TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SER VICE MANUAL CAREFULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE,
CONTACT AN AUTHORIZED SERVICE LOCA TION-SEE SERVICE PROCEDURE.
USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN
THOSE SPECIFIED HEREIN MA Y RESULT IN HAZARDOUS RADIATION EXPOSURE.
TO PREVENT DIRECT EXPOSURE TO LASER BEAM, DO NOT TRY T O OPEN THE ENCLOSURE.
VISIBLE LASER RADIA TION MAY BE PRESENT WHEN THE ENCLOSURE IS OPENED. DO NOT
ST ARE INTO BEAM.
Location of the required Marking
The rating sheet and the safety caution are on the rear of the unit.
EMPLOYS A LASER SYSTEM.
CERTIFICATION: COMPLIES WITH FDA
RADIA TION PERFORMANCE STANDARDS,
21 CFR SUBCHAPTER J.
PREPARATION OF SERVICING
The laser diode used for a pickup head may be destroyed with external static electricity.
Moreover, even if it is operating normally after repair, when static electricity discharge is received at the
time of repair, a life of product may become short.
Please perform the following measure against static electricity, be careful of destruction of a laser diode
enough at the time of repair, and work.
• It works on the desk which performed measures against static electricity, such as conductive mat.
• Soldering iron with ground wire or ceramic type is used.
• A worker needs to use a ground conductive wrist strap for body.
A1-123HLV84
IMPORTANT SERVICE SAFETY INFORMATION
Safety precautions to be followed during servicing:
1.
Parts marked with an are critical parts for safety. Replace only with the one described in the parts
list.
2.
Before returning the DVD product to the customer, make the appropriate leakage current check or
resistance measurements to ensure that exposed parts are properly insulated from the supply circuit.
A leakage current check is recommended for this unit. Plug the AC line cord directly into a 120V 60Hz AC
outlet (do not use an isolation transformer for this check). Use a leakage current tester (Fig. 1) or a
metering system which complies with Underwriters Laboratories (UL 1409). Measure for current from all
exposed metal parts of the cabinet to a known earth ground: particularly, any exposed metal part having a
return path to the chassis. Any current measured must not exceed 0.5mA. Any measurement not within
the limits outlined above are indicative of a potential shock hazard and corrective action must be taken
before returning the unit to the customer.
(Reading should not be above 0.5mA)
Leakage Current Tester
PRODUCT UNDER TEST
1.5K ohm
0.15 µF
2-Blade polarized
type cord set
Test all exposed
metal surfaces
TEST PROBE
Fig. 1 AC Leakage Test
KNOWN EARTH
GROUND
A1-223HLV84
IMPORTANT SAFEGUARDS
1.
READ INSTRUCTIONS
All the safety and operating instructions should be read before the unit is operated.
2.
RET AIN INSTRUCTIONS
The safety and operating instructions should be retained for future reference.
3.
HEED WARNINGS
All warnings on the unit and in the operating instructions should be adhered to.
4.
FOLLOW INSTRUCTIONS
All operating and use instructions should be followed.
5.
CLEANING
Unplug this unit from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp
cloth for cleaning.
6.
A TTACHMENTS
Do not use attachments not recommended by the unit’s manufacturer as they may cause hazards.
7.
WATER AND MOISTURE
Do not use this unit near water. For example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet
basement, or near a swimming pool.
8.
ACCESSORIES
Do not place this unit on an unstable cart, stand, tripod, bracket, or table. The
unit may fall, causing serious injury, and serious damage to the unit. Use only
with a cart, stand, tripod, bracket, or table recommended by the manufacturer.
8A.
An appliance and cart combination should be moved with care. Quick stops,
excessive force, and uneven surfaces may cause the appliance and cart
combination to overturn.
9.
VENTILATION
Slots and openings in the cabinet and in the back or bottom are provided for ventilation, to ensure reliable
operation of the unit, and to protect it from overheating. These openings must not be blocked or covered. The
openings should never be blocked by placing the unit on a bed, sofa, rug, or other similar surface. This unit
should never be placed near or over a radiator or heat source. This unit should not be placed in a built-in
installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer’s instructions
have been adhered to.
10.
POWER SOURCES
This unit should be operated only from the type of power source indicated on the rating plate. If you are not sure
of the type of power supply to your home, consult your appliance dealer or local power company. For units
intended to operate from battery power, or other sources, refer to the operating instructions.
11.
GROUNDING OR POLARIZA TION
This unit is equipped with a polarized alternating-current line plug (a plug having one blade wider than the other).
This plug will fit into the power outlet only one way. This is a safety feature. If you are unable to insert the plug
fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to replace your
obsolete outlet. Do not defeat the safety purpose of the polarized plug. If your unit is equipped with a 3-wire
grounding-type plug, a plug having a third (grounding) pin, this plug will only fit into a grounding-type power
outlet. This too, is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to
replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug.
12.
POWER-CORD PROTECTION
Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon
or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they
exit from the appliance.
13.
LIGHTNING
To protect your unit from a lightning storm, or when it is left unattended and unused for long periods of time,
unplug it from the wall outlet and disconnect the antenna or cable system. This will prevent damage to the unit
due to lightning and power line surges.
14.
POWER LINES
An outside antenna system should not be located in the vicinity of overhead power lines or other electric light or
power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system,
extreme care should be taken to keep from touching such power lines or circuits, as contact with them might be
fatal.
15.
OVERLOADING
Do not overload wall outlets and extension cords, as this can result in a risk of fire or electric shock.
16.
OBJECT AND LIQUID ENTRY
Do not push objects through any openings in this unit, as they may touch dangerous voltage points or short out
parts that could result in fire or electric shock. Never spill or spray any type of liquid into the unit.
PORT ABLE CAR T WARNING
(symbol provided by RETAC)
S3126A
A1-323HLV84
IMPORTANT SAFEGUARDS(CONTINUED)
OUTDOOR ANTENNA GROUNDING
17.
If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded
so as to provide some protection against voltage surges and built-up static charges. Section 810 of the National
Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting
structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of
antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.
SERVICING
18.
Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltage
or other hazards. Refer all servicing to qualified service personnel.
DAMAGE REQUIRING SERVICE
19.
Unplug this unit from the wall outlet and refer servicing to qualified service personnel under the following
conditions:
a.
When the power-supply cord or plug is damaged.
b.
If liquid has been spilled, or objects have fallen into the unit.
c.
If the unit has been exposed to rain or water.
d.
If the unit does not operate normally by following the operating instructions. Adjust only those controls that
are covered by the operating instructions, as an improper adjustment of other controls may result in
damage and will often require extensive work by a qualified technician to restore the unit to its normal
operation.
e.
If the unit has been dropped or the cabinet has been damaged.
f.
When the unit exhibits a distinct change in performance, this indicates a need for service.
REPLACEMENT PARTS
20.
When replacement parts are required, be sure the service technician uses replacement parts specified by the
manufacturer or those that have the same characteristics as the original parts.
Unauthorized substitutions may result in fire, electric shock or other hazards.
SAFETY CHECK
21.
Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to
determine that the unit is in proper operating condition.
WALL OR CEILING MOUNTING
22.
The product should be mounted to a wall or ceiling only as recommended by the manufacturer.
HEAT
23.
The product should be situated away from heat sources such as radiators, heat registers, stoves, or other
products (including amplifiers) that produce heat.
CONNECTING
24.
When you connect the product to other equipment, turn off the power and unplug all of the equipment from the
wall outlet. Failure to do so may cause an electric shock and serious personal injury. Read the owner's manual of
the other equipment carefully and follow the instructions when making any connections.
SOUND VOLUME
25.
Reduce the volume to the minimum level before you turn on the product. Otherwise, sudden high volume sound
may cause hearing or speaker damage.
SOUND DISTORTION
26.
Do not allow the product output distorted sound for a longtime. It may cause speaker overheating and fire.
HEADPHONES
27.
When you use the headphones, keep the volume at a moderate level. If you use the headphones continuously
with high volume sound, it may cause hearing damage.
LASER BEAM
28.
Do not look into the opening of the disc tray or ventilation opening of the product to see the source of the laser
beam. It may cause sight damage.
DISC
29.
Do not use a cracked, deformed, or repaired disc. These discs are easily broken and may cause serious
personal injury and product malfunction.
NOTE TO CATV SYSTEM INSTALLER
30.
This reminder is provided to call the CATV system installer’s attention to Article 820-40 of the NEC that provides
guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the
grounding system of the building, as close to the point of cable entry as practical.
A1-423HLV84
EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE
ANTENNA LEAD
IN WIRE
GROUND
CLAMP
ANTENNA
DISCHARGE UNIT
(NEC SECTION 810-20)
ELECTRIC SERVICE
EQUIPMENT
GROUNDING CONDUCTORS
(NEC SECTION 810-21)
GROUND CLAMPS
NEC-NATIONAL ELECTRICAL CODE
S2898A
POWER SERVICE GROUNDING
ELECTRODE SYSTEM
(NEC ART 250, PART H)
A1-523HLV84
WHEN REPLACING DVD DECK
[ When the removal of the DVD Deck ]
Before removing Pick Up PCB and DVD PCB connector, make the short circuit on the position as
shown Fig. 1 using a soldering. If you remove the DVD Deck with no soldering, the Laser may be
damaged.
[ When the installation of the DVD Deck ]
Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD
PCB connector.
Pick Up PCB
Make the short circuit
using a soldering.
Fig. 1
A1-6
23HLV84
DISC REMOVAL METHOD AT NO POWER SUPPLY
1.
Remove the Back Cabinet. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)
2.
Slide the Rack Loading toward the arrow direction by hand to release the lock. (Refer to Fig. 1)
3.
Take out the Disc from the DVD Deck. Be careful not to scratch on the Disc.
DVD Deck
Rack Loading
Fig. 1
PARENTAL CONTROL - RATING LEVEL
4 DIGIT PASSWORD CANCELLATION
If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below.
Turn Unit ON.
1.
Simultaneously press and hold the 'STOP' key on the front panel.
2.
Press and hold the '7' key on the remote control unit.
3.
Hold both keys for more than 2 seconds.
4.
The On Screen Display message 'PASSWORD CLEAR' will appear.
5.
The 4 digit password has now been cleared
6.
TRAY LOCK
Tray cannot be opened by setting the Tray Lock, please follow the steps below.
Turn Unit ON.
1.
Set the DVD to the Stop Mode.
2.
Press and hold the 'STOP' key on the front panel.
3.
Simultaneously press and hold the '9' key on the remote control unit.
4.
Hold both keys for more than 2 seconds.
5.
The On Screen Display message ' ' will appear.
6.
The Tray Lock has now been set up.
7.
To unlock the Tray Lock, please follow the steps below.
Turn Unit ON.
1.
Set the DVD to the Stop Mode.
2.
Press and hold the 'STOP' key on the front panel.
3.
Simultaneously press and hold the '9' key on the remote control unit.
4.
Hold both keys for more than 2 seconds.
5.
The On Screen Display message ' ' will appear.
6.
The Tray Lock has now been cleared.
7.
A1-7
23HLV84
ABOUT LEAD FREE SOLDER (PbF)
Distinction of PbF PCB:
PCBs (manufactured) using lead free solder will have a PbF printing on the PCB.
(Please refer to figures.)
Caution:
Pb free solder has a higher melting point than standard solder;
•
Typically the melting point is 50°F~70°F(30°C~40°C) higher.
Please use a soldering iron with temperature control and adjust it to 650°F ± 20°F (350°C ± 10°C).
In case of using high temperature soldering iron, please be carefull not to heat too long.
Pb free solder will tend to splash when heated too high (about 1100°F/ 600°C).
•
All products with the printed circuit board with PbF printing must be serviced with lead free solder.
•
When soldering or unsoldering, completely remove all of the solder from the pins or solder area,
and be sure to heat the soldering points with the lead free solder until it melts sufficiently.
Recommendations
Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.
Output Level-S/N Ratio (Weighted)-Horizontal Resolution at DVD Mode--
--
Output Level at DVD-12.0dBm/1k ohm (-20dBFs 0dBFs=2.0Vrms)
at TV -8 dBm/1k ohm (0dBm=0.775Vrms)
0-600mV /1k ohm (Variable out mode)
Digital Output Level0.5 V p-p/75 ohm
S/N Ratio at DVD (Weighted)90dB
Harmonic Distortion 0.02% (1KHz)
Frequency Response : at DVD4Hz - 22kHz
at Video CD4Hz - 20kHz
at SVCD4Hz - 20kHz
at CD4Hz - 20kHz
DC --
at DC-Stand by (at AC) 1W at 120V 60Hz
Per Year-- kWh/Year
Safety CircuitYes
IC Protector(Micro Fuse)No
A3-1 23HLV84
GENERAL SPECIFICATIONS
G-6RegulationSafetyUL / CSA
G-7TemperatureOperation+5oC ~ +40oC
G-8Operating HumidityLess than 80% RH
G-9On ScreenMenu (TV)Yes
DisplayMenu TypeIcon
PictureYes
AudioYes
SetupYes
Option
Locks
PC Monitor MenuYes
BrightnessYes
ContrastYes
Hor PositionYes
Ver PositionYes
PhaseYes
ClockYes
Auto AdjustYes
ResetYes
Color Temperature MenuYes
Yes
On TimerYes
Favorite CHNo
CH LabelYes
VIDEO LabelYes
Yes
V-ChipYes
LockYes
New PasswordYes
Panel LockYes
RedYes
GreenYes
BlueYes
ResetYes
A3-2 23HLV84
GENERAL SPECIFICATIONS
Control LevelYes
Stereo, SAP, MonoYes
CH / AV(Line) / DVD / PCYes
Color Stream HD (Component)Yes
HDMIYes
Channel (TV/Cable)Yes
CH LabelYes
Video LabelYes
ClockYes
Game TimerYes
Front Panel LockYes
On TimerYes
Sleep TimerYes
ResetYes
Sound MuteYes
V-chip RatingYes
NOT AVAILABLEYes
Picture SizeYes
VolumeYes
BrightnessYes
ContrastYes
ColorYes
Tint Yes
SharpnessYes
BassYes
TrebleYes
BalanceYes
Picture ScrollYes
Back LightingYes
H PositionYes
V PositionYes
RedYes
GreenYes
BlueYes
A3-3 23HLV84
GENERAL SPECIFICATIONS
G-10 On ScreenMenu (DVD)Yes
DisplayMenu TypeCharacter
G-11 OSD Language(TV)English, French, Spanish
(DVD)English, French, Spanish
G-12 Clock and Sleep TimerMax Time120 Min
Timer Step
On TimerProgramYes
Wake Up Timer No
Timer Back-up (at Power Off Mode) more than -- Min Sec
FormatTOSHIBA / NEC
Custom Code 40-BF / 71-8E h
Power SourceVoltage(D.C)3V
Total Keys50 Keys
Keys
UM size x pcsUM-4 x 2 pcs
Power
TV(DVD)
VCR
CABLE
1
2
3
TV/DVD
4
5
6
100
7
8
9
0
UP / CH +
LEFT / VOLENTER
RIGHT / VOL+
DOWN / CH EXIT / CANCEL
INPUT
PIC SIZE
MUTE
DISPLAY / RECALL
SLEEP
TV MENU/SETUP
CODE
SUBTITLE
AUDIO SELECT
DVD MENU
TOP MENU
PLAY MODE
RETURN
REPEAT A-B
ANGLE
JUMP
ZOOM/QUICK VIEW
<SKIP
SKIP>
<<REW / SEARCH
PLAY
FF / SEARCH>>
TV/VCR
STOP
PAUSE/STEP
REC
< SLOW
SLOW >
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
A3-5 23HLV84
GENERAL SPECIFICATIONS
G-14 FeaturesAuto Shut OffYes
(TV)Auto SearchNo
Comb FilterYes
3 -D
Energy StarYes
Game PositionNo
Power On MemoryYes
Variable Audio OutYes
Mode (Picture Preference)Yes
Color Temparature ControlYes
Cable ClearNo
SAPYes
Stable SoundYes
Virtual DolbyYes
SRS WOW(SRS 3D/Focus/Tru Bass)Yes
CABLEYes
CH Program (Auto CH Memory)Yes
Closed CaptionYes
Picture SizeYes
Picture ScrollYes
Cinema ModeYes
AspectYes
On TimerYes
Sleep TimerYes
Favorite CHNo
CH LabelYes
VIDEO LabelYes
V-ChipYes
TypeUSA Type
CH LockYes
Video LockYes
Game Timer(Max Time:120Min)Yes
Panel LockYes
Direct Input SelectionYes
PC Monitor InputYes
Available Scan Rates(Component/HDMI)480i/480p/720p/1080i
Auto Setup(Language/CH Program)Yes
Freeze frameNo
Overlay Graphics And TextNo
Command ListNo
Entry Point JumpNo
MP3 PlaybackYes
JPEGYes
WMAYes
Digital Out(Dolby Digital)Yes
(MPEG)Yes
(PCM)Yes
(DTS)Yes
Down Mix Out(Dolby Digital)Yes
(DTS)No
Screen SaverNo
Audio DAC192kHz / 24bit
No
A3-6 23HLV84
GENERAL SPECIFICATIONS
G-15 AccessoriesOwner's ManualLanguageEnglish / French
Remote Control UnitYes
Rod Antenna
Loop Antenna
U/V Mixer
DC Car Cord (Center+)
Guarantee Card
Warning Sheet
Circuit Diagram
Antenna Change Plug
Service Facility List
Important Safeguard
Dew/AHC Caution Sheet
Quick Set-up Sheet
BatteryYes
AC Adapter
AC Cord (for AC Adapter)
AV Cord (2Pin-1Pin)
Registration Card (NDL Card)
300,75ohm to 75ohm Antenna AdapterYes
Sheet Information (Return)No
Sheet Information (HDMI)Yes
G-16 InterfaceSwitchTopPower (Tact)Yes
RearMain Power SWNo
IndicatorPowerYes (Red)
TerminalsRearVideo Input 1RCA x 1
SideVideo Input 2RCA x 1
G-17 Set SizeApprox. W x D x H (mm)610 x 276 x 484
Audio Input 1RCA x 2(Stereo)
S - Input 1
Video OutputNo
Audio Output
Component Input(w/ Analog Audio L/R)
HDMI Input(w/ Analog Audio L/R)
PC Monitor Input(w/ Analog Audio L/R)
Digital Audio OutputCoaxial (DVD Only)
DC Jack (Center +)No
VHF/UHF Antenna Input
AC OutletNo
Audio Input 2RCA x 2(Stereo)
Other TerminalHeadphone
w/o Handle, Stand Approx. W x D x H (mm)
Net w/o Handle, Stand (Approx.)10.5kg (23.2 lbs)
Gross (Approx.)14.5kg (32.0 lbs)
Yes
RCA x 2 (Variable)
RCA x 5
HDMI x 1(RCA x 2)
Dsub15pin x 1(RCA x 2)
F Type
610 x 115.5 x 438.5
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
A3-7 23HLV84
GENERAL SPECIFICATIONS
G-19 CartonMaster CartonNo
Gift BoxYes
Drop Test1 Corner / 3 Edges / 6 Surfaces
Container Stuffing (40' container) 394
G-20 MaterialCabinetFrontPS 94V0 DECABROM
PCBNon-Halogen DemandNo
G-21 EnvironmentPb FreeLead-free SolderYes
Cd FreeNo
Content--- Sets
Material--- / --Dimensions W x D x H(mm)--Description of Origin---
MaterialDouble/Brown
W/Color Photo LabelNo
W/HandleNo
Dimensions W x D x H(mm) 720 x 383 x 590
DesignAs Per Buyer 's
Description of OriginYes
Height (cm)62
Sets
RearPS 94V0 DECABROM
Jack Panel--
Eyelet DemandYes
OtherNo
A3-8 23HLV84
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF MECHANICAL PARTS
AND P.C. BOARDS
1-1: HANDLE/BACK COVER ASS'Y (Refer to Fig. 1-1)
1.
Remove the 4 screws 1.
2.
Remove the Handle in the direction of arrow (A).
3.
Unlock the 6 supports 2.
4.
Remove the Back Cover Ass'y in the direction of arrow (B).
1
1
1
1
2
Handle
2
(A)
1-2: HINGE ASS'Y (Refer to Fig. 1-2)
1.
Remove the 4 screws 1.
2.
Remove the Stand in the direction of arrow (A).
3.
Remove the 8 screws 2.
4.
Remove the Stand Angle in the direction of arrow (B).
5.
Remove the 4 screws 3.
6.
Remove the Hinge Ass'y in the direction of arrow (C).
Stand
Back Cover Ass'y
2
2
(B)
1
1
1
1
(B)
Hinge Ass'y
(C)
2
2
Fig. 1-1
2
3
Stand Angle
1-3: BACK CABINET (Refer to Fig. 1-3)
1.
Remove the 8 screws 1.
2.
Remove the screw 2.
3.
Remove the screw 3.
4.
Remove the Back Cabinet in the direction of arrow.
1
1
1
1
2
Back Cabinet
3
1
1
1
1
Fig. 1-3
1-4: HANDLE ANGLE (Refer to Fig. 1-4)
1.2.Remove the 3 screws 1.
Remove the Handle Angle in the direction of arrow.
1
1
2
3
2
1
Handle Angle
(A)
Fig. 1-4
Fig. 1-2
B1-123HLV84
DISASSEMBLY INSTRUCTIONS
1-5: DVD DECK (Refer to Fig. 1-5)
1.
Make the short circuit on the position as shown Fig. 1-5
using a soldering. If you remove the DVD Deck with no
soldering, the Laser may be damaged.
2.
Disconnect the following connectors:
(CP2301, CP2302 and CP2601).
3.
Remove the 4 screws 1.
4.
Remove the DVD Deck in the direction of arrow.
Make the short circuit
using a soldering.
Pick Up PCB
1
1
DVD Deck
1
1
1
2
2
2
Shield FFC
DVD PCB
Shield DVD
1-7: HD-MI PCB (Refer to Fig. 1-7)
1.
Disconnect the following connector:
(CP803).
2.
Remove the screw 1.
3.
Remove the 3 screws 2.
4.
Remove the Jack Plate 2 in the direction of arrow (A).
5.
Remove the 3 screws 3.
6.
Remove the HD-MI PCB in the direction of arrow (B).
Fig. 1-6
Fig. 1-5
NOTE
Use the Pb Free solder and the exclusive soldering iron.
1.
Manual soldering conditions
2.
• Soldering temperature: 320 ± 20˚C
• Soldering time: Within 3 seconds
• Soldering combination: 45/55 Sn/Pb
When Soldering/Removing of solder, use the drawing
3.
equipment over the Pick Up Unit to prevent the Flux
smoke from it.
When the installation of the DVD Deck, remove all the
4.
soldering on the short circuit position after the connection
of Pick Up PCB and DVD PCB connector.
1-6: DVD PCB (Refer to Fig. 1-6)
1.
Disconnect the following connectors:
(CP501 and CP752).
2.
Remove the screw 1.
3.
Remove the Shield FFC.
4.
Remove the 3 screws 2.
5.
Remove the DVD PCB and Shield DVD in the direction of
arrow.
2
2
HD-MI PCB
3
3
(A)
(B)
3
Jack Plate 2
2
1
Fig. 1-7
1-8: LCD PCB (Refer to Fig. 1-8)
1.
Disconnect the following connectors:
(CP107, CP3200, CP4201 and CP4202).
2.
Remove the 5 screws 1.
3.
Remove the Shield LCD and LCD PCB in the direction of
arrow.
B1-223HLV84
DISASSEMBLY INSTRUCTIONS
1
1
1
1
1
Shield LCD
LCD PCB
1-9: AV PCB (Refer to Fig. 1-9)
1.
Disconnect the following connectors:
(CP101, CP104 CP301, CP3801 and CP3802).
2.
Remove the 2 screws 1.
3.
Remove the AC Cord Holder in the direction of arrow (A).
4.
Remove the screw 2.
5.
Remove the 3 screws 3.
6.
Remove the Jack Plate 1 and Jack Shield 1 in the
direction of arrow (B).
7.
Remove the screw 4.
8.
Remove the Side Jack Plate and Side Jack Shield in the
direction of arrow (C).
9.
Remove the 5 screws 5.
10.
Remove the AV PCB in the direction of arrow (D).
4
Side Jack Plate
Side Jack Shield
5
(C)
(D)
5
Jack Shield 1
5
5
1
1
(A)
(B)
5
AV PCB
AC Cord Holder
2
3
3
Jack Plate 1
3
Fig. 1-8
2
2
Remocon PCB
(B)
Operation PCB
(A)
1
1
1
1
Operation 2 PCB
Fig. 1-10
1-11: LCD COVER/LCD PANEL (Refer to Fig. 1-11)
1.
Remove the 2 screws 1.
2.
Remove the 2 screws 2.
3.
Remove the Angle Hinge in the direction of arrow (A).
4.
Remove the 4 screws 3.
5.
Remove the 8 screws 4.
6.
Remove the Shield Remocon and LCD Cover in the
direction of arrow (B).
7.
Remove the LCD Panel in the direction of arrow (C).
1
4
4
LCD Cover
1
Shield Remocon
4
4
4
3
3
4
Angle Hinge
4
2
(A)
2
3
3
4
(B)
1-10:
OPERATION PCB/OPERATION 2 PCB/REMOCON
PCB (Refer to Fig. 1-10)
1.
Remove the 4 screws 1.
2.
Remove the Operation PCB and Operation 2 PCB in the
direction of arrow (A).
3.
Remove the 2 screws 2.
4.
Remove the Remocon PCB in the direction of arrow (B).
Fig. 1-9
Front Cabinet
(C)
LCD Panel
Fig. 1-11
B1-323HLV84
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF DVD DECK PARTS
2-1:
LOADING MOTOR ASS'Y/START SW PCB ASS'Y/
END SW PCB ASS'Y (Refer to Fig. 2-1-A)
Remove the 3 screws 1.
1.
Remove the Loading Motor Ass'y.
2.
Remove the 2 screws 2.
3.
Remove the Motor and Loading Worm.
4.
Disconnect the following connector: (CP2).
5.
Remove the screw 3.
6.
Unlock the 2 supports 4 and remove the Start SW PCB
7.
Ass'y.
Unlock the 2 supports 5 and remove the End SW PCB
8.
Ass'y.
1
1
Motor
Loading Worm
1
Loading Motor Bracket
2
2
3
Start SW PCB Ass'y
End SW PCB Ass'y
4
4
2-2:
TRAVERSE UNIT ROD/TRAVERSE UNIT HOLDER/
CD DECK/INSULATOR (Refer to Fig. 2-2)
Remove the screw 1.
1.
Remove the Traverse Unit Rod.
2.
Remove the 2 screws 3.
3.
Unlock the 2 supports 4 and remove the CD Deck Block.
4.
Remove the 2 screws 5.
5.
Unlock the 2 supports 6 and remove the Traverse Unit
6.
Holder.
Remove the 4 Insulators.
7.
Traverse Unit Holder
5
Insulator
4
Insulator
Traverse Unit Rod
2
Insulator
5
4
2
Insulator
CD Deck
1
5
5
• Screw Torque: 1 ± 0.2kgf•cm
Fig. 2-1-A
NOTE
In case of the Loading Worm installation, check if the
1.
value of the Fig. 2-1-B is correct.
When installing the wire, install it correctly as Fig. 2-1-B.
2.
Loading Worm
29.7 ± 0.1mm
Motor
Safety surface for pressing
of the insert.
Start SW PCB Ass'y
Red
Black
End SW PCB Ass'y
Motor
Fig. 2-1-B
• Screw Torque: 3 ± 0.5kgf•cm
2-3: MOUTH ASS'Y (Refer to Fig. 2-3)
Remove the 2 screws 1.
1.
Remove the Mouth Ass'y.
2.
1
Mouth Ass'y
1
3
3
Fig. 2-2
Black
Red
Fig. 2-1-C
• Screw Torque: 0.8 ± 0.2kgf•cm
Fig. 2-3
B2-123HLV84
DISASSEMBLY INSTRUCTIONS
DISC L LEVER/DISC STOPPER/LOCKER STOPPER/
ROLLER GEAR (Refer to Fig. 2-4-A)
Remove the screw 1.
1.
Remove the Disc L Lever and Disc L Lever Spring.
2.
Remove the Stopper Spring.
3.
Unlock the support 2 and remove the Locker Stopper.
4.
Unlock the support 3 and remove the Disc Stopper.
5.
Remove the Upper Roller, Roller Rubber and Roller Gear.
6.
1
Disc L Lever
Disc L Lever Spring
Upper Roller
Roller Rubber
Roller Gear
• Screw Torque: 1.1 ± 0.2kgf•cm
Disc Stopper
Stopper Spring
Locker Stopper
2
3
Fig. 2-4-A
NOTE
1.In case of the Upper Roller installation, install correctly as
Fig. 2-4-B.
[OK][NG]
Upper Roller
Roller GearRoller Gear
Upper Roller
Fig. 2-4-B
2-6:2-4:
LINK R ASS'Y/LINK L/LINK MID/LINK SPRING
(Refer to Fig. 2-6)
Remove the screw 1.
1.
Remove the Link Spring.
2.
Unlock the support 2 and remove the Link L.
3.
Unlock the support 3 and remove the Link Mid.
4.
Remove the screw 4.
5.
Unlock the 4 supports 5 and remove the Link R Ass'y.
6.
Link Spring
4
Link R Ass'y
5
5
5
• Screw Torque: 0.7 ± 0.1kgf•cm (Screw 1)
• Screw Torque: 1.5 ± 0.2kgf•cm (Screw 4)
1
2
5
3
Link L
Link Mid
Fig. 2-6
2-7: ARM ROLLER ASS'Y/MID ROLLER 1/2 GEAR/
TERMINAL GEAR (Refer to Fig. 2-7)
Remove the screw 1.
1.
Remove the Arm Roller Ass'y.
2.
Remove the Terminal Gear and Mid Roller Gear 1.
3.
Unlock the support 2 and remove the Mid Roller Gear 2.
4.
1
Arm Roller Ass'y
Terminal Gear
Mid Roller Gear 1
Mid Roller Gear 2
RACK LOADING/RACK GEAR/GUIDE ARM
2-5:
SPRING/MID RACK GEAR (Refer to Fig. 2-5)
Remove the Guide Arm Spring.
1.
Unlock the 3 supports 1 and remove the Rack Loading.
2.
Remove the Rack Gear and Mid Rack Gear.
3.
Rack Loading
1
Guide Arm Spring
1
1
Rack Gear
Mid Rack Gear
Fig. 2-5
2
• Screw Torque: 1.5 ± 0.2kgf•cm
Fig. 2-7
B2-223HLV84
DISASSEMBLY INSTRUCTIONS
2-8: CLAMPER ASS'Y/DISC GUIDE ARM/DISC R
LEVER (Refer to Fig. 2-8-A)
Unlock the support 1 and remove the Clamper Ass'y.
1.
Unlock the support 2 and remove the Disc Guide Arm.
2.
Unlock the support 3 and remove the Disc R Lever.
3.
Clamper Ass'y
Disc R Lever
Disc Guide Arm
2
3
1
Fig. 2-8-A
NOTE
1. When installing the Clamper Ass'y, check if the Clamper
Ass'y is locked correctly as Fig. 2-8-B.
Fig. 2-8-B
B2-323HLV84
DISASSEMBLY INSTRUCTIONS
3. REMOVAL AND INSTALLATION OF FLAT
PACKAGE IC
REMOVAL
1. Put the Masking Tape (cotton tape) around the Flat
Package IC to protect other parts from any damage.
(Refer to Fig. 3-1.)
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
Masking Tape
(Cotton Tape)
2. Heat the IC leads using a blower type IC desoldering
machine. (Refer to Fig. 3-2.)
NOTE
Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth
easily after desoldering the IC leads completely.
IC
Fig. 3-1
Blower type IC
desoldering machine
3. When IC starts moving back and forth easily after
desoldering completely, pickup the corner of the IC using
a tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 3-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.
Blower type IC
desoldering machine
Tweezers
IC
4.5.Peel off the Masking Tape.
Absorb the solder left on the pattern using the Braided
Shield Wire. (Refer to Fig. 3-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 3-3
Braided Shield Wire
Soldering Iron
IC
Fig. 3-2
IC pattern
Fig. 3-4
B3-123HLV84
DISASSEMBLY INSTRUCTIONS
INSTALLATION
1. Take care of the polarity of new IC and then install the
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 3-5.)
Soldering Iron
Solder temporarily
Solder temporarily
Fig. 3-5
2. Supply the solder from the upper position of IC leads
sliding to the lower position of the IC leads.
(Refer to Fig. 3-6.)
4. When bridge-soldering between terminals and/or the
soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 3-8.)
IC
Thin-tip Soldering Iron
Fig. 3-8
5. Finally, confirm the soldering status on four sides of the
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, be always sure to replace the IC in this
case.
Solder
IC
Supply soldering
from upper position
to lower position
Soldering Iron
Fig. 3-6
3. Absorb the solder left on the lead using the Braided
Shield Wire. (Refer to Fig. 3-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 3-7
B3-223HLV84
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit and on the remote control
for more than a standard time (second).
Set
Condition
TV mode
TV mode
TV mode
ALL mode
DVD mode
(No disc)
DVD mode
(Stop)
Set KeyOperations
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
STOP72 sec.
STOP92 sec.
Remocon
Key
02 sec.
12 sec.
62 sec.
92 sec.
Standard
Time
Releasing of V-CHIP PASSWORD.
Initialization of the factory on.
NOTE:
POWER ON total hours are displayed on the screen.
Refer to the "CONFIRMATION OF HOURS USED"
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display
Adjustment).
Releasing of PARENTAL LOCK.
Refer to the “PARENTAL CONTROL - RATING LEVEL”.
NOTE:
Tray cannot be opened.
Refer to the “TRAY LOCK”.
NOTE: No indications on the screen when the Tray Lock is setting.
If you set a factory initialization, the memories are reset such
as the channel setting, and the POWER ON total hours.
The function will only work without the setting of DVD disc at
DVD mode.
CONFIRMATION OF HOURS USED
POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to "0".
1.
Turn on the POWER, and set to the TV mode.
2.
Set the VOLUME to minimum.
3.
Press both VOL. DOWN button on the set and Channel
button (6) on the remote control for more than 2 seconds.
4.
After the confirmation of using hours, turn off the power.
MICON Version
C-123HLV84
ADDRESS DATA
INIT 000 C5
LCD ON 0010
OEC7114B_001
FIG. 1
Initial setting content of MEMORY IC.
POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1 and 2.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
ADDRESS and DATA should appear as FIG 1.
4.
ADDRESS is now selected and should "blink". Using the UP/DOWN button on the remote, step through the ADDRESS until
required ADDRESS to be changed is reached.
5.
Press RIGHT/LEFT button to select DATA. When DATA is selected, it will "blink".
6.
Again, step through the DATA using UP/DOWN button until required DATA value has been selected.
7.
Pressing RIGHT/LEFT button will take you back to ADDRESS for further selection if necessary.
8.
Repeat steps 4 to 7 until all data has been checked.
9.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
After the data input, set to the initializing of shipping.
10.
Turn on the POWER, and set to the TV mode.
11.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.
12.
After the finishing of the initializing of shipping, the unit will turn off automatically.
The unit will now have the correct DATA for the new MEMORY IC.
Sub Micon side EEPROM (IC104) initial setting
ADDRESS DATA
+0+1+2+3+4+5+6+7+8+9
+A
+B+C+D+E+FINI
INIT 00 18
SUM 1221
ROM 0000
OEC6081B 0100
FIG. 2
1.
Turn on the POWER, and set to the TV mode.
2.
Enter DATA SET mode by setting VOLUME to minimum.
3.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
ADDRESS and DATA should appear as FIG 1.
4.
Again, Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
ADDRESS and DATA should appear as FIG 2.
5.
ADDRESS is now selected and should "blink". Using the UP/DOWN button on the remote, step through the ADDRESS until
required ADDRESS to be changed is reached.
6.
Press RIGHT/LEFT button to select DATA. When DATA is selected, it will "blink".
7.
Again, step through the DATA using UP/DOWN button until required DATA value has been selected.
8.
Pressing RIGHT/LEFT button will take you back to ADDRESS for further selection if necessary.
9.
Repeat steps 5 to 8 until all data has been checked.
10.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
After the data input, set to the initializing of shipping.
11.
Turn on the POWER, and set to the TV mode.
12.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.
13.
After the finishing of the initializing of shipping, the unit will turn off automatically.
The unit will now have the correct DATA for the new MEMORY IC.
18110A100A0011000004
000000F90000F90000
10
20CCCA80000000
308C8F00000009
408F000000000000
F9
FF00F00FEE00F7FF0EAA
000000078C8F00000007
8C0000000000000000
Table 2
FA0000FA000000
F9000000C00F
C-323HLV84
ELECTRICAL ADJUSTMENTS
1.
BEFORE MAKING ELECTRICAL
ADJUSTMENTS
Read and perform these adjustments when repairing the
circuits or replacing electrical parts or PCB assemblies.
CAUTION
•
Use an isolation transformer when performing any service
on this chassis.
•
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
•
When you exchange IC and Transistor for a heat sink,
apply the silicon grease on the contact section of the heat
sink. Before applying new silicon grease, remove all the old
silicon grease. (Old grease may cause damage to the IC
and Transistor).
Prepare the following measurement tools for electrical
adjustments.
1. Oscilloscope
2. AC Voltmeter
3. Pattern Generator
4. Multi-Sound Signal Generator
On-Screen Display Adjustment
Set the VOLUME to minimum.
1.
Press the VOL. DOWN button on the set and the Channel
2.
button (9) on the remote control for more than 2 second
to appear the adjustment mode on the screen as shown
in Fig. 1-1.
RCUT M
GCUT M
BCUT M
DRI1 M
DRI2 M
MD6 M
DTHON M
DRREF M
RCUT2 M
GCUT2 M
BCUT2 M
GAINR M
GAING M
GAINB M
RCUT C
GCUT C
BCUT C
DRI1 C
DRI2 C
MD6 C
DTHON C
DRREF C
RCUT2 C
GCUT2 C
BCUT2 C
GAINR C
GAING C
GAINB C
RCUT W
GCUT W
BCUT W
DRI1 W
DRI2 W
MD6 W
DTHON W
DRREF W
RCUT2 W
GCUT2 W
BCUT2 W
GAINR W
GAING W
GAINB W
BRI CEN
BRI MAX
BRI MIN
CON CEN
CON MAX
CON MIN
COL CEN
COL MAX
COL MIN
TIN CEN
TIN MAX
TIN MIN
SHA CEN
SHA MAX
SHA MIN
Fig. 1-2
Function
Step No.
07 RCUT M
15
TV
480i
TH-3
3.
Use the Channel UP/DOWN button or Channel button
(1-0) on the remote control to select the options shown
in Fig. 1-2.
4.
And, press the VOL. DOWN button on the set and the
Channel button (9) on the remote control for more than 2
second to appear the adjustment mode on the screen as
shown in Fig. 1-3.
5.
Use the Channel UP/DOWN button or Channel button
(1-0) on the remote control to select the options shown
in Fig. 1-4.
6.
Press the MENU button on the remote control to end the
adjustments.
7.
To display the adjustment screen for AV, CS and HD-MI
mode, press the INPUT button on the remote control.
And, to display the adjustment screen for DVD mode,
press the TV/DVD button on the remote control.
Press the VOL.DOWN button on the set and the channel
(9) on the remote control for more than 2 second.
Fig. 1-1
NO.
FUNCTION
01
OSD
05
G OFFSET
15
BACK LIGHT CENT
16
BACK LIGHT MAX
17
BACK LIGHT MIN
58
TEST STEREO
59
TEST AUDIO
01 OSD H 9
Fig. 1-3
Fig. 1-4
D-1
23HLV84
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