Toshiba 32WL66Z Schematic

SERVICE MANUAL
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Color Television
32WL66Z
Ver. 1
This model is classified as a green product This Service Manual describes replacement parts for the green product. When repairing this green product, use the part(s) described in this manual and lead-free solder (*2). For (*1) and (*2), refer to
SOLDER
© TOSHIBA CORPORATION
.
GREEN PRODUCT PROCUREMENT
and
LEAD-FREE
GREEN PRODUCT PROCUREMENT
Corporation recognizes environmental protection as a key management tasks, and is doing its
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The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba
utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.
LEAD-FREE SOLDER
free solder must
free solder may result in damage to the component and or PCB being
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This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead­be used in the servicing and repair of this product.
WARNING: This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT!
The melting temperature of lead-free solder is higher than that of leaded solder by 86ºF to 104ºF (30ºC to 40ºC). Use of a soldering iron designed for lead-based solders to repair product made with lead­soldered. Great care should be made to ensure high-quality soldering when servicing this product especially when soldering large components, through-hole pins, and on PCBs as the level of heat required to melt lead-free solder is high.
IMPORTANT NOTICE
Through WEB, ver. 6.5 has been released but with it, the linking function in this manual may
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A Known Malfunction
Autodesk® DWF™ Viewer version (Free software provided through WEB)
Use Autodesk DWF Viewer ver. 6.0.
not work properly. If ver. 6.5 has been installed, uninstall it and reinstall ver. 6.0.
To get ver. 6.0, click the icon, or contact to the nearest Toshiba Service Centre for further assistance.
Freezing windows opened (Cannot close the open windows)
This may happen occasionally. In case of encountering this, follow the procedure below.
1. Press [Ctrl], [Alt] and [Delete] keys at the same time to engage windows security windows.
2. Then, choose TASK manager and Application tab, and select TOSHIBA SERVICE MANUAL-Microsoft Internet Explorer.
3. Click TASK-end.
Main Window back forwarded
The real cause has not been found yet but with this condition, nothing disturbs the service manual operation.
Continue to use by operating the windows.
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Precaution when opening the diagrams
While opening the diagrams, the menu in the left frame changes its color to GRAY. This is an indication that the viewer is processing.
With this condition, the menu indication color may stick to the GRAY color or Windows may freeze if clicking other menu.
To avoid such things, do not operate any others while menu turns GRAY color.
If entering this, re-open the service manual or refresh the left frame.
IMPORTANT NOTICE
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User Guide
Autodesk® DWF™ Viewer
this system. Please download and install.
When function and this sample may not work. In that case, perform the Internet Explorer setting using the following procedure to restore normal operation.
Windows XP SP2
1. Windows version check [My Computer (right-click)] - [Properties]
is necessary to view drawings and to activate the functions of
is used, pop-up windows are limited by the enhanced security
2. Internet Explorer setting [Tools] - [Internet Options]
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Operating Environment
PC : Pentium III or higher recommended Monitor : 1024 x 768 or higher resolution recommended
Mouse : A mouse with wheel recommended
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OS : Microsoft Windows 2000/XP Browser : Microsoft Internet Explorer 6.0 or later Drawing viewer : Autodesk DWF Viewer 6.0
* Use the software following respective license terms and conditions.
Note:
In case of using this service manual with network connection, allocate its folder to the client PCs as
network drive
to avoid any possible malfunction.
Or in case of accessing it through WEB site, the small pop-up window appears at the left bottom corner on the screen whenever searching the location links. This is not malfunction.
Functions Provided on Each Drawing Page
Parts Information Reference Function
When the character string of a part on the drawing is clicked, its information is popped up at the location. You can get any parts information immediately on the screen without referring to the maintenance parts list. 
Parts Search Function
You can search any part within the displayed drawing or within the whole schematic diagram/board view by specifying a location number. The pop-up window displayed by clicking a part's character string allows to search the part within the applicable schematic diagram, board view or spare parts list. 
A circle appears when the part is found, showing the part's location within the drawing. 
Signal Line/Connector Destination Display Function
When a name at the end of a signal line in a divided schematic diagram is clicked, the destination of the signal is searched and the display changes to the destination. Connecter
destinations can also be searched in the same way. When two or more search results are provided, their drawing names are displayed, allowing
you to choose a desired drawing to display. 
Layer Display Changing Function
When a pattern on a board view is clicked, it is highlighted in green. This allows easy pattern
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When any of the color buttons on the toolbar is clicked, it can be selected to display desired layer in its color or not to display each layer. This allows you to see the pattern layer only by setting other layers to "non-display". 
PC Board View Pattern Highlighting Function
tracing. 
Specified Area Printing Function
The Autodesk DWF Viewer enables to print the displayed drawing region as it is on a printer. It also allows to print a large-sized drawing in multiple pieces (tile printing). 
IMPORTANT NOTICE
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WARNING:
You are requested that you shall not modify or alter the information or data provided herein without prior written consent by Toshiba. Toshiba shall not be liable to anybody for any damages, losses, expenses or costs, if any, incurred in connection with or as a result of such modification or alteration.
THE INFORMATION OR DATA HEREIN SHALL BE PROVIDED "AS IS" WITHOUT ANY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Toshiba shall not be liable for any damages, losses, expenses or costs, if any, incurred in connection with or as a result of use of any information or data provided herein.
ADJUSTMENT
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Service Mode
Entering to Service Mode
1. Press button once on remote control.
Service Mode display
2. Press button again and keep in pressing.
3. While pressing the button, press MENU button on TV set.
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Displaying the Adjustment Menu
Press MENU button on TV.
Service Mode
Press
Adjustment Mode
↑ ↓
Press
Key Function in the Service Mode
The following key entry during display of adjustment menu provides special functions.
CAUTION: Never try to perform initialization unless you have changed the memory IC.
button (on remote control)
Never adjust H.POS and V.POS except PAL/WIDE mode.
Test signal selection
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Selection of the adjustment items CH (on TV or remote control) Change of the data value Volume +/- (on TV or remote control) Adjustment menu mode ON/OFF MENU button (on TV) Initialization of the memory (QA02) CALL + CH button on TV ( ) Reset the count of operating
protect circuit to "00" "RCUT" selection 1 button "GCUT" selection 2 button "BCUT" selection 3 button "CNTX" selection 4 button "COLC" selection 5 button "UVTT" selection 6 button Automatic A/D Adjustment
(PC, Component, Composite (PAL, NTSC)) Self diagnostic display ON/OFF 9 button
CALL + CH button on TV ( )
7 button
Selecting the Adjusting Items
Every pressing of CH button in the service mode changes the adjustment items in the order of table below. ( button for reverse order)
SETTING & ADJUSTING DATA [ SERVICE MODE ]
ADJUSTING ITEMS AND DATA IN THE SERVICE MODE:
Note:
The image system data of RCUT-BDRV is different by each image format. The PAL value is indicated in the table.
Item Name of adjustment Preset Data
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00H 00H 00H
RCUT R CUT OFF GCUT G CUT OFF BCUT B CUT OFF RDRV R DRIVE 7EH GDRV G DRIVE BDRV B DRIVE BRTC BRIGHTNESS CENTER 03H COLC COLOR CENTER A8H UVTT BASE BAND TINT CNTX CONTRAST MAX 86H VOLUX MAX VOLUME LIMITED PLLW0 PLL WAIT TIME PLLW1 PLL WAIT TIME PLLW2 PLL WAIT TIME PLLW3 PLL WAIT TIME PLLW4 PLL WAIT TIME PLLW5 PLL WAIT TIME
80H 88H
04H
7FH 14H 03H 0FH 05H 14H 04H
00H
OPT2 TV SET OPTION 2 (HOTEL MODE)
Adjusting the Data
Pressing of VOLUME +/- button will change the value of data in the range from 00H to FFH. The variable range depends on the adjusting item.
Exit from Service Mode
Pressing POWER button to turn off the TV once.
Initialization of Memory Data of QA02
After replacing QA02, the following initialization is required.
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CAUTION: Never attempt to initialize the data unless QA02 has been replaced.
1. Enter the service mode, then select any register item.
2. Press and hold the CALL button on the remote control, then press the CH button on the TV.
The initialization of QA02 has been completed.
3. Check the picture carefully. If necessary, adjust any adjustment item above. Perform "Auto tune" on the owner's manual.
Test Signal Selection
Every pressing of button on the remote control changes the built-in test patterns on screen as described below in Service Mode.
Picture Signal
Red raster
Green raster
Blue raster
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All Black
All White
Self Diagnostic Function
1. Press "9" button on remote control during display of adjustment menu in the service mode. The diagnosis will begin to check if interface among IC's is executed properly.
2. During diagnosis, the following displays are shown.
(1) Firmware :
Version information of microprocessor
In case of file name : WL66_EU and Version : 0326 indicates [WL66_EU_0326]. (2) Time : Total hour of turn the TV on. (Unit : H) (3) Bus line : -- "OK" is normal
SCL-GND (Red indication) : SCL-GND short circuit
SDA-GND (Red indication) : SDA-GND short circuit
NG is abnormal (Red indication).
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SCL-SDA (Red indication) : SCL-SDA short circuit (4) Bus cont : --- "OK" is normal.
When type name of semiconductor indicates. (5) Block
UV :TV reception mode
V1 - V9:VIDEO 1-9 input mode
PC :PC mode
YUV :YUV mode
DTV : DTV mode
WL66P/WLT66/WLG66
UV RF
V1
V2
V3
V4 HDMI1 V5 HDMI2 V6 -­V7 -­V8 -­V9 --
PC PC YUV -­DTV --
(SCART (FULL))
(SCART (S+AV))
(Composite/Component)
1
2
3
Version Check Mode
1. Press "9" button twice on remote control during display of adjustment menu in the service mode.
The version of main MPU will begin to check.
WL66_EU, Version 0326 for Code Program Version and (E01) for
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2. During Version Check, the following displays are shown.
(1) MAIN MPU :
Version information of microprocessor In case of file name:
OSD Version indicates [WL66_EU_0326 (E01)]
(2) EEPROM :
Version information of EEPROM : Display 1 byte data.
(3) SUB MPU :
Version information of SUB MPU : Display 1 byte data.
(4) OPTION :
Option information : Display six numbers of 1 byte data.
(5) HDMI ID :
HDMI ID information : Display 4 byte data.
(6) SW Ver
Version information of DB software. (Only digital model.)
(7) MW Ver
Version information of DB software middleware. (Only digital model)
(8) A/D Adjust
NTSC (60 Hz) SD signal (composite input)
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A/D adjustment item.
--COMP:Component input
--PC : PC input
--PAL :PAL (50 Hz) SD signal (composite input)
--NTSC :
--OK : A/D adjustment set correctly.
--NG : A/D adjustment set incorrect.
(9) LCD Panel Vender information display
The following Panel Vender and screen size are displayed.
Panel Vender Screen Size (Inch)
LPL -26
SHP -32
CMO -37
AUO
-42
-47
Example : AUO-32 indicates that Vender is AUO and Screen Size is 32 inch.
Status Check Mode
1. Press "9" button thrice on remote control during display of adjustment menu in the service mode. The status of this model will begin to check.
2. During Status Check, the following displays are shown.
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(1) MAIN :
Main source information : Display RF position number (0 - 99) on the main screen, or Input Source (EXT1/2/3/HDMI etc.)
(2) MAIN FORMAT :
Display Video and PC format information
(3) MAIN PLL :
Main PLL information : Display 1 byte data at five.
(4) SUB :
Sub source information : Display RF position number (0 - 99) on the Sub screen, or Input Source (EXT1/2/3/HDMI etc.) This item displays only Double window model.
(5) SUB FORMAT :
Display Video and PC format information This item displays only Double window model.
(6) SUB PLL :
Sub PLL information : Display 1 byte data at five. This item displays only Double window model.
(7) SCREEN SIZE :
Display the screen size as follows.
Exact Scan Wide
Super Live 2
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Cinema 2 4:3 Super Live 1 Cinema 1 Subtitle 14:9
(8) OTHER STATUS :
Other status information : Display three numbers of 2 byte data.
Setting Hotel Mode
Enter to service mode and select Hotel Mode menu by pressing P or P . After selecting Hotel Mode, press + to enter details setting in Hotel Mode.
To select menu, press P or P and press OK to enter the adjustment menu of OPT2. To move the cursor in the adjustment, press + or -.
1. By pressing P or P , OPT2 setting will change the value either 1 or 0 on selected items as follows;
OPT2 FUNCTION DESCRIPTION 1 0 (Normal)
D7 (bit7) POS1 stored program will appear in
forced when turn ON the main power
D6 (bit6) VIDEO1 stored program will appear
in forced when turn ON the main
power D5 (bit5) FRONT Key Disable Enable D4 (bit4) Front keys except input selector key
(Video/TV) D3 (bit3) User remote control operation Disable
POS1 in forced Disable
VIDEO1 in forced Disable
Disable Enable
Enable (Service mode and Super User mode may possible to setting only)
D2 (bit2) Language display except SETUP
MENU language
Disable Display the language only
Enable
(tuning adjustment etc.)
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D1 (bit1) SETUP MENU Disable Enable D0 (bit0) HOTEL Mode On (Enable the setting of D1
to D7)
Off (Normal)
LED Indications
The Green and Red LEDs on the TV (at the bottom center of the TV) indicate the TV's status, as described below.
Red ON (solid) and Green OFF = The TV power cord is plugged in.
Green ON (solid) and Red ON = The On timer is operating.
LED Indication Condition Solution
1 Green is OFF;
Red blinks continuously at 0.5­second intervals.
2 Green is OFF;
Red blinks continuously at 1­second intervals.
Abnormal operation Turn OFF the TV and unplug
the power cord. Plug the power cord in again and turn ON the TV.
Abnormal operation of BUS line.
Turn OFF the TV and unplug the power cord. Plug the power cord in again and turn ON the TV.
FUNCTION AND OPERATION
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The Remote Control
Simple at-a-glance reference of your remote control.
Inserting Battery and Effective Range of the Remote
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Remove the back cover to reveal the battery compartment and make sure the batteries are inserted the right way round. Suitable battery types for this remote are AAA, IEC R03 1.5V. Do not combine a used, old battery with a new one or mix battery types. Remove dead batteries immediately to prevent acid from leaking into the battery compartment. Dispose of them in a designated disposal area. The performance of the remote control will deteriorate beyond a distance of five metres or outside an angle of 30 degrees from the centre of the television. If the operating range becomes reduced the batteries may need replacing.
Control and Input Connection
A wide variety of external equipment can be connected to the input sockets on the side of the television. Whilst all the necessary adjustments and controls for the television are made using the remote control, the buttons on the television may be used for some functions.
Switching On
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Using the Control and Connection
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Tuning the Television Using Quick Setup, Sorting Programme Position
Before switching on the television put your decoder and media recorder to connected. To set up the television use the buttons on the remote control.
Standby
if they are
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Manual Tune
The television can be tuned-in manually using cannot be connected to a media recorder/decoder with a SCART lead or to tune-in a station on another
Use
left
System
and
.
to move across the screen and select any of these Manual Tune options.
right
Manual tuning
. For example: if the television
Programme : The number to be pressed on the remote control.
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System : Specific to certain areas. Colour system : Factory set to Auto, should only be changed if problems are
experienced, i.e. NTSC input from external source.
Programme skip : means nothing has been stored or the facility to skip the
channel is ON. Channel : The channel number on which a station is being broadcast. Search : Search up and down for a signal. Manual fine tuning : Only used if interference/weak signal is experienced. Station : Station identification. Use up or down and left or right to enter up
to seven characters.
To allocate a programme position on the television for a decoder and media recorder: turn the decoder on, insert a pre-recorded film in the media recorder and press PLAY, then manually tune.
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