Toshiba G9000 User Manual 2

UNINTERRUPTIBLE POWER SYSTEM (UPS)

Document: 4GBA0012 Rev. E
P/N 61480-008

January 2013

G9000 SERIES

INSTALLATION AND

OPERATION MANUAL

480/480 V 80/100/160/225/300/500/750 kVA

G9000 Installation and Operation Manual

G9000 SERIES

INSTALLATION AND OPERATI O N MANUAL

480/480 V 80/100/160/225/300/500/750 kVA

Document No. 4GBA0012 Rev. E

P/N 61480-008

January 2013

G9000 Installation and Operation Manual

G9000 Installation and Operation Manual

The Instructions contained in this manual are not intended to cover all of the details or variations
in equipment or to provide for every possible contingency to be met in connection with
installation, operation, or maintenance. Should further information be required or should
particular problems arise which are not covered sufficiently the matter should be referred to the
local TOSHIBA sales office.

The contents of this instruction manual shall not become a part of or modify any prior or existing
equipment, commitment, or relationship. The sales contract contains the entire obligation of
TOSHIBA INTERNATIONAL CORPORATION. The warranty contained in the contract between
the parties is the sole warranty of TOSHIBA, and any statements contained herein do not create
new warranties or modify the existing warranty.

Any Electrical or mechanical modifications to this equipment without prior
written consent of TOSHIBA will void all warranties and may void U L/C UL listing .
Unauthorized modifications may also result in equipment damage, personal
injury, or loss of life.

IMPORTANT NOTICE

UNINTERRUPT IB LE PO W ER SY STEM

If additional information or technical assistance is required call TOSHIBA Customer Support Center toll
free at 1- 800-231-1412, or write to: Toshiba International Corporation, 13131 West Little York Road,
Houston, TX 77041-9990 Attn: UPS Product Manager.

Please complete the following information for your records. Unless otherwise specified on the warranty
card, the warranty period for the UPS or UPS part is 36 months from the shipment date (see bill of lading).

Unless otherwise specified on the warranty card, the warranty period for a UPS battery is 36 months full
replacement, and an additional 7 years pro-rated from the shipment date (see bill of lading).

Keep this manual with the UPS equipment.
Job Number:
Model Number:
Serial Number:
Application:
Shipping Date:
Date of Installation:
Inspected By:

G9000 Installation and Operation Manual

Purpose and Scope of Manual

This manual provides information on how to safely install, operate, and maintain your TOSHIBA power
electronics product. This manual includes a section on General Safety Instructions that describes the
warning labels and symbols that are used throughout the manual. Read the manual completely before
installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment
and should be readily available for reference and review. Dimensions shown in the manual are in metric
and/or the English equivalent.

TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to
discontinue any product or service identified in this publication.

TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or
trade references appearing in this manual are registered trademarks of their respective owners.

TOSHIBA shall not be liable for tec h n ical or editorial omissions or mistakes in this manual. Nor
shall it be liable for incidental or consequential damages resulting from the use of information
contained in this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without
the prior written consent of TOSHIBA INTERNATIONAL CORPORATION.

© Copyright 2013 TOSHIBA INTERNATIONAL CORPORATION.
All rights reserved.
Printed in Japan

Contacting TOSHIBA Customer Supp ort Ce nte r

The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible
Power System problem that you may experience or to provide application information.

The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center’s toll free
number in USA is [phone].

You may contact TOSHIBA by writing to:

TOSHIBA INTERNATIONAL CORPORATION.
INDUSTRIAL DIVISION
13131 West Little York Rd.
Houston, TX 77041-9990
Attn: UPS Product Manager

G9000 Installation and Operation Manual

Table of Contents

List of Tables ........................................................................................................................................... ii

List of Figures ..........................................................................................................................................iii

How to use this Manual ........................................................................................................................... 1

1 INTRODUCTION ............................................................................................................................. 2

1.1 SAFETY PRECAUTIONS ....................................................................................................... 3

1.2 GENERAL ............................................................................................................................... 6

1.3 DEFINITIONS.......................................................................................................................... 7

1.4 OPERATION OVERVIEW ....................................................................................................... 8

1.5 SPECIFICATIONS ................................................................................................................ 20

2 OPERATOR CONTROLS AND INDICATORS .............................................................................. 26

2.1 LED DISPLAY ....................................................................................................................... 27

2.2 EPO BUTTON (Emergency Power Off button) (7) ................................................................ 27

2.3 LIQUID CRYSTAL DISPLAY (8) ........................................................................................... 28

2.3.1 Menu ................................................................................................................................. 28

2.3.2 Input Power Failure ........................................................................................................... 32

2.3.3 Fault Indication .................................................................................................................. 32

2.4 EXTERNAL SIGNAL TERMINAL BLOCK ............................................................................ 34

2.5 RemotEyeII INTRODUCTION ............................................................................................... 39

3 INSTALLATION AND OPERATION .............................................................................................. 45

3.1 TRANSPORTATION AND INSTALLATION .......................................................................... 45

3.2 INSTALLATION PROCEDURE ............................................................................................. 45

3.3 PROCEDURE FOR CABLE CONNECTIONS ...................................................................... 46

3.4 OPERATING PROCEDURES ............................................................................................... 70

4 RESPONSE TO UPS FAILURE .................................................................................................... 74

5 PARTS REPLACEMENT ............................................................................................................... 75

6 FAULT CODES .............................................................................................................................. 76

7 DAILY INSPECTION ...................................................................................................................... 83

APPENDIX A Installation Planning Guides (IPG) ............................................................................. 85

G9000 Installation and Operation Manual i

List of Tables

Table 1.1 UPS installation environment ................................................................................... 4

Table 1.2 Rating of bypass input circuit breaker .................................................................... 5

Table 1.3 Power specifications ................................................................................................. 20

Table 1.4 UPS module information .......................................................................................... 21

Table 1.5.a Detail of specifications .............................................................................................. 22

Table 1.5.b Typical efficiencies at various loads ......................................................................... 24

Table 1.5.c MTBF and MTTR ...................................................................................................... 24

Table 1.6 Rating of contactors, breakers and fuses ................................................................. 25

Table 2.1 Parts list for UPS monitoring .................................................................................... 43

Table 3.1 How to transport and install the system ................................................................... 45

Table 3.2 List of UPS weights (lbs.) ......................................................................................... 45

Table 3.3 Maximum permitted fault current .............................................................................. 46

Table 3.4 Recommended cable sizes ...................................................................................... 49

Table 3.5 Crimp type compression lug ..................................................................................... 50

Table 6.1 Fault code ................................................................................................................. 77

Table 7.1 How to perform daily inspection ............................................................................... 83

ii G9000 Installation and Operation Manual

List of Figures

Figure 1.1 Single line diagram – normal operation .................................................................... 8

Figure 1.2 Single line diagram – bypass operation ................................................................... 9

Figure 1.3 Single line diagram – battery operation .................................................................... 10

Figure 1.4.1 UPS parts location (80,100kVA) ............................................................................... 12

Figure 1.4.2 UPS parts location (160,225kVA) ............................................................................. 12

Figure 1.4.3 UPS parts location (300kVA) .................................................................................... 13

Figure 1.4.4 UPS parts location (500kVA) .................................................................................... 14

Figure 1.4.5 UPS parts location (750kVA) .................................................................................... 15

Figure 1.5 Display PCB DPAU-81 ............................................................................................. 16

Figure 1.6 External I/F PCB IOAU-09 ...................................................................................... 16

Figure 1.7.1 Parallel I/F PCB IFAU-08 (80-225kVA) .................................................................. 17

Figure 1.7.2 Parallel I/F PCB IFAU-09 (300-750kVA) ................................................................ 17

Figure 1.8 Main PCB UPGR-M ................................................................................................ 18

Figure 2.1 Operation/display panel ............................................................................................ 26

Figure 2.2 Main screen .............................................................................................................. 28

Figure 2.3.1 Startup/shutdown screen .......................................................................................... 29

Figure 2.3.2 Startup guidance ...................................................................................................... 29

Figure 2.3.3 Shutdown guidance .................................................................................................. 29

Figure 2.4.1 Input values .............................................................................................................. 29

Figure 2.4.2 Output values ........................................................................................................... 30

Figure 2.4.3 Values in battery operation ....................................................................................... 30

Figure 2.5.1 Remote/local operation select .................................................................................. 30

Figure 2.5.2 Date & time adjustment ............................................................................................ 30

Figure 2.6.1 Log menu .................................................................................................................. 31

Figure 2.6.2 Event log ................................................................................................................... 31

Figure 2.6.3 Battery log ................................................................................................................ 31

Figure 2.7.1 Main screen (battery operation) ............................................................................... 32

Figure 2.7.2 Measurement screen (battery operation) ................................................................. 32

Figure 2.8 Main screen (fault indication) ................................................................................... 32

Figure 2.9 Message screen ....................................................................................................... 33

Figure 2.10.1 External signal terminal block (TN2) ....................................................................... 34

Figure 2.10.2 External signal terminal block (TN1) ....................................................................... 35

Figure 2.11 Control wiring for external contacts .......................................................................... 36

Figure 2.12 Remote "start" contact connections ......................................................................... 37

Figure 2.13.1 Configuration of the RemotEyeII (80-225kVA) ......................................................... 39

Figure 2.13.2 Configuration of the RemotEyeII (300kVA) .............................................................. 40

Figure 2.13.3 Configuration of the RemotEyeII (500-750kVA) ....................................................... 41

Figure 2.14 Connection between display control PCB (SW1) and RemotEyeII module ............. 42

Figure 2.15 PSAU-60 PCB (PS1) ................................................................................................ 43

Figure 2.16 DPAU-81 PCB (SW1) ............................................................................................... 43

Figure 2.17 3BBA0083P001 (Cable1) ......................................................................................... 43

G9000 Installation and Operation Manual iii

Figure 2.18 The connector (CN1) of PSAU-60 (PS1).................................................................. 44

Figure 2.19 The terminal block (TN) of PSAU-60 (PS1) ............................................................. 44

Figure 2.20 The connector (CN44) of PSAU-60 (PS1) ............................................................... 44

Figure 2.21 The connector (CN27) of DPAU-60 (SW1) .............................................................. 44

Figure 3.1 UPS terminal designation ....................................................................................... 50

Figure 3.2.1 Diagram of input/output bus bars and terminal blocks (80-225kVA) ........................ 51

Figure 3.2.2 Diagram of input/output bus bars and terminal blocks (300kVA) ............................. 52

Figure 3.2.3 Diagram of input/output bus bars and terminal blocks (500kVA) ............................. 53

Figure 3.2.4 Diagram of input/output bus bars and terminal blocks (750kVA) ............................. 54

Figure 3.3.1 Detail of the main cabinet bus bars (300kVA) ........................................................ 55

Figure 3.3.2 Detail of the main cabinet bus bars (500kVA) ........................................................ 56

Figure 3.3.3 Detail of the main cabinet bus bars (750kVA) ........................................................ 57

Figure 3.4.1 Bus bar connection between main cabinet and landing cabinet (300kVA) ............ 58

Figure 3.4.2 Bus bar connection between main cabinet and landing cabinet (500kVA) ............ 59

Figure 3.4.3 Bus bar connection between main cabinet and landing cabinet (750kVA) ............ 60

Figure 3.5 Power w ire & contr ol wire inter-connect between UPS and battery ......................... 61

Figure 3.6 Power wire connections (parallel system configuration) .......................................... 62

Figure 3.7.1 Power and control wire connections for 4 units in MMS (80-225kVA) ..................... 63

Figure 3.7.2a Power and control wire connections for 2 units in MMS (300-750kVA) ................... 64

Figure 3.7.2b Detail of IFAU-09 Control W ire Connections for 2 units in MMS (300-750kVA) ...... 65

Figure 3.7.3a Power and control wire connections for 3-4 units in MMS (300-750kVA) ................ 66

Figure 3.7.3b Detail of IFAU-09 Control Wire Connections for 3-4 units in MMS (300-750kVA) ... 67

Figure 3.7.4a Power and control wire connections for 5-8 units in MMS (300-750kVA) ................ 68

Figure 3.7.4b Detail of IFAU-09 Control Wire Connections for 5-8 units in MMS (300-750kVA) ... 69

Figure 3.8 Circuit protectors location ......................................................................................... 70

Figure 3.9 LCD screen (MMS operation) ................................................................................... 73

iv G9000 Installation and Operation Manual

!

How to use this Manual

This manual is designed for ease of use, giving the user easy and quick reference to information.
This manual uses notice icons to draw attention to the user important information regarding the safe
operation and installation of the UPS. The notice icons used in this manual are explained below, and
should be taken into account and adhered to whenever they appear in the text of this manual.

Warning: A warning symbol shows potentially hazardous situation or condition
which could result in personal injury or death, if not avoided.

WARNING

CAUTION

NOTE

PROHIBIT

Safety Recommendations: If any problems are encountered while following this manual, Toshiba

field service group assistance and correspondence is recommended.

Caution: A caution symbol shows potentially hazardous situation or condition
which could result in personal injury or equipment damage, if not avoided.

Note: A Note symbol shows the information the user or the service personnel
should observe during the UPS operation or service work.

Prohibit: A prohibit symbol shows the act the user or the service personnel should
NEVER perform during the UPS installation, operation or service work.

G9000 Installation and Operation Manual 1

WARNING 1

IMPORTANT SAFETY INSTRUCTIONS

1 INTRODUCTION

The Toshiba Uninterruptible Power Supply System (UPS) is designed to provide many years of reliable
protection from power failure, brown-outs, line noise, and voltage transients. To ensure optimum
performance of the equipment, follow the manufacturer's instructions. This manual contains
descriptions required to operate the UPS. Please read this manual carefully and retain it for future
reference.

1.1.1.1.1.1.1.1

SAVE THESE INSTRUCTIONS

This manual contains important instructions for the G9000 SERIES Uninterruptible Power Supply
Systems that should be followed during installation and maintenance of the UPS and batteries.

CAUTION

WARNING

Lethal voltages exist within the equipment during operation. Observe all
warning and cautions in this manual. Failure to comply may result in serious
injury or death. Obtain qualified service for this equipment as instructed.

2 G9000 Installation and Operation Manual

WARNING 2

!

CAUTION

In no event will TOSHIBA be responsible or liable for ei ther ind irect or c onseque ntial damage

or injury that may come from the misuse of this equipment.

1.1 SAFETY PRECAUTIONS

APPLICATION

lives.

Special considerations are required when applying this UPS to the equipment

(**) that affect human safety and/or maintain public services.

PROHIBIT

This UPS shall NOT be applied to support equipment (*) that could affect human

PROHIBIT

NOTE

Don’t modify the UPS entirely or partially.

Any modifications without authorization by TOSHIBA could result in

personal injuries, death or destruction of the UPS.

* • Life support equipment (artificial dialysis, incubators, etc.)

• Toxic gas or smoke eliminators

• Equipment that must be provided under fire laws, construction
standards or other ordinances

• Equipment equivalent to the above

** • Equipment to supervise or control airways, railways, roads,

sea-lanes or other transportation.

• Equipment in nuclear power plants.

• Eq uipment to control communications.

• Eq uipment equivalent/similar to the above mentioned.

G9000 Installation and Operation Manual 3

The

and 95%. There must be no

Dust in the room where the UPS is installed must not exceed normal

WARNING 3

!

NOTE

The UPS is to be installed in a controlled environment.

Improper storage and installation environment may deteriorate insulation, shorten

component life and cause malfunctio n s.

Keep the installation environment per standard described as follows:

TABLE 1.1 UPS Installation Environment
No. Item Environment standard

1

Installation
location

2 Ambient

temperature

3 Relative humidity The relative humidity must be held between 5

Indoors

Minimum temperatur e: 32 °F(0 °C), Maximum temperature: 104 °F(40 °C)
average temperature o ver an y 24-h our period must be in the r an ge 41 °F (5 °C)
to 95 °F(35 °C).

condensation due to temperature changes.

4 Altitude This equipment must not be applied at altitude that exceeds 2250m(7380ft)

above seal level.

5 Dust

atmospheric dust leve ls. In particular, that dus t should not include ir on p artic l es,
oils or fats, or organic materials such as silicone.

6 Inflammable gas

following
IEC654-4
Part 4

There should be no inflammable/explosive gas.
Hydrogen sulfide (H2S) No more than 0.003 PPM
Sulfurous acid gas (SO2) No more than 0.01 PPM
Chlorine gas (Cl2) No more than 0.002 PPM
Ammonia gas (NH3) No more than 1 PPM
Nitrous oxides (NOx) No more than 0.05 PPM
Ozone (O3) No more than 0.002 PPM

4 G9000 Installation and Operation Manual

Bypass Rating (Aac)

80

480

96

125

100

480

120

150

160

480

192

250

225

480

271

350

300

480

361

500

500

480

601

800

750

480

902

1200

WARNING 4

!

NOTE

This UPS does not inclu de a By pass i nput ci rc ui t breaker (MCCB) to protect
the bypass circuit. The By pass i np ut ci r cui t br eaker (MCCB) is to be field
supplied and in stalled. Recomm ended Breaker (MCCB)'s Specifications are
as follows:

TABLE 1.2 Rating of Bypass Input Circuit Breaker

Capacity (kVA) Bypass Voltage (Vac)

Breaker (A)

AC input and A C out put overcurrent pr otection and disconnect devi ce s shall be field
supplied and inst alled. The DC circuit breaker (MCCB) shall be fiel d suppl ied and instal led.
The overcurrent protect ion device should be installed in the Battery cabinet and rated as
indicated in TABLE 1.6.

Note: The DC input ove rcurrent prote c t ion (Battery disconnect breaker) hereinafter will be
referred as “CB2”.

G9000 Installation and Operation Manual 5

1.2 GENERAL

The Toshiba G9000 UPS is designed to provide continuous and clean electrical power to a critical
load. Additionally the UPS monitors power conditions affecting the load. In the event of an input
power failure, the UPS will supply power to the critical load for the specified battery time.

If the input power is not restored promptly, back up power from the UPS battery permits the
orderly shutdown of equipment supported by the UPS. The UPS is simple to start-up, operate and
maintain.

The G9000 SERIES UPS is available in seven kVA sizes - 80, 100, 160, 225, 300, 500, 750 kVA.
Specifications for each kVA model appear in Section 1.5. The principles of operation described
herein are applicable to all models.

This manual provides an overview of the G9000 SERIES components and their functions. The
appearance and purpose of operator controls and indicators is described with procedures for
operation, start-up, shutdown and basic maintenance included.

6 G9000 Installation and Operation Manual

1.3 DEFINITIONS

UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) – All components within the UPS

Module Cabinet and associated batteries that function as a system to provide continuous,
conditioned AC power to a load. This is sometimes referred to as the "System".

UPS MODULE CABINET – The metal enclosure which contains the Converter / Charger, Inverter,
Static Transfer Switch, Internal Bypass line, operator controls, and internal control systems
required to provide specified AC power to a load.

UPS MODULE – The Converter / Charger and Inverter assemblies which, under the direction of
the internal control system and operator controls, provide specified AC power to a load.

INVERTER – The UPS components which contain the equipment and controls necessary to
convert DC power from the Converter / Charger, or the battery, to AC power required by the
critical load.

CONVERTER / CHARGER – The UPS components which contain the equipment and controls
necessary to convert input AC power to regulated DC power required for battery charging and for
supplying power to the Inverter.

STATIC TRANSFER SWITCH – The device which connects the critical load to the bypass line
when the Inverter cannot supply continuous power.

BYPASS LINE – The line which conducts electricity directly from the input power source to the critical
load during Maintenance or whenever the UPS is not completely operational.

AC INPUT POWER – Power provided by the electrical utility company, or auxiliary generator,
which is connected to the UPS for supplying the critical load.

BATTERY – The rechargeable battery strings which supply DC power to the inverter to maintain
continuous AC power to the load during AC input power failure conditions.

G9000 Installation and Operation Manual 7

Bypass

Input

CB

User supplied

MCCB

Static Transfer

Switch

52S

AC

Input

CB1

CONVERTER

INVERTER

52C

Output

Power Flow
Not in Use

UPS Module

Battery

Cabinet

CB

User supplied

MCCB

CB2

External

Battery

CB3

CB

CHARGER

1.4 OPERATION OVERVIEW

The UPS provides two power paths between the utility source and the critical load.
Figure 1.1 shows the path for normal operation, with the load powered by the inverter.
Figure 1.2 shows the path for bypass operation, with the load supplied through the static bypass

line.

A) Nor m al operation: Load power supplied by each system UPS inverter.

FIGURE 1.1 Single Line Diagram – Normal Operation: Load powered by UPS inverter

During normal operation, the path through the UPS inverter is used to power the load.

In Figure 1.1 input AC power is converted to DC by the Converter. DC power is utilized to charge
the UPS battery and to provide power to the Inverter. The Inverter converts the DC power to clean AC
power to supply the critical load.

The conversion - inversion process eliminates any voltage transients or fluctuations existing in the
input power before it reaches the critical load.

The power drawn by the critical load is equally shared between all UPS systems when multiple
UPSs are in Parallel Operation. (Refer to Figure 3.6 that shows a sample of Parallel Operation System
Configuration.)

8 G9000 Installation and Operation Manual

Bypass

Input

CB

User supplied

MCCB

52S

AC

Input

CB1

CONVERTER

INVERTER

52C

Output

Power Flow
Not in Use

UPS Module

Battery

Cabinet

CB

User supplied

MCCB

CB2

External

Battery

CB3

CB

Static Transfer

Switch

CHARGER

!

In the event of a UPS module failure during Parallel Operation, the critical load power will be

continually supplied and shared by all other UPS.

The Bypass Input breaker and cables are to be s u ppl i ed and i ns t al l ed by the user or
the constructor. (See WARNING 4 on page 5)

NOTE

B) Bypass Operation: Load Power supplied through UPS internal static bypass line.

FIGURE 1.2 Single Line Diagram – Bypass Operation: Load fed through static bypass line.

Figure 1.2 shows the Internal Bypass line is a Hard-wired line through 52S which supplies the
critical load with unconditioned bypass input power. Upon switching to the Internal Bypass line, the
Static Transfer Switch line through CB3 (herein after STS contactor CB3) supplies the power
immediately, and then the Internal Bypass line through 52S supplies the power. In the event of a
switching to the Bypass line, the power to the critical load will be uninterrupted. The purpose of this
Internal Bypass line is to route power to the critical load while the UPS module is de-energized
(converter and inverter), and during Start-up before the system is fully operational.

Each UPS internal static bypass line will equally share the power supplied to the critical load
whenever the system is in the Parallel Operation.

G9000 Installation and Operation Manual 9

Bypass

Input

CB

User supplied

MCCB

Static Transfer

Switch

52S

AC

Input

CB1

CONVERTER

INVERTER

52C

Output

Power Flow
Not in Use

UPS Module

Battery

Cabinet

CB

User supplied

MCCB

CB2

External

Battery

CB3

CB

CHARGER

In the event of a load overcurrent, the UPS transfers to bypass without interruption to the critical
load. In the case of the Parallel Operation, all UPS will transfer to bypass without interruption to the
critical load.

The internal control system determines the operation of the two paths, with the load powered from
the inverter being the normal operation.

C) Battery operation: Load Power supplied by UPS battery.

FIGURE 1.3 Single Line Diagram – Battery Operation

Figure 1.3 shows that in the event of AC input source failure or interruption, the UPS
Converter(s)* will de-energize and the UPS battery(s)* will immediately discharge and supply DC
power to the Inverter to maintain continuous AC power to the load. This operation will continue until:

a) The battery capacity expires and the inverter turns off, or

b) Input power is restored. (When input power is restored the converter will simultaneously

power the inverter and critical load, and recharge the batteries.)

A fully charged battery will provide power for the specified time at the rated load, or longer, at a
reduced load.

* (s) : In the case of the Parallel Operation

10 G9000 Installation and Operation Manual

When power is restored after a low battery shutdown, the UPS converter(s) automatically restarts
operation, the charger(s) recharges the batteries and the Inverter(s) is automatically restarted without
operator intervention. Load is automatically assumed by the inverter without operator intervention.

* (s) : In the case of the Parallel Operation

The power drawn by the load is equally shared between all UP S regardless of the presence or
absence of the UPS that is (are) in battery operation or not whenever the system is in the Parallel
Operation.

G9000 Installation and Operation Manual 11

UPS module Front View

CPMC

CPMS

EMB

88F

Inverter, Converter,
Charger Unit

5. Relay PCB
RYAU-09

4. Main PCB
UPGR-M

7. Parallel control PCB
TLCR-C

Ground Fault Sensor
FDAU-04

CB3

10. Grounding Bar
(E)

52C

52S

CB1

3. External I/F PCB
IOAU-09

2. Display PCB
DPAU-81

1. LCD touch panel
monitor display

6. External
Communication
Connector

8. Parallel I/F PCB
IFAU-08

UPS module Front View

CPMC

CPMS

EMB

88F

Inverter, Converter,
Charger Unit

5. Relay PCB
RYAU-09

4. Main PCB
UPGR-M

7. Parallel control PCB
TLCR-C

Ground Fault Sensor
FDAU-04

CB3

10. Grounding Bar (E)

52C

52S

CB1

3. External I/F PCB
IOAU-09

2. Display PCB
DPAU-81

1. LCD touch panel
monitor display

6. External
Communication
Connector

8. Parallel I/F PCB
IFAU-08

FIGURE 1.4.1 UPS Parts Location (80,100kVA)

* Item 9 (AC input, AC output, DC input terminal) is not shown in Figure 1.4.1. (Refer to Figure 3.2.1)

* Item 9 (AC input, AC output, DC input terminal) is not shown in Figure 1.4.2. (Refer to Figure 3.2.1)

FIGURE 1.4.2 UPS Parts Location (160, 225kVA)

12 G9000 Installation and Operation Manual

a) UPS cabinet – Front View

b) Door Backside (Main Cabinet)

Landing

Cabinet

Main

Cabinet

1. LCD Touch Panel
Monitor Display

Door

Door

4. Main PCB
UPGR-M

6. External
Communication
Connector

2. Display
PCB
DPAU-81

1. LCD Touch
Panel Monitor
Display

5. Power Supply PCB
PSAU-73

Ground Fault

Sensor

FDAU-04

Power
Supply
PCB
PSAU-60

9

. AC Input

A, B, C

9. Bypass Input
A40, B40, C40

9. DC Input
BP, BN

9. AC Output

A50, B50, C50

52C

CPMS

CB3

52S

CB1

CPMC

3. External I/F PCB (IOAU-09)
EMB

Converter Unit

Chopper Unit

Inverter Unit

AC Capacitors

FIGURE 1.4.3 UPS Parts Location (300kVA)

c) UPS cabinet – Front Inside View

* Item 10 (Grounding bar) is not shown in FIGURE 1.4.3. (Refer to FIGURE 3.2.2).

G9000 Installation and Operation Manual 13

a) UPS cabinet – Front View

b) Backside of Left Door

Landing
Cabinet

Main

Cabinet

Door

1. LCD Touch Panel
Monitor Display

Left
Door

Right
Door

6. External
Communication
Connector

1. LCD Touch
Panel Monitor
Display

4. Main PCB
UPGR-M

2. Display PCB
DPAU-81

Power

Supply

PCB

PSAU-60

9. AC Input
A, B, C

9. Bypass Input
A40, B40, C40

9. DC Input
BP, BN

9. AC Output

A50, B50, C50

52C

CPMS

CPMC

EMB

CB3

52S

3. External I/F PCB (IOAU-09)
CB1

AC Capacitors

Inverter

Unit

Converter Unit

Chopper Unit

AC Capacitors

FIGURE 1.4.4 UPS Parts Location (500kVA)

c) UPS cabinet – Front Inside View

* Item 10 (Grounding bar) is not shown in FIGURE 1.4.4. (Refer to FIGURE 3.2.3).

14 G9000 Installation and Operation Manual

a) UPS cabinet – Front View

b) Backside of Left Door

1.

LCD Touch Panel

Monitor Display

Left
Door

Right
Door

Door

Landing
Cabinet

Main

Cabinet

1. LCD Touch
Panel Monitor
Display

4. Main PCB
UPGR-M

2. Display PCB
DPAU-81

6. External
Communication
Connector

52C

CPMS
EMB

5. Power Supply PCB (PSAU-73)
CB3

52S

CB1

3. External I/F PCB (IOAU-09)

9. AC Input
A, B, C

9. Bypass Input
A40, B40, C

40

9. DC Input
BP, BN

9

. AC Output

A50, B50, C50

AC Capacitors

Inverter

Unit

Converter Unit

Chopper Unit

AC Capacitors

CPMC

FIGURE 1.4.5 UPS Parts Location (750kVA)

c) UPS cabinet – Front Inside View

* Item 10 (Grounding bar) is not shown in FIGURE 1.4.5. (Refer to FIGURE 3.2.4).

G9000 Installation and Operation Manual 15

CNV

.SW

switch

11.

SW

1

RESET switch

START
button

STOP
button

12. SW5
TEST switch

13.

SW6
MAINTENANCE
button

17. External contact signal terminal block

TN1 TN2

FIGURE 1.5 Display PCB DPAU-81

FIGURE 1.6 External I/F PCB IOAU-09

16 G9000 Installation and Operation Manual

DAS-8S

ON

OFF

1...

　　　　　　　　　　　8

CN99 CN

98

TLAINTLBIN

CA1IN

CA2INCB1INCB2

IN

DAS-8

S

ON

OFF

1...　　　　　　　　　　　8

CN941

CA

1OUTCA

2

OUTCB

1OUT

CB2OUT

CN

97

CN96

TLAOUTTLBOUT

COUT

CINTLOUT

TLIN

CN

942CN943

CN944CN

951CN952CN953

CN954

IFAU-08

TLIN

CN96

TLOUT

CN95

CBIN

CBOUT

CAIN

CAOUT

CN94

FIGURE 1.7.1 Parallel I/F PCB IFAU-08 (80-225kVA)

FIGURE 1.7.2 Parallel I/F PCB IFAU-09 (300-750kVA)

G9000 Installation and Operation Manual 17

15. SW3
52L S/W switch

14. SW2
BOOT switch

11. SW1
RESET switch

FIGURE 1.8 MAIN PCB UPGR-M

Description of Figures 1.4.1-5 to 1.8:

1. LCD Touch Panel Monitor Display
The Liquid Crystal Display (LCD) Touch Panel Monitor Display indicates power flow, measured
values and fault and error messages via user selectable display screens.
Refer to FIGURE 2.1 for details.

2. Display PCB DPAU-81 (Figure 1.5):
Switches on DPAU-81 board : FOR SERVICE PERSONNEL ONLY

- (11) SW1 (RESET switch)

- (12) SW5 (TEST switch)

- (13) SW6 (MAINTENANCE switch)

3. External I/F PCB IOAU-09 (Figure 1.6):

Signal I/F on IOAU-09 board

- (17) External contact signal terminal block
Refer to FIGURE 2.10.1-2 for details.

18 G9000 Installation and Operation Manual

4. Main PCB UPGR-M (Figure 1.8):

Switches on UPGR-M board : FOR SERVICE PERSONNEL ONLY

- (11) SW1 (RESET switch)

- (14) SW2 (BOOT switch)

- (15) SW3 (52L S/W switch)

5. a) Relay PCB RYAU-09 (80-225kVA)
b) Pow er Supp l y PCB P SAU-73 (300-750kVA)

6. External Communication Connector
RS232C connector on DPAU-81 board : FOR SERVI CE PERSONNEL ONLY
Refer to FIGURE 2.18 for details.

7. Parallel control PCB (not shown)

a) TLCR-C (80-225kVA)
b) TLCR-E (300-750kVA)
For use in Parallel Operation system application : Option

8. Parallel I/F PCB IFAU-08
a) IFAU-08 (80-225kVA)
b) IFAU-09 (300-750kVA)
For use in Parallel Operation syste m application : Option (Figure 1.7.1 and 1.7.2):

Refer to Figures 3.7.1 to 3.7.4 for details.

9. AC input, AC output, DC input terminal

Refer to Figures 3.2.1 to 3.2.4, 3.3.1 to 3.3.3, 3.4.1 to 3.4.3 for details

10. Grounding Bar (E)

11. "RESET" switch (FOR SERVICE PERSONNEL ONLY)
This switch resets errors resulting from alarm conditions.

12. "TEST" switch (FOR SERVICE PERSONNEL ONLY)
This switch changes system operation to the test-mode.

13. "MAINTENANCE" switch (FOR SERVICE PERSONNEL ONLY)
This switch sets the UPS menu parameters.

14. "BOOT" switch (FOR SERVICE PERSONNEL ONLY)
This switch enables firmware to be loaded on the control board.

15. "52L S/W" switch (FOR SERVICE PERSONNEL ONLY)
This switch prohibits turning on the AC output contactor “52C” dur ing test/maintenance in Parallel
Operation system application.

16. External contact signal terminal block
Terminal block to connect contact signal input/output lines to and from external dry contacts.
Refer to Figure 2.10.1 and 2.10.2 for details.

G9000 Installation and Operation Manual 19

1.5 SPECIFICATIONS

The UPS nameplate displays the rated kVA as well as nominal voltages and currents. The

nameplate is located on the inside of the UPS front door.

TABLE 1.3 Power Specif icat ions

Rated output

Power

80kVA / 72kW

100kVA / 90 kW

160kVA / 144kW

225kVA / 202.5kW

300kVA / 300kW
500kVA / 500kW
750kVA / 750kW

Input voltage

3 phase / 3 wire

480V
480V
480V
480V
480V
480V
480V

Bypass input voltage

3 phase / 3 wire

480V
480V
480V
480V
480V
480V
480V

Output voltage

3 phase / 3 wire

480V
480V
480V
480V
480V
480V
480V

20 G9000 Installation and Operation Manual