Toshiba DP8110, DP-5510, DP6510, 810, 550 Service Manual

...

SERVICE MANUAL

DIGITAL PLAIN PAPER COPIER

e-STUDIO550/650/810

(DP-5510/6510/8110)

File No.31100202

2002-06

TOSHIBA TEC CORPORATION

GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND SERVICE FOR THE COPIER e-STUDIO550/650/810

The installation and service should be done by a qualified service technician.

1. Transportation/Installation

• When transporting/installing the copier, move it by the casters while lifting the stoppers. The copier is quite heavy and weighs approximately 200 kg (441 lb), therefore pay full attention when handling it.

• Be sure to use a dedicated outlet with AC 115V or 120V/20A (220V, 230V, 240V/10A) or more for its power source.

• The copier must be grounded for safety. Never ground it to a gas pipe or a water pipe.

• Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and direct sunlight.

• Also provide proper ventilation as the copier emits a slight amount of ozone.

• To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm (32”) on the left, 80 cm (32”) on the right and 10 cm (4”) in the rear.

• The socket-outlet shall be installed near the copier and shall be easily accessible.

2. Service of Machines

• Basically, be sure to tur n the main switch off and unplug the power cord during service.

• Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the damp heater and their periphery.

• Be sure not to touch high-voltage sections such as the chargers, high-voltage transformer, exposure lamp control inverter, inverter for the LCD bac klight and pow er supply unit. Especially, the board of these components should not be touched since the electirc charge may remain in the condensers, etc. on them even after the power is turned OFF.

• Be sure not to touch rotating/operating sections such as gears, belts, pulleys, fan, etc.

• Be careful when removing the covers since there might be the parts with very sharp edges underneath.

• When servicing the machines with the main switch turned on, be sure not to touch live sections and rotating/operating sections. Avoid exposure to laser radiation.

• Use suitable measuring instruments and tools.

• Avoid exposure to laser radiation during servicing.

- Avoid direct exposure to the beam.

- Do not insert tools, par ts, etc. that are reflective into the path of the laser beam.

- Remove all watches, rings, bracelets, etc. that are reflective.

3. Main Service Parts for Safety

• The breaker , door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important for safety. Be sure to handle/install them properly. If these parts are shorted circuit and/or made their functions out, they may burn down, for instance, and may result in fatal accidents. Do not allow a short circuit to occur. Do not use the parts not recommended by Toshiba TEC Corporation.

4. Cautionary Labels

• During servicing, be sure to check the rating plate and the cautionary labels such as “Unplug the power cord during service”, “Hot area”, “Laser warning label” etc. to see if there is any dir t on their surface and whether they are properly stuck to the copier.

5. Disposition of Consumable Parts, Packing Materials, Used batteries and RAM-ICs

• Regarding the recovery and disposal of the copier, supplies , consumable parts, packing materials, used batteries and RAM-ICs including litium batteries, it is recommended to follow the relevant local regulations or rules.

6. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related documents. Be careful not to reassemble small parts such as screws, washers, pins, E-rings, star washers in the wrong places.

7. Basically, the machine should not be operated with any parts removed or disassembled.

8. Precautions Against Static Electricity

• The PC board must be stored in an anti-electrostatic bag and handled carefully using a wrist-

band, because the ICs on it may become damaged due to static electricity.

Caution: Before using the wristband, pull out the power cord plug of the copier and

make sure that there are no uninsulated charged objects in the vicinity.

Caution : Dispose of used batteries and RAM-ICs including lithium batter-

ies according to this manual.

Attention : Se débarrasser de batteries et RAM-ICs usés y compris les batteries

en lithium selon ce manuel.

Vorsicht : Entsorgung des gebrauchten Batterien und R A M -ICs (inklusive

der Lithium-Batterie) nach diesem Handbuch.

1. SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES

1. 1 . Specifications

1. 2 . Accessories

1. 3. Options

1. 4. Supplies

1. 5. System List

1. SPECIFICATIONS / A CCESSORIES / OPTIONS / SUPPLIES

1. 1. Specifications

When the specification is different among e-STUDIO550, 650 and 810, the value for e-STUDIO650 is shown by [ ] and the value for e-STUDIO810 is shown by { }.

• Copy process ...............Indirect electrophotographic process (dry system)

• Type ..............................Console type

• Original table ................Fixed type (left rear corner used as a guide to place originals)

• Acceptable originals .....Sheets, books and 3-dimensional objects

The automatic document feeder only accepts paper (single-sided originals: 50~127g/m2/13~34Ib.Bond, double-sided originals: 50~104g/m2/13~28Ib.Bond) excluding carbon paper , pasted sheet and stapled sheet. Maximum size : A3/LD

• Copy speed

e-STUDIO550 (Copies/min.)

Paper supply Tandem

Paper size Size specified Size not specified

A4, LT, B5

A4-R, B5-R,

A5-R, L T-R, ST-R

B4, LG

A3, LD

T op side discharging Back side discharging T op side discharging Back side discharging T op side discharging Back side discharging T op side discharging Back side discharging

Cassette

55 55 48 33 55 55 48 30 44 — 42 33 42 — 42 30 39 — 37 33 35 — 35 30 34 — 33 33 30 — 30 30

LCF

Bypass feeding

e-STUDIO650

Paper supply Tandem

Paper size Size specified Size not specified

A4, LT, B5

A4-R, B5-R,

A5-R, L T-R, ST-R

B4, LG

A3, LD

JUNE 2002 © TOSHIBA TEC 1 - 1 e-STUDIO550/650/810 SPECIFICATIONS

T op side discharging Back side discharging T op side discharging Back side discharging T op side discharging Back side discharging T op side discharging Back side discharging

Cassette

65 65 48 33 65 65 48 33 50 — 42 33 48 — 42 33 43 — 37 33 40 — 37 33 37 — 33 33 34 — 33 33

LCF

Bypass feeding

(Copies/min.)

e-STUDIO810

(Copies/min.)

Paper supply

Paper size Size specified Size not specified

A4, LT, B5

A4-R, B5-R,

A5-R, L T-R, ST-R

B4, LG

A3, LD

“–” means “Not acceptable”.

Each copy speed described in the table of the previous page is available when doing a multiple copying

of the manually placed single-sided originals, and in this mode, only the top side discharging is carried out.

When using the automatic document f eeder, each copy speed of 55 [65] {81} copies/min. is a vailable

only when the following conditions are met:

• Original/Mode : Single-sided original, A4/LT size, 1 sheet/APS and automatic

• Preset number of sheets: 55 [65] {81} or more.

• Reproduction ratio : 100%

T op side discharging Back side discharging T op side discharging Back side discharging T op side discharging Back side discharging T op side discharging Back side discharging

Cassette

81 81 50 34 81 81 50 34 61 — 44 34 56 — 44 34 52 — 39 34 45 — 39 34 43 — 34 34 37 — 34 34

density are not selected.

Tandem

LCF

Bypass feeding

System copy speed

Copy mode

e-STUDIO e-STUDIO e-STUDIO

550 650 810

Single-sided originals 1 set 18"86 16"81 15"96

훹 3 sets 40"17 35"99 30"52

Single-sided copies 5 sets 61"92 53"56 45"19

Single-sided originals 1 set 21"28 20"70 20"46

훹 3 sets 42"91 39"47 36"37

Double-sided copies 5 sets 64"89 57"70 49"48

Double-sided originals 1 set 35"32 35"21 34"36

훹 3 sets 78"61 71"70 63"89

Double-sided copies 5 sets 121"96 108"01 95"06

Double-sided originals 1 set 31"77 31"49 30"88

훹 3 sets 74"75 67"97 60"58

Single-sided copies 5 sets 117"88 104"64 90"02

e-STUDIO550/650/810 SPECIFICATIONS 1 - 2 JUNE 2002 © TOSHIBA TEC

sec.

System copy speed, including

scanning time, is available when 10 sheets of A4-sized original are set on RADF and one of the copy modes in the left table is selected. 1st cassette is selected and copying

is at the sort mode. Finisher, hole-punch unit and inserter

are installed. Measurement deviation is included

since the system copy speed was measured by actual measurement.

• Copy paper

Cassette Duplex copy LCF Bypass copy Remarks

Size A3~A5R, A4, LT A3~A5-R, LD~ST-R, No guarantee for 8K,

LD~ST-R, 13"LG, 8.5"x8.5", 8.5"x8.5", 8K, 16K, 16K-R 16K, 16K-R at duplex

8K, 16K, 16K-R

(Non-standard or user-

copy

specified sizes can be set.)

Weight 64~209g/m2, 17~110lb. -inde x 64~209g/m

17Ib~110Ib -index

Special Tab paper _

paper

(2nd casette only) OHP film (thickness: should be recommanded

T racing paper , labels, Special types of paper

80µm or thicker), tab paper by T oshiba.

• First copy time ..................3.3 seconds or less (A4/LT , LCF, 100%, original placed manually)

• Warming-up time ................Approx.160 seconds (e-STUDIO550/650/810, Temperature: 20°C)

Notes: 1. This is at the condition not entering the toner supply operation.

2. The auto job start is not operated.

• Multiple copying.................Up to 9999 copies; set number entered with digital keys

• Reproduction ratio..............Actual ratio: 100±0.5%

Zooming: 25~400% in increments of 1%

(25~200% when using the RADF)

• Resolution/Gradation ......... Read: 600 dpi

.........Write: Equivalent to 2400 dpi x 600 dpi

(primary scanning only : 4 division smoothing)

• Eliminated image width......Leading edge: 3.0±1.0 mm, Trailig edge: 2.0±1.0 mm, Side edges: 2.0±2.0 mm

• P aper f eeding.....................Automatic feeding: Copier cassettes–2 cassettes (Paper stac k height

55 mm, equivalent to 550 sheets; 64 to 80 g/m2 (17 to 22 lb.Bond)) LCF (Paper stac k height 137 mm: equiv alent to 2500 sheets; 64 to 80 g/m2, 17 to 22 lb.Bond)

Bypass feeding: (Paper stac k height 11 mm : equivalent to 100 sheets;

64 to 80 g/m2, 17 to 22 lb.Bond)

• Capacity of originals in the automatic document feeder

.................A3~A5-R, LD~ST-R

: 100 sheets

• Automatic duplexer............Stackless, Switchback type

• Toner supplying..................Automatic toner density detection/supply

T oner cartridge replacing method (There is a recycle toner supplying system.)

JUNE 2002 © TOSHIBA TEC 1 - 3 e-STUDIO550/650/810 SPECIFICATIONS

• Density control ..................Automatic density mode and manual density mode selectable in 11 steps

• Weight ............................... Approx. 200kg, 441lb

• P ow er requirements ........... AC 115V/15A, AC 220 – 240V/10A

• Power consumption ...........2.0 kW or less (115V series, 200V series)

The electric power is supplied to the finisher and external LCF (optional) through the copier .

• T otal counter ......................Electronic counter

• Dimensions of the copier ... See the figure below . (W698x D778 x H1207 mm)

1207 mm

778 mm

698 mm

e-STUDIO550/650/810 SPECIFICATIONS 1 - 4 JUNE 2002 © TOSHIBA TEC

1. 2. Accessories

Unpacking/setup instruction 1 pc. Operator’s Manu al 1 pc. (not available for MJD) PM sticker 1 pc. (for MJD) Setup report 1 set. (for NAD and MJD) Customer satisfaction card 1 pc. (for MJD) Operator’s Manual pocket 1 pc. P ow er cable 1 pc. (for ASD, AUD and MJD) Warr anty sheet 1 pc. (for NAD) Drum 1 pc. Drum cover 1 pc. Original feeding tray 1 pc. Tab paper end guide 1 pc.

* Machine version

NAD: North America MJD: Europe AUD: Australia ASD: Asia

JUNE 2002 © TOSHIBA TEC 1 - 5 e-STUDIO550/650/810 SPECIFICATIONS

1. 3. Options

Finisher MJ-1017, MJ-1018 Hole punch unit MJ-6003N/E/F/S Inserter MJ-7001 Staple cartridge STAPLE-600/STAPLE-700 (for saddle stitcher) External large capacity feeder MP-4003A/L Key copy counter/Key copy counter socket MU-8/MU-10 Damp heater kit MF-6510U/E Printer controller GL-1020 Printer board GA-1140

1. 4. Supplies

Drum OD- 6510 Developer material D-6510 T oner PS-ZT6510/PS-ZT6510/PS-ZT -6510D T oner bag PS-TB6510/PS-TB6510E

e-STUDIO550/650/810 SPECIFICATIONS 1 - 6 JUNE 2002 © TOSHIBA TEC

1. 5. System List

Ke y counter

Key counter socke t

MU-10

MU-8

LCF

MP-4003

Printer board

GA-1140

Finisher

MJ-1017

Staple cartridge

STAPLE-600

Inserter

MJ-7001

Hole punch unit

MJ-6003

Finisher

MJ-1018

Staple cartridge

STAPLE-700

Printer controller

GL-1020

JUNE 2002 © TOSHIBA TEC 1 - 7 e-STUDIO550/650/810 SPECIFICATIONS

2. OUTLINE OF THE MACHINE

2. 1. Sectional View

2. 2. Electric Parts Layout

2. 3. Symbols and Functions of Various Components

2. 4. Symbols and Functions of RADF Various Components

2. 5. System Block Layout

2. 6. Disassembly and Replacement of Covers and PC Boards

2. 6 . 1. Covers

2. 6. 2. PC boards

2. OUTLINE OF THE MACHINE

2. 1. Sectional View

[A] Front side vie w

32 33 34 35 36 43

44 37 38 39

5 6

47 48 49 50

40 41

17 18

30 31

1213

1415

10 11

20 21

26 272829

23 22 24 25 52 54

55 53 56

57 58

61 62

JUNE 2002 © TOSHIBA TEC 2 - 1 e-STUDIO550/650/810 OUTLINE OF THE MACHINE

65 66

1 Exposure lamp

41 Thermostat 2 Reflector 3 Mirror 1 4 Mirror 2 5 Mirror 3 6 Original glass 7 Lens 8 CCD driving PC board 9 Scanner control PC board

10 Drum 11 Drum thermistor 12 Charger wire cleaner 13 Main charger 14 Discharge LED 15 Drum cleaning b lade 16 Drum cleaning brush 17 Drum recov erly blade 18 Image quality sensor 19 Drum separation finger

42 Pressure roller thermistor

43 Exit roller

44 R e verse/e xit s witching gate

45 R e verse path roller 1

46 R e verse path roller 2

47 Transfer roller 1

48 Transfer roller 2

49 Transfer roller 3

50 Transfer roller 4

51 Registr ation roller

52 Bypass tr ansf er roller

53 Bypass separ ation roller

54 Bypass feed roller

55 Bypass pic kup roller

56 Intermiditate transf er roller

57 1st cassette tr ansf er roller

58 1st cassette feed roller

59 1st cassette separ ation roller

21 Upper de v eloper sleev e 22 L ower de v eloper sleev e

(Magnetic roller)

(Magnetic roller 23 Doctor b lade 24 Scattered toner reco v ery roller 25 A uto-toner sensor 26 Transfer belt driv en roller 27 Transfer belt po wer supply roller 28 Transfer belt 29 Transfer belt driv e roller 30 Transfer belt cleaning b lade 31 Transfer belt cleaning brush 32 Cleaning w eb 33 Cleaning w eb pushing roller 34 Fuser roller 35 Separ ation finger 36 Fuser exit roller 37 Pressure roller 38 Cleaning roller (metal)

60 1st cassette pic kup roller

)

61 2nd cassette transfer roller 62 2nd cassette feed roller 63 2nd cassette separ ation roller 64 2nd cassette pic kup roller 65 Tandem LCF transfer roller 66 Tandem LCF feed roller 67 Tandem LCF separation roller 68 Tandem LCF cassette pickup roller 69 1st cassette 70 2nd cassette 71 Tandem LCF tra y

39 Cleaning roller (f elt) 40 Fuser roller thermistor

e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 2 JUNE 2002 © TOSHIBA TEC

[B] Rear side view (Drive system)

1234

JUNE 2002 © TOSHIBA TEC 2 - 3 e-STUDIO550/650/810 OUTLINE OF THE MACHINE

1 Scanner motor 2 Drive pulley 3 Drive belt 4 Driven pulley 5 Drum motor 6 Dev eloper unit motor 7 Registration motor 8 Fuser motor

9 Web motor 10 Exit motor 11 R e v erse motor 12 LCF tr ay-up motor 13 LCF end fence motor

e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 4 JUNE 2002 © TOSHIBA TEC

2. 2. Electric Parts Layout

[A] Unit construction

Reversing automatic document f eeder unit

Scanner unit

Laser unit

T r ansfer/Transport unit

Copier unit

Fuser unit

Rear side

JUNE 2002 © TOSHIBA TEC 2 - 5 e-STUDIO550/650/810 OUTLINE OF THE MACHINE

[B] Scanner unit (B-1) Motor/Exposure lamp

(B-2) Sensor/Switch

A4 series

M31

S1-5

EXP

Rear side

S1-5

Rear side

S1-4

LT series

S1-4

Rear side

e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 6 JUNE 2002 © TOSHIBA TEC

(B-3) PC board

SLG

(B-4) Other parts

CCD

INV

Rear side

DHR

DHL

THMO4

Rear side

JUNE 2002 © TOSHIBA TEC 2 - 7 e-STUDIO550/650/810 OUTLINE OF THE MACHINE

[C] Laser unit

LDR1

GLV

LDR2

PLG

[D] T ransfer/Transport unit

DHT

FUSE

THMO3

SNS

Rear side

CLT3

CLT1CLT2

Rear side

e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 8 JUNE 2002 © TOSHIBA TEC

[E] Fuser unit

THM1

THMO2

THM2

THMO1

M30

THM5

THM3

IHCOIL

Rear side

JUNE 2002 © TOSHIBA TEC 2 - 9 e-STUDIO550/650/810 OUTLINE OF THE MACHINE

[F] Copier unit (F-1) Motor/Fa n

M19

M20

M26

M27 M28

M29

M18

M17

M25

M24

M16

M15

M21 M22

M14

M13 M23

M12

M11

M10 M9

M32

Rear side

e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 10 JUNE 2002 © TOSHIBA TEC

(F-2) Clutch/Solenoid

SOL1

CLT4

SOL2

SOL3

CLT5

CLT6

SOL5 CLT8

CLT10

CLT7

CLT9

CLT11

SOL4

Rear side

(F-3) Sensor/Switch

S25

S26

S32

S38

S27

S33

S39

S28

S34

S40

S49

S29

S35

S41

S52

S50

S14

S51

S15

S31

S37

S42

S21

S30

S36

S16S17

S20

S19

S22

S24

S23

S18

S13

S10

S11

S12

S43

S44

S47

Rear side

S46S45

(F-4) PC board

SYS

HDD

MOT

LGC

HVT

MOT2

Rear side

(F-5) Other parts

THM4

S48

ERS

NF1

BRK1

Rear side

[G] Reversing automatic document f eeder

APS

RMOT

DLMTS

SIZE2

TLMOT

FMOT

SIZE1

COPSW

LMOT

SSOL

SMOT

COPS

EMPS

LLMTS

DFOPSW

READS

LNGS

TRYS

LOES

DFOPEN

TRVR

SOES

SSBS

REGS

ITFS

RSOL

SIZE3

LSOL

2. 3. Symbols and Functions of Various Components

The column <P-I> shows the page and item number in the parts list. (1) Motors

Symbol Name Function P-I Remarks

M1 SCAN-MOT Driving of the carriages 33-6 (B-1)

Scanner motor

M2 M/DC-POL Driving of the polygonal mirror 31-10 [C]

Polygonal motor

M3 WEB-MOT Cleaning web take-up 25-29 [E]

Web motor

M4 FEED-MOT Driving of the feeding section 6-2 (F-1)

Feed motor

M5 CST-TRY-MOT1 Driving ups of the 1st and 6-20 (F-1)

Cassette tray-up motor 2nd cassettes

M6 CST -TRY-MOT2 Driving ups of the tandem LCF tray 6-20 (F-1)

Casette tray-up motor 2

M7 RGST-MOT Driving of the registration roller 6-26 (F-1)

Registration motor

M8 DEV-MOT Driving of the developer unit 40-22 (F-1)

Developer unit motor

M9 DRUM-MOT Driving of the drum 39-18 (F-1)

Drum motor

M10 TRB-CAM-MOT Contact/Release of the transfer belt 18-7 (F-1)

Transfer belt cam motor

M11 REV-MOT Dr iving of the reverse section 13-5 (F-1)

Reverse motor

M12 USTNR-AUG-MOT Recovery of the toner scraped with 45-2 (F-1)

Used toner transport motor the transfer belt cleaning blade

M13 EXIT-MOT Driving of the exit roller 13-25 (F-1)

Exit motor

M14 FUSER-MOT Driving of the fuser unit 24-5 (F-1)

Fuser motor

M15 TRB-MOT Driving of the transfer belt 18-26 (F-1)

Transfer belt motor

M16 FUR-MOT Dr iving of the transfer belt cleaning 30-12 (F-1)

Cleaning brush drive motor brush

M17 CH-CLN-MOT Driving of the charger wire cleaner 37-8 (F-1)

Charger wire cleaner drive motor

M18 TNR-MOT Toner supply 44-27 (F-1)

New toner supply motor

M19 TNR-RCY-HOP-MOT Driving of the recycle toner hopper 46-15 (F-1)

Toner recycle hopper motor

M20 RCY-TNR-MOT Transpor ting of the recycle toner 46-19 (F-1)

Recycle toner transport motor

M21 HTR-FAN-MOT Cooling down of the copier inside 31-7 (F-1)

Heater fan motor

Symbol Name Function P-I Remarks

M22 ADU-FAN-MOT1 Cooling down the reverse section 15-12 (F-1)

Reverse section fan motor 1

M23 ADU-FAN-MOT2 Cooling down the reverse section 15-12 (F-1)

Reverse section fan motor 2

M24 EXIT-FAN-MOT Cooling down of the exit section 31-7 (F-1)

Exit fan motor

M25 DUCT-OUT-FAN-MOT Sucking of ozone 31-7 (F-1)

Duct out fan motor

M26 LSU-FAN-MOT Cooling down of the laser unit 31-7 (F-1)

Laser unit fan motor

M27 DUCT-IN-FAN-MOT Cooling down of the copier inside 40-25 (F-1)

Duct in fan motor

M28 SYS-FAN-MOT Cooling down of the copier inside 52-24 (F-1)

System fan motor

M29 DEV-FAN-MOT Sucking of the toner in the developer 40-13 (F-1)

Developer unit fan motor unit

M30 IH-FAN-MOT Cooling down of the IH board 24-17 [E]

IH fan motor

M31 SLG-FAN-MOT Cooling down of the SLG board 32-10 (B-1)

SLG fan motor

M32 END-F-MOT Moving of the end fence 9-22 (F-1)

End fence motor

+ 316 hidden pages