Toshiba 20A46C Schematic

FILE NO. 050-200615GR

(MFR’S VERSION A)

SERVICE MANUAL

COLOR TELEVISION

20A46C

The above model is classified as a green product (*1), as indicated by the underlined serial number. This Service Manual describes replacement parts for the green product. When repairing this green product, use the part(s) described in this manual and lead-free solder (*2).

For (*1) and (*2), see the next page.

DOCUMENT CREATED IN JAPAN, March, 2006

(*1) GREEN PRODUCT PROCUREMENT

The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing the restricted substances.

Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts.

Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.

(*2) LEAD-FREE SOLDER

This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.

WARNING

This product is manufactured using lead free solder .

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F (30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or PCB being soldered. Great care should be made to ensure high-quality soldering when servicing this product  especially when soldering large components, through-hole pins, and on PCBs  as the level of heat required to melt lead-free solder is high.

A1-1

SERVICING NOTICES ON CHECKING

As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.

2. AVOID AN ELECTRIC SHOCK

There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.

3. USE THE DESIGNATED PARTS

The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.

4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING

There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.

5. TAKE CARE TO DEAL WITH THE

CATHODE-RAY TUBE

In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.

6. AVOID AN X-RAY1. KEEP THE NOTICES

Safety is secured against an X-ray by considering about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage peripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathoderay tube.

PERFORM A SAFETY CHECK AFTER

7. SERVICING

Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.

(INSULATION CHECK PROCEDURE)

Unplug the plug from the AC outlet.

Remove the antenna terminal on TV and turn on the TV.

Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].

If the insulation resistance is less than 1M ohm, the inspection repair should be required.

[Note 1]

If you have not the 500V insulation resistance meter, use a Tester.

[Note 2]

External exposure metal: Antenna terminal

Earphone jack

HOW TO ORDER PARTS

Please include the following informations when you order parts. (Particularly the VERSION LETTER.)

1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be

found at the end of the SERIAL NUMBER.

2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.

IMPORTANT

Inferior silicon grease can damage IC's and transistors. When replacing an IC's or transistors, use only specified silicon grease (YG6260M). Remove all old silicon before applying new silicon.

A1-2

TABLE OF CONTENTS

GREEN PRODUCT PROCUREMENT .......................................................................................

LEAD-FREE SOLDER ................................................................................................................

SERVICING NOTICES ON CHECKING.....................................................................................

HOW TO ORDER PARTS ..........................................................................................................

IMPORTANT ...............................................................................................................................

TABLE OF CONTENTS..............................................................................................................

GENERAL SPECIFICATIONS ...................................................................................................

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF ANODE CAP ...............................................................................................

2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ................................................

SERVICE MODE LIST ................................................................................................................

CONFIRMATION OF HOURS USED .........................................................................................

WHEN REPLACING EEPROM (MEMORY) IC ..........................................................................

ELECTRICAL ADJUSTMENTS..................................................................................................

BLOCK DIAGRAMS ...................................................................................................................

PRINTED CIRCUIT BOARDS

MAIN/CRT................................................................................................................................

SCHEMATIC DIAGRAMS

MICON/CHROMA/TUNER ......................................................................................................

DEFLECTION/CRT..................................................................................................................

POWER ...................................................................................................................................

SOUND ....................................................................................................................................

AV ............................................................................................................................................

WAVEFORMS .............................................................................................................................

MECHANICAL EXPLODED VIEWS...........................................................................................

MECHANICAL REPLACEMENT PARTS LIST .........................................................................

ELECTRICAL REPLACEMENT PARTS LIST...........................................................................

A1-1 A1-1 A1-2 A1-2 A1-2 A2-1 A3-1~A3-5

B1-1 B2-1, B2-2 C-1 C-1 C-1 D-1~D-5 E-1, E-2

F-1~F-4

G-1, G-2 G-3, G-4 G-5, G-6 G-7, G-8 G-9, G-10 H-1, H-2 I-1, I-2 J1-1 J2-1~J2-3

A2-1

GENERAL SPECIFICATIONS

G-1 TV CRT CRT Size / Visual Size 20 inch / 508.0mmV

G-2 Tuning Broadcasting System US System M

G-3 Power Power Source AC 120V AC 60Hz

G-4 Regulation Safety CSA

G-5 Temperature Operation +5oC ~ +40oC

G-6 Operating Humidity Less than 80% RH

System CRT Type Normal

Color System NTSC Speaker 2Speaker

Sound Output MAX

NTSC3.58+4.43 /PAL60Hz No

System Tuner and System 1Tuner

Receive CH Destination USA(W/ CABLE)

Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz

Preset CH No Stereo/Dual TV Sound Yes Tuner Sound Muting Yes

Power Consumption at AC

Protector Power Fuse Yes

Magnetic Field BV/BH +0.45G/0.18G

Position Front Size Impedance 8 ohm

10%(Typical) - W

CH Coverage A - I, J - W, W+1 - W+84

FP-FS 4.50MHz

Stand by (at AC) Per Year

Radiation IC X-Radiation HWC

Storage -20oC ~ +60oC

2 x 4.7 Inch

2.5+2.5 W

90 W at AC 120 V 60 Hz 5 W at AC 120 V 60 Hz

-- kWh/Year

2 - 69, 4A, A-5 - A-1,

A3-1

GENERAL SPECIFICATIONS

G-7 On Screen Menu Yes

G-8 OSD Language English French Spanish

Display Menu Type Character

Picture Yes

Contrast Yes Brightness Yes Color Yes Tint Yes Sharpness Yes

Audio No

Bass No Treble No Balance No BBE On/Off No Stable Sound On/Off No Surround On/Off No

CH Set Up Yes

TV/CABLE(CATV) Yes Auto CH Memory Yes Add/ Delete Yes

Lock Yes

CH Lock Yes Video Lock Yes Game Timer Yes

Change Password Yes On Timer Yes Language Yes V-chip No

CH Label No

Favorite CH No

Color Stream DVD/DTV No Control Level Yes

Volume Yes

Brightness Yes

Contrast Yes

Color Yes

Tint Yes

Sharpness Yes

Tuning No

Bass No

Treble No

Balance No Stereo,Audio Output,SAP Yes Video Yes Color Stream No Channel(TV/Cable) Yes CH Label No Game Timer Yes Sleep Timer Yes Sound Mute Yes V-chip Rating No 16: 9 No

G-9 Clock and Sleep Timer Max Time 120 Min

Timer Step 10 Min

On Timer Program(On Timer ) Yes Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec

A3-2

GENERAL SPECIFICATIONS

G-10 Remote Unit RC-EH

Control Glow in Dark Remocon Yes

Format Toshiba Remocon Format Toshiba Custom Code Power Source Voltage(D.C) 3V

UM size x pcs UM-4 x 2 pcs

Total Keys 28 Keys Keys Power Yes

1 Yes

2 Yes

3 Yes

4 Yes

5 Yes

6 Yes

7 Yes

8 Yes

9 Yes

0 Yes

100 No

CH Up Yes

CH Down Yes

Volume Up Yes

Volume Down Yes

TV/Caption/Text Yes

CH1/CH2 Yes

TV/Video(TV/AV) Yes

CH RTN/CH ENT(Quick View) Yes

Sleep Yes

RE Call(Call) Yes

Reset Yes

Menu Yes

Enter Yes

Mute Yes

Exit No

MTS(Audio Select) Yes

Set + Yes

Set - Yes

16: 9 No

Multi Brand Keys CH Up(VCR) No

CH Down(VCR) No

Pause/Still No

TV/VCR(VCR) No

Code No

FF No

Rew No

Rec No

Play No

Stop No

TV No

VCR No

Cable No

40-BF h

A3-3

GENERAL SPECIFICATIONS

G-11 Features Auto Degauss Yes

G-12 Accessories Owner's Manual Language English / French

Auto Shut Off Yes Canal+ No Cable Yes Anti-theft No Rental No Memory(Last CH) Yes Memory(Last Volume) Yes V-Chip No

BBE No Auto Search No CH Allocation No SAP Yes Just Clock Function No CH Label No VM Circuit No Full OSD No Premiere No Comb Filter No

Auto CH Memory Yes Hotel Lock No Closed Caption Yes Stable Sound No FBT Leak Test Protect Yes CH Lock Yes Video Lock Yes Game Timer Yes Energy Star No Favorite CH No Surround No 16:9 Mode No

Remote Control Unit Yes Rod Antenna No

Loop Antenna

U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safety Instruction Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery Yes

AC Cord AV Cord (2Pin-1Pin) Registration Card (NDL Card) ESP Card PTB Sheet 300 ohm to 75 ohm Antenna Adapter

Type -- Type

Lines

W/ Warranty Yes

Poles

Terminal

UM size x pcs UM4 x 2

OEM Brand

No No No No No No No No No No No

No No No No No No No

A3-4

GENERAL SPECIFICATIONS

G-13 Interface Switch Front Power Yes

Rear AC/DC No

Indicator Power Yes(RED)

Terminals Front Video Input

Rear Video Input(Rear1)

G-14 Set Size Approx. W x D x H (mm) G-15 Weight Net (Approx.)

G-16 Carton Master Carton

Gift Box Material Double/Brown

Drop Test

Container Stuffing

G-17 Cabinet Material Cabinet Cabinet Front PS 94V0 DECABROM

PCB Non-Halogen Demand

G-18 Environment Environmental standard requirement (by buyer) Green procurement of TOSHIBA

System Select No

Main Power SW No

Sub Power No

Channel Up/Reset Yes

Channel Down/Enter Yes

Volume Up/Set Up Yes

Volume Down/Set Down Yes

MENU=Volume Up+Volume Down Yes

TV/CATV Selector No

Degauss No

Main Power SW No

Stand-by No

On Timer No

Audio Input

Other Terminal

Video Input(Rear2)

Audio Input(Rear1)

Audio Input(Rear2)

Video Output

Audio Output

Euro Scart

Color Stream

Diversity No

Ext Speaker No

DC Jack 12V(Center +) No

VHF/UHF Antenna Input

AC Outlet No

Gross (Approx.)

Content ----

Material --

Dimensions W x D x H(mm) -- x -- x --

Description of Origin

Dimensions W x D x H(mm) 658 x 575 x 529

Description of Origin Yes

Height (cm) 60 (ORION SPEC:46)

Cabinet Rear PS 94V0 DECABROM

Eyelet Demand Yes

Pb-free Phase3(Phase3A)

RCA RCA x 2(L/MONO,R) Head phone RCA

RCA x 2(L/MONO,R)

F Type 590 x 492 x 446.5

21.0kg

23.8kg

Natural Dropping At 1 Corner / 2 Edges /

288

No No No No No

( 46.3 lbs) ( 52.5 lbs) No Sets /--

4 Surfaces

Sets/40' container

A3-5

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF ANODE CAP

Read the following NOTED items before starting work. *

After turning the power off there might still be a potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage.

Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.

REMOVAL

1. Follow the steps as follows to discharge the Anode Cap.

(Refer to Fig. 1-1.)

Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged.

GND on the CRT

3. After one side is removed, pull in the opposite direction to remove the other.

NOTE

Take care not to damage the Rubber Cap.

INSTALLATION

1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)

Location of Anode Cap

Fig. 1-3

NOTE

Confirm that there is no dirt, dust, etc. at the spot where the cap was located.

2.3.Arrange the wire of the Anode Cap and make sure the wire is not twisted. Turn over the Rubber Cap. (Refer to Fig. 1-4.)

Screwdriver

Alligator Clip

GND on the CRT

Flip up the sides of the Rubber Cap in the direction of the

2. arrow and remove one side of the support.

(Refer to Fig. 1-2.)

Rubber Cap

CRT

Support

CRT

Fig. 1-1

Fig. 1-2

4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.

Support

CRT

5.6.Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.

B1-1

Fig. 1-4

Fig. 1-5

DISASSEMBLY INSTRUCTIONS

REMOVAL AND INSTALLATION OF FLAT PACKAGE IC

REMOVAL

Put the Masking Tape (cotton tape) around the Flat

1. Package IC to protect other parts from any damage.

(Refer to Fig. 2-1.) NOTE

Masking is carried out on all the parts located within 10 mm distance from IC leads.

When IC starts moving back and forth easily after

3. desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.)

NOTE

Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.

Blower type IC desoldering machine

Masking Tape (Cotton Tape)

Heat the IC leads using a blower type IC desoldering

machine. (Refer to Fig. 2-2.)

NOTE

Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely.

Blower type IC desoldering machine

Fig. 2-1

Tweezers

Peel off the Masking Tape.4. Absorb the solder left on the pattern using the Braided

5. Shield Wire. (Refer to Fig. 2-4.)

NOTE

Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.

Fig. 2-3

Braided Shield Wire

Soldering Iron

Fig. 2-2

IC pattern

Fig. 2-4

B2-1

DISASSEMBLY INSTRUCTIONS

INSTALLATION

Take care of the polarity of new IC and then install the new

1. IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.

(Refer to Fig. 2-5.)

Soldering Iron

Solder temporarily

Supply the solder from the upper position of IC leads

2. sliding to the lower position of the IC leads. (Refer to Fig. 2-6.)

Solder temporarily

Fig. 2-5

When bridge-soldering between terminals and/or the

4. soldering amount are not enough, resolder using a Thin-tip Soldering Iron. (Refer to Fig. 2-8.)

Thin-tip Soldering Iron

Fig. 2-8

Finally, confirm the soldering status on four sides of the IC

5. using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering.

NOTE

When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, always be sure to replace the IC in this case.

Soldering IronSolder

Supply soldering from upper position to lower position

Fig. 2-6

Absorb the solder left on the lead using the Braided Shield

3. Wire. (Refer to Fig. 2-7.)

NOTE

Do not absorb the solder to excess.

Soldering Iron

Braided Shield Wire

Fig. 2-7

B2-2

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