Toshiba 1700 User Manual

TOSHIBA
1
TOSHIBA
2
TOSHIBA
IMPORTANT NOTICE
The instructions contained in this manual are not intended to cover all of the details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local Toshiba sales office.
The contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation's UPS Division. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation's UPS Division and any statements contained herein do not create new warranties or modify the existing warranty.
Any electrical or mechanical modifications to this equipment, without prior written consent of Toshiba International Corporation will void all warranties and may void UL/CUL listing. Unauthorized modifications also can result in personal injury, death, or destruction of the equipment.
UNINTERRUPTIBLE POWER SUPPLY
If additional information or technical assistance is required beyond what is included in this manual contact Toshiba’s marketing department by calling toll free (800) 231-1412, by e-mail at
toshibaups@tic.toshiba.com,
or write to: Toshiba International Corporation, 13131 W. Little York Road, Houston, TX 77041-9990.
Please complete the following information for your records and to remain within this equipment manual:
Model Number:
Serial Number:
Date of Installation:
Inspected By:
December, 2004
Part no. 55349-001
3
TOSHIBA
TABLE OF CONTENTS
SECTION
Disclaimer ................................................................................................3
Table of Contents ....................................................................................4
General Safety Instructions....................................................................5
Important Safety Instructions............................................................. 6-7
Inspection/Installation.............................................................................8
Inspection of the New UPS ......................................................................................... 8
Installation Precautions............................................................................................... 8
Operating Precautions ................................................................................................ 8
External Layout........................................................................................9
Electronics Module ..................................................................................................... 9
Battery Modules........................................................................................................ 10
UPS Connections ..................................................................................10
Standard Module Connections.................................................................................. 10
Operating the UPS.................................................................................11
Display Panel Layout ................................................................................................ 11
Starting the UPS System .......................................................................................... 11
Starting when AC Power is Available........................................................................ 11
Starting on DC Power ............................................................................................... 12
Stopping the UPS ..................................................................................................... 12
UPS Display Status and Operating Condition ........................................................... 13
Battery Backup Time................................................................................................. 15
Load Shed Function.................................................................................................. 15
Battery Recharge Time............................................................................................. 15
Battery Check Function............................................................................................. 15
The Function Control Button ..................................................................................... 16
Fixed Frequency Mode ............................................................................................. 16
Adding Additional Battery Modules ........................................................................... 19
Other Option Modules............................................................................................... 19
Communication Interface .....................................................................20
Remote Contacts...................................................................................................... 20
RS-232C................................................................................................................... 20
Option Card Slot ....................................................................................................... 22
Troubleshooting ....................................................................................22
Warning/Fault Modes................................................................................................ 22
Warnings .......................................................................................................... 23
Faults................................................................................................................ 25
Storage of UPS Equipment...................................................................29
Disposal.................................................................................................................... 29
Preventative Maintenance/Parts Replacement...................................30
Preventative Maintenance......................................................................................... 30
Parts Replacement ................................................................................................... 30
Appendices ............................................................................................31
A: Specifications...................................................................................................... 31
B: Fan Speed Control.............................................................................................. 32
C: System Overload Rating ..................................................................................... 33
D: Parallel Operation............................................................................................... 34
E: Bypass Undervoltage / Overvoltage.................................................................... 35
F: Unit Configuration Options .................................................................................. 36
G: Weights and Dimensions .................................................................................... 37
Warranty Policy .....................................................................................38
PAGE
4
TOSHIBA
GENERAL SAFETY INSTRUCTIONS
Warnings in this manual appear in two different ways:
1) Danger warnings - The danger warning symbol is an exclamation mark
enclosed in a triangle that precedes the large bold letters spelling the word "DANGER". The Danger warning symbol is used to indicate situations, locations, and conditions that exist and can cause serious injury or death:
DANGER
2) Caution warnings - The caution warning symbol is an exclamation mark
enclosed in a triangle that precedes the large bold letters spelling the word "CAUTION". The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and/or equipment damage:
CAUTION
Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards. These warnings describe particular areas where special care and/or procedures are required in order to prevent serious injury and possible death:
1) Electrical warnings - The electrical warning symbol is a lightning bolt mark enclosed in a triangle. The electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed.
2) Explosion warnings - The explosion warning symbol is an explosion mark enclosed in a triangle. The explosion warning symbol is used to indicate locations and conditions where molten, exploding parts may cause serious injury or death if the proper precautions are not observed.
5
TOSHIBA
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS. This manual
contains important instructions for the 1700 Series Toshiba Rackmount UPS. These instructions should be followed during the installation and maintenance of the UPS and its batteries.
The maximum ambient temperature in which this UPS unit should
be operated or stored is 104 °F (40 °C).
The batteries for the Toshiba 1700 Series Rackmount UPS are
housed in a self-contained battery module. This module should not be opened under any circumstances. To replace the batteries, a new module should be obtained from your local Toshiba representative, or contact the Toshiba UPS marketing department toll-free at (800) 231-1412.
When changing battery packs, be sure to use the proper model unit.
CAUTION
DANGER
CAUTION
CAUTION
CAUTION
Misuse of this equipment could result in human injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment.
Do not dispose of the battery module in a fire. The batteries inside may explode.
Do not open or mutilate the battery module. Released electrolyte is harmful to the eyes and skin, and could be toxic.
This unit contains sealed lead acid batteries. Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame.
Failure to replace the battery pack in accordance to the maintenance schedule may cause the batteries inside to crack, possibly releasing electrolytes from the battery, and resulting in secondary faults such as odor, smoke and fire.
6
TOSHIBA
INSTRUCTIONS IMPORTANTES
CONCERNANT LA SÉCURITÉ
CONSERVER CES INSTRUCTIONS. Cette notice
contient des instructions importantes concernant la sécurit.
ATTENTION
ATTENTION
ATTENTION
Une batterie peut présenter un risque de choc électrique, de brûlure par transfert d’énergie.
Pour le remplacement, utiliser le même nombre de batteries du modèle suivant.
L’élimination des batteries est réglementée. Consulter les codes locaux à cet effet.
7
TOSHIBA
Inspection/Installation
Inspection of the New UPS Equipment
Upon receipt of the UPS, a careful inspection for shipping damage should be made.
After Unpacking:
1) Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipment, keep all original packing materials for return to shipping agent. Warranty will not apply to units damaged during shipment.
2) Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications.
Installation Precautions
1) Install the unit in a well ventilated location; allow at least 10 cm (4 inches) on all sides for air ventilation and for maintenance.
2) Install the unit in a stable, level, and upright position that is free of vibration.
3) Install the unit where the ambient temperature is between 32° and 104°F (0° and 40°C).
4) Do not install the UPS in areas that are subject to high humidity.
5) Do not install the UPS in a location that will cause direct sunlight to shine on the unit.
6) Do not install the UPS in areas that are subject to contamination such as high levels of airborne dust, metal particles, or flammable gas.
7) Avoid installation near sources of electrical noise. Always make sure that the unit earth ground is intact to prevent electrical shock and to help reduce electrical noise.
8) Do not install where water or any foreign object may get inside the UPS.
9) This UPS generates and can radiate radio-frequency energy during operation. Although RFI noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices which are operating close by. If such interference is experienced, the UPS should be installed farther away from the affected equipment and/or powered from a different source than that of the affected equipment.
Operating Precautions
1) The UPS should not be powered up until this entire manual has been reviewed.
CAUTION
CAUTION
8
TOSHIBA
2) The input power source voltage and frequency must be within the allowable range as specified in appendix A. Voltages and frequencies outside of the permissible tolerance range may cause internal protection devices to activate.
3) The UPS should not be used with a load whose rated input is greater than the rated UPS output.
4) Do not use the UPS to provide power to motors that require high starting current or that require a long starting time such as vacuum cleaners and machine tools (unless appropriate sizing is done by a Toshiba applications engineer, or other qualified personnel).
5) Do not insert metal objects or combustible materials in the unit's ventilation slots.
6) Do not place, hang, or paste any objects on the top or on the exterior surfaces of the UPS.
External Layout
Electronics Module
Figure 1
Electronics Module Layout
9
TOSHIBA
Power Connections
Battery Module
Figure 2
Battery Module Layout
UPS Connections
Standard Module Connections
The following illustration shows the proper assembly of the two modules that make up the standard unit. If additional battery modules are being installed with the standard unit see page 19.
Figure 3
10
Operating the UPS
Display Panel Layout
TOSHIBA
Function Control Button
Startup on Battery Button
ON LINE (green lamp)
Lights green when the UPS’s inverter is supplying power to the load.
AC INPUT (green lamp)
Lights green when normal AC input power is being supplied to the UPS unit.
WARNING/FAULT (red lamp)
Lights red when the UPS unit is experiencing an abnormal condition.
BATTERY (red lamp)
Lights red to indicate that a condition exists that is affecting the batteries.
Starting the UPS System
Once the modules have been connected as shown in the preceding section (UPS Connections, page 10) the UPS system is ready to be started. There are two ways to start the system: from AC input power (if present) or from batteries. If not already done, switch the input breaker on (figure 1, page 9). If the “AC Input” LED is lit, proceed on to “Starting when AC power is available”. If the LED is not lit, there is no AC power available. If the unit is to be started when AC power is not available proceed to “Starting on DC power.”
Starting When AC Power is Available
If the system is being started with AC input power the system is started by switching the RUN/STOP switch to the RUN position (RUN = I, STOP = 0). When the RUN/STOP switch is in the RUN position both the “AC Input” and the “On Line” LEDs should be lit. When the unit is started with AC input power it is advisable to allow time for the batteries to fully charge before any load is connected (see “Battery Recharge Time”, page 15).
11
TOSHIBA
Starting on DC Power
If no AC power source is available, or if the AC input power is outside of the allowable range for voltage or frequency, the UPS can be started from battery power. The length of UPS operation time on battery power depends on the number of attached battery modules and the amount of load the UPS is supporting. To start the UPS from battery power follow these steps:
Step 1: Make sure the RUN/STOP switch is in the STOP position. If the UPS is being started on DC power because the AC power is out of range, the input breaker must be in the OFF position (figure 1, page 9).
Step 2: Press the “Startup on Battery” button. The UPS will beep indicating that AC power is not available and the Startup on Battery mode has been activated.
Step 3: Switch the RUN/STOP switch to the RUN position. This must be done within 5 seconds of the Startup on Battery mode activation for the unit to startup using batteries.
Once the unit has started, the “On Line” LED will light, indicating that the inverter is running and power is available at the output receptacles. If the RUN/STOP switch is not switched to the RUN position within those 5 seconds, the unit will return to shutdown mode.
Stopping the UPS
There are two ways of turning the UPS off: switching from on line to bypass mode, or completely shutting down. Option 1: The first option is to place the UPS into bypass mode. Bypass mode means that if there is AC power available, the UPS will route power directly from the input source to the connected loads without any conditioning. The UPS inverter is off during this state, but the attached loads do not lose power during the transition. To place the UPS into bypass mode, switch the RUN/STOP switch to the STOP position. This mode is most often used manually during maintenance and programming operations or automatically upon the occurrence of an internal UPS fault. (For more information concerning bypass mode see appendix E.) Option 2: The other option is to turn the UPS off completely. This means that in addition to the UPS’s inverter shutting down, all power will be stopped to any equipment attached to the UPS. To shut the UPS down completely switch the RUN/STOP switch to the STOP position. Then switch the input breaker off (figure 1, page 9). Once the input breaker has been switched off, all the LEDs should turn off. (If the RUN/STOP switch is in the RUN position when the input breaker is switched off, the unit will switch to battery backup mode. The unit will continue to run for as long as the available battery reserves can support the connected loads.)
12
UPS Display Status and Operating Condition
Operation Mode
Display State
LED State
Alarm State
Notes
Normal
On Line .............On
AC Input............On
Alarm is off.
20% to 100%* ...On
*see note 1.
Battery
13
Backup
On Line .............On
Battery ..............On
Backup..............On
20% to 100%* ...On
*see note 2.
Alarm will sound for 1 second at 10 second
The unit will return to normal operation mode when AC power is restored.
TOSHIBA
intervals.
Bypass
AC Input............On
20% to 100%* ...On
*see note 1.
Alarm is off.
Battery backup is not available.
Loading...
+ 28 hidden pages