This Supplement serves as an update to the original 20AF45C Service Manual, file number 050-200504.
Please refer to this Supplement in conjunction with the original Service Manual when servicing this
model.
(MFR’S VERSION A)
SERVICE MANUAL
COLOR TELEVISION
2
20AF45C
DOCUMENT CREATED IN JAPAN, August, 2005
SERVICE INSTRUCTION
Product: COLOR TELEVISION
ORION ELECTRIC CO.,LTD.
41-1 IEHISA-CHO,TAKEFU-CITY,FUKUI 915-8555 JAPAN
FACSIMILE: (0778)24-5456 PHONE: (0778)23-0001
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
1
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
ATTENTION
:LES PIECES REPAREES PAR UNETANT
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
CAUTION
:SINCE THESE PARTS MARKED BY
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARE
1
ABCD E F GH
ABCD E F GH
ADD: R517
POWER SCHEMATIC DIAGRAM
8
(MAIN PCB)
(MFR’S VERSION B)
8
7
6
5
4
3
AC120V_60Hz
CD501_1
09615904
WIDE
BLADE
DEGAUSS COIL
L503
8R200024
WHITE
BLACK
21
21
1
2
G5PA-1-SA(WEC)
CP502
A1561WV2-2P
CP501
A3963WV2-3PD
WHITE
12
BLACK
W817
R506
RY501
TH501_2
B59203-S1060-B14
F501
6.3A125V
FH501
EYF-52BCY
6.3A125Vor51MS063L
6.3A 125V
C554
0.022 B
6.3
R553
6.8K 1/2W
1/4W
R554
100K 1/2W
6.8K
VR502
+B ADJ
D516
1SS133
3
9.7
5.7
22K
12
4
FH502
EYF-52BCY
D528
CP507
003P-2100
1
1
CP508
003P-2100
FEED BACK
SWITCHING
Q507
KTC3198
R532
1.5K
R510
100 1/4W
MTZJ5.6B
10.9
RELAY DRIVE
0
R500
KTC3198
0
2.7M 1/2W
R520
Q504
+-10%
1.5M 1/2W
D508
C505_1
COIL,LINE FILTER
R533
270
MTZJ3.9B
1R5A123F28Y
10K 1/4W
0.0015250VKX
C513_1
34
0.22275VECQUL
12
L501
0.00222KVRR
C535_1
0.15
10.716.3
1
9.7
2
R515
C519_1
0.1275VECQUL
C506_1
159.4
R542
1W
1.5
34
FEED BACK
IC504
LTV-817M-VB
C508_1
D
0
S
0.0015250VKX
D501
RM11C-EIC
C502_1
D504
RM11C-EIC
SWITCHING
Q502
2SK3326(2)
G
5.3
R544
270 1/4W
D507
1SS133
0.0022250VKX
0.0012KV
W801
SWITCHING
Q514
KTC3203_Y
MTZJ18B
C541
0.056 B
2KV
RR
5.3
R545
150 1/4W
D509
C503_1
0.001
R502
330 2W
0
C509
1.5
100 1/4W
D502
RR
D503
B501
BL02RN1-R62
C524
R508
4725VYK
R543
R501
17W
RM11C-EIC
C507
RM11C-EIC
C512
0.047100VMMTS
0.001500VB
D524
1SS133
D506
1N4937
1K 1/4W
R541_1
0.22 1W
470200VUP
HS501
763WAAA074
GND1
D523
IS THE LIVE CONNECTIONCAUTION:
R539
R540
1/4W
1.2M
1/4W
1.2M
MTZJ18B
141.6
40.0
159.4
138.9
8
P1
7
0
6
P2
5
3
2
1
T5018135091S
7
TO SOUND
SOUND+B
GND
SOUND_GND
FROM/TO DEFLECTION
H+B
+B
FBT+B
GND
TO TUNER/STEREO
S803Y
P.CON+B
GND
TO CHROMA
UNREG+12V
GND
FROM/TO MICON
P.FAIL
X-RAY
DEGAUSS_H
POWER
GND
FROM/TO SOUND
GND
FROM/TO COMB FILTER/AV
GND
6
5
4
3
220025VYK
Q505
S802X
D517
1SS133
115.5
10K
+B SW.
Q503
2SA1371
1/4W
R507
R525
S802Y
114.7
115.2
0
115.1
82K 1/4W
15K
0
R513
D513
1SS133
R516
10K
10K
D505
30PRA60-FC
C501
220025VYK
R503
10K 1/4W
B504
D511
1N4937
C520
0.001500VB
D512
21DQ09N
D520
CURRENT DET.
2SA1624
C517_1
0.00152KVRR
D510
FE201-6L49
1SS133
D514
1SS133
50.0
9
NC
25.0
W825
10
0
11
240.0
NC
12
13
0
14
26.0
15
16
C511
W5RH3.5X5X1.0
220P CH
D525
MTZJ12B
R547
100 1/4W
Q512
R546
100 1/4W
C521_1
C527
38
115.7
220160VED
220016VYK
W806
115.4
R536
47K
C539_1
2.2100VYK
1/4W
R527
0.68 2W
C504
R517
0.22 3W
100K 1/4W
R535
3.3K
2.250VYK
R537
R524
C514_1
R505
3.9K 1/4W
STAND BY SW.
2SC2909
1/4W
2
6.3A 125V
CAUTION
1
ATTENTION
2
PCB010
CME017
:FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE
:POUR UNE PROTECTION CONTINUE LES RISQUES D’INCEIE
N’UTILISER QUE DES FUSIBLE DE MEME TYPE
6.3A 125V(F501)
6.3A 125V(F501)
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
THE RESISTOR MARKED F IS FUSE RESISTOR.NOTE:
THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP
IS NON POLAR ONE.
ATTENTION
:LES PIECES REPAREES PAR UNETANT
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
CAUTION
:SINCE THESE PARTS MARKED BY
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARE
1
ABCD E F GH
TOSHIBA CORPORATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN
FILE NO. 050-200504
(MFR’S VERSION A)
SERVICE MANUAL
COLOR TELEVISION
20AF45
20AF45C
DOCUMENT CREATED IN JAPAN, February, 2005
SERVICING NOTICES ON CHECKING
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
PERFORM A SAFETY CHECK AFTER
7.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Headphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
IMPORTANT
When you exchange IC and Transistor with a heat sink, apply silicon grease on the contact section of
the heat sink. Befor applying new silicon grease, remove all the old silicon grease. (Old grease may
cause damages to the IC and Transistor.)
A1-1
20AF45/20AF45C
ABOUT LEAD FREE SOLDER (PbF)
Distinction of PbF PCB:
PCBs (manufactured) using lead free solder will have a PbF printing on the PCB.
(Please refer to figures.)
Caution:
Pb free solder has a higher melting point than standard solder;
•
Typically the melting point is 50°F~70°F(30°C~40°C) higher.
Please use a soldering iron with temperature control and adjust it to 650°F ± 20°F (350°C ± 10°C).
In case of using high temperature soldering iron, please be carefull not to heat too long.
Pb free solder will tend to splash when heated too high (about 1100°F/ 600°C).
•
All products with the printed circuit board with PbF printing must be serviced with lead free solder.
•
When soldering or unsoldering, completely remove all of the solder from the pins or solder area,
and be sure to heat the soldering points with the lead free solder until it melts sufficiently.
Recommendations
Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.
A1-2
20AF45/20AF45C
TABLE OF CONTENTS
SERVICING NOTICES ON CHECKING.....................................................................................
HOW TO ORDER PARTS ..........................................................................................................
IMPORTANT ...............................................................................................................................
ABOUT LEAD FREE SOLDER (PbF)........................................................................................
TABLE OF CONTENTS..............................................................................................................
GENERAL SPECIFICATIONS ...................................................................................................
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP ...............................................................................................
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ................................................
SERVICE MODE LIST ................................................................................................................
CONFIRMATION OF HOURS USED .........................................................................................
WHEN REPLACING EEPROM (MEMORY) IC ..........................................................................
CH Down(VCR)No
Pause/StillNo
TV/VCR(VCR)No
FFNo
RewNo
RecNo
PlayNo
StopNo
TVNo
VCRNo
CableNo
DVDNo
CODENo
DVD MENU <No
DVD MENU >No
DVD CLEARNo
TOP MENUNo
DVD MENUNo
BBENo
Auto SearchNo
CH AllocationNo
SAPYes
Just Clock FunctionNo
CH LabelYes
VM CircuitNo
Full OSDNo
PremiereNo
Comb FilterYes
Auto CH MemoryYes
Hotel LockNo
Closed CaptionYes
Stable SoundYes
FBT Leak Test ProtectYes
CH LockYes
Video LockYes
Game Timer (Max Time:120 Min)Yes
Energy StarNo
Favorite CHYes
Surround Yes
16:9 ModeYes
W/ Warranty Yes
Remote Control UnitYes
Rod Antenna
Poles
Terminal
Loop Antenna
Terminal -
U/V Mixer
DC Car Cord (Center+)
Guarantee Card
Warning Sheet
Circuit Diagram
Antenna Change Plug
Service Station List
Important Safety Instruction
Dew/AHC Caution Sheet
AC Plug Adapter
Quick Set-up Sheet
BatteryYes
UM size x pcsUM-4 x 2
OEM Brand
AC Cord
AV Cord (2Pin-1Pin)
Registration Card (NDL Card)Yes
PTB Sheet
ESP Card
300 ohm to 75 ohm Antenna Adapter
USA,Toshiba Type
2 Lines
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
A3-4 20AF45
GENERAL SPECIFICATIONS
G-13InterfaceSwitchFrontPowerYes
RearAC/DCNo
IndicatorPowerYes(RED)
TerminalsFrontVideo Input = VIDEO2
RearVideo Input(Rear1) = VIDEO1
G-14Set SizeApprox. W x D x H (mm)
G-15WeightNet (Approx.) 23 kg
System SelectNo
Main Power SWNo
Sub PowerNo
Channel UpYes
Channel DownYes
Volume UpYes
Volume DownYes
TV/CATV SelectorNo
DegaussNo
Main Power SWNo
Stand-byNo
On TimerNo
Audio Input = VIDEO2
Other Terminal
Video Input(Rear2) = VIDEO2No
Audio Input(Rear1) = VIDEO1
Audio Input(Rear2) = VIDEO2No
Video OutputNo
Audio OutputNo
Euro ScartNo
Color Stream
S InputYes
DiversityNo
Ext SpeakerNo
DC Jack 12V(Center +)No
VHF/UHF Antenna Input
AC OutletNo
Gross (Approx.)26.5 kg
Content---Material--
Dimensions W x D x H(mm) -- x -- x --
Description of Origin
Dimensions W x D x H(mm) 695 x 575 x 549
Description of OriginYes