The Toshiba products listed in this document are intended for usage in general electronics applications
(computer, personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic
appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that
requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss of human
life or bodily injury (Unintended Usage). Unintended Usage includes atomic energy control instruments,
airplane or spaceship instruments, transportation instruments, trafc signal instruments, combustion control
instruments, surgical operating room or life-support equipment, all types of safety devices, etc. Unintended
Usage of Toshiba products listed in this document shall be made at the customer’s own risk.
NOTICE
PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED
REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.
The instructions contained in this manual are not intended to cover all of the details or variations in
equipment, or to provide for every possible contingency concerning installation, operation, or maintenance.
Should further information be required or if problems arise which are not covered sufciently, contact your
Toshiba sales ofce.
The contents of this instruction manual shall not become a part of or modify any prior or existing agreement,
commitment, or relationship. The sales contract contains the entire obligation of Toshiba International
Corporation UPS Division. The warranty contained in the contract between the parties is the sole warranty
of Toshiba International Corporation UPS Division and any statements contained herein DO NOT create
new warranties or modify the existing warranty.
Any electrical or mechanical modications to this equipment without prior written consent of Toshiba
International Corporation will void all warranties and may void the UL/CUL listing. Unauthorized modications
can also result in personal injury, loss of life, or destruction of the equipment.
QUALIFIED PERSONNEL ONLY
Qualied Personnel are those who have the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and have received safety
training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety
requirements).
1600XP Series Installation and Operation Manual
Page 5
UNINTERRUPTIBLE POWER SYSTEM (UPS)
Please complete the following information and retain for your records.
Unless otherwise specied, the warranty period for the UPS or UPS part is 36 months from the shipment
date (see Toshiba International Corporation bill of lading).
Unless otherwise specied, the warranty period for a UPS battery is 24 months from the shipment date (see
Toshiba International Corporation bill of lading).
JOB NUMBER
MODEL NUMBER
SERIAL NUMBER
APPLICATION
SHIPMENT DATE
INSTALLATION DATE
INSPECTED BY
1600XP Series Installation and Operation Manual
Page 6
Purpose
This manual provides information on how to safely install your Toshiba International Corporation power
electronics product. This manual includes a section of general safety instructions that describes the warning
labels and symbols that are used throughout the manual. Read the manual completely before installing,
operating, or performing maintenance on this equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and
should be readily available for reference and review. Dimensions shown in the manual are in metric and/or
the English customary equivalent.
Toshiba International Corporation reserves the right, without prior notice, to update information, make
product changes, or discontinue any product or service identied in this publication.
Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing
in this manual are registered trademarks of their respective owners.
Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages
resulting from the use of the information contained within this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without
the prior written consent of Toshiba International Corporation.
Contact the Toshiba Customer Support Center for assistance with application information or for any problems
that you may experience with your Uninterruptible Power System (UPS).
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CST) - Monday through Friday
USA Toll Free (877) 867-8773
Tel (713) 466-0277
Fax (713) 466-8773
You may also contact Toshiba by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: UPS Product Manager
For further information on Toshiba products and services, please visit our website at:
www.toshiba.com/ind
1600XP Series Installation and Operation Manual
Page 7
Table of Contents
General Safety Instructions .............................................................................1
Dimensional Data ...................................................................................73
Electrical Conduit Knock-out Data ...........................................................73
Unit and Shipping Weights ......................................................................73
Index ..................................................................................................................77
ii
1600XP Series Installation and Operation Manual
Page 9
General Safety Instructions
DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and
understood all of the product safety information provided in this manual.
Symbols
The symbols listed below are used throughout this manual. When symbols are used in this manual they will
include important safety information that must be carefully followed.
Safety Alert Symbol indicates that a potential
personal injury hazard exists.
Prohibited Symbol indicates DO NOT take action.
Mandatory Symbol indicates that the following
instruction is required.
Ground Symbol indicates the location of the
equipment grounding conductor.
Electrical - Voltage & Shock Hazard Symbol
indicates parts inside may cause electric shock.
Explosion Hazard Symbol indicates parts may
explode.
1600XP Series Installation and Operation Manual
1
Page 10
Signal Words
The signal words listed below are used throughout this manual. When the words DANGER, WARNING,
CAUTION and NOTICE are used in this manual they will include important safety information that must be
carefully followed.
The word DANGER in capital letters preceded by
DANGER
WARNING
CAUTION
the safety alert symbol indicates that an imminently
hazardous situation exists, and if not avoided
will result in loss of life or serious injury to
personnel.
The word WARNING in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, and if not avoided
may result in loss of life or serious injury to
personnel.
The word CAUTION in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, and if not avoided may
result in minor or moderate injury.
The word NOTICE in capital letters without the safety
NOTICE
alert symbol indicates a potentially hazardous
situation exists, and if not avoided may result in
equipment and property damage.
Regulatory Compliance Statement
FCC Class A Notice
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy, and if it is not installed and used in accordance with the
instruction manual, it may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference, in which case the user will be required
to correct the interference at his own expense.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
This device may not cause harmful interference.1.
This device must accept any interference received, including interference that may cause undesired 2.
operation.
Notice: The FCC regulations provide that changes or modications made to this device that are not
approved by Toshiba International Corporation may void the authority granted to the user by the FCC to
operate this equipment.
EMC Directive Class A Note
This UPS is commercial in design and not intended for use at anytime in a Residential Environment.
2
1600XP Series Installation and Operation Manual
Page 11
IMPORTANT SAFETY INSTRUCTIONS
This manual contains important instructions that should be followed during the installation and maintenance
of the UPS and its batteries.
Hardwired UPS units are not equipped with an over-current protection device nor an output disconnect for
the AC output. A circuit breaker should be provided by the user between the UPS output and the load input.
This device should be rated as follows:
240VAC
RATING
The nominal battery voltages for these models are as follows:
BATTERY
VOLTAGE
Servicing of the batteries should only be performed by a qualied factory authorized representative who
is knowledgeable about batteries and the required precautions. Keep unauthorized personnel away from
batteries. To arrange for battery replacement, contact your nearest factory authorized service center.
Turn off, lockout, and tagout all equipment before connecting the power wiring to the equipment or 1.
when performing maintenance.
Hardwired UPS units are not equipped with an over-current protection device, nor do they have an 2.
output disconnect for the AC output. Therefore, a user-installed circuit breaker should be provided
between the UPS output and the load input.
The 3. maximum ambient operating temperature is 104 °F (40 °C).
Access panels should only be removed by authorized Toshiba eld Service personnel.4.
UPS servicing should be performed by qualied Toshiba representatives only.5.
Battery servicing should be performed by qualied Toshiba representatives only.6.
Contact your Toshiba authorized service center for battery replacement.7.
3.6 kVA6 kVA8 kVA10 kVA14 kVA18 kVA22 kVA
20 A35 A45 A60 A80 A100 A125 A
3.6 kVA6 kVA8 kVA10 kVA14 kVA18 kVA22 kVA
144 Vdc216 Vdc288 Vdc288 Vdc288 Vdc288 Vdc288 Vdc
QUALIFIED PERSONNEL ONLY
Qualied personnel are those who have the skills and knowledge relating to the construction, installation,
operation, and maintenance of the electrical equipment and have received safety training on the hazards
involved (Refer to the latest edition of NFPA 70E for additional safety requirements).
Qualied personnel shall:
Have read the entire operation manual.1.
Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits and 2.
equipment, and clear faults in accordance with established safety practices.
Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard 3.
hats, safety glasses, face shields, ash clothing, etc., in accordance with established safety practices.
Be trained in rendering rst aid.4.
Be knowledgeable about batteries and their required handling and maintenance precautions.5.
For further information about workplace safety visit www.osha.gov.
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Page 12
CAUTION
CAUTION
CAUTION
To be performed by Qualied Personnel Only:
Verify that the UPS is off and that the power is disconnected from the power source.1.
Remove watches, rings or other metal objects.2.
Use tools with insulated handles to prevent inadvertent shorts.3.
Wear rubber safety gloves and boots.4.
DO NOT place tools or any metal parts on top of batteries.5.
Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of 6.
ground.
Misuse of this equipment may result in human injury
and equipment damage. In no event will Toshiba
Corporation be responsible or liable for either
indirect or consequential damage or injury that may
result from the misuse of this equipment.
DO NOT dispose of the battery module
in a re. The batteries inside may
explode.
DO NOT open or mutilate the batteries. Released
electrolyte is harmful to the eyes and skin and could
also be toxic.
WARNING
Contact with any part of a grounded battery can result in
electrical shock.
The likelihood of shock will be reduced if such grounds are removed
prior to installation or maintenance.
INSTRUCTIONS IMPORTANTES CONCERNANT
LA SÉCURITÉ
CONSERVER CES INSTRUCTIONS
Cette notice contient des instructions importantes concernant la sécurité.
ATTENTION
ATTENTION
Une battery peut présenter un risque de choc
électrique, de brûlure par transfert d’ énergie.
L’ élimination des batteries est règlementèe.
Consulter les codes locaux à cet effet.
4
1600XP Series Installation and Operation Manual
Page 13
Product Description
An uninterruptible power system (UPS) is a system that is installed between the commercial power and the
load equipment. The UPS provides steady AC output power during commercial power short-term blackouts
or brownouts. This power is provided for a long enough time so that the load can be shut down in an orderly
fashion. This prevents loss of data and possible damage to both hardware and software.
During normal operation, the UPS uses commercial AC power. It absorbs all of the high voltage spikes and
transients caused by switching and faults, and all of the common-mode and normal mode noise which is
associated with commercial AC power. The UPS converts it all to at DC power. From this power, the UPS
charges its batteries and generates its own extremely high quality AC waveform output. The result of this
process is maximum power conditioning and regulation.
If the AC power supplied to the UPS drops below a specied voltage level, the unit’s batteries automatically
begin supplying power instead of receiving it. This insures that the loads connected to the UPS continue
to receive power with no interruption. When AC input power becomes available again, operation returns to
normal. The unit’s batteries begin to recharge so they will be ready for the next power interruption.
Application and Use
Toshiba 1600XP Series of On-Line UPS provides continuous computer-grade AC power in a compact, high
performance, and energy efcient unit. The UPS unit assures safe and reliable operation of critical ofce
equipment. All units feature an audible alarm which sounds if the battery voltage drops below a specied
minimum during use. This is an additional aid to help protect valuable ofce data banks. All units allow for
computer interfacing.
Output Rating
Toshiba 1600XP Series (208/240V) offers UPS models with the following capacities:
MODELOutput Capacity @ 240 VOutput kW @ .85PF 240 V
UH3G2L036C61T3.6 kVA3.1 kW
UH3G2L060C61T6 kVA5.1 kW
UH3G2L080C61T8 kVA6.8 kW
UH3G2L100C61T10 kVA8.5 kW
UH3G2L140C61T14 kVA11.9 kW
UH3G2L180C61T18 kVA15.3 kW
UH3G2L220C61T*22 kVA*18.7 kW*
All models are RoHS compliant with the batteries being exempt from the directive.
*NOTE: Derate to 18.7 kVA (15.9 kW) for 50 Hz operation.
Power Backup
When an electrical power failure occurs, the UPS’s internal batteries automatically supply back-up power
to the load without interruption. For example, when used to support a computer, the UPS back-up assures
enough additional time to complete the activity and store the data. This allows an orderly shutdown after a
power failure has occurred.
Power Conditioning
When commercial power is present, the UPS supplies conditioned power to the load while maintaining its
batteries in a charged condition. The UPS protects against the normal, everyday pr oblem s assoc i ated
with heavy use of raw commercial power, including power sags, surges, signal interference, and spikes.
This protection keeps power-line problems from reaching your load, where they can cause equipment to
operate erratically, or damage software and hardware.
1600XP Series Installation and Operation Manual
5
Page 14
Inspection/Storage/Disposal
Inspection
Inspect for shipping damage upon receipt of the UPS. Use caution when removing the unit from the pallet.
Refer to labels or documentation attached to packing material.
Unpacking
Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping,
keep all original crating and packing materials for return to the shipping agent. The warranty does not apply
to damage incurred during shipping. Ensure that the rated capacity and the model number specied on the
nameplate conform to the order specications.
Storage
During periods of non-use, the following guidelines are recommended for storage.
Storage Preparation
Power up the UPS and allow it to operate with no load for 24 hours to fully charge the 1.
batteries.
Stop the unit2. (see Stop Operation on page 29).
Place the MCCB switch 3. (see page 65-66 for location) in the Off position.
Storing Conditions
For best results, store the UPS in the original shipping container and place on a wood •
or metal pallet.
Storage temperature: -4 – 104 °F (-20 – 40 °C).•
The optimum storage temperature is 70 °F (21 °C). A higher ambient temperature will •
require recharging more frequently during storage.
Avoid storage locations that:
Are subject to extreme temperature changes or high •humidity.
Are subject to high levels of dust or metal particles.•
Are subject to excessive vibration.•
Have inclined oor surfaces.•
Storage Maintenance
If stored at an ambient temperature less than 68 °F (20 °C), recharge the batteries every •
9 months.
If stored at an ambient temperature of 68 – 86 °F (20 – 30 °C), recharge the batteries •
every 6 months.
If stored at an ambient temperature of 86 – 104 °F (30 – 40 °C), recharge the batteries •
every 3 months.
Disposal
Contact your local or state environmental agency for details on disposal of electrical components and
packaging in your particular area.
It is illegal to dump lead-acid batteries in landlls or dispose of improperly.
Please help our Earth by contacting the environmental protection agencies in your area, the battery
manufacturer, or call Toshiba toll-free at (877) 867-8773 for more information about recycling.
Observe the following environmental restrictions:1.
Install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air •
ventilation and for maintenance.
Install the unit where the ambient temperature is within the range specied on• pages 20 and
23.
DO NOT install the UPS in areas that are subject to high humidity.•
DO NOT install the UPS in areas that allow exposure to direct sunlight.•
DO NOT install the UPS in areas that allow exposure to high levels of airborne dust, metal •
particles, or ammable gases.
DO NOT install the UPS in areas near sources of electrical noise. Ensuring a proper earth •ground
will reduce the effects of electrical noise and will reduce the potential for electrical shock.
DO NOT install the UPS in areas that would allow uids or any foreign object to get inside the •
UPS.
UPS is intended for permanent installation only. Install the unit in a stable, level and upright position 2.
that is free of excessive vibration.
Allow at least 4 inches (100 mm) clearance on all sides of the ups 3.
for air ventilation.
Left
Rear
Minimum 4 in.
(100 mm)
Clearance all
sides
Right
Follow the instructions on the unpacking label afxed to the exterior of the UPS. 4.
1600XP Series Installation and Operation Manual
Front
7
Page 16
Once the installation is complete, use a 3/4 inch wrench to screw down the UPS leveling feet located 5.
next to the four casters, until the unit is no longer resting on the casters.
The UPS generates and can radiate radio-frequency energy during operation. Although RFI noise 6.
lters are installed inside of the unit, there is no guarantee that the UPS will not inuence some
sensitive devices that are operating near by. If such interference is experienced, the UPS should be
installed farther away from the affected equipment and/or powered from a different source than that
of the affected equipment.
WARNING
THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND.
It is the responsibility of the installer of this equipment to provide a suitable disconnect for the Control 7.
Panel supplying power to this equipment.
This disconnect must:
Be suitable for the Voltage and Full Load Ampere Rating of all downstream equipment supplied by
the Panel;
The supply disconnecting device shall be one of the following types:
Switch-disconnector, with or without fuses, in accordance with IEC 60947-3, utilization •
category AC-23B or DC-23B
As above, except one that has an auxiliary contact that in all cases causes switching devices •
to break the load circuit before the opening of the main contacts of the disconnector.
A circuit breaker suitable as an isolation device per IEC 60947-2•
Any other switching device in accordance with an IEC product standard that also meets the •
isolation requirements of IEC 60947-1 and is appropriate for on-load switching of motors or
other inductive loads;
Be approved for use as a disconnect for the country in which this equipment is installed.
Be provided with a Lock Out Tag Out capability in the Off (Down) position.
Allow 5 minutes after power is removed for internal capacitors to fully discharge before attempting 8.
to service the unit.
The user should provide output over-current protection for hardwired UPS systems. See Specications 9.
section on pages 19 and 22 for the device rating.
After ensuring that all power sources are turned off and isolated in accordance with established 10.
lockout/tagout procedures, connect the power source wiring of the correct voltage to the input
terminals of the UPS.
The end user must supply suitable strain relief for the power cord and the cord must extend a 11.
distance of 1/2 diameter beyond the clamp.
Connect the output terminals of the UPS to the load in line with local wiring regulations. Size the 12.
branch circuit conductors in accordance with NEC Table 310.16.
8
1600XP Series Installation and Operation Manual
Page 17
Conductor Routing and Grounding
Use separate metal conduits for routing the input power, output power, and control circuits.1.
Follow the wire size and tightening torque specications listed on page 14.2.
Always ground the unit to reduce the potential for electrical shock and to help reduce electrical 3.
noise.
A separate ground cable should be run inside the conduit with the input power, output power, and 4.
control circuits.
WARNING
THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND.
Operating Precautions
The UPS should not be powered up until the entire operation manual has been read.1.
The voltage of the input power source must be within the range of +10% to -30% of the rated 2.
input voltage. The input frequency must be within the rated input frequency range. Voltages and
frequencies outside of the permissible range may activate the internal protection devices.
The UPS should not be used with a load that has a rated input that is greater than the rated output 3.
of the UPS.
4. DO NOT use the UPS to provide power to motors that require high starting current or with motors
that require a long starting time, such as vacuum cleaners and machine tools (oversizing the UPS
for lock rotor current would be required).
DO NOT insert metal objects or combustible materials in the 5. ventilation slots of the UPS.
DO NOT place, hang, or paste any objects on the exterior surfaces of the UPS.6.
The capacitors of the UPS maintain a residual charge for a while after turning the UPS off. The 7.
required discharge time for each UPS typeform is provided via a cabinet label and a CHARGE LED. Wait for at least the minimum time indicated on the label and ensure that the CHARGE LED
has gone out before opening the door of the UPS once the UPS power has been turned off.
DO NOT attempt to disassemble, modify, or repair the UPS. Repairs and servicing should only be 8.
performed by Toshiba Field Service personnel.
DO NOT remove any covers of the UPS when the power is on.9.
Turn the power on only after installing ALL of the covers.10.
If the UPS should emit smoke, produce an unusual odor, or make sound, turn the power off 11.
immediately.
The heat sink and other components may become extremely hot to the touch. Allow the unit to cool 12.
before touching these items.
Changing/replacing the UPS Batteries should only be performed by Toshiba eld service 13.
personnel.
1600XP Series Installation and Operation Manual
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Page 18
14. Warning signs should be placed on or near the load as a notication that the load is being
powered by the UPS.
15. Additional warnings and notications shall be posted at the equipment installation location as
deemed required by Qualied Personnel.
When operating in the inverter mode, placing the
WARNING
breaker in the OFF position will switch the UPS to
the battery backup mode. The output of the UPS will
continue uninterrupted to the load. The unit must be
in the bypass mode at the time that the breaker is
placed in the OFF position for the UPS to shutdown
power to the load.
Equipment Warning Labels
The following pages show examples of warning labels that may be attached to either the interior or exterior of the UPS. Do not remove or cover any of the labels. If the labels are damaged or if additional
labels are required, contact your equipment representative for additional labels.
These labels are placed to provide useful information or to indicate an imminently hazardous situation
that may result in severe equipment/property damage, serious injury, or loss of life if instructions are
not followed.
Risk of electrical s hock. Do n ot touch u nin sulated
battery ter minals. Batteri es should be ser viced b y
qua lified s ervice repre sentative only. Miswiring of
battery c ould res ult in electrcal shock a nd/or fire.
Risque de choc electrique . Le circui t des batteries
nest pa s esoled e secteur. Les cosses des batteries
peu vent prese nter une te nsion dange reuse part
rappor t a la terre. Verifi er avant de to ucher.
This unit co ntai ns se aled lead a cid batterie s.
La ck of p rev enta tive m ainte nan ce c ou ld resul t
in batte ries e xpl odin g a nd emi ttin g gas ses an d/or
flame. An nual pr even tativ e mai n tena nce must be
pe rfo rmed by a n a utho riz ed , tr aine d te chnician.
Unit contains potentially dangerous voltages. •
Read the instruction manual before operating. •
There are no user serviceable parts inside. •
Refer service to qualied personnel.
Do not open the cover while power is applied, •
or within ve minutes after removal of power.
Potentially hazardous leakage current may •
exist. Ensure the grounding is connected
before connecting the utility power..
P/N 48518 – Battery terminals can deliver
dangerous electrical shock. Service by
qualied service representatives only.
1600XP Series Installation and Operation Manual
P/N 49455 – UPS Batteries require annual preventative maintenance. Failure to
perform regular maintenance could result in
batteries exploding, or emitting gasses or
ame.
P/N 49455 – Replace Fuse only
with one of same type and range.
Incorrect fuse size may result in
equipment damage.
P/N 51727 – External Battery Cabinet Connection, nominal Battery Cabinet Voltage of
288VDC required.
P/N 63109 – There are no user-serviceable parts
behind cover. Wait ve minutes after disconnecting the UPS to allow the internal capacitors to
discharge completely.
Date of last recorded battery change.
P/N63093 - Power Terminal Label
12
1600XP Series Installation and Operation Manual
Page 21
UPS
Connections
Terminal Block
The following illustration is a detail view of the terminal block and wiring connections used for 208/240
volt units (see pages 65-66 for terminal block location).
1
L1 (L*)
208/240 Vin
* – If only one input line is hot, connect hot line to terminal 1 (L), and connect the Neutral line to terminal 2 (N).
NOTE 1 – If AC input power is 208 Vac rated, short terminals 11 and 12 with a jumper wire. DO NOT jumper terminal 13 to 12 or
NOTE 2 – If AC input power is 240 Vac rated, short terminals 12 and 13 with a jumper wire. DO NOT jumper terminal 11 to 12 or
2
3
L2 (N*)
INPUT
11. Factory Setting is 208Vac. Use the jumper wire provided by Toshiba. DO NOT add any additional jumpers.
13. Use the jumper wire provided by Toshiba. DO NOT add any additional jumpers.
GX1X2
120 V
N (0V)
208 V
240 V
120 V
OUTPUT
8765114
208
12141315
COM 240GX3
208V
Jumper selection
See notes 1&2
240V
EPO2EPO1
1617
REMOTE1
REMOTE2
1600XP Series Installation and Operation Manual
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Page 22
Wire Size and Tightening Torque
Use the following table to select the recommended wire size and terminal lug tightening torque for I/O
wire connections. Use 90 °C copper conductors for all Input, Output, and Ground wiring.
Item
AC Input Lines1 and 210 (8)8 (8)
AC Output Lines4, 5, and 712 (8)10 (8)
AC Output Neutral612 (8)10 (8)
Ground3 and 812 (8)10 (8)
EPO Switch14 and 151616161616169.0 (0.99)
Remote Switch16 and 171616161616169.0 (0.99)
Note: Wire size is presented as the recommended size followed by a bold number in () that is the maximum wire
size the terminal block can accommodate. See page 64 for knock-out hole sizes on the back of each model.
Optional external battery cabinets can be used to extend the backup time of the UPS beyond that
available with the internal batteries. The external battery cabinets connect to the UPS via Anderson-style
connectors.
UPS ModelBattery Cabinet
MCCB Capacity
3.6, 6 kVA50 A
8, 10, 14, 18, 22 kVA100 A
See the applicable battery cabinet manual for additional details.
1600XP Series Installation and Operation Manual
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Page 24
Communication Interfaces
Remote Contacts
The remote contacts interface is provided as a set of solid state switching devices. The switches are
available through a DB9 male connector on the rear of the UPS. The following chart shows the pin
assignment for each signal.
MAXIMUM CURRENT CARRYING CAPACITY
OF THE SWITCH
VoltageCurrent
48 Vdc peak70 mA peak
30 Vac rms
(42 Vac peak)
PinSignal FunctionLogicIn the UPS
1Fault SignalClosed when fault detected
2UPS stop common
3UPS stop signal input
4Normal input power supplyClosed with normal supply power
5Signal commonCommon signal return
6Bypass operationClosed during bypass operation
50 mA rms
(70 mA peak)
Backup stop when the level
changes from Low (-3 to -15 V) to
High (+3 to +15 V)
DB9 MALE CONNECTOR OUTLINE
(FACING CONNECTOR)
7Battery voltage dropClosed at voltage drop
8UPS operationClosed during inverter operation
9Power failure signalClosed at power failure
NOTE: Pin switches are shown in their inactive states. For example, if battery voltage is low, pin 7 will be connected to pin 5.
16
1600XP Series Installation and Operation Manual
Page 25
UPS LAN Shutdown Signal Operation
When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface, it is
possible to automatically reset the following operating systems (OS), which can automatically implement
the shutdown function and restart the operation: Windows NT, IBM OS/2 LAN server, LANtastic
Parameter 646 – UPS Shutdown by LAN Input Signal Enabled/Disabled
Parameter 647 – UPS Shutdown by LAN Signal Permitted Time Window (Adjustable)
With the UPS Shutdown by LAN Signal function enabled, when line power fails and the UPS goes to
backup the LAN will shutdown even if the UPS returns to normal mode during the shutdown process.
LAN shutdown can take several minutes. The UPS Shutdown by LAN Signal function has a companion
UPS Shutdown by LAN Signal Permitted Time Window parameter that can be set to allow sufcient
time to complete the LAN shutdown process (default: 10 minutes) even if line power is restored during
LAN shutdown.
LAN shutdown is treated as a restart after battery shutdown. The restart of the LAN will be determined
by the Restart After Battery Shutdown timer.
Connect only the UPS stop signal to the external contact interface for automatic processing so that the
UPS output will not be turned off by mistake.
If the computer is started/restarted within 10 minutes after the recovery from a power failure, the
power supply may be reset while the computer is restarting.
1600XP Series Installation and Operation Manual
17
Page 26
RS-232C
The RS232C port can be used by authorized service personnel. The port is provided using a DB9 female
connector located on the rear of the UPS. For reference, the pinout of the connector is illustrated below.
The RemotEye III is an optional network card for the Toshiba UPS. This card slides into a slot located on the
back side (page 65-66) of the UPS. The card provides a network, or LAN-based communication interface
for the UPS. When installed, the UPS can be managed remotely using the common SNMP and HTTP
web-based network protocols. The following diagram shows the ow of the Network Management
Station.
TOSHIBA UPS
NETWORK MANAGEMENT
STATION OR PC WITH
WEB BROWSER
NETWORK ETHERNET BACKBONE
REMOTEYE III
NETWORK CARD
18
1600XP Series Installation and Operation Manual
Page 27
UPS Specications
STANDARD MODEL: 3.6 – 10 KVA
Unit (Capacity)3.6kVA (3.1 kW) 16 kVA (5.1 kW) 18 kVA (6.8 kW) 110 kVA (8.5 kW)
General
TopologyTrue On-Line
Certications
Input Characteristics
Input Voltage
1
Input Frequency45 – 65 Hz (auto-sensing)
Input Capacity3.6 kVA6 kVA8.0 kVA10 kVA
Input /(Max Input) Current @208V17.9 (18.7) A29.8 (31.1) A38.9 (40.5) A48.6 (50.2) A
Input/(Max. Input) Current @240V15.5 (16.2) A25.9 (27.0) A33.7 (35.1) A42.1 (43.5) A
Input Power Factor0.98 Typical, 0.95 Minimum@ 100% Load
Current THD (linear load)< 5% total harmonic distortion
Internal AC Input Breaker Rating30 A/277 V50 A/277 V60 A/277 V63 A/277 V
Battery Characteristics
Battery TypeValve Regulated Lead Acid, Flame Retardant
Backup time, fully charged @ 0.7
power factor, 77 °F
Backup time, fully charged @ 0.85
power factor, 77 °F
Recharge Time24 hr. (full), 12 hr. (90%) for internal batteries only
Battery Voltage (Nominal)144 Vdc216 Vdc288 Vdc
Output Characteristics
Output VoltageSingle-phase, 240/208/120 V
Output Voltage Regulation= ± 3%
Output Frequency±0.5 Hz/1.0 Hz/1.5 Hz (factory or authorized service center selectable only)
AUTO/MAN FrequencyFactory or authorized service center selectable only
Voltage THD< 3% for linear load; < 6% for non-linear load
Common-Mode Noise< 0.5 Vrms
Rated Load Power Factor
1
Efciency (ac-dc-ac)>83% >85%
Voltage Transient< ±8% (Load of 0 – 100 %)
Voltage Transient Recovery 50 ms to within 2% of nominal
Rated Output Current (rms)15 A25 A33.3 A41.6 A
Max Peak Output Current45 A75 A 100 A125 A
Inverter Overload Capacity125% for 30 sec./150% for 10 sec.
Bypass Overload Capacity125% for 10 min./1000% for 1 cycle
Crest Factor3.0
ANSI C62.41 (IEEE 587), UL 1778, CUL, CE, FCC Class A , NEC (NFPS-70), NEMA/
PE1-1993, OSHA, ASME, ISO 9001, ISO 14001:2004 , RoHS Compliant
1
2
7 min.
2
5 min.
3
8 min.
7 min.
Single-phase, 208/240 Vac, +10% to -30%
2
2
8 min.
7 min.
2
2
7 min.
7 min.
2
2
0.85 (0.6 – 1.0) lagging
1
Input/output gures rated for 240 volts unless otherwise stated. Output ratings given for 0.85PF are only valid 1.
when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable.
Battery 2. backup time may vary depending on the operating conditions and ambient temperature at the installation site.
An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.3.
Input/output gures rated for 240 volts unless otherwise stated. Output ratings given for 0.85PF are only valid 1.
when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable.
Battery 2. backup time may vary depending on the operating conditions and ambient temperature at the installation site.
An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.3.
Subject to update without notice.4.
Derate to 18.7 kVA (15.9 kW) for 50 Hz operation.5.
RS232 ASCII InterfaceToshiba UPS Communication Protocol 2.0
1, 4
3
Input/output gures rated for 240 volts unless otherwise stated. Output ratings given for 0.85PF are only valid 1.
when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable.
At 6600 ft (2000 m) above sea level, output capacity should be derated by 3%2.
Subject to update without notice.3.
Derate to 18.7 kVA (15.9 kW) for 50 Hz operation.4.
1600XP Series Installation and Operation Manual
23
Page 32
STANDARD MODELS: 14 – 22 KVA (CONT’D)
Capacity14 kVA (11.9 kW)
1
18 kVA (15.3 kW)
1
22 kVA (18.7 kW)
Mechanical Design
EnclosureEnclosure of unit made from sheet metal meeting NEMA1 and UL
Size (HxWxD) (max)
39.0 x 17.5 x 36.1 in.
(991 x 445 x 917 mm)
Paint SystemPowder coating
Fan Panel
Panel mounted on back of UPS to allow for
easy replacement of fans
Battery System
Battery Replacement
Slide out battery packs accessible from front of UPS,
factory or authorized service center serviceable only
Battery PacksDesigned for battery acid leakage containment with (6) batteries per pack
Battery Pack Size
(HxWxD) max.
5.0 x 7.3 x 19.0 in.
(127 x 185 x 462 mm)
Battery Pack Quantity8
Battery ManufacturerYUASA
Battery TypeREW45-12FR
Toshiba Part Number for
Battery Pack
Input/output gures rated for 240 volts unless otherwise stated. Output ratings given for 0.85PF are only valid 1.
when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable.
Derate to 18.7 kVA (15.9 kW) for 50 Hz operation.2.
51896-FS60995-FS
1, 2
24
1600XP Series Installation and Operation Manual
Page 33
Operating the UPS
The 1600XP should be installed and adjusted by an operator. Once installed, the 1600XP is designed
to be operated by laymen. Anyone not familiar with this UPS should read the manual before attempting
to operate it.
Initial Startup (First Power-Up)
The rst time the UPS is activated after being shipped from the factory, an initialization program will
require the operator to input the following parameters. Input Rated Voltage, Output Rated Voltage, UPS
Date, and UPS Time. The UPS display operation is explained in detail on pages 32-59.
The input frequency defaults to 60 Hz.
The rst screen displayed during the initial startup sequence requires the operator to select the nominal
Input Voltage. Select from 208V, 230V, or 240V, and press the Write key.
If the command has been accepted, the word “Successful” will appear at the bottom left side of the
display.
Repeat the process in step 1 in selecting the Rated Output Voltage.1.
Use the keypad to type in the current date in the format: 2. Mon 10/05/2009. and press Write.
Use the keypad to type in the current time in 12 hour format: 3. 12:15 PM and press Write.
The Main screen is now displayed. Verify the UPS is in BYPASS mode. The mode (lower right side 4.
of the display) should display Bypass. If it does not display Bypass, press and momentarily hold
the STOP button on the Main display.
With the UPS in bypass mode, cycle power to the UPS as follows:5.
At the rear of the UPS switch the main circuit breaker MCCB to OFF.•
Leave the UPS off until the DC bus is safely discharged (approximately 5-10 minutes).•
Restart the UPS by switching the main circuit breaker ON.•
The table below summarizes the initialization parameters:
IDCommandOptions
111Rated VinSelect from 208V, 230V, or 240V, and press Write.
215Rated VoutSelect from 208V, 230V, or 240V, and press Write.
634UPS DateInput the date in this format: Mon 10/05/2009. and press Write.
635UPS TimeInput the current time in 12 hour format: 12:15 PM and press Write.
1600XP Series Installation and Operation Manual
25
Page 34
Battery Backup Time and Discharge Process
The UPS batteries provide approximately 5-7 minutes of back-up time depending on the 1600XP unit kVA
rating. These times are valid when the unit is operating under full load and at the rated power factor. The
exact length of these times will depend on the UPS model used, condition of the batteries, amount and
type of load, temperature and other variables. See battery backup time in ‘UPS Specications’ beginning
on page 19.
The following illustration graphically shows the battery discharge process at full load conditions.
CURRENT VOLTAGE
V
NOM
V
LOW
V
MIN
I
MAX
I
MIN
SHUTDOWN
100% 20% 0%
BATTERY CAPACITY
Battery Low Voltage Tolerances
Excessive discharge will cause the UPS battery voltage to drop. The chart shown below lists the voltage
level at which each UPS low-voltage alarm will sound and at what level the low-voltage condition will
cause the unit to automatically shut down.
Turn the main circuit breaker (MCCB) on the back of the UPS (see pages 65-66) to the ON position. The
breaker should normally remain in the ON position.
Verify that the On-Line LED on the front panel (see page 32) lights green. All LED’s on the front panel may
light for a moment when the input breaker is turned on. This is normal. The UPS will now be supplying
power in the bypass mode.
NOTICE
When running the UPS for the rst time or after the power failure backup
operation, charge the batteries for at least 24 hours (input breaker on) before
operating the connected load.
Using the UPS without charging the battery shortens the battery backup operation
time, which may result in the destruction of data in case of a power failure.
Press RUN key to begin UPS operation (see page 37 for startup screens).
NOTICE
If the input breaker is turned off while UPS is in the bypass state, the output
power stops. Any load devices will lose power.
Ensure that all sensitive loads have been previously shut down.
Stopping the UPS
To stop the UPS press and hold the STOP key approximately 1 second until the On-Line LED changes
from green to off. The UPS is now in the bypass mode.
To completely stop the UPS, turn the input breaker at the back of the UPS to the OFF position.
1600XP Series Installation and Operation Manual
27
Page 36
Battery Recharging
The illustration below shows a graphical representation of the UPS battery recharge process after a full
discharge.
CURRENT VOLTAGE
I
CHARGE
V
MAX
V
MIN
00
DISCHARGE
SHUT-OFF
POINT
PERIOD 1
CHARGING
CURRENT
PERIOD 2
BATTERY
CHARGE
VOLTAGE
FULLY
CHARGED
TIME
PERIOD 3
The recharge process usually consists of three periods. During the rst period, the current is maintained
at approximately 1 ampere. This current limit is the maximum value that can be used to charge the
batteries (for minimal recharge time) while assuring safety and long battery life. In the second period,
constant-voltage control starts and current gradually decreases as the batteries charge to their normal
fully charged state. In the third period, a slight trickle current continues to ow into the batteries to keep
them fully charged and oating at the normal Vdc level. A full recharge usually requires 24 hours (90%
recharge in 12 hours) after a complete discharge.
The following chart shows the rated maximum and minimum battery voltages and the charge current for
each of the sizes.
28
RATED BATTERY VOLTAGES
ModelVmaxVminIcharge
3.6 kVA163 V114 V1.0 A
6 kVA245.7 V170 V1.0 A
8 kVA327 V227 V1.0 A
10 kVA327 V227 V1.0 A
14 kVA327 V227 V1.0 A
18 kVA327 V227 V1.0 A
22 kVA327 V227 V1.0 A
1600XP Series Installation and Operation Manual
Page 37
Operating Modes
On-Line (Run operation)
The following illustration shows circuit power ow when the UPS is operating normally in the On-Line
mode. The UPS rectier, including a boost chopper circuit, converts AC input power to DC power. The
boost chopper circuit maintains a constant voltage, with current limiting, for charging the batteries. It also
supplies a DC voltage of the proper level to the inverter section. The inverter section generates a high
quality sinusoidal output voltage. The unit’s batteries are always maintained in a constantly charged state
when the UPS is in the run operation mode.
Input
Power
MCCB
Surge
Absorber
Bypass
Input
Line FilterInverter
Fuse
Batteries
*Static Switch
Rectier/
Chopper
+
–
Negative Bus
* Switches are
solid state
devices.
Output
Fuse
Isolation
Transformer
Power Flow
Output
Power
POWER FLOW IN ON-LINE MODE FOR ALL MODELS
Static-Bypass (Stop operation)
If the UPS unit is severely overloaded or develops an internal fault, power ow is automatically switched
from the unit’s main circuit to the bypass circuit. Power ow through the bypass is shown in the following
illustration. This change-over occurs automatically in phase in less than one-quarter cycle of the input
waveform. The switching period is not long enough to cause interruptions to occur in most loads.
If the power ow is transferred to the bypass circuit because of an overload and that overload condition •
ends within a specied period of time then the power ow will be transferred back to the On-Line
mode (run operation) automatically.
If the power ow is transferred to the bypass circuit due to an external •fault the UPS will shut down
power through the bypass to the load and indicate a system fault message.
If the power ow is transferred to the bypass circuit due to an internal fault the UPS will continue to •
supply power to the load through the bypass and indicate a system fault message (see system fault
messages on pages 53–54).
If the power ow is transferred to the bypass circuit due to an overload condition (see system warning •
messages on pages 54–55), then the power ow will automatically transfer from the UPS’s bypass
circuit back to the inverter circuit after removing the overload if set to do so (AutoReXfer parameter
(Cmd ID 662)).
Input
Power
MCCB
Surge
Absorber
Line FilterInverter
POWER FLOW IN BYPASS FOR ALL MODELS
1600XP Series Installation and Operation Manual
Input
Fuse
Bypass
Batteries
*Static Switch
Rectier/
Chopper
+
–
Negative Bus
* Switches are
solid state
devices.
Output
Fuse
Isolation
Transformer
Power Flow
Output
Power
29
Page 38
Battery Backup (On batteries)
The following illustration shows power ow during the battery backup mode. When commercial AC power
failures occur, the UPS’s batteries instantly begin supplying DC voltage to the UPS’s main inverter circuit.
This circuit changes (inverts) the DC power into AC power. The AC power is available at the output of the
unit.
This back-up process will continue until the UPS’s battery voltage drops below a specic minimum level.
When this occurs, the batteries will stop supplying power to the load. This minimum level is the rated
minimum voltage (Vmin). The rated battery voltage chart on page 28 shows (Vmin). The battery backup
time and discharge process is explained on page 28.
Input
Power
MCCB
Surge
Absorber
Line Filter
Input
Fuse
Bypass
Batteries
*Static Switch
Rectier/
Chopper
+
–
Negative Bus
Inverter
* Switches are
solid state
devices.
Output
Fuse
Isolation
Transformer
Power Flow
Output
Power
POWER FLOW IN BATTERY BACKUP FOR ALL MODELS
EPO (Emergency Power Off) Function
These units are equipped with terminals for receiving an emergency power-off (EPO) command via a
closed-contact switch at a remote location (see Terminal Block Details on page 13 and terminal block
location on pages 65-66). This safety feature enables quick shut-down of the UPS’s AC output and
battery circuits.
Usually the emergency power off switch is installed in a central location that is easily accessible to
personnel concerned with the operation of the UPS unit and the load equipment connected to it. The EPO
function is initiated by pressing the switch to the closed (shutdown) position.
The effect of using the EPO switch is the same whether the UPS unit is in AC input mode, battery backup
mode, or the circuit bypass mode. The following gure shows the UPS condition after application of the
EPO switch.
30
Input
Power
MCCB
Surge
Absorber
Bypass
Input
Line FilterInverter
Fuse
Batteries
*Static Switch
Rectier/
Chopper
+
–
Negative Bus
* Switches are
solid state
devices.
Output
Fuse
POWER FLOW AFTER AN EPO COMMAND FOR ALL MODELS
1600XP Series Installation and Operation Manual
Isolation
Transformer
Power Flow
Output
Power
Page 39
Audible Alarm Functions
An audible alarm (buzzer) will sound when the UPS is in the battery backup mode, has a fault, has low
battery voltage, or is in an overload condition. The buzzer will also beep each time an effective item is
touched on the touchscreen. The following chart shows the buzzer pattern durations for each condition.
Time units are shown in seconds.
AUDIBLE ALARMS
ConditionAudible Pattern
0.5 s
Any Fault (Interrmittant buzz until fault clears)
0.5 s
Switch to Backup (Single ve-second buzz)
Backup Operation (Intermittant buzz once every
ten seconds)
UPS Battery Shutdown Voltage
(Batt. Voltage 79% Normal)
Warnings:
OL110 (Overload Timer)
LB (Low Battery - Batt. Voltage 90% Normal)
BLFN (Battery Life Pre-alarm - Batt exp in 6 mo.)
BLFE (Battery Life End)
CHRGOV (Charger Over Voltage)
BTSTFL (Battery Test Fail)
BOH (Battery Overheat)
AOH (Ambient Overheat)
CLMT (Current Limit)
DCER (Display Disconnected)
BDEPL (Battery Depletion)
1.0 s
9.0 s
1.0 s
5.0 s
5.0 s
1.0 s
Touching Effective Item on Touchscreen
0.1 s
The buzzer can be silenced by selecting the Settings tab, then set the Mute Enable parameter to 1. This
will turn off the buzzer for the current alarm status, but the buzzer will still sound when the next Fault/
Warning condition occurs.
The buzzer can be disabled by selecting the Settings tab then setting the Mbuzzer parameter to 0. This
will disable the alarm so that no alarm sounds for any Fault or Warning condition.
1600XP Series Installation and Operation Manual
31
Page 40
Display and Keys
Front Panel Layout
The front panel consists of several elements for monitoring and operation of the UPS. Panel components
are shown in the illustration below:
HARDWARE RUN/STOP SWITCH
LCD TOUCH SCREEN
DISPLAY CONTRAST ADJUSTMENT
(MIDDLE LEFT SIDE OF PANEL)
96%100%
HOME
MainMonitorSettingsRecords
USR
12:35 PMINV
1600XP
On-Line UPS
UPS Controls
UPS Serial Number
20080112345
UPS Typeform
UXPB2B100C6
DVCOH
ASYN
ASYNDVCOH
1600XP On-Line UPS
RUN
STOP
On-Line
Shutdown
On-Line/FaultWarningA/C Input
DISPLAY RESET SWITCH
STATUS LEDS (PAGE 35)
(LOWER RIGHT SIDE OF PANEL)
Display Manual Controls
Hardware Start/Stop Switch – Pressing the contact switch momentarily will toggle the UPS state
between RUN and Bypass. For Instance, while the UPS is in RUN mode, pressing the switch will
change the mode to Bypass. Pressing the switch again will switch the UPS back to RUN mode.
Display Reset Switch – When necessary, the touchscreen display can be reset by using a thin probe,
such as a paper clip, to press the display reset switch.
Display Contrast Adjustment – The display is shipped with the display adjusted for optimum visibility. If
necessary use a trimmer adjustment tool to ne tune the display contrast for improved visibility.
32
1600XP Series Installation and Operation Manual
Page 41
LCD Touchscreen Layout
The touchscreen serves as input and display. Touch the active portion of the display to execute a command.
Startup Display
The default opening screen for the UPS is the Main screen. The operator can begin operating the UPS
immediately by pressing the RUN key.
Only the Main and Settings tab screens allow operator input. The Monitor and Records display screens
are read-only. No data can be entered in these screens
From the Main screen, the UPS can be placed On-Line by pressing RUN, or placed in Bypass Mode by
pressing STOP.
The Settings screen allows modication of the UPS operating parameters.
At the top of the display are four status indicators: % Load, Battery Information, UPS System Status, and
System Time.
Security Level: USR - User
ADM - Administrator
% FullLoad
Home Page
Function Tabs
LCD TOUCHSCREEN
DISPLAY LAYOUT
Battery Information
96%
HOME
MainMonitorSettingsRecords
UPS Serial Number
20080112345
UPS Typeform
UXPB2B100C6
Speaker
On/Off
100%
USR
1600XP
On-Line UPS
INV
UPS Controls
RUN
STOP
Touchscreen lock
UPS System Status
12:35 PM
12-Hour
Clock
Key Status Indicatior
(UPS is in On-Line mode)
RUN key
Key Status Indicatior
(UPS is NOT in Bypass
mode)
STOP key
Fault Code
DVCOH
Warning Code
ASYN
On-Line
UPS
System
Mode
At the top left of the display are a bank of four touch-sensitive keys:
Home - Pressing HOME key returns the display to the top menu of the currently selected tab.
Security Level - Pressing the Security Level key activates the log-in security screen.
(Speaker) - Pressing the Speaker key will disable/enable the audible alarm.
Touchscreen Lock - Locks touchscreen except for this key.
1600XP Series Installation and Operation Manual
33
Page 42
The second row of keys are the function tabs.
At the bottom of the display three event codes display the latest operational information: Faults, Warnings,
and the current UPS System Mode. (See pages 53–56.)
Operating Keys
The icons listed in the table below identify the touch-sensitive keys on the main touchscreen. The keys are
different types of controls that can be activated by pressing that area of the touchscreen.
KeyFunctional Description
Run Key - Press and hold the key 1-2 seconds (until the UPS ‘beeps’) to put the UPS in
RUNRUN
STOPSTOP
On-line mode. The active status indicator (upper left hand dot) will appear on the RUN
key and disappear from the STOP key..
Stop Key - Press and hold the key 1-2 seconds (until the UPS ‘beeps’) to put the UPS in
Bypass mode. The active status indicator (upper left hand dot) will appear on the STOP
key and disappear from the RUN key.
HOME
USR
Main
Monitor
Settings
Records
Home Key - Press to return to top menu of respective tab.
Security Level Key. Press to open security login screen.
Event Alarm Mute Key- Press to silence current event alarm.
Alarm Muted Key- Alarm remains silenced until next event.
Touchscreen Enabled Key- Press to disable (lockout) all touchscreen keys except this
key.
Touchscreen Disabled Key - Press to enable (un-lock) touchscreen.
Four function tab keys: Main, Monitor, Settings, Records
Main - Start and Stop keys, UPS Serial number and typeform.
Monitor - Shows Mimic display for accessing Input/Output/Bypass/Battery data.
Settings - Provides access to adjustable performance parameters.
Records - Access fault, warning and other records.
As displayed on:
Monitor and Settings screens:
Records screens:
BAT 2 / 3
2 / 3
Go To First Page/Record Key.
34
BAT
2 / 3
Go to Previous Page/Record Key.
Menu selection under Monitor and Settings tabs.
Shows the current page or record number, and total number of pages or records.
Go to Next Page/Record Key.
Go To Last Page/Record Key.
1600XP Series Installation and Operation Manual
Page 43
Status Indicators
The four top and three bottom UPS status Indicators on the main screen and their meanings are listed in
the table below. .
IndicatorFunctional Description
96%Shows the current load percentage.
Battery Information: In On-line and Battery Back-up mode the display alternates between
battery charge percentage and estimated remaining battery runtime in:
100% / 11’
100% / 9’ 35”
Minutes for Runtimes > 10 min.
Minutes and Seconds for Runtimes < 10 min.
100% / N/A
INV
In other modes, the display alternates between battery charge percentage and “N/A.”
Shows current UPS Status. Indicator will change as the UPS status changes. For a
detailed listing see page 56.
12:35 PMSystem Time
DVCOHFault Description Code - For a detailed listing see 53.
ASYNWarning Description Code - For a detailed listing see page 54.
On-LineCurrent operating mode of the UPS - For a detailed listing see page 56.
Light Emitting Diodes (LED)
The following table describes the front panel LED behaviors and the associated meaning.
LEDBehaviorSignicance/Meaning
Green - ONUPS is in On-Line, Backup, or Battery Test mode.
Green - OFFUPS in Bypass mode.
On-Line/
Fault
Green - OFFUPS in shutdown mode.
Red - ONOne or more faults occurred. See Records: Faults for details.
Red - FlashingCharger overvoltage occurred.
Red - OFFNo fault occurred.
Service Call needed, Less than 6 mo. of Battery Life or Battery Life End.
Warning
Amber - ON
Amber - FlashingOne or more Warnings occurred. See Records: Warnings for details.
Amber - OFFNo Warning (Normal, UPS in operation).
Green - ONInput and Bypass voltage is within specied range.
AC Input
Green - FlashingInput and Bypass voltage is over specied range.
Green - OFFInput and Bypass voltage is under specied range.
NOTE: On-Line/Fault LEDs - Appear Orange if Green and Red ash concurrently.
1600XP Series Installation and Operation Manual
35
Page 44
Touchscreen Menu Tree
Front Panel Layout
The diagram below shows the menu tree for the touchscreen display. The four folder tabs and their
associated sub-menu choices are shown on the left, and a description of the displays /choices are detailed
on the right.
Tab: MainID/RUN-STOP
Tab: Monitor
Monitor Menu
DC
OUT
BYP
Tab: Settings
Settings Menu
Output
DC Bus
INBAT
C&C
D&E
IDInput
Bypass
Batt
MAIN – Displays the starting
screen. It has a RUN and STOP
key that place the UPS in In-Line or
Bypass mode respectively.
MONITOR – Graphically displays
the current status of the UPS (OnLine, Backup, Bypass, Shutdown)
in an interactive power ow block
diagram. Selecting one of the
blocks provides additional detailed
data of the Input (IN), Output (OUT),
Bypass (BYP), Battery (BAT), and
DC Bus (DC), Control & Congura-
tion (C&C), and Display & External
(D&E) devices.
SETTINGS – Allows monitoring
and/or modication of UPS parameters. Parameters that can be
viewed or modied vary depending
on the security level of the login
password entered using keypad.
Tab: Records
36
Ctrl/Cfg
Disp/Reye
Records Menu
Test
Faults
Operation
History
Records – Displays the most recent 32 Test, Backup, Faults,
Backup
Warning, Operation, and System
change records.
Warnings
System
1600XP Series Installation and Operation Manual
System records are only available
at the distributor and depot security
levels.
In any record set, if more than 32
incidences have occurred, only the
most recent 32 record are retained
in each report.
Page 45
Screen Tab: Main
The Main tab is also the opening tab on startup for the
UPS. Press RUN to place the UPS in On-Line mode,
and press STOP to place the UPS in Bypass mode.
RUN/Stop the UPS
Press and momentarily hold (approximately one to two
seconds) the RUN or STOP key to place the UPS in
On-Line or Bypass mode respectively.
96%100%
HOME
MainMonitorSettingsRecords
USR
INV
12:35 PM
1600XP
On-Line UPS
UPS Controls
UPS Serial Number
20080112345
UPS Typeform
UXPB2B100C6
RUN
STOP
The touchscreen display can be disabled for safety or
convenience by pressing the touchscreen lockout key,
.
(NOTE: The touchscreen lockout key is disabled when
the screen is in keypad mode.)
The Lockout key will change to and the touchscreen will not respond to any input except a touch to
the lockout key.
Touching the lockout key again will toggle the lockout
off, the graphic will change to indicating the touchscreen is active.
DVCOH
96%100%
HOME
MainMonitorSettingsRecords
USR
ASYN
MAIN SCREEN
INV
1600XP
On-Line UPS
UPS Controls
UPS Serial Number
20080112345
UPS Typeform
UXPB2B100C6
RUN
STOP
On-Line
12:35 PM
1600XP Series Installation and Operation Manual
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On-Line
37
Page 46
Keypad Controls
The keypad uses a alphanumeric format similar to that
used on telephone 12-key keypad. Rapidly press a key
1 to 5 times to select the desired character.
For instance, quickly press the 7PQRS key four times
to enter an “R.”
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USR
INV
12:35 PM
Pause a moment, then key in the next value.
Press the backspace key to delete the last character
entered.
The keypad can be toggled to access to lower case letters and the space “ “ key by pressing the Shift key.
Enter the lower case letters as above.
The Space key is used to enter a space between alphanumeric characters.
Example: By using the additional characters available
with the shift key you can type in a device name:
“Toshiba H3” instead of “TOSHIBAH3”
Return to the Upper Case format keypad by pressing
Shift again.
Exit the keypad display by pressing either the Quit or
Write key.
619 Change Secu. Lvl
USR
USR
2ABC
5JKL
8TUV
0-:
3DEF
6MNO
9WXYZ
Shift
ASYN
KEYPAD
INV
1./
4GHI
7PQRS
DVCOH
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Quit
Write
On-Line
12:35 PM
38
Backspace
Key
“Space”
Key
619 Change Secu. Lvl
USR
1./
4ghi
7pqrs
2abc
5jkl
8tuvV
3def
6mno
9wxyz
Write
Shift
DVCOH
1600XP Series Installation and Operation Manual
ASYN
SHIFTED KEYPAD
Quit
On-Line
Page 47
Screen: Security Passwords & Keypad
The UPS has several levels of security password available: USER (USR) , ADMIN (ADM), and other security
levels for use by service and factory representatives.
The security level is indicated on the Security Key.
The UPS stays in a security level until a new level is
entered.
For example, once the UPS is placed in the USR level, it
remains at that level until the security level is changed.
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INV
12:35 PM
619 Change Secu. Lvl
USER
Quit
Login:
Press the 1. Security Level key,
The keypad replaces the Main screen to allow en-2.
tering the password. By default the password are
set to:
User: USER
Administrator: ADMIN
Typing in USER in the keypad will change the se-3.
curity level to User. Enter the password using the
alphanumeric keys.
Press 4. Write to store the password in the UPS. If
the password is accepted the text “Successful” will
display at the bottom left of the touchpad, as shown
here.
If the password entered was not accepted, the text
“Error15 – Write Function” or some similar message will
indicate that the password or level change was not accepted.
Press the 5. QUIT key and the keypad will close and
the original display restored.
This same keypad is used for data input for
parameters in the Settings tab.
USR
.
1./
4GHI
7PQRS
Successful
DVCOH
2ABC
5JKL
8TUV
0-:
9WXYZ
ASYN
KEYPAD
3DEF
6MNO
Shift
Write
On-Line
1600XP Series Installation and Operation Manual
39
Page 48
Screen Tab: Monitor
The top screen under the Monitor tab is a graphical power ow block diagram that acts as a mimic display
showing power ow through the UPS sections (Input, Output, Bypass, and Battery) and the UPS status
(On-Line, Backup, Bypass, Shutdown). Additional information screens are available that display the detailed status of the various parameters for the Input, Output, Bypass, Battery, DC Bus, System Status, and
Remote Communications.
The Monitor Tab illustration, next page, shows the screens available and how to navigate between them.
Mimic Display
In the mimic display of the Monitor Tab screen, the four UPS selection keys, Input (IN), DC Bus, (DC) Output
(OUT), Bypass (BYP), and Battery (0) are connected by lines indicating power ow. A thick line indicates
power owing, and thin line indicates no power owing.
The Monitor display, below, shows the UPS in Shutdown Mode: Power is owing to charge the battery, but
no power is going to the Bypass or Output.
Monitor Details
Press the IN, BYP, OUT, DC, or BAT key on the mimic display to view the parameter details for that section
of the UPS.
The MONITOR TAB gure on the following page shows the relationship of the various data displays.
Press the Home key,
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INOUTDC
C&C
DVCOH
Home
, to return to the opening Monitor Tab screen.
12:35 PMINV
USR
BYP
BAT
D&E
ASYN
On-Line
MIMIC DISPLAY STATUS
INDICATOR
MIMIC DISPLAY
USR
INOUTDC
C&C
INV
BYP
BAT
D&E
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On-Line
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Main Monitor Settings Records
DVCOH
ON-LINE MODEBYPASS MODE
INV
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USR
Main Monitor Settings Records
INOUTDC
C&C
DVCOH
12:35 PM
BYP
BAT
D&E
ASYN
Backup
HOME
Main Monitor Settings Records
DVCOH
BACKUP MODEOUTPUT SHUTDOWN
USR
INOUTDC
C&C
USR
INOUTDC
C&C
BYP
BYP
BAT
D&E
ASYN
WRN
BYP
BAT
D&E
ASYN
MODE
12:35 PM
Bypass
12:35 PM
Shutdown
40
1600XP Series Installation and Operation Manual
Page 49
MONITOR TAB
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INV
MainMonitorSettingsRecords
101 Input Cong
103 Input Voltage
104 Input Current
105 Input Frequency
106 Input Power (W)
107 Input Power (VA)
7
238 V
22.9 A
60.0 Hz
5450 W
5450 VA
IN 1/3
DVCOH
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401 DC Bus Total
402 DC Bus Positive
ASYN
INV
USR
778 Vdc
366 Vdc
12:35 PM
On-Line
12:35 PM
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INV
12:35 PM
MainMonitorSettingsRecords
301 Bypass Cong
303 Bypass Voltage
304 Bypass Current
305 Bypass Frequency
307 Bypass Power (VA)
7
238 V
0.0 A
60.0 Hz
0 VA
BYP 1/1
DVCOH
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ASYN
On-Line
12:35 PMINV
MainMonitorSettingsRecords
BYP
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INV
MainMonitorSettingsRecords
201 Output Cong
203 Output Voltage
204 Output Current
205 Output Frequency
206 Output Power (W)
207 Output Power (VA)
7
234 v
21.4 A
60.0 Hz
4590 W
4986 VA
OUT 1/2
DVCOH
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501 Battery Voltage
503 Discharge Current
ASYN
INV
USR
200 Vdc
0.0 Adc
12:35 PM
On-Line
12:35 PM
403 DC Bus Negative
392 VdcA
DC 1/1
DVCOH
HOME
MainMonitorSettingsRecords
601 System(CTL) Temp
602 Battery Temp
608 Current State
611 EPO Status
614 UPS Status (Comm)
615 RunStop SW Status
ASYN
INV
USR
25 C
-15 C
Shutdown
Open
00X00400060
Stop
C&C 1/2
DVCOH
ASYN
On-Line
12:35 PM
On-Line
INOUTDC
BAT
C&C
DVCOH
D&E
ASYN
On-Line
MIMIC DISPLAY
Press any key on the mimic display
(IN, DC, OUT, BYP, BAT, C&C, D&E)
to display the associated parameters.
506 Charger Status
508 Cal Battery Vsd
547 Cal LB Level
Normal
172 Vdc
194 Vdc
BAT 1/1
DVCOH
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850 Reye Ins Dat
851 Reye Ver
852 Reye IP
853 Reye Masik IP
854 Reye GwayIP
855 SReyeNot installed
ASYN
USR
D&E 1/2
DVCOH
ASYN
On-Line
12:35 PMINV
On-Line
1600XP Series Installation and Operation Manual
41
Page 50
Screen Tab: Settings
The tables on pages 47 – 51 list the 1600XP Settings parameters that can be viewed in the MONITOR
tab.
Example: The Settings parameter Batt Test Freq (Battery Test Frequency) can be viewed by USR (User)
level and above, only logged in ADM (Administrators) and above can edit the value.
Each key displays a block of relevant command parameters:
Key – (Cmd ID range) Types of Parameters
ID –• (000-099) UPS specic information such as serial number, software versions, installation date.
Input –• (100-199) Input measured/calculated data such as input voltage, frequency, current, power,
over-/under- voltage settings.
Output –• (200-299) Output measured/calculated data such as output voltage, frequency, current,
power, over-/under- voltage settings.
Bypass –• (300-399) Bypass data such as conguration, voltage, current, power, OV detection level.
DC Bus –• (400-499) Data such as Total voltage, rated voltage, Positive and Negative bus voltages.
Batt –• (500-599) Battery voltage, charger status, total discharges, shutdown voltage.
Ctrl/Cfg –• (600-699) Control and conguration list system and battery temperatures, system status,
History –• (700-799) History lists metrics like system operation time, total over loads, hi system temp.
Disp/Reye –• (800-849) Display specic parameters like Disp. Firmware version, sleep timer, buzzer
status, display calibration points, and RemotEye III settings.
(850-859) lists RemotEye III IP address, IP Mask, Status, Baud Rate, datalink status.
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IDInput
OutputBypass
DC BusBatt
Ctrl/CfgHistory
Disp/Reye
Debug
On-Line
42
SETTINGS OPENING SCREEN
1600XP Series Installation and Operation Manual
Page 51
12:35 PM
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INIT
MainMonitorSettingsRecords
001 Manufacturer
TOSHIBA
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EPO
12:35 PM
MainMonitorSettingsRecords
102 No of Input Line
1 Line
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FLT
12:35 PM
MainMonitorSettingsRecords
202 No of Output Line
1 Line
002 Typeform
003 Serial No.
004 Main FWare Ver
005 Main BSector Ver
006 Main BLoader Ver
DVCOH
ID BLOCK
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302 No of Bypass Line
315 VBypUV DeLevel*
316 VBypUV ReLevel*
317 VBypOV DeLevel*
318 VBypOV ReLevel*
ID 1/3
ASYN
UH3G2L060C6
20080112345
UH3MSV00013
UH3MBS01000
UH3MBL01000
INIT
1 Line
62 %
66 %
284 V
274 V
On-Line
12:35 PM
111 Rated Vin*
119 VIOV DeLevel*
120 VIOV ReLevel*
141 Freq on FIERR*
240 V
274 V
264 V
50.0 Hz
IN 1/1
DVCOH
ASYN
INPUT BLOCK
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MainMonitorSettingsRecords
404 Rated DC Bus*770 Vdc
FLT
On-Line
12:35 PM
215 Rated Volt*
220 VOUV DeLevel*
222 VOOV DeLevel*
224 Fo Syn Window*
226 Vout Adjust
DVCOH
OUTPUT BLOCK
HOME
USR
MainMonitorSettingsRecords
507 Total Discharges
509 Batt Life Remain
511 Rated Ahr*
512 No Batt (Series)*
513 No Batt (Paral)*
514 Batt Install Date
OUT 1/1
ASYN
240 V
90 %
110 %
1.0 Hz
5 /128
On-Line
12:35 PMFLT
0
4341 Hr
9 AHr
18
1
8/24/2009
BYP 1/1
DVCOH
ASYN
BYPASS BLOCK
HOME
USR
MainMonitorSettingsRecords
609 Requested State
610 Timed Operation
612 Faults
613 Warnings
619 Change Secu. Lvl
621 Reset Admin PWE
DVCOH
FLT
Idle
0 Sec
0x00020000
0x00000060
USR
Idle
C&C 1/5
ASYN
CTRL/CFG (SCC)BLOCK
On-Line
12:35 PM
On-Line
DC 1/1
DVCOH
ASYN
DC BUS BLOCK
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MainMonitorSettingsRecords
701 System Op Time
702 Inverter Op Time
703 Backup Op Time
704 UPS Lifetime
705 Hi System Temp
706 Hi Battery Temp
FLT
07031 Sec
0 Sec
0 Sec
6118 Hr0
28 C
-8 C
On-Line
12:35 PM
DVCOH
BATT BLOCK
HOME
USR
MainMonitorSettingsRecords
801 DFW Ver
802 DFW BDate
803 DFW BTime
804 DBS Ver
805 DBL Ver
807 TMRsleep
HIS 1/4
DVCOH
ASYN
HIST BLOCK
On-Line
DVCOH
DISP/REYE BLOCK
BAT 1/3
ASYN
D&E 1/4
ASYN
FLT
UX3FV00000
Feb 25 2009
15:29:50
UH3DBS01000
UH3DBL01000
10 Min
On-Line
12:35 PM
On-Line
1600XP Series Installation and Operation Manual
43
Page 52
Changing UPS Parameter Settings
Press the parameter to be changed and the display will open with an appropriate data entry screen.
Settings that cannot be changed will respond with “Item cannot be changed” shown at the bottom of this
page.
Some parameters will display one of a set of xed values, such as example 1.
Example 1:
The UPS can have either one or two input lines. The value displayed
in the Active Value box is the parameter in use. Alternate values are
displayed in keys below the Active Value box.
After selecting the parameter value, press Write to write the entered
value to the UPS memory and return to the original parameter screen.
Some parameters can be any of a range of values, such as Rated Voltage In example 2.
Example 2:
The Rated Voltage In can vary over a range. Press the “Rated Vin” parameter listing and enter the correct value in the Active Value box. using
the standard alphanumeric keypad.
Use the back arrow to delete an incorrect keystroke.
After changing the parameter value, press Write to write the entered
value to the UPS memory.
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102 No of Input Line
240V
208V
4GHI
7PQRS
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117 VIUV Hysteresis*
8
4GHI
230V
5JKL
8TUV
0-:
USR
2 ABC
1./
5JKL
INV
240V
6MNO
9WXYZ
Shift
INV
3DEF
6MNO
12:35 PM
Quit
Write
On-Line
12:35 PM
Quit
Write
Some parameters are informational, some can be changed by the user,
and others can only be changed by a higher security access. If a parameter cannot be changed under the current security access level, selecting
the parameter for change will generate the message “Item cannot be changed”.
Press OK to return to the original display.
44
1600XP Series Installation and Operation Manual
7PQRS
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8TUV
9WXYZ
0-:
Shift
USR
MainMonitorSettingsRecords
INIT
Item cannot be changed
OK
1 / 32
DVCOH
ASYN
On-Line
12:35 PM
On-Line
Page 53
Recalibrate the Touchscreen
The touchscreen on the UPS is shipped from the factory already calibrated. However, at some point the
touchscreen calibration may need to be refreshed so that the active portion of the screen matches the
underlying graphics.
INV
Recalibrate the Touchscreen as follows:
Press the 1. Settings tab.
HOME
USR
MainMonitorSettingsRecords
12:35 PM
Press the 2. Disp/Reye key.
Page forward to the second page and press the line: 3. 810 Cali Display
The settings display will show the Cali Display screen.4.
Press the 5. Enable key.
Press the 6. Write key. (This will write the subsequent calibration val-
ues to the Control board.)
The display will switch to the C7. ALIBRATION SCREEN shown below.
Gently press a stylus, or similar ne pointed tool, to the center of the 8.
X located at the top left-hand side of the display.
As soon as the information is read, a second X will be displayed at 9.
the top right-hand of the display. Repeat Step 7.
Repeat Step 7 for X displayed at the lower right-hand side of the 10.
display.
Repeat Step 7 for the X displayed at the lower left-hand side of the 11.
display.
After completing Step 10, the display will return to the 12. Cali Display
screen. Press the Quit key.
810 Cali Display
Disabled
Enable
208V
4GHI
7PQRS
5JKL
8TUV
0-:
Cali Display SCREEN
240V
6MNO
9WXYZ
Shift
Quit
Write
On-Line
The touchscreen has been successfully recalibrated and the resulting
values stored on the Control PCB.
1600XP Series Installation and Operation Manual
CALIBRATION SCREEN
45
Page 54
Settings Parameters
The following table lists parameters parameters that can be viewed under the MONITOR tab of the touchscreen display.
The security levels are, from lowest to highest level:
Access LevelSec. AbbreviationUser USR
Administrator ADM
The table headings are:
Cmd ID• - Command ID number. A three digit number between 000 and 999. Not all numbers have
an associated parameter.
Description on LCD• - Display text, often abbreviated.
Brief Description• - Brief description of the function of the parameter.
Location Map - Tab/Blk• - Gives the menu location for the parameter by Tab and Block.
The tabs are Main, Monitor, Settings, Records.
E.g. Cmd 501 (Battery Voltage can be viewed under the Monitor tab, in the BATT block)
UPS Status is displayed in the display header Status eld.
UPS Faults and Warnings are shown in the display footer, at the bottom of the display.
Example• - Shows an example of the parameter displayed on the touchscreen.
Rqd Security Level to Change/By• - The required security level to change a parameters value or set-
ting: User, Administrator, Distributor.
46
1600XP Series Installation and Operation Manual
Page 55
By
User
Administrator
Rqd Security
Level to change
Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
User
Administrator
Nonchangeable
User
Administrator
Nonchangeable
User
Administrator
Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Changeable
User
Administrator
User
Administrator
Changeable
Changeable
1600XP Command Parameters Table
Brief DescriptionLocation MapExample
TabBlock
Settings ID TOSHIBA Nonchangeable
20080112345Nonchangeable
ID
2. Set-
tings
Settings ID UH3MSW01000 Nonchangeable
Settings ID UH3MBS01000 Nonchangeable
Settings ID UH3MBL01000 Nonchangeable
Settings ID JB0123456789 Nonchangeable
Settings ID 20080101 Nonchangeable
Settings ID 20080101 Nonchangeable
Control Plant
- Stores up to 16 characters.
Main Firmware Version
- The last 5 digit represents Main Controller’s
software version. In this example, the version
is 1.000
on LCD
Description
ID
Cmd
001Manufacturer UPS Manufacturer
002Typeform* UPS TypeformSettings ID UH3B2B060C6 Nonchangeable
003Serial No.UPS Serial Number1. Main
1600XP Series Installation and Operation Manual
Ver
004Main FWare
Main Bootsector Version
- The last 5 digit represents Main Controller’s
Ver
005Main BSector
Bootsectior Version. In this example, the ver-
sion is 1.000
Main Bootloader Version
006Main BLoader
- The last 5 digit represents Main Controller’s
Bootloader software version. In this example,
the version is 1.000
- Toshiba’s manufacturing job number.
Ver
007Job No.Job Number
- Format is YYYYMMDD
Hardware Built Date
- Format is YYYYMMDD
Main EEPROM VersionSettingsIDNonchangeable
Date
Ver
008Test Person Test Person’s First and Last InitialSettings ID TANonchangeable
009Test Date UPS Test Date at the Production
010HWare Built
013Main EEPROM
UPS Attached DevicesSettings ID NONE Nonchangeable
vice
015System Name System NameSettings ID TOSHIBA H3,
016Attached De-
017Installed Date UPS Installed Date at end user siteSettings ID 20080101Nonchangeable
47
Page 56
By
User
Administrator
Rqd Security
Level to change
Nonchangeable
TabBlock
Monitor IN 240V - 60HzNonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Setting IN 1 LineNonchangeable
Monitor IN 240 VNonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Monitor IN 25.0 ANonchangeable
Monitor IN 60.0 HzNonchangeable
User
Administrator
Nonchangeable
Monitor IN 5100 W Nonchangeable
User
Administrator
User
Nonchangeable
Monitor IN 6000 VANonchangeable
Monitor IN 1.0Nonchangeable
Administrator
User
Administrator
Nonchangeable
Changeable
Setting IN 240 V Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Monitor IN 25.0 ANonchangeable
Monitor IN 60.0 Hz Nonchangeable
User
Administrator
User
Nonchangeable
Setting IN 274 V Nonchangeable
Setting IN 264 V Nonchangeable
Administrator
User
Administrator
Nonchangeable
Nonchangeable
48
1600XP Command Parameters Table
Brief DescriptionLocation MapExample
Description
Cmd
frequency.
No of Input Lines
- Always 1 input line for 1600XP series
- UPS presently calculated input voltage
- UPS presently calculated input current
Input Frequency
- UPS presently calculated input frequency
- UPS presently calculated input active power.
on LCD
Line
quency
ID
101Input Cong Input Conguration which tell the voltage and
102No of Input
103Input Voltage Input Voltage
104Input Current Input Current
105Input Fre-
106Input Power(W) Input Active Power
If UPS can not calculate for input apparent
Power, display shows N/A.
Input Apparent Power
- UPS presently calculated input apparent
power (input voltage * input current)
- If converter is not running, display shows N/A.
- Used to calculate percentage and required to
setup properly at very rst time startup.
- Use this setup to calculated percentage.
Power(VA)
107Input
108Input PFactor Input Power Factor
111Rated Vin* Rated Input Voltage
1600XP Series Installation and Operation Manual
112Rated Iin Rated Input Current
- Detected if auto detection and manual
- Of rated input voltage which was congured
with Command ID 111.
input voltage which was congured with Com-
mand ID 111.
Input Voltage Percentage Monitor IN 100 %Nonchangeable
age(%)
113Rated Fin Rated Input Frequency
119VIOV DeLevel Input Overvoltage Detection Level
120VIOV ReLevel Input Overvoltage Recovery Level - Of rated
135Input Volt-
Page 57
By
User
Administrator
Rqd Security
Level to change
Nonchangeable
TabBlock
User
Administrator
User
Nonchangeable
Monitor IN 190 V Nonchangeable
Monitor IN 200 VNonchangeable
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Monitor IN 6000 WNonchangeable
User
Administrator
Changeable
Setting IN 60.0 HzNonchangeable
User
Administrator
User
Nonchangeable
Monitor OUT 240V - 60HzNonchangeable
Setting OUT 1 LineNonchangeable
Administrator
User
Administrator
User
Nonchangeable
Nonchangeable
Monitor OUT 240 VNonchangeable
Monitor OUT 25.0 ANonchangeable
Administrator
User
Administrator
User
Nonchangeable
Nonchangeable
Monitor OUT 60.0 HzNonchangeable
Monitor OUT 5100 WNonchangeable
Administrator
Nonchangeable
User
Monitor OUT 6000 VANonchangeable
Administrator
Nonchangeable
1600XP Command Parameters Table
Brief DescriptionLocation MapExample
Input Current PercentageMonitor IN 100 %Nonchangeable
- Calculated according to load and adjusted by
itself.
- Calculated according to load and adjusted by
itself.
Rated Input Power in Watt
- Calculated from typeform command ID 002.
Freq setup on input frequency error
on LCD
Description
Cmd
1600XP Series Installation and Operation Manual
ID
rent(%)
136Input Cur-
InPower(W)
137VIUV DeLevel Input Undervoltage Detection
138VIUV ReLevel Input Undervoltage Recovery
139Rated
141Freq on FI-
- Toshiba UPS try to detect input frequency but
very tiny percentage when UPS can not detect
the input frequency because of uctuation,
1600XP UPS will start by using this setup.
- Displays the voltage and frequency
240 V 60 Hz, or 208 V 60 Hz
No of Output Lines
- Always 1 input line for 1600XP series
- UPS presently calculated output voltage
ERR*
201Output Cong Output Conguration
Line
202No of Output
203Output Voltage Output Voltage
204Output Current Output Current
- UPS presently calculated output current
Output Frequency
- UPS presently calculated output frequency
Output Active Power
- UPS presently calculated output active power.
If UPS can not calculate for output active
power, display shows N/A. Especially, bypass
and shutdown
Output Apparent Power
- UPS presently calculated output apparent
power.
quency
Power(W)
205Output Fre-
206Output
Power(VA)
207Output
49
Page 58
By
User
Administrator
Rqd Security
Level to change
Nonchangeable
TabBlock
Monitor OUT 100 %Nonchangeable
User
Administrator
Nonchangeable
Setting OUT 240 VNonchangeable
User
Administrator
User
Nonchangeable
Monitor OUT 25.0 ANonchangeable
Monitor OUT 60.0 HzNonchangeable
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Monitor OUT 5100 WNonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Monitor OUT 6000 VANonchangeable
Setting OUT 90 %Nonchangeable
User
Administrator
Nonchangeable
Setting OUT 110 %Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Changeable
Setting OUT 0Nonchangeable
User
Administrator
User
Nonchangeable
Monitor BYP 240V - 60HzNonchangeable
Setting BYP 1 LineNonchangeable
Administrator
Nonchangeable
50
1600XP Command Parameters Table
Brief DescriptionLocation MapExample
Description
Cmd
Output Load Percentage
on LCD
ID
209Output Load
- UPS presently calculated output load percent-
(%)
age
- Must be setup properly at initial startup.
Rated output voltage is used to calculate per-
centages for ID 220, 222
- UPS calculated rated output current from
typeform command id 002.
-UPS congures output frequency according to
auto or manual mode,
215Rated Vout* Rated Output Voltage
216Rated Iout Rated Output Current
217Rated Fout Rated Output Frequency
218Rated Pout(W) Rated Output Active Power
- Calculated from typefrom command ID 002.
219Rated Pout(VA) Rated Output Apparent Power
- Calculated from typefrom command ID 002.
Output Undervoltage Detection Level in Per-
centage
- Of rated output voltage which was congured
with Command ID 215.
Output Overvoltage Detection Level in percent-
age
- Of rated output voltage which was congured
with Command ID215
Output Frequency Synchronization WindowSetting OUT 1.0 HzNonchangeable
Level*
220VOUV De-
1600XP Series Installation and Operation Manual
Level*
222VOOV De-
224Fo Syn Win-
- Can adjust up to +/- 5 increment of one in
order to increase or decrease output voltage to
compensate line voltage drop.
dow*
226Vout Adjust Output Voltage Adjustment
- Which tell the voltage and frequency 240 V 60
Hz or 208 V 60 Hz
No of Bypass Lines
- Always 1 input line for 1600XP series
Line
301Bypass Cong Bypass Conguration
302No Of Bypass
Page 59
By
User
Administrator
Rqd Security
Level to change
Nonchangeable
TabBlock
Monitor BYP 240 VNonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Monitor BYP 25.0 ANonchangeable
Monitor BYP 60.0 HzNonchangeable
User
Administrator
User
Nonchangeable
Monitor BYP 6000 VANonchangeable
Setting BYP 62 %Nonchangeable
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Setting BYP 66 %Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Monitor DC 770 VdcNonchangeable
Monitor DC 385 VdcNonchangeable
User
Administrator
User
Nonchangeable
Monitor DC 385 VdcNonchangeable
Setting DC 770 VdcNonchangeable
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Monitor BATT 234 VdcNonchangeable
1600XP Command Parameters Table
Brief DescriptionLocation MapExample
- Present calculated bypass voltage
- UPS presently calculated bypass current
Bypass Frequency
- UPS presently calculated bypass frequency
Bypass Apparent Power
- UPS presently calculated bypass apparent
power.
Bypass Undervoltage Detection Level - Per-
centage of rated input voltage command ID
on LCD
Description
ID
Cmd
303Bypass Voltage Bypass Voltage
304Bypass Current Bypass Current
1600XP Series Installation and Operation Manual
quency
305Bypass Fre-
Power(VA)
307Bypass
Level*
315VBypUV De-
111.
Bypass Undervoltage Recovery Level in per-
centage
ReLevel*
316VBypUV
- Of rated input voltage command ID 111.
Bypass Over Voltage Detection Level in VoltSetting BYP 284 VNonchangeable
317VBypOV De-
Bypass Over Voltage Recovery Level in VoltSetting BYP 274 VNonchangeable
804DBS Ver Display Bootsector VersionSettings D&R UH3DBS01000Nonchangeable
805DBL Ver Display Bootloader VersionSettings D&R UH3DBL01000Nonchangeable
807TMRsleep Display Sleep Timer
808En buzzer Enable buzzer
1600XP Series Installation and Operation Manual
810Cali Disp Enable Calibration of Touch Panel Display
811P1X Cali Point#1 X CalibrationSettings D&R 29372Nonchangeable
812P1Y Cali Point#1 Y CalibrationSettings D&R 29598Nonchangeable
Page 67
By
User
Administrator
Rqd Security
Level to change
Nonchangeable
TabBlock
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
User
Administrator
User
Administrator
Nonchangeablee
Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Changeable
Settings D&R DisableNonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Monitor D&R 1.2.3.4Nonchangeable
User
Administrator
User
Nonchangeable
Monitor D&R 1.2.3.4Nonchangeable
Monitor D&R 1.2.3.4Nonchangeable
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Nonchangeable
OK
1600XP Command Parameters Table
Brief DescriptionLocation MapExample
on LCD
Description
ID
Cmd
813P2X Cali Point#2 X CalibrationSettings D&R 3906Nonchangeable
814P2Y Cali Point#2 Y CalibrationSettings D&R 29798Nonchangeable
815P3X Cali Point#3 X CalibrationSettings D&R 3922Nonchangeable
816P3Y Cali Point#3 Y CalibrationSettings D&R 3038Nonchangeable
817P4X Cali Point#4 X CalibrationSettings D&R 29286Nonchangeable
818P4Y Cali Point#4 Y CalibrationSettings D&R 3028Nonchangeable
1600XP Series Installation and Operation Manual
- If UPS is rst time startup, Display will guide
the user through those commands necessary
to setup the UPS properly.
8211st Startup* First time startup
839Test ResultDisplays results of selected system test.SettingsD&RNonchangeable
850Reye Ins Dat DCMonitor D&R Nonchangeable
851Reye Ver RemotEye Firmware VersionMonitor D&R Nonchangeable
- If RemotEye Card is not available, the IP ad-
dress will be blank.
852Reye IP RemotEye IP Address
853Reye Mask IP RemotEye Mask IP Address
- If RemotEye Card is not available, the Mask
IP Address will be blank.
- If RemoteEye Card is not available, the Gate-
way IP Address will be blank
854Reye Gway IP RemoteEye Gateway IP Address
855SReye Status of Remote Eye (Unknown, Idle, OK)Monitor D&R Unknown, Idle,
59
Page 68
By
User
Administrator
Rqd Security
Level to change
Changeable
TabBlock
Settings D&R 57600Nonchangeable
User
Administrator
User
Administrator
Nonchangeable
Nonchangeable
Nonchangeable
Nonchangeable
OK
OK
Monitor D&R Unknown, Idle,
Monitor D&R Unknown, Idle,
60
1600XP Command Parameters Table
Brief DescriptionLocation MapExample
Description
Cmd
on LCD
ID
856REye Baud* Remote Eye’s Baud Rate
- Non-volatile conguration. Default from fac-
tory is 57600.
857SReye Datlink Status of Remote Eye’s Data Link (UPS) (Un-
known, Idle, OK)
known, Idle, OK)
858SReye Netlink Status of Remote Eye’s Network Link (Un-
1600XP Series Installation and Operation Manual
Page 69
Records
If the selected Record buffer has no records, the display will return the
message “NO RECORD.”
Each record le can be accessed by pressing the labeled key, and the
records paged through using the standard next record, previous record,
rst record, and last record control keys at the bottom of the touchscreen.
(See page 34.)
Samples of the ve record screens and the data they record are shown
below.
96%100%
HOME
USR
INIT
MainMonitorSettingsRecords
NO RECORD
1 / 32
12:35 PM
HOME
USR
INIT
MainMonitorSettingsRecords
Test Record
Rec No. 1
Date 04/14/09
Sin 240/60Hz
Vin 98 %
Iout 84 %
Vbst 92 %
Type Battery
Trigger source: DISPLAY
DVCOH
Time 12:54:17
Sout 240/60Hz
Vout 98 %
Vdc 101 %
Result PASS
1 / 32
ASYN
HOME
MainMonitorSettingsRecords
Backup Record
Rec No. 2
Date 04/15/09
Sin 240/60Hz
Vin 24 %
Iout 84 %
Vbst 92 %
Backup 140 s
Trigger source: ViVU
12:35 PM
On-Line
USR
SAMPLE RECORD SCREENS
HOME
USR
MainMonitorSettingsRecords
Fault Record
Rec No. 803
Date 04/14/09
Sin 240/60Hz
Vin 99 %
Iout 89 %
Vbst 92 %
VOUV
DVCOH
12:35 PM
INIT
Time 10:17:29
Sout 240/60Hz
Vout 98 %
Vdc 101 %
Vbend 92 %
INIT
Time 12:54:17
Sout 240/60Hz
Vout 98 %
Vdc 101 %
1 / 16
ASYN
96%100%96%100%
HOME
MainMonitorSettingsRecords
Operational Record
Rec No. 124
Date 04/15/09
Sin 240/60Hz
Vin 99 %
Iout 92 %
Vbst 92 %
From BypNorm
Branch 6
12:35 PM
On-Line
USR
DVCOH
EMPTY BUFFER SCREEN
96%100%96%100%
HOME
USR
MainMonitorSettingsRecords
Warning Record
Rec No. 0
Date 04/15/09
Sin 240/60Hz
Vin 98 %
Iout 88 %
Vbst 135 %
CHRGOV
DVCOH
12:35 PMINIT
Time 9:51:50
Sout 240/60Hz
Vout 99 %
Vdc 101 %
To On-Line
Why fc
Time 12:11:51
Sout 240/60Hz
Vout 98 %
Vdc 101 %
1 / 1
ASYN
12:35 PMINIT
ASYN
On-Line
On-Line
1 / 2
DVCOH
ASYN
On-Line
1600XP Series Installation and Operation Manual
DVCOH
1 / 32
ASYN
On-Line
61
Page 70
System Fault Messages
A Fault message is generated when either a fault condition occurs, or a warning condition occurs three
times within ten minutes. The table below shows the possible fault messages and what actions need be
taken.
If the input voltage is normal when the fault occurs then the UPS will switch immediately to the bypass mode
to continuously feed power to the load.
If the fault condition occurs while the input power is abnormal and the UPS is in Bypass mode the UPS will
shut down the output to prevent load equipment damage.
When a Fault condition exists, the red LED on the UPS display panel will illuminate until the fault is
cleared.
DisplayMeaningAction
BYPOHBypass Overheat – Overheating
condition occurred.
BYPOLBypass Overload – UPS is over-
loaded.
CHRGOVCharger Overvoltage – Charger
overvoltage condition occurred.
CLMTCurrent Limit – Load on UPS out-
put exceeds unit specications.
DCIBDC Bus Imbalance – DC voltage
imbalance occurred.
DCOCDC Bus Overcurrent – DC overcur-
rent condition occurred.
DCOVDC Bus Overvoltage – DC over-
voltage condition occurred.
DCUVBSDC Bus Undervoltage during
Boostup Mode – DC Bus undervoltage condition occurred.
DCUVCDC Bus Undervoltage During
Charging Mode – DC Bus undervoltage condition occurred.
DVCOHDevice Overheat – Overheating
condition occurred.
FSOPENFuse Open.Replace fuse.
INVOLNRInverter Overload (Not Reset-
table) – Output overload condition
occurred.
Check unit for blocked or in-operable fan. Lower ambient temperature if it is greater than 104 °F (40 °C).
Bypass operation will also cease if overheat condition
is not corrected within 1 hr. of inverter shutdown. Try
restarting. If condition re-occurs plan for total shutdown and call for service.
Shut down excess equipment to reduce load.
UPS is possibly faulty. Check the UPS operation
conditions at time of fault. Not advisable to restart the
UPS. Call for service.
Reduce load on UPS output.
Possible causes are UPS fault are connection of half-
wave rectier load. Check load and try restarting. If
condition persists, call for service.
UPS is possibly faulty. Check the UPS operation
conditions at time of fault. Not advisable to restart the
UPS. Call for service.
UPS is possible faulty, input wiring error, input overvoltage or connection of a motor load. Try restarting. If
condition persists call for service.
UPS is possibly faulty. Check the UPS operation
conditions at time of fault. Not advisable to restart the
UPS. Call for service.
UPS is possibly faulty. Check the UPS operation
conditions at time of fault. Not advisable to restart the
UPS. Call for service.
Reduce equipment load to 100% or less and try
restarting.
Reduce equipment load to 100% or less and manually
restart the UPS.
62
1600XP Series Installation and Operation Manual
Page 71
INVOLRInverter Overload (Resettable) –
Output overload condition occurred.
OOCOutput Overcurrent – UPS is over-
loaded.
VOOVOutput Overvoltage – Output over-
voltage condition occurred.
VOUVOutput Undervoltage – Output
undervoltage condition occurred.
Reduce equipment load to 100% or less, the UPS will
auto-restart.
Shut down excess equipment to reduce load.
UPS is possibly faulty. Check the UPS operation
conditions at time of fault. Not advisable to restart the
UPS. Call for service.
UPS is possibly faulty. Check the UPS operation
conditions at time of fault. Not advisable to restart the
UPS. Call for service.
System Warning Messages
Warning messages are generated when a noncritical abnormal operating condition occurs. The following
tables shows possible messages and their meaning.
When a Warning condition exists, the amber LED on the UPS display panel will ash for the duration of
the Warning condition.
DisplayMeaningAction
AOHAmbient Overheat – The unit is
overheated (warning is given when
the internal temperature reaches
and exceeds 50° C ambient).
ASYNAsynchronous mode – Input and
output frequency are different.
Bypass is disabled.
BDEPLBattery Depleted – Battery not
within specications.
BLFEBattery Lifetime End – Batteries at
end of life.
BLFNBattery Lifetime Near End – Bat-
teries are nearing the end of their
expected lifetime.
BOHBattery Overheat – Battery not
within specications.
BRPLReplace Battery – Battery at end
of life expectancy.
BSDVBattery Shutdown Voltage – Bat-
tery is discharged down to minimum level.
BTSTFLBattery Test Failed – Battery not
within specications.
BYPOVBypass Overvoltage – Bypass
voltage exceeds UPS specications.
Check to see if the ambient temperature is greater
than 104 °F (40 °C) If so, turn on air conditioning and
check the ventilation fan at the back of the unit for
operation or obstructions. Otherwise, shut down the
unit and call for service.
No Action Needed.
Contact the nearest Toshiba authorized representative for service.
Have batteries replaced immediately.
Contact the nearest Toshiba authorized representative to arrange for battery replacement.
Contact the nearest Toshiba authorized representative for service.
Replace battery immediately.
UPS will shut down.
Contact the nearest Toshiba authorized representative for service.
Depends on UPS mode.
1600XP Series Installation and Operation Manual
63
Page 72
BYPUVBypass Undervoltage – Bypass
voltage less than UPS specications.
CALLService Call Required – Inspection
of the unit is advised.
CHRGOVCharger Overvoltage – Battery
Charger not within specications.
CLMTCurrent Limit – UPS not within
specications.
DCERDisplay Cable Error – Display
cable is disconnected.
DDCNCommunication Error between
Display and Main Controllers.
FBYPERBypass Frequency Error – Input
frequency outside of UPS specications.
FIERInput Frequency Error – Input fre-
quency outside of 45-65 Hz range.
LBLow Battery – The battery level
has dropped low (about 90% or
less) during operation. Continued
operation in this mode will deplete
battery and cause output shut
down.
OL110Overload – UPS is overloaded
(110% and above) Unit will switch
to bypass operation or shut down
if no action is taken.
RCERCommunication Error between
RemoteEye and UPS.
RSERCommunication Error at Service
Port.
RUERCommunication Error at LAN.Contact the nearest Toshiba authorized representa-
VDCUVBT DC Bus Undervoltage During Bat-
tery Test.
VIOVInput Overvoltage – Input voltage
exceeds UPS specications.
VIUVInput Undervoltage – Input voltage
less than UPS specications.
Depends on UPS mode.
Have inspection/service performed.
Contact the nearest Toshiba authorized representative for service.
Contact the nearest Toshiba authorized representative for service.
Connect the display cable.
Contact the nearest Toshiba authorized representative for service.
Depends on UPS mode.
Depends on UPS mode.
Immediately shut down the load equipment in an
orderly fashion and then press the STOP key.
Shut down excess equipment to reduce load.
Ensure RemotEye is connected to UPS. Contact the
nearest Toshiba authorized representative for service.
Contact the nearest Toshiba authorized representative for service.
tive for service.
Contact the nearest Toshiba authorized representative for service.
Depends on UPS mode.
Depends on UPS mode.
64
1600XP Series Installation and Operation Manual
Page 73
System Mode Messages
A UPS Mode message is generated when the UPS changes operating mode. The following tables list the
possible operating modes for the UPS.
DisplayMeaning
BackupBackup – Power comes from other than input.
BattTestBattery Test – Battery test in progress.
BypassBypass – UPS is ofine, power is being provided directly from UPS input.
On-LineOn-Line – Input converter and inverter are running (Double conversion mode).
ShutdownShutdown – No output, DC Bus is charged through Softstart Resistor.
StartupStartup – UPS is starting up.
System Status Messages
A UPS Status message is generated when the UPS changes its status (from inverter to bypass mode, for
example). The table below shows the possible Status messages and their meaning.
DisplayMeaningAction
BYPBypass mode – Power is supplied by UPS input.No action needed.
CHRGERRCharger Error – Charger overvoltage error.Contact the nearest Toshiba autho-
rized representative for service.
DLYSTDelay Start – UPS is counting down prior to
startup.
EE1STEEPROM is loaded with default values.No action needed.
EE2RAERREEPROM to RAM loading Error.Contact the nearest Toshiba autho-
EEUPERREEPROM updating Error.Contact the nearest Toshiba autho-
EPOEPO circuit is active.Reset EPO switch to start.
FIERRST Frequency Input Error Start – Input frequency
could not be detected and UPS starts up with
default EEPROM setup.
FLTA fault has occurred.See Fault records.
FWUPERRFirmware Update Error.Contact the nearest Toshiba autho-
INITInitialization – UPS is inatilizing. No action needed.
INVInverter mode.Inverter is running (it can be On-
LANSDUPS goes to Shutdown triggered from LAN SD
circuit.
No action needed.
rized representative for service.
rized representative for service.
Ensure correct input frequency is
selected in UPS settings.
rized representative for service.
Line, Battery Test, or Backup)
Deactivate LAN shutdown signal to
reset.
1600XP Series Installation and Operation Manual
65
Page 74
LBLow Battery – The battery level has dropped low
(about 90% or less) during operation. Continued
operation in this mode will deplete battery and
cause output shut down.
PFAILInput power failure.No action needed.
RMTSDRemote shutdown occurred.Disconnect LAN signal to reset.
RO2EEERR ROM to EE Loading Error.Contact the nearest Toshiba autho-
SYNCSynchronous mode.Input and output are synchronized.
TIMEDSDUPS is counting down prior to shutdown.Immediately shut down the load
WRNA warning has occurred. See Warning record.
Immediately shut down the load
equipment in an orderly fashion and
then press the STOP key.
rized representative for service.
equipment in an orderly fashion and
then press the STOP key.
66
1600XP Series Installation and Operation Manual
Page 75
UPS Protection System
System Protection Features
The following schematic shows the electrical locations of the protection devices on the UPS.
Overheating
Overcurrent
Current Limit
Overload
Input
Power
MCCB
Line FilterInverter
Surge
Absorber
Input
Abnormal
Bypass
Input
Fuse
Batteries
Low Battery
Level
*Static Switch
Rectier/
Chopper
+
–
Negative
Bus
* Switches are
solid state
devices.
Isolation
Output
Fuse
Transformer
Overvoltage/
Undervoltage
Power Flow
Output
Power
System Protection Functions
The following charts show the built-in system fault protection functions on all the UPS models.
Inverter OL: Fault lamp off
Bypass OL: Fault lamp on
Fault relay open;
Inverter OL: Bypass relay closed
Bypass OL: Bypass relay open
Inverter OL: Yes if bypass is OK
Bypass OL: No
67
Page 76
BUILT-IN UPS FAULT PROTECTION FUNCTIONS (CONT’D)
Protection ItemInternal Overheat
LCD MessageOVERHEATDC-OVDC-OC
Cause
Operation Mode
After Fault
Audible AlarmYes – Continuous buzzer
Visible AlarmRed Fault LED on
Relay Contact
Alarm
Auto-retransferNo
High ambient temperature
Fan failure;
Shutdown – No output
Bypass operation – Chopper and inverter are stopped
DC Circuit
Overvoltage
Chopper malfunctionInverter/chopper fault
Inverter OL – Transfer to bypass
Fault relay closed
Bypass relay closed
DC Circuit
Overcurrent
Preventive Maintenance/Parts Replacement
Preventive Maintenance
Toshiba 1600XP Series of uninterruptible power systems have been designed to provide years of troublefree operation requiring a minimum of preventive maintenance.
The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the
air inlet vents, clean and free of moisture and dust accumulations. If the atmosphere of the installation site
is very dusty, use a vacuum cleaner to periodically remove dust accumulations around and from the unit.
CAUTION
Only a qualied Toshiba representative should be allowed to perform any
routine maintenance or service on this equipment other than those preventive
maintenance details which are described directly above this caution.
Cleaning the Touchscreen
The touchscreen display is covered with a protective Teon coating. It should be cleaned with a clean,
damp cotton cloth to avoid scratching the coating.
68
1600XP Series Installation and Operation Manual
Page 77
Parts Replacement
The following list shows recommended intervals for periodic replacement of certain UPS parts:
Aluminum electrolytic 1. capacitors: Replace once every 5 years.
Fuses: Replace once every 7 years.2.
3. Cooling fan: When operated in an ambient temperature of 86 °F (30 °C) to 104 °F (40°
C), replace every 3.5 years. When operated in an ambient temperature of less than 86 °F
(30 °C) , replace every 5 years.
NOTE: The cooling fans are not hot swappable. Remove all power from the UPS before
replacing the cooling fans.
(Open the UPS main circuit breaker, disconnect external battery cabinets, and partially slide
out the top battery trays enough to open the internal DC power circuit.)`
Batteries: In order to maintain system reliability, the UPS batteries should be replaced on a 4.
regular schedule. To ensure reliable operation, all of the batteries should be replaced at the
same time. Use the following chart for replacement:
UPS BATTERY REPLACEMENT
BATT AMB TEMP*AVERAGE LIFETIME
68 – 77 °F (20 – 25 °C)Approximately 5 yrs.
86 °F (30 °C)Approximately 3.5 yrs.
95 °F (35 °C)Approximately 2.5 yrs.
104 °F (40 °C)Approximately 1.8 yrs.
113 °F (45 °C)Approximately 1.25 yrs.
* Continual operation at ambient temperatures above 25 °C will degrade the battery life.
These are the instructions for installing the optional Modular Output Receptacle Panels for the 1600XP
Series UPS. These instructions apply to all UH3-RP-XX panel options.
WARNING: The work outlined in these instructions is to be performed only on a completely un-energized
UPS system.
1600XP Series Installation and Operation Manual
69
Page 78
Refer to Figure 1 for location of UPS referenced material. Refer to Figure 2 for material referring to the
receptacle panel module. There are different panels available depending on the UPS typeform.
Step 1: Remove the modular receptacle panel cover plate.
On the rear of the UPS, locate the cover plate for the receptacle panel module interface
(see Figure 1).
Remove the 6 mounting screws.
Remove the cover plate. A square-shaped plug will be exposed.
Step 2: Snap-In Output Receptacle modular panel.
Carefully mate the square-shaped connector on the UPS to its matching counter part on the rear of the
modular panel.
Step 3: Mount the receptacle panel.
Attach the screws removed from the cover plate through the mounting holes of the receptacle panels and
back into the UPS mounting points.
70
Figure 1Figure 2
1600XP Series Installation and Operation Manual
Page 79
Optional MB (Maintenance Bypass) Units
The following illustration shows the circuit power ow when the UPS is operating in the optional Maintenance Bypass mode. The input jumper on the UPS must be set for 240 VAC.
NOTICE
Ensure the UPS is in Static Bypass before switching the unit from UPS to Maintenance
Bypass mode or from Maintenance Bypass to UPS mode. Failure to do so could result
in damage to the maintenance bypass switch or the UPS.
This Maintenance Bypass unit can only be used for 240 V applications. Ensure the
UPS voltage selector jumper is set to 240 V. See page 13 for the correct 240 V setting.
Maintenance
Bypass Switch
Input
Power
MCCB
Surge
Absorber
Bypass
Input
Line FilterInverter
Fuse
Batteries
*Static Switch
Rectier/
Chopper
+
–
Negative
Bus
* Switches are
solid state
devices.
Output
Fuse
Isolation
Transformer
Power Flow
POWER FLOW IN MAINTENANCE BYPASS MODE FOR ALL MODELS
Internal Maintenance Bypass
The optional internal maintenance bypass is mounted on the rear of the UPS.
Internal Maintenance Bypass Instructions:
From Inverter Mode to Maintenance Bypass Mode
Turn the RUN/STOP switch to the STOP position on the UPS.1.
Turn the Maintenance Bypass Switch to the Bypass position. The Bypass LED should be ON and the 2.
UPS LED should be OFF. The LEDs are next to the Maintenance Bypass switch, on the back of the
UPS.
Turn the MCCB input breaker on the UPS to the OFF position. The UPS is now operating in Mainte-3.
nance Bypass Mode.
Output
Power
From Maintenance Bypass Mode to Inverter Mode
Turn the MCCB input breaker on the UPS to the ON position.1.
Turn the Maintenance Bypass switch to the UPS position. The UPS LED should be ON and the Bypass 2.
LED OFF.
Turn the RUN/STOP switch to the RUN position on the UPS. The UPS is now operating in the UPS 3.
Mode.
1600XP Series Installation and Operation Manual
71
Page 80
External Maintenance Bypass
Wiring
The following connections must be made to the Utility Panel and the Load Panel. The Main UPS output is
located on the terminal block on the back of the UPS. (TB-4(X1) and TB-7(X3) 240 VAC.)
MAINTENANCE
BYPASS
MAIN
OUTPUT
LOAD
PANEL
UTILITY
PANEL
L1
L2
G
UPS
X1
X3
N
G
L1
L2
N
G
L1
L2
N
G
See the application instructions included with the External Maintenance Bypass Unit for wiring details.
13131 West Little York Road, Houston, Texas 77041
Tel (713) 466-0277 Fax. (713) 466-8773
US (800) 231-1412 Canada (800) 872-2192 Mexico 01/800/527-1204
www.Toshiba.com/ind
Printed in the U.S.A.
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