Toshiba MMY-MAP0601HT8, TCB-PCNT30TLE, RBC-AS21E2, RBC-EXW21E2, RBC-AMT21E APPLICATION CONTROL MANUAL

...
FILE NO. A04-007
APPLICATION CONTROL MANUAL
Super Modular Multi System
Heat Pump Type Cooling Only Type
Super Heat Recovery Multi System
Heat Recovery Type
R410A
CONTENTS
1 Outline of system and application control
1-1 Outline of application control ................................................................................................... 5
1-2 List of application control models and setting.......................................................................... 6
1-3 Remote controller.................................................................................................................... 7
1-4 Application controls for remote controller.............................................................................. 1 0
1-4-1 Application for indoor remote controller ....................................................................... 10
1-4-2 Two remote control....................................................................................................... 11
1-4-3 Group control............................................................................................................... 12
1-4-4 Application controls for central remote controller......................................................... 13
1-5 Application controls of indoor unit ......................................................................................... 15
1-6 Application controls of outdoor unit ....................................................................................... 1 5
1-7 Application controls by optional P.C. board of outdoor unit.................................................... 16
1-8 Application controls by optional devices connected to indoor unit ........................................ 19
1-9 Application control for network (Tentative) ............................................................................ 21
1-9-1 Touch screen controller system ................................................................................... 21
1-9-2 LONWORKS ............................................................................................................... 22
1-9-3 Windows based central controller................................................................................ 23
1-9-4 BACnet ........................................................................................................................ 23
2 System wiring diagram and control wiring method
2-1 Applicable model and connectable units ............................................................................... 25
2-2 System wiring diagram.......................................................................................................... 26
2-2-1 For VRF system only................................................................................................... 26
2-2-2 For combined system with “1:1 model”........................................................................ 27
2-3 Design of control wiring......................................................................................................... 28
2-4 Earth method of shield wiring................................................................................................29
2-4-1 For VRF system only................................................................................................... 29
2-4-2 For combined system with “1:1 model”........................................................................ 30
2-5 General requirement for control wiring .................................................................................. 31
3 Address setup
3-1 Definition of address ............................................................................................................. 34
3-2 Address setup procedure ..................................................................................................... 38
3-2-1 Check at main power-ON............................................................................................ 39
3-2-2 Automatic address setup............................................................................................. 40
3-2-3 Manual address setup from remote controller ............................................................. 43
3-2-4 Confirmation of indoor unit address and position by using the remote controller......... 44
3-2-5 Change of indoor address from remote controller ....................................................... 45
3-2-6 Address setup example (VRF system) ....................................................................... 47
3-2-7 Clearance of address (Return to status (Address undecided)
at shipment from factory) ............................................................................................ 50
3-2-8 In case of increase the address-undefined indoor units (Extension, etc.)................... 51
3-2-9 How to set central control address.............................................................................. 52
3-2-10 Address re-setup for central control of the super-digital inverter
and the digital inverter............................................................................................... 54
3-2-11 Indoor address change example (Super-digital inverter and digital inverter) ............ 58
4 Details of application control and devices
4-1 Remote controller................................................................................................................. 61
4-1-1 Wired remote controller (RBC-AMT21E) .................................................................... 61
4-1-2 Simple remote controller (RBC-AS21E) ..................................................................... 67
4-1-3 Wireless remote controller kit ..................................................................................... 71
4-1-4 Weekly timer (RBC-EXW21E).................................................................................... 97
4-2 Central remote controller (TCB-SC642TLE) ...................................................................... 107
4-2-1 Outline ...................................................................................................................... 107
4-2-2 Installation procedure ............................................................................................... 112
4-2-3 Operation procedure................................................................................................. 130
4-3 Application controls of indoor unit ...................................................................................... 136
4-3-1 Setup of selecting function in indoor unit .................................................................. 136
4-3-2 V entilation fan control from remote controller ............................................................ 139
4-3-3 Leaving-ON prevention control................................................................................. 140
4-3-4 Po wer peak-cut from indoor unit............................................................................... 140
4-3-5 Remote sensor (TCB-TC21LE)................................................................................ 141
4-4 Application controls of outdoor unit .................................................................................... 142
4-4-1 Outdoor fan high static pressure shift....................................................................... 143
4-4-2 Cooling priority , heating priority control..................................................................... 143
4-4-3 Indoor unit setup in “Specific indoor unit priority control” mode................................. 144
4-5 Application controls by optional P.C. board of outdoor unit................................................. 145
4-5-1 Power peak-cut control............................................................................................. 150
4-5-2 Snowfall fan control .................................................................................................. 152
4-5-3 External master ON/OFF control.............................................................................. 152
4-5-4 Night operation control.............................................................................................. 153
4-5-5 Operation mode selection control ............................................................................. 153
4-6 Application controls by optional devices connected to indoor unit ..................................... 154
4-6-1 Remote control by “remote location ON/OFF control box” ....................................... 154
4-6-2 Central control by AI-NETWORK central controller (Network adapter) ................... 157
4-6-3 Central control with “1:1 model” (“1:1 model” connection interface).......................... 163
5 Dimensional drawing
1
OUTLINE OF SYSTEM
AND
APPLICATION CONTROL
1-1 Outline of application control 1-2 List of application control models and setting 1-3 Remote controller 1-4 Application controls for remote controller
1-4-1 Applications for indoor remote controller 1-4-2 Two remote control 1-4-3 Group control
1-4-4 Application controls for central remote controller 1-5 Application controls of indoor unit 1-6 Application controls of outdoor unit 1-7 Application controls by optional P.C.board of outdoor unit 1-8 Application controls by optional devices connected to indoor unit 1-9 Application control for network (Tentative)
1-9-1 Touch screen controller system
1-9-2 LONWORKS
1-9-3 Windows based central controller
1-9-4 BACnet
1-1 Outline of application control
LON Gateway
LONWORKS
BMS-LSV2E
Touch screen controller
• Monitoring
• Remote control
• Schedule operation
• Error code indication
• Alarm list indication
• Monthly report
• Energy monitoring data etc.
Intelligent server
Energy meter relay interface
TCS-Net Interface
BMS-IFLSV1E
I/F
Energy monitoring
Power peak-cut control board TCB-PCDM2E
External master ON/OFF board TCB-PCMO2E
Outdoor Units (VRF system)
Super Digital Inverter Digital Inverter
Terminal Screw M3 6
71
4-4ø hole
61
OFF
TOSHIBA
NCC-1212
OFF
COM COMON
TCB-PCOM1 TCB-PCOM1E
8 ICI
ON
5
41
OFFON
5
T82
PJ17
MS
T81
85
75
OPERATION
MS
/
10
K100
Terminal Screw M4 8
55.5 4-4ø hole
Terminal
45.5
Screw M3 6
TOSHIBA
NCC-1214
TCB-PCMO1 TCB-PCMO1E
HEAT
10
8
COOL
41
PJ17
ICI
60
50
5
41
COM
COM
D2
TB1
"1:1 model"
connection interface
TCB-PCNT30TLE
Remote location
ON/OFF control box
TCB-IFCB-4E
Power peak-cut control signal
Operation status output
Operation control command
Master ON/OFF signal
Air-conditioning
Management on site
Batch drive, error output
Master ON/OFF signal
Weekly timer RBC-EXW21E
Alarm status output
ON/OFF command
Central remote controller TCB-SC642TLE
Master remote controller
Side remote controller
Weekly timer RBC-EXW21E
Wired remote controller RBC-AMT21E
Sub-remote controller RBC-AS21E
Network adapter TCB-PCNT20E
AI-NETWORK
Wireless remote controller
AI-NET central control devices
*1 BACnet
TM
*2 LoNWoRKS
: ANSl/ASHRAE135-1995, A Data CommuniCation Protocol for Bulding Automation and ControI Networks.
R
: Resistered trademark Echelon Corporation.
1-2 List of application control models and setting
Contents of application controlModel nameAppliance name
Remote Controller
Wired remote controller Simple remote controller
Wireless remote controller
Weekly timer
Central remote controller
Application controls of indoor unit
Function change of Setting functions necessary to perform Item code (DN) setting from indoor unit
Ventilation fan control from remote controller
Leaving-ON prevention control
Demand control from indoor unit
Remote sensor
Application controls of outdoor unit
Outdoor fan high static pressure shift
Control for cooling/ heating priority
Specific indoor unit priority control
Optional P.C. board of outdoor unit
Power peak-cut control board
External master ON/OFF control board
Optional devices connected to indoor unit
Remote location ON/OFF control box • ON/OFF command from external signals
Network adapter
RBC-AMT21E
RBC-AS21E
TCB-AX21U(W)-E
RBC-AX22CE
TCB-AX21E
RBC-EXW21E
TCB-SC642TLE
TCB-TC21LE
TCB-PCDM2E
TCB-PCMO2E
TCB-IFCB-4E
TCB-PCNT20E
• Individual control Indoor unit
• Group control
• Two remote control
• Individual control
• Two wireless control For under ceiling type
• Two remote control (wired & wireless) For other type
• Weekly schedule operation Wired remote controller (main remote controller + weekly timer)
• Central control of Max.64 or units Outdoor unit
• Weekly schedule operation (central remote controller + weekly timer)
Central control without indoor remote controller
• Central control with "1:1 model"
applied control at the local site. wired remote controller Ventilation fan start/stop operation from Setting from wired remote
wired remote controller. controller and relay wiring Control to prevent Leaving-ON of indoor
unit. Thermo-OFF operation by relay signal
Remote sensing of indoor air temperature Indoor unit
Change of outdoor fan control when connecting a duct to discharge port of outdoor unit.
Change operation mode priority Specific indoor unit has the priority for
operation mode.
Power peak-cut (Standard function) Inverter assembly of the header Power peak-cut (Expansion function)
Snowfall fan control External master ON/OFF control Night operation (sound reduction) control Operation mode selection control
• Monitoring from outside Indoor unit
Central control with AI-Network system Indoor unit
Connecting device or setting method
For 4-way sir discharge cassette type
(Indoor unit)
(local supply)
Relay wiring (local supply)
Switch setting on outdoor interface P.C. board
Item code (DN) setting from wired remote controller
outdoor unit
Reference
No.
1-3 1-4
1-5
1-6
1-7
1-8
"1:1 model" connection interface
Application control for network
Touch screen controller system
LONWORKS
Windows based central controller
BACnet
TCB-PCNT30TLE
BMS-TP5120ACE
TCB-IFLN***
BMS-LSV***
BMS-LSV***
Central control with "1:1 model" Indoor unit (link Toshiba Digital Inverter system and Super Digital Inverter system)
etc.
etc.
etc.
etc. BACnet network.
Combination of touch screen and local Central control wiring server (monitoring, remote operation, etc)
LONWORKS interface connected to Central control wiring building management computer
Local server is "Plug-in" into customer's Central control wiring personal computer
Local server is connected under the Central control wiring
1-9
1-3 Remote controller
Model
Name
name
Appearance Application
RBC-AMT21E
Wired remote controller
TEST
SET DATA
SETTING
SETTING
Function
Reference
No.
• Start / Stop
Connected to indoor unit
• Changing mode
• T emperature setting
• Air flow changing
• Timer function Either “ON” time or “OFF” time
or “CYCLIC” can be set how many 30 min. later ON or OFF is
CODE No.
UNIT No.
R.C. No.
TEST
UNIT
CL
SET
Wired remote
controller
Wired remote controller (In case of control by 2 remote controllers)
operated. Combined with the weekly timer ,
weekly schedule operation can be operated.
• Filter sign
Displays automatically maintenance time of indoor filter.
Filter sign flashes.
• Self-diagnosis function
1-4
4-1-1
Pressing “CHECK” button displays cause of trouble on the check code.
• Control by 2 remote controllers is
available. Two remote controllers can be
connected to one indoor unit. The indoor unit can be separately operated from the isolated places.
• Start / Stop
Connected to indoor unit
• T emper ature setting
• Air flow changing
˚C ˚F
• Check code display
RBC-AS21E
Simple remote controller
Wireless remote controller kit
Simple remote controller
Connected to indoor unit
• Start / Stop
• Changing mode
• T emperature setting
• Air flow changing
• Timer function
Either “ON” time or “OFF” time or “CYCLIC” can be set how many 30 min. later ON or OFF is operated.
• Control by 2 remote controllers is
available. Two wireless remote controllers can
operate one indoor unit. The indoor unit can be separately operated from the isolated places.
• Check code display
TCB-AX21U (W)-E
(For 4-way Air Discharge Cassette)
RBC-AX22CE
(For Under Ceiling)
1-4
4-1-2
1-4
4-1-3
TCB-AX21E RBC-AX22CE TCB-AX21U (W)-E
TCB-AX21E
(For others except concealed duct high static pressure type)
Wireless remote controller kit (Kit of Hand set and receiver unit)
Wireless remote controllerSensor unit (receiver unit)
Outlook and function
Wireless remote controller
Reference No.
(Common for all indoor unit type)
TCB-AX21U(W)-E
(for 4-way Air Discharge Cassette type)
186W x 186D (Mounted to the corner of ceiling panel)
TCB-AX22CE
(For under Ceiling type)
130W x 65H (Mounted to the display position of front cover)
4-1-3
• Check code display
(sensor block displa y on the receiving unit)
• Test operation
(Switch setting on the receiver unit)
• Emergency operation
(Push “emergency operation” button on the receiver unit)
TCB-AX21E
(Universal type for other indoor unit except high static pressure duct type. )
70W x 120H (Placed on the wall,etc)
Name
Model
name
Appearance Application
Connected to central
remote controller,
wired remote controller
Performance
• Weekly schedule operation Setting different start / stop time
for each day of the week ON / OFF can be easily set 3
times a day.
Reference
No.
Weekly timer
RBC-EXW21E
PROGRAM1 PROGRAM2 PROGRAM3
WEEKLY TIMER
SuMoTuWeThFr Sa
ERROR
Wired
remote controller
Central
remote controller
Outdoor unit
Weekly
timer
Weekly
timer
Connected to outdoor unit,
indoor unit
Header Follower
ON
8:00 12:00 13:00 18:00 19:00 21:00
“CHECK” “PR OGRAM” “DAY”
OFF ON OFF ON OFF
button make setting copy easy. Two patterns of schedule for a
week can be specified. (Summer schedule and winter
1-4
4-1-4
schedule, etc.) “CANCEL ” “D A Y” button make
holiday setting easy. If power supply fails, the setting
contents are stored in memory, for 100 hours.
• Individual control up to 64 indoor
units.
• Individual control for max. 64 indoor
units divided 1 to 4 zone.
Up to 16 indoor units for each

zone

• Up to 16 outdoor header units are
connectable.
ZONE
ALL
ZONE
GROUP
1234
TEST
UNIT No.
SET DATA
SETTING
R.C.
No.
SELECT ZONE
GROUP
CL
SET
TCB-SC642TLE
Central remote controller
• 4 type central control setting to
inhibit individual operation by remote
CODE
No.
Outdoor unit
controller can be selected.
• Setting for one of 1 to 4 zone is
available.
1-4-4
4-2
Central
remote controller
• Usable with other central control
devices (Up to 10 central control devices in one control circuit)
• Two control mode selectivity
Central controller mode

Remote controller mode

• Setting of simultaneous ON/OFF 3
times for each day of the week combined with weekly timer.
Central remote
controller
Indoor
remote controller
1-4 Application controls for remote controller
1-4-1 Applications for indoor remote controller
Basic function ModelSystem diagram
Wireless remote controllerMain remote controller
• Wired remote controller
Individual control
Air conditioner is

1

individually oper-

ated at a distance.

GROUP control

One remote controller

can control group of

2
Max. 8 indoor units.
 
Operating on the

same setting

Indoor
Remote
controller
Indoor
unit
Possible up to Max. total length 500m
Remote
controller
Max.8 indoor units
unit
Indoor
Possible up to Max.total length 500m
unit
Indoor
unit
Indoor
unit
Receiver unit
Wireless
remote
controller
Indoor
unit
• Simple remote controller
• Wireless remote controller
• Wired remote controller
• Simple remote controller
RBC-AMT21E
RBC-AS21E
kit
TCB-AX21U(W)-E RBC-AX22CE TCB-AX21E
RBC-AMT21E
RBC-AS21E
Wired system Wireless system
Indoor
unit
Two remote control
Air conditioner is

3

controlled by two

remote controllers

at two places.

Remote
controller
Master
Possible up to Max. total length 500m
Wired & Wireless combination control (Either controller should be set as side controller)
Control by
weekly timer
4

Weekly schedule

operation

Indoor
unit
Remote
controller
Side
Indoor
unit
Wireless
remote
controller 1
Master
Indoor
unit
Remote
controller
Weekly timer function
• Setting of ON-OFF 3 times par day
• Timer time is displayed.
• Designation of holiday
Wireless
remote
controller 2
Side
Wireless
remote
controller
• Wired remote controller
RBC-AMT21E
• Simple remote controller
RBC-AS21E
• Wireless remote control­ler kit
TCB-AX21U(W)-E RBC-AX22CE TCB-AX21E
• Wired remote controller
RBC-AMT21E
+
• Weekly timer
RBC-EXW21E
Remote
controller
Weekly
timer
10
1-4-2 Two remote control
This control is that one or more indoor units are controlled by two remote controllers. (Max. two remote controller can be connected.)
One indoor unit operated by two remote controller
To outdoor unit
Unit
U1U2
A B
A B A B
Remote
controller
(Master)
Remote controller
Wiring
(Local supply)
Remote
controller
(Side)
Indoor
(Setting method for side remote controller)
<In case of wired remote controller>
Change the remote controller address connector of the side remote controller on the P.C. board.
Group control operated by two remote controller
To outdoor unit
U1U2
A B
A
controller
(Master)
U1U2 U1U2
B
Remote
(RBC-AMT21E)
Remote controller
Master remote controller
Remote controller check
A B
A B
B
A
Remote
controller
(Side)
Remote controller address connector
(In case of simple remote controller [RBC-AS21E], refer to
“4-1-2 Simple remote controller”)
<In case of wireless remote controller>
Turn No.3 of DIP switch [S003] on sensor P.C. board from OFF to ON.
In case of 4-way cassette type (For others, refer to installation manual of wireless remote controller kit or
“4-1-3 Wireless remote controller kit”)
(Operation)
1) Operation mode can be changed by “last push priority”.
2) In case of using a timer, connect the timer to either remote controller.
Bit 1 : OFF to ON
Cover
S 003
Side remote controller
Remote controller
address
ON
4
Sensor P.C. board
Corner cap
1
2
3
11
1-4-3 Group control
Max. 8 indoor units can be controlled by one remote controller on a group control. Twin, triple control of 1 by 1 model (Toshiba Digital inverter, Super digital inverter) is one of group control. Header indoor unit controls indoor air temperature based on setting temperature of the remote controller.
<System sample>
Outdoor
unit
Header
Indoor
unit
Remote
controller
Indoor
1-1 1-2 1-3 1-8
unit
Indoor
unit
Indoor
unit
Max. 8 units
[NOTE] Be sure to supply the power for all indoor units on the group control.
If the power isn’t supplied to the header indoor unit, communication between indoor units and remote controller can’t be performed.
[1] Display range of remote controller
Remote controller reflects the setting range of header indoor unit. Setting range : Operation mode, Air Volume setting, Setting temperature
[ NOTE ] Don’t set the concealed duct high pressure type (AID-P***H, MMD-P***1H) to the header indoor unit.
Set the other type indoor unit to the header indoor unit.
• In case concealed duct high static pressure type is the header indoor unit, display of remote controller is as follows. Operation mode : [A U TO] [ HE AT] [C OO L ] [FAN], no [ DRY] mode Air volume selection: [HIGH]
• In case of [DRY] mode, duct type keeps [FAN] mode.
[ NOTE ] Don’t set cooling only model as header indoor unit.
Set heat pump model as header indoor unit.
• [AUTO] [HEAT] mode can’t be operated.
[2] Remote location control (HA)
Both header and follower indoor unit can response by remote location control (HA) signals. Master ON/OFF control can be conducted for all indoor units on the same group.
[ NOTE ] Don’t input two or more HA signals to one group.
[3] Address setting
All indoor units on the same group must be turned on when automatic address setting is conducted. If power supply is turned on three minutes later than automatic address setting, reboot will occur and automatic address setting starts again.
[ NOTE.1 ] Be sure to do electrical work and control wiring certainly. [ NOTE.2 ] Reconfirm the line / indoor / group address one by one.
Especially confirm the identical line address both outdoor and indoor side.
12
1-4-4 Application controls for central remote controller
Central manage-
1
ment controller for 64 units
Header
Zone
Zone
Zone
Zone
Power supply
4
U3, U4
3
2
U3, U4
1
unit
U3, U4
U1, U2
Header
unit
U1, U2
Header
unit
U1, U2
FS unit
Central remote controller
Single phase 220/230/240V
Super MMS Outdoor unit
Line-3
U5, U6
Indoor remote controller
U5, U6
Indoor remote controller
Outdoor unit
Line-1
Indoor remote controller
Indoor unit
Outdoor unit
Line-2
Super HRM
Indoor unit
Super MMS Indoor unit
Function of central remote controller
• Individual control up to 64 indoor units.
• Individual control for max. 64 indoor units divided 1 to 4 zone. (Up to 16 indoor units for each zone.)
• Up to 16 outdoor header units are connectable.
• 4 type central control setting to inhibit individual operation by remote controller can be selected.
• Setting for one of 1 to 4 zone is available.
• Usable with other central control devices (Up to 10 central control devices in one control circuit)
• Two control mode selectivity Central controller mode/Remote controller mode
• Setting of simultaneous ON/OFF 3 times for each day of the week combined with weekly timer.
ModelBasic function System diagram
• Central remote controller
TCB-SC642TLE
<Indoor remote controller>
• Wired remote controller
RBC-AMT21E
• Simple remote controller
RBC-AS21E
Reference
No.
4-2
Central remote controller
+
Weekly timer
Weekly

2

operation

schedule

can be set by

connecting a
 
weekly timer

to the central

remote

controller

Single phase 220/230/240V
Power supply
Central
remote controller
Outdoor unitU3, U4
Indoor unit
Indoor remote controller
Weekly timer
Super MMS
13
U1, U2
• Central remote controller
TCB-SC642TLE
+
• Weekly timer
RBC-EXW21E
<Indoor remote controller>
• Wired remote controller
RBC-AMT21E
or
• Simple remote controller
RBC-AS21E
4-2
Basic function System diagram Model
Reference
No.
Remote central control without
3
indoor remote controller
U3, U4
Power supply
Single phase 220/230/240V
Example of grouping operation
Power supply
Single phase 220/230/240V
Power supply
Single phase 220/230/240V
Central remote controller
U3, U4
Indoor remote controller is required
Central remote controller
U3, U4
Central remote controller
Outdoor unit
Even when grouping operation is performed by connecting multiple indoor units to 1 line, the indoor remote controller is required.
Outdoor unit
U1, U2
(Group)
U1, U2
Indoor unit
Available
Outdoor unit
U1, U2
(Group)
Available
• Central remote controller
TCB-SC642TLE
<Indoor remote
controller>
• Wired remote controller
RBC-AMT21E
4-2
Central manage-
4
ment control with “1 : 1 model”
Power supply
U3, U4
Header unit
U1, U2
Central remote controller
Super MMS
Indoor unit
Indoor remote controller
"1:1 model" connection interface
1
*
* TOSHIBA Digital Inverter System and Super Digital
Inverter System
14
• Central remote controller
TCB-SC642TLE
• “1 : 1 model” connection interface
4-2
TCB-PCNT30TLE

RAV-SM560KRT-E,

SM800KRT-E are

not available

<Indoor remote
controller>
• Wired remote controller
RBC-AMT21E
• Simple remote controller
RBC-AS21E
1-5 Application controls of indoor unit
No
Control name
Function change
1
Ventilation fan control from remote controller
2
Leaving-ON prevention control
3
Demand control
4
Remote sensor (TCB-TC21LE)
5
Remote Controller
Indoor Unit
Remote Sensor
Function
Items necessary to perform the applied control at the local site can be selected.
(Ex. Setup of TA sensor, body TA sensor / remote controller sensor)
ON/OFF control can be operated from wired remote controller when the entire heat exchanger or ventilation fan is installed in the system.
CN32
FAN DRIVE
(2P WHI)
Indoor control
P.C.board
Using a card switch box, card lock etc, the leaving­ON of the indoor unit can be prevented by setting of remote controller and relay wiring.
CN61
(YEL)
Indoor control
P.C.board
Thermostat-OFF operation by relay signal.
• Wiring example CN73
(2P plug: RED)
Indoor control
P.C.board
Air temperature sensing at a distance.
Remote sensor
Terminal block for remote controller cable
[NOTE]
Don’t change TA sensor to remote controller sensor by item code (DN) setting.
Relay (DC12V, procured locally)
1
1
2
2
Relay (procured locally)
1
1
T10
2
2
3
3
4
4
5
5 6
6
1
1 2
2
EXCT
Remote controller (Master)
Earth
Power supply
Outside contact
Relay (procured locally)
(Sold separately)
Remote controller cable (Procured locally)
AB
Indoor unit
Outside control input of fan
To terminal
Relay coil signal
Item code (DN)
setting from wired
remote controller
Setting from wired
remote controller
+
Relay wiring
(local supply)
Setting from wired
remote controller
+
Relay wiring
(local supply)
Relay wiring
(local supply)
Remote sensor (TCB-TC21LE)
Reference No.
4-3-1
4-3-2
4-3-3
4-3-4
4-3-5
1-6 Application controls of outdoor unit
No
1
2
Control name
Outdoor fan high static pressure shift
Cooling priority, heating priority control
Specific indoor unit priority control
3
Increase outdoor fan speed so that a duct with the maximum outside static pressure 35Pa can be installed.
Cooling priority or heating priority can be selected. (Setup at shipment : heating priority)
Only one indoor unit can be set to priority for changeover operation mode.
Function
15
Setting method
Switch setting on outdoor interface
P.C. board
Switch setting on outdoor interface
P.C. board
+
Item code (DN)
setting from wired
remote controller
Reference No.
4-4-1
4-4-2
4-4-3
1-7
Application controls by optional P.C. board of outdoor unit
Model
name
Appearance
Size : 71 x 85 (mm)
Function
[1] Power peak-cut Control
●●
Feature
●●
The upper limit capacity of the outdoor unit is restricted based on the power peak cut request signal from outside.
●●
Function
●●
Two type control can be selected by setting SW07 on the interface P.C. board of the header outdoor unit.
TCB-PCDM2E Local Supply
ON
SW1
COM
OFF
SW2
COM
Reference
No.
Application
TCB-PCDM2E
* Place this optional P.C.
board to inverter assembly of the header outdoor unit.
[Standard function]
SW07-2 OFF
Input
SW01
ON
OFF
[Expansion function]
SW07-2 ON
Input
SW01
OFF
ON
OFF
ON
• Be sure to prepare the point of contact for each terminal.
• Don’t turn on both SW1 and SW2 terminal simultaneously.
SW02
OFF
ON
SW02
OFF OFF
ON ON
0% (stop)
100% (Normal)
100% (Normal)
Up to 80% Up to 60%
0% (stop)
SW07-1
OFF
100% (Normal)
SW07-1
OFF
100% (Normal)
4-5-1
ON
Up to 60%
ON
Up to 85% Up to 75% Up to 60%
16
Model
name
Appearance Function
[2] Snowfall fan control
●●
Feature
●●
Outdoor fan is operated with the snowfall signal from outside.
●●
Function
●●
TCB-PCMO2E Local Supply
COM
Size : 55.5 x 60 (mm)
Cooling
Reference
No.
SMC
Application
* Place this optional P.C.
board to inverter assembly of the header outdoor unit.
TCB-PCMO2E
SMC : Cooling mode select input (switch)
Terminal
Input signal
ON
Operation
Snowfall fan control (Operates outdoor fan.)
SMC
OFF
ON
Usual operation (Releases control)
OFF
This control is conducted when input signal stand up and fall down. (Standing and falling status should be held for 100 mm.sec. or more.)
[3] External master ON/OFF control
●●
Feature
●●
The outdoor unit starts or stops the system.
●●
Function
●●
TCB-PCMO2E Local Supply
COM
SMC
Cooling
Heating
SMH
4-5-2
SMC : Input signal for start SMH : Input signal for stop
Terminal
SMC
SMH
ON
Starts all indoor units.
OFF
ON
Stops all indoor units.
OFF
OperationInput signal
• Be sure to prepare non voltage continuous point of contact for each terminal.
This control is conducted when input signal stand up or fall down. (Standing and falling status should be held for 100 mm.sec. or more.)
17
4-5-3
Model
name
Appearance Function
[4] Night operation (Sound reduction) control
●●
Feature
●●
Sound level can be reduced with connecting outdoor E-parts by restricting compressor and fan speed.
●●
Function
●●
TCB-PCMO2E Local Supply
COM
Size : 55.5 x 60 (mm)
Cooling
Application
SMC : Cooling mode designated input switch
Terminal
SMC
Input signal
OFF
ON
SMC
Operation
ON
Night operation (sound reduction) control
Usual Operation
Reference
No.
4-5-4
* Place this optional P.C.
board to inverter assembly of the header outdoor unit.
TCB-PCMO2E
OFF
This control is conducted when input signal stand up or fall down. (Standing and falling status should be held for 100 mm.sec or more.)
[5] Operation mode selection control
●●
Feature
●●
This control can be operated with the operation mode which is permitted by SMC or SMH.
●●
Function
●●
TCB-PCMO1E Local Supply
COM
SMC Cooling Heating
SMC : Cooling mode designated input switch SMH : Heating mode designated input switch
SMC
ON
OFF
Only cooling mode permitted
OFF
ON
Only heating mode permitted
SMH
Selected operation modeSMH
4-5-5
Be sure to prepare non-voltage continuous point of contact for each terminal.
18
1-8 Application controls by optional devices connected to indoor unit
[1] Remote location ON/OFF control box
Model
name
TCB-IFCB-4E
Operation
Display
Appearance Features
Start and stop of air conditioner is possible by the external signal, and also indication of operation/ alarm to outside is possible.
Application Function
• Monitoring
ON/OFF status (for indoor unit) Alarm status (system & indoor unit stop)
• ON/OFF command
Air conditioner can be turned ON/OFF by the external signals. The external ON/OFF signals are output for the
Interface
Remote
Controller
signals below.
ON/OFF
COM
Non-voltage
ON /OFF continuous signal
Reference
No.
4-6-1
[2] Network adapter
Model
name
Place optional P.C. board in E-parts of indoor unit.
TCB-PCNT20E
Power Supply Al Network
Central Remote
Controller
TCB-SC641E
Appearance Features
Indoor units of VRF system is controlled by AI­NETWORK central remote controller. Connectable indoor units per group.
Connection of cables
Application
Central remote controller
X Y
CN03
1 2
1 3
CN02 CN01
131
1 2
CN309
Indoor
Non polarity cable
Non polarity cable
Indoor unit
control
P.C.board
CN041
3
1 3
unit
Remote controller
Wiring diagram of indoor P.C. board
Indoor control
CN040(Blue)
1 2 3 1 2 3
A
Black Black
B
Black
White
Network connection terminal block
3 2 1
Network
3
P.C. board
2
CN02(Blue)
1
adapter
CN03(Red)
Indoor unit
Network Adapter
Remote Controller
Terminal block for connecting
remote controller
Indoor unit
Indoor control
P.C.board
A BA B
P.C.board
1 2 1 2
GrayGray
X
Y
Indoor unit
Indoor control
P.C.board
A B
CN01(White)
2 2 1 1
Indoor unit
CN300(Yellow)
1 3 1 3
Power Supply transformer
Indoor
control
P.C.board
A B
Reference
No.
4-6-2
19
[3] “1:1 model” connection interface
Model
name
Appearance Features
Place optional P.C. board in E-parts of indoor unit.
Link adapter for “1:1 model” into VRF system network
1:1 model :Super digital inverter
Digital inverter
Connection of cables
Central
control
devices
U3 U4
Adaptor
Indoor unit Indoor unit
Indoor
control
P.C.board
Indoor control
P.C.board
A B A B
Indoor unit
Indoor
control
P.C.board
A B
Reference
No.
TCB-PCNT30TLE
1:1 model
connection
interface
Outdoor unit
Application
Central Remote Controller TCB-SC642TLE
Super MMS control wiring
Indoor units
Digital Inverter Super Digital Inverter
Remote
controller
Wiring diagram of indoor P.C. board
Connecting
U3 U4
terminal block
BLU
BLU
1 2 1 2
CN40 (BIU)
adapter
CN51 (RED)
1 1 2 2 3 3 4 4 5 5
WHI RED RED RED RED
1 1 2 2 3 3 4 4 5 5
CN50 (WHI)
Indoor control
P.C.board
4-6-3
20
1-9 Application control for network (Tentative)
1-9-1 Touch screen controller system
Ethernet
connection RS-485
Touch Screen
Controller
Control Maximum 512 FCU
Maximum 4 Energy Monitoring
System Diagram
Intelligent Server Software
Intelligent Server
Maximum 4 Intelligent server
Relay Interface
TCS-Net Relay Interface
Maximum 8 Relay Interface
I/F
Control wiring
Control
wiring
Control
wiring
RS-485
Reference
No.
Local supply
1 pulse/ kWh 200-400 ms
Energy Meter Relay Interface
Maximum 3 Input & 1 Output
Fire alarm Door Key Entry ON/OFF Error code output
Model Name Model Name Specification Touch Screen controller
(English version)
Intelligent Server
Devices
Intelligent Server Software TCS-Net Relay Interface Energy Monitoring Relay Interface Digital I/O Relay Interface BMS-IFDD01E I/F for I/O signal
(1) Monitoring air-conditioners
(2) Operating of air-conditioners
(3) Schedule operation
(4) Alarm list display
Function
(5) Alarm record display
(6) Monthly report data extraction
(7) Energy monitoring data extraction
More I/O
I/F
Digital I/O Relay Interface
BMS-TP0640ACE BMS-TP5120ACE BMS-TP0640PWE BMS-TP5120PWE BMS-LSV2E BMS-STCC01E BMS-IFLSV1E BMS-IFWH3E
Operation status can be seen according to a unit.
Unit All building, All tenants, Each tenant, Each area, Each air-conditioning system Monitoring contents
Master / individual control can be performed according to a unit.
Operating contents ON/OFF, Operation setting operation mode, air volume,
frap position, setting temp., inhibited setting from remote location
Air-conditioners are operated according to set-up schedule / operation pattern. Schedule
The present alarm contents are list-displayed.
The past alarm records are list-displayed.
Monthly report data is written in "Compact Flash". Monthly report can be created according to a unit using monthly report software.
Power consumption data is written in "Compact Flash". Energy monitoring can be performed according to a unit using energy monitoring software.
operation
Operation pattern Weekly pattern, special day pattern (4 pattern), No-work days pattern
Display contents Alarm contents, Unit number, Generated time
Display contents Alarm contents, Unit number, Generated time
Monthly report contents
Energy monitoring data Power consumption according to the power meter
Max 64 FCU , without electrical bill calculation Max 512 FCU , without electrical bill calculation Max 64 FCU , with electrical bill calculation Max 512 FCU , with electrical bill calculation Server in between Screen controller & control wiring Installed to Intelligent Server I/F in between Intelligent server & control wiring I/F for Power Meter
Operation and alarm status, Setting status for each air-conditioning system
can be performed according to a unit.
The number of ON/OFF, Operating time, Results of energy monitoring
Maximum 8 Power Meter
4-6-3
Maximum 4 Digital I/O Relay Interface
21
1-9-2 LONWORKS
System diagram
LON Center
LON T alk
LON Interfaces
TCB-
TCB­IFLN060
Super MMS
Remote controller
• • •
TCB-
"1:1 model" connection interface
1
*
*1 TOSHIBA Digital Inverter System and Super Digital Inverter System
The LONWORKS interface shall be connected between a building management computer and the Super HRM and Super MMS system.
[LONWORKS Gateway]
Model
Reference
No.
• LON Gateway
TCB-IFLN
****
• “1 : 1 model” connection interface
TCB-PCNT30TLE

RAV-SM560KRT-E,

SM800KRT-E are not

available

<Indoor remote controller>
• Wired remote controller
RBC-AMT21E
or
• Simple remote controller
4-7-2
RBC-AS21E
■■
Command
■■
• Op e r a t i o n : ON/OFF
• Mode : Cool/Heat/Fan
• T emperature setting
• Center/Local
■■
Monitor
■■
• Operation : ON/OFF
• Mode : Cool/Heat/Fan/failure
• T emperature setting
• Room temperature
• Center/Local
22
1-9-3 Windows based central controller
System diagram
Personal computer on site
Local server
Relay Interface
Super MMS
"1:1 model"
Remote controller
Energy monitoring relay interface
Digital I/O relay interface
connection interface
1
*
*1 TOSHIBA Digital Inverter System and Super Digital Inverter System The local server shall be “Plug-in” into a customer’s personal computer.
Model
Reference
No.
• WINDOWS based central controller
BMS-LSV
**
• TCS-Net Relay Interface
BMS-IFLSV1E
• Intelligent server
BMS-LSV2E BMS-STC01E
• Energy Monitoring Relay Interface
BMS-IFWH3E
• Digital I/O Relay Interface
4-7-3
BMS-IFDD01E
• “1 : 1 model” connection interface
TCB-PCNT30TLE

RAV-SM560KRT-E,

SM800KRT-E are not

available

<Indoor remote controller>
• Wired remote controller
RBC-AMT21E
• Simple remote controller
RBC-AS21E
1-9-4 BACnet
System diagram
BAC net center
Local server
TCS-Net Relay Interface
*1 TOSHIBA Digital Inverter System and Super Digital Inverter System The local server shall be connected under the BACnet network, and shall
be connected the Super HRM and Super MMS system through the interface.
TCB-
Super MMS
Remote controller
"1:1 model" connection interface
1
*
Model
Reference
No.
• BACnet local server
BMS-LSV
******
• TCS-Net Relay Interface
BMS-IFLSV1E
• “1 : 1 model” connection interface
TCB-PCNT30TLE

RAV-SM560KRT-E,

SM800KRT-E are not

available

4-7-4
<Indoor remote controller>
• Wired remote controller
RBC-AMT21E
• Simple remote controller
RBC-AS21E
(Note) For “1-9-1” to “1-9-4”, details of specification were not available at the time of publication. For further information
(set up, adjustment), consult the sales subsidiary.
23
2
SYSTEM WIRING DIAGRAM
AND
CONTROL WIRING METHOD
2-1 Applicable model and connectable units 2-2 System wiring diagram
2-2-1 For VRF system only
2-2-2 For combined system with “1:1model” 2-3 Design of control wiring 2-4 Earth method of shield wiring
2-4-1 For VRF system only
2-4-2 For combined system with “1:1model” 2-5 General requirement for control wiring
24
2-1 Applicable model and connectable units
1) Applicable model
• VRF system ............... Super modular multi system (Super MMS)
Super heat recovery multi system (Super HRM)
• 1:1 model .................. Super digital inverter, Digital inverter
2) The number of connectable units [1] For only VRF system
Connected unit No. of units Note
1
2
3
4
5
* Follower indoor unit in a group control must be counted as one indoor unit.
Outdoor unit
(Header unit)
Outdoor unit
(Follower unit)
Indoor unit
Group control for
indoor units
Central control
device
[2] For combined system with Digital Inverter / Super Digital Inverter
Up to 16 units
Up to 3 units
Up to 64 units
Up to 8 units
Up to 10 units
In the same refrigerant system
• Max 64 units in case of group control*
• Max. 48 units for one refrigerant system
• Central remote controller
Connected unit No. of units Note
1
2
3
4
5
* Max. 64 refrigerant system can be controlled for total number of VRF system and 1:1 model.
(However, for VRF system, up to 16 refrigerant system can be connectable.)
* “1:1 model” connection interface is connected to the indoor unit of 1:1 model.
Outdoor unit
(Header unit for
VRF system)
Outdoor unit
(Follower unit for
VRF system)
Indoor unit
Group control for
indoor units
Central control
device
Up to 16 units
Up to 3 units
Up to 64 units
Up to 8 units
Up to 10 units
In the same refrigerant system
• Max. 64 units for total number of indoor units for both system. * For 1:1 model, follower indoor units of twin control and group
control must not be counted.
* For VRF system, Max. 48 indoor units in one refrigerant
system.
• Central remote controller
25
Refrigerant
System 4
U4 U3
U2 U5U6 U1
Unit
Header
U2 U1
B A
Remote
Controller
Refrigerant
System 3
Refrigerant
System 2
Central control wiring
(Max.16 units can be connectable)
Note [2]
U2 U1U1U2
B
Unit
Header
U4 U3
U2 U5U6
Note [2]
Control wiring
Between indoor
and outdoor units
U1U2
B A A B A
(Max. 8 units)
Group control operation
U1
Unit
Follower
B A
U2
Unit
Follower
U1
U2
B A
Max. 64 indoor units for all refrigerant circuits
U1
Control wiring between outdoor units
(Max. 4 units can be connected.)
Unit
Follower
U2
B A
U1
Note [1]
Unit
Header
Unit
U3U4 U3U4 U3U4 U3U4 U3U4
Refrigerant
System 1
Note [4] Note [3]
U2
U4
U1
U3
Central Control
Device
U2
U4
U1
U3
Central Control
2-2 System wiring diagram
2-2-1 For VRF system only
Device
Max. 10 central
control devices
Header
U2 U5U6 U1U2 U5U6 U1U2 U5U6 U1U2 U5U6 U1U2 U5U6 U1
Outdoor Unit
Central
Device
Control
U2 U1
26
U4 U3
U2 U1
U2 U1
Indoor Unit
Note [5]
B A
B A
Remote
controller
Wiring
Max. 48 indoor units can be connected
in one refrigerant system
Remote controller Remote controller
(Outdoor unit to which control wiring between indoor and outdoor unit is connected becomes the header
Remote
Controller
outdoor unit automatically.)
[2]Don’t connect control wiring between indoor and outdoor units to other refrigerant system.
[3]Connect central control wiring to the header outdoor unit.
Note) [1]Don’t connect control wiring between indoor and outdoor units to several outdoor units.
[4]Connect central control devices to central control wiring.
[5]Central control devices can be also connected to control wiring between indoor and outdoor units.
B A
Follower
unit
Header
unit
123
123
U3 U4
U2
B A
AB
Remote
controller
Note [4] [5]
123
Refrigerant
System 5
Digital Inverter)
Refrigerant
“1:1 model” (Super digital Inverter,
System 4
123
U1
connection
Refrigerant
System 3
Header
unit
U4 U3
U2 U6 U1 U5
1:1 model
interface (TCB-PCNT30TLE)
Control wiring
between indoor
and outdoor units
U2 U1
U2 U1
B A
B A
(Max. 8 units)
Group control operation
Remote controller
VRF system
Refrigerant
System 2
Refrigerant
System 1
Central Control
U4 U3
U2 U6 U1 U5
U4 U3
Central control wiring : Max 64 refrigerant system for both VRF system and 1:1 model.
Max 16 refrigerant system for VRF system.
Follower unit Follower unit
U2 U6 U1 U5
U4 U3
U2 U6 U1 U5
U4
Note [6] Note [3]
U3
U2 U6 U1 U5
Unit
Header
Device
U2 U1
U4 U3
Outdoor Unit
Note [2]
Control wiring between outdoor units
(Max. 4 units can be connected.)
Note [1]Note [2]
U2
U4
U1
U3
Device
Central
Control
B A
U2 U1
B A
U2 U1
B A
U2 U1
B A
U2 U1
B A
U2 U1
Remote
Indoor Unit
Remote controller
Remote
Controller
controller
Wiring
t count follower indoor units of group control and twin control of 1:1 model.)
,
Max 48 indoor units can be connected.
Max. 64 indoor units for all refrigerant systems (Don
(Outdoor unit to which control wiring between indoor and outdoor units is connected becomes the header outdoor unit
automatically.)
[2] Don’t connect control wiring between indoor and outdoor units to other refrigerant system.
[3] Connect central control wiring to the header outdoor unit.
[4] When “1:1 model” is controlled by central control devices, “1:1 model” connection interface is necessary.
[5] In case of twin control on 1:1 model, connect “1:1 model” connection interface to the header indoor unit.
[6] Connect central control devices to central control wiring.
[7] Central control devices can be also connected to control wiring between indoor and outdoor units.
Note) [1] Don’t connect control wiring between indoor and outdoor units to several outdoor units.
* In case of 1:1 model, address re-setup is needed from wired remote controller. (For details, refer to “3-2-10”).
U2
U4
U1
U3
Central Control
Device
2-2-2 For combined system with “1:1 model”
Note [7]
Max. 10 Central
control devices
27
1:1 model
(Super digital Inverter,
Digital Inverter)
2
~ 2.0mm
2
Wiring 2-core, non-polarity
Type Shield wire
Size 1.25mm
Control wiring between outdoor units (L5)
Length Up to 100m (L5)
Follower
Header
unit
unit
U4 U3
U4 U3
123
U2 U6 U1 U5
U2 U6 U1 U5
L3
B A
123
U3 U4
Remote controller
B A
U2 U1
B
U2
L6
U1
B AA
U2 U1
L7
(TCB-PCNT30TLE)
1:1 model connection interface
Remote controller
U4
Follower
unit
U3
U2 U6 U1 U5
B A
U2
U4
Follower
unit
U3
U2 U6
L5
L2
unit
U4 U3
U1 U5
U2 U6
• Outdoor-outdoor / indoor-indoor / outdoor-indoor control wiring, Central control wiring.
1. All control wiring is 2-core and non-polarity wire.
2. Be sure to use shield wire for the following wiring to prevent noise trouble.
L4
Follower
U1 U5
VRF system
Header
unit
U4 U3
Header
unit
U4 U3
U2 U6 U1 U5
U2 U6 U1 U5
Wiring 2-core, non-polarity
Control wiring between indoor and outdoor units (L1,L2,L3),
Central control wiring (L4)
: Up to 1000m
2
: Up to 2000m (*1)
2
Note (1) : Total of control wiring length for all refrigerant systems
( L1 + L2 + L3 + L4 )
Type Shield wire
Size 1.25mm
Length 2.0mm
U1
U2 U1
U2 U1
U2 U1
U1U2
B A
B A
B A
B A
Remote controllerRemote controller
2
L1
2-3 Design of control wiring
Central Control
Device
U2 U1
U4 U3
Outdoor unit
28
Indoor unit
~ 2.0mm
2
Up 400m when wireless remote controller exists in a group control.
Up to 200m total length of control wiring between indoor units ( L6 )
Wire 2-core, non-polarity
Size 0.5mm
Remote controller wiring (L6,L7)
Length Up to 500m ( L6 + L7 )
Note [2]
U3U4
U1U2 U5U6
Note [1] Note [1]
U1U2
U1U2
U1U2
AB
Remote controllerRemote controllerRemote controllerRemote controller
AB
AB
Note [1]
Central control wiring
U3U4
U3U4
U3U4
U3U4
Follower unit Follower unit Follower unit
U3U4
U1U2U5U6
U1U2U5U6
U1U2U5U6
U1U2 U5U6
U1U2 U5U6
Control wiring
between
outdoor units
Note [1]
Note [1]
Note [2]
U1U2
U1U2
U1U2
U1U2
U1U2
AB
AB
AB
AB
AB
Header
unit
Header
unit
Note [2]
U3U4
U1U2 U5U6
(Open)
U2
U4
U1
U2
Central control
device
2-4 Earth method of shield wiring
2-4-1 For VRF system only
Outdoor unit
Central control
device
29
Note [1]
U2
U4
U1
U3
Control wiring
between
indoor and
outdoor units
AB
U1U2
Indoor unit
which are connected to both indoor and outdoor units.
the functional grounding at only one end of central control wiring. (Leave the other end of the wire at its final
termination as an open wire.)
[2]For the shield wires which are connected between the central remote controller and the outdoor units, perform
Note) [1]Be sure to close (connect) the end of shield wires, and perform the functional grounding for the end of wires
Note [2]
U3U4
U1U2 U5U6
Header
unit
U2 U1
AB
VRF
system
Central control wiring
U3U4
U3U4
U1U2U5U6
U1U2U5U6
Control wiring
123
between
outdoor units
Note [1]
Note [1]
Note [1] Note [1]
AB
123
1:1 model connection
interface
(TCB-PCNT30TLE)
AB
U1U2
AB
U1U2
( Super digital inverter,
Digital inverter )
Note [2]
U2
U4
U1
U3
Central Control
Device
2-4-2 For combined system with “1:1 model”
Note [1]
(Open)
U3U4
U1U2U5U6
Follower unit Follower unit Follower unit
U3U4
U1U2 U5U6
Header
unit
Header
U3U4
U1U2 U5U6
Outdoor unit
unit
U2 U1
Central Control
Device
Note [1]
U4 U3
30
Control wiring
between
indoor and
outdoor units
AB
U1U2
AB
U1U2
AB
U1U2 U3U4
Indoor unit
VRF system 1:1 model
Remote controllerRemote controller
which are connected to both indoor and outdoor units.
the functional grounding at only one end of central control wiring. (Leave the other end of the wire at its final
termination as an open wire.)
[2]For the shield wires which are connected between the central remote controller and the outdoor units, perform
Note) [1]Be sure to close (connect) the end of shield wires, and perform the functional grounding for the end of wires
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