Toshiba 1600XP User Manual
UNINTERRUPTIBLE POWER SYSTEM (UPS)
1600XP SERIES
INSTALLATION AND OPERATION MANUAL
SINGLE PHASE - 3.6/6/8/10/14/18/22 KVA
Part # 60616-005
April 2011
Manufactured in the USA
© Copyright 2011 TOSHIBA International Corporation
All rights reserved.
1600XP Series Installation and Operation Manual
UNINTERRUPTIBLE POWER SYSTEM (UPS)
1600XP SERIES
INSTALLATION AND OPERATION MANUAL
SINGLE PHASE - 3.6/6/8/10/14/18/22 KVA
Part # 60616-005
April 2011
1600XP Series Installation and Operation Manual
Product Use and Warranty Restrictions
The Toshiba products listed in this document are intended for usage in general electronics applications
(computer, personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic
appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that
requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss of human
life or bodily injury (Unintended Usage). Unintended Usage includes atomic energy control instruments,
airplane or spaceship instruments, transportation instruments, trafc signal instruments, combustion control
instruments, surgical operating room or life-support equipment, all types of safety devices, etc. Unintended
Usage of Toshiba products listed in this document shall be made at the customer’s own risk.
NOTICE
PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED
REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.
The instructions contained in this manual are not intended to cover all of the details or variations in
equipment, or to provide for every possible contingency concerning installation, operation, or maintenance.
Should further information be required or if problems arise which are not covered sufciently, contact your
Toshiba sales ofce.
The contents of this instruction manual shall not become a part of or modify any prior or existing agreement,
commitment, or relationship. The sales contract contains the entire obligation of Toshiba International
Corporation UPS Division. The warranty contained in the contract between the parties is the sole warranty
of Toshiba International Corporation UPS Division and any statements contained herein DO NOT create
new warranties or modify the existing warranty.
Any electrical or mechanical modications to this equipment without prior written consent of Toshiba
International Corporation will void all warranties and may void the UL/CUL listing. Unauthorized modications
can also result in personal injury, loss of life, or destruction of the equipment.
QUALIFIED PERSONNEL ONLY
Qualied Personnel are those who have the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and have received safety
training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety
requirements).
1600XP Series Installation and Operation Manual
UNINTERRUPTIBLE POWER SYSTEM (UPS)
Please complete the following information and retain for your records.
Unless otherwise specied, the warranty period for the UPS or UPS part is 36 months from the shipment
date (see Toshiba International Corporation bill of lading).
Unless otherwise specied, the warranty period for a UPS battery is 24 months from the shipment date (see
Toshiba International Corporation bill of lading).
JOB NUMBER
MODEL NUMBER
SERIAL NUMBER
APPLICATION
SHIPMENT DATE
INSTALLATION DATE
INSPECTED BY
1600XP Series Installation and Operation Manual
Purpose
This manual provides information on how to safely install your Toshiba International Corporation power
electronics product. This manual includes a section of general safety instructions that describes the warning
labels and symbols that are used throughout the manual. Read the manual completely before installing,
operating, or performing maintenance on this equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and
should be readily available for reference and review. Dimensions shown in the manual are in metric and/or
the English customary equivalent.
Toshiba International Corporation reserves the right, without prior notice, to update information, make
product changes, or discontinue any product or service identied in this publication.
Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing
in this manual are registered trademarks of their respective owners.
Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages
resulting from the use of the information contained within this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without
the prior written consent of Toshiba International Corporation.
© Copyright 2011 Toshiba International Corporation
All rights reserved.
Printed in the U.S.A.
Toshiba Customer Support Center
Contact the Toshiba Customer Support Center for assistance with application information or for any problems
that you may experience with your Uninterruptible Power System (UPS).
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CST) - Monday through Friday
USA Toll Free (877) 867-8773
Tel (713) 466-0277
Fax (713) 466-8773
You may also contact Toshiba by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: UPS Product Manager
For further information on Toshiba products and services, please visit our website at:
www.toshiba.com/ind
1600XP Series Installation and Operation Manual
Table of Contents
General Safety Instructions .............................................................................1
Symbols ...................................................................................................1
Signal Words ...........................................................................................2
Regulatory Compliance Statement ..........................................................2
IMPORTANT SAFETY INSTRUCTIONS ...........................................................3
QUALIFIED PERSONNEL ONLY ............................................................3
INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ ..................4
Product Description .........................................................................................5
Application and Use .................................................................................5
Output Rating...........................................................................................5
Power Backup..........................................................................................5
Power Conditioning..................................................................................5
Inspection/Storage/Disposal ...........................................................................6
Inspection ................................................................................................6
Storage ....................................................................................................6
Disposal ...................................................................................................6
Installation Precautions ...................................................................................7
Conductor Routing and Grounding ................................................................9
Operating Precautions .....................................................................................9
Equipment Warning Labels .............................................................................10
UPS Connections .............................................................................................13
Terminal Block .......................................................................................13
Wire Size and Tightening Torque .............................................................14
Communication Interfaces ..............................................................................16
UPS LAN Shutdown Signal Operation ....................................................17
RS-232C ..................................................................................................18
RemotEye III Network Card .....................................................................18
UPS Specications ...........................................................................................19
Operating the UPS ............................................................................................25
Initial Startup (First Power-Up) ..............................................................25
Battery Backup Time and Discharge Process .......................................26
Starting/Stopping the UPS .......................................................................27
Battery Recharging ..................................................................................28
Operating Modes ..............................................................................................29
On-Line (Run operation) .......................................................................................29
Static-Bypass (Stop operation) ................................................................29
Battery Backup (On batteries) .................................................................30
1600XP Series Installation and Operation Manual
i
EPO (Emergency Power Off) Function ....................................................30
Audible Alarm Functions ..........................................................................31
Display and Keys .............................................................................................32
Front Panel Layout ..................................................................................32
Display Manual Controls ..........................................................................32
LCD Touchscreen Layout ................................................................................33
Operating Keys .......................................................................................34
Status Indicators ......................................................................................35
Light Emitting Diodes (LED) ....................................................................35
Touchscreen Menu Tree ...................................................................................36
Front Panel Layout ..................................................................................36
Screen Tab: Main ..............................................................................................37
Keypad Controls ......................................................................................38
Screen: Security Passwords & Keypad ...................................................39
Screen Tab: Monitor .........................................................................................40
Screen Tab: Settings ........................................................................................42
Settings Parameters ................................................................................46
Records ..................................................................................................61
System Fault Messages ..........................................................................62
System Warning Messages .....................................................................63
System Mode Messages .........................................................................65
System Status Messages ........................................................................65
UPS Protection System....................................................................................67
System Protection Features ....................................................................67
System Protection Functions ..................................................................67
Preventive Maintenance/Parts Replacement .................................................68
Preventive Maintenance ..........................................................................68
Cleaning the Touchscreen .......................................................................68
Parts Replacement ..................................................................................69
Optional Receptacle Panel Installation Instructions .....................................69
Optional MB (Maintenance Bypass) Units .....................................................71
Internal Maintenance Bypass .........................................................................................71
External Maintenance Bypass ........................................................................................72
External Layouts/Dimensions/Shipping Weights ..........................................73
Dimensional Data ...................................................................................73
Electrical Conduit Knock-out Data ...........................................................73
Unit and Shipping Weights ......................................................................73
Index ..................................................................................................................77
ii
1600XP Series Installation and Operation Manual
General Safety Instructions
DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and
understood all of the product safety information provided in this manual.
Symbols
The symbols listed below are used throughout this manual. When symbols are used in this manual they will
include important safety information that must be carefully followed.
Safety Alert Symbol indicates that a potential
personal injury hazard exists.
Prohibited Symbol indicates DO NOT take action.
Mandatory Symbol indicates that the following
instruction is required.
Ground Symbol indicates the location of the
equipment grounding conductor.
Electrical - Voltage & Shock Hazard Symbol
indicates parts inside may cause electric shock.
Explosion Hazard Symbol indicates parts may
explode.
1600XP Series Installation and Operation Manual
1
Signal Words
The signal words listed below are used throughout this manual. When the words DANGER, WARNING,
CAUTION and NOTICE are used in this manual they will include important safety information that must be
carefully followed.
The word DANGER in capital letters preceded by
DANGER
WARNING
CAUTION
the safety alert symbol indicates that an imminently
hazardous situation exists, and if not avoided
will result in loss of life or serious injury to
personnel.
The word WARNING in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, and if not avoided
may result in loss of life or serious injury to
personnel.
The word CAUTION in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, and if not avoided may
result in minor or moderate injury.
The word NOTICE in capital letters without the safety
NOTICE
alert symbol indicates a potentially hazardous
situation exists, and if not avoided may result in
equipment and property damage.
Regulatory Compliance Statement
FCC Class A Notice
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy, and if it is not installed and used in accordance with the
instruction manual, it may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference, in which case the user will be required
to correct the interference at his own expense.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
This device may not cause harmful interference.1.
This device must accept any interference received, including interference that may cause undesired 2.
operation.
Notice: The FCC regulations provide that changes or modications made to this device that are not
approved by Toshiba International Corporation may void the authority granted to the user by the FCC to
operate this equipment.
EMC Directive Class A Note
This UPS is commercial in design and not intended for use at anytime in a Residential Environment.
2
1600XP Series Installation and Operation Manual
IMPORTANT SAFETY INSTRUCTIONS
This manual contains important instructions that should be followed during the installation and maintenance
of the UPS and its batteries.
Hardwired UPS units are not equipped with an over-current protection device nor an output disconnect for
the AC output. A circuit breaker should be provided by the user between the UPS output and the load input.
This device should be rated as follows:
240VAC
RATING
The nominal battery voltages for these models are as follows:
BATTERY
VOLTAGE
Servicing of the batteries should only be performed by a qualied factory authorized representative who
is knowledgeable about batteries and the required precautions. Keep unauthorized personnel away from
batteries. To arrange for battery replacement, contact your nearest factory authorized service center.
Turn off, lockout, and tagout all equipment before connecting the power wiring to the equipment or 1.
when performing maintenance.
Hardwired UPS units are not equipped with an over-current protection device, nor do they have an 2.
output disconnect for the AC output. Therefore, a user-installed circuit breaker should be provided
between the UPS output and the load input.
The 3. maximum ambient operating temperature is 104 °F (40 °C).
Access panels should only be removed by authorized Toshiba eld Service personnel.4.
UPS servicing should be performed by qualied Toshiba representatives only.5.
Battery servicing should be performed by qualied Toshiba representatives only.6.
Contact your Toshiba authorized service center for battery replacement.7.
3.6 kVA 6 kVA 8 kVA 10 kVA 14 kVA 18 kVA 22 kVA
20 A 35 A 45 A 60 A 80 A 100 A 125 A
3.6 kVA 6 kVA 8 kVA 10 kVA 14 kVA 18 kVA 22 kVA
144 Vdc 216 Vdc 288 Vdc 288 Vdc 288 Vdc 288 Vdc 288 Vdc
QUALIFIED PERSONNEL ONLY
Qualied personnel are those who have the skills and knowledge relating to the construction, installation,
operation, and maintenance of the electrical equipment and have received safety training on the hazards
involved (Refer to the latest edition of NFPA 70E for additional safety requirements).
Qualied personnel shall:
Have read the entire operation manual.1.
Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits and 2.
equipment, and clear faults in accordance with established safety practices.
Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard 3.
hats, safety glasses, face shields, ash clothing, etc., in accordance with established safety practices.
Be trained in rendering rst aid.4.
Be knowledgeable about batteries and their required handling and maintenance precautions.5.
For further information about workplace safety visit www.osha.gov.
1600XP Series Installation and Operation Manual
3
CAUTION
CAUTION
CAUTION
To be performed by Qualied Personnel Only:
Verify that the UPS is off and that the power is disconnected from the power source.1.
Remove watches, rings or other metal objects.2.
Use tools with insulated handles to prevent inadvertent shorts.3.
Wear rubber safety gloves and boots.4.
DO NOT place tools or any metal parts on top of batteries.5.
Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of 6.
ground.
Misuse of this equipment may result in human injury
and equipment damage. In no event will Toshiba
Corporation be responsible or liable for either
indirect or consequential damage or injury that may
result from the misuse of this equipment.
DO NOT dispose of the battery module
in a re. The batteries inside may
explode.
DO NOT open or mutilate the batteries. Released
electrolyte is harmful to the eyes and skin and could
also be toxic.
WARNING
Contact with any part of a grounded battery can result in
electrical shock.
The likelihood of shock will be reduced if such grounds are removed
prior to installation or maintenance.
INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ
CONSERVER CES INSTRUCTIONS
Cette notice contient des instructions importantes concernant la sécurité.
ATTENTION
ATTENTION
Une battery peut présenter un risque de choc
électrique, de brûlure par transfert d’ énergie.
L’ élimination des batteries est règlementèe.
Consulter les codes locaux à cet effet.
4
1600XP Series Installation and Operation Manual
Product Description
An uninterruptible power system (UPS) is a system that is installed between the commercial power and the
load equipment. The UPS provides steady AC output power during commercial power short-term blackouts
or brownouts. This power is provided for a long enough time so that the load can be shut down in an orderly
fashion. This prevents loss of data and possible damage to both hardware and software.
During normal operation, the UPS uses commercial AC power. It absorbs all of the high voltage spikes and
transients caused by switching and faults, and all of the common-mode and normal mode noise which is
associated with commercial AC power. The UPS converts it all to at DC power. From this power, the UPS
charges its batteries and generates its own extremely high quality AC waveform output. The result of this
process is maximum power conditioning and regulation.
If the AC power supplied to the UPS drops below a specied voltage level, the unit’s batteries automatically
begin supplying power instead of receiving it. This insures that the loads connected to the UPS continue
to receive power with no interruption. When AC input power becomes available again, operation returns to
normal. The unit’s batteries begin to recharge so they will be ready for the next power interruption.
Application and Use
Toshiba 1600XP Series of On-Line UPS provides continuous computer-grade AC power in a compact, high
performance, and energy efcient unit. The UPS unit assures safe and reliable operation of critical ofce
equipment. All units feature an audible alarm which sounds if the battery voltage drops below a specied
minimum during use. This is an additional aid to help protect valuable ofce data banks. All units allow for
computer interfacing.
Output Rating
Toshiba 1600XP Series (208/240V) offers UPS models with the following capacities:
MODEL Output Capacity @ 240 V Output kW @ .85PF 240 V
UH3G2L036C61T 3.6 kVA 3.1 kW
UH3G2L060C61T 6 kVA 5.1 kW
UH3G2L080C61T 8 kVA 6.8 kW
UH3G2L100C61T 10 kVA 8.5 kW
UH3G2L140C61T 14 kVA 11.9 kW
UH3G2L180C61T 18 kVA 15.3 kW
UH3G2L220C61T* 22 kVA* 18.7 kW*
All models are RoHS compliant with the batteries being exempt from the directive.
*NOTE: Derate to 18.7 kVA (15.9 kW) for 50 Hz operation.
Power Backup
When an electrical power failure occurs, the UPS’s internal batteries automatically supply back-up power
to the load without interruption. For example, when used to support a computer, the UPS back-up assures
enough additional time to complete the activity and store the data. This allows an orderly shutdown after a
power failure has occurred.
Power Conditioning
When commercial power is present, the UPS supplies conditioned power to the load while maintaining its
batteries in a charged condition. The UPS protects against the normal, everyday pr oblem s assoc i ated
with heavy use of raw commercial power, including power sags, surges, signal interference, and spikes.
This protection keeps power-line problems from reaching your load, where they can cause equipment to
operate erratically, or damage software and hardware.
1600XP Series Installation and Operation Manual
5
Inspection/Storage/Disposal
Inspection
Inspect for shipping damage upon receipt of the UPS. Use caution when removing the unit from the pallet.
Refer to labels or documentation attached to packing material.
Unpacking
Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping,
keep all original crating and packing materials for return to the shipping agent. The warranty does not apply
to damage incurred during shipping. Ensure that the rated capacity and the model number specied on the
nameplate conform to the order specications.
Storage
During periods of non-use, the following guidelines are recommended for storage.
Storage Preparation
Power up the UPS and allow it to operate with no load for 24 hours to fully charge the 1.
batteries.
Stop the unit2. (see Stop Operation on page 29).
Place the MCCB switch 3. (see page 65-66 for location) in the Off position.
Storing Conditions
For best results, store the UPS in the original shipping container and place on a wood •
or metal pallet.
Storage temperature: -4 – 104 °F (-20 – 40 °C).•
The optimum storage temperature is 70 °F (21 °C). A higher ambient temperature will •
require recharging more frequently during storage.
Avoid storage locations that:
Are subject to extreme temperature changes or high • humidity.
Are subject to high levels of dust or metal particles.•
Are subject to excessive vibration.•
Have inclined oor surfaces.•
Storage Maintenance
If stored at an ambient temperature less than 68 °F (20 °C), recharge the batteries every •
9 months.
If stored at an ambient temperature of 68 – 86 °F (20 – 30 °C), recharge the batteries •
every 6 months.
If stored at an ambient temperature of 86 – 104 °F (30 – 40 °C), recharge the batteries •
every 3 months.
Disposal
Contact your local or state environmental agency for details on disposal of electrical components and
packaging in your particular area.
It is illegal to dump lead-acid batteries in landlls or dispose of improperly.
Please help our Earth by contacting the environmental protection agencies in your area, the battery
manufacturer, or call Toshiba toll-free at (877) 867-8773 for more information about recycling.
6
1600XP Series Installation and Operation Manual
Installation Precautions
fig 1
fig 2
1
2
3
Unpacking Instructions
P/N 4853 7
TYPEFORM
OUTPUT
MFD. IN U.S.A. FROM FOREIGN AND DOMESTIC COMPONENTS
HOUSTON, TEXAS
UNINTERRUP TIBLE POWER SUPPLY
INPUT
SERIAL NO.
PN 60 38 1
LISTED
POWE R
SUPPLY
27E5
C US
EP O
14
15
16
17
EPO1
EPO2
REMOTE
R E M O T E
1
L1
L2 G
X1 X 2
208V
120V
120V
20 8/2 4 0 V
O UTP UT
I N PU T
N
X3
G
208V
USE COPPER 90 C ONDUCTORS ONLY. REFER TO INSTRUCTION MANUAL REGARDING TIGHTENING TORQUE OF TERMINAL BLOCKS. FACTORY WIRED FOR 208V INPUT.
C OM
2
3
4
5
6 7
8
11
12
13
240V
240V
REMOTE
JUMPER SELECTION
50802
NOTICE
Observe the following environmental restrictions:1.
Install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air •
ventilation and for maintenance.
Install the unit where the ambient temperature is within the range specied on• pages 20 and
23.
DO NOT install the UPS in areas that are subject to high humidity.•
DO NOT install the UPS in areas that allow exposure to direct sunlight.•
DO NOT install the UPS in areas that allow exposure to high levels of airborne dust, metal •
particles, or ammable gases.
DO NOT install the UPS in areas near sources of electrical noise. Ensuring a proper earth • ground
will reduce the effects of electrical noise and will reduce the potential for electrical shock.
DO NOT install the UPS in areas that would allow uids or any foreign object to get inside the •
UPS.
UPS is intended for permanent installation only. Install the unit in a stable, level and upright position 2.
that is free of excessive vibration.
Allow at least 4 inches (100 mm) clearance on all sides of the ups 3.
for air ventilation.
Left
Rear
Minimum 4 in.
(100 mm)
Clearance all
sides
Right
Follow the instructions on the unpacking label afxed to the exterior of the UPS. 4.
1600XP Series Installation and Operation Manual
Front
7
Once the installation is complete, use a 3/4 inch wrench to screw down the UPS leveling feet located 5.
next to the four casters, until the unit is no longer resting on the casters.
The UPS generates and can radiate radio-frequency energy during operation. Although RFI noise 6.
lters are installed inside of the unit, there is no guarantee that the UPS will not inuence some
sensitive devices that are operating near by. If such interference is experienced, the UPS should be
installed farther away from the affected equipment and/or powered from a different source than that
of the affected equipment.
WARNING
THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND.
It is the responsibility of the installer of this equipment to provide a suitable disconnect for the Control 7.
Panel supplying power to this equipment.
This disconnect must:
Be suitable for the Voltage and Full Load Ampere Rating of all downstream equipment supplied by
the Panel;
The supply disconnecting device shall be one of the following types:
Switch-disconnector, with or without fuses, in accordance with IEC 60947-3, utilization •
category AC-23B or DC-23B
As above, except one that has an auxiliary contact that in all cases causes switching devices •
to break the load circuit before the opening of the main contacts of the disconnector.
A circuit breaker suitable as an isolation device per IEC 60947-2•
Any other switching device in accordance with an IEC product standard that also meets the •
isolation requirements of IEC 60947-1 and is appropriate for on-load switching of motors or
other inductive loads;
Be approved for use as a disconnect for the country in which this equipment is installed.
Be provided with a Lock Out Tag Out capability in the Off (Down) position.
Allow 5 minutes after power is removed for internal capacitors to fully discharge before attempting 8.
to service the unit.
The user should provide output over-current protection for hardwired UPS systems. See Specications 9.
section on pages 19 and 22 for the device rating.
After ensuring that all power sources are turned off and isolated in accordance with established 10.
lockout/tagout procedures, connect the power source wiring of the correct voltage to the input
terminals of the UPS.
The end user must supply suitable strain relief for the power cord and the cord must extend a 11.
distance of 1/2 diameter beyond the clamp.
Connect the output terminals of the UPS to the load in line with local wiring regulations. Size the 12.
branch circuit conductors in accordance with NEC Table 310.16.
8
1600XP Series Installation and Operation Manual
Conductor Routing and Grounding
Use separate metal conduits for routing the input power, output power, and control circuits.1.
Follow the wire size and tightening torque specications listed on page 14.2.
Always ground the unit to reduce the potential for electrical shock and to help reduce electrical 3.
noise.
A separate ground cable should be run inside the conduit with the input power, output power, and 4.
control circuits.
WARNING
THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND.
Operating Precautions
The UPS should not be powered up until the entire operation manual has been read.1.
The voltage of the input power source must be within the range of +10% to -30% of the rated 2.
input voltage. The input frequency must be within the rated input frequency range. Voltages and
frequencies outside of the permissible range may activate the internal protection devices.
The UPS should not be used with a load that has a rated input that is greater than the rated output 3.
of the UPS.
4. DO NOT use the UPS to provide power to motors that require high starting current or with motors
that require a long starting time, such as vacuum cleaners and machine tools (oversizing the UPS
for lock rotor current would be required).
DO NOT insert metal objects or combustible materials in the 5. ventilation slots of the UPS.
DO NOT place, hang, or paste any objects on the exterior surfaces of the UPS.6.
The capacitors of the UPS maintain a residual charge for a while after turning the UPS off. The 7.
required discharge time for each UPS typeform is provided via a cabinet label and a CHARGE
LED. Wait for at least the minimum time indicated on the label and ensure that the CHARGE LED
has gone out before opening the door of the UPS once the UPS power has been turned off.
DO NOT attempt to disassemble, modify, or repair the UPS. Repairs and servicing should only be 8.
performed by Toshiba Field Service personnel.
DO NOT remove any covers of the UPS when the power is on.9.
Turn the power on only after installing ALL of the covers.10.
If the UPS should emit smoke, produce an unusual odor, or make sound, turn the power off 11.
immediately.
The heat sink and other components may become extremely hot to the touch. Allow the unit to cool 12.
before touching these items.
Changing/replacing the UPS Batteries should only be performed by Toshiba eld service 13.
personnel.
1600XP Series Installation and Operation Manual
9
14. Warning signs should be placed on or near the load as a notication that the load is being
powered by the UPS.
15. Additional warnings and notications shall be posted at the equipment installation location as
deemed required by Qualied Personnel.
When operating in the inverter mode, placing the
WARNING
breaker in the OFF position will switch the UPS to
the battery backup mode. The output of the UPS will
continue uninterrupted to the load. The unit must be
in the bypass mode at the time that the breaker is
placed in the OFF position for the UPS to shutdown
power to the load.
Equipment Warning Labels
The following pages show examples of warning labels that may be attached to either the interior or exterior of the UPS. Do not remove or cover any of the labels. If the labels are damaged or if additional
labels are required, contact your equipment representative for additional labels.
These labels are placed to provide useful information or to indicate an imminently hazardous situation
that may result in severe equipment/property damage, serious injury, or loss of life if instructions are
not followed.
10
1600XP Series Installation and Operation Manual
PN 51727
EXTERNAL BATTERY CABINET
The battery cabinet must have
a nominal battery voltage of
288VDC.
WARNING
DANGER/ATTENTION
Risk of electrical s hock. Do n ot touch u nin sulated
battery ter minals. Batteri es should be ser viced b y
qua lified s ervice repre sentative only. Miswiring of
battery c ould res ult in electrcal shock a nd/or fire.
Risque de choc electrique . Le circui t des batteries
nest pa s esoled e secteur. Les cosses des batteries
peu vent prese nter une te nsion dange reuse part
rappor t a la terre. Verifi er avant de to ucher.
DANGER
Batte ry fus e is al ways
live. R isk of ele ctrica l
shoc k. Ch eck fu se
voltage an d discon nect
external batteries
befo re changing fus e.
48518 SHEET
TYPEFORM
OUTPUT
UNINTERRUPTIBLE POWER SUPPLY
INPUT
LIST ED
POWER
SUPPLY
C US
EP O
14
15
16
17
EPO1
EPO2
REMOTE
R E M O TE
1
L1
L2 G
X1 X2
208V
120V
120V
20 8/2 40 V
O UTPUT
I N P U T
N
X3
G
208V
USE COPPER 90 CO NDUCTORS ON LY. REFER TO INSTRUCTION MANUAL REGARDING TIGHTENING TORQUE O F TERMINAL BLOCKS. FACTO RY WIRED FOR 208V INPUT.
C OM
2
3
4
5
6 7
8
11
12
13
240V
240V
REMOTE
JUMPER SELECTION
50802
WARNING
This unit co ntai ns se aled lead a cid batterie s.
La ck of p rev enta tive m ainte nan ce c ou ld resul t
in batte ries e xpl odin g a nd emi ttin g gas ses an d/or
flame. An nual pr even tativ e mai n tena nce must be
pe rfo rmed by a n a utho riz ed , tr aine d te chnician.
WARNING
CRIT ICAL FUSE SIZ ING
Incorrect fu se replacem ent size
may res ult in fire or inadequate
equipm ent protection.
Repla ce only with same type
and rating of fuse.
49455 SHEET
PN 51727
EXTERNAL BATTERY CABINET
The battery cabinet must have
a nominal battery voltage of
288VDC.
WARNING
DANGER/ATTENTION
Risk of elec trical shoc k. Do n ot touch u ninsulat ed
battery termi nals. Batteries sh ould be serviced by
qualified ser vice r epresentati ve only. Miswiring of
battery coul d result in electrcal shock and/or fire.
Risque de choc electrique. Le ci rcuit des ba tteries
nest pas e solede s ecteur. Les cosses des batteries
peuven t presenter une tens ion dange reuse part
rapport a la ter re. Verifier avan t de touch er.
DANGER
Batte ry fuse is al ways
live. R isk of electr ical
shock . Check fu se
voltage an d discon nect
external batte ries
before cha nging fuse.
48518 SHEET
TYPEFORM
OUTPUT
MFD. IN U.S.A. FROM FOREIGN AND DOMESTIC COMPONENTS
HOUSTON, TEXAS
UNINTERRUPTIBLE POWER SUPPLY
INPUT
SERIAL NO.
PN 60 381
LISTED
POWER
SUPPLY
27E5
C US
EP O
14
15
16
17
EPO1
EPO2
REMOTE
R E M O TE
1
L1
L2 G
X1 X2
208V
120V
120V
20 8/2 40 V
O UTP UT
I N PU T
N
X3
G
208V
USE COPPER 90 CONDUCTORS ON LY. REFER TO INSTRUCTIO N MANUAL REGARDING TIGHTENING TORQUE OF TERMINAL BLOCKS. FA CTO RY WIRED FOR 208V INPUT.
C OM
2
3
4
5
6 7
8
11
12
13
240V
240V
REMOTE
JUMPER SELECTION
50802
WARNING
CRIT ICAL FUSE S IZING
Incor rect fuse replacem ent size
may r esult in fire or inadequate
equ ipment protec tion.
Repla ce only with same t ype
and rating of fuse.
48518 SHEET
TYPEFORM
OUTPUT
MFD. IN U.S.A. FROM FOREIGN AND DOMESTIC COMPONENTS
HOUSTON, TEXAS
UNINTERRUPTIBLE POWER SUPPLY
INPUT
SERIAL NO.
PN 6038 1
LIST ED
POWER
SUPPLY
27E5
C US
EP O
14
15
16
17
EPO1
EPO2
REMOTE
R E M O TE
1
L1
L2 G
X1 X2
208V
120V
120V
20 8/2 40 V
O UTPUT
I N P U T
N
X3
G
208V
USE COPPER 90 CO NDUCTORS ON LY. REFER TO INSTRUCTION MANUAL REGARDING TIGHTENING TORQUE O F TERMINAL BLOCKS. FACTO RY WIRED FOR 208V INPUT.
C OM
2
3
4
5
6 7
8
11
12
13
240V
240V
REMOTE
JUMPER SELECTION
50802
Safety Label Explanations
P/N 63094 – External warning sign.
Unit contains potentially dangerous voltages. •
Read the instruction manual before operating. •
There are no user serviceable parts inside. •
Refer service to qualied personnel.
Do not open the cover while power is applied, •
or within ve minutes after removal of power.
Potentially hazardous leakage current may •
exist. Ensure the grounding is connected
before connecting the utility power..
P/N 48518 – Battery terminals can deliver
dangerous electrical shock. Service by
qualied service representatives only.
1600XP Series Installation and Operation Manual
P/N 49455 – UPS Batteries require annual preventative maintenance. Failure to
perform regular maintenance could result in
batteries exploding, or emitting gasses or
ame.
P/N 49455 – Replace Fuse only
with one of same type and range.
Incorrect fuse size may result in
equipment damage.
11
1
L1
(L*)
2
L2
(N*)
3
G
4
X1
5
X2
6
N
(0V*)
7
X3
8
G
11
208V
12
COM
13
240V
14
EPO1
15
EPO2
16
REMOTE17REMOTE
USE�COPPER�90 CONDUCTORS�ONLY.�REFER�TO�INSTRUCTION�MANUAL�REGA RDING�TORQUE�OF�TERMINAL�B LOCKS.�FACTORY�WIRED�FOR�208V�INPUT.
o
208/240V
208V
120V
240V
120V
INPUT�VOLTAGE
JUMPER�SELECTI ON
EPO REMOTE
INPUT
OUTPUT
(�*)�FOR�SINGLE�HOT�WIRE
P/N 51727 – External Battery Cabinet Connection, nominal Battery Cabinet Voltage of
288VDC required.
P/N 63109 – There are no user-serviceable parts
behind cover. Wait ve minutes after disconnecting the UPS to allow the internal capacitors to
discharge completely.
Date of last recorded battery change.
P/N63093 - Power Terminal Label
12
1600XP Series Installation and Operation Manual
UPS Connections
Terminal Block
The following illustration is a detail view of the terminal block and wiring connections used for 208/240
volt units (see pages 65-66 for terminal block location).
1
L1 (L*)
208/240 Vin
* – If only one input line is hot, connect hot line to terminal 1 (L), and connect the Neutral line to terminal 2 (N).
NOTE 1 – If AC input power is 208 Vac rated, short terminals 11 and 12 with a jumper wire. DO NOT jumper terminal 13 to 12 or
NOTE 2 – If AC input power is 240 Vac rated, short terminals 12 and 13 with a jumper wire. DO NOT jumper terminal 11 to 12 or
2
3
L2 (N*)
INPUT
11. Factory Setting is 208Vac. Use the jumper wire provided by Toshiba. DO NOT add any additional jumpers.
13. Use the jumper wire provided by Toshiba. DO NOT add any additional jumpers.
G X1 X2
120 V
N (0V)
208 V
240 V
120 V
OUTPUT
8765 114
208
12 1413 15
COM 240GX3
208V
Jumper selection
See notes 1&2
240V
EPO2EPO1
16 17
REMOTE1
REMOTE2
1600XP Series Installation and Operation Manual
13
Wire Size and Tightening Torque
Use the following table to select the recommended wire size and terminal lug tightening torque for I/O
wire connections. Use 90 °C copper conductors for all Input, Output, and Ground wiring.
Item
AC Input Lines 1 and 2 10 (8) 8 (8)
AC Output Lines 4, 5, and 7 12 (8) 10 (8)
AC Output Neutral 6 12 (8) 10 (8)
Ground 3 and 8 12 (8) 10 (8)
EPO Switch 14 and 15 16 16 16 16 16 16 9.0 (0.99)
Remote Switch 16 and 17 16 16 16 16 16 16 9.0 (0.99)
Note: Wire size is presented as the recommended size followed by a bold number in () that is the maximum wire
size the terminal block can accommodate. See page 64 for knock-out hole sizes on the back of each model.
Terminal
Number
3.6
kVA
6 kVA 8 kVA 10 kVA 14-18 kVA 22 kVA
Cable Size - AWG
8 (1/0) 6 (1/0)
8 (1/0) 6 (1/0)
8 (1/0) 6 (1/0) 4 (1/0))
8 (1/0) 6 (1/0) 4 (1/0))
4 (1/0) 1 (1/0) 14.2 (1.56)
4 (1/0) 1 (1/0) 14.2 (1.56)
1 (1/0) 14.2 (1.56)
1 (1/0) 14.2 (1.56)
Tightening
Torque
lb.-in. (N•m)
14
1600XP Series Installation and Operation Manual
Optional Battery Cabinet Connections
MCCB
(Battery Cabinet
Main Circuit
Breaker)
Optional external battery cabinets can be used to extend the backup time of the UPS beyond that
available with the internal batteries. The external battery cabinets connect to the UPS via Anderson-style
connectors.
UPS Model Battery Cabinet
MCCB Capacity
3.6, 6 kVA 50 A
8, 10, 14, 18, 22 kVA 100 A
See the applicable battery cabinet manual for additional details.
1600XP Series Installation and Operation Manual
15
Communication Interfaces
Remote Contacts
The remote contacts interface is provided as a set of solid state switching devices. The switches are
available through a DB9 male connector on the rear of the UPS. The following chart shows the pin
assignment for each signal.
MAXIMUM CURRENT CARRYING CAPACITY
OF THE SWITCH
Voltage Current
48 Vdc peak 70 mA peak
30 Vac rms
(42 Vac peak)
Pin Signal Function Logic In the UPS
1 Fault Signal Closed when fault detected
2 UPS stop common
3 UPS stop signal input
4 Normal input power supply Closed with normal supply power
5 Signal common Common signal return
6 Bypass operation Closed during bypass operation
50 mA rms
(70 mA peak)
Backup stop when the level
changes from Low (-3 to -15 V) to
High (+3 to +15 V)
DB9 MALE CONNECTOR OUTLINE
(FACING CONNECTOR)
7 Battery voltage drop Closed at voltage drop
8 UPS operation Closed during inverter operation
9 Power failure signal Closed at power failure
NOTE: Pin switches are shown in their inactive states. For example, if battery voltage is low, pin 7 will be connected to pin 5.
16
1600XP Series Installation and Operation Manual
UPS LAN Shutdown Signal Operation
When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface, it is
possible to automatically reset the following operating systems (OS), which can automatically implement
the shutdown function and restart the operation: Windows NT, IBM OS/2 LAN server, LANtastic
Parameter 646 – UPS Shutdown by LAN Input Signal Enabled/Disabled
Parameter 647 – UPS Shutdown by LAN Signal Permitted Time Window (Adjustable)
With the UPS Shutdown by LAN Signal function enabled, when line power fails and the UPS goes to
backup the LAN will shutdown even if the UPS returns to normal mode during the shutdown process.
LAN shutdown can take several minutes. The UPS Shutdown by LAN Signal function has a companion
UPS Shutdown by LAN Signal Permitted Time Window parameter that can be set to allow sufcient
time to complete the LAN shutdown process (default: 10 minutes) even if line power is restored during
LAN shutdown.
LAN shutdown is treated as a restart after battery shutdown. The restart of the LAN will be determined
by the Restart After Battery Shutdown timer.
Connect only the UPS stop signal to the external contact interface for automatic processing so that the
UPS output will not be turned off by mistake.
If the computer is started/restarted within 10 minutes after the recovery from a power failure, the
power supply may be reset while the computer is restarting.
1600XP Series Installation and Operation Manual
17
RS-232C
The RS232C port can be used by authorized service personnel. The port is provided using a DB9 female
connector located on the rear of the UPS. For reference, the pinout of the connector is illustrated below.
RS-232C CONNECTOR PIN ASSIGNMENT DB9 FEMALE CONNECTOR OUTLINE
(FACING CONNECTOR)
Pin I/O Symbol Description
1 This pin is not used
2 Input RXD Receive data
3 Output TXD Transmit data
4 Output DTR Data terminal ready
5 - SG Signal ground
6 Input DSR Data set ready
7 Output RTS Request to send
8 Input CTS Clear to send
9 This pin is not used
RemotEye III Network Card
The RemotEye III is an optional network card for the Toshiba UPS. This card slides into a slot located on the
back side (page 65-66) of the UPS. The card provides a network, or LAN-based communication interface
for the UPS. When installed, the UPS can be managed remotely using the common SNMP and HTTP
web-based network protocols. The following diagram shows the ow of the Network Management
Station.
TOSHIBA UPS
NETWORK MANAGEMENT
STATION OR PC WITH
WEB BROWSER
NETWORK ETHERNET BACKBONE
REMOTEYE III
NETWORK CARD
18
1600XP Series Installation and Operation Manual
UPS Specications
STANDARD MODEL: 3.6 – 10 KVA
Unit (Capacity) 3.6kVA (3.1 kW) 16 kVA (5.1 kW) 18 kVA (6.8 kW) 110 kVA (8.5 kW)
General
Topology True On-Line
Certications
Input Characteristics
Input Voltage
1
Input Frequency 45 – 65 Hz (auto-sensing)
Input Capacity 3.6 kVA 6 kVA 8.0 kVA 10 kVA
Input /(Max Input) Current @208V 17.9 (18.7) A 29.8 (31.1) A 38.9 (40.5) A 48.6 (50.2) A
Input/(Max. Input) Current @240V 15.5 (16.2) A 25.9 (27.0) A 33.7 (35.1) A 42.1 (43.5) A
Input Power Factor 0.98 Typical, 0.95 Minimum@ 100% Load
Current THD (linear load) < 5% total harmonic distortion
Internal AC Input Breaker Rating 30 A/277 V 50 A/277 V 60 A/277 V 63 A/277 V
Battery Characteristics
Battery Type Valve Regulated Lead Acid, Flame Retardant
Backup time, fully charged @ 0.7
power factor, 77 °F
Backup time, fully charged @ 0.85
power factor, 77 °F
Recharge Time 24 hr. (full), 12 hr. (90%) for internal batteries only
Battery Voltage (Nominal) 144 Vdc 216 Vdc 288 Vdc
Output Characteristics
Output Voltage Single-phase, 240/208/120 V
Output Voltage Regulation = ± 3%
Output Frequency ±0.5 Hz/1.0 Hz/1.5 Hz (factory or authorized service center selectable only)
AUTO/MAN Frequency Factory or authorized service center selectable only
Voltage THD < 3% for linear load; < 6% for non-linear load
Common-Mode Noise < 0.5 Vrms
Rated Load Power Factor
1
Efciency (ac-dc-ac) >83% >85%
Voltage Transient < ±8% (Load of 0 – 100 %)
Voltage Transient Recovery 50 ms to within 2% of nominal
Rated Output Current (rms) 15 A 25 A 33.3 A 41.6 A
Max Peak Output Current 45 A 75 A 100 A 125 A
Inverter Overload Capacity 125% for 30 sec./150% for 10 sec.
Bypass Overload Capacity 125% for 10 min./1000% for 1 cycle
Crest Factor 3.0
ANSI C62.41 (IEEE 587), UL 1778, CUL, CE, FCC Class A , NEC (NFPS-70), NEMA/
PE1-1993, OSHA, ASME, ISO 9001, ISO 14001:2004 , RoHS Compliant
1
2
7 min.
2
5 min.
3
8 min.
7 min.
Single-phase, 208/240 Vac, +10% to -30%
2
2
8 min.
7 min.
2
2
7 min.
7 min.
2
2
0.85 (0.6 – 1.0) lagging
1
Input/output gures rated for 240 volts unless otherwise stated. Output ratings given for 0.85PF are only valid 1.
when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable.
Battery 2. backup time may vary depending on the operating conditions and ambient temperature at the installation site.
An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.3.
1600XP Series Installation and Operation Manual
19
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