Toshiba BMS-IFWH3E, BMS-TP5120PWE APPLICATION CONTROL MANUAL
FILE NO. A04-016
TCS-NET AIR CONDITIONING
CONTROL SYSTEM
(TOUCH SCREEN CONTROLLER)
CONTENTS
1 OUTLINE
1-1 TCS-Net Air conditioning control system outline ............................................................................................... 4
1-2 Component .......................................................................................................................................................5
1-2-1 TCS-Net Control system component ......................................................................................................5
1-2-2 Application control component ...............................................................................................................6
1-3 Basic system component ................................................................................................................................. 7
1-3-1 Apparatus component ............................................................................................................................7
1-3-2 The control system devices ................................................................................................................... 8
1-3-3 The control system devices (Procured on site).......................................................................................9
1-3-4 Software .................................................................................................................................................9
1-4 Touch screen controller function...................................................................................................................... 10
1-5 Energy monitoring and billing function ............................................................................................................. 13
1-6 Input/Output.................................................................................................................................................... 15
2 SYSTEM CONFIGURATION
2-1 Touch screen controller system configuration .................................................................................................... 18
3 INSTALLATION
3-1 Installation work flow....................................................................................................................................... 24
3-2 Setup file data preparation .............................................................................................................................. 25
3-2-1 Control wiring diagram (Connection example) ....................................................................................... 25
3-2-2 Power meter wiring diagram (Connection example) ............................................................................... 26
3-2-3 Air conditioner address table ................................................................................................................ 27
3-2-4 Schedule table ..................................................................................................................................... 29
3-3 Setup file creation ........................................................................................................................................... 30
3-3-1 Setup file creation software (Excel macro) ........................................................................................... 30
3-3-2 Setup file contents ............................................................................................................................... 31
3-4 Control system installation ..............................................................................................................................31
3-4-1 External view ....................................................................................................................................... 34
3-4-2 Installation method ............................................................................................................................... 38
3-4-3 Device specifications ........................................................................................................................... 41
3-5 Wiring ............................................................................................................................................................. 42
3-5-1 Wiring specifications ............................................................................................................................ 42
3-5-2 Wiring diagram ..................................................................................................................................... 43
3-6 Network connection ........................................................................................................................................ 52
3-7 Control system configuration........................................................................................................................... 53
4 ADDRESS SETTING
4-1 Address setting flow .......................................................................................................................................56
4-2 Definition of address ....................................................................................................................................... 57
4-3 Address setting for air conditioner ...................................................................................................................62
4-3-1 Setting for VRF system ........................................................................................................................ 62
(1) Check at main Power-ON .............................................................................................................. 63
(2) Manual setting from wired remote controller .................................................................................. 64
(3) Line (system) address setting .......................................................................................................66
(4) Power reset ...................................................................................................................................66
(5) Indoor unit address check .............................................................................................................67
(6) Trial operation ................................................................................................................................ 67
(7) Setup of relay connector and terminator ........................................................................................ 68
(8) Central control address setting ...................................................................................................... 71
(9) Trial operation for central controller (TCB-SC642TLE2) .................................................................. 73
(10) Automatic address setting (for reference) .................................................................................... 74
(11) Clearance of address .................................................................................................................. 77
(12) Confirmation of indoor unit address and position by using the remote controller .......................... 78
(13) Address change from remote controller .......................................................................................79
(14) In case of increase the address-undefined indoor units (Extension, etc.) .................................... 81
(15) Address setup example (VRF system) ........................................................................................ 82
4-3-2 Setting for 1 to 1 system ...................................................................................................................... 85
(1) Address re-setup ........................................................................................................................... 85
(2) Indoor address change example.................................................................................................... 89
4-4 Address setting for Control System devices ................................................................................................... 91
4-4-1 Address setting flow .............................................................................................................................91
4-4-2 Setting for Intelligent server ................................................................................................................. 92
4-4-3 Setting for TCS-Net relay interface .......................................................................................................93
4-4-4 Setting for Energy monitoring relay interface ........................................................................................ 94
4-4-5 Setting for Digital I/O relay interface..................................................................................................... 95
5 TRIAL OPERATION
5-1 Trial operation..................................................................................................................................................98
5-2 Air conditioning control system troubleshooting ............................................................................................ 101
5-2-1 Faults on the air conditioner ............................................................................................................... 101
5-5-2 Faults on the air conditioning control system ...................................................................................... 101
2
1
OUTLINE
1-1 TCS-Net Air conditioning control system outline
1-2 Component
1-2-1 TCS-Net control system component
1-2-2 Application control component
1-3 Basic system component
1-3-1 Apparatus component
1-3-2 The control system devices
1-3-3 The control system devices (Procured on site)
1-3-4 Software
1-4 Touch screen controller function
1-5 Energy monitoring and billing function
1-6 Input/Output
3
1-1 TCS-Net Air conditioning control system outline
The TCS-Net Air conditioning control system achieves an easy-to-operate central air conditioning control
with the LCD Touch Screen Controller integrating advanced functions. The system allows operation status
monitoring, operation control, scheduled operation and error code display of up to 512 indoor units with
one controller. It is also equipped with functions for energy monitoring and billing (Individual indoor units)
and for operation control using external input/output signals.
Operation status monitoring
Monitors operation status of all air conditioners collectively.
Operation control
Controls operation of devices with the LCD touch panel. Allows detailed operation settings, such as
collective operation of an entire building or each block/tenant/area, as well as individual operation of each
indoor unit.
Operation schedule
Allows detailed operation schedule settings for each area.
Error code display
Displays failure information, location, time when the failure occurs and displays fault log information.
Energy monitoring and billing
Determines power usage for each indoor unit and outputs the calculation results as daily/monthly reports.
I/O function
Provides operation control using external input signals and outputs emergency signals to external
devices.
4
SMMS
SHRM
Master remote controller
Super Digital Inverter
Digital Inverter
TCS-Net Interface
BMS-IFLSV1E
BMS-LSV2E
Intelligent server
HUB
Power meter
I/F
BMS-IFWH3E
Energy meter
relay interface
PC
I/F
Digita l/O Relay
Interface
BMS-IFDD01E
Side remote controller
"1:1 model"
TCB-PCNT30TLE
connection interface
BMS-TP0640ACE
BMS-TP0640PWE
BMS-TP5120ACE
1-2 Component
1-2-1 TCS-Net control system component
BMS-TP5120PWE
PC for Energy monitoring and billing
Touch screen controller
5
SMMS
SHRM
Super Digital Inverter
Digital Inverter
"1:1 model"
TCB-PCNT30TLE2
connection interface
TCB-IFCB-4E2
Remote location
ON/OFF control box
Network adapter
TCB-PCNT20E
AI-NETWORK
AI-NET central
control devices
Wireless
remote
controller
Sub-remote
controller
RBC-AS21E2
Wired remote controller
RBC-AMT31E
Weekly timer
RBC-EXW21E2
TCS-Net Interface
BMS-IFLSV1E
BMS-LSV2E
Intelligent
server
HUB
4-4ø hole
5
PJ17
8
ICI
5
MS10MS
TCB-PCOM1
TCB-PCOM1E
NCC-1212
41
OFFON
TOSHIBA
71
61
K100
COM COMON
OFF
T82
T81
OFF
ON
OPERATION/
75
85
Terminal
Terminal
Screw M3 6
Screw M4 8
Power peak-cut
control board
TCB-PCDM2E
4-4ø hole
41
PJ17
ICI
5
8
10
41
TCB-PCMO1
TCB-PCMO1E
55.5
45.5
D2
COM
TOSHIBA
NCC-1214
TB1
HEAT
COM COOL
50
60
Screw M3 6
Terminal
External master
ON/OFF board
TCB-PCMO2E
I/F
BMS-IFWH3E
Power
meter
I/F
Energy meter
relay interface
Digita l/O Relay Interface
BMS-IFDD01E
ON/OFF command
Alarm status output
Central remote
controller
Master ON/OFF signal
Batch drive, error output
Master ON/OFF signal
Power peak-cut control signal
Operation control command
Operation status output
Master remote controller
Side remote controller
TCB-SC642TLE2
Air-conditioning
Weekly timer
RBC-EXW21E2
Management on site
PC
PC for Energy
monitoring and
billing
1-2-2 Application control component
BMS-TP0640ACE
BMS-TP0640PWE
BMS-TP5120ACE
BMS-TP5120PWE
Touch screen
controller
6
1-3 Basic system component
1-3-1 Apparatus component
Compact
Flash
Set up files
Touch Screen Controller
(BMS-TP0640 / 5120)
PC for Energy Monitoring
and billimg
(Procured on site)
Ethernet
Switching HUB
(Procured on site)
InteIligent Server
(BMS-LSV2E)
Compact
Flash
Intelligent server
Software
(BMS-STCC01E)
RS- 485
TCS- NET
Relay I /F
(BMS-IFLSV1E)
TCS- NET
Relay I /F
(BMS-IFLSV1E)
Energy
Monitoring
Relay I /F
(BMS-IFWH3E)
Energy
Monitoring
Relay I /F
(BMS-IFWH3E)
Main BUS
Main BUS
Main BUS
Power meter 1
Power meter 8
Power meter 1
Power meter 8
Input 1
(Procured on site)
(Procured on site)
(Procured on site)
(Procured on site)
System Configuration Table
Monitoring/Control/Scheduling/Fault code display
Energy monitoring and billing
Indoor units connected
Function
Digital I/O
Touch Screen Controller
Intelligent Server
Intelligent Server Software
TCS-NET Relay I/F
Energy Monitoring Relay I/F
Devices
Digital I/O Relay I/F
PC (for Energy monitoring
and billing)
Switching HUB
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFWH3E
BMS-IFDD01E
Procured on site
Procured on site
Digital I/O
Relay I /F
(BMS-IFDD01E)
Digital I/O
Relay I /F
(BMS-IFDD01E)
Input 8
Output 1
Output 4
Input 1
Input 8
Output 1
Output 4
××××
××
Max. 64 units Max. 64 units Max. 512 units Max. 512 units
×× × ×
BMS-TP0640ACE BMS-TP0640PWE BMS-TP5120ACE BMS-TP5120PWE
Ч ЧЧЧЧЧЧЧ
Ч ЧЧЧЧЧЧЧ
Ч ЧЧЧЧЧЧЧ
×× × ×
×× × ×
×× × ×
×(*
)
×(*
)
×(*
)
×(*
)
×(*
)
×(*
)
×(*
)
×(*
)
(*) A Switching HUB is required when using two or more Intelligent servers or when connecting to a PC for Energy Monitoring
and billing.
7
1-3-2 The control system devices
Name
Touch Screen Controller
Intelligent Server
Intelligent Server
Model
name
BMS-TP0640ACE
BMS-TP5120ACE
Software
BMS-TP0640PWE
BMS-LSV2E
BMS-STCC01E
BMS-TP5120PWE
Appearance Performance
Operation monitoring
Operation control
Operation schedule
Error code display
Fire alarm input
Energy monitoring data saving to CF card
Data collection
Data collection software
(This software is used for the Intelligent server)
Interface
TCS-Net Relay
Relay Interface
Energy Monitoring
Interface
Digital I/O Relay
BMS-IFLSV1E
BMS-IFWH3E
BMS-IFDD01E
Protocol transformation
Main BUS to RS-485
Power meter interface
Input and output interface
Fire alarm input
Key input
Error output
8
1-3-3 The control system devices (Procured on site)
Name
Mesurement of power consumption.
Output data by pulse signal
Power meter
Network with
Touch screen controller
Intelligent server
Energy monitoring PC
Ethernet wire
Switching HUB and
Energy monitoring calculation
Electricity billing calculation
Monthly report creation
and billing
Performance Specification
Pulse output type
Pulse generator constants: 1kWh/pulse or 10kWh/pulse
Pulse duration: 50 - 1000 ms
Output terminal: ON/OFF contactor
HUB:
10BASE-T compliant (*)
Number of ports: as required
Ethernet wire: Category5 UTP straight cable (with HUB)
Category5 UTP cross cable (without HUB)
Microsoft Excel is required for the energy monitoring and
billing function
OS: Windows 2000 or newer
Excel: Excel 2000 or newer
PC for energy monitoring
* 100BASE-T compliant HUB is required when using 5 or more servers, or 2 or more controllers.
1-3-4 Software
Name
Monthly report
creation software
Monthly report creation
Power distribution calculation
Billing calculation
Daily sum report creation
Performance Note
This software is provided on CD-ROM
9
1-4 Touch screen controller function
Monitoring
All Indoor unit conditions can be monitored by the controller.
Monitoring Items
Mode
FAN mode
Louver setting
Set Temperature
Inlet air temperature
R/C control prohibition
Control
All Indoor unit operations can be controled within the user's selected division.
Controlable division
Whole building
All tenant
All area
Unit
Setting Items
Mode
Fan mode
Louver setting
Set temperature
Inlet air temperature
R/C control prohibition (7 combinations)
ON/OFF
prohibition
1
2
3
4
5
6
7
×
–
–
×
×
–
×
MODE
prohibition
–
×
–
×
–
×
×
SET TEMP
prohibition
–
–
×
–
×
×
×
10
Management zone categories
All Block Tenant Area
Building A 1-1 (header unit)
1F
Tenant A
Shop A
RC
Group/Unit
101
(line address + indoor unit address)
Indoor Unit
1-2 (follower unit)
102
1-3 (header unit)
1-4 (follower unit)
103
1-5 (header unit)
1-6 (follower unit)
1-7 (follower unit)
Office A
104
1-8 (header unit)
1-9 (follower unit)
Tenant B
Shop B
105
2-1 (header unit)
2-2 (follower unit)
Tenant C
Office B
Shop C
106
107
108
2-3 (header unit)
2-4 (header unit)
2-5 (header unit)
2-6 (follower unit)
2-7 (follower unit)
2-8 (follower unit)
109
110
2-9 (follower unit)
3-1 (header unit)
Shared
space
Office C
1F outdoor
air conditioner
Scheduling
A basic operation schedule pattern is determined by setting the weekly and monthly operation schedules.
The schedules can be set for each area.
Weekly schedule setting
Up to 20 patterns a day (including ON and
OFF) can be set.
11
Error code display
Monthly schedule setting
Schedule patterns except for weekly schedule
patterns can be set as special-days.
Up to four special-day patterns can be set.
Non-operation dates can also be set.
When an error occurs on a device, an error
code is displayed.
Fault log display
12
1-5 Energy monitoring and billing function
Distributes the total power consumption for each indoor unit according to the billing schedule that has been
set by the Touch Screen Controller. The system setup file and the operation result file saved on the CF card
of the Touch Screen Controller are uploaded onto the PC. The PC calculates the power distribution result
using the dedicated report creation software (Excel macro) to create spreadsheets and monthly reports.
Data flow
Setup file creation
software
Setup file
monitoring I/F
Power meter
Setup file
• Tenant name, etc.
• Air conditioner information, etc.
• Setting values for energy
monitoring and billing
Air conditioner specific
characteristic values
Tenant names for reports
Air conditioner operation result
Power meter pulse counter value
Intelligent Server
RS-485
Energy
IF
Air conditioner
Main BUS
Monthly meter-read
file Setup file
Records to
CF card
Every
15 min
Ethernet
File transfer (FTP)
Touch Screen
Controller
HUB
(procured on
locally)
Energy
Ethernet
monitoring
and billing
software
PC (procured on site)
Report creation software
(Excel macro)
Excel
Default data file
Monthly report, spreadsheet
(Excel file)
Printer
Printer for monthly reports
(procured on site)
Specification
PC operating system
OS
Excel
A PC and printer for energy monitoring and billing should be procured on site.
Windows 2000 or newer
Excel 2000 or newer is required separately.
Electricity billing schedule
Touch Screen Controller sets a billing schedule for monthly reports.
13
Monthly Report
The report creation software creates monthly reports in an Excel file format.
Monthly report printout example
Report creation software functions
Function
Monthly report
creation
Power distribution
calculation
Billing calculation
Daily sum report
creation
Creates operation result reports
for each indoor unit group.
These can be totalled by the
touch screen controller based
upon the setup files.
Creates 4 types of spreadsheets
for monthly reporting.
Calculates power distribution for each indoor unit group
Calculates expenses for each indoor unit group
Totals daily reports in specified range to create a monthly report.
Description
Remarks
Operation result report type:
• Display operation hours
• Display operation hours, display by In/Out working hours
• Display operation hours/consumption/billing
•
Display operation hours/consumption/billing, display by In/Out working hours
Spreadsheet type:
• Operation result for all the units
• Operation result without tenant, Area name
• Operation result sum by tenant, block
• Accounts sum by tenant
14
1-6 Input/Output
This system controls the air conditioners by interlocking them with electric lock signals and fire alarm
signals and can transmit air conditioner emergency signals to other devices.
Fire alarm input
RS- 485
Digital I/O
Relay I/F
Intelligent
Server
TCS-Net
Relay I/F
Air conditioner
Main BUS
Ethernet
Door-lock input
Error output
Touch Screen
Controller
HUB
Ethernet
• Controls Air conditioners by
interlocking with input signals.
• Outputs Air conditioner error
to external devices.
15
16
2
SYSTEM CONFIGURATION
2-1 Touch screen controller system configuration
17
2-1 Touch screen controller system configuration
RS-485
Ethernet
Touch Screen Controller
(BMS-TP0640/5120)
InteIligent Server
(BMS-LSV2E)
Compact
Flash
TCS-NET
Relay I/F
(BMS-IFLSV1E)
Main Bus
Max. 64 air conditioners
per relay I/F
Max. 512 indoor
units (64 units x 8)
per Intelligent
Server
Intelligent Server Software
(BMS-STCC01E)
(*) A Switching HUB is required when using
two or more Intelligent Servers or when
connecting a PC for energy monitoring
and billing.
Switching HUB
PC for Energy
Monitoring and
billing
TCS-NET
Relay I/F
(BMS-IFLSV1E)
MAX 8 per
Intelligent server
Energy
Monitoring
Relay I/F
(BMS-IFWH3E)
Energy
Monitoring
Relay I/F
(BMS-IFWH3E)
MAX 4 per
Intelligent server
Main Bus
Max. 64 air conditioners
per relay I/F
Power meter 1
(with pulse generator)
Power meter 8
(with pulse generator)
Power meter 1
(with pulse generator)
Power meter 8
(with pulse generator)
Max. 8 power
meters per relay I/F
Max. 32 (8 x 4)
power meters per
Intelligent Server
Max. 8 power
meters per relay I/F
Digital I/O
Relay I/F
(BMS-IFDD01E)
Digital I/O
Relay I/F
(BMS-IFDD01E)
MAX 4 per
Intelligent server
Input contact 1
Input contact 8
Device 1
Device 4
Input contact 1
Input contact 8
Device 1
Device 4
Max. 8 input
contacts per
relay I/F
Max. 4 devices
per relay I/F
Max. 8 input
contacts per
relay I/F
Max. 4 devices
per relay I/F
Max. 32 (8 x 4)
digital inputs per
Intelligent Server
Max. 16 (4 x 4)
digital outputs
per Intelligent
Server
18
System Configuration Table
...
(×
available –
...
not available)
Touch Screen Controller
Air conditioning monitoring/control
Energy monitoring and billing
Indoor units connected
Function
Intelligent Server
Intelligent Server Software
TCS-NET Relay I/F
Component
Energy Monitoring Relay I/F
Digital I/O Relay I/F
Switching HUB
Ethernet wire
PC
Power meter
*1:The number of ethernet wires and the number of switching HUB ports vary with the number of Intelligent Servers
connected.
*2:100 BASE-T compliant is required when using 5 or more servers, or 2 or more controllers.
*3:The number of power meters vary with power meter specifications.
• Two or more refirgerant systems can be connected to one power meter.
• For heat recovery VRF (SHRM) and “Super digital inverter”, “Digital inverter”, it is necessary to install the power meter
independently.
• All power meters connected to the same controller must be set to the same pulse generator constants.
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFWH3E
BMS-IFDD01E
Procured on site
Procured on site
Procured on site
Procured on site
BMS-TP0640ACE BMS-TP0640PWE BMS-TP5120ACE BMS-TP5120PWE
×
–×
Max. 64 units
1 unit
1 unit
Max. 8 units
– Max. 4 units
Max. 4 units
Comply with 10BASE-T
1
*
Number of ports: As required
Category 5 UTP straight wire
OS: Windows 2000 or newer, Excel 2000 or newer
Pulse output type
Pulse generator constants:
3
1 kWh/pulse or 10 kWh/pulse
*
Pulse duration: 50 - 1000 ms
Output terminal: ON/OFF contactor
2
*
–×
1 unit per Intelligent Server
(max. 4 units in total)
Up to 8 units per Intelligent Server
(max. 32 units in total)
– Max. 4 units
×
Max. 512 units
Max. 4 units
Max. 4 units
19
System configuration examples
The following lists detail the required component devices for each category.
1. Without energy monitoring
(A) Up to 64 indoor units
Device
Touch Screen Controller
Intelligent Server
Intelligent Server Software
TCS-NET Relay Interface
Digital I/O Relay Interface
Ethernet wire
(B) Up to 512 indoor units
Model
BMS-TP0640ACE
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFDD01E
Procured on site
Quantity
1
1
1
Max. 8
Max. 4
1
*
Up to 8 units per Intelligent Server
Category5 UTP cross cable
Remarks
Device
Touch Screen Controller
Intelligent Server
Intelligent Server Software
TCS-NET Relay Interface
Digital I/O Relay Interface
Ethernet wire
Switching HUB
2. With energy monitoring
(A) Up to 64 indoor units
Device
Touch Screen Controller
Intelligent Server
Intelligent Server Software
TCS-NET Relay Interface
Energy Monitoring Relay
Interface
Digital I/O Relay Interface
Ethernet wire
Switching HUB
PC
Power meter
Model
BMS-TP5120ACE
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFDD01E
Procured on site
Procured on site
Model
BMS-TP0640PWE
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFWH3E
BMS-IFDD01E
Procured on site
Procured on site
Procured on site
Procured on site
Quantity
1
Max. 4
Max. 4
Max. 32*
Max. 16*
1
*
1
Quantity
1
1
1
Max. 8
Max. 4
Max. 4
1
*
1
1
5
*
Remarks
Same quantity as Intelligent Server
required
2
*2 Up to 8 units per Intelligent Server
3
*3 Up to 4 units per Intelligent Server
Category5 UTP straight cable
10 BASE-T compliant *
4
number of ports: As required
Remarks
Up to 8 units per Intelligent Server
Category5 UTP straight cable
10 BASE-T compliant *
4
number of ports: As required
OS: Windows 2000 or newer
Excel: Excel 2000 or newer
Pulse output type
Pulse generator constants:
1kWh/pulse or 10kWh/pulse
Pulse duration: 50 - 1000 ms
Output terminal: ON/OFF contactor
20
(B) Up to 512 indoor units
Device
Touch Screen Controller
Intelligent Server
Intelligent Server Software
TCS-NET Relay Interface
Energy Monitoring Relay
Interface
Digital I/O Relay Interface
Ethernet wire
Switching HUB
PC
Model
BMS-TP5120PWE
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFWH3E
BMS-IFDD01E
Procured on site
Procured on site
Procured on site
Quantity
1
Max. 4
Max. 4
Max. 32*
Max. 16*
Max. 16*
1
*
1
1
Same quantity as Intelligent Server
required
2
*2 Up to 8 units per Intelligent Server
*3 Up to 4 units per Intelligent Server
3
3
*3 Up to 4 units per Intelligent Server
Category5 UTP straight cable
10 BASE-T compliant *
number of ports: As required
OS: Windows 2000 or newer
Excel: Excel 2000 or newer
Remarks
4
Pulse output type
Pulse generator constants:
Power meter
Procured on site
5
*
1kWh/pulse or 10kWh/pulse
Pulse duration: 50 - 1000 ms
Output terminal: ON/OFFcontactor
*1 The number of ethernet wires and the number of switching HUB ports vary with the number of Intelligent servers
connected.
*4 100BASE-T compliant HUB is required when using 5 or more servers, or 2 or more controllers.
*5 The number of power meters vary with power meter specifications.
• Two or more refirgerant systems can be connected to one power meter.
• For heat recovery VRF (SHRM) and “Super digital inverter”, “Digital inverter”, it is necessary to install the power meter
independently.
• All power meters connected to the same controller must be set to the same pulse generator constants.
21
22
3
INSTALLATION
3-1 Installation work flow
3-2 Setup file data preparation
3-2-1 Control wiring diagram (Connection example)
3-2-2 Power meter wiring diagram (Connection example)
3-2-3
3-2-4 Schedule table
3-3 Setup file creation
3-3-1 Setup file creation software (Excel macro)
3-3-2 Setup file contents
3-4 Control system Installation
3-4-1 External view
3-4-2 Installation method
3-4-3 Device specifications
3-5 Wiring
3-5-1 Wiring specifications
3-5-2 Wiring diagram
3-6 Network connection
3-7 Control system configuration
Air conditioner address table
23
3-1 Installation work flow
Work flow
0. System planning
1. Setup file data preparation
2. Setup file creation
3. On site installation
(Construction work)
Contents Reference No.
Air conditioner equipment
selection
Control system device selection
System wiring diagram
Power meter wiring diagram
Address list
Schedule list
Create setup files by excel macro
software
Control system installation
Chapter. 2
3-2
3-3
3-4
4. On site installation
(Wiring)
5. On site installation
(Control system configuration)
6. On site installation
(Address setting)
7. Trial operation and adjustment
Wiring power cable/
communication line
Network connection
Energy monitoring PC
configuration
Intellignet server configuration
Setup file installation
Air conditioner address setting
Control system device address
setting
3-5
3-6
3-7
Chapter. 4
Chapter. 5
8. Commissioning
24
3-2 Setup file data preparation
Before starting the installation, prepare the materials for creating the setting files.
• Control wiring diagram
• Power meter wiring diagram
• Air conditioner address table
• Schedule table
3-2-1 Control wiring diagram (Connection example)
U1,U2
Main BUS
U3,U4
U1,U2 U1,U2 U1,U2 U1,U2
U3,U4
BMS-
IFLSV1E
U1,U2 U1,U2
U3,U4
U1,U2 U1,U2
U3,U4
BMS-
IFLSV1E
U1,U2 U1,U2
U3,U4
U1,U2
U1,U2
U3,U4
BMS-
IFLSV1E
U1,U2
U3,U4
U1,U2
U1,U2
U3,U4
BMS-
IFLSV1E
8 door-lock control signal inputs
BMS-IFDD01E
Relay Interface
Digital Input/Output
8 fire alarm inputs
BMS-IFDD01E
Relay Interface
Digital Input/Output
Outdoor unit
8 power meter inputs
BMS-IFWH3E
Relay Interface
Energy Monitoring
Indoor unit
8 power meter inputs
Relay Interface
Energy Monitoring
BMS-IFWH3E
16th floor
15th floor
TCS-NET Relay Interface
TCS-NET Relay Interface
2nd floor
9th-16th
floor
Server
Intelligent
BMS-LSV2E
1st floor
TCS-NET Relay Interface
software
BMS-STCC01E
Intelligent server
TCS-NET Relay Interface
1st-8th
Server
Intelligent
BMS-LSV2E
HUB
Switching
Touch Screen
Controller
25
floor
software
BMS-STCC01E
Intelligent server
PC for creating
monthly reports
Printer
Isolator
Isolator
SMMS
Power meter No.2
Isolator
Isolator
Power meter No.3
SHRM
Isolator
Isolator
Isolator
” it is necessary to install the power meter independently.
2
*1: Super digital inverter
” “DI*
1
*2: Digital inverter
Power meter No.1
3-2-2 Power meter wiring diagram (Connection example)
SMMS
Isolator
SMMS
26
SDI SDI DI DI DI
SDI
Power meter No.4
• Two or more refirgerant systems can be connected to one power meter.
• For heat recovery VRF (SHRM) and “SDI*
• All power meters connected to the same controller must be set to the same pulse generator constants.
3-2-3 Air conditioner address table
No.
Fire alarm
No.
Key input
Power meter No. and
Input/Output data No.
Power
meter No.
unit
R.C. group/
Area
name
name
Tenant
Block
Address Information Display name
Intelligent Server address
TCS-NET relay I/F address
Line address
Indoor unit address
Group address
Header
Indoor unit
Air Conditioner List
Outdoor unit
name
unit
model name
model name
Header indoor unit of group control.
Indoor unit on individual control.
Follower indoor unit of group control.
1
0
system
Outdoor
refrigerant
• Building name:
1
2
3
4
5
6
7
8
9
10
11
12
15
16
17
18
19
20
27
(Example)
No.
Fire alarm
No.
Key input
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
Power meter No. and
Input/Output data No.
Power
R.C. group/
Area
Tenant
Block
1
meter No.
unit
PAC-B • 1F-1
name
Shop A
name
Tenant A
1F
name
1
1
1
PAC-B • 1F-1
Shop A
Tenant A
1F
2
2
1
1
PAC-B • 1F-1
PAC-B • 1F-1
Shop A
Shop A
Tenant A
Tenant A
1F
1F
2
2
3
4
1
1
PAC-B • 1F-1
PAC-B • 1F-2
Shop A
Shop B
Tenant A
Tenant B
1F
1F
2
0
5
6
1
1
1
PAC-B • 1F-3
PAC-B • 1F-4
Shop C
Shop D
Tenant B
Tenant B
1F
1F
0
0
7
8
1
2
PAC-B • 1F-5
PAC-M • 1F-1
Shop E
Shop F
Tenant B
Tenant C
1F
1F
0
0
9
1
2
2
PAC-M • 1F-2
PAC-M • 1F-3
Shop F
Shop G
Tenant C
Tenant C
1F
1F
0
0
2
3
2
2
PAC-M • 1F-4
PAC-M • 1F-5
Office
Shop G
Office A
Tenant C
1F
1F
0
0
4
5
2
2
2
PAC-M • 1F-6
PAC-M • 1F-7
Office
Meeting room
Office A
Office A
1F
1F
0
0
6
7
2
3
PAC-S • 2F-1
PAC-M • 1F-8
A
Meeting room
Office A
Shared space
1F
2F
0
1
8
1
3
B
2F
2
2
3
3
PAC-S • 2F-2
Shop H
Tenant D
2F
0
3
Address Information Display name
Intelligent Server address
TCS-NET relay I/F address
Line address
Indoor unit address
Group address
unit
Header
Indoor unit
model name
Air Conditioner List
model name
Outdoor unit
Outdoor
refrigerant
• Building name: XXX Building
1
MMU-AP0091H
system
1
0
0
0
MMU-AP0091H
MMU-AP0091H
MMU-AP0091H
2
3
4
1
1
0
1
1
MMK-AP0091H
MMU-AP0091H
MMY-AP1401HT8
PAC-B
5
MMK-AP0091H
6
7
1
1
1
MMK-AP0091H
MMK-AP0091H
MMK-AP0091H
8
9
10
1
1
1
1
1
MMK-AP0091H
MMK-AP0091H
MMK-AP0091H
MMY-AP1401HT8
PAC-M
11
12
13
1
1
1
MMK-AP0091H
MMK-AP0091H
MMK-AP0091H
14
15
16
1
1
1
1
0
MMK-AP0091H
MMK-AP0091H
MMK-AP0091H
MMY-AP1401HT8
PAC-S
17
18
19
Header indoor unit of group control.
Indoor unit on individual control.
Follower indoor unit of group control.
1
0
1
MMK-AP0091H
20
28
3-2-4 Schedule table
Run
Stop
:
:
:
:
:
:
:
:
PAC-B, 1F-6
Night-duty room
B1
8:00
9:30
Monday to Saturday
Run
Stop
Stop
10:00
Run
Run
16:30
Stop
Stop
22:00
Stop
Stop
23:58
:
:
:
:
:
:
:
:
:
:
PAC-B, 1F-3 to 1F-5
Warehouse
XX Electric Co., Ltd.
B1
:
:
:
:
:
:
:
:
PAC-B, 1F-1
Consultation room
XX Dental Clinic
B1
8:00
12:00
13:00
19:00
Monday to Friday
Run
Stop
Stop
8:00
19:00
Monday to Saturday
:
21:00
21:00
:
:
:
:
:
:
:
Schedule Table ( / )
R.C. group/unit
Area
• Building name:
Tenant
1
Block
Day of the week
2
3
4
5
6
7
8
Schedule Table (Example)
R.C. group/unit
Area
Tenant
• Building name: XXX Building
Block
1
2
3
Day of the week
4
5
6
7
8
29
3-3 Setup file creation
Create setup files according to the control wiring system diagram and the address table.
3-3-1 Setup file creation software (Excel macro)
• The setup file creation software is used to create setup files to be installed on the Touch Screen
Controller.
• In the air conditioning control system, setting values are defined in accordance with the air conditioner
installation conditions within the building. If a wrong value is set, a problem such as an interruption in
communication with the air conditioner will occur.
• Setting items: Air conditioner information, device information, Touch Screen Controller display
information.
• A operator enters details on the Excel spreadsheet and then creates 23 setup files using the information
entered.
Operating environment and others
Operating environment Windows 2000 or newer
OS
Excel
Excel 2000 or newer is required separately.
System Configuration
Setup file creation software for Touch Screen Controller
Excel
Provided from installation
company and building
Default data file
Product information file
Setup file
• Tenant name, etc.
• Air conditioner information, etc.
• Setting values for energy monitoring
and billing
Air conditioner specific characteristic values
Tenant names for reports
management company.
Setup file
Record on CF card
Air conditioner information
Location, indoor unit group setting,
control address (I/F, indoor, outdoor),
device type, product model, number
of devices
Device information
Power meter No., pulse constant,
fire alarm/door-lock input No.,
emergency output No.
Control display information
Block/area/tenant/R.C. Group, unit
names
Building operation information
Meter read date
Schedule (operation, charging)
Energy
monitoring I/F
Power meter
RS-485
Intelligent Server
TCS-NET
Relay I/F
Main BUS
Air conditioner
Touch Screen
Controller
Ethernet Ethernet
HUB
30
Set by scheduler function of
Touch Screen Controller.
Power
distribution
software
Printer
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