UPS is

24VDC. Provide external dry contact accordingly.

Do not apply voltages to remote access input terminals.

Damage to UPS may result.

start/stop terminals, the same wiring arrangement is used for emergency stop; power demand; and battery temperature high.

PROHIBIT

Refer to Figure 2.12 for a typical wiring configuration. Although this figure applies to the remote

FIGURE 2.12 Remote "Start" Contact Connections

ON OFF

G9000 Installation and Operation Manual 37

!

Details of input contacts for remo te access : TN1 Terminals 7 to 8 Remote "Inverter Start" input terminal (IN1)

Used to start inverter from a remote location. UPS must be programmed for remote operation. Refer to Operations Menu for procedure.

Terminals 9 to 10 Remote "Inverter Stop" input terminal (IN2)

Used to stop inverter from a remote location. UPS must be programmed for remote operation. Refer to Operations Menu for procedure.

Terminals 11 to 12 "Battery Temp. High" contact input (IN3)

Input fed by a thermocouple that monitors battery temperature. The converter float voltage level is reduced for battery over-temperature conditions. External thermocouple is user supplied

Terminals 13 to 14 "Power Demand” Command contact input (IN4)

This contact is used to control the input power. Power demand is turned ON when the contact is closed, and power demand is turned OFF when the contact is open. (The Power demand function is custom designed by the factory to match the users specific system specifications. Contact the factory for additional information.)

Terminals 15 to 16 "Remote EPO" contact input

Used to perform a remote UPS Emergency Power Off (EPO).

The load will be dropped.

The UPS is equipped with a selectable input contact item.

The above items are the default settings. Contact Toshiba International Corporation for setup information.

NOTE

In all cases, a switch having a protective cover is recommended in order to reduce the possibility of accidental ope ra tion.

CAUTION

38 G9000 Installation and Operation Manual

DPAU-81

(SW1)

PSAU-60

(PS1)

RemotEyeII

Cable1

Cable2

(provided)

* Consult Toshiba International Corporation for details on“RemotEyeII” monitoring softw are

2.5 RemotEyeII INTRODUCTION

The “RemotEyeII”* is available as a UPS system monitoring tool. The RemotEyeII supplies a

network function to monitor UPS units via Simple Network Management Protocol (SNMP) and Hypertext Transfer Protocol (HTTP) methods.

The RemotEyeII module is installed at the rear of the front door in G9000 UPS units. The

configuration of the RemotEyeII is shown in FIGURE 2.13.1 (80-225kVA), FIGURE 2.13.2 (300kVA) and FIGURE 2.13.3 (500-750kVA).

FIGURE 2.13.1 Configuration of the RemotEyeII (Overview: 80-225kVA)

(provided)

and its capabilities.

Cable3

G9000 Installation and Operation Manual 39

* Consult Toshiba International Corporation for details on“RemotEyeII” monitoring softw are

Back of the front door (Main cabinet)

DPAU-81

Cable1 (provided)

PSAU-60

(PS1)

Cable2

RemotEyeII

FIGURE 2.13.2 Configuration of the RemotEyeII (300kVA)

(SW1)

Cable3

(provided)

40 G9000 Installation and Operation Manual

and its capabilities.

* Consult Toshiba International Corporation for details on“RemotEyeII” monitoring softw are

Back of the front left door (Main cabinet)

DPAU-81

(SW1)

Cable1

PSAU-60

(PS1)

Cable2, Cable3

RemotEyeII

FIGURE 2.13.3 Configuration of the RemotEyeII (Overview: 500-750kVA)

(provided)

and its capabilities.

G9000 Installation and Operation Manual 41

PS1

PSAU-60

RemotEyeII

SW1

DPAU-81

3BBA0083P001

Cable1

D-sub 9-pin Cable

Cable2

12V Power Cable

Cable3

(male)

(RJ45)

(receptacle)

The Power Supply PCB (PSAU-60, designated as PS1) and the Cable1 (designated as

3BBA0083P001) are equipped with G9000 UPS units.

The Cable2 (D-sub 9pin) and the Cable3 (12V power cable) are included in the RemotEyeII

package.

The Power Supply PCB (PS1) provides connectivity between the Display Control PCB (DPAU-81,

designated as SW1) and the RemotEyeII module in G9000 UPS units.

The RemotEye II communicates with the UPS via a Cable2. The connection is described in

FIGURE 2.14 below.

The UPS has to be de-energized when the RemotEyeII module is installed for safety reason.

CAUTION

FIGURE 2.14 Connection between Display Control PCB (SW1) and RemotEyeII module

42 G9000 Installation and Operation Manual

Parts No.

Part name

Qt’y

4

D-sub 9-pin to RJ45 Cable:Cable2

1

Connected with

D-sub connector CN1

Terminal block TN

Optional interface CN2

FIGURE 2.15 PSAU-60 PCB (PS1)

FIGURE 2.17 3BBA0083P001 (Cable1)

Connector CN44 CN27 of DPAU-81(SW1).

FIGURE 2.16 DPAU-81 (SW1)

Connector CN27 CN44 of PSAU-60(PS1).

D3200 5pin (housing)

The parts (included RemotEyeII) for UPS monitoring are listed below.

1 PSAU-60* :Power supply PCB (PS1) 1 2 3BBA0083P001 :Cable1 1 3 RemotEyeII module 1

5 12V Power Cable:Cable3 1

to be connected with

3BBA0083P001(Cable1) Shown in FIGURE 2.17.

to be connected with

TABLE 2-1 Parts list for UPS monitoring

* – PCB revision suffix may be applied.

to be connected with RemotEyeII.

to feed 12VDC power to RemotEyeII. (12V across P to N)

to give 12VDC power (12V Pin#1 to #2)

(Note 12VDC exposed)

G9000 Installation and Operation Manual 43

D5

Description

Pin 1

RXD

Receive data

Pin 2

TXD

Transmit data

Pin 3

GND

Signal ground

Pin 4

+24VS

+24VDC

Pin 5

GND(S)

+24VDC ground

D3200 5Pin (contact)

D5

Description

Pin 1

RXD

Receive data

Pin 2

TXD

Transmit data

Pin 3

GND

Signal ground

Pin 4

+24VS

+24VDC

Pin 5

GND(S)

+24VDC ground

D3200 5Pin (contact)

TB2

Description

Pin 1

+12VS

+12VDC

Pin 2

GND(S)

+12VDC ground

Terminal Block 2Pin

D-SUB 9Pin (male)

DB9

Description

Pin 1

-

Not used

Pin 2

RXD

Receive data

Pin 3

TXD

Transmit data

Pin 4

-

Not used

Pin 5

GND

Signal ground

Pin 6

-

Not used

Pin 7

-

Not used

Pin 8

-

Not used

Pin 9

-

Not used

N 1 2

1

6

1

2.6 CONNECTOR DEFINITION

FIGURE 2.18 The connector (CN1) of PSAU-60 (PS1)

5

9

4

8

3

7

2

FIGURE 2.19 The terminal block (TN) of PSAU-60 (PS1)

P

FIGURE 2.20 The connector (CN44) of PSAU-60 (PS1)

2 3 4 5

FIGURE 2.21 The connector (CN27) of DPAU-60 (SW1)

2 3 4 5

44 G9000 Installation and Operation Manual

Transport unit with forklift.

Using the pre-drilled four holes in the UPS

Weight (lbs)

855

1160

1230

2260

3360

4250

!

3 I N S T AL LATI O N AND OPERATION

3.1 TRANSPORTATION AND INSTALLATION

TABLE 3.1 How to transport and install the system

Transportation Installation

If carry by overhead crane, use four M12 eyebolts. (Not provided)

channel base, anchor the unit using appropriate hardware. (Not provided)

Do not transport UPS cabinet laid horizontally.

PROHIBIT

Cabinets must be maintained upright within ± 15° of the vertical during handling.

3.2 INSTALLATION PROCEDURE

NOTE

A) Note the load tolerance of the floor

Refer to Table 3.2 for list of UPS weights.

UPS Capacity (kVA) 80 100 160 225 300 500 750

TABLE 3.2 List of UPS weights

B) Minimum clearance required for ventilation

Right side 1 in. (25 mm) (not required when sidecars are used) Left side 1 in. (25 mm) (not required when sidecars are used) Back side 0.0 inch (0 mm) Top side (80-225kVA) 20 inches (500 mm) (for air flow) Top side (300-750kVA) 23.6 inches (600 mm) (for air flow)

C) Space requirement for routine maintenance

Allow for the following space at the time of installation. Front (80-225kVA) 40 inches (1000 mm) Front (300-750kVA) 42.3 inches (1075 mm) Sides 0.0 inch (0 mm) Back side 0.0 inch (0 mm) Top side 20 inches (50 mm)

G9000 Installation and Operation Manual 45

80

480

25,000

100

480

25,000

160

480

25,000

225

480

25,000

300

480

25,000

500

480

25,000

750

480

25,000

!

D) External Battery Supply

Please refer to the following when installing and maintaining batteries:

1. The customer shall refer to the battery manufacturer's installation manual for battery installation and maintenance instructions.

2. The maximum permitted fault current from the remote battery supply, and the DC voltage rating of the battery supply over-current protective device are

NOTE

UPS Capacity

shown in Table 3.3.

TABLE 3.3 Maximum Permitted Fault Current

(kVA)

DC Voltage

Rating (V)

Current Permitted (A)

Maximum Fault

3.3 PROCEDURE FOR CABLE CONNECTIONS

1. Confirm the capacity of the UPS being installed. Identify the input/output power

terminal blocks accordingly as shown in the Figures 3.1 through 3.5.

2. Connect the internal control wire and power wire. (1) Control wire Inter-connect

1. CB2 UVR to terminal TN1-1, 2 of external I/F PCB IOAU-09.

2. CB2 ON Auxiliary to terminal TN1-3, 4 of external I/F PCB IOAU-09.

(2) Power wire (AC input, Bypa ss input, AC output) Inter-connect

a.) From user’s distribution panel

1. X1 (A-phase) to A bus bar in UPS

2. X2 (B-phase) to B bus bar in UPS

3. X3 (C-phase) to C bus bar in UPS

b.) DC Input to UPS

1. Positive cable to BP bus bar in UPS

2. Negative cable to BN bus bar in UPS

46 G9000 Installation and Operation Manual

→

!

After the completion of the inp ut power cables connection: With a phase rotation meter, check that the phase rotation of the AC Input power terminals A, B and C as well as the Bypass Input power terminals A40, B40 and C40 are correct. The proper phase rotation is clockwise A(R)

NOTE

3. Connect the grounding conductor from the input service

entrance to the UPS Ground Bar (E).

4. Two (2) sources feeding the UPS:

(1) Connect the AC input power cables from the input service entrance to the AC input power

terminals, identified as A, B, C in Figures 3.1 and 3.2.1 – 4. Input cables must be sized for an ampere rating larger than the maximum input drawn by the converter. (Refer to equipment nameplate for current ratings.) Confirm that an external bypass input circuit breaker (MCCB) is installed (refer to WARNING 4, page 5). Connect the bypass input power cables from the input service entrance to the bypass input power terminals, identified as A40, B40 and C40 in Figures 3.1 and 3.2.1 – 4. Bypass input cables must be sized for an ampere rating larger than the maximum output current capacity of the UPS. Refer to Table 3.4 for recommended cable sizes.

(2) Connect the external signal terminal block as desired. Refer to Section 2.4 and Figure

2.10 for functional description. 14 AWG (2mm recommended.

5. One (1) source feeding the UPS:

(1) Confirm that an external input circuit breaker sized to protect both the AC input and the

bypass line is installed. (Refer to equipment nameplate for current ratings.) Connect the bypass input power cables from the input service entrance to the bypass input power terminals, identified as A40, B40 and C40 in Figures 3.1 and 3.2.1 – 4. Input cables must be sized for an ampere rating larger than the maximum current capacity of the UPS. Refer to Table 3.4 for recommended cable sizes.

(2) Using adequately sized conductors and referring to the appropriate figure identified in

Figures 3.1 and 3.2.1 – 4, connect jumper bypass terminals A40, B40, C40 to AC input power terminals A, B, C as identified in Figures 3.1 and 3.2.1 – 4.

2

), or less, shielded conductor is

B(S) → C(T).

REQUIRED

G9000 Installation and Operation Manual 47

!

(3) Connect the external signal terminal block as desired. Refer to Section 2.4 and Figure

2

2.10 for functional description. 14 AWG (2mm recommended.

1. Confirm that all UPS internal contactors (breakers) "CB1", "CB2", a nd "CB3" are open before energizing UPS.

2. UPS power terminals are supplied with stud type fittings.

It is recommended that compression lugs be used to fasten all input/output power

NOTE

6. Procedure for Cable Connections for Parallel Operation System (1) Confirm the number of units to be connected in parallel. Identify the input/output power

terminal blocks and control wire connections for parallel operation systems as shown in the appropriate Figures 3.6 and 3.7.1 – 4.

(2) Connect the external control wire and po wer wire.

NOTE

a.) Control wire connection

Parallel configuration wiring (Refer to Figure 3.6 and 3.7.1 – 4)

b.) Power wire connection

From UPS AC Output Terminals to Toshiba Tie Cabinet (TTC) (Refer to Figure 3.6

and 3.7.1 – 4)

cables.

Use Ethernet STP (Shielded Twisted P air) Cable for all comm unic ation cabling. Use of UTP (Unshielded Twisted Pair) Cable may cause a malfunction.

- 52L control signal from Toshiba Tie Cabinet (TTC) to UPS-n IOAU-09 (TN1– 5 , 6).

a.1) 80-225kVA

- Parallel control signal for CN94 as shown in Fig. 3.7.1.

- Parallel control signal for CN96 and CN95 as shown in Fig. 3.7.1.

a.2) 300-750kVA

- Parallel control signal for CN941, CN942, CN943, CN944, CN951, CN952, CN953, CN954 as shown in Fig. 3.7.2 – 4.

- Parallel control signal for CN96, CN97, CN98 and CN99 as s ho wn in

Fig. 3.7.2 – 4.

), or less, shielded conductor is

48 G9000 Installation and Operation Manual

Input Side

Output Side

Bypass Side

DC Input Side

kVA

Capacity

Input

Voltage

Output

Voltage

Cable

Size

Torque

ft. lbs

Cable

Size

Torque

ft. lbs

Cable

Size

Torque

ft. lbs

Cable

Size

Torque

ft. lbs

1 AWG – 1/0 AWG

17-22 ft. lbs

1 AWG – 1/0 AWG

17-22

ft. lbs

1 AWG – 1/0 AWG

17-22

ft. lbs

3/0 AWG –

4/0 AWG

17-22

ft. lbs

2/0 AWG –

3/0 AWG

17-22 ft. lbs

2/0 AWG –

3/0 AWG

17-22

ft. lbs

2/0 AWG –

3/0 AWG

17-22

ft. lbs

(2) x 1 AWG – (2) x 2/0 AWG

17-22

ft. lbs

250 MCM –

300 MCM

17-22 ft. lbs

250 MCM –

300 MCM

17-22

ft. lbs

250 MCM –

300 MCM

17-22

ft. lbs

(2) x 3/0 AWG –

(2) x 250 MCM

17-22

ft. lbs

500 MCM –

(2) x 250 MCM

17-22 ft. lbs

500 MCM –

(2) x 250 MCM

17-22

ft. lbs

500 MCM –

(2) x 250 MCM

17-22

ft. lbs

(2) x 350 MCM –

(2) x 400 MCM

17-22

ft. lbs

(2) x 250 MCM –

(2) x 300 MCM

29-39 ft. lbs

(2) x 250 MCM –

(2) x 300 MCM

29-39

ft. lbs

(2) x 250 MCM –

(2) x 300 MCM

29-39

ft. lbs

(3) x 300 MCM –

(3) x 350 MCM

29-39

ft. lbs

(3) x 300 MCM –

(3) x 350 MCM

29-39 ft. lbs

(3) x 300 MCM –

(3) x 350 MCM

29-39

ft. lbs

(3) x 300 MCM –

(3) x 350 MCM

29-39

ft. lbs

(4) x 500 MCM –

(5) x 300 MCM

29-39

ft. lbs

(4) x 350 MCM –

(5) x 250 MCM

29-39 ft. lbs

(4) x 350 MCM –

(5) x 250 MCM

29-39

ft. lbs

(4) x 350 MCM –

(5) x 250 MCM

29-39

ft. lbs

(6) x 400 MCM –

(6) x 500 MCM

29-39

ft. lbs

TABLE 3.4 Recommended Cable Sizes

80kVA 480V 480V 100kVA 480V 480V 160kVA 480V 480V 225kVA 480V 480V 300kVA 480V 480V 500kVA 480V 480V 750kVA 480V 480V

*1 – The cables must be selected to be equal to the sizes listed in the table. *2 – Voltage drop across power cables not to exceed 2% of nominal source voltage. *3 – Allowable amper e-capacities based on 75 °C insulated copper conductor at ambient temperature of 30 °C. *4 – All wiring to be in accordance with all applicable national and/or local electrical codes.

G9000 Installation and Operation Manual 49

WIRE

SIZE

WIRE

STRAND

RECOMMENDATION

CRIMP TOOL REQUIRED

BURNDY TYPE Y35 OR Y46

(CODE)

CLASS

VENDOR

CAT. NO.

COLOR KEY

DIE INDEX

1 AWG

B

I

BURNDY BURNDY

YA1C

YA25-LB

GREEN

---

11 / 375

1019

1/0 AWG

B

I

BURNDY BURNDY

YA25

YA25-LB

PINK

---

12 / 348

1020

2/0 AWG

B

I

BURNDY BURNDY

YA26

YA27-LB

BLACK

---

13

1021

3/0 AWG

B

I

BURNDY BURNDY

YA27

YA28-LB

ORANGE

---

14 / 101

1022

4/0 AWG

B

I

BURNDY BURNDY

YA28

YA29-LB

PURPLE

---

15

1023

250 MCM

B

I

BURNDY BURNDY

YA29

YA30-LB

YELLOW

---

16

1024

300 MCM

B

I

BURNDY BURNDY

YA30

YA32-LB

WHITE

---

17 / 298

1026

350 MCM

B

I

BURNDY BURNDY

YA31

YA34-LB

RED

---

18 / 324

1027

400 MCM

B

BURNDY

YA32

BLUE

19 / 470

500 MCM

B

BURNDY

YA34

BROWN

20 / 299

/ CHA

Static Transfer

Switch

Bypass

Input

Terminals

A40 B40 C40

AC

Input

Terminals

A B C

CB1

Terminals

BP

BN

External

Battery

CB2

Converter

/Charger

Inverter

Terminals

A50 B50

C50

AC

Output

52C

CB3

52S

TABLE 3.5

Crimp Type Compression Lug

I

ILSCO

BURNDY

ILSCO

BURNDY

CRA-1L

CRA-1/OL

CRA-2/OL

CRB-3/OL

CRB-4/OL

CRA-250L

CRA-300L

CRA-350L

CRA-400L

YA36-LB

CRA-500L

YA38-LB

GREEN

PINK

BLACK

ORANGE

PURPLE

YELLOW

WHITE

RED

BLUE

---

BROWN

---

11 / 375

12 / 348

13

14 / 101

15

16

17 / 298

18 / 324

19 / 470

1027

20 / 299

1029

NOTE: W he n using crimp type lugs, the lugs should be crimped to the spec ifications given in the

manufacturer's instructions for both crimp tool and lug.

50 G9000 Installation and Operation Manual

FIGURE 3.1 UPS Terminal Designation

H=80.6” (2047mm) D=32.8” (832mm)

UPS module

160kVA to 225kVA : 35.4” (900mm)

AC Input

A

DC Input

AC Output

Bypass Input

C

B

A40

C40

B40

A50

C50

B50

BN

BP

Bypass Input A40,B40,C40

UPS module

Battery Input BN,BP

AC Outp A50,B50,C50

AC Input A,B,C

Grounding Bar (E)

External Block IOAU

FIGURE 3.2.1. Diagram of input/output bus bars and terminal blocks (80-225kVA)

Location of bus bars and terminal blocks (Bottom Entry) Detailed Power Terminals

-09

80kVA to 100kVA : 27.6” (700mm)

For power terminals, use 1/2” (12mm) Diameter bolts.

ut

G9000 Installation and Operation Manual 51

15.8" (400

)

78.7" (2000)

51

.2" (1300)

AC Input

A, B,

C

Bypass Input

A40,

B40,

C40

DC Input

BP, BN

AC Output

A50, B50

, C50

Grounding Bar

(not shown)

External

Block

IOAU-

09

AC Input

A B

C

Bypass

Input

A40 B40 C40

BP BN

DC Input

AC

Output

A50 B50 C50

Grounding Bar

E

FIGURE 3.2.2. Diagram of input/output bus bars and terminal blocks (300kVA)

Location of bus bars and terminal blocks (Bottom/Top/Left Side Entry) Detailed Power Terminals

H=80.7” (2050mm) D=32.7” (830.6mm)

For power terminals, use 1/2” (12mm) diameter bolts.

UPS module (300kVA)

52 G9000 Installation and Operation Manual

18.5" (470)

AC Input

A, B, C

Bypass Input

A40, B40, C40

DC Input

BP, BN

AC Output

A50, B50, C50

Grounding Bar

(not shown)

78.7" (2000)

70.9" (1800)

External

Block

IOAU-09

AC Input

A B

C

Bypass

Input

A40 B40 C40

BP BN

DC Input

AC

Output

A50 B50 C50

Grounding Bar

E

FIGURE 3.2.3. Diagram of input/output bus bars and terminal blocks (500kVA)

Location of bus bars and terminal b locks (Bottom/Top/Left Side Entry) Detailed Power Terminals

H=80.7” (2050mm) D=32.7” (830.6mm)

UPS module (500kVA)

For power terminals, use 1/2” (12mm) diameter bolts.

G9000 Installation and Operation Manual 53

AC Input

A, B, C

Bypass Input

A40, B40, C40

DC Input

BP, BN

AC Output

A50, B50, C50

Grounding Bar

(not shown)

78.7" (2000)

90.6" (2300)

19.7" (500)

External

Block

IOAU-09

AC Input

A B

C

Bypass

Input

A40 B40 C40

BP BN

DC Input

AC

Output

A50 B50 C50

Grounding Bar

E

FIGURE 3.2.4. Diagram of input/output bus bars and terminal blocks (750kVA)

Location of bus bars and terminal b locks (Bottom/Top/Left Side Entry) Detailed Power Terminals

H=80.7” (2050mm) D=32.7” (830.6mm)

UPS module (750kVA)

For power terminals, use 1/2” (12mm) diameter bolts.

54 G9000 Installation and Operation Manual

BUS BAR DETAIL

(TOP VIEW)

BUS BAR DETAIL

(TOP VIEW)

FIGURE 3.3.1 Detail of the main cabinet bus bars (300kVA)

G9000 Installation and Operation Manual 55

BUS BAR DETAIL

(TOP VIEW)

BUS BAR DETAIL

(TOP VIEW)

FIGURE 3.3.2 Detail of the main cabinet bus bars (500kVA)

56 G9000 Installation and Operation Manual

BUS BAR DETAIL

(TOP VIEW)

FIGURE 3.3.3 Detail of the main cabinet bus bars (750kVA)

G9000 Installation and Operation Manual 57

Landing

Cabinet

Main

Cabinet

BUS BAR CONNECTION

(TOP VIEW)

ALTERNATE

BUS BAR CONNECTION

(TOP VIEW)

FIGURE 3.4.1 Bus bar connection between main cabinet and landing cabinet (300kVA)

58 G9000 Installation and Operation Manual

BUS BAR CONNECTION

(TOP VIEW)

ALTERNATE

BUS BAR CONNECTION

(TOP VIEW)

Landing

Cabinet

Main

Cabinet

FIGURE 3.4.2 Bus bar connection between main cabinet and landing cabinet (500kVA)

G9000 Installation and Operation Manual 59

Landing

Cabinet

Main

Cabinet

ALTERNATE

BUS BAR CONNECTION

(TOP VIEW)

ALTERNATE

BUS BAR CONNECTION

(TOP VIEW)

FIGURE 3.4.3 Bus bar connection between main cabinet and landing cabinet (750kVA)

60 G9000 Installation and Operation Manual

UVR

DC Breaker for Battery

2

FIGURE 3.5 Diagram of Power Wire & Control Wire Inter-Connect bet ween U P S and Battery

G9000 Installation and Operation Manual 61

52L1

52L2

Toshiba Tie Cabinet (TTC)

UPS

52MB

Output Bypass input

AC input

Bypass input

AC input

Bypass input

AC input

AC output

Bypass

CB2

Inverter

CB1

UPS-1

Battery

52C

Converter

52S

Bypass

CB2

Inverter

CB1

UPS-2

Battery

52C

Converter

52S

Bypass

CB2

Inverter

CB1

UPS-n

Battery

52C

Converter

52S

(*1) n: Maximum=4 (80-225kVA)

FIGURE 3.6 Diagram of Power Wire Connections (Parallel System Configuration)

Maintenance

Bypass Breaker

/Charger

UPS

Breaker

/Charger

52CS

62 G9000 Installation and Operation Manual

/Charger

UPS

Breaker

52Ln (*1)

Maximum=8 (300-750kVA)

IFAU-08

CN

96

CN95

CN94

TLIN

ON

CBIN CBOUT

CAOUT

CAIN

TLOUT

TN1

IOAU

-09

5 6

AC

OUTPUT

UPS-

1

IFAU-08

CN96

CN

95

CN94

TLIN

OFF

CBIN CBOUT

CAOUT

CAIN

TLOUT

TN1

IOAU-09

5 6

AC

OUTPUT

UPS-2

IFAU

-08

CN96

CN95

CN94

TLIN

OFF

CBIN CBOUT

CAOUT

CAIN

TLOUT

TN1

IOAU-09

5 6

AC

OUTPUT

UPS-3

IFAU-08

CN96

CN95

CN94

TLIN

ON

CBIN CBOUT

CAOUT

CAIN

TLOUT

TN1

IOAU-

09

5 6

AC

OUTPUT

UPS-4

A B

C

UPS-1

A B

C

UPS

-2

A B C

UPS-3

AC OUTPUT

43 44 45 46 47 48 49 50

52L1-

AX

52L

2-AX

52

L4-AX

A B

C

UPS-4

52L3-

AX

A50 B50 C50

A

50

B

50

C50

A50 B50 C50

*

1

*2

Toshiba Tie Cabinet (TTC)

Use Ethernet STP

Total cable length

*1 Return from the last

FIGURE 3.7.1 Diagram of Power Wire & Control Wire Connections for 4 units in MMS Configuration

(80-225kVA)

(Shielded Twisted Pair) Cable (Cat 5 or Cat 6) with RJ45 modular connectors for all communication cabling. Use of UTP (Unshielded Twisted

from UPS-1 to UPS-n should be within 100m.

UPS module to the first UPS module (continuous loop).

*2 DIP switch position

UPS-1 and UPS-n (n=2-4): ON Otherwise : OFF

G9000 Installation and Operation Manual 63

IFAU-09

CN99 CN98

TLBIN

ON

TLAIN

TN1

IOAU-09

5

6

AC

OUTPUT

UPS-1

A B

C

UPS-1

A B

C

UPS-2

AC OUTPUT

47 48 49 50

52L1-AX 52L2-AX

Toshiba Tie Cabinet (TTC)

A50 B50 C50

CN97 CN96

TLBOUT TLAOUT

CN954 CN953

CB2IN CB1IN

CN952

CN951

CA2IN CA1IN

CN944

CN943

CB2OUT CB1OUT

CN942 CN941

CA2OUT CA1OUT

ON

IFAU-09

CN99 CN98

TLBIN

ON

TLAIN

TN1

IOAU-09

5 6

AC

OUTPUT

UPS-2

A50 B50 C50

CN97 CN96

TLBOUT TLAOUT

CN954 CN953

CB2IN CB1IN

CN952 CN951

CA2IN CA1IN

CN944 CN943

CB2OUT CB1OUT

CN942 CN941

CA2OUT CA1OUT

ON

*1

*2

*1

Use Ethernet STP

Total cable length

*1 Return from the last

FIGURE 3.7.2a Diagram of Power Wire & Control Wire Connections for 2 units in MMS Configuration

(300-750kVA)

(Shielded Twisted Pair) Cable ( Cat 5 or Cat 6) with RJ45 modular connectors for all communication cabling. Use of UTP (Unshielded Twisted Pair) Cable may cause malfunction.

64 G9000 Installation and Operation Manual

from UPS-1 to UPS-2 should be within 100m.

UPS module to the first UPS module (continuous loop).

*2 DIP switch position

UPS-1 and UPS-2 : ON

No.1 UPS

IFAU-09

IOAU-09

CN952 CA2IN

CN951 CA1IN

CN944 CB2OUT

CN943

CB1OUT

CN942 CA2OUT

CN941 CA1OUT

CN953 CB1IN

CN954 CB2IN

CN

96

TLAOUT

CN97 TLBOUT

CN98 TLAIN

CN99 TLBIN

~~~~~

No

.2 UPS

IFAU-09

IOAU-

09

CN952 CA2IN

CN951 CA1IN

CN

944 CB2OUT

CN943 CB1OUT

CN942 CA2OUT

CN941 CA1OUT

CN953 CB1IN

CN954 CB2IN

CN96 TLAOUT

CN

97 TLBOUT

CN98 TLAIN

CN99 TLBIN

~~~~~

FIGURE 3.7.2b Detail of IFAU-09 Control Wire Connections for 2 units in MMS Configuration (300-750kVA)

G9000 Installation and Operation Manual 65

IFAU-09

CN99 CN98

TLBIN

ON

TLAIN

TN1

IOAU-09

5

6

AC

OUTPUT

UPS-1

A B C

UPS-1

A B C

UPS-2

AC OUTPUT

35 36 37 38

. .

. 49 50

52L1-AX 52L2-AX

52Ln-AX

A B C

UPS-n

A50 B50 C50

CN97 CN96

TLBOUT TLAOUT

CN954 CN953

CB2IN CB1IN

CN952 CN951

CA2IN CA1IN

CN944 CN943

CB2OUT CB1OUT

CN942

CN941

CA2OUT CA1OUT

ON

IFAU-09

CN99 CN98

TLBIN

OFF

TLAIN

TN1

IOAU-09

5 6

AC

OUTPUT

UPS-2

A50 B50 C50

CN97 CN96

TLBOUT TLAOUT

CN954 CN953

CB2IN CB1IN

CN952 CN951

CA2IN CA1IN

CN944 CN943

CB2OUT CB1OUT

CN942 CN941

CA2OUT CA1OUT

OFF

IFAU-09

CN99 CN98

TLBIN

ON

TLAIN

TN1

IOAU-09

5 6

AC

OUTPUT

UPS-n

A50 B50 C50

CN97 CN96

TLBOUT TLAOUT

CN954 CN953

CB2IN CB1IN

CN952 CN951

CA2IN CA1IN

CN944 CN943

CB2OUT CB1OUT

CN942 CN941

CA2OUT CA1OUT

ON

. . .

*2

*1

*3

*1

Toshiba Tie Cabinet (TTC)

Use Ethernet STP

Total cable length

*1 Return from the last

FIGURE 3.7.3a Diagram of Power Wire & Control Wire Connections for 3 or 4 units in MMS Configuration

(300-750kVA)

*2 DIP switch position

*3 n = 3-4 (maximum) for this

66 G9000 Installation and Operation Manual

(Shielded Twisted Pair) Cable( Cat 5 or Cat 6) with RJ45 modular connectors for all communication cabling. Use of UTP (Unshielded Twisted Pair) Cable may cause malfunction.

from UPS-1 to UPS-n should be within 100m.

UPS module to the first UPS module (continuous loop).

UPS-1 and UPS-n: ON Otherwise : OFF

cabling configuration

No.1 UPS

IFAU-09

IOAU-

09

CN952 CA2IN

CN951 CA1IN

CN

944 CB2OUT

CN

943 CB1OUT

CN942

CA2OUT

CN941 CA1OUT

CN

953 CB1IN

CN954

CB2

IN

CN96 TLAOUT

CN97 TLBOUT

CN98 TLAIN

CN99 TLBIN

~~~~~

No.2 UPS

IFAU-09

IOAU

-09

CN952 CA2

IN

CN951 CA1IN

CN944 CB2OUT

CN

943 CB1

OUT

CN

942 CA2

OUT

CN941 CA1OUT

CN953 CB1IN

CN954

CB

2IN

CN96 TLAOUT

CN97 TLBOUT

CN98 TLAIN

CN99

TLBIN

~~~~~

No

.

N UPS

IFAU

-

09

IOAU-

09

CN952 CA2IN

CN951 CA1IN

CN944 CB2OUT

CN

943 CB1OUT

CN

942 CA2

OUT

CN941 CA1OUT

CN953 CB1IN

CN954 CB2IN

CN96 TLAOUT

CN

97

TLBOUT

CN

98 TLAIN

CN99 TLBIN

~~~~~

FIGURE 3.7.3b Detail of IFAU-09 Control Wire Connections for 3 or 4 units in MMS Configuration

(300-750kVA)

G9000 Installation and Operation Manual 67

IFAU-09

CN99 CN98

TLBIN

ON

TLAIN

TN1

IOAU-09

5

6

AC

OUTPUT

UPS-1

A B

C

UPS

-1

A B

C

UPS-2

AC OUTPUT

35 36 37 38

. .

. 49 50

52

L1

-AX

52L2-AX

52

Ln-

AX

A B

C

UPS-n

A

50

B

50

C

50

CN97 CN

96

TLBOUT TLAOUT

CN

954

CN

953

CB2IN CB1IN

CN952 CN951

CA

2IN

CA1IN

CN944 CN943

CB2

OUT

CB1OUT

CN942 CN941

CA2OUT CA

1OUT

ON

IFAU-

09

CN99 CN98

TLBIN

OFF

TLAIN

TN

1

IOAU

-09

5 6

AC

OUTPUT

UPS

-2

A50 B50 C50

CN97 CN96

TLBOUT TLAOUT

CN954 CN953

CB2IN CB1IN

CN952 CN951

CA

2IN

CA1IN

CN

944

CN

943

CB2OUT CB1OUT

CN942 CN941

CA2OUT CA1OUT

OFF

IFAU-09

CN99 CN98

TLBIN

ON

TLAIN

TN1

IOAU-09

5 6

AC

OUTPUT

UPS-n

A50 B50 C50

CN97 CN96

TLBOUT TLAOUT

CN954 CN953

CB2IN CB1IN

CN952 CN951

CA2IN CA1IN

CN944 CN943

CB2OUT CB1OUT

CN942 CN941

CA2OUT CA1OUT

ON

. . .

*2

*

1

*3

*1

Toshiba Tie Cabinet (

TTC)

Use Ethernet STP

Total cable length

*1 Return from the last

FIGURE 3.7.4a Diagram of Power Wire & Control Wire Connections for 5 to 8 units in MMS Configuration

(300-750kVA)

68 G9000 Installation and Operation Manual

(Shielded Twisted Pair) Cable ( Cat 5 or Cat 6) with RJ45 modular connectors for all communication cabling. Use of UTP (Unshielded Twisted Pair) Cable may cause malfunction.

from UPS-1 to UPS-n should be within 100m.

UPS module to the first UPS module (continuous loop).

*2 DIP switch position

UPS-1 and UPS-n : ON Otherwise : OFF

*3 n = 5-8 (maximum) for this

cabling configuration

No.1 UPS

IFAU-09

IOAU-09

CN952 CA2IN

CN951 CA1IN

CN944 CB2OUT

CN943 CB1OUT

CN942 CA2OUT

CN941 CA1OUT

CN953 CB1IN

CN954 CB2IN

CN96 TLAOUT

CN97 TLBOUT

CN98 TLAIN

CN99 TLBIN

~~~~~

No.2 UPS

IFAU-09

IOAU-09

CN952 CA2IN

CN951 CA1IN

CN944 CB2OUT

CN943 CB1OUT

CN942 CA2OUT

CN941 CA1OUT

CN953 CB1IN

CN954 CB2IN

CN96 TLAOUT

CN97 TLBOUT

CN98 TLAIN

CN99 TLBIN

~~~~~

No.N UPS

IFAU-09

IOAU-09

CN952 CA2IN

CN951 CA1IN

CN944 CB2OUT

CN943 CB1OUT

CN942 CA2OUT

CN941 CA1OUT

CN953 CB1IN

CN954 CB2IN

CN96 TLAOUT

CN97 TLBOUT

CN98 TLAIN

CN99 TLBIN

~~~~~

FIGURE 3.7.4b Detail of IFAU-09 Control Wire Connections for 5 to 8 units in MMS Configuration

(300-750kVA)

G9000 Installation and Operation Manual 69

EMB

CPMS

CPMC

!

3.4 OPERATING PROCEDURES

For Parallel Operation system, refer to section “D) MMS Start-up Procedure”. (Parallel Operation system is herein after MMS [Multi Module System])

A) Start-up Procedure

Before the UPS startup, the internal Bypass line starts to supply the unconditioned bypass input power to the load if the External input (or Bypass) Circuit Breaker is closed. Be extremely careful with closing the External in put (or Bypass) Circuit Breaker. Confirm the position of the circuit protectors (CPMC, CPMS and EMB) located at the upper

NOTE

part of the cabinet (FIGURE 3.8).

1) CPMC and CPMS: ON; 2) EMB: OFF.

FIGURE 3.8 Circuit protectors location

a.) Verify that the External Bypass Input Circuit Breaker for each unit is closed.

(user supplied) b.) Verify that Battery Disconnect Circuit Breaker (CB2) is opened or in tripping position. c.) If a dual source is feeding the UPS, close the External AC Input Circuit Breaker manually (user

supplied).

d.) The LCD panel boots up automatically, and the screen will show that the Load is powered b y

bypass line.

e.) On the LCD panel, select “OPERATION” tab, and then press the “STARTUP GUIDANCE” button

to continue UPS start-up. (Refer to Figure 2.3)

f.) Follow the “STARTUP GUIDANCE” accordingly until the completion of the inverter startup.

When "REMOTE OPERATION MODE" is displayed on the LCD panel, the inverte r start operation can only be performed remotely. If local inverter start operation is required (at the UPS), select "LOCAL ONLY" or “REMOTE & LOCAL ” in the OPERATION MENU.

NOTE

70 G9000 Installation and Operation Manual

!

B) Shut-down Procedure

If a total UPS shutdown is required, verify that the critical load is OFF.

a.) Press the "START/STOP" icon from the Main Menu or the Op erati on Men u on the LCD. b.) On the LCD panel, press “START/STOP” icon, and then select “SHUTDOWN GUIDANCE” icon.

(Refer to Figure 2.3)

c.) Follow the “SHUTDOWN GUIDANCE” until Inverter stops. The UPS will simultaneously transfer

to Bypass operation.

d.) In general, only the Inverter will be stopped and the Converter will remain energized to charge the

batteries.

When "REMOTE OPERATION MODE" is displayed on the LCD panel, the inverter start operation can only be performed remotely. If local inverter stop operation is required (at the UPS), select "LOCAL ONLY" or “REMOTE & LOCAL” in the OPERATION MENU .

NOTE

e.) If stopping both the Inverter and Converter is required, open the Battery Disconnect circuit

breaker (CB2) manually in accordance with gu ida nce.

Verify the load is OFF if the next step is to be performed.

Power to the load has been supplied through the bypass line. Power to load will be lost after execution of the next step. The load will drop.

CAUTION

f.) If a dual source is feeding the UPS, open the External AC Input Circuit Breaker (user supplied)

manually.

g.) If turning off all power to the critical load is desired, open the External Bypass Input Circuit

Breaker (user supplied) manually.

In bypass mode, all UPS po wer term inals are still alive. Lethal voltages are present. De-energize all external sourc es of AC and DC po wer. Before removing the covers, wait 5 minutes after de-energizing. Check no-voltage before handling UPS. Be careful of the devices even when the UPS has been de-energized, since internal devices may be

WARNING

energized.

G9000 Installation and Operation Manual 71

!

C) Bypass Operation Procedure

** Transfer from Inverter to Bypass

1. Check for “SYNC” on the LCD.

2. Press the "START/STOP” icon on the LCD.

3. Follow the “SHUTDOWN GUIDANCE” and Press the "STOP" icon on the LCD.

** Transfer from bypass to inverter.

UPS

1. Press the "START/STOP" icon on the LCD.

2. Follow the “STARTUP GUIDANCE” and Press the "START" icon on the LCD..

When "REMOTE OPERATION MODE" is displayed on the LCD panel, the inv e rter start operation can only be performed remotely. If local inverter start or stop operation is required (at the UPS), select "LOCAL ONLY" or “REMOTE & LOCAL” in the

NOTE

OPERATION MENU .

72 G9000 Installation and Operation Manual

!

D) MMS Start-up Procedure

External Circuit Check (Ensure System is in Mainten ance B ypa ss )

1. Verify that Tie cabinet Maintenance bypass breaker 52MB is closed.

2. Verify that Tie cabinet Output breaker 52CS is open.

3. Verify that Tie cabinet UPS breakers 52L1, 52L2…and 52Ln are closed.

Start-up from UPS-1 to UPS-n

1. Start-up each UPS in accordance w ith “A) Start-up Procedur e”. Each UPS will start Inverter

Operation synchronized with the bypass input. The Maintenance Bypass Switch is synchronized with the Static Transfer Switch.

Transfer from Maintenance Bypass to MMS Bypass Operation

1. Close Tie cabinet breaker 52CS.

2. Open Tie cabinet Breaker 52MB.

When "REMOTE OPERATION MODE" is displayed on the LCD panel, the inverter start operation can only be performed remotely. If local inverter start operation is required (at the UPS), select "LOCAL ONLY" or “REMOTE & LOCAL” in the

NOTE

Transfer from UPS MMS Bypass Operation To UPS MMS Inverter Operation

1. Transfer MMS Bypass Operation to MMS Inverter Operation from Operation Menu on any UPS

LCD as shown in Fig. 3.9.

OPERATION MENU .

FIGURE 3.9 LCD Screen (MMS Operation)

G9000 Installation and Operation Manual 73

UPS FAULT

Annunciator Silence

Recording of Fault

Primary Actio n

Note

Information to Service

!

4 RESPONSE TO UPS FAILURE

Depress “SILENCE ALARM” icon on Main Menu.

Refer to the list of fault codes in section 6.0 for error description.

Take necessary action according to display guidance.

When faults happen, contact the Authorized Toshiba Service Representatives or call Toshiba International Corporation at

1-877-867-8773.

NOTE

The error code indicated on the LCD display panel when an UPS

alarms is very important.

In order to reduce repair time, please include this information,

along with the operation and load status for all correspondence to Toshiba field service group.

74 G9000 Installation and Operation Manual

5 PARTS REPLACEMENT

Contact Toshiba International Corporation or its authorized service representatives on all issues regarding the replacement of parts.

A) Battery

Battery lifetime may vary according to the frequency of use and the average ambient

operating temperature. The end of battery life is defined as the s t at e of charge resulting in an ampere-hour capacity less than, or equal to, 80% of nomin al capacity.

Replace battery if its capacity is within this percentage.

B) UPS Component Parts

UPS components have a defined life expectancy (Fans, Capacitors, Filters, etc.) Contact Toshiba International Corporation o r its authorized service representatives for a complete parts replacement schedule. Recommended replacement time interval varies with operating environment. Contact Toshiba International Corporation or its authorized service representatives for application specific recommendations.

Any parts replacements (including modification) without authorized by Toshiba could result in personal injuries, death or destruction of the UPS.

WARNING

G9000 Installation and Operation Manual 75

6 FAULT CODES

This section covers fault codes, their description and required action. At time of error :

Verify and record the occurrence of the alarm. Note details of alarm message displayed on the LCD

display panel.

Contact Toshiba International Corporation at 1-877-867-8773.

76 G9000 Installation and Operation Manual

Note 3

Note 1

Note 2

CONVERTER OPE. PROHIBITED

Intermittent

sound

WARNING :

LOAD

WARNING :

Alarm

abnormal

TRANSFER PROHIBITED

Transfer to the bypass is not available du e to bypass abnor mality.

Intermittent

sound

EMERGENCY STOP ACTIVATED

The emergency stop was activated by the EPO switch or an external contact.

The UPS could not transfer to the bypass

synchronized to the bypass.

The UPS could not transfer to the bypass

operation.

Failure Code List

Code

indication

UA801

UA802

UA803

UA804

UA805

UA806

UA807

Status message Meaning Guidance Buzzer

AC INPUT VOLTAGE OUT OF RANGE

AC INPUT FREQUENCY OUT OF RANGE

AC INPUT PHASE ROTATION ERRO R

INVERTER OVERLOAD

Table 6.1 Fault Code

Input line voltage is out of t he specified range.

Input line frequency is out of the specified range.

Input line power conductor s are not wired in a proper phase sequence.

The converter interlock is active. －

The output load current has exceeded 10 5% of the rated cur rent.

The output load current has exceeded 11 0% of the rated cur rent.

The output load current has exceeded 12 5% of the rated cur rent.

CHECK INPUT POWER SOURCE

DECREASE LOAD

DECREASE

Intermittent

sound

Intermittent

sound

Intermittent

sound

Intermittent

sound

Intermittent

sound

Intermittent

sound

External

relay contact

Alarm AC input abnormal

Alarm －

Alarm Overload

Failure

lamp

－

UA808

UA810

UA812

UA813

UA814

UA815

UA817

UA821

UA822

INVERTER OVERLOAD

BYPASS VOLTAGE OUT OF RANGE

BYPASS PHASE ROTATION ERRO R

BYPASS FREQUENCY OUT OF RANGE

TRANSFER PROHIBITED

The output load current has exceeded 150% of the rated cur rent.

Short time over-current has been detected during the inv erter operation.

Bypass line voltage is out of the specified range.

Bypass line power con duct or s are not wir ed in a proper phase sequence.

Bypass line fr equency is out of the specif ied range.

because the inverter output was not

because ext ern al “gen er ator op erat io n” signal indicates a backup gener ator is in

DECREASE LOAD

CHECK BYPASS INPUT

－

－－ Alarm －

Intermittent

sound

Intermittent

sound

Intermittent

sound

Intermittent

sound

Intermittent

sound

Alarm Overload

Bypass input

Alarm

Bypass input

abnormal

Alarm

Bypass input

abnormal

Alarm －

－

G9000 Installation and Operation Manual 77

Note 3

Note 1

Note 2

indication

relay contact

lamp

Intermittent

sound

52C OPEN PROHIBITED

The interlock for the invert er output contactor (52C) is active.

Intermittent

sound

EMERGENCY BYPASS SWITCH ON

Emergency bypass switch has been turned on.

Intermittent

sound

Intermittent

sound

BATTERY

STOPPED

Major

Discharge

The UPS could not transfer to the bypass

abnormality.

REMOTE BUTTON ABNORMAL

Remote star t or stop signal is being received continuously for a consid erable time.

Intermittent

sound

BALANCER OVERLOAD

The UPS detected a neut ral poi nt volt age unbalance.

Intermittent

sound

Alarm

Overload

Intermittent

sound

INPUT CIRCUIT ABNORMAL

The MMS input reference error signal exceeds spec ifications.

CALL SERVICE ENGINEER

Continuous

sound

CONVERTER OVERCURRENT

CALL SERVICE ENGINEER

Continuous

sound

CONVERTER ABNORMAL

CALL SERVICE ENGINEER

Continuous

sound

Major discrepancy between reference signal and actual state of contact or CB1.

CALL SERVICE ENGINEER

Continuous

sound

Minor discrepancy between reference signal and actual state of contact or CB1.

CALL SERVICE ENGINEER

Intermittent

sound

CONVERTER OVERCURRENT

CALL SERVICE ENGINEER

Intermittent

sound

INPUT CIRCUIT ABNORMAL

The SMS input referenc e err or si gn al exceeds spec ifications.

CALL SERVICE ENGINEER

Intermittent

sound

CALL SERVICE ENGINEER

Continuous

sound

DC voltage dropped below t he undervoltage level.

CALL SERVICE ENGINEER

Continuous

sound

CHOPPER OVERCURRENT

Detection of DC overcurrent from back up battery.

CALL SERVICE ENGINEER

Continuous

sound

Code

Status message Meaning Guidance Buzzer

External

Failure

UA824 CB2 OPEN The battery circuit breaker (CB2) is open. TURN ON CB2

UA827

UA831

UA833 52L OPEN The load circuit breaker(52L) is turned off. －

UA834

UA835

UA860

UA861

UA870

UA890 EXTERNAL ALARM External Alarm relay turned on. －

UF001

UF002

UF003

DEPLETED/AC OUT

TRANSFER PROHIBITED

LOCAL BUTTON ABNORMAL

The battery voltage has reached the depleted level.

because the bypass source has an

Local start or stop signal is being received continuously for a consid erable time.

Detection of MMS converter overc urrent.

Pre-charging cir cuit is not work ing properly .

－

－－

－－ Alarm －

－

Intermittent

sound

Alarm －

End-of-

Alarm －

Major Lit on

Lit on

－

UF011 CB1 ABNORMAL

UF052 CB1 ABNORMAL

UF056

UF059

UF102 DC OVERVOLTAG E DC voltage surpasses the overvoltage level.

UF103 DC UNDERVOLTAGE

UF108

Detection of SMS converter overcurrent .

Major Lit on

Minor Flicker

Major Lit on

78 G9000 Installation and Operation Manual

Note 3

Note 1

Note 2

Code

indication

External

relay contact

Failure

lamp

CALL SERVICE ENGINEER

Continuous

sound

ZERO PHASE OVERCURRENT

Detection of converter zero-sequence overcurrent.

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

CALL SERVICE ENGINEER

Continuous

sound

DC CIRCUIT ABNORMAL

CALL SERVICE ENGINEER

Continuousso

und

DC GROUND FAULT

Detection of DC ground fault UF159 exceeds 10 seconds. UPS transfers to bypass.

CALL SERVICE ENGINEER

Continuous

sound

CONTROL POWER

ABNORMAL

DC VOLTAGE ABNORMAL

24 hours after input power restoration, batteries does not reach float voltage level.

CALL SERVICE ENGINEER

Intermittent

sound

DC VOLTAGE ABNORMAL

Unable to eq ualize the voltage of various batteries af ter 24 hours.

CALL SERVICE ENGINEER

Intermittent

sound

CALL SERVICE ENGINEER

Intermittent

sound

DC GROUND FAULT

Detection of DC ground fault. Chopper operation is stopped.

CALL SERVICE ENGINEER

Intermittent

sound

UPS CONTROL CIRCUIT ERROR

CALL SERVICE ENGINEER

Intermittent

sound

CHG.STOPPED(DC VOLT. ABNORMAL)

CALL SERVICE ENGINEER

Intermittent

sound

BATTERY ABNORMAL

Failure detection based on battery self-check.

CALL SERVICE ENGINEER

Intermittent

sound

BATTERY

ABNORMAL

Status message Meaning Guidance Buzzer

UF109 DC UNBALANCED Major unbalance of the neutral point voltage.

UF110

UF111

UF112

UF119

UF128

UF151

UF152

UF154 CB2 ABNORMAL During UVR, status signal from CB2 is ON.

UF156

UF157

UF158

SUPPLY

CHG.STOPPED (BATTERY OVERTEMP.)

BATTERY OVERTEMPERATU RE

BATTERY LIQUID LOW

Battery curr ent unbalance.

Sudden change of the DC voltage level.

Power supply voltage to IGBT driver PCB is below the specified level.

UF157 failure persisted for over 2 hours. CHECK BATTERY

Detection of overtemperature at the batteries.

Low level of battery electrolyte solution. CHECK BATTERY

CALL SERVICE ENGINEER

CHECK BATTERY

Continuous

sound

Intermittent

sound

Intermittent

sound

Intermittent

sound

Major Lit on

Minor Flicker

Minor

Battery

abnormal

Minor

Battery

abnormal

Minor

Battery

abnormal

Flicker

UF159

UF160

UF161

UF162

UF163

UF170

UF171

UF172

VOLTAGE

VDB SENSOR ABNORMAL

UPS CONTROL CIRCUIT ERROR

CHG. STOPPED (DEVICE STATUS)

Abnormal be havior of DC current sensor.

UF151 failure is running for over 24 hours.

Battery volt age is abnorm al.

Detection of a large variation of the difference between control-only an d protection-only battery v oltage.

Poor shared current in parallel chopper circuit; or improper charging current.

Energy storage device error.

CALL SERVICE ENGINEER

Intermittent

sound

Intermittent

sound

Intermittent

sound

Intermittent

sound

Minor Flicker

G9000 Installation and Operation Manual 79

Note 3

Note 1

Note 2

Code

indication

External

relay contact

Failure

lamp

INVERTER OVERVOLTAGE

CALL SERVICE ENGINEER

Continuous

sound

INVERTER UNDERVOLTAGE

CALL SERVICE ENGINEER

Continuous

sound

INVERTER OVERCURRENT

CALL SERVICE ENGINEER

Continuous

sound

Detection of a large variation of the reference

current).

UPS CONTROL CIRCUIT ERROR

Discrepancy between out put voltage and external vol tage (bypass, common ac bus)

CALL SERVICE ENGINEER

Continuous

sound

ZERO PHASE OVERCURRENT

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

CALL SERVICE ENGINEER

Continuous

sound

CALL SERVICE ENGINEER

Continuous

sound

CALL SERVICE ENGINEER

Continuous

sound

No answer from contactor 52C during inverter operation.

CALL SERVICE ENGINEER

Continuous

sound

Heatsinks temperature exceeds thermal settings.

CALL SERVICE ENGINEER

Continuous

sound

COOLING FAN ABNORMAL

CALL SERVICE ENGINEER

Continuous

sound

INVERTER OVERVOLTAGE

Detection of i nverter output phase overvoltage.

CALL SERVICE ENGINEER

Continuous

sound

ZERO PHASE OVERCURRENT

CALL SERVICE ENGINEER

Continuous

sound

Discrepancy between output voltage and

and bypass v oltage.

OUTPUT VOLTAGE ABNORMAL

Output voltage is outside of the specified range.

CALL SERVICE ENGINEER

Intermittent

sound

Contactor 52C failed to open during load transfer from inverter to bypass.

CALL SERVICE ENGINEER

Intermittent

sound

Load transfer due to overlo ad for over 4 times within 5 minutes.

CALL SERVICE ENGINEER

Intermittent

sound

ANOTHER UPS ABNORMAL

CALL SERVICE ENGINEER

Intermittent

sound

Status message Meaning Guidance Buzzer

UF201

UF202

UF203

UF204

UF206

UF207

UF208

UF209 52C ABNORMAL Error to close the contactor 52C.

UF210 52C ABNORMAL Error to open the contactor 52C.

UF211 52C ABNORMAL

UF213 OVERTEMP

UF214

UF217

UF230

OUTPUT CIRCUIT ABNORMAL

Detection of output overv oltage.

Output voltage dr opp ed.below spec s.

Detection of i nverter overcurrent.

error signal (current ref erence and actual

Inverter zero-sequence overcurrent.

Cross current is abnormal.

Thermal relay activated protection.

Detection of zero-sequenc e over c urr e nt.

CALL SERVICE ENGINEER

Continuous

sound

Major Lit on

UF253

UF256

UF257 52C ABNORMAL

UF258 LOAD ABNORMAL

UF259

UPS CONTROL CIRCUIT ERROR

inverter voltage, or between output volt age

No detection of another UPS voltage signal.

CALL SERVICE ENGINEER

Intermittent

sound

Minor Flicker

80 G9000 Installation and Operation Manual

Note 3

Note 1

Note 2

indication

relay contact

lamp

UPS CONTROL CIRCUIT ERROR

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

Detection of an external interruption d uring the software executi o n.

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

Timer does n ot reset in the s pecified period (WDT settings)

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

Detection of an abnormal clock speed in the DSP or FPGA.

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

Control power supply volt age is below the specified level.

CALL SERVICE ENGINEER

Continuous

sound

INVERTER

ABNORMAL

CONTROL POWER

ABNORMAL

UPS CONTROL CIRCUIT ERROR

Cable disconnection in the parallel int erface board during load supply.

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

Major communi cation error during parall el operation.

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

CALL SERVICE ENGINEER

Continuous

sound

UPS CONTROL CIRCUIT ERROR

CALL SERVICE ENGINEER

Continuous

sound

CONTROL POWER

ABNORMAL

UPS CONTROL CIRCUIT ERROR

Synchronization error signal is being received for a considerable time.

CALL SERVICE ENGINEER

Intermittent

sound

UPS CONTROL CIRCUIT ERROR

Minor communi cation error during parall el operation.

CALL SERVICE ENGINEER

Intermittent

sound

Unable to synchronize the inverter output

normal.

UPS CONTROL CIRCUIT ERROR

Cable disconnection in the parallel int erface board.

CALL SERVICE ENGINEER

Intermittent

sound

UPS CONTROL CIRCUIT ERROR

Unable to achieve synchronization for parallel operation.

CALL SERVICE ENGINEER

Intermittent

sound

UPS CONTROL CIRCUIT ERROR

No control response from an oth er UP S although its detection is possible.

CALL SERVICE ENGINEER

Intermittent

sound

UPS CONTROL CIRCUIT ERROR

Overload detection signal is being recei ved continuously for a consid erable time.

CALL SERVICE ENGINEER

Intermittent

sound

UPS CONTROL CIRCUIT ERROR

CALL SERVICE ENGINEER

Intermittent

sound

UPS CONTROL CIRCUIT ERROR

Abnormal clock speed of the parallel control board processor .

CALL SERVICE ENGINEER

Intermittent

sound

Code

UF301

UF302

UF303

UF305

UF306

UF309

UF310

UF320

UF323

UF331

UF332

UF333

Status message Meaning Guidance Buzzer

AD reference has an abnormal value.

VOLTAGE

SUPPLY

Inverter voltage is out of t he specified range.

MMS backup control power supplies exhibit abnormal co ndition.

Gate driver abnormal for phase U (Note 4)

Gate driver abnormal for phase V (Note 4)

Gate driver abnormal for phase W (Note 4)

CALL SERVICE ENGINEER

Continuous

sound

Continuous

sound

External

Major Lit on

Failure

UF334

UF352

UF363

UF371

UF372

UF374

UF375

UF376

UF377

UF378

UF379

SUPPLY

UPS CONTROL CIRCUIT ERROR

Gate driver abnormal for c hopper (Note 4)

SMS backup co ntrol power supplies exhib it abnormal.

and the bypas s voltage when the bypass is

No answer for sending sync hronizing sig nal.

CALL SERVICE ENGINEER

Intermittent

sound

Intermittent

sound

Major Lit on

Minor Flicker

G9000 Installation and Operation Manual 81

Note 3

Note 1

Note 2

Code

indication

External

relay contact

Failure

lamp

CALL SERVICE ENGINEER

Continuous

sound

CALL SERVICE ENGINEER

Continuous

sound

52L OPERATION ERROR

Load circuit breaker 52L op ened during inverter operation.

Continuous

sound

Contactor 52S failed duri ng load transfer from inverter to bypass.

CALL SERVICE ENGINEER

Intermittent

sound

CALL SERVICE ENGINEER

Intermittent

sound

Status message Meaning Guidance Buzzer

UF401 52S ABNORMAL Error to close the contact or 52S.

UF402 52S ABNORMAL Error to open the contactor 52S.

UF420

UF451 52S ABNORMAL

UF452 CB3 ABNORMAL Contactor CB3 is not working proper ly.

CHECK 52L

Major Lit on

Minor Flicker

(Note 1) 1) "Major" is defined as major failure. Inverter transferred to the static bypass line;

2) "Minor" is defined as a minor failure. UPS continues to operate normally, but cause of alarm must be identified;

(Note 2) Indicates one of two possible LED illumination patterns - continuously on (lit) or intermittent (flicker).

(Note 3) Code indication means:

UA+++------------------------ Alarm UF+++ ------------------------ Failure U%0++ ----------------------- Rectifier circuit failure U%1++ ----------------------- DC circuit failure U%2++ ----------------------- Inverter circuit failure U%3++ ----------------------- Control circuit failure U%4++ ----------------------- Bypass system failure U%8++ ----------------------- Alarm U%+00 - U%+49 --------- Major failure U%+50 - U%+99 --------- Minor failure

*) “+” denotes any numeral from 0 to 9 *) “%” denotes either “A” or “F”

82 G9000 Installation and Operation Manual

No.

Subject

Procedure

Criteria and/or Action needed

Term

Period

Method/Tool

smelling

Condensation

Dehumidify upon necessity.

To be controlled at about 77 °F by A/C.

abnormalities.

Air filter clog

When needed

Visual check

Clean/wipe if clogged or dusty.

red with the backlight lost.

DC voltage

operation.

codes and UPS symptom.

!

7 DAILY INSPECTION

Please perform the daily inspection while the UPS is running. The daily inspection items are shown in

Table 7.1.

The customers can only inspect exterior or environment of cabinet. When the customers want to perform the detaile d inspec tion, contact the Authorized T o shiba Service Representatives or call Toshiba International Corporation at 1-877-867-8773.

NOTE

TABLE 7.1 How to perform daily inspection

1. Environmental ambient

2. Cabinet Construction

Overheating When needed Touching exterior Contact service representative in case of

3. Operation LCD sharpness

Indication terms:

Dust or Gas Daily Visual check and

Dewdrops

Temperature Humidity

Vibration or Audible noise

Brightness Left-bottom LED

Output voltage Output current AC input voltage Output frequency Battery voltage Battery current

Daily Visual check Fix the dripping source

Daily Thermometer

hygrometer

Daily Touch and hearing Check if fans have irregular sound.

Daily Visual check No characters faded, illegible, or any other

Daily

Visual check Check indication terms/values if within the adequate

Ventilate room atmosphere if dusty or smelling gas.

Temperature: 32 – 104 °F Humidity: 30 – 90% No condensation.

Contact service representative in case of

abnormalities. Left-bottom LED should be green. Contact service representative when the LED shows

window. Also check indication meters on surface of optional cabinet, if installed.

4. LEDs 4 status LEDs Daily Visual check Check if LEDs turn on, off or flash according to the

2 fault LEDs Daily Visual check If UPS fault LED turns on, scroll the screen to see

G9000 Installation and Operation Manual 83

fault codes and record the codes. Contact service representative to tell about fault

84 G9000 Installation and Operation Manual

General Mechanical Information

Approximate Full-Load

Mechanical Clearance (Inches)from UPS

Inches

Lbs.

Lbs./ft. 2

Btu/Hr

Top

Front

Bottom

Sides**

Back

27.6” x 32.8” x 80.6”*

855

136

10,771

20”

40”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

kVA

PF

Amps

AWG or kcmil at 75º C Temp. Rating

76 (80)

>0.99

91 (97)

125 AT

#1 – 1/0

Alternate (Bypass) AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power

Demand

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

80

0.9

96

125 AT

#1 – 1/0

Battery Input (480VDC Nominal)

Battery Capacity Required

for Full Load Output

Maximum Discharge

at Full Load Output

Suggested External

Overcurrent Protection

75 @ 0.9 PF

188

200 AT

3/0 – 250 kcmil

AC Output (480V 3-Phase / 3-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

80

0.9

96

125 AT

#1 – 1/0

Important Notes:

APPENDIX A Installation Planning Guides (IPG)

Installation Pl anning Guide fo r 80kVA UPS

Standard System: 480V Input, 480V Output

Dimensions

(W x D x H)

* Height includes removable fan housing – Frame height is 78.7”. ** 0” clearance for peripheral equipment, 1” clearance for walls.

Weight Floor

Loading

Heat Rejection

for Ventilation and Maintenance Access

External Feeder Wire Size: Min. – Max. Per Phase

kVA PF Amps Amps AWG or kcmil at 75º C Temp. Rating

External Feeder Wire Size: Min. – Max.

kWB Amps DC Amps AWG or kcmil at 75º C Temp. Rating

1. Maxim um input current is limit ed to 106% of the full-load

2. Output load conductors are to be installed in separate

3. Control wires and power wires are to be installed in separate

4. Recommended AC input and output overcurrent protection

5. Wiring shall comply with all applicable national and local

6. Grounding c onduct ors to be sized per NEC Article 250-122.

7. Nominal battery voltage based on the use of VRLA type

8. Maxim um batt ery discharge c urrent bas ed on lowest

9. DC wires should be sized to all ow not more than a 2-volt

10. Weights do not include batteries or other auxiliary equipment

Rated Output Power

kVA PF Amps Amps AWG or kcmil at 75º C Temp. Rating

11. Cable sizing calculations based on the following assumptions:

input current.

conduit from input conductors.

conduits.

based on continuous full load current per NEC.

electrical codes.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

- Alternate AC Input: 3φ, 3-wire + ground.

- AC Output: 3φ, 3-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

batteries (2.0 volts/cell nominal).

permissible discharge voltage of 1.67 VPC.

drop at maximum discharge current.

external to the UPS.

- Minimum size is smallest size based on ampacity at 30 °C.

- Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

- Not more than 3 current-carrying conductors installed in conduit in ambient temperature of 30 °C.

- Temperature rating of copper conductors/terminals: 75 °C.

- Reference: 2005 NEC Handbook, Table 310.16.

NOTE: Consult latest edition of applicable national and local codes for possi b le variations.

12. Ratings of wires and overcurrent devices are suggested minimums. Consult with a registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road Houston, TX 77041 Telephone: (800) 231-1412 Fax: (713) 896-5212 Web Site: www.toshiba.com/ind

G9000 Installation and Operation Manual 85

General Mechanical Information

Approximate Full-Load

Mechanical Clearance (Inches)from UPS

Inches

Lbs.

Lbs./ft. 2

Btu/Hr

Top

Front

Bottom

Sides**

Back

27.6” x 32.8” x 80.6”*

855

136

13,463

20”

40”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

kVA

PF

Amps

AWG or kcmil at 75º C Temp. Rating

95 (101)

>0.99

114 (121)

150 AT

2/0 – 3/0

Alternate (Bypass) AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power

Demand

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

100

0.9

120

150 AT

2/0 – 3/0

Battery Input (480VDC Nominal)

Battery Capacity Required

for Full Load Output

Maximum Discharge

at Full Load Output

Suggested External

Overcurrent Protection

94 @ 0.9 PF

235

250 AT

250 kcmil – 300 kcmil

AC Output (480/277V 3-Phase / 3-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

100

0.9

120

150AT

2/0 – 3/0

Important Notes:

122.

Installation Pl anning Guide fo r 100kVA UPS

Standard System: 480V Input, 480V Output

Dimensions

(W x D x H)

* Height includes removable fan housing – Frame height is 78.7.” ** 0” clearance for peripheral equipment, 1” clearance for walls.

kVA PF Amps Amps AWG or kcmil at 75º C Temp. Rating

kWB Amps DC Amps AWG or kcmil at 75º C Temp. Rating

Rated Output Power

kVA PF Amps Amps AWG or kcmil at 75º C Temp. Rating

Weight

Floor

Loading

Heat Rejection

for Ventilation and Maintenance Access

External Feeder Wire Size: Min. – Max. Per Phase

External Feeder Wire Size: Min. – Max.

1. Maximum input current is limit ed to 106% of the full-load

2. Output load conductors are to be installed in separate

3. Control wires and power wires are to be installed in

4. Recommended AC input and output overcurrent protection

5. Wiring shall comply with all applicable nati onal and loc al

6. Grounding conductors to be sized per NEC Article 250-

7. Nominal battery voltage based on the use of VRLA type

8. Maximum battery discharge c urrent based on lowest

9. DC wires should be sized to allow not more than a 2-volt

10. Weights do not include batteries or other auxiliary

input current.

conduit from input conductors.

separate conduits.

based on continuous full load current per NEC.

electrical codes.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

- Alternate AC Input: 3φ, 3-wire + ground.

- AC Output: 3φ, 3-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

batteries (2.0 volts/cell nominal).

permissible discharge voltage of 1.67 VPC.

drop at maximum discharge current.

equipment external to the UPS.

11. Cable sizing calculations based on the following assumptions:

- Minimum size is smallest size based on ampacity at 30 °C.

- Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

- Not more than 3 current-carrying conductors installed in conduit in ambient temperature of 30 °C.

- Temperature rating of copper conductors/terminals: 75 °C.

- Reference: 2005 NEC Handbook, Table 310.16.

NOTE: Consult latest edition of applicab le national and local codes for possible variations.

12. Ratings of wires and overcurrent devices are suggested minimums. Consult with a registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road Houston, TX 77041 Telephone: (800) 231-1412 Fax: (713) 896-5212 Web Site: www.toshiba.com/ind

86 G9000 Installation and Operation Manual

General Mechanical Information

Approximate Full-Load

Mechanical Clearance (Inches)from UPS

Inches

Lbs.

Lbs./ft. 2

Btu/Hr

Top

Front

Bottom

Sides**

Back

35.4” x 32.8” x 80.6”*

1160

144

17,821

20”

40”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

kVA

PF

Amps

AWG or kcmil at 75º C Temp. Rating

151 (160)

>0.99

181 (192)

250 AT

250 kcmil – 300 kcmil

Alternate (Bypass) AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power

Demand

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

160

0.9

192

250 AT

250 kcmil – 300 kcmil

Battery Input (480VDC Nominal)

Battery Capacity Required

for Full Load Output

Maximum Discharge

at Full Load Output

Suggested External

Overcurrent Protection

149 @ 0.9 PF

372

400 AT

500 kcmil

AC Output (480V 3-Phase / 3-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase //

160

0.9

192

250 AT

250 kcmil – 300 kcmil

Important Notes:

122.

Installation Pl anning Guide fo r 160kVA UPS

Standard System: 480V Input, 480V Output

Dimensions

(W x D x H)

* Height includes removable fan housing – Frame height is 78.7”. ** 0” clearance for peripheral equipment, 1” clearance for walls.

kVA PF Amps Amps AWG or kcmil at 75º C Temp. Rating

kWB Amps DC Amps AWG or kcmil at 75º C Temp. Rating

Rated Output Power

kVA PF Amps Amps AWG or kcmil at 75º C Temp. Rating

Weight

Floor

Loading

Heat Rejection

for Ventilation and Maintenance Access

External Feeder Wire Size: Min. – Max. Per Phase

External Feeder Wire Size: Min. – Max.

1. Maximum input current is limited to 106% of the full-load

2. Output load conductors are to be installed in separate

3. Control wires and power wires are to be installed in

4. Recommended AC input and output overcurrent protection

5. Wiring shall comply with all applicable nati onal and loc al

6. Grounding conductors to be sized per NEC Article 250-

7. Nominal battery voltage based on the use of VRLA type

8. Maximum battery discharge current bas ed on lowest

9. DC wires should be sized to allow not more than a 2-volt

10. Weights do not include batteries or other auxiliary

input current.

conduit from input conductors.

separate conduits.

based on continuous full load current per NEC.

electrical codes.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

- Alternate AC Input: 3φ, 3-wire + ground.

- AC Output: 3φ, 3-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

batteries (2.0 volts/cell nominal).

permissible discharge voltage of 1.67 VPC.

drop at maximum discharge current.

equipment external to the UPS.

11. Cable sizing calculations based on the following assumptions:

- Minimum size is smallest size based on ampacity at 30 °C.

- Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

- Not more than 3 current-carrying conductors inst al l ed in conduit in ambient temperature of 30 °C.

- Temperature rating of copper conductors/terminals: 75 °C.

- Reference: 2005 NEC Handbook, Table 310.16.

NOTE: Consult latest edition of applicab le national and local codes for possi b le variations.

12. Ratings of wires and overcurrent devices are suggested minimums. Consult with a registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road Houston, TX 77041 Telephone: (800) 231-1412 Fax: (713) 896-5212 Web Site: www.toshiba.com/ind

G9000 Installation and Operation Manual 87

General Mechanical Information

Approximate Full-Load

Mechanical Clearance (Inches)from UPS

Inches

Lbs.

Lbs./ft. 2

Btu/Hr

Top

Front

Bottom

Sides**

Back

35.4” x 32.8” x 80.6”*

1230

152

25,060

20”

40”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

212 (235)

>0.99

255 (283)

350 AT

500 kcmil – (2) x 250 kcmil

Alternate (Bypass) AC Input (480V 3-Phase / 3-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

225

0.9

271

350 AT

500 kcmil - (2) x 250 kcmil

Battery Input (480VDC Nominal)

Battery Capacity Required

for Full Load Output

Maximum Discharge

at Full Load Output

Suggested External

Overcurrent Protection

210 @ 0.9 PF

524

600 AT

(2) x 300 kcmil – (2) x 400 kcmil

AC Output (480V 3-Phase / 3-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

225

0.9

271

350 AT

500 kcmil – (2) x 250 kcmil

Important Notes:

122.

Installation Pl anning Guide fo r 225kVA UPS

Standard System: 480V Input, 480V Output

Dimensions

(W x D x H)

* Height includes removable fan housing – Frame height is 78.7”. ** 0” clearance for peripheral equipment, 1” clearance for walls.

kVA PF Amps Amps AWG or kcmil at 75º C Temp. Rating

Maximum Input Power Demand

kVA PF Amps (Max.) Amps AWG or kcmil at 75º C Temp. Rating

kWB Amps DC Amps AWG or kcmil at 75º C Temp. Rating

Rated Output Power

kVA PF Amps Amps AWG or kcmil at 75º C Temp. Rating

Weight

Floor

Loading

Heat Rejection

for Ventilation and Maintenance Access

External Feeder Wire Size: Min. – Max. Per Phase

External Feeder Wire Size: Min. – Max.

1. Maximum input current is limit ed to 106% of the full-load

2. Output load conductors are to be installed in separate

3. Control wires and power wires are to be installed in

4. Recommended AC input and output overcurrent prot ection

5. Wiring shall comply with all applicable nati onal and loc al

6. Grounding conductors to be sized per NEC Article 250-

7. Nominal battery voltage based on the use of VRLA type

8. Maximum battery discharge c urrent based on lowest

9. DC wires should be sized to allow not more than a 2-volt

10. Weights do not include batteries or other auxiliary

input current.

conduit from input conductors.

separate conduits.

based on continuous full load current per NEC.

electrical codes.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

- Alternate AC Input: 3φ, 3-wire + ground.

- AC Output: 3φ, 3-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

batteries (2.0 volts/cell nominal).

permissible discharge voltage of 1.67 VPC.

drop at maximum discharge current.

equipment external to the UPS.

11. Cable sizing calculations based on the following assumptions:

- Minimum size is smallest size based on ampacity at 30 °C.

- Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

- Not more than 3 current-carrying conductors installed in conduit in ambient temperature of 30 °C.

- Temperature rating of copper conductors/terminals: 75 °C.

- Reference: 2005 NEC Handbook, Table 310.16.

NOTE: Consult latest edition of applicab le national and local codes for possible variations.

12. Ratings of wires and overcurrent devices are suggested minimums. Consult with a registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road Houston, TX 77041 Telephone: (800) 231-1412 Fax: (713) 896-5212 Web Site: www.toshiba.com/ind

88 G9000 Installation and Operation Manual

General Mechanical Information

Approximate Full-Load

Mechanical Clearance (Inches)from UPS

Inches

Lbs.

Lbs./ft. 2

Btu/Hr

Top

Front

Bottom

Sides**

Back

51.2” x 32.7” x 80.7”*

1230

189

31,659

20”

40”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

kVA

PF

Amps

AWG or kcmil at 75º C Temp. Rating

312 (337)

>0.99

376 (406)

500 AT

(2) x 250 kcmil - (2) x 300 kcmil

Alternate (Bypass) AC Input (480V 3-Phase / 3-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

300

1.0

361

500 AT

(2) x 4/0 - (2) x 250 kcmil

Battery Input (480VDC Nominal)

Battery Capacity Required

for Full Load Output

Discharge at Full

Load Output

309 @ 1.0 PF

772

800 AT

(2) x 400 kcmil

AC Output (480V 3-Phase / 3-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

300

1.0

361

500 AT

(2) x 4/0 – (2) x 250 kcmil

Important Notes:

122.

Installation Pl anning Guide fo r 300kVA UPS

Standard System: 480V Input, 480V Output

Dimensions

(W x D x H)

* Height includes removable fan housing – Frame height is 78.7”. ** 0” clearance for peripheral equipment, 1” clearance for walls.

Maximum Input Power Demand

kVA PF Amps (Max.) Amps AWG or kcmil at 75º C Temp. Rating

kWB Amps DC Amps AWG or kcmil at 75º C Temp. Rating

* Contact factory rep for alternate configurations.

Rated Output Power

kVA PF Amps Amps AWG or kcmil at 75º C Temp. Rating

Weight

Floor

Loading

Heat Rejection

Suggested External Overcurrent Protection External Feeder Wire Size:

for Ventilation and Maintenance Access

External Feeder Wire Size: Min. – Max. Per Phase

1. Maximum input current is limit ed to 106% of the full-load

2. Output load conductors are to be installed in separate

3. Control wires and power wires are to be installed in

4. Recommended AC input and output overcurrent protection

5. Wiring shall comply with all applicable national and local

6. Grounding conductors to be sized per NEC Article 250-

7. Nominal battery voltage based on the use of VRLA type

8. Maximum battery discharge c urrent based on lowest

9. DC wires should be sized to allow not more than a 2-volt

10. Weights do not include batteries or other auxiliary

input current.

conduit from input conductors.

separate conduits.

based on continuous full load current per NEC.

electrical codes.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

- Alternate AC Input: 3φ, 3-wire + ground.

- AC Output: 3φ, 3-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

batteries (2.0 volts/cell nominal).

permissible discharge voltage of 1.67 VPC.

drop at maximum discharge current.

equipment external to the UPS.

11. Cable sizing calculations based on the following assumptions:

- Minimum size is smallest size based on ampacity at 30 °C.

- Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

- Not more than 3 current-carrying conductors installed in conduit in ambient temperature of 30 °C.

- Temperature rating of copper conductors/t erminals: 75 °C.

- Reference: 2005 NEC Handbook, Table 310.16.

NOTE: Consult latest edition of applicab le national and local codes for possi b le variations.

12. Ratings of wires and overcurrent devices are suggested minimums. Consult with a registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road Houston, TX 77041 Telephone: (800) 231-1412 Fax: (713) 896-5212 Web Site: www.toshiba.com/ind

G9000 Installation and Operation Manual 89

General Mechanical Information

Approximate Full-Load

Mechanical Clearance (Inches)from UPS

Inches

Lbs.

Lbs./ft. 2

kBtu/Hr

Top

Front

Bottom

Sides**

Back

70.9” x 32.7” x 80.7”*

3300

205

52.8

23.6”

42.3”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

kVA

PF

Amps

AWG or kcmil at 75º C Temp. Rating

521 (562)

>0.99

626 (676)

800 AT

(3) x 300 kcmil – (3) x 350 kcmil

Alternate (Bypass) AC Input (480V 3-Phase / 3-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

500

1.0

601

800 AT

(3) x 300 kcmil – (3) x 350 kcmil

Battery Input (480VDC Nominal)

Battery Capacity Required

for Full Load Output

Maximum Discharge

at Full Load

Suggested External

Overcurrent Protection

512 @ 1.0 PF

1292

1400 AT

4 x 400 kcmil – 4 x 500 kcmil

AC Output (480V 3-Phase / 3-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase

500

1.0

601

800 AT

(3) x 300 kcmil – (3) x 350 kcmil

Important Notes:

122.

Installation Pl anning Guide fo r 500kVA UPS

Standard System: 480V Input, 480V Output

Dimensions

(W x D x H)

* Height includes removable fan housing – Frame height is 78.7”. ** 0” clearance for peripheral equipment, 1” clearance for walls.

Maximum Input Power Demand

kVA PF Amps (Max.) Amps AWG or kcmil at 75º C Temp. Rating

kWB Amps DC Amps AWG or kcmil at 75º C Temp. Rating

* Contact factory rep for alternate configurations.

Rated Output Power

kVA PF Amps Amps AWG or kcmil at 75º C Temp. Rating

Weight

Floor

Loading

Heat Rejection

for Ventilation and Maintenance Access

External Feeder Wire Size: Min. – Max. Per Phase

External Feeder Wire Size:

1. Maximum input current is limit ed to 108% of the full-load

2. Output load conductors are to be installed in separate

3. Control wires and power wires are to be installed in

4. Recommended AC input and output overcurrent protection

5. Wiring shall comply with all applicable nati onal and loc al

6. Grounding conductors to be sized per NEC Article 250-

7. Nominal battery volt age based on the use of VRLA type

8. Maximum battery discharge c urrent based on lowest

9. DC wires should be sized to allow not more than a 2-volt

10. Weights do not include batteries or other auxiliary

input current.

conduit from input conductors.

separate conduits.

based on continuous full load current per NEC.

electrical codes.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

- Alternate AC Input: 3φ, 3-wire + ground.

- AC Output: 3φ, 3-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

batteries (2.0 volts/cell nominal).

permissible discharge voltage of 1.67 VPC.

drop at maximum discharge current.

equipment external to the UPS.

11. Cable sizing calculations based on the following assumptions:

- Minimum size is smallest size based on ampacity at 30 °C.

- Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

- Not more than 3 current-carrying conductors installed in conduit in ambient temperature of 30 °C.

- Temperature rating of copper conductors/terminals: 75 °C.

- Reference: 2005 NEC Handbook, Table 310.16.

NOTE: Consult latest edition of applicable national and local codes for possi b le variations.

12. Ratings of wires and overcurrent devices are suggested minimums. Consult with a registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road Houston, TX 77041 Telephone: (800) 231-1412 Fax: (713) 896-5212 Web Site: www.toshiba.com/ind

90 G9000 Installation and Operation Manual

Toshiba G9000 User Manual 2

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

List of Tables

List of Figures

How to use this Manual

1 INTRODUCTION

1.1.1.1.1.1.1.1

1.1 SAFETY PRECAUTIONS

1.2 GENERAL

1.3 DEFINITIONS

1.4 OPERATION OVERVIEW

1.5 SPECIFICATIONS

2 OPERATOR CONTROLS AND INDICATORS

2.1 LED DISPLAY

2.2 EPO BUTTON (Emergency Power Off button) (7)

2.3 LIQUID CRYSTAL DISPLAY (8)

2.3.1 Menu

2.3.2 Input Power Failure

2.3.3 Fault Indication

2.4 EXTERNAL SIGNAL TERMINAL BLOCK

2.5 RemotEyeII INTRODUCTION

3 I N S T AL LATI O N AND OPERATION

3.1 TRANSPORTATION AND INSTALLATION

3.2 INSTALLATION PROCEDURE

3.3 PROCEDURE FOR CABLE CONNECTIONS

3.4 OPERATING PROCEDURES

4 RESPONSE TO UPS FAILURE

5 PARTS REPLACEMENT

6 FAULT CODES

7 DAILY INSPECTION

APPENDIX A Installation Planning Guides (IPG)