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2460
MD-5004
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Copyright TOSHIBA CORPORATION 1998
ALL RIGHTS RESERVED
GENERAL PRECAUTIONS REGARDING THE INSTALLATION
AND SERVICE FOR THE COPIER 2460
The installation and service should be done by a qualified service technician.
1. Transportation/Installation
• When transporting/installing the copier, employ two persons and be sure to use the positions as
indicated below.
The copier is fairly heavy and weighs approximately 83 kg (183 lb), therefore pay full attention
when handling it.
4 portions
2. Installation
• Be sure to use a dedicated outlet with AC 115V/15A (220V, 240V/10A) or more for its power
source.
• The copier must be grounded for safety.
Never ground it to a gas pipe or a water pipe.
• Select a suitable place for installation.
Avoid excessive heat, high humidity, dust, vibration and direct sunlight.
• Also provide proper ventilation as the copier emits a slight amount of ozone.
• To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm
(32”) on the left, 80 cm (32”) on the right and 10 cm (4”) in the rear.
• Secure the lifting handles with the fixing plates and screws after the installation is finished.
3. Service of Machines
• Basically, be sure to turn the main switch off and unplug the power cord during service.
• Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the
damp heater and their periphery.
• Be sure not to touch high-voltage sections such as the chargers and the high-voltage transformer.
• Be sure not to touch rotating/operating sections such as gears, belts, pulleys, etc.
• When servicing the machines with the main switch turned on, be sure not to touch live sections
and rotating/operating sections. Avoid exposure to laser radiation.
• Use suitable measuring instruments and tools.
4. Main Service Parts for Safety
• The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important
for safety. Be sure to handle/install them properly.
5. Cautionary Labels
• During servicing, be sure to check the rating plate and the cautionary labels such as “Unplug the
power cord during service”, “Hot area”, “Laser warning label” etc. to see if there is any dirt on their
surface or whether they are properly stuck to the copier.
6. Disposition of Consumable Parts/Packing Materials
• Regarding the recovery and disposal of the copier, supplies, consumable parts and packing materials, it is recommended to follow the relevant local regulations or rules.
7. When parts are disassembled, reassembly is basically the reverse of disassembly unless
otherwise noted in this manual or other related documents. Be careful not to reassemble
small parts such as screws, washers, pins, E-rings, toothed washers in the wrong places.
8. Basically, the machine should not be operated with any parts removed or disassembled.
9. Precautions Against Static Electricity
• The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may become damaged due to static electricity.
Caution: Be sure to turn off the copier before attaching the wrist-band.
Always remove the wrist-band before applying power.
1.ADJUSTMENT ITEMS
1.1Error Codes
When either the CLEAR PAPER () or CALL SERVICE ( ) symbol appears, press the CLEAR/
STOP and “8” keys simultaneously and the corresponding error code will be displayed. To clear the
error code, turn off the machine.
Machine status
Paper jam inside the copier
Paper jam near the fuser unit
Paper remaining inside the machine at power on
The front cover is opened during copying
Paper jam near the aligning roller
Paper jam at the stacking area inside the ADU
Code error/system board
Paper feeding jam at the ADU
Manual feeding jam
1st cassette (Upper cassette) feeding jam
2nd cassette (Lower cassette) feeding jam
3rd cassette (PFP upper cassette) feeding jam
4th cassette (PFP middle cassette) feeding jam
5th cassette (PFP lower cassette) feeding jam
LCF feeding jam
Paper jam at the LCF
Paper jam inside the copier
Paper jam near the aligning roller
PFP emergency stop
Paper jam at the PFP
Copier front cover is opened during copying
PFP side door is opened during copying
ADU is withdrawn during copying
Copier side door is opened during copying
LCF unit is opened during copying
Manual feed unit is opened during copying
Original feeding jam at the feeding area of the ADF
Original transporting jam at the transporting area of the ADF
Original exiting jam at the exiting area of the ADF
Original prefeeding jam
Machine status
Transporting delay jam
Transporting stationary jam
Door open jam
Staple jam
Early arrival jam
Copier main motor operation abnormal
PFP main motor operation abnormal
ADU main motor operation abnormal
ADU side motor operation abnormal
ADU end motor operation abnormal
Copier upper cassette tray operation abnormal
Copier lower cassette tray operation abnormal
PFP upper cassette tray operation abnormal
PFP middle cassette tray operation abnormal
PFP lower cassette tray operation abnormal
LCF tray operation abnormal
Carriage initialization error
Exposure lamp disconnection detected or exposure peak
detection error
Easy setup has failed
Abnormal thermistor or heater disconnection when power is on
Warming up mode after disconnection judgement, or abnormal thermistor after ready
Warming up mode after disconnection judgement, or heater
disconnection after ready
Heater end thermistor disconnection
Communication error between ADF and MCPU
Communication error between PFC and MCPU
Communication error between MCPU and IPC
Communication error between IPC and the finisher
Poor adjustment by the aligning sensor detected
EEPROM poor initialization
Poor adjustment by the exit/reverse sensor detected
MCPU is abnormal
PFC microcomputer is abnormal
Polygonal motor is abnormal
HSYNC is abnormal
Setting mode, code "253" displays latest 8 error data
Error code
CB1
CB2
CB3
CB4
CB5
CB6
CB7
F10
Machine status
Feed motor of the finisher is abnormal
Delivery motor of the finisher is abnormal
Elevation motor of the finisher is abnormal
Alignment motor of the finisher is abnormal
Staple motor of the finisher is abnormal
Staple shift motor of the finisher is abnormal
Distance sensor of the finisher is abnormal
HDD initialization error
*1When the copier is in the adjustment mode which you entered by turning on the power switch while
pressing keys “0” and “5” simultaneously, pressing keys “0” and “9” simultaneously will make the
copier exit into the standby mode. In this standby mode only , can the adjustment mode be accessed
repeatedly by simply entering “0” and “5”.
*2While all the displays on the control panel are lit (“01” mode), copying is disenabled.
When the copier enters the standby status by the pressing of the CLEAR/STOP key, copying is
enabled.
CTRIN-0
Key counter
unconnected
PSTPR
Paper feeding
status signal
DEVCNT-0
Dev unit
unconnected
HOME-1
Carriage
home
Aligning
sensor
SIZCL-0
SYZPF2-0
SSIZE-0
Bypass width size SWPFP lower size SW
–
Remarks
MCPU
PD
C2XB
IN2
C2XB
IN0
MCPU
PE
MCPU
P8
MCPU IN1
Lighting/
No paper
ADF
→ MCPU
Lighting/
Paper
PFC
→ MCPU
Paper size
Lighting/
SW off
PFC
→ MCPU
Paper size
Lighting/
SW off
PFC
→ MCPU
Paper size
Lighting/
SW off
In the “03” test mode, the following output signal conditions can be checked by entering appropriate
codes.
Operation
CodeFunctionCodeFunction
101Main motorON*
(Transfer, Separation and Discharge chargers, and
also PCC are ON)
102Toner motorON152OFF1
103Polygonal motor (600 dpi)ON153OFF1
104Polygonal motor (400 dpi)ON154OFF1
105Polygonal motor (16 x 15.4)ON155OFF1
106Polygonal motor (15.4 x 16)ON156OFF1
107Polygonal motor (at standby)ON157OFF1
108Copier aligning clutchON158OFF1
109PFP main motorON159OFF1
110ADU main motorON160OFF1
111Scraper solenoidON161OFF
201Copier upper cassette feed clutchON/OFF3
202Copier lower cassette feed clutchON/OFF3
203Intermediate transporting clutchON/OFF3
(automatically goes off after 6 seconds, and the fan motors rotate at low speed)
264Optical fan motor FON/OFF3
265Optical fan motor RON/OFF3
270LCF feed motorON/OFF2
271LCF tray motor liftUP/DOWN2
272ADU side motorON/OFF3
273ADU end motorON (Come/Go)2
274ADU stack solenoidON/OFF3
275PFP upper cassette tray motor liftUP2
276PFP middle cassette tray motor liftUP2
277PFP lower cassette tray motor liftUP2
281ADF pick-up roller rotationON/OFF3
282ADF aligning roller rotationON/OFF3
283ADF transport belt CW rotationON/OFF3
284ADF transport belt CCW rotationON/OFF3
401Memory size of the PM board is checked2
402Reading/Writing operation of the PM board is checked2
In this mode, the following adjustment items can be corrected or changed. T o access this code, turn on
the power while pressing the “0” and “5” keys.
CodeAdjustmentMode
200 Auto-toner automatic adjustmentALL––• Increasing the value increases
201 Auto-toner manual adjustmentALL1280~255The auto toner sensor adjust-2
205 Developer bias, DC adjustmentALL1740~255The transformer output is aug-2
210 Grid voltage initial value adjustmentALL1140~255mented by increasing the value
220 Transfer, DC output, High, adjustmentALL1250~255by “1”.
221 Transfer, DC output, Center, adjustmentALL750~255
222 Transfer, DC output, Low, adjustmentALL750~255
230 Separation, AC output, High, adjustmentALL1560~255
231 Separation, AC output, Center, adjustmentALL1560~255
232 Separation, AC output, Low, adjustmentALL620~255
240 Pre-Cleaning Discharge, AC output adjustmentALL1420~255(Note 2)
261 Laser power, 600 dpi, initial value adjustmentALL580~2552
304 Scanner secondary scanning reproduction ratio
305 Scanner secondary scanning deviationALL13585~171 If the value is increased by “1”,1
306 CCD primary scanning deviationALL855~251If the value is increased by “1”,1
310 Halogen lamp light on voltage settingALL5550~703
313 Original leading edge image deletion
314 Original leading edge image deletion
Standard PPC
Standard PPC
Extended PPC
Initial
AllowanceContents
value
the sensor output.
•The output is set in the range
of 2.35~2.45V automatically
after changing the value and
2 minutes after starting this
mode.(Note 1)
ment value can be displayed.
1280~255If the value is increased by “1”,1
the reproduction ratio of the
paper feeding direction is enlarged by approx. 0.1522%.
the image shifts approx. 0.1213
mm to the trailing edge of the
paper.
the image shifts approx. 0.0423
mm to the front side.
128 128~255 If the value is increased by “1”,1
the leading edge void is enlarged
by approx. 0.1213 mm for a
standard copy.
128 128~255 If the value is increased by “1”,1
the leading edge deletion is enlarged by approx. 0.1213 mm
for a special function copy.
Operation
procedure
group
(Note 1): Refer to 1.3.
(Note 2): Functional with the developer unit removed and the service jig attached. However, the jig is not necessary for the devel-
438 Reserved
440 Registration, Copier upper cassetteALL80~15If the value is increased by “1”,5
441 Registration, Copier lower cassetteALL130~40the registration position of the
442 Registration, BypassALL80~15image is shifted by approx. 0.5
443 Registration, LCFALL80~15mm to the paper leading edge.
444 Registration, PFPALL80~15
445 Registration, ADUALL80~15
450 Aligning value, Copier upper cassette, long sizeALL140~31Increasing the value by “1” en-1
451 Aligning value, Copier upper cassette, short sizeALL160~31larges the aligning by 0.8 mm.
452 Aligning value, Copier lower cassette, long sizeALL140~31
453 Aligning value, Copier lower cassette, short sizeALL160~31
454 Aligning value, ADU, long sizeALL140~31
455 Aligning value, ADU, short sizeALL160~31
456 Aligning value, PFPALL140~31
457 Aligning value, LCFALL140~31
458 Aligning value, BYPASSALL220~31
500 Manual exposure, fine adjustment, Center value Standard 1280~255If the value is increased, the1
PPC (Photo/Text)
501 Manual exposure, fine adjustment, Center value
502 Manual exposure, fine adjustment, Center value Standard 1280~255
503 Reserved
504 Reserved
505 Manual exposure fine adjustment,PPC230~255If the value is increased, the1
Light side step value
506 Manual exposure fine adjustment,PPC200~255the light side of the exposure
Light side step value(Photo)indicator.
507 Manual exposure fine adjustment,PPC250~255
Light side step value(Text)
508 Manual exposure fine adjustment,PPC180~255If the value is increased, the1
Dark side step value
509 Manual exposure fine adjustment,PPC200~255the dark side of the exposure
Dark side step value(Photo)indicator.
510 Manual exposure fine adjustment,PPC200~255
Dark side step value(Text)
511 Automatic exposure fine adjustment
512 Automatic exposure fine adjustment
513 Automatic exposure fine adjustmentStandard1280~255
514 Reserved
515 Reserved
580
Automatic gamma adjustmentPPC––Corrects the image quality after5
PPC (Photo)
PPC (Text)
(Photo/Text)
(Photo/Text)
Standard PPC
(Photo/Text)
PPC (Photo)
PPC (Text)
Initial
AllowanceContents
value
image is darkened at the cen-
1280~255ter of the exposure indicator.
image is further lightened on
image is further darkened on
1280~255If the value is increased, the1
image is darkened.
1280~255
reading the test pattern of the
test print for adjustment.(Note 3)
401 Drum life counterALL00~999999 (Counts up according to the drum rotation)
402 Power-on time counterALL09 digitHour (5 digit), Minute (2 digit), Second (2 digit)
403 Fuser running counterALL00~999999 Synchronizes with the total counter
404 Developer material counterALL00~999999 Synchronizes with the total counter
405 Drum potential controlALL70~70 bit: Grid potential temperature correction
(Counter correction)1 bit: Grid potential life correction
406 Pre-running starting timeALL00~70 = Not functional
407 Pre-running timeALL20~100 = Not functional
Pre-running time at the thick paper
408
410 Fuser temperature at copyingALL104~134: 170°C, 5: 175°C, 6: 180°C, 7: 185°C,
411 Fuser temperature at readyALL70~70: 170°C, 1: 175°C, 2: 180°C, 3:185°C,
412 Fuser temperature in the energyALL40~50: OFF, 1: 120°C, 2: 130°C, 3: 140°C, 4: 150°C,
saver mode5: 160°C
ALL00~90: No error has occurred
1~9: Error has occurred
(Double count at long size)
(Double count at long size)
2 bit: Laser output drum life correction
1 = 30 sec, 2 = 35 sec, 3 = 40 sec, 4 = 45 sec,
5 = 50 sec, 6 = 55 sec, 7 = 60 sec
1 = 5 sec, 2 = 10 sec, 3 = 15 sec, 4 = 20 sec,
5 = 25 sec, 6 = 30 sec, 7 = 40 sec, 8 = 50 sec,
9 = 60 sec, 10 = 150 sec
ALL100~150 = Not functional, 1~10 = Setting seconds
value
604 APS priority selectionPPC00~20: APS, 1: AMS, 2: No
605 SAPS modePPC00~10: All originals detection, 1: First original only
607 ADF priority modePPC00~10: RADF, 1: SADF
611 Book original selectionPPC00~10: Opening from the front,
1.2.6 How to register/change ID codes (Access control mode)
When ID codes are registered, copies made will be classified according to each ID code. The copier
will not start unless one of the ID codes registered is keyed in.