Toshiba 40PW03G, 40PW03B Service Manual

FILE NO. 030-200001
SERVICE MANUAL
COLOUR TELEVISION
C9PJ Chassis
40PW03G,40PW03B
PRINTED IN U.K Feb., 2000 UK
CHAPTER 1 GENERAL ADJUSTMENTS
SAFETY INSTRUCTIONS........................................................................................................................................3
CRT ASSEMBLY REPLACEMENT AND MOUNTING..............................................................................................4
PICTURE TUBE COMPONENTS ADJUSTMENT....................................................................................................6
SERVICE POSITION................................................................................................................................................ 9
SERVICE MODE .................................................................................................................................................... 10
DESIGN MODE ......................................................................................................................................................13
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
ELECTRICAL ADJUSTMENT................................................................................................................................. 14
CONVERGENCE ADJUSTMENT .......................................................................................................................... 23
SCREEN AND MIRROR ALIGNMENTS ................................................................................................................32
CIRCUIT CHECKS .................................................................................................................................................33
CHAPTER 2 SPECIFIC INFORMATIONS
SETTING & ADJUSTING DATA ..............................................................................................................................34
LOCATION OF CONTROLS ................................................................................................................................... 35
CIRCUIT BLOCK DIAGRAM ..................................................................................................................................37

TABLE OF CONTENTS

MECHANICAL DISASSEMBLY .............................................................................................................................. 38
CHASSIS AND CABINET REPLACEMENT PARTS LIST......................................................................................39
PC BOARDS BOTTOM VIEW.................................................................................................................................59
TERMINAL VIEW OF TRANSISTORS ................................................................................................................... 73
SPECIFICA TIONS .................................................................................................................................................. 75
APPENDIX:
CIRCUIT DIAGRAM
– 2 –

CHAPTER 1 GENERAL ADJUSTMENTS

SAFETY INSTRUCTIONS

WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRECAU-
TION” AND “PRODUCT SAFETY NOTICE” INSTRUCTIONS BELOW.
X-RAY RADIATION PRECAUTION
1. Excessive high voltage can produce potentially hazard­ous X-RAY RADIATION. To avoid such hazards, the high voltage must not be abov e the specified limit. The nominal value of the high voltage of this receiver is (A) kV at zero beam current (minimum brightness) under a (C) V AC po wer source. The high voltage must not, under any circum­stances, exceed (B) kV.
Refer to table-1 for high voltage (A), (B) & AC voltage (C). (See SETTING & ADJUSTING DATA on page 34)
Each time a receiver requires servicing, the high voltage should be checked follo wing the HIGH VOLT AGE CHECK procedure in this manual. It is recommended that the read­ing of the high voltage be recorded as a part of the service record. It is important to use an accurate and reliable high voltage meter.
SAFETY PRECAUTION
WARNING : Service should not be attempted by any one unfamiliar with the necessary precautions on this receiver . The following are the necessary precautions to be observed before servicing this chassis.
1. An isolation transformer should be connected in the power line between the receiver and the AC line before any service is performed on the receiver.
2. Always discharge the picture tube anode to the CRT conductive coating before handling the picture tube. The picture tube is highly evacuated and if broken, glass fragments will be violently expelled. Use shatter proof goggles and keep picture tube away from the unprotected body while handling.
3. When replacing a chassis in the cabinet, always be certain that all the protective devices are put back in place, such as; non­metallic control knobs, insulating covers, shields, isolation resistor-capacitor network etc.
2. The only source of X-RAY RADIATION in this TV receiver is the picture tube. F or contin ued X-RAY RADIATION pro­tection, the replacement tube must be exactly the same type tube as specified in the parts list.
3. Some part in this receiver have special safety-related char­acteristics for X-RAY RADIATION protection. For contin­ued safety, parts replacement should be undertaken only after referring to the PRODUCT SAFETY NO TICE below.
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These characteristics are often passed unnoticed by a visual inspection and the protection afforded b y them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety char­acteristics are identified in this manual and its supplements; electrical components having such features are identified by the international hazard symbols on the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts which do not have the same safety characteristics as specified in the parts list may create shock, fire, X-ray radiation or other hazards.
– 3 –

CRT ASSEMBLY REPLACEMENT AND MOUNTING

CAUTION : DO NOT LOOSEN THE HEX HEAD BOLTS WITH SPRINGS (12 PCS), BECAUSE THOSE ARE FOR
SEALING OF CRT COOLANT.
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
8 o’clock
4 o’clock
Lens Assembly
R
GB
Attention Serviceman
The Hex Head Bolts with Springs. (see sketch) used on CRT assembly, are “NOT”
Adjustment Screws DO NOT LOOSEN-FLUID LEAKAGE WILL OCCUR.
4 Screws
4 Screws
CRT Assembly
CRT Anode Cap Assembly
S.V.M. Coil
CRT DRIVE Board
CRT Mounting
Deflection Yoke and Conver Yoke
Lens and Neck Components View
– 4 –
TO REMOVE CRT (Same procedure for R, G, B)
1. Remove CRT DRIVE Board, S. V. M. COIL and DEF. YOKE from CRT.
2. Remove Lens Assembly.
3. Detach CRT Anode Cap from CRT.
4. Remove CRT Assembly from CRT Mounting.
CRT REPLACEMENT (Same procedure for R, G, B) Reverse the removal procedures except the followings.
1. Anode Cable should be replaced with new one. See "SERVICING PRECAUTIONS" shown below.
2. Install silicon (T461B) to the CRT, replace the Anode cable and put enough silicon again on around the An­ode Cap as illustrated.
CAUTION: Align the Anode cable as illustrated on page
4.
ADJUSTING PROCEDURE IN REPLACING CRT
1. R.G.B. CUTOFF (SCREEN VR) ADJUSTMENT (page 6.)
2. R.G.B. FOCUS ADJUSTMENT (page 6.)
3. PICTURE TILT ADJUSTMENT (page 7.)
4. USER CONVERGENCE CENTER CHECK (Refer to owner's manual.)
5. CENTERING ADJUSTMENT (page 7.)
6. CONVERGENCE ADJUSTMENT (page 23.)
7. WHITE BALANCE ADJUSTMENT (page 15.)
Adjustments are complete.
Anode Cap
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
Silicon (On shaded area) TSE3843W #23960136
SERVICING PRECAUTIONS
Do not use a magnetized screw driver for screws of Deflection Yoke and Velocity Modulation Coil to avoid magnetization of electron gun. Magnetization of electron gun will degrade basic function and result in unbalance of right and left shift of user static convergence, and result in no variable quantity.
2 ~ 5 mm
15 ~ 25 mm
When replacing the anode cap assembly (CRT) or anode lead assembly (F.B.T.), remove the anode lead holder from old one and attach the holder again to new anode lead.
Check the point of anode lead in a straight line, if it is winding, please revise it.
Screw for D.Y
Screw for SVM coil
Anode lead holder
– 5 –
WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "X-RAY RADIATION PRECAUTION", "SAFETY PRE-
CAUTION" AND "PRODUCT SAFETY NOTICE" ON PAGE 3 OF THIS MANUAL.

PICTURE TUBE COMPONENTS ADJUSTMENT

ADJUSTING PROCEDURE IN REPLACING CRT
Cutoff
Lens focus
Electrical focus
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
Yoke horizontal
DESCRIPTION OF NECK COMPONENTS
S.V.M. COIL
1 Deflection yoke and convergence yoke.
The position on the neck is required most front (CRT fun­nel side) and the screw is fastened after rotating yoke adjusting picture tilt.
2 Centering magnet
After adjusting picture tilt, picture position is finally fixed by this magnet. In order to get maximum margin of user convergence con­trol for center of screen, this magnet have to be used for center convergence adjustment.
2
User convergence center check
Centering (PAL)
Convergence adjustment (PAL/NTSC)
White balance
Sub bright adjustment
End
1
RGB FOCUS ADJUSTMENT
1. Call-up the adjustment mode (see page 10)
2. Press a b utton on the remote controller in order to display the internally-generated cross-hatch (See TEST SIGNAL SELECTION on page 11.)
3. Expose only RED by cover ing the GREEN and BLUE lenses with caps.
4. Loosen the RED lens fixing screws (refer to Fig. a), and adjust the RED lens focus to obtain the sharpest point while observing the middle and peripheral sections of the screen.
Fig. a
5. Use the focus VR of “R” of the focus pack in order to adjust the electric focus in the middle and peripheral sections of the screen to its sharpest level.
6. Check the RED focus of the whole screen and if necessary repeat steps 4 and 5.
7. Fix the RED lens by tightening its fixing screws.
8. Expose only GREEN by covering the RED and BLUE lenses with caps.
9. Display the internally-generated cross-hatch signal.
10. Adjust the GREEN lens focus on the left border of the screen to its sharpest level, then check the focus on the right border, and if it is at its sharpest level, fix it in that position by tightening the lens screws.
PREPARATION
Operate the receiver for at least 5 minutes.
R, G, B CUTOFF (SCREEN VR) ADJUSTMENT
1. Adjust before replace the screen assembly.
2. Set user control to reset position. CONTRAST Max
(
BRIGHTNESS, COLOR, TINT Center.
3. Call up the adjustment mode display, then select the
item RCUT.
4. Adjust the data of items RCUT, GCUT, and BCUT to
"40H".
5. Press the -/-- button on Remote. (Y-MUTE : ON)
6. Gradually rotate R, G and B screen volume of FOCUS
PAC clockwise or counterclockwise until the raster appears slightly on the CRT through the each lens, and leave them. (Lookin to the lens in order to check the raster.)
7. Press the -/-- button on Remote. (Return to Normal
Picture)
(1) If the horizontal line toward the right border is red-
flared, turn the lens screw slightly right in order to balance it with the left border. (After adjustment, the left border tends to be slightly green-flared, and the right border tends to be slightly red-flared.)
(2) If the horizontal line toward the right border is green-
)
Note: The aim of the above-described adjustment procedure
– 6 –
flared, turn the lens screw slightly left in order to balance it with the left border. (After adjustment, the left border tends to be slightly red-flared, and the right border tends to be slightly green-flared.)
for the Green lens focus is to obtain the best lens focus after 2 - 3 hours of warming up taking into account the focus drift; it applies if the war ming up time before the adjustment is less than 30 minutes. (The horizontal line in the screen middle section tends to be slightly red­flared.)
In case of warming up of more than 2 hours under a condition that the large anode current is running through the projection tube so that for example the all-white pattern appears, adjust to obtain the sharpest focus while observing the whole screen like in the RED case.
11. Press a button on the remote controller in order to displa y the internally-generated black cross-hatch. (See TEST SIGNAL SELECTION on page 11.)
12. Use the focus VR of “G” of the focus pack in order to ad­just the electric focus in the middle section of the screen to its sharpest level.
Note: Keep in mind that only the BLUE electric focus is ad-
justed with the black cross-hatch.
20. Check the BLUE focus of the whole screen and if neces­sary repeat steps 17 and 19.
21. Fix the BLUE lens by tightening its fixing screws.
TILT ADJUSTMENT
Rotate R, G, B deflection yoke so that picture becomes hori­zon, then fasten screw.
CENTERING ADJUSTMENT
1. Stretch a thread between two center slots of screen edge (top and bottom, left and right).
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
Note: Nor mally the most clearly visible point of the scanning
line is the sharpest point of the Green focus, howev er as the characteristics vary depending on the projection tube, the sharpest focus points of the vertical and horizontal lines may not match each other, thus when you turn the focus VR, if the picture tends to be tremendously unstable (rolls horizontally or vertically), adjust the balance of the vertical and horizontal lines to its best position.
13. Check the GREEN focus of the whole screen and if necessary repeat steps 10 and 11.
14. Fix the GREEN lens by tightening up its fixing screws.
15. Expose only BLUE by covering the RED and GREEN lenses with caps.
16. Press a button on the remote controller in order to displa y the internally-generated cross-hatch (See TEST SIGNAL SELECTION on page 11.)
17. Loosen the BLUE lens fixing screws (refer to Fig. a), and adjust the BLUE lens focus while observing the middle and peripheral screen sections.
18. Press a button on the remote controller in order to displa y the internally-generated black cross-hatch (See TEST SIG­NAL SELECTION on page 11.)
19. Use the focus VR of “B” of the f ocus pack in order to adjust the focus in the middle section of the screen to its sharpest level. (The point of the Blue focus becomes sharpest when the brightness level of BLUE is lowest, the cross-hatch is clearly visible.)
2. Select the adjustment mode. (See page 10.)
3. Press TV/VIDEO button on the Remote Control to display the black cross-hatch.
4. Adjust G centering magnet so that the cross-hatch pat-
tern center comes to screen center.
5. Perform HEIGHT adjustment . (See page 14.)
6. Perform WIDTH adjustment. (See page 14.)
7. Check whole quality of green line.
8. Adjust R, B centering magnet so that the cross-hatch pat-
tern center comes to screen center.
– 7 –
LOCATION OF SCREEN AND FOCUS VR'S
To remove the Speaker grille and Front panel.
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
SCREEN VR
FOCUS VR
Front panel
Speaker grille
REPLACEMENT OF HIGH VOLTAGE CABLE
ANODE LEAD
RUBBER BOOT
LEAD HOLDER
B
1. When replacing Anode Lead or Anode Cap with new one, remove Lead Holder from old lead as shown in figure below , and put it on new lead. Do not throw awa y Lead Holder.
NOTE : THE LEAD HOLDER IS ATTACHED TO
TP A5007 (Z450), BUT IS NO T A TTACHED TO ANODE LEAD AND ANODE CAP. RUBBER BOOT IS ATTA CHED TO ANODE LEAD AND ANODE CAP.
RG
Fig. a
Z450 TPA5007
– 8 –
2. Detaching Lead Holder
LOCK
LEAD HOLDER
RUBBER BOOT
Fig. b
OLD ANODE LEAD
or
ANODE CAP
Cut here rubber boot and lead together to detach Lead Holder.
WARNING: BEFORE SER VICING THIS CHASSIS , READ THE "X-RAY RADIA TION PRECA UTION", "SAFETY PRECAU-
TION" AND "PRODUCT SAFETY NOTICE" ON PAGE 3 OF THIS MANUAL.

SERVICE POSITION

In order to assure the performance, processed wires shall be replaced after the repair work. Work procedures are as follows:
1. Remove the back board.
2. Remove lead wires.
3. Draw out the chassis.
4. Rest the chassis against the back cabinet, chassis as shown bellow.
After repair work finished, replace it in the opposite procedure.
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
– 9 –
1. ENTERING TO SERVICE MODE
1) Press o button once on Remote Control.

SERVICE MODE

2) Press o button again to keep pressing.
3) While pressing the o button, press MENU button on TV set.
or Sound Mute
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
2. DISPLAYING THE ADJUSTMENT MENU
1) Press MENU button on TV.
Service mode
3. KEY FUNCTION IN THE SERVICE MODE
The following key entry during display of adjustment menu provides special functions. Screen adjustment mode ON/OFF: -/-- button (on Remote)
Test signal selection : a button (on Remote) Selection of the adjustment items : Channel s/t (on TV or Remote) Change of the data value : Volume ; +/– (on TV or Remote) Adjustment menu mode ON/OFF : MENU button (on TV) Initialization of the memory (QA02) : CALL + Channel button on TV (s) Reset the count of operating protect
circuit to “00”: CALL + Channel button on TV (t) “RCUT” selection : 1 button “GCUT” selection : 2 button “BCUT” selection : 3 button “SCNT” (or “CNTX”) selection : 4 button “COLC” (or “SCOL”) selection : 5 button “TNTC” selection : 6 button Convergence adj : YELLOW button Self diagnostic display ON/OFF : 9 button
Item Data
(Service mode display)
Adjustment mode
S
Press
Press
Item Data
S
Color thickness correction note: Displayed differently as shown below, de-
pending on the setting of the receiving color
system. COLP (PAL) COLC (NTSC) COLS (SECAM)
CAUTION : Never try to perform initialization unless you have changed the memory IC.
– 10 –
4. SELECTING THE ADJUSTING ITEMS
1) Every pressing of CHANNEL s button in the service mode changes the adjustment items in the order of table-2. (t button for reverse order)
Refer to table-2 for preset data of adjustment mode. (See SETTING & ADJUSTING DATA on page 34)
5. ADJUSTING THE DATA
1) Pressing of VOLUME ; +/– button will change the value of data in the range from 00H to FFH. The variable
range depends on the adjusting item.
6. EXIT FROM SERVICE MODE
1) Pressing POWER button to turn off the TV once.
INITIALIZATION OF MEMORY DATA OF QA02
After replacing QA02, the following initialization is required.
1. Enter the service mode, then select any register item.
2. Press and hold the CALL button on the Remote, then press the CHANNEL s button on the TV. The initialization of QA02 has been complated.
3. Check the picture carefully. If necessary, adjust any adjustment item above. Perfor m “Auto search Memory” on the owner’s manual.
CAUTION: Never attempt to initialize the data unless QA02 has been replaced.
7. TEST SIGNAL SELECTION
1) Every pressing of a button on the Remote Control changes the built-in test patterns on screen as described below in SERVICE MODE.
Signal off
NTSC signals (5 patterns)
PAL signals (5 patterns)
Signals Picture
• Red raster
• Green raster
• Blue raster
• All White
• Black cross-hatch
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
The signals marked with are not usable to display in the Test signal for some model.
*
– 11 –
8. SELF DIAGNOSTIC FUNCTION
1) Press “9” button on Remote Control during display of adjustment menu in the service mode. The diagnosis will begin to check if interface among IC’s are executed properly.
2) During diagnosis, the following displays are shown.
<SELF CHECK>
1
2300****
2
POWER : 00 
3
BUS CONT : OK 
4
BLOCK : UV V1 V2 V3 QV01
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
Indicated color of mode now selected : Green and Red Indicated color of other modes : White
Green :Normal Red : The microcomputer operates to provide judgement
of no video signal. The red color is still indicated though the signal is input, failure may e xist in input signal line including QV01.
QV01 : In case of indication green ---Normal
In case of indication red with input signal---­Failure may exist in output line including QV01.
1 Part number of microcomputer (QA01) 2 Operation number of protecting circuit ----“00” is nor-
mal. When indication is other than “00”, overcurrent apts to flow, and circuit parts may possibly be damaged.
3 BUS CONT ----“OK” is normal.
When indication shows “Q uuu (Green: OK, Red: NG)”, the device with the number ma y possibly be dam­aged.
NOTE: Component which controls character display on
screen is QT01 (TELETEXT IC.). If this display function fails to operate due to damage in QT01, self diagnosis procedure is as follows. (1) In case that on timer indicator is blinking with
interval of 0.5 seconds; it means protecting cir­cuit (Current limiter) is operating, and circuit components may possibly be damaged. Check related components.
4 BLOCK
UV : TV reception mode V1 : VIDEO 1 input mode (a1) V2 : VIDEO 2 input mode (a2) V3 : VIDEO 3 input mode (a3)
The items marked with are not usable to display in the SELF DIAGNOSTIC FUCTION for some model.
*
– 12 –
1. ENTERING TO DESIGN MODE
1) Select the Service mode.

DESIGN MODE

2) While pressing CALL button on Remote and press MENU button on TV.
3) Press MENU button on TV.
S D
(Design mode) (Adjustment mode)
When QA02 is initialized, items “OPT0” and “OPT1” of DESIGN MODE are set to the data of the representative model of this chassis family. Therefore, because ON-SCREEN specification remains in the state of the representative of model. This model is required to reset the data of items “OPT0” and “OPT1”.
2. SELECTING THE ADJUSTING ITEMS
Every pressing of CHANNEL t button in the design mode changes the adjustment items in the order of table-3. (s button for reverse order)
Refer to table-3 for data of design mode. (See SETTING & ADJUSTING DATA on page 34)
3. ADJUSTING THE DATA
Pressing of VOLUME s or t button will change the value of data.
Press
Press
ITEM DATA
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
– 13 –
PAL

ELECTRICAL ADJUSTMENT

ITEM ADJUSTMENT PROCEDURE
WIDTH (WID)
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
HEIGHT
(HIT)
1. Select picture size WIDE mode.
2. Call up the adjustment mode display, and press the TV/VIDEO button on the remote untill the white cross dot pattern appears on the screen.
3. Press the CHANNEL s or t button to select the item WID and press the VOLUME s or t button to get the pictuer so the left and right edges of rester begin to lack.
4. Press the VOLUME s or t to advance the data 22 steps.
* CAUTION
"WID" data don't adjust other picture size, only WIDE mode.
1. Call up the adjustment mode display, then select the item HIT.
2. Press the VOLUME s or t button to get the picture so the top of raster begins to lack.
3. Press the VOLUME s button to advance the data by following steps.
WIDE: 7 steps Super Live: 11 steps CINEMA: 10 steps
* CAUTION
First adjust WIDE mode next other.
Note : Check the vertical picture position is correct.
NTSC
WIDTH
(NWID)
HEIGHT (NHIT)
1. Select picuter size wide mode.
2. Call up the adjustment mode display, and press the TV/VIDEO button on the remote untill the white cross dot pattern appears on the screen.
3. Press the CHANNEL s or t button to select the item WID and press the VOLUME s or t button to get the pictuer so the left and right edges of rester begin to lack.
4. Press the VOLUME s or t to advance the data 16 steps.
5. Change picture size Super Live and CINEMA adjust "NWID" data same value for WIDE mode.
1. Call up the adjustment mode display, then select the item HIT.
2. Press the VOLUME s or t button to get the picture so the top of raster begins to lack.
3. Press the VOLUME s button to advance the data by following steps.
WIDE: 7 steps Super Live: 13 steps CINEMA: 10 steps
Note : Check the vertical picture position is correct.
– 14 –
ITEM ADJUSTMENT PROCEDURE
WHITE BALANCE
(RCUT) (GCUT) (BCUT) (RDRV) (BDRV)
Black and White pattern
High light area Adjust "RDRV" or "BDRV" to be white.
Low light area Fine adjust "RCUT", "GCUT" or "BCUT" to be black.
1. Set user control to reset position. CONTRAST Min.
(
BRIGHTNESS, COLOR, TINT Center.
2. Call up the adjustment mode display, then select the item RCUT.
3. Adjust the data of items RCUT, GCUT, and BCUT to "40H".
4. Press the a button on PJTV. (Y-MUTE : ON)
5. Gradually rotate R, G and B screen volume of FOCUS PAC clockwise or
counterclockwise until the raster appears slightly on the CRT through the each lens, and leave them. (Lookin to the lens in order to check the raster.)
6. Press the a button on PJTV. (Return to Normal Picture)
7. Press the a button on Remote, and select the Black and White pattern.
8. Adjust the data of items RCUT, GCUT and BCUT for proper white-balanced
picture in low light area.
9. Adjust the data of items RDRV and BDRV for proper white-balanced picture in
high light area.
10. Check the white balance in both low and high light areas. If necessary, perform again steps from 8 to 9.
)
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
– 15 –
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
2.4 ± 0.1 Vpp
y Adjust the amplitude from the pedestal
4 ± 1.5 linee
level to the white peak.
lines of the sub-bright signal.
y Adjust the number of collapsed black
1.30 ± 0.1 Vpp
W/B and SCNT.
x Carry out adjustment after adjusting the
y Adjust the amplitude of the color bar.
100 ± 10 %
the waveforms can become flat.
x Adjust the P-P value of the upper half.
y Use a synchroscope and adjust so that
x Adjust at the white part.
1.95 ± 0.1Vop
(Apply SCREEN mute during adjust-
ment)
y Adjust the amplitude of the color bar.
0 ± 10 mV
chrome signal part can meet the level of
x Adjust the P-P value of the upper half.
y Adjust so that the level of the mono-
0 ± 10 mV
the H.BLK.
BELL.
chrome signal part can meet the level of
the H.BLK.
BELL.
x Carry out adjustment after adjusting the
y Adjust so that the level of the mono-
x Carry out adjustment after adjusting the
TP46B SIGNAL unit
Sub-bright signal
Dynamic mode
Sub-contrast
Screen adjustment
(PAL-I signal)
Sub-bright signal
Audio system: I
Dynamic mode
Sub-bright
center
TP46B
SIGNAL unit
TPM01
SIGNAL unit
Sub-bright signal
(PAL)
SECAM color bar
Dynamic mode
Sub-color
center
PAL
BELL filter
TP46B
SIGNAL unit
SECAM color bar
Dynamic mode
Sub-color
center
TP02
SECAM color bar
Dynamic mode
SECAM
SECAM
SIGNAL unit
R-Y black level
TP01
SIGNAL unit
SECAM color bar
Dynamic mode
SECAN
B-Y black level
Item Name Setting Input signal Measuring point Adjusting method Adjustment standard
(Reference factory adjustment)
[SCNT]
[BRTC]
[COLP]
[BELL]
– 16 –
[COLS]
[SRY]
[SBY]
Point where it
begins to emit light.
For details, refer to
the focus adjust-
ment method
introduced in the
next page.
8750k–0.002uv
8750k–0.002uv
30.7 ± 0.2kV
possible.
x Enter factory-screen-adjustment mode.
y Make the surrounding as dark as
CRT screen
(Y mute, DRV.CUT. = 40 H)
adjust the screen VR to the point where
it begins to emit light.
perform above-mentioned adjustments.
c Directly observe the CRT screen, and
v Use R, G, and B tubes respectively to
possible position by repeating electrical
y Make adjustments to achieve the best
Crosshatch signal
Screen adjustment
Retoma signal
(PAL-I)
axis under adjustment, from any light.
and optical focusing.
x Use jigs to protect the CRTs, except the
c Use R, G, ad B tubes respectively to
).
2
perform above-mentioned adjustments.
bright part (103cd/m
y Adjust the color temperature of the
y Adjust the color temperature of the dark
Screen adjustment
Screen adjustment
).
2
part (17cd/m
y Connect a voltmeter between T461 and
Between T461 and
Phillips pattern
Z450 and adjust the high voltage with
R450.
(User adjustment standard)
Z450
(PAL-I)
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
Factory- screen-
adjustment mode
Screen
Item Name Setting Input signal Measuring point Adjusting method Adjustment standard
Screen
adjustment
Dynamic mode
Cinema mode
Focus
Focus
adjustment
– 17 –
Bright part W/B
RDRV
BDRV
Dark part W/B
RCUT
BCUT
Dynamic mode
High voltage
High voltage
adjustment
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
Focus adjustment method (1/2)
(2) GREEN: Internal crosshatch signal (white crosshatch on black background)
(3) User adjustment: Dynamic mode, cinema mode
Conditions: (1) RED, BLUE: Internal Retoma signals (PAL)
(4) Carry out electrical focus and lens focus after rough adjustment.
(5) Use the jig to protect everything, except the color subjected to adjustment, from exposure to light.
each R and B projection tube to the position where the center of the screen gets optimally focused.
G so that the vertical scanning lines on the screen center can appear most clearly.
best possible focus.
(1)Receive the internal Retoma signals, use the focus VR of the focus pack (Z410), and adjust the electrical focus of
(2)Receive the internal crosshatch signals, use the focus VR of the focus pack (Z410), and adjust the electrical focus of
(1)R, B: Receive the internal Retoma signals, watch the screen center and its periphery, and make adjustment to the
(2)G: Adjust this by the method introduced in the next page.
set on the screen.
until immediately before the cutoff adjustment in order to stabilize the G’s coupling liquid temperature.
y Carry out anticipated adjustment on the G lens, considering the time until the lens focus stabilizes.
x The level of anticipated adjustment on the G lens results in a required level of correction, if an adjustment point is
c During a heat run, be sure to keep lower the G’s screen VR of the focus pack from turning on the power of the set
Model Adjustment points Adjustment methods
40PW03G
40PW03B
Electrical focus
– 18 –
Lens focus
(Precautions)
GREEN lens focus adjustment
Focus adjustment method (2/2)
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
the very best, and check that the left-and-right focus balance is appropriate.
(Check left-and right balance of G lens focus)
(2)Watch the horizon of both the left and right ends on the horizontal axis of the screen, adjust the lens focus of G to
Screen
Model Metodo di regolazione
Adjusting points
[1] 40PW03 series (1)Receive internal crosshatch signals, use the lens cap, and concentrate on the single color of G.
y Use the left (or right) end crosshatch and make the best adjustment on the G’s lens focus.
x Check the right (or left) end focus.
(3)If the left and right lens focus is not properly balanced (tendency for flare), divide and adjust it to the middle grade.
(4)Check on the periphery, and make certain that the focus grade lies within a tolerable level (including flare).
Right end
Left end
– 19 –
ø 100 mm ø 100 mm
(Point of observation)
Inside the circle of 100mm that is in contact with
left and right bezels.
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
Less than ø7mm
Adjustment standard
screen positions and centering magnet
so that the central + mark of the dummy
screen and the + mark of the Phillips
pattern can overlap in conformity.
(1)Adjust the vertical and horizontal
Upper and lower
flags are to be in
contact
Carry this out individually on 3 tubes of
R, G, and B
(Note) Do not move HPOS, VPOS data
amplitude using HIT data until the upper
and low flags emerge on the screen.
the HIT data until either upper or lower
flag end conforms to the screen end
(Adjust the vertical center of the pattern
to the central mark of the screen.)
(1)Turn the screen size to WIDE.
(2)In the first place, shorten the vertical
(3)Then, extend the vertical amplitude with
The inner circle is
to contact the
screen edge
bottom of the inner circle of Phillips
pattern will contact the screen edge.
(Note) VLIN adjustment is not performed.
(1)Turn the screen size to Super-live.
(2)Adjust with the HIT so that the top and
bottom of the Phillips pattern as shown
in the next page.
(1)Turn the screen size to CINEMA.
(2)Adjust the registers on the top and
(Note) Do not touch the centering magnet
Screen adjustment
Screen adjustment
Completion of adjustment
Phillips pattern
(PAL-I)
Dynamic mode
Phillips pattern
(PAL-I)
Dynamic mode
WIDE mode
Vertical ampli-
tude adjustment
(PAL WIDE)
Screen adjustment
Phillips pattern
(PAL-I)
Dynamic mode
Super-live mode
Vertical ampli-
tude adjustment
(PAL Super-live)
Screen adjustment
Phillips pattern
Dynamic mode
Vertical ampli-
(PAL-I)
CINEMA mode
tude adjustment
(PAL cinema)
Item Name Setting Input signal Measuring point Adjusting method
Screen
position
adjustment
HIT
VLIN
– 20 –
HIT
VLIN
HIT
VLIN
Adjustment standard
bottom of the Phillips pattern as shown
in the next page.
(1)Turn the screen size to SUB-TITLE.
(2)Adjust the registers on the top and
(Note) Do not touch the centering magnet
pattern are to contact the screen edge.
be 0.
(1)Turn the screen size to WIDE.
(2)The left and right flags of the Phillips
(3)The user center position adjustment is to
(1)Turn the screen size to WIDE mode.
(2)The 1st line on the screen is to be
hidden by the mask.
mode.
(1)Turn the screen size to SUPER-LIVE
(2)Adjust so that the upper side 3rd line on
the screen will contact the screen edge.
(3)Do not adjust the NVLI.
upper, lower, and left-and-right ends will
contact the screen edge.
(1)Turn the screen size to CINEMA mode.
(2)Adjust so that the character 30 on the
mode.
the register on the screen will contact the
screen.
(1)Turn the screen size to SUB-TITLE
(2)Adjust so that the upper side 5th line of
(3)The NVLI is not to be adjusted.
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
Screen adjustment
Screen adjustment
Completion of adjustment
Phillips pattern
(PAL-I)
Dynamic mode SUB-
TITLE mode
Vertical ampli-
tude adjustment
(PAL SUB-
TITLE)
Phillips pattern
(PAL-I)
Dynamic mode
WIDE mode
Vertical ampli-
tude adjustment
PAL WIDE
Screen adjustment
Monosco signals
Dynamic mode
Vertical ampli-
Screen adjustment
NTSC
LEADERE-435B
Monosco signals
NTSC
LEADER-435B
WIDE mode
Dynamic mode
SUPER-LIVE mode
tude adjustment
NTSC WIDE
Vertical ampli-
tude adjustment
SUPER-LIVE
Screen adjustment
Monosco signals
NTSC
Dynamic mode
CINEMA mode
NTSC
Vertical ampli-
tude adjustment
Screen adjustment
LEADER-435B
Monosco signals
NTSC
LEADER-435B
Dynamic mode
SUB-TITLE mode
CINEMA
NTSC
Vertical ampli-
tude adjustment
SUB-TITLE
NTSC
Item Name Setting Input signal Measuring point Adjusting method
HIT
VLIN
WID
NHIT
NLIN
– 21 –
NHIT
NHIT
NLIN
NHIT
NLIN
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
Adjustment standard
edge of the screen.
the WIDE screen also input the identical
(2)Adjust the 2nd left register to the left
(3)When you change the NWID value on
Adjustment standard
data to SUPER-LIVE and CINEMA.
32 ± 0.1 MHz
+9V to #13 terminal
–9V to #14 terminal.
L719.
(2)Adjust emitter’s frequency to Q709 with
Screen adjustment (1)Turn the screen size to WIDE.
Completion of adjustment
Monosco signals
NTSC
LEADER-435B
Dynamic mode
WIDE mode
amplitude
adjustment
WIDE NTSC
Q709 Emitter (1)Apply +5V to #15, #16 terminals
Unit adjustment DIGITAL-CONVER
Item Name Setting Input signal Measuring point Adjusting method
NWIDE Horizontal
– 22 –
Item Name Setting Input signal Measuring point Adjusting method
PLL
Frequency
adjustment
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