Toshiba 37HL66 Schematic

SERVICE MANUAL

(*1), as indicated by the underlined serial number.

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LCD Color Television

37HL66

Ver. 1.02

This model is classified as a green product

This Service Manual describes replacement parts for the green product. When repairing this

green product, use the part(s) described in this manual and lead-free solder (*2).

For (*1) and (*2), refer to

SOLDER

GREEN PRODUCT PROCUREMENT

and

LEAD-FREE

GREEN PRODUCT PROCUREMENT

Corporation recognizes environmental protection as a key management tasks, and is doing its

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The EC is actively promoting the WEEE & RoHS Directives that define standards for

recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of

the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will

prohibit any marketing of new products containing the restricted substances.

Increasing attention is given to issues related to the global environmental. Toshiba

utmost to enhance and improve the quality and scope of its environmental activities. In line

with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use

products, parts and materials that have low environmental impacts.

Green procurement of parts is not only confined to manufacture. The same green parts used

in manufacture must also be used as replacement parts.

LEAD-FREE SOLDER

free solder must

free solder may result in damage to the component and or PCB being

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This product is manufactured using lead-free solder as a part of a movement within the

consumer products industry at large to be environmentally responsible. Lead-

be used in the servicing and repair of this product.

WARNING: This product is manufactured using lead free solder.

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT!

The melting temperature of lead-free solder is higher than that of leaded solder by 86ºF to

104ºF (30ºC to 40ºC). Use of a soldering iron designed for lead-based solders to repair

product made with lead-

soldered. Great care should be made to ensure high-quality soldering when servicing this

product especially when soldering large components, through-hole pins, and on PCBs as the

level of heat required to melt lead-free solder is high.

IMPORTANT NOTICE

Through WEB, ver. 6.5 has been released but with it, the linking function in this manual may

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A Known Malfunction

Autodesk® DWF™ Viewer version (Free software provided through WEB)

Use Autodesk DWF Viewer ver. 6.0.

not work properly.

If ver. 6.5 has been installed, uninstall it and reinstall ver. 6.0.

To get ver. 6.0, click the icon, or contact to the nearest Toshiba Service Centre for further

assistance.

Freezing windows opened (Cannot close the open windows)

This may happen occasionally.

In case of encountering this, follow the procedure below.

1. Press [Ctrl], [Alt] and [Delete] keys at the same time to engage windows security

windows.

2. Then, choose TASK manager and Application tab, and select TOSHIBA SERVICE

MANUAL-Microsoft Internet Explorer.

3. Click TASK-end.

Main Window back forwarded

The real cause has not been found yet but with this condition, nothing disturbs the service

manual operation.

Continue to use by operating the windows.

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Precaution when opening the diagrams

While opening the diagrams, the menu in the left frame changes its color to GRAY. This is

an indication that the viewer is processing.

With this condition, the menu indication color may stick to the GRAY color or Windows

may freeze if clicking other menu.

To avoid such things, do not operate any others while menu turns GRAY color.

If entering this, re-open the service manual or refresh the left frame.

IMPORTANT NOTICE

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User Guide

Autodesk® DWF™ Viewer

this system. Please download and install.

When

function and this sample may not work. In that case, perform the Internet Explorer setting

using the following procedure to restore normal operation.

Windows XP SP2

1. Windows version check

[My Computer (right-click)] - [Properties]

is necessary to view drawings and to activate the functions of

is used, pop-up windows are limited by the enhanced security

2. Internet Explorer setting

[Tools] - [Internet Options]

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Operating Environment

PC : Pentium III or higher recommended

Monitor : 1024 x 768 or higher resolution recommended

Mouse : A mouse with wheel recommended

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OS : Microsoft Windows 2000/XP

Browser : Microsoft Internet Explorer 6.0 or later

Drawing viewer : Autodesk DWF Viewer 6.0

* Use the software following respective license terms and conditions.

Note:

In case of using this service manual with network connection, allocate its folder to the client

PCs as

network drive

to avoid any possible malfunction.

Or in case of accessing it through WEB site, the small pop-up window appears at the left

bottom corner on the screen whenever searching the location links. This is not malfunction.

Functions Provided on Each Drawing Page

Parts Information Reference Function

When the character string of a part on the drawing is clicked, its information is popped up at

the location. You can get any parts information immediately on the screen without referring

to the maintenance parts list. 

Parts Search Function

You can search any part within the displayed drawing or within the whole schematic

diagram/board view by specifying a location number. The pop-up window displayed by

clicking a part's character string allows to search the part within the applicable schematic

diagram, board view or spare parts list. 

A circle appears when the part is found, showing the part's location within the drawing. 

Signal Line/Connector Destination Display Function

When a name at the end of a signal line in a divided schematic diagram is clicked, the

destination of the signal is searched and the display changes to the destination. Connecter

destinations can also be searched in the same way.



When two or more search results are provided, their drawing names are displayed, allowing

you to choose a desired drawing to display. 

Layer Display Changing Function

When a pattern on a board view is clicked, it is highlighted in green. This allows easy pattern

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When any of the color buttons on the toolbar is clicked, it can be selected to display desired

layer in its color or not to display each layer. This allows you to see the pattern layer only by

setting other layers to "non-display". 

PC Board View Pattern Highlighting Function

tracing. 

Specified Area Printing Function

The Autodesk DWF Viewer enables to print the displayed drawing region as it is on a

printer. It also allows to print a large-sized drawing in multiple pieces (tile printing). 

IMPORTANT NOTICE

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WARNING:

You are requested that you shall not modify or alter the information or data

provided herein without prior written consent by Toshiba. Toshiba shall not

be liable to anybody for any damages, losses, expenses or costs, if any,

incurred in connection with or as a result of such modification or alteration.

THE INFORMATION OR DATA HEREIN SHALL BE PROVIDED "AS IS"

WITHOUT ANY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED

WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE.

Toshiba shall not be liable for any damages, losses, expenses or costs, if

any, incurred in connection with or as a result of use of any information or

data provided herein.

ADJUSTMENT

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Service Mode

Entering to Service Mode

1. Press MUTE button twice on Control.

↓↓↓↓

Service Mode display

2. Press MUTE button again and keep in

pressing.

3. While pressing the MUTE button, press

MENU button on TV set.

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Key Function in the Service Mode

The following key entry during display of adjustment menu provides special functions.

Selection of the adjustment items CH (on TV or remote control)

Change of the data value Volume +/- (on TV or remote control)

Adjustment menu mode ON/OFF MENU button (on remote control)

Reset the count of operating

protect circuit to "00"

"RCUT" selection 1 button

"GCUT" selection 2 button

"BCUT" selection 3 button

"CNTX" selection 4 button

"COLC" selection 5 button

"UVTT" selection 6 button

Self diagnostic display ON/OFF 9 button

CALL + CH button on TV ( )

Selecting the Adjusting Item

Every pressing of CH button in the service mode changes the adjustment items in the order of table below. ( button for reverse order)

SETTING & ADJUSTING DATA

[ SERVICE MODE ]

ADJUSTING ITEMS AND DATA IN THE SERVICE MODE:

Note:

(a) HOST-MICRO EEPROM data DRMA0477

(b) TV-MICRO EEPROM data DRMA0476

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Item Name of adjustment Data

R-CUT R CUTOFF **H (a)

G-CUT G CUTOFF **H (a)

B-CUT B CUTOFF **H (a)

R-DRV G DRIVE **H (a)

G-DRV G DRIVE **H (a)

B-DRV B DRIVE **H (a)

*BRTC BRIGHTNESS CENTER **H (a)

*COLC COLOR CENTER **H (a)

*UVTT BASE BAND TINT **H (a)

*CNTX CONTRAST MAX **H (a)

SHRC SHARPNESS CENTER **H (a)

VBIS VBI Setting **H (a)

CC Closed Caption **H (a)

ID1 VBID **H (a)

GG Gemstar **H (a)

BYBK B-Y OFF SET **H (a)

RYBK R-Y OFF SET **H (a)

OPT1 TV SET OPTION 1 **H (b)

OPT2 TV SET OPTION 2 **H (b)

OPT3 TV SET OPTION 3 **H (b)

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MAGC AGC of MTS decoder **H (b)

VO1 Volume1 Data **H (b)

V25 Volume25 Data **H (b)

V50 Volume50 Data **H (b)

V75 Volume75 Data **H (b)

V100 Volume100 Data **H (b)

VOLBS Correction Volume at DTV **H (b)

VOLST Correction Volume at Stereo/SAP of ATV **H (b)

EVOL Reduce Volume For Bassboost (Nonuse) **H (b)

VOLX Volume Limiter For Hotel **H (b)

BASX Bass Max Data **H (b)

TREX Treble Max Data **H (b)

TONN Tone Min Data **H (b)

BASC Bass center Data **H (b)

TREC Treble center Data **H (b)

EBAS Add Bass on FOCUS **H (b)

ETRE Add Treble on FOCUS **H (b)

WON2 Bass Reducer **H (b)

ALS ALS point **H (b)

ALOF Reduce in ALL (wow, TruSurround) off **H (b)

VSTB Reduce Volume For Stable Sound **H (b)

VS3D Reduce Volume For SRS3D **H (b)

VFCS Reduce Volume For FOCUS **H (b)

VTBH Reduce Volume For TruBass High **H (b)

VTBL Reduce Volume For TruBass Low **H (b)

button will change the value of data in the range from 00H to

VVDD Reduce Volume For Dolby **H (b)

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WFCS FOCUS Level **H (b)

WWSP SRS 3D Level **H (b)

WTBH TruBass High Level **H (b)

WTBL TruBass Low Level **H (b)

VOLM Volume coefficient at 1/2 Mute **H (b)

Adjusting the Data

Pressing of VOLUME or FFH. The variable range depends on the adjusting item.

Exit from Service Mode

Pressing POWER button to turn off the TV once.

Self Diagnostic Function

1. Press "9" button on Remote Control during display of adjustment menu in the service

mode.

The diagnosis will begin to check if interface among IC's is executed properly.

2. During diagnosis, the following displays are shown.

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(1) Version information of TV-MICRO : Display 1 byte data.

(2) Version information of TV-MICRO EEPROP : Display 1 byte data.

(3) Version information of DVD MPU : HL66 not used. (HLV66, 37LX96

USED)

(4) Version information of DMD Engine OEM Revision : LCD Model not used.

(5) Version information of DMD Engine ASIC Revision : LCD Model not used.

(6) Total brightness hour of TV. : Display 4 bytes data.

(7) Count the integrating lighting hour of lamp. : LCD Model not used.

(8) Number of times of TV ON/OFF. : LCD Model not used.

(9) Temperature display of thermo-Sensor. (DMD) : LCD Model not used.

(10) Temperature display of thermo-Sensor. (LAMP) : LCD Model not used.

(11) DMD Engine System status : LCD Model not used.

(12) TV-MICRO System status : Not used

(13) IIC-BUS status

Bus line normal is "None" displayed.

When it is abnormal, the block name is displayed

as follows.

"SCL-GND" (Red indication) : SCL-GND short

circuit

"SDA-GND" (Red indication) : SDA-GND short

circuit

"SCL-SDA" (Red indication) : SCL-SDA short

circuit

"NG : MTS"

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"NG : APRO"

"NG : AVSW"

LED Indication

The yellow, blue and red/green LED lights on the TV (at the bottom center of the TV)

indicate the TV's status, as described below:

Note:

If the TV loses A/C power (e.g., a power outage occurs or the power cord is

unplugged), when power is restored, the yellow LED will blink while the TV is booting until

the remote control is usable. This is normal and is not a sign of malfunction.

LED Indication Condition

1 Blue is ON (solid). The TV is operating properly.

2 Yellow is ON (solid). In Power-Saving mode (standby with Power-On Mode Power-

Saving).

3 Yellow blinks three times. The TV is in rebooting.

Check the Digital board.

4 Blue blinks slowly. Abnormal operation of BUS line.

• Check the faulty device through the self diagnostics function under SERVICE

mode.

• Does BUS line (SCL, SDA) work normally?

If the BUS line is under abnormal conditions, replace the faulty device with a

new one.

5 Blue blinks quickly. Power Protect Detection.

Check the cause that the protecting circuit of the power supply.

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FUNCTION AND OPERATION

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TV Front and Side Panel Control and Connection

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FUNCTION AND OPERATION

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Learning about the Remote Control

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FUNCTION AND OPERATION

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Programming Channel into the TV's Channel Memory

Programming Channel Automatically

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Manually Adding and Deleting Channel in the Channel Memory

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SAFETY INSTRUCTION

should enter the mouth, rinse the mouth thoroughly with water. If the fluid should contact the

When attaching the LCD module to the LCD cover, position it appropriately and fasten

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Handling the LCD Module

Safety Precaution

In the event that the screen is damaged or the liquid crystal (fluid) leaks, do not breathe in or

drink this fluid.

Also, never touch this fluid. Such actions could cause toxicity or skin irritation. If this fluid

skin or clothing, wipe off with alcohol, etc., and rinse thoroughly with water. If the fluid

should enter the eyes, immediately rinse the eyes thoroughly with running water.

Precautions for Handling the LCD Module

CAUTION: The metal edges of the LCD module are sharp, handle it with

care.

The LCD module can easily be damaged during disassembly or reassembly; therefore,

always observe the following precautions when handling the module.

at the position where the display can be viewed most conveniently.

2. Carefully align the holes at all four corners of the LCD module with the corresponding

holes in the LCD cover and fasten with screws. Do not strongly push on the module

because any impact can adversely affect the performance. Also use caution when

handling the polarized screen because it can easily be damaged.

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3. If the panel surface becomes soiled, wipe with cotton or a soft cloth. If this does not

remove the soiling, breathe on the surface and then wipe again.

If the panel surface is extremely solied, use a CRT cleaner as a cleaner. Wipe off the

panel surface by drop the cleaner on the cloth. Do not drop the cleaner on the panel.

Pay attention not to scratch the panel surface.

4. Leaving water or other fluids on the panel screen for an extended period of time can

result in discoloration or stripes. Immediately remove any type of fluid from the screen.

5. Glass is used in the panel, so do not drop or strike with hard objects. Such actions can

damage the panel.

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