Toshiba BU406M Specifications

D4222901B

CMOS Camera

BU Series

BU406M

Specifications

Ver.1.1

Information contained in this document is subject to change without prior notice.

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Contents

RESTRICTION FOR USE ..................................................................................................................................... 1

CASES FOR INDEMNITY (LIMITED WARRANTY) ......................................................................................... 2

USAGE PRECAUTIONS ....................................................................................................................................... 3

1. Overview ......................................................................................................................................................... 5

2. Features........................................................................................................................................................... 5

3. Configuration ................................................................................................................................................. 6

4. Optional part .................................................................................................................................................. 6

5. Functions ........................................................................................................................................................ 7

6. Specifications .............................................................................................................................................. 14

7. Timing chart ................................................................................................................................................. 20

8. Warranty rules ............................................................................................................................................. 22

9. Repair ............................................................................................................................................................. 23

10. Outline Drawing ........................................................................................................................................... 24

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RESTRICTION FOR USE

 Should the equipment be used in the following conditions or environments, give consideration to

safety measures and inform us of such usage: (1) Use of the equipment in the conditions or environment contrary to those specified, or use outdoors. (2) Use of the equipment in applications expected to cause potential hazard to people or property, which require special safety measures to be adopted.

 This product can be used under diverse operating conditions. Determination of applicability of

equipment or devices concerned shall be determined after analysis or testing as necessary by the designer of such equipment or devices, or personnel related to the specifications. Such designer or personnel shall assure the performance and safety of the equipment or devices.

 This product is not designed or manufactured to be used for control of equipment directly concerned

with human life (*1) or equipment relating to maintenance of public services/functions involving factors of safety (*2). Therefore, the product shall not be used for such applications.

(*1): Equipment directly concerned with human life refers to.

- Medical equipment such as life-support systems, equipment for operating theaters.

- Exhaust control equipment for exhaust gases such as toxic fumes or smoke.

- Equipment mandatory to be installed by various laws and regulations such as the Fire Act or Building Standard Law

- Equipment related to the above

(*2) :Equipment relating to maintenance of public services/functions involving factors of safety refers

to.

- Traffic control systems for air transportation, railways, roads, or marine transportation

- Equipment for nuclear power generation

- Equipment related to the above

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CASES FOR INDEMNITY (LIMITED WARRANTY)

We shall be exempted from taking responsibility and held harmless for damage or losses incurred by the user in the following cases.  Natural disasters, such as an earthquake and thunder, fire or any other act of God; acts by third

parties; misuse by the user, whether intentional or accidental; use under extreme operating conditions.

 In the case of indirect, additional, consequential damages (loss of business interests, suspension of

business activities) are incurred as result of malfunction or non-function of the equipment, we shall be exempted from responsibility for such damages.

 In the case damage or losses are caused by failure to observe the information contained in the

instructions in this instruction manual and specifications.

 In the case damage or losses are caused by use contrary to the instructions in this instruction manual

and specifications.

 In the case damage or losses are caused by malfunction or other problems resulting from use of

equipment or software that is not specified.

 In the case damage or losses are caused by repair or modification conducted by the customer or any

unauthorized third party (such as an unauthorized service representative).

 Expenses we bear on this product shall be limited to the individual price of the product.  The item that is not described in specifications of this product is off the subject of the guarantee.  The attachment mistake of a cable.

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USAGE PRECAUTIONS

 Handle carefully

Do not drop the equipment or allow it to be subject to strong impact or vibration, as such action may cause malfunctions. Further, do not damage the connection cable, since this may cause wire breakage.

 Environmental operating conditions

Do not use the product in locations where the ambient temperature or humidity exceeds the specifications. Otherwise, image quality may be degraded or internal components may be adversely affected. In particular, do not use the product in areas exposed to direct sunlight.

 Combination of C-mount lens

Depending on the lens you use, the performance of the camera may not be brought out fully due to the deterioration in resolution and brightness in the peripheral area, occurrence of a ghost, aberration and others. When you check the combination between the lens and camera, be sure to use the lens you actually use. When installing a lens in the camera, make sure carefully that it is not tilted. In addition, use a mounting screw free from defects and dirt. Otherwise, the camera may be unable to be removed. As for the C-mount lens used combining this product, the projection distance from bottom of the screw should use 10mm or less.

10mm or less

C-mount lens

Bottom of the screw

 Mounting to a pedestal

When mounting this product to a pedestal, make sure carefully that the lens doesn't touch with the pedestal.

 Do not expose the camera’s image-pickup-plane to sunlight or other intense light directly.

Its inner CMOS sensor might be damaged.

 Occurrence of moiré

If you shoot thin stripe patterns, moiré patterns (interference fringes) may appear. This is not a malfunction.

 Occurrence of noise on the screen

If an intense magnetic or electromagnetic field is generated near the camera or connection cable, noise may be generated on the screen. If this occurs, move the camera or the cable.

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USAGE PRECAUTIONS

 Handling of the protective cap

If the camera is not in use, attach the lens cap to the camera to protect the image pickup surface.

 If the equipment is not to be used for a long duration

Turn off power to the camera for safety.

 Maintenance

Turn off power to the equipment and wipe it with a dry cloth. If it becomes severely contaminated, gently wipe the affected areas with a soft cloth dampened with diluted neutral detergent. Never use alcohol, benzene, thinner, or other chemicals because such chemicals may damage or discolor the paint and indications. If the image pickup surface becomes dusty, contaminated, or scratched, consult your sales representative.

 Disposal

When disposing of the camera, it may be necessary to disassemble it into separate parts, in accordance with the laws and regulations of your country and/or municipality concerning environmental contamination.

[Phenomena specific to CMOS sensor]

“This symbol is applicable for EU member states only”

 Defective pixels

A CMOS image sensor is composed of photo sensor pixels in a square grid array. Due to the characteristics of CMOS image sensors, over- or under-driving of the pixels results in temporary white or black areas (as if these are noises) appearing on the screen. This phenomenon, which is not a defect is exacerbated under higher temperatures and long exposure time.



Image shading

The brightness of the upper part of the screen may be different from that of the lower part. Note that this is a characteristic of a CMOS image sensor and is not a fault.

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1.

Overview

This BU406M is an integrated-(one-body)-type monochrome camera employing

high speed CMOS

image sensor

. For video output and camera control, the USB 3.0 interface standard is adopted for high

transfer rate, and it is easy to integrate into industrial equipment.

2.

Features

2.1 High frame rate

Supported frame rate is up to 90fps (BU406M/4M pixels).

2.2 Global shutter

As it employs a global electronic shutter similar to a CCD image sensor, clear images of even

fast-moving object are obtainable with less blur.

2.3 USB* 3.0 interface

Video output and camera control are performed via the USB 3.0 standard interface. Data transfer

is up to 5Gbps (Maximum) that enables to output uncompressed video data at high frame rate.

2.4 USB3 Vision* conformity

This product is based on USB3 Vision Ver.1.0.

2.5 GenICam* Ver.2.3 conformity

This product is based on GenICam Generic Interface for Cameras Ver.2.3.

2.6 IIDC2* Digital Camera Control Specification Ver.1.0.0 conformity

This product is based on IIDC2 Digital Camera Control Specification Ver.1.0.0.

2.7 e-CON* Connector adoption

The e-CON connector adoption enables to assemble the cable easily without using special tools.

2.8 Decimation

Camera reads all effective areas at high speed by skipping lines.

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2.9 Random Trigger Shutter

The Random Trigger Shutter function provides images in any timing by input of an external trigger

signal. Trigger control from PC is available as well.

2.10 Scalable

Selectable video output area. This mode achieves higher frame rate by reducing vertical output

area. And reduces occupied data rate of USB bus by reducing horizontal output area.

2.11 Compact and lightweight

This camera is compact and lightweight; it is easy to integrate into industrial equipment.

2.12 EU RoHS & Chinese ROHS compliant

* USB is a unified standard established by USB-IF(USB Implementers Forum). * USB3 Vision is a unified standard established by AIA (Automated Imaging Association). * GenICam is a registered trademark of EMVA (European Machine Vision Association). * IIDC2 is a unified standard established by JIIA (Japan Industrial Association). * e-CON (Easy & Economy connector) is a sensor connector that is normalized by the manufacturer of the sensor, FA equipment and connector.

3.

Configuration

(1) Camera body

* No application software and manuals are attached to this camera.

4.

Optional part

- Camera mounting kit Model name: CPTBU * Contact your dealer / distributor for details of option units.

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5.

Functions

5.1 Gain

Manual gain control is available from zero times to 8 times.

Notes on gain setting:

Setting the gain value too high increases noises. When you adjust the brightness of the image, I ask you to have final image quality checked with your environment.

5.2 Black Level

Black level is adjustable from -25% to +25% as white saturation level is 100%.

5.3 Gamma

Gamma correction curve is adjustable from 0.45 to 1.

5.4 Exposure Time

Manual exposure time control is available. Exposure time is adjustable by the internal sync signal.

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5.5 Random Trigger Shutter

An image is captured at the desired timing using trigger signal input. External trigger signal from trigger input connector and software trigger from control command via the USB 3.0 interface are available (Only in Edge mode). Trigger polarity is selectable (High active / Low active).

Note that Random Trigger Shutter will cause a delay between trigger signal and start of exposure. See 7. Timing Chart for detail.

- Edge mode (TriggerSequence0)

The exposure time is determined by Exposure Time setting.

- Level mode (TriggerSequence1)

The exposure time is determined by the pulse width of the trigger signal.

- Bulk mode (TriggerSequence6)

Camera exposes and transfers multiple frames by a single trigger.

Note on Random Trigger Shutter:

- When the trigger signal is noisy, there is a possibility of causing the malfunction. In this case, please input a noise-free signal.

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5.6 Trigger Delay

You can add the delay between trigger signal input and the start of exposure.

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5.7 Event

Camera notifies FrameTrigger status and other information by USB3 Vision Event Packet.

- FrameTrigger : Reception of Frame Start Trigger

- FrameTriggerError : Rejection of Frame Start Trigger

- FrameTriggerWait : Start of waiting for Frame Start Trigger

- FrameTransferStart : Start of transferring streaming data

- FrameTransferEnd : End of transferring streaming data

- ExposureStart : Start of Exposure

- ExposureEnd : End of Exposure

Events timing are as following chart.

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5.8 GPIO

Selected signals are output from GPIO pins of I/O connector. Following signals are selectable. Output signal is 5V CMOS.

TIMER0 ACTIVE : This signal can be used as strobe control signal. The delay time and pulse width of this signal are configurable. USER OUTPUT : Level selectable user output by register setting. EXPOSURE ACTIVE : Period from exposure start to end. FRAME ACTIVE : Period from exposure start to the CMOS transfer completion. FRAME TRANSFER : Period of transferring image data on USB bus. FRAME TRIGGER WAIT : Indicating waiting a Random Trigger Shutter. An External trigger is input during this period,

exposure starts immediately.

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5.9 Scalable mode

Scalable mode is to read out arbitrary area of the image. Only single rectangle is selectable.

Concave or convex shape is impossible. The number of selectable window is only one.

- Window size: {A*m (H)} * {B*n (V)} A, B = minimum unit size m, n = integer The window size is equal or less than maximum image size.

BU406M

Width unit size 4

Height unit size 2

Minimum unit size (H) * (V) 64 x 64

Maximum unit size (H) * (V)

2048 x 2048 OffsetX unit size 4 OffsetY unit size 2

- Start address: {4*i (H)} * {2*j (V)} i, j = integer The window size is equal or less than maximum image size.

In the scalable mode, camera reads out only necessary area at the normal speed and reads out other

area at high speed. The trigger interval can be shorter when the vertical height size is small.

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5.10 Decimation

Camera reads all effective areas at high speed by skipping lines.

BU406M

Decimation 1,2,4,8 line

5.11 Reverse

Image can be flipped in horizontal and/or vertical direction.

5.12 Image Buffer

Camera stores images temporarily in image buffer, and read them out in arbitrary timing.

5.13 User Free Memory

A free memory area is available to read and write arbitrary data for user. Individual numbers can be assigned when multiple BU cameras are connected.

5.14 Test Pattern

Following test patterns are available.

Black : Full screen 0 LSB (@ 8-bit) White : All pixels 255 LSB (@ 8-bit) Gray A : Full screen 85 LSB (01010101B) (@ 8-bit) Gray B : Full screen 170 LSB (10101010B) (@ 8-bit) Horizontal ramp waveform Vertical ramp waveform

Notes on user settings memory control function:

- This camera dosen’t have user settings memoty control function.

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6.

Specifications

6.1 Electrical specification

BU406M Imager CMOS image sensor

Number of active pixels

(H) x (V) 2048 x 2048

Scanning area (H) x (V) [mm] 11.26 x 11,26

(1/1 type)

Pixel size

(H)

x

(V) [µm]

5.5 x 5.5 Scan method Progressive Electronic shutter method Global shutter Aspect ratio 1:1 Standard sensitivity 3500lx

F11, 1/90s

Minimum sensitivity 7lx

(F1.4, Gain x8, Video level 50%) Gain MANUAL (Digital gain) Setting range x0 to x8 (factory setting : x1) Black Level -25 to 25% (factory setting : 0% [ 0LSB@8bit ]) Gamma γ=1.0 to 0.45 (factory setting : γ=1.0) Image Buffer 64M Byte

User Setting Memory

1 bank

User Free Memory

16 Byte

Test Pattern Black, White, Gray A, Gray B

Horizontal ramp waveform, Vertical ramp waveform

(factory setting : OFF)

Power supply

DC +5V±5% (from USB connector) Power consumption(*1) 2.6W (maximum) *1

at the all pixel readout

6.2 Internal sync signal specification

Fundamental clock frequency

48.000MHz±100ppm

6.3 Electronic shutter specification

Exposure time

MANUAL

MANUAL 30µs to 16s Exposure time Accuracy

±3µs

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6.4 Random Trigger Shutter specification

Trigger Mode External trigger, Software trigger (factory setting : External trigger)

External trigger Input via I/O connector

Input circuit

Input level

Low: 0 to 0.5V, High: 2.0 to 24.0V

Polarity High active / Low active (factory setting : Low active) Pulse width 50µs (minimum) Input impedance High impedance

Software trigger USB3 Vision command control

Exposure time Edge mode, Level mode (factory setting : Edge mode)

Edge mode The exposure time depends on the MANUAL Exposure time setting Level mode

The exposure time depends on External trigger width

Bulk mode

The exposure time depends on the MANUAL Exposure time setting

Max number of Exposures in Bulk mode

255 times

Trigger Delay 0 to 4095µs (factory setting : 0µs)

6.5 GPIO Output signal specification

Output channel 2 channels Output signal TIMER0 ACTIVE, USER OUTPUT, EXPOSURE ACTIVE,

FRAME ACTIVE, FRAME TRANSFER, FRAME TRIGGER WAIT Output level 5V CMOS Polarity High active / Low active (factory setting : Low active) Timer0 Active

Delay 0 to 4095µs (factory setting : 0µs) Duration

0 to 4095µs (factory setting : 0µs)

TimerTriggerSource

Line0Active, ExposureStart, FrameTrigger

6.6 Interface specification

Interface USB 3.0 (Only SuperSpeed is supported) Transmission speed 5Gbps (Maximum) Protocol

USB3 Vision

Cable length

Up to 3.0 m

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6.7 LED states

Camera state Lamp indication No power Off Link detection in progress Fast flash green (ON:20ms, OFF:60ms) Connection Error Flash alternate red / green SuperSpeed connected, but no data being transferred Flash green (ON: 200ms, OFF: 800ms) SuperSpeed connected, waiting for trigger Flash orange (ON: 200ms, OFF: 800ms) Data being transferred Solid Green Error during data transfer Solid Red (Time period: 500ms) Stand-by Super slow flash orange (ON:200ms, OFF: 2800ms)

6.8 Image output format

BU406M Image output format

Mono 8 bit Frame rate (at the all pixel readout)

Maximum

90 fps

Notes on Dropping Frames:

- Depends on your PC or USB interface card configurations, images may not be captured normally (e.g. dropping frames may occur). In this case, change to frame rate setting lower.

6.9 Event notification

Event name

FrameTrigger, FrameTriggerError, FrameTriggerWait

FrameTransferStart, FrameTransferEnd

ExposureStart, ExposureEnd

Event notification delay

approx. 10us later from the event occurs

Time stamp unit

16.7ns (60.0MHz)

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6.10 Machine external specification

Dimensions 29 mm(W) * 29 mm (H) * 16 mm (D) (Not including protrusion) Mass approx. 32g Lens mount C-mount Flange back 17.526mm Camera body grounding insulation status

Non-Conductive between circuit GND and camera body

6.11 Operation Ambient conditions

Operation assurance Temperature: 0°C to +40 °C, Camera housing temperature: less than 50 °C

Humidity: 10% to 90% (no condensation)

Storage assurance Temperature : -20 to +60 Celsius

Humidity : +90% or less (no condensation)

EMC condition EMI (Electro-Magnetic interference) : EN61000-6-4,

FCC Part 15 Subpart B Class A

EMS (Electro-Magnetic susceptibility) : EN61000-6-2

Notes on Heat Dissipation:

- The temperature of camera housing must be kept less than 50 Celsius. Please provide sufficient heat dissipation depending on your installation.

Notes on Conformity of the EMC:

The adaptability of the safety standard of this camera is assured in the condition of combination with the following parts:

- USB Cable USB3C-A/1-CS/1-C-0 (COMOSS Electronic Co., Ltd.)

- e-CON Cable 3.0m, Shield cable (Fabricated parts) Parts:

- e-CON connector XN2A-1470 (OMRON Corporation)

- Shielded wire UL1533 (AWG28) (Hitachi Cable, Ltd.)

Connection:

Please confirm the EMC adaptability when it combines with parts other than them.

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6.12 Connector pin assignment USB 3.0 interface connector

Connector model: WMUR-10F6L1PH5N (WIN WIN PRECISION INDUSTRIAL)

Pin No. I/O Signal Name Function

1 - VBUS Power 2 I/O D-

USB2.0 differential pair

3 I/O D+ 4 - NC Not connected 5 - GND Ground for power return 6 O SSTX-

SuperSpeed transmitter differential pair

7 O SSTX+ 8 - GND_DRAN Ground for SuperSpeed signal return 9 I SSRX-

SuperSpeed receiver differential pair

10 I SSRX+

I/O Connector

Connector (Camera side) 37204-62B3-004PL (Sumitomo 3M) or equivalent

Matching connector (Cable side) Connectors which conformed to e-CON

e.g. 37104 series (Sumitomo 3M),

RITS 4P series (Tyco) * Matching connector is not an accessory of this product. Pin assignment

↑TOP

* Above figure is connector view from insert side.

Pin No. I/O Signal Name Function

1 O GPIO(Line2) GPIO Output 2 O GPIO(Line1) GPIO Output 3 - GND Ground 4 I TRIG_IN Trigger Input

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6.13 Typical spectral response

The lens characteristics and light source characteristics is not reflected in table.

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

400 500 600 700 800 900 1000

Wave Length [nm]

Relative Response

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7.

Timing chart

Image data outputs are transferred with USB bulk transfer. Timing numerical value below is described by absolute prerequisite that camera can use transmission band without restriction of other device. When there is other device on the same bus, the value described below is not guaranteed.

7.1 In Normal shutter mode

Pixel format: Mono 8, all pixels readout

T2

T1

USB bus

Exposure

Image Image

Model Name T1 [ms] T2 [ms]

Default Frame Rate

[ms]

BU406M 11.1

Frame Rate

setting by the

application.

11.1

* If the value of T2 is not set by the application, it will be the same as T1.

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7.2 In Random Trigger Shutter mode

- Edge mode / Bulk mode

Pixel format: Mono 8, all pixel readout

- Level mode

Pixel format: Mono 8, all pixel readout

Model Name T3 [µs] T4 [µs]

BU406M 0.4 0.4 * The value of T1 and T2 are the same as the value of normal shutter mode. * T3 and T4 are typical value.

Notes of Random Trigger Shutter mode:

- In the period when FRAME_TRIGGER_WAIT (refer to GPIO output signals) signal is inactive, user must not input external trigger signal to this camera.

- When the interval of the input trigger signal is extremely short, or when the trigger signal is noisy, there is a possibility of causing the malfunction. In this case, please input a proper trigger signal.

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8.

Warranty rules

8.1 Warranty term

Warranty term is 36 months after your purchase. We may assume the date of the purchase from our

shipping date when the date is unidentified.

8.2 Limited Warranty

Free warranty is not applicable for the troubles, damages or losses caused by the cases of the

followings, even if it is during the warranty term.

1. Natural exhaust, wear or degradation of a component parts

2. Handling against the instructions and conditions described in the instruction manual

3. Remodeling, adjustment and the part exchange. (including the opening of the enclosure box and the alteration)

4. Using the accessories not included with the product or our non-designated optional articles

5. Damages caused during the transportation or deficiency of the handling such as drop or fall of the products after the products having been transferred to customers, leaving the products to corrosive environment such as sunlight, fire, sand, soil, heat, moisture, or an inappropriate storing method

6. A fire, an earthquake, a flood, a lightning, or other natural disasters, pollution and a short circuit, abnormal voltage, excessive physical pressure, theft, other accident

7. When connected to a product which is not recommended

8. When connected to the power supply which is not suitable

9. Forgery product, products which does not have proper serial number, products of which serial number is forged, damaged or deleted

10. All defects that happened after the expiration for a warranty term

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9.

Repair

9.1 Repair Methods

Basically, has to return it to our company when the user requests us to repair product.

9.2 Repair request methods

On the occasion of a repair request, please return the defective product with the failure situation

report sheet to be filled out.

Please read the following instructions carefully.

1. Please return our product alone, taking out of your equipment in case that our product is installed to an equipment

2. We are unable to return the information such as your own serial numbers, control number, the identification seal, if it is attached to the returned products. Please keep record before you return the product.

3. As the data saved in the camera will not be kept after the repair, please take out data before return.

4. We are unable to accept the cancellation after the repair request by the customer's reason.

5. About the repair product shipping expenses, please bear the charges when you return the product to us. We bear the charges to you from us only for a warranty period.

6. We are unable to accept your request of a delivery date and time of the product return, or the delivery method.

7. We are unable to accept a trouble factor investigation, the request of the repair report.

8. We accept a repair of out of warranty product, if it is reparable.

9. The proprietary rights of the repair request products after the exchange repair belong to us.

10. The immunity from responsibility of the product is applied in the repair completion products.

* Please refer for the inquiry about the software to our homepage or sales personnel.

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10.

Outline Drawing

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In order to grasp the details of failure, please fill out the following information, and send us the defective product with this report sheet enclosed.

(1) Customer information

Company Name

Department Your Name

Telephone number E-Mail address FAX number

Postal code number Address

(3) We suggest a possible solution before your repair request.

Please ensure your safety when you check following item s. Please handle power supply with proper procedure, and m ake sure it does not impede any operation.

a) Restart the power supply of this product.

Check

→

□

Tried

□

Not Tried

Please turn off t his product once, switch on a power supply again after passing for a while , and confirm operation .

b) Exchange for other products.

Check

→

□

Tried

□

Not Tried

Please e xchange for other same products, and confir m operatio n.

c) Connect to other PC systems.

Check

→

□

Tried

□

Not Tried

Please c onnec t this product to ot her PCs, and con firm operation.

d) Check Specifications of this product.

Check

→

□

Tried

□

Not Tried

Please c onfirm that specific ations of t his product conform to usage e nvironm ent re fering to following URL.

URL:http://www.toshiba-teli.co.jp/index.htm

Please check ou r website for the latest inform ation.

(4) Failure situation Model name

Serial No.

Your dealer

Purchase date

Failure condition:

(5) From when

□

Unknown

□

From the beginning

□

After a while

□

After environment was changed.

（ □

Others

）

(6) Occurrence frequency

□

Unknown

□

It certainly occurs.

□

It sometimes occurs.

□

It occurs, after time passes.

（ □

Others

）

Reception date : Receipt No. : JOB No. : Check :

(Please fill out the phenomenon in detail.)

The offered personal information is not used for any purposes other than after-sale service, such as repair of a product and an inquiry, and the questionnaire of the improvement in customer satisfaction. Moreover, except for the case where it commissions within limits required for the above-mentioned purpose achievement, it does not indicate to a third party without a visitor's consent. We pay careful attention and manage a visitor's information.

　Failure situation report sheet

■

Entry date

(2) Return address

Please fill out this information, if the return addrrss is different from above address (1).

Ver.2.06

■

Accurual date

Toshiba BU406M Specifications

Specifications and Main Features

Frequently Asked Questions

User Manual