Toshiba 20AF46 Service Manual

FILE NO. 050-200601GR
(MFR’S VERSION B)
SERVICE MANUAL
COLOR TELEVISION
20AF46
20AF46C
The above model is classified as a green product (*1), as indicated by the underlined serial number. This Service Manual describes replacement parts for the green product. When repairing this green product, use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), see the next page.
DOCUMENT CREATED IN JAPAN, January, 2006 GREEN
(*1) GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.
(*2) LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder .
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !
The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F (30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or PCB being soldered. Great care should be made to ensure high-quality soldering when servicing this product especially when soldering large components, through-hole pins, and on PCBs as the level of heat required to melt lead-free solder is high.
A1-1 20AF46/20AF46C
SERVICING NOTICES ON CHECKING
As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.
4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.
5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE
In the condition that an explosion-proof cathode­ray tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by consider­ing about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage pe­ripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathode­ray tube.
PERFORM A SAFETY CHECK AFTER
7. SERVICING
Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn on the TV.
3.
Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].
4.
If the insulation resistance is less than 1M ohm, the inspection repair should be required.
[Note 1]
If you have not the 500V insulation resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Headphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.
IMPORTANT
When you exchange IC and Transistor with a heat sink, apply silicon grease on the contact section of the heat sink. Befor applying new silicon grease, remove all the old silicon grease. (Old grease may cause damages to the IC and Transistor.)
A1-2
20AF46/20AF46C
TABLE OF CONTENTS
GREEN PRODUCT PROCUREMENT ........................................................................................
LEAD-FREE SOLDER ................................................................................................................
SERVICING NOTICES ON CHECKING.....................................................................................
HOW TO ORDER PARTS ..........................................................................................................
IMPORTANT ...............................................................................................................................
TABLE OF CONTENTS..............................................................................................................
GENERAL SPECIFICATIONS ...................................................................................................
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP ...............................................................................................
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ................................................
SERVICE MODE LIST ................................................................................................................
CONFIRMATION OF HOURS USED .........................................................................................
WHEN REPLACING EEPROM (MEMORY) IC ..........................................................................
ELECTRICAL ADJUSTMENTS..................................................................................................
BLOCK DIAGRAM......................................................................................................................
PRINTED CIRCUIT BOARDS
MAIN/CRT................................................................................................................................
SCHEMATIC DIAGRAMS
MICON .....................................................................................................................................
CHROMA .................................................................................................................................
DEFLECTION ..........................................................................................................................
POWER ...................................................................................................................................
SOUND ....................................................................................................................................
TUNER/STEREO.....................................................................................................................
COMB FILTER/AV...................................................................................................................
CRT..........................................................................................................................................
WAVEFORMS .............................................................................................................................
MECHANICAL EXPLODED VIEWS...........................................................................................
MECHANICAL REPLACEMENT PARTS LIST .........................................................................
ELECTRICAL REPLACEMENT PARTS LIST...........................................................................
A1-1 A1-1 A1-2 A1-2 A1-2 A2-1 A3-1~A3-10
B1-1 B2-1, B2-2 C-1 C-1 C-2 D-1~D-5 E-1, E-2
F-1~F-4
G-1, G-2 G-3, G-4 G-5, G-6 G-7, G-8 G-9, G-10 G-11, G-12 G-13, G-14 G-15, G-16 H-1, H-2 I-1, I-2 J1-1, J1-2 J2-1~J2-8
A2-1
20AF46/20AF46C
GENERAL SPECIFICATIONS
G-1 TV CRT CRT Size / Visual Size 20 inch / 508mmV
G-2 Tuning Broadcasting System US System M
G-3 Power Power Source AC 120V AC 60Hz
G-4 Regulation Safety UL
G-5 Temperature Operation +5oC ~ +40oC
G-6 Operating Humidity Less than 80% RH
System CRT Type Flat
Color System NTSC Speaker 2 Speaker
Sound Output MAX
NTSC3.58+4.43 /PAL60Hz No
System Tuner and System 1Tuner
Receive CH Destination USA(W/ Cable)
Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz
Preset CH Stereo/Dual TV Sound Yes Tuner Sound Muting Yes
Power Consumption at AC
Protector Power Fuse Yes
Magnetic Field BV/BH +0.45G/0.18G
Position Front Side Size Impedance 8 ohm
10%(Typical) - W
CH Coverage A - I, J - W, W+1 - W+84
FP-FS 4.50MHz
DC
Stand by (at AC) Per Year
Safety Circuit Yes IC Protector(Micro Fuse) No
Radiation FCC X-Radiation DHHS
Storage -20oC ~ +60oC
2 x 4.7 Inch
2.5+2.5 W
2 - 69, 4A, A-5 - A-1,
105 W at AC 120 V 60 Hz 3 W at AC 120 V 60 Hz
-- kWh/Year
No
A3-1 20AF46
GENERAL SPECIFICATIONS
G-7 On Screen Menu Yes
G-8 OSD Language English French Spanish
Display Menu Type Icon
Picture Yes
Sound Yes
Set Up Yes
Option
Control Level Yes
Stereo,Audio Output,SAP Yes Video Yes Color Stream Yes Channel(TV/Cable) Yes CH Label Yes Game Timer Yes Sleep Timer Yes Sound Mute Yes V-chip Rating Yes 16: 9 Yes
Contrast Yes Brightness Yes Color Yes Tint Yes Sharpness Yes
Bass Yes Treble Yes Balance Yes BBE On/Off No Stable Sound On/Off Yes Surround On/Off Yes
TV/Cable Yes Auto CH Memory Yes Add/ Delete Yes
Yes Language Yes CH Label Yes Favorite CH Yes V-Chip Yes Lock Yes On/Off Timer Yes Color Stream DVD/DTV Yes
Volume Yes Brightness Yes Contrast Yes Color Yes Tint Yes Sharpness Yes Tuning No Bass Yes Treble Yes Balance Yes Back Light No
G-9 Clock and Sleep Timer Max Time 120 Min
Timer Step 10 Min
On/Off Timer Program(On Timer / Off Timer / Clock) Yes Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec
A3-2 20AF46
GENERAL SPECIFICATIONS
G-10 Remote Unit RC-GQ
Control Glow in Dark Remocon Yes
Format Toshiba Remocon Format Toshiba Custom Code Power Source Voltage(D.C) 3V
UM size x pcs UM-4 x 2 pcs
Total Keys 30 Keys Keys Power Yes
1 Yes 2 Yes 3 Yes 4 Yes 5 Yes 6 Yes 7 Yes 8 Yes 9 Yes 0 Yes 100 Yes CH Up Yes CH Down Yes Volume Up Yes Volume Down Yes Cap/Text(TV/Caption/Text) Yes 1/2(CH1/CH2) Yes TV/Video(TV/AV) Yes CH RTN(Quick View) Yes Sleep Yes RECall(Call) Yes Reset Yes Menu/Enter Yes Mute Yes Exit Yes MTS(Audio Select) Yes Fav.Up Yes Fav.Down Yes 16: 9 Yes
Multi Brand Keys CH Up(VCR) No
CH Down(VCR) No Pause/Still No TV/VCR(VCR) No FF No Rew No Rec No Play No Stop No TV No VCR No Cable No DVD No CODE No DVD MENU < No DVD MENU > No DVD CLEAR No TOP MENU No DVD MENU No
TV:40-BF h
A3-3 20AF46
GENERAL SPECIFICATIONS
G-11 Features Auto Degauss Yes
G-12 Accessories Owner's Manual Language English/Spanish
Auto Shut Off Yes Canal+ No Cable Yes Anti-theft No Rental No Memory(Last CH) Yes Memory(Last Volume) Yes V-Chip Yes
BBE No Auto Search No CH Allocation No SAP Yes Just Clock Function No CH Label Yes VM Circuit No Full OSD No Premiere No Comb Filter Yes
Auto CH Memory Yes Hotel Lock No Closed Caption Yes Stable Sound Yes FBT Leak Test Protect Yes CH Lock Yes Video Lock Yes Game Timer (Max Time:120 Min) Yes Energy Star No Favorite CH Yes Surround Yes 16:9 Mode Yes
Remote Control Unit Yes Rod Antenna
Loop Antenna
U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Station List Important Safety Instruction Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery Yes
AC Cord AV Cord (2Pin-1Pin) Registration Card (NDL Card) Yes PTB Sheet ESP Card 300 ohm to 75 ohm Antenna Adapter
Type USA,Toshiba Type
2 Lines
W/ Warranty Yes
Poles Terminal
Terminal -
UM size x pcs UM-4 x 2 OEM Brand
No
No
No No No No No No No No No No No
No No No
No No No
A3-4 20AF46
GENERAL SPECIFICATIONS
G-13 Interface Switch Front Power Yes
Rear AC/DC No
Indicator Power Yes(RED)
Terminals Front Video Input = VIDEO2
Rear Video Input(Rear1) = VIDEO1
G-14 Set Size Approx. W x D x H (mm) G-15 Weight Net (Approx.)
G-16 Carton Master Carton
Gift Box Material Double/Brown
Drop Test
Container Stuffing
G-17 Cabinet Material Cabinet Cabinet Front PS 94V0 DECABROM
PCB Non-Halogen Demand
G-18 Environment Environmental standard requirement Green procurement of TOSHIBA
Pb-free Phase3(Phase3A)
System Select No Main Power SW No Sub Power No Channel Up Yes Channel Down Yes Volume Up Yes Volume Down Yes
TV/Cable Selector No Degauss No Main Power SW No
Stand-by No On Timer No
Audio Input = VIDEO2 Other Terminal
Video Input(Rear2) = VIDEO2 No Audio Input(Rear1) = VIDEO1 Audio Input(Rear2) = VIDEO2 No Video Output No Audio Output No Euro Scart No Color Stream S Input Yes Diversity No Ext Speaker No DC Jack 12V(Center +) No VHF/UHF Antenna Input AC Outlet No
Gross (Approx.)
Content ---­Material -- Dimensions W x D x H(mm) -- x -- x -- Description of Origin
Dimensions W x D x H(mm) 695 x 575 x 549 Description of Origin Yes
Height (cm) 60 (ORION SPEC:46)
Cabinet Rear PS 94V0 DECABROM
Eyelet Demand Yes
RCA
RCA x 2(L/MONO,R)
Head Phone
RCA
RCA x 2(L/MONO,R)
RCA x 3
F Type
590 x 484 x 446.5
23 kg
26.5 kg
Natural Dropping At 1 Corner / 3
272
( 50.6 lbs) ( 58.3 lbs) No Sets /--
No
Edges / 6 Surfaces
Sets/40' container
No
A3-5 20AF46
GENERAL SPECIFICATIONS
G-1 TV CRT CRT Size / Visual Size 20 inch / 508mmV
G-2 Tuning Broadcasting System US System M
G-3 Power Power Source AC 120V AC 60Hz
G-4 Regulation Safety CSA
G-5 Temperature Operation +5oC ~ +40oC
G-6 Operating Humidity Less than 80% RH
System CRT Type Flat
Color System NTSC Speaker 2 Speaker
Sound Output MAX
NTSC3.58+4.43 /PAL60Hz No
System Tuner and System 1Tuner
Receive CH Destination USA(W/ Cable)
Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz
Preset CH Stereo/Dual TV Sound Yes Tuner Sound Muting Yes
Power Consumption at AC
Protector Power Fuse Yes
Magnetic Field BV/BH +0.45G/0.18G
Position Front Side Size Impedance 8 ohm
10%(Typical) - W
CH Coverage A - I, J - W, W+1 - W+84
FP-FS 4.50MHz
DC
Stand by (at AC) Per Year
Safety Circuit Yes IC Protector(Micro Fuse) No
Radiation IC X-Radiation HWC
Storage -20oC ~ +60oC
2 x 4.7 Inch
2.5+2.5 W
2 - 69, 4A, A-5 - A-1,
105 W at AC 120 V 60 Hz 3 W at AC 120 V 60 Hz
-- kWh/Year
No
A3-6 20AF46C
GENERAL SPECIFICATIONS
G-7 On Screen Menu Yes
G-8 OSD Language English French Spanish
Display Menu Type Icon
Picture Yes
Sound Yes
Set Up Yes
Option
Control Level Yes
Stereo,Audio Output,SAP Yes Video Yes Color Stream Yes Channel(TV/Cable) Yes CH Label Yes Game Timer Yes Sleep Timer Yes Sound Mute Yes V-chip Rating No 16: 9 Yes
Contrast Yes Brightness Yes Color Yes Tint Yes Sharpness Yes
Bass Yes Treble Yes Balance Yes BBE On/Off No Stable Sound On/Off Yes Surround On/Off Yes
TV/Cable Yes Auto CH Memory Yes Add/ Delete Yes
Yes Language Yes CH Label Yes Favorite CH Yes V-Chip No Lock Yes On/Off Timer Yes Color Stream DVD/DTV Yes
Volume Yes Brightness Yes Contrast Yes Color Yes Tint Yes Sharpness Yes Tuning No Bass Yes Treble Yes Balance Yes Back Light No
G-9 Clock and Sleep Timer Max Time 120 Min
Timer Step 10 Min
On/Off Timer Program(On Timer / Off Timer / Clock) Yes Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec
A3-7 20AF46C
GENERAL SPECIFICATIONS
G-10 Remote Unit RC-GQ
Control Glow in Dark Remocon Yes
Format Toshiba Remocon Format Toshiba Custom Code Power Source Voltage(D.C) 3V
UM size x pcs UM-4 x 2 pcs
Total Keys 30 Keys Keys Power Yes
1 Yes 2 Yes 3 Yes 4 Yes 5 Yes 6 Yes 7 Yes 8 Yes 9 Yes 0 Yes 100 Yes CH Up Yes CH Down Yes Volume Up Yes Volume Down Yes Cap/Text(TV/Caption/Text) Yes 1/2(CH1/CH2) Yes TV/Video(TV/AV) Yes CH RTN(Quick View) Yes Sleep Yes RECall(Call) Yes Reset Yes Menu/Enter Yes Mute Yes Exit Yes MTS(Audio Select) Yes Fav.Up Yes Fav.Down Yes 16: 9 Yes
Multi Brand Keys CH Up(VCR) No
CH Down(VCR) No Pause/Still No TV/VCR(VCR) No FF No Rew No Rec No Play No Stop No TV No VCR No Cable No DVD No CODE No DVD MENU < No DVD MENU > No DVD CLEAR No TOP MENU No DVD MENU No
TV:40-BF h
A3-8 20AF46C
GENERAL SPECIFICATIONS
G-11 Features Auto Degauss Yes
G-12 Accessories Owner's Manual Language English / French
Auto Shut Off Yes Canal+ No Cable Yes Anti-theft No Rental No Memory(Last CH) Yes Memory(Last Volume) Yes V-Chip No
BBE No Auto Search No CH Allocation No SAP Yes Just Clock Function No CH Label Yes VM Circuit No Full OSD No Premiere No Comb Filter Yes
Auto CH Memory Yes Hotel Lock No Closed Caption Yes Stable Sound Yes FBT Leak Test Protect Yes CH Lock Yes Video Lock Yes Game Timer (Max Time:120 Min) Yes Energy Star No Favorite CH Yes Surround Yes 16:9 Mode Yes
Remote Control Unit Yes Rod Antenna
Loop Antenna
U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Station List Important Safety Instruction Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery Yes
AC Cord AV Cord (2Pin-1Pin) Registration Card (NDL Card) PTB Sheet ESP Card 300 ohm to 75 ohm Antenna Adapter
Type - Type
2 Lines
W/ Warranty Yes
Poles Terminal
Terminal -
UM size x pcs UM-4 x 2 OEM Brand
No
No
No No No No No No No No No No No
No No No No No No No
A3-9 20AF46C
GENERAL SPECIFICATIONS
G-13 Interface Switch Front Power Yes
Rear AC/DC No
Indicator Power Yes(RED)
Terminals Front Video Input = VIDEO2
Rear Video Input(Rear1) = VIDEO1
G-14 Set Size Approx. W x D x H (mm) G-15 Weight Net (Approx.)
G-16 Carton Master Carton
Gift Box Material Double/Brown
Drop Test
Container Stuffing
G-17 Cabinet Material Cabinet Cabinet Front PS 94V0 DECABROM
PCB Non-Halogen Demand
G-18 Environment Environmental standard requirement Green procurement of TOSHIBA
Pb-free Phase3(Phase3A)
System Select No Main Power SW No Sub Power No Channel Up Yes Channel Down Yes Volume Up Yes Volume Down Yes
TV/Cable Selector No Degauss No Main Power SW No
Stand-by No On Timer No
Audio Input = VIDEO2 Other Terminal
Video Input(Rear2) = VIDEO2 No Audio Input(Rear1) = VIDEO1 Audio Input(Rear2) = VIDEO2 No Video Output No Audio Output No Euro Scart No Color Stream S Input Yes Diversity No Ext Speaker No DC Jack 12V(Center +) No VHF/UHF Antenna Input AC Outlet No
Gross (Approx.)
Content ---­Material -- Dimensions W x D x H(mm) -- x -- x -- Description of Origin
Dimensions W x D x H(mm) 695 x 575 x 549 Description of Origin Yes
Height (cm) 60 (ORION SPEC:46)
Cabinet Rear PS 94V0 DECABROM
Eyelet Demand Yes
RCA
RCA x 2(L/MONO,R)
Head Phone
RCA
RCA x 2(L/MONO,R)
RCA x 3
F Type
590 x 484 x 446.5
23 kg
26.5 kg
Natural Dropping At 1 Corner / 3
272
( 50.6 lbs) ( 58.3 lbs) No Sets /--
No
Edges / 6 Surfaces
Sets/40' container
No
A3-10 20AF46C
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work. *
After turning the power off there might still be a potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)
Location of Anode Cap
Fig. 1-3
NOTE
Confirm that there is no dirt, dust, etc. at the spot where the cap was located.
2.3.Arrange the wire of the Anode Cap and make sure the wire is not twisted. Turn over the Rubber Cap. (Refer to Fig. 1-4.)
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of the
2. arrow and remove one side of the support.
(Refer to Fig. 1-2.)
Rubber Cap
CRT
Support
Support
CRT
Fig. 1-1
Fig. 1-2
Fig. 1-4
4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.
Support
CRT
5.6.Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.
B1-1 20AF46/20AF46C
Fig. 1-5
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