Toshiba 37HL86 Schematic

SERVICE MANUAL

(*1), as indicated by the underlined serial number.

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LCD Color Television

37HL86

Ver. 1.01

This model is classified as a green product

This Service Manual describes replacement parts for the green product. When repairing this

green product, use the part(s) described in this manual and lead-free solder (*2).

For (*1) and (*2), refer to

SOLDER

© TOSHIBA CORPORATION

.

GREEN PRODUCT PROCUREMENT

and

LEAD-FREE

GREEN PRODUCT PROCUREMENT

Corporation recognizes environmental protection as a key management tasks, and is doing its

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The EC is actively promoting the WEEE & RoHS Directives that define standards for

recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of

the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will

prohibit any marketing of new products containing the restricted substances.

Increasing attention is given to issues related to the global environmental. Toshiba

utmost to enhance and improve the quality and scope of its environmental activities. In line

with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use

products, parts and materials that have low environmental impacts.

Green procurement of parts is not only confined to manufacture. The same green parts used

in manufacture must also be used as replacement parts.

LEAD-FREE SOLDER

free solder must

free solder may result in damage to the component and or PCB being

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This product is manufactured using lead-free solder as a part of a movement within the

consumer products industry at large to be environmentally responsible. Lead-

be used in the servicing and repair of this product.

WARNING: This product is manufactured using lead free solder.

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT!

The melting temperature of lead-free solder is higher than that of leaded solder by 86ºF to

104ºF (30ºC to 40ºC). Use of a soldering iron designed for lead-based solders to repair

product made with lead-

soldered. Great care should be made to ensure high-quality soldering when servicing this

product especially when soldering large components, through-hole pins, and on PCBs as the

level of heat required to melt lead-free solder is high.

IMPORTANT NOTICE

Through WEB, ver. 6.5 has been released but with it, the linking function in this manual may

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A Known Malfunction

Autodesk® DWF™ Viewer version
(Free software provided through WEB)

Use Autodesk DWF Viewer ver. 6.0.

not work properly.

If ver. 6.5 has been installed, uninstall it and reinstall ver. 6.0.

To get ver. 6.0, click the icon, or contact to the nearest Toshiba Service Centre for further

assistance.

Freezing windows opened
(Cannot close the open windows)

This may happen occasionally.

In case of encountering this, follow the procedure below.

1. Press [Ctrl], [Alt] and [Delete] keys at the same time to engage windows security

windows.

2. Then, choose TASK manager and Application tab, and select TOSHIBA SERVICE

MANUAL-Microsoft Internet Explorer.

3. Click TASK-end.

Main Window back forwarded

The real cause has not been found yet but with this condition, nothing disturbs the service

manual operation.

Continue to use by operating the windows.

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Precaution when opening the diagrams

While opening the diagrams, the menu in the left frame changes its color to GRAY. This is

an indication that the viewer is processing.

With this condition, the menu indication color may stick to the GRAY color or Windows

may freeze if clicking other menu.

To avoid such things, do not operate any others while menu turns GRAY color.

If entering this, re-open the service manual or refresh the left frame.

IMPORTANT NOTICE

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User Guide

Autodesk® DWF™ Viewer

this system. Please download and install.

When

function and this sample may not work. In that case, perform the Internet Explorer setting

using the following procedure to restore normal operation.

Windows XP SP2

1. Windows version check

[My Computer (right-click)] - [Properties]

is necessary to view drawings and to activate the functions of

is used, pop-up windows are limited by the enhanced security

2. Internet Explorer setting

[Tools] - [Internet Options]

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Operating Environment

PC : Pentium III or higher recommended

Monitor : 1024 x 768 or higher resolution recommended

Mouse : A mouse with wheel recommended

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OS : Microsoft Windows 2000/XP

Browser : Microsoft Internet Explorer 6.0 or later

Drawing viewer : Autodesk DWF Viewer 6.0

* Use the software following respective license terms and conditions.

Note:

In case of using this service manual with network connection, allocate its folder to the client

PCs as

network drive

to avoid any possible malfunction.

Or in case of accessing it through WEB site, the small pop-up window appears at the left

bottom corner on the screen whenever searching the location links. This is not malfunction.

Functions Provided on Each Drawing Page

Parts Information Reference Function

When the character string of a part on the drawing is clicked, its information is popped up at

the location. You can get any parts information immediately on the screen without referring

to the maintenance parts list. 

Parts Search Function

You can search any part within the displayed drawing or within the whole schematic

diagram/board view by specifying a location number. The pop-up window displayed by

clicking a part's character string allows to search the part within the applicable schematic

diagram, board view or spare parts list. 

A circle appears when the part is found, showing the part's location within the drawing. 

Signal Line/Connector Destination Display Function

When a name at the end of a signal line in a divided schematic diagram is clicked, the

destination of the signal is searched and the display changes to the destination. Connecter

destinations can also be searched in the same way.



When two or more search results are provided, their drawing names are displayed, allowing

you to choose a desired drawing to display. 

Layer Display Changing Function

When a pattern on a board view is clicked, it is highlighted in green. This allows easy pattern

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When any of the color buttons on the toolbar is clicked, it can be selected to display desired

layer in its color or not to display each layer. This allows you to see the pattern layer only by

setting other layers to "non-display". 

PC Board View Pattern Highlighting Function

tracing. 

Specified Area Printing Function

The Autodesk DWF Viewer enables to print the displayed drawing region as it is on a

printer. It also allows to print a large-sized drawing in multiple pieces (tile printing). 

IMPORTANT NOTICE

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WARNING:

You are requested that you shall not modify or alter the information or data

provided herein without prior written consent by Toshiba. Toshiba shall not

be liable to anybody for any damages, losses, expenses or costs, if any,

incurred in connection with or as a result of such modification or alteration.

THE INFORMATION OR DATA HEREIN SHALL BE PROVIDED "AS IS"

WITHOUT ANY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED

WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE.

Toshiba shall not be liable for any damages, losses, expenses or costs, if

any, incurred in connection with or as a result of use of any information or

data provided herein.

ADJUSTMENT

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Service Mode

Entering to Service Mode

1. Press MUTE button once on remote control.

↓↓↓↓

↓↓↓↓

Service Mode display

2. Press MUTE button again and keep pressing.

3. While pressing the MUTE button, press

MENU button on TV set.

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Displaying the Adjustment Menu

Press MENU button on TV.

Service Mode

Press

Adjustment Mode

↑↑↑↑ ↓↓↓↓

Press

Key Function in the Service Mode

The following key entry during display of adjustment menu provides special functions.

CAUTION: Never try to perform initialization unless you have changed the

memory IC.

Test signal selection INPUT button (on remote control)

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Selection of the adjustment items CH (on TV or remote control)

Change of the data value Volume +/- (on TV or remote control)

Adjustment menu mode ON/OFF MENU button (on TV)

Initialization of the memory (QA02) CALL + CH button on TV ( )

"RCUT" selection 1 button

"GCUT" selection 2 button

"BCUT" selection 3 button

"CNTX" selection 4 button

"COLC" selection 5 button

"UVTT" selection 6 button

Automatic A/D Adjustment

(PC, Component, Composite (NTSC))

Self diagnostic display ON/OFF 9 button

7 button

Selecting the Adjusting Item

Every pressing of CH button in the service mode changes the adjustment items in the
order of table below. ( button for reverse order)

SETTING & ADJUSTING DATA

[ SERVICE MODE ]

ADJUSTING ITEMS AND DATA IN THE SERVICE MODE:

Note:

The image system data of RCUT-BDRV is different by each image format.

Item Name of adjustment Preset Data

RCUT R CUT OFF 00H

GCUT G CUT OFF 00H

←

←

BCUT B CUT OFF 00H

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←

RDRV R DRIVE 7EH

GDRV G DRIVE 80H

BDRV B DRIVE 8BH

BRTC BRIGHTNESS CENTER FEH

COLC COLOR CENTER B8H

UVTT BASE BAND TINT FEH

CNTX CONTRAST MAX 86H

VOLUX MAX VOLUME LIMITED 7FH

PLLW0 PLL WAIT TIME 14H

PLLW1 PLL WAIT TIME 03H

PLLW2 PLL WAIT TIME 0FH

PLLW3 PLL WAIT TIME 05H

PLLW4 PLL WAIT TIME 14H

PLLW5 PLL WAIT TIME 04H

←

←

←

←

←

←

←

←

←

←

←

←

←

←

Adjusting the Data

Pressing of VOLUME +/- button will change the value of data in the range from 00H to
FFH. The variable range depends on the adjusting item.

Exit from Service Mode

Pressing POWER button to turn off the TV once.

Initialization of Memory Data of QA02

After replacing QA02, the following initialization is required.

CAUTION: Never attempt to initialize the data unless QA02 has been

replaced.

1. Enter the service mode, then select any register item.

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2. Press and hold the CALL button on the remote control, then press the CH button on
the TV.

The initialization of QA02 has been completed.

3. Check the picture carefully. If necessary, adjust any adjustment item above.

Perform "Auto tune" on the owner's manual.

Test Signal Selection

Every pressing of INPUT button on the remote control changes the built-in test patterns on

screen as described below in Service Mode.

Picture Signal

Red raster

Green raster

Blue raster

All Black

NG is abnormal (Red indication).

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All White

Self Diagnostic Function

1. Press "9" button on remote control during display of adjustment menu in the service

mode. The diagnosis will begin to check if interface among IC's is executed properly.

2. During diagnosis, the following displays are shown.

(1) Firmware :

Version information of microprocessor

In case of file name : HL86 and Version : 0443a indicates [HL86_0443a].

(2) Time : Total hour of turn the TV on. (Unit : H)

(3) Bus line : -- "OK" is normal

SCL-GND (Red indication) : SCL-GND short circuit

SDA-GND (Red indication) : SDA-GND short circuit

SCL-SDA (Red indication) : SCL-SDA short circuit

(4) Bus cont : --- "OK" is normal.

When type name of semiconductor indicates.

(5) Block

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UV : TV reception mode

V1 - V4 : VIDEO 1-4 input mode

PC : PC mode

UV RF

V1

(Composite/Component)

V2

(Composite/S-VIDEO)

V3

V4 HDMI

PC PC

HL86

Video1

ColorStreamHD1

Video2

ColorStreamHD2

(Component)

Version Check Mode

1. Press "9" button twice on remote control during display of adjustment menu in the

service mode.

The version of main MPU will begin to check.

2. During Version Check, the following displays are shown.

NTSC (60 Hz) SD signal (composite input)

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(1) MAIN MPU :

Version information of microprocessor

In case of file name : HL86, Version 0443a for Code Program Version and (U01) for

OSD Version indicates [HL86_0443a (U01)]

(2) EEPROM :

Version information of EEPROM : Display 1 byte data.

(3) SUB MPU :

Version information of SUB MPU : Display 1 byte data.

(4) OPTION :

Option information : Display six numbers of 1 byte data.

(5) HDMI ID :

HDMI ID information : Display 4 byte data.

(6) A/D Adjust

A/D adjustment item.

--COMP : Component input

--PC : PC input

--NTSC :

--OK : A/D adjustment set correctly.

--NG : A/D adjustment set incorrect.

(7) LCD Panel Vender information display

The following Panel Vender and screen size are displayed.

Panel Vender Screen Size (Inch)

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LPL -26

SHP -32

CMO -37

AUO

Example : AUO-32 indicates that Vender is AUO and Screen Size is 32 inch.

Status Check Mode

1. Press "9" button thrice on remote control during display of adjustment menu in the

service mode.

The status of this model will begin to check.

2. During Status Check, the following displays are shown.

(1) MAIN :

Main source information :

Display RF position number (1 - 125) on the main screen, or Input Source

(EXT1/2/3/HDMI etc.)

(2) MAIN FORMAT :

Display Video and PC format information

(3) MAIN PLL :

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Main PLL information : Display 1 byte data at five.

(4) SCREEN SIZE :

Display the one of screen size as follows.

Theater Wide 1

Theater Wide 2

Theater Wide 3

FULL

NATURAL

4:3 HD

(5) OTHER STATUS :

Other status information : Display three numbers of 2 byte data.

LED Indication

The Red LEDs on the TV (at the bottom center of the TV) indicate the TV's status, as

described below.



Red OFF = The TV is in a standby state.



Red ON = The TV is in a normal operation state.

1 Red blinks continuously at 0.5-

second intervals.

2 Red blinks continuously at 1-

second intervals.

LED Indication Condition Solution

Abnormal operation Turn OFF the TV and unplug

the power cord.

Plug the power cord in again

and turn ON the TV.

Abnormal operation of

BUS line.

Turn OFF the TV and unplug

the power cord.

Plug the power cord in again

and turn ON the TV.

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FUNCTION AND OPERATION

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TV Front and Side Panel Control and Connection

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FUNCTION AND OPERATION

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Learning about the Remote Control

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FUNCTION AND OPERATION

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Programming Channel into the TV's Channel Memory

Programming Channel Automatically

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Manually Adding and Deleting Channel in the Channel Memory

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