Toshiba BMS-LSV2E APPLICATION CONTROL MANUAL

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TOSHIBA Industrial Network Computer

(ULCS2)

Hardware Instruction Manual

February 2005

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1. No part of this manual may be reproduced in any form without permission. . The material in this manual may be revised without notice. . Although it has taken all possible measures about the contents of this book,

please give notice, if there are contents which should be hard to understand, and mistaken contents.

. Please understand that our company does not assume responsibility about the

influence of the result employed irrespective of the 3rd clause.

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Safety Precautions

This instruction manual and the labels affixed to the products or equipment give important information for using products safety. It helps prevent damages to properties and hazard to people who use them or work with them.

Make yourself familiar with the signal words and signs in the page, then read the safety precautions that follow and always follow the instructions to avoid hazards.

■Explanation of signal words

Signal Words Meaning of Signal Words

WARNING

Indicates a potentially hazardous situation which could result in death o serious injury, if you do not follow the instructions.

CAUTION

*1 ：”Minor or moderate injury” means an injury and a burn with unnecessary hospitalization

and long-term going to hospital regularly for medical treatment.

*2 ： “Property damage” means the expansion damage in connection with a house,

household effects, and livestock and a pet.

■Hazard alert shapes and symbols

Shapes & Symbols

Indicates a potentially hazardous situation which may result in minor o moderate injury and/or property damage, if you do not follow the instructions.

Circle band with a diagonal slash means “Prohibition” or “You must not do.” Prohibited action is shown in the circle or described near the circle.

Filled circle means “Mandatory Action” or “Do as indicated.” Required action is shown in the circle or described near the circle.

Triangle means “Hazard Alerting” or “Be alert against hazard.” The kind of hazard is shown in the trian

Meaning of Shapes and Symbols

le or described near the triangle.

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● Shut off a power supply immediately and pull out a power supply plug from a wall socket, when there is an unusual smell from equipment or equipment overheated and fumes.

• If it uses then, it will become the cause of a fire

and failure. Please request check to a service station.

Pull out a power supply plug.

● Do not carry out repair of equipment, reconstruction, and decomposition for the customer itself.

• It may cause a fire, an electric shock, and a

burn of the equipment.

Decompose

About Equipment Itsel

WARNING

● Do not use equipment in a place which rain, fog, etc. enter directly inside equipment.

• Rain and fog may adhere to equipment and it

may become the cause of a fire and an electric shock.

Prohibition

● Shut off a power supply immediately and pull

out a power supply plug from a wall socket, when you drop equipment or you give a shock strong against equipment.

• If it uses then, it will become the cause of a fire

and emitting smoke. Please request check to a service station.

Pull out a power supply plug.

● Do not put equipment on unstable places, such as a shaky stand top and a leaning place.

• Equipment drops on the floor or falls down and causes your injury.

Prohibition

● Use a suitable power cord.

•

If the power cord which does not suit input power supply conditions is used, it becomes the cause of a fire and emitting smoke.

•

If it connects with the wall socket which does not suit input power supply conditions, it becomes the cause of a fire and emitting smoke.

Mandatory Action

CONFIRM

About Equipment Itsel

WARNING

● Do not put metals such as a clip, and liquids such as coffee, into the inside of equipment.

• It causes a fire and a smoke depended short.

• When they go into equipment, shut off a power

supply, pull out a power supply plug from a wall socket, and request check from a service station.

Prohibition

● Do not use the power cord or power supply plug which is broken, damaged, and processed.

• It becomes the cause of a fire, an electric shock, and a burn.

• Exchange the damaged power cord for a new one.

Prohibition

● Do not shut off a power supply or do not perform attachment and detachment of CompactFlash, and operation of the ejector, during operation of a system.

• It causes that the data in processing is destroyed or disappears.

●

•

Prohibition

Consult with your service station, when you transfer equipment. Moreover, use the packing box of exclusive use at the time of transportation and conveyance of equipment.

You may be injured or equipment may break, if you move the euipment by yourself.

Mandatory Action

SYSTEM UNDER OPERATI

CAUTION

About Equipment Itsel

● Do not use equipment in a dusty place.

• It will become the cause of the fire and the smoke depended short circuitry, if the inside of equipment is covered with dust.

Prohibition

● Do not use equipment in the place upon which the open air containing corrosive gas or salt trespasses directly.

• It becomes the cause of emitting smoke and failure.

Prohibition

● Set the equipment on an airy place.

• If the fresh air inlet of equipment is plugged up or equipment is put on the place where it tends to be filled with heat, the temperature inside equipment will go up and it will become the cause of a fire and failure.

Mandatory Action

● Do not put equipment on the place where the

temperature near the place and heating instrument upon which direct rays shine etc. is high.

• The temperature inside equipment goes up and it becomes the cause of a fire.

Prohibition

CAUTION

About Equipment Itsel

● Do not use a cellular phone from the equipment in a less than 3m place.

• It becomes the cause of the abnormalities of a

system, and data disappearance.

Prohibition

● Do not put on a place with much vibration.

• Equipment moves or falls and causes an

injury.

Prohibition

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● The lithium battery is used for this equipment.

• If you put a battery into fire, or handle it wrong, the battery will heat and it will become the cause of exploding and igniting.

• Dispose of a used battery according to the regulation system which the area defines.

Mandatory Action

CAUTION

About Equipment Itsel

●

Install a circuit breaker etc. in the primary input side of equipment.

●

By separating the power supply system of this equipment with a circuit breaker, the other apparatus can be prevented from the malfunction of equipment.

Mandatory Action

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● Do not bend a power cord by force, do not pull, do not twist, and do not put a heavy thing on a code.

• It becomes the cause of the fire by short

circuitry and disconnection, and an electric shock.

Prohibition

●

Be sure to extract with a power supply plug, without pulling a power cord, when you pull out a power supply plug from a wall socket.

●

If a power cord is pulled, a code will get damaged and it will become the cause of a fire and an electric shock.

Handling the Power Cord

CAUTION

● Please do not take out and insert a power supply plug by the wet hand.

• It becomes the cause of an electric shock.

Prohibition

Mandatory Action

CAUTION

Protection of programs or data

■ Make the backup of important contents periodically in consideration of destruction and the loss of programs and data.

■ Make sure the following items during saving data.

• Do not turn off power while the system is working.

• Do not take out CompactFlash in power supply ON.

• The life of the CompactFlash is about 300,000 times of writing.

It is not possible to use the CompactFlash for the usage to save data periodically by the application program (history and trend, etc.).

■ The files in CompactFlash may be broken when GIGABINE stops without passing a normal shutdown sequence. Moreover, the partition may be broken, and all files in the partition may become inaccessible, too. Consideration by the system of the installation of UPS etc. is recommended when thought about a sudden power failure.

bout high availability of the system

The function to try reactivating in case of its breakdown attaches to this product, and it reactivates automatically for temporary failure. Build up the mechanism of the operation continuance by the alternative in the system to which the interruption of the function is not permitted in consideration of the operation stop of this product temporary a permanent breakdown in this product and the above-mentioned.

It takes the start time that the start time of OS (about one minute) is necessary, and depends on the application program in addition until this device starts. It returns to normal operation after the above-mentioned time passes when downing by any chance and reactivating. Consider the backup device etc. for the system by which this interruption time becomes a problem.

Although the safety measures to this equipment are fully performed, if equipment should hang up, please turn off AC switch, or pull out AC power supply plug from a wall socket, and turn off a power supply. However, to the program in this case, or failure and loss of data, our company does not take any responsibility.

The cautions display label is attached on the left side of equipment as shown in the following figure, in order to prevent unprepared operation of ejector of the CompactFlash under operation.

bout an emergenc

bout a cautions display label

WARNING

bout a warning display label

The warning display label is attached on the appointed place of this equipment. Inform a service station, when the label is lost, the sentence on the label is hard to see by dirt.

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■Since this product was not developed and manufactured so that the equipment to affect people's life etc. could be directly used for the system included (Note 1), do not use it for those uses.

■Since special consideration (Note 3) is needed about employment, maintenance, and management of a system when using it for the system (Note 2) containing the equipment which is related to people’s safety, and does the serious influence for public functional maintenance, consult with our or our company.

・ Note 1 The equipments to affect people's life etc. directly are as follows;

- Apparatus for medical treatments, such as a life support system and apparatus for operating rooms

・ Note 2 The system containing the equipment which is related to the people’s safety

and does the serious influence for public functional maintenance means the following.

- They are the operation control system of an important system, and a system and a group transportation system, and an air-traffic control system on the main opportunity control system of a nuclear power plant, the safe protection system of a nuclear institution, and other safety.

Usagerestrictions

・ Note 3 The special deliberation means that you make the sufficient consideration

with the engineer of our company, and build a safe system (a foolproof design, a fail-safe design, a redundant design being carried out).

・TOSHIBA does not take any responsibility about the damage produced by use under

conditions incongruent (a fire, an earthquake, the action by the third person, other accidents, and misuse by customer, and an application program), in addition unusual.

・TOSHIBA does not take any responsibility about the subordinate damage (loss of

enterprise profits, enterprise discontinuation, change or disappearance of the contents of memory, etc.) to be produced by using or being impossible to use this product.

・TOSHIBA does not take any responsibility about the damage produced without keeping

the contents indicated by the instruction manual.

・TOSHIBA does not take any responsibility about the damage produced from incorrect

operation by combination with the apparatus connected etc.

・Be sure to perform a scheduled inspection. TOSHIBA does not take any responsibility

about the damage produced by having neglected the scheduled inspection.

Qualification

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INTRODUCTION

This manual aims at understanding the outline of equipment to people which have the TOSHIBA Industrial Network Computer GIGABINE type II used, and letting you understand about the various operation methods required for employment, and the correspondence at the time of obstacle generating. Please use correctly for often surely reading this manual, before use of this equipment.

This manual contains the following chapters.

Chapter 1: The Outline of GIGABINE Chapter 2: The Composition of GIGABINE Chapter 3: The Specification of GIGABINE Chapter 4: Description of Operations Chapter 5: Installation Chapter 6: Preservation (Maintenance)

Please fully utilize this manual and profit by GIGABINE type II effectively. Moreover, please also read collectively the description offered from a system integrator.

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Trademark

・GIGABINE is the registered trademark of TOSHIBA CORPORATION. ・CompactFlash and CF are the trademarks of SanDisk. ・Microsoft and Windows are the registered trademarks of U.S. Microsoft Corporation, in the

U.S. and other countries.

・UNIX is a registered trademark of Open Group, in the U.S. and other countries.

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Each company may be using the name of goods as a trademark found in this book, respectively.

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Safety Precautions Introduction The Notation Method of This Manual Explanation of a Term The notice about embedded software

Chapter 1 The Outline of GIGABINE.......................................................1

1.1 The Purpose and the Use................................................................................................................................. 3

1.2 Feature ............................................................................................................................................................. 4

Chapter 2 The Composition of GIGABINE...........................................5

2.1 Appearance and Composition ......................................................................................................................... 6

2.2 Product Repertory ........................................................................................................................................... 7

Chapter 3 The Specification of GIGABINE...........................................9

3.1 Hardware Specification.................................................................................................................................10

3.2 Specification of Installation Environment..................................................................................................... 12

Chapter 4 Description of Operations....................................................13

4.1 Name and Function of Each Part................................................................................................................... 14

4.2 Operation (ON and OFF of Power Switch)................................................................................................... 22

Chapter 5 Installation ...........................................................................23

5.1 The Installation Direction and Its Method ................................................................................................... 24

5.2 Installation and Maintenance Space.............................................................................................................. 26

5.3 Cable Connection..........................................................................................................................................31

5.4 Power Supply Wiring....................................................................................................................................36

5.5 Grounding of System .................................................................................................................................... 37

Chapter 6 Preservation (Maintenance).................................................39

6.1 Inspection......................................................................................................................................................40

6.2 Failure Diagnosis .......................................................................................................................................... 41

6.3 Repair and Exchange..................................................................................................................................... 42

Appendix.................................................................................................43

Appendix１ Appearance and Size.....................................................................................................................44

Appendix 2 Screw Hole Pitch of the Bottom Side........................................................................................... 45

Appendix 3 Connector Pin Map......................................................................................................................... 46

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The Notation Method of This Manual

This manual uses the following notation methods.

Marks

・ CAUTION : Be sure to read. If the mistaken handling or operation is carried out, a

phenomenon that people may get injured, or the material damage may be generated is shown.

◆Requirement◆ : It is shown that you should protect in order not to cause disappearance of

data, failure of the equipment, and a performance fall, and that you should know about specification or a function.

メモ

Memo

Example) : Concrete examples are shown.

※ : Another operation which can do the same thing is shown.

) )

: Convenient knowledge and additional knowledge are shown.

『』 : Other reference manuals are shown. 「」 : The reference place in this manual is shown.

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Explanation of a Term

The following terms may be used in this manual.

CompactFlash

The standard of the small memory card which U.S. SanDisk advocated and was developed originally. A flash memory chip and a controller chip are mounted in the inside of a card, and it can be recognized as a storage device of ATA conformity from PC etc. by processing with this controller chip.

GIGABINE

Connection equipment between RS485 which is a control system network, and Ethernet which is an information system network. Data exchange of both sides is performed by this equipment.

JHEXAS

Option software of GIGABINE. The software component group for building the supervisory control system by Java.

Linux

OS compatible with UNIX developed for PC. Although only a kernel is meant in a narrow definition, the package summarized including peripheral software is meant in many cases. It is distributed according to GPL (Ge neral Public License).

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The Notice about Embedded Software

The software shown below is included in the TOSHIBA Industrial Network Computer GIGABINE.

The notice based on the contract of IBM Corporation

CONTAINS

IBM Developer Kit for Linux

(TM)

The notice based on the contract of Apache Software Foundation

This product includes software developed by the Apache Software Foundation (http://www.apache.org/).

, Java

(TM)

2 Technology Edition, Version 1.3.0

+ 50 hidden pages

Toshiba BMS-LSV2E APPLICATION CONTROL MANUAL

Safety Precautions

INTRODUCTION

CONTENTS

The Notation Method of This Manual

Explanation of a Term

The Notice about Embedded Software