Toshiba DR-560-KU Service manual

SERVICE MANUAL

DVD Video Recorder

FILE NO. 810-200802GR

D-R560KU

065R-D REDROCER OEDIV DVD

The above model is classified as a green product (*1), as indicated by the underlined serial number. This Service Manual describes replacement parts for the green product. When repairing this green product, use the part(s) described in this manual and lead-free solder (*2).

For (*1) and (*2), see the next page.

TOSHIBA CORPORATION 2008

Published in Japan, Feb. 2008 GREEN

(*1) GREEN PRODUCT PROCUREMENT

The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing the restricted substances.

Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts.

Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.

(*2) LEAD-FREE SOLDER

This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.

WARNING

This product is manufactured using lead free solder.

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F (30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or BOARD being soldered. Great care should be made to ensure high-quality soldering when servicing this product — especially when soldering large components, through-hole pins, and on BOARDs — as the level of heat required to melt lead-free solder is high.

IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all TOSHIBA Equipment. The service procedures recommended by TOSHIBA and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.

It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. TOSHIBA could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, TOSHIBA has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by TOSHIBA must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.

TABLE OF CONTENTS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1

Laser Beam Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1

Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1

Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1

Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1

How to Initialize the DVD Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1

Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1

Function Indicator Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1

Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1

Schematic Diagrams / BOARD’s and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1

Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1

System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1

IC Pin Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1

Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1

Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1

Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1

Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1

Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.

SPECIFICATIONS

General

System

DVD-RW/-R ,DVD+RW/+R, DVD-Video, CD-DA, CD-RW/-R

Power requirements

AC120 V, 60 Hz

General

Power consumption

22 W (standby: 2.6 W)

System

Weight

DVD-RW/-R ,DVD+RW/+R, DVD-Video, CD-DA,

5.3 lbs (2.4 kg) CD-RW/-R

Dimensions (width x height x depth)

Power requirements

16 9/16” x 2 3/8” x 10 1/16” (420 x 59 x 254 mm)

AC120 V, 60 Hz

Operating temperature

Power consumption

41 F to 104 F (5 C to 40 C)

18 W (standby: 2.6 W)

Operating humidity

Weight

Less than 80% (no condensation)

5.3 lbs (2.4 kg)

TV format

Dimensions (width x height x depth)

ATSC / NTSC-M TV standard

16 9/16” x 2 3/8” x 10 1/16” (420 x 59 x 254 mm)

Operating temperature

Recording

41 F to 104 F (5 C to 40 C)

Operating humidity

Recording format

Less than 80% (no condensation) VR (Video Recording) format

TV format

Video format NTSC +VR format

Recording discs

Recording

DVD-Rewritable/-Recordable, DVD+Rewritable/+Recordable

Recording format

Video recording format

VR (Video Recording) format

Sampling frequency : 13.5MHz Video format

Compression format : MPEG +VR format

Audio recording format

Recording discs

Sampling frequency : 48kHz DVD-Rewritable/-Recordable,

Compression format : Dolby Digital/ DVD+Rewritable/+Recordable

LPCM (XP recording mode only)

Video recording format

Sampling frequency : 13.5MHz

Tuner

Compression format : MPEG

Audio recording format

Tuning system

Sampling frequency : 48kHz Channel frequency synthesized tuning system Compression format : Dolby Digital/

Channel coverage (ATSC / NTSC)

LPCM (XP recording mode only) Terrestrial : VHF 2 ~ 13 , UHF 14 ~ 69

CATV : 2 ~ 13 , A ~ W , W+1 ~ W+94 (analog W+1 ~ W+84), A-5 ~ A1,5A

Input/Output

VHF/UHF antenna input/output terminal

VHF/UHF set : 75 Ω

Video input [Input 1 (rear), 2 (front)]

Input level : 1 Vp-p (75 Ω )

Input/Output

Jacks : RCA jack

Video output [Output 1 (rear)]

Video input [Input 1 (rear), 2 (front)]

Output level : 1 Vp-p (75 Ω ) Input level : 1 Vp-p (75 Ω )

Jack : RCA jack Jacks : RCA jack

S-Video input [Input 1 (rear), 2 (front)]

Video output [Output 1 (rear)]

Y (Iuminance) - Input level : 1 Vp-p (75 Ω ) Output level : 1 Vp-p (75 Ω )

C (color) - Input level : 286 mVp-p (75 Ω ) Jack : RCA jack

Jacks : 4 pin mini DIN

S-Video input [Input 1 (rear), 2 (front)]

S-Video output [Output 1 (rear)]

Y (Iuminance) - Input level : 1 Vp-p (75 Ω ) Y (Iuminance) - Output level : 1 Vp-p (75 Ω )

C (color) - Input level : 286 mVp-p (75 Ω ) C (color) - Output level : 286 mVp-p (75 Ω )

Jacks : 4 pin mini DIN Jack : 4 pin mini DIN

S-Video output [Output 1 (rear)]

Component video output [Output 1 (rear)]

Y (Iuminance) - Output level : 1 Vp-p (75 Ω ) Output level : Y: 1.0 Vp-p (75 Ω ), P

C (color) - Output level : 286 mVp-p (75 Ω ) Jack : 4 pin mini DIN

Jacks : RCA jacks

Component video output [Output 1 (rear)]

HDMI output

Output level : Y: 1.0 Vp-p (75 Ω ), P Jack : HDMI jack

Jacks : RCA jacks

Audio input [Input 1 (rear), 2 (front) L/R]

During audio input : 2V rms (Input impedance:

HDMI output

Jack : HDMI jack Jacks : RCA jacks

Audio input [Input 1 (rear), 2 (front) L/R]

Audio output [Output 1 L/R (rear)]

During audio input : 2V rms (Input impedance: During audio output : 2V rms (Output impedance:

less than 1 kΩ ) Jacks : RCA jacks

Jacks : RCA jacks

Audio output [Output 1 L/R (rear)]

Digital audio output [Output 1 (rear) COAXIAL]

During audio output : 2V rms (Output impedance: Output level : 500 mVp-p (75 Ω )

less than 1 kΩ ) Jack : RCA jack

Jacks : RCA jacks

DV input [IEEE 1394]

Digital audio output [Output 1 (rear) COAXIAL]

Jack : DV input jack (4 pin) Output level : 500 mVp-p (75 Ω )

Jack : RCA jack

Note

DV input [IEEE 1394]

The specifications and design of this product are subject to change without notice.

Jack : DV input jack (4 pin)

Note

The specifications and design of this product are subject to chan

e without notice.

0.7 Vp-p (75 Ω )

more than 22 kΩ )

B/CB, PR/CR:

1-1-1 E7M70SP

LASER BEAM SAFETY PRECAUTIONS

This DVD player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.

CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.

Drive Mechanism Assembly

Laser Beam Radiation

Laser Pickup

Turntable

Location: Inside Top of DVD mechanism.

1-2-1 RL5NLSP

IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice

Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a ! on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.

Precautions during Servicing

A. Parts identified by the ! symbol are critical for

safety. Replace only with part number specified.

B. In addition to safety, other parts and assemblies

are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.

C. Use specified internal wiring. Note especially:

1) Wires covered with PVC tubing

2) Double insulated wires

3) High voltage leads

D. Use specified insulating materials for hazardous

live parts. Note especially:

1) Insulation tape

2) PVC tubing

3) Spacers

4) Insulators for transistors

E. When replacing AC primary side components

(transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering.

F. Observe that the wires do not contact heat

producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.).

G. Check that replaced wires do not contact sharp

edges or pointed parts.

H. When a power cord has been replaced, check that

5 - 6 kg of force in any direction will not loosen it.

I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder

droplets, etc.) do not remain inside the set.

K. When connecting or disconnecting the internal

connectors, first, disconnect the AC plug from the AC outlet.

1-3-1 DVDN_ISPT

Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.

1. Clearance Distance

When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)

Table 1: Ratings for selected area

Chassis or Secondary Conductor

Primary Circuit

AC Line Voltage Clearance Distance (d), (d’)

120 V ≥ 3.2 mm (0.126 inches)

Note: This table is unofficial and for reference only. Be

sure to confirm the precise values.

2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.

Measuring Method (Power ON):

Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.

d' d

Fig. 1

Exposed Accessible Part

AC Voltmeter (High Impedance)

Earth Ground

Power Cord Plug Prongs

Table 2: Leakage current ratings for selected areas

AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:

120 V

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

0.15 μF CAP. & 1.5 kΩ RES. Connected in parallel

i ≤ 0.5 mA Peak Exposed accessible parts

1-3-2 DVDN_ISPT

Fig. 2

STANDARD NOTES FOR SERVICING

NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

Circuit Board Indications

1. The output pin of the 3 pin Regulator ICs is indicated as shown.

Top View

Out

2. For other ICs, pin 1 and every fifth pin are indicated as shown.

Pin 1

3. The 1st pin of every male connector is indicated as shown.

Pin 1

Input

Bottom View

Pb (Lead) Free Solder

When soldering, be sure to use the Pb free solder.

How to Remove / Install Flat Pack-IC

1. Removal

With Hot-Air Flat Pack-IC Desoldering Machine:

1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)

Fig. S-1-1

Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.

2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.

FFC Cable

Connector

BOARD

* Be careful to avoid a short circuit.

2. Remove the flat pack-IC with tweezers while applying the hot air.

3. Bottom of the flat pack-IC is fixed with glue to the BOARD; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

4. Release the flat pack-IC from the BOARD using tweezers. (Fig. S-1-6)

CAUTION:

1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.

2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)

1-4-1 DVDN_SN

3. The flat pack-IC on the BOARD is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.

With Soldering Iron:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

BOARD

Masking Tape

Tweezers

Hot-air Flat Pack-IC Desoldering Machine

Flat Pack-IC

Fig. S-1-2

Flat Pack-IC

Desoldering Braid

Soldering Iron

Fig. S-1-3

2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)

Sharp Pin

Fine Tip Soldering Iron

4. Release the flat pack-IC from the BOARD using tweezers. (Fig. S-1-6)

Fig. S-1-4

1-4-2 DVDN_SN

With Iron Wire:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.

3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the BOARD contact pads as shown in Fig. S-1-5.

4. Bottom of the flat pack-IC is fixed with glue to the BOARD; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

5. Release the flat pack-IC from the BOARD using tweezers. (Fig. S-1-6)

Note: When using a soldering iron, care must be

taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the BOARD, handle it gently because it may be damaged if force is applied.

Hot Air Blower

2. Installation

1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the BOARD so you can install a replacement flat packIC more easily.

2. The “●” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the BOARD when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)

3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.

Example :

Pin 1 of the Flat Pack-IC is indicated by a " " mark.

Fig. S-1-7

To Solid Mounting Point

BOARD

Tweezers

Iron Wire

Soldering Iron

Fig. S-1-5

Fine Tip Soldering Iron

Flat Pack-IC

Presolder

Flat Pack-IC

BOARD

Fig. S-1-8

Fig. S-1-6

1-4-3 DVDN_SN

Instructions for Handling Semiconductors

Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.

2. Ground for Workbench

Be sure to place a conductive sheet or copper plate with proper grounding (1 MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.

1MΩ

BOARD

Grounding Band

1MΩ

BOARD

Conductive Sheet or Copper Plate

1-4-4 DVDN_SN

CABINET DISASSEMBLY INSTRUCTIONS

NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1. Disassembly Flowchart

This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.

[1] COVER TOP

[2] PANEL FRONT

[3] BOARD FRONT

[4] BOARD POWER SWITCH

[5] DVD MECHANISM & DVD MAIN BOARD ASSEMBLY

[6] BOARD POWER SUPPLY

[7] PANEL REAR

[8] BOARD AV

[9] FRONT BRACKET R

2. Disassembly Method

ID/

Loc.

No.

Part

Fig.

No.

[1] COVER TOP D1 6(S-1) ---

PA N EL

[2]

[3]

FRONT BOARD

FRONT

D2 4(S-2), *CN3002 ---

Removal

Remove/*Unhook/

Unlock/Release/

Unplug/Desolder

*5(L-1), *3(L-2), *CN2204

Note

ID/

Removal

Loc.

No.

[9]

↓

(1)

Part

FRONT BRACKET R

↓

(2)

Remove/*Unhook/

Fig.

Unlock/Release/

No.

Unplug/Desolder

Note

D5 (S-12) ---

↓

(3)

↓

(4)

↓

(5)

Note:

(1) Identification (location) No. of parts in the figures (2) Name of the part (3) Figure Number for reference (4) Identification of parts to be removed, unhooked,

unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector * = Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)

(5) Refer to “Reference Notes.”

Reference Notes

1. CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them.

2. CAUTION 2: The DVD MECHANISM & DVD MAIN BOARD ASSEMBLY is adjusted as a unit at factory. Therefore, do not disassemble it. Replace the DVD MECHANISM & DVD MAIN BOARD ASSEMBLY as a unit.

BOARD

[4]

POWER

D2 (S-3) ---

SWITCH

DVD MECHANISM

[5]

& DVD MAIN

D3 BOARD ASSEMBLY

BOARD

[6]

POWER

D4 4(S-7) --SUPPLY

PA N EL

[7]

REAR

D5 (S-8), 6(S-9) ---

[8] BOARD AV D5

4(S-4), (S-5), (S-6), *CN101, *CN701, *CN901, *CNA02, BOARD SUPPORT/ BOARD SPACERS, M-BOARD PLATE EARTH

5(S-10), 2(S-11), DV JACK, DV PLATE EARTH M-BOARD PLATE EARTH

[1] COVER TOP

(S-1)

---

Fig. D1

1-5-1 E7M70DC

CN2204

[4] BOARD POWER SWITCH

(S-7)

[6] BOARD POWER SUPPLY

(L-1)

(S-3)

(L-1)

(L-2)

[2] PANEL FRONT

(S-4)

(S-5)

CN3002

(S-2)

(L-1)

M-BOARD PLATE EARTH

[5] *DVD MECHANISM & DVD MAIN BOARD ASSEMBLY

CNA02

CN901

(S-2)

[3] BOARD FRONT

Fig. D2

(S-6)

CN701

CN101

M-BOARD PLATE EARTH

(S-10)

[8] BOARD AV

Fig. D4

(S-10)

[7] PANEL REAR

(S-8)

(S-9)

BOARD SUPPORT/ BOARD SPACERS

See Reference Notes 2.

Fig. D3

[9] FRONT BRACKET R

DV JACK

(S-11)

DV PLATE EARTH

(S-12)

Fig. D5

1-5-2 E7M70DC

3. How to Eject Manually

Note: When rotating the gear, be careful not to damage the gear.

1. Remove the COVER TOP.

2. Rotate the gear in the direction of the arrow manually as shown below until the tray descends.

3. Pull the tray out manually and remove a disc.

View for A

Rotate this gear in the direction of the arrow

1-5-3 E7M70DC

HOW TO INITIALIZE THE DVD RECORDER

To put the program back at the factory-default, initialize the DVD recorder as the following procedure.

1. Turn the DVD recorder on.

2. Confirm that no disc is loaded or that the disc tray is open. To put the DVD recorder into the Version display mode, press [INSTANT SKIP], [1], [2], and [3] buttons on the remote control in the order. Fig. a appears on the screen.

*1: " *2: Firmware Version differs depending on the models, and this indication is one example.

Fig. a Version Display Mode Screen

" differs depending on the models.

*******

F/W VERSION DISP

MODEL NAME :

FE VERSION : BE VERSION : TT VERSION : DV UNIQUE ID : LD ADJUSTMENT : DISC ADJUSTMENT :

DEFAULT SETTING : ENTER EXIT : RETURN

*******

R50_***_*** RD5T*****H1E T5****RDU ******** ********

OK OK

3. Press [ENTER] button, then the DVD recorder starts initializing. When the initializing is completed, the DVD recorder exits the Version display mode and turns off the power automatically.

* To move into the Normal mode from the

Version display mode, press [RETURN] button on the remote control instead of [ENTER] button.

* When [ ] button is pressed before [ENTER]

button is pressed, the DVD recorder exits the Version display mode, then the power turns off.

1-6-1 E7K7AINT

FIRMWARE RENEWAL MODE

1. Turn the power on and remove the disc on the tray.

2. To put the DVD recorder into version up mode, press [INSTANT SKIP], [6], [5], and [4] buttons on the remote control unit in the order. Then the tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD.

* Firmware Version differs depending on the models, and this indication is one example.

Firm Update Mode

Please insert a disc.

Fig. a Version Up Mode Screen

Fig. b VFD in Version Up Mode

ver. RD5T*****H1E

Current F/W version is displayed.

4. Select the firmware version pressing arrow buttons, then press [ENTER]. Fig. d appears on the screen and Fig. e appears on the VFD. The DVD recorder starts updating.

About VFD indication of Fig. e:

1) When Fig. d is displayed on the screen, “F-UP”

is displayed on the VFD.

2) When “Firmware Updating... XX% Complete.”

is displayed on the screen, “10210” is displayed on the VFD.

* Firmware Version differs depending on the models, and this indication is one example.

Firm Update Mode ver. RD5T*****H1E

(*1)

File Loading...

Fig. d Programming Mode Screen

3. Load the disc for version up. Fig. c appears on the screen. The file on the top is highlighted as the default. When there is only one file to exist, Step 4 will start automatically.

* Firmware Version differs depending on the models, and this indication is one example.

Firm Update Mode ver. RD5T*****H1E

Disc name is displayed.

VOL_200703250934

1 RL5T10210H1E 2 RL5T10211H1E 3 RL5T10212H1E 4 RL5T10213H1E

Fig. c Update Disc Screen

Files included in the disc are displayed.

1 / 1

Fig. e VFD in Programming Mode (Example)

The appearance shown in (*1) of Fig. d is described as follows.

No. Appearance State

1 File Loading... Sending files into the memory

Firmware

Updating...

Writing new version data

XX% Complete. Firmware

--Update Failure

Failed in updating

5. After updating is finished, the tray opens automatically. At this time, no button is available.

6. Pull out the AC code once, then insert it again.

1-7-1 E7K7AFW

NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

FLOW CHART NO.1

The power cannot be turned on.

TROUBLESHOOTING

Is the fuse normal?

Ye s

Is normal state restored when once unplugged power cord is plugged again after several seconds.

Ye s

Is the EV+5V line voltage normal?

Ye s

Check each rectifying circuit of secondary circuit and replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.2

The fuse blows out.

Check the presence that the primary component is leaking or shorted and replace P1(AV ASSEMBLY) if defective.

After servicing, replace the fuse (F1001).

FLOW CHART NO.3

When the output voltage fluctuates.

Does the secondary side photo coupler circuit operate normally?

Ye s Check the circuit and replace P1(AV ASSEMBLY) if defective. (IC1001, D1007, D1009)

See FLOW CHART No.2 <The fuse blows out.>

Check for lead or short-circuiting of primary circuit component and replace P1(AV ASSEMBLY) if defective. (Q1001,Q1002,Q1003,T1001,D1001,D1002, D1003,D1004,D1006,D1013,C1004,C1005, C1011)

Check the presence that the rectifying diode or circuit is shorted in each rectifying circuit of secondary side and replace P1(AV ASSEMBLY) if defective.

Check the circuit and replace P1(AV ASSEMBLY) if defective. (IC1001, Q1060, D1059, D1067)

FLOW CHART NO.4

When buzz sound can be heard in the vicinity of power circuit.

Check if there is short circuit on the rectifying diode and the circuit in each rectifying circuit of secondary side and P1(AV ASSEMBLY) Q1054,Q1057,Q1063,Q1065)

FLOW CHART NO.5

-FL is not outputted.

Is the supply voltage of -27V fed to the anode of D1054?

Check for load circuit short-circuiting or leak, and replace P1(AV ASSEMBLY) if defective.

if defective. (D1051,D1054,D1056,D1057,D1058,D1063,D1068,D1077,IC1503,IC1504,Q1053,

Check D1054 and their periphery, and replace P1(AV ASSEMBLY) if defective.

Ye s

replace

1-8-1 E7M70TR

FLOW CHART NO.6

EV+10.5V is not outputted.

Check D1063, D1064, C1063, C1064, L1052 and their periphery, and replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.7

P-ON+5V is not outputted.

Is 5V voltage supplied to the emitter of Q1053?

Ye s

Is the "H" pulse outputted to Pin(53) of IC1501?

Ye s

Is the "L" pulse outputted to the collector of Q1056?

Ye s

Check Q1053, D1060 and their periphery, and replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.8

AUDIO+10V is not outputted.

Is 10.5V voltage supplied to the emitter of Q1054?

Ye s

Is the "H" pulse outputted to Pin(53) of IC1501?

Ye s

Is the "L" pulse outputted to the collector of Q1056?

Ye s

Check Q1054 and their periphery, and replace P1(AV ASSEMBLY) if defective.

Check D1057, D1058, D1059, C1060, C1061, L1051 and their periphery, and replace P1(AV ASSEMBLY) if defective.

Replace P1(AV ASSEMBLY).

Check D1063, D1064, C1063, C1064, L1052 and their periphery, and replace P1(AV ASSEMBLY) if defective.

Replace P1(AV ASSEMBLY).

FLOW CHART NO.9

VIDEO+5V is not outputted. (AUDIO+10V is outputted normally.)

Is 5V voltage supplied to the collector of Q1057?

Ye s

Replace P1(AV ASSEMBLY).

FLOW CHART NO.10

EV+3.3V is not outputted.(EV+10.5V is outputted normally.)

Is 5V voltage supplied to the collector of Q1063?

Ye s

Is the voltage of approximately 4V supplied to the base of Q1063?

Ye s

Replace P1(AV ASSEMBLY).

Check D1057, D1058, D1059, C1060 and their periphery, and replace P1(AV ASSEMBLY) if defective.

Check D1057, D1058, D1059, C1060, and their periphery, and replace P1(AV ASSEMBLY) if defective.

Check D1062 and their periphery, and P1(AV ASSEMBLY)

if defective.

replace

1-8-2 E7M70TR

FLOW CHART NO.11

P-ON+1.8V is not outputted.

Is 2.8V voltage supplied to Pin(1) of IC1504?

Ye s

Replace P1(AV ASSEMBLY).

FLOW CHART NO.12

P-ON+3.3V is not outputted.

Is 5V voltage supplied to Pin(1) of IC1503?

Ye s

Replace P1(AV ASSEMBLY).

FLOW CHART NO.13

TUNER+32V is not outputted.

Check D1068, C1067 and their periphery, and replace P1(AV ASSEMBLY) if defective.

Check D1056, D1077, C1058 and their periphery, and replace P1(AV ASSEMBLY) if defective.

Check D1057, D1058, D1059, C1060 and their periphery, and replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.14

TUNER+5V is not outputted.

Is 5V voltage supplied to the emitter of Q1065?

Ye s

ls "H" pulse outputted to Pin(53) of IC1501?

Ye s

ls "L" pulse outputted to the collector of Q1056?

Ye s

Check Q1065, D1066 and replace P1(AV ASSEMBLY) if defective.

and their periphery,

Check D1057, D1058, D1059, C1060, periphery, and replace P1(AV ASSEMBLY) if defective.

Replace P1(AV ASSEMBLY).

and their

1-8-3 E7M70TR

FLOW CHART NO.15

The fluorescent display tube does not light up.

Is 3.3V voltage supplied to Pin(6, 24) of IC3001?

Ye s

Is approximately -24V to -28V voltage supplied to Pin(15) of IC3001?

Ye s Is there approximately 500kHz oscillation to Pin(26) of IC3001?

Ye s Are the filament voltage applied between (1)

and (28) of the fluorescent display tube? Also negative voltage applied between these pins and GND?

Ye s Replace P4(BOARD FRONT).

FLOW CHART NO.16

The key operation is not functioning.

Are the contact point and the installation state of the key switches normal?

Ye s

Is the control voltage normally inputted into Pin(1, 2) of IC1501?

Ye s

Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY).

Check the EV+3.3V line and replace P1(AV ASSEMBLY) or

P4(BOARD FRONT)

if defective.

Check the -FL line and replace P1(AV ASSEMBLY) or

P4(BOARD FRONT)

if defective.

Check R3003, IC3001 and their periphery, and replace

P4(BOARD FRONT)

if defective.

Check D1051, D1053, C1051 and their periphery, and replace P1(AV ASSEMBLY) or P4(BOARD FRONT)

if defective.

Re-install some key switches correctly or replace P1(AV ASSEMBLY) or

P4(BOARD FRONT).

Check the key switches and their periphery, and replace

3.300

2.479

2.464

1.746

1.730

1.115

1.100

0.484

0.469

0.161

0.146 (V)

P4(BOARD FRONT)

if defective.

KEYTerminal voltage of IC1501-1,2 -1

IC1501-1

-----

REC

PLAY

STOP

SKIP-UP SKIP-

DOWN

KEY-2

IC1501-2

-----

OPEN /CLOSE

-----

POWER

1-8-4 E7M70TR

FLOW CHART NO.17

No operation is possible from the remote control unit. (

Operation is possible from the unit.)

Is 5V voltage supplied to the Pin(2) terminal of the RE3001 (remote control receiver)?

Ye s Is the "L" pulse sent out from Pin(1) terminal of the RE3001 (remote control receiver) when the remote control unit is activated?

Ye s Is the "L" pulse signal supplied to the Pin(27) of

IC1501?

Ye s

Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY).

FLOW CHART NO.18

The disc tray cannot be opened and closed. (It can be done using the remote control unit.)

Is the normal control voltage inputted to Pin(2) of IC1501? operation is not functioning.>

Replace P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY).

Refer to "FLOW CHART NO.14" <The key

Ye s

Check EV+5V line and replace P1(AV ASSEMBLY) or

P4(BOARD FRONT)

Replace P4 Or replace the remote control unit (X1).

Check the line between the RE3001 (remote control receiver) and the Pin(27) of IC1501, and replace P1(AV ASSEMBLY) or P4 if defective.

Replace P4(BOARD FRONT).

(BOARD FRONT)

if defective.

(BOARD FRONT)

FLOW CHART NO.19

The disc tray cannot be opened and closed. [No Disc] indicated.

Both functions of picture and sound do not operate normally.

Replace P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY).

1-8-5 E7M70TR

FLOW CHART NO.20

VIDEO E-E does not appear normally.

Are the video signals inputted to each pin of IC1301?

IC1301 VIDEO-IN 1 (REAR)8PIN IC1301 Y-IN 1 (REAR)13PIN IC1301 C-IN 1 (REAR)2PIN IC1301 VIDEO-IN 2 (FRONT)10PIN IC1301 Y-IN 2 (FRONT)15PIN IC1301 C-IN 2 (FRONT) 4PIN IC1301 TUNER-VIDEO12PIN IC1301 DTV-Y17PIN

IC1301 DTV-C6PIN

Ye s

Are the video signals outputted to each pin of IC1301?

IC1301 VIDEO-Y/CVBS-IN19PIN IC1301 VIDEO-C-IN21PIN

Ye s

Are the video signals outputted to each pin of CN1101?

CN1101 VIDEO-Y/CVBS-IN20PIN CN1101 VIDEO-C-IN22PIN

Ye s

Are the video signals outputted to each pin of CN1101?

CN1101 VIDEO-Y(I/P)7PIN CN1101 VIDEO-Pr/Cr5PIN

CN1101 VIDEO-Pb/Cb3PIN CN1101 VIDEO-C

Are the video signals shown above inputted into each pin of IC1401?

IC1401 VIDEO-Y(I/P)3PIN IC1401 VIDEO-Pr/Cr8PIN

IC1401 VIDEO-Pb/Cb6PIN IC1401 VIDEO-C1PIN

Are the video signals outputted to each pin of IC1401?

9PIN

Ye s

Check the line between video input terminal and each pin of IC1301.

IC1301 → JK21068PIN IC1301 → JK210513PIN IC1301 → JK21052PIN IC1301 → JK210210PIN IC1301 → JK210115PIN IC1301 → JK21014PIN

Is 5V voltage supplied to the pin(1) of IC1301?

Ye s

Replace P1 (AV ASSEMBLY).

Check the line between each pin of IC1301 and each pin of CN1101, and replace P1(AV ASSEMBLY) if defective.

IC1301 IC1301

Replace P2(DVD MECHANISM & DVD MAIN BOARD ASSEMBLY).

Check the line between each pin of CN1101 and each pin of IC1401, and replace P1(AV ASSEMBLY) if defective.

CN1101 → IC14017PIN CN1101 → IC14015PIN CN1101 → IC14013PIN

Check VIDEO+5V line and replace P1(AV ASSEMBLY) if defective.

→ CN110119PIN → CN1101 21PIN

→ IC1401

9PIN

VIDEO-IN 1 (REAR) Y-IN 1 (REAR) C-IN 1 (REAR) VIDEO-IN 2 (FRONT) Y-IN 2 (FRONT) C-IN 2 (FRONT)

4PINIC1301 → TU170112PIN 18PINIC1301 → CN175217PIN 20PIN

20PIN 22PIN

TUNER-VIDEO DTV-Y DTV-CIC1301 → CN17526PIN

VIDEO-Y/CVBS-IN VIDEO-C-IN

3PIN 8PIN 6PIN

1PINCN1101

VIDEO-Y(I/P) VIDEO-Pr/Cr

VIDEO-Pb/Cb VIDEO-C

IC1401 VIDEO-Y(I/P)13PIN IC1401 VIDEO-Pr/Cr10PIN

IC1401 VIDEO-Pb/Cb11PIN IC1401 VIDEO-CVBS14PIN IC1401 VIDEO-C15PIN

Ye s

Continued to A on the next page.

Is 5V voltage applied to the Pin(4, 12) of IC1401?

Ye s N o

Replace P1 (AV ASSEMBLY).

Check VIDEO+5V line and replace P1(AV ASSEMBLY) if defective.

1-8-6 E7M70TR

+ 50 hidden pages